AU2004270099A1 - Treatment compositions and devices having a solid adhesive layer and a treatment gel - Google Patents

Treatment compositions and devices having a solid adhesive layer and a treatment gel Download PDF

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AU2004270099A1
AU2004270099A1 AU2004270099A AU2004270099A AU2004270099A1 AU 2004270099 A1 AU2004270099 A1 AU 2004270099A1 AU 2004270099 A AU2004270099 A AU 2004270099A AU 2004270099 A AU2004270099 A AU 2004270099A AU 2004270099 A1 AU2004270099 A1 AU 2004270099A1
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treatment
adhesive
teeth
composition
person
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AU2004270099A
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Peter M. Allred
Dan E. Fischer
Neil T. Jessop
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Ultradent Products Inc
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Ultradent Products Inc
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Priority claimed from US10/646,443 external-priority patent/US7052275B2/en
Priority claimed from US10/692,117 external-priority patent/US7011523B2/en
Priority claimed from US10/728,525 external-priority patent/US6997708B2/en
Priority claimed from US10/784,063 external-priority patent/US6981874B2/en
Application filed by Ultradent Products Inc filed Critical Ultradent Products Inc
Publication of AU2004270099A1 publication Critical patent/AU2004270099A1/en
Abandoned legal-status Critical Current

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    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K8/00Cosmetics or similar toiletry preparations
    • A61K8/02Cosmetics or similar toiletry preparations characterised by special physical form
    • A61K8/04Dispersions; Emulsions
    • A61K8/042Gels
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61CDENTISTRY; APPARATUS OR METHODS FOR ORAL OR DENTAL HYGIENE
    • A61C19/00Dental auxiliary appliances
    • A61C19/06Implements for therapeutic treatment
    • A61C19/063Medicament applicators for teeth or gums, e.g. treatment with fluorides
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61CDENTISTRY; APPARATUS OR METHODS FOR ORAL OR DENTAL HYGIENE
    • A61C19/00Dental auxiliary appliances
    • A61C19/06Implements for therapeutic treatment
    • A61C19/063Medicament applicators for teeth or gums, e.g. treatment with fluorides
    • A61C19/066Bleaching devices; Whitening agent applicators for teeth, e.g. trays or strips
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K8/00Cosmetics or similar toiletry preparations
    • A61K8/18Cosmetics or similar toiletry preparations characterised by the composition
    • A61K8/30Cosmetics or similar toiletry preparations characterised by the composition containing organic compounds
    • A61K8/40Cosmetics or similar toiletry preparations characterised by the composition containing organic compounds containing nitrogen
    • A61K8/42Amides
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K8/00Cosmetics or similar toiletry preparations
    • A61K8/18Cosmetics or similar toiletry preparations characterised by the composition
    • A61K8/72Cosmetics or similar toiletry preparations characterised by the composition containing organic macromolecular compounds
    • A61K8/81Cosmetics or similar toiletry preparations characterised by the composition containing organic macromolecular compounds obtained by reactions involving only carbon-to-carbon unsaturated bonds
    • A61K8/8141Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides or nitriles thereof; Compositions of derivatives of such polymers
    • A61K8/8147Homopolymers or copolymers of acids; Metal or ammonium salts thereof, e.g. crotonic acid, (meth)acrylic acid; Compositions of derivatives of such polymers
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K8/00Cosmetics or similar toiletry preparations
    • A61K8/18Cosmetics or similar toiletry preparations characterised by the composition
    • A61K8/72Cosmetics or similar toiletry preparations characterised by the composition containing organic macromolecular compounds
    • A61K8/81Cosmetics or similar toiletry preparations characterised by the composition containing organic macromolecular compounds obtained by reactions involving only carbon-to-carbon unsaturated bonds
    • A61K8/817Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a single or double bond to nitrogen or by a heterocyclic ring containing nitrogen; Compositions or derivatives of such polymers, e.g. vinylimidazol, vinylcaprolactame, allylamines (Polyquaternium 6)
    • A61K8/8176Homopolymers of N-vinyl-pyrrolidones. Compositions of derivatives of such polymers
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K8/00Cosmetics or similar toiletry preparations
    • A61K8/18Cosmetics or similar toiletry preparations characterised by the composition
    • A61K8/72Cosmetics or similar toiletry preparations characterised by the composition containing organic macromolecular compounds
    • A61K8/84Cosmetics or similar toiletry preparations characterised by the composition containing organic macromolecular compounds obtained by reactions otherwise than those involving only carbon-carbon unsaturated bonds
    • A61K8/86Polyethers
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61PSPECIFIC THERAPEUTIC ACTIVITY OF CHEMICAL COMPOUNDS OR MEDICINAL PREPARATIONS
    • A61P1/00Drugs for disorders of the alimentary tract or the digestive system
    • A61P1/02Stomatological preparations, e.g. drugs for caries, aphtae, periodontitis
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61QSPECIFIC USE OF COSMETICS OR SIMILAR TOILETRY PREPARATIONS
    • A61Q11/00Preparations for care of the teeth, of the oral cavity or of dentures; Dentifrices, e.g. toothpastes; Mouth rinses

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  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Animal Behavior & Ethology (AREA)
  • General Health & Medical Sciences (AREA)
  • Public Health (AREA)
  • Veterinary Medicine (AREA)
  • Epidemiology (AREA)
  • Birds (AREA)
  • Oral & Maxillofacial Surgery (AREA)
  • Dentistry (AREA)
  • Chemical & Material Sciences (AREA)
  • Pharmacology & Pharmacy (AREA)
  • Engineering & Computer Science (AREA)
  • Medicinal Chemistry (AREA)
  • Nuclear Medicine, Radiotherapy & Molecular Imaging (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Bioinformatics & Cheminformatics (AREA)
  • General Chemical & Material Sciences (AREA)
  • Dispersion Chemistry (AREA)
  • Dental Tools And Instruments Or Auxiliary Dental Instruments (AREA)
  • Cosmetics (AREA)
  • Medicinal Preparation (AREA)
  • Dental Preparations (AREA)
  • Medical Preparation Storing Or Oral Administration Devices (AREA)

Description

WO 2005/023142 PCT/US2004/016065 TREATMENT COMPOSITIONS AND DEVICES HAVING A SOLID ADHESIVE LAYER AND A TREATMENT GEL BACKGROUND OF THE INVENTION 1. The Field of the Invention 5 This invention is in the field of treatment compositions and devices used to treat a person's teeth and/or gums. More particularly, the invention relates to treatment compositions and devices that include a substantially solid adhesive composition, a treatment gel, and optionally a moisture-resistant barrier layer. 2. The Relevant Technology 10 Virtually all people desire white or whiter teeth. To achieve this goal, people either have veneers placed over their teeth or have their teeth chemically bleached. In the past, patients who desired to have their teeth bleached had to submit to conventional in-office bleaching techniques. The process generally involves- (1) making an alginate impression of the patient's teeth; (2) making a stone cast or model 15 of the impression; (3) vacuum forming a dental tray from the model, usually from a heated sheet of thin ethyl vinyl acetate (EVA) material, and (4) trimming to exclude gingival coverage. This method results in a tray that is soft and flexible, that is customized to very accurately fit over the patient's teeth, and that is therefore very comfortable to wear. However, the process for making a customized tray is time 20 consuming, often taking days or weeks before the customized tray is available to the patient, and the resulting tray can be expensive. Because of the time and cost associated with making customized trays, less time consuming and costly alternatives have been developed. Contrary to marketing campaigns, however, many alternatives have substantial disadvantages, primarily in 25 terms of their effectiveness (or lack thereof) in actually bleaching teeth. They also have their own unique issues relating to difficulty of use, low comfort, and poor taste (bleaching and other oral treatment compositions are, after all, placed directly into a person's mouth). One alternative to customized dental trays are non-customized trays that 30 approximate the shapes and sizes of a variety of users' dental arches. While non customized dental trays can be used without the need for a professional customization WO 2005/023142 PCT/US2004/016065 2 procedure by a dentist, such trays tend to be more bulky and less comfortable than custom-fitted trays. Dental trays that can be self-customized (e.g., so-called "boil and-bite" trays) are somewhat more comfortable and better-fitting compared to non custom trays but less comfortable than trays that are customized by a dentist. 5 Another alternative tooth bleaching method involves painting a bleaching composition directly onto the surfaces of a person's teeth to be bleached. An advantage of this procedure is that it eliminates the need to obtain a customized tray, or even a non-custom tray. The main disadvantage, however, is that the bleaching composition remains directly exposed to the person's saliva and disruptive forces and 10 movements normally found within a person's mouth. The result is that a significant portion of the bleaching composition does not remain on the tooth where bleaching is desired. Instead, some or all of the composition can dissolve away into the person's saliva and/or be transferred to adjacent oral tissues. Because paint-on dental bleaching compositions, like all dental bleaching compositions, contain peroxide 15 based bleaching agents, irritation to soft oral tissues within the user's mouth and throat is a potential problem when using such compositions. Yet another alternative tooth bleaching method involves placing a flexible bleaching strip over a user's tooth surfaces. Bleaching strips typically comprise a flexible plastic strip coated with a moist dental bleaching gel of moderate viscosity 20 and relatively low stickiness on the side of the strip facing the user's teeth. To install the bleaching strip, a portion of the bleaching strip is first placed over the front surfaces of the user's teeth, followed by folding the remainder of the strip around the occlusal edges of the teeth and back against a portion of the lingual surfaces. Like paint-on bleaching compositions, this procedure does not require the user to obtain a 25 customized tray, or even a non-custom tray, into which a bleaching composition must be placed by the user prior to use. An advantage of bleaching strips over paint-on bleaching compositions is that bleaching strips include a barrier that, at least in theory, protects the dental bleaching gel from diffusing into the user's mouth. In reality, however, because of the generally poor adhesion of bleaching strips 30 to the user's teeth, coupled with their generally flimsy nature, it is often difficult for the user to maintain the bleaching strips in their proper position for the recommended WO 2005/023142 PCT/US2004/016065 3 time. Conventional bleaching strips are prone to slip off the teeth as a result of even minimal movement of the user's mouth, jaw or tongue. Indeed, it is recommended that the user not eat, drink, smoke or sleep while wearing the bleaching strip. In practice, it is difficult to talk and maintain the bleaching strips properly oriented over 5 the teeth to be bleached. Even if a user successfully maintains a conventional bleaching strip in its proper position during the recommended bleaching period, the bleaching often diffuses into the person's saliva, potentially causing a poor taste in the user's mouth and possibly discomfort to soft oral and throat tissues. The tendency of the bleaching 10 gel to diffuse into the user's mouth can be accelerated through even minimal shifts of the bleaching strip over the user's teeth, with each shift potentially causing bleaching gel that remains adhered to the user's teeth, but not covered by the plastic strip, to be exposed to saliva in the user's mouth. In some cases, the bleaching strip can become so dislodged or mangled that it must be removed by the user and replaced with a fresh 15 bleaching strip to complete the recommended bleaching time. This multiplies the cost and hassle of using conventional bleaching strips. In practical terms, the use of conventional bleaching strips can greatly inhibit even the simplest of activities that involve movement of the user's mouth or tongue, such as talking, smiling, making other facial expressions, or even swallowing (which 20 normally occurs subconsciously throughout the day). Indeed, the time when a person's mouth and tongue are the least prone to move is at night while the person is sleeping. Unfortunately, it is recommended that conventional bleaching strips not be used while sleeping, presumably to prevent accidental choking on an inadvertently dislodged bleaching strip. This only confirms the tendency of conventional bleaching 25 strips to easily dislodge from a user's teeth. Ultimately, the main impediment to successful bleaching or other oral treatments is the failure of users to complete the prescribed treatment regimen. If the treatment apparatus is difficult to use, requires numerous repetitions to achieve observable results, or is simply uncomfortable or a hassle to wear, the user may 30 simply give up and abort the treatment process altogether. Thus, even if significant dental bleaching or other treatment is possible using a particular treatment product, it WO 2005/023142 PCT/US2004/016065 4 is less likely to occur where the inadequacies of the treatment apparatus or method causes a user to become discouraged before desired results are attained. In view of the foregoing, there is an ongoing need for improved treatment compositions and apparatus that are simple and easy to use, that reliably remain in 5 position over the user's teeth so as to reduce diffusion of bleaching composition into a user's oral cavity. Such improvements would be expected to improve or encourage compliance by the user. BRIEF SUMMARY OF THE PREFFERED EMBODIMENTS The present invention generally relates to improved treatment compositions 10 and devices used to treat a person's teeth and/or gums. Treatment compositions according to the invention include an adhesive layer comprising a substantially solid adhesive composition in the form of a dental tray, strip, patch or other desired shape that becomes more adhesive to teeth when moistened (e.g., by saliva or water), and a treatment gel adjacent to the adhesive composition layer. The treatment gel includes 15 an active agent for treating teeth and/or gums and may comprise a bead, a continuous layer, or a plurality of discontinuous regions or islands. Treatment devices according to the invention include a moisture-resistant barrier layer, such as a dental tray, strip, patch, or a thin membrane having no predefined shape, an adhesive composition comprising a substantially solid adhesive 20 composition that becomes more adhesive to teeth when moistened (e.g., by saliva or water) adjacent to the barrier layer, and a treatment gel adjacent to at least one of the adhesive layer or barrier layer. The treatment gel may comprise a bead, a continuous layer, or a plurality of discontinuous regions or islands. In the case where the barrier layer is a dental tray, strip or patch, the adhesive layer may be a continuous layer or a 25 plurality of discontinuous regions. In the case where the barrier layer comprises a thin membrane having no predefined shape, the adhesive layer is advantageously shaped like a dental tray, strip or patch to give the treatment device form. To the extent that a barrier layer is subsequently applied or attached to an existing treatment composition comprising (i) an adhesive layer and (ii) treatment gel, the bleaching 30 composition may be considered to be an intermediate to the finished treatment device comprising the treatment composition and the barrier layer.
WO 2005/023142 PCT/US2004/016065 5 The optional barrier layer advantageously comprises a thin, flexible membrane formed from a moisture-resistant polymer material. Nevertheless, it is within the scope of the invention to provide barrier layers having any desired thickness or rigidity. In a preferred embodiment, the barrier layer comprises a thin layer of a 5 polyolefin, polyester, EVA, polyurethane, or similar moisture-resistant material. The barrier layer may comprise a conventional dental tray, examples of which include both customized and non-custom dental trays, or it may comprise a substantially flat strip or patch. The barrier layer may be as simple as a layer of a moisture resistant barrier-forming material that is sprayed or painted on, applied by dipping, or 10 otherwise applied to an existing adhesive layer comprising a substantially solid adhesive composition (e.g., one that is in the form of a dental tray, strip or patch). The substantially solid adhesive composition comprises at least one tooth adhesion agent that contributes or provides increased adhesiveness to teeth when moistened by saliva or water and optionally at least one active agent. When placed 15 over a person's teeth, the adhesive composition reliably adheres to the teeth, thereby maintaining reliable contact between the treatment gel and a person's teeth and/or gums to be treated. According to one embodiment, the moistened adhesive composition or layer may optionally be formulated to release a bleaching agent activator that reacts with and destabilizes a bleaching agent within a bleaching gel, in 20 the case where the active agent is a dental bleaching agent. A barrier layer is advantageously provided to protect the adhesive composition and treatment gel from diffusing away from the person's teeth into the oral cavity as a result of ambient saliva or moisture found within the person's mouth. In one embodiment, the adhesive composition advantageously comprises one 25 or more coherent regions or masses that do not readily run or flow, as opposed to a liquid, gel, or dry particulate or powdery composition. A substantially solid and coherent adhesive composition in combination with a treatment gel better adheres to a person's teeth and does not readily diffuse into the surrounding oral cavity on its own, absent becoming diluted by saliva or moisture in a person's mouth, compared to a gel 30 used by itself. This helps maintain the adhesive composition and treatment gel between the barrier layer and a person's teeth and/or gums being treated and helps WO 2005/023142 PCT/US2004/016065 6 prevent diffusion of the active agent into the surrounding oral cavity. This, in turn, promotes more effective treatment and better patient compliance, and it reduces the tendency of the user to taste the treatment composition when in use. The tooth adhesion agent within the adhesive composition contributes or 5 provides increased adhesiveness to teeth when moistened with saliva or water. In one embodiment, the tooth adhesion agent advantageously remains substantially non adhesive when the adhesive composition is in a dry or substantially solid condition but becomes more adhesive to teeth when the adhesive composition is moistened with, e.g., water or saliva. A non-limiting example of a suitable tooth adhesion agent 10 is polyvinyl pyrrolidone (PVP), although it is within the scope of the invention to use other tooth adhesion agents known in the art. The adhesive composition, as well as intermediate compositions used to make the substantially solid adhesive composition, may include other components as desired to yield a final composition having desired properties. These include both 15 inert components and active agents. Examples of inert components include, but are not limited to, plasticizers and humectants (e.g., glycerin, sorbitol, and polyethylene glycol), volatile solvents (e.g., water and alcohols), neutralizing agents, thickening agents (e.g., fumed silica), flavorants, sweeteners, and the like. Examples of active agents include desensitizing agents (e.g., potassium 20 nitrate), remineralizing agents (e.g., sodium fluoride or other fluoride salts), dental bleaching agents (e.g., aqueous hydrogen peroxide, carbamide peroxide, sodium perborate, and sodium percarbonate), bleaching agent stabilizers (e.g., EDTA, citric acid, or alkyl sulfates), bleaching agent activators, antimicrobial agents (e.g., chlorhexidine), antiplaque agents, anti-tartar agents, or other medicaments. 25 Examples of useful bleaching agent activators include bases (e.g., sodium hydroxide, potassium hydroxide, sodium bicarbonate and amines), metals or metal ion compounds (e.g., iron, zinc, and manganese metals or compounds), an enzymes (e.g., catalase). According to one embodiment, the treatment gel comprises an active agent 30 and a tackifying agent, typically dispersed within a liquid carrier or vehicle. Exemplary active agents include one or more of a desensitizing agent, remineralizing WO 2005/023142 PCT/US2004/016065 7 agent, dental bleaching agent, antimicrobial agent, anti-plaque agent, anti-tartar agent, or other medicament (e.g., the active agents that may optionally be included within the adhesive composition or layer). Exemplary tackifying agents include PVP, carboxypolymethylene (e.g., 5 CARBOPOL, sold by Novean, Inc.), polyethylene oxide (e.g., POLYOX, made by Union Carbide), polyacrylic acid polymers or copolymers (e.g., PEMULEN, sold by Novean, Inc.), polyacrylates, polyacrylamides, copolymers of polyacrylic acid and polyacrylamide, PVP-vinyl acetate copolymers, carboxymethylcellulose, carboxypropylcellulose, polysaccharide gums, proteins, and the like. It is, of course, 10 within the scope of the invention to use any tackifying agent known in the art. Exemplary liquid carriers or vehicles include water, alcohols, polyols (e.g., glycerin, sorbitol, polyethylene glycol, propylene glycol, and polypropylene glycol), and the like. According to one embodiment, the substantially solid adhesive composition is 15 made by first forming a flowable liquid or gel composition intermediate that is subsequently dried to form a substantially solid adhesive composition. This may be performed by heating or otherwise causing one or more volatile solvents to be driven off by evaporation, thus leaving behind the substantially solid composition or layer. The drying process may be performed before or after the adhesive composition 20 intermediate is placed into contact with a barrier layer. In one embodiment, the intermediate composition is cast onto a forming surface, dried and removed to yield a substantially solid sheet that is cut, stamped or otherwise formed into a desired shape (e.g., tray, strip or patch). Thereafter, a treatment gel is attached or applied to an inner surface of the adhesive composition, and a barrier layer is optionally applied or 25 attached to an outer surface of the adhesive composition. The treatment gel can be applied to the adhesive composition before or after the barrier layer, or in the absence of a barrier layer. At least a portion of the treatment gel can be applied directly adjacent to the barrier layer. An advantage of providing a treatment gel that is separate from the adhesive 30 composition, rather than an active agent that is contained within the adhesive composition, is that it provides a treatment composition or device that is more stable WO 2005/023142 PCT/US2004/016065 8 or consistent relative to the amount of active agent, particularly where the active agent is sensitive to heat. Heating the adhesive composition intermediate to drive off the water so as to yield a substantially solid adhesive composition can destabilize a bleaching agent or other heat-sensitive active agent contained therein and cause it to 5 become less potent. Because the treatment gel is generally not heated during manufacture of treatment composition and devices according to the invention, greater stability and potency of a heat-sensitive active agent can be maintained. In the case of bleaching compositions and devices, another advantage of providing a bleaching gel separate from the adhesive composition is that at least a 10 portion of the adhesive composition may optionally contain a bleaching agent activator that diffuses or leaches out of the adhesive composition and activates the bleaching gel upon moistening at least one of the bleaching gel or adhesive layer with saliva or water. The result is accelerated bleaching. According to one embodiment, the bleaching gel is initially substantially anhydrous and/or does not initially contact 15 the adhesive composition in order to minimize diffusion or leaching of the bleaching agent activator out of the adhesive activation layer and into the bleaching gel prior to use. In yet another embodiment, a dental tray or barrier strip can be coated with a flowable adhesive composition intermediate, such as by painting or spreading, which 20 is then heated or allowed to dry at room temperature to form the substantially solid adhesive composition. The treatment gel may then be applied to the inside surface of the dried adhesive composition. The size and shape of treatment compositions and devices according to the invention can be tailored to more readily fit a person's upper or lower dental arch. 25 They may also be tailored to fit persons having differently-sized or shaped dental arches. The treatment compositions and devices are advantageously designed so as to substantially cover the front and lingual surfaces of the teeth and/or gums to be treated. Treating both the front and lingual surfaces helps in treating the interproximal spaces between adjacent teeth. The treatment compositions and devices 30 are advantageously flexible and adhesive so as to readily conform to a wide variety of differently-sized teeth and dental arches.
WO 2005/023142 PCT/US2004/016065 9 Treatment compositions and devices according to one embodiment are in the shape of a dental tray having a front side wall, a rear side wall, and a trough between the front and rear side walls. Having the shape of a dental tray facilitates placement of the treatment composition or device over a person's teeth by minimizing the 5 amount of manipulation that is necessary to obtain a good fit between the composition or device and the person's teeth. In another embodiment, the treatment compositions and devices are in the shape of substantially flat strips or patches prior to use. Regardless of their initial shape, the inventive treatment compositions and devices are designed to more reliably remain in place over the person's teeth and/or gums 10 compared to conventional bleaching strips. The result is more effective treatment and better patient compliance. According to one embodiment, the treatment composition or device has a horseshoe shape and a U-shaped trough like a conventional dental tray. In another embodiment, the treatment composition or device has an L-shaped profile or 15 "trough". It will be appreciated, however, that treatment compositions and devices according to the invention can have any longitudinal profile or shape (e.g., they can be straight or have any desired degree of longitudinal curvature from one end of the composition or device to the other). The trough may have any desired cross-sectional shape (e.g., the trough can be V-shaped, trapezoidal, rectangular, or other geometric 20 shape). To facilitate the ability of a treatment composition or device to conform to the various shapes and sizes among dental arches, the treatment composition or device may include mechanical features such as a notch within the front side wall, preferably within an edge near the center of the front side wall, and/or a notch within the rear 25 side wall, preferably within an edge near the center of the rear side wall. Notches allow a tray-like treatment composition or device to more easily conform to differently-sized dental arches. In this way, the treatment composition or device can be designed so as to be "one-size fits all." The treatment compositions and devices according to the invention can be 30 designed to be worn for any desired time period. Increasing the concentration of active agent within the treatment gel generally reduces the required treatment time.
WO 2005/023142 PCT/US2004/016065 10 Nevertheless, due to the extremely comfortable fit and reliable adhesion between the inventive treatment compositions and devices and the person's teeth, it is possible to wear such compositions and devices for extended periods of time in order to ensure even and thorough treatment. Treatment compositions and devices according to the 5 invention can be designed to be worn while, e.g., talking, sleeping, eating, drinking, smiling, frowning, grimacing, yawning, coughing, smoking, or making virtually any facial expression or mouth contortion. This greatly decreases their intrusiveness into everyday activities compared to conventional bleaching strips, which do not reliably adhere to teeth, or intrusive treatment devices such as large, bulky bleaching dental 10 appliances. The treatment compositions or devices can be designed to be worn for as little as a few minutes or as long as several hours. By way of example, not limitation, a typical treatment session of fast duration may last from about 10 to about 30 minutes. A treatment session of intermediate duration may last from about 30 minutes to about 15 2 hours. A treatment session of long duration, including professional treatment or overnight treatment while a person is sleeping, may last from about 2 hours to about 12 hours. Treatment sessions may be repeated as many times as are needed to obtain a desired degree of treatment. In the case of tooth bleaching, a clinical whitening effect has been observed after only 1-3 whitening sessions. A typical treatment 20 regimen will preferably include 1-20 treatment sessions, more preferably 2-15 treatment sessions, and most preferably 3-10 treatment sessions. For convenience of use, multiple treatment compositions and/or devices may be packaged together and sold as a kit. In one embodiment, the number of treatment compositions and/or devices provided with each kit can equal the number of sessions 25 that represent a prescribed treatment regimen. To efficiently utilize the space within a kit package, multiple treatment compositions and/or devices can be stacked, internested, or laid together within a package. The treatment compositions and/or devices can be sealed collectively or individually as desired. They may contain a removable protective layer on their interior surfaces to protect the adhesive 30 composition and the treatment gel from contamination or moisture, both of which can possibly cause premature decomposition or degradation of the active agent.
WO 2005/023142 PCT/US2004/016065 11 It is within the scope of the invention to provide barrier layers, adhesive layers, and a treatment gel that are initially separate and that are brought together by the end user. The adhesive composition may be a dry or substantially solid insert or it may be a liquid or gel that is applied to a barrier layer and allowed to dry prior to 5 placement of the treatment gel adjacent to the adhesive layer and placement of the finished treatment device over the person's teeth and/or gums. These and other advantages and features of the present invention will become more fully apparent from the following description and appended claims, or may be learned by the practice of the invention as set forth hereinafter. 10 BRIEF DESCRIPTION OF THE DRAWINGS To further clarify the above and other advantages and features of the present invention, a more particular description of the invention will be rendered by references to specific embodiments thereof, which are illustrated in the appended drawings. It is appreciated that these drawings depict only typical embodiments of 15 the invention and are therefore not to be considered limiting of its scope. The invention will be described and explained with additional specificity and detail through the use of the accompanying drawings in which: Figure 1 is a perspective view of an exemplary treatment device according to the invention in the shape of a dental tray comprising a barrier layer, an adhesive 20 layer, and a treatment gel; Figure 2A is a cross-sectional view of the treatment device depicted in Figure 1; Figure 2B is a cross-sectional view of en exemplary treatment composition according to the invention in the shape of a dental tray, but without a barrier layer; 25 Figure 2C is a cross-sectional view of an exemplary treatment device according to the invention that includes a barrier layer and multiple spots or regions of adhesive composition interspersed with multiple spots or regions of a treatment gel; Figure 3 illustrates a tray-like treatment composition or device according to the invention contained within a sealed protective package having a peelable cover; 30 Figure 4 is a perspective view of an exemplary treatment composition or device that is similar to the treatment device depicted in Figure 1, or the treatment WO 2005/023142 PCT/US2004/016065 12 composition of Figure 2B, but that further includes a terminal side wall on each longitudinal end; Figure 5 is a perspective view of an exemplary treatment composition or device having an L-shaped trough and a curved longitudinal profile; 5 Figure 6 is a perspective view of an exemplary treatment composition or device having a U-shaped trough and a substantially straight longitudinal profile; Figure 7 is a perspective view of an exemplary treatment composition or device having a V-shaped trough and a curved longitudinal profile; Figure 8 is a perspective view of an exemplary treatment device according to 10 the invention in the shape of a strip or patch comprising a barrier layer, an adhesive layer, and a treatment gel; Figure 9A is a cross-sectional view of the treatment device depicted in Figure 8; Figure 9B is a cross-sectional view of an exemplary treatment composition 15 according to the invention in the shape of a strip or patch, but without a barrier layer; Figures 9C is a perspective view of an exemplary treatment device according to the invention that includes a barrier layer and multiple spots or regions of adhesive composition interspersed with multiple spots or regions of treatment gel; Figure 10 illustrates multiple treatment strips (or compositions) according to 20 the invention contained within a sealed, protective package having a peelable cover; Figure 11 illustrates a treatment strip or patch according to the invention being manipulated so as to have an approximate V-shaped cross section prior to placement over a person's teeth; Figure 12 illustrates a person placing a treatment composition or device 25 according to one embodiment of the invention over the upper dental arch; and Figure 13 illustrates a person after placing a treatment composition or device according to one embodiment of the invention over the lower dental arch, with a treatment composition or device already placed over the upper dental arch.
WO 2005/023142 PCT/US2004/016065 13 DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS I. INTRODUCTION AND DEFINITIONS The present invention generally relates to improved treatment compositions and devices used to treat a person's teeth. In one embodiment, inventive treatment 5 compositions include an adhesive composition that becomes more adhesive to teeth when moistened with water or saliva and a treatment gel adjacent to the adhesive composition. In another embodiment, inventive treatment devices include a moisture resistant barrier layer, an adhesive composition that becomes more adhesive to teeth when moistened with water or saliva, and a treatment gel adjacent to at least one of 10 adhesive composition or barrier layer. When the treatment composition or device is placed over a person's teeth, the adhesive composition reliably adheres to the teeth, allowing the treatment gel to remain in contact with the teeth and/or gums to be treated. The optional barrier layer protects the adhesive layer and treatment gel from diffusing away from the person's teeth as a result of ambient saliva or moisture found is within the person's mouth. The inventive treatment compositions and devices are more adhesive to teeth than conventional dental bleaching strips. Such compositions and devices are also less intrusive than bulky, over-the-counter, non-custom or boil-and-bite dental trays. In some ways they are as reliable as, or even more reliable than, custom-fitted dental 20 trays in maintaining a treatment gel against a person's teeth. In some cases, they are also as comfortable as, or even more comfortable than, custom-fitted trays. The term "barrier layer", as used herein, refers to one or more layers of a moisture-resistant material that protects the adhesive layer and treatment gel from ambient moisture and saliva found within a person's mouth when the treatment device 25 is placed over the person's teeth and/or gums. The barrier layer may also serve to protect the adhesive layer and treatment gel from moisture or other contaminants during storage and prior to use. The barrier layer may be in any desired form including, but not limited to, a sheet laminated to a surface of the adhesive layer, a coating applied to a pre-formed adhesive layer or treatment composition, a dental 30 treatment tray, or a strip or patch. The terms "strip" and "patch" are essentially synonymous.
WO 2005/023142 PCT/US2004/016065 14 The terms "adhesive layer" and "adhesive composition", as used herein, refer to one or more regions of a composition that has been formulated or processed so as to be substantially solid, coherent, and non-flowable. The adhesive composition or layer may comprise a single continuous region or layer adjacent to the treatment gel 5 and, optionally, a barrier layer, or it may comprise a plurality of discontinuous regions or layers adjacent to a barrier layer and spaced-apart by random or predetermined intervals. The term "substantially solid", as used herein, refers to an adhesive composition or layer that is in a solid or semi-solid condition. In one aspect, a 10 "substantially solid" adhesive composition or layer can be characterized as a cohesive mass that does not readily flow or separate when subjected to gravitational forces and which cannot be readily expressed through a syringe outlet or other similarly-sized opening or orifice. Thus, the term "substantially solid" excludes runny adhesive liquids, viscous adhesive liquids, and even thick adhesive gels that are able to flow 15 when subjected to gravity and/or which can be readily expressed through a syringe outlet or other similarly-sized opening or orifice. The term "substantially solid", when used in the context of an adhesive composition or layer, also excludes dry particulate adhesive compositions or powders because dry particulates and powders readily flow when subjected to gravity and/or are readily separated (i.e., the particles 20 as a whole have little or no internal cohesion). Moreover, powders or particulates, when viewed as a whole, are not coherent or solid. One characteristic of the "substantially solid" adhesive compositions or layers is that they become more adhesive when an exposed surface thereof is moistened with, e.g., saliva or water. When moistened, the surface of the adhesive composition 25 or layer turns into a sticky material that is able to more strongly adhere to teeth compared to a substantially solid adhesive composition or layer that has not been moistened. The adhesive composition at the surface may become a viscous liquid, paste or gel, at least temporarily, depending on the amount of moisture that is applied to the surface of the "substantially solid" adhesive composition or layer. 30 Nevertheless, the consistency of the moistened surface can remain "substantially solid" depending on the degree of initial moistening, or it can stiffen and even revert WO 2005/023142 PCT/US2004/016065 15 back to being "substantially solid" as the initial quantity of surface moisture diffuses into a remaining portion of the "substantially solid" adhesive composition or layer over time (e.g., during a bleaching procedure in which the adhesive layer or composition is protected from saliva and ambient moisture in a person's mouth by a 5 moisture-resistant barrier layer). In one embodiment, a bleaching agent activator may be initially locked or retained within a solid matrix of the adhesive composition or layer prior to moistening with saliva but which leaches, diffuses, or is otherwise made available for contacting, mixing or reacting with a bleaching gel when moistened with saliva or water in order to activate the bleaching agent and accelerate bleaching. 10 The term "treatment gel", as used herein, refers to a treatment composition that has been formulated or processed so as to be flowable (e.g., it can be expressed out of a syringe orifice or other dispensing means known in the art). The treatment gels according to the invention are, however, preferably sufficiently thick or viscous that they will not run off an an adhesive layer onto which the treatment gel is placed. 15 In one embodiment, the treatment gel is rubbery or highly viscous. When a treatment gel is placed next to a dry adhesive composition or layer, the two dissimilar compositions may tend to reach an equilibrium wherein some of the liquid carrier of the treatment gel diffuses into the adhesive layer, thus further increasing the viscosity and stiffness of the treatment gel. The treatment gel may comprise a single 20 continuous bead or layer adjacent to the adhesive composition or layer, or it may comprise a plurality of discontinuous regions or layers spaced-apart by random or predetermined intervals. In some cases, at least a portion of the treatment gel may directly contact the barrier layer (e.g., through one or more discontinuities in the adhesive activation composition or layer). 25 The term "dental tray", as used herein, refers to any composition or device having a tray-like shape so as to facilitate placement of the composition or device over at least a portion of a person's dental arch. A "dental tray" or "tray-like" composition or device includes a front side wall configured to engage front surfaces of a person's teeth when in use, a rear side wall extending laterally from the front side 30 wall, either abruptly by one or more distinct angles or non-abruptly by a curved transition portion, configured to engage lingual surfaces of the person's teeth, and a WO 2005/023142 PCT/US2004/016065 16 trough between said front and rear side walls. A "dental tray" may be configured so that a portion of the front side wall, rear side wall, or a transition portion thereof (e.g., a bottom wall), engages the incisal or occlusal edges of the person's teeth when in use. The dental tray may be curved or straight in a longitudinal dimension. 5 The term "trough", as used herein, refers to the region that is at least partially bounded by the front side wall, the rear side wall, and a plane or imaginary curved dome extending from an upper edge of the front side wall and an upper edge of the rear side wall. Thus, a "trough" can theoretically exist whenever the front and rear side walls have a space therebetween and are laterally offset by an angle of less than 10 1804. In practice, the front and rear side walls will be offset by an angle that is preferably less than about 1500, more preferably less than about 1200, and most preferably less than about 900. In the case where the front and rear side walls are connected by a transition portion (e.g., a trough having a U-shaped or rectangular cross section), at least a 15 portion of the front and rear side walls may be substantially parallel (i.e., be offset by an angle of approximately 00) or offset by a very small angle. In the case of a trough having a V-shaped or trapezoidal cross section, at least a portion of the front and rear side walls may be offset by an acute angle (i.e., by an angle between 0-90'). In the case of a trough having an L-shaped cross section, at least a portion of the front and 20 rear side walls may be offset by an angle centered around approximately 90' (e.g., by an angle in a range of about 700 to about 1100). Thus, a trough having an L-shaped cross section can be a subset or slight variation of a trough having a V-shaped cross section. The terms "longitudinal", "longitudinal dimension" and "longitudinal profile", 25 as used herein when referring to a dental tray or treatment device, shall refer to the lengthwise dimension of the tray or device. The tray or device may be straight in the "longitudinal dimension" or it may be horseshoe-shaped or otherwise "longitudinally curved" in the longitudinal dimension so as to approximate the curvature of a person's dental arch, or at least facilitate placement of the tray or device over the dental arch. 30 The terms "shaped treatment composition", "shaped treatment device" and "shaped adhesive composition", as used herein, refer to a composition that has been WO 2005/023142 PCT/US2004/016065 17 formulated or processed so that at least a portion of the composition is substantially solid, coherent, and non-flowable. The "shape" of the adhesive layer, treatment composition, or treatment device is primarily determined by the shape and relative rigidity of the barrier layer and/or adhesive layer. The treatment gel typically does 5 not determine or contribute to the "shape" of the treatment compositions and devices but conforms to the shape of the adhesive layer and/or barrier layer. The terms "strip" or "patch" are used interchangeably and shall refer to any treatment composition or device that is substantially flat, or that has a slight curvature or bend but that does not constitute a "dental tray", as that term is understood in the 10 art. A "strip" or "patch", with or without a barrier layer, includes an inner surface or region configured to engage the front and/or rear surfaces of a person's teeth and/or gums when in use and an outer surface that is generally oriented away from the person's teeth and/or gums. A "strip" or "patch" may be configured so that a portion of the inner surface engages the incisal or occlusal edges of the person's teeth when in 15 use. The strip or patch may be curved or straight in one or both of the lengthwise and widthwise directions in order to fit over a user's teeth and/or gums in a desired manner. The term "molecular weight", as used herein, shall refer to number average molecular weight expressed in Daltons, unless otherwise specified. 20 II. DENTAL BLEACHING COMPOSITIONS AND DEVICES The treatment compositions according to the invention can exist alone or in combination with a barrier layer as part of a treatment device. Treatment compositions according to the invention include an adhesive layer that becomes more adhesive to teeth when moistened by, e.g., saliva or water, and a treatment gel 25 adjacent to an inner surface of the adhesive layer. A moisture-resistant barrier layer adjacent to an outer surface of the adhesive layer protects the adhesive layer and treatment gel from ambient moisture within a person's mouth during use. Following are preferred examples of barrier layers, adhesive layers, and treatment gels according to the invention, as well as characteristics of treatment compositions or devices made 30 therefrom.
WO 2005/023142 PCT/US2004/016065 18 A. Barrier Layers According to one embodiment of the invention, the barrier layer comprises a thin, flexible membrane formed from a moisture-resistant polymer material. In one embodiment, the barrier layer comprises a thin, flexible layer of a polyolefin or 5 similarly moisture-resistant material, such as wax, metal foil, paraffin, ethylene-vinyl acetate copolymer (EVA), ethylene-vinyl alcohol copolymer (EVAL), polycaprolactone (PCL), polyvinyl chloride (PVC), polyesters, polycarbonates, polyamides, polyurethanes, or polyesteramides. Such materials may be provided in the form of large, flat, flexible sheets to which an adhesive composition or layer is 10 applied. Alternatively, such sheets may be applied or attached to an existing adhesive composition or a treatment composition comprising a substantially solid adhesive layer and a treatment gel. Notwithstanding the foregoing, it is within the scope of the invention to provide barrier layers having any desired material, thickness or rigidity so long as the 15 barrier layer provides at least some moisture protection relative to the adhesive composition or layer and treatment gel. The barrier layer may comprise a conventional dental tray, examples of which include both customized and non-custom dental trays, or it may initially be a strip or patch, or have some other configuration. The barrier layer may be as simple as a layer of a moisture resistant material that is 20 sprayed or painted on, applied by dipping, or otherwise applied to an existing shaped adhesive or treatment composition (e.g., one that is in the form of a dental tray or that otherwise has a desired shape). Examples of suitable polyolefins for use in making the barrier layer include, but are not limited to, polyethylene (PE), high density polyethylene (HDPE), low 25 density polyethylene (LDPE), ultra low density polyethylene (ULDPE), polypropylene (PP), and polytetrafluoroethylene (PTFE) (e.g., TEFLON). An example of a suitable polyester for use in making the barrier layer includes, but is not limited to, polyethylene terephthalate (PET), an example of which is MYLAR, sold by DuPont. An example of a suitable polyurethane barrier material is a polyurethane 30 film manufactured by ArgoTech, which is located in Greenfield, Massachusetts.
WO 2005/023142 PCT/US2004/016065 19 Plasticizers, flow additives, and fillers known in the art can be used as desired to modify the properties of any of the foregoing polymers used to form the barrier layer. According to one embodiment, the barrier layer is formed of a mixture of ethylene-vinyl acetate copolymer (EVA) and polypropylene (PP), preferably 5 comprising about 5% to about 35% PP, more preferably about 10% to about 30% PP, more especially preferably about 15% to about 25% PP, and most preferably about 20% PP, with the balance comprising ethylene-vinyl acetate (EVA), and optionally other polymers and/or small quantities of additives such as plasticizers. It is also within the scope of the invention to utilize barrier layers that are 10 formed onto a surface of a previously formed adhesive layer or treatment composition, such as by adhering a sheet or tray-like barrier layer to the adhesive layer or treatment composition. Alternatively, the barrier layer may itself be initially flowable and later hardened, such as a lacquer that contains a barrier material (e.g., a cellulosic ether, cellulose acetate, wax, plastic, polyvinyl acetate, polyvinyl alcohol, 15 or shellac) dissolved in one or more solvents that are later removed; a chemical or light-cure material (e.g., a methacrylate or acrylate resin); or a thermoplastic melt (e.g., any thermoplastic resin). Examples of useful cellulosic ethers that can be used to form a barrier layer include, but are not limited to, ethyl cellulose, propyl cellulose, isopropyl cellulose, butyl cellulose, t-butyl cellulose, and the like. 20 B. Adhesive Compositions and Layers Prior to being moistened in preparation for or during use, adhesive compositions and layers within treatment compositions and devices according to the invention preferably comprise a substantially solid and coherent adhesive composition, as opposed to a liquid, a flowable gel, or a dry powder or particulate. 25 The adhesive composition or layer may comprise a single coherent mass or region, or it may comprise a plurality of coherent masses or regions. Providing a substantially solid and coherent adhesive composition or layer better maintains the treatment gel against the teeth and/or gums being treated instead of diffusing into the surrounding oral cavity, as compared to treatment gels that are loaded without an adhesive layer 30 into customized or non-customized dental trays or that are applied using a flexible strip of plastic without an adhesive layer. This, in turn, promotes better treatment of WO 2005/023142 PCT/US2004/016065 20 the teeth and/or gums and patient compliance by, e.g., reducing irritation to surrounding oral tissues and/or at least some of the bad taste normally associated with treatment compositions. Substantially solid adhesive compositions include at least one tooth adhesion 5 agent and, optionally, one or more inert component or active agents. According to one embodiment, at least a portion of the adhesive composition may also include a bleaching agent activator. The bleaching agent activator and any optional active agents may be dispersed within a substantially solid matrix comprising the tooth adhesion agent. Alternatively, an active agent in the form of a liquid or solution can 10 be spread, sprayed, or otherwise applied to an exposed surface of the adhesive composition prior to or after applying the treatment gel thereto. According to one embodiment, the adhesive composition may include multiple layers or regions, with one layer or region comprising a bleaching agent activator and another layer or region omitting the bleaching agent activator so as to shield a 15 bleaching gel in contact with the adhesive composition from the bleaching agent activator. In another embodiment, the adhesive composition may include a water soluble surface coating (e.g., a candy shell) that is non-adhesive or less adhesive that prevents interaction between the bleaching agent activator and bleaching gel prior to moistening the adhesive composition and/or bleaching gel with water or saliva prior 20 to or during use. According to one embodiment, the adhesive composition includes both a bleaching agent activator and a bleaching agent stabilizer and is formulated so that the effects of the bleaching agent stabilizer predominate prior to moistening the adhesive composition and/or bleaching gel with water or saliva. Thereafter, moistening the 25 adhesive composition and/or bleaching gel with water or saliva causes the effects of the bleaching agent activator to predominate. Many chemical reactions, including activating a peroxide bleaching agent, have a threshold activation energy requirement. The bleaching agent stabilizer can act to raise the activation energy requirement just enough to prevent or inhibit activation of the bleaching agent prior to moistening the 30 adhesive composition and/or bleaching gel with water or saliva but not so much as to prevent or inhibit activation after moistening occurs. This careful balance can be WO 2005/023142 PCT/US2004/016065 21 determined and optimized by testing adhesive compositions having varying concentrations of bleaching agent activator and bleaching agent stabilizer. Alternatively, the bleaching agent activator can be concentrated within the interior (e.g., inner adhesive layer) of the adhesive composition and/or the bleaching agent 5 stabilizer can be concentrated at the surface of the protective adhesive composition (e.g. as a coating by itself or within an outer adhesive layer). Following are preferred tooth adhesion agents, as well as exemplary inert components and active agents that may optionally be included within the adhesive composition. 10 1. Tooth Adhesion Agents The tooth adhesion agent may comprise any known tackifying agent that is substantially non-adhesive, or less adhesive, when the adhesive composition or layer is substantially solid but which becomes more adhesive to teeth when the adhesive composition or layer is moistened with, e.g., water or saliva. A presently preferred 15 tooth adhesion agent is polyvinyl pyrrolidone (PVP). PVP polymers have been found to provide excellent adhesion to polymer barrier layers made from PE, PET, polyurethane, and paraffin, to be substantially non-adhesive when the adhesive composition is dry to the touch, and to have superior adhesion to teeth when a surface of a substantially solid adhesive composition is moistened with saliva or water. 20 Non-limiting examples of polyvinyl pyrrolidone polymers that have been used in formulating adhesive compositions and layers according to the invention include Kollidon 30, a polyvinyl pyrrolidone polymer sold by BASF having a molecular weight of 50,000, Kollidon VA 60, a polyvinyl pyrrolidone polymer having a molecular weight of 60,000, and Kollidon 90 F, a polyvinyl pyrrolidone polymer 25 having a molecular weight of 1.3 million. Because PVP polymers having widely varying molecular weights have been found to provide similar adhesion and wetting properties, it is believed that PVP polymers of any molecular weight, at least those having a molecular weight between 50,000 and 1.3 million, will be useful in formulating substantially solid adhesive compositions or layers according to the 30 invention.
WO 2005/023142 PCT/US2004/016065 22 Other tooth adhesion agents that may be used in addition to, or instead of, PVP within the scope of the invention include, but are not limited to, carboxypolymethylene (e.g., CARBOPOL, sold by Novean, Inc.), polyethylene oxide (e.g., POLYOX, made by Union Carbide), polyacrylic acid polymers or copolymers 5 (e.g., PEMULEN, sold by Novean, Inc.), polyacrylates, polyacrylamides, copolymers of polyacrylic acid and polyacrylamide, PVP-vinyl acetate copolymers, carboxymethylcellulose, carboxypropylcellulose, polysaccharide gums, proteins, and the like. Although polyethylene oxide polymers comprises a less preferred tooth 10 adhesion agent, it has been found that a polyethylene oxide polymer having a molecular weight of I million provides better adhesion to barrier layers such as MYLAR than a polyethylene oxide polymer having a molecular weight of 100,000. The one or more tooth adhesion agents are preferably included in an amount in a range of about 10% to about 90% by weight of the substantially solid adhesive 15 composition (exclusive of any bound water or other solvent), more preferably in a range of about 20% to about 80% by weight of the substantially solid adhesive composition, and most preferably in a range of about 40% to about 75% by weight of the substantially solid adhesive composition. 2. Inert Components 20 The adhesive compositions and layers may include inert components in addition to the tooth adhesion agent, as desired, to yield a final composition or layer having desired properties. Examples of "inert" components include, but are not limited to, plasticizers and humectants (e.g., glycerin, sorbitol, polyethylene glycol, propylene glycol, and polypropylene glycol), volatile solvents (e.g., water and 25 alcohols, such as ethanol), stabilizing agents (e.g., EDTA, salts of EDTA, citric acid and its salts, phosphoric acid and its salts, phenolphosphonic acid and its salts, gluconic acid and its salts, alkali metal pyrophosphates, alkali metal pyrophosphates, alkyl sulfates, such as sodium lauryl sulfate, tin salts, such as sodium stannate, and tartrates), neutralizing agents (e.g., sodium hydroxide and triethanolamine), 30 antioxidants (e.g., vitamin A, vitamin C, vitamin E, other vitamins, chlorophyll and WO 2005/023142 PCT/US2004/016065 23 carotene), mouth freshening agents (e.g., camphor and wintergreen), thickening agents (e.g., fumed silica), flavorants, sweeteners, and the like. When water is used as a solvent when manufacturing adhesive compositions or layers according to the invention and then driven off by evaporation to yield a 5 substantially solid adhesive composition, it is postulated that a significant amount of water remains bound or associated with the hydrophilic components within the adhesive composition, including the tooth adhesion agent, any inert components (e.g., polyols added as humectants, stabilizing agents, neutralizing agents, and/or thickening agents), and any hydrophilic active agents (e.g., bleaching agent, desensitizing agents 10 or other active agents). Although the amount of residual water has not yet been determined, it is believed that approximately 10% of the water added initially remains after the initially flowable adhesive composition intermediate has been dried sufficiently to yield the substantially solid adhesive composition or layer. 3. Active Agents 15 A wide variety of active agents known in the dental and oral arts can be included within the adhesive composition or layer. Examples of include bleaching agents (e.g., hydrogen peroxide or solid complexes or analogues of hydrogen peroxide, such as carbamide peroxide or sodium perborate), desensitizing agents (e.g., potassium nitrate), remineralizing agents (e.g., sodium fluoride or other fluoride 20 salts), antimicrobial agents (e.g., chlorhexidine, troclosan, and tetracycline), antiplaque agents, anti-tartar agents, other medicaments, and bleaching agent activators (e.g., metals, metal salts, and bases). Examples of substantially solid adhesive compositions and layers that include one or more active agents are disclosed in U.S. application Serial No. 10/446,235, 25 filed May 27, 2003; U.S. application Serial No. 10/446,471, filed May 27, 2003; U.S. application Serial No. 10/637,237, filed August 8, 2003; U.S. application Serial No. 10/646,484, filed August 22, 2003; and U.S. application Serial No. 10/646,443, filed Augusts 22, 2003. When one or more bleaching agents are included within the substantially solid 30 adhesive composition, they are preferably included in an amount in a range of about 5% to about 80% by weight of the substantially solid adhesive composition, more WO 2005/023142 PCT/US2004/016065 24 preferably in a range of about 10% to about 60% by weight of the substantially solid adhesive composition, and most preferably in a range of about 20% to about 50% by weight of the substantially solid adhesive composition. When potassium nitrate is included within the substantially solid adhesive 5 composition as a desensitizing agent, it is preferably included in an amount in a range of about 0.01% to about 50% by weight of the substantially solid adhesive composition, more preferably in a range of about 0.1% to about 25% by weight of the substantially solid adhesive composition, and most preferably in a range of about 0.5% to about 10% by weight of the substantially solid adhesive composition. 10 When included in combination with a dental bleaching agent, potassium nitrate is preferably included in an amount in a range of about 0.01% to about 2% by weight of the substantially solid adhesive composition, more preferably in a range of about 0.05% to about 1% by weight of the substantially solid adhesive composition, and most preferably in an amount -of about 0.5% by weight of the substantially solid 15 adhesive composition. It has been found that including potassium nitrate in these amounts creates a synergistic effect with the dental bleaching agent that appears to enhance tooth whitening. It also provides the highest level of tooth desensitization when used with a bleaching agent. For treating periodontal disease, chlorhexidine gluconate is a preferred 20 medicament and is preferably included in an amount in a range of about 0.01 to about 50% by weight of the substantially solid adhesive composition, more preferably in a range of about 0.05% to about 25% by weight of the substantially solid adhesive composition, and most preferably in a range of about 0.1% to about 10% by weight of the substantially solid adhesive composition. Other anti-bacterial agents or 25 medicaments may be included in the same concentration ranges. Adhesive compositions and layers may comprise a bleaching agent activator capable of destabilizing a dental bleaching agent in order to accelerate bleaching in the case where the treatment gel includes a dental bleaching agent. When peroxides are destabilized they more rapidly release oxygen radicals, which cause tooth 30 bleaching. The bleaching agent activator may be retained within the substantially solid adhesive composition prior to use (e.g., locked within a substantially solid WO 2005/023142 PCT/US2004/016065 25 matrix), but then diffuse, leach, or otherwise contact, mix or react with the bleaching gel upon moistening the dental bleaching gel and/or adhesive composition with saliva or water. In one embodiment, the bleaching gel is initially substantially anhydrous and/or does not initially touch the adhesive composition in order to prevent diffusion 5 or leaching of the bleaching agent activator into the bleaching gel prior to use. One class of bleaching agent activators includes bases (i.e., substances that raise the pH in aqueous systems). Examples of useful bases that can destabilize bleaching agents and thereby accelerate bleaching include oxides, hydroxides, carbonates, and bicarbonates of alkali metals and alkaline earth metals, and amines. 10 Non-limiting examples include sodium oxide, sodium hydroxide, potassium oxide, potassium hydroxide, sodium carbonate, sodium bicarbonate, ammonium hydroxide, magnesium hydroxide, sodium phosphate tribasic, and ethanolamine. Bases, when used as bleaching agent activators, are preferably included in an amount in a range of about 0.1% to about 20% by weight of the adhesive composition, more preferably in a 15 range of about 1% to about 10% by weight, and most preferably about 7% by weight.. Another class of bleaching agent activators includes metals and metal compounds. Examples of metals and metal compounds include transition metals (e.g., powders or fine particulates of iron, cobalt, nickel, copper, zinc, manganese, chromium, and the like) or metal compounds (e.g., halides or sulfates of iron, cobalt, 20 nickel, copper, zinc, manganese, chromium, and the like). More specific examples include iron and manganese metal, manganese chloride, manganese citrate, ferrous sulfate, and manganese sulfate. Another class of bleaching agent activator includes enzymes, particularly organo-metallic enzymes containing transition metals, such as iron. One example is 25 "catalase", which is described more particularly in U.S. Patent No. 6,485,709 to Banerjee et al. Metals, metal compounds, and organo-metallic enzymes, when used as a bleaching agent activator, are preferably included in an amount in a range of about 0.01% to about 20% by weight of the adhesive composition, more preferably in a range of about 0.05% to about 10% by weight, and most preferably in a range of 30 about 0.1% to about 5% by weight.
WO 2005/023142 PCT/US2004/016065 26 C. Treatment Gels The treatment compositions and devices according to the invention rnay include any treatment gel known in the art. The treatment gel may comprise a continuous layer or bead positioned so as to cover a person's front tooth surfaces, rear 5 tooth surfaces, or both, or it may comprise separate beads, layers or islands of gel separated by a space. Preferred treatment gels are those that are substantially viscous and tacky in order to assist the adhesive layer in retaining the treatment composition or device against a person's teeth during use. In one embodiment, the treatment gels according to the invention may comprise at least one active agent and any of the 10 adhesive composition intermediates used to manufacture the substantially solid adhesive compositions or layers described herein. Exemplary dental treatment gels, and methods for making such gels, which may be used to manufacture treatment compositions and devices according to the invention are disclosed in U.S. Patent No. 5,376,006; U.S. Patent No. 5,785,527; U.S. 15 Patent No. 5,851,512; U.S. Patent No. 5,858,332; U.S. Patent No. 5,985,249; U.S. Patent No. 6,306,370; U.S. Patent No. 6,309,625; U.S. Patent No. 6,312,671; U.S. Patent No. 6,322,774; U.S. Patent No. 6,368,576; U.S. Patent No. 6,387,353; U.S. Patent No. 6,500,408; and U.S. Patent No. 6,503,485. For purposes of disclosing dental treatment gels, and methods of making such gels, the foregoing patents are 20 incorporated herein by reference. In general, the treatment gels will include at least one active agent, at least one tackifying agent, and a liquid or gel carrier or vehicle into which the active agent and tackifying agent are dispersed. An advantage of providing a treatment gel separate from the adhesive layer is that it provides a treatment composition or device that is 25 more stable or consistent relative to the amount of active agent, at least in the case where the active agent is sensitive to heat. Heating an adhesive composition intermediate to drive off the water so as to yield a substantially solid adhesive composition can destabilize or decompose an active agent that is sensitive to heat and render it less potent. Because the treatment gel is generally not heated during 30 manufacture of treatment compositions and devices according to the invention, greater stability and potency of the active agent may be achieved.
WO 2005/023142 PCT/US2004/016065 27 According to one embodiment of a bleaching composition or device, a bleaching gel is initially substantially anhydrous in order to prevent, inhibit or minimize diffusion or leaching of a bleaching agent activator from the adhesive composition or layer into the bleaching gel. In another embodiment, the bleaching 5 device is manufactured in a manner so that the bleaching gel directly contacts the barrier layer but not the adhesive composition, thereby preventing or inhibiting premature activation of the bleaching gel. Following are preferred active agents, tackifying agents, and carriers or vehicles. 10 1. Active Agents In one embodiment, the active agent comprises at least one dental bleaching agent. A common dental bleaching agent that is known to bleach teeth and that has been found to be safe for oral use is hydrogen peroxide. However, hydrogen peroxide does not itself exist free in nature, but only as an aqueous solution or as a complex. 15 Aqueous hydrogen peroxide is an acceptable dental bleaching agent to the extent that an anhydrous bleaching gel is not desired. Non-limiting examples of complexed hydrogen peroxide include carbamide peroxide and metal perborates. Other bleaching agents that can be used to bleach teeth include, but are not limited to, metal percarbonates, peroxides, chlorites, and hypochlorites, peroxy acids, and peroxy acid 20 salts. Bleaching agents within the dental bleaching gels according to the invention can have any desired concentration, e.g., between 1-90% by weight of the dental bleaching gel. The concentration of the dental bleaching agent can be adjusted depending on the intended treatment time for each bleaching session. In general, the 25 shorter the treatment time, the more bleaching agent will be added to accelerate dental bleaching so as to effect bleaching in a shorter time period. In the case of a treatment gel used to bleach teeth, the one or more bleaching agents are preferably included in an amount in a range of about 1% to about 60% by weight of the treatment gel, more preferably in a range of about 3% to about 40% by 30 weight of the treatment gel, and most preferably in a range of about 5% to about 30% by weight of the treatment gel.
WO 2005/023142 PCT/US2004/016065 28 Instead of, or an addition to a dental bleaching agent, the treatment gels according to the invention may include one or more other active agent as desired to yield a treatment gel having desired properties. Examples of other active agents include desensitizing agents (e.g., potassium nitrate, other potassium salts, citric acid, 5 citrates, and sodium fluoride), antimicrobial agents, remineralizing agents, antiplaque agents, anti-tartar agents, and other medicaments known in the art. Exemplary antimicrobial agents that can be used to treat gingivitis, periodontal disease, plaque or other oral bacterial infections or maladies include, but are not limited to, chlorhexidine gluconate, cetylpyridinium chloride, phenol, minocycline, 10 tetracycline, doxycycline, penicillin, clindamycin, ciprofloxacin, metronidazole, and tricolsan. Exemplary remineralizing agents capable of preventing caries include, but are not limited to, sodium fluoride, sodium monofluorophosphate, stannous fluoride, other fluoride salts, and calcium phosphate. Exemplary anti-tartar agents include, but are not limited to, pyrophosphates, polypyrophosphates, polyvinyl methyl ether malic 15 acid, sodium hexametal phosphate, alkali metal phosphates, calcium lactate, and triclosan. Exemplary anticalculus or antiplaque agents include, but are not limited to, 8-hydroxyquinoline sulfate, dicitrate cyclic ester, and zinc citrate. When potassium nitrate is included within the treatment gel as a desensitizing agent, it is preferably included in an amount in a range of about 0.01% to about 50% 20 by weight of the treatment gel, more preferably in a range of about 0.1% to about 25% by weight of the treatment gel, and most preferably in a range of about 0.5% to about 10% by weight of the treatment gel. When potassium nitrate is included in combination with a dental bleaching agent, the potassium nitrate is preferably included in an amount in a range of about 25 0.01% to about 2% by weight of the treatment gel, more preferably in a range of about 0.05% to about 1% by weight of the treatment gel, and most preferably in an amount of about 0.5% by weight of the treatment gel. It has been found that including potassium nitrate in these amounts creates a synergistic effect with the dental bleaching agent that appears to enhance tooth whitening. It also provides the highest 30 level of tooth desensitization when used with a bleaching agent.
WO 2005/023142 PCT/US2004/016065 29 When treating periodontal disease, chlorhexidine gluconate is a preferred medicament and is preferably included in an amount in a range of about 0.01 to about 50% by weight of the treatment gel, more preferably in a range of about 0.05% to about 25% by weight of the treatment gel, and most preferably in a range of about 5 0.1% to about 10% by weight of the treatment gel. Other anti-bacterial agents or medicaments may be included in the same concentration ranges. 2. Tackifying Ag!ents Useful tackifying agents that may be used in the treatment gel include any of the tooth adhesion agents disclosed herein for use in manufacturing the substantially 10 adhesive compositions or layers according to the invention. The main difference between a "tackifying agent" within a "treatment gel", and a "tooth adhesion agent" within an "adhesive composition" or "adhesive layer", is the physical state. On the one hand, a tackifying agent within a treatment gel is already mixed with a liquid or gel carrier or vehicle such that the resulting treatment gel is immediately sticky and 15 tacky to the touch as a result of the tackifying agent. On the other hand, an adhesive composition or layer typically becomes much more adhesive to teeth when the adhesive composition or layer is moistened by saliva or water as a result of the tooth adhesion agent. The adhesive composition or layer may initially be non-adhesive and dry to the touch prior to moistening with saliva or water. 20 One useful tackifying agent is polyvinyl pyrrolidone (PVP). Non-limiting examples of polyvinyl pyrrolidone polymers that have been used in formulating dental bleaching gels according to the invention include Kollidon 30, a polyvinyl pyrrolidone polymer sold by BASF having a molecular weight of 50,000, Kollidon VA 60, a polyvinyl pyrrolidone polymer having a molecular weight of 60,000, and 25 Kollidon 90 F, a polyvinyl pyrrolidone polymer having a molecular weight of 1.3 million. Other useful tackifying agents that may be used in addition to, or instead of, PVP within the scope of the invention include, but are not limited to, carboxypolymethylene (e.g., CARBOPOL, sold by Novean, Inc.), polyethylene oxide 30 (e.g., POLYOX, made by Union Carbide), polyacrylic acid polymers or copolymers (e.g., PEMULEN, sold by Novean, Inc.), polyacrylates, polyacrylamides, copolymers WO 2005/023142 PCT/US2004/016065 30 of polyacrylic acid and polyacrylamide, PVP-vinyl acetate copolymers, carboxymethylcellulose, carboxypropylcellulose, polysaccharide gums, proteins, and the like. The one or more tackifying agents are preferably included in an amount in a 5 range of about 1% to about 50% by weight of the treatment gel, more preferably in a range of about 3% to about 30% by weight of the treatment gel, and most preferably in a range of about 5% to about 20% by weight of the treatment gel. 3. Carriers and Vehicles The dental bleaching gel will typically include one or more liquid or gel 10 carriers or vehicles into which the active agent, tackifying agent, and other components are dispersed. Examples of liquid or gel carriers or vehicles include, but are not limited to, water, alcohols (e.g., ethyl alcohol), and polyols (e.g., glycerin, sorbitol, polyethylene glycol, polyethylene oxide, propylene glycol, and polypropylene glycol). The carrier or vehicle will typically comprise the balance of 15 components in the treatment gel in addition to the active agent, tackifying agent, and any other components. 4. Other Components The treatment gels according to the invention may optionally include other components as desired to yield a treatment gel having desired properties. Examples 20 include stabilizing agents (e.g., EDTA, salts of EDTA, citric acid and its salts, phosphoric acid and its salts, phenolphosphonic acid and its salts, gluconic acid and its salts, alkali metal pyrophosphates, alkali metal pyrophosphates, alkyl sulfates, such as sodium lauryl sulfate, tin salts, such as sodium stannate, and tartrates), neutralizing agents (e.g., sodium hydroxide and triethanolamine), thickening agents (e.g., fumed 25 silica), desensitizing agents (e.g., potassium nitrate, other potassium salts, citric acid, citrates, and sodium fluoride), remineralizing agents (e.g., sodium fluoride, stannous fluoride, sodium monofluorophosphate, and other fluoride salts), antimicrobial agents (e.g., chlorhexidine, troclosan, and tetracycline), antiplaque agents, anti-tartar agents (e.g., pyrophosphates salts), other medicaments, antioxidants (e.g., vitamin A, vitamin 30 C, vitamin E, other vitamins, chlorophyll and carotene), mouth freshening agents (e.g., camphor and wintergreen), flavorants, sweeteners, and the like.
WO 2005/023142 PCT/US2004/016065 31 D. Characteristics of Treatment Compositions and Devices In one embodiment, the treatment compositions and devices according to the invention are preferably in the shape of a dental tray having a front side wall, a rear side wall, and a trough between the front and rear side walls. Having the shape of a 5 dental tray facilitates placement of the treatment composition or device over a person's teeth by reducing the amount of manipulation that is necessary to obtain a good fit between the composition or device and the person's teeth. In another embodiment, the treatment compositions and devices are in the shape of a patch or strip. It is within the scope of the invention for the treatment compositions and 10 devices to have any desired shape or configuration. Treatment compositions and devices that have a substantially solid adhesive layer that becomes more adhesive when moistened with water or saliva are easier to install over a person's teeth compared to conventional bleaching strips or patches, which do not reliably adhere to a user's teeth. That is because the inventive treatment 15 compositions and devices are designed to more reliably adhere and remain in place over the person's teeth compared to conventional bleaching strips, which employ a dental bleaching gel immediately adjacent to a plastic sheet. The result is more effective treatment and better patient compliance. In contrast to conventional bleaching strips, which are not recommended for use while a person eats, drinks, 20 smokes or sleeps, treatment compositions and devices according to the invention can be designed so as to be worn while talking, sleeping, eating, drinking, smiling, frowning, grimacing, yawning, coughing, smoking, or making virtually any facial expression or mouth contortion. According to one embodiment, the treatment compositions and devices have a 25 horseshoe shaped longitudinal profile and a trough with a U-shaped cross section, much like a conventional dental tray. An exemplary treatment device in the form of a dental tray is depicted in Figures 1 and 2A. Figure 1 is a perspective view of a treatment device 10 having a front side wall 12 and a rear side wall 14 that together have a generally horseshoe shape in a longitudinal dimension and that define a trough 30 16 having a generally U-shaped cross section. The U-shaped cross section of the trough is seen more clearly in Figure 2A.
WO 2005/023142 PCT/US2004/016065 32 The treatment device 10 further includes a barrier layer 18, preferably comprising a moisture-resistant material, an adhesive composition or layer 20, preferably comprising a substantially solid adhesive composition, and a treatment gel 28. As best seen in Figure 2A, the adhesive layer 20 includes an outer surface 22, 5 which is adjacent to an interior surface 24 of the barrier layer 18, and an inner surface 26, which is adjacent to the treatment gel 28. It is within the scope of the invention for the treatment gel 28 to directly contact the adhesive layer 20, the barrier layer 18, or both depending on where the treatment gel 28 is located relative to the adhesive layer 20. In one embodiment, both the treatment gel 28 and a portion of the inner 10 surface 26 of the adhesive layer 20 are designed to directly contact a person's teeth when the treatment device 10 is in use. An upper edge of the front side wall 12 can be designed so as to terminate at or shy of the gingival margin of a person's dental arch when the treatment device 10 is in use. Alternatively, it may extend beyond the gingival margin and extend at least partially over a person's gums. 15 Figure 2B alternatively depicts a treatment composition 19 comprising an adhesive composition or layer 20' in the shape of a dental tray, so as to have a front side wall 12' and a rear side wall 14', and a treatment gel 28 adjacent to an inner surface 26' of the adhesive layer 20'. The treatment composition 19 differs from the treatment device 20 of Figures 1 and 2A in that it includes no barrier layer. The 20 adhesive layer 20' also includes an exterior surface 22' that may optionally be coated with a water-resistant barrier layer or material if desired (see Figure 2A) to protect the treatment composition (more particularly the adhesive layer 20' and treatment gel 28) from saliva or ambient moisture (see Figure 2A). The treatment composition 19 may be sold alone or together with a moisture-resistant barrier layer, or a material used to 25 make a barrier, that can be placed adjacent to the exterior surface 22' of the adhesive layer 20' prior to or during use. Figure 2C alternatively depicts a treatment device 10' that includes a barrier layer 18, regions or spots of an adhesive composition 20' interspersed with regions or spots of a treatment gel 28'. Both the adhesive composition 20' and treatment gel 28' 30 are located adjacent to the barrier layer. In this way, the adhesive composition 20' and treatment gel 28' do not initially touch prior to use. According to one embodiment, WO 2005/023142 PCT/US2004/016065 33 this helps prevent or inhibit contact between a bleaching agent activator within the adhesive composition 20' and a bleaching agent within the treatment gel 28' prior to use. In order to protect treatment compositions or devices according to the 5 invention from contaminants during storage and prior to use, the treatment compositions or devices can be packaged within a sealed container or package. As illustrated in Figure 3, a treatment device or treatment composition according to the invention can be sealed within a protective package 30 that includes a rigid support layer 32 and a peelable cover 34. When it is desired to use the treatment device or 10 composition, the peelable cover 34 is removed and the treatment device or composition is removed or separated from the support layer 32. In addition to, or instead of, the protective package 30, the treatment device or composition may alternatively include a removable protective layer (not shown) that is temporarily placed within the trough adjacent to the treatment gel. When it is desired to use the 15 treatment device or composition, the removable protective layer is removed so as to expose the treatment gel. Figure 4 illustrates a treatment composition or device 40 that is a variation of the U-shaped treatment device 10 of Figures 1 and 2A or the treatment composition 19 of Figure 2B. The main difference is that each longitudinal end 42 of the treatment 20 composition or device 40 is raised so as to at least partially enclose the last tooth on each side of a person's dental arch when the treatment composition or device 40 is in use. Figure 5 illustrates an alternative embodiment of a treatment composition or device 50 according to the invention that has an L-shaped cross section. More 25 particularly, the treatment composition or device 50 includes a front side wall 52 and a rear side wall 54 extending laterally from the front side wall 52 so as to form a trough 56 having an approximate L-shaped cross section. The L-shaped treatment composition or device 50 of Figure 5 is somewhat easier to initially place over a person's dental arch compared to the U-shaped treatment composition or devices of 30 Figures 1-4. This is due to the approximately planar orientation of the rear side wall 54 relative to the occlusal or incisal edges of a person's teeth when the front side wall WO 2005/023142 PCT/US2004/016065 34 52 of the treatment composition or device 50 is initially placed and adhered against the front surfaces of a person's teeth. On the other hand, more manipulation of the L shaped treatment composition or device 50 is generally required to form and adhere the rear side wall 54 against the lingual surfaces of the person's teeth as a result of the 5 greater initial offset angle between the front side wall 52 and rear side wall 54. However, the ability of treatment compositions or devices according to the invention to adhere to tooth surfaces immediately after placement over a person's teeth, and even more so after initial wetting of the adhesive layer, facilitates the process of conforming the front side wall 52 and rear side wall 54 to the person's tooth surfaces. 10 In the case of the treatment composition or device 50 having an L-shaped cross section, it may be more correct to say that the rear side wall 54 extending laterally from the front side wall 52 is really a bottom wall rather than a rear side wall. Nevertheless, because this erstwhile "bottom wall" of an L-shaped treatment composition or device is folded back against the lingual tooth surfaces during use, it 15 can be readily seen that a treatment composition or device having an L-shaped trough is merely a variation of a composition or device having a V-shaped trough. Thus, for purposes of this disclosure and the appended claims, the side wall 54 shall constitute, and fall within the definition of, a "rear side wall". To facilitate the ability of a treatment composition or device to conform to the 20 varying shapes and sizes among dental arches, the treatment composition or device may include mechanical features such as one or more notches within the front or rear side walls. As shown in Figure 5, the treatment composition or device 50 includes a notch 58 in an outer edge near the center of the front side wall 52 and a notch 59 in an outer edge near the center of the rear side wall 54. Notches 58 and 59 allow the tray 25 like treatment composition or device to more easily spread open or compress when being conformed to differently-sized dental arches. In this way, the treatment composition or device 50 can more easily be a "one-size fits all" composition or device. Figure 6 depicts an alternative embodiment of a treatment composition or 30 device 60 according to the invention, which includes a front side wall 62 and a rear side wall 64 that define a U-shaped trough 66 into which a bead of treatment gel 28 is WO 2005/023142 PCT/US2004/016065 35 placed. Instead of being horseshoe shaped like the treatment composition or device of Figures 1-5, or otherwise having a curved longitudinal profile, the treatment composition or device 60 of Figure 6 has a substantially straight or linear longitudinal profile. 5 Figure 7 depicts yet another alternative embodiment of a treatment composition or device 70 according to the invention. The treatment composition or device 70 includes a front side wall 72 and a rear side wall 74 that define a V-shaped trough 76 and a curved longitudinal profile. The main difference between the V shaped treatment composition or device 70 of Figure 7 and the L-shaped treatment 10 composition or device 50 of Figure 5 is the angle at which the front and rear side walls are laterally offset from each other. Alternative embodiments of treatment compositions and devices in the form of a strip or patch are depicted in Figures 8-11. Figure 8 is a perspective view of a treatment strip or patch 110 comprising a barrier layer 112, which preferably 15 comprises a moisture-resistant material, an adhesive layer 114, which preferably comprises a substantially solid adhesive composition, and a treatment gel 116. As best seen in Figure 9A, the adhesive layer 114 includes an outer surface 120, which is adjacent to an inner surface 122 of the barrier layer 112, and an inner surface 124, which is adjacent to the treatment gel 116. It is within the scope of the invention for 20 the treatment gel 116 to directly contact the adhesive layer 114, the barrier layer 112, or both depending on where the treatment gel 116 is located relative to the adhesive layer 114. In one embodiment, both the treatment gel 116 and at least a portion of the inner surface 124 of the adhesive layer 114 are designed to directly contact a person's teeth when the treatment strip 110 is in use. An upper edge 126 of the treatment strip 25 110 can be designed so as to terminate at or shy of the gingival margin of a person's dental arch when in use. Figure 9B alternatively depicts a treatment composition 111 comprising an adhesive layer 114' in the shape of a strip or patch, so as to have an outer surface 120' and an inner surface 124', and a treatment gel 116' adjacent to the inner surface 124' 30 of the adhesive layer 114'. The treatment composition 111 differs from the treatment strip 110 of Figures 8 and 9A in that it includes no barrier layer. Of course, the outer WO 2005/023142 PCT/US2004/016065 36 surface 120' of the adhesive layer 114' may optionally be coated with a water-resistant barrier layer or material if desired (see Figure 9A) to protect the treatment composition 111 (more particularly the adhesive layer 114' and treatment gel 116') from saliva or ambient moisture. The treatment composition 111 may be sold alone 5 or together with a moisture-resistant barrier layer, or a material used to make a barrier layer, that can be placed adjacent to the outer surface 120' of the adhesive layer 114' prior to or during use. Figure 9C alternatively depicts a treatment device 110' that includes a barrier layer 112, regions or spots of an adhesive composition 114' interspersed with regions 10 or spots of a treatment gel 116'. Both the adhesive composition 114' and treatment gel 116' are located adjacent to the barrier layer. In this way, the adhesive composition 114' and treatment gel 116' do not initially touch prior to use. In the case where the treatment gel 116' includes a dental bleaching agent, this helps prevent or inhibit contact between a bleaching agent activator within the adhesive composition 114' and 15 the bleaching agent within the treatment gel 116' prior to use. In order to protect treatment compositions and devices according to the invention from contaminants during storage and prior to use, they can be packaged within a sealed container or package. As illustrated in Figure 10, one or more treatment strips 110 (or treatment compositions) can be sealed within a protective 20 package 130 that includes a rigid support layer 132 and peelable cover 134. When it desired to use the treatment strip 110 (or treatment composition), the peelable cover 134 is removed and the treatment strip 110 or composition is removed or separated from the support layer 132. In addition to, or instead of, the protective package 130, the treatment strip 110 or composition may alternatively include a removable 25 protective layer (not shown) that is temporarily placed adjacent to the treatment gel. When it is desired to use the treatment strip or composition, the removable protective layer is removed so as to expose the treatment gel. Figure 11 shows a treatment strip 142 being optionally manipulated (such as by bending, curving or folding) so as to have an approximate V-shaped cross section 30 in order to facilitate placement of the treatment strip 142 over a person's teeth and/or gums.
WO 2005/023142 PCT/US2004/016065 37 Notwithstanding the foregoing examples, it will be appreciated that treatment compositions and devices according to the invention can have any profile and longitudinal shape (e.g., they can be flat or have a 3-dimensional shape; they can have a straight or curved longitudinal profile from one end to the other). The front and rear 5 side walls of a tray may define a trough of any desired cross-sectional shape (e.g., the trough can be trapezoidal, rectangular, or any other desired geometric shape). The size and shape of treatment compositions and devices according to the invention can be tailored to more readily fit either a person's upper dental arch or lower dental arch. They can be sized so as to treat all or merely a subset of a person's 10 teeth and/or gums. The treatment compositions and devices may be sufficiently adhesive and flexible so as to readily conform to a wide variety of differently-sized teeth and dental arches. The treatment compositions and devices are advantageously designed so as to substantially cover the front and lingual surfaces of the teeth and/or gums to be treated. Treating both the front and lingual surfaces helps in treating (e.g., 15 bleaching) the interproximal spaces between adjacent teeth. If left unbleached, stained interproximal spaces can form a dark ring or silhouette around each tooth. In general, the thickness of the barrier layer and/or the adhesive layer can be selected to yield a treatment device having a desired strength and flexibility. In order for the barrier layer to remain flexible so as to conform to a person's teeth, the barrier 20 layer will generally have a thickness ranging from about 0.025 mm to about 1.5 mm, preferably in a range of about 0.05 to about 1 mm. The adhesive layer will generally have a thickness ranging from about 0.1 mm to about 3 mm. The thickness of the adhesive layer can also be selected depending on the intended duration of each treatment session. In generally, increasing the thickness of the adhesive layer will 25 provide a longer adhesion of the treatment device or composition to a person's teeth. By way of example, for short wear times, the adhesive layer will preferably have a thickness ranging from about 0.1 mm to about 0.5 mm. For intermediate wear times, the adhesive layer will preferably have a thickness ranging from about 0.5 mm to about 2 mm. For professional use and for overnight bleaching, the adhesive layer will 30 preferably have a thickness ranging from about 2 mm to about 3 mm.
WO 2005/023142 PCT/US2004/016065 38 The amount of treatment gel can be selected to yield a treatment composition or device having a desired tackiness and/or potency. In the case where the adhesive layer includes no active agent, the treatment gel will be required to provide the sum total of the active treatment. In such cases, the thickness of the treatment gel may be 5 increased, all things being equal. By contrast, in the case where the adhesive layer also includes an active agent, the treatment gel will not be required to provide the entirety of the active agent. In such cases, the thickness of the treatment gel may be decreased, all things being equal. In addition, the more viscous and tacky the treatment gel, the less deleterious 10 will be the treatment gel on the overall ability of the treatment composition or device to adhere to a person's teeth. In such cases, the cross-sectional thickness of the treatment gel may be increased, all things being equal. By contrast, the less viscous and tacky the treatment gel, the less the treatment gel will tend to adhere to a person's teeth. In such cases, the cross-sectional thickness of the treatment gel may be 15 advantageously decreased, all things being equal. III. METHODS OF MAKING TREATMENT COMPOSITIONS AND DEVICES INCORPORATION SUCH COMPOSITIONS The various components that make up the inventive treatment compositions and devices according to the invention can be assembled or brought together in any 20 desired order. According to one embodiment, a shaped adhesive composition or layer is first made by forming a flowable adhesive composition intermediate that is then shaped and dried to form a substantially solid adhesive composition or layer in the form of a dental tray, tray-like device, strip, patch or other desired shape. This may be performed by heating or otherwise causing one or more volatile solvents to be 25 driven off by evaporation, thus leaving behind the substantially solid adhesive layer. Thereafter, a treatment gel is placed against an inner surface of the adhesive layer and/or the barrier layer. Some or all of the treatment gel may directly contact the barrier layer to the extent that the adhesive layer has one or more discontinuities or otherwise does not cover the entire barrier layer. 30 An optional barrier layer may also be placed against an outer surface of the adhesive layer in order to protect the adhesive layer and treatment gel from ambient WO 2005/023142 PCT/US2004/016065 39 moisture within a person's mouth. The barrier layer may be placed against the adhesive layer either before or after the adhesive composition is dried so as to become substantially solidified. In one embodiment, the barrier layer may comprise a pre formed dental tray. In another, it may comprise a thin, flexible sheet, strip or patch. 5 In yet another embodiment, the barrier layer may initially comprise a flowable barrier material or precursor that is later cured or hardened, such as by removing a solvent by evaporation, by chemical or light curing, or by cooling a thermoplastic melt. In an alternative embodiment, the adhesive intermediate composition can be cast onto a forming surface and dried to form a substantially solid sheet, which is 10 subsequently molded, stamped, cut or otherwise formed into a desired shape. Thereafter, a treatment gel is attached or applied to an inner surface of the adhesive layer, and a barrier layer is optionally applied or attached to an outer surface of the adhesive layer. The treatment gel can be applied to the adhesive layer before or after the barrier layer, or in the absence of a barrier layer. 15 According to another embodiment, the adhesive layer can be made by spreading a flowable adhesive composition intermediate onto the surface of a large or continuous polymeric sheet (e.g., using a screeding device). The polymeric sheet and adhesive composition intermediate are then placed into a forced air oven or other appropriate desiccation device in order to heat and drive off a substantial portion of 20 the water or other solvent used to form the flowable adhesive composition intermediate. Removal of the volatile solvent yields an adhesive layer comprising a substantially solid adhesive composition. Thereafter, individual intermediate tray-like devices, patches or strips can be molded, stamped or cut from the large or continuous polymeric sheet coated with the substantially solid adhesive composition or layer and 25 then separated as individual devices. Alternatively, a solid sheet comprising the adhesive composition or layer can be separated from the polymer sheet and molded, stamped, cut or otherwise formed into a desired shape. Once the intermediate devices or adhesive layers have been formed, the treatment gel may be applied or placed adjacent to an inner surface of the adhesive layer. 30 In yet another embodiment of the invention, a barrier layer in the form of a dental tray, tray-like device (e.g., a customized or non-custom tray), strip, patch or WO 2005/023142 PCT/US2004/016065 40 other desired shape can be coated with a flowable adhesive composition intermediate. The adhesive composition intermediate is then heated together with the barrier layer or otherwise allowed to dry in order to form an adhesive layer comprising a substantially solid adhesive composition. Thereafter, a treatment gel is applied to an 5 inner surface of the adhesive layer and/or the barrier layer in order to yield a finished treatment device according to the invention. Any or all of these assembly processes can be performed during commercial manufacture of the treatment device, or by an end user as part of using a bleaching kit. IV. METHODS OF USING TREATMENT COMPOSITIONS' AND 10 DEVICES INCORPORATING SUCH COMPOSITIONS The treatment compositions and devices according to the invention can be designed to be wom for any desired time period. Increasing the concentration of the one or more active agents generally reduces the time required to effect bleaching. Nevertheless, due to the extremely comfortable fit and reliable adhesion between the 15 inventive treatment compositions or devices and the person's teeth, it is possible to wear such compositions or devices for extended periods of time in order to ensure more uniform treatment. They may be designed to be worn while performing normal daily activities, such as talking, eating, drinking, smoking, coughing, smiling, frowning, grimacing, or while sleeping. This greatly decreases their intrusiveness into 20 everyday activities compared to conventional bleaching strips, which do not reliably adhere to teeth, or intrusive treatment devices such as large, bulky dental treatment appliances. The dental treatment compositions or devices according to the invention may be worn over a person's upper dental arch, lower dental arch, or both simultaneously. 25 The ability to reliably and comfortably wear treatment compositions or devices over the upper and lower dental arches simultaneously is another departure from conventional bleaching strips, which are not recommended for use in bleaching the upper and lower dental arches at the same time. Figure 12 illustrates a person 80 placing a treatment composition or device 82 30 over the person's upper dental arch. The treatment composition or device 82 can be in the form of a dental tray, strip, patch or other desired shape. Figure 13 illustrates WO 2005/023142 PCT/US2004/016065 41 the person 80 placing a treatment composition or device 92 over the person's lower dental arch after having placed the treatment composition or device 82 over the upper dental arch. It will be appreciated, however, that the treatment compositions or devices can be placed over a person's upper and lower dental arches in any desired 5 order. Where the adhesive composition or layer of a bleaching composition or device contains a bleaching agent activator, contacting the bleaching composition or device with saliva or water causes the bleaching agent activator to leach or diffuse out of the adhesive composition, or otherwise become available, so as to react with or otherwise 10 destabilize the bleaching agent within the dental bleaching gel in order to accelerate bleaching. In order to prevent or inhibit premature activation of the dental bleaching agent prior to use, the bleaching may advantageously be initially substantially anhydrous in order to prevent or inhibit diffusion or leaching of the bleaching agent activator from the adhesive composition into the bleaching gel. Alternatively, the 15 bleaching gel may include a stabilizing agent, such as EDTA, in a sufficient quantity to prevent premature activation of the bleaching agent prior to use but not so much as to entire prevent activation during use. In another embodiment, the bleaching agent can occupy discontinuities within the adhesive layer so as to directly contact the barrier layer rather than the adhesive layer, thereby preventing or inhibiting contact 20 between the bleaching gel and adhesive layer prior to use. To remove the treatment composition or device, a user can pry open a corner of the barrier layer and/or adhesive layer using a fingernail or rigid tool and then pull the remainder off. Any residual adhesive composition and/or treatment gel that remains adhered to the person's teeth can be removed by washing or flushing water 25 over the person's teeth, and/or by brushing. Although the inventive treatment compositions are very adhesive to teeth when protected from excessive moisture, they can be formulated to quickly break down and dissolve when flushed with excess water and/or by gentle mechanical action (e.g., brushing). The treatment compositions or devices can be worn for as little as a few 30 minutes or as long as several hours. By way of example, not limitation, a typical treatment session of fast duration may last from about 10 to about 30 minutes. A WO 2005/023142 PCT/US2004/016065 42 treatment session of intermediate duration may last from about 30 minutes to about 2 hours. A treatment session of long duration, including professional treatment or overnight treatment while a person is sleeping, may last from about 2 hours to about 12 hours. 5 Treatment sessions according to the invention may be repeated as many times as needed to obtain a desired degree of treatment. In the case of dental bleaching compositions according to the invention, a clinical whitening effect has been observed after only 1-3 whitening sessions. A typical treatment regimen will preferably include 1-20 treatment sessions, more preferably 2-15 treatment sessions, and most preferably 10 3-10 treatment sessions. V. DENTAL TREATMENT KITS For convenience of use, multiple treatment compositions or devices may be packaged together and sold as a kit. In the case of treatment compositions that do not initially include a barrier layer, a separate barrier layer, or material used to form a 15 barrier layer, may be optionally included within the kit. In one embodiment, the number of treatment compositions or devices provided with each kit may equal the number of sessions that represent a prescribed treatment regimen. Because of the ease of placing the inventive treatment compositions or devices over a person's teeth, coupled with the reliability with which they adhere to teeth, the likelihood that a 20 particular treatment composition or device will fail, or otherwise not work as intended, is greatly diminished compared to conventional bleaching strips. To efficiently utilize the space within a kit package, multiple treatment compositions or devices can be stacked or interested together. The treatment compositions or devices can be sealed collectively or individually as desired. A 25 protective package 30 is depicted in Figure 3, and a protective package 130 is depicted in Figure 10. The treatment compositions or devices may optionally contain a removable protective layer on an interior surface to protect the treatment gel from contamination or moisture. It is within the scope of the invention to provide barrier layers and treatment 30 composition that are initially separate and that are brought together by the end user. For example, the treatment composition may comprise a pre-shaped insert in the WO 2005/023142 PCT/US2004/016065 43 shape of a horse-shoe that is placed into a trough of a tray-like barrier layer, with or without actually adhering the adhesive layer to the barrier layer. Alternatively, a flowable adhesive composition intermediate can be placed within the trough of a dental tray or tray-like barrier layer and allowed to dry prior to placement of the 5 treatment gel against an inner surface of the substantially solid adhesive layer. Thereafter, a treatment gel is placed adjacent to an inner surface of the substantially solid adhesive layer. A treatment gel may also be placed by a user adjacent to an inner surface of a shaped adhesive layer or composition in the absence of a barrier layer, or prior to placing a barrier layer adjacent to an outer surface of the adhesive 10 layer. VI. EXAMPLES OF THE PREFERRED EMBODIMENTS The following are several examples of treatment compositions and devices that have been formulated and manufactured according to the invention. The exemplary formulations and manufacturing conditions are given by way of example, 15 and not by limitation, in order to illustrate treatment compositions and devices that have been found to be useful for treating a person's teeth and/or gums. Unless otherwise indicated, all percentages are by weight. Examples 1-21 are directed to the manufacture of adhesive dental bleaching layers that become more adhesive when moistened by saliva or water. Examples 22 20 26 are directed to the manufacture of adhesive dental desensitizing layers that become more adhesive when moistened by saliva or water. Examples 27-29 are directed to the manufacture of adhesive antimicrobial layers that become more adhesive when moistened by saliva or water. The adhesive bleaching, desensitizing and antimicrobial layers of Examples 1-29 therefore comprise exemplary adhesive 25 compositions or layers according to the invention. Accordingly, exemplary treatment compositions or devices according to the invention can be manufactured by placing any treatment gel disclosed herein, or known in the art, adjacent to an inner surface of the bleaching, desensitizing, or antimicrobial layers of Examples 1-29. Examples 30-37 are directed to the manufacture of adhesive compositions or 30 layers that do not include any active agent. Exemplary treatment compositions or devices according to the invention can be manufactured by placing any treatment gel WO 2005/023142 PCT/US2004/016065 44 disclosed herein, or known in the art, adjacent to an inner surface of the adhesive layers of Examples 30-37. Examples 38-43 are directed to exemplary treatment gels that are suitable for use in manufacturing treatment compositions or devices according to the invention. 5 For example, treatment compositions or devices according to the invention can be manufactured by placing the treatment gels of Examples 38-43 adjacent to any of the adhesive layers described herein, including those formed according to Examples 1-37. Examples 44-50 describe further variations of exemplary treatment compositions according to the invention. 10 EXAMPLE 1 An initially flowable intermediate composition suitable for use in manufacturing a substantially solid, cohesive, and non-flowable adhesive bleaching layer was formed by mixing together the following components: Carbamide Peroxide 16% 15 Polyvinyl pyrrolidone (M.W. = 1.3 million) 38% Water 46% The resulting intermediate composition was spread over the surfaces of three types of flexible polymer sheets: polyethylene sheets having a thickness of approximately 0.15 to 0.18 mm; sheets made of paraffin having a thickness of 20 approximately 0.05 to 0.08 mm; and MYLAR sheets having a thickness of approximately 0.38 mm. The composition was spread using a spatula. The coated sheets were heated in a forced air oven heated to a temperature of 50-70* C. for approximately 1 hour. The coated sheets were removed from the oven and inspected. The intermediate composition had dried sufficiently so as to form a solid, coherent 25 bleaching layer on the surface of the polymer sheets. The dried bleaching layer adhered well to each of the polymer sheets. The coated sheets were placed back into the oven overnight to remove additional water. The coated sheets were removed from the oven a second time, cut apart into smaller-sized pieces, and either used as strips or shaped into tray-like devices suitable 30 for placement over a person's teeth. The tray-like devices included front and rear side walls that defined a trough having an approximate U- or V-shaped cross section and WO 2005/023142 PCT/US2004/016065 45 were curved in the longitudinal dimension to roughly approximate the curvature of a dental arch. The strips and tray-like devices were tested by placing them over a person's teeth. The residual saliva present on the tooth surfaces moistened the exposed surface 5 of the bleaching layer and caused it to become sticky and very adhesive to teeth almost immediately. The bleaching devices were pressed against the teeth, which caused them to conform to the natural irregularities of the dental arch and adhere firmly against the teeth. This demonstrated that the bleaching layer formed in this example comprises an excellent adhesive layer. 10 A treatment gel is placed within the trough of a tray-like device of this example, adjacent to an inner surface of the adhesive bleaching layer, to yield a tray like treatment device according to the invention. Alternatively, a treatment gel is placed adjacent to the adhesive layer of a strip. The treatment gel is not heated prior to placing the treatment device over a person's teeth and/or gums, which helps 15 preserves the potency and concentration of the active agent within the treatment gel. Treatment devices are worn for varying time periods ranging from several minutes to several hours without becoming dislodged. In some cases a noticeable treatment effect is detected after just one treatment session (e.g., a 2-hour bleaching session). Noticeable treatment is typically detected after 1-3 treatment sessions. 20 EXAMPLE 2 An initially flowable intermediate composition suitable for use in manufacturing a substantially solid, cohesive, and non-flowable adhesive bleaching layer was formed by mixing together the following components: Carbamide Peroxide 16% 25 PolyOx WSR 101(M.W. = 1 million) 7% Water 77% The resulting intermediate composition was spread over the surface of MYLAR sheets using a spatula. The coated sheets were heated in a forced air oven heated to a temperature of 50-70' C. for approximately 1 hour. The coated sheets 30 were removed from the oven and inspected. The intermediate composition had dried sufficiently so as to form a solid, coherent bleaching layer on the surface of the WO 2005/023142 PCT/US2004/016065 46 polymer sheets. Unlike the bleaching layer of Example 1, the bleaching layer of Example 2 did not adhere strongly to the polymer sheets but was easily separated therefrom. The coated sheets were placed back into the oven overnight. The coated sheets were removed from the oven a second time, cut apart into 5 smaller-sized pieces, and used as strips or shaped into tray-like devices suitable for placement over a person's teeth. The tray-like devices included front and rear side walls that defined a trough having an approximate U- or V-shaped cross section and were curved in the longitudinal dimension to roughly approximate the curvature of a dental arch. 10 The bleaching devices were tested by placing them over a person's teeth. The residual saliva present on the tooth surfaces moistened the exposed surface of the bleaching layer and caused it to become sticky and adhesive to teeth within a few seconds. The results of Example 2 indicate that, while polyethylene oxide was a satisfactory teeth adhesion agent, it was less satisfactory in promoting adhesion 15 between a bleaching layer and a polymer sheet. A treatment gel is placed within the trough of a tray-like device of this example, adjacent to an inner surface of the adhesive bleaching layer, to yield a tray like treatment device according to the invention that is very adhesive to a person's teeth and/or gums. Alternatively, a treatment gel is placed adjacent to the adhesive 20 layer of a strip. EXAMPLE 3 An initially flowable intermediate composition suitable for use in manufacturing a substantially solid, cohesive, and non-flowable adhesive bleaching layer was formed by mixing together the following components: 25 Carbamide Peroxide 16% Carbopol 974P 5% Aqueous NaOH (50%) 6% Water 73% The resulting intermediate composition was spread over the surface of 30 MYLAR sheets using a spatula. The coated sheets were heated in a forced air oven heated to a temperature of 50-70* C. for approximately 1 hour. The coated sheets WO 2005/023142 PCT/US2004/016065 47 were removed from the oven and inspected. Although the intermediate composition dried sufficiently to form a solid, it shrunk considerably, probably because of the large amount of water that was needed to cause Carbopol to form a gel. Shrinkage of the intermediate composition caused the polymer sheet to become partially shriveled 5 up. Whereas shriveling of the polymer sheet was not desired, using carboxypolymethylene as a tooth adhesion agent resulted in a dried bleaching composition that adhered to a polymer sheet. Thereafter, the coated sheets were removed from the oven after heating overnight, cut apart into smaller-sized pieces, and used as strips or shaped into tray 10 like devices suitable for placement over a person's teeth. When placed over a person's teeth it took about 5 seconds for the bleaching layer to become moistened enough to start becoming sticky and adhesive to teeth. The strips and tray-like devices were able to conform to the person's teeth and remain in place after being pressed against the teeth for about 30-60 seconds. 15 The results of Example 3 indicate that, while Carbopol 974 P is able to adhere to a MYLAR sheet and appears to be a satisfactory tooth adhesion agent once the adhesive bleaching layer is sufficiently moistened, it presents a shrinkage problem that can cause undesirable deformation of thin, flexible polymer sheets. One would expect Carbopol 974 P to work better when used with less flexible sheets and/or 20 preformed dental trays of sufficient rigidity to avoid shriveling or unwanted deformation. A treatment gel is placed within the trough of a tray-like device of this example, adjacent to an inner surface of the adhesive bleaching layer, to yield a tray like treatment device according to the invention that is very adhesive to a person's 25 teeth and/or gums. Alternatively, a treatment gel is placed adjacent to the adhesive layer of a strip. EXAMPLE 4 An initially flowable intermediate composition suitable for use in manufacturing a substantially solid, cohesive, and non-flowable adhesive bleaching 30 layer was formed by mixing together the following components: Polyethylene Oxide (M.W. = 100,000) 20% WO 2005/023142 PCT/US2004/016065 48 Glycerin 2.5% Sodium Percarbonate 2.4% Water 75.1% The resulting intermediate composition was spread over the surface of 5 MYLAR sheets as in Example 2. The coated sheets were heated in a forced air oven heated to a temperature of 50-70" C. for approximately 1 hour. The coated sheets were removed from the oven and inspected. The intermediate composition had dried sufficiently so as to form a solid, coherent bleaching layer on the surface of the polymer sheets. The bleaching layer of Example 4 did not adhere at all to the 10 MYLAR sheets. This indicates that the lower molecular weight polyethylene oxide of Example 4 was even less adhesive to MYLAR sheets than the higher molecular weight polyethylene oxide of Example 2. Sheets comprising an adhesive bleaching layer could also be formed by spreading the intermediate composition on a solid surface such as glass, drying the composition, and then peeling off the dried adhesive 15 layer. By comparison, when the intermediate composition of Example 1 was applied to a glass surface and then dried, it adhered so strongly that it could not readily be peeled off the glass surface. Instead, it had to be forcefully chipped or pried off using a razor blade. 20 The dried bleaching layer of Example 4 did, however, adhere to a person's teeth when moistened, although not as well as the bleaching layers of Examples 1-3. This indicates that the bleaching layer of Example 4 might have commercial application as an adhesive layer in a tray-like dental bleaching device to the extent that problems adhering to the barrier layer are overcome or are not an issue. 25 A treatment gel is placed within the trough of a tray-like device of this example, adjacent to an inner surface of the adhesive bleaching layer, to yield a tray like treatment device according to the invention that is very adhesive to a person's teeth and/or gums. Alternatively, a treatment gel is placed adjacent to the adhesive layer of a strip.
WO 2005/023142 PCT/US2004/016065 49 EXAMPLE 5 An initially flowable intermediate composition suitable for use in manufacturing a substantially solid, cohesive, and non-flowable adhesive bleaching layer was formed by mixing together the following components: 5 Carbamide Peroxide 10% Water 25% Ethanol 25% Polyvinyl pyrrolidone (M.W. = 1.3 million) 38% Glycerin 73% 10 The resulting intermediate composition was spread over the surfaces of polyethylene, paraffin, and MYLAR sheets as described in Example 1. The coated sheets were heated in a forced air oven heated to a temperature of 50-70' C. for approximately 45 minutes. The coated sheets were removed from the oven and inspected. The intermediate composition had dried sufficiently so as to form a solid, 15 coherent bleaching layer on the surface of the polymer sheets. Using a mixture of water and ethanol as the solvent allowed the intermediate composition to dry in less than time than the intermediate compositions of Examples 1-4. The inclusion of glycerin helped the bleaching layer remain more flexible and less brittle after drying. The bleaching layer adhered well to each of the polymer sheets. After initial drying, 20 the coated sheets were placed back into the oven overnight. The coated sheets were removed from the oven a second time, cut apart into smaller-sized pieces, and used as strips or shaped into tray-like devices suitable for placement over a person's teeth. The tray-like devices included front and rear side walls that defined a trough having an approximate U- or V-shaped cross section and 25 were curved in the longitudinal dimension to roughly approximate the curvature of a dental arch. The tray-like devices and strips adhered almost immediately when placed over a person's teeth. A treatment gel is placed within the trough of a tray-like device of this example, adjacent to an inner surface of the adhesive bleaching layer, to yield a tray 30 like treatment device according to the invention that is very adhesive to a person's WO 2005/023142 PCT/US2004/016065 50 teeth and/or gums. Alternatively, a treatment gel is placed adjacent to the adhesive layer of a strip. EXAMPLE 6 An initially flowable intermediate composition suitable for use in 5 manufacturing a substantially solid, cohesive, and non-flowable adhesive bleaching layer was formed by mixing together the following components: Carbamide Peroxide 10% Water 21% Ethanol 21% 10 Kollidon VA 64 (M.W. = 60,000) 40% Carboxy methyl cellulose 3% PEG 600 5% Kollidon VA 64 is a polyvinyl pyrrolidone polymer sold by BASF. The resulting intermediate composition was spread over the surfaces of polyethylene, 15 paraffin, and MYLAR sheets as described in Example 1. The coated sheets were heated in a forced air oven heated to a temperature of 50-70* C. for approximately 45 minutes. The coated sheets were removed from the oven and inspected. The intermediate composition had dried sufficiently so as to form a solid, coherent bleaching layer on the surface of the polymer sheets. The inclusion of polyethylene 20 glycol helped the bleaching layer remain more flexible and less brittle after drying. The bleaching layer adhered well to each of the polymer sheets. The coated sheets were cut apart into smaller-sized pieces and used as strips or shaped into tray-like devices suitable for placement over a person's teeth. The tray like devices included front and rear side walls that defined a trough having an 25 approximate U- or V-shaped cross section and were curved in the longitudinal dimension to roughly approximate the curvature of a dental arch. The tray-like devices and strips adhered almost immediately when placed over a person's teeth. A treatment gel is placed within the trough of a tray-like device of this example, adjacent to an inner surface of the adhesive bleaching layer, to yield a tray 30 like treatment device according to the invention that is very adhesive to a person's WO 2005/023142 PCT/US2004/016065 51 teeth and/or gums. Alternatively, a treatment gel is placed adjacent to the adhesive layer of a strip. EXAMPLE 7 An initially flowable intermediate composition suitable for use in 5 manufacturing a substantially solid, cohesive, and non-flowable adhesive bleaching layer was formed by mixing together the following components: Carbamide Peroxide 11.6% Ethanol 55.8% Kollidon VA 90 F (M.W.= 1.3 million) 24.4% 10 Carboxy methyl cellulose 2.3% PEG 600 5.8% The resulting intermediate composition was spread over the surfaces of polyethylene, paraffin, and MYLAR sheets as described in Example 1. The coated sheets were heated in a forced air oven heated to a temperature of 50-70* C. for 15 approximately 30 minutes. The coated sheets were removed from the oven and inspected. The intermediate composition had dried sufficiently so as to form a solid, coherent bleaching layer on the surface of the polymer sheets. Using ethanol as the only solvent allowed the intermediate composition to dry in even less time than the compositions of Examples 5 and 6. The bleaching layer adhered well to each of the 20 polymer sheets. The coated sheets were cut apart into smaller-sized pieces and used as strips or shaped into tray-like devices suitable for placement over a person's teeth. The tray like devices included front and rear side walls that defined a trough having an approximate U- or V-shaped cross section and were curved in the longitudinal 25 dimension to roughly approximate the curvature of a dental arch. The tray-like devices and strips adhered almost immediately when placed over a person's teeth. A treatment gel is placed within the trough of a tray-like device of this example, adjacent to an inner surface of the adhesive bleaching layer, to yield a tray like treatment device according to the invention that is very adhesive to a person's 30 teeth and/or gums. Alternatively, a treatment gel is placed adjacent to the adhesive layer of a strip.
WO 2005/023142 PCT/US2004/016065 52 EXAMPLE 8 An initially flowable intermediate composition suitable for use in manufacturing a substantially solid, cohesive, and non-flowable adhesive bleaching layer was formed by mixing together the following components: 5 Carbamide Peroxide 10% Ethanol 65% Kollidon VA.90 F (M.W. = 1.3 million) 20% PEG 600 5% The resulting intermediate composition was spread over the surfaces of 10 polyethylene, paraffin, and MYLAR sheets as described in Example 1. The coated sheets were heated in a forced air oven heated to a temperature of 50-70" C. for approximately 30 minutes. The coated sheets were removed from the oven and inspected. The intermediate composition had dried sufficiently so as to form a solid, coherent bleaching layer on the surface of the polymer sheets. The bleaching layer 15 adhered well to each of the polymer sheets. The coated sheets were cut apart into smaller-sized pieces and used as strips or shaped into tray-like devices suitable for placement over a person's teeth. The tray like devices included front and rear side walls that defined a trough having an approximate U- or V-shaped cross section and were curved in the longitudinal 20 dimension to roughly approximate the curvature of a dental arch. The tray-like devices and strips adhered almost immediately when placed over a person's teeth. A treatment gel is placed within the trough of a tray-like device of this example, adjacent to an inner surface of the adhesive bleaching layer, to yield a tray like treatment device according to the invention that is very adhesive to a person's 25 teeth and/or gums. Alternatively, a treatment gel is placed adjacent to the adhesive layer of a strip. EXAMPLE 9 An initially flowable intermediate composition suitable for use in manufacturing a substantially solid, cohesive, and non-flowable adhesive bleaching 30 layer was formed by mixing together the following components: Carbamide Peroxide 10% WO 2005/023142 PCT/US2004/016065 53 Ethanol 64% Kollidon VA 90 F (M.W. = 1.3 million) 25% PEG 600 1% The resulting intermediate composition was spread over the surfaces of 5 polyethylene, paraffin, and MYLAR sheets as described in Example 1. The coated sheets were heated in a forced air oven heated to a temperature of 50-70' C. for approximately 30 minutes. The coated sheets were removed from the oven and inspected. The intermediate composition had dried sufficiently so as to form a solid, coherent bleaching layer on the surface of the polymer sheets. The bleaching layer 10 adhered well to each of the polymer sheets. The coated sheets were cut apart into smaller-sized pieces and used as strips or shaped into tray-like devices suitable for placement over a person's teeth. The tray like devices included front and rear side walls that defined a trough having an approximate U- or V-shaped cross section and were curved in the longitudinal 15 dimension to roughly approximate the curvature of a dental arch. The tray-like devices and strips adhered almost immediately when placed over a person's teeth. A treatment gel is placed within the trough of a tray-like device of this example, adjacent to an inner surface of the adhesive bleaching layer, to yield a tray like treatment device according to the invention that is very adhesive to a person's 20 teeth and/or gums. Alternatively, a treatment gel is placed adjacent to the adhesive layer of a strip. EXAMPLE 10 An initially flowable intermediate composition suitable for use in manufacturing a substantially solid, cohesive, and non-flowable adhesive bleaching 25 layer was formed by mixing together the following components: Carbamide Peroxide 10% Ethanol 64% Kollidon VA 90 F (M.W.= 1.3 million) 23% PEG 600 1% 30 Aerosil 200 2% WO 2005/023142 PCT/US2004/016065 54 The resulting intermediate composition was spread over the surfaces of polyethylene, paraffin, and MYLAR sheets as described in Example 1. Aerosil 200 was added as a tackifying agent to promote adhesion of the intermediate composition to the polymer sheets. The coated sheets were heated in a forced air oven heated to a 5 temperature of 50-70* C. for approximately 30 minutes. The coated sheets were removed from the oven and inspected. The intermediate composition had dried sufficiently so as to form a solid, coherent bleaching layer on the surface of the polymer sheets. The bleaching layer adhered well to each of the polymer sheets. The coated sheets were cut apart into smaller-sized pieces and used as strips or 10 shaped into tray-like devices suitable for placement over a person's teeth. The tray like devices included front and rear side walls that defined a trough having an approximate U- or V-shaped cross section and were curved in the longitudinal dimension to roughly approximate the curvature of a dental arch. The tray-like devices and strips adhered almost immediately when placed over a person's teeth. 15 A treatment gel is placed within the trough of a tray-like device of this example, adjacent to an inner surface of the adhesive bleaching layer, to yield a tray like treatment device according to the invention that is very adhesive to a person's teeth and/or gums. Alternatively, a treatment gel is placed adjacent to the adhesive layer of a strip. 20 EXAMPLE 11 An initially flowable intermediate composition suitable for use in manufacturing a substantially solid, cohesive, and non-flowable adhesive bleaching layer was formed by mixing together the following components: Carbamide Peroxide 10% 25 Ethanol 66.9% Kollidon VA 90 F (M.W. = 1.3 million) 20% PEG 600 0.1% Aerosil 200 3% The resulting intermediate composition was spread over the surfaces of 30 polyethylene, paraffin, and MYLAR sheets as described in Example 1. The coated sheets were heated in a forced air oven heated to a temperature of 50-70' C. for WO 2005/023142 PCT/US2004/016065 55 approximately 30 minutes. The coated sheets were removed from the oven and inspected. The intermediate composition had dried sufficiently so as to form a solid, coherent bleaching layer on the surface of the polymer sheets. The bleaching layer adhered well to each of the polymer sheets. 5 The coated sheets were cut apart into smaller-sized pieces and used as strips or shaped into tray-like devices suitable for placement over a person's teeth. The tray like devices included front and rear side walls that defined a trough having an approximate U- or V-shaped cross section and were curved in the longitudinal dimension to roughly approximate the curvature of a dental arch. The tray-like 10 devices and strips adhered almost immediately when placed over a person's teeth. A treatment gel is placed within the trough of a tray-like device of this example, adjacent to an inner surface of the adhesive bleaching layer, to yield a tray like treatment device according to the invention that is very adhesive to a person's teeth and/or gums. Alternatively, a treatment gel is placed adjacent to the adhesive 15 layer of a strip. EXAMPLE 12 An initially flowable - intermediate composition suitable for use in manufacturing a substantially solid, cohesive, and non-flowable adhesive bleaching layer was formed by mixing together the following components: 20 Carbamide Peroxide 10% PolyOx (M.W. 1 million) 7.5% Water 75.5% Glycerin 5% Aerosil 200 2% 25 The resulting intermediate composition was spread over the surface of MYLAR sheets as in Example 2. The coated sheets were heated in a forced air oven heated to a temperature of 50-70" C. for approximately 1 hour. The coated sheets were removed from the oven and inspected. The intermediate composition had dried sufficiently so as to form a solid, coherent bleaching layer on the surface of the 30 polymer sheets. The bleaching layer of Example 12 did not adhere well to the WO 2005/023142 PCT/US2004/016065 56 MYLAR sheets. It also shrunk somewhat after extended drying. The bleaching layer of Example 12 was able to adhere to a person's teeth when moistened. A treatment gel is placed within the trough of a tray-like device of this example, adjacent to an inner surface of the adhesive bleaching layer, to yield a tray 5 like treatment device according to the invention that is very adhesive to a person's teeth and/or gums. Alternatively, a treatment gel is placed adjacent to the adhesive layer of a strip. EXAMPLE 13 An initially flowable intermediate composition suitable for use in 10 manufacturing a substantially solid, cohesive, and non-flowable adhesive bleaching layer was formed by mixing together the following components: Carbamide Peroxide 10% Kollidon 90 F (M.W. = 1.3 million) 10% Kollidon 30 (M.W. = 50,000) 20% 15 Water 53% Glycerin 5% Aerosil 200 2% The resulting intermediate composition was spread over the surfaces of polyethylene, paraffin, and MYLAR sheets as described in Example 1. The coated 20 sheets were heated in a forced air oven heated to a temperature of 50-70" C. for approximately 1 hour. The coated sheets were removed from the oven and inspected. The intermediate composition had dried sufficiently so as to form a solid, coherent of bleaching layer on the surface of the polymer sheets. The bleaching layer adhered well to each of the polymer sheets. 25 The coated sheets were cut apart into smaller-sized pieces and used as strips or shaped into tray-like devices suitable for placement over a person's teeth. The tray like devices included front and rear side walls that defined a trough having an approximate U- or V-shaped cross section and were curved in the longitudinal dimension to roughly approximate the curvature of a dental arch. The tray-like 30 devices and strips adhered almost immediately when placed over a person's teeth.
WO 2005/023142 PCT/US2004/016065 57 A treatment gel is placed within the trough of a tray-like device of this example, adjacent to an inner surface of the adhesive bleaching layer, to yield a tray like treatment device according to the invention that is very adhesive to a person's teeth and/or gums. Alternatively, a treatment gel is placed adjacent to the adhesive 5 layer of a strip. EXAMPLE 14 An initially flowable intermediate composition suitable for use in manufacturing a substantially solid, cohesive, and non-flowable adhesive bleaching layer was formed by mixing together the following components: 10 Carbamide Peroxide 10% Kollidon 90 F (M.W. = 1.3 million) 27% Water 50% Glycerin 7% Aerosil 200 6% 15 The resulting intermediate composition was spread over the surfaces of polyethylene, paraffin, and MYLAR sheets as described in Example 1. The coated sheets were heated in a forced air oven heated to a temperature of 50-70* C. for approximately 1 hour. The coated sheets were removed from the oven and inspected. The intermediate composition had dried sufficiently so as to form a solid, coherent 20 bleaching layer on the surface of the polymer sheets. The bleaching layer adhered well to each of the polymer sheets. The coated sheets were cut apart into smaller-sized pieces and used as strips or shaped into tray-like devices suitable for placement over a person's teeth. The tray like devices included front and rear side walls that defined a trough having an 25 approximate U- or V-shaped cross section and were curved in the longitudinal dimension to roughly approximate the curvature of a dental arch. The tray-like devices and strips adhered almost immediately when placed over a person's teeth. A treatment gel is placed within the trough of a tray-like device of this example, adjacent to an inner surface of the adhesive bleaching layer, to yield a tray 30 like treatment device according to the invention that is very adhesive to a person's WO 2005/023142 PCT/US2004/016065 58 teeth and/or gums. Alternatively, a treatment gel is placed adjacent to the adhesive layer of a strip. EXAMPLE 15 An initially flowable intermediate composition suitable for use in 5 manufacturing a substantially solid, cohesive, and non-flowable adhesive bleaching layer was formed by mixing together the following components: Carbamide Peroxide 10% Kollidon 90 F (M.W. = 1.3 million) 28% Water 50% 10 Glycerin 7% Aerosil 200 5% The resulting intermediate composition was spread over the surfaces of polyethylene, paraffin, and MYLAR sheets as described in Example 1. The coated sheets were heated in a forced air oven heated to a temperature of 50-70' C. for 15 approximately 1 hour. The coated sheets were removed from the oven and inspected. The intermediate composition had dried sufficiently so as to form a solid, coherent bleaching layer on the surface of the polymer sheets. The bleaching layer adhered well to each of the polymer sheets. The coated sheets were cut apart into smaller-sized pieces and used as strips or 20 shaped into tray-like devices suitable for placement over a person's teeth. The tray like devices included front and rear side walls that defined a trough having an approximate U- or V-shaped cross section and were curved in the longitudinal dimension to roughly approximate the curvature of a dental arch. The tray-like devices and strips adhered almost immediately when placed over a person's teeth. 25 A treatment gel is placed within the trough of a tray-like device of this example, adjacent to an inner surface of the adhesive bleaching layer, to yield a tray like treatment- device according to the invention that is very adhesive to a person's teeth and/or gums. Alternatively, a treatment gel is placed adjacent to the adhesive layer of a strip.
WO 2005/023142 PCT/US2004/016065 59 EXAMPLE 16 An initially flowable intermediate composition suitable for use in manufacturing a substantially solid, cohesive, and non-flowable adhesive bleaching layer was formed by mixing together the following components: 5 Carbamide Peroxide 15% Polyvinyl pyrrolidone (M.W. = 1.3 million) 32% Water 12.8% Ethanol 20% Glycerin 10% 10 Aerosil 200 5% Calcium EDTA 0.2% Sodium Lauryl Sulfate 5% The resulting intermediate composition was spread over the surfaces of polyethylene, paraffin, and MYLAR sheets as described in Example 1. The coated 15 sheets were heated in a forced air oven heated to a temperature of 50-70* C. for approximately 1 hour. The coated sheets were removed from the oven and inspected. The intermediate composition had dried sufficiently so as to form a solid, coherent bleaching layer on the surface of the polymer sheets. The bleaching layer adhered well to each of the polymer sheets. 20 The coated sheets were cut apart into smaller-sized pieces and used as strips or shaped into tray-like devices suitable for placement over a person's teeth. The tray like devices included front and rear side walls that defined a trough having an approximate U- or V-shaped cross section and were curved in the longitudinal dimension to roughly approximate the curvature of a dental arch. The tray-like 25 devices and strips adhered almost immediately when placed over a person's teeth. A treatment gel is placed within the trough of a tray-like device of this example, adjacent to an inner surface of the adhesive bleaching layer, to yield a tray like treatment device according to the invention that is very adhesive to a person's teeth and/or gums. Alternatively, a treatment gel is placed adjacent to the adhesive 30 layer of a strip.
WO 2005/023142 PCT/US2004/016065 60 EXAMPLE 17 An initially flowable intermediate composition suitable for use in manufacturing a substantially solid, cohesive, and non-flowable adhesive bleaching layer was formed by mixing together the following components: 5 Carbamide Peroxide 15% Polyvinyl pyrrolidone (M.W. = 1.3 million) 26% Water 16.8% Ethanol 25% Glycerin 15% 10 Calcium EDTA 0.2% Sodium Lauryl Ether Sulfate 2% The resulting intermediate composition was spread over the surfaces of polyethylene, paraffin, and MYLAR sheets as described in Example 1. The coated sheets were heated in a forced air oven heated to a temperature of 50-70* C. for 15 approximately 1 hour. The coated sheets were removed from the oven and inspected. The intermediate composition had dried sufficiently so as to form a solid, coherent bleaching layer on the surface of the polymer sheets. The bleaching layer adhered well to each of the polymer sheets. The coated sheets were cut apart into smaller-sized pieces and used as strips or 20 shaped into tray-like devices suitable for placement over a person's teeth. The tray like devices included front and rear side walls that defined a trough having an approximate U- or V-shaped cross section and were curved in the longitudinal dimension to roughly approximate the curvature of a dental arch. The tray-like devices and strips adhered almost immediately when placed over a person's teeth. 25 A treatment gel is placed within the trough of a tray-like device of this example, adjacent to an inner surface of the adhesive bleaching layer, to yield a tray like treatment device according to the invention that is very adhesive to a person's teeth and/or gums. Alternatively, a treatment gel is placed adjacent to the adhesive layer of a strip.
WO 2005/023142 PCT/US2004/016065 61 EXAMPLE 18 An initially flowable intermediate composition suitable for use in manufacturing a substantially solid, cohesive, and non-flowable adhesive bleaching layer was formed by mixing together the following components: 5 Carbamide Peroxide 15% Polyvinyl pyrrolidone (M.W. = 1.3 million) 32% Water 13.8% Ethanol 20% Glycerin 12% 10 Aerosil 200 5% Calcium EDTA 0.2% Silwet L-7001 2% The resulting intermediate composition was spread over the surfaces of polyethylene, paraffin, and MYLAR sheets as described in Example 1. The coated 15 sheets were heated in a forced air oven heated to a temperature of 50-70* C. for approximately 1 hour. The coated sheets were removed from the oven and inspected. The intermediate composition had dried sufficiently so as to form a solid, coherent bleaching layer on the surface of the polymer sheets. The bleaching layer adhered well to each of the polymer sheets. 20 The coated sheets were cut apart into smaller-sized pieces and used as strips or shaped into tray-like devices suitable for placement over a person's teeth. The tray like devices included front and rear side walls that defined a trough having an approximate U- or V-shaped cross section and were curved in the longitudinal dimension to roughly approximate the curvature of a dental arch. The tray-like 25 devices and strips adhered almost immediately when placed over a person's teeth. A treatment gel is placed within the trough of a tray-like device of this example, adjacent to an inner surface of the adhesive bleaching layer, to yield a tray like treatment device according to the invention that is very adhesive to a person's teeth and/or gums. Alternatively, a treatment gel is placed adjacent to the adhesive 30 layer of a strip.
WO 2005/023142 PCT/US2004/016065 62 EXAMPLE 19 An initially flowable intermediate composition suitable for use in manufacturing a substantially solid, cohesive, and non-flowable adhesive bleaching layer was formed by mixing together the following components: 5 Calcium Peroxide 20% Carbamide Peroxide 4% Polyvinyl pyrrolidone (M.W.= 1.3 million) 20% Water 11.8% Ethanol 20% 10 Glycerin 18% Aerosil 200 5% Calcium EDTA 0.2% Sodium Lauryl Sulfate 2% The resulting intermediate composition was spread over the surfaces of 15 polyethylene, paraffin, and MYLAR sheets as described in Example 1. The coated sheets were heated in a forced air oven heated to a temperature of 50-70' C. for approximately 1 hour. The coated sheets were removed from the oven and inspected. The intermediate composition had dried sufficiently so as to form a solid, coherent bleaching layer on the surface of the polymer sheets. The bleaching layer adhered 20 well to each of the polymer sheets. The coated sheets were cut apart into smaller-sized pieces and used as strips or shaped into tray-like devices suitable for placement over a person's teeth. The tray like devices included front and rear side walls that defined a trough having an approximate U- or V-shaped cross section and were curved in the longitudinal 25 dimension to roughly approximate the curvature of a dental arch. The tray-like devices and strips adhered almost immediately when placed over a person's teeth. A treatment gel is placed within the trough of a tray-like device of this example, adjacent to an inner surface of the adhesive bleaching layer, to yield a tray like treatment device according to the invention that is very adhesive to a person's 30 teeth and/or gums. Alternatively, a treatment gel is placed adjacent to the adhesive layer of a strip.
WO 2005/023142 PCT/US2004/016065 63 EXAMPLE 20 An initially flowable intermediate composition suitable for use in manufacturing a substantially solid, cohesive, and non-flowable adhesive bleaching layer was formed by mixing together the following components: 5 Carbamide Peroxide 10% Kollidon 90 (M.W.= 1.3 million) 18.7% Water 42.3% Ethanol 13.3% Glycerin 12% 10 Aerosil 200 3.3% Sodium Lauryl Sulfate 0.33% The resulting intermediate composition was spread over the surfaces of polyethylene, paraffin, and MYLAR sheets as described in Example 1. The coated sheets were heated in a forced air oven heated to a temperature of 50-70' C. for 15 approximately 1 hour. The coated sheets were removed from the oven and inspected. The intermediate composition had dried sufficiently so as to form a solid, coherent bleaching layer on the surface of the polymer sheets. The bleaching layer adhered well to each of the polymer sheets. The coated sheets were cut apart into smaller-sized pieces and used as strips or 20 shaped into tray-like devices suitable for placement over a person's teeth. The tray like devices included front and rear side walls that defined a trough having an approximate U- or V-shaped cross section and were curved in the longitudinal dimension to roughly approximate the curvature of a dental arch. The tray-like devices and strips adhered almost immediately when placed over a person's teeth. 25 A treatment gel is placed within the trough of a tray-like device of this example, adjacent to an inner surface of the adhesive bleaching layer, to yield a tray like treatment device according to the invention that is very adhesive to a person's teeth and/or gums. Alternatively, a treatment gel is placed adjacent to the adhesive layer of a strip.
WO 2005/023142 PCT/US2004/016065 64 EXAMPLE 21 An initially flowable intermediate composition suitable for use in manufacturing a substantially solid, cohesive, and non-flowable adhesive bleaching layer was formed by mixing together the following components: 5 Carbamide Peroxide 7.1% Kollidon 90 (M.W. = 1.3 million) 25% Water 10.7% Ethanol 50.7% Glycerin 2.9% 10 Aerosil 200 3.6% The resulting intermediate composition was spread over the surfaces of polyethylene, paraffin, and MYLAR sheets as described in Example 1. The coated sheets were heated in a forced air oven heated to a temperature of 50-70* C. for approximately 1 hour. The coated sheets were removed from the oven and inspected. 15 The intermediate composition had dried sufficiently so as to form a solid, coherent bleaching layer on the surface of the polymer sheets. The bleaching layer adhered well to each of the polymer sheets. The coated sheets were cut apart into smaller-sized pieces and used as strips or shaped into tray-like devices suitable for placement over a person's teeth. The tray 20 like devices included front and rear side walls that defined a trough having an approximate U- or V-shaped cross section and were curved in the longitudinal dimension to roughly approximate the curvature of a dental arch. The tray-like devices and strips adhered almost immediately when placed over a person's teeth. A treatment gel is placed within the trough of a tray-like device of this 25 example, adjacent to an inner surface of the adhesive bleaching layer, to yield a tray like treatment device according to the invention that is very adhesive to a person's teeth and/or gums. Alternatively, a treatment gel is placed adjacent to the adhesive layer of a strip.
WO 2005/023142 PCT/US2004/016065 65 EXAMPLE 22 An initially flowable intermediate composition suitable for use in manufacturing a substantially solid, cohesive, and non-flowable adhesive desensitizing layer was formed by mixing together the following components: 5 Sodium Fluoride 0.25% Polyvinyl pyrrolidone (M.W. = 1.3 million) 30% Water 69.75% The resulting intermediate composition was spread over the surfaces of three types of flexible polymer sheets: polyethylene sheets having a thickness of 10 approximately 0.15 to 0.18 mm; sheets made of paraffin having a thickness of approximately 0.05 to 0.08 mm; and MYLAR sheets having a thickness of approximately 0.38 mm. The intermediate composition was spread using a screeding device. The coated sheets were heated in a forced air oven heated to a temperature of 50-70* C. for approximately 1 hour. The coated sheets were removed from the oven 15 and inspected. The intermediate composition had dried sufficiently so as to form a solid, coherent desensitizing layer on the surface of the polymer sheets. The dried desensitizing composition adhered well to each of the polymer sheets. The coated sheets were cut apart into smaller-sized pieces and used as strips or shaped into tray-like devices suitable for placement over a person's teeth. The tray 20 like devices included front and rear side walls that defined a trough having an approximate U- or V-shaped cross section and were curved in the longitudinal dimension to roughly approximate the curvature of a dental arch. The tray-like devices and strips were tested by placing them over a person's teeth. The residual saliva present on the tooth surfaces moistened the exposed surface 25 of the desensitizing layer and caused it to become sticky and very adhesive to teeth almost immediately. The tray-like devices and strips were pressed against the teeth, which caused them to conform to the natural irregularities of the dental arch and adhere firmly against the teeth. This demonstrated that the desensitizing layer formed in this example comprises an excellent adhesive layer. 30 A treatment gel is placed within the trough of a tray-like device of this example, adjacent to an inner surface of the adhesive desensitizing layer, to yield a WO 2005/023142 PCT/US2004/016065 66 tray-like treatment device according to the invention. Alternatively, a treatment gel is placed adjacent to the adhesive layer of a strip. The treatment gel is not heated prior to placing the treatment device over a person's teeth and/or gums, which helps preserves the potency and concentration of the active agent within the treatment gel. 5 The tray-like treatment device (or strip) is worn for varying time periods ranging from several minutes to several hours without becoming dislodged. In some cases a noticeable treatment effect is detected after just one treatment session (e.g., a 2-hour treatment session). In the case of bleaching devices, noticeable bleaching is typically detected after 1-3 bleaching sessions. The desensitizing layer helps reduce 10 tooth sensitivity that may otherwise be caused by the bleaching gel of a bleaching device. EXAMPLE 23 An initially flowable intermediate composition suitable for use in manufacturing a substantially solid, cohesive, and non-flowable adhesive 15 desensitizing layer was formed by mixing together the following components: Sodium Citrate 5% Polyvinyl pyrrolidone (M.W. = 1.3 million) 20% Water 75% The resulting intermediate composition was manufactured into tray-like 20 devices and strips according to the method described in Example 22. The desensitizing layer adhered well to the barrier layers comprising polymer sheets. The tray-like devices and strips were tested by placing them over a person's teeth. The residual saliva present on the tooth surfaces moistened the exposed surface of the desensitizing layer and caused it to become sticky and very adhesive to teeth almost 25 immediately. The tray-like devices and strips were pressed against the teeth, which caused them to conform to the natural irregularities of the dental arch and adhere firmly against the teeth. A treatment gel is placed within the trough of a tray-like device of this example, adjacent to an inner surface of the adhesive desensitizing layer, to yield a 30 tray-like treatment device according to the invention that is very adhesive to a WO 2005/023142 PCT/US2004/016065 67 person's teeth and/or gums. Alternatively, a treatment gel is placed adjacent to the adhesive layer of a strip. EXAMPLE 24 An initially flowable intermediate composition suitable for use in 5 manufacturing a substantially solid, cohesive, and non-flowable adhesive desensitizing layer was formed by mixing together the following components: Potassium Nitrate 3% Polyvinyl pyrrolidone (M.W. = 1.3 million) 15% Ethanol 30% 10 Water 52% The resulting intermediate composition was manufactured into tray-like devices and strips according to the method described in Example 22. The desensitizing layer adhered well to the barrier layers comprising polymer sheets. The tray-like devices and strips were tested by placing them over a person's teeth. The 15 residual saliva present on the tooth surfaces moistened the exposed surface of the desensitizing layer and caused it to become sticky and very adhesive to teeth almost immediately. The tray-like devices and strips were pressed against the teeth, which caused them to conform to the natural irregularities of the dental arch and adhere firmly against the teeth. 20 A treatment gel is placed within the trough of a tray-like device of this example, adjacent to an inner surface of the adhesive desensitizing layer, to yield a tray-like treatment device according to the invention that is very adhesive to a person's teeth and/or gums. Alternatively, a treatment gel is placed adjacent to the adhesive layer of a strip.
WO 2005/023142 PCT/US2004/016065 68 EXAMPLE 25 An initially flowable intermediate composition suitable for use in manufacturing a substantially solid, cohesive, and non-flowable adhesive desensitizing layer was formed by mixing together the following components: 5 Potassium Nitrate .0.5% Sodium Fluoride 0.25% Polyvinyl pyrrolidone (M.W. = 1.3 million) 32% Ethanol 30% Water 37.25% 10 The resulting intermediate composition was manufactured into tray-like devices and strips according to the method described in Example 22. The desensitizing layer adhered well to the barrier layers comprising polymer sheets. The tray-like devices and strips were tested by placing them over a person's teeth. The residual saliva present on the tooth surfaces moistened the exposed surface of the 15 desensitizing layer and caused it to become sticky and very adhesive to teeth almost immediately. The tray-like devices and strips were pressed against the teeth, which caused them to conform to the natural irregularities of the dental arch and adhere firmly against the teeth. A treatment gel is placed within the trough of a tray-like device of this 20 example, adjacent to an inner surface of the adhesive desensitizing layer, to yield a tray-like treatment device according to the invention that is very adhesive to a person's teeth and/or gums. Alternatively, a treatment gel is placed adjacent to the adhesive layer of a strip. EXAMPLE 26 25 An initially flowable intermediate composition suitable for use in manufacturing a substantially solid, cohesive, and non-flowable adhesive desensitizing layer was formed by mixing together the following components: Potassium Nitrate 0.5% Sodium Fluoride 0.25% 30 Carbamide Peroxide 15% Polyvinyl pyrrolidone (M.W.= 1.3 million) 33% WO 2005/023142 PCT/US2004/016065 69 Water 51.25% The resulting intermediate composition was manufactured into tray-like devices and strips according to the method described in Example 22. The desensitizing layer adhered well to the barrier layers comprising polymer sheets. The 5 tray-like devices and strips were tested by placing them over a person's teeth. The residual saliva present on the tooth surfaces moistened the exposed surface of the desensitizing layer and caused it to become sticky and very adhesive to teeth almost immediately. The tray-like devices and strips were pressed against the teeth, which caused them to conform to the natural irregularities of the dental arch and adhere 10 firmly against the teeth. A treatment gel is placed within the trough of a tray-like device of this example, adjacent to an inner surface of the adhesive desensitizing layer, to yield a tray-like treatment device according to the invention that is very adhesive to a person's teeth and/or gums. Alternatively, a treatment gel is placed adjacent to the 15 adhesive layer of a strip. EXAMPLE 27 An initially flowable intermediate antimicrobial composition suitable for use in manufacturing a substantially solid, cohesive, and non-flowable adhesive antimicrobial layer was formed by mixing together the following components: 20 Chlorhexidine Gluconate 2% Polyvinyl pyrrolidone (M.W. = 1.3 million) 30% Ethanol 33% Water 35% The resulting intermediate antimicrobial composition was manufactured into 25 tray-like devices and strips according to the method described in Examples 1 or 22. The antimicrobial layer adhered well to the barrier layers comprising polymer sheets. The tray-like devices and strips were tested by placing them over a person's teeth. The residual saliva present on the tooth surfaces moistened the exposed surface of the antimicrobial layer and caused it to become sticky and very adhesive to teeth almost 30 immediately. The tray-like devices and strips were pressed against the teeth, which WO 2005/023142 PCT/US2004/016065 70 caused them to conform to the natural irregularities of the dental arch and adhere firmly against the teeth. A treatment gel is placed within the trough of a tray-like device of this example, adjacent to an inner surface of the adhesive antimicrobial layer, to yield a 5 tray-like treatment device according to the invention that is very adhesive to a person's teeth and/or gums. Alternatively, a treatment gel is placed adjacent to the adhesive layer of a strip. EXAMPLE 28 An initially flowable intermediate antimicrobial composition suitable for use 10 in manufacturing a substantially solid, cohesive, and non-flowable adhesive antimicrobial layer was formed by mixing together the following components: Cetylpyridinium Chloride 2% Ethanol 28% Polyvinyl pyrrolidone (M.W.= 1.3 million) 35% 15 Water 35% The resulting intermediate antimicrobial composition was manufactured into tray-like devices and strips according to the method described in Examples 1 or 22. The antimicrobial layer adhered well to the barrier layers comprising polymer sheets. The tray-like devices and strips were tested by placing them over a person's teeth. 20 The residual saliva present on the tooth surfaces moistened the exposed surface of the antimicrobial layer and caused it to become sticky and very adhesive to teeth almost immediately. The tray-like devices and strips were pressed against the teeth, which caused them to conform to the natural irregularities of the dental arch and adhere firmly against the teeth. 25 A treatment gel is placed within the trough of a tray-like device of this example, adjacent to an inner surface of the adhesive antimicrobial layer, to yield a tray-like treatment device according to the invention that is very adhesive to a person's teeth and/or gums. Alternatively, a treatment gel is placed adjacent to the adhesive layer of a strip.
WO 2005/023142 PCT/US2004/016065 71 EXAMPLE 29 An initially flowable intermediate antimicrobial composition suitable for use in manufacturing a substantially solid, cohesive, and non-flowable adhesive antimicrobial layer was formed by mixing together the following components: 5 Phenol 3% Polyvinyl pyrrolidone (M.W. = 1.3 million) 35% Ethanol 62% The resulting intermediate antimicrobial composition was manufactured into tray-like devices and strips according to the method described in Examples 1 or 22. 10 The antimicrobial layer adhered well to the barrier layers comprising polymer sheets. The tray-like devices and strips were tested by placing them over a person's teeth. The residual saliva present on the tooth surfaces moistened the exposed surface of the antimicrobial layer and caused it to become sticky and very adhesive to teeth almost immediately. The tray-like devices and strips were pressed against the teeth, which 15 caused them to conform to the natural irregularities of the dental arch and adhere firmly against the teeth. A treatment gel is placed within the trough of a tray-like device of this example, adjacent to an inner surface of the adhesive antimicrobial layer, to yield a tray-like treatment device according to the invention that is very adhesive to a 20 person's teeth and/or gums. Alternatively, a treatment gel is placed adjacent to the adhesive layer of a strip. EXAMPLE 30 An initially flowable adhesive composition intermediate suitable for use in manufacturing a substantially solid adhesive layer was formed by mixing together the 25 following components: Water 25% Ethanol 30% Glycerin 10% Polyvinyl pyrrolidone (M.W. = 1.3 million) 30% 30 Aerosil 200 5% WO 2005/023142 PCT/US2004/016065 72 The resulting adhesive composition intermediate was manufactured into tray like compositions, strips or intermediate devices according to the methods described in Examples 1 or 22. The adhesive layer adhered well to the barrier layers comprising polymer sheets. A treatment gel is placed within the trough of a tray-like device of 5 this example, adjacent to an inner surface of the adhesive layer, to yield a tray-like treatment device according to the invention that is very adhesive to a person's teeth and/or gums. Alternatively, a treatment gel is placed adjacent to the adhesive layer of a strip. EXAMPLE 31 10 An initially flowable adhesive composition intermediate suitable for use in manufacturing a substantially solid adhesive layer was formed by mixing together the following components: Water 20% Ethanol 30% 15 Glycerin 15% Polyvinyl pyrrolidone (M.W. = 1.3 million) 30% Aerosil 200 5% The resulting adhesive composition intermediate was manufactured into tray like compositions, strips or intermediate devices according to the methods described 20 in Examples 1 or 22. The adhesive layer adhered well to the barrier layers comprising polymer sheets. A treatment gel is placed within the trough of a tray-like device of this example, adjacent to an inner surface of the adhesive layer, to yield a tray-like treatment device according to the invention that is very adhesive to a person's teeth and/or gums. Alternatively, a treatment gel is placed adjacent to the adhesive layer of 25 a strip. EXAMPLE 32 An initially flowable adhesive composition intermediate suitable for use in manufacturing a substantially solid adhesive layer was formed by mixing together the following components: 30 Water 20% Ethanol 40% WO 2005/023142 PCT/US2004/016065 73 Glycerin 10% Polyvinyl pyrrolidone (M.W.= 1.3 million) 30% The resulting adhesive composition intermediate was manufactured into tray like compositions, strips or intermediate devices according to the methods described 5 in Examples 1 or 22. The adhesive layer adhered well to the barrier layers comprising polymer sheets. A treatment gel is placed within the trough of a tray-like device of this example, adjacent to an inner surface of the adhesive layer, to yield a tray-like treatment device according to the invention that is very adhesive to a person's teeth and/or gums. Alternatively, a treatment gel is placed adjacent to the adhesive layer of 10 a strip. EXAMPLE 33 An initially flowable adhesive composition intermediate suitable for use in manufacturing a substantially solid adhesive layer was formed by mixing together the following components: 15 Ethanol 60.6% Glycerin 5.1% Polyvinyl pyrrolidone (M.W. = 1.3 million) 30% Aerosil 200 4.3% The resulting adhesive composition intermediate was manufactured into tray 20 like compositions, strips or intermediate devices according to the methods described in Examples 1 or 22. The adhesive layer adhered well to the barrier layers comprising polymer sheets. A treatment gel is placed within the trough of a tray-like device of this example, adjacent to an inner surface of the adhesive layer, to yield a tray-like treatment device according to the invention that is very adhesive to a person's teeth 25 and/or gums. Alternatively, a treatment gel is placed adjacent to the adhesive layer of a strip.
WO 2005/023142 PCT/US2004/016065 74 EXAMPLE 34 An initially flowable adhesive composition intermediate suitable for use in manufacturing a substantially solid adhesive layer was formed by mixing together the following components: 5 Ethanol 61.9% Glycerin 9.5% Polyvinyl pyrrolidone (M.W. = 1.3 million) 23.8% Aerosil 200 4.8% The resulting adhesive composition intermediate was manufactured into tray 10 like compositions, strips or intermediate devices according to the methods described in Examples 1 or 22. The adhesive layer adhered well to the barrier layers comprising polymer sheets. A treatment gel is placed within the trough of a tray-like device of this example, adjacent to an inner surface of the adhesive layer, to yield a tray-like treatment device according to the invention that is very adhesive to a person's teeth 15 and/or gums. Alternatively, a treatment gel is placed adjacent to the adhesive layer of a strip. EXAMPLE 35 An initially flowable adhesive composition intermediate suitable for use in manufacturing a substantially solid adhesive layer was formed by mixing together the 20 following components: Ethanol 63.6% Glycerin 9.1% Polyvinyl pyrrolidone (M.W. = 1.3 million) 27.3% The resulting adhesive composition intermediate was manufactured into tray 25 like compositions, strips or intermediate devices according to the methods described in Examples 1 or 22. The adhesive layer adhered well to the barrier layers comprising polymer sheets. A treatment gel is placed within the trough of a tray-like device of this example, adjacent to an inner surface of the adhesive layer, to yield a tray-like treatment device according to the invention that is very adhesive to a person's teeth 30 and/or gums. Alternatively, a treatment gel is placed adjacent to the adhesive layer of a strip.
WO 2005/023142 PCT/US2004/016065 75 EXAMPLE 36 An initially flowable adhesive composition intermediate suitable for use in manufacturing a substantially solid adhesive layer was formed by mixing together the following components: 5 Ethanol 44% Polyvinyl pyrrolidone (M.W. = 1.3 million) 34% Glycerin 14% Sodium Lauryl Sulfate 3% Sucralose 1% 10 Artificial Peach Flavor 4% The resulting adhesive composition intermediate was manufactured into tray like compositions, strips or intermediate devices according to the methods described in Examples 1 or 22. The adhesive layer adhered well to the barrier layers comprising polymer sheets. A treatment gel is placed within the trough of a tray-like device of 15 this example, adjacent to an inner surface of the adhesive layer, to yield a tray-like treatment device according to the invention that is very adhesive to a person's teeth and/or gums. Alternatively, a treatment gel is placed adjacent to the adhesive layer of a strip. EXAMPLE 37 20 An initially flowable adhesive composition intermediate suitable for use in manufacturing a substantially solid adhesive layer was formed by mixing together the following components: Ethanol 31.95% Water 10% 25 Polyvinyl pyrrolidone (M.W. > 1 million) 27% Polyvinyl pyrrolidone (M.W.;~ 60,000) 10% Sodium Lauryl Sulfate 0.5% Glycerin 15% Sucralose (25% solution) 0.5% 30 Peach Flavor 4% Potassium Nitrate 0.8% WO 2005/023142 PCT/US2004/016065 76 Sodium Fluoride 0.25% The resulting adhesive composition intermediate was manufactured into tray like compositions, strips or intermediate devices according to the methods described in Examples 1 or 22. The adhesive layer adhered well to the barrier layers comprising 5 polymer sheets. A treatment gel is placed within the trough of a tray-like device of this example, adjacent to an inner surface of the adhesive layer, to yield a tray-like treatment device according to the invention that is very adhesive to a person's teeth and/or gums. Alternatively, a treatment gel is placed adjacent to the adhesive layer of a strip. 10 EXAMPLE 38 A treatment gel suitable for use in manufacturing treatment compositions and devices according to the invention was formed by mixing together the following components: Carboxy Methyl Cellulose (sodium salt) 2% 15 Carbamide Peroxide 22.5% Glycerin 28% Water 16.4% Sodium Saccharine Powder 2% Sodium EDTA 0.1% 20 Cabosil M-5 (Si0 2 ) 7% Peach Flavor 2% Polyethylene Glycol (M.W.= 20,000) 20% The resulting treatment gel was placed within a flexible, thin-walled dental tray and then placed over a person's teeth. Because the treatment gel was sticky and 25 viscous it was able to adhere and retain the flexible, thin-walled dental tray reasonably well against the person's teeth for a desired period of time (e.g., 1 hour or more). Like any dental tray filled with a conventional dental bleaching composition, the dental tray of this example was easily dislodged from the person's mouth. Moreover, the treatment gel was easily expressed out of the dental tray and into the person's oral 30 cavity by normal mouth movements, such as talking, yawning or clenching of teeth. Thereafter, the treatment gel was used to form treatment compositions or WO 2005/023142 PCT/US2004/016065 77 devices according to the invention by being placed adjacent to one or more adhesive layers of Examples 30-37. A treatment device was tested by placing it over a person's teeth. The treatment device adhered very strongly to the person's teeth such that it could only be dislodged by intentionally pealing it off the person's teeth. The 5 treatment gel was firmly held between the barrier layer and the person's teeth such that it did not readily spill out of the treatment device and into the person's oral cavity. One reason for this was the much stronger seal between the adhesive layer and the person's teeth than is possible when using the treatment gel and the dental tray only. Another reason was that the strong adhesion between the adhesive layer 10 and the person's teeth greatly diminished the freedom of movement of the treatment device relative to the person's teeth. EXAMPLE 39 A treatment gel suitable for use in manufacturing treatment compositions and devices according to the invention was formed by mixing together the following 15 components: Water 19.2% Edetate Disodium 0.1% Carbamide Peroxide 18.5% Xylitol C 7% 20 Glycerin 25.4% CARBOPOL 974 5.3% NaOH (50% in water) 4.5% Carboxy Methyl Cellulose 4% Kollidon 90F 10% 25 Peach Flavor 3% Sucralose (25% in water) 3% The resulting treatment gel was extremely thick. The treatment gel was used to form treatment devices according to the invention by being placed adjacent to one or more adhesive layers of Examples 30-37. A treatment device was tested by placing 30 it over a person's teeth. The treatment device adhered very strongly to the person's teeth such that it could only be dislodged by intentionally pealing it off the person's WO 2005/023142 PCT/US2004/016065 78 teeth. The treatment gel was firmly held between the barrier layer and the person's teeth such that it did not readily spill out of the treatment device and into the person's oral cavity. EXAMPLE 40 5 A treatment gel suitable for use in manufacturing treatment compositions and devices according to the invention was formed by mixing together the following components: Water 18% Edetate Disodium 0.1% 10 Carbamide Peroxide 18.5% Sucralose (25% in water) 3% Glycerin 41.6% CARBOPOL 974 5.3% NaOH (50% in water) 4.5% 15 Kollidon 90F 2% Carboxy Methyl Cellulose 4% Peach Flavor 3% The resulting treatment gel had a very good consistency and was able to be easily loaded into a dental tray and then hold the dental tray against a person's teeth. 20 The treatment gel was used to form treatment devices according to the invention by being placed adjacent to one or more adhesive layers of Examples 30-37. A treatment device was tested by placing it over a person's teeth. The treatment device adhered very strongly to the person's teeth such that it could only be dislodged by intentionally pealing it off the person's teeth. The treatment gel was firmly held 25 between the barrier layer and the person's teeth such that it did not readily spill out of the treatment device and into the person's oral cavity. EXAMPLE 41 A treatment gel suitable for use in manufacturing treatment compositions and devices according to the invention was formed by mixing together the following 30 components: Water 18% WO 2005/023142 PCT/US2004/016065 79 EDTA 0.1% Carbamide Peroxide 22% Sucralose (25% in water) 2% Glycerin 37.1% 5 CARBOPOL 974 5.3% NaOH (50% in water) 4.5% Kollidon 90F 2% Carboxy Methyl Cellulose 5% Peach Flavor 4% to The resulting treatment gel had a very good consistency and was able to be easily loaded into a dental tray and then hold the dental tray against a person's teeth. The treatment gel was used to form treatment devices according to the invention by being placed adjacent to one or more adhesive layers of Examples 30-37. A treatment device was tested by placing it over a person's teeth. The treatment device adhered 15 very strongly to the person's teeth such that it could only be dislodged by intentionally pealing it off the person's teeth. The treatment gel was firmly held between the barrier layer and the person's teeth such that it did not readily spill out of the treatment device and into the person's oral cavity. EXAMPLE 42 20 A treatment gel suitable for use in manufacturing treatment compositions and devices according to the invention was formed by mixing together the following components: Water 18% EDTA 0.1% 25 Carbamide Peroxide 22% Sucralose (25% in water) 2% Glycerin 40.1% CARBOPOL 974 5.3% NaOH (50% in water) 4.5% 30 Kollidon 90F 2% Carboxy Methyl Cellulose 5% WO 2005/023142 PCT/US2004/016065 80 Peppermint Oil 1% The resulting treatment gel had a very good consistency and was able to be easily loaded into a dental tray and then hold the dental tray against a person's teeth. The treatment gel was used to form treatment devices according to the invention by 5 being placed adjacent to one or more adhesive layers of Examples 30-37. A treatment device was tested by placing it over a person's teeth. The treatment device adhered very strongly to the person's teeth such that it could only be dislodged by intentionally pealing it off the person's teeth. The treatment gel was firmly held between the barrier layer and the person's teeth such that it did not readily spill out of 10 the treatment device and into the person's oral cavity. EXAMPLE 43 A treatment gel suitable for use in manufacturing treatment compositions and devices according to the invention was formed by mixing together the following components: 15 Water 22.5% EDTA 0.1% Carbamide Peroxide 18.5% Sucralose (25% in water) 0.75% Glycerin 41.6% 20 CARBOPOL 974 5.3% NaOH (50% in water) 2.25% Polyvinyl Pyrrolidone (M.W. > 1 million) 2% Carboxy Methyl Cellulose 4% Flavor (peach, watermelon or peppermint) 3% 25 The resulting treatment gel had a very good consistency and was able to be easily loaded into a dental tray and then hold the dental tray against a person's teeth. The treatment gel was used to form treatment devices according to the invention by being placed adjacent to one or more adhesive layers of Examples 30-37. A treatment device was tested by placing it over a person's teeth. The treatment device adhered 30 very strongly to the person's teeth such that it could only be dislodged by intentionally pealing it off the person's teeth. The treatment gel was firmly held WO 2005/023142 PCT/US2004/016065 81 between the barrier layer and the person's teeth such that it did not readily spill out of the treatment device and into the person's oral cavity. EXAMPLE 44 Any of the treatment gels of Examples 38-43 is placed adjacent to an inner 5 surface of any of the adhesive layers of Examples 1-29 in order to form treatment compositions and devices according to the invention. EXAMPLE 45 Any of the treatment gels of Examples 38-43 are modified by adding one or more of a desensitizing agent, remineralizing agent, antimicrobial agent, antiplaque 10 agent, anti-tartar gent, or other medicament in addition to, or instead of at least a portion of, the bleaching agent to yield a treatment gel having desired properties. EXAMPLE 46 Any of the foregoing compositions or devices are modified by including, adjacent to the adhesive layers, one or more dental bleaching or treatment gels 15 disclosed in one or more of the following U.S. patents: U.S. Patent No. 5,376,006; U.S. Patent No. 5,770,182; U.S. Patent No. 5,785,527; U.S. Patent No. 5,851,512; U.S. Patent No. 5,858,332; U.S. Patent No. 5,985,249; U.S. Patent No. 6,306,370; U.S. Patent No. 6,309,625; U.S. Patent No. 6,312,671; U.S. Patent No. 6,322,774; U.S. Patent No. 6,368,576; U.S. Patent No. 6,387,353; U.S. Patent No. 6,500,408; and 20 U.S. Patent No. 6,503,485. EXAMPLE 47 Dental treatment devices are manufactured by placing any of the adhesive compositions or layers according to Examples 1-37 adjacent to a tray, strip or patch comprising a mixture of ethyl vinyl acetate (80%) and polypropylene (20%) and 25 placing a treatment gel according to any of Examples 38-43 and 45-46 adjacent to a surface of the adhesive composition or layer opposite the tray, strip or patch. EXAMPLE 48 Any of the adhesive compositions or layers according to Examples 1-37 is 30 modified by adding an effective amount of one or more bleaching agent activators as discussed elsewhere in the disclosure (e.g., 5% of a an alkali metal or alkaline earth WO 2005/023142 PCT/US2004/016065 82 metal base and/or 1% of a metal, metal compound or organo-metallic enzyme) to yield an adhesive activation composition or layer. Adhesive compositions in the examples above that originally included a bleaching agent are modified by omitting the bleaching agent. A treatment composition comprising a bleaching gel, if placed 5 adjacent to the adhesive composition of this example, is substantially anhydrous and/or contains a stabilizing agent for the bleaching agent. The combination of the adhesive activation composition or layer and bleaching gel comprises a dental bleaching composition according to the invention. EXAMPLE 49 10 A bleaching device is manufactured so as to include the dental bleaching composition of Example 48 and a barrier layer adjacent to the adhesive composition or layer. EXAMPLE 50 A bleaching device is manufactured so as to include regions or spots of an 15 adhesive activation composition as set forth in Example 48 interspersed with a treatment gel comprising a bleaching agent according to any of Examples 38-43 and 45-46. The present invention may be embodied in other specific forms without departing from its spirit or essential characteristics. The described embodiments are 20 to be considered in all respects only as illustrative and not restrictive. The scope of the invention is, therefore, indicated by the appended claims rather than by the foregoing description. All changes which come within the meaning and range of equivalency of the claims are to be embraced within their scope. What is claimed is: 25

Claims (38)

1. An article of manufacture comprising a treatment composition for use in treating a person's teeth, comprising: an adhesive layer comprising a substantially solid adhesive 5 composition that has increased adhesiveness to teeth when moistened by saliva or water, said adhesive composition comprising at least one tooth adhesion agent that at least partially contributes to said increased adhesiveness to teeth; and a treatment gel, adjacent to said adhesive layer, comprising at least one 10 active agent, at least one tackifying agent, and a liquid or gel carrier.
2. An article of manufacture as defined in claim 1, said adhesive layer comprising a strip or patch prior to placing the treatment composition over a person's teeth.
3. An article of manufacture as defined in claim 2, said adhesive layer 15 being substantially flat prior to placing the treatment composition over a person's teeth and/or gums.
4. An article of manufacture as defined in claim 2, said adhesive layer being curved or bent prior to placing the treatment composition over a person's teeth and/or gums. 20
5. An article of manufacture as defined in claim 1, said adhesive layer comprising having a tray-like configuration comprising a front side wall, a rear side wall, and a trough between said front and rear side walls.
6. An article of manufacture as defined in claim 5, said adhesive layer being initially horseshoe shaped prior to use so that said adhesive layer at least 25 approximately conforms to a person's dental arch with minimal longitudinal shaping.
7. An article of manufacture as defined in claim 5, said adhesive layer initially having a substantially straight longitudinal profile prior to use so that longitudinal curving of said adhesive layer is required when said treatment composition is placed over a person's teeth. WO 2005/023142 PCT/US2004/016065 84
8. An article of manufacture as defined in claim 5, at least a portion of said trough having a cross section that is approximately U-shaped, V-shaped, L shaped, rectangular, or trapezoidal.
9. An article of manufacture as defined in claim 1, said treatment 5 composition sized and configured so as to fit over at least a portion of a person's upper or lower dental arch.
10. An article of manufacture as defined in claim 1, said treatment composition sized and configured so as to approximately terminate at or near a person's gingival margin when said treatment composition is in use. 10
11. An article of manufacture as defined in claim 1, said tooth adhesion agent comprising polyvinyl pyrrolidone.
12. An article of manufacture as defined in claim 1, said tooth adhesion agent comprising at least one of carboxypolymethylene, polyethylene oxide, polyacrylic acid, copolymer of polyacrylic acid, polyacrylate, polyacrylamide, 15 copolymer of polyacrylic acid and polyacrylamide, PVP-vinyl acetate copolymer, carboxymethylcellulose, carboxypropylcellulose, polysaccharide gum, or protein.
13. An article of manufacture as defined in claim 1, said tooth adhesion agent having a concentration in a range of about 20% to about 80% by weight of said adhesive composition. 20
14. An article of manufacture as defined in claim 1, wherein said adhesive layer has a cross-sectional thickness in a range of about 0.1 mm to about 3 mm.
15. An article of manufacture as defined in claim 1, said adhesive composition further comprising at least one member selected from the group comprising dental bleaching agents, bleaching agent activators, dental desensitizing 25 agents, remineralizing agent, antimicrobial agents, antiplaque agents, and anti-tartar agents.
16. An article of manufacture as defined in claim 15, said adhesive composition including a bleaching agent activator in a range of about 0.01% to about 20% by weight of said adhesive composition. 30
17. An article of manufacture as defined in claim 16, said bleaching agent activator comprising at least one of a base, a metal, a metal compound, or an enzyme. WO 2005/023142 PCT/US2004/016065 85
18. An article of manufacture as defined in claim 16, said treatment gel comprising a dental bleaching gel that is substantially anhydrous prior to use.
19. An article of manufacture as defined in claim 1, said active agent comprising at least one member selected from the group comprising dental bleaching 5 agents, dental desensitizing agents, remineralizing agent, antimicrobial agents, antiplaque agents, and anti-tartar agents.
20. An article of manufacture as defined in claim 1, said tackifying agent comprising at least one of polyvinyl pyrrolidone (PVP), carboxypolymethylene, polyethylene oxide, polyacrylic acid, copolymer of polyacrylic acid, polyacrylate, 10 polyacrylamide, copolymer of polyacrylic acid and polyacrylamide, PVP-vinyl acetate copolymer, carboxymethylcellulose, carboxypropylcellulose, polysaccharide gum, or protein.
21. An article of manufacture as defined in claim 1, further comprising a barrier layer comprising a moisture-resistant material adjacent to a surface of said 15 adhesive layer that protects the treatment composition from saliva or moisture during use.
22. An article of manufacture as defined in claim 21, said barrier layer being flexible so that it will readily conform to the shape of a person's teeth when in use. 20
23. An article of manufacture as defined in claim 21, said barrier layer comprising at least one of a polyolefin, polyethylene, high density polyethylene, low density polyethylene, ultra-low density polyethylene, polypropylene, polytetrafluoroethylene, wax, metal foil, paraffin, ethylene-vinyl acetate copolymer, ethylene-vinyl alcohol copolymer, polycaprolactone, polyester, polycarbonate, 25 polyurethane, polyamide, or polyesteramide.
24. An article of manufacture as defined in claim 21, said barrier layer having a cross-sectional thickness in a range of about 0.05 mm to about 1 mm.
25. An article of manufacture as defined in any of claims 1-24, further comprising a sealed package within which said treatment composition is sealed prior 30 to use. WO 2005/023142 PCT/US2004/016065 86
26. A kit for use in treating a person's teeth comprising a plurality of articles of manufacture according to any of claims 1-25.
27. A kit as defined in claim 26, further comprising a barrier layer, or a material used to make a barrier layer, that is positioned adjacent to an outer surface of 5 said adhesive composition just prior to use.
28. A method for treating a person's teeth and/or gums comprising obtaining an article of manufacture according to any of claims 1-25 and placing it over at least a portion of the person's teeth and/or gums for a desired time period.
29. An article of manufacture for use in treating a person's teeth and/or 10 gums, comprising: a barrier layer comprising a moisture-resistant material; a substantially solid adhesive composition, adjacent to said barrier layer, having increased adhesiveness to teeth when moistened by saliva or water, said adhesive composition comprising at least one tooth adhesion agent 15 that at least partially contributes to said increased adhesiveness to teeth; and a treatment gel, adjacent to at least one of said adhesive composition or said barrier layer, comprising at least one active agent, at least one tackifying agent, and a liquid or gel carrier.
30. An article of manufacture as defined in claim 29, said barrier layer 20 having a tray-like configuration comprising a least two sidewalls that define a trough within which the treatment gel resides prior to use.
31. An article of manufacture as defined in claim 29, said barrier layer comprising a strip or patch prior to placing the article over a person's teeth.
32. An article of manufacture as defined in claim 29, said barrier layer 25 comprising a thin, flexible membrane having no predefined shape, said adhesive composition having sufficiently rigidity so as to at least partially contribute to maintaining said barrier layer in a desired shape prior to use.
33. An article of manufacture as defined in any of claims 1-24, further comprising a sealed package within which said article is sealed prior to use. 30
34. A kit for use in treating a person's teeth and/or gums comprising a plurality of articles of manufacture according to any of claims 29-33. WO 2005/023142 PCT/US2004/016065 87
35. A method for treating a person's teeth and/or gums comprising obtaining an article of manufacture according to any of claims 29-33 and placing said article over at least a portion of the person's teeth and/or gums for a desired time period. 5
36. A method of manufacturing an article for use in treating teeth and/or gums, comprising: mixing together a tooth adhesion agent and a solvent to form an adhesive composition intermediate; removing at least a portion of said solvent from said adhesive 10 composition intermediate so as to form a substantially solid adhesive composition having increased adhesiveness to teeth when moistened with saliva or water; and placing a treatment gel adjacent to said adhesive layer.
37. A method as defined in claim 36, further comprising placing or 15 forming a barrier layer adjacent to said adhesive composition.
38. A method of manufacturing an article for use in treating teeth and/or gums, comprising: mixing together a tooth adhesion agent and a solvent to form an adhesive composition intermediate; 20 placing the adhesive composition intermediate adjacent to a barrier layer; removing at least a portion of said solvent from said adhesive composition intermediate so as to form a substantially solid adhesive composition having increased adhesiveness to teeth when moistened with 25 saliva or water; and placing a treatment gel adjacent to at least one of the adhesive layer or barrier layer.
AU2004270099A 2003-08-22 2004-05-07 Treatment compositions and devices having a solid adhesive layer and a treatment gel Abandoned AU2004270099A1 (en)

Applications Claiming Priority (9)

Application Number Priority Date Filing Date Title
US10/646,443 US7052275B2 (en) 2003-05-27 2003-08-22 Kits and methods for bleaching and desensitizing teeth
US10/646,443 2003-08-22
US10/692,117 2003-10-22
US10/692,117 US7011523B2 (en) 2003-10-22 2003-10-22 Bleaching compositions and devices having a solid adhesive layer and bleaching gel adjacent thereto
US10/728,525 US6997708B2 (en) 2003-10-22 2003-12-05 Treatment compositions and strips having a solid adhesive layer and treatment gel adjacent thereto
US10/728,525 2003-12-05
US10/784,063 US6981874B2 (en) 2003-10-22 2004-02-19 Dental bleaching compositions and devices having a solid activation adhesive layer or region and bleaching gel layer or region
US10/784,063 2004-02-19
PCT/US2004/016065 WO2005023142A1 (en) 2003-08-22 2004-05-07 Treatment compositions and devices having a solid adhesive layer and a treatment gel

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JP (1) JP2007503251A (en)
AU (1) AU2004270099A1 (en)
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KR101248282B1 (en) 2012-11-06 2013-03-27 한국엔지니어링플라스틱 주식회사 Dental products
WO2014097046A1 (en) * 2012-12-18 2014-06-26 Koninklijke Philips N.V. Seal for teeth whitening trays
US10646318B2 (en) 2013-03-08 2020-05-12 Ultradent Products, Inc. Wax-based compositions, articles made therefrom, and methods of manufacture and use
US10913853B2 (en) 2013-10-11 2021-02-09 Ultradent Products, Inc. Wax-based compositions, articles made therefrom, and methods of manufacture and use

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US5326685A (en) * 1991-02-13 1994-07-05 Gaglio Thomas J Viscous fluid dispensing apparatus
US5631000A (en) * 1996-03-11 1997-05-20 Laclede Professional Products, Inc. Anhydrous tooth whitening gel
US6089869A (en) * 1999-03-15 2000-07-18 Schwartz; Dann A. Low-density polyethylene dental bleaching trays
US6506053B2 (en) * 2000-11-13 2003-01-14 Peter E. Wiesel Systems for treating teeth
US6343932B1 (en) * 2000-11-13 2002-02-05 Peter E. Wiesel Delivery system for whitening teeth
US6946142B2 (en) * 2001-06-23 2005-09-20 Lg Household & Healthcare Ltd. Multi-layer patches for teeth whitening
ATE392863T1 (en) * 2001-08-17 2008-05-15 Smithkline Beecham Plc STRIPS FOR DELIVERING AN ORAL CARE INGREDIENT

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WO2005023142A1 (en) 2005-03-17
EP1663054A1 (en) 2006-06-07

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