AU2006201206A1 - Toothbrush with vibrating head part - Google Patents

Description

AUSTRALIA

Patents Act 1990 TRISA HOLDING AG COMPLETE SPECIFICATION STANDARD PATENT Invention Title: Toothbrush with vibrating head part The following statement is a full description of this invention including the best method of performing it known to us:- Title TOOTHBRUSH HAVING A VIBRATING HEAD PART This application is a divisional application of Australian Application No.

2004202070, the contents of which are incorporated herein by reference.

Technical Field The invention relates to a toothbrush having a handle for manually gripping the toothbrush.

Background of the Invention For teeth-cleaning purposes nowadays use is made either of conventional manual toothbrushes or of electric toothbrushes, in the case of which a movable brush head can be motor-driven from the handle. Electric toothbrushes usually achieve a more intensive cleaning action than the manual toothbrushes, but they have the disadvantage that they are relatively bulky and expensive and may damage the gums and subject the tooth enamel to pronounced abrasion.

An advantage of at least one embodiment of the present invention is to provide a cost-effective toothbrush which corresponds, in size, approximately to the conventional manual toothbrushes and nevertheless allows a better cleaning action than the latter.

Any discussion of documents, acts, materials, devices, articles or the like which has been included in the present specification is solely for the purpose of providing a context for the present invention. It is not to be taken as an admission that any or all of these matters form part of the prior art base or were common general knowledge in the field relevant to the present invention as it existed before the priority date of each claim of this application.

Throughout this specification the word "comprise", or variations such as "comprises" or "comprising", will be understood to imply the inclusion of a stated element, integer or step, or group of elements, integers or steps, but not the exclusion of any other element, integer or step, or group of elements, integers or steps.

Summary of the Invention According to a first aspect the present invention provides a method for producing a personal hygiene article, which includes a device consuming electrical energy, an electric energy source and electric lines, comprising: inserting electric components into a molded part made from a first material component by injection m:\specifications\500000\504000\504182divwtm.doc molding; and subsequently injection-molding at least one further material component at least partly around the electric components inserted in the molded part.

According to a further aspect the present invention provides a method for producing a personal dental hygiene article, which includes a device consuming electrical energy, an electric energy source and electric lines, wherein the electric device consuming electrical energy is accommodated in a housing and a subassembly consisting of the device consuming electrical energy and the housing is inserted into a molded part, which has been made from a first material component by injection molding, and the subassembly is subsequently at least partly surrounded by at least one further material component by injection-molding.

According to another aspect the present invention provides a method for producing a personal hygiene article having a handle, an electrically driven vibration device, an electric energy source and electric lines, the method comprising: producing the handle with a cavity open toward one side; producing a sleeve open toward one side made of an electrically conductive material; producing a subassembly consisting of the vibration device and the sleeve; inserting the subassembly consisting of the vibration device and the sleeve into the cavity open toward one side of the handle; and closing the cavity in the handle by means of a closure part via which the energy source can be connected electrically to the sleeve.

According to further aspect the present invention provides a personal hygiene article with a device consuming electrical energy, an electric energy source and electric lines, comprising a molded part that is made from a first material component by injection molding and into which electrical components are inserted, the electric components being at least partly surrounded by at least one further material component applied by injection-molding.

According to another aspect the present invention provides a personal hygiene article having a handle, an electrically driven vibration device and an electric energy source, wherein the handle comprises a cavity open toward one side, into which a sleeve open toward one side made of an electrically conductive material is inserted, and wherein the cavity in the handle is closed by means of a closure part via which the energy source can be connected electrically to the sleeve.

According to yet another aspect the present invention provides a personal hygiene article, comprising: a handle; a treatment head; a neck between the handle and the head; an electric energy source accommodated in the handle; an electrically driven mechanical vibration device that causes the head to vibrate; and electrical connections operably connected to the mechanical vibration device and to the electric energy source m:\specifications\500000\504000\5041 B2divwtm.doc to power the mechanical vibration device via the electrical connections, wherein the head is arranged to move relative to the neck by the vibrations produced by the mechanical vibration device.

Since a mechanical vibratory device which causes the head part to vibrate is accommodated in a front head part of the toothbrush, or in a neck-part region adjacent to the head part, said neck part connecting the head part to the handle, and is operatively connected to a power source, accommodated in the handle, via electrical m:\specifications\500000\504000\5041 82divwtm.doc connections running in the neck part, vibration-damping means preferably being provided in order to prevent vibration transmission to the handle, this achieves the situation where the vibrations which effect the improved cleaning action areproduced predominantly in the head part and can only be felt to a slight extent in the handle, as a result of which comfortable handling of the toothbrush is achieved. A further advanitage of the toothbrush according to at least one embodiment of the invention is that there is no need for any mechanical drive means to be led through the flexible neck part to the vibratory device. It is merely the electrical connections, designed as wires, cables or electrically conductive plastic tracks, which run through the neck part.

Brief Description of the Drawings The invention will now be explained in more detail with reference to the drawings, in which, purely schematically: Figure 1 shows a side view, partially in section, of a first exemplary embodiment of a toothbrush according to the invention and of a handle-closure part separated from one another (without a battery); Figure 2 shows a bottom view, partially in section, of a second exemplary embodiment of a toothbrush-according to the invention in the assembled state; Figure 3 shows a side view, partially in section, of the toothbrush according to figure 2 and the closure part separated from one another (without a battery); Figure 4 shows a side view of a third exemplary embodiment of a toothbrush according to the invention in the assembled state; and Figure 5 shows a front part of the toothbrush according to figure 4 with different embodiments of exchangeable treatment heads.

Detailed Description of the Drawings Both the toothbrush illustrated in figure 1 and that according to figures 2 and 3 each have a handle 1, a front bristle-carrying head part 3 and a neck part 4, which connects the head part 3 to the handle 1. The bristles combined to form clusters of bristles 6 are anchored in a bristle carrier 5 and form a possibly profiled brushing surface with their free ends. In the embodiment illustrated, the bristle carrier 5 with the clusters of bristles 6 is positioned, in a manner which is known per se and thus is not described in any more detail, on a retaining part 2 of the head part 3 such that it can be exchanged.

The neck part 4 is provided with neck-part zones 7 which are made of an elastically relatively compliant material component and provide for, or additionally 6 increase, the elasticity of the neck part 4, with the result that, during use of the toothbrush, the bristle-carrying head part 3 can be forced back resiliently in the case of forces acting in the direction of the brushing surface. If appropriate, the neck-part zones 7 are designed as notches which extend over part of the neck circumference and are filled with elastically compliant material with thermoplastic elastomer). Of course, it would also be quite conceivable for the form and number of neck-part zones to be different. It is also conceivable to have a flexible neck zone without using elastic material components, e.g. by providing constrictions or by way of a bellows.

Integrated in the front head part 3, or in that region of the neck part 4 which is adjacent to the head part 3, is a mechanical vibratory device 10, by means of which vibrations which effect or enhance the teethcleaning action may be imparted to the bristle-carrying head part 3. The vibratory device 10 can be connected to an electric power source, accommodated in the handle 1, via electrical connections running in the neck part 4, as is described hereinbelow. The already mentioned neck-part zones 7 made of an elastically compliant material act here as means which damp the vibration between the vibrating head part 3 and the handle 1, with the result that the vibratory action is produced, in particular, in the head part and is only transmitted to the handle 1 to a slight extent. This means that only slight vibrations can be felt in the handle 1 during the teeth-cleaning operation, and the toothbrush is thus comfortable to handle. Conversely, however, it is also advantageous that the vibration produced is not damped by the handle 1 and can act to full effect in the head part 3. Instead of the neck-part zones 7 consisting of elastically compliant material, however, other vibration-damping means would also be conceivable; it is not absolutely necessary to use an elastic material. The damping may also be achieved, using a basic material, by the neck part being configured in a particular form, for example by the presence of a bellows/accordion part, etc.

Accommodated in the handle 1 is a sheath or sleeve which extends in the longitudinal direction of said handle and is made of electrically conductive material.

Both the handle 1 and the sleeve 20 are open to the rear, this forming a cavity 21 which can be closed from the rear by a closure part 22 and into which it is possible to insert a battery 25, in the exemplary embodiment illustrated a commercially available, nonrechargeable cylindrical battery, with a defined power 1.5 V) as the power source for the vibratory device 10. It would also be possible, however, for a button cell or for a rechargeable storage battery to be used as the power source.

A spring contact 29 for the positive pole 30 of the battery 25 (see figure 2) is fitted in the sleeve on a transverse wall 28, and is connected to the vibratory device 10 via an electric line 31, a switch 32, which is installed in the sleeve 20 and can be actuated from the outside of the handle 1, and an electric line 33 running in the neck part 4. The electrical connection can be interrupted by means of the switch 32.

The closure part 22 is provided with a threaded stub 22a made of an electrically conductive material and can be screwed into the handle 1 and/or into the sleeve by way of said threaded stub. The threaded stub 22a is provided with a contact surface 22b which, with the closure part 22 screwed in, comes into abutment against the negative pole 35 of the battery 25 inserted into the sleeve 20. The negative pole 35 is electrically connected to the vibratory device 10 via the threaded stub 22a, the sleeve 20 itself and a line 34, which connects the sleeve 20 to the vibratory device 10 and runs in the neck part 4.

Instead of being transmitted via the electrically conductive sleeve 20, it would also be possible for the power to be transmitted in some other way, for example using wires or an electrically conductive plastic.

In the exemplary embodiment illustrated in figure 1, the vibratory device 10 comprises a vibratory element 11' which functions preferably in the manner of a vibratory armature, can be electrically connected directly to the power source via the lines 33, 34 and, with the power source connected, is made to vibrate.

In the case of the toothbrush variant illustrated in figures 2 and 3, the vibratory device 10 comprises a vibratory element 11 in the form of an eccentric, which produces mechanical vibrations and can be rotated about an axis located in the longitudinal direction of the toothbrush, and also comprises a drive which is arranged directly adjacent and is designed as a micromotor 15. The vibratory element 11 is connected to the. shaft 15a of the micromotor 15, which can be electrically connected to the power source via the lines 33, 34. The micromotor 15 and the eccentric may be accommodated as a structural unit in a housing 12.

Instead of an eccentric which can be driven in rotation, it would also be possible to have a vibratory element 11 which can be driven in a translatory manner.

It would be possible, in the case of the toothbrush according to the invention, to arrange the bristlecarrying head part 3 such that it can be moved in relation to the neck part 4 in order for the latter, in the case of vibrations produced by means of the vibratory device 10, to be made to move in relation to the rest of the toothbrush.

The electric lines 31, 33, 34 could also be realized by electricity-conducting plastic tracks.

The switch 32, which connects or interrupts the lines 31, 33, may also be, for example, a magnetic switch.

The preferred configuration of the switch 32, however, contains a pulse switch arranged on a printed circuit board as well as further electronic components which store the switching state.

It is also possible, however, for the electrical connection between the battery 25 and the vibratory element 11' (figure 1) or the drive 15 (figures 2 and 3) to be produced or interrupted not by the switch 32, but by the closure part 22, which can be screwed into the handle 1 and/or into the sleeve 20 or connected to the same in a bayonet-like manner, being turned (i.e.

the switch 32 is dispensed with in the case of such a configuration).

Instead of the rear closure part 22 being screwed to the handle 1, it would, of course, also be possible to have some other type of releasable connection (e.g.

plug-in connection, bayonet connection, etc.) and a corresponding configuration of the contact part interacting with the negative pole It would also be possible for the closure part 22 to be in a form which is quite different to that illustrated in the drawing. For example, the closure part could be provided with a set-down surface or a foot part and thus serve as an element on which the toothbrush can be set down.

The toothbrush illustrated in figure 4 corresponds essentially to that according to figures 2 and 3; the same parts, once again, have the same designations.

According to figure 4, the vibratory device 10 is arranged directly in the front head part 3. In this exemplary embodiment, the sleeve 20 is dispensed with; the battery 25 is connected directly to the vibratory device 10 via the lines 33, 34. It is also the case with this toothbrush that use is preferably made of an exchangeable bristle carrier 5 which can be positioned on a retaining part 2 of the head part 3, e.g. in the manner of a snap-in connection. The capacity for changing the bristle carrier 5 provided with the clusters of bristles 6 is particularly advantageous since the toothbrush provided with the vibratory device can be used irrespective of the service life of the bristles, which is usually even shorter than the service life of the battery As can be seen from figure 5, it is possible, instead of the bristle carrier 5 or 5a, which forms part of a conventional brush head and is provided with respective clusters of bristles 6 or 6a, to position other, optionally different bristle carriers or adapters 5b to on the retaining part 2, these being provided with different interdental brushes 6b, 6c or interdental treatment parts 6d for effective cleaning of the spaces between the teeth. The interdental brush 6b may be designed, for example, as a helical brush made of coated wire with plastic filaments twisted in. The interdental brush 6c comprises bristles which, together, form a cluster tip. The treatment. part 6d may be designed, for example, as a plastic element which has. a tip and may preferably be provided with an abrasive coating for removing plaque and tartar from the spaces between the teeth. Of course, it would also be possible to use any other desired treatment heads.

It is also the case with the variant according to figures 4 and 5 that the bristle carrier 5 could be configured such that a vibration-induced movement in relation to the retaining part 2 were possible.

For the introduction of the vibratory device 10, the connecting lines 33, 34 and further electronic components, it is possible for the toothbrush according to the invention, or the housing thereof, to be produced in two parts and for the two parts to be welded in a water-tight manner once the abovementioned parts have been positioned therein.

It is also possible, however, for the toothbrush according to the invention to be produced by injection molding preferably involving two or more components.

The abovementioned parts are advantageously positioned as a unit in an injection molding made of a first material component and then encapsulated in the second material component (or in the further material component) by injection molding. It is not necessary here for full encapsulation to take place. Certain parts may be exposed, as a result of which it is possible to achieve an esthetic effect.

It would also be possible, however, for the abovementioned electronic components to be inserted into a ready molded handle 1.

Since it is not only the vibratory element 11, 11' itself but also the drive, i.e. the micromotor which are arranged in the front head part 3, or in the directly adjacent front region of the neck part 4, it is not necessary for any mechanical drive means to be led through the flexible neck part 4 in order to connect the micromotor to the vibratory element 11. It is only the electric lines 33, 34 (wires, cables or electrically conductive plastic tracks) which run through the neck part 4.

According to the invention, use is made of a mechanical vibratory device 10 which has a diameter of less than 15 mm, preferably less than 6 mm, and is less than mm, preferably less than 20 mm, in length. This ensures that the toothbrush may be of ergonomic configuration and is easy to handle. The toothbrush according to the invention corresponds, in size, more or less to the conventional manual toothbrushes, which makes them more straightforward to handle in comparison with the commercially available, considerably larger electric toothbrushes, even though this toothbrush achieves a cleaning action which is comparable with that of the known electric toothbrushes, but is gentler than the latter. Moreover, the toothbrush according to the invention is straightforward and cost-effective to produce.

It is nevertheless also possible for the vibratory device according to the. invention to be integrated in conventional electric toothbrushes.

It will be appreciated by persons skilled in the art that numerous variations and/or modifications may be made to the invention as shown in the specific embodiments without departing from the spirit or scope of the invention as broadly described. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive.

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Claims (36)

1. A method for producing a personal hygiene article, which includes a device consuming electrical energy, an electric energy source and electric lines, comprising: inserting electric components into a molded part made from a first material component by injection molding; and subsequently injection-molding at least one further material component at least partly around the electric components inserted in the molded part.

2. The method as claimed in claim 1, wherein the electric components have the at least one further material component injection-molded around them only partly, leaving part of the electric components exposed.

3. The method as claimed in claim 1 or claim 2, wherein the electric lines are inserted into the molded part made from the first material component and subsequently are at least partly surrounded by the at least one further material component by injection-molding.

4. The method as claimed in any one of claims 1 to 3 for producing a personal hygiene article having a handle and a head part, wherein the energy source is accommodated in the handle and the device consuming electrical energy is accommodated in the head part or in a region adjacent to the head part, and wherein the device consuming electrical energy is connected to the energy source via the electric lines.

5. The method as claimed in claim 3 or claim 4, wherein the electric lines are guided through a flexible zone in the article.

6. The method as claimed in claim 5, wherein the flexible zone is formed at least from the first material component and an elastically compliant material, which preferably has a vibration-damping effect.

7. The method as claimed in any one of claims 4 to 6, wherein the electric lines are guided through a region that tapers in relation to the handle. m:\specifications\500000\504000\5041 82divwtm.doc

8. The method as claimed in any one of claims 1 to 7 for producing a personal hygiene article in which the device consuming electrical energy is an electrically driven, mechanical vibration device.

9. The method as claimed in claim 8 for producing a personal hygiene article including a handle and a head part that is set in vibration by the vibration device. The method as claimed in any one of claims 6 to 9 for producing a personal hygiene article including a handle and a head part that is set in vibration by a vibration device, wherein the flexible zone is arranged between the handle and the vibration device.

11. The method as claimed in any one of claims 1 to 10, wherein the device consuming electrical energy is inserted into the molded part made from the first material component and subsequently is at least partly surrounded by the at least one further material component by injection-molding.

12. The method as claimed in any one of claims 1 to 11, wherein the electric lines and the device consuming electrical energy form a unit that is inserted into the molded part made from the first material component and subsequently is at least partly surrounded by the at least one further material component by injection-molding.

13. The method as claimed in claim 8 or 9, wherein the vibration device includes a vibration element that is driven by a drive that can be connected electrically to the energy source via the electric lines.

14. The method as claimed in any one of claims 1 to 13, wherein the device consuming electrical energy is accommodated in a housing and a subassembly comprising the device consuming electrical energy and the housing is inserted into the molded part made from the first material component and subsequently is at least partly surrounded by the at least one further material component by injection-molding. A method for producing a personal dental hygiene article, which includes a device consuming electrical energy, an electric energy source and electric lines, wherein the electric device consuming electrical energy is accommodated in a housing m:\specifications\500000\504000\5041 82divwtm.doc and a subassembly consisting of the device consuming electrical energy and the housing is inserted into a molded part, which has been made from a first material component by injection molding, and the subassembly is subsequently at least partly surrounded by at least one further material component by injection-molding.

16. The method as claimed in claim 15 for producing a personal dental hygiene article in which the device consuming electrical energy is an electrically driven, mechanical vibration device.

17. A method for producing a personal hygiene article having a handle, an electrically driven vibration device, an electric energy source and electric lines, the method comprising: producing the handle with a cavity open toward one side; producing a sleeve open toward one side made of an electrically conductive material; producing a subassembly consisting of the vibration device and the sleeve; inserting the subassembly consisting of the vibration device and the sleeve into the cavity open toward one side of the handle; and closing the cavity in the handle by means of a closure part via which the energy source can be connected electrically to the sleeve.

18. The method as claimed in claim 17, wherein the handle is produced by injection molding.

19. The method as claimed in claim 17 or claim 18, further comprising forming vibration-damping zones made of an elastically compliant material on the article. The method as claimed in claim 19, wherein the vibration-damping zones made of an elastically compliant material are formed in a neck part adjacent to the handle.

21. The method as claimed in claim 19 wherein the vibration-damping zones made of an elastically compliant material are formed between the handle and the vibration device.

22. The method as claimed in any one of claims 17 to 21, wherein the closure part is connected to the handle or the sleeve by means of a bayonet closure. m:\specifications\500000\504000\5041 82divwtm.doc

23. The method as claimed in any one of claims 17 to 22, wherein the vibration device is connected to the energy source by turning the closure part.

24. A personal hygiene article with a device consuming electrical energy, an electric energy source and electric lines, comprising a molded part that is made from a first material component by injection molding and into which electrical components are inserted, the electric components being at least partly surrounded by at least one further material component applied by injection-molding. The personal hygiene article as claimed in claim 24, wherein the electric components have the at least one further material component injection-molded around them only partly, leaving part of the electric components exposed.

26. The personal hygiene article as claimed in claim 24 or claim 25, wherein the electric lines are inserted into the molded part made from the first material component and are at least partly surrounded by the at least one further material component applied by injection-molding.

27. The personal hygiene article as claimed in any one of claims 24 to 26, wherein a device consuming electrical energy, preferably a vibration device, is inserted into the molded part made from the first material component and is at least partly surrounded by the at least one further material component applied by injection-molding.

28. The personal hygiene article as claimed in any one of claims 24 to 27 having a handle and a head part, wherein the molded part forms part of at least one of the handle and the head part.

29. The personal hygiene article as claimed in any one of claims 24 to 28, wherein a unit, which is formed by the electric lines and the device consuming electrical energy, is inserted into the molded part made from the first material component, the unit being at least partly surrounded by the at least one further material component applied by injection-molding. m:\specifications\500000\504000\5041 B2divwtm.doc The personal hygiene article as claimed in any one of claims 24 to 29, wherein the device consuming electrical energy is a vibration device that comprises a vibration element driven by a drive that can be connected electrically to the energy source.

31. The personal hygiene article as claimed in claim 30 having a handle and a head part, wherein the head part can be set in vibration by the vibration device, and wherein a flexible zone is provided between the handle and the vibration device, the flexible zone being formed at least from the first material component and an elastically compliant material, which preferably has a vibration-damping effect.

32. The personal hygiene article as claimed in any one of claims 24 to 31, wherein a subassembly, consisting of the device consuming electrical energy and a housing surrounding the device, is inserted into the molded part made from the first material component and is at least partly surrounded by the at least one further material component applied by injection-molding.

33. The personal hygiene article as claimed in claim 32, wherein the device consuming electrical energy is an electrically driven, mechanical vibration device.

34. A personal hygiene article having a handle, an electrically driven vibration device and an electric energy source, wherein the handle comprises a cavity open toward one side, into which a sleeve open toward one side made of an electrically conductive material is inserted, and wherein the cavity in the handle is closed by means of a closure part via which the energy source can be connected electrically to the sleeve. The personal hygiene article as claimed in claim 34, wherein vibration-damping zones made of an elastically compliant material are provided on the article.

36. The personal hygiene article as claimed in claim 35, wherein the vibration- damping zones made of an elastically compliant material are formed in a neck part adjacent to the handle. m:\specifications\500000\504000\504182divwtm.doc

37. The personal hygiene article as claimed in claim 35 or claim 36, wherein the vibration-damping zones made of an elastically compliant material are formed between the handle and the vibration device.

38. The personal hygiene article as claimed in any one of claims 34 to 37, wherein the closure part is connected to at least one of the handle and the sleeve by means of a bayonet closure.

39. The personal hygiene article as claimed in any one of claims 34 to 38, wherein the vibration device is connected to the energy source by turning the closure part. A personal hygiene article, comprising: a handle; a treatment head; a neck between the handle and the head; an electric energy source accommodated in the handle; an electrically driven mechanical vibration device that causes the head to vibrate; and electrical connections operably connected to the mechanical vibration device and to the electric energy source to power the mechanical vibration device via the electrical connections, wherein the head is arranged to move relative to the neck by the vibrations produced by the mechanical vibration device.

41. The personal hygiene article as claimed in claim 40, wherein the mechanical vibration device is located in at least one of the head and the neck.

42. A method for producing a personal hygiene article as claimed in claim 1 and substantially as herein described with reference to the accompanying drawings. m:\specifications\500000\504000\504182divwtm.doc

43. A personal hygiene article as claimed in claim 27 and substantially as herein described with reference to the accompanying drawings. Dated this twenty-second day of March 2006 Trisa Holding AG Patent Attorneys for the Applicant: F B RICE CO m:\specifications\500000\504000\5041 B2divwtm.doc