AU2007255488B2 - Pelletized silica - Google Patents

Pelletized silica Download PDF

Info

Publication number
AU2007255488B2
AU2007255488B2 AU2007255488A AU2007255488A AU2007255488B2 AU 2007255488 B2 AU2007255488 B2 AU 2007255488B2 AU 2007255488 A AU2007255488 A AU 2007255488A AU 2007255488 A AU2007255488 A AU 2007255488A AU 2007255488 B2 AU2007255488 B2 AU 2007255488B2
Authority
AU
Australia
Prior art keywords
particles
water
silica
pelletized
organic solvent
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
AU2007255488A
Other versions
AU2007255488A1 (en
Inventor
Bjorn Braun
Lorenzo Costa
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Evonik Operations GmbH
Original Assignee
Evonik Degussa GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Evonik Degussa GmbH filed Critical Evonik Degussa GmbH
Publication of AU2007255488A1 publication Critical patent/AU2007255488A1/en
Application granted granted Critical
Publication of AU2007255488B2 publication Critical patent/AU2007255488B2/en
Assigned to EVONIK DEGUSSA GMBH reassignment EVONIK DEGUSSA GMBH Request for Assignment Assignors: DEGUSSA NOVARA TECHNOLOGY S.P.A.
Ceased legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B33/00Silicon; Compounds thereof
    • C01B33/113Silicon oxides; Hydrates thereof
    • C01B33/12Silica; Hydrates thereof, e.g. lepidoic silicic acid
    • C01B33/18Preparation of finely divided silica neither in sol nor in gel form; After-treatment thereof
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B33/00Silicon; Compounds thereof
    • C01B33/113Silicon oxides; Hydrates thereof
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B33/00Silicon; Compounds thereof
    • C01B33/113Silicon oxides; Hydrates thereof
    • C01B33/12Silica; Hydrates thereof, e.g. lepidoic silicic acid
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C1/00Ingredients generally applicable to manufacture of glasses, glazes, or vitreous enamels
    • C03C1/02Pretreated ingredients
    • C03C1/026Pelletisation or prereacting of powdered raw materials
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09CTREATMENT OF INORGANIC MATERIALS, OTHER THAN FIBROUS FILLERS, TO ENHANCE THEIR PIGMENTING OR FILLING PROPERTIES ; PREPARATION OF CARBON BLACK  ; PREPARATION OF INORGANIC MATERIALS WHICH ARE NO SINGLE CHEMICAL COMPOUNDS AND WHICH ARE MAINLY USED AS PIGMENTS OR FILLERS
    • C09C1/00Treatment of specific inorganic materials other than fibrous fillers; Preparation of carbon black
    • C09C1/28Compounds of silicon
    • C09C1/30Silicic acid
    • C09C1/3009Physical treatment, e.g. grinding; treatment with ultrasonic vibrations
    • C09C1/3036Agglomeration, granulation, pelleting
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09CTREATMENT OF INORGANIC MATERIALS, OTHER THAN FIBROUS FILLERS, TO ENHANCE THEIR PIGMENTING OR FILLING PROPERTIES ; PREPARATION OF CARBON BLACK  ; PREPARATION OF INORGANIC MATERIALS WHICH ARE NO SINGLE CHEMICAL COMPOUNDS AND WHICH ARE MAINLY USED AS PIGMENTS OR FILLERS
    • C09C1/00Treatment of specific inorganic materials other than fibrous fillers; Preparation of carbon black
    • C09C1/28Compounds of silicon
    • C09C1/30Silicic acid
    • C09C1/3081Treatment with organo-silicon compounds
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2004/00Particle morphology
    • C01P2004/60Particles characterised by their size
    • C01P2004/61Micrometer sized, i.e. from 1-100 micrometer
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2006/00Physical properties of inorganic compounds
    • C01P2006/12Surface area
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2006/00Physical properties of inorganic compounds
    • C01P2006/16Pore diameter
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2006/00Physical properties of inorganic compounds
    • C01P2006/80Compositional purity

Landscapes

  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Inorganic Chemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Materials Engineering (AREA)
  • Silicon Compounds (AREA)
  • Glass Compositions (AREA)
  • Silicates, Zeolites, And Molecular Sieves (AREA)
  • Glass Melting And Manufacturing (AREA)

Description

WO 2007/141196 PCT/EP2007/055365 1 Pelletized silica The subject of the invention is pelletized silica particles, the method to produces them and their use. It is known how to produce quartz (silica) glass powder by 5 hydrolyzing alkoxysilane at a specific pH to prepare a gel, powdering the gel, and after drying, calcining the powder (Japanese Patent Application Laid-open (KOKAl) No. 62-17 69 28 (1987)). Furtheron it is known how to produce synthetic quartz glass 10 powder by the following steps: a) hydrolyzing an alkoxysilane to form a gel thereof b) finely dividing the gel and then drying or drying the gel and then finely dividing to form a powder, and c) calcining the powder of step b) (US 5,516,350). 15 The particle size of the gel before the calcinaton step was adjusted to a diameter of 60 to 900 pm. The reference is silent about the particle size of the sintered quartz glass powder and the feature on its flowability. Furtheron it is known how to produce a monolith silica 20 glass article by the following steps: - hydrolyzing a silicon alkoxide in solution to form a hydrolyzed solution - adding an effective amount of fumed silica to the hydrolyzed solution to form a sol solution 25 - gelling the sol solution to form a gel - drying the gel to form a dry gel and - sintering the dry gel to form a glass thereby to form a large monolithic silica glass article (US 4,801,318) WO 2007/141196 PCT/EP2007/055365 2 This process does not produce a free flowing powder of synthetic quartz. Furtheron it is known ho to prepare inorganic oxide-based materials of spherical form with substantial monomodal 5 distribution, by the following steps: - forming a sol of at least one of the inorganic oxides by hydrolyzing a tetraalkoxysilane - adding to said sol a solvent immiscible with the sol - finely dispersing the obtained two-phase mixture into a 10 dispersion of particles of equal diameter - growing said particles by limited coalescence to the desired size and gelling said dispersion (of coalesced droplets) by adding a second solvent containing a gelling agent, and 15 - removing the solvent. The spherical material shows in the case of monomodal distribution a diameter between 1nm and 1.000 nm. It can be used as a support for catalysts for the polymerization and copolymerization of olefinically unsaturated compounds (EP 20 0 537 850 Al). Furtheron it is known how to prepare spherical silica particles by the following step: (A) preparing a colloidal silica solution by hydrolyzing a silicon alkoxide on an aqueous media in the presence 25 of mineral or organic acids (B) possible dispersing fumed silica in the resulting colloidal silica solution (C) mixing either the pure (step A) or the hybrid (step B) silica sol in an organic media constituted by WO 2007/141196 PCT/EP2007/055365 3 monofunctional aliphatic alcohols R-OH or mixtures thereof (D) emulsifying the so obtained mixture (E) gelifying either the pure or the hybrid silica sol by 5 bringing the previously obtained emulsion into contact with a basic solution (F) heat treatment of the resulting gel The spherical silica particles show a particle diameter within the range of from 10 to 100 micrometers 10 (EP 0 653 378 Al). The transportation, handling and storage of powder material is largely affected by the flowability and hardness of the particles, which consequently have a big commercial impact on the price and the quality of the final product. In 15 particularly the efficiency of the mixing of powders could be strongly driven by the inhomogeneous particle size distribution, particles agglomeration and caking issues. With the expression "free flowing powder composition" used throughout this specification is meant a powder (made by 20 milling, micropelletizing, or similar technique) of which the particles consist of a composition as defined above and of which the particles do not adhere to one other. The size of the powder particles is expressed in terms of the particles diameter. In general, this size is determined by 25 sieving and is independent of the shape of the particle. On the contrary cohesive powder are those powders in which the cohesive forces among the particles are very important (strengthwise). As per definition a free flowing powder does not contains fines. 30 A conventional spray drying technique in which a spray dryer mixes a heated gas with an atomized (sprayed) liquid WO 2007/141196 PCT/EP2007/055365 4 stream within a vessel (drying chamber) to accomplish evaporation and produce a free flowing dry powder with a controlled average particle size, is that available for instance by SDS Spray Drying Limited. With such spray drier 5 it is possible to produce particle with averaged dimension of 300 micron with rather narrow particle size distribution. Another even more elegant way to get the pelletization of metal oxides particles is to coat with chemicals like 10 polymers or oils or waxes. In this case the properties of the granules are significately changed for this reason very little is reported in the scientific literature. Even though in the literature is reported a plethora of methods for the pelletization of metal oxides, at 15 industrial level operation like: the mixing and the transportation, along i.e. moving belt or in pneumatic conveyors are still affected by the well known problems such as: a) segregation: mainly due to differences on size of the 20 particles, and to a minor extend differences in particle density. More in detail the forces that drive the segregation are: Van der Walls forces, electrostatic forces, liquid bridges, solid matter bridges and entanglement. 25 b) Percolation, during transit test granules with small sizes can gradually move under the bigger ones and thus leads to a separation of the differently sized particles. When it comes to purity of the particle a major importance 30 plays the silica. In fact nowadays there is a growing demand of silica with high purity grade for new high end applications, such as: the inner part of crucibles, optical fibers and components for microelectronics among the WO 2007/141196 PCT/EP2007/055365 5 others. Unfortunately on the market there isn't a large availability of such a product, because of the very high costs and the very complex production procedures. The subject of the invention are pelletized silica 5 particles, which are characterized by a round shape and a monomodal particle size distribution. Particles of silica according to the invention have the said silica as core with all around SiO 2 obtained via hydrolysis of liquid alkoxisilane. 10 Especially preferred the silica can be SiO 2 as fumed silica or natural quartz. The natural quartz can be i. e. JOTA 4 Type from JOTA Corporation and natural quartz from Norwegian Crystallites. In a preferred feature of the invention the pelletized 15 inorganic oxide particles the core can consist of natural quartz which is surrounded by silicondioxid, obtained via hydrolysis of liquid alkoxisilane. The alkoxisilane can be preferably tetraalkolisilane like tetraethoxy silane. The said pelletized inorganic oxide particles according to 20 the invention can be characterized by a surface area exceeding 50 m 2 /g. The said pelletized inorganic oxide particles can have a size by which at least 90% are bigger than 100 micron. At least 90% of the pores can have a diameter lying between 50 25 and 1000 Angstrom. Furthermore the alkoxisilane can be mixed with a soluble salt in order to obtained pelletized inorganic oxide particles doped with metals. The free-flowing value is in the range from to more 30 preferably from 5 to 2 according to the method developed by Degussa GmbH and published in the Technical Bulletin fine 6 Particles Number 11 "Basic Characterisation of Aerosil Fumed silica". Powders with bad flow behavior have a mark 5 while powder with very good flow behavior are rated 1. A further object of this invention is a method for the production of the pelletized 5 silica particles having a round shape and a monomodal particle size distribtiuon. According to a first aspect of the present invention there is provided a method for the production of pelletized silica particles having a round shape and a monomodal particle size distribution, wherein silica particles are dispersed in water at acidic pH under stirring, a liquid alkoxide silane is then added, the so obtained dispersion is transferred io under strong stirring into a vessel containing an organic solvent, then the pH is raised by the addition of an organic base ammonia derivative, the obtained gelly particles are washed abundantly with water or with water/acetone solution, the particles are then filtered and then calcinated at high temperature for at least I hour in order to eliminate traces of the solvent from the inorganic oxide particles. is According to a second aspect of the present invention there is provided a method for the production of pelletized natural quartz particles having a round shape and a monomodal particle size distribution, wherein, to water at acidic pH under stirring, a liquid alkoxide silane is added, and then under strong stirring natural quartz powder is added to the solution and the so obtained dispersion is transferred under strong stirring 20 into a vessel containing an organic solvent, then the pH is raised by the addition of an inorganic base ammonia derivative, the obtained gelly particles are washed abundantly with water or with water/acetone solution, the particles are then filtered and then calcinated at high temperature for at least I hour in order to eliminate traces of the solvent from the inorganic oxide particles. 25 According to the invention, which is characterized in that inorganic silica, to be pelletized, is added under stirring in a vessel containing acidic water, when the dispersion is clearly homogeneous and without lumps liquid alkoxide silane such as tetramethoxisilane and/or tetraethoxysilane is then added very slowly to the mixture. As a consequence of the exothermic reaction the temperature raises. The so obtained 30 dispersion is then transferred slowly by means, for example, of a cannula in a vessel containing an organic solvent or a silicon oil previously mixed with an ammonia derivative kept under strong stirring. The drops of silica dispersion in contact with the alkaline organic solution form gelly particles that are collected on the bottom of the reactor and then transferred to another vessel to be washed abundantly with water or with 35 water/acetone solution. The organic solvent or the silicon oil is then used for further runs.
6a The particles are then filtered and then the solvent is extracted under supercritical or slightly subcritical conditions. Alternatively the solvent can be removed by control drying under controlled conditions (% humidity and T). The dried particles are then calcinated at high temperature with oxygen for at least I hour in order to eliminate traces of the s solvents from the silica particles. More in detail, the invention relates to a method for the production of silica particles out of powder with broad size distribution. The pelletization can be obtained by using WO 2007/141196 PCT/EP2007/055365 7 sol-gel techniques which has been partially described in the EP 0 537 850 Al. In a preferred subject of the invention the method can comprise the following features: 5 At room temperature an acid is added to water in a vessel until an acidic pH (2) is reached. Under strong stirring is then added the silica powder very slowly and afterwards the liquid siliconalkoxide like TEOS(Dynasil A from DEGUSSA AG). As consequence of the exothermic hydrolysis reaction 10 the temperature rises of few degrees. The mixture is then kept under stirring for at least 20 minutes. After vigorous stirring the solution is then poured in a vessel containing an organic solvent by means of a cannula. The pH is then risen by addition of an amine such as the 15 Primene type supplied by Rohm and Haas, till very alkaline conditions are created, for example pH for 10% in water solution. The temperature further rises. The particles are then removed in continuous from the reaction batch and the obtained particles are then washed abundantly with water, 20 in order to eliminate the residual solvent. The material so obtained is then calcinated in a vertical furnace at 600 ± 1500 C for 6 ± 2 hours in order to eliminate residual solvents. The treated particles have a size in at least 90% of the 25 particle have a size higher than 100 micron. The pelletization is obtained by using tetraethoxysilane as pelletizasing agent. In case of pelletization of natural quartz powder is slightly different. At room temperature an acid is added to 30 water in a vessel until a very acidic pH is reached (2). Under stirring the liquid siliconalkoxide like TEOS(Dynasil A from DEGUSSA AG) is added to the mixture, as consequence of the exothermic hydrolysis reaction the temperature rises WO 2007/141196 PCT/EP2007/055365 8 of few degrees. Afterwards the natural quartz powder is then added to the mixture and then kept under stirring for at least 20 minutes. After vigorous stirring the solution is then poured in a 5 vessel containing an organic solvent kept under strong stirring. The pH is then risen by addition of an amine such as the Primene type supplied by Rohm and Haas, till very alkaline conditions are created, for example pH for 10% in water solution. The temperature further rises. The 10 particles are then removed in continouos from obtained particles are then washed abundantly with water, in order to eliminate the residual solvent. The material so obtained is then calcinated in a vertical furnace at 600 ± 1500 C for 6 ± 2 hours in order to eliminate residual solvents. 15 Elsewhere the patents relates to a free flowing powder composition comprising hydrolyzed silica alkoxide like TEOS and metal oxides and/or a mixture of thereof. Particles are characterized by the fact that there is an almost continuous phase between the pellettizasing agent 20 (the hydrolised silica alkoxide like TEOS) and the core material, since the pelletisating agent is able to impregnate the inorganic oxide particles. The glassy particles obtained with this method according to the invention are characterized in terms of: flowability, 25 microporosity and size distribution. Elsewhere, when the said inorganic oxide is silica or silica quartz the method allows to obtain a higher purity of the final product when compared to that of the starting particles. The purity increases approximately as direct function of the quantity 30 of pelletizasing agent silica alkoxide like TEOS used. The starting pH of the aqueous solution with inorganic oxide particles can be in the rage 1 to 4.
9 The liquid alkoxi silane can be tetramethoxysilane (CH 3 0) 4 Si and/or tetraethoxysilane (CH 3
-CH
2 -0) 4 Si. The organic solvent can be an apolar organic solvent, which has a dielectric constant lower than 60 at 20 0 C. 5 The salt to be added in order to obtain the doped silica particles can be inter alia, aluminum acetate, aluminum sulfate, aluminum ammonium sulfate, lead acetate, boric acid, ammonium fluoride sulfate, ammonium fluoride. The apolar organic solvent can be a liquid alkane such as hexane, heptane, octane, nonane; an alcohol such as propanol, butanol, pentanol, hexanol, heptanol, octanol, 10 nonanol, decanol; or an aromatic compound like toluene, benzene, nitrobenzene, chlorobenzene, dichlorobenzene, quinoline, decaline and/or a mixture thereof. Further, as organic solvent silicon oil can be used. The silicon oil can be polydimethylsiloxane fluids like Dimethicone from Wacker Chemie AG listed under the brand name Wacker AK 50. 15 The organic base ammonia derivative can be cyclohexylamine, t-alkyl amine. The pH after the addition of the organic base can be in the range from 8 to 13, more preferably from 10 to I I expressed as 10% water solution. The calcination temperature can be between 300 and 800'C. The calcination temperature can be between 300 and 700'C more preferably between 300 and 6000. 20 The pelletized silica particles are characterized by round shape and they are virtually without fines. Analysis carried out on the pelletized silica particles showed that the method according to the invention allows a monomodal distribution to be obtained. 25 WO 2007/141196 PCT/EP2007/055365 10 The microporosity and surface area of the material have been determined according to the method DIN 66131 by means of ASAP 2010 instrument from Micromeritics; measurements are carried out in liquid nitrogen. 5 Before the analysis, the material has been degassed at 3000C for 4h (P= 1*10ex-6). Flowability has been determined via an extremely simple, but nevertheless meaningful measurement method with viscosity vessels resembling hourglasses. When this method 10 is employed, powder with good flow behaviour still flow out of the glass vessels via a small discharge opening (see Degussa Aerosil Silanes Technical Bulletin Fine particle, pag 56-57, 2005). When the powder/pellets flows only through the very big vessels it is consider a mark 5 while 15 when the powder/pellets flows very easily even through a very thin vessel it has a mark of 1. Solvents used to disperse the gelly particles during titration with ammonia derivatives are apolar, with dielectric constant not higher than 60. The list of tested 20 solvents includes: alkane such as hexane, eptane, octane, nonane and alcohol such as: propanol, butanol, pentanol, hexanol, eptanol, octanol, nonanol, decanol and a aromatic compound like toluene, benzene, nitrobenzene, chlorobenzene, dichlorobenzene, quinoline and decaline. 25 The pelletized silica particles purity has been checked via ICP-MAS. The pelletized silica particles, according to the invention can significantly raise the yield of transportation of the material by reducing the quantity of fines and narrowing 30 the particle size distribution.
WO 2007/141196 PCT/EP2007/055365 11 Example 1: At room temperature (19'C) hydrochloric acid 37 Gew.-% conc., is added to 900 ml of water in a 4 1 vessel till pH 2 is reached. Under stirring are then added very slowly 5 650g of fumed silica, Aerosil EG50 supplied by Degussa, to be pelletized. When the dispersion is clear and homogeneous and without lumps, 650g TEOS (Dynasil 40 fom DEGUSSA AG) are then added very slowly to the mixture. As consequence of the exothermic hydrolysis reaction the temperature rises 10 up to 240C. After 1 hour of vigorous stirring the solution is then poured slowly dropwise by means of a cannula in a 22 1 vessel containing 15 1 of silicon oil (Wacker AK 50 from Wacker Chemie) mixed with a tertiary amine that had given a pH of 11 (expressed for a 10% water solution): 15 Primene JM-T (supplied by Rohm and Haas) . The temperature further rises up to 31'C. The emulsion containing the gelly particles is then filtered and the so obtained particle are then washed abundantly with water/acetone solution, in order to eliminate the residual silicon oil. The material 20 so obtained is then calcinated in a vertical furnace at 6000 C for 8 hour in order to eliminate residual solvents. Characterization: Particles size: The material is characterized by monomodal size distribution 25 The averaged diameter is 430 micron Dimension of the starting material 3.7 micron Porosity: Pores diameter 60 Angstrom, surface area 99 m2/g which is almost twice of 30 the surface area of the starting material.
WO 2007/141196 PCT/EP2007/055365 12 Elemental Analysis: Impurities in starting material (ppm): Na 1.6 K 0.3 5 Li 3.8 Al 23 Ca 0.5 Fe 0.6 Ti 2.4 10 Co 0.01 Cu 0.01 Cr 0.02 Impurities in final material (ppm): Na 0.6 15 K 0.05 Li 3.0 Al 12 Ca 0.03 Fe 0.01 20 Ti 1.0 Co <0.01 Cu <0.01 WO 2007/141196 PCT/EP2007/055365 13 Cr <0.01 The pelletisation improves greatly the dimension of the particles and its dispersion as well (monomodal distribution), not only, because the purity of the final 5 material is much better than that of the starting particles. Flowability: starting material mark is 5 while the palletized silica has a mark of 2, which means the pelletization process has improved the free flowing 10 behaviour. Example 2: At room temperature (19'C) hydrochloric acid 37 Gew.-% conc., is added to 900 ml of water in a 4 1 vessel till pH 15 2 is reached. Under strong stirring 650 g Tetraethoxysilane (TEOS) (Dynasil 40 from DEGUSSA AG) are added very slowly to the mixture. After 20 minutes stirring are then added very slowly 650 g of natural quartz to be pelletized As consequence of the exothermic hydrolysis reaction the 20 temperature rises up to 220C. After 1 hour of vigorous stirring the solution is then poured dropwise in a 22 1 vessel containing 15 1 of silicon oil (Wacker AK 50 from Wacker Chemie). The pH is then risen by addition of a tertiary amine: Primene JM-T (supplied by Rohm and Haas), 25 till pH 11 (10% water solution) is reached, that pH corresponds to a 10% w/w of Primene in silicon oil. The temperature further rises up to 310C. The emulsion containing the gelly particles is then filtered and the so obtained particle are then washed abundantly with water, in 30 order to eliminate the residual silicon oil. The material so obtained is then calcinated in a vertical furnace at 6000 C for 8 hour in order to eliminate residual solvents. Characterization: WO 2007/141196 PCT/EP2007/055365 14 Particles size: The material is characterized by monomodal size distribution The averaged diameter is 500 micron Dimension of the starting material 5.7 5 micron Porosity: Surface area 74 m2/g which has to be compared with the almost indetectable low surface area of the natural quartz. 10 Elemental Analysis: Impurities in starting material (ppm): Na 1.9 K 0.6 Li 3.8 15 Al 36.0 Ca 1.0 Fe 0.4 Ti 3.2 Co <0.001 20 Cu 0.009 Cr 0.03 Impurities in final material (ppm) before Calcination Na 2.0 K 0.78 WO 2007/141196 PCT/EP2007/055365 15 Li 3.1 Al 20 Ca 1.7 Fe 0.51 5 Ti 3.2 Co <0.01 Cu <0.015 Cr 0.43 Impurities in final material (ppm) after calcination: 10 Na 0.9 K 0.59 Li 2.01 Al 21.0 Ca 3.40 15 Fe 0.01 Ti 2.9 Co <0.01 Cu <0.01 Cr <0.02 20 The pelletisation improves greatly the dimension of the particles and its dispersion as well (monomodal distribution), not only, because the purity of the final WO 2007/141196 PCT/EP2007/055365 16 material is much better than that of the starting particles. Flowability: starting material mark is 5 while the palletized natural quartz before the calcinations process 5 has a mark of 4 whereas after the calcinations process the mark is between 2 and 3 which means that the pelletization process has improved the free flowing behaviour. Example 3: 10 At room temperature (190C) hydrochloric acid 37 Gew.-% conc., is added to 900 ml of water in a 4 1 vessel till pH 4 is reached. Under strong stirring 85 g of NH4F are dissolved and always under stirring are then added very slowly 585g of fumed silica, Aerosil EG50 supplied by 15 Degussa, to be pelletized. When the dispersion is clearly homogeneous without lumps 650g TEOS (Dynasil 40 fom DEGUSSA AG) are then added very slowly to the mixture. As consequence of the exothermic hydrolysis reaction the temperature rises up to 240C. After 1 hour of vigorous 20 stirring the solution is then poured very slowly and drop wise in a 22 1 vessel containing 15 1 of silicon oil (Wacker AK 50 from Wacker Chemie). The pH of the silicon oil bath has been risen by addition of a tertiary amine: Primene JM-T (supplied by Rohm and Haas), till pH 11 (10% 25 water solution) is reached, that pH corresponds to a 10% w/w of Primene in silicon oil. The temperature further rises up to 310C. The emulsion containing the gelly particles is then filtered and the so obtained particle are then washed abundantly with acetone/water solution, in 30 order to eliminate the residual silicon oil. The material so obtained is then calcinated in a vertical furnace at 6000 C for 8 hour in order to eliminate residual solvents.
WO 2007/141196 PCT/EP2007/055365 17 Characterization: Particles size: The material is characterized by monomodal size distribution The averaged diameter is 300 micron 5 Dimension of the starting material 5.7 micron

Claims (22)

1. A method for the production of pelletized silica particles having a round shape and a monomodal particle size distribution, wherein silica particles are dispersed in water at acidic pH under stirring, a liquid alkoxide silane is then added, the so obtained 5 dispersion is transferred under strong stirring into a vessel containing an organic solvent, then the pH is raised by the addition of an organic base ammonia derivative, the obtained gelly particles are washed abundantly with water or with water/acetone solution, the particles are then filtered and then calcinated at high temperature for at least I hour in order to eliminate traces of the solvent from the inorganic oxide particles. 1o
2. The method according to claim 1, wherein the silica is fumed silica.
3. The method according to claim I or 2, wherein the starting pH of the dispersion is in the range I to 4.
4. The method according to any one of claims 1 to 3, wherein the liquid alkoxysilane is tetramethoxysilane and/or tetraethoxysi lane. is
5. The method according to any one of claims 1 to 4, wherein the organic solvent is an apolar organic solvent and has a dielectric constant lower than 60 at 20'C.
6. The method according to any one of claims 1 to 5, wherein the apolar organic solvent is a liquid alkane such as hexane, heptane, octane, nonane or silicon oil; an alcohol such as propanol, butanol, pentanol, hexanol, heptanol, octanol, nonanol or 20 decanol; or an aromatic compound such as toluene, benzene, nitrobenzene, chlorobenzene, dichlorobenzene, quinoline, decaline, and/or a mixture of any of the foregoing.
7. The method according to any one of claims I to 6, wherein the water solution contains a soluble salt considered as a doping agent for the final pellets. 25
8. The method according to any one of claims I to 7, wherein the ammonia derivative is cyclohexylamine, t-alkyl amine.
9. The method according to any one of claims I to 8, wherein the pH after the addition of the organic base is in the range from 8 to 12, more preferably from 10 to 12.
10. The method according to any one of claims I to 9, wherein the calcination 30 temperature is between 300 and 800 0 C, more preferably between 300 and 600C.
11. A method for the production of pelletized natural quartz particles having a round shape and a monomodal particle size distribution, wherein, to water at acidic pH under stirring, a liquid alkoxide silane is added, and then under strong stirring natural quartz powder is added to the solution and the so obtained dispersion is transferred under 35 strong stirring into a vessel containing an organic solvent, then the pH is raised by the 19 addition of an inorganic base ammonia derivative, the obtained gelly particles are washed abundantly with water or with water/acetone solution, the particles are then filtered and then calcinated at high temperature for at least I hour in order to eliminate traces of the solvent from the inorganic oxide particles. 5
12. The method according to claim 11, wherein the starting pH of the dispersion is in the range I to 4.
13. The method according to claim 11 or 12, wherein the liquid alkoxysilane is tetramethoxysilane and/or tetraethoxysilane.
14. The method according to any one of claims 11 to 13, wherein the organic io solvent is an apolar organic solvent and has a dielectric constant lower than 60 at 20'C.
15. The method according to claim 14, wherein the apolar organic solvent is a liquid alkane such as hexane, heptane, octane, nonane or silicon oil; an alcohol such as propanol, butanol, pentanol, hexanol, heptanol, octanol, nonanol or decanol; or an aromatic compound such as toluene, benzene, nitrobenzene, chlorobenzene, 15 dichlorobenzene, quinoline, decaline and/or a mixture of any of the foregoing.
16. The method according to any one of claims 11 to 15, wherein the water solution contains a soluble salt considered as a doping agent for the final pellets.
17. The method according to any one of claims 11 to 16, wherein said ammonia derivative is cyclohexylamine, t-alkyl amine. 20
18. The method according to any one of claims 11 to 17, wherein the pH after the addition of the organic base is in the range from 8 to 12, more preferably from 10 to 12.
19. The method according to any one of claims 11 to 18, wherein the calcination temperature is between 300 and 800*C, more preferably between 300 and 600'C.
20. A method for the production of pelletized silicon particles, which method is 25 defined in claim I and substantially as herein described with reference to Example I or 3.
21. A method for the production of pelletized natural quartz particles, which method is defined in claim I1 and substantially as herein described with reference to Example 2.
22. Pelletized silica particles prepared in accordance with the method of any one 30 of claims I to 10 and 20, or pelletized natural quartz particles prepared in accordance with the method of any one of claims 11 to 19 and 21. Dated 15 December, 2010 Degussa Novara Technology S.p.A. Patent Attorneys for the Applicant/Nominated Person 35 SPRUSON & FERGUSON
AU2007255488A 2006-06-02 2007-05-31 Pelletized silica Ceased AU2007255488B2 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
EP2006062883 2006-06-02
EPPCT/EP2006/062883 2006-06-02
PCT/EP2007/055365 WO2007141196A1 (en) 2006-06-02 2007-05-31 Pelletized silica

Publications (2)

Publication Number Publication Date
AU2007255488A1 AU2007255488A1 (en) 2007-12-13
AU2007255488B2 true AU2007255488B2 (en) 2011-01-27

Family

ID=37697918

Family Applications (1)

Application Number Title Priority Date Filing Date
AU2007255488A Ceased AU2007255488B2 (en) 2006-06-02 2007-05-31 Pelletized silica

Country Status (8)

Country Link
JP (1) JP2009538816A (en)
KR (1) KR101089897B1 (en)
CN (1) CN101460400B (en)
AU (1) AU2007255488B2 (en)
CA (1) CA2653155C (en)
NO (1) NO20084294L (en)
TW (1) TWI372139B (en)
WO (1) WO2007141196A1 (en)

Families Citing this family (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2559608A (en) * 2017-02-13 2018-08-15 Sibelco Nederland N V Grains comprising silica and methods of forming grains comprising silica
US10343941B2 (en) * 2017-06-16 2019-07-09 Owens-Brockway Glass Container Inc. Glass batch material and process for making glass
CN111747417A (en) * 2019-03-28 2020-10-09 福建通源硅业有限公司 Preparation method of silicon dioxide particles
CN110479954A (en) * 2019-08-19 2019-11-22 安徽省含山县兴建铸造厂 A kind of model casting precision casting shell fire resistant covering material
CN111170344A (en) * 2020-01-15 2020-05-19 珠海琴晟新材料有限公司 Preparation method of ultra-pure nano material
CN111868159B (en) * 2020-02-17 2022-07-26 浙江三时纪新材科技有限公司 Preparation method of spherical silicon dioxide powder filler, powder filler obtained by preparation method and application of powder filler
CN111634915A (en) * 2020-06-12 2020-09-08 将乐三晶新材料有限公司 Atomization powder making process for molten metal silicon
CN115974089B (en) * 2023-02-17 2023-10-20 江苏海格新材料有限公司 Production method of active silicon micropowder

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2005085135A1 (en) * 2004-03-08 2005-09-15 Merck Patent Gmbh Method for the production of mono-dispersed sio2 particles

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS62260712A (en) * 1986-05-02 1987-11-13 Toray Ind Inc Production of silica particle
EP0725037B2 (en) * 1995-02-04 2012-04-25 Evonik Degussa GmbH Granules on the basis of pyrogenic silica, process for their preparation and use thereof
JPH08281095A (en) * 1995-02-14 1996-10-29 Toyota Motor Corp Dilatant liquid
DE10123950A1 (en) * 2001-05-17 2002-11-28 Degussa Granules based on pyrogenic silicon dioxide doped with aluminum oxide by means of aerosol, process for their production and their use
DE10256267A1 (en) * 2002-12-03 2004-06-24 Degussa Ag Dispersion, coating color and recording medium

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2005085135A1 (en) * 2004-03-08 2005-09-15 Merck Patent Gmbh Method for the production of mono-dispersed sio2 particles

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
Chang, S. M. et al. Journal of Colloid and Interface Science 2005, vol. 286, pages 536-542 *

Also Published As

Publication number Publication date
CA2653155C (en) 2012-01-24
NO20084294L (en) 2009-01-09
TWI372139B (en) 2012-09-11
CA2653155A1 (en) 2007-12-13
TW200815284A (en) 2008-04-01
AU2007255488A1 (en) 2007-12-13
JP2009538816A (en) 2009-11-12
CN101460400B (en) 2011-09-14
KR101089897B1 (en) 2011-12-05
CN101460400A (en) 2009-06-17
KR20090009290A (en) 2009-01-22
WO2007141196A1 (en) 2007-12-13

Similar Documents

Publication Publication Date Title
AU2007255488B2 (en) Pelletized silica
EP0454239B1 (en) Inorganic oxide aerogel microbeads of narrow pore diameter distribution and the method for their preparation
TWI389845B (en) Method for the production of glassy monoliths via the sol-gel process
CA2764367C (en) Slurry bed fischer-tropsch catalysts with silica/alumina structural promoters
US20050047985A1 (en) Silica
US20100003182A1 (en) Pellitized silica
US5660809A (en) Inorganic oxide-based materials with monodispersed particle size
WO2007122930A1 (en) Core-shell silica and method for producing same
KR20160099616A (en) Liquid suspension of cerium oxide particles
AU2008298924A1 (en) Promoted, attrition resistant, silica supported precipitated iron catalyst
US20120064345A1 (en) Process for the preparation of an aerogel in pellets
JP6035380B2 (en) Silica gel catalyst carrier
WO2003004412A1 (en) Metal oxide nanoparticles in an exfoliated silicate framework
JPH0699135B2 (en) Manufacturing method of spherical silica gel
JPS61174103A (en) Production of porous spherical and pulverous powder consisting of metallic oxide
EP2024286B1 (en) Pelletized silica
JPH07196310A (en) Amorphous silica granule and its production
JP3507567B2 (en) Spherical alumina and its manufacturing method
JPH0343201B2 (en)
US20030082100A1 (en) Alumina spheres having a high impact resistance
KR101497741B1 (en) Method for the removal of alkaline or acidic compounds from a solvent-containing metal oxide dispersion
JP2557403B2 (en) Silica gel manufacturing method
JP4036722B2 (en) High purity spherical silica
JP2023532175A (en) Stable alumina compact and method for producing alumina compact
JP2003238142A (en) Silica particulate agglomerate

Legal Events

Date Code Title Description
PC1 Assignment before grant (sect. 113)

Owner name: EVONIK DEGUSSA GMBH

Free format text: FORMER APPLICANT(S): DEGUSSA NOVARA TECHNOLOGY S.P.A.

FGA Letters patent sealed or granted (standard patent)
MK14 Patent ceased section 143(a) (annual fees not paid) or expired