AU2006256830B2 - Method for controlling the performance of a roasting machine for baking iron ore pellets - Google Patents

Method for controlling the performance of a roasting machine for baking iron ore pellets Download PDF

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Publication number
AU2006256830B2
AU2006256830B2 AU2006256830A AU2006256830A AU2006256830B2 AU 2006256830 B2 AU2006256830 B2 AU 2006256830B2 AU 2006256830 A AU2006256830 A AU 2006256830A AU 2006256830 A AU2006256830 A AU 2006256830A AU 2006256830 B2 AU2006256830 B2 AU 2006256830B2
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AU
Australia
Prior art keywords
performance
zone
mathematical model
roasting machine
limiting
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
AU2006256830A
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AU2006256830A1 (en
Inventor
Boris Alexandrowitsch Bokowikow
Wladimir Wladimirowitsch Bragin
Sergej Nikolajewitsch Jewstjugin
Viktor Iwanowitsch Klein
Andreas Lekscha
Gersch Meerowitsch Maizel
Bernd Zehentbauer
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Siemens AG
Torex Ltd
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Siemens AG
Torex Ltd
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Publication date
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Publication of AU2006256830A1 publication Critical patent/AU2006256830A1/en
Application granted granted Critical
Publication of AU2006256830B2 publication Critical patent/AU2006256830B2/en
Ceased legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B1/00Preliminary treatment of ores or scrap
    • C22B1/14Agglomerating; Briquetting; Binding; Granulating
    • C22B1/24Binding; Briquetting ; Granulating
    • C22B1/2413Binding; Briquetting ; Granulating enduration of pellets
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B1/00Preliminary treatment of ores or scrap
    • C22B1/14Agglomerating; Briquetting; Binding; Granulating
    • C22B1/16Sintering; Agglomerating
    • C22B1/20Sintering; Agglomerating in sintering machines with movable grates
    • C22B1/205Sintering; Agglomerating in sintering machines with movable grates regulation of the sintering process

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Geology (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Environmental & Geological Engineering (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Manufacture And Refinement Of Metals (AREA)

Description

PCT/EP2006/062691 - 1 2005P06312WOAU Description Method for controlling the performance of a roasting machine for baking iron ore pellets The invention relates to the treatment of metallurgical raw material in black metallurgy and refers particularly to the production of iron ore pellets having different material, chemical and granulometric characteristics on the roasting machine. It is known that the performance of roasting machines which are in operation is often limited by the functioning of one of the technological zones, for example by the zone for drying the green pellets or by the preheating zone upstream of the baking zone. In this context, different technological zones may be limiting zones, depending on the property of the pellets to be fed and on the quality requirements of finished production. For example, in the monograph ,,Wurmetechnische Berechnungen der Aggregate zur Sinterung der Eisenerzmetalle" ["Thermal calculations of the assemblies for the sintering of iron ore metals"] (S.W. Basilewitsch et al. ,,Metallurgija", 1979, P. 208), the principle for optimizing the work of individual technological zones of the roasting machine (P. 178) is presented, which involves maintaining the relation: G = I gi - Fj; where G is the performance of the machine, t/h; gi is the specific performance of zone i, t/h-m 2 ; Fi is the area of the i-zone, m 2 Here, the specific performance of a zone is understood to mean the performance in terms of pellets to be fed, which can ensure the thermal power of the respective zone in the execution of PCT/EP2006/062691 - la 2005P06312WOAU the predetermined work for the discharge of heat to the pellet layer or for implementing the predetermined phase and physicochemical transformations. If the performance of one of the technological zones does not correspond to the pellet quantity to be fed, PCT/EP2006/062691 - 2 2005P06312WOAU it becomes the limiting zone and limits the performance of the overall roasting machine. This source comes nearest in terms of its technical essence to the invention, but has a series of substantial defects. It does not reveal the relation between the required zone performance and the properties of the green pellets, does not make it possible to take into account the influence of parameters of a limiting zone on the work of the following zones and cannot bring the operating parameters of individual zones into relation with the final quality of the baked pellets. All these objects can be achieved solely via the application according to the invention of the mathematical model for the overall technological process. Methods for the process control of pellet baking on the roasting machine, using mathematical models (Butkarev A.P., et al.; ,,Mathematische Modelle zur Steuerung des Produktionsprozesses der Pelletherstellung auf der Fbrderbandanlage", ["Mathematical models for controlling the production process of pellet production on the conveyor belt plant"], Stahl, 2000, No. 3, P. 10-13; RU2145435C1, 10.02.2000) are likewise known. In these sources, laborious and continuous automated data acquisition relating to the work of the machine is required in order to apply mathematical models. The models themselves do not bring the temperature data, that is to say the data of the thermocouples, in the gas and air chambers over the length of the machine into relation with the temperature in the pellet layer. In this case, the data of these thermocouples are the only, albeit indirect, information which reproduces the actual thermal state of the layer. The mathematical model claimed in this invention does not have these defects because it describes PCT/EP2006/062691 - 2a 2005P06312WOAU the heat exchange in the pellet and protective layer, in the roasting carriages and in the gas and air chambers in relation to one another. In this case, the mathematical model according to the invention takes into account heat-physical, physicochemical and granulometric properties of the green pellets and the layer characteristics. It likewise makes it possible 3 to use only current information on the work of the machine on account of existing measuring and control apparatus. It is desirable to increase the performance of the roasting machine and to achieve its best economo-technical characteristic work numbers or parameters, inter alia, to lower 5 the energy costs for a predetermined quality or quantity of the baked pellets. Said technical result is achieved by means of a method according to patent claim 1, in which the maximum size of the hourly performance of the roasting machine is set according to the characteristic work numbers of the technological zone which limits the overall technological process. 10 Preferably, in this case, the limiting technological zone can be determined with the aid of a mathematical model of the technological process. Subsequently, preferably, by means of the same model, the required parameters for temperature and filtration operating characteristics can be calculated over the length of this zone in such a way that these parameters ensure the increase, the maximum possible is under existing conditions, of their work effectiveness, with a corresponding rise in machine performance and lowering of energy resource consumption. To optimize the work of the limiting zone, a mathematical model may be used which brings the temperature to be measured in the gas and air chambers into relation over the length of the machine with the calculated temperature range in the pellet layer. 20 An example of the implementation of the method according to the invention is described below. For one of the roasting machines in the Michailowsky mining and treatment combine, an arithmetic analysis of the operation of all the technological zones was set up on the basis of the current data relating to their work. 25 4 It became clear that the performance of the machine in the case of the predetermined pellet stability is limited by the heating zone which does not ensure a sufficient speed of pellet heating upstream of the baking zone. With the aid of the mathematical model, the required parameters of the temperature and filtration operating 5 characteristics for the limiting zone were determined. The result of the calculations was that the proposed changes in the type of operation in the heating zone can ensure the lowering of the specific fuel consumption by 13-15%, along with the increase in machine performance of approximately 10%. By virtue of these data, recommendations for the new type of operation of the machine were prepared, and, as a result of their 1o implementation, the actual lowering of the fuel consumption was 14.5% and the performance of the machine rose by 11%. The present invention provides a method for controlling the performance of a roasting machine for the baking of iron ore pellets having different material, chemical and granulometric characteristics, the iron ore pellets passing through various technological 15 zones in the roasting machine, the roasting machine performance being limited by a limiting technological zone, wherein the maximum hourly performance of the roasting machine is set with the aid of a mathematical model according to characteristic work parameters of the limiting technological zone, and operating parameters of the technologically limiting zone are set in such a way that the maximum hourly performance 20 of the roasting machine is achieved, wherein the mathematical model, which brings a temperature to be measured in gas and air chambers of the roasting machine into relation over a length of the roasting machine with a calculated temperature range in a pellet layer, is used to optimize the work of the limiting technological zone. The invention relates to the treatment of metallurgical raw material in black 25 metallurgy and refers particularly to the production of iron ore pellets with different properties on the roasting machine. The method involves utilizing the concept of a limiting zone of the machine and applying the mathematical model for the technological process of pellet baking. The method is implemented by determining the limiting technological zone of the roasting machine with the aid of a mathematical model. The 30 maximum hourly performance of the machine is set according to characteristic work numbers of the limiting zone, and, with the aid of the mathematical model, required and sufficient operating parameters, which ensure the maximum work effectiveness of the limiting zone, are determined. This makes it possible to achieve the best economo technical characteristic work numbers of the roasting machine in the production of pellets 35 having the predetermined properties.

Claims (3)

  1. 2. The method as claimed in claim 1, wherein operating parameters of the limiting technological zone and/or the limiting technological zone are or is determined with the aid of the mathematical model of the technological process. 20
  2. 3. The method as claimed in claim I or 2, wherein, with the aid of the mathematical model, the required and sufficient parameters of the temperature and filtration operating characteristics, which ensure a maximum possible work effectiveness of the limiting technological zone, an increase in performance and a lowering of the 25 energy costs, with a predetermined quality of the baked pellets, are fixed.
  3. 4. The method as claimed in any one of claims I to 3, wherein the mathematical model takes into account heat-physical, physicochemical and granulometric properties of green pellets and pellet layer characteristics. Dated 22 July, 2010 Siemens Aktiengesellschaft Patent Attorneys for the Applicant/Nominated Person SPRUSON & FERGUSON
AU2006256830A 2005-06-07 2006-05-30 Method for controlling the performance of a roasting machine for baking iron ore pellets Ceased AU2006256830B2 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
DE200510026363 DE102005026363A1 (en) 2005-06-07 2005-06-07 Method of controlling the power of the roasting machine to burn the iron ore pellets
DE102005026363.1 2005-06-07
PCT/EP2006/062691 WO2006131457A2 (en) 2005-06-07 2006-05-30 Method for controlling the performance of a roasting machine for backing iron ore pellets

Publications (2)

Publication Number Publication Date
AU2006256830A1 AU2006256830A1 (en) 2006-12-14
AU2006256830B2 true AU2006256830B2 (en) 2010-09-02

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AU2006256830A Ceased AU2006256830B2 (en) 2005-06-07 2006-05-30 Method for controlling the performance of a roasting machine for baking iron ore pellets

Country Status (5)

Country Link
AU (1) AU2006256830B2 (en)
BR (1) BRPI0611249A2 (en)
DE (1) DE102005026363A1 (en)
RU (1) RU2450064C2 (en)
WO (1) WO2006131457A2 (en)

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113296561B (en) * 2020-08-20 2022-06-14 中冶长天国际工程有限责任公司 Control system and control method for pelletizer
CN113671921B (en) * 2021-08-24 2024-01-30 马鞍山钢铁股份有限公司 Serialized sintering parameter control method

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4131668A (en) * 1974-03-15 1978-12-26 Nippon Steel Corporation Iron ore pellet process control

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2265865B1 (en) * 1974-03-27 1976-12-17 Siderurgie Fse Inst Rech
DE19513547C2 (en) * 1995-04-10 2003-04-10 Siemens Ag Process for controlling the heat treatment process in a pelleting plant
RU2229074C1 (en) * 2003-02-13 2004-05-20 ООО "Научно-производственное внедренческое предприятие ТОРЭКС" Method for controlling pellets roasting process on conveying machine

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4131668A (en) * 1974-03-15 1978-12-26 Nippon Steel Corporation Iron ore pellet process control

Also Published As

Publication number Publication date
WO2006131457A3 (en) 2007-01-25
AU2006256830A1 (en) 2006-12-14
DE102005026363A1 (en) 2006-12-14
BRPI0611249A2 (en) 2010-08-31
RU2007145360A (en) 2009-07-20
RU2450064C2 (en) 2012-05-10
WO2006131457A2 (en) 2006-12-14

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DA3 Amendments made section 104

Free format text: THE NATURE OF THE AMENDMENT IS: AMEND THE INVENTION TITLE TO READ METHOD FOR CONTROLLING THE PERFORMANCE OF A ROASTING MACHINE FOR BAKING IRON ORE PELLETS

MK14 Patent ceased section 143(a) (annual fees not paid) or expired