AU2006253984B2 - Multilayer tube for transporting water or gas - Google Patents

Multilayer tube for transporting water or gas Download PDF

Info

Publication number
AU2006253984B2
AU2006253984B2 AU2006253984A AU2006253984A AU2006253984B2 AU 2006253984 B2 AU2006253984 B2 AU 2006253984B2 AU 2006253984 A AU2006253984 A AU 2006253984A AU 2006253984 A AU2006253984 A AU 2006253984A AU 2006253984 B2 AU2006253984 B2 AU 2006253984B2
Authority
AU
Australia
Prior art keywords
layer
multilayer pipe
fluoropolymer
pipe according
polyolefin
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
AU2006253984A
Other versions
AU2006253984A1 (en
Inventor
Anthony Bonnet
Michael Werth
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Arkema France SA
Original Assignee
Arkema France SA
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from FR0505603A external-priority patent/FR2886707B1/en
Priority claimed from FR0506189A external-priority patent/FR2886708B1/en
Application filed by Arkema France SA filed Critical Arkema France SA
Publication of AU2006253984A1 publication Critical patent/AU2006253984A1/en
Application granted granted Critical
Publication of AU2006253984B2 publication Critical patent/AU2006253984B2/en
Ceased legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L9/00Rigid pipes
    • F16L9/12Rigid pipes of plastics with or without reinforcement
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B1/00Layered products having a general shape other than plane
    • B32B1/08Tubular products
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/06Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/06Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B27/08Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/30Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
    • B32B27/304Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers comprising vinyl halide (co)polymers, e.g. PVC, PVDC, PVF, PVDF
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/32Layered products comprising a layer of synthetic resin comprising polyolefins
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04Interconnection of layers
    • B32B7/12Interconnection of layers using interposed adhesives or interposed materials with bonding properties
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L9/00Rigid pipes
    • F16L9/12Rigid pipes of plastics with or without reinforcement
    • F16L9/133Rigid pipes of plastics with or without reinforcement the walls consisting of two layers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2250/00Layers arrangement
    • B32B2250/24All layers being polymeric
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2270/00Resin or rubber layer containing a blend of at least two different polymers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/70Other properties
    • B32B2307/724Permeability to gases, adsorption
    • B32B2307/7242Non-permeable
    • B32B2307/7244Oxygen barrier
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/70Other properties
    • B32B2307/726Permeability to liquids, absorption
    • B32B2307/7265Non-permeable
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2597/00Tubular articles, e.g. hoses, pipes
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F259/00Macromolecular compounds obtained by polymerising monomers on to polymers of halogen containing monomers as defined in group C08F14/00
    • C08F259/08Macromolecular compounds obtained by polymerising monomers on to polymers of halogen containing monomers as defined in group C08F14/00 on to polymers containing fluorine

Description

WO 2006/129029 - I - PCT/FR2006/001292 Multilayer tube for transporting water or gas [Field of the invention] The present invention relates to a multilayer pipe comprising a layer of a 5 fluoropolymer onto which an unsaturated monomer has been radiation-grafted and a layer of a polyolefin. The polyolefin may be a polyethylene, especially high-density polyethylene (HDPE) or a crosslinked polyethylene (denoted by XPE). The pipe can be used for transporting liquids, in particular hot water or gas. The invention also relates to the uses of this pipe. 10 [Technical problem] Steel or cast iron pipes are being increasingly replaced with equivalents made of plastic. Polyolefins, especially polyethylenes, are very widely used thermoplastics as they exhibit good mechanical properties, they can be easily 15 converted and allow pipes to be welded together easily. Polyolefins are widely used for the manufacture of pipes for transporting water or town gas. When the gas is under a high pressure (> 10 bar or higher), it is necessary for the polyolefin to mechanically withstand the stresses exerted by the pressurized gas. 20 In addition, the polyolefin may be exposed to an aggressive chemical environment. For example, in the case of water transport, the water may contain additives or aggressive chemicals (for example ozone, and chlorinated derivatives, used for the purification of water such as bleach, which are 25 oxidizing, especially when hot). These additives or chemicals may damage the polyolefin over the course of time, especially when the water transported is at a high temperature (this is the case in heating circuits or in water systems for which the water is heated to a high temperature in order to eliminate germs, bacteria or micro organisms). One problem that the invention aims to solve is 30 therefore to develop a chemically resistant pipe.
WO 2006/129029 - 2 - PCT/FR2006/001292 Another problem that the invention aims to solve is that the pipe must have barrier properties. The term "barrier" is understood to mean the fact that the pipe reduces the rate of migration into the transported fluid of contaminants present in the external environment or else contaminants (such as antioxidants 5 or polymerization residues) present in the polyolefin. The term "barrier" also means the fact that the pipe reduces the rate of migration of oxygen or of additives present in the transported fluid into the polyolefin layer. It is also necessary for the tube to have good mechanical properties, in 10 particular good impact strength, and for the layers to adhere well to one another (no delamination). The Applicant has developed a multilayer pipe that solves the stated problems. This pipe has in particular good chemical resistance to the transported fluid and 15 the abovementioned barrier properties. [Prior art] Document EP 1484346 published on 8 December 2004 describes multilayer structures that include a radiation-grafted fluoropolymer. The structures may be 20 in the form of bottles, tanks, containers or hoses. The structure of the multilayer pipe according to the invention does not appear in this document. Document EP 1541343 published on 8 June 2005 describes a multilayer structure based on a fluoropolymer modified by radiation grafting in order to 25 store or transport chemicals. In this application, the term "chemicals" should be understood to mean products that are corrosive or dangerous, or else products whose purity has to be maintained. The structure of the multilayer pipe according to the invention does not appear in this document. 30 Document US 6016849 published on 25 July 1996 describes a plastic pipe in which the adhesion between the intemal layer and the external protective layer 3 is between 0.2 and 0.5 N/mm. There is no mention of a fluoropolymer modified by radiation grafting. Documents US 2004/0206413 and WO 2005/070671 describe a multilayer pipe 5 comprising a metal casing. There is no mention of a fluoropolymer modified by radiation grafting. [Brief description of the invention] The invention relates to a multilayer pipe which comprises (in the following order, 10 from the inside of the pipe outwards): e a layer C1 of a fluoropolymer; " a layer C2 of a fluoropolymer onto which at least one unsaturated monomer has been radiation-grafted, said layer C2 being blended with a fluoropolymer; 15 e an adhesion tie layer C3, this layer C3 being directly attached to the layer C2 containing the radiation-grafted fluoropolymer; e a layer C4 of a polyolefin blended with a functionalized polyolefin, directly attached to the layer C3 or else to the layer C2. 20 In the case where the pipe contains a C-XPE type layer, the invention discloses a process for producing the said multilayer pipe, in which e the various layers of the multilayer pipe are coextruded; and then e the multilayer pipe thus formed is exposed to radiation in order to crosslink the polyethylene layer or layers. 25 The invention may be better understood on reading the following detailed description of non-limiting illustrative examples of the invention and on examining the appended figure. The prior French applications FR 05/05603 and FR 05/06189 and provisional application US 60/716429, the priority of which is 30 claimed, are incorporated for reference.
3a Figure Figure 1 shows a cross-sectional view of a multilayer pipe 9 according to one of the embodiments of the invention. It consists of a cylindrical tube having several concentric layers, referenced 1 to 8. 5 layer 1: fluoropolymer layer C,; layer 2: layer C2 of fluoropolymer modified by radiation grafting; layer 3: adhesion tie layer C3; layer 4: polyolefin layer C4; layer 5: adhesion tie layer; 10 layer 6: barrier layer C5; layer 7: adhesion tie layer; and layer 8: layer C6 of a polyolefin.
WO 2006/129029 - 4 - PCT/FR2006/001292 The layers are arranged one against the other in the order indicated 1 ->8. [Detailed description of the invention] 5 As regards the radiation-grafted fluoropolymer, this is obtained by a radiation grafting process in which an unsaturated monomer is grafted onto a fluoropolymer (which will be described later). To simplify matters, this will be referred to in the remainder of the application as a radiation-grafted fluoropolymer. 10 The fluoropolymer is blended beforehand with the unsaturated monomer by any melt-blending technique known in the prior art. The blending step is carried out in any blending device, such as extruders or mixers used in the thermoplastics industry. Preferably, an extruder will be used to make the blended compound in 15 the form of granules. The grafting therefore takes place on a compound (throughout the mass) and not on the surface of a powder, as described for example in document US 5576106. Next, the fluoropolymer/unsaturated monomer compound is irradiated (beta P or 20 gamma y irradiation) in the solid state using an electron or photon source with an irradiation dose of between 10 and 200 kGray, preferably between 10 and 150 kGray. Advantageously, the dose ranges between 2 and 6 Mrad and preferably between 3 and 5 Mrad. It is particularly preferred to carry out the irradiation in a cobalt 60 bomb. The compound may for example be put into 25 polyethylene bags, the air is then expelled therefrom, the bags are sealed and the whole assembly irradiated. The grafted unsaturated monomer content is, by weight, between 0.1 and 5% (that is to say the grafted unsaturated monomer corresponds to 0.1 to 5 parts 30 per 99.9 to 95 parts of fluoropolymer), advantageously from 0.5 to 5% and preferably from 0.9 to 5%. The grafted unsaturated monomer content depends on the initial content of the unsaturated monomer in the WO 2006/129029 - 5 - PCT/FR2006/001292 fluoropolymer/unsaturated monomer compound to be irradiated. It also depends on the efficiency of the grafting, and therefore, particularly, on the duration and the energy of the irradiation. 5 Any unsaturated monomer that has not been grafted and the residues released by the grafting, especially HF, may then be optionally removed. The latter step may be necessary if the non-grafted unsaturated monomer is liable to impair the adhesion or cause toxicological problems. This operation may be carried out using techniques known to those skilled in the art. A vacuum degassing 10 operation may be applied, optionally applying heating at the same time. It is also possible to dissolve the radiation-grafted fluoropolymer in a suitable solvent, such as for example N-methylpyrrolidone, and then to precipitate the polymer in a non-solvent, for example in water or in an alcohol, or else to wash the radiation-grafted fluoropolymer using a solvent that is inert with respect to 15 the fluoropolymer and to the grafted functional groups. For example, when maleic anhydride is grafted, it is possible to wash with chlorobenzene. One of the advantages of this radiation grafting process is that it is possible to obtain higher grafted unsaturated monomer contents than with the conventional 20 grafting processes using a radical initiator. Thus, with this grafting process, it is typically possible to obtain contents of greater than 1 % (one part of unsaturated monomer per 99 parts of fluoropolymer), or even greater than 1.5%, something that is not possible with a conventional grafting process carried out in an extruder. 25 Moreover, the radiation grafting takes place "cold" typically at temperatures below 100 0 C, or even below 50*C, so that the fluoropolymer/unsaturated monomer compound is not in the melt state, as in the case of a conventional grafting process carried out in an extruder. One essential difference is therefore 30 that, in the case of a semicrystalline fluoropolymer (as is the case with PVDF for example), the grafting takes place in the amorphous phase and not in the crystalline phase, whereas homogeneous grafting takes place in the case of WO 2006/129029 - 6 - PCT/FR2006/001292 melt grafting in an extruder. The unsaturated monomer is therefore not distributed along the fluoropolymer chains in the same way in the case of radiation grafting as in the case of grafting carried out in an extruder. The modified fluoropolymer therefore has a different distribution of unsaturated 5 monomer among the fluoropolymer chains compared with a product obtained by grafting carried out in an extruder. During the grafting step, it is preferable to prevent oxygen from being present. It is therefore possible to remove the oxygen by flushing the 10 fluoropolymer/unsaturated monomer compound with nitrogen or argon. The fluoropolymer modified by radiation grafting has the very good chemical resistance and very good oxidation resistance and the very good thermomechanical properties of the fluoropolymer before its modification. 15 As regards the fluorinated polymer, this denotes any polymer having in its chain at least one monomer chosen from compounds that contain a vinyl group capable of opening in order to be polymerized and that contains, directly attached to this vinyl group, at least one fluorine atom, a fluoroalkyl group or a 20 fluoroalkoxy group. As examples of monomers, mention may be made of vinyl fluoride; vinylidene fluoride (VDF, CH 2
=CF
2 ); trifluoroethylene (VF3); chlorotrifluoroethylene (CTFE); 1,2-difluoroethylene; tetrafluoroethylene (TFE); hexafluoropropylene 25 (HFP); perfluoro(alkyl vinyl) ethers, such as perfluoro(methyl vinyl) ether (PMVE), perfluoro(ethyl vinyl) ether (PEVE) and perfluoro(propyl vinyl) ether (PPVE); perfluoro(1,3-dioxole); perfluoro(2,2-dimethyl-1,3-dioxole) (PDD); the product of formula CF 2
=CFOCF
2
CF(CF
3
)OCF
2
CF
2 X in which X is SO 2 F, CO 2 H,
CH
2 OH, CH 2 0CN or CH 2 0PO 3 H; the product of formula 30 CF 2
=CFOCF
2
CF
2
SO
2 F; the product of formula F(CF 2 )nCH 2 0CF=CF 2 in which n is 1, 2, 3, 4 or 5; the product of formula R 1
CH
2 0CF=CF 2 in which R 1 is hydrogen or F(CF 2 )z and z is 1, 2, 3 or 4; the product of formula R 3 0CF=CH 2 in WO 2006/129029 - 7- PCT/FR2006/001292 which R 3 is F(CF 2 )- and z is 1, 2, 3 or 4; perfluorobutylethylene (PFBE); 3,3,3 trifluoropropene and 2-trifluoromethyl-3,3,3-trifluoro-1-propene. The fluoropolymer may be a homopolymer or a copolymer; it may also include 5 non-fluorinated monomers such as ethylene or propylene. As an example, the fluoropolymer is chosen from: - homopolymers and copolymers of vinylidene fluoride (VDF,
CH
2 = CF 2 ) containing, by weight, at least 50% VDF. The VDF comonomer may 10 be chosen from chlorotrifluoroethylene (CTFE), hexafluoropropylene (HFP), trifluoroethylene (VF3) and tetrafluoroethylene (TFE); - ethylene/TFE copolymers (ETFE); - homopolymers and copolymers of trifluoroethylene (VF3); - copolymers of the EFEP type, combining VDF with TFE (especially 15 Daikin EFEPs); - copolymers, and especially terpolymers, combining the residues of chlorotrifluoroethylene (CTFE), tetrafluoroethylene (TFE), hexafluoropropylene (HFP) and/or ethylene units and optionally VDF and/or VF3 units. 20 Advantageously, the fluoropolymer is a PVDF homopolymer or copolymer. This is because such a fluoropolymer exhibits good chemical resistance, especially UV and chemical resistance, and can be easily converted (more easily than PTFE or ETFE type copolymers). Preferably, the PVDF contains, by weight, at least 50%, more preferably at least 75% and better still at least 85% VDF. The 25 comonomer is advantageously HFP. Advantageously, the PVDF has a viscosity ranging from 100 Pa.s to 4000 Pa.s, the viscosity being measured at 230 0 C and a shear rate of 100 s- using a capillary rheometer. This is because these PVDFs are well suited to extrusion 30 and to injection moulding. Preferably, the PVDF has a viscosity ranging from 300 Pa.s to 1200 Pa.s, the viscosity being measured at 2300C with a shear rate of 100 s- using a capillary rheometer. Thus, PVDFs sold under the brand name KYNAR@ 710 or 720 are perfectly suitable for this formulation.
WO 2006/129029 - 8 - PCT/FR2006/001292 With regard to the unsaturated monomer, this possesses a C=C double bond, and at least one polar functional group that may be one of the following functional groups: 5 - a carboxylic acid; - a carboxylic acid salt; - a carboxylic acid anhydride; - an epoxide; - a carboxylic acid ester; 10 - a silyl; - an alkoxysilane; - a carboxylic amide; - a hydroxyl; - an isocyanate. 15 It is also possible to envisage using mixtures of several unsaturated monomers. Unsaturated dicarboxylic acids having 4 to 10 carbon atoms and their functional derivatives, particularly their anhydrides, are particularly preferred unsaturated monomers. Mention may be made by way of examples of unsaturated 20 monomers of methacrylic acid, acrylic acid, maleic acid, fumaric acid, itaconic acid, citraconic acid, undecylenic acid, allylsuccinic acid , cyclohex-4-ene-1,2 dicarboxylic acid, 4-methylcyclohex-4-ene-1,2-dicarboxylic acid, bicyclo[2.2.1]hept-5-ene-2,3-dicarboxylic acid, x-methylbicyclo-[2.2.1]hept-5 ene-2,3-dicarboxylic acid, zinc, calcium or sodium undecylenate, maleic 25 anhydride, itaconic anhydride, citraconic anhydride, dichloromaleic anhydride, difluoromaleic anhydride, crotonic anhydride, glycidyl acrylate, glycidyl methacrylate, allyl glycidyl ether and vinylsilanes, such as vinyltrimethoxysilane, vinyltriethoxysilane, vinyltriacetoxysilane and y-methacryloxypropyltri methoxysilane. 30 Other examples of unsaturated monomers comprise C-Ca alkyl esters or glycidyl ester derivatives of unsaturated carboxylic acids, such as methyl WO 2006/129029 - 9 - PCT/FR2006/001292 acrylate, methyl methacrylate, ethyl acrylate, ethyl methacrylate, butyl acrylate, butyl methacrylate, glycidyl acrylate, glycidyl methacrylate, monoethyl maleate, diethyl maleate, monomethyl fumarate, dimethyl fumarate, monomethyl itaconate and diethyl itaconate; amide derivatives of unsaturated carboxylic 5 acids, such as acrylamide, methacrylamide, the monoamide of maleic acid, the diamide of maleic acid, the N-monoethylamide of maleic acid, the N,N-diethylamide of maleic acid, the N-monobutylamide of maleic acid, the N,N-dibutylamide of maleic acid, the monoamide of fumaric acid, the diamide of fumaric acid, the N-monoethylamide of fumaric acid, the N,N-diethylamide of 10 fumaric acid, the N-monobutylamide of fumaric acid and the N,N-dibutylamide of fumaric acid; imide derivatives of unsaturated carboxylic acids, such as maleimide, N-butylmaleimide and N-phenylmaleimide; and metal salts of unsaturated carboxylic acids, such as sodium acrylate, sodium methacrylate, potassium acrylate, potassium methacrylate and zinc, calcium or sodium 15 undecylenate. Excluded from unsaturated monomers are those that have two double bonds C=C, which could result in crosslinking of the fluoropolymer, such as for example diacrylates or triacrylates. From this point of view, maleic anhydride, 20 just like zinc, calcium and sodium undecylenates constitute good graftable compounds as they have little tendency to homopolymerize or even to cause crosslinking. Advantageously maleic anhydride is used. This unsaturated monomer has the 25 following advantages: - it is solid and can be easily introduced with the fluoropolymer granules before melt blending; - it allows good adhesion properties to be obtained; - it is particularly reactive with respect to functional groups on a 30 functionalized polyolefin, especially when they are epoxide functional groups; and WO 2006/129029 - 10 - PCT/FR2006/001292 - unlike other unsaturated monomers, such as (meth)acrylic acid or acrylic esters, it does not homopolymerize and does not have to be stabilized. In the compound to be irradiated, the proportion of fluoropolymer by weight is 5 between 80 and 99.9% per 0.1 to 20% of unsaturated monomer. Preferably, the proportion of fluoropolymer is from 90 to 99% per 1 to 10% of unsaturated monomer, respectively. With regard to the polyolefin, this term denotes a polymer containing 10 predominantly ethylene and/or propylene units. It may be a polyethylene homopolymer or copolymer, the comonomer being chosen from propylene, butene, hexene or octene. It may also be a polypropylene homopolymer or copolymer, the comonomer being chosen from ethylene, butene, hexene or octene. 15 The polyethylene may especially be high-density polyethylene (HDPE), low density polyethylene (LDPE), linear low-density polyethylene (LLDPE) or very low-density polyethylene (VLDPE). The polyethylene may be obtained using a Ziegler-Natta, Phillips or metallocene-type catalyst or using the high-pressure 20 process. The polypropylene is an isotactic or syndiotactic polypropylene. It may also be a crosslinked polyethylene (denoted XPE). The crosslinked polyethylene may for example be a polyethylene containing hydrolysable silane groups (as described in applications WO 01/53367 or US20040127641 Al) 25 which has then been crosslinked after the silane groups have reacted together. The reaction between the Si-OR silane groups results in Si-O-Si bonds that link the polyethylene chains together. The content of hydrolysable silane groups may be at least 0.1 hydrolysable silane groups per 100-CH 2 - units (determined by infrared analysis). The polyethylene may also be crosslinked by radiation, for 30 example gamma-radiation. It may also be a polyethylene crosslinked using a radical initiator of the peroxide type. It will therefore be possible to use a type-A WO 2006/129029 - 11 - PCT/FR2006/001292 XPE (crosslinking using a radical initiator), a type-B XPE (crosslinking using silane groups) or a type-C XPE (radiation crosslinking). It may also be what is called a bimodal polyethylene, that is to say one 5 composed of a blend of polyethylenes having different average molecular weights, as taught in document WO 00/60001. Bimodal polyethylene makes it possible for example to obtain a very advantageous compromise of impact and stress-cracking resistance, good rigidity and good pressure-withstand capability. 10 For pipes that have to be pressure-resistant, especially pipes for transporting pressurized gas or for transporting water, it may be advantageous to use a polyethylene that exhibits good resistance to slow crack growth (SCG) and to rapid crack growth (RCP). The HDPE XS 10 B grade sold by TOTAL PETROCHEMICALS exhibits good crack resistance (slow or rapid crack 15 growth). This is an HDPE containing hexene as comonomer, having a density of 0.959 g/cm 3 (ISO 1183), an MI-5 of 0.3 dg/min (ISO 1133), an HLMI of 8 dg/min (ISO 1133), a long-term hydrostatic strength of 11.2 MPa according to ISO/DIS 9080, and a slow crack growth resistance on notched pipes of greater than 1000 hours according to ISO/DIS 13479. 20 With regard to the functionalized polyolefin, this term denotes a copolymer of ethylene with at least one unsaturated polar monomer chosen from: - C 1
-C
8 alkyl (meth)acrylates, especially methyl, ethyl, propyl, butyl, 2 ethylhexyl, isobutyl and cyclohexyl (meth)acrylate; 25 - unsaturated carboxylic acids and the salts and anhydrides thereof, especially acrylic acid, methacrylic acid, maleic anhydride, itaconic anhydride and citraconic anhydride; - unsaturated epoxides, especially aliphatic glycidyl esters and ethers, such as allyl glycidyl ether, vinyl glycidyl ether, glycidyl maleate, glycidyl 30 itaconate, glycidyl acrylate, glycidyl methacrylate, and alicyclic glycidyl esters and ethers; and WO 2006/129029 - 12 - PCT/FR2006/001292 - vinyl esters of saturated carboxylic acids, especially vinyl acetate or vinyl propionate. The functionalized polyolefin may be obtained by copolymerizing ethylene with 5 at least one unsaturated polar monomer chosen from the above list. The functionalized polyolefin may be a copolymer of ethylene with a polar monomer of the above list or else a terpolymer of ethylene with two unsaturated polar monomers chosen from the above list. The copolymerization takes place at high pressure, above 1000 bar depending on the high-pressure process. The 10 functional polyolefin obtained by copolymerization comprises 50 to 99.9%, preferably 60 to 99.9% and even more preferably 65 to 99% ethylene by weight and 0.1 to 50%, preferably 0.1 to 40% and even more preferably 1 to 35% by weight of at least one polar monomer from the above list. 15 By way of example, the functionalized polyolefin may be a copolymer of ethylene with an unsaturated epoxide, preferably glycidyl (meth)acrylate and optionally with a C-C 8 alkyl (meth)acrylate or a vinyl ester of a saturated carboxylic acid. The unsaturated epoxide, especially glycidyl (meth)acrylate, content by weight is between 0.1 and 50%, advantageously between 0.1 and 20 40%, preferably between 1 and 35% and even more preferably between 1 and 20%. For example, the functionalized polyolefins may be those sold by Arkema under the references LOTADER* AX8840 (8 wt% glycidyl methacrylate/92 wt% ethylene, with a melt index of 5 according to ASTM D1238), LOTADER* AX8900 (8 wt% glycidyl methacrylate/25 wt% methyl acrylate/67 wt% ethylene, 25 with a melt index of 6 according to ASTM D1238) or LOTADER* AX8950 (9 wt% glycidyl methacrylate/1 5 wt% methyl acrylate/76 wt% ethylene, with a melt index of 85 according to ASTM D1 238). The functionalized polyolefin may also be a copolymer of ethylene with an 30 unsaturated carboxylic anhydride, preferably maleic anhydride, and optionally with a C-C 8 alkyl (meth)acrylate or a vinyl ester of a saturated carboxylic acid. The content by weight of carboxylic acid anhydride, especially maleic WO 2006/129029 - 13- PCT/FR2006/001292 anhydride, is between 0.1 and 50%, advantageously between 0.1 and 40%, preferably between 1 and 35% and even more preferably between 1 and 10%. For example, the functionalized polyolefins may be those sold by Arkema under the references LOTADER* 2210 (2.6 wt% maleic anhydride/6 wt% butyl 5 acrylate/91.4 wt% ethylene, with a melt index of 3 according to ASTM D1 238), a LOTADER* 3340 copolymer (3 wt% maleic anhydride/16 wt% butyl acrylate/81 wt% ethylene, with a melt index of 5 according to ASTM D1238), a LOTADER* 4720 copolymer (0.3 wt% maleic anhydride/30 wt% ethyl acrylate/69.7 wt% ethylene, with a melt index of 7 according to ASTM D1 238), a 10 LOTADER* 7500 (2.8 wt% maleic anhydride/20 wt% butyl acrylate/77.2 wt% ethylene, with a melt index of 70 according to ASTM D1238) or an OREVAC 9309, OREVAC 9314, OREVAC 9307Y, OREVAC 9318, OREVAC 9304 or OREVAC 9305 copolymer. 15 Also denoted by the term "functionalized polyolefin", is a polyolefin onto which an unsaturated polar monomer from the above list has been grafted by radical means. The grafting takes place in an extruder or in solution in the presence of a radical initiator. As examples or radical initiators, it will be possible to use tert butyl hydroperoxide, cumene hydroperoxide, diisopropylbenzene 20 hydroperoxide, di-tert-butyl peroxide, tert-butylcumyl peroxide, dicumyl peroxide, 1,3-bis-(tert-butylperoxyisopropyl)benzene, benzoyl peroxide, isobutyryl peroxide, bis(3,5,5-trimethylhexanoyl) peroxide or methyl ethyl ketone peroxide. The grafting of an unsaturated polar monomer onto a polyolefin is known to those skilled in the art, and for further details the reader may refer for 25 example to documents EP 689505, US 5235149, EP 658139, US 6750288 B2 and US6528587 B2. The polyolefin onto which the unsaturated polar monomer has been grafted may be a polyethylene, especially high-density polyethylene (HDPE), low-density polyethylene (LDPE), linear low-density polyethylene (LLDPE) or very low-density polyethylene (VLDPE). The polyethylene may be 30 obtained using a Ziegler-Natta, Phillips or metallocene-type catalyst or using the high-pressure process. The polyolefin may also be a polypropylene, especially an isotactic or syndiotactic polypropylene. It may also be a copolymer of WO 2006/129029 - 14 - PCT/FR2006/001292 ethylene and propylene of the EPR type, or a terpolymer of ethylene, propylene and a diene, of the EPDM type. It may be for example be one of the functionalized polyolefins sold by Arkema under the references OREVAC 18302, 18334, 18350, 18360, 18365, 18370, 18380, 18707, 18729, 18732, 5 18750, 18760, PP-C and CA100. The polymer onto which the unsaturated polar monomer has been grafted may also be a copolymer of ethylene with at least one unsaturated polar monomer chosen from: 10 - C1C8 alkyl (meth)acrylates, especially methyl, ethyl, propyl, butyl, 2 ethylhexyl, isobutyl and cyclohexyl (meth)acrylates; and - vinyl esters of saturated carboxylic acids, especially vinyl acetate or vinyl propionate. It may for example be one of the functionalized polyolefins sold by Arkema 15 under the references OREVAC 18211, 18216 or 18630. Preferably, the functionalized polyolefin is chosen in such a way that the functional groups on the unsaturated monomer which is grafted onto the fluoropolymer react with those on the polar monomer of the functionalized polyolefin. For example, if a carboxylic acid anhydride, for example maleic anhydride, is grafted onto the 20 fluoropolymer, the layer of functionalized polyolefin may consist of a copolymer of ethylene with an unsaturated epoxide, for example glycidyl methacrylate, and optionally with an alkyl acrylate, the ethylene copolymer being optionally blended with a polyolefin. 25 According to another example, if an unsaturated epoxide, for example glycidyl methacrylate, has been grafted onto the fluoropolymer, the layer of functionalized polyolefin may consist of a copolymer of ethylene with a carboxylic acid anhydride, for example maleic anhydride, and optionally with an alkyl acrylate, the ethylene copolymer being optionally blended with a polyolefin. 30 The multilayer pipe and all its possible variants will now be described in greater detail.
15 The multilayer pipe comprises (in the following order, from the inside of the pipe outwards): e a layer C1 of a fluoropolymer; " a layer C2 of a fluoropolymer onto which at least one unsaturated 5 monomer has been radiation-grafted, said layer C2 being blended with a fluoropolymer; e an adhesion tie layer C 3 , this layer C3 being directly attached to the layer C2 containing the radiation-grafted fluoropolymer; e a layer C4 of a polyolefin blended with a functionalized polyolefin, 10 directly attached to the layer C3 or else to the layer C2. The internal layer, which is in contact with the fluid, is either the layer C1, or the layer C2. All the layers of the pipe are preferably concentric. The pipe is preferably cylindrical. Preferably, the layers adhere to one another in their respective contact 15 zones (that is to say that two successive layers are directly attached to each other). Advantages of the multilayer Pipe The multilayer pipe: 20 e exhibits chemical resistance (via the layer C1 and/or C2) to the transported fluid; e stops the migration of contaminants from the external medium into the transported fluid; e stops the migration of contaminants present in the polyolefin of the 25 layer C4 and/or the layer C6 into the transported fluid; and * stops the migration of oxygen or additives present in the transported fluid into the layer C4. The layer C, 30 This layer comprises at least one fluoropolymer (this fluoropolymer is not modified by radiation grafting). Preferably, the fluoropolymer is a PVDF homopolymer or copolymer or else a copolymer based on VDF and TFE, of the EFEP type.
16 The layer C This layer comprises at least one radiation-grafted fluoropolymer. The radiation grafted fluoropolymer serves as tie between the polyolefin layer and the fluoropolymer layer. Advantageously, the layer C2 is directly attached to the layer 5 C1. The radiation-grafted fluoropolymer of the layer C2 may be used by itself or optionally blended with a fluoropolymer. The blend comprises in this case, by weight, from 1 to 99%, advantageously 10 to 90% and preferably 10 to 50% of a 10 radiation-grafted fluoropolymer per 99 to 1%, advantageously 90 to 10% and preferably 50 to 90% of fluoropolymer (not modified by grafting), respectively. Advantageously, the grafting-modified fluoropolymer used in the layer C2 and the polymer not modified by radiation grafting used in C1 and/or in C2 are of the same 15 nature. For example, these may be a PVDF modified by radiation grafting and an unmodified PVDF. The layer C3 The layer C3, which is placed between the layer C2 and the layer C4, has the 20 function of increasing the adhesion between these two layers. It comprises an adhesion tie, that is to say a polymer that improves the adhesion between the layers. The adhesion tie is for example a functionalized polyolefin optionally blended with 25 a polyolefin. In the case in which a blend is used, the latter comprises, by weight, from 1 to 99%, advantageously 10 to 90% and preferably 50 to 90% of a functionalized polyolefin per 99 to 1%, advantageously 90 to 10% and preferably 10 to 50% of polyolefin, respectively. The polyolefin that is used for the blend with the functionalized polyolefin is preferably a polyethylene, since these two 30 polymers exhibit good compatibility. The layer C3 may also comprise a blend of two or more functionalized polyolefins. For example, it may be a blend of a copolymer of ethylene with an unsaturated epoxide and optionally with an alkyl(meth)acrylate and an ethylene/alkyl(meth)acrylate copolymer.
17 The layer C4 The layer C4 comprises at least one polyolefin optionally blended with a functionalized polyolefin. 5 In the case of a blend, this comprises, by weight, from 1 to 99%, advantageously 10 to 90% and preferably 10 to 50% of a functionalized polyolefin per 99 to 1%, advantageously 90 to 10% and preferably 50 to 90% of polyolefin, respectively. The polyolefin that is used for the blend with the functionalized polyolefin is 10 preferably a polyethylene as these two polymers exhibit good compatibility. Preferably, when a functionalized polyolefin is used for the layer C4 or for the layer C3 and when one of these layers is in direct contact with the layer C2, the functionalized polyolefin is chosen so that it possesses functional groups capable 15 of reacting with the functional groups grafted on the fluoropolymer. Thus, for example, if anhydride functional groups have been grafted onto the fluoropolymer, the functionalized polyolefin will advantageously contain epoxide or hydroxy functional groups. For example too, if epoxide or hydroxy functional groups have been grafted onto the fluoropolymer, the functionalized polyolefin will 20 advantageously contain anhydride functional groups. The internal layer which is in contact with the fluid is either the layer C1 or the layer C2. 25 The barrier layer C5 The pipe may further comprise a barrier layer C5. The function of the barrier layer is to prevent the diffusion of chemical compounds from outside the pipe into the pipe, or vice versa. For example it 30 WO 2006/129029 - 18 - PCT/FR2006/001292 prevents the fluid from being contaminated by contaminants. Oxygen and chemicals, such as for example hydrocarbons, are contaminants. In the more specific case of gases, moisture may considered as a contaminant. 5 The barrier layer may be made of a barrier polymer, such as for example polydimethylketene. The polydimethylketene may be obtained by the pyrolysis of isobutyric anhydride as envisaged in applications FR 2 851 562 and FR 2 851 562 which is incorporated here for reference. A process for obtaining polydimethylketene is the following: a) a mixture comprising 1 to 50% by volume 10 of isobutyric anhydride per 99 to 50% of an inert gas, respectively, is preheated at atmospheric pressure to between 300 and 340*C; b) this mixture is then taken to a temperature of between 400 and 5500C for a contact time of between 0.05 and 10 s, in order to obtain a mixture of dimethylketene, inert gas, isobutyric acid and unreacted isobutyric anhydride; c) the above stream is 15 cooled in order to separate the dimethylketene and the inert gas from the isobutyric alcohol and the isobutyric anhydride; d) the dimethylketene is absorbed in a solvent of the saturated or unsaturated, aliphatic or alicyclic and substituted or unsubstituted hydrocarbon type, and then the polymerization of the dimethylketene is initiated using a cationic catalysis system soluble in this 20 solvent and comprising an initiator, a catalyst and a cocatalyst; and e) at the end of the polymerization, the unreacted dimethylketene is removed and the polydimethylketene is separated from the solvent and from the residues of the catalysis system. The catalyst may for example be AIBr 3 , the initiator is for example tert-butyl chloride and the cocatalyst is for example o-chloranil. 25 To improve the adhesion of the barrier layer C5, a layer comprising an adhesion tie is advantageously placed between the barrier layer C5 and the polyolefin layer C4 and/or between the barrier layer C5 and the optional polyolefin layer C6. The adhesion tie is for example a functionalized polymer that was described 30 above. For example, it may be a functionalized polyolefin obtained by radical grafting. Advantageously, this is a polyolefin onto which a carboxylic acid or a carboxylic acid anhydride has been grafted, for example (meth)acrylic acid or 19 maleic anhydride. It may therefore be a polyethylene onto which (meth)acrylic acid or maleic anhydride is grafted or a polypropylene onto which (meth)acrylic acid or maleic anhydride has been grafted. Examples of functionalized polyolefins that may be mentioned include those sold by Arkema under the references 5 OREVAC 18302, 18334, 18350, 18360, 18365, 18370, 18380, 18707, 18729, 18732, 18750, 18760, PP-C, CA100 or by Uniroyal Chemical under the reference POLYBOND 1002 or 1009 (polyethylene onto which acrylic acid has been grafted). 10 The laverC 6 The pipe may further comprise a layer C6 comprising at least one polyolefin. The polyolefins of the layers C4 and C may be identical or different. The layer C6 is used to mechanically protect the pipe (e.g. against impacts on the pipe when it is installed), in particular to protect the layer C4 or the barrier layer C when the 15 latter is present. It also makes it possible for the pipe as a whole to be mechanically reinforced, thereby making it possible to reduce the thicknesses of the other layers. To do this, the layer C6 may include at least one reinforcing agent, for example a mineral filler. 20 Thanks to its good thermomechanical properties, XPE is used advantageously for the layer C4 and/or for the layer C6. Each of the layers of the multilayer pipe, especially the polyolefin layer or layers, may contain usual additives blended into thermoplastics, for example 25 antioxidants, lubricants, colorants, fire retardants, mineral or organic fillers, and antistatic agents such as, for example, carbon black or carbon nanotubes. The pipe may also include other layers, such as for example an external insulating layer. 30 WO 2006/129029 - 20 - PCT/FR2006/001292 Different embodiments of the pipe according to the invention will now be presented. According to a 1st embodiment the pipe comprises (in the following order from the inside of the pipe outwards) a layer C2 and, directly attached to the above 5 layer, a layer C 4 . According to a 2nd embodiment, the pipe comprises (in the following order from the inside of the pipe outwards) a layer C1, a layer C2 and, directly attached to the above layer, a layer C4. 10 According to a 3rd embodiment, the pipe comprises (in the following order from the inside of the pipe outwards) a layer C1, a layer C2, a layer C3 directly attached to the layer C2, a layer C4 directly attached to the layer C3, a layer C5 and a layer C6. 15 Example of a pipe according to the 3rd (best) embodiment: C1: PVDF homopolymer or copolymer; C2: PVDF homopolymer or copolymer onto which maleic anhydride has been radiation-grafted (using the process described above); 20 C3: adhesion tie, preferably a functionalized polyolefin possessing functional groups capable of reacting with maleic anhydride, optionally blended with a polyolefin. Advantageously, this is a functionalized polyolefin possessing epoxide or hydroxy functional groups. For example, it may be a copolymer of ethylene, an unsaturated epoxide, for example glycidyl methacrylate, and 25 optionally an alkyl acrylate; C4: polyethylene, preferably of the XPE type; C5: barrier layer; and C: polyethylene, preferably of the XPE type. 30 Preferably, an adhesion tie layer is placed between C5 and C4 and/or between C5 and C6. Preferably, the adhesion tie is a functionalized polyolefin.
WO 2006/129029 - 21 - PCT/FR2006/001292 Thickness of the layers Preferably, the layers C1, C 2 , C 3 and C5 each have a thickness of between 0.01 and 30 mm, advantageously between 0.05 and 20 mm, preferably between 0.05 and 10 mm. The polyolefin layers C4 and C6 preferably each have a thickness of 5 between 0.1 and 10 000 mm, advantageously between 0.5 and 2000 mm, preferably between 0.5 and 1000 mm. Production of the pipes The pipe may be manufactured using the coextrusion technique. This technique 10 relies on the use of as many extruders as there are layers to be extruded. When the polyolefin of the layer C4 and/or of the optional layer C6 is a type-B XPE (crosslinking by silane groups), the process starts by extruding the uncrosslinked polyolefin. The crosslinking is carried out by immersing the 15 extruded pipes in a bath of hot water in order to initiate the crosslinking. With an XPE of type-A (crosslinking using a radical initiator), the crosslinking is carried out using a radical initiator that is thermally activated during the extrusion. With an XPE of type-C, the process starts with all the layers being extruded, and then the pipe in its entirety is irradiated in order to initiate the crosslinking of the 20 polyethylene. The irradiation is performed by means of a 3 to 35 Mrad electron beam. The invention also relates to a process for manufacturing the multilayer pipe having at least one layer of XPE of type-C, in which: 25 e the various layers of the multilayer pipe are coextruded; and then * the multilayer pipe thus formed is exposed to radiation in order to crosslink the polyethylene layer or layers. Use of the pipe 30 The multilayer pipe may be used for transporting different fluids.
WO 2006/129029 - 22 - PCT/FR2006/001292 The pipe is particularly appropriate for transporting hot water, in particular transporting mains hot water. The pipe may be used for transporting hot water for heating (the temperature above 600C or even 90*C). One advantageous application example is that of radiant floor heating in which the pipe used for 5 conveying the hot water is placed beneath the floor. The water is heated by a boiler and flows through the pipe. Another example is that in which the pipe serves to convey hot water to a radiator. The pipe can therefore be used for radiant water heating systems. The invention also relates to a network heating system comprising the pipe of the invention. 10 The chemical resistance of the pipe is adapted to water containing chemical additives (generally in small amounts, of less than 1%) which may impair polyolefins, especially polyethylene, in particular when hot. These additives may be oxidizing agents such as chlorine and hypochloric acid, chlorinated 15 derivatives, bleach, ozone, etc. For applications in which the water flowing in the pipes is a potable water, a water intended for medical or pharmaceutical applications, or a biological liquid, it is preferable to have a layer of an unmodified fluoropolymer as layer in 20 contact with the water (layer C1). Microorganisms (bacteria, germs, fungal growths, etc.) have little tendency to grow on a fluoropolymer, especially on PVDF. In addition, it is preferable for the layer in contact with the water or the biological liquid to be a layer of unmodified fluoropolymer that a layer of modified fluoropolymer in order to prevent migration of ungrafted (free) 25 unsaturated monomer into the water or the biological liquid. The barrier properties of the pipe make it useable for transporting water in contaminated ground by stopping the migration of contaminants into the transported fluid. The barrier properties are also useful for preventing the 30 migration of oxygen into the water (DIN 4726). This migration may be deleterious if the pipe is used for transporting hot heating water (the presence of oxygen is a source of corrosion of steel or iron components of the heating WO 2006/129029 - 23 - PCT/FR2006/001292 installation). It is also desirable to stop the migration of contaminants present in the polyolefin layer (antioxidants, polymerization residues, etc.) into the transported fluid. 5 More generally, the multilayer pipe can be used for transporting chemicals, especially those liable to chemically degrade polyolefins. The multilayer pipe may also be used for transporting a gas, especially a pressurized gas. When the polyolefin is a polyethylene of the PE80 or PE100 10 type, it is especially suitable for withstanding pressures of greater than 10 bar, or greater than 20 bar or even greater than 30 bar. The gas may be of a different type. It may be for example: 0 a gaseous hydrocarbon (for example town gas, a gaseous alkane, especially ethane, propane or butane, or a gaseous alkene, especially ethylene, 15 propylene or butene); e nitrogen; " helium; " hydrogen; * oxygen; 20 e a corrosive gas or one capable of degrading polyethylene or polypropylene. For example, it may be an acid or corrosive gas, such as H 2 S or HCI or HF. The advantage of these pipes for applications associated with air conditioning, 25 in which the gas flowing in the pipes is a cryogen, will also be mentioned. The cryogen may be C02, especially supercritical C02, an HFC or an HCFC gas. The optional layer C1 or else the layer C2 exhibits good resistance to these gases, as it is a fluoropolymer. Preferably, the fluoropolymer of the layers C1 and C2 is PVDF, as it is particularly resistant. It is possible for the cryogen to 30 condense at certain points in the air-conditioning circuit and to be liquid. The multilayer pipe can therefore also apply to the case in which the cryogenic gas has condensed in the form of liquid.
WO 2006/129029 - 24 - PCT/FR2006/001292 [Examples] Preparation of the modified KYNAR* 720 A blend of KYNAR* 720 PVDF from Arkema and 2 wt% maleic anhydride was 5 prepared. This blend was prepared using a twin-screw extruder operating at 2300C and 150 rpm and with a throughput of 10 kg/h. The granulated product thus prepared was bagged in aluminium-lined bags and then the oxygen was removed by purging with a stream of argon. The bags were then irradiated by gamma-radiation (cobalt 60 bomb) to 3 Mrad (10 MeV acceleration) for 10 17 hours. A grafting content of 50% was determined, this content being verified after a step of dissolving in N-methylpyrrolidone followed by precipitation in a water/THF (50/50 by weight) mixture. The product obtained after the grafting operation was then placed in a vacuum overnight at 1300C in order to remove the residual maleic anhydride and the hydrofluoric acid released during the 15 irradiation. The final content of grafted maleic anhydride was 1% (by infrared spectroscopy on the C = 0 band at around 1870 cm 1 ). Preparation of a multilayer pipe A pipe having the following structure was manufactured using the coextrusion 20 technique: modified KYNAR* 720 (300 pm)/LOTADER* AX 8840 (100 pm)/XPE (2600 pm). The XPE layer was the external layer. The LOTADER acted as an adhesion tie between the modified PVDF and the XPE. All the layers adhered to one another in the order indicated. 25 The pipe was obtained by coextruding a layer of polyethylene modified by silane groups (extrusion temperature around 230*C), a layer of LOTADER* AX8840 (extrusion temperature around 2500C) and a layer of a KYNAR* 720 onto which 1 wt% maleic anhydride was radiation-grafted (extrusion temperature around 2500C). The extruder used was a McNeil extruder. The temperature of the 30 coextrusion head was 2650C and the die temperature was 250*C. The respective thicknesses of the layers were (for a pipe of 32 mm outside 25 diameter) 2.6 mm of XPE, 100 pm of LOTADER* AX8840 and 300 pm of modified KYNAR* 720. The polyethylene layer was obtained by extruding a masterbatch containing 95% of BORPEX* ME 2510 grade from Borealis and 5% of MB 51 from Borealis. The adhesion between the layers five days after the extrusion was measured to be 50 N/cm. The pipe was placed in a hot water tank at 60 0 C for 72 h in order to form the XPE. The gel content obtained on the pipe was measured by a dissolution technique to be 75%. Comprises/comprising and grammatical variations thereof when used in this specification are to be taken to specify the presence of stated features, integers, steps or components or groups thereof, but do not preclude the presence or addition of one or more other features, integers, steps, components or groups thereof.

Claims (30)

1. Multilayer pipe which comprises (in the following order, from the inside of the pipe outwards): e a layer C1 of a fluoropolymer; e a layer C2 of a fluoropolymer onto which at least one unsaturated monomer has been radiation-grafted, said layer C2 being blended with a fluoropolymer; e an adhesion tie layer C3, this layer C3 being directly attached to the layer C2 containing the radiation-grafted fluoropolymer; e a layer C4 of a polyolefin blended with a functionalized polyolefin, directly attached to the layer C3 or else to the layer C2.
2. Multilayer pipe according to claim 1 further comprising a barrier layer C 5 .
3. Multilayer pipe according to claim 1 further comprising a layer C 6 of a polyolefin.
4. Multilayer pipe according to any one of claims 1 to 3, comprising (in the following order, from the inside of the pipe outwards) a layer C1, a layer C2, a layer C3 directly attached to the layer C2, a layer C4 directly attached to the layer C3, a layer C and a layer C6.
5. Multilayer pipe according to any one of the preceding claims, in which the layers adhere to one another in their respective contact regions.
6. Multilayer pipe according to any one of the preceding claims, in which the fluoropolymer of the layer C1 and/or of the layer C2 is a polymer having, in its WO 2006/129029 - 27 - PCT/FR2006/001292 chain, at least one monomer chosen from compounds containing a vinyl group capable of opening, in order to be polymerized, and containing, directly attached to this vinyl group, at least one fluorine atom, one fluoroalkyl group or one fluoroalkoxy group. 5
7. Multilayer pipe according to any one of the preceding claims, in which the fluoropolymer of the layer C1 and/or of the layer C 2 is a VDF homopolymer or a VDF copolymer containing at least 50% VDF by weight, or else an EFEP. 10
8. Multilayer pipe according to any one of the preceding claims, in which the fluoropolymer onto which the unsaturated monomer is grafted is a VDF homopolymer or a VDF copolymer containing at least 50% by weight of VDF, or else an EFEP. 15
9. Multilayer pipe according to any one of the preceding claims, in which the unsaturated monomer grafted onto the fluoropolymer possesses a double bond C = C and at least one polar functional group which may be a carboxylic acid, carboxylic acid salt, carboxylic acid anhydride, epoxide, carboxylic acid ester, silyl, alkoxysilane, carboxylic amide, hydroxy or isocyanate functional group. 20
10. Multilayer pipe according to any one of the preceding claims, in which the unsaturated monomer grafted onto the fluoropolymer is an unsaturated carboxylic acid having 4 to 10 carbon atoms and their functional derivatives, preferably an anhydride. 25
11. Multilayer pipe according to any one of Claims 1 to 9, in which the unsaturated monomer that is grafted is methacrylic acid, acrylic acid, maleic acid, fumaric acid, itaconic acid, citraconic acid, undecylenic acid, allylsuccinic acid, cyclohex-4-ene-1,2-dicarboxylic acid, 4-methylcyclohex-4-ene-1,2 30 dicarboxylic acid, bicyclo[2.2.1 ]hept-5-ene-2,3-dicarboxylic acid, x methylbicyclo-[2.2.1]hept-5-ene-2,3-dicarboxylic acid, zinc, calcium or sodium undecylenate, maleic anhydride, itaconic anhydride, citraconic anhydride, WO 2006/129029 - 28 - PCT/FR2006/001292 dichloromaleic anhydride, difluoromaleic anhydride, itaconic anhydride, crotonic anhydride, glycidyl acrylate, glycidyl methacrylate, allyl glycidyl ether and vinylsilanes, such as vinyltrimethoxysilane, vinyltriethoxysilane, vinyltriacetoxysilane and y-methacryloxypropyltrimethoxysilane. 5
12. Multilayer pipe according to any one of the preceding claims, in which the adhesion tie is a functionalized polyolefin optionally blended with a polyolefin.
13. Multilayer pipe according to Claim 12, in which the functionalized 10 polyolefin possesses functional groups capable of reacting with the functional groups grafted onto the fluoropolymer when the layer C3 is in direct contact with the layer C2.
14. Multilayer pipe according to one of Claims 1 to 12, in which the 15 functionalized polyolefin possesses functional groups capable of reacting with the functional groups grafted onto the fluoropolymer when the layer C4 is in direct contact with the layer C2.
15. Multilayer pipe according to any one of the preceding claims, in which the 20 polyolefin of the layer C4 and/or of the layer C6 is a polymer predominantly comprising ethylene and/or propylene units.
16. Multilayer pipe according to Claim 15, in which the polyolefin is a polyethylene homopolymer or copolymer or a polypropylene homopolymer or 25 copolymer.
17. Multilayer pipe according to Claim 16, in which the polyolefin is an XPE.
18. Multilayer pipe comprising (in the following order, from the inside of the 30 pipe outwards): a layer C1 of a PVDF homopolymer or copolymer; WO 2006/129029 -29- PCT/FR2006/001292 e a layer C2 of a PVDF homopolymer or copolymer onto which maleic anhydride has been radiation-grafted; e an adhesion tie layer C 3 ; e a polyethylene layer C 4 , preferably of the XPE type; 5 * a barrier layer C 5 ; and " a polyethylene layer C6, preferably of the XPE type.
19. Multilayer pipe according to Claim 18, in which an adhesion tie layer is placed between C5 and C4 and/or between C5 and C6. 10
20. Multilayer pipe according to either of Claims 18 or 19, in which the layers adhere to one another in their respective contact regions.
21. Multilayer pipe according to one of Claims 18 to 20, in which the 15 adhesion tie is a functionalized polyolefin possessing functional groups capable of reacting with maleic anhydride, optionally mixed with a polyolefin.
22. Multilayer pipe according to Claim 21, in which the functionalized polyolefin possesses epoxide or hydroxy functional groups. 20
23. Multilayer pipe according to either of Claims 21 and 22, in which the functionalized polyolefin is a copolymer of ethylene, an unsaturated epoxide, for example glycidyl methacrylate, and optionally an alkyl acrylate. 25
24. Use of a pipe as defined in any one of Claims 1 to 23 for transporting water, especially hot water, chemicals or a gas.
25. Use of a pipe as defined in any one of Claims 1 to 23 for conveying hot water in an under-floor radiant heating system or for conveying hot water to a 30 radiator. 30
26. Use of a pipe as defined in any one of Claims 1 to 23 in radiant heating systems.
27. Use according to Claim 24, characterized in that the gas is a gaseous hydrocarbon, nitrogen, helium, hydrogen, oxygen, a corrosive gas or a gas capable of degrading polyethylene or polypropylene, or a cryogen.
28. Process for manufacturing a multilayer pipe as defined in one of Claims 1 to 23, having at least one type-C XPE layer, in which: * the various layers of the multilayer pipe are coextruded; and then * the multilayer pipe thus formed is exposed to radiation in order to crosslink the polyethylene layer or layers. .
29. Radiant heating system comprising at least one pipe according to any one of Claims 1 to 23.
30. Multilayer pipe substantially as hereinbefore described with reference to the examples and drawings. ARKEMA FRANCE WATERMARK PATENT AND TRADE MARKS ATTORNEYS P29656AU00
AU2006253984A 2005-06-02 2006-06-02 Multilayer tube for transporting water or gas Ceased AU2006253984B2 (en)

Applications Claiming Priority (7)

Application Number Priority Date Filing Date Title
FR0505603 2005-06-02
FR0505603A FR2886707B1 (en) 2005-06-02 2005-06-02 USE OF IRRADIATION GRAFTED FLUORINATED POLYMER TUBE FOR TRANSPORTING PRESSURIZED FLUIDS
FR0506189 2005-06-17
FR0506189A FR2886708B1 (en) 2005-06-02 2005-06-17 USE OF MODIFIED FLUORINE POLYMER FOR THE TRANSPORT OF WATER OR GAS
US71642905P 2005-10-17 2005-10-17
US60/716,429 2005-10-17
PCT/FR2006/001292 WO2006129029A2 (en) 2005-06-02 2006-06-02 Multilayer tube for transporting water or gas

Publications (2)

Publication Number Publication Date
AU2006253984A1 AU2006253984A1 (en) 2006-12-07
AU2006253984B2 true AU2006253984B2 (en) 2010-12-16

Family

ID=37199066

Family Applications (1)

Application Number Title Priority Date Filing Date
AU2006253984A Ceased AU2006253984B2 (en) 2005-06-02 2006-06-02 Multilayer tube for transporting water or gas

Country Status (9)

Country Link
EP (1) EP1885557B1 (en)
JP (1) JP2008542075A (en)
KR (1) KR101293414B1 (en)
AU (1) AU2006253984B2 (en)
CA (1) CA2610783C (en)
IL (1) IL187778A (en)
MX (1) MX2007015062A (en)
NO (1) NO20076567L (en)
WO (1) WO2006129029A2 (en)

Families Citing this family (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1888957A2 (en) 2005-06-09 2008-02-20 Uponor Innovation Ab An improved multilayer pipe
GB2439337A (en) * 2006-06-19 2007-12-27 Glynwed Pipe Systems Ltd Multi-layered pipe for potable water
FR2918067B1 (en) * 2007-06-27 2011-07-01 Arkema France COMPOSITE MATERIAL COMPRISING DISPERSED NANOTUBES IN A FLUORINATED POLYMERIC MATRIX.
FR2925646B1 (en) 2007-12-19 2012-08-31 Alphacan Sa PLASTIC MULTILAYER TUBE FOR WATER SUPPLY
US9493646B2 (en) * 2012-04-13 2016-11-15 Ticona Llc Blow molded thermoplastic composition
CN109253320B (en) * 2018-08-23 2021-01-05 浙江巨化新材料研究院有限公司 Multilayer composite pipe and preparation method thereof
FR3101807B1 (en) * 2019-10-11 2023-08-25 Centre Nat Etd Spatiales METHOD FOR COVERING THE internal surface of a tank
JP2023522341A (en) 2020-04-17 2023-05-30 サン-ゴバン パフォーマンス プラスティックス コーポレイション Multilayer tube and manufacturing method thereof

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2000059706A2 (en) * 1999-04-01 2000-10-12 Itt Manufacturing Enterprises, Inc. Tubing for handling hydrocarbon materials and having an outer jacket layer adhered thereto

Family Cites Families (16)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1436362A (en) * 1972-08-20 1976-05-19 Toyo Seikan Kaisha Ltd Resin laminate structures
JPS61287740A (en) * 1985-06-15 1986-12-18 三菱油化株式会社 Thermoplastic halogen contained resin laminate
JPH01154755A (en) * 1987-12-11 1989-06-16 Furukawa Electric Co Ltd:The Composite polyolefine tube and its manufacture
JP2739976B2 (en) * 1988-12-05 1998-04-15 電気化学工業株式会社 Fluorine resin film laminate
JPH085167B2 (en) * 1992-01-06 1996-01-24 パイロット インダストリーズ、インコーポレイテッド Fluoropolymer composite tube and method of manufacturing the same
FR2705683B1 (en) * 1993-04-30 1995-08-04 Atochem Elf Sa Glutarimide patterned bonding agent and its application as a barrier material.
DE4410148A1 (en) * 1994-03-24 1995-09-28 Huels Chemische Werke Ag Multi-layer plastic tube
US5851611A (en) * 1995-06-05 1998-12-22 Alvin Guttag Multi-layered storage container
US6155304A (en) * 1996-01-29 2000-12-05 Ti Group Automotive Systems Corp. Reinforced flexible tubing for fluid handling systems and method
US5993922A (en) * 1996-03-29 1999-11-30 Cryovac, Inc. Compositions and methods for selectively crosslinking films and improved film articles resulting therefrom
JP4691229B2 (en) * 1999-03-11 2011-06-01 三井・デュポンポリケミカル株式会社 Pipe coating method and stretched resin pipe manufacturing method
FR2794837B1 (en) * 1999-06-10 2001-08-10 Atofina TUBE FOR THE TRANSPORT OF FUEL
EP1362870A1 (en) * 2002-05-16 2003-11-19 Atofina Layered structure with a binder based on a polyolefine grafted with an acrylate monomer
US7086421B2 (en) * 2002-07-23 2006-08-08 Noveon Ip Holdings Corp. Crosslinked polyethylene pipe having a high density polyethylene liner
FR2856404B1 (en) * 2003-06-06 2008-08-08 Atofina METHOD OF GRAFTING FLUORINATED POLYMER AND MULTILAYER STRUCTURES COMPRISING THE GRAFT POLYMER
WO2005014282A2 (en) * 2003-08-05 2005-02-17 Arkema Multilayer structure comprising a modified impact evoh layer

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2000059706A2 (en) * 1999-04-01 2000-10-12 Itt Manufacturing Enterprises, Inc. Tubing for handling hydrocarbon materials and having an outer jacket layer adhered thereto

Also Published As

Publication number Publication date
MX2007015062A (en) 2008-02-19
WO2006129029A2 (en) 2006-12-07
EP1885557A2 (en) 2008-02-13
CA2610783C (en) 2013-03-26
IL187778A0 (en) 2008-03-20
JP2008542075A (en) 2008-11-27
WO2006129029A3 (en) 2007-03-22
NO20076567L (en) 2008-02-20
IL187778A (en) 2014-03-31
KR20080022174A (en) 2008-03-10
KR101293414B1 (en) 2013-08-05
EP1885557B1 (en) 2017-01-11
CA2610783A1 (en) 2006-12-07
AU2006253984A1 (en) 2006-12-07

Similar Documents

Publication Publication Date Title
US9616642B2 (en) Multilayer pipe for transporting water or gas
US20090026282A1 (en) Multilayer Tube for Transporting Water or Gas
AU2006253984B2 (en) Multilayer tube for transporting water or gas
US20100047495A1 (en) Multilayer tube for transporting water or gas
US20090173407A1 (en) Multilayer tube for transporting water or gas
US20110094612A1 (en) Multilayer tube for transporting water or gas
US20050118372A1 (en) Use of a structure based on a grafted fluoropolymer for storing and transporting chemicals
WO2006045637A1 (en) Fluoropolymer-based impact-resistant barrier composition
CN101316707B (en) Multilayer tube for transporting water or gas
MX2008004846A (en) Multilayer tube for transporting water or gas
BRPI0617404A2 (en) Multilayer tube for water or gas transportation

Legal Events

Date Code Title Description
MK25 Application lapsed reg. 22.2i(2) - failure to pay acceptance fee
FGA Letters patent sealed or granted (standard patent)
NB Applications allowed - extensions of time section 223(2)

Free format text: THE TIME IN WHICH TO PAY THE ACCEPTANCE FEE HAS BEEN EXTENDED TO 16 MAY 2011.

MK14 Patent ceased section 143(a) (annual fees not paid) or expired