AU2006274709C1

AU2006274709C1 - Drying apparatus

Info

Publication number: AU2006274709C1
Application number: AU2006274709A
Authority: AU
Inventors: John Churchill; James Dyson; Peter David Gammack; Paul Cedric Campbell Hackwell; Roy Macnaughton; Frederic Nicolas
Original assignee: Dyson Technology Ltd
Current assignee: Dyson Technology Ltd
Priority date: 2005-07-30
Filing date: 2006-06-07
Publication date: 2010-12-23
Anticipated expiration: 2026-06-07
Also published as: AU2006274709A1; EP1909625A1; KR100981403B1; AU2006274709B2; KR20080022230A; CA2617116A1; WO2007015040A1; EP1909625B1; CA2617116C

Description

I Drying Apparatus The invention relates to drying apparatus which makes use of a narrow jet of high velocity, high pressure air to dry an object, including part of the human body. Particularly, but not exclusively, the invention relates to a hand dryer in which the air jet 5 is emitted through a slot-like opening in the casing of the hand dryer. Any discussion of the prior art throughout the specification should in no way be considered as an admission that such prior art is widely known or forms part of common general knowledge in the field. The use of air jets to dry hands is well known. Examples of hand dryers which emit at 10 least one air jet through a slot-like opening are shown in GB 2249026A, JP 2002 034835A and JP 2002-306370A. However, in practice it is very difficult to achieve an evenly distributed airflow of sufficiently high momentum to dry the user's hands efficiently in an acceptably short length of time. The prior art does not achieve this. It is an object of the present invention to overcome or ameliorate at least one of the 15 disadvantages of the prior art, or to provide a useful alternative. It is an object of a preferred form of the invention to provide drying apparatus which, in use, emits an air jet through a slot-like opening which is capable of drying an object in a short time as compared to the prior art. It is another object of a preferred form of the invention to provide a hand dryer which is capable of drying the user's hands in a short 20 time in comparison to the prior art. It is a further object of a preferred form of the invention to provide an improved hand dryer in which the drying efficiency is improved in comparison to the prior art. The invention provides drying apparatus having a casing, a cavity formed in the casing for receiving an object, a fan located in the casing and capable of creating an airflow, 25 and at least one slot-like opening communicating with the fan and arranged in the casing so as to direct an airflow transversely across the cavity, wherein the slot-like opening has a maximum width which is no greater than 1.0 mm.

la By providing a slot-like opening having a width of no more than 1.0mm, the momentum of the airflow emitted through the opening is greatly increased in comparison to that of the prior art devices. This increases the efficiency of the dryer by virtue of the fact that more water is blown from the object during each pass thereof through the airflow WO 2007/015040 PCT/GB2006/002093 2 exiting the slot-like openings. The distribution of the airflow along the slot-like openings is also comparatively even when compared to the prior art. In one preferred embodiment, the slot-like opening has a constant width, more 5 preferably a width of at least 0.3mm and advantageously no more than 0.4mm. These preferred dimensions provide the airflow with a particularly effective level of momentum. In a preferred embodiment, a hand dryer has two opposed slot-like openings, one in the 10 front wall of the cavity and one in the rear wall. Preferably, the width of the slot-like opening in the front wall of the cavity is smaller than the width of the slot-like opening in the rear wall of the cavity. This arrangement allows a greater proportion of the airflow to be emitted onto the backs of the user's hands which enhances the drying process. 15 In a further preferred embodiment, the slot-like opening has a width which varies along its length, with the maximum width being greatest at the centre of the slot-like opening. The maximum width of the slot-like opening is preferably no more than twice the minimum width. This provides an arrangement in which a larger mass of air is emitted 20 from the centre of the slot-like opening which is advantageous when the slot-like openings are provided in a hand dryer. Embodiments of the invention, both in the form of a hand dryer, will now be described with reference to the accompanying drawings, in which: 25 Figure 1 is a side view of a hand dryer according to a first embodiment of the invention; Figure 2 is a perspective view of the hand dryer of Figure 1; 30 Figure 3 is a side sectional view of the hand dryer of Figure 1; WO 2007/015040 PCT/GB2006/002093 3 Figure 4 is a side sectional view, shown on an enlarged scale, of the upper ends of the air ducts forming part of the hand dryer of Figure 1; Figure 5 is a schematic sectional side view, shown on a further enlarged scale, of the 5 slot-like opening located in the front wall of the cavity of the hand dryer of Figure 1; Figure 6 is a schematic sectional side view, shown on the same further enlarged scale, of the slot-like opening located in the rear wall of the cavity of the hand dryer of Figure 1; and 10 Figure 7 is a schematic front view of the rear slot-like opening forming part of a hand dryer according to a second embodiment of the invention. Referring firstly to Figures 1 and 2, the hand dryer 10 shown in Figures 1 to 6 15 comprises an outer casing 12 having a front wall 14, a rear wall 16, an upper face 18 and side walls 20, 22. The rear wall 16 can incorporate fixing devices (not shown) for securing the hand dryer 10 to a wall or other structure prior to use. An electrical connection (not shown) is also provided on the rear wall or elsewhere on the casing 12. A cavity 30 is formed in the upper part of the casing 12 as can be seen from Figures 1 20 and 2. The cavity 30 is open at its upper end and delimited thereat by the top of the front wall 14 and the front of the upper face 18. The space between the top of the front wall 14 and the front of the upper face 18 forms a cavity entrance 32 which is sufficiently wide to allow a user's hands to be introduced to the cavity 30 through the cavity entrance 32. The cavity 30 is also open to the sides of the hand dryer 10 by 25 appropriate shaping of the side walls 20, 22. The cavity 30 has a front wall 34 and a rear wall 36 which delimit the cavity 30 to the front and rear respectively. Located in the lowermost end of the cavity 30 is a drain 38 which communicates with a reservoir (not shown) located in the lower part of the casing 30 12. The purpose of the drain and reservoir will be described below.

WO 2007/015040 PCT/GB2006/002093 4 As shown in Figure 3, a fan 40, which is driven by a motor (not shown), is located inside the casing 12. The motor is connected to the electrical connection and is controlled by a controller 41. The inlet 42 of the fan 40 communicates with an air inlet 44 formed in the casing 12. A filter 46 is located in the air passageway connecting the 5 air inlet 44 to the fan inlet 42 so as to prevent the ingress of any debris which might cause damage to the motor or the fan 40. The outlet of the fan 40 communicates with a pair of air ducts 50, 52 which are located inside the casing 12. The front air duct 50 is located primarily between the front wall 14 of the casing 12 and the front wall 34 of the cavity 30, and the rear air duct 52 is located primarily between the rear wall 16 of the 10 casing 12 and the rear wall 36 of the cavity 30. The air ducts 50, 52 are arranged to conduct air from the fan 40 to a pair of opposed slot-like openings 60, 62 which are located in the front and rear walls 34, 36 respectively of the cavity 30. The slot-like openings 60, 62 are arranged at the upper 15 end of the cavity 30 in the vicinity of the cavity entrance 32. The slot-like openings 60, 62 are each configured so as to direct an airflow-generally across the cavity entrance 32 towards the opposite wall of the cavity 30. The slot-like openings 60, 62 are offset in the vertical direction and angled towards the lowermost end of the cavity 30. 20 The air ducts 50, 52 are arranged to conduct air from the fan 40 to a pair of opposed slot-like openings 60, 62 which are located in the front and rear walls 34, 36 respectively of the cavity 30. The slot-like openings 60, 62 are arranged at the upper end of the cavity 30 in the vicinity of the cavity entrance 32. The slot-like openings 60, 62 are each configured so as to direct an airflow generally across the cavity entrance 32 25 towards the opposite wall of the cavity 30. The slot-like openings 60, 62 are offset in the vertical direction and angled towards the lowermost end of the cavity 30. Figure 4 shows the upper ends of the air ducts 50, 52 and the slot-like openings 60, 62 30 in greater detail. As can be seen, the walls 54a, 54b of the air duct 50 converge to form the slot-like opening 60 and the walls 56a, 56b of the air duct 52 converge to form the WO 2007/015040 PCT/GB2006/002093 5 slot-like opening 62. Even greater detail can be seen in Figures 5 and 6. Figure 5 shows that the slot-like opening 60 has a width of W1 and Figure 6 shows that the slot like opening 62 has a width of W2. The width Wi of the slot-like opening 60 is smaller than the width W2 of the slot-like opening 62. The width W1 is 0.3mm and the width 5 W2 is 0.4mm. In this embodiment, both widths W1 and W2 are constant across the length of each respective slot-like opening. Sensors 64 are positioned in the front and rear walls 34, 36 of the cavity 30 immediately below the slot-like openings 60, 62. These sensors 64 detect the presence of a user's 10 hands which are inserted into the cavity 30 via the cavity entrance 32 and are arranged to send a signal to the motor when a user's hands are introduced to the cavity 30. As can be seen from Figures 1 and 3, the walls 54a, 54b, 56a, 56b of the ducts 50, 52 project slightly beyond the surface of the front and rear walls 34, 36 of the cavity 30. The inward projection of the walls 54a, 54b, 56a, 56b of the ducts 50, 52 reduces the 15 tendency of the user's hands to be sucked towards one or other of the walls 34, 36 of the cavity, which enhances the ease with which the hand dryer 10 can be used. The positioning of the sensors 64 immediately below the inwardly projecting walls 54a, 54b, 56a, 56b of the ducts 50, 52 also reduces the risk of the sensors 64 becoming dirty and inoperative. 20 As can be seen from Figure 2, the shape of the cavity entrance 32 is such that the front edge 32a is generally straight and extends laterally across the width of the hand dryer 10. However, the rear edge 32b has a shape which consists of two curved portions 33 which generally follow the shape of the backs of a pair of human hands as they are 25 inserted downwardly into the cavity 30 through the cavity entrance 32. The rear edge 32b of the cavity entrance 32 is substantially symmetrical about the centre line of the hand dryer 10. The intention of the shaping and dimensioning of the front and rear edges 32a, 32b of the cavity entrance 32 is that, when a user's hands are inserted into the cavity 30 through the cavity entrance 32, the distance from any point on the user's 30 hands to the nearest slot-like opening is substantially uniform.

WO 2007/015040 PCT/GB2006/002093 6 The hand dryer 10 described above operates in the following manner. When a user's hands are first inserted into the cavity 30 through the cavity entrance 32, the sensors 64 detect the presence-of the user's hands and send a signal to the motor to drive the fan 40. The fan 40 is thus activated and air is drawn into the hand dryer 10 via the air inlet 5 44 at a rate of approximately 20 to 40 litres per second and preferably at a rate of least 25 to 27 litres per second, more preferably air is drawn into the hand dryer 10 at a rate of 31 to 35 litres per second. The air passes through the filter 46 and along the fan inlet 42 to the fan 40. The airflow leaving the fan 40 is divided into two separate airflows; one passing along the front air duct 50 to the slot-like opening 60 and the other passing 10 along the rear air duct 52 to the slot-like opening 62. The airflow is ejected from the slot-like openings 60, 62 in the form of very thin, stratified sheets of high velocity, high pressure air. As the airflows leave the slot-like openings 60, 62, the air pressure is at least 15 kPa and preferably approximately 22 to 15 23 kPa. Furthermore, the speed of the airflow leaving the slot-like openings 60, 62 is at least 80 m/s and preferably at least 100 or 150 m/s, more preferably approximately 180mI/s. Because the size of the slot-like opening 62 located at the end of the rear duct 52 is 20 greater than the size of the slot-like opening 60 located at the end of the front duct 50, a larger volume of air is emitted from the duct 52 than from the duct 50. This provides a greater mass of air for drying the backs of the user's hands which is advantageous. The two thin sheets of stratified, high velocity, high pressure air are directed towards the 25 surfaces of the user's hands which, during use, are inserted fully into the cavity 30 and are subsequently withdrawn from the cavity 30 via the cavity entrance 32. As the user's hands pass into and out of the cavity 30, the sheets of air blow any existing water off the user's hands. This is achieved reliably and effectively because of the high momentum of the air leaving the slot-like openings 60, 62 and because the airflow is evenly 30 distributed along the length of each slot-like opening 60, 62.

WO 2007/015040 PCT/GB2006/002093 7 Each stratified sheet of air is directed towards the wall of the cavity 30 which is remote from the slot-like opening through which the respective sheet of air is emitted. Because the slot-like openings 60, 62 are also-inclined towards the lowermost end of the cavity 30, the emitted airflows are directed into the cavity 30. This reduces the risk of 5 turbulent air movement being felt by the user outside the casing, eg in the user's face. It is envisaged that it will take only a small number of "passes" of the hand dryer described above to dry a user's hands to a satisfactory degree. (By "pass", we mean a single insertion of the hands into the cavity and subsequent removal therefrom at a 10 speed which is not unacceptable to an average user. We envisage that a single pass will have a duration of no more than 3 seconds.) The momentum achieved by the airflows is sufficient to remove the majority of water found on the surface of the user's hands after washing during a single pass. 15 The water removed by the airflows is collected inside the cavity 30. Each airflow will rapidly lose its momentum once it has passed the user's hands and the water droplets will fall to the lower end of the cavity 30 under the forces of gravity whilst the air exits the cavity 30 either through the cavity entrance 32 or via the open sides of the cavity 30. The water, however, is collected by the drain 38 and passed to a reservoir (not shown) 20 where it is collected for disposal. The reservoir can be emptied manually if desired. Alternatively, the hand dryer 10 can incorporate some form of water dispersal system including, for example, a heater for evaporating the collected water into the atmosphere. The means by which the collected water is dispersed does not form part of the present invention. 25 The second embodiment of the invention is identical to the embodiment described above in all respects save that of the width of the slot-like opening 62 located at the end of the rear duct 52. Whereas the width W2 of the slot-like opening 62 is constant in the first embodiment, it is not constant in the second embodiment. A front view of the slot 30 like opening (shown schematically for clarity) is shown in Figure 7.

WO 2007/015040 PCT/GB2006/002093 8 In this second embodiment, the lower edge 62a of the slot-like opening 62 is straight, as it is in the first embodiment. However, the upper edge 62b of the slot-like opening 62 is curved in the central area 1 thereof so that the width of the slot-like opening 62 increases from a minimum width w to a maximum width W. Outside the central area 1, the 5 minimum width w of the slot-like opening 62 is constant and the preferred value of the minimum width w is 0.4mm. The preferred value of the maximum width W is less than twice the value of the minimum width w, in this case 0.7mm. In this embodiment, the central area 1 covers substantially one half of the entire length L 10 of the slot-like opening 62. The distance between the upper edge 62b and the lower edge 62a begins to increase at a point approximately one quarter of the way along the slot-like opening 62 from either end thereof. The shape of the upper edge 62b is symmetrical and takes the form of a smooth curve having its highest point in the centre of the slot-like opening. 15 In use, the hand dryer according to the second embodiment is capable of emitting an increased mass of air through the centre of the rear slot-like opening 62 in comparison to the first embodiment. This is advantageous because the area of the hands which is often most difficult to dry using this type of hand dryer is that around the thumbs and 20 forefingers. The emission of an increased mass of air in that region of the hands improves the ability of the dryer to dry the hands evenly. It will be appreciated that, in this second embodiment, the width of the rear slot-like opening 62 can be varied by altering the shape of either or both edges and that the 25 precise shape of the slot is not limited to that shown in Figure 7. In a further alternative embodiment, the slot-like openings 60, 62 can be arranged so that the sheets of air which are emitted therefrom are directed generally along planes which are substantially parallel to one another. This minimises the amount of turbulent 30 flow present inside the cavity 30 whilst the drying apparatus is in use.

WO 2007/015040 PCT/GB2006/002093 9 The invention is not intended to be limited to the precise detail of the embodiment described above. Modifications and variations to the detail which do not alter the scope of the invention will be apparent to a skilled reader. For example, the shape of the cavity 30 and its entrance 32 may be altered without departing from the essence of the 5 present invention.

Claims

1. Drying apparatus having a casing, a cavity formed in the casing for receiving an object, a fan located in the casing and capable of creating an airflow, and at least one 5 slot-like opening communicating with the fan and arranged in the casing so as to direct an airflow transversely across the cavity, wherein the slot-like opening has a maximum width which is no greater than 1.0 mm.

2. Drying apparatus as claimed in claim 1, wherein the width of the slot-like 10 opening is at least 0.3 mm.

3. Drying apparatus as claimed in claim 2, wherein the width of the slot-like opening is no more than 0.7 mm. 15

4. Drying apparatus as claimed in any one of the preceding claims, wherein the velocity of the airflow emitted through the slot-like opening is-at least 80 m/s.

5. Drying apparatus as claimed in claim 4, wherein the velocity of the airflow emitted through the slot-like opening is at least 100 m/s. 20

6. Drying apparatus as claimed in claim 5, wherein the velocity of the airflow emitted through the slot-like opening is at least 150 m/s.

7. Drying apparatus as claimed in claim 6, wherein the velocity of the airflow 25 emitted through the slot-like opening is approximately 180 m/s.

8. Drying apparatus as claimed in any one of the preceding claims, wherein the pressure of the airflow emitted through the slot-like opening is at least 15 kPa. 30

9. Drying apparatus as claimed in claim 8, wherein the pressure of the airflow emitted through the slot-like opening is at least 22 kPa. WO 2007/015040 PCT/GB2006/002093 11

10. Drying apparatus as claimed in any one of the preceding claims, wherein the slot-like opening has a constant width along its length. 5

11. Drying apparatus as claimed in any one of claims 1 to 9, wherein the slot-like opening has a width which varies along its length.

12. Drying apparatus as claimed in claim 11, wherein the width of the slot-like opening is greatest at its centre. 10

13. Drying apparatus as claimed in claim 11 or 12, wherein the maximum width of the slot-like opening is less than twice the minimum width thereof.

14. Drying apparatus as claimed in claim 13, wherein substantially half of the length 15 of the slot-like opening has a width which is greater than the minimum width.

15. Drying apparatus as claimed in any one of the preceding claims, wherein two opposed slot-like openings are provided, one slot-like opening being provided on each of the front and rear walls of the cavity. 20

16. Drying apparatus as claimed in claim 15, wherein the two slot-like openings have different widths.

17. Drying apparatus as claimed in claim 16, wherein the width of the slot-like 25 opening in the front wall of the cavity is smaller than the width of the slot-like opening in the rear wall of the cavity.

18. Drying apparatus as claimed in any one of claims 15 to 17, wherein the opposed slot-like openings are arranged such that, in use, the airflows emitted therethrough are 30 inclined towards the innennost end of the cavity. 12

19. Drying apparatus as claimed in claim 16 or 17, wherein the opposed slot-like openings are arranged such that, in use, the airflows emitted therethrough are substantially parallel to one another. 5

20. Drying apparatus as claimed in any one of the preceding claims, wherein the drying apparatus is a hand dryer.

21. Drying apparatus substantially as herein described with reference to any one of the embodiments of the invention illustrated in the accompanying drawings and/or 10 examples.