AU2009329819B2 - Flooring system and components therefore including a biscuit - Google Patents

Flooring system and components therefore including a biscuit Download PDF

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Publication number
AU2009329819B2
AU2009329819B2 AU2009329819A AU2009329819A AU2009329819B2 AU 2009329819 B2 AU2009329819 B2 AU 2009329819B2 AU 2009329819 A AU2009329819 A AU 2009329819A AU 2009329819 A AU2009329819 A AU 2009329819A AU 2009329819 B2 AU2009329819 B2 AU 2009329819B2
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Australia
Prior art keywords
biscuit
floorboards
sidewall
faces
side edges
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AU2009329819A
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AU2009329819A1 (en
Inventor
Peter Charles Campbell-Lloyd
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Campbell Lloyd Peter Charles
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Campbell Lloyd Peter Charles
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Priority claimed from AU2008906575A external-priority patent/AU2008906575A0/en
Application filed by Campbell Lloyd Peter Charles filed Critical Campbell Lloyd Peter Charles
Priority to AU2009329819A priority Critical patent/AU2009329819B2/en
Publication of AU2009329819A1 publication Critical patent/AU2009329819A1/en
Application granted granted Critical
Publication of AU2009329819B2 publication Critical patent/AU2009329819B2/en
Ceased legal-status Critical Current
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Classifications

    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00Flooring
    • E04F15/02Flooring or floor layers composed of a number of similar elements
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00Coverings or linings, e.g. for walls or ceilings
    • E04F13/07Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • E04F13/08Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
    • E04F13/0801Separate fastening elements
    • E04F13/0832Separate fastening elements without load-supporting elongated furring elements between wall and covering elements
    • E04F13/0833Separate fastening elements without load-supporting elongated furring elements between wall and covering elements not adjustable
    • E04F13/0846Separate fastening elements without load-supporting elongated furring elements between wall and covering elements not adjustable the fastening elements engaging holes or grooves in the side faces of the covering elements
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00Flooring
    • E04F15/02Flooring or floor layers composed of a number of similar elements
    • E04F15/02044Separate elements for fastening to an underlayer
    • E04F2015/0205Separate elements for fastening to an underlayer with load-supporting elongated furring elements between the flooring elements and the underlayer
    • E04F2015/02066Separate elements for fastening to an underlayer with load-supporting elongated furring elements between the flooring elements and the underlayer with additional fastening elements between furring elements and flooring elements
    • E04F2015/02077Separate elements for fastening to an underlayer with load-supporting elongated furring elements between the flooring elements and the underlayer with additional fastening elements between furring elements and flooring elements the additional fastening elements located in-between two adjacent flooring elements
    • E04F2015/02094Engaging side grooves running along the whole length of the flooring elements
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F2201/00Joining sheets or plates or panels
    • E04F2201/01Joining sheets, plates or panels with edges in abutting relationship
    • E04F2201/0107Joining sheets, plates or panels with edges in abutting relationship by moving the sheets, plates or panels substantially in their own plane, perpendicular to the abutting edges
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F2201/00Joining sheets or plates or panels
    • E04F2201/02Non-undercut connections, e.g. tongue and groove connections
    • E04F2201/023Non-undercut connections, e.g. tongue and groove connections with a continuous tongue or groove
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F2201/00Joining sheets or plates or panels
    • E04F2201/05Separate connectors or inserts, e.g. pegs, pins, keys or strips

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Floor Finish (AREA)

Abstract

A flooring system (10) where adjacent floorboards (60) are fixed to the joists (5) of the supporting structure (SF) by biscuits (20). The biscuits (20) have convergent upper and lower faces (34-37) on side edges (32, 33) for interference fit with elongate grooves (65) in the sidewalls (64) of the floorboards (60). The upper and lower faces (68, 69) of the grooves (65) are inwardly convergent, and the lower sidewall portion (67) of each sidewall (64) is inwardly offset relative to the upper side wall portion (66). The complementary profiles of the biscuits (20) and side walls (64) enable the floorboards (60) to contract and expand without adversely affecting their fixture to the joists (J).

Description

FLOORING SYSTEM AND COMPONENTS THEREFORE INCLUDING A BISCUIT
BACKGROUND OF THE INVENTION 1. Field of the Invention THIS INVENTION relates to flooring systems, and components therefor.
The invention particularly relates, but is not limited to, flooring systems enabling (substantially) concealed fixing of the floorboards to the supporting floor structure (eg., joists); and to the “biscuits” and floorboards suitable for the flooring system.
Throughout the specification, the term “flooring system” shall be used to include flooring systems, wall systems (eg., wall cladding), ceiling systems, and other building construction systems. 2. Prior Art
Until fairly recently, the floorboards of flooring systems were secured to the supporting floor joists by nails, screws or other like fasteners. These systems had a number of limitations, especially when the upper surfaces of the floors were to be left exposed (ie., coated with a protective finish; and not covered by carpet(s), rug(s), vinyl sheeting, ceramic- or vinyl-stiles, or similar floor-coverings).
Firstly, recesses (eg., countersunk holes) needed to be provided in the upper surfaces of the floorboards to enable the heads of the fasteners to at least lie flush with the upper surfaces; or, alternatively, the fasteners needed to be individually driven into the floorboards, eg., by a hammer-and-nail punch or by a nailing gun, so that the heads of the fasteners are at least flush with the upper surfaces.
When it is intended that the upper surfaces of the floorboards will be left exposed (and eg. covered with a protective polyurethane or like coating to provide a hard-wearing surface), to display the aesthetic features of the floorboards, it is necessary to individually fill each “hole” in the upper surfaces of the floorboards adjacent the heads of the fasteners.
Various floorboard systems have been produced where the floorboards have complementary interlocking profiles along respective sidewalls of the floorboards. Typically, one sidewall of each floorboard has a projection (or tongue), engageable in a complementary recess or groove in the other sidewall of a similar floorboard, when the two floorboards are placed together. In some examples of these systems, the projections may be releasably lockable within the recesses or grooves, the projections typically having hook-like profiles in end view. A further type of flooring system which has been adopted uses fixing members, commonly called “biscuits”, which are placed at (usually regular) spacings along the floor joists and are engageable in the recesses or grooves, having parallel sides, provided along the sidewalls of the floorboards. Typically with these flooring systems, a first floorboard is laid on the floor joist; a set of biscuits are engaged with the recess or groove of the first floorboard and the biscuits are fixed to their respective floor joists; and a second floorboard is placed in position, with one sidewall engaged with the first set of biscuits, and then secured along its other sidewall by a second set of the biscuits fixed to their respective floor joists.
All of the existing flooring systems hereinbefore described have one or more practical limitations, eg., in the requirements for their installation.
However, a major limitation with all the existing flooring systems is the inability to maintain the floorboards in secure (ie., non-rattling) connection to the supporting floor joists, as the floorboards typically undergo expansion and contraction, due to differences in temperature and/or (more particularly) humidity, in the building locations, where they are installed.
Any flooring system which is subject to “rattling” or “drumming” of the floorboards, as the floor is traversed is unacceptable to the marketplace.
SUMMARY OF THE PRESENT INVENTION
Throughout the specification, the term “biscuit” shall be hereinafter used to identify the fixing member which secures a floorboard to a supporting floor (or other) structure of the flooring system (as hereinbefore defined.)
It is an object of the present invention to provide a flooring system (as hereinbefore defined) which overcomes, or ameliorates, the limitation(s) of the prior art flooring systems.
It is a preferred object of the present invention to provide a flooring system which will enable easy, but secure, fixing of the floorboards to the supporting floor structure (eg., floor joists), whilst accommodating expansion or contraction of the floorboards.
It is a further preferred object of the present invention to provide complementary profiles on the biscuits and the grooves or recesses in the in the sidewalls of the floorboards to form a “wedging” engagement therebetween.
It is a still further preferred object of the present invention to provide a biscuit for the flooring system which can be used with floorboards of a wide range of thicknesses, provided the sidewalls of the floorboards have a profile complementary to the configuration of the biscuit.
It is a still further preferred object of the present invention to provide a biscuit for the flooring system which can accommodate a range of different fasteners, and which can be securely fixed to the supporting flooring structure even if the fasteners are installed at a “skew” to the axis perpendicular to the supporting floor structure.
It is a still further preferred object of the present invention to provide such a biscuit which provides a “compressible" seal between the biscuit and the head(s) of the fastener(s) engaged therein.
It is a still further preferred object of the present invention to provide a special profile for the side faces of the floorboards complementary to the configuration of the biscuits, which prevents retention of water within the side faces of the floorboards.
Other preferred objects of the present invention will become apparent from the following description.
In one aspect, the present invention resides in a biscuit for a flooring system (as hereinbefore defined), the biscuit including: a body, having a lower body portion engageable with a supporting floor structure, and surmounted by an upper body portion defined by a pair of substantially parallel side edges (in plan view); and at least one hole, or bore, extending through the body to receive a, or respective, fastener, to enable the body to be fixed to the supporting floor structure; the pair of side edges of the upper body portion being of convergent profile (in end view) and operable to engage complementary grooves or recesses in sidewalls of respective floorboards to be secured to the supporting floor structure by the biscuit.
Preferably, the side edges of the upper body portion engage the grooves or recesses in the sidewalls of the respective floorboards in a “wedge-type” engagement, so as to maintain the under faces of the floorboards in engagement with the supporting floor structure, as the floorboards undergo expansion or contraction in use.
Preferably, the biscuit is integrally moulded (eg. by injectionmoulding) from any suitable polymer / plastics-material, such as Nylon (Registered Trade Mark), polyvinylchloride (PVC), polyethylene, polypropylene, which is preferably UV-stabilised, and which may incorporate glass-, carbon- or other suitable reinforcing fibres for increased mechanical strength.
Preferably, the lower body portion includes at least one block-portion surrounding the, or each, hole or bore, the block-portion(s) being connected to respective end walls by sidewalls to define cavities open to the lower face of the body. Reinforcing ribs and / or flanges may be provided on the side and / or end walls to increase the mechanical strength thereof; while the cavities reduced the volume of plastics-material required to mould the biscuit. The reinforcing ribs and / or flanges may each absorb eg. 1-2mm expansion of the adjacent floorboards, when in use.
Preferably, the upper body portion is of solid construction and a substantially planar or convex top face interconnects the elongate upper faces of the side edges. Preferably, the elongate upper faces of the side edges are connected to complementary elongate lower faces on the side edges by a curved “nose”.
Preferably, the upper and lower faces of the side edges are convergent towards the nose at an included angle not exceeding 90 degrees, more preferably not exceeding 40 degrees, most preferably in the range of 10 to 20 degrees.
Preferably, at least one hole or bore extends through the body to enable a respective fastener, such as a nail or screw, to fix the biscuit to the supporting floor structure. Preferably, an enlarged annular recess surrounds the, or each, hole or bore at the top face of the body, to enable the head of a fastener to be recessed therein.
Preferably, the inner end of the, or each, hole or bore is defined by a convex annular abutment face, operable to sealably engage the underside of the head of the fastener to the body, to prevent the passage of fluid(s) or other articles (eg. dust or insects) through the hole or bore.
Preferably, the, or each, hole or bore, is of increasing diameter in the direction from its inner end to a bottom face of its respective block-portion.
In a second aspect, the present invention resides in a sidewall of a floorboard for a flooring system (as hereinbefore defined), and (preferably) operable with the biscuit (as hereinbefore defined), the sidewall extending along the body of the floorboard and including: at least one groove or recess bifurcating the sidewall into upper and lower sidewall portions, the or each groove or recess being defined by inwardly-convergent upper and lower groove faces; and the lower sidewall portion lying substantially parallel to, but spaced inwardly from, the upper sidewall portion.
Preferably, the included angle between the upper and lower groove faces does not exceed 90 degrees; more preferably does not exceed 40 degrees; most preferably is in the range of 10 - 20 degrees. Preferably, the included angle between the upper and lower groove faces is less than the included angle between the upper and lower faces of the side edges of the biscuit, so that the side edges of the biscuit engage the grooves or recesses with an interference-fit.
Preferably, an apex interconnecting the upper and lower groove faces is of curved, ie. concave, profile to minimize the likelihood of cracks generating, and being transmitted from, the apex.
In a third aspect, the present invention resides in a flooring system (as hereinbefore defined) including: a supporting floor structure; a plurality of floorboards, as hereinbefore described, laid substantially parallel on the supporting floor structure; a plurality of sets of biscuits, as hereinbefore described; and respective fasteners fixing the sets of biscuits to the supporting floor structure; where each set of biscuits is operably engaged with the groove(s) or recess(es) in opposed sidewalls of an adjacent pair of the floorboards, to securely fix the adjacent pair of floorboards to the supporting floor structure.
If preferred, a sealant material, which is preferably resiliently flexible, may be provided in any gap(s) between the adjacent pairs of floorboards.
BRIEF DESCRIPTION OF THE DRAWINGS
To enable the present invention to be fully understood, preferred embodiments will now be described, with respect to the accompanying drawings, in which: FIGS. 1 and 2 are respective, part-sectional, perspective views showing steps in the installation of a flooring system in accordance with the present invention; FIGS. 3 and 4 are respective top and bottom perspective views of a biscuit in accordance with the present invention; FIGS. 5, 6, 7 and 8 are respective top plan, bottom plan, side (from either side) and end (from either end) views of the biscuit; FIG. 9 is a sectional end view of the biscuit taken on line 9-9 on FIG. 5; FIG. 10 is a sectional end view, on an enlarged scale, showing the engagement of a fastener within the hole in the biscuit; and FIG. 11 is an end view of a floorboard suitable for use in the present invention.
DETAILED DESCRIPTION OF THE
PREFERRED EMBODIMENTS
Referring to FIGS. 1 and 2, the flooring system 10, in accordance with the present invention, is to be installed on the spaced timber joists J of the supporting floor structure SF of a building (not shown).
The flooring system 10 employs biscuits 20 provided at spaced intervals along the joists J to securely fix floor boards 60 to the joists J, and thereby their support floor structure SF; where the biscuits 20 are fixed to the joists J by suitable fasteners 80.
For timber joists J, the fasteners 80 may comprise nails or screws; while for metal joists J (eg., of RHS-, C- or Z-section), self-drilling screws (eg., known under the trade mark “TEK-SCREWS”) may be used.
As will be described hereinafter in more detail, a first floor board 60 is laid over a plurality of the joists J, and one sidewall of the floor board 60 is engaged by, and secured to, the joists J by a first set of the biscuits 20, each fixed to respective joists J by respective fasteners 80.
As shown in FIG. 2, a second similar floor board 60 is advanced towards the first set of biscuits 20, and its sidewall is engaged with the first set of biscuits 20 to fix that side portion of the second floor board 60 to the joists J. A second set of the biscuits 20 is then engaged with the other sidewall of the second floor board 60 to fixedly secure the second floor board 60 to the joists J, and thereby the supporting floor structure SF.
This procedure is repeated until the flooring system 10 has been fully laid. A biscuit 20, suitable for the flooring system 10 , will now be described with reference to FIGS. 3 to 10.
The biscuit 20 has a body 21, with an upper body portion 22 and a lower body portion 23, each to be hereinafter described in more detail. The body 21 is of “modified-rectangular” shape in plan view, with curved ends 24, 25; and of “modified-T” section in end view - see FIGS. 8 to 9.
The lower body section 23 has a substantially central block-portion 26, interconnected by end walls 27, 28 by sidewalls 29, 30 (which have cutaway portions).
It will be noted that the end walls 27, 28 extend past the sidewalls 29, 30, and their extremities are aligned with reinforcing ribs 31 on opposite sides of the block-portion 26.
The upper body portion 22 is formed integrally with the lower body portion 23 from suitable tough, resilient plastics-material (eg., PVC), which may be reinforced with suitable glass-, carbon- or like fibres to increase the mechanical strength of the biscuit 20.
The cavities 32, 33 in the lower body portion 23 enable the volume of plastics-material required to manufacture each biscuit 20 to be minimised, without compromising the mechanical strength, or utility, of the biscuits 20.
The upper body portion 22 has elongate side edges 32, 33, each with convex (or planar) upper faces 34, 35, and lower faces 36, 37, interconnected by convex noses 38, 39. Compressible flanges 36a, 37a extend downwardly from the lower faces 36,37, respectively. They can assist in alignment of the floorboards 60 with the biscuits 20, & can be compressed or expand as the adjacent floorboards expand or contract.
The included angle γ between the upper and lower faces 34, 36 and 35, 37 of the side edges 32, 33 is preferably in the range 10° to 40° ; more preferably in the range 15° to 20°.
The upper faces 34, 35 of the side edges 32, 33 are interconnected by a top face 40, which extends along the body 21 of the biscuit 20.
As shown in more detail in FIGS. 9 and 10, a hole 41 extends through the upper body portion 22, and centrally through the block portion 26 of the lower body portion 23. The sidewall 42 of the hole 41 is downwardly divergent to the bottom face 26a of the block-portion 26, and at its upper end, is in communication with an annular recess 43 in the upper body portion 22; the annular recess being terminated, at its inner end, by a “convex” frusto-conical abutment face 44.
The skilled addressee will appreciate that, when the fastener 80 is driven through the hole 41 (and annular recess 43) in the body 21 of the biscuit 20, the fastener 80 can be driven with its shank 81 “skewed” to the axis of the hole 41, ie., to assist in the insertion of the fastener 80 - see FIG. 1 - while the head 82 of the fastener 80 may engage, and compress, the the abutment face 44 to provide sealing engagement between the abutment face 44 and the head 82 of the fastener 80. FIG. 11 illustrates an end profile of a floor board 60 suitable for use with the biscuits 20 to produce the floor system 10.
The floor boards 60 are preferably machined of lengths of suitable timbers and may be reduced to different lengths L, widths W and/or thicknesses T to suit the particular intended application for the flooring system 10.
As the dimensions of the biscuits 20 will determine the location of the longitudinal grooves in the sidewalls of the floor boards 60, to be hereinafter described, the overall thickness T of the floor boards 60 will be varied by increasing the thickness ti of the upper portion of the floorboards 60 above the elongate grooves, whilst maintaining the thickness t2 of the lower portion of the floor boards 60 substantially constant.
In this embodiment, the floor board 60 has a body 61 with planar top and bottom faces 62, 63, where the bottom face 63 engages, and is supported by, the spaced joists J of the supporting floor structure SF.
It will be readily apparent to the skilled addressee that when the flooring system 10 has been installed, floor coverings (eg. carpets, vinyl sheeting, or tiles) may be laid over the top surfaces 62 of the floor boards 60; or suitable coating(s) or paint(s) be applied thereto. For example, 2-pak polyurethane or other resinous-type coatings may be applied to the top surfaces 62 (either before or after installation) to enable the grain of the timber of the floor boards 60 aesthetically displayed,
The respective sidewalls 64 of the floor boards 60 are “mirror-images,” and an elongate groove 65 bifurcates each sidewall 64 into upper and lower sidewall portions 66, 67, where the lower sidewall portion 67 is provided substantially parallel to, but spaced inwardly from, the upper sidewall portion 66 by a distance X.
The elongate groove 65 has upper and lower groove faces 68, 69 terminating at a curved (concave) apex 70 (which may have spaced centres of curvature).
The respective included angles a and β between the upper and lower groove faces 68, 69 and the central plane through the body 61 of the floor board 60 are preferably equal, but may be different; and preferably the sum of the included angles, ie. (a + β), is in the range 10° to 40°, more preferably 15° to 20°, most preferably 20° (Preferably the sum of the included angles (a + β) is less than the included angle γ between the upper and lower faces 34, 36 and 35, 37 of the side edges 32, 33 of the biscuit 20, so that the side edges 32, 33 will engage the grooves 65 with an “interference-fit”.
It will be readily apparent to the skilled addressee that the specific profiles of the sidewalls 64 of the floor boards 60 will be varied to suit the particular intended application of the flooring system 10; and the final profile will be dependent, inter alia, on the actual values of the upper and lower sidewall thicknesses ti, t2; the distance X by which the lower sidewall portion 67 is inset relative to the upper sidewall portion 66; and / or the angles a and β of the upper and lower groove faces 68, 69.
By way of illustration only, the lower sidewall thickness t2 may be in the range 4-7 mm; and the inset distance X may be in the range 3-5mm.
The downward inclination of the lower groove faces 69 prevents retention of water in the grooves 65, promoting the life-span of the floorboards 60.
As illustrated in FIG. 2, the upper sidewall portions 66 may be provided with a “chamfer” 71 or a convex curve (or “bull-nose”) profile 72.
It will also be readily apparent to the skilled addressee that the overall configuration of the biscuits 20 may also be varied by way of variations to, inter alia, the relative height of the lower body portion 23; the length of the body 21 of the biscuit 20; whether or not the end walls 24, 25 are curved, concave, planar or convex; the width of the upper and lower faces 34, 35 and 36, 37 of the side edges 32, 33; the profiles of the noses 38, 39 and/or the included angle γ between the upper and lower faces 34,36 and 35, 37 of the side edges 32, 33.
In the embodiment illustrated, a single hole 41 (and annular recess 43) has been provided to enable the fixing of the biscuits 20 by single fasteners 80 to the floor joists J of the supporting floor structure FS. It will be readily apparent to the skilled addressee that the biscuits 20 may be modified, eg., when used to fix the floor board 60 as “wall cladding” to a supporting wall, where the biscuits 20 are of increased length and have two or more holes 41 to enable the biscuits 20 to be fixed to the supporting wall by a plurality of the fasteners 80.
The skilled addressee will appreciate that the present invention provides a wall system 10 (as hereinbefore defined) which enables a simple, efficient and effective method of construction; and it provides complementary biscuits 20 and floor boards 60 which can be easily and economically produced; and where the resultant wall system 10 is both strong and can have high aesthetic appeal.
If preferred, a sealant may be provided along the joints between the adjacent floor boards 60 to form a flexible, continuous, surface therebetween.
The end walls 27 and projections or reinforcing ribs 31 on the lower body portions 23 of the biscuits 20 can absorb, eg., 1-2mm of expansion or contraction of the floor boards 60 due to changes in, eg., ambient temperature and/or humidity where the wall system 10 is installed; and the “wedging” engagement between the side edges 32,33 of the biscuits 20 with the corresponding grooves 65 of the sidewalls 64 of the floor boards 60 will ensure that the floor boards 60are always maintained in secure fixed engagement with the joists J of the supporting floor system FS throughout the expansion/contraction range of the floor boards 60.
It will also be readily apparent to the skilled addressee that, in certain applications, the floor boards 60 may be moulded, cast or extruded from plastics- or metal-materials, eg., aluminium; or may be laminated or otherwise assembled from a combination of materials; where the top faces 62 have, eg., decorative finish(es) applied thereto, but where the sidewalls 64 are provided with profiles equal, or similar, to the profiles for the sidewalls 64 hereinbefore described.
Various changes and modifications may be made to the embodiments described and illustrated without departing from the present invention.

Claims (18)

17 · CLAIMS 1 A biscuit for a flooring system (as hereinbefore defined), the biscuit including: a body, having a lower body portion engageable with a supporting floor structure, and surmounted by an upper body portion defined by a pair of substantially parallel side edges in plan view; and at least one hole, or bore, extending through the body to receive a, or respective, fastener, to enable the body to be fixed to the supporting floor structure; the pair of side edges of the upper body portion being of convergent profile in end view and operable to engage complementary grooves or recesses, having inwardly-convergent upper and lower groove faces, in sidewalls*of respective floorboards to be secured to the supporting floor structure by the biscuit; and the lower body portion is operable to lie adjacent, or engage, lower sidewall portions of the respective floorboards below the grooves or recesses, where the lower sidewall portions are spaced inwardly from upper sidewall portions of the respective floorboards above the grooves or recesses.
2. The biscuit as claimed in Claim 1, wherein: the side edges of the upper body portion engage the inwardly-convergent grooves or recesses in the sidewalls of the respective floorboards in a “wedge-type" engagement, so as to maintain the under faces of the floorboards in engagement with the supporting floor structure, as the 18 floorboards undergo expansion or contraction in use.
3. The biscuit as claimed in Claim 1 or Claim 2, wherein: the biscuit is integrally moulded from polymer/plastics-material, such as Nylon (Registered Trade Mark), polyvinylchloride (PVC), polyethylene, polypropylene, which is optionally UV-stabilised, and which optionally incorporates glass-, carbon- or other suitable reinforcing fibres for increased.mechanical strength.
4. The biscuit as claimed in any one of Claims 1 to 3, wherein: the lower body portion includes at least one block-portion surrounding the, or each, hole or bore, the block-portion(s) being connected to respective end walls by sidewalls to define cavities open to the lower face of the body; and reinforcing ribs and/or flanges are provided on the side and/or end walls to increase the mechanical strength thereof.
5. The biscuit as claimed in Claim 4, wherein: the reinforcing ribs and/or flanges absorb 1-2mm expansion of the adjacent floorboards, when in use.
6. The biscuit as claimed in any one of Claims 1to 5, wherein: the upper body portion is of solid construction and a substantially planar or convex top face interconnects the elongate upper faces of the side edges.
7. The biscuit as claimed in Claim 6, wherein: the elongate upper faces of the side edges are connected to complementary elongate lower faces on the side edges by a curved “nose". 19
8. The biscuit as claimed in Claim 7, wherein: the upper and lower faces of the side edges are convergent towards the nose at an included angle not exceeding 90 degrees, more preferably not exceeding 40 degrees, most preferably in the range of 10 to 20 degrees.
9. The biscuit as claimed in any one of Claims 1 to 8, wherein: at least one hole or bore extends through the body to enable a respective fastener, such as a nail or screw, to fix the biscuit to the supporting floor structure.
10. The biscuit as claimed in Claim 9 wherein: an enlarged annular recess surrounds the, or each, hole or bore at the top face of the body, to enable the head of a fastener to be recessed therein.
11 - The biscuit as claimed in Claim 9 or Claim 10, wherein: the inner end of the, or each, hole or bore is defined by a convex annular abutment face, operable to sealably engage the underside of the head of the fastener to the body, to prevent the passage of fluid(s) or other articles through the hole or bore.
12. A biscuit as claimed in any one of Claims 9 to 11, wherein: the, or each, hole or bore is of increasing diameter in the direction from its inner end to a bottom face of its respective block-portion.
13. A sidewall of a floorboard for a flooring system (as hereinbefore defined), and operable with the biscuit as claimed in any .one of Claims 1 to 12, the sidewall extending along the body of the floorboard and including: 20 at least one groove or recess bifurcating the sidewall into upper and lower sidewall portions, the or each groove or recess being defined by inwardly-convergent upper and lower groove faces; and the lower sidewall portion lying substantially parallel to, but spaced inwardly from, the upper sidewall portion.
14. The sidewall as claimed in Claim 13, wherein: the included angle between the upper and lower groove faces does not exceed 90 degrees; more preferably does not exceed 40 degrees; most preferably is in the range of 10-20 degrees.
15. The sidewall as claimed in Claim 14, wherein: the included angle between the upper and lower groove faces is less than the included angle between the upper and lower faces of the side edges of the biscuit, so that the side edges of the biscuit engage the grooves or recesses with an interference-fit.
16. The sidewall as claimed in Claim 15, wherein: ai apex interconnecting the upper and lower groove faces is of curved, such as concave, profile to minimise the likelihood of cracks generating, and being transmitted from, the apex.
17. A flooring system (as hereinbefore defined) including: a supporting floor structure; a plurality of floorboards, each of the floorboards having at least one sidewall as claimed in any one of Claims 13 to 16, laid substantially parallel on the supporting floor structure; a plurality of sets of biscuits, as claimed in any one of Claim s 1 21 to 12, respective fasteners fixing the sets of biscuits to the supporting floor structure; where each set of biscuits is operably engaged with the groove(s) or recess(es) in opposed sidewalls of an adjacent pair of the floorboards, to securely fix the adjacent pair of the floorboards to the supporting floor structure.
18. A flooring system as claimed in Claim 17, wherein: a sealant material, which is optionally resiliently flexible, is provided in any gap(s) between the adjacent pairs of the floorboards. . ' · ( . \ · ·
AU2009329819A 2008-12-22 2009-12-22 Flooring system and components therefore including a biscuit Ceased AU2009329819B2 (en)

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AU2008906575A AU2008906575A0 (en) 2008-12-22 Flooring system, and components therefor
AU2008906575 2008-12-22
AU2009329819A AU2009329819B2 (en) 2008-12-22 2009-12-22 Flooring system and components therefore including a biscuit
PCT/AU2009/001682 WO2010071930A1 (en) 2008-12-22 2009-12-22 Flooring system and components therefore including a biscuit

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AU2009329819A1 (en) 2011-08-04
AU2009101288A4 (en) 2010-01-21
AU2009101288B4 (en) 2010-07-01
WO2010071930A1 (en) 2010-07-01

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