AU2008202822B2 - Heavy duty excavator bucket - Google Patents
Heavy duty excavator bucket Download PDFInfo
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- AU2008202822B2 AU2008202822B2 AU2008202822A AU2008202822A AU2008202822B2 AU 2008202822 B2 AU2008202822 B2 AU 2008202822B2 AU 2008202822 A AU2008202822 A AU 2008202822A AU 2008202822 A AU2008202822 A AU 2008202822A AU 2008202822 B2 AU2008202822 B2 AU 2008202822B2
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- bucket
- excavator bucket
- members
- side walls
- rear wall
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- 229910000831 Steel Inorganic materials 0.000 claims abstract description 13
- 239000010959 steel Substances 0.000 claims abstract description 13
- 230000003014 reinforcing effect Effects 0.000 claims abstract description 9
- 229910001208 Crucible steel Inorganic materials 0.000 claims description 16
- 230000007704 transition Effects 0.000 claims description 9
- 230000008878 coupling Effects 0.000 claims description 4
- 238000010168 coupling process Methods 0.000 claims description 4
- 238000005859 coupling reaction Methods 0.000 claims description 4
- 238000012360 testing method Methods 0.000 description 7
- 241001621433 Satanoperca jurupari Species 0.000 description 6
- 238000013461 design Methods 0.000 description 5
- 238000005266 casting Methods 0.000 description 4
- 230000006872 improvement Effects 0.000 description 4
- 238000010276 construction Methods 0.000 description 3
- 210000003128 head Anatomy 0.000 description 3
- 238000012423 maintenance Methods 0.000 description 3
- 238000004458 analytical method Methods 0.000 description 2
- 238000009412 basement excavation Methods 0.000 description 2
- 230000007717 exclusion Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 210000001331 nose Anatomy 0.000 description 2
- 238000005457 optimization Methods 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 230000036346 tooth eruption Effects 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 238000012935 Averaging Methods 0.000 description 1
- 230000002547 anomalous effect Effects 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000007747 plating Methods 0.000 description 1
- 230000000750 progressive effect Effects 0.000 description 1
- 239000011435 rock Substances 0.000 description 1
- 239000002689 soil Substances 0.000 description 1
- 238000009966 trimming Methods 0.000 description 1
Classifications
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F3/00—Dredgers; Soil-shifting machines
- E02F3/04—Dredgers; Soil-shifting machines mechanically-driven
- E02F3/46—Dredgers; Soil-shifting machines mechanically-driven with reciprocating digging or scraping elements moved by cables or hoisting ropes ; Drives or control devices therefor
- E02F3/58—Component parts
- E02F3/60—Buckets, scrapers, or other digging elements
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F3/00—Dredgers; Soil-shifting machines
- E02F3/04—Dredgers; Soil-shifting machines mechanically-driven
- E02F3/28—Dredgers; Soil-shifting machines mechanically-driven with digging tools mounted on a dipper- or bucket-arm, i.e. there is either one arm or a pair of arms, e.g. dippers, buckets
- E02F3/36—Component parts
- E02F3/40—Dippers; Buckets ; Grab devices, e.g. manufacturing processes for buckets, form, geometry or material of buckets
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Mining & Mineral Resources (AREA)
- Civil Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Structural Engineering (AREA)
- Shovels (AREA)
- Component Parts Of Construction Machinery (AREA)
Abstract
A heavy duty excavator bucket is constructed with an exoskeletal structure comprising coupled cast components including a lip member, opposed wing members, junction members locatable between floor 5 and side walls and side and rear walls and a cap rail structure extending between opposed wing members about the upper periphery of the bucket to form an integral structure. Steel plate floor, side wall and rear wall members extend between adjacent exoskeletal regions. The bucket may include a cast arch member extending between opposed wing members and a cast 10 reinforcing member extending between opposed junction members adjacent said rear wall.
Description
P/00/011 Regulation 3.2 AUSTRALIA Patents Act 1990 ORIGINAL COMPLETE SPECIFICATION STANDARD PATENT Invention Title: "HEAVY DUTY EXCAVATOR BUCKET" The following statement is a full description of this invention, including the best method of performing it known to me/us: 1 TITLE "HEAVY DUTY EXCAVATOR BUCKET" FIELD OF THE INVENTION This invention is concerned with improvements in excavator 5 buckets. The invention is concerned particularly, although not exclusively with excavator buckets having a support arch. BACKGROUND OF THE INVENTION Dragline excavators represent a capital expenditure of 10 hundreds of millions of dollars with operational overheads currently around US$6,000 per hour. In order to maximize operational efficiency and return on investment, this necessitates continuous operation of a dragline apparatus 24 hours a day, 7 days a week. Apart from routine shut-downs for maintenance requirements, any reduction in operational efficiency can 15 represent substantial annual productivity losses. Generally speaking, most draglines are a compromise between such factors as boom length, bucket and rigging mass and bucket payload capacity. Operational efficiencies of a dragline bucket can be measured according to a number of parameters including drag energy (or specific drag 20 energy) and total sum load of the bucket, rigging and payload where: DRAG ENERGY = a measure of the energy required to fill a bucket of given capacity. Factors affecting drag energy include the extent of frictional engagement between internal and external bucket surfaces and earth 25 masses within and without the bucket respectively, tooth/cutting edge configurations and the dead mass of the bucket/rigging combination. SPECIFIC DRAG ENERGY = the drag energy expended per kg of payload excavated. 30 TOTAL SUM LOAD (TSL) = the sum of the masses of the bucket rigging and payload.
2 Since the early 1900's, there have been many modifications to bucket designs and rigging configurations in an endeavour to achieve greater excavation efficiencies in terms of energy consumption and excavation rates. During the last century, bucket capacities have increased from about 20 5 tonnes to over 100 tonnes. Excavator bucket designs generally are of an arched or archless design with some excavator operators preferring an arched design at the expense of reduced payload to obtain a more robust bucket with lower maintenance requirements. Generally the mass of an archless bucket and 10 rigging is less than that of an arched bucket and associated rigging largely due to the exclusion of the arch over the front of the bucket. It is argued in some quarters that increased productivity offsets any increases in maintenance of a less robust archless bucket but, at the end of the day, the decision as to which bucket is employed is often predicated on the type of 15 earthen material to be excavated with the archless bucket being used with softer, less aggressive, easily penetrated earth types. Examples of archless buckets are described in United States Patents 2,096,773; 2,334,460; 3,247,606; 3,247,607, 5,400,530 and 5,832,638, whereas examples of arched buckets are described in United 20 States Patents 3,597,865; 4,791,738; 4,944,102; 5,140,761; 5,307,571; 5,343,641; 5,343,702; 5,428,909; 5,575,092 and 6,705,031. The archless buckets referred to above are generally of a low mass and are fabricated from steel plate components with generally parallel side walls, a rearwardly inclined rear wall and, with the exception of United 25 States Patents 3,247,606 and 3,247,607 which have side walls perpendicular to a floor, all others describe outwardly and upwardly inclined side walls. The geometry of these buckets was claimed to increase bucket payload and to provide less frictional resistance between the earth mass and the bucket during loading. 30 The arched buckets described above generally comprise generally slab sided structures with side walls perpendicular to a floor and an arcuate transition between the floor and a rear wall which may incline 3 outwardly or inwardly towards the top thereof. The arched buckets generally have a more robust construction than the archless buckets described above, and generally are fabricated from sheet steel components and cast components such as the bucket lip, cheek plates, the arch member and/or 5 arch mountings. Reinforcing members such as trunnion mounting plates and a cap rail formed along the upper edges of the side and rear walls were generally fabricated from sheet steel. The above-mentioned prior art excavator buckets are illustrative of on-going endeavours for over a century to produce more 10 efficient buckets while over that same period accommodating demands for buckets with greater load capacity. In the many, many patents granted for improvements in excavator buckets over the last century or so, most of those inventions dealt with single incremental improvements which may have improved one aspect of the performance of the bucket but often at the 15 expense of one or more other functional or structural aspects of the bucket whereby the overall or net benefits represented only a marginal improvement. Some of the shortcomings of the prior art excavator buckets were addressed in United States Patent 6,834,449 to the same assignee. 20 This patent described a light-weight high capacity archless bucket which exhibited a payload increase of about 10% over competitors' conventional buckets along with a reduction in drag energy of about 30% of that of a conventional bucket while at the same time reducing bucket fill time by 20%. This bucket was robust in nature with a cast front lip, cheek plates and 25 junction members between side and rear walls to provide a smooth arcuate transition therebetween to reduce frictional engagement with a mass of earth during filling and emptying of the bucket. The bucket had a wide, relatively shallow configuration when compared to conventional excavator buckets at that time and was distinguished by a rear wall being higher than that 30 adjacent side wall portions with a steep arcuate taper between the floor and the top of the rear wall. The bucket of United States Patent 6,834,449 had a side wall 4 height : lip width ratio of about 1: 4 compared with conventional prior art buckets having a ratio of about 1 :1.5 to 1 : 2. In plan view, the side walls converged toward the rear wall such that the rear portion of the bucket was about 80% of the effective width of the 5 opening between opposed cheek plates. While generally effective for its intended purpose, the excavator bucket described in United States Patent 6,834,449 was suited more to lighter, softer earth types rather than harder rock filled earth types found in certain regions. 10 Accordingly, it is an aim of the present invention to overcome or alleviate at least some of the shortcomings of prior art excavator buckets and otherwise to provide a robust heavy duty excavator bucket which still exhibits the improved operational efficiencies of the light-weight buckets described in United States Patent 6,834,449. 15 SUMMARY OF THE INVENTION According to one aspect of the invention there is provided an excavator bucket comprising: a generally rectangular floor, opposed side walls and a rear wall; 20 a lip member extending transversely of a front portion of said floor, said lip member including spaced mountings for replaceable wear members; opposed wing members adjacent respective front portions of said side walls, said wing members including mountings for replaceable wear 25 members, said wing members each including a drag rope mounting located forwardly of a front edge of said lip member; said excavator bucket characterized in that said side walls extend substantially parallel to each other and incline outwardly towards respective upper regions thereof at an angle of from 5* to 200 relative to a plane perpendicular to a plane of said 30 floor, said excavator bucket further characterized in that a ratio of lip width to side wall height in the region of said lip member is in the range of from 3.1 to 3.6 : 1.
5 The said side walls may incline outwardly at an angle of from 100 to 150. Preferably, said side walls incline outwardly at an angle from 120 to 150. 5 Suitably, said ratio of lip width to side wall height is in the range of from 3.2 to 3.5 :1. Preferably, said ratio of lip width to side wall height is in the range of from 3.3 to 3.4 : 1. If required, said excavator bucket may include an arch member 10 extending between said opposed wing members. Preferably, said arch member comprises a hollow cast steel member. Suitably, said excavator bucket may comprise cast steel junction members between said floor and said side walls and said side walls 15 and said rear wall respectively, said junction members being shaped to provide a smooth arcuate transition between adjacent said floor and said side walls and said side walls and said rear wall respectively. If required, said rear wall may curve upwardly from a junction with said floor. 20 Preferably, an upper portion of said rear wall may incline outwardly from a lower portion of said rear wall. A cast steel cap rail may extend along the upper edges of said side walls and said rear wall. If required, a cast steel reinforcing member may extend 25 transversely over an outer surface of a lower portion of said rear wall. Suitably, said excavator bucket comprises an exoskeletal structure of cast steel components supporting the plate steel floor, side wall and rear wall members. The exoskeletal structure may comprise said lip member, said 30 wing members, said junction members and said cap rail. If required, said exoskeletal structure may include said arch member.
6 Said exoskeletal structure may also include said cast steel reinforcing member extending between opposed junction members. Suitably, said exoskeletal structure includes coupling members extending between said junction members and said cap rail adjacent said 5 rear wall. Preferably, said coupling members comprise trunnion mounts. If required, the ratio of the length of the floor to the width of the floor is in the range of from 1.0 : 1.25. If required, said bucket may include payload spill containment 10 members extending adjacent rear upper edges of said side walls and said rear wall. Throughout this specification, unless the context requires otherwise, the words "comprise", "comprises" and "comprising" will be understood to imply the inclusion of a stated integer or group of integers but 15 not the exclusion of any other integer or group of integers. BRIEF DESCRIPTION OF THE DRAWINGS In order that the invention may be fully understood and put into practical effect, reference will now be made to preferred embodiments illustrated in the accompanying drawings in which: 20 FIG. 1 shows a perspective view from above of an excavator bucket according to the invention; FIG. 2 shows a side elevational view of the bucket of FIG. 1; FIG. 3 shows the exoskeletal structure of the bucket of FIGS. 1 and 2; 25 FIG. 4 shows a front elevational view of the bucket of FIGS. 1 and 2; FIG. 5 shows a top plan view of the bucket of FIGS. 1 and 2; FIG. 6 shows the graphical relationship between payload and the width height ratio of the bucket mouth; 30 FIG. 7 shows the relationship between fill distance and the width : height ratio of the bucket mouth; FIG. 8 shows the relationship between fill distance and the 7 length height ratio of the bucket; FIG. 9 shows the relationship between drag energy and the width height ratio of the bucket mouth; FIG. 10 shows the relationship between drag energy and the 5 length height ratio of the bucket; and FIG. 11 shows the relationship between specific drag energy and the width : height ratio of the excavator buckets analysed. For the sake of simplicity where appropriate, like reference numerals have been employed for like features in the drawings. 10 DETAILED DESCRIPTION OF THE DRAWINGS FIG. 1 shows a perspective view from above of an excavator bucket 1 according to the invention. Bucket 1 comprises a cast lip 2 having spaced noses 3 integrally formed therewith to support replaceable wear member components 4 in the form of adaptors 4a and cutting teeth 4b. 15 Located between spaced noses 3 are replaceable lip shrouds 4c. Extending rearwardly from lip 2 is a plate steel floor 5 and an upwardly curved rear wall 6. Plate steel side walls 7 extend rearwardly of cast side wing members 8 extending upwardly from lip 2. Wing members 8 support replaceable wear members in the form of wing shrouds 9 and formed integrally with wing 20 members 8 are drag rope bushes 10. A cast arch member 11 extends between opposed wing members 8 and supports a mounting bracket 12 for connection to a drag rope rigging assembly (not shown). A cap rail 13 fabricated from cast steel components is secured about the upper edges of the side and rear walls 7, 6 and trunnion brackets 14 are secured to 25 reinforced trunnion mount panels 15. The trunnion brackets 14 are used for connection to a hoist rope rigging assembly (not shown). A cast junction member 16 extends along each side of the bucket rearwardly of wing members 8 to form a smooth arcuate transition region 16a between floor 5 and side walls 7 and similarly forms a smooth arcuate corner transition 30 region 16b between side walls 7 and rear walls 6. Junction members 16 are formed from a plurality of castings welded together to form a unitary member. Rear wall 6 includes a central transverse element 6a and forwardly 8 directed outer elements 6b which, together with the transition region 16b form generally chamfered corners 17 at the rear of bucket 1. Between the upper edge 18 of the curved portion of rear wall 6 is an outwardly inclined rear wall portion 6c (shown more clearly in FIG. 2). Located on the outer 5 surface of junction member 16 below trunnion brackets 14 are replaceable wear members 19 (shown more clearly in FIG. 2). FIG. 2 shows a side elevational view of the bucket of FIG. 1. As illustrated, junction member 16 is formed from a plurality of cast steel components 16a, 16b and 16c, and corner transition region 16b is 10 formed with side flanges 16d, 16e to enable attachment of side walls 7 and rear wall elements 6b by welding. Steel reinforcing panel ribs 20 extends about the outer surface of rear wall 6 and is secured by welding at opposite ends to respective flanges 16e of junction members 16. Trunnion brackets 14 allow adjustable positioning of the 15 trunnions (not shown) to selectively vary the carry angle of the bucket for particular dragline rigging systems. As shown, the top edges of the front region of the side walls 7 adjacent the lips/wing/arch combination 2, 8, 11 extend generally parallel to the plane of the bucket floor and at a position intermediate the trunnion 20 brackets 14 and the drag bushes 10, the side walls 7 incline upwardly and rearwardly to a position adjacent trunnion brackets 14 and thereafter extend to the rear wall 6 substantially parallel to the plane of the bucket floor. FIG. 3 shows the configuration of the exoskeletal structure 20 of the bucket of FIGS 1 and 2. 25 Exoskeletal structure 25 comprises a plurality of cast elements welded together to provide a rigid integral frame to which steel plating is applied to form the floor, rear wall and side walls of the bucket. The cast elements include the lip 2, side wings 8, arch 11, junction members 16, reinforcing rib 20 and cap rail 13. The cap rail structure 13 is fabricated from 30 a plurality of discrete castings which are welded together to form an integral member. Each cap rail casting has a cross-sectional shape similar to the numeral "7" to form a generally planar head extending outwardly away from 9 the interior of the bucket and a buttress-like leg portion extending downwardly and outwardly. When the side and rear wall plates are secured to the cast exoskeletal structure, the cap rail structure, together with the upper region of the side and rear wall plates, forms a rigid hollow flange of 5 generally triangular cross-section extending about the upper periphery of the bucket walls. The cap rail castings are formed with generous head width and leg height dimensions to suit a wide range of bucket sizes simply by trimming off any excess head width or leg length. More importantly however, 10 particularly in the rear portion of the bucket, the adjustable cap rail leg height permits optimization of a bucket size to suit a particular excavator operation or particular environmental conditions of a given work site while maintaining an optimum carry angle for the bucket. While lip 2 and side wings 8 are generally cast as single members, junction members 16, cap rail 13 and 15 reinforcing rib 20 are fabricated from a plurality of cast steel sub elements welded together. If required, heavy plate steel trunnion bracket mounts 15 may also serve as part of the exoskeletal structure. FIG. 4 shows a front elevational view of the bucket 1 of FIGS. 1 and 2. 20 As illustrated, the mouth of bracket 1 is characterized in that each side wall 7 is inclined outwardly towards a top edge at an included angle of about 105 0 between the plane of the side wall 7 and the floor of the bucket. Another characteristic of the bucket mouth is the ratio of the 25 median width (taken at a point halfway between the upper and lower edges of the front portion of side wall 7) and the height of wall 7 at the forward end thereof. As illustrated, this width is about 3.42 : 1 and the significance of these characterizing features of the bucket mouth geometry will be discussed in detail later. 30 FIG. 5 shows a top plan view of the bucket of FIGS. 1, 2 and 4. As illustrated, bucket 1 has an effective floor length to width ratio of about 1.18: 1.00 wherein floor length is measured between the front 10 edge (not shown) of lip 2 and a point approximately halfway between the joint between rear floor panel 5a and rear wall panel 6a on the one hand and a point where an outer corner of rear floor panel 5a, rear wall panel 6b and junction member 16 intersect. Again the significance of this ratio will be 5 discussed later. In an endeavour to ascertain those characteristics which might optimize the operational performance of a heavy duty excavator bucket in particular, a number of geometrical relationships in an excavator bucket configuration were examined and compared with the contemporary 10 "EARTHEATER" (TM) heavy duty excavator bucket of the assignee. Amongst the heavy duty excavator buckets currently available in the marketplace, the "EARTHEATER"(TM) bucket is considered to be one of the more efficient buckets. Careful practical and finite element analyses of contemporary 15 bucket designs suggested that there may be a relationship between the length and width of the bucket floor as well as the width and height of the bucket mouth as exhibited in the comparison between a conventional heavy duty bucket and the light-weight bucket disclosed in United States Patent 6,834,449 to the same assignee. The following table represents a 20 comparison between a conventional excavator bucket such as a CQMS "EARTHEATER" (TM), ESCO or P & H 37 tonne bucket and the light-weight bucket of United States Patent 6,834,449. TABLE 1 PROPERTY PRIOR ART (AV.) BUCKET OF US 6,834,449 Bucket Mass 37 tonne 27 tonne Payload 95 tonne 105 tonne Lip Width 4.2 metres 5.5 metres Side Wall Height 2.5 metres 1.2-1.5 metres Bucket Fill Time 15 seconds 12 seconds 25 The prior art heavy duty buckets have a lip width to wall height 11 ratio of 1.2 - 1.5 : 1 compared to about 4 :1 for the light-weight bucket of United States Patent 6,834,449 which suggests ratios in the range of from 3: 1 to 4 : 1 may be effective. Similarly, typical prior art heavy duty buckets have a floor 5 contact length, as a proportion of overall bucket length measuring from the tips of the cutting teeth, of about 75% for the bucket of United States Patent 5,822,638 or up to about 85% for a contemporary prior art bucket disclosed in United States Patent 4,791,738. The bucket of United States Patent 6,834,449 describes 10 rearwardly converging side walls in combination with an upwardly tapering floor as applying a progressive restriction to an earth slab being excavated until the restrictive pressures effectively arrest the slab at the rear wall of the bucket. At that stage, a further slab is forced up and over the initial slab to maximize the payload fill. The bucket is said to exhibit a payload increase of 15 about 10% over prior art heavy duty buckets while at the same time reducing drag energy and bucket fill time to 70% and 20% respectively of a conventional bucket. In order to examine bucket efficiencies with a wide range of geometric variations, a scale modular bucket assembly was devised to 20 enable identification of factors which might optimize or at least significantly improve bucket productivity. A similar scale CQMS "EARTHEATER" (TM) bucket having the same capacity was utilized as a reference. The parameters under consideration were: (a) width to height ratio of bucket mouth 25 (b) length to width ratio (c) configuration of bucket rear (d) influence of sloping walls Starting with a constant lip width, the front portion of the bucket was designed to accommodate side walls, inclined outwardly from the floor 30 at an included angle of 950, in three different heights giving width to height ratio of 2.9, 3.2 and 3.5 to one where the average width was measured midway up the side wall. Wall height variations were accommodated by 12 removable side plates attachable to the upper edges of the bucket side wallIs. The arch was fabricated to accommodate outward wall inclinations of 5* and 150 relative to a vertical datum and for the 15* inclined 5 walls the resultant average width to height rations were 3.2, 3.5 and 3.8 to one. This arose because the more inclined walls gave rise to a greater average width and a slightly reduced height. The bucket was constructed with interchangeable rear ends, two of which had a conventional rectangular rear wall curving upwardly from 10 the floor and the other two had tapered rear corners. Each pair of rear ends was manufactured with 50 and 150 sloping side walls. The length of the bucket was measured from the front edge of the lip to the rear wall. Testing of each of twelve bucket configurations was performed 15 using a scale dragline apparatus with digging at a range of depths for a sufficient number of cycles to allow testing and performance averaging over a range of digging conditions. A cycle by cycle analyses of test data was performed and the results averaged for each bucket configuration. The test results are set forth 20 in Table 2 below. TABLE 2 Bucket Rear End Side Width/ Length/ Lengt Payloa Fill Drag Specific Number Angl Height Width h/ d Distanc Energy Drag e Height (kg) e (kJ) Energy (M) (kJ/kg) 1 3.21 1.04 3.32 308 3.54 21.4 69.6 2 15 3.50 1.16 4.05 322 4.56 23.6 73.3 3 Standard 3.80 1.27 4.83 342 4.30 23.8 69.4 4 2.94 1.13 3.31 300 4.16 23.9 79.7 5 5 3.24 1.24 4.02 306 3.60 21.2 69.4 6 3.53 1.35 4.78 324 3.38 20.2 62.2 7 3.21 1.02 3.28 310 3.61 19.7 63.5 8 Tapered 15 3.50 1.15 4.03 323 3.37 20.3 62.7 9 Rear 3.80 1.26 4.77 332 3.69 21.6 65.0 10 Corners 2.94 1.11 3.27 301 4.02 22.9 76.1 11 5 3.24 1.23 3.99 305 3.79 20.5 67.2 12 3.53 1.33 4.70 319 4.12 21.5 67.4 CQMS EARTHEATER 1.65 1.18 1.94 270 4.01 22.1 82.0 13 From the test data compilated in Table 2 above, the relationships between a number of bucket parameters was examined and graphs of these relationships were plotted as follows: 5 FIG. 6: Payload vs Width/Height Ratio FIG. 7: Fill Distance vs Width/Height Ratio FIG. 8: Fill Distance vs Length/Height Ratio FIG. 9: Drag Energy vs Width/Height Ratio FIG. 10: Drag Energy vs Length/Height Ratio 10 FIG. 11: Specific Drag Energy vs Width/Height Ratio While certain of the results obtained appeared to be somewhat ambiguous or otherwise somewhat inconclusive, the results did establish a strong relationship between payload and the width to height aspect ratio of 15 the bucket mouth. Notwithstanding the inconclusive or anomalous results, Table 2 illustrated that overall, each of the buckets tested achieved greater payloads than the conventional "EARTHEATER" (TM) bucket which generally represents the state of the art for contemporary heavy duty excavator buckets. 20 The most efficient bucket tested appeared to be bucket number 8 which possessed side walls inclined at 150 and a width to height ratio of the bucket mouth of 3.5 : 1 although other buckets 7 and 9 with 150 walls and bucket mouth width to height ratios between 3.2 : 1 and 3.8 : 1 still showed vastly improved performance. 25 On the basis of the results obtained, the inventors have postulated that vastly improved bucket efficiencies approaching optimal efficiency can be obtained wherein the bucket mouth width to height ratio is in the range of from 3.1 to 3.6: 1 and the included angle between each side wall and the floor is in the range of from 950 to 1100. It is also believed that a 30 rear wall with a tapered or radiussed transition into the opposed side walls is a contributing factor to overall bucket efficiency as is the bucket length to width ratio which appears to offer superior results in the range of from 1 : 1 to 14 1.25: 1. Although further trails with finer bucket geometry variations and differing soil types may point to more precise optimization of bucket geometry, initial trials on a full scale bucket similar to bucket number 8 show 5 a close correlation in bucket efficiencies, sufficient at least to support the inventors' postulations as to the preferred bucket geometry ranges referred to above. While the most pronounced bucket efficiencies were exhibited with 150 inclined side walls and bucket mouth width : height ratios in the 10 range of from 3.1 to 3.6 : 1 empirical observations suggest that, notwithstanding the otherwise inconclusive test results, there is some contribution to bucket efficiency where the bucket has chamfered or tapered corners in the rear walls and/or the bucket length/height ratio is in the range of from 1.1 to 1.25 : 1. On the basis of the test results obtained, it has not 15 been possible so far to quantify or specify the particular interrelationships between all of the bucket geometry variables, FIG. 6 does show a clear relationship between payload and the width/height ratio of the bucket mouth. Similarly, initial empirical evaluations of a full scale bucket trial support the notion that the exoskeletal structure of the bucket possesses a 20 superior level of robustness and longevity than a conventional heavy duty bucket construction but also exhibits specific drag properties similar to a light-weight excavator bucket. By utilising cast components welded together to form an integral frame structure and then applying steel plates thereto to form the side walls, floor and rear wall, the structural integrity of such a 25 bucket is considered superior to a heavy duty bucket of similar mass constructed with a cast lip and side wings only with the remainder being fabricated from plate steel components. It readily will be apparent to persons skilled in the art that many modifications and variations may be made to the invention without departing 30 from the spirit and scope thereof. For example, as the exoskeletal structure is fabricated from a plurality of cast steel components welded together, excavator buckets according to the invention may be constructed as modular 15 constructions with, say, a fixed lip width but with variable bucket length and side wall height for use in specific applications.
Claims (16)
1. An excavator bucket comprising: a generally rectangular floor, opposed side walls and a rear wall; 5 a lip member extending transversely of a front portion of said floor, said lip member including spaced mountings for replaceable wear members; opposed wing members adjacent respective front portions of said side walls, said wing members including mountings for replaceable wear 10 members, said wing members each including a drag rope mounting located forwardly of a front edge of said lip member; said excavator bucket characterized in that said side walls extend substantially parallel to each other and incline outwardly towards respective upper regions thereof at an angle of from 50 to 200 relative to a plane perpendicular to a plane of said 15 floor, said excavator bucket further characterized in that a ratio of lip width to side wall height in the region of said lip member is in the range of from 3.1 to
3.6: 1, and wherein the ratio of the length of the floor to the width of the floor is in the range of from 1.0 to 1.25 : 1.0. 2. An excavator bucket as claimed in claim 1 wherein side walls 20 incline outwardly at an angle of from 100 to 150. 3. An excavator bucket as claimed in claim 2 wherein said side walls incline outwardly at an angle from 12* to 15*.
4. An excavator bucket as claimed in any preceding claim wherein said ratio of lip width to side wall height is in the range of from 3.2 to 3.5 :1. 25 5. An excavator bucket as claimed in claim 4 wherein said ratio of lip width to side wall height is in the range of from 3.3 to 3.4 : 1.
6. An excavator bucket as claimed in any preceding claim wherein said excavator bucket includes an arch member extending between said opposed wing members. 30 7. An excavator bucket as claimed in claim 6 wherein said arch member comprises a hollow cast steel member.
8. An excavator bucket as claimed in any preceding claim wherein 17 said bucket comprises cast steel junction members between said floor and said side walls and said side walls and said rear wall respectively, said junction members being shaped to provide a smooth arcuate transition between adjacent said floor and said side walls and said side walls and said 5 rear wall respectively.
9. An excavator bucket as claimed in claim 8 wherein said rear wall curves upwardly from a junction with said floor.
10. An excavator bucket as claimed in claim 8 or claim 9 wherein an upper portion of said rear wall inclines outwardly from a lower portion of 10 said rear wall.
11. An excavator bucket as claimed in any preceding claim wherein a cast steel cap rail extends along the upper edges of said side walls and said rear wall.
12. An excavator bucket as claimed in any preceding claim wherein 15 a cast steel reinforcing member extends transversely over an outer surface of a lower portion of said rear wall.
13. An excavator bucket as claimed in any preceding claim wherein said bucket comprises an exoskeletal structure of cast steel components supporting the floor, side walls and rear wall, wherein the floor is made of 20 steel plate.
14. An excavator as claimed in claim 13 wherein said exoskeletal structure comprises said lip member, said wing members, said junction members and said cap rail.
15. An excavator bucket as claimed in claim 13 or claim 14 wherein 25 said exoskeletal structure includes said arch member.
16. An excavator bucket as claimed in any one of claims 13 to 15 wherein exoskeletal structure also includes said cast steel reinforcing member extending between opposed junction members.
17. An excavator bucket as claimed in any one of claims 13 to 16 30 wherein said exoskeletal structure includes coupling members extending between said junction members and said cap rail adjacent said rear wall.
18. An excavator bucket as claimed in claim 17 wherein said 18 coupling members comprise trunnion mounts.
19. An excavator bucket as claimed in any preceding claim wherein said bucket includes payload spill containment members extending adjacent rear upper edges of said side walls and said rear wall. 5
Priority Applications (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AU2008202822A AU2008202822B2 (en) | 2008-06-26 | 2008-06-26 | Heavy duty excavator bucket |
AU2012100878A AU2012100878B4 (en) | 2008-06-26 | 2012-06-14 | Heavy duty excavator bucket |
AU2014227457A AU2014227457B2 (en) | 2008-06-26 | 2014-09-17 | Heavy duty excavator bucket |
AU2015203529A AU2015203529B2 (en) | 2008-06-26 | 2015-06-24 | Heavy duty excavator bucket |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AU2008202822A AU2008202822B2 (en) | 2008-06-26 | 2008-06-26 | Heavy duty excavator bucket |
Related Child Applications (3)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
AU2012100878A Division AU2012100878B4 (en) | 2008-06-26 | 2012-06-14 | Heavy duty excavator bucket |
AU2014227457A Division AU2014227457B2 (en) | 2008-06-26 | 2014-09-17 | Heavy duty excavator bucket |
AU2015203529A Addition AU2015203529B2 (en) | 2008-06-26 | 2015-06-24 | Heavy duty excavator bucket |
Publications (2)
Publication Number | Publication Date |
---|---|
AU2008202822A1 AU2008202822A1 (en) | 2010-01-14 |
AU2008202822B2 true AU2008202822B2 (en) | 2014-07-10 |
Family
ID=41508550
Family Applications (4)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
AU2008202822A Active AU2008202822B2 (en) | 2008-06-26 | 2008-06-26 | Heavy duty excavator bucket |
AU2012100878A Expired AU2012100878B4 (en) | 2008-06-26 | 2012-06-14 | Heavy duty excavator bucket |
AU2014227457A Active AU2014227457B2 (en) | 2008-06-26 | 2014-09-17 | Heavy duty excavator bucket |
AU2015203529A Active AU2015203529B2 (en) | 2008-06-26 | 2015-06-24 | Heavy duty excavator bucket |
Family Applications After (3)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
AU2012100878A Expired AU2012100878B4 (en) | 2008-06-26 | 2012-06-14 | Heavy duty excavator bucket |
AU2014227457A Active AU2014227457B2 (en) | 2008-06-26 | 2014-09-17 | Heavy duty excavator bucket |
AU2015203529A Active AU2015203529B2 (en) | 2008-06-26 | 2015-06-24 | Heavy duty excavator bucket |
Country Status (1)
Country | Link |
---|---|
AU (4) | AU2008202822B2 (en) |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2011150474A1 (en) * | 2010-06-04 | 2011-12-08 | Cqms Pty Ltd | An excavator bucket |
US10544562B2 (en) * | 2017-04-21 | 2020-01-28 | Caterpillar Inc. | Dragline bucket |
US11649606B2 (en) | 2020-06-19 | 2023-05-16 | Caterpillar Inc. | Dragline bucket |
US20220267985A1 (en) * | 2021-02-25 | 2022-08-25 | LCM Equipment Services, LLC | Dragline bucket for moving slurry-type material |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5515624A (en) * | 1992-10-15 | 1996-05-14 | R. A. Beatty & Associates Pty Limited | Excavating hoe or bucket |
US6834449B2 (en) * | 2001-10-02 | 2004-12-28 | Thomas Anthony Meyers | Excavator bucket |
WO2009094369A1 (en) * | 2008-01-23 | 2009-07-30 | Esco Corporation | Dragline bucket, rigging and system |
Family Cites Families (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
RU2078877C1 (en) * | 1993-03-13 | 1997-05-10 | Николай Павлович Сеинов | Dragline-excavator bucket |
US5832638A (en) * | 1996-07-01 | 1998-11-10 | Cleal Watts | Low draft high yield bucket system for draglines |
AU2002301250B2 (en) * | 2001-10-02 | 2008-05-22 | Cqms Pty Ltd | Excavator bucket |
US20070212207A1 (en) * | 2006-03-10 | 2007-09-13 | Deere & Company | Bolt-on spill guard for buckets |
-
2008
- 2008-06-26 AU AU2008202822A patent/AU2008202822B2/en active Active
-
2012
- 2012-06-14 AU AU2012100878A patent/AU2012100878B4/en not_active Expired
-
2014
- 2014-09-17 AU AU2014227457A patent/AU2014227457B2/en active Active
-
2015
- 2015-06-24 AU AU2015203529A patent/AU2015203529B2/en active Active
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5515624A (en) * | 1992-10-15 | 1996-05-14 | R. A. Beatty & Associates Pty Limited | Excavating hoe or bucket |
US6834449B2 (en) * | 2001-10-02 | 2004-12-28 | Thomas Anthony Meyers | Excavator bucket |
WO2009094369A1 (en) * | 2008-01-23 | 2009-07-30 | Esco Corporation | Dragline bucket, rigging and system |
Also Published As
Publication number | Publication date |
---|---|
AU2012100878B4 (en) | 2012-08-30 |
AU2015203529A1 (en) | 2015-07-16 |
AU2014227457B2 (en) | 2015-11-19 |
AU2014227457A1 (en) | 2014-10-09 |
AU2015203529B2 (en) | 2015-11-26 |
AU2012100878A4 (en) | 2012-07-12 |
AU2008202822A1 (en) | 2010-01-14 |
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