AU2008200963A1

AU2008200963A1 - Rotor blade connection

Info

Publication number: AU2008200963A1
Application number: AU2008200963A
Authority: AU
Inventors: Aloys Wobben
Original assignee: Individual
Current assignee: Individual
Priority date: 2003-05-28
Filing date: 2008-02-28
Publication date: 2008-03-20

Description

P/00/011 Regulation 3.2

AUSTRALIA

Patents Act 1990

ORIGINAL

COMPLETE SPECIFICATION STANDARD PATENT Invention title: Rotor blade connection The invention is described in the following statement: 9328892 1.doc 00 O Rotor blade Field of the invention 00 The present invention concerns a rotor blade for a wind power installation. In particular the present invention relates to a rotor blade for a wind power installation having a plurality of holes which are arranged in the region of the rotor blade root and which are in the IND form of through holes which extend substantially transversely with respect to the longitudinal Saxis of the rotor blade, transverse pins which are fitted into the holes and tension elements 00, which can be connected to the transverse pins.

00 Background of the invention In this specification where a document, act or item of knowledge is referred to or discussed, this reference or discussion is not an admission that the document, act or item of knowledge or any combination thereof was at the priority date, publicly available, known to the public, part of common general knowledge; or known to be relevant to an attempt to solve any problem with which this specification is concerned.

DE 197 33 372 C1 discloses a rotor blade with holes which are arranged in the region of the rotor blade root and which extend substantially transversely with respect to the longitudinal axis of the rotor blade, transverse pins which are fitted into the holes and tension elements which can be connected to the transverse pins. Those holes are in the form of blind holes.

The book 'Windkraftanlagen' by Erich Hau, 2nd edition, Springer-Verlag, 1996, page 202, which is deemed to be the most relevant state of the art, discloses a rotor blade of the kind set forth in the opening part of this specification. In that known rotor blade a tension element (referred to therein as a tension anchor) extends from the transverse pin to a flange. In that way the rotor blade can be fixed to the flange, for example of the rotor hub.

The state of the art discloses tension elements extending within the rotor blade root.

Accordingly, passages have to be present in the material of the rotor blade root, into which the tension elements are fitted. In consideration of the material weakening that this entails, the material in the region of the rotor blade root has to be reinforced by suitable structural measures so as to ensure the required strength.

2 00 Summary of the invention SIn order to minimise those disadvantages by means of a structural simplification, the rotor blade according to the invention is characterised by tension elements extending outside 00 C the rotor blade root.

M 5 Without wishing to be bound by theory, the present invention is based on the realisation that the region of the rotor blade root at the hub may be altered in an aerodynamically disadvantageous fashion, and the alteration does not have any detrimental 00 influences on the acoustic characteristics and the other properties of the wind power installation because that region of the rotor blade is either covered by the spinner or is disposed at least in the part of the rotor, which rotates most slowly.

According to a first aspect of the invention, there is provided a rotor blade for a wind power installation comprising one or more through holes located in the region of the rotor blade root, the through holes extending substantially transversely with respect to the longitudinal axis of the rotor blade, one or more transverse pins having a female screw thread which are fitted into the through holes, and one or more tension elements adapted to be connected to the transverse pins, wherein the tension elements have a male screw thread corresponding to the diameter of the female screw thread and the tension elements are screwed onto the transverse pins, wherein the tension elements extend outside the rotor blade root.

The rotor blade according to the invention has the advantage that on the one hand the material of the rotor blade in the region of the rotor blade root is not weakened by passages and that the tension elements can be subjected to visual checking at any time without dismantling the wind power installation. For example, corrosion can be immediately detected and eliminated.

In addition, replacement of a tension element is achieved more easily.

00

O

Particularly when using fibre-reinforced epoxy resin composite material as a light and (Ni at the same time robust material for rotor blades, it is possible to provide for durable anchoring of the transverse pins in the rotor blade root. In that respect the arrangement affords an 00 advantageous transmission of force from a transverse pin into the epoxy resin composite material of the rotor blade.

Preferably, there are provided two or more spaced through holes for receiving two or more transverse pins in the rotor blade as in that way the strength of the rotor blade connection can be substantially increased, which is necessary in particular in the case of very large wind 0power installations. The through holes can be so spaced that there is minimal weakening of the material..

A particularly preferred embodiment of the invention is one in which the rotor blade has an enlarged cross-section in the region of the rotor blade root and the one or more through holes are located in the region of that enlarged cross-section. That measure can also substantially increase the load-bearing capability of the connection between the rotor blade and the rotor hub as the rotor blade is subjected to substantially lower levels of stress due to the cross-sectional enlargement in the region of the rotor blade root and can thus be acted upon by higher forces. The arrangement according to the invention of the through holes in the region of the enlarged cross-section permits an advantageous transmission of force from the transverse pin to the material of the rotor blade by way of a correspondingly enlarged surface area while a substantially lower pressure in relation to surface area occurs at the interface between the transverse pin and the inside surface of the opening. In that case the cross-sectional enlargement can be of a markedly smaller extent than in the case of a known rotor blade as there is no need to compensate for the bores for tension elements which extend within the rotor blade.

In a particularly preferred embodiment of the invention, the cross-section of the rotor blade enlarges on both sides in the direction of an end portion, towards the hub, of the rotor blade. That provides for a symmetrical transmission of force from the transverse pins to the rotor blade.

In a preferred embodiment the rotor blade has two oppositely disposed thickening portions which are respectively formed in one piece with the rotor blade and the holes are arranged at least partly in the region of the thickening portions. The thickening portions which 00 O contribute to the cross-sectional enlargement can be formed in a simple known manner by (Ni lamination on to the rotor blade of a plurality of layers of fibre composite material and epoxy resin.

00 (Ni In addition a particularly preferred embodiment is one in which the rotor blade in the region of the rotor blade root has a substantially tubular end portion in which a plurality of holes are provided. A tubular end portion can be fixed to the rotor hub in a particularly uniform and simple manner and is advantageous in particular in the case of very large wind power installations in respect of which extreme forces occur and the rotor blades of which 0 involve a transition from the tubular end portion for fixing purposes to a wing profile portion.

O

An embodiment in which the rotor blade substantially comprises a glass fibrereinforced epoxy resin composite material provides that the material is of great lightness, combined with a high level of strength.

In order to provide for better load transmission the transverse pins are preferably glued into the through hole. In addition there is the advantage that the transverse pins can be reliably held in the predetermined position, including while the tension elements are installed.

In a particularly preferred embodiment metal discs can be provided concentrically around the longitudinal axis of the through hole (or the transverse pin) at least one but preferably both ends of the hole. Those discs which in shape are comparable to known support washers are fitted flush with the surface of the rotor blade root in the region of the through hole and prevent damage to the edge of the through hole.

In a further preferred embodiment a sleeve is fitted into or glued into the hole. That sleeve is of a metallic material and prevents friction from occurring between the wall of the through hole and the transverse pin. Any friction which occurs takes place between the transverse pin and the sleeve.

The above-discussed advantages of a rotor blade according to the invention are enjoyed in a similar manner in a rotor for a wind power installation of the kind set forth in the opening part of this specification, which rotor is equipped with a rotor blade according to the invention.

For the avoidance of repetition therefore reference is directed to the foregoing description in respect of the advantageous effects.

7- 00 0 In a preferred embodiment of the rotor according to the invention, the rotor hub Ncomprises a peripherally extending flange portion of substantially T-shaped cross-section for Sconnection of the rotor blade and the rotor blade is screwed to the flange portion by means of a 00 plurality of tension elements which are connected to transverse pins fitted to the rotor blade.

The desirably symmetrical T-shaped flange portion can provide for the symmetrical transmission of forces from the rotor blade to the hub, insofar as through bores are provided in INO both free portions, which are disposed substantially in one plane, of the T-shaped flange Sportion, with the tension elements engaging through the through bores. Desirably the plurality 00 of tension elements are arranged in paired mutually parallel relationship and substantially in 00 two mutually concentrically disposed rows.

The advantages according to the invention are also embodied in a wind power installation equipped with a rotor and/or a rotor blade of the above-described kind; in regard to the advantages according to the invention which can be attained thereby, reference is made to the foregoing description in relation to a rotor blade and rotor according to the invention.

Brief description of the drawings The invention is described hereinafter by means of an embodiment of a rotor of a wind power installation with reference to the accompanying drawings in which: Figure 1 shows a simplified illustration of a wind power installation according to one embodiment of the invention, Figure 2 shows a sectional view according to one embodiment of the invention of the fixing of a rotor blade to a rotor hub of a wind power installation, Figure 3 shows a detailed view of Figure 2, and Figure 4 shows a sectional illustration of an alternative embodiment of the invention.

Detailed description of the preferred embodiments The wind power installation 1 shown in Figure 1 substantially includes a pylon 3 and a pod 5 fixed thereto, for receiving a generator 7 and a rotor 9 connected directly thereto. The rotor 9 has a rotor hub 11 and three rotor blades 2 fixed to the rotor hub 1. The rotor hub 11 is caused to rotate by the wind forces acting on the rotor blade 2, to drive the generator 7.

00 0 The generator 7 which is in the form of a ring generator has a stator 13 and a generator (Ni rotor 15. The generator rotor 15 is supported together with the rotor hub I I by means of main bearings 17 on a journal 19 fixedly connected to a so-called machine carrier 21. The machine 00 carrier 21 is supported pivotably on the pylon 3 by means of a rotary mounting (not shown), by means of azimuth motors 23. A device 27 with anemometer and wind vane is also fixed to the machine carrier 21.

IND

Figure 2 is a sectional view showing a portion, at the blade root end, of a rotor blade 2 of a wind power installation 1 which can be, for example, a horizontal-axis wind power 00 0 installation, as shown in Figure 1.

The rotor blade 2 which is partly shown in Figure 2 is of a lightweight structure comprising a glass fibre-reinforced epoxy resin composite material and is fixedly connected to the rotor hub 11 by means of a rotor blade connection 29 (Figure 1) according to the invention, insofar as the rotor blade 2 is screwed to a peripherally extending flange 4 which is of Tshaped cross-section and which in turn is provided integrally with the rotor hub 11. The portion of the rotor blade 2 shown in Figure 1 -just like the flange 4 is of a peripherally extending and substantially tubular configuration and, with an increasing distance from the rotor blade 11, forms a transition into the aerodynamically active rotor blade profile (not shown). A blade adaptor 31 can be arranged between the rotor blade connection 29 and the rotor hub 11. The rotor blade 2 together with the blade connection 29 and the blade adaptor 31 can be turned about the longitudinal axis of the rotor blade 2 by means of a blade adjusting motor.

Figure 2 shows the double-sided enlargement according to the invention of the crosssection of the rotor blade 2 in the region of the rotor blade root 6, that is to say, in the illustrated embodiment, the end region of the substantially tubular portion of the rotor blade which in the assembled condition bears against the flange 4 of the rotor hub 11. Formed at oppositely disposed lateral regions of the rotor blade root 6 are thickening portions 8, 10 which provide for an enlargement in the cross-section of the rotor blade 2 in a direction towards the end region of the rotor blade 2, in the region of the rotor blade root 6. The enlarged crosssection provides a high level of strength there. The thickening portions 8, 10 can be produced integrally on the rotor blade root 6, for example, by the application of additional epoxy resin and fibre layers.

00

O

0 Through holes 12 are provided in the region of the rotor blade root 6, distributed over (-i the periphery of the rotor blade 6. Transverse pins 16 of metal are fitted into those holes 12, as anchorage elements, within the rotor blade 2.

OO

00 (Ni The transverse pins 16 are of a length which goes beyond the thickness of the rotor blade root 6 and through holes are provided in the end regions thereof, outside the rotor blade root 6 and on both sides thereof. The through holes can have for example female screw threads (not shown). They co-operate with tension elements 20, 22 in the form of cylindrical bolts of metal. Those tension elements 20, 22 can be provided with a male screw thread with which 0they are screwed into the corresponding female screw thread of the transverse pin 16.

The tension elements 20, 22 extend outside the rotor blade 2 on both sides of the rotor blade root through bores 28, 30 in the flange 4. The tension elements 20, 22 can be subjected to high levels of tensile force by means of a nut 32, 34 which can be screwed on to a (further) male screw thread of the tension elements 20, 22, with the interposition of a sleeve or a support washer 36, 38, and thus the rotor blade 2 can be pulled firmly against the flange 4 and thus the rotor hub I I so that a firm connection is made between the rotor blade 2 and the rotor hub 11.

Figure 3 is a view on an enlarged scale of a portion from Figure 2. It illustrates how the sleeve 15 is disposed in the hole 12, the transverse pin is disposed in the sleeve 15 and a disc 17 is arranged around the transverse pin.

So that the tension elements 20, 22 extend as closely as possible to the surface of the root region 6 of the rotor blade 2 the discs 17 are arranged flush with the surface of the root region 6 of the rotor blade 2.

Just as the transverse pin 16 can be glued into the hole 12, the sleeve 15 can also be glued into the hole. In that way it is possible to avoid movements between the transverse pin 16 and the wall of the hole 12. They occur instead of that between the sleeve 15 and the transverse pin 16. Even if those movements can be only extremely slight (so-called micromovements) due to the transverse pin 16 being fixedly clamped by the tension elements 22, the continuous loading can nonetheless otherwise give rise to damage.

Figure 4 shows an alternative simpler embodiment of the invention. In this embodiment the transverse pin 16 extends alone within the hole 12 without a sleeve. It will be appreciated that the transverse pin 16 can again be glued into the hole 12 in order to prevent 00 0 movement between the two components and thus to prevent abrasion of the material of the (Ni rotor blade root 6 and at the same time to hold the transverse pin 16 in its predetermined Sposition during the assembly procedure.

00 The further structure corresponds to that of the known embodiment: the tension elements 20, 22 extend through the flange and are fixed by means of nuts 32, 34, with the Sinterposition of discs 36, 38.

When implementing the rotor blades in wind power installations, it is particularly 00 advantageous if the wind power installation is such an installation in which the rotor blade is carried by a rotor and the rotor blades can be adjusted in respect of their angle to the wind by means of pitch control. In that case it can also be particularly advantageous if the pitch drive comprises not just one pitch drive but two or three pitch drives.

The word 'comprising' and forms of the word 'comprising' as used in this description and in the claims does not limit the invention claimed to exclude any variants or additions.

Modifications and improvements to the invention will be readily apparent to those skilled in the art. Such modifications and improvements are intended to be within the scope of this invention.

Claims

9. 14 A wind power installation comprising a rotor according to any one of the claims 10 to
12. A rotor blade according to claim 1 substantially as herein described with reference to the drawings. 16 A rotor according to claim 10 substantially as herein described with reference to the drawings. 17 A wind power installation according to claim 14 substantially as herein described with reference to the drawings.