AU2006230686A1 - Improved Padlock Assembly and Lock Assembly Remover - Google Patents

Improved Padlock Assembly and Lock Assembly Remover Download PDF

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Publication number
AU2006230686A1
AU2006230686A1 AU2006230686A AU2006230686A AU2006230686A1 AU 2006230686 A1 AU2006230686 A1 AU 2006230686A1 AU 2006230686 A AU2006230686 A AU 2006230686A AU 2006230686 A AU2006230686 A AU 2006230686A AU 2006230686 A1 AU2006230686 A1 AU 2006230686A1
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AU
Australia
Prior art keywords
shackle
padlock
recess
assembly
remover
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Abandoned
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AU2006230686A
Inventor
Michael Lloyd
William Sims
Matthew Vangasselt
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TNBT Holdings Pty Ltd
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TNBT Holdings Pty Ltd
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Priority claimed from AU2005905824A external-priority patent/AU2005905824A0/en
Application filed by TNBT Holdings Pty Ltd filed Critical TNBT Holdings Pty Ltd
Priority to AU2006230686A priority Critical patent/AU2006230686A1/en
Publication of AU2006230686A1 publication Critical patent/AU2006230686A1/en
Abandoned legal-status Critical Current

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Description

19/10/2006 17:13 Chrysillou Law (612) 99534755 29/54
AUSTRALIA
Patents Act 1990 COMPLETE SPECIFICATION FOR A STANDARD PATENT Name of Applicant: TNBT HOLDINGS PTY LIMITED Actual Inventors: MATTHEW VANGASSELT, WILLIAM SIMS, and MICHAEL LLOYD Address for Service: Chrysiliou Law Patent and Trade Mark Attorneys 15-19 Parraween Street Cremorne Sydney NSW 2090 Invention Title: Improved Padlock Assembly and Lock Assembly Remover The following statement is a full description of this invention, including the best method of performing it known to me/us: \\servere\docs\palcnts'applicaticns\I 5378.docsa COMS ID No: SBMI-05099570 Received by IP Australia: Time 17:23 Date 2006-10-19 19/10/2006 17:13 19/0/0081723ChrysilIlou Law (812) 99634755 30/54 25378.doe o IMPROVED PADLOCK ASSEMBLY AND LOCK ASSEMBLY REMOVER 0 This invention relates to an improved padlock assembly, and in particular to a padlock assembly with an improved means of removal of the lock assembly from the padlock assembly.
VaO 00 5 Padlocks of a known type are formed of a body, a shackle and a lock assembly VaO o having a keyway for receiving a key. In use, operation of the key in the keyway Cl enables rotation of the lock assembly whereby a leg of the shackle can be released from the padlock body. The shackle can then be passed through objects to be secured together (such as a gate and the bolt used to hold the gate shut), the leg of the shackle replaced in the body of the padlock assembly, and locked in place.
Removal of the shackle leg, and hence opening of the gate, cannot be performed without the correct key or by unauthorised means.
A single key may operate the padlock, or there may be a key, individual to the padlock, and a master key that can open more than one padlock. It is desirable in establishments using a large number of padlocks to secure items, buildings or areas, that these padlocks be operable by the same key, the same type of lock, or to be operable by the same master key. It may be that security is breached and a key or master key falls into the hands of an unauthorised person necessitating the rapid replacement of all the padlocks in order that security be maintained. Replacement of all the padlocks used by a person or establishment is clearly expensive and undesirable.
There have been developed means for replacement of the lock assembly of a padlock without the need to replace the whole padlock assembly. Known means of lock assembly removal includes removal of a screw, accessible through the recess for the second leg of the shackle, only when the padlock is in the open position. In known padlocks, for example as in US 5,174,136 THWING, removal of the screw can release a cylinder retainer which would otherwise maintain the lock assembly COMS ID No: SBMI-05099570 Received by IP Australia: Time 17:23 Date 2006-10-19 19/10/2006 17:13 19/0/20517:3 hrysilIlou Law (812) 99534755 31/54 13378.doc IND 2 o within the body of the padlock. Once the screw is released, the lock assembly can be separated from the cylinder retainer and hence released from the padlock body.
Known methods of lock assembly removal are unsatisfactory because, especially in the case of pin tumbler locks, the pins and springs tend to fall out of the padlock IND 5 once the locking assembly is removed. Further problems with known means, are 00 that removal of the lock assembly barrel is slow and can be a difficult or complex 0 procedure.
IND
O It is an object of the present invention to provide an improved padlock assembly Cxl allowing improved removal of the locking assembly from the padlock assembly.
Accordingly, in a first aspect, the present invention provides a padlock assembly including: a padlock body having a first shackle recess, a second shackle recess and a recess for retaining a locking assembly operable by a key between a locked and unlocked position; shackle having a first leg and a second leg, in spaced relationship, adapted to be received in the first shackle recess and the second shackle recess, respectively, in the locked position; a first shackle ball adapted to fit in a recess in the first leg of the shackle and a second shackle ball adapted to fit in a recess in the second leg of the shackle, the shackle balls being adapted to be held in contact with the shackle ball recesses by a projection on the locking assembly; and a pin means and a retaining means for maintaining the locking assembly in the padlock body; COMS ID No: SBMI-05099570 Received by IP Australia: Time 17:23 Date 2006-10-19 19/10/2006 17:13 19/0/0001713Chryail lou Law (012) 99534755 32/54 15378.doc 3 o wherein in the unlocked position the second leg of the shackle is removable from the second shackle recess allowing access to, and removal of, the retaining means Q) to release the pin means to enable removal of the locking assembly means.
In a preferred form of the first aspect of the invention, the locking assembly has a INO 5 groove adapted for receipt of the pin means.
00 NO Preferably, the pin means acts on the locking assembly to maintain the locking assembly in the padlock body when the retaining means is in position. Mostly o preferably, removal of the retaining means allows the pin means to move, under gravity, away from the locking assembly enabling the locking assembly to be removed from the padlock body.
Preferably, the retaining means is any suitable means for holding the pin means against the locking assembly. Most preferably, the retaining means is a grub screw.
In a second aspect, the present invention provides a padlock assembly including: a padlock body having a first shackle recess, a second shackle recess, a remover recess, and a recess for retaining a locking assembly operable by a key between a locked and unlocked position; a shackle having a first leg and a second leg, in spaced relationship, adapted to be received in the first shackle recess and the second shackle recess, respectively, in the locked position; and a first shackle ball adapted to fit in a recess in the first leg of the shackle and a second shackle ball adapted to fit in a recess in the second leg of the shackle, the shackle balls being adapted to be moveable out of contact with the shackle ball recesses after rotation of a projection on the end of the locking assembly; COMS ID No: SBMI-05099570 Received by P1 Australia: lime 17:23 Date 2006-10-19 19/10/2006 17:13 19/0/0081713Chrysllicu Law (812) 99534755 33/54 15378.doc o wherein in the unlocked position the second leg of the shackle is removable from the second shackle recess to allow entry of a removal means into the remover 0 recess to enable removal of the locking assembly from the padlock body.
Preferably, for the second aspect of the invention, the remover recess has an INO 5 opening proximal to the second shackle recess, the remover recess being in 00 communication with the recess in which the locking assembly is retained.
c-i In a third aspect, the present invention provides remover means for the padlock v.0 assembly of the second aspect of the invention, the remover means having an arm Cl adapted for entry into the remover recess and adapted-to cover bores in the locking assembly, the remover means including a body part adapted to slide over the padlock body as the arm enters into the remover recess.
Preferably, for the second or third aspects of the invention, the remover means is adapted to be pushed into the remover recess so that it acts on the locking assembly to remove it from the padlock body.
The invention also provides any combination of the first, second and third aspects.
Preferably, for the first and second aspects, the padlock body is made of machined brass, steel or other suitable material.
Preferably, the locking assembly is a pin tumbler lock. Most preferably, the pin tumbler lock has six sets of reciprocating driver and key pins allowing rotation of the locking assembly relative to the padlock body, from a locked to an unlocked position, only on use of the correct key.
In a preferred form, the first shackle recess is longer than the second shackle recess corresponding to the lengths of the legs of the shackle.
Preferably, the first leg of the shackle is retained in the padlock body by at least one shackle pin. The shackle pin may be configured so as to allow movement of COMS ID No: SBMI-05099570 Received by P1 Australia: Time 17:23 Date 2006-10-19 19/10/2006 17:14 19/0/0001714ChrysiIliou Law (812) 99534755 34/54 15378.dac o the first leg of the shackle between a first and second stop position as defined by a groove in the lower part of the first shackle leg.
In a most preferred form, the padlock body has at least one shackle pin recess through which the shackle pin can be accessed from outside of the padlock body to INO 5 enable removal of the first shackle leg from the padlock body.
00 No Preferably, an alignment indicator is included on the padlock body to indicate the correct locking assembly alignment for removal of the locking assembly.
o A preferred embodiment of the invention will now be described with reference to the accompanying drawings, in which: Figure 1 is a perspective view of an embodiment of the present invention, viewed from the shackle end, with part of the padlock body removed to illustrate the internal configuration, with the second shackle leg out of the padlock body, and with the grub screw removed; Figure 2 is the view of the padlock assembly of Figure 1 with the padlock body intact; Figure 3 is the view corresponding to that of Figure I but from the keyway end; Figure 4 is a detailed view of the area indicated by HI of Figure 3, to illustrate the position of the alignment point; Figure 5 is an end view of the padlock assembly of Figure 2 from the shackle end; Figure 6 is a sectional view of the padlock assembly along line B-B of Figure Figure 7 is a detailed view of the area indicated by F of Figure 6, to illustrate the second shackle recess and the grub screw; Figure 8 is a plan view of the padlock assembly of Figure 2; COMS ID No: SBMI-05099570 Received by IP Australia: Time 17:23 Date 2006-10-19 19/10/2005 17:14 19/0/208 7:1COrysilIlou Law (812) 99534755 35/54 153784dc 6
IND
0 o Figure 9 is the view of the padlock assembly of Figure 3, with the second shackle leg in the padlock body, the grub screw in position and the locking assembly in the o) locked position; Figure 10 is the view corresponding to that of Figure 9 but from the shackle end; IND 5 Figure illis an external view of the padlock assembly of Figure 0 Figure 12 is a plan view of the padlock assembly of Figure 11; o Figure 13 is an end view of the padlock assembly of Figure I11 from the keyway ci end; Figure 14 is a sectional view of the padlock assembly along line A-A of Figure 13; io Figure 15 is a detailed view of the area indicated by G of Figure 14, to illustrate the grub screw and retaining pin; Figure 16 is the view of the padlock assembly of Figure 3, with the grub screw removed,, the locking assembly being free to rotate, and showing a remover means; Figure 17 is the view corresponding to that of Figure 16 but from the shackle end; Figure 18 is an external view of the padlock assembly and remover means of Figure 17; Figure 19 is a plan view of the padlock assembly and remover means of Figure 18; Figure 20 is an end view of the padlock assembly and remover means of Figure 19 from the shackle end; Figure 21 is a partly sectional view of the padlock assembly and remover means along line E-E of Figure Figure 22 is a perspective view of the padlock assembly of Figure 16 with the remover means inserted into the remover recess; COMS ID No: SBMI-05099670 Received by IP Australia: Time 17:23 Date 2006-10-19 19/10/2006 17:14 Chrysillou Law (612) 99534755 36/54 15378.doc IND 7 0 0 Figure 23 is the view corresponding to that of Figure 22 but from the shackle end; -q- 0 Figure 24 is an external view of the padlock assembly and remover means of Figure 23; Figure 25 is a plan view of the padlock assembly and remover means of Figure 24;
VO
00 \0 5 Figure 26 is an end view of the padlock assembly and remover means of Figure Cr) from the shackle end;
IN
SFigure 27 is a sectional view of the padlock assembly and remover means along C line D-D of Figure 26; Figure 28 is the view of the padlock assembly of Figure 22 with the remover means fully inserted into the remover recess and the locking assembly pushed out; Figure 29 is the view corresponding to that of Figure 28 but from the shackle end; Figure 30 is the view of the padlock assembly and remover of Figure 29 with the padlock body intact; Figure 31 is a plan view of the padlock assembly and remover of Figure Figure 32 is an end view of the padlock assembly and remover of Figure 30 from the shackle end; Figure 33 is a sectional view of the padlock assembly and remover along line C-C of Figure 32; Figure 34 is a perspective view of the locking assembly removed from the padlock body; Figure 35 is the view corresponding to that of Figure 34 but from the keyway end; Figure 36 is a plan view from above of the locking assembly of Figure 34; and COMS ID No: SBMI-05099570 Received by IP Australia: Time 17:23 Date 2006-10-19 19/10/2006 17:14 19/0/0051714ChrysilIlou Law (812) 99534755 37/54 I 5378 .doc 8 VaO 0 o Figure 37 is a side view of the locking assembly of Figure 34.
0 Referring first to Figures 1 to 8, padlock assembly 10 has padlock body 12 and C) shackle 14. Shackle 14 has a U-shaped portion 16 connecting first shackle leg 18, having end 20, and second shackle leg 22, having end 24. Shackle 14 may be made INO 5 of stainless steel or other suitable material. Although shackle 14 is described as U- 00 shaped, the shackle may take any suitable form, such as C-shaped or having squared corners. Padlock body 12 may be made of machined brass, steel or other suitable material.
cxl Second shackle leg 22 has shackle ball recess 26 close to end 24, facing towards first shackle leg 18. First shackle leg 18 has shackle ball recess 28, facing towards second shackle leg 22 and level with shackle ball recess 26 on second shackle leg 22.
Locking assembly 30 lies within padlock body 12, locking assembly 30 having body 3 1, keyway 32 (at one end of the body 3 1) and projection 34 (at the other end of body 31). Projection 34 is configured so as to act on shackle balls 36 and 38 whereby rotation of the locking assembly 30 translates rotation to projection 34, so that shackle balls 36 and 38 can be moved between a locked and unlocked position.
In the locked position, projection 34 maintains shackle balls 36 and 38 in their respective shackle ball recesses 26 and 28. In the unlocked position, projection 34 is rotated so that shackle balls 36 and 38 can move out of shackle ball recesses 26 and 28 to lie within padlock body 12, enabling withdrawal of shackle 14 from padlock body 12. In the unlocked position, shackle balls 36 and 38 lie in suitably configured recesses (not shown) in padlock body 12. Projection 34 is illustrated as a flat bar, but numerous suitable configurations may be used, such as a recessed cam or other means to act on shackle balls 36 and 38. Shackle balls 36 and 38 may be steel spheres or any other suitable configuration that can, with projection 34, act between a locked and unlocked position.
COMS ID No: SBMI-05099570 Received by IF Australia: Time 17:23 Date 2006-10-19 19/10/2006 17:14 19/0/0081714ChrysilIlou Law (812) 99534755 38/54 153784dc o In the described embodiment, the locking assembly 30 is a pin tumbler Jock of a known type having six rows of reciprocating pins; any suitable pin tumbler lock or C) other suitable locking device may be used, as will be readily apparent to a person ON skilled in the art.
INO 5 Six rows of driver pins 40 and key pins (not shown) lie within bores 44, key pins 00 (not shown) also protruding into pin holes 43 (refer Figures 34 to 36) in the locking 0N assembly body 3 1. The position of the tops of bores 44 is illustrated in particular in INO Figure 2. Springs 46 lie in bores 44 acting on each driver pin 40 so as to bias driver o pins 40 and the key pins (not shown) towards the pin holes 43 in the locking i0 assembly In a known manner, when a suitable key (not shown) is inserted into keyway 32, the particular undulations of the key blade aligns the key pins (not shown), which are of various lengths, with the shear line (not shown) whereby locking assembly can be rotated relative to padlock assembly body 12.
In Figures 1 to 4, locking assembly 30 has been operated by a suitable key (not shown) and rotated to align keyway 32 with alignment point 47. Alignment of keyway 32 with alignment point 47 can. only happen after removal of the retaining pin as discussed below. Figure 4 illustrates the detail of area H of Figure 3 and in particular illustrates alignment point 47. Locking assembly 30 can only be removed from padlock body 12 if the locking assembly 30 has first been released and rotated counterclockwise to align keyway 32 with alignment point 47.
Padlock body 12 has first shackle recess 48 (refer Figure 6) and second shackle recess 50 configured to receive first shackle leg 18 and second shackle leg 22, respectively. Shackle spring 52 lies in the first shackle recess 48 (refer Figure 6) acting to bias first shackle leg 18 out of padlock body 12. First shackle leg 18 is held in first shackle recess 48 while second shackle leg 22 is out of second shackle COMS ID No: SBMI-05099570 Received by II' Australia: Time 17:23 Date 2006-10-19 19/10/2006 17:14 19/0/0001714ChrysilIlou Law (812) 99534755 39/54 I 5378.duc INO o recess 50 and in this position first shackle leg 18 can rotate so that second shackle leg 22 can be swung out of the way to expose second shackle recess Referring to Figure 5, Figure 6 and Figure 7, in particular, it can be seen that when second shackle leg 22 is swung out of the way to expose second shackle recess INO 5 part of shackle ball 36 and the position of a removable grub screw 54 can be seen.
00 INO Grub screw 54 is configured to fit into grub screw recess 56 in second shackle 0 recess 50 so as to act on retaining pin 58. Retaining pin 58 is free to move within SN retaining bore 60 (see Figures 34 to 37) before installation of grub screw 54.
Cxl Referring to Figures 9 to 14, these Figures illustrate padlock assembly 10 with locking assembly 3 0 in a locked position with both shackle legs 18 and 22 installed in their respective shackle recesses 26 and 28. Shackle balls 36 and 38 are being held in their respective shackle ball recesses 26 and 28 by projection 34 on tbe end of locking assembly body 3 1. As illustrated in particular in Figure 10 the configuration of projection 34 maintains shackle balls 36 and 38 in their respective shackle ball recesses 26 and 28 so that removal of shackle 14 by unauthorised means is prevented.
The orientation of keyway 32 in the locked position for this embodiment is in line with line A-A, as shown in Figure 13. The particular configuration of keyway 32 for locking, unlocking and rotation of the locking assembly may be varied from that described without diverging from the scope of the invention.
Grub screw 54 can be seen in situ in grub screw recess 56 in Figures 14 and 15 in particular. Grub screw 54 can be seen to act on retaining pin 58 to maintain it in retaining pin bore 60 (see Figures 34 to 37). When grub screw 54 and retaining pin 58 are in the locked position, locking assembly 30 is held, by the acting of retaining pin 58 on locking assembly 30, witbin padlock body 12 so that removal of locking assembly 30 is prevented. Further, retaining pin 58 limits rotation of locking COMS ID No: SBMI-05099570 Received by IP Australia: Time 17:23 Date 2006-10-19 19/10/2006 17:14 19/0/0051714Chrysil lou Law (812) 99534755 40/54 15378.doc o assembly 30, when a suitable key is inserted and key pins (not shown) aligned with the shear line, to 90 degrees rotation clockwise and back again.
Use of a suitable key (not shown) in keyway 32 will cause key pins (not shown) to be aligned with the shear line, as described above to allow rotation of locking INO 5 assembly 30 relative to padlock body 12. Such rotation is translated to projection 00 34 which is rotated to a position whereby shackle balls 36 and 38 are no longer 0N maintained in shackle ball recesses 26 and 28 but instead lie in recesses (not INO shown) in padlock body 12, each in communication with first shackle recess 48 or o second shackle recess 50. Locking assembly recess 78 (refer Figure 33) is also in communication with the recesses (not shown). Once shackle balls 36 and 38 are able to move out of their respective shackle ball recesses 26 and 28, shackle 14 can be retracted away from padlock body 12 so that second shackle leg 22 can be moved clear of second shackle recess Groove 62 can be seen most clearly in Figures 9, 10 and 14 which illustrate the locked position. Groove 62 works with shackle pin 64 in the unlocked position to prevent first shackle leg 18 being totally released from padlock body 12. Groove 62 defines two stop positions so that, as first shackle leg 18 is pushed against shackle spring 52, movement beyond first stop position 66 is prevented. When locking assembly 30 releases the shackle 14 from padlock body 12, first shackle leg 18 is prevented from being released from padlock body 12 beyond a second stop point 68. A shackle pin access point may be used to disable shackle pin 64 and allow shackle 14 to be totally removed from padlock body 12.
Referring to Figures 16 to 2 1, it can be seen that a suitable key (not shown) has been used to align the key pins (not shown) with the shear line so that locking assembly 30 can be rotated relative to padlock body 12. Shackle 14 has been released from padlock body 12 by release of shackle balls 36 and 38 from shackle ball recesses 26 and 28, allowing shackle spring 52 to bias shackle 14 away from padlock body 12. Shackle leg 22 can then be removed from padlock body 12 and COMS ID No: SBMI-05099570 Recived by IP Australia: Time 17:23 Date 2006-10-19 19/10/2005 17:14 19/0/0081714Chryslllou Law (812) 99534755 41/54 15378.doc INO 12 0 o swung away to expose second shackle recess 50. Grub screw 54 has been removed through use of a suitable tool, so that retaining pin 58 is free to move under gravity o within retaining pin bore 60 (see Figures 34 to 37). The release of retaining pin 58 ON allows locking assembly 30 to rotate 360 degrees clockwise or counterclockwise relative to padlock body 12, rather than being limited to 90 degrees clockwise and INO back again when retaining pin 58 is held in place.
0 Figures 16 to 21 show padlock body 12 with second shackle leg 22 released and INO swung aside to expose second shackle recess 50 and grub screw 54 removed to o enable release of retaining pin 58 so that locking assembly 30 can be rotated freely.
a Remover 70 has an ann 72 and a body part 74 adapted so that arm 72 can be pushed into remover recess 76 while body part 74 of remover 70 surrounds padlock body 12. Remover recess 76 lies close to and under second shackle recess 50 and is in communication with locking assembly recess 78 (refer Figure 33).
Referring to Figures 22 to 33, remover 70 is shown inserted into remover recess 76 so that arm 72 can act on locking assembly body 3 1. Locking assembly 30 is free to move as grub screw 54 has been removed and retaining pin 58 released so tat, under gravity, the retaining pin 58 moves away from the locking assembly Therefore, as the remover 70 is pushed against the locking assembly body 31 locking assembly 30 is pushed out of padlock body 12. As arm 72 passes through remover recess 76 into locking assembly recess 78 (refer Figure 33), arm 72 covers bores 44 so as to maintain driver pins 40 and springs 46 within padlock body 12.
Use of remover 70 is particularly advantageous since driver pins 40 are maintained in padlock body 12 to allow replacement of locking assembly 30 and key pins (not shown) without the need to replace or reposition driver pins 40 and springs 46.
Body 74 of remover 70 is configured in the illustrated embodiment so as to slide over the top of the padlock body 12, but any suitable configuration for body 74 may be used. Remover 70 may be made of bent steel or any other suitable material.
COMB ID No: SBMI-05099570 Received by IP Australia: Time 17:23 Date 2006-10-19 19/10/2006 17:14 Chrysillou Law (612) 99534755 42/54 15378.doc 13 0O o Referring to Figures 34 to 37, locking assembly 30 is shown as removed from padlock body 12. In particular, the details of projection 34, pin holes 43 for the key O pins (not shown), and retaining pin bore 60 (see Figures 34 to 37) can be seen.
It will be apparent to a person skilled in the art that changes may be made to the 5 embodiment disclosed herein without departing from the spirit and scope of the 00 invention in its various aspects.
0
\O
Cxl COMS ID No: SBMI-05099570 Received by IP Australia: Time 17:23 Date 2006-10-19

Claims (3)

15378.doc INO 14 0 The claims defining the invention are as follows: o1. A padlock assembly including: a padlock body having a first shackle recess, a seand shackle recess and a recess for retaining a locking assembly operable by a key between a locked VaO 00 5 and unlocked position; a shackle having a first leg and a second leg, in spaced relationship, adapted SN to be received in the first shackle recess and the second shackle recess, respectively, in the locked position;, a first shackle ball adapted to fit in a recess in the first leg of the shackle and a second shackle ball adapted to fit in a recess in the second leg of the shackle, the shackle balls being adapted to be held in contact with the shackle ball recesses by a projection on the locking assembly; and a pin means and a retaining means for maintaining the locking assembly in the padlock body; wherein in the unlocked position the second leg of the shackle is removable from the second shackle recess allowing access to, and removal of, the retaining means to release the pin means to enable removal of the locking. assembly means.
2. The padlock assembly as claimed in claim I wherein the locking assembly has a groove adapted for receipt of the pin means.
3. The padlock assembly as claimed in claim I or 2 wherein the pin means acts on the locking assembly to maintain the locking assembly in the padlock body when the retaining means is in position. COMS ID No: SBMI-05099570 Received by IP Australia: Time 17:23 Date 2006-10-19 19/10/2006 17:15 19/0/0081115Chrysllou Law (612) 99534755 44/54 15378.doe INO o4. The padlock assembly as claimed in any one of claims 1 to 3 wherein removal of the retaining means allows the pin means to move, under gravity, away o from the locking assembly enabling the locking assembly to be removed from the padlock body. INO 5 5. The padlock assembly as claimed in any one of claims, ito 4 wherein the 00 retaining means is a grub screw. ci6. A padlock assembly including: o a padlock body having a first shackle recess, a second shackle recess, a remover recess, and a recess for retaining a locking assembly operable by a key between a locked and unlocked position; a shackle having a first leg and a second leg, in spaced relationship, adapted to be received in the first shackle recess and the second shackle recess, respectively, in the locked position; and a first shackle ball adapted to fit in a recess in the first leg of the shackle and a second shackle ball adapted to fit in a recess in the second leg of the shackle, the shackle balls being adapted to be moveable out of contact with the shackle ball recesses after rotation of a projection on the end of the locking assembly; wherein in the unlocked position the second leg of the shackle is removable from the second shackle recess to allow entry of a removal means into the remover recess to enable removal of the locking assembly from the padlock body. 7. The padlock assembly as claimed in claim 6 wherein the remover recess has an opening, proximal to the second shackle recess, the remover recess being in communication with the recess in which the locking assembly is retained. COMS ID No: SBMI-05099570 Received by IP Australia: Time 17:23 Date 2006-10-19 19/10/2006 17:15 19/0/0081115Chrysilou Law (812) 99534755 45/54 I 537 B.doc INO 16 o8. The padlock assembly as claimed in claim 6 or 7 wherein the remover means has an arm adapted for entry into the remover recess and adapted to cover 0 bores in the locking assembly, the remover means including a body part ON adapted to slide over the padlock body as the arn enters into the remover recess. 00 9. The padlock assembly as claimed in any one of claims 6 to 8 wherein the 0 remover means is adapted to be pushed into the remover recess so that it acts V.0 on the locking assembly to remove it from the padlock body. The padlock assembly as claimed in any one of claims I to 9 wherein the padlock body is made of machined brass, steel or other suitable material. 11. The padlock assembly as claimed in any one of claims I to 10 wherein the locking assembly is a pin tumbler lock. 12. The padlock assembly as claimed in claim 11I wherein the pin tumbler lock has six sets of reciprocating driver and key pins allowing rotation of the locking assembly relative to the padlock body, from a locked to an unlocked position, on use of a correct key. 13. The padlock assembly as claimed 'In any one of claims 1 to 12 wherein the first shackle recess is longer than the second shackle recess corresponding to lengths of the legs of the shackle. 14. The padlock assembly as claimed in any one of claims 1 to 13 wherein the first leg of the shackle is retained in the padlock body by at least one shackle pin. The padlock assembly as claimed in claim 14 wherein the shackle pin is configured so as to allow movement of the first leg of the shackle between a first and second stop position as defined by a groove in a lower part of the first shackle leg. COMS ID No: SBMI-05099570 Received by IP Australia: Time 17:23 Date 2006-10-19 19/10/2008 17:15 Chrysillou Law (812) 99534755 46/54 15378.doc 17 o 16. The padlock assembly as claimed in claim 14 or 15 wherein the padlock body Shas at least one shackle pin recess through which the shackle pin can be O accessed from outside the padlock body, to enable removal of the first shackle leg from the padlock body. IN 5 17. The padlock assembly as claimed in any one of claims 1 to 16 wherein an 00 alignment indicator is included on the padlock body to indicate correct CC locking assembly alignment for removal of the locking assembly. IN 0 18. The padlock assembly of claim 1 wherein the padlock body includes a Cxl remover recess and wherein the shackle balls are adapted to be moveable out of contact with the shackle ball recesses after rotation of the projection on the end of the locking assembly, in an unlocked position and a remover means is included having an arm adapted for entry into the remover recess and adapted to cover bores in the locking assembly, the remover means including a body part adapted to slide over the padlock body as the arm enters into the remover recess. 19. A padlock assembly substantially as hereinbefore described with reference to any one of Figures 1 to 37. COMS ID No: SBMI-05099570 Received by IP Australia: Time 17:23 Date 2006-10-19
AU2006230686A 2005-10-21 2006-10-19 Improved Padlock Assembly and Lock Assembly Remover Abandoned AU2006230686A1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
AU2006230686A AU2006230686A1 (en) 2005-10-21 2006-10-19 Improved Padlock Assembly and Lock Assembly Remover

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
AU2005905824A AU2005905824A0 (en) 2005-10-21 Improved padlock assembly and lock assembly remover
AU2005905824 2005-10-21
AU2006230686A AU2006230686A1 (en) 2005-10-21 2006-10-19 Improved Padlock Assembly and Lock Assembly Remover

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2513700A (en) * 2013-02-26 2014-11-05 Squire Henry & Sons Improved padlock
DE102013222256A1 (en) 2013-10-31 2015-04-30 ABUS August Bremicker Söhne KG padlock

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2513700A (en) * 2013-02-26 2014-11-05 Squire Henry & Sons Improved padlock
DE102013222256A1 (en) 2013-10-31 2015-04-30 ABUS August Bremicker Söhne KG padlock
EP2868846A1 (en) 2013-10-31 2015-05-06 ABUS August Bremicker Söhne KG Padlock
US9631401B2 (en) 2013-10-31 2017-04-25 Abus August Bremicker Sohne Kg Padlock
EP3184715A1 (en) 2013-10-31 2017-06-28 ABUS August Bremicker Söhne KG Padlock

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