AU2004295641A1 - Improved lock - Google Patents

Improved lock Download PDF

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Publication number
AU2004295641A1
AU2004295641A1 AU2004295641A AU2004295641A AU2004295641A1 AU 2004295641 A1 AU2004295641 A1 AU 2004295641A1 AU 2004295641 A AU2004295641 A AU 2004295641A AU 2004295641 A AU2004295641 A AU 2004295641A AU 2004295641 A1 AU2004295641 A1 AU 2004295641A1
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AU
Australia
Prior art keywords
pinion
drive
lock assembly
drive plate
axis
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
AU2004295641A
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AU2004295641B2 (en
Inventor
Peter Mark Hill
Vincent Keiron King
Michael Raymond Percy
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Allegion New Zealand Ltd
Original Assignee
Ingersoll Rand Architectural Hardware Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from NZ529951A external-priority patent/NZ529951A/en
Application filed by Ingersoll Rand Architectural Hardware Ltd filed Critical Ingersoll Rand Architectural Hardware Ltd
Publication of AU2004295641A1 publication Critical patent/AU2004295641A1/en
Priority to AU2007101222A priority Critical patent/AU2007101222B4/en
Priority to AU2008227060A priority patent/AU2008227060A1/en
Application granted granted Critical
Publication of AU2004295641B2 publication Critical patent/AU2004295641B2/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • EFIXED CONSTRUCTIONS
    • E05LOCKS; KEYS; WINDOW OR DOOR FITTINGS; SAFES
    • E05BLOCKS; ACCESSORIES THEREFOR; HANDCUFFS
    • E05B47/00Operating or controlling locks or other fastening devices by electric or magnetic means
    • E05B47/06Controlling mechanically-operated bolts by electro-magnetically-operated detents
    • E05B47/0657Controlling mechanically-operated bolts by electro-magnetically-operated detents by locking the handle, spindle, follower or the like
    • E05B47/0665Controlling mechanically-operated bolts by electro-magnetically-operated detents by locking the handle, spindle, follower or the like radially
    • E05B47/0673Controlling mechanically-operated bolts by electro-magnetically-operated detents by locking the handle, spindle, follower or the like radially with a rectilinearly moveable blocking element
    • EFIXED CONSTRUCTIONS
    • E05LOCKS; KEYS; WINDOW OR DOOR FITTINGS; SAFES
    • E05BLOCKS; ACCESSORIES THEREFOR; HANDCUFFS
    • E05B47/00Operating or controlling locks or other fastening devices by electric or magnetic means
    • E05B47/0001Operating or controlling locks or other fastening devices by electric or magnetic means with electric actuators; Constructional features thereof
    • E05B47/0012Operating or controlling locks or other fastening devices by electric or magnetic means with electric actuators; Constructional features thereof with rotary electromotors
    • EFIXED CONSTRUCTIONS
    • E05LOCKS; KEYS; WINDOW OR DOOR FITTINGS; SAFES
    • E05BLOCKS; ACCESSORIES THEREFOR; HANDCUFFS
    • E05B63/00Locks or fastenings with special structural characteristics
    • E05B63/0065Operating modes; Transformable to different operating modes
    • EFIXED CONSTRUCTIONS
    • E05LOCKS; KEYS; WINDOW OR DOOR FITTINGS; SAFES
    • E05BLOCKS; ACCESSORIES THEREFOR; HANDCUFFS
    • E05B63/00Locks or fastenings with special structural characteristics
    • E05B63/16Locks or fastenings with special structural characteristics with the handles on opposite sides moving independently
    • EFIXED CONSTRUCTIONS
    • E05LOCKS; KEYS; WINDOW OR DOOR FITTINGS; SAFES
    • E05BLOCKS; ACCESSORIES THEREFOR; HANDCUFFS
    • E05B47/00Operating or controlling locks or other fastening devices by electric or magnetic means
    • E05B47/0001Operating or controlling locks or other fastening devices by electric or magnetic means with electric actuators; Constructional features thereof
    • E05B2047/0014Constructional features of actuators or power transmissions therefor
    • E05B2047/0015Output elements of actuators
    • E05B2047/0016Output elements of actuators with linearly reciprocating motion
    • EFIXED CONSTRUCTIONS
    • E05LOCKS; KEYS; WINDOW OR DOOR FITTINGS; SAFES
    • E05BLOCKS; ACCESSORIES THEREFOR; HANDCUFFS
    • E05B47/00Operating or controlling locks or other fastening devices by electric or magnetic means
    • E05B47/0001Operating or controlling locks or other fastening devices by electric or magnetic means with electric actuators; Constructional features thereof
    • E05B2047/0014Constructional features of actuators or power transmissions therefor
    • E05B2047/0018Details of actuator transmissions
    • E05B2047/002Geared transmissions
    • EFIXED CONSTRUCTIONS
    • E05LOCKS; KEYS; WINDOW OR DOOR FITTINGS; SAFES
    • E05BLOCKS; ACCESSORIES THEREFOR; HANDCUFFS
    • E05B47/00Operating or controlling locks or other fastening devices by electric or magnetic means
    • E05B47/0001Operating or controlling locks or other fastening devices by electric or magnetic means with electric actuators; Constructional features thereof
    • E05B47/0002Operating or controlling locks or other fastening devices by electric or magnetic means with electric actuators; Constructional features thereof with electromagnets
    • E05B47/0003Operating or controlling locks or other fastening devices by electric or magnetic means with electric actuators; Constructional features thereof with electromagnets having a movable core
    • E05B47/0004Operating or controlling locks or other fastening devices by electric or magnetic means with electric actuators; Constructional features thereof with electromagnets having a movable core said core being linearly movable

Description

WO 2005/054610 PCT/NZ2004/000302 IMPROVED LOCK FIELD OF THE INVENTION The present invention relates to locks. BACKGROUND 5 The present invention relates to an improved lock and in particular but not solely to locks whose status (locked or unlocked) can be controlled electronically, and in the situation where power is lost to the electronic control the lock is predetermined to be either locked ("failsecure") or unlocked ("failsafe"). 10 There are many forms of lock (including such electronically controlled locks) reliant upon an electrically actuated solenoid or other drive means in order to control the locking status of a locking bar or device of a lock assembly. One such electrical lock form is that of Lockwood patent NZ 244230, which is reliant upon a solenoid that includes a core member that withdraws 15 upon electrical actuation against the compressive bias of a spring. Such a lock, in one orientation of the solenoid with respect to the locking bar or device, in a power off (or power failure) situation, the locking bar prevents rotation of the latch actuator thereby holding the lock in its closed condition (so called "failsecure"). With such a lock kind, however, it is necessary to reverse the 20 whole solenoid assembly if change from a "failsafe" to a "failsecure" condition is desired. The setting of "failsafe" or "failsecure" is thus carried out at the factory. This involves opening of the housing with consequential risks to part loss or displacement and/or loss of warranty. Another lock is that disclosed in NZ 329164 of Lockwood which has a 25 solenoid with single orientation which can be used for both "failsafe" and "failsecure". However in order to achieve the change from "failsafe" to "failsecure" the housing must be in part disassembled and substantial disassembly, new parts and reassembly is required to effect the change from "failsafe" to "failsecure". 30 The present invention recognises an advantage to be derived from an assembly whereby a solenoid or any equivalent electrical drive can be used in WO 2005/054610 PCT/NZ2004/000302 -2 either a "failsafe" or a "failsecure" condition whilst in the same orientation and/or location within the overall lock assembly i.e., which does not require disassembly of the lock assembly housing, but rather is externally selectable. With a view therefore to that end the present invention envisages (i.e. a 5 status determining "failsafe" or "failsecure") mechanical arrangement between the solenoid (or its equivalent) and the locking bar/locking device which has the effect of limiting or preventing the actuation of the actuator of the door latch. It is therefore an object of the present invention to provide such a lock or which goes some way to addressing the shortcomings of the prior art, or one 10 which at least provides the public with a useful choice. As an alternative object of the present invention, the present invention in at least some embodiments offers the prospect of alteration from a "failsafe" to a "failsecure" condition and/or vice versa without disassembly of the lock housing and/or rearrangement of the solenoid or the equivalent. 15 BREIF SUMMARY OF THE INVENTION In a first aspect the present invention consists in a lock assembly of a kind having a locking bar or locking device (hereinafter "locking bar") which has the role of preventing or allowing rotation of the latch bolt actuating means, wherein there is provided a mechanical transmission between an 20 electrically actuable drive means which in a power on situation retracts a drive member and in a power off situation extends or allows (e.g. by a bias) the extension of the drive member, (or vice versa), and wherein the mechanical transmission is one that allows (preferably without disassembly of the lock assembly housing) a rearrangement thereof 25 whereby in the subsequent event of a power-off condition, the lock assembly can be either (i) in a "failsecure" condition with the locking bar prevent actuation of the latch bolt, or (ii) in a "failsafe" condition with the locking bar allowing actuation of 30 the latch bolt.
WO 2005/054610 PCT/NZ2004/000302 -3 In a second aspect the present invention consists in, in or for a lock assembly, a sub-assembly which involves a locking bar (e.g. as herein before defined), a solenoid that requires power on to work against a bias, 5 a drive plate or member (hereinafter "drive plate") carried on or by part of the solenoid and movable relative to another part of the solenoid, wherein the locking bar is actuable by the action of a pinion acting on a rack with which it meshes, the pinion being captive by and yet movable relative to either (a) the drive plate or (b) the locking bar [preferably (a)] at least within 10 limits of movement, and wherein at least one pinion drive axis of the pinion with respect to the drive plate, if (a), or the locking bar, if (b), can be varied, thereby to render the status of the lock assembly either "failsafe" or "failsecure" in power off conditions. 15 Optionally when pivoted from one pinion drive axis, the power off condition of the solenoid means the pinion has moved the rack and thus the locking bar to the "failsafe" condition or alternatively, when pivoted by the other of two pinion drive axes such power off condition has moved the rack and thus the locking bar to the "failsecure" condition. 20 Preferably the means whereby there is one or other of the pinion drive points or axes is determined by the location of a pivot member. Preferably said pivot member is held by an aperture in said drive plate relative to another aperture in said pinion. Alternatively said pivot member is held by an aperture in said pinion, 25 relative to another aperture in said drive plate. Preferably said drive plate and pinion are able to be held relative to each other temporarily by a stop member to allow removal of said pivot member from one pinion drive axis location to another, to effect the change from "failsafe" to failsecure, or vice versa. 30 Preferably said stop member engages at least said drive plate and said pinion.
WO 2005/054610 PCT/NZ2004/000302 -4 Preferably said pivot member is relocatable without disassembly of the housing of the assembly. Preferably said pinion is captive by said drive plate and housing so as to be restricted against movement of its central axis away from the axis of 5 movement or some axis parallel thereto of the solenoid and each of said pinion drive axes flanks either side of that axis. Preferably the pivot member to be in said selected pinion drive axis is a threadedly engagable member. In a third aspect the present invention consists in a method of altering 10 a solenoid including lock assembly between a power off "failsafe" and a power off "failsecure" condition which involves, without disassembly of the lock assembly other than relocation of a pivot member accessible externally of the housing of a rack engaging pinion, the change of the lock assembly from "failsafe" to "failsecure". 15 Preferably said method involves the temporary use of a stop member to engage the internals of said lock assembly and substantially prevent their movement to allow said relocation of said pivot member. In a fourth aspect the present invention consists in in situ, a door or similar where its lock assembly has been altered to be a "failsafe" or 20 "failsecure" condition prior to its fitment without any solenoid relocation and/or any housing disassembly. In fifth aspect the present invention consists in a lock assembly comprising or including 25 a housing, a latch bolt that projects from the housing but which can be withdrawn, at least in part, into the housing an actuating means for withdrawing the latch bolt, 30 a locking mechanism having a locking bar having a rack, said locking bar WO 2005/054610 PCT/NZ2004/000302 -5 being moveable between a locking and non-locking condition in the sense that in one (the locking condition) it prevents movement of the actuating means and thereby in turn withdrawal of the latch bolt and, in the other condition (the unlocking condition), allows such movement, 5 a pinion, spur gear or the equivalent (whether skeletal or otherwise) (hereafter "pinion") meshing with the rack and capable of causing the movement of said locking bar by virtue of rotation thereof relative to the rack, 10 a carrier (hereafter "drive plate") of the pinion, which is moveable under the action of a solenoid or other electrical drive means (hereafter "solenoid"), wherein one or other of said drive plate and said pinion has two pinion drive axes for engaging a pivot member with one said of pinion or drive plate 15 respectively, said pinion drive axes being one to either side of the locus of movement of a constrained guide, trunnion or other constraint of the pinion whereby, depending on the pinion drive axis used by the pivot member (eg, a screw) providing either a "failsecure" or "failsafe" status of the lock assembly. Preferably arrangement as such that the drive plate which travels under 20 the action of the solenoid defines a locus of travel to which or parallel to which an axis of rotation of the pinion, spur gear or the like is held captive (eg, by a trunnion guidably slidable relative thereto) and with the rotation of that gear being further controlled by one of the two pinion drive axes being defined between that carrier and the pinion, spur gear or the like reliant on a pivot 25 member located in one pinion drive axis whereby, when there is one such additional axis on one side of the locus or the axis parallel thereto there is movement of the rack in one direction as the drive plate travels and wherein when in the other axis location, the opposite occurs. Preferably said drive plate and pinion are able to be held relative to each 30 other temporarily by a stop member to allow removal of said pivot member WO 2005/054610 PCT/NZ2004/000302 -6 from one pinion drive axis to another to effect the change from "failsafe" to "failsecure" or vice versa. Preferably said stop member engages at least said drive plate and said pinion. 5 Preferably the pivot member to be in said selected pinion drive axis is a threadedly engagable member. In a sixth aspect the invention consists in locking mechanism for a lock assembly having an electrical drive means actuated electrically in a power on condition 10 and actuated by a biasing means in a power off condition, a drive plate actuable by said electrical drive means to drive, a pinion gear, whether complete or partial, said pinion gear driven by selection of one of two off centre or partial, said pinion gear driven by selection of one of two off centre pinion drive axes by said drive plate, said pinion drive 15 axes either side of the line of action of said drive plate, a rack engaging said pinion gear to drive, a locking bar to allow a latch bolt to be locked or unlocked, wherein the choice of one of said pinion drive axes allows said latch bolt to be selected as locked in the event of power off, and selection of the other 20 axis allows said latch bolt to be unlocked in the event of power off. Preferably said electrical drive is a linear stroke solenoid. Preferably said pivot location is selected by a removable pivot member engaging said drive plate and pinion gear at said selected pivot location. Preferably said locking mechanism and said lock assembly are 25 contained in a lock housing. Preferably said drive plate and pinion are able to be held relative to each other temporarily by a stop member to allow removal of said pivot member from pinion drive axis to another to effect the change from "failsafe" to "failsecure" or vice versa. 30 Preferably said stop member engages at least said drive plate and said pinion.
WO 2005/054610 PCT/NZ2004/000302 -7 Preferably said pinion drive axis selection is achievable without disassembly of said lock housing. Preferably said removable pivot member is threadedly engagable with one or both of said drive plate and/or pinion gear. 5 Preferably said pinion gear rotates on a spigot from said housing and is captive between said housing and said drive plate. Preferably said spigot engages said drive plate in a guide on said drive plate. In a seventh aspect the invention consists in a locking mechanism for a 10 lock assembly wherein a driving means has a line of action over a pinion driving a rack, wherein selection of a single pinion drive axis from an axis option on either side of the line of action, actuates at least in part the pinion and hence rack in one direction, the directions being mutually opposite depending on the choice of pinion drive axis. 15 Preferably said rack actuates a locking bar controlling the locking and unlocking ability of a latch bolt. Preferably said driving means is a linear stroke solenoid having a retracted position when power is applied and extended position urged by a biasing means when power is off. 20 Preferably said locking mechanism resides in a lock housing. Preferably said drive plate and pinion are able to be held relative to each other temporarily by a stop member to allow removal of said pivot member from one pinion drive axis to another to effect the change from "failsafe" to "failsecure" or vice versa. 25 Preferably said stop member engages at least said drive plate and said pinion. Preferably said pinion drive axis selection is achievable external of said housing without disassembly of said housing. Preferably the pivot member to be in said selected pinion drive axis is a 30 threadedly engagable member.
WO 2005/054610 PCT/NZ2004/000302 -8 In a further aspect the present invention consists in a lock assembly as herein described with reference to any one of more of the accompanying drawings. In a further aspect still the present invention consists in a sub-assembly 5 as herein described with reference to any one of more of the accompanying drawings. In yet another aspect the present invention consists in a method of altering a solenoid including lock assembly as herein described with reference to any one of more of the accompanying drawings. 10 In yet another aspect still the present invention consists in a locking mechanism as herein described with reference to any one of more of the accompanying drawings. In still a further aspect the present invention consists in a lock with a sub assembly or locking mechanism as herein described.. 15 In another aspect the present invention consists in a lock as herein described with reference to any one of more of the accompanying drawings. To those skilled in the art to which the invention relates, many changes in construction and widely differing embodiments and applications of the invention will suggest themselves without departing from the scope of the 20 invention as defined in the appended claims. The disclosures and the descriptions herein are purely illustrative and are not intended to be in any sense limiting. BRIEF DESCRIPTION OF THE DRAWINGS Embodiments of the present invention will now be described with reference to 25 the accompanying drawings whereby: Figure 1 shows a general lock housing and assembly inside elevation with the cover removed to reveal the internals. In the configuration shown the lock is in a failsecure configuration, and the power is on, Figure 2 is a close up of the solenoid and mechanism in "failsafe" mode 30 with the power-on, WO 2005/054610 PCT/NZ2004/000302 -9 Figure 3 is a similar view to that of Figure 1 with the lock being in the failsecure configuration however in this situation the power is off, Figure 4 is a similar view to that of Figures 1 and 3 except the lock is in a "failsafe" configuration and the power is on, 5 Figure 5 is a similar side on view to that of Figures 2 and 4 prior to removal of the pivot member from the drive plate, to switch from failsafe to failsecure, and Figure 6 is a similar view to that of Figure 5 with the stop member installed in the drive plate to allow the pivot member to be installed into the 10 failsecure position in the drive plate. DETAILED DESCRIPTION OF THE INVENTION With reference to Figures 1 through 6 is shown an electronically operatable "failsafe" "failsecure" lock assembly and locking mechanism. The lock assembly 1 having a lock face 2 which is presented on the 15 peripheral edge of the door to engage within an assembly in the door jamb and a lock assembly back 4, the lock assembly from the face to the back being recessed into the door periphery. The lock assembly consists of a lock housing 3 within which are housed the components of the lock assembly, namely a drive means 5 which in this case is an electrically activated solenoid which consists of 20 a external coil and an internal core, which upon application of electrical power to the external coil drives the internal core up into the external coil. Upon removal of power, such as when selected or in the instance of a power failure, there is no attraction of the core into the external coil and under the action of a biasing means 6, in this case a coil spring, the core is urged out from the 25 solenoid to extend there from. Carried or actuated by the core of the solenoid is a drive plate 7 which is guided by a spigot 10. The spigot extends, in this embodiment, from the housing but may equally be a separate attached member or similar to the housing, or may be attached to the housing cover or may be split, having part on the housing and 30 part on the cover. The spigot remains stationary and the drive plate 7 runs on the spigot 10 via a guide way or trunnion 8 which is sufficiently long to allow WO 2005/054610 PCT/NZ2004/000302 -10 full or desired travel of the drive plate. The drive plate has pivot apertures 22A and 22B. A pinion gear 11 which is pivoted about the spigot 10 has a toothed region 24 for engaging with a complimentary toothed region on the rack 14. 5 The pinion gear 11 also has apertures 26. A pivot member 12 (in Figure 2 located at 22a) is passed through one of the drive plates apertures into a mating pinion gear aperture at the pinion drive axis and fixed there. In the preferred embodiment the pivot member has a threaded portion which engages in a complimentary threaded portion on the 10 drive plate 7. The pinion gear apertures 26A and B are distended longitudinally. The vertical (in this example) motion of the drive plate 7 causes the rotation of the pinion gear 11. The relative motion of rotation of the pinion gear 11 to the vertical motion of the drive plate 7 requires the pinion gear apertures 26A and B to be distended longitudinally. 15 In Figure 1 the pivot member 12 is in the left hand of the two pivot locations. Thus when the power is applied to the solenoid 5 the internal core is drawn up into the external coil of the solenoid and due to the pivot member 12's location the pinion gear 11 is rotated clockwise thus raising the rack 14 and the locking bar 15 and locking piece (which allows for different handing of the 20 lock) which is attached thereto. On the occurrence of power off or power failure the biasing means 6 extends the core from the external coil and thus the drive plate 7 moves vertically down to rotate the pinion gear 11 counter clockwise and thus move the rack 14 downwards and locking bar 15 downwards also. In this configuration the lock is said to be failsecure, that is in the event of 25 a power off or power failure the locking bar is moved into a position to lock the door. In the preferred embodiment the rack 14 is part of the locking bar 15. The locking bar 15 in an unlocked position (as shown in Figure 1) is free of the rotation of rotatable latch actuating means 21. Such latch actuating means are common in the art and are often of a split hub variety whereby the 30 means may be each rotated independently from either side of the lock assembly and door. A selectable handing mechanism known as a locking piece 25, also WO 2005/054610 PCT/NZ2004/000302 - 11 known in the art, exists on the locking bar. When the locking bar is in a locked position as shown in Figure 2 then depending on the rotational orientation of the locking piece, only one of the two split hub mechanisms may actuate the lock (e.g. a door handle internal may activate the lock but a door handle external may 5 not or vice versa) or both members of the rotatable actuating means are prevented from rotation (e.g. in a fully locked door). The latch actuating means 21 acts upon the latch bolt 17 which has a latch head 19 which in a normal unactuated manner sits proud of the lock face 2 to engage a door jamb or similar to hold the door closed. Upon rotation 10 (clockwise in Figure 1) of the latch actuating means 21 the latch bolt 17 is drawn back into the lock housing 3 to be free of the door jamb so that that door may be open or closed. The drive plate aperture 22B is slightly below that of the corresponding drive plate aperture 22A. This is to accommodate the correct throw length of 15 the locking bar via the rack and pinion gear. Any position of the drive plate apertures which achieves the correct throw of the locking bar is considered to be within the scope of this invention. Figure 3 shows the failsecure configuration of Figure 1 when the power has been removed and thus under the biasing of the spring 6 the drive plate 7 is 20 driven out and thus the pinion gear 11 is rotated anti-clockwise to draw the rack 14 and thus the locking bar 15 down to thus prevent the latch actuating means 21 from being able to activate the latch bolt 17. Figures 2, 4 and 5 show a "failsafe" configuration of the lock mechanism whereby the pivot member 12 is located in the 22A drive plate 25 aperture. Thus when power is applied the core and thus the drive plate 7 is drawn up and towards the solenoid and the pinion gear 11 is rotated anti clockwise to draw the rack 14 and thus the locking bar 15 down to prevent the rotation of the actuating means 21 thus preventing the withdrawal of the latch 17. 30 In a situation where there is power off or a power failure as shown in Figure 5 the solenoid core and drive plate are driven down under the influence WO 2005/054610 PCT/NZ2004/000302 -12 of the biasing means 6 to thus rotate the pinion gear 11 clockwise which raises the rack 14 and locking bar 15 to thus free the latch actuating means 21 so that the latch may be drawn into the body of the lock housing. Control circuitry 27 and sensing means 28 (in the preferred embodiment 5 as micro switches) are also present. The cover (not shown) for the lock housing and assembly produces an enclosed lock assembly externally accessible on which there are the pinion drive axes 13A and B (which correspond with and are co-axial to drive plate apertures 22A and 22B) and thus the pivot member 12 can be removed from one pivot 10 lock and moved across to another to turn the lock from a "failsafe" configuration to a "failsecure" configuration or vice versa. The lock as described can thus be changed from "failsafe" to "failsecure" simply by removal and replacement of pivot member 12. In the preferred method of removal the lock is laid upon its side. To change the lock 15 from fail safe to fail-secure the pivot member 12 is unthreaded from the drive plate 7 and removed through the aperture in the lock closure. The stop member 29 (in the preferred embodiment is a wire clip) is then inserted into the lock closure slot (not shown) to retract the drive plate 7 so that the corresponding aperture 22B in the drive plate 7, pinion gear aperture 26A and aperture in the 20 closure all align. The stop member 29 engages on the upper face of the lock housing to retain the drive plate in the desired position. The pivot member 12 can then be inserted via another lock closure aperture into the aligned apertures and threaded into the drive plate 7 and the stop member removed. The lock is now changed from fail safe to fail secure. 25 To effect the change from fail secure to fail safe the above procedure is simply reversed. Whilst the preferred embodiment of the stop member 29 is a wire clip engaging the drive member, other alternatives are considered within the scope of the invention. For example the stop member 29 may be a simple piece of 30 wire, or a screw driver, screw or other elongate item which is sufficiently slender and elongate to engage at least the drive plate. Alternatively it is not the WO 2005/054610 PCT/NZ2004/000302 -13 drive plate that is engaged but rather the solenoid or any other singular or multiple parts of the moving chain such as the pinion gear (which may be accessed if provision is made) from the other side of the lock to achieve a similar object.

Claims (44)

1. A lock assembly of a kind having a locking bar or locking device (hereinafter "locking bar") which has the role of preventing or allowing rotation of the latch bolt actuating means, 5 wherein there is provided a mechanical transmission between an electrically actuable drive means which in a power on situation retracts a drive member and in a power off situation extends or allows (e.g. by a bias) the extension of the drive member, (or vice versa), and wherein the mechanical transmission is one that allows * a 10 rearrangement thereof whereby in the subsequent event of a power-off condition, the lock assembly can be either (i) in a "failsecure" condition with the locking bar preventing actuation of the latch bolt, or (ii) in a "failsafe" condition with the locking bar allowing actuation of 15 the latch bolt.
2. A lock assembly as claimed in claim 1 wherein said rearrangement is achieved without disassembly of the lock assembly housing)
3. A sub-assembly in or for a lock assembly which comprises or includes, a locking bar (e.g. as herein before defined), 20 a solenoid that requires power on to work against a bias, a drive plate or member (hereinafter "drive plate") carried on or by part of the solenoid and movable relative to another part of the solenoid, wherein the locking bar is actuable by the action of a pinion acting on a rack with which it meshes, the pinion being captive by and yet movable relative 25 to either (a) the drive plate or (b) the locking bar * at least within limits of movement, and wherein at least one pinion drive axis of the pinion with respect to the drive plate, if (a), or the locking bar, if (b), can be varied, thereby to render the status of the lock assembly either "failsafe" or "failsecure" in power off 30 conditions. WO 2005/054610 PCT/NZ2004/000302 - 15
4. A sub assembly as claimed in claim 3 wherein said pinion is captive by said drive plate.
5. A sub-assembly of claim 3 or 4 wherein when pivoted from one pinion drive axis, the power off condition of the solenoid means the pinion has moved 5 the rack and thus the locking bar to the "failsafe" condition or alternatively, when pivoted by the other of two pinion drive axes such power off condition has moved the rack and thus the locking bar to the "failsecure" condition.
6. A lock assembly as claimed in any one of claims 3 to 5 wherein one or other of the pinion drive points or axes is determined by the location of a pivot 10 member.
7. A lock assembly as claimed in claim 6 wherein said pivot member is held by an aperture in said drive plate relative to another aperture in said pinion.
8. A lock assembly as claimed in claim 6 wherein said pivot member is held by an aperture in said pinion, relative to another aperture in said drive 15 plate.
9. A lock assembly as claimed in any one of claims 6 to 8 wherein said drive plate and pinion are able to be held relative to each other temporarily by a stop member to allow removal of said pivot member from one pinion drive axis location to another, to effect the change from "failsafe" to failsecure, or vice 20 versa.
10. A lock assembly as claimed in claim 9 wherein said stop member engages at least said drive plate and said pinion.
11. A lock assembly as claimed in any one of claims 6 to 10 wherein said pivot member is relocatable without disassembly of the housing of the 25 assembly.
12. A lock assembly as claimed in any one of claims 3 to 11 wherein said pinion is captive by said drive plate and housing so as to be restricted against movement of its central axis away from the axis of movement or some axis parallel thereto of the solenoid and each of said pinion drive axes flanks either 30 side of that axis. WO 2005/054610 PCT/NZ2004/000302 - 16
13. A lock assembly as claimed in any one claims 6 to 12 wherein the pivot member to be in said selected pinion drive axis is a threadedly engagable member.
14. A method of altering a solenoid including lock assembly between a 5 power off "failsafe" and a power off "failsecure" condition which involves, without disassembly of the lock assembly other than relocation of a pivot member accessible externally of the housing of a rack engaging pinion, the change of the lock assembly from "failsafe" to "failsecure".
15. A method as claimed in claim 14 wherein said method involves the 10 temporary use of a stop member to engage the internals of said lock assembly and substantially prevent their movement to allow said relocation of said pivot member.
16. In situ, a door or similar where its lock assembly has been altered to be a "failsafe" or "failsecure" condition prior to its fitment without any solenoid 15 relocation and/or any housing disassembly.
17. A lock assembly comprising or including a housing, a latch bolt that projects from the housing but which can be withdrawn, at least 20 in part, into the housing an actuating means for withdrawing the latch bolt, a locking mechanism having a locking bar having a rack, said locking bar being moveable between a locking and non-locking condition in the sense that 25 in one (the locking condition) it prevents movement of the actuating means and thereby in turn withdrawal of the latch bolt and, in the other condition (the unlocking condition), allows such movement, a pinion, spur gear or the equivalent (whether skeletal or otherwise) (hereafter 30 "pinion") meshing with the rack and capable of causing the movement of said locking WO 2005/054610 PCT/NZ2004/000302 - 17 bar by virtue of rotation thereof relative to the rack, a carrier (hereafter "drive plate") of the pinion, which is moveable under the action of a solenoid or other electrical drive means (hereafter "solenoid"), 5 wherein one or other of said drive plate and said pinion has two pinion drive axes for engaging a pivot member with one said of pinion or drive plate respectively, said pinion drive axes being one to either side of the locus of movement of a constrained guide, trunnion or other constraint of the pinion whereby, depending on the pinion drive axis used by the pivot member (eg, a 10 screw) providing either a "failsecure" or "failsafe" status of the lock assembly.
18. A lock assembly as claimed in claim 17 wherein said drive plate which travels under the action of the solenoid defines a locus of travel to which or parallel to which an axis of rotation of the pinion, spur gear or the like is held captive (eg, by a trunnion guidably slidable relative thereto) and with the 15 rotation of that gear being further controlled by one of the two pinion drive axes being defined between that carrier and the pinion, spur gear or the like reliant on a pivot member located in one pinion drive axis whereby, when there is one such additional axis on one side of the locus or the axis parallel thereto there is movement of the rack in one direction as the drive plate travels and wherein 20 when in the other axis location, the opposite occurs.
19. A lock assembly as claimed in claim 18 wherein said drive plate and pinion are able to be held relative to each other temporarily by a stop member to allow removal of said pivot member from one pinion drive axis to another to effect the change from "failsafe" to "failsecure" or vice versa. 25
20. A lock assembly as claimed in claim 19 wherein said stop member engages at least said drive plate and said pinion.
21. A lock assembly as claimed in any one of claims 18 to 20 wherein said pivot member to be in said selected pinion drive axis is a threadedly engagable member. 30
22. A locking mechanism for a lock assembly having WO 2005/054610 PCT/NZ2004/000302 - 18 an electrical drive means actuated electrically in a power on condition and actuated by a biasing means in a power off condition, a drive plate actuable by said electrical drive means to drive, a pinion gear, whether complete or partial, said pinion gear driven by 5 selection of one of two off centre or partial, said pinion gear driven by selection of one of two off centre pinion drive axes by said drive plate, said pinion drive axes either side of the line of action of said drive plate, a rack engaging said pinion gear to drive, a locking bar to allow a latch bolt to be locked or unlocked, 10 wherein the choice of one of said pinion drive axes allows said latch bolt to be selected as locked in the event of power off, and selection of the other axis allows said latch bolt to be unlocked in the event of power off.
23. A locking mechanism as claimed in claim 22 wherein said electrical drive is a linear stroke solenoid. 15
24. A locking mechanism as claimed in either claims 22 or 23 wherein said pivot location is selected by a removable pivot member engaging said drive plate and pinion gear at said selected pivot location.
25. A locking mechanism as claimed in any one of claims 22 to 24 wherein said locking mechanism and said lock assembly are contained in a lock housing. 20
26. A locking mechanism as claimed in any one of claims 22 to 25 wherein said drive plate and pinion are able to be held relative to each other temporarily by a stop member to allow removal of said pivot member from pinion drive axis to another to effect the change from "failsafe" to "failsecure" or vice versa.
27. A locking mechanism as claimed in claim 26 wherein said stop member 25 engages at least said drive plate and said pinion.
28. A locking mechanism as claimed in any one of claims 22 to 27 wherein said pinion drive axis selection is achievable without disassembly of said lock housing.
29. A locking mechanism as claimed in any one of claims 24 to 28 wherein 30 removable pivot member is threadedly engagable with one or both of said drive plate and/or pinion gear. WO 2005/054610 PCT/NZ2004/000302 - 19
30. A locking mechanism as claimed in any one of claims 22 to 29 wherein said pinion gear rotates on a spigot from said housing and is captive between said housing and said drive plate.
31. A locking mechanism as claimed in claim 30 wherein said spigot 5 engages said drive plate in a guide on said drive plate.
32. A locking mechanism for a lock assembly wherein a driving means has a line of action over a pinion driving a rack, wherein selection of a single pinion drive axis from an axis option on either side of the line of action, actuates at least in part the pinion and hence rack in one direction, the directions being 10 mutually opposite depending on the choice of pinion drive axis.
33. A locking mechanism as claimed in claim 32 wherein said rack actuates a locking bar controlling the locking and unlocking ability of a latch bolt.
34. A locking mechanism as claimed in either of claims 32 or 33 wherein said driving means is a linear stroke solenoid having a retracted position when 15 power is applied and extended position urged by a biasing means when power is off.
35. A locking mechanism as claimed in any one of claims 32 to 34 wherein said locking mechanism resides in a lock housing.
36. A locking mechanism as claimed in any one of claims 32 to 35 wherein 20 said drive plate and pinion are able to be held relative to each other temporarily by a stop member to allow removal of a pivot member from one pinion drive axis to another to effect the change from "failsafe" to "failsecure" or vice versa.
37. A locking mechanism as claimed in claim 36 wherein said stop member engages at least said drive plate and said pinion. 25
38. A locking mechanism as claimed in any one of claims 32 to 37 wherein said pinion drive axis selection is achievable external of said housing without disassembly of said housing.
39. A locking mechanism as claimed in any one of claims 36 to 38 wherein the pivot member to be in said selected pinion drive axis is a threadedly 30 engagable member. WO 2005/054610 PCT/NZ2004/000302 -20
40. A lock assembly as herein described with reference to any one of more of the accompanying drawings.
41. A sub-assembly as herein described with reference to any one of more of the accompanying drawings. 5 42. A method of altering a solenoid including lock assembly as herein described with reference to any one of more of the accompanying drawings.
42. A locking mechanism as herein described with reference to any one of more of the accompanying drawings.
43. A lock with a sub assembly or locking mechanism as claimed in any 10 one of claims 3 to 13 or 22 to 39.
44. A lock as herein described with reference to any one of more of the accompanying drawings.
AU2004295641A 2003-12-03 2004-11-25 Improved lock Active AU2004295641B2 (en)

Priority Applications (2)

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AU2007101222A AU2007101222B4 (en) 2003-12-03 2007-12-24 Improved Lock
AU2008227060A AU2008227060A1 (en) 2003-12-03 2008-09-25 Improved Lock

Applications Claiming Priority (5)

Application Number Priority Date Filing Date Title
NZ529951 2003-12-03
NZ529951A NZ529951A (en) 2003-12-03 2003-12-03 Lock with rack and pinion drive being reconfigurable between fail safe and fail secure conditions
NZ535262 2004-09-09
NZ53526204 2004-09-09
PCT/NZ2004/000302 WO2005054610A1 (en) 2003-12-03 2004-11-25 Improved lock

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AU2007101222A Division AU2007101222B4 (en) 2003-12-03 2007-12-24 Improved Lock
AU2008227060A Division AU2008227060A1 (en) 2003-12-03 2008-09-25 Improved Lock

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AU2004295641B2 AU2004295641B2 (en) 2011-02-10

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AU2008227060A Abandoned AU2008227060A1 (en) 2003-12-03 2008-09-25 Improved Lock

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Also Published As

Publication number Publication date
WO2005054610A1 (en) 2005-06-16
AU2008227060A1 (en) 2008-10-23
AU2007101222A4 (en) 2008-07-31
AU2004295641B2 (en) 2011-02-10
AU2007101222B4 (en) 2009-03-19

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