AU2004203289A1 - Adhesively Fastening Rock Bolts - Google Patents

Adhesively Fastening Rock Bolts Download PDF

Info

Publication number
AU2004203289A1
AU2004203289A1 AU2004203289A AU2004203289A AU2004203289A1 AU 2004203289 A1 AU2004203289 A1 AU 2004203289A1 AU 2004203289 A AU2004203289 A AU 2004203289A AU 2004203289 A AU2004203289 A AU 2004203289A AU 2004203289 A1 AU2004203289 A1 AU 2004203289A1
Authority
AU
Australia
Prior art keywords
cartridge
bolt
engagement element
hole
rock
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
AU2004203289A
Inventor
Neil Stewart Hunt
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
DSI Underground Australia Pty Ltd
Original Assignee
Dywidag Systems International Pty Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from AU2003903790A external-priority patent/AU2003903790A0/en
Application filed by Dywidag Systems International Pty Ltd filed Critical Dywidag Systems International Pty Ltd
Priority to AU2004203289A priority Critical patent/AU2004203289A1/en
Assigned to DYWIDAG SYSTEMS INTERNATIONAL PTY LIMITED reassignment DYWIDAG SYSTEMS INTERNATIONAL PTY LIMITED Request for Assignment Assignors: Celtite Pty Limited
Publication of AU2004203289A1 publication Critical patent/AU2004203289A1/en
Priority to AU2010235895A priority patent/AU2010235895A1/en
Abandoned legal-status Critical Current

Links

Classifications

    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D20/00Setting anchoring-bolts
    • E21D20/02Setting anchoring-bolts with provisions for grouting
    • E21D20/025Grouting with organic components, e.g. resin
    • E21D20/026Cartridges; Grouting charges
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D21/00Anchoring-bolts for roof, floor in galleries or longwall working, or shaft-lining protection
    • E21D21/0093Accessories

Landscapes

  • Engineering & Computer Science (AREA)
  • Mining & Mineral Resources (AREA)
  • Structural Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Geology (AREA)
  • Piles And Underground Anchors (AREA)
  • Dowels (AREA)

Description

21/07/2004 16:06 +61398867600 MORCOM PERNAT 1
AUSTRALIA
PATENTS ACT 1990 COMPLETE SPECIFICATION STANDARD PATENT "Adhesively Fastening Rock Bolts" The following statement is a full description of this invention, including the best method of performing it known to me: PAGE 04 COMS ID No: SBMI-00837027 Received by IP Australia: Time 16:20 Date 2004-07-21 jb Intnn A 4 n Z I WI .tJO4 1Ob t bLJUU~b/bVjt MUNCUM PERNAT PAGE 2 Adhesively Fastening Rock Bolts Field of the Invention This invention concerns, in one aspect, the use of rock bolts to stabilize the ground in civil engineering and mining operations. It is particularly concerned wit resin anchored bolts and has particular applicability to roof and wall stabilization in underground mines.
Background to the Invention Rock bolts are fastened into holes drilled for that purpose into the rock to be stabilized. Most rock bolts are made of solid steel bar, although some are made of hollow steel bar and others are made from relatively light wall steel tubing. The present invention is particularly adapted to use of rock bolts made from solid bar.
The most common method of installing a resin anchored rock bolt is by way of the following steps: 1. Drill the hole into the rock about 20cm short of the total length of the rock bolt.
2. Insert into the hole a sausage-like cartridge comprising the separated components of a 2-pack resin adhesive in a frangible casing.
3. Insert the rock bolt and commence rotating it.
4. Apply thrust to the rock bolt while it is rotating, so pushing it to the blind end (the far end) of the borehole to rupture the cartridge. The action of thrust and rotation mixes the resin components and shreds the cartridge casing.
Stop the rotation for a few seconds, during which time the resin cures.
6. Tension the bolt by applying a washer and tightening a nut on a threaded end of the bolt protruding from the hole.
COMS ID No: SBMi-00837027 Received by IP Australia: Time 16:20 Date 2004-07-21 Z11 tiI/ cWV4 ±b:tlb +61398867600t MURCUN PERNAT PAGE 06 3 A significant problem in some situations, where the installation is not carried out to the supplier's directions, is the situation known as "gloving". The term is sometimes intended to indicate that fragments Of the cartridge casing have become wrapped around the bolt and thus Prevented proper adherence of the bolt to the body of resin and thus the wall of the hole. However the term "gloving" may also be used in a broader sense, namely any condition where a portion of unmixed resin and/or a section of intact cartridge adversely affects the transfer of load from the bolt to the rock. Thus gloving in the broader sense includes situations where fragments of the cartridge casing have become wrapped around the bolt and also includes situations where the casing has otherwise become pressed into a form where an isolated pocket still contains a significant quantity of only one part of the reactive mixture so that the pocket fails to react and creates an inclusion which provides a weakness.
Gloving can take place when a pressure front induced over the tip of a rapidly advancing rock bolt applies pressure to the resin cartridge. As the bolt advances into the-borehole the induced pressure can cause the film in the cartridge casing to stretch and the cartridge to expand radially. Th~is expansion would normally be satisfactorily constrained by the wall of the borehole but, if the cartridge expands too much (say in weak ground or an oversize hole), the bolt may go inside the cartridge with little shredding of the film. The finlm reains pressed against the inside of the borehole and the rotating bolt cannot mix or shred thc film.
Thus, in gloving situations the film may remain against the rock surface, or may wrap itself around the bolt, or may remain unshredded in clumps in the resin matrix.
All of these problems can result in the inability of the resin anchor to transfer the full load on the bolt to the rock. Gloving thus creates a major safetyr issue in mines where the lives of miners are dependent on a sound anchorage between rock bolts and the rock.
COMS ID No: SBMI-00837027 Received by IP Australia: Time 16:20 Date 2004-07-21 21/07/2004 16:0G +61398067600 HORZOM PERNAT PAGE 07 4 An aim of the present invention is to provide an alternative method and apparatus for installing resin anchored rock bolts whereby gloving is prevented or at least substantially reduced.
Summary of the Invention In one aspect the invention provides a method of stablising a zone of rock comprising; drilling a hole into the rock, said hole having a deep end within the hole and an open end at a rock face; (ii) inserting into the hole a frangible cartridge means comprising separate reservoirs having a frangible casing and containing components of a multicomponent reactive adhesive system; (iii) inserting a rock bolt into the hole such that a leading end of the bolt is towards said deep end of the hole- and a trailing end of the bolt is towards said open end of the hole; (iv) thrusting the bolt towards the deep end of the hole and rotating the bolt to thereby rupture said cartridge means, mix the components of the adhesive system and embed the leading end of the bolt within the mixed components at the deep end of the hole; and allowing the adhesive to set and thereby anchor the bolt within the hole; characterized in that: a cartridge engagement element is inserted into the hole between the bolt and the cartridge means, said engagement element extending further diarnetrally in the hole than does the bolt; (ii) the engagement element is pressed by the bolt onto the cartridge means to thereby rupture the frangible casing; and (iii) the engagement element presses the fragible casing to the deep end of the hole while allowing the adhesive components to flow past the engagement element and into contact with the bolt.
The cartridge means is preferably one or more sausage-shaped containers with the adhesive components in each container being contained in a casing made of a COMS ID No: SBMI-00837027 Received by IP Australia: Time 16:20 Date 2004-07-21 2Jf 0112 V 04q 16:Ub +61i398867b00 MURC1M PERNAT PAGE 02 frangible plastics film. Different reactants of the adhesive system may be contained in respective separate such containers such that at least two sausage-shaped containers are required in each hole. However preferably each sausage-shaped container includes all the reactant components in the correct proportions separated by a barrier within the container. The cartridge meanms is preferably a single container with two separate compartments therein for components of the multi-component reactive adhesive system.
The rotation of the bolt may commence before the cartridge means is ruptured or the cartridge means maybhe ruptured by a thrusting action before rotation commences.
Preferably the cartridge engagement element does not rotate in unison with the bolt and, more preferably, the bolt spins freely against the engagement element.
Preferably portion of the cartridge engagement element sits around the leading end of the bolt. Preferably the leading end of the bolt is accommodated within a slotted cup forming part of the cartridge engagement element. The cartridge engagement element may be affixed to the cartridge.
The bolt may be tensioned after the adhesive is set.
In another aspect the invention provides a cartridge engagement element for insertion between an end of a rock bolt and a frangible cartridge of adhesive components placed in a hole drilled into rock, said cartridge engagement element comprising: a leading end adapted to engage the cartridge; (ii) a trailing end adapted to engage the end of the bolt; (iii) one or more circumferential perimeter surface adapted to engage the wall of said hole; (iv) one or more sharpened features on said leading end adapted to puncture the casing of said cartridge; one or more bearing faces at the trailing end of the engagement element adapted to receive the end of the bolt and allow the bolt to rotate without rotating the engagement element.
COMS ID No: SBMI-00837027 Received by IP Australia: Time 16:20 Date 2004-07-21 21/07/2004 16:06 +61398867600 MORCOM PERNAT PAGE 09 6 In a further aspect the invention provides an assembly comprising a frangible cartridge of adhesive components to one end of which is affixed a cartridge engagement element said assembly being adapted for insertion ahead of a rock bolt into a hole drilled into rock, said cartridge engagement element comprising: a leading end affixed adjacent the cartridge;, (hi) a trailing end adapted to engage the end of the bolt; (iii) one or more circumferential perimeter surfaces adapted to engage the wall of said bole; (iv) one or more sharpened features on said leading end adapted to puncture the casing of said cartridge; one or more bearing faces at the trailing end of the engagemcnt element adapted to receive the end of the bait and allow the bolt to rotate without rotating the engagement element.
The sharpened features may be pointed to puncture the cartridge, or may carry sharp edges to both puncture and slice the cartridge.
The sharpened features preferably surround a cavity adapted to receive a closure on the cartridge.
The engagement element may have, at said trailing end, a socket portion adapted to loosely receive the rock bolt. The socket portion may comprise a skirt. The socket portion may comprise a cup having longitudinal slots in its walls.
The engagement clement may carry a plurality. of legs at its trailing end adapted to, in combination, loosely fit around the rock bolt.
COMS ID No: SOMI-00837027 Received by IP Australia: Time 16:20 Date 2004-07-21 Yi n Ita A .r nr C Lit UI 4 U1J4 1±b tot) t01t3-Jtb/bU MUHCUM PERNAT PAGE i0 7 Brief Description of the Drawings In order that the invention may be more fully understood there will now be described, by way of example only, preferred embodiments and other elements of the invention with reference to the accompanying drawings where: Figure 1 is a cutaway fragmentary view of a rock bolt in the process of being installed according to one embodiment of the present invention; Figure 2 is a perspective view of a cartridge engagement element according to another embodiment of the present invention; Figure 3 is a view of the leading end of the element in Figure 2; Figure 4 is a view of the trailing end of the element in Figure 2; Figure 5 is a side view of the element in Figure 2; Figure 6 is a cross section view along plane D-D shown in Figure 3; Figure 7 is a cross section view along plane E-E shown in Figure Figure 8 is a perspective view of a cartridge engagemcnt element according to another embodiment of the invention; Figure 9 is a aide view of the engagement element in Figure 8; Figure 10 is a perspective view of a cartridge engagement element according to a thither embodiment of the invention, and as used as a component in Figure 1; Figure 11I is a view of the leading end of the cartridge clement in Figure 10; and COMS ID No: SBMI-00837027 Received by IP Australia: Time 16:20 Date 2004-07-21 21/07/2004 16:06 +61398867600 MORCOM PERNAT PACE 11 8 Figure 12 is a cross section view along plane 0-0 shown in Figure 11.
Description of the Preferred Embodiment and Other Examples of the Invention s Referring to Figure 1, a borehole 2 has been drilled into a zone of rock 3 for the purpose of anchoring a rock bolt 4 so that it can be tensioned to stabilize the zone of rock. The borehole 2 has a deep end 5 within the hole and an open end 6 at the rock face 7. The rock bolt 4 is shown almost fully inserted. Rock bolts have a length which is typically between 2 and 4 metres, depending upon its purpose and the nature of the rock into which it is installed.
Slipped onto the leading end 8 of the rock bolt is a cartridge engagement element 9.
Between the cartridge engagement element 9 and the deep end 5 of the hole, is a sausage-shaped cartridge 11 containing a multi-component reactive adhesive suitable for fastening the bolt to the rock.
The cartridge ItI takes the form of a sausage-shaped bag 13, fonning a casing, containing reservoirs of components of a multi-component reactive adhesive system.
The bag is made from a plastics film tubing 14 gathered and sealed with a closure at each end to form an umbilicus 17 at each end of the bag. The cartridge 11 has two or more compartments, one compartment for each component in a reactive adhesive fornulation. Two-part liquid epoxy adhesives or polyester adhesives arc preferred, but three-part systems, or system with even more parts, may be used.
Such cartridges and the resin components therein are well known. A suitable cartridge would be that sold in Australia by Celtite Pty Ltd under the product designation "09 Duo Speed".
The rock bolt 4 shown in Figure 1 is formed from a length of hot willed ribbed steel bar. To install the rock bolt 4, the borehole 2 is drilled into the zone of rock 3 which is to be stabilized and debris is flushed from the hole. The cartridge I11 is then fed COMS ID No: SBMI-00837027 Received by IP Australia: Time 16:20 Date 2004-07-21 21/07/2004 16:06 +61398267600 MOROOM PERNAT PAGE 12 9 into the hole 2. The cartridge engagement element 9 is slipped onto the leading end 8 of the rock bolt and both are then fed into the hole 2 whereupon the engagement element on the end of the bolt pushes the cartridge 11 up to the deep end of the hole.
The rock bolt is then rotated by means of the hexagonal nut 19 on a threaded portion on the tailing end 21 of the bolt. The rock bolt rotates but its leading end 8 spins freely within engagement element 9 so that the engagement clement does not rotate.
To assist the bolt to spin freely, the ribs 10 on the leading end S have been removed, by machining or swageing, for a short length to produce a relatively smooth cylindrical surface 12. Such removal may not be necessary in some circumstances.
The bolt 4 is then thrust frmly into the hole while maintaining the rotation whereupon sharpened points 23 on the leading end 25 of the engagement element puncture the cartridge 11 all around the umbilicus 17 that the sharpened points 23 surround. A cup-shaped cavity 29 in the leading end of the engagement element cradles the umbilicus 17 and closure 15 from the trailing end of the cartridge.
The engagement element 9 presses the bag 13 and the remainder of the casing towards the deep end 5 of the hole while the reactive components of the resin adhesive flow past the engagement element 9 and into the annulus 31 between the rock bolt 4 and the wall 32 of the borehole 2 where high shear conditions induced by the rotating rock bolt ensure good mixing of the reactants.
As the engagement element 9 is not rotating (or is perhaps rotating a little but not nearly as fast as the rock bolt) and as the casing of the cartridge does not contact the rock bolt, the plastic film is not substantially shredded and thus does not lead to a gloving condition. No strips of film are entrained in the resin around the bolt to cause a weakness.
Any portions of unmixed components, isolated within folds of the film, remain at the end of the hole where they have negligible effect on load transfer from bolt to rock.
COMS ID No: SBMI-00837027 Received by IP Australia: Time 16:20 Date 2004-07-21 21/07/2004 16:06 +61398867600 MORCOM PERNAT PAGE 13 After an appropriate time of stirring, typically around 30 seconds, the rotation is stopped and the bolt 4 is supported in its fully inserted position for another period, typically 20 or 30 seconds, by which time the adhesive has set. The nut is then tightened against a washer 33 to tension the bolt.
The nut 19 incorporates a push-out plug so that it will rotate the bolt to mix the adhesive but, when the adhesive sets the plug pushes out, allowing the nut to run up the threaded portion The cartridge engagement element 40) illustrated in Figures 2 to 7 has a leading end 42 and trailing end 44 at longitudinally opposite ends. Towards the leading end a cylindrical tabular portion forms the main body 46 of the engagemnent element 10. At the leading end 42 of the cartridge engagement element, the cylindrical body 46 carries an array of teeth 50 which form a serrated rim 48. The serrations 49 are like a saw tooth arnd are caused to be sharp by means of a beveled face 52 on the inwards surface of each of the teeth 50 so that the leading tip 54, of each tooth is a sharp point.
The teeth 50 form a single row completely around the rim 48 and the cylindrical body 46 accordingly has the general shape of a tall crown.
Extending radially from the outer wall 55 of the cylindrical body 46 are four support arms 56, each arm being at right angles to its neighbouring arms 56, and each ann 56 having a radially extending web portion 58 and a circuriferentially extending flange portion 60 such that the support arns 56 have a T-shaped cross-section and extend outwards from the cylindrical body 46 by the upright of the T. The arms 56 extend longitudinally for about the middle third of the engagement element On the radially outer faces 61 of each flange portion 60 is a circumferential perimeter surface 62 which in use rubs against the wall of the borehole as the element 40 is pushed along the hole.
The support arms 56 extend longitudinally of the element 40 to slightly beyond the cylindrical body 46 towards the trailing end 4 of the engagement element. At its COMS ID No: SBMI-00837027 Received by IP Australia: Time 16:20 Date 2004-07-21 /fl7/rA#Mfl I C ni ucrt ±.UQ 'Oflob(0gJMOlUUM HU<NXT PAGE 14 trailing end 44 the engagement element 40 has a bolt engagement portion 63 which is cruciform shaped in diametral cross-section as best seen in Figure 4. The bolt engagement portion 63 has its end face 64 at the trailing end 44 of the element. The crucifonn-shaped end face 64 forms a bearing face 68 upon which in use a leading end of a rock bolt would bear and rotate- The cylindrical body 46 forms a cup-shaped cavity 59 surrounded by sharpened features on its rim 48. The bottom of the cavity 59 is not fully closed as there are apertures 65 between the arms of the cruciform-shaped portion 63. The cavity 59 provides a means to capture the umbilicus 17 and closure 15 from the trailing end of a cartridge being used, while the apertures 65 provide flow paths for liquid adhesive reagents expelled from the cartridge and moving to the annulus 31 between the bolt and borehole wall 32. Resin adhesive also flows past the element 40 by passing along the four annular voids 67 between the flange portions 60 of the support arms 56. The is annular voids 67 are too small. for large segments of cartridge film to pass through, especially as the film has not been greatly shredded by contact with the rotating bolt.
If desired, two or more cartridges 11I may be used in a borehole if a greater volume of adhesive is required. Both ruptured bags are then retained between the deep end 2 of the hole and the engagement element.
Referring now to Figures 8 and 9, a different cartridge engagement element 70 is shown therein. It comprises a cylindrical. body 76 carrying a serrated rim 78 having teeth 80 at the leading end 72 all generally the same as those described with reference to Figures 2 to 7. However a difference is that the engagement element 70 has at its trailing end 74 a different arrangement for engaging the leading end of a rock bolt.
In this embodiment the flange portions 90 of the support arms 86 are extended beyond the bottom 77 of the cylindrical body 76 to form four flattened legs 88. The outward facing surfaces 92 of the legs 88 form a continuation of the peripheral surfaces 91 of the support arms 86. The cavity 96 in the cylindrical body 76 has no formed base in it to retain the umbilicus and closure from the cartridge, but in use the end face of the COMS ID No: SBMI-00837027 Received by IP Australia: Time 16:20 Date 2004-07-21 21/07/208! 4 16:06 -61398O67600 MORCOM PERNAT PAGE 12 leading end of the rock bolt would be bard up against the bearing face 94 at base of the cavity 96 so the umbilicus and closure would not escape that way.
The legs 88 form a cup like or skirt-like structure with wide slots in its wall. The legs provide a means by which the element 70 may be retained on the leading end of a rock bolt. The addition of the legs 88 when compared with the embodiment shown in Figure 2 provides the advantage that they serve to better support the end of the bolt away from the wail of the hole when the bolt is rotating. This smooths the rotation operation and reduces the propensity of the rotating rock bolt to damage the wall of the hole.
Referring to Figures 10 to 12, the cartridge engagement elemnent 100 shown -therein is that which can also be seen in Figure 1. The element 100 has a leading end 102 and a trailing end 104 at longitudinally opposite ends. The element 100 has a cylindrical main body portion I111 having a diameter substantially the same as the diameter of a rock bolt it is intended for use with. Rising from, the main body portion at the leading end 102 is a smaller diameter cylindrical portion 106 with a serrated rim 108. The rim 108 carries a row of pointed teeth 1 10 and is the same as the rims described above with reference to the embodiments shown in Figure 2 and 8.
The cylindrical portion 106 extends from the leading face 103 of the main body portion 1 11 for a distance approximately half the diameter of the main body portion.
The cylindrical portion 106 is thus about half the length of the corresponding portions described for other embodiments above.
The cylindrical portion 100 surrounds a cup-shaped cavity 119 which has a depth about twice the height of the cylindrical portion 106. The cavity 119 thus penetrates well into the mnain body portion I111.
Four flattened legs 118 are spaced equally around the perimeter of the main body portion 111 and extend up the outside surface 117 of the main body portion. The legs 118 extend beyond the trailing face 113 of the main body portion, and have a cross COMS ID No: SBMI-00837027 Received by IP Australia: Time 16:20 Date (Y-M-ci) 2004-07-21 21/0//2 004I 1b:0b +612*98867600 MORCOM PERNAT PAGE 16 13 section the shape of a circumferential Strip Of an annulus the inner diameter of which is the same as the outside diameter of the main body portion 111. The outer surfaces 122 of the legs 118 are the surface which rubs against the borehole wall during installation. The legs 118S serve to locate the element 100 onto the leading end of a rock bolt.
The bottom of the cavity 119 is blanked off by a solid wall 105. This wall provides a greater degree of rigidity than the open-bottom arrangement in Figure 8. It also provides a much greater bearing surface for the rock bolt to push against when it is rotating. This can be important when the element 100 is made from an injection moulded plastics material, as narrow bearing surfaces of such materials could fail under the aggressive rotation, loads and rough end of the bolt.
Between the legs 118, the smaller diameter of the main body portion creates flow 1s channels 127 which provide means by which the resin bypasses the element 100 when it is being used in the anchoring of a rock bolt.
The cartridge engagement elements in their various forms are all preferably made from any suitable injection moulded plastic material. The cartridge engagement elements may be fastened in some manner to the cartridge, such as by hat melt gluing the umbilicus 17 to the bottom 105 of the cylinder body portion 76. In this way a bolt installer in a mine only needs to be concerned about feeding a single unit into the hole instead of ensuring that both the cartridge is in the hole and the cartridge engagement element is slipped onto the leading end of the rock bolt Suitable sizes for the features whem.installing a nominal 24mm diameter bolt using a cartridge engagement element as shown in Figures 10 and I11 are: Diameter of borehole 27-28mm Total length of engagement element 37m Depth of cavity 119 firomn top of teeth Length of legs beyond wrailing face 113 15 m Diameter through legs 118 COMS ID No: SBMI-00837027 Received by IP Australia: Time (I-tm) 16:20 Date 2004-07-21 fi )r jna. 1r P. Ut 1 4 Ft4l:U bl,398b/Ib~ut MURCUM HEHNAT PAGE 1? 14 Diameter of main body ill 23nun Number of teeth 16 The cartridge engagement elements described may be modified to include a short static mixing portion whereby the reactive components of the resin are given a significant preliminary mixing before being introduced into the annulus bounded by the bolt and the hole wall.
Whilst the above description includes the preferred embodiments of the invention, it is to be understood that many variations, alterations, modifications and/or additions may be introduced into the constructions and arrangements of parts previously described without departing from the essential features or the spirit or ambit of the invention.
It will be also understood that where the word "comprise", and variations such as "comprises" and "comprising", are used in this specification, unless the context requires otherwise such use is intended to imply the inclusion of a stated feature or features but is not to be taken as excluding the presence of other feature or features.
The reference to any prior art in this specification is not, and should not be taken as, an acknowledgment or any form of suggestion that such prior art forms part of the common general knowledge in Australia.
COMS ID No: SBMI-00837027 Received by IP Australia: Time 16:20 Date 2004-07-21

Claims (19)

1. A method of stabilizing a zone of rock comprising: drilling a hole into the rock, said hole having a deep end within the hole and an open end at a rock face; (ii) inserting into the hole a frangible cartridge means comprising separate reservoirs having a frangible casing and containing components of a multi-component reactive adhesive system; (iii) inserting a rock bolt into the hole such that a leading end of the bolt is towards said deep end of the hole and a trailig end of the bolt is towards said open end of the hole; (iv) thrusting the bolt towards the deep cud of the hole and rotating the bolt to thereby rupture said cartridge means, mix the components of the adhesive system, and embed the leading end of the bolt within the mixed components at the deep end of the hole; and allowing the adhesive to set and thereby anchor the bolt within the hole; characterized in that: a cartridge engagement element is inserted into the hole between the bolt and the cartridge means, said engagement clement extending further diametrally in the hole than does the bolt; (ii) the engagement element is pressed by the bolt onto the cartridge means to thereby rupture the frangible casing; and (iii) the engagement element presses the frngible easing to the deep end of the hole while allowing the adhesive components to flow past the engagement element and into contact with the bolt.
2. A method according to claim 1 wherein said cartridge means comprises one or more sausage-shaped containers with the adhesive components in each container being contained in a casing made of a fr-angible plastics film. COMS 10 No: SBMI-00837027 Received by IF' Australia: Time 16:20 Date 20044207-21 21/07/2004 16:06 +61398897600HROMPRTPAE1 MORCOk PERNAT PAGE 19 16
3. A method according to any one of the previous claims wherein all the reactants of the adhesive system are contained in each respective said container.
4. A method according to any one of the previous claims wherein said cartridge engagement element does not rotate in unison with the bolt.
A method according to any one of the previous claims wherein the bolt spins freely against the engagement element.
6. A method accordingly to any one of the previous claims wherein a portion of the cartridge engagement element sits around the leading end of the bolt.
7. A method according to claim 6 wherein said leading end of the bolt is accommodated within a slotted cup which forms part of the cartridge engagement element.
8. A method according to any one of the previous claims wherein the cartridge engagement element is affixed to the cartridge.
9. A cartridge engagement element for insertion between an end of a rock bolt and a frangible cartridge of adhesive components placed in a hole drilled into rock, said cartridge engagement element comprising: a leading end adapted to engage the cartridge; (ii) a trailing end adapted to engage the end of the bolt; ii)one or more circumferential perimeter surfaces adapted to engage the wall of said hole; (iv) one or more sharpened features on said leading end adapted to puncture the casing of said cartridge; one or more bearing faces at the trailing end of the engagement element adapted to receive the end of the bolt and allow the bolt to rotate without rotating the engagement element.
COMS ID No: SBMI-00837027 Received by IP Australia: Time 16:20 Date 2004-07-21 210/0416:06 +61398267600 MORG1M~ PERNAT PAGE 17 A cartridge engagement element according to claim 9 wherein the sharpened features surround a cavity adapted to receive a closure on the cartridge. s
11. A cartridge engagement element according to claim 10 wherein the sharpened features comprise a row of teeth extending around a rim ofT said cavity.
12. A cartridge engagement element according to any one of claims 9 to I11 wherein the engagement element has, at said trailing end, a socket portion adapted to loosely receive said rock bolt.
13. A cartridge engagement element according to claim 12 wherein said socket portion comprises a skirt. 1s
14. A cartridge engagement element according to claim 12 wherein said socket Portion comprises a cup having longitudinal slots in its walls.
A cartridge engagement according to any one of claims 9 to I11 wherein said engagement element has a plurality of legs at its trailing end adapted to, in combination, loosely fit around the rock bolt.
16. ,A cartridge engagement element according to any one of claims 9 to 11 baying a plurality of supporting arms extending diametrally therefrom, each said arm having a radially extending web portion and a circumnferenhially extending flange portion, which said flange portions in use rub against the wall of said hole drilled into the rock.
17. An assembly comprising a frangible cartridge of adhesive components to one end of which is affixed a cartridge engagement element said assembly being adapted for insertion ahead of a rock bolt into a hole drilled into rock, said cartridge engagement element comprising: a leading end affixed adjacent the cartridge; COMS ID No: SBMI-00837027 Received by IP Australia: Time 16:20 Date 2004-07-21 21/07/20£4 16:06 +61398867600 MORCOM PERNAT PAGE 21 (ii) a trailing end adapted to engage the end of the bolt; (iii) one or more circumferential perimeter surfaces adapted to engage the wall of said hole; (iv) one or more sharpened features on said leading end adapted to puncture the casing of said cartridge; one or more bearing faces at the trailing end of the engagement element adapted to receive the end of the bolt and allow the bolt to rotate without rotating the engagement element.
18. An assembly according to claim 17 wherein said sharpened features surround a cavity in which is received a closure on the cartridge.
19. An assembly according to claim 18 wherein said sharpened features comprise a row of teeth extending around a rim of said cavity. Dated this 21 st day of July 2004 0 Celtite Pty Ltd by their patent attorneys Morcom Pernat COMS ID No: SBMI-00837027 Received by IP Australia: Time 16:20 Date 2004-07-21
AU2004203289A 2003-07-22 2004-07-21 Adhesively Fastening Rock Bolts Abandoned AU2004203289A1 (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
AU2004203289A AU2004203289A1 (en) 2003-07-22 2004-07-21 Adhesively Fastening Rock Bolts
AU2010235895A AU2010235895A1 (en) 2003-07-22 2010-10-19 Adhesively Fastening Rock Bolts

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
AU2003903790A AU2003903790A0 (en) 2003-07-22 Adhesively Fastening Rock Bolts
AU2003903790 2003-07-22
AU2004203289A AU2004203289A1 (en) 2003-07-22 2004-07-21 Adhesively Fastening Rock Bolts

Related Child Applications (1)

Application Number Title Priority Date Filing Date
AU2010235895A Division AU2010235895A1 (en) 2003-07-22 2010-10-19 Adhesively Fastening Rock Bolts

Publications (1)

Publication Number Publication Date
AU2004203289A1 true AU2004203289A1 (en) 2005-02-10

Family

ID=43064892

Family Applications (2)

Application Number Title Priority Date Filing Date
AU2004203289A Abandoned AU2004203289A1 (en) 2003-07-22 2004-07-21 Adhesively Fastening Rock Bolts
AU2010235895A Ceased AU2010235895A1 (en) 2003-07-22 2010-10-19 Adhesively Fastening Rock Bolts

Family Applications After (1)

Application Number Title Priority Date Filing Date
AU2010235895A Ceased AU2010235895A1 (en) 2003-07-22 2010-10-19 Adhesively Fastening Rock Bolts

Country Status (1)

Country Link
AU (2) AU2004203289A1 (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2009094725A1 (en) * 2008-01-31 2009-08-06 Jennmar Corporation Rock bolt assembly
CN102269001A (en) * 2011-06-24 2011-12-07 江苏省矿业工程集团有限公司 Anti-collapse safety clamping ring of anchor rod

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2018227219A1 (en) * 2017-06-09 2018-12-13 Ncm Innovations (Pty) Ltd A resin anchored rock bolt with a locating formation at a leading end
ZA201803893B (en) * 2017-06-12 2019-03-27 Ncm Innovations Pty Ltd A method of adapting a rock bolt for improved resin anchoring

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2009094725A1 (en) * 2008-01-31 2009-08-06 Jennmar Corporation Rock bolt assembly
AU2009208398B2 (en) * 2008-01-31 2015-09-24 Fci Holdings Delaware, Inc. Rock bolt assembly
CN102269001A (en) * 2011-06-24 2011-12-07 江苏省矿业工程集团有限公司 Anti-collapse safety clamping ring of anchor rod

Also Published As

Publication number Publication date
AU2010235895A1 (en) 2010-11-11

Similar Documents

Publication Publication Date Title
US4659258A (en) Dual stage dynamic rock stabilizing fixture and method of anchoring the fixture in rock formations
US4162133A (en) Resin reinforced expansion anchor and method of installation
US7179020B2 (en) Mine roof bolt anchoring system and method
US4295761A (en) Post tensionable grouted anchor assembly
US4055051A (en) Unitary drill bit and roof bolt
US4303354A (en) Mine roof bolting
US4664561A (en) Combined resin-mechanical mine roof bolt anchor
US4023373A (en) Anchor bolt assembly and utilization
US6033153A (en) Rock bolt and method of installing a rock bolt
US4386877A (en) Mine roof bolting
US4372708A (en) Resin capsule and method for grouting anchor elements in holes of various lengths
WO2007059580A1 (en) Self drilling rock bolt
AU608391B2 (en) Anchor device for securing rock bolts
CA2167655C (en) Mine roof support system including an expansion anchor with means assisting resin component mixing and method of installation thereof
US6986623B2 (en) Method and apparatus for anchoring a mine roof bolt
US5273377A (en) Roof bolt
US4483645A (en) Combination expansion shell and resin secured mine roof anchor assembly
AU2010235895A1 (en) Adhesively Fastening Rock Bolts
AU2012267199B2 (en) Improvements in self-drilling rock bolts
ZA200304376B (en) Method and apparatus for adhesively anchoring tubular rock bolts.
USRE31776E (en) Resin reinforced expansion anchor and method of installation
US4534680A (en) Combination expansion shell and resin secured mine roof anchor assembly
US4537535A (en) Rock reinforcement
EP3635219B1 (en) A resin anchored rock bolt with a piercing end
AU5934099A (en) Resin injection system

Legal Events

Date Code Title Description
PC1 Assignment before grant (sect. 113)

Owner name: DYWIDAG SYSTEMS INTERNATIONAL PTY LIMITED

Free format text: FORMER APPLICANT(S): CELTITE PTY LIMITED

MK5 Application lapsed section 142(2)(e) - patent request and compl. specification not accepted