AU2005237132B2 - Port tube and closure composition, structure and assembly for a flowable material container - Google Patents

Port tube and closure composition, structure and assembly for a flowable material container Download PDF

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Publication number
AU2005237132B2
AU2005237132B2 AU2005237132A AU2005237132A AU2005237132B2 AU 2005237132 B2 AU2005237132 B2 AU 2005237132B2 AU 2005237132 A AU2005237132 A AU 2005237132A AU 2005237132 A AU2005237132 A AU 2005237132A AU 2005237132 B2 AU2005237132 B2 AU 2005237132B2
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Australia
Prior art keywords
ethylene
styrene
tubing
copolymer
group
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AU2005237132A
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AU2005237132A1 (en
Inventor
Algirdas Bindokas
Henk P. Blom
Scott D. Edwards
William S. Hurst
Atul R. Khare
Michael T.J Ling
Patrick T. Ryan
Lecon Woo
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Baxter International Inc
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Baxter International Inc
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Priority claimed from AU2002243476A external-priority patent/AU2002243476B2/en
Application filed by Baxter International Inc filed Critical Baxter International Inc
Publication of AU2005237132A1 publication Critical patent/AU2005237132A1/en
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Publication of AU2005237132B2 publication Critical patent/AU2005237132B2/en
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Classifications

    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L29/00Materials for catheters, medical tubing, cannulae, or endoscopes or for coating catheters
    • A61L29/12Composite materials, i.e. containing one material dispersed in a matrix of the same or different material
    • A61L29/126Composite materials, i.e. containing one material dispersed in a matrix of the same or different material having a macromolecular matrix
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/05Particular design of joint configurations
    • B29C66/10Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/11Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
    • B29C66/112Single lapped joints
    • B29C66/1122Single lap to lap joints, i.e. overlap joints
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/50General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
    • B29C66/51Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
    • B29C66/53Joining single elements to tubular articles, hollow articles or bars
    • B29C66/532Joining single elements to the wall of tubular articles, hollow articles or bars
    • B29C66/5326Joining single elements to the wall of tubular articles, hollow articles or bars said single elements being substantially flat
    • B29C66/53261Enclosing tubular articles between substantially flat elements
    • B29C66/53262Enclosing spouts between the walls of bags, e.g. of medical bags
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/70General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/71General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the composition of the plastics material of the parts to be joined
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/70General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/72General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined
    • B29C66/723General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined being multi-layered
    • B29C66/7234General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined being multi-layered comprising a barrier layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B1/00Layered products having a non-planar shape
    • B32B1/08Tubular products
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/06Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B27/08Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/32Layered products comprising a layer of synthetic resin comprising polyolefins
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/02Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L23/04Homopolymers or copolymers of ethene
    • C08L23/08Copolymers of ethene
    • C08L23/0807Copolymers of ethene with unsaturated hydrocarbons only containing more than three carbon atoms
    • C08L23/0815Copolymers of ethene with aliphatic 1-olefins
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/02Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L23/10Homopolymers or copolymers of propene
    • C08L23/12Polypropene
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/02Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L23/10Homopolymers or copolymers of propene
    • C08L23/14Copolymers of propene
    • C08L23/142Copolymers of propene at least partially crystalline copolymers of propene with other olefins
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C35/00Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
    • B29C35/02Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould
    • B29C35/08Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould by wave energy or particle radiation
    • B29C35/0805Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould by wave energy or particle radiation using electromagnetic radiation
    • B29C2035/0861Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould by wave energy or particle radiation using electromagnetic radiation using radio frequency
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/04Dielectric heating, e.g. high-frequency welding, i.e. radio frequency welding of plastic materials having dielectric properties, e.g. PVC
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/05Particular design of joint configurations
    • B29C66/10Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/13Single flanged joints; Fin-type joints; Single hem joints; Edge joints; Interpenetrating fingered joints; Other specific particular designs of joint cross-sections not provided for in groups B29C66/11 - B29C66/12
    • B29C66/133Fin-type joints, the parts to be joined being flexible
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L101/00Compositions of unspecified macromolecular compounds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/02Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L23/04Homopolymers or copolymers of ethene
    • C08L23/08Copolymers of ethene
    • C08L23/0846Copolymers of ethene with unsaturated hydrocarbons containing other atoms than carbon or hydrogen atoms
    • C08L23/0869Acids or derivatives thereof
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2314/00Polymer mixtures characterised by way of preparation
    • C08L2314/06Metallocene or single site catalysts
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L51/00Compositions of graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L53/00Compositions of block copolymers containing at least one sequence of a polymer obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers
    • C08L53/02Compositions of block copolymers containing at least one sequence of a polymer obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers of vinyl-aromatic monomers and conjugated dienes
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L75/00Compositions of polyureas or polyurethanes; Compositions of derivatives of such polymers
    • C08L75/04Polyurethanes
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L77/00Compositions of polyamides obtained by reactions forming a carboxylic amide link in the main chain; Compositions of derivatives of such polymers

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  • Mechanical Engineering (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Organic Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Medicinal Chemistry (AREA)
  • Materials Engineering (AREA)
  • General Health & Medical Sciences (AREA)
  • Public Health (AREA)
  • Veterinary Medicine (AREA)
  • Animal Behavior & Ethology (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Epidemiology (AREA)
  • Composite Materials (AREA)
  • Crystallography & Structural Chemistry (AREA)
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Description

Regulation 3.2 Revised 2/98
AUSTRALIA
Patents Act, 1990
ORIGINAL
COMPLETE SPECIFICATION TO BE COMPLETED BY THE APPLICANT NAME OF APPLICANT: ACTUAL INVENTORS: ADDRESS FOR SERVICE: INVENTION TITLE: DETAILS OF ASSOCIATED APPLICATION NO(S): Baxter International Inc.
Algirdas Bindokas Henk P. Blom Scott D. Edwards William S. Hurst Atul R. Khare Michael T. J. Ling Patrick T. Ryan Lecon Woo Peter Maxwell and Associates Level 6 Pitt Street SYDNEY NSW 2000 PORT TUBE AND CLOSURE COMPOSITION, STRUCTURE AND ASSEMBLY FOR A FLOWABLE MATERIAL CONTAINER Divisional of Australian Patent Application No. 2002 243 476 filed on 4 January 2002 The following statement is a full description of this invention including the best method of performing it known to us:m:\docs\20021275\089786.doc PORT TUBE AND CLOSURE COMPOSITION, STRUCTURE z AND ASSEMBLY FOR A FLOWABLE MATERIAL CONTAINER
DESCRIPTION
TECHNICAL FIELD: 0 The present invention relates generally to closures for flowable material containers and more particularly port tube assemblies for medical fluid containers.
BACKGROUND OF THE INVENTION: It is common medical practice to provide fluids to a patient either intravenously or enterally as a method of treating a patient for various medical conditions. Frequently, the fluids to be administered to a patient are contained in a flexible container. One method of forming a flexible container is to seal two sheets of flexible material about the periphery of the sheets to create a fluid 0 tight chamber. A port tube assembly is frequently placed between the sheets during the sealing process to create a communication between the fluid chamber and the exterior of the container to provide a means of introducing fluid into or dispensing fluid from the container. The port tube assembly typically includes an outer port tube that attaches to the sidewalls of the container and a second tube called a membrane tube is disposed coaxially within the port tube. The membrane tube has a membrane or diaphragm that seals the port tube assembly. The membrane is typically punctured by a spike of a fluid administration set to place the contents of the container in fluid communication with a patient.
Port tubes and membrane tubes are fabricated from monolayer or multiple layered materials.
The port tube typically has an inner layer of polyvinyl chloride and the membrane tube has an outer layer of PVC. To assemble the port tube assembly, the membrane tube is dipped in cyclohexanone or other suitable solvent and is inserted in a telescoping fashion into the port tube. The solvent melts the PVC of both the port tube and the membrane tube thereby hermetically sealing the membrane tube to the port tube.
There has been a great effort by many manufacturers of medical articles to replace PVC materials with non-PVC containing materials. Flexible PVC containers include low molecular weight additives know as plasticizers which may exude into the solutions contained in the container. United States Patent Nos. 5,998,019 and 5,849,843, which are incorporated herein by reference and made a part hereof, disclose replacing PVC materials in medical fluid containers with m -2-
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S non-PVC containing materials.
z United States Patent No. 5,356,709, assigned to the same assignee of the present invention, discloses a non-PVC coextruded medical grade port tubing. The tubing has an outer layer of a blend of polypropylene and SEBS a tie layer and a core layer of a blend of polyamide and EVA.
United States Patent No. 5,533,992, assigned to the same assignee of the present invention, discloses a non-PVC material for fabricating medical tubings and medical containers. Polymer blends for fabricating medical tubing disclosed in the '992 Patent include polyurethane blended i) with one or more of'the following: EVA, SEBS, PCCE, thermoplastic copolyester elastomers.
SUMMARY OF THE INVENTION: The present invention provides a non-PVC port tube, a non-PVC membrane tube and a non- PVC port tube assembly for use in flowable material containers such as medical and food containers.
The closure assembly includes a port tube and a membrane tube coaxially mounted therein.
The port tube has a first layer and a second layer. The first layer is a multiple component polymer blend having a first component in an amount by weight of from about 25% to about 50% by weight of the first layer. The first component is a first polyolefin selected from the group consisting of polypropylene and polypropylene copolymers. The second component is present in an amount by weight of from about 0% to about 50% by weight of the first layer and is a second polyolefin. The j second polyolefin is selected from the group consisting of ethylene copolymers, ultra-low density polyethylene, polybutene, polybutadiene and butene ethylene copolymers. The third component is present in an amount by weight of from about 0% to about 40% by weight of the first layer and is a radio frequency susceptible polymer. The RF polymer is selected from the group consisting of polyamides, ethylene acrylic acid copolymers, ethylene methacrylic acid copolymers, polyimides, polyurethanes, polyesters, polyureas, ethylene vinyl acetate copolymers with a vinyl acetate comonomer content from 12%-50% by weight of the copolymer, ethylene methyl acrylate copolymers with methyl acrylate comonomer content from 12%-40% by weight of the copolymer, ethylene vinyl alcohol with vinyl alcohol comonomer content from 12%-70% by mole percent of the copolymer. The fourth component is present in an amount from about 0% to about 40% and is a first thermoplastic elastomer.
The second layer of the port tube is disposed coaxially within the first layer and in a preferred form of the invention is a polymeric material that is susceptible of solvent bonding and 3 Smore preferably includes a second thermoplastic elastomer. Optionally, the
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second layer can include an additive from about 0% to about 20% by weight of
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a polypropylene, high density polyethylene, silica, slip agents, fatty amides, c, acrawax and the like.
The membrane tube has an outer layer, a core layer and an inner layer.
The outer layer of the membrane tube is capable of being solvent bonded to C the second layer of the port tube. In a preferred form of the invention, the outer N layer of the membrane tube is a polymer blend of: from about 0% to about 60% by weight of the outer layer of a third polyolefin and from about 40% to about 100% by weight of the outer layer of a second component of a third thermoplastic elastomer. The core layer is attached to the outer layer.
In a preferred form of the invention, the core layer is a polymer blend of: (1) from about 50% to about 90% by weight of the core layer of a fourth thermoplastic elastomer and from about 10% to about 50% by weight of the core layer of a fourth polyolefin.
The inner layer of the membrane tube is attached to the core layer on a side opposite of the outer layer. The inner layer is a multiple component polymer blend of and in a preferred form has: from about 25 to about by weight of the inner layer a fifth polyolefin, from about 0% to about 50% by weight of the inner layer a sixth polyolefin selected from the group consisting of ethylene copolymers, ultra-low density polyethylene, polybutene, and butene ethylene copolymers; from about 0% to about 40% by weight of the inner layer of a radio frequency susceptible polymer selected from the group consisting of polyamides, ethylene acrylic acid copolymers, ethylene methacrylic acid copolymers, polyimides, polyurethanes, polyesters, polyureas,
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0 3a S ethylene vinyl acetate copolymers with a vinyl acetate comonomer content from t 12%-50% by weight of the copolymer, ethylene methyl acrylate copolymers with methyl acrylate comonomer content from 12%-40% by weight of the c- copolymer, ethylene vinyl alcohol with vinyl alcohol comonomer content from 12%-70% by mole percent of the copolymer; and from about 0% to about 40% by weight of the inner layer of a fifth thermoplastic elastomer.
SThese and other aspects and attributes of the present invention will be discussed with reference to the following drawings and accompanying specification.
BRIEF DESCRIPTION OF THE DRAWINGS: FIG. 1 is a plan view of a flowable material container with port closure assembly; and FIG. 2 is a cross-sectional view of a port tube of the present invention.
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DETAILED DESCRIPTION OF THE INVENTION z The present invention is susceptible of embodiments in many different forms. Preferred embodiments of the invention are disclosed with the understanding that the present disclosure is to be considered as exemplifications of the principles of the invention and are not intended to limit i the broad aspects of the invention to the embodiments illustrated.
FIG. I shows a flowable material container 10 having sidewalls 12 sealed along peripheral edges to define a chamber 14 therebetween. A port tube closure assembly 16 provides access to the contents of the container. The container 10 is preferably fabricated from a non-PVC containing 0 material. In a preferred form of the invention, the sidewalls 12 are fabricated from a multiple component polymer alloy such as those disclosed in detail in U.S. Patent No. 5,686,527 which is incorporated herein by reference and made a part hereof. One particularly suitable polymer alloy is a blend of polypropylene, ultra-low density polyethylene, a polyamide and a styrene and hydrocarbon block copolymer. The container 10 shown in FIG. 1 is particularly suitable for medical applications such as storage and delivery of I.V. solutions, peritoneal dialysis solutions, pharmaceutical drugs and blood and blood components to name a few. It is contemplated that such a container can also be used to store food products, serve as a drain bag for peritoneal dialysis or store other consumable products.
What is meant by "flowable material" is a material that will flow by the force of gravity.
Flowable materials therefore include both liquid items and powdered or granular items and the like.
J FIG. 2 shows the port tube assembly 16. The port tube assembly 16 has a port tube 18 and a membrane tube 20 coaxially mounted therein. A fluid passageway 22 of the membrane tube is sealed by a membrane 23 positioned at an intermediate portion of the membrane tube 20. For medical applications, the membrane 23 can be punctured by a spike of an infusion set to place the contents of the container into fluid communication with, for example, the vascular system of a patient being treated.
In a preferred form of the invention, the port tube 18 is a multilayered structure and more preferably has a first layer 22 and a second layer 24. The first layer 22 should be of a non-PVC containing material that is capable of being sealed to the sidewalls 12 of the container 10, and preferably sealed using radio frequency sealing techniques. In a preferred form of the invention the first layer 22 is a polymer blend of: from about 25% to about 50%, more preferably from about to about 40%, by weight of the first layer a first polyolefin selected from the group consisting of polypropylene and polypropylene copolymers, from about 0% to about 50%, more preferably
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C, from about 5% to about 40%, by weight of the first layer a second polyolefin of an a.-olefin 0 containing polymer or copolymer and more preferably is an ethylene and ca-olefin copolymer; (c) from about 0% to about 40%, more preferably from about 10% to about 40% of the first layer a N radio frequency susceptible polymer selected from the group consisting of polyamides, ethylene acrylic acid copolymers, ethylene methacrylic acid copolymers, polyimides, polyurethanes, S polyesters, polyureas, ethylene vinyl acetate copolymers with a vinyl acetate comonomer content from 12%-50% by weight of the copolymer, ethylene methyl acrylate copolymers with methyl Cn acrylate comonomer content from 12%-40% by weight of the copolymer, ethylene vinyl alcohol with vinyl alcohol comonomer content from 12%-70% by mole percent of the copolymer; and (d) 0 from about 0% to about 40%, more preferably from about 10% to about 40% of a thermoplastic elastomer by weight of the first layer.
The second layer 24 of the port tube 18 is of a non-PVC containing material that is capable of being solvent bonded to the membrane tube 20. In a preferred form of the invention the second layer 24 is a thermoplastic elastomer or a blend of a thermoplastic elastomer in an amount by weight of from about 80% to about 100% and a propylene containing polymer from about 0% to about 20% by weight of the second layer 24. It is also desirable, but optional, that the second layer 24 softens slightly at autoclave temperatures so that when the port tube and membrane tube assembly is steam sterilized, the port tube more tightly adheres to the membrane tube.
As shown in the Figures, the first layer has a thickness greater than the second layer. In a !0 preferred form of the invention the first layer will have a thickness of from about 15 mils to about mils and more preferably from about 20 mils to about 30 mils. The second layer will have a thickness from about 2 mils to about 10 mils and more preferably from about 3 mils to about 7 mils.
The membrane tube 20 should be fabricated from a non-PVC containing material and should be capable of being bonded to the port tube 18, preferably using solvent bonding techniques.
Solvent bonding is well known in the art. Solvent bonding typically includes applying a solvent to a polymeric material to partially dissolve the polymer. While in this dissolved state the dissolved polymer material is placed in contact with a material, such as another polymer, that the polymeric material is to be bonded to. Suitable solvents for solvent bonding of the materials of the present invention include at least the following aromatic solvents: cyclohexane, cyclohexanone, toluene, tetrahydofuran, cumene, xylenes, diethyl benzene, decalin, tetralin and amyl benzene to name a few.
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Accordingly, to solvent bond the membrane tube to the port tube, a portion of the membrane 0 Z tube that is to be in contact with the port tube is exposed to the solvent, typically by dipping the relevant portion of the membrane tube into the solvent. Then the membrane tube is inserted into the membrane tube in telescoping fashion where a strong bond is formed.
Si In a preferred form of the invention, the membrane tube 20 is a multilayered structure having an outer layer 30, a core layer 32, and an inner layer 34. In a preferred form of the invention, the outer layer 30 is a polymer blend of: from about 0% to about 60%, more preferably from about 20% to about 55% and most preferably from about 30% to about 50%, by weight of the outer layer of a polyolefin and from about 40% to about 100%, more preferably from about 45% to about 80% and most preferably from about 50% to about 70%, by weight of the outer layer of a thermoplastic elastomer.
Also, in a preferred form of the invention, the core layer 32 is a polymer blend of: from about 35% to about 100%, more preferably from about 50% to about 90% and most preferably to about 90%, by weight of the core layer of a thermoplastic elastomer and from about 0% to about 65%, more preferably from about 10% to about 50% and most preferably from about to about 30%, by weight of the core layer of a polyolefin.
Also, in a preferred form of the invention, the inner layer 34 is a polymer blend of: from about 25% to about 55%, more preferably from about 25% to about 40%, by weight of the inner layer a polyolefin; from about 0% to about 50%, more preferably from about 0% to about z0 and most preferably 0% to about 20%, by weight of the inner layer a polyolefin selected from the group consisting of a-olefin containing polymers or copolymers and more preferably is an ethylerie and a-olefin copolymer; from about 0% to about 40% by weight, more preferably from about to about 40%, of the inner layer a radio frequency susceptible polymer selected from the group consisting of polyamides, ethylene acrylic acid copolymers, ethylene methacrylic acid copolymers, polyimides, polyurethanes, polyesters, polyureas, ethylene vinyl acetate copolymers with a vinyl acetate comonomer content from 12%-50% by weight of the copolymer, ethylene methyl acrylate copolymers with methyl acrylate comonomer content from 12%-40% by weight of the copolymer, ethylene vinyl alcohol with vinyl alcohol comonomer content from 12%-70% by mole percent of the copolymer; and from about 0% to about 40%, more preferably from about 15% to about 40%, by weight of the inner layer of a thermoplastic elastomer.
In a preferred form of the invention, the outer layer 30 will have a thickness from about 3 mils to about 15 mils and more preferably from about 3 mils to about 10 mils. The core layer 32 N will have a thickness from about 10 mils to about 35 mils and more preferably from about 10 mils 0 to about 30 mils. The inner layer 34 will have a thickness from about 3 mils to about 15 mils and more preferably from about 5 mils to about 10 mils.
Thermoplastic elastomers include styrene and hydrocarbon copolymers, EPDM, and ethylene propylene rubber. The styrene can be substituted or unsubstituted styrene. The styrene and hydrocarbon copolymers can be block copolymer including di-block, tri-block, star block, it can also be a random copolymer and other types of styrene and hydrocarbon copolymers that are known by those skilled in the art. Styrene and hydrocarbon copolymers therefore include for
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Sexample, but are not limited to, styrene-butene-styrene block copolymer, styrene-ethylene-butenestyrene block copolymers, styrene-isobutene-styrene and the numerous other varieties of styrene and hydrocarbon copolymers that are well known in the art. The styrene and hydrocarbon copolymers can also be blends of various types of the above-identified styrene and hydrocarbon copolymers.
The styrene and hydrocarbon copolymers can be modified or functionalized by carboxylic acid groups, anhydrides of carboxylic acids, esters of carboxylic acids, epoxy groups and carbon monoxide. In a preferred form of the invention, the thermoplastic elastomer of the first layer 22 of the port tube 18 and the inner layer 34 of the membrane tube 20 is an SEBS copolymer with a maleic anhydride group in an amount by weight of about 2% or less. Such a copolymer is sold by Shell Chemical Company under the tradename KRATON® FG1924X and FG1901X.
The thermoplastic elastomer of the second layer 24 of the port tube 18 and the outer layer of the membrane tube 20 is preferably a styrene and diene copolymer more preferably selected from the group consisting of styrene-ethylene-butene-styrene copolymers, and styrene-isoprenestyrene copolymers. More preferably the thermoplastic elastomer of the second layer is an ethylene butene copolymer, and more preferably a styrene-ethylene-butene-styrene copolymer. It has been found that such a copolymer is well suited for solvent bonding. Suitable SEBS copolymers are sold by Shell Chemical Company under the tradename KRATON® KG1657.
The thermoplastic elastomer of the core layer of the membrane tube is an SEBS copolymer containing a high proportion of triblock. Suitable polymers are sold by Shell Chemical Company under the tradename KRATON® KG1660, KG1652 and KG1650.
Suitable polypropylene polymers include homopolymers and copolymers. Suitable comonomers are a-olefin s having from 2 to 17 carbons and most preferably is ethylene in an amount by weight from about 1 to about 8% by weight of the copolymer.
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Suitable a-olefin containing polymers include homopolymers, -copolymers and 0 interpolymers of a-olefins having from 2 to 17 carbons. Suitable ethylene a-olefin copolymers of the first layer 22 of the port tube 18 and the inner layer 34 of the membrane tube 20 have a density, as measured by ASTM D-792, of less than about 0.915 g/cc, more preferably less than about 0.905 i g/cc, and are commonly referred to as very low density polylethylene (VLDPE), ultra low density polyethylene (ULDPE) and the like. In a preferred form of the invention, the ethylene and a-olefin copolymers are obtained using a single site catalyst such as metallocene catalysts, vanadium N catalysts and the like. Suitable catalyst systems, among others, are those disclosed in U.S. Patent 0 0 Nos. 5,783,638 and 5,272,236. Suitable ethylene and a-olefin copolymers include those sold by Dow Chemical Company under the AFFINITY tradename, Dupont-Dow under the ENGAGE tradename, Exxon under the EXACT tradename and Phillips Chemical Company under the tradename MARLEX.
The port tube assembly, in a preferred form of the invention satisfies the following physical properties: has a spike insertion force of less than about 35 lbs on average, has a spike i removal force of greater than about 5 lbs on average. The pull force to separate the membrane tube from the port tube is greater than the spike removal force.
The following is a non-limiting example of the present invention.
Examples: A two layered port tube having an outer and an inner layer was coextruded. The inner layer had a thickness of 0.006 inches and was fabricated from SEBS. The outer layer had a thickness of 0.026 inches and was fabricated from a polymer blend by weight of the outer layer of ultra low density polyethylene/30% dimer fatty acid polyamide/30% SEBS with maleic anhydride functionality.
A three layered membrane tube was coextruded having an inner layer, a core layer and an outer layer. The inner layer is a polymer blend by weight 30% polypropylene/35% dimer fatty acid SEBS. The core layer was a blend of 85% SEBS and 15% polypropylene. The outer layer was 45% SEBS and 55% polypropylene. The inner layer had a thickness of 0.003 inches, the core layer 0.023 inches and the outer layer 0.006 inches.
Polymeric sheeting was extruded from a blend by weight of 10% dimer fatty acid polyamide, 35% ultra low density polyethylene, 45% polypropylene and 10% SEBS with maleic anhydride functionality.
Two rectangularly-shaped sheets of the polymeric sheeting were placed into registration and
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sealed along 3 peripheral edges to define a pouch. A port tube segment was inserted into an open O end of the pouch and was heat sealed therein while sealing the final peripheral edge to define a container. A membrane tube segment was dipped into cyclohexanone and inserted in a telescoping fashion into the port tube segment.
The container was bolted down proximate a mechanical tester. The port tube was attached to a spike attached to a cross-head of the mechanical tester. The cross-head speed of the tester was set at 20 in/min. The cross-head was set to achieve the desired spike insertion depth in the port N tube. The tester altoWed for measuring the spike insertion force and the spike removal force. The average spike insertion value after 50 tests was 13.31 lbf. The average spike removal force for 0 tests was 10.37 lbf. These measurements were made after the spike dwelled in the membrane tube for 24 hours.
The tester was also used to determine the pull force necessary to remove the port tube from the container or to otherwise damage the container or port tube. The port tube was inserted into the tester with the container bolted down. The average pull force for 28 tests was 30.04 lbf. This test was conducted prior to steam sterilizing the container. The value for 30 test after the container was steam sterilized was 42.68 lbf.
From the foregoing, it will be observed that numerous variations and modifications may be effected without departing from the spirit and scope of the invention. It is to be understood that no limitation with respect to the specific apparatus illustrated herein is intended or should be inferred.
!0 It is, of course, intended to cover by the appended claims all such modifications as fall within the scope of the claims.

Claims (23)

1. A multiple layered non-PVC containing tubing comprising: c(i) an outer layer of a polymer blend of: from about 0% to about 60% by weight of the outer layer of Sa first polyolefin, and from about 40% to about 100% by weight of the outer layer of a first thermoplastic elastomer; (ii) a core layer attached to the outer layer, the core layer is a polymer blend of: from about 50% to about 90% by weight of the core layer of a second thermoplastic elastomer, and from about 10% to about 50% by weight of the core layer of a second polyolefin; and (iii) an inner layer attached to the core layer on a side opposite of the outer layer, the inner layer being a polymer blend of: from about 25% to about 55% by weight of the inner layer a third polyolefin, from about 0 to about 50% by weight of the inner layer a fourth polyolefin selected from the group consisting of ethylene copolymers, ultra-low density polyethylene, polybutene, and butene ethylene copolymers, from about 0% to about 40% by weight of the inner layer a radio frequency susceptible polymer selected from the group consisting of polyamides, ethylene acrylic acid copolymers, ethylene methacrylic acid copolymers, polyimides, polyurethanes, polyesters, polyureas, ethylene O to content from 12%-50% by weight of the copolymer, ethylene methyl acrylate copolymers with methyl c acrylate comonomer content from 12%-40% by weight of the copolymer, ethylene vinyl alcohol with vinyl alcohol comonomer content from 12%-70% by mole percent of the Scopolymer; and from about 0% to about 40% by weight of the inner layer of a third thermoplastic elastomer.
2. The tubing of claim 1 wherein the polyamide is selected from a group consisting of aliphatic polyamides resulting from the condensation reaction of di-amines having a carbon number within a range of 2-13, aliphatic polyamides resulting from a condensation reaction of di-acids having a carbon number within a range of 2-13, polyamides resulting from the condensation reaction of dimer fatty acids, and amide containing copolymers.
3. The tubing of claim 1 wherein the polyamide is a dimer fatty acid polyamide.
4. The tubing of claim 1 wherein the first polyolefin is selected from the group consisting of a polypropylene homopolymer, a propylene copolymerized with a monomer selected from the group consisting of a-olefins having from 2- 17 carbons, ethylene homopolymers and ethylene copolymerized with a monomer selected from the group consisting of a-olefins having from 2-17 carbons. o
5. The tubing of claim 4 wherein the first polyolefin is a propylene and 0 ethylene copolymer having an ethylene content of from about 1 to about 8% O by weight of the first polyolefin.
6. The tubing of claim 1 wherein the second polyolefin is selected from the group consisting of a polypropylene homopolymer, a propylene copolymerized 0 with a monomer selected from the group consisting of a-olefins having from 2- 0 N 17 carbons, ethylene homopolymers and ethylene copolymerized with a monomer selected from the group consisting of a-olefins having from 2-17 carbons.
7. The tubing of claim 1 wherein the third polyolefin is selected from the group consisting of a polypropylene homopolymer, a propylene copolymerized with a monomer selected from the group consisting of a-olefins having from 2- 17 carbons, ethylene homopolymers and ethylene copolymerized with a monomer selected from the group consisting of a-olefins having from 2-17 carbons.
8. The tubing of claim 1 wherein the first thermoplastic elastomer is selected from the group consisting of a first styrene and hydrocarbon copolymer.
9. The tubing of claim 8 wherein the first styrene and hydrocarbon copolymer is selected from the group of polymers structures with diblock, triblock, radial block, and star block. S
10. The tubing of claim 9 wherein the first thermoplastic elastomer is 0 V) selected from a first styrene-ethylene-butene-styrene copolymer, styrene- O isoprene-styrene copolymer and styrene-ethylene-propylene-styrene 0c- copolymer.
11. The tubing of claim 10 wherein the first thermoplastic elastomer is a 0 styrene-ethylene-butene-styrene diblock copolymer and a styrene-ethylene- 0 butene-styrene triblock copolymer.
12. The tubing of claim 1 wherein the second thermoplastic elastomer is selected from the group consisting of a second styrene and hydrocarbon copolymer.
13. The tubing of claim 12 wherein the second styrene and hydrocarbon copolymer is selected from the group consisting of a polymer structure with diblock, triblock, copolymers, styrene and hydrocarbon star block copolymers, and blends containing the same.
14. The tubing of claim 13 wherein the second thermoplastic elastomer is selected from a second styrene-ethylene-butene-styrene copolymer, a second styrene-isoprene-styrene copolymer and a second styrene-ethylene-propylene- styrene copolymer.
The tubing of claim 1 wherein the third thermoplastic elastomer is selected from the group consisting of a third styrene and hydrocarbon copolymer.
16. The tubing of claim 15 wherein the third styrene and hydrocarbon 0 copolymer is selected from the group consisting of polymer structure with diblock, triblock, star block copolymers and blends of the same.
17. The tubing of claim 16 wherein the third thermoplastic elastomer is a third styrene-ethylene-butene-styrene block copolymer. N
18. The tubing of claim 16 wherein the third thermoplastic elastomer is functionalized with a group selected from the group consisting of carboxylic acid, esters of carboxylic acids, anhydrides of carboxylic acids, epoxides, and carbon monoxide.
19. The tubing of claim 18 wherein the third thermoplastic elastomer is maleic anhydride functionalized.
The tubing of claim 1 wherein the fourth polyolefin is an ethylene copolymerized with a monomer selected from the group consisting of a-olefins.
21. The tubing of claim 20 wherein the fourth polyolefin is an ethylene and a- olefin copolymer.
22. The tubing of claim 21 wherein the ethylene and a-olefin copolymer is obtained using a single-site catalyst. 0
23. A multiple layered non-PVC containing tubing as claimed in claim 1 0 substantially as hereinbefore described with reference to the examples. O c Dated this 4 th day of October 2006 (Ni Baxter International Inc. SPatent Attorneys for the Applicant SPETER MAXWELL ASSOCIATES
AU2005237132A 2001-01-08 2005-11-24 Port tube and closure composition, structure and assembly for a flowable material container Ceased AU2005237132B2 (en)

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US09/756,490 2001-01-08
AU2002243476A AU2002243476B2 (en) 2001-01-08 2002-01-04 Port tube and closure composition, structure and assembly for a flowable material container
PCT/US2002/000299 WO2002053359A1 (en) 2001-01-08 2002-01-04 Port tube and closure composition, structure and assembly for a flowable material container

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WO1995013918A1 (en) * 1993-11-16 1995-05-26 Baxter International Inc. Multi-layered polymer based film structure for medical grade products

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1995013918A1 (en) * 1993-11-16 1995-05-26 Baxter International Inc. Multi-layered polymer based film structure for medical grade products

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