AU2004200343B2 - Electrothermal device for sealing and joining or cutting tissue - Google Patents

Description

I 1 ELECTROTHERMAL DEVICE FOR SEALING AND JOINING OR CUTTING TISSUE FIELD OF THE INVENTION The present invention relates generally to a device and method for sealing and joining or cutting tissue. The device of the present invention is especially intended for use during either conventional open surgery or endoscopic or laparoscopic surgery.

BACKGROUND OF THE INVENTION Hemostasis, or blood clotting, can be obtained by the activation of a naturally occurring biological pathway known as the coagulation cascade. The pathway can be activated by tissue injury. This injury can come from mechanical, chemical or thermal sources. This natural biological pathway results in the conversion of freely flowing blood to a blood clot.

Several biological elements are involved in the coagulation cascade, including tissue proteins, mainly fibrin and thrombin. Cells such as platelets and red and white blood cells are also involved.

During surgery, hemostasis can also be achieved by direct denaturization of the proteins found in the blood. Denaturization of a protein means that its characteristic three dimensional structure is altered without actually breaking up the protein. This direct denaturization is a purely physico-chemical process in which the denatured proteins bond together, forming an amorphous mass of protein which is comparable to a naturally occurring clot. How does denaturing a protein cause it to stick together with neighbouring proteins? Proteins generally have a complex three-dimensional structure. A protein is actually a chain of smaller molecules called peptides, which peptides may have side-chains which contain a molecular group which can attract a molecular group on another side chain. The main protein chain is looped and folded on itself in a complex way which results in the three-dimensional structure characteristic of the protein. This looping and folding occurs because of an intramolecular attraction between side-chains of the peptides. This attraction between side-chains is generally of the "hydrogen bond" or electrostatic type. The attraction which holds the 7932032_1 2 peptides together along the main chain is a covalent bond. When a protein is denatured, it loses its normal three-dimensional structure. As a result of this unfolding of the protein molecule, the side-chains on the peptides, instead of facing "inward" to fold up the protein chain are now able to bond to side chains from proteins which are neighbors. This intermolecular bonding results in the formation of large a lump of denatured protein. This process is not dependent on the activation of the biological cascades of the natural clotting mechanism, but it is a purely physico-chemical process. For hemostasis, the tissue proteins which must be denatured are chiefly those in blood such as hemoglobin and albumin but also include structural proteins such as those found in the wall of blood vessels or in other anatomical structures.

One of the best ways to denature a protein is to heat it up to a temperature high enough to cause the intra-molecular hydrogen bonds to break, but which is not high enough to break the main stronger peptide-peptide covalent bonds along the main chain. A prime example of this process is the heating up of the clear part of an egg until it turns white. This white color means the original clear protein has been denatured.

Heat which is delivered to tissue proteins may start out as electrical energy, light energy, radiowave energy, or mechanical (vibrational or frictional) energy. As far as the tissue is concerned, it does not matter what the original source of the original energy is, as long as it gets converted in some fashion to heat.

For example, if the source of the energy is a laser, then the light energy is absorbed by molecules in the tissue whose absorption spectrum matches the wavelength of the laser light being used. Once the light energy is absorbed, heat is produced, and the physico-chemical process of protein denaturation is achieved. Any sort of light energy will have this effect, if its wavelength is such that it can be absorbed by the tissue. This general process is called photocoagulation. The advantage of using a laser is that since its output is monochromatic, one can selectively heat certain tissue elements which have the right absorption spectrum, while sparing other tissue elements for which the laser light is not absorbed. This principle is

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used commonly in ophthalmology. Another advantage of using a laser is that its coherent and collimated beam can be very tightly focused on very small targets. If one does not care about spatial precision or selective photocoagulation of only certain tissue elements, then it is perfectly possible to coagulate tissue by using a very bright but otherwise ordinary light.

If the source of energy is electrical currents flowing through the tissue, the process is called "electrosurgery". What happens here is that the current flowing through the tissue heats up the tissue because the tissue has resistance to, the flow of electricity ("Ohmic heating"). In the case of ultrasonic coagulation, the rapid vibration of the ultrasonic element induces heating in essentially the same fashion as the production of fire by rubbing sticks together (although the rate of vibration is much much higher and the process is more controllable).

Since it is heat that denatures and coagulates proteins, why go to all the trouble of starting with a laser or an electrosurgery unit? Why not just use a very simple source of heat, such as a resistance wire or, even simpler, a hot piece of metal? In antiquity, "cautery" via a hot piece of iron was used to staunch bleeding wounds. The problem with this approach is not efficacy, it is control and containment of the amount and extent of tissue which is cauterized or injured.

In- fact, the development of"electrocautery" in the late 1920's by Professor of Physics William T. Bovie was spurred by the desire (of the pioneering neurosurgeon Dr. Harvey Gushing) to have a more controllable and refined means of producing heat in tissues than possible by using a large piece of metal. Electrocautery uses very high frequency alternating electrical current, since it was found that these high frequencies did not cause tetanic ("Galvanic") stimulation of muscle tissue which occurs when direct current or low frequency current is used. To avoid muscular stimulation, it is necessary to use alternating currents with very high frequencies, about several hundred thousand cycles per-second. This high frequency falls in the range of the AM radio band, which is the reason why many electrical devices such as monitors used in the OR will registei interference when electrocautery is activated. There are many potential problems stemming from the use of such high frequencies, including 4 difficulty in controlling stray currents which can injure patients and interfere with pacemakers and computer equipment. Electrocautery has been refined over the past fifty years, but it still represents a rather round-about way of getting tissue to heat up.

Numerous devices, are known which coagulate, seal, join, or cut tissue. For example, there are electrosurgical devices, both monopolar and bipolar, which use high frequency electrical current that passes through the tissue to be coagulated. The current passing through the tissue causes the tissue to be heated, resulting in coagulation of tissue proteins. In the monopolar variety of these devices, the current leaves the electrode and after passing through the tissue, returns to the generator by means of a "ground plate" which is attached or connected to a distant part of the patient's body. In a bipolar version of such an electrosurgical device, the electric current passes between two electrodes with the tissue being placed or held between the two electrodes as in the "Kleppinger bipolar forceps" used for occlusion of Fallopian tubes.

There are many examples of such monopolar and bipolar devices commercially available today from companies including Valley Lab, Cabot, Meditron, Wolf, Storz and others worldwide. A new development in this area is the "Tripolar" device marketed by Cabot and Circon-ACMI which incorporates a mechanical cutting element in addition to monopolar coagulating electrodes.

With regard to known ultrasonic devices, a very high frequency (ultrasonic) vibrating element or rod is held in contact with the tissue. The rapid vibrations cause the proteins in the tissue to become coagulated. The ultrasonic device also employs a means for grasping the tissue while the proteins are being coagulated.

Olympus markets a heater probe device which uses an electrical heating wire contained in a catheter type flexible probe meant to be passed through a flexible endoscope. It is used to coagulate small bleeding vessels found on the inside of the gastrointestinal tract or the bleeding vessels found in peptic or other sorts of gastrointestinal ulcerations. In this device, no electrical current passes through the tissues, as is the case for monopolar or bipolar cautery.

r This device would certainly not be suitable for use in laparoscopic or open surgery in which large amounts tissue must be not only coagulated but also divided.

There are a number of known patents: Pignolet, U. S. Patent No. 702,472, discloses a tissue clamping forceps with jaws wherein one has a resistance for heating the jaw, and a battery to power the heater. The coagulated tissue caused by the heat and pressure is subsequently severed along the edges of the jaws before they are opened; Downes, U.S. Patent No. 728,883, teaches an electrothermic instrument having opposing jaw members and handle means for actuating the jaws. A resistance member is installed in the jaw member, which is closed to direct contact by a plate. This device coagulates tissue by heat, not electrical current, applied to the tissue; Naylor, U.S. Patent No. 3,613,682, discloses a disposable battery-powered cautery device; Hiltebrandt et U.S. Patent No. 4,031,898, concerns a coagulator with jaw members, one of which contains a resistance coil. This device has a timer mechanism for controlling the heating element. The heating element is used directly as a temperature sensor; Harris, U.S. Patent No. 4,196,734, teaches a device that can effect both electrosurgery and cautery. A thermistor temperature-sensing element monitors a heating loop and regulates the current and thereby the temperature; Staub, U.S. Patent No. 4,359,052, relates to a cautery device with removable, batterypowered cautery heating tip; Huffman, U.S. Patent No. 5,276,306, discloses a pistol-grip, hand-held heating device having a trigger mechanism for the battery; Anderson, U.S. Patent No. 5,336,221, teaches an optical thermal clamping device for welding or fusing tissue, and employing a cutting blade for separating the fused tissue; 6 Stern et al., U.S. Patent No. 5,443,463, discloses clamping jaw members that are bifurcated by a cutting blade, having plural electrodes and temperature sensors, and can function as monopolar or bipolar; and Rydell, et al., U.S. Patent No. 5,445,638, relates to a bipolar coagulation and cutting instrument.

While each of the above mentioned references is relevant to the invention herein, none teaches or suggests the totality of the invention taught and claimed here.

According to one aspect of the present invention there is provided a instrument for sealing and cutting tissue which comprises: an elongated member having distal and proximal ends, the proximal end of which is attached to a handle; two oppositely-positioned upper and lower jaw members each having proximal and distal ends, and each having a working surface, the jaw members positioned at the distal end of the elongated member and rotatably attached to each other; cutting means positioned in or adjacent to the working surface of a jaw member; and a heating element located in or on the working surface of at least one jaw member.

According to another aspect of the present invention there is provided a method of cutting tissue which comprises the steps of: positioning tissue within the opened jaws of the instrument of Claim 1; closing the jaw members to hold the tissue in position; actuating the heating element to cause portions of the tissue to become denatured and sealed or joined together; and actuating the cutting means to cut the tissue between sealed areas of tissue.

According to yet another aspect of the present invention there is provided a instrument for joining tissue, which comprises: a holder for holding first and second sections of tissue adjacent one another; a heating element in the holder for heating tissue, and a pressure means associated with the holder for generating pressure, wherein the sections of tissue are heated for an optimal time and at an optimal temperature under optimal pressure to maximise strength of the tissue seal or joint while minimising damage to collateral tissue.

According to yet another aspect of the present invention there is provided a method for joining tissue, which comprises: positioning two sections of tissue each having an area to be joined together, to cause said areas to be adjacent to one another, and applying optimal thermal energy and optimal pressure to cause said areas of tissue to join together such that the strength of the joint or seal is maximised and any damage to collateral tissue is minimised.

According to yet another aspect of the present invention there is provided a instrument for joining tubular sections of tissue, which comprises: a rod member having proximal and distal lends, the distal end comprising a hollow, substantially hemispherical section wherein the hollow section faces proximally and has a circular edge, and a first cylindrical member concentrically surrounding said rod member and having proximal and distal ends, the distal end comprising an inner circular cutting edge, and a second cylindrical member concentrically surrounding said first cylindrical member and having proximal and distal ends, the distal end comprising a circular heating element, wherein said rod member is movable within said cylindrical member and the circular edge of the hemispherical section cooperates with said heating element.

According to yet another aspect of the present invention there is provided an instrument for joining tubular sections of tissue, which comprises: a rod member having proximal and distal ends, the distal end comprising a hollow, substantially hemispherical section wherein the hollow section faces proximally and has a circular edge, and a cylindrical member concentrically surrounding said rod member and having proximal and distal ends, the distal end comprising a circular sealing and cutting edge comprising an electrical heater element, and wherein said rod member is movable within said cylindrical member and the circular edge of the hemispherical section cooperates with said heating element.

According to yet another aspect of the present invention there is provided a method of anastomosing tissue which comprises the steps of: positioning the distal end of a first tubular tissue section having proximal and distal ends around the rod of the instrument as described above, positioning the proximal end of a second tubular tissue section having proximal and distal ends around said rod distal to the distal end of the first tubular tissue section, causing the substantially hemispherical section to move proximally to have the 8 substantially hemispherical section press the distal portion of the first tubular tissue section and the proximal portion of the second tubular tissue section against the heater element, heating the tissue sections from step to cause the tissue sections to join together, and causing the inner circular edge to move distally to sever unnecessary tissue.

According to yet another aspect of the present invention there is provided a method of anastomosing tissue which comprises the steps of: positioning the distal end of a first tubular tissue section having proximal and distal ends around the rod of the instrument "ad" described above, positioning the proximal end of a second tubular tissue section having proximal and distal ends around said rod distal to the end of the first tubular tissue section, (c) causing the substantially hemispherical section to move proximally to have the substantially hemispherical section press the distal portion of the first tubular tissue section and the proximal portion of the second tubular tissue section against the heater element, and heating the tissue sections from step to cause the tissue sections to join together and sever unnecessary tissue.

According to yet another aspect of the present invention there is provided a tissue-core sample retriever comprising: a cylindrical member having proximal and distal ends, the distal end comprising a cutting edge, and a handle fixedly attached to the proximal end of the cylindrical member, wherein the cylindrical member has an outer surface containing a heating element electrically connected to a power source.

According to yet another aspect of the present invention there is provided a tissue cutter comprising: a circular disk having an outer edge and two outer surfaces, one or both of said outer surfaces having a circular heating element positioned adjacent the outer edge, a handle rotatably attached to the center of the disk, and a power source electrically connected to each heating element.

According to yet another aspect of the present invention there is provided an instrument for cutting or sealing and cutting tissue which comprises: an elongated member having distal and proximal ends, the proximal end of which is attached to a handle; two oppositely-positioned upper and lower jaw members each having proximal and distal ends, and each having a working surface, the jaw members positioned at the distal end of the elongated member and rotatably attached to each other at their respective proximal ends; and a heating element located in or on the working surface of at least one jaw member.

According to yet another aspect of the present invention there is provided in an instrument for joining tissue sections wherein said tissue sections are positioned adjacent one another and staples are fired together into said tissue sections to cause them to be joined together, the improvement wherein said instrument also comprises a heater element and a pressure means to heat said staples for an optimal time and at an optimal temperature under optimal pressure to maximise tissue seal strength while minimising collateral tissue damage.

According to yet another aspect of the present invention there is provided in a instrument for joining tissue sections wherein said tissue sections are positioned adjacent one another, staples are fired into said tissue section to cause them to join together, and unnecessary tissue is removed, the improvement wherein said instrument also comprises a heater element and a pressure means to heat said staples for an optimal time and at an optimal temperature under optimal pressure to maximise tissue seal strength while minimising collateral tissue damage.

According to yet another aspect of the present invention there is provided a surgical instrument which comprises two oppositely-positioned working members each having proximal and distal ends and each having a working surface, wherein at least one working surface has a heating element to seal and cut or cut tissue.

According to yet another aspect of the present invention there is provided a method of sealing and cutting tissue which comprises the steps of: positioning tissue within the opened working members of the instrument as described above; (b)closing the working members to hold the tissue in position; and actuating the heating element to cause portions of the tissue to become denatured and sealed or joined together and subsequently divide tissue.

According to yet another aspect of the present invention there is provided a method of sealing and cutting tissue which comprises the steps of: positioning tissue within the opened working members of the instrument as described above; (b)closing the working members to hold the tissue in position; and actuating the heating element to simultaneously seal and cut the tissue.

According to yet another aspect of the present invention there is provided a method of sealing and cutting tissue which comprises the steps of: positioning tissue within the opened working members of the instrument as described above; (b)closing the working members to hold the tissue in position; and actuating the heating element to cut and then seal the tissue.

According to yet another aspect of the present invention there is provided a surgical instrument for sealing or welding tissue which comprises: two oppositely-positioned working surfaces for compressing tissue, wherein at least one working surface has a heating element, and a heating element actuator responsive to a predetermined pressure to activate the heating element to seal or weld tissue.

According to yet another aspect of the present invention there is provided a method of sealing or welding tissue which comprises the steps of: positioning tissue within the opened working surfaces of the instrument as described above; closing the working surfaces to hold the tissue in position; and actuating the heating element after a predetermined pressure has been reached to cause portions of the tissue to become denatured and sealed or welded together.

According to yet another aspect of the present invention there is provided an instrument for sealing, cutting, or sealing and cutting corporeal vessels or organ tissue comprising: a housing section having a first and second forceps arms extending from the housing, said first and second forceps arms being resiliently mounted to the housing, each of said first and second forceps arms having a distal end with a grasping face, a sleeve extending over the distal end of each forceps arm distal end, a heating element adjacent the exterior surface of one sleeve on one forceps arm distal end and facing the interior surface of the other forceps arm, and a power source operatively connected to the heating element.

According to yet another aspect of the present invention there is provided an instrument for sealing and/or cutting corporeal vessels or organ tissue, comprising: a first grasping member having a proximal end and a distal end, said distal end comprising a heating element, a second grasping member having a proximal end and a distal end, wherein the proximal ends of the first and second grasping members are positioned adjacent to and rotatively connected to each other, an elongated member having proximal and distal ends, and a handle attached to the proximal end of the elongated member, the handle comprising a actuator, and a power source, wherein the first and second grasping members are operatively connected through the elongated member to the actuator in the handle, and wherein the heating element is operatively connected to the power source.

According to yet another aspect of the present invention there is provided an instrument for sealing and/or cutting corporeal vessels or organs, comprising a surgical clamp having two elongated clamping members and two handle members, an elongated member having proximal and distal ends, wherein the proximal end comprises a heating element, and a power source, wherein the heating element of the elongated member is operatively connected to the power source, wherein the elongated member cooperates with the surgical clamp such that the distal end of the elongated heating member can be positioned adjacent to one of the clamping members and the elongated miember can be removably attached to the surgical clamp, and wherein when the clamping members of the surgical clamp are pressed together, the heating element faces the interior surface of the other clamping member.

According to yet another aspect of the present invention there is provided a converter for converting a surgical clamp to an electrothermal device, comprising: an elongated member having proximal and distal ends, wherein the proximal end comprises a heating element, and a power source, wherein the heating element of the elongated member is operatively connected to the power source, wherein the elongated member cooperates with a surgical clamp such that the distal end of the elongated heating member can be positioned adjacent to one of the clamping members and the elongated member can be removably attached to the surgical clamp, and wherein when the clamping members of the surgical clamp are pressed together, the heating element faces the interior surface of the other clamping member.

According to yet another aspect of the present invention there is provided a body tissue cutting device comprising: a handle section and first and second grasping arms extending from the handle section, said first and second grasping arms being resiliently mounted to the handle section to allow closure of the grasping arms by hand, said first and second grasping arms each having a proximal end and a distal end each with a grasping face, said grasping face on each grasping arm aligned to meet the grasping face of the other grasping arm upon closure of the grasping arms; and a wire disposed upon the grasping face of the first grasping arm so that it lies between the grasping face of the first grasping arm and the grasping face of the second grasping arm upon closure of the grasping arms, said wire being operably connected to a source of electrical power, said wire being secured to the distal end of the first grasping arm and extending proximally over the grasping face of the first grasping arm toward the proximal end of the first grasping arm.

According to yet another aspect of the present invention there is provided a medical device comprising: a pair of tweezers characterized by a first grasping arm and a second grasping arm, each of said grasping arms having a proximal end and a distal end, said first grasping arm having a first gripping face disposed on the distal end thereof, said second grasping arm having a second gripping face disposed on the distal end thereof, said gripping faces defining surfaces generally perpendicular to a plane defined by the grasping arms, said surfaces being movable into apposition with each other upon closing of the tweezers; a first layer of resilient material disposed on the gripping face of the first grasping arm; a second layer of resilient material disposed on the gripping face of the second grasping arm; and a wire disposed between the first and second layers of resilient material so as to be trapped between the gripping faces of the first and second grasping arms upon closing of the tweezers.

According to yet another aspect of the present invention there is provided a medical device comprising: a pair of forceps characterized by a first grasping arm and a second grasping arm, each of said grasping arms being rotatably fixed to the other at a midpoint thereof, said first grasping arm having a first gripping face disposed on the distal end thereof, said second grasping arm having a second gripping face disposed on the distal end thereof, said gripping faces defining surfaces generally perpendicular to a plane defined by the grasping arms, said surfaces being movable into apposition with each other upon closing of the forceps; a first layer of resilient material disposed on the gripping face of the first grasping arm; a second layer of resilient material disposed on the gripping face of the second grasping arm; and a wire disposed between the first and second layers of resilient material so as to be trapped between the gripping faces of the first and second grasping arms upon closing of the forceps.

According to yet another aspect of the present invention there is provided a medical device comprising: a laparoscopic grasper characterized by a first grasping arm and a second grasping arm, each of said grasping arms having a proximal end and a distal end, each of said grasping arms being rotatable relative to the other about a point near the distal end thereof, said grasping arms being adapted to be inserted into the body and to be rotatably opened and closed upon each other within the body, said first grasping arm having a first gripping face disposed on the distal end thereof, said second grasping arm having a second gripping face disposed on the distal end thereof, said gripping faces defining surfaces generally perpendicular to a plane defined by the grasping arms, and said surfaces being movable into apposition with each other upon closing of the graspers; a first layer of resilient material disposed on the gripping face of the first grasping arm; a second layer of resilient material disposed on the gripping face of the second grasping arm; and a wire disposed between the first and second layers of resilient material so as to be trapped between the gripping faces of the first and second grasping arms upon closing of the graspers.

According to yet another aspect of the present invention there is provided a instrument for sealing and cutting tissue which comprises: an elongated member having distal and proximal ends, the proximal end of which is attached to a handle; two oppositely-positioned upper and lower jaw members each having proximal and distal ends, and each having a working surface, the jaw members positioned at the distal end of the elongated member and rotatably attached to each other; cutting means positioned in or adjacent to the working surface of a jaw member; and a heating element comprising an electrically resistant wire, located in or on the working surface of at least one jaw member.

According to yet another aspect of the present invention there is provided a instrument for joining tissue, which comprises: a holder for holding first and second sections of tissue adjacent one another; a heating element comprising an electrically resistant wire in the holder for heating tissue, and a pressure means associated with the holder for generating pressure, wherein the sections of tissue are heated for an optimal time and at an optimal temperature under optimal pressure to maximise strength of the tissue seal or joint while minimising damage to collateral tissue.

According to yet another aspect of the present invention there is provided an instrument for cutting or sealing and cutting tissue which comprises: an elongated member having distal and proximal ends, the proximal end of which is attached to a handle; two oppositely-positioned upper and lower jaw members each having proximal and distal ends, and each having a working surface, the jaw members positioned at the distal end of the elongated member and rotatably attached to each other at their respective proximal ends; and a heating element comprising an electrically resistant wire, located in or on the working surface of at least one jaw member.

According to yet another aspect of the present invention there is provided a surgical instrument which comprises two oppositely-positioned working members each having proximal and distal ends and each having a working surface, wherein at least one working surface has a heating element comprising an electrically resistant wire to seal and cut or cut tissue.

According to yet another aspect of the present invention there is provided a surgical instrument for sealing or welding tissue which comprises: two oppositely-positioned working surfaces for compressing tissue, wherein at least one working surface has a heating element, and a heating element comprising an electrically resistant wire and actuator responsive to a predetermined pressure to activate the heating element to seal or weld tissue.

According to one aspect of the present invention there is provided an instrument for sealing and/or cutting corporeal vessels or organ tissue, comprising: a first grasping member having a proximal end and h distal end, said distal end comprising a heating element comprising an electrically resistant wire, a second grasping member having a proximal end and a distal end, wherein the proximal ends of the first and second grasping members are positioned adjacent to and rotatively connected to each other, an elongated member having proximal and distal ends, and a handle attached to the proximal end of the elongated member, the handle comprising a actuator, and a power source, wherein the first and second grasping members are operatively connected through the elongated member to the actuator in the handle, and wherein the heating element is operatively connected to the power source.

According to one or more aspects of the invention, there are three parameters that are independently controlled the temperature to which the tissue is heated, the pressure which is applied, and the time over which the temperature and pressure are maintained. The total heat applied to the tissue is a function of the temperature and the time. A key feature is the combined (simultaneous, partially simultaneous, or sequential) application of pressure and heat to the tissue being coagulated for a specified amount of time, which induces the denatured proteins to bond together, which in turn assists the attainment of the hemostasis with less heat energy than would be required without the pressure. Also, the total energy applied is minimised by means of the configuration and materials of the parts of the device that hold the tissue in opposition during the application of the heat and pressure. Using less heat energy means less collateral damage. Also, results can be achieved that are at least as good as can be achieved with known electrosurgical and ultrasonic tissue coagulation units, but with a much smaller, lighter power source, such as a battery. Also, a very simple and direct method of heating the tissue is used. Since the basic heating element is so simple, the improved results can be achieved at a fraction of the cost of the more round-about means of heating tissue.

According to yet one aspect of the present invention a device and method for sealing, or coagulating, and cutting tissue during surgery are provided. The device incorporates means for controllably heating tissue while simultaneously applying a definite and controllable amount of pressure to the tissue being heated. Because of the combined application of heat and pressure, tissue proteins will become coagulated and blood vessels within the tissue will be sealed shut, achieving hemostasis. Optimal sealing or coagulating tissue means producing a strong and durable seal or coagulation or anastomosis with a minimal amount of collateral tissue damage. In the device of the invention optimisation is achieved by a combination of the physical configuration of the part of thq device that holds the tissue during the coagulation process and regulation of the time, temperature, and pressure. As part of the control, the heat can be applied in pulses rather than in a continuous manner. Pulsed heat application allows tissue that is adjacent to the area being coagulated time to recover from the heating process and to remain viable. Also, the application of the pressure may be variable in intensity and may also be applied in a pulsed or discontinuous manner.

It is an aspect of the present invention to provide a method and device for the surgical treatment of biological tissue, wherein thermal energy and pressure are applied simultaneously, substantially simultaneously, consecutively, or alternatively, over a time such that tissue proteins are denatured and the tissue will adhere or join to itself or to other tissues, for the purpose coagulating bleeding, sealing tissue, joining tissue and cutting tissue. The minimum amount of heat or thermal energy needed to accomplish these goals is expended, so as to minimize thermal damage to tissue adjacent to the treated site.

The device may also incorporate means for cutting, or severing, the tissue after the tissue has been coagulated, "cutting" including dissecting or tissue division, tissue disruption or separation, plane development, or definition or mobilization of tissue structures in combination with a coagulation or hemostasis or sealing of blood vessels or other tissue structures such as lymphatics or tissue joining. The cutting can be achieved by means of a blade which is passed through the coagulated tissue while the tissue is being held in the jaws of the device. Cutting can also be achieved thermally by use of amounts of heat greater than the amount required to coagulate the tissues. Alternatively, cutting can be achieved by other mechanical, ultrasonic, or electronic means, including, but not limited to, shearing action, laser energy, and RF, or a combination of two or more of the above. In the case of using thermal energy to achieve tissue cutting, the device and method will use the minimum amount required to divide tissues with the least amount of unwanted tissue necrosis.

The heating element may be a resistance wire through which electric current is passed.

The electrical current is applied through the wire either as a continuous current or as a series of pulses of definite duration and frequency. Unlike conventional electrosurgical devices, the electric current of the devices of the invention does not pass through the tissue, which can cause problems due to stray electric currents. The electrical elements are electrically insulated from the tissue while being in good thermal contact. In a simple embodiment of the device, the total amount of continuous current and hence the total heat energy applied to the tissue, is limited in duration by a simple timer circuit or even by direct visual or other sensory inspection of the treated tissue. In a more sophisticated embodiment, the pulse train configuration and duration is under control of a simple microcontroller, such as, for example, an embedded microprocessor. With microprocessor control, a thermistor heat sensor is incorporated into the part of the device that grasps the tissue being coagulated. The microprocessor takes temperature readings from the thermistor and adjusts the pulse train configuration and duration to achieve the optimum temperature to cauterize or seal the tissue while minimizing unwanted collateral thermal damage. The actual value of the optimum temperature can be verified experimentally for this particular device.

The temperature of the sealing treatment according to the invention is preferably kept in the range required to denaturate tissue proteins (approximately 45 C to below 100 C) while b avoiding excessive necrosis to the tissue. Keeping the temperature in the range required to

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Cachieve protein denaturization without excessive tissue necrosis means that the total heat energy expended in the treatment will be less than if the temperature were not keep in this (Ni Srange. The amount of heat energy expended in the treatment is related to the degree of the heat (the temperature) and the length of time for which the heat is applied. The combined p application of pressure with the heat reduces the amount of heat or the degree of temperature that would be required to have the denatured proteins actually stick together. This combined (Ni Oapplication of pressure also increases the strength with which the denatured proteins actually stick together, for a given amount of heat energy at a given temperature.

The amount of pressure applied is regulated by springs or other elastic elements, or mechanically functional equivalents, which will result in the tissue being held with a predetermined amount of force per unit area, in spite of variations in the size or thickness of the tissue being sealed or coagulated. The pressure may also be regulated by mechanical elements or spacers or by the geometry of the pressure producing elements. As with the temperature value, the exact value for the pressure to be applied can be verified for this device with appropriate measurement calibration.

The controlled application of a combination of heat and pressure which is sufficient but not excessive to produce a durable coagulation or seal has the result that only a relatively small amount of heat energy is needed. That only a relatively small amount of heat is needed means that relatively small electrical batteries can be used as the energy source to produce the heat. A device of the invention can therefore be free of bulky and heavy external power generators such as are required with conventional electrosurgical, laser or other devices for coagulating tissue. Because small batteries can be used to power the device, the device can be made quite compact and light weight, as well as portable and/or disposable. The use of batteries or other sources of low voltage direct current facilitates the avoidance of hazards and inconveniences caused by electrical interference and stray currents, which occur in conventional high-frequency electrosurgical devices. Laser eye hazards and also thereby avoided.

Since the heating elements and pressure producing elements of the device may be inherently simple and inexpensive to manufacture, the part of the device that comes in contact with tissue can be made in a disposable manner, if desired, while the more expensive portions of the device can be made to be reusable. If the device incorporates a simple timer, instead of the microprocessor-thermistor controller, the entire device including batteries can be made very inexpensively and to be disposable.

Different embodiments of this device employing the same general principle of controlled application of a combination of heat and pressure can be used to join or "weld" adjacent tissues to produce a junction of tissues or an anastomosis of tubular tissues. The joining of tissues is essentially a special case of the controlled coagulation of tissue proteins to achieve hemostasis.

It is a further aspect of the present invention that such effects will be spatially confined by the physical configuration and materials employed in the construction of the device. The configurations and construction materials are such that 1) the tissue is held in apposition with enough pressure to effect a strong union of the denatured proteins but not enough pressure to cause necrosis of the tissue, 2) the heat is concentrated on the tissue being treated by means of the material of the jaws which hold the tissue being treated, such material being a thermal insulator which prevents the heat from being expended on heating adjacent tissues. Such material may also employ a reflective layer or coating to reflect back the treated tissue heat energy that would otherwise be lost to thermal radiation. Such material may also have a geometry or be shaped in such a way to focus the thermal energy on the treated tissue and away from tissue not intended to be treated. For example, the jaws of the device may have a concave or parabolic inner surface to focus the thermal energy.

It is a further aspect of the present invention that such effects will be spatially confined by the kind, amount, and duration and temporal distribution of the energy delivery. The energy could originate as heat, light, sound or electricity, chemical, or other forms of energy, as long as this energy is converted to heat to denature tissue proteins. In a preferred embodiment, the energy would be delivered from a simple, low cost thermal heating element which could be powered by a battery contained in the device itself. The energy could be delivered in a continuous, or pulsed or intermittent mode, at variable or constant intensity.

Pulsed or intermittent delivery of energy can produce a spatial confinement of the energy distribution.

Feedback (including optical, thermal, spectroscopic, among others) and a microprocessor could be used to control the thermal effect. In the case of tissue coagulating, sealing or joining, the temperatures produced by the energy source would be the range of from about 45 C to about 100 C for a duration long enough to produce denaturation of the proteins in the treated tissue.

The heat or energy delivery source may be a simple electrically resistant wire, straight or curved, a grid or pattern of wires, or a thin-film or coating of electrically resistant material.

One or more energy elements may be used. They may target some or all of the tissue treated by the pressure elements, The energy delivery source may be integral with or separate from the pressure elements. Cutting elements may be incorporated into the energy elements. The energy or heat source may move or be fixed. The energy may be delivered in a similar or dissimilar plane compared to the direction of pressure application. The energy or heat source may be constructed in such a way that its shape and size may be varied to conform to different anatomical situations, tissue shapes and thicknesses. For example, an inflatable balloon coated with an electrically resistant material might be employed as the heat source. Another example would be that the heat source might have an expandable fan type configuration which could enlarge "fan out") to cover a larger surface or a smaller surface as needed. Another example would be a flexible sheet type configuration that could wrap around the tissue to be treated.

It is a further aspect of the present invention that such effects will be spatially confined by the kind, amount, and duration or temporal distribution of the pressure delivery acting in conjunction with the energy or heat source. The delivery of pressure will usually be from a minimum of two elements of the apparatus rather but may in some cases be from simple abutment or pressing of a single element against tissue, as in the example of the circular cutting wheel or a coring biopsy device. Any combination of geometric arrangement between the energy source and the pressure source may be produced, including combined "energypressure" sources and separate energy and pressure sources. A constant requirement is that the energy element deliver energy to at least some of the tissue that is subjected to pressure by the pressure element. The pressure element likewise may be variable in its shape, being able to adjust its shape before or during the application of the energy or pressure to accommodate for different anatomical situations, tissue shapes or thicknesses. Cutting elements or other elements for shaping or forming the tissue may be incorporated with the pressure element. For example, the pressure element may be comprised of a flattened side with an acute up-angled center to produce a combination of cutting effect over the center with compression along the sides. The pressure applied may be constant or variable over time and the relation of the pressure elements to the tissue may be constant or variable during application of the pressure and energy or both. Motion of the appropriately configured pressure elements may be used to effect cutting before, during or after application of the energy or pressure. The variable application may likewise be controlled by feedback from pressure transducers or strain sensors acting with a microprocessor.

It is an aspect of the invention that a completely separate cutting element could be used in addition to separate energy and pressure elements. It is also an aspect of the invention that mechanical tissue fastening devices including sutures, staples, clips, bands, screws, plates or tacks could be incorporated into the device. In this case the thermal energy and pressure would be used to provide mainly coagulation and sealing and the mechanical elements would provide additional strength to the tissue joint or anastomosis.

The invention can be used in either open, laparoscopic, endoscopic or any form of minimally invasive surgery. Surgical devices based on this invention could be long and thin, suitable for laparoscopic or minimally invasive approaches. The parameters of temperature, time, pressure, as well as the any adjustable physical configuration or geometry of the device might vary depending on the type, size, and thickness of tissue being treated. These parameters may be experimentally determined before the actual treatment and incorporated into the device by means of a "look-up" table in a microprocessor or by means of simple markings and calibrations of adjustable knobs, dials, etc., of the device.

For the purpose of thermally joining or anastomosing two hollow tubular structures, small blood vessels or vas deferens, a preferred embodiment would incorporate two circular or cylindrical elements. Such cylindrical elements would be designed to fit one into the other, acting as a jug or temporary stent which would hold the two tubular structures together while heat was applied. The tubular structures would be held in such a way to provide either a certain amount of overlap or end-to-end contact. As in previous embodiments, the amount of coaptive pressure which is being applied would be optimized according to the tissue type and thickness. The heat would be provided by a heating element or elements incorporated into the cylindrical jigs or stents and situated to apply the heat to the parts of the two tubular structures which are in overlap or in end-to-end contact. As discussed above, the amounts of heat and pressure applied are the minimum required to produce a secure anastomosis with the least amount of collateral damage.

Another embodiment of this device would employ a circular mechanical cutting element, suitable for obtaining "core" biopsies of solid organs such as the liver or a kidney.

This circular mechanical cutting element, shaped like a cylinder with sharp edges at one end, would incorporate an electrically resistant element on the outside of the cylinder. This electrically resistant element could be in the form of a thin film of resistance material. As the mechanical cutting of the tissue was done by rotating or pushing the cylindrical cutter into the tissue, hemostasis along the track created by the cutter would be achieved by the heating element on the outside of the cutter. The cylindrical cutter would be constructed out a material, or would incorporate a layer of a material, such that the tissue core sample being

I

removed would be insulated from the thermal effects of the heating element on the outside of the core. This design would allow for retrieval of tissue samples which are not distorted by heat changes and also allow for secure hemostasis along the tract of the biopsy. In this device, the lateral pressure exerted by the cylinder wall on the tissues of the track cannot be explicitly controlled; however, there is pressure, and this pressure is part of the attainment of hemostasis.

In a further embodiment of the invention, a circular cutting wheel would be mechanically rotated to cut tissue, such as skin. This circular cutting wheel would incorporate along its rim, an electrically resistant.thin film. This electrically resistant element would provide for hemostasis as the rotating mechanical wheel cuts the tissue.

In a yet further embodiment of the invention, an inflatable elastic balloon could be used to apply heat and pressure to tissue. The exterior surface of the balloon would be coated partly or totally with flexible, optionally stretchable, electrically resistant material that will heat up when electrical current is applied. Here, the pressure exerted on the tissue can be controlled by regulation of the inflation pressure of the balloon.

Another embodiment of the invention is an improvement on endoscopic "hot biopsy" forceps such as that used for colonoscopy. Standard "hot biopsy" forceps use conventional electrosurgery power sources and unfortunately are associated with concerns over perforation of the bowel wall due to excessive cauterizing of the tissue of the bowel wall which is outside of the jaws of the forceps. Our embodiment of the "hot biopsy" forceps would incorporate an electrically resistant element only on the inner aspect of the biting part ("teeth") of the jaws of the forceps. The remainder of the jaw of the forceps would be made of a material which would provide thermal insulation to adjacent tissues. In this way a biopsy specimen could be obtained with good hemostasis and be protected from inadvertently cauterizing adjacent tissue outside the forceps, which could lead to perforation.

Yet another embodiment of the invention would be a snare-type device, similar in physical appearance and mechanical function to the polypectomy snares which are used during colonoscopy. Unlike conventional snares, which use monopolar electrosurgical power sources, the snare of this embodiment would use a specially configured wire or band which would have the electrically resistant material applied to the inner aspect of the wire or band for that portion of the wire or band which is used to make the actual loop which ensnares the tissue. This embodiment would tend to direct the thermal energy into the substance of the tissue being grasped within the snare, as opposed to conventional electrosurgical snares which the electrical current can spread down the stalk or through the base of a polyp and cause damage to the underlying bowel wall and even perforation.

The device can be used in surgery and is particularly well suited to laparoscopic and endoscopic surgery. Because our method uses heat energy in the minimum amount and at the lowest temperature consistent with attaining denaturation and sticking together of tissue proteins, devices which work based on this method will be able to function more efficiently than conventional surgical energy devices. Therefore these devices can be portable and even battery powered, which makes them ideally suited for portable or military applications.

There is no device or method in the prior art which specifically seeks to obtain surgical coagulation, sealing, joining or cutting by a combination of heat energy and pressure at a time, temperature and pressure which together are sufficient but not excessive to produce protein denaturization, and with a physical configuration and materials of construction which promote the sticking together of the tissues being treated while minimising losses of heat energy to surrounding tissues beyond the treatment zone.

BRIEF DESCRIPTION OF THE DRAWINGS Preferred embodiments of the invention will be hereinbefore described with reference to the accompanying drawings, and in those drawings: Reference is made to the following description taken in connection with the accompanying drawings, in which: Fig. 1 is a schematic representation of one embodiment of the present invention; Fig. IA is a cross-section along line I-I of the embodiment in Fig. 1 with the jaw in closed position; I I Fig. 2 is a top, partly cross-sectional view of the lower jaw of the embodiment of Fig.

1. showing the heating and cutting elements; Fig. 3 is a plan view of another embodiment of the invention; Figs. 4 and 5 are cross-sectional views of the embodiment of Fig. 3; Figs. 6 and 6A are a plan view and a partial, enlarged view, respectively, of"a" further embodiment of the invention; Figs. 7 and 7A are a plan view and a partial cross-sectional view, respectively, of another embodiment of the invention; Fig. 8 is a partly cross-sectional view of a further embodiment of the invention; Fig. 9 is a plan view of yet another embodiment of the invention; Fig. 10 is a top, partly cross-sectional view of the embodiment of Fig. 9; Fig. 11. is a plan view of another embodiment of the invention for heating and cauterising tissue; Fig. 12 is a prospective view of a forceps embodying a cutting and/or coagulating element in accordance with the invention; Fig. 13 is a top view of the embodiment shown in Fig. 12; Figs. 14 and 15 are each partial views of a forceps arm from the embodiment show in Fig. 12; Fig. 16 is a cross-sectional view of the distal portions of the forceps arms shown in Fig.

12; Fig. 17 is a graphic representation of the temperature gradient of tissue heated with the embodiment of Fig. 12; Fig. 18 is a graphic representation of the time vs. temperature characteristics of the embodiment of Fig. 12; Figs. 19 and 20 are prospective views of a clamp embodiment of the invention; Fig. 21 is a perspective view of an embodiment of the invention specifically adopted for laparoscopic use.

1 Fig. 22 is a partially cross-sectional view of the distal end of the embodiment shown in Fig. 21; Fig. 23 is a partially cross-sectional schematic detail of an embodiment of the distal end shown in Fig. 22; and Figs. 24 and 25 are each a schematic, partially cross-sectional view of another embodiment of the invention adapted for laparoscopic use.

DETAILED DESCRIPTION OF THE INVENTION The invention can perhaps be better appreciated from the drawings. Fig. 1 depicts a schematic representation of the device of the invention showing an upper jaw 10, a lower jaw 12, an elongated shaft 14 attached to a handle 18, having a lever 20 for opening and closing the jaws. Upperjaw 10 is attached at hinge 11 to spring support member 13, and spring 15 is attached to both upperjaw 10 and spring support member 13 to bias upperjaw 10. Lever 20 is operatively connected through rod 21 to one or both of upperjaw 10 and lowerjaw 12. The end of shaft 14 closest to handle 18 is provided with a pusher 16 which is operatively connected through member 17 and connector 23 to a cutting knife blade 19 housed in lower jaw 12 and a trigger 22 to actuate pusher 16 which in turn actuates cutting blade 19. The lower end of handle 18 is provided with a rechargeable battery pack 24, which is operatively connected to heating element actuator 27 and heating wire element 26 in lowerjaw 12.

In Fig. IA, tissue segment 25 is clamped between jaws 10,12, where it can be cut by blade 19.

Fig. 2 depicts a top view of lower jaw 12 showing the relative locations of heating wire element 26 and a slot 28 for cutting blade 19, within-jaw 12. Heating wire element 26 is in a groove of a depth such that the wire is substantially flush with the surface ofjaw 12.

Preferably the distal portion 29 of heating wire element 26 is below, or out of, the plane of heating wire element 26 so that only two parallel areas of tissue will be sealed. Heating wire element 26, which preferably is comprised ofnichrome or another suitable electrically resistant metal or alloy, or an electrically resistant thin-film or coating will preferably have a suitable, 1 thermally conductive, electrically resistant, non-stick coating. Examples would include polytetrofluoroethylene (PTFE), TEFLON®, or other non-stick coatings used in cookware.

Moreover, one or both of the facing surfaces of upper jaw 10 and lowerjaw 12 may optionally be corrugated, irregular, or grooved.

Both the upper and lower jaws are composed of a material, such as ceramic, which is thermally insulating or thermally reflective. In this way, the heat generated by the heating element is confined to the space between the jaws, and is not allowed to spread or radiate to other tissues that may be in contact with the outside of the jaws. This is beneficial in two ways: first, the heat generated by the heating element is used efficiently to perform the desired sealing or coagulation, and second, surrounding tissues are protected from inadvertent thermal injury.

As would be appreciated by one skilled in the art, the heating, pressure, and/or cutting functions could be mechanically, electromechanically, or electronically synchronized to obtain optimal results according to the invention. Also, the device shown in Figs. 1, IA, and 2 may optionally not have a cutter element. Such a device would be intended for situations where only heating and pressure would be necessary to join tissue or to otherwise heat and cauterize tissue to produce coagulation.

In the embodiment of the invention shown in Figs. 3 and 4, a cylindrical member 30 is concentrically positioned around a rod 32, the distal portion of which forms anvil 33. The distal surface of cylindrical member 30 comprises a circular heating element 34 and a circular cutting element 35 arranged concentrically within heating element 34. Anvil 33 is configured so that when rod 32 is moved proximally, the proximal circular edge 36 of anvil 33 cooperates with heating element 34 to coagulate or seal tissue.

Use of the embodiment of Figs. 3 and 4 can be appreciated in Fig. 5, where, for example, two sections intestine 38, 39 are positioned to be joined together. Initially one end of each of sections 38, 39 is loosely connected with ligatures 40, 41 about rod 32. Then, rod 32 is moved distally to cause circular edge 36 of anvil 33 to "force" portions of intestines 38, 39 into r 28 contact with heating element 34. Intestine sections 38, 39 are joined together, and excess tissue is cut off by cutting element 35. Rod 32 is then pulled further in the proximal direction to remove the excess tissue, cylindrical member 30, and anvil 33.

In addition, the device shown in Figs. 3 to 5 to produce circular anastomosis by relying on heat and pressure could additionally incorporate mechanical fastening elements such as staples. Such a device is shown in Figs. 6 and 6A, where a circular stapling device 42 comprises a main shaft 43, a handle 44, a staple housing 45, and an anvil 46. Anvil 46 is fixedly attached to the distal end of anvil shaft 47, which is movably slidable within staple housing 45, main shaft 43, and handle 44.

The distal surface 48 of staple housing 45 has slots 49 for staples (not shown) and an electrically resistant coating or member 50. An inner circular member 51 with a cutting edge 52 is arranged circumferentially around anvil shaft 47, as can be seen more clearly in Fig. 6A.

Optionally, slots 49 and coating 50 could be coextensive.

Handle 44 comprises means for operating anvil 46 and heating element 49 and for firing the staples. As would be appreciated by those skilled in the art, a staple firing lever or member 53 can be operatively connected to a cylindrical pushing member within stapling: housing 45 that causes the staples to be ejected from slots 49.

The operation of the circular stapling device would be similar to that of device shown in Fig. 3, with the exception that staples would be fired into tissue to be joined. Preferably the staples would be fired subsequent to sealing and concurrently with the cutting. The staples would act in conjunction with the thermal energy to enhance the strength of the tissue seal, joint or bond while the thermal energy would enhance the hemostatic capability of the staples.

Staples or other mechanical tissue fasteners could be used in conjunction with thermal energy sealing in configurations other than circular, such as linear or angled.

Fig. 7 depicts an embodiment of the invention that is essentially a tissue-core removal device. The tissue-core removal device 56 comprises a cylindrical member 58 having a fixedly attached proximally extending handle 60. Cylindrical member 58 comprises a sharp cutting edge 62 and a heating element 64 arranged on the outer surface 66 of cylindrical member 58.

Consistent with the description above, a tissue sample is obtained by inserting removal device 56 into an organ, with device 56 being rotated as it moves forward. The rotation could be either clockwise or counterclockwise, but preferably alternating clockwise and counterclockwise, with sufficient pressure to cause edge 62 to cut. Heating element 64 will cauterize or seal tissue adjacent to the tissue sample to be removed, and when a tissue sample of sufficient depth is positioned within cylinder 58, device 56 will be removed. As is conventionally done, removal device 56 would preferably contain means for removing a tissue sample, such as an internal piston 59 having a proximally-extending actuator 60 to force the sample to be ejected from the distal end of removal device 56. As would be appreciated by those skilled in the art, a tissue-core removal device may optionally have additional cutting means at its distal end to assist in separation of a core tissue sample from the tissue mass.

In Fig. 8 the distal portion 70 of an electrothermal biopsy needle comprises an outer cutting sheath 72 slidably circumferentially arranged around an inner slotted stylus 74 having a slot 76 to capture tissue sample 78. The outer sheath 72 has a cutting edge 73 which separates tissue sample 78 from the rest of the tissue mass (not shown) and encloses sample 78 in slot 76 when outer sheath 72 is propelled distally by an actuator (not shown).

Outer sheath 72 preferably has an electrically resistant film 75 coating on its distal portion. Film 75 may have spaced-apart electrical contacts or connectors 77. In another embodiment of a biopsy needle where stylus 74 has an inner cutting member (not shown) the stylus or the inner cutting member, or both, may have an electrically resistant coating or film.

The aforementioned aspect of the invention could be incorporated into known biopsy devices. See, for example, U.S. Patents Nos. 4,600,014 and 5,595,185, both of which are incorporated herein by reference with regard to their descriptions of biopsy devices.

Figs. 9 and 10 depict a circular cutting embodiment of the invention in which a disk having a sharp outer edge 82 is attached at its center to a rod 84 which is rotatingly secured to forks 86 of handle 88. Adjacent edge 82 is a circular heating element 90, which can be on one or both surfaces of disk 80. Each heating element 90 is electrically connected to fork 86, for example, through one or more brushes 91.

Fig. 11 represents an embodiment of the invention where a heating and cauterizing device 92 comprises a catheter 94 and an inflatable balloon 96 sealingly attached to the distal end of catheter 94. Catheter 94 comprises at least one lumen 98, which is in fluid communication with balloon 96 for inflation and deflation. The proximal end of catheter 94 is in fluid communication with a regulated pressure source or inflation source (not shown) for inflating and deflating balloon 96.

Balloon 96 has an electrically, resistant film coating 100, at lease two separate portions of which are connected to wires 102 that extend proximally along or within catheter 94 to a power source 104. The electrically resistant film coating 100 is intended to cover a substantial portion, if not all, of the outer surface of balloon 96.

In use, device 92 with a deflated balloon 96 is manipulated within a patient's body, intracorporeally or even percutaneously, to position balloon 96 adjacent to a site to be cauterized. Then, balloon 96 is inflated so that the electrically resistant film coating 100 contacts the area to be cauterized, whereupon film coating 100 is energized with electrical energy from source 104. After the heat and pressure produce the desired effect, the power is turned off and the balloon is deflated to facilitate removal.

With regard to the embodiments of the invention depicted in Figs. 3 to 10, it should be appreciated that the respective heating elements are electrically connected to an appropriate power supply. It is envisioned that in each instance the power supply can be a battery or battery pack, which can be fixedly attached or integral with to the respective device.

Optionally, the battery or battery pack could be separately mounted or positioned, such as on a clip or belt means for the operator to wear. It is within the scope of the invention that other standard sources of electrical power, such as transformers, may also be used. Other sources of heat such as fuel, butane, or chemical reactions, may be used.

As mentioned above, one aspect of the invention concerns optimization of thermal energy application, temperature and time, and pressure, force and duration, to achieve maximum tissue seal strength and minimal collateral tissue damage. Those skilled in the art will appreciate that useful parameters will vary greatly.

However, in practical application to human tissue a voltage of from about 0.5 volt to about 14 volts, preferably from about 1 volt to about 12 volts, will be applied to a heating element having a resistance sufficient to generate thermal energy to heat tissue to a temperature adequate to cause denaturation of proteins. This temperature is in the range of about "45 C" to about "100 The pressure applied would be sufficient to provide coaptation but less than would crush or destroy the tissue itself.

The strength of tissue coagulations, seals, anastomoses or welds can be experimentally measured. For example, the strength of a coagulation produced on the side of a lacerated blood vessel can be measured experimentally by first producing the coagulation and then applying measured amounts of hydrostatic pressure to the inside of the vessel until the coagulation blows off and bleeding recommences. The strength of a tissue weld can be measured by first joining two pieces of tissue together and then placing the joined tissues in a machine which attempts to pull the tissue apart with increasing and measured amounts of force. Collateral thermal damage is also a measurable quantity in that the amount of collateral thermal damage can be readily assessed visually or microscopically. By use of this methodology, a table of optimized parameters could be constructed for any type of tissue.

These parameters would be incorporated into the various devices by means of selecting the voltage, current, and resistance of the heating elements and also the amount of pressure used to press the tissue together during the coagulating/sealing/joining process, as well as the time duration of the process. These parameters can simply be incorporated into the device simple mechanical timer, fixed preset voltage and current, and spring-loaded pressure devices, or, we can incorporate more flexible and active controls based on microprocessor regulation of the heating process, guided by a "look-up" table in ROM and by using sophisticated I mechanical force/pressure sensors and strain gauges). Also, for certain applications, it may be sufficient to have a skilled operator, visually or by other sensing means, determine the duration of energy application and the amount of pressure required.

The devices of the present invention may be constructed of any suitable material, such as will be familiar to one skilled in the art, for example, out of a reinforced engineered plastic such as fiberglass reinforced polycarbonate, or machinable or injection-molded ceramics, or high temperature glass or epoxies, or mica. Alternatively they may be constructed out of a suitable alloy steel such as 318 stainless steel, or the like. The heating element may be a simple resistive wire or may be a thin film or coating composed of metallic, organo-metallic, or organic materials which may be conducting or semi-conducting. The actual materials of construction will be a matter of choice depending upon whether the device is to be employed repetitively or in a disposable manner. Indeed, in the latter situation it is contemplated that different parts of the device may be constructed of metal alloy and/or plastic, in which situation the plastic disposable components can be thrown out after each use and the more expensive metal alloy components reused. If sophisticated and expensive control circuitry is used, this part of the device could be made in a reusable manner.

Fig. 12 illustrates an embodiment of a forceps instrument 210 which may be variously described as a pincer or tweezers. Forceps instrument 210 comprises forceps arms 212 and 214, the proximal ends 216 and 218, respectively, of which are attached to switch housing 220.

The outer surfaces of forceps arms 212 and 214 contain finger grips 222 to assist the operator in holding and activating forceps instrument 210. An optional sleeve 221 covers the proximal portion of housing 220.

Forceps arms 212 and 214 may be formed of a suitable resilient material such as stainless steel, for example, that has the desired combination of stiffness and spring rate. For disposable applications forceps arms 212 and 214 may be formed from a homogeneous plastic material, or a material that is filled with particulate material to increase stiffness or abrasion resistance.

I I Alternatively, forceps arms 212 and 214 may be formed from a composite material tailored to provide the desired stiffness according to specific functional and ergonomic needs and to provide heat resistance for electrosurgical and thermosurgical applications. The composite material may be any composite constructions, fiber material, glass, carbon fiber, Kevlar, aramid, or metallic particles bound with an epoxy, polyester, or other resin, forming the composite matrix.

Forceps arms 212 and 214 may be manufactured in a unitary construction, via casting, lay-up, compression molding, lamination, or molding of a pre-impregnated fiber cloth in a manner known to one skilled in the art. The forceps arms may also be molded or cut from preformed sheet composite material and glued or riveted together. Components may also be filament wound. Alternatively the components may be stainless steel with a flex circuit.

The composite matrix may also have molded into it conductive wires or strips for transmission of electrical energy or transmission of data signals. The carbon in the carbon fiber matrix may also be used to conduct electrical or data signals. The fiber in the matrix, which may be carbon, glass, Kevlar, aramid, or other fiber, may be laminated such that the unidirectional fibers are oriented at an angle to one another to achieve the desired spring rate and stiffness characteristics.

One or both of the distal ends 224 and 226 of forceps arms 212 and 214, respectively, contain a heater wire 228, as shown in greater detail in Figs. 15 and 16. Each of said distal tips 224 and 226 comprises a non-slip sleeve or "bootie", such as heater sleeve 230 on distal tip 224 and anvil sleeve 231 on distal tip 226, which sleeves may be comprised of clear or opaque, deformable, resilient, non-stick material. Suitable materials include polytrafluoro-ethylene (PTFE), available as TEFLON®, graphite, KAPTON, mica, or silicone. Each sleeve 230, 231 evens out pressure against tissue and insulates the surfaces of forceps arms 212 and 214 electrically and thermally. Sleeves 230, 231 may also incorporate thermally reflective material as layers or coatings. Useful reflecting materials would include ceramics, thermally reflective metals, or thermally reflective polymers, such as MYLAR® polymeric compositions. Sleeves 230, 231 also prevent heat dissipation and focus heat from heater wire 228 on a specific area, while spreading the heat sufficiently to obtain a good seal zone. By insulating and reflecting, managing, the heat generated by heater wire 228, sleeves 203, 231 minimize power consumption to achieve the intended result. Also, the resiliency of sleeves 230, 231 is intended to lengthen the useful life of heater wire 228, which becomes fragile when hot.

Switch housing 220 comprises a finger-operated switch 232, a multi-directional post-in-tube design, preferably a high current, low voltage switch. When a button 234 is pushed into the plane of forceps arms 212 and 214, from either direction, switch 232 is activated so that current is provided to heater wire 228. When button 234 is released, the button returns to its starting position and the flow of current is interrupted. Optionally, housing 220 comprises at least one anti-swivel guide 235 to form a channel to help maintain forceps arms 212 and 214 parallel to one another. In addition, the forceps may be used with a footactivated switch instead of a finger-activated switch. The same switch housing may be used, but without a finger switch. Instead, the circuit may be completed by depressing a foot switch that is connected via an electrical cable between the battery pack and the forceps power cord.

In a preferred embodiment of the invention switch housing 220 comprises circuitry to control or manage the current supply to heater wire 228. This circuitry, known generally as an "actuator", is an important and useful feature. Deterioration of heater wire 228 is prevented by contact of heater wire 228 with the heat sink of the pinched tissue and the opposing forceps arms. The presence of the actuator induces the operator to apply a minimum amount of pressure to the closed forceps distal tips, which insures good sealing/welding of the vessel or organ tissues. In addition there is the important safety aspect that the actuator prevents inadvertent exposure of heating wires to drapes or other flammable materials in the operating room, should the finger-operated switch be inadvertently activated.

As can be seen more clearly seen in Fig. 15, at least one distal tip of one of the forceps arms, such as distal tip 224 of forceps arm 212, comprises heater wire 228 on the outer surface of heater sleeve 230, preferably with a slight gap between distal tip 224 and heater sleeve 230, which gap could be filled with a fluid such as a gas or liquid. This provides for additional thermal insulation between heater wire 228 and forceps distal tip 224. Heater wire 228 may comprise any useful electrically resistant, preferably non-stick material such a nichrome or an alloy thereof, graphite, nitinol, stainless steel, platinum, or tungsten, uncoated or coated with a non-stick material such a graphite. In fact, any material may be used such that the heater wire 228 has a lower ohmic resistance than body tissue. This lower resistance allows the resistive element to be exposed but not transfer electricity through the tissue. The length, diameter and material selection are adjusted to optimize sealing and cutting. Although heater wire 228 preferably has a round smooth surface, wire 228 may be other then round and have a textured surface to increase traction. A flat surface would be better for sealing applications, whereas a pointed surface would be better for cutting applications. It is within the scope of the invention that heater wire 228 may be a flex circuit or just a very flat wire. While heater wire 228 is shown in Fig. 12 as being substantially straight, heater wire 228 could instead be curved or arcuate.

Heater wire 228 is connected by solder to broader, flat wire 236, which is in turn soldered to the distal portion 238 of a copper strip laminated to the inside surface 240 of forceps arm 212. Flat wire 236 is covered by a polymeric sleeve 242.

Distal tip 226 of forceps arm 214 comprises sleeve 230 having a thicker inner surface 244, which inner surface 244 may comprise an integral part of sleeve 230 or a separate component that has been adhered to the inner surface of sleeve 230. In a preferred embodiment of the invention, said inner surface comprises a separate polymeric member that has been glued or fused with sleeve 230, optionally with molded ridges on the surface facing heating wire 228 to improve grip/tissue traction.

Heater wire 228 is electrically connected through cord 249 to a power source such as a battery pack 250. Battery pack 250 can comprise any number of commonly available batteries (such as D cells or AA cells), dependent upon application. Battery pack 250 may optionally comprise sensing circuitry and a vibrating or auditory alarm to indicate a "low battery" r I 36 situation, to minimize sticking and peeling of tissue when the battery is low and heater wire 228 would not be hot enough to seal or cut. Preferably, there will be a tone from housing 230 or battery pack 250 to indicate the forceps has been activated, with another tone or vibration to indicate that the battery is low. While there could be a cutoff rather than a low battery signal, it is believes that a low battery signal is preferable, It is intended that the battery pack will be capable of being clipped to the operator's uniform or suspended on a IV pole, or otherwise positioned in a convenient location adjacent the treatment area. Preferably the battery pack is connected to instrument 210 with a releasable connection 252 so that battery pack 250 can be readily replaced. The proximal portion of sleeve 221 may comprise a swivel connection 253 with cord 249.

The preferred power source is a steady DC battery pack. It is within the scope of the invention that the power source could be a wall outlet plug-in transformer of steady DC, pulsed DC, low frequency AC, or even RF. One could also provide for a cutoff ability, for example, in the event of a short circuit or wire break, and/or a temperature feedback, optionally with a control to minimize temperature for sealing and maximizing temperature for cutting. Also, optionally there would be a feedback to power capability to automatically adjust for use under liquid conditions, saline, versus non-liquid conditions, to reduce the risk of wire burnout.

In the event that the power supply has DC/RF capability, the forceps can also function as an RF instrument. If the distal tips of the forceps arms were closed and then tissue was contacted, the RF/forceps would act like a hemostatic electrode or blade. Optionally a sleeve could be removed and replaced with a Bovie blade. (Also, the instrument could be activated with a dedicated hand switch or a foot switch).

A primary application of the forceps instrument shown in Figs. 12 to 16 is to seal and cut tissue such as blood vessels, other corporeal vessels or ducts, corporeal organs, and vascularized tissue. It is also useful for sealing the lympahatic system. The way in which said forceps works can perhaps be appreciated by referring to Fig. 17, which comprises a representative graph of the temperature gradient in a vessel or tissue ("tissue") to which this instrument is applied. At the portion of tissue in direct contact with or immediately adjacent to a heater wire, the temperature of the tissue will be very hot sufficiently hot to sever the tissue. At the same time, at the areas of tissue immediately adjacent to and roughly parallel to the "cut zone", the tissue will be heated but not to the same extent as in the cut zone. In these two secondary areas, each referred to as a "seal zone", tissue will be cauterized and sealed.

This tip configuration allows for expedient division and sealing of blood vessels or vascularized tissue with the simple process of closing the forceps arms and momentarily applying heat energy at the forceps tips. This process will divide and seal the tissue.

Additionally, when the tissue is gripped under moderate traction, the tissue will often automatically fall away from the jaws of the forceps as the heating element divides and seals the tissue. Heat from the heating element conducts laterally into the adjacent tissue while it is being compressed within the forceps tips. As a result, this tissue is often completely sealed by the time it is divided and falls away from the forceps jaws. This way, the divided tissue will not bleed as it is divided. The surgeon moves to a new area of tissue to be divided hemostatically, and this simple process is repeated. With this approach to cutting and coagulation, significant time and materials can be saved, reducing the need for applying clips or ligatures, or for the use of other hemostasis products or techniques. Thus, with this particular embodiment of the invention, tissue can be cut and cauterized with one fairly simple repetitive motion.

The time vs. temperature graph shown in Fig. 18 illustrates the principles involved behind the process of sealing and cutting with the forceps device. After tissue is grasped between the forceps tips, the heat is activated by the button 234 at t=0. As the heating element heats up, heat is conducted into the tissue being grasped. As the temperature increases with time, the tissue passes the temperature value necessary for sealing and hemostatic (and eventually approaches the temperature necessary for dividing the tissue). Tissue closer to the heater is hotter than tissue farther away from the heater. Eventually (typically at t=2 to seconds) the tissue immediately adjacent to the heater becomes hot enough that it divides.

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This division usually occurs after the tissue slightly farther away form the heater has reached a sufficiently elevated temperature for sealing and/or coagulation to occur there. Alternatively a pre-programmed "lock out" interrupts the power supply, so that the tissue remains at the appropriate temperature for the appropriate time, for example, 100C for approximately one second, whereupon the tissue is severed and then cools.

In the embodiment of the invention set forth in Figs. 19 and 20, a clamp 302 comprises a cartridge 304 that can be removably attached to clamp 302. Clamp 302 is essentially a common surgical clamp that has been adapted to receive cartridge 304. Cartridge 304 comprises an elongated member 306 having a switch housing 308 with a switch activator 310.

The distal end of member 306 comprises a heating element 312 that is in electrical connection with switch housing 308 and a power supply (not shown).

The embodiment of the invention shown in Fig. 21 is a modification of the embodiment shown in Figs. 12 to 16 intended for laparoscopic application. According to this embodiment an elongated member 320 is attached at its proximal end 322 to a handle 324 housing comprising hand grips 326 and 328 attached to grip members 330 and 332, respectively. The distal end 334 of elongated member 320 comprises gripping arms 336 and 338, at least one of which has a heating element 340. Gripping arms 336 and 338 may optionally have sleeves (not shown).

An actuator rod 342 has a proximal end 344 rotatively attached to grip member 330 at fastening point 346, and the distal end 348 of actuator rod 342 is operatively connected to gripping arms 336 and 338. Grips 326 and 328 and their respective grip members 330 and 332 are movably connected at pivot point 350, so that when grip 326 and 328 are squeezed together, proximal end 344 moves proximally and gripping arms 336 and 338 move together.

A rotating positioner 352 can rotate t in turn rotate elongated member 320 and gripping arms 336 and 338.

Grip member 332 preferably contains a finger-activated switch 352 to control the flow of electricity to heater wire 340.

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In Fig. 22 one embodiment of the operative connection between actuator rod 342 and gripping arms 336 and 338 is shown. Distal end 348 of actuator rod 342 is movably connected to a link 360 which is movably connected to member 362. Gripping arms 336 and 338 rotate in opposite directions about pivot point 364 to close or open upon tissue. When actuator rod 342 moves in the proximal direction, giipping arms 336 and 338 close together. Upper gripping arm 338 comprises heater wire 340, such as a nichrome wire, which is thermally and electrically insulated from gripping arm 338 by insulator 366. Here, the distal portion 370 of heater wire 340 is spot welded to the exterior surface 372 of gripping arm 338. The interior surface 374 of gripping arm 336 is preferably insulated, for example, with a silicone polymeric insulator. Heater wire 340 is operatively connected through wire 376 to a power source (not shown) and/or switch 352.

A detail of Fig. 22 is shown in Fig. 23, where the relationship between gripping arms 336 and 338 can be better appreciated, especially for he curved embodiment shown. Member 362 and lower gripping arm 336 are integral and cooperatively arranged with upper gripping arm 338 and member 380 around pivot.364. The interior surfaces 382 and 374 of gripping arms 338 and 336, respectively each having polymeric insulation inserts.

As has been shown, the materials and the principles described for the tip design of the forceps can be modified slightly and applied to the clamp and to the laparoscopic grasper. Just as the design can be adjusted to a clamp and to a laparoscopic grasper, it can be applied to virtually any hand-held surgical instrument.

A monopolar RF version of a hook dissector is used in laparoscopic surgery. The embodiments of the invention shown in Figs. 24 and 25 comprise a surgical dissecting instrument in the form of a hook, and this hook offers safety advantages over the RF version since the heating effect is confined to the tissue caught up in the hook. The heating element, preferably a nichrome wire, is situated on the inner surface of the hook so that tissue is compressed against the heater wire when tissue is "hooked" with the instrument.

The instrument shown in Fig. 24 comprises an elongated member 402 having a proximal end 404, optionally textured to facilitate gripping, and a distal, hooked end 406. The interior surface 408 of hooked end 406 comprises a heater wire 410, which is operatively connected through wire 412 to a power source (not shown). The distal end 414 of heater wire 410 can be spot welded to hooked end 406, which provides a return path for electricity to the heater wire. Insulative material 416 between heater wire 410 and hooked end 406 thermally and electrically insulates heater wire 410. Optionally, insulation material 416 comprises a polymeric material in the form of a sleeve.

Elongated member 402 preferably comprises a physiologically acceptable, sterilizable metal such a stainless steel. Non-conductive rigid materials can be used so long as a pathway for electricity from the distal end heater wire 410 is provided.

In Fig. 25 an elongated member 430 has a proximal end 432, optionally textured, and a distal, hooked end 434. The lateral interior surface 436 of hooked end 434 comprises a heater wire 438. Heater wire 438 extends from a spot weld 446 into distal end 434 to a looping point 440 and then proximally. Through spot weld 446 heater wire 438 is in electrical connection with elongated member 430. Elongated member 430 is connected to one pole of a power source (not shown). The other end of heater wire 438 extending in the proximal direction after looping point 440 extends to wire 442 through an electrically and/or thermally shielded pathway 444. Wire 442 is connected to the other pole of the power source.

Elongated member 430 comprises a rigid, or substantially rigid, physiologically acceptable, sterilisable material. Useful materials include stainless steel and other conducting metals or alloys. It is within the scope of the invention that the distal portion of elongated member 430 could be comprises of a rigid or substantially rigid non-conducting material such as a suitable polymer, for example, polystyrene or an ABS polymer or copolymer.

It is intended that all matter contained in the above description and shown in the accompanying drawings shall be interpreted as illustrative and not in a limiting sense. Also, it is understood that the following claims are intended to cover all of the generic and specific I 1 features of the invention herein described and all statements of the scope of the invention which, as matter of language, might be said to fall therebetween.

Throughout this specification and the claims which follow, unless the context requires otherwise, the word "comprise", and variations such as "comprises" or "comprising", will be understood to imply the inclusion of a stated integer or step or group of integers or steps but not the exclusion of any other integer or step or group of integers or steps.

The reference to any prior art in this specification is not, and should not be taken as, an acknowledgment or any form of suggestion that that prior art forms part of the common general knowledge in Australia.