AU2008100349A4 - Fastener with removable element - Google Patents

Description

Our Ref:4190inno P/00/009 Regulation 3.2

AUSTRALIA

Patents Act 1990 INNOVATION SPECIFICATION FOR AN INVENTION ENTITLED Invention title: Name of Applicant: Address for Service Fastener with removable element Shu-Yun Chuang and Yu-Sheng Tseng A.P.T. Patent and Trade Mark Attorneys PO Box 222 Mitcham, S.A. 5062 The invention is described in the following statement: FASTENER WITH REMOVABLE ELEMENT oo C) BACKGROUND OF THE INVENTION 1i. Field of the Invention The present invention relates to a fastener, in particular to a screw with removable element.

2. Description of the Related Art 00 oO Referring to Fig. 1, a screw 2 includes a shank 21 and a tip section 22. The shank 21 fabricated of a stainless steel comprises a plurality 0 of threads 211 spirally arranged thereon, a head 212 disposed at one end thereof, and a polygonal recess 213 at the other end. A tip section 22 made of another kind of harden metal respectively forms a drilling portion 221 and an insertion 222 at both ends thereof. Particularly, the tip section 22 can be removed from the shank 21 and repeatedly used after securing the objects to the roof, and users simply put a tool (not shown) into the recess 213 to reversely tighten or loosen the screw 2 without climbing on the roof very often.

As seen in Fig. 2, in practical, the insertion 222 is initially put into the recess 213, and then the tip section 22 forms a track 31throughthemetalobjects3whilerotatingthehead212; nevertheless, the shank 21 may not entirely follow the track 31 under the impediment of the diameter of threads 221 and the restriction of the shank 21 made of soft materials, and which results in hesitating the movement of the screws 2 at the connection of the shank 21 and the tip section 2 S 22 and making the screw 2 unable to be substantially drilled into 00 the objects3. Threads211are facilelybrokenunderthe forceddrilling S although successfully screwing the screw 2 therein.

s Asafurtherexample of a conventional screw, GB2 365 939Adiscloses a screw which comprises a bolt part and a drill part, respectively formed in different materials, wherein the bolt part has an internal S bore formed at the free end thereof, and the drill part provides with 00 a tap section and a stub shaft extending axially therefrom. Therefore, the bolt part and the drill part are attached together by fitting 0 the stub shaft into the bore.

As another example of a conventional screw, US 2 993 950 discloses a fastener including a core element, a body element formed thereon by molding, aplug element connected to the core element, and a tapping element fitting with the body element, wherein, the core element has respective first, second ends formed and defines ahollowboretherein; the body element, formed of synthetic resin materials, covers the core elements by molding and has a head and a threaded shank; the plug element has a shank portion with a chamfer portion to permit easy inserted into the first end; the tapping element also provides with shank body, where a tip end is integral formed, a conical body with threadsengagedtotheshankbody, andafreeendextendedtherefrom.

Therefore, the free end facilitates insertion and engagement with the second end of the core element.

For the purposes of this specification the word "comprising" means 3 00 "including but not limited to", and the word "comprises" has a corresponding meaning. Also a reference within this specification to a document is not to be taken as an admission that the disclosure therein constitutes common general knowledge in Australia.

SUMMARY OF THE INVENTION STherefore, the present invention intends to provide a screw with S removable element which is conducive to substantially drive the screw 00 into metal objects and increase the convenience of using.

The present invention relates to a screw comprising a shank and 0 a tip section which are made of different materials, wherein the shank includes a first threaded section consisting of threaded sections, and an insertion of the tip section has a coincident shape with a recess defined on the end face of the shank. Further the tip section may have a second threaded section disposed thereon, an insertion, and a drilling portion. The above threaded sections and the drilling portion respectively have different major diameters. In use, the drillingportion enlarges bores through themetal objects andprovides guidance for the first threaded section to be gradually drilled into the hole from the threaded section with a smaller outer diameter toward the threaded section with a larger outer diameter, thereby assisting the screw to be firmly fixed therein without swing and preventing from damaging the first threaded section. Further, the insertion can be removed away and a wrench is used instead to loosen or tighten the screw, hence increasing the convenience of using.

4 The advantages of the present invention over the known prior 00 arts will become more apparent to those of ordinary skilled in the S art by reading the following descriptions with the relating drawings.

BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a perspective view showing a conventional screw; M Fig. 2 is a schematic view showing the screw of Fig. 1 drilled into the metal objects; 00 Fig.3 is a perspective view showing a first preferred embodiment of the present invention; 0 Fig. 4 is a schematic view showing the first preferred embodiment in use; Fig. 5 is a perspective view showing a second preferred embodiment of the present invention; and Fig. 6 is a schematic view showing the screw of the second preferred embodiment in time of screwing into the metal objects.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Referring to Fig. 3, a fastener 4 e.g. screw4) of a first preferred embodiment comprises a shank 41 and a tip section 42; the shank 41 made of a kind of metal material, for instance of a stainless steel, comprises a shank body 411, a first threaded section 412 extending around the shank body 411, a head 413 disposed at one end of the shank body 411, and an end face 414 disposed at the other end thereof, opposite to the head 413; wherein the first threaded section 412 includes an upper threaded section 412a located adjacent to the head 413 and a lower threaded section 412b located adjacent to the end face 414, 00 and an outer diameter "Dla" of the upper threaded section 412a is S greater than an outer diameter "Dlb" of the lower threaded section 412b. Further the end face 414 has a recess 415 defined on the surface thereof, and the recess 415 formed in a polygonal contour, e.g. a Mc, hexagonal shape, is applied to the preferred embodiments.

Still further, the tip section 42 made of another kind of harden 00 metal material includes a tip body 421, for instance of a carbon steel, a drilling portion 422 disposed at one end thereof, and an insertion 0 423 extending axially from the other end thereof. Wherein, the drilling portion 422 has an outer diameter greater than the outer diameter "Dlb" of the lower threaded section "412b" but smaller than the outer diameter "Dla" of said upper threaded section "412a"; further, the insertion 423 has a polygonal contour and herein a hexagonal pillar is adopted so that the insertion 423 accurately fits with the recess 415.

Referring to Fig. 3 and 4, in operation, the screw 4 can function as screwing roofing panels, for instance of screwing metal objects Before screwing, the insertion 423 is initially put into the recess 415; further the drilling portion 422 is drilled into the objects by rotating the head 413 and assists in enlarging the drilling track for forming a hole 51 therethrough. When the tip section 42 is entirely drilled therein, the shank body 411 is further gradually guided along the track of the hole 51 into the objects 5 from the lower threaded 6 section 412b with the smaller outer diameter "Dlb" toward the upper 00 threaded section 412a, so as to prevent the screw 4 from being directly S interfered or blocked between the shank body 411 and the tip body 421 in time of screwing. Thus, the larger outer diameter "Dla" impels the screw 4 to be firmly held by the objects 5 after the shank body M 411 is wholly drilled therein. Subsequently, the tip section 42 can be alternatively removed from the recess 415 for a repeated use if 00 necessary and can perform in another use, namely users can work inside the house and exert a wrench 6 to insert into the recess 415 either 0 for loosening or tightening the screw 4 from the objects 5. Users thus can freely adjust the screw 4 for renewing the objects without climbing on the roof, and which increases the convenience.

Referring to Fig. 5, a screw 4 of a second preferred embodiment still comprises the similarelements, andthe operations andtheeffects are the same as the first embodiment. Particularly, the tip section 42 further provides with a second threaded section 424 spiraled round said tip body 421 and disposed between the tip portion 422 and the insertion 423; In addition, the above threaded sections 412a- 412b- 424 have the same pitches; further, an outer diameter "Dla" of the upper threaded section 412a is greater than an outer diameter "D2" of the second threaded section 424, and the outer diameter "D2" of the second threaded section 424 is thence greater than an outer diameter "Dlb" of the lower threaded section 412b, and the drilling portion 422 substantially has its outer diameter greater than the diameter 00 "Dlb" but smaller than the diameter "D2".

SReferring to Fig. 5 and 6, the drilling portion 422 initially bores through the metal objects 5, and the second threaded section 424 assists in forming a bigger hole 51 so that the lower threaded M section 412b can also be smoothly driven into the objects 5 along the hole 51 without being interrupted. While drilling from the lower 00 threaded section 412b toward the upper threaded section 412a, the upper threaded section 412a is secured into the objects 5 to result 0 of the screw 4 being firmly fixed therein and enhancing the screwing stability.

To sum up, the present invention takes advantage of the shank having a first threaded section with different outer diameters and the tip section which may also include a second threaded section spiraling thereon and a drilling portion with larger diameters than the lower threaded section. In use, the shank can be smoothly driven into the objects along the screwing track by the above threaded sections and the drilling portion, so that the screw is substantially drilled into the objects without impediment and fixed therein without swing and breaking the first threaded section, thus retaining a good screwing stability. After screwing, a wrench can be used instead of the tip section to insert into the recess for loosing or tightening the screw, thereby increasing the convenience of using.

While we have shown and described the embodiment in accordance 00 with the present invention, it should be clear to those skilled in S the art that further embodiments may be made without departing from the scope of the present invention.

00

Claims (4)

1. 2. The screw as claimed in claim i, wherein said recess (415) on said shank body (411) and said insertion (423) of said tip body (421) 00 are respectivelyformed inpolygonal contours, wherebysaidinsertion (423) can be formed complementary to said recess (415)
2. 3. The screw as claimed in claim i, wherein said material of said tip section (42) is harder than said material of said shank (41)
3. 4. The screw as claimed in claim i, wherein said tip section (41) M further provides with a second threaded section (424) spiraled round said tip body (421) and disposed between said drilling portion (422) 00 and said insertion (423) The screw as claimed in claim 4, wherein said threaded sections 0 (412a, 412b, 424) have the same pitches and respectively have outer diameters (Dla, Dib, D2); said outer diameter (Dla) of said upper threaded section (412a) is greater than said outer diameter (D2) of said second threaded section (424), and said outer diameter (D2) of said second threaded section (424) is greater than said outer diameter (Dlb) of said lower threaded section (412b)
4. 6. The screw as claimed in claim 4, wherein said threaded sections (412a, 412b, 424) have the same pitches and respectively have outer diameters (Dla, Dib, D2); said outer diameter (Dla) of said upper threaded section (412a) is greater than said outer diameter (D2) of said second threaded section (424), and said outer diameter (D2) of said second threaded section (424) is greater than said outer diameter (Dlb) of said lower threaded section (412b); said drilling portion (422) has an outer diameter sized between said outer diameter (D2) of said second threaded section (424) and said outer 00 00 t