AU2005255186B2

AU2005255186B2 - Heat resistant casing

Info

Publication number: AU2005255186B2
Application number: AU2005255186A
Authority: AU
Inventors: Karl Justin Rawlins
Original assignee: Scolmore International Ltd
Current assignee: Scolmore International Ltd
Priority date: 2004-06-18
Filing date: 2005-05-17
Publication date: 2008-02-21
Anticipated expiration: 2025-05-17
Also published as: AU2005255186A1; EP1756472A1; WO2005124225A1; EP1756472B1

Description

2 00 HEAT RESISTANT CASING This invention relates to a new fire resistant casing for use with electrical fittings, particularly for use with lamp holders.

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00 New building regulations require down-lighters fitted into ceilings to be provided with fire hoods to prevent or at In Sleast minimise the spread of fire. Various types of fire hood have been proposed which include a fire resistant intumescent material that upon excessive heating in the event of a fire) expand to many times their original volume, thus forming a fire barrier to minimise or prevent fire spread. These hoods have been quite successful, but the aim is still to increase the efficiency of the builtin ventilation and fire/heat protection, whilst providing a cost effective and easy to install option. An object of the present invention is to provide a new heat resistant casing (fire hood) which can be supplied already fitted with a lamp holder or other electrical fitting and which in use is efficient at minimising heat build up and also in preventing or minimising fire spread, should that occur.

According to one aspect of the present invention, there is provided a heat resistant casing adapted to contain an electrical fitting in which the casing comprises a housing of fire resistant material having a top supporting one or more side-walls, the top is provided with at least one aperture, the housing is provided with an attachment means to enable an electrical fitting to be attached to and enclosed within the housing, and within the housing is a first solid fire-resistant intumescent material positioned so that when used with an electrical fitting the first solid fire-resistant intumescent material would be between the interior surface of the top and the electrical fitting, characterised in that the housing is of a self- N:iWclboumc\Cases\Patcnt\620OOO62999\P62830.AU\Spccis\P6283.AU Spificafion 2DOB-2-6.dm 6/02108 3 00 O supporting substantially rigid construction, the housing is provided with a collar of a second solid fire-resistant Sintumescent material which extends substantially ND completely around the exterior surface of the side wall or Swalls and the first solid fire-resistant intumescent material is provided with at least one aperture and is

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00 spaced apart from the interior surface of the top to form a gap so that in the event of a fire or excessive heating In t the first solid fire-resistant intumescent material can S 10 expand into the gap.

The housing is preferably of substantially circular crosssection and is preferably of self-supporting substantially rigid construction and of metal or plastic. The top preferably has a plurality of apertures for ventilation (heat dissipation), passage of electrical cables and attachment means for the first fire resistant intumescent material. The 'free edge' of the side wall, i.e. the side wall remote from the top, preferably has an outwardly extending lip. This lip may be used for attachment of a cover for the electrical fitting. Where the electrical fitting is a lamp holder, a cover in the form of a decorative ring can be attached to the lip. The casing is particularly applicable for recessing into a support structure such as a ceiling or wall, especially when the support structure is being constructed. In a preferred embodiment, a seal is provided substantially overlying the lip so that the seal when in use is sandwiched between the lip and the surface into which the casing is fitted e.g. a ceiling or wall. One aim of the seal is to prevent moisture and air from getting between the casing and the fitting surface ceiling or wall) and thus into the voids between floors and into loft spaces. This is an area in which house builders are being told to clamp down, so to improve energy efficiency and is requested by the NHBC (National House Builders Council). A further potential benefit of the seal is that it allows the casing to sit N;\Mclbouc\Cpxs\Patcnt\62000-62999\P628Spccificamion 2008-2-6.doc 6/02108 4 00 0 0 evenly on the ceiling where a textured surface, e.g.

Artex, has been used, thus not showing gaps around the rim Sand preventing the downlighter leaning at an angle. In \D addition the seal helps to reduce the contact temperature between the rim of the downlighter and the ceiling board.

The seal may e.g be made of a moistrure resistant 00 elastomeric composition and preferably is provided with a raised rib portion on the surface remote from the lip.

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(N

V) 10 The intumescent material may be based on graphite or other Sintumesecent materials which upon exposure to extreme heat expand in volume. An example of a graphite based material is that supplied by Technical Fibre Products Limited as 'Intumescent Material' and consists of a high temperature Rockwool fibre mat containing easily dispersed foliating graphite bonded in acrylic. The first and second intumescent materials may be of the same composition or different.

Preferably the first intumescent material is provided with a plurality of apertures. The apertures are for passage of electrical cables and/or for ventilation to dissipate heat that tends to build up in the casing when the electrical fitting is switched on. Preferably a plate is provided to support the first intumescent material, in which case the plate is usually provided with apertures, at least some of which coincide with those of the first intumescent material. The apertures are conveniently circular holes punched through with a suitable tool. The plate is preferably sized to fit snugly within the casing and may then be attached to the interior surface of the top by means of e.g. nuts and bolts. The nuts also serve to maintain the necessary space between the interior surface of the top and the first intumescent material supported on the plate. Preferably the gap between the interior surface of the top and the first intumescent material is in the range 2 to 8 mm, more preferably 2 to N:\Melboume\Cases\Pacnt\62OO 2999\P6283O.ALI\Specis\P6283.AU Specification 2008-2-6.dc 6/02/08 00 Where a plate is provided, this may conveniently be used Sfor attachment of the electrical fitting e.g. by means of IND nuts and bolts. The electrical fitting is preferably O positioned within the housing so that it does not touch the internal surface of the side wall or walls.

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00 It will be appreciated that certain features of the In invention which are, for clarity, described in the context S i10 of separate embodiments, may also be provided in combination in a single embodiment. Conversely, various features of the invention, which are for brevity described in the context of a single embodiment, may also be provided separately or in any suitable combination.

Embodiments of the present invention will now be described with reference to the accompanying drawings in which: Figure 1 is a schematic view, partly in section, of a casing according to the present invention; Figure 2 is a perspective top view of the casing of Figure i, also showing connections of the electrical cable to a terminal housing.

Figure 3 is a perspective top view of the first solid fire-resistant material used in Figure i, attached to its backing plate and threaded through with electrical cables.

Figure 4 is a bottom view of the first solid fireresistant material and attached backing plate of Figure 3 in position in the casing.

Figure 5 is a schematic side view, partly in section, of the casing of Figure 1.

N:\Meboumc\Cascs\Patcnt62000-62999\P6283OAU\Specis\P6283.AU Specificion 2008-2-6.doc 6/02/08 6 00 O Figure 6 are perspective and side views illustrating a moisture seal (2 views), the seal positioned on a heat Sresistant casing and the casing recessed into a ceiling.

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Referring now to Figure 1 a heat resistant casing comprises a cylindrical pressed steel housing consisting

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00 of a top 11 supporting a side wall 12. The side wall 12 has a lip 13 onto which is clipped a cover 14 by means of spring clips 14a 14b. A collar 15 of solid fire V) io resistant intumescent material surrounds the lower edge of the side wall 12. The collar 15 is 25mm high and 12mm thick and is glued in place. Within the housing is a steel plate 16 supporting a 12mm thick layer of solid fire resistant intumescent material 17. Plate 16 and layer 17 have corresponding apertures. The gap 16A between the top 11 and layer 17 is chosen to be in the range 2 to 5mm. The plate 16 is held in place by nuts and bolts 18, which also keep the gap 16A consistent. A pressed steel lamp holder 19 is attached to plate 16 by means of nuts and bolts An aluminium lamp 21 fits into the lamp holder 19.

Referring to Figure 2, seven apertures are apparent in top 11. Through three apertures electrical cabling 22 to 24 passes, into two apertures are fitted fixing nuts and bolts for the terminal housing 25, one aperture 26 is open for ventilation, and one aperture 27 is occupied by a nut and bolt connected to the plate 16 inside the casing.

Referring to Figure 3, cables 22 and 23 are shown, together with ventilation apertures 28,29.

Referring to Figure 4, cables 22 23 are shown through plate 16, plus four ventilation apertures e.g. Figure 5 is a schematic representation showing i.a. more clearly how the down-lighter cover 14 clips into place.

N:\Melboume\Cases\Paent\6200-62999\P6283OALASpccis\P6283OAU Speciication 2008-2-6.doc 6/02108 7 00 O In operation, the apertures in the top 11, solid fire resistant intumescent material 17 and plate 16 act to Sventilate the casing and dissipate heat.

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In the event of a fire, the solid fire resistant intumescent material 17 expands to 9 times its volume,

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00 filling the gap between the top 11 and plate 16 and the aforementioned apertures including those through which the cabling passes. This expansion helps to prevent the fire from spreading e.g. to an upper floor when the housing is recessed into a ceiling. Also, the collar 15 of solid fire resistant intumescent material expands to nine times its volume, filling the space between the housing and the surrounding structure e.g. the ceiling. This expansion helps to prevent the fire from spreading. Where a seal is fitted as in Figure 6, this aims to prevent moisture and air from getting between the casing and the ceiling and also helps to give the casing a flat fitting in the ceiling.

In the claims which follow and in the preceding description of the invention, except where the context requires otherwise due to express language or necessary implication, the word "comprise" or variations such as "comprises" or "comprising" is used in an inclusive sense, i.e. to specify the presence of the stated features but not to preclude the presence or addition of further features in various embodiments of the invention.

N:Mlb.um\Cars\Palt\620-62999is\P 6 Specification 200.2-6 doc 6102/0

Claims

CLAIMS:

1. A heat resistant casing for an electrical fitting in which the casing comprises a housing of fire resistant material comprising a top supporting one or more side-walls, the top is provided with at least one aperture, the housing encloses an electrical fitting which is attached to the housing by an attachment means, and within the housing is a first solid fire-resistant intumescent material positioned between the interior surface of the top and the electrical fitting, characterised in that the first solid fire-resistant intumescent material is provided with at least one aperture and is spaced apart from the interior surface of the top, and the housing is further provided with a collar of a second solid fire- resistant intumescent material which extends substantially completely around the exterior surface of the side wall or walls.

2. A heat resistant casing according to Claim 1 characterised in that the housing is of a self-supporting substantially rigid construction.

3. A heat resistant casing according to Claim 1 or 2 characterised in that the housing has a substantially circular cross-section.

4. A heat resistant casing according to any preceding claim characterised in that the housing is of metal or plastic.

5. A heat resistant casing according to any preceding claim characterised in that the collar is adjacent the edge of the side wall remote from the top.

6. A heat resistant casing according to any preceding claim characterised in that the side wall remote from the top has an outwardly extending lip.

7. A heat resistant casing according to claim 6 characterised in that a seal is provided which extends substantially around the surface of the outwardly extending lip.

8. A heat resistant casing according to claim 7 characterised in that the seal is positioned so that when the casing is fitted into a retaining surface the seal will be sandwiched between the outwardly extending lip and that retaining surface.

9. A heat resistant casing according to any preceding claim characterised in that the top is provided with a plurality of apertures.

10. A heat resistant casing according to any preceding claim characterised in that the first solid fire-resistant intumescent material is provided with a plurality of apertures.

11. A heat resistant casing according to any preceding claim characterised in that the housing is further provided with a plate which supports the first solid fire-resistant intumescent material.

12. A heat resistant casing according to any preceding claim characterised in that the first solid fire-resistant intumescent material is spaced apart from the internal surface of the top by a gap of from 2 to 8mm.

13. A heat resistant casing according to Claim 12 characterised in that the gap is from 2 to 5 mm.

14. A heat resistant casing according to Claim 11 characterised in that the plate is provided with at least one aperture.

15. A heat resistant casing according Claim 14 characterised in that at least one aperture in the plate coincides with at least one aperture in the first solid fire-resistant intumescent material.

16. A heat resistant casing according to any one of claims 11 to 15 characterised in that the electrical fitting is attached to the plate.

17. A heat resistant casing according to any preceding claim characterised in that the electrical fitting is spaced from the internal surface of the side wall or walls.

18. A heat resistant casing according to any preceding claim characterised in that the electrical fitting comprises a lamp holder.

19. A heat resistant casing according to any preceding claim characterised in that the first solid fire-resistant intumescent material is of substantially the same composition as the second solid fire-resistant intumescent material.

20. A heat resistant casing according to any preceding claim characterised in that it is adapted to be recessed into a support structure.

21. heat resistant casing according to claim 1 and substantially as herein described with reference to any one of Figures 1 to 6.