AU2009208083A1 - Adjustable channel frame and concealment cover therefor - Google Patents

Adjustable channel frame and concealment cover therefor Download PDF

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Publication number
AU2009208083A1
AU2009208083A1 AU2009208083A AU2009208083A AU2009208083A1 AU 2009208083 A1 AU2009208083 A1 AU 2009208083A1 AU 2009208083 A AU2009208083 A AU 2009208083A AU 2009208083 A AU2009208083 A AU 2009208083A AU 2009208083 A1 AU2009208083 A1 AU 2009208083A1
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AU
Australia
Prior art keywords
channel frame
fixing
frame member
channel
wall
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Granted
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AU2009208083A
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AU2009208083B2 (en
Inventor
Ian David Paterson
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Dias Aluminium Products Pty Ltd
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Dias Aluminium Products Pty Ltd
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Filing date
Publication date
Priority claimed from AU2008904302A external-priority patent/AU2008904302A0/en
Application filed by Dias Aluminium Products Pty Ltd filed Critical Dias Aluminium Products Pty Ltd
Priority to AU2009208083A priority Critical patent/AU2009208083B2/en
Publication of AU2009208083A1 publication Critical patent/AU2009208083A1/en
Application granted granted Critical
Publication of AU2009208083B2 publication Critical patent/AU2009208083B2/en
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Classifications

    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04HBUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
    • E04H17/00Fencing, e.g. fences, enclosures, corrals
    • E04H17/14Fences constructed of rigid elements, e.g. with additional wire fillings or with posts
    • E04H17/16Fences constructed of rigid elements, e.g. with additional wire fillings or with posts using prefabricated panel-like elements, e.g. wired frames
    • E04H17/168Fences constructed of rigid elements, e.g. with additional wire fillings or with posts using prefabricated panel-like elements, e.g. wired frames using panels fitted in grooves of posts
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F19/00Other details of constructional parts for finishing work on buildings
    • E04F19/02Borders; Finishing strips, e.g. beadings; Light coves

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Fencing (AREA)

Description

AUSTRALIA Patents Act 1990 -2001 ORIGINAL COMPLETE SPECIFICATION STANDARD PATENT The following statement is a full description of this invention including the best method of performance known to us: Invention Title ADJUSTABLE CHANNEL FRAME AND CONCEALMENT COVER THEREFOR Name of Applicant DIAS ALUMINIUM PRODUCTS PTY.LTD.
1 C This invention relates in general to building construction and relates in particular to special components and a method using these components during installation of infill structures such as panels or slats between brick fence piers or balustrades between walls and posts of balconies and verandahs and the invention relates in particular to components and methods which enable concealment from view of unsightly multiple fixing used to join metal support members and infill structures by fasteners. Such unsightly fixing is concealed by force fitting onto a specially-profiled channel frame member a mating and correspondingly profiled clip-on cover where both the channel frame member and the cover have mutually interlockable profiles so that when in place, the cover conceals fixing grooves and fasteners which would To normally be exposed to view. The invention also enables multiple fixing of frame components by vertical and horizontal adjustments to compensate for out of square or out of plumb existing structures onto which the components and methods of the invention are to be applied. . The invention according to one aspect provides a building structure with concealed 1 5 fixing for use with installation of infill structures spanning gaps between brick fence piers or between walls and posts on a balcony or verandah or for balustrades and which comprises a plurality of members including at least one pair of channel frame members for contacting sides of support structures such as brick piers, walls or posts and for supporting said infill structures after fixing thereto , the at least one pair of channel frame members being formed with means 'o formed thereon for mounting a fixing concealment cover thereto, the cover also being formed with means thereon associated and interlockable with the said means of the said channel frame members after the frame has been fixed to the infill structure, to conceal from view any exposed fastening means on each channel frame member. More particularly, in the building structure according to the invention, the at least '2 ' one pair of channel frame members are each formed with means thereon which enable multiple fixing of the channel frame members to support structures and to infill structures by fastening means whereby each channel frame member of the said at least one pair of channel frame members enables both horizontal and vertical relative adjustments to be made respectively 2 between support structures and fixing channel frame members and infill structures when being installed between assembled frame members. More particularly each channel frame member of the building structure of the invention has a plurality of channels comprising a first channel or infill-receiving channel being formed by two opposed side walls which during assembly and fixing comprise an inwardly facing wall and an outwardly-facing wall, both walls being connected by a base wall which extends outwards beyond the first channel to form a second or partial channel which forms a cover mounting platform and the multiple fixing means are grooves formed on the outer surface of the outwardly-facing side wall of the first channel frame member. Preferably, the second or partial channel is formed with multiple mounting and locking means thereon for receiving and locking thereto a clip-on fixing concealment cover. Preferably also, the fixing and fastening means concealment cover is a clip-on cover with multiple mounting members integrally formed thereon and projecting therefrom for engaging with corresponding mounting members formed on and projecting from the channel I ~ frame member to enable the cover to be mounted by snap fitting it upon the channel frame member to thereby conceal fixing from view after on-sire installation. The invention according to one aspect provides a wall panel, balustrade or fence infill structure with concealed fixing and which includes a plurality of members comprising; a pair of wall channel frame members each for holding a respective side edge of a fence infill 2o panel, a balustrade panel or panel and frame assembly, each wall channel frame member being adapted to hold the side edge of the said panel or panel and frame assembly, the channel frame member being provided with multiple fixing means thereon for fixing the channel frame member and panel and with means formed thereon for mounting a concealment cover upon the channel frame member, after it has been fixed to the panel, to conceal from view 25~ any channel-to panel fixing means. More particularly, the channel frame member has a channel formed by two opposed side walls which during assembly and fixing comprise an inwardly facing wall and an outwardly facing wall connected by a base wall which extends outwards to form a cover mounting platform 3 and the multiple fixing means are grooves formed on the outer surface of the outwardly-facing side wall of the channel frame member. Preferably the grooves are disposed longitudinally with respect to the channel frame member and extend along the length of the channel frame member. Preferably also , the concealment cover is a clip-on cover with multiple mounting members formed thereon and projecting therefrom for engaging with corresponding mounting means projecting from outwardly-facing surfaces of walls of the channel to enable the cover to be mounted by snap or force-fitting it upon the channel frame member to thereby cover both the channel member to panel fixing means and the clip-on cover to channel member mounting means. The invention according to another aspect resides in a method of constructing an infill using concealed fixing and mounting means which comprises fixing a channel of one each of a pair of channel frame members onto a respective side edges of brick fence piers, or between walls and posts of balconies, verandahs, balustrades and the like, then fixing the 157 channel frame member to the panel by passing fastening means through multiple fixing means formed in an outwardly facing surface of a side wall of the channel member and fixing the channel frame member to the infill panel, then mounting a clip-on fixing concealment cover member to the channel frame member by engaging a plurality of associated co-operating members projecting from an outwardly-facing surface of an outer wall of the channel frame member and a cover member to mount the cover upon channel frame member, after it has been fixed to the panel, to conceal from view any fixing means used to join a channel frame member to a panel. A non-limiting example of a preferred embodiment or practical arrangement of the invention will now be described with reference to the accompanying drawings in which: Figure 1 is an end or profile view on an enlarged scale of a channel frame member component according to the invention prior to assembly. Figure 2 is an end or profile view of a clip-on cover concealment component according to the invention prior to assembly onto the component of Figure 1.
4 Figure 3 is a perspective view of the components of Figures 1 and 2 assembled. Figure 4 is an external frame member for use in constructing infills for between brick fence piers and for use in the system and method of the invention and prior to assembling onto the frame member of Figure 5. . S Figure 5 is a profile view of a wall jamb prior to attachment of a clip-on cover. Figure 5A is a profile view of a clip-on cover for the jamb of Figure 5. Figure 6 is a top and/or bottom left-hand profile of a wall jamb fixed to the frame member of Figure 4 positioned adjacent a clip-on cover for mounting upon the frame member of Figure 4. 1 0 Figure 7 is a plan view of components of Figures 4 to 6 pre-assembled Figure 8 is a pre-assembly plan view of a wall panel fixing channel frame member for receiving and fixing onto the assembled components of Figures 1 and 4 to 7 and for concealed fixing to the assembled panel frame and wall jamb assembly used in the invention. Figure 9 is left-hand corner plan view of partly- assembled and fixed components of i ~ Figures 4 to for further assembly into the channel of frame member of Figures 1 and 8 and clip on cover of Figure 2. Figure 10 is a similar view to Figure 9 with components of Figures 1 and 4 to 8 assembled ready for a mounting a clip-on cover and fixing onto an infill panel. Figure 11 is a similar view to Figure 10 with clip-on cover in position prior to mounting on the channel frame and assembly. Figure 12 is a plan view of the clip-on cover of Figure 2 for mounting upon the assembly of Figures 10 and 11. Figure 13 is a top left-hand corner plan view of the assembled components of Figures 1 to 12. Figure 14 is a plan view of the channel frame member of Figure 1 in full outline and cover of Figure 2 in broken outline Figure 15 is a plan view of the channel frame member of Figure 1 in broken outline and cover of Figure 2 in full outline.
5 and cover of Figure 2 in full outline. Figure 16 is a top left-hand corner partial view in perspective, of the wall channel frame member of Figure 1. Figure 17 is a front perspective view of the fully assembled wall panel system of the 5- invention.. Referring now to the drawings annexed hereto, Figures 1 to 17 are views of respective components as well as views of the components being progressively assembled into a top left-hand corner final structure of (in this example ) a brick fence pier infill structure ( of panels, slats or the like shown in Figure 17). Firstly, Figures 1 and 2 show separate profiles on 1 o an enlarged scale of major components of the invention and in Figure 1 the profile is that of a channel frame component and in Figure 2, that of a clip-on fixing-concealment cover for fitment to the channel frame component of Figure 1. Figure 3 is a perspective view of the components of Figures 1 and 2 assembled as they would appear after fixing. One end of an initial prior-to fixing or pre-assembly component is shown diagrammatically firstly in Figure 4 - this 15~ component being a wall panel support frame top cross member 110 (which may be metal tubing or an aluminium channel extrusion) which is shown in position above a hollow wall jamb (or double channel member) 111 shown in Figure 5 which has two identical channels exposed (uncovered) and which may also be an aluminium extrusion. The channel member 111 is first fixed to the wall frame member 110 and then as shown aligned below Figure 5 and labelled 20 Figure 5A a clip-on cover plate 111a for assembling onto the hollow wall jamb double-channel member 111 to form the covered and closed wall jamb shown in Figure 6 which is then fixed to one end of the wall panel support frame top cross member 110 as now shown in Figure 7. To the left of Figure 7 ( and as already shown in Figures 1 and 2 and now labelled as Figure 8) there is shown (also on a smaller scale than Figures 1 to 3), the channel frame member 112 2 5 (the left-hand one of two) which is to form a vertical support for infill members and which is preferably formed of aluminium extrusion section and into this Figure 1 channel member section 112, again as in Figure 8, there is fitted the sub-assembly of Figure 6 as shown progressively in Figures 9 and 10. In Figure 8 there is also shown by the double-headed arrow adjustments 6 which can be made on site for positioning of components to allow for out of square situations 8. In the large scale view of Figure 1 , the channel frame member 112 is shown separately and is formed from aluminium extrusion with two channel portions labelled A and B respectively, portion A being a full channel formed by a pair of parallel and side walls comprising outer side 5 wall 113 and median side wall 114 both walls being connected by and being perpendicular to a base 115; portion B is only partially channelled with one (or outer) side mainly left open with its base or leg 116 being formed as a planar extension of the base 115 of the main channel portion shared in common with portion B - the leg 116 of portion B is formed with a terminal upturned flange 117. The open-channel portion B of the vertical-when installed infill support channel ' frame member 112, has formed on an exposed (uncovered) outside surface 114a of the side wall 114, a plurality of means which enable fixing of the channel frame member 112 to a pre assembled wall panel frame cross member 110 and hollow wall jamb 111. Furthermore, the channel frame member 112 also has a plurality of cover-mounting means formed thereon which project from the outside surface 114a of its side wall 114. One such cover-mounting means I is formed by the inwardly-directed edge of the terminal upturned flange 117 to form a hook shaped prong and the outermost one, 118 of three cover-engaging and mounting ribs 118, 119 and 120 respectively. Rib 119 subtends from the comer between median wall 114 of the channel frame member 112 and base extension leg 116 while rib 120 projects at and angle from near the outer edge of the median wall 114 of channel frame member 112. Referring to Figure 1.0> 2, a resilient, clip-on cover member 121 has two walls 122 and 123 extending from a common base 124. One wall 122, subtends at an angle (in this embodiment 95 degrees) to the base 124 while the other wall 123 is perpendicular to the base 124. The three ribs 118, 119 and 120 of the wall panel-supporting channel frame member 112, co-operate in a three-point interlocking engagement with three interlockable means 125, 126 and 127 on the clip-on cover 121 (refer 2 C to Figures 1 to 3) used in a final assembly step to conceal any applied fixing and fastening means. The arrangement of co-operating inter-locking ribs between channel frame member 112 and clip-on cover 121 is designed to permanently mount the fixing means concealment cover 121 to the wall channel frame member 112 and to thus complete the whole wall panel 7 assembly. The fixing concealment cover 121 is also preferably of aluminium extrusion. As shown in Figures 1, 2 and 16 in particular, the wall panel supporting channel frame member 112 is provided with a plurality of fixing grooves extending throughout the length of the channel and in this example five grooves are provided; three equi-spaced grooves being located on the outer face 114a of the outermost wall 114 and are numbered 127, 128 and 129 respectively. Another or fourth groove 129a is located on the inside face of the base wall 115 and another 129b on the base extension 116 of the channel frame member 112 (shown in Figurel ). All these grooves extend longitudinally and enable fixing means such as self-tapping screws - for example the one labelled 130 in Figure 16 - to be located and driven through walls of the wall 1 0 channel frame member 112 and thence into the wall jamb 111 or adjoining structures. The grooves 127, 128, 129, 129a and 129b of the wall channel frame member 112 provide multiple fixing points and also provide means for properly aligning frame and panel structural members during assembly into a panel assembly. to compensate for any "out of square" or out of plumb alignment and securing the channel frame member to a panel stile 111. The multiple fixing method and means of the invention also provides structural stability in the final assembled product. In Figure 17 there is shown the front face of an assembled infill-structure and concealed fixing and mounting system for between brick fence piers, or between balcony walls and posts, as a balustrade panel system or for between verandah posts (and an adjoining wall 2 o or walls). The invention enables an on-site method of construction using concealed fixing.

Claims (20)

1. A building structure with concealed fixing for use with installation of infill structures spanning gaps between brick fence piers or between walls and posts on a balcony or verandah or for balustrades and which comprises a plurality of members including at least one pair of channel frame members for contacting sides of support structures such as those between brick piers, walls or posts and for supporting said infill structures after fixing thereto , the at least one pair of channel frame members being formed with means formed thereon for mounting a fixing concealment cover thereto, the cover also being formed with means thereon associated and interlockable with the said means of the said channel frame members after the frame has been fixed to the infill structure, to conceal from view any exposed fastening means on each channel frame member.
2. The building structure according to claim 1 wherein the at least one pair of channel frame members are each formed with means thereon which enable multiple fixing of the channel frame members to support structures and to infill structures by fastening means whereby each channel frame member of the said at least one pair of channel frame members enables both horizontal and vertical relative adjustments to be made respectively between support structures and fixing channel frame members and infill structures when being installed between assembled frame members.
3. The building structure according to claim 1 or claim 2, wherein each channel frame member has a plurality of channels comprising a first channel or infill-receiving channel being formed by two opposed side walls, both walls being connected by a base wall which extends outwards beyond the first channel to form a second or partial channel which forms a cover mounting platform and the multiple fixing means are grooves formed on an outer or exposed-after-fixing surface of a wall of the channel frame member.
4. A building construction according to claim 3 wherein the second or partial channel is formed with multiple mounting and locking means thereon for receiving and locking thereto a clip-on fixing concealment cover.
5. A building structure according to claim 2 or claim 4 wherein the fixing and 9 fastening means concealment cover is a clip-on cover with multiple mounting members integrally formed thereon and projecting therefrom for engaging with corresponding mounting means projecting from an outwardly facing surface of a median wall of the channel to enable the cover to be mounted by snap fitting it upon the first channel of the channel frame member to thereby cover both the channel frame member-to-panel fixing and fastening means and the clip-on cover to channel frame member mounting means.
6. A building structure according to any preceding claim which forms a wall panel, balustrade or fence infill structure with concealed fixing and which includes a plurality of members comprising; a pair of channel frame members each for holding a respective side edge of a fence infill panel balustrade panel or panel and frame assembly, each channel frame member being adapted to hold the side edge of the said panel or panel and frame assembly, the channel frame member being provided with multiple fixing means thereon for fixing the channel frame member and panel and with means formed thereon for mounting a concealment cover upon the channel frame member, after it has been fixed to the panel, to conceal from view any channel-to panel fixing means.
7. The building structure according any preceding claim wherein each channel frame member has a main channel formed by a base and two opposed parallel walls perpendicular to and connected by the base, one wall being a first wall the other being a second or median wall , the base extending outwards from and in alignment with the median wall and terminating in a flange .parallel to and spaced from the median wall to form a mounting platform for a fixing concealment cover and wherein the multiple fixing means are grooves formed in faces of the channel frame member.
8. The building structure according to claim 7 wherein a groove is formed in each inwardly-directed face of the base of the channel frame member.
9. The building structure according to claim 7 or 8 wherein a plurality of grooves are formed in an exposed-after-fixing outer surface of the median wall of the channel frame member and enable fixing means to be located and driven through the frame of a wall channel frame member and thence into a wall support structure 10
10. The building structure according to claim 8 or 9 wherein the grooves are disposed longitudinally with respect to the channel frame member and extend along the length of the channel frame member.
11 The building structure according to any one of claims 8 to 10 wherein the outer or exposed face of the median wall of the channel frame member has formed thereon a plurality of equally-spaced, longitudinally-extending grooves which enable fixing means to be located and driven through the wall of a wall channel frame member and thence into a wall jamb.
12. The building structure according to any one of claims 8 to 11 wherein the grooves provide multiple fixing points and also provide means for properly aligning frame and panel structural members during assembly into a panel assembly. to compensate for any "out of square" or out of plumb alignment and securing the channel frame member to a panel stile..
13. The building structure according to claim 7 wherein the fixing and fastening means concealment cover is a clip-on cover with multiple mounting members integrally formed thereon and projecting therefrom for engaging with corresponding mounting members formed on and projecting from the channel frame member to enable the cover to be mounted by snap fitting it upon the channel frame member to thereby conceal fixing from view after on-site installation
14. The building structure according to any preceding claim wherein the channel frame member is a wall panel frame side-supporting member.
15. The building structure according to any preceding claim wherein the open channel portion of the channel frame member has formed on an exposed (uncovered) outside surface of the median wall, a plurality of spaced apart fixing-concealment cover-mounting members projecting therefrom.
16. The building structure according to any preceding claim wherein a cover mounting means is a member formed by the inwardly-directed edge of the terminal uptumed flange of the base extension to form a hook-shaped prong and is an outermost one of three cover -engaging and mounting ribs, one rib subtends from the comer between a median wall and leg while another rib projects at and angle from near the outer edge of the median wall of channel member. 11
17. The building structure according to any preceding claim wherein the resilient, clip-on fixing-concealment cover member has two walls extending from a common base, one wall being subtended at an angle to the base, the other wall being perpendicular to the base and wherein three ribs of an external wall of the wall channel frame co-operate in a three-point interlocking engagement with three interlockable members formed as projections from three edges of the clip-on cover used in a final assembly step to conceal any applied fastening members.
18. A method of building the structure of any one of claims 1 to 17 using concealed fixing and mounting means and which comprises; fixing a channel of one each of a pair of channel frame members onto a respective side edge of brick fence piers, or between walls and posts of balconies, verandahs, balustrades and the like, then fixing the channel frame member to an infill panel by passing fastening means through multiple fixing means formed in an outwardly facing surface of a side wall of the channel frame member and fixing the channel frame member to the infill panel, then mounting a clip-on fixing concealment cover member to the channel frame member by engaging a plurality of associated co-operating members projecting from an outwardly-facing surface of an outer wall of the channel frame member and a cover member to mount the cover upon channel frame member, after it has been fixed to the panel, to conceal from view any fixing means used to join a channel frame member to a panel.
19. An on-site building structure with concealed fixing substantially as hereinbefore described with reference to the accompanying drawings.
20. A method of building a building structure on site with concealed fixing substantially as hereinbefore described with reference to the accompanying drawings. Dated this %day of August 2009 DIAS ALUMINIUM PRODUCTS PTY.LTD. By Our Patent Attorney JOHN LOVELUCK DAVIES of JOHN L.DAVIES & CO ~cA~~C
AU2009208083A 2008-08-22 2009-08-11 Adjustable channel frame and concealment cover therefor Active AU2009208083B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
AU2009208083A AU2009208083B2 (en) 2008-08-22 2009-08-11 Adjustable channel frame and concealment cover therefor

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
AU2008904302 2008-08-22
AU2008904302A AU2008904302A0 (en) 2008-08-22 Adjustable channel frame for multiple fixing and concealment cover therefor
AU2009208083A AU2009208083B2 (en) 2008-08-22 2009-08-11 Adjustable channel frame and concealment cover therefor

Publications (2)

Publication Number Publication Date
AU2009208083A1 true AU2009208083A1 (en) 2010-03-11
AU2009208083B2 AU2009208083B2 (en) 2016-03-24

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Family Cites Families (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE2436832A1 (en) * 1974-07-31 1976-02-19 Robert Giesler Solid boundary wall concrete building component set - with parallelogram shaped slab wall components and grooved prism blocks for pillars
FR2567561A1 (en) * 1984-07-16 1986-01-17 Riondel Francois Method and prefabricated elements for the construction and foundation of enclosure walls
AU2005242183B2 (en) * 2005-12-09 2011-12-22 Iph International Pty Ltd Fencing system and method
US7635115B2 (en) * 2006-02-01 2009-12-22 Ideal Aluminum Products, Llc Protective cover for fence rail cap

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