AU2003292332A1 - Support prosthesis for tissular structures - Google Patents

Support prosthesis for tissular structures Download PDF

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Publication number
AU2003292332A1
AU2003292332A1 AU2003292332A AU2003292332A AU2003292332A1 AU 2003292332 A1 AU2003292332 A1 AU 2003292332A1 AU 2003292332 A AU2003292332 A AU 2003292332A AU 2003292332 A AU2003292332 A AU 2003292332A AU 2003292332 A1 AU2003292332 A1 AU 2003292332A1
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Australia
Prior art keywords
prosthesis
textile support
threads
support
textile
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AU2003292332A
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AU2003292332B2 (en
Inventor
Philippe Gravagna
Michel Therin
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Sofradim Production SAS
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Sofradim Production SAS
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    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F2/00Filters implantable into blood vessels; Prostheses, i.e. artificial substitutes or replacements for parts of the body; Appliances for connecting them with the body; Devices providing patency to, or preventing collapsing of, tubular structures of the body, e.g. stents
    • A61F2/0063Implantable repair or support meshes, e.g. hernia meshes
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B21/00Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B21/10Open-work fabrics
    • D04B21/12Open-work fabrics characterised by thread material
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F2210/00Particular material properties of prostheses classified in groups A61F2/00 - A61F2/26 or A61F2/82 or A61F9/00 or A61F11/00 or subgroups thereof
    • A61F2210/0004Particular material properties of prostheses classified in groups A61F2/00 - A61F2/26 or A61F2/82 or A61F9/00 or A61F11/00 or subgroups thereof bioabsorbable
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2403/00Details of fabric structure established in the fabric forming process
    • D10B2403/01Surface features
    • D10B2403/012Alike front and back faces
    • D10B2403/0122Smooth surfaces, e.g. laminated or coated
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2509/00Medical; Hygiene
    • D10B2509/08Hernia repair mesh

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  • Health & Medical Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Animal Behavior & Ethology (AREA)
  • Oral & Maxillofacial Surgery (AREA)
  • Biomedical Technology (AREA)
  • Heart & Thoracic Surgery (AREA)
  • Vascular Medicine (AREA)
  • Cardiology (AREA)
  • Transplantation (AREA)
  • General Health & Medical Sciences (AREA)
  • Public Health (AREA)
  • Veterinary Medicine (AREA)
  • Textile Engineering (AREA)
  • Prostheses (AREA)
  • Materials For Medical Uses (AREA)

Abstract

The reinforcing prosthesis (17), comprising a porous textile support (1) with at least one yarn having non-resorbable polymer strands and both microporous and macroporous structures, has a protected zone (18) coated with a resorbable hydrophilic material of collagens and/or polysaccharides in the form of a film (13) covering and penetrating the filaments at least of the microporous structure. The reinforcing prosthesis (17), comprising a porous textile support (1) with at least one yarn having non-resorbable polymer strands and both microporous and macroporous structures, has a protected zone (18) coated with a resorbable hydrophilic material of collagens and/or polysaccharides in the form of a film (13) covering and penetrating the filaments at least of the microporous structure. The textile support has a two-dimensional structure, and the film has a thickness of between 10 and 100 microns. The prosthesis can be made, for example, in the form of a strip with parallel edges and a central protected zone.

Description

IN THE MATTER OF an Australian Application corresponding to PCT Application PCT/FR2003/003286 I, David Brook BAXTER MA, translator to RWS Group Ltd, of Europa House, Marsham Way, Gerrards Cross, Buckinghamshire, England, do solemnly and sincerely declare that I am conversant with the English and French languages and am a competent translator thereof, and that to the best of my knowledge and belief the following is a true and correct translation of the PCT Application filed under No. PCT/FR2003/003286. Date: 22 April 2005 D. B. BAXTER For and on behalf of RWS Group Ltd W02004/043294 - 1 - PCT/FR2003/003286 SUPPORT PROSTHESIS FOR TISSULAR STRUCTURES The present invention relates to a prosthesis for reinforcement of tissue structures, in particular of 5 tissues situated outside the peritoneal cavity and hence referred to as extraperitoneal. Some organs, or parts of organs, in the human body, in particular the extraperitoneal organs situated in the 10 pelvic cavity, for example the female urethra, bladder or rectum, may suffer an abnormal downward displacement generally called a prolapse or, more specifically, a cystocele in the case of the bladder or a rectocele in the case of the rectum. This displacement commonly 15 occurs when the means fixing and supporting the organ grow slack. Persons skilled in this field also refer to these phenomena as pelvic floor disorders. Moreover, following hernias or eventrations of the abdominal wall, it is customary to perform surgery to treat the 20 parietal defect. To do so, the surgeon usually employs reinforcement and support prostheses which are implanted at the desired site. These reinforcement prostheses are generally intended for permanent implantation and for this reason often consist, for 25 example, of a textile support made of a nonabsorbable material. Textile supports are intrinsically adhesiogenic and fibrotic irrespective of the nature of the tissues with 30 which they are placed in contact. This property when considered with respect to support tissues (muscles, aponeuroses, fascias, etc.) in fact constitutes an indispensable prerequisite for the quality of the result. By contrast, with respect to other more fragile 35 structures, the presence of a textile support at the initial phase of dicatricial inflammation promotes the creation of dense fibrous connections where previously there were only loose connections, such as those -2 provided by the interstitial connective tissues for the extraperitoneal organs, and where there was no connection, for the intraperitoneal organs. For this reason, the porous nature of textile supports is often 5 the cause of the development of postsurgical adhesions and erosions. To overcome this problem, it has been proposed to make at least one face of these reinforcement prostheses 10 completely smooth during- the initial inflammatory phase, and hence unlikely to generate these adhesions. Thus, W099/06080 describes a porous textile support intended for use in parietal surgery, in the repair of 15 eventrations or hernias, one face of which support is covered superficially by an absorbable plane layer or membrane, while the other face is left free for intimate and early tissue integration. 20 W096/08277 describes a transparent collagenic membrane which can be deposited on both faces of a synthetic textile lattice. Such reinforcements may represent satisfactory 25 solutions in the field of intraperitoneal parietal surgery, which concerns an implantation site where there is rapid surface peritonealization, the newly formed peritoneum constituting the best protection of the organs potentially in contact. However, in surgical 30 treatment for supporting tissues or for repairing prolapses, the surgeon may be dealing with extraperitoneal tissues which are particularly exposed since they can come into contact with both faces of the reinforcement, for example the vagina on one side and 35 the rectum or bladder on the other, all the more so since they will not be protected in the long term by the formation of new peritoneum. These tissues are, for example, hollow viscera, such as the bladder, vagina, uterus or rectum;J or natural ducts of the organism, - 3 such as the urethra, esophagus, trachea or blood vessels, or else nerves, tendons or the dura mater. For fragile tissues such as these, the fibrous connections subsequent to the initial cicatricial inflammation may 5 be aggravated by erosion or fistulas which are always undesirable because they compromise the normal physiology of the structure concerned. In this case, it is necessary, during the initial phase of cicatrization, to protect these surrounding fragile 10 tissues while at the same time permitting onset of cicatrization of the surrounding connective support tissues (fascia, aponeuroses, interstitial connective tissue), guaranteeing the long-term quality of the result of the reconstruction. 15 Moreover, as in any surgical procedure, the implantation of a nonabsorbable material into the human body poses certain risks of infection. Thus, it may happen that the material implanted is infected by 20 perioperative contamination of the implantation site. This risk is all the greater since the recommendations concerning aseptic conditions in any surgical procedure are difficult to strictly implement, for example when using a vaginal approach. In this connection, it is 25 known that the surface of nonabsorbable synthetic polymers promotes adhesion of bacteria. The adsorption or fixing of a bacterium -onto a nonabsorbable support facilitates synthesis of a shell protecting the bacterium from the natural mechanisms of defense or 30 antimicrobial mechanisms. Thus, for a given material, the greater the developed surface of the prosthesis, the more considerable the bacterial adhesion. However, adhesion of bacteria to a support is a condition triggering and facilitating their proliferation. 35 Thus, with a view to optimizing the surgical procedure consisting in implanting permanent reinforcement prostheses, in particular for supporting fragile tissues such as the extraperitoneal tissues, and in - 4 particular in environments where it is difficult to maintain strictly aseptic conditions, it would be particularly advantageous to be able to reduce as far as possible, during the initial phase of cicatrization, 5 the developed surface of these prostheses which is accessible both to these surrounding fragile tissues and to possible bacteria. Thus, it would be desirable for these prostheses to have, at least during the initial phase of cicatrization, a surface which is as 10 large as possible but ,is physically unfavorable to adhesion of bacteria and noninjurious to the surrounding tissues. Moreover, such a reinforcement would offer any bacteria present only a temporary biodegradable surface, thereby facilitating 15 elimination of these bacteria by the competent cells. The Applicant has found that a specific covering, namely a coating, of the developed solid surface of a textile support with an enveloping film of hydrophilic 20 absorbable material was able to meet the requirements indicated above. Thus, the present invention relates to a composite prosthesis for reinforcement of a tissue structure, 25 comprising a porous textile support which includes an arrangement of threads each composed of at least one filament of nonabsorbable polymer material, . said textile support defining a microporous texture comprising the interstices located between at least two 30 threads at the sites of contact of one thread with at least one other thread, characterized in that, in at least one protected zone of the textile support, a hydrophilic absorbable material coats the textile support, forming a film enveloping and penetrating into 35 the arrangement of threads, occluding at least the microporous texture, but without forming a plane layer covering at least one face of the textile support.
- 5 The present invention also relates to a process for preparing a composite prosthesis for reinforcement of a tissue structure, characterized in that it comprises the following steps: 5 - i) preparing a solution A of a hydrophilic absorbable material, in the fluid or liquid state, 10 - ii) impregnating at least part of the surface of a porous textile support with solution A, said porous textile support comprising an arrangement of threads each composed of at least one filament of nonabsorbable polymer 15 - material, said textile support defining a microporous texture which includes the interstices located between .at least two threads at the sites of contact of one thread with at least one other thread, said 20 impregnation taking place until the microporous texture is filled, but without forming a planar layer covering at least one side of said textile support, 25 - iii) drying the impregnated part of the textile support. By virtue of the invention, that part of the textile support coated with the absorbable material is 30 protected during the initial phase of cicatrization, that is to say it is not exposed to the inflammatory cells, such as granulocytes, monocytes, and macrophages, or the polynuclear giant "cells generally activated by the surgical procedure. Nor is it exposed 35 to the bacteria which may possibly be present. In fact, during the initial phase of cicatrization, the duration of which can vary from 5 to 10 days approximately, only the absorbable material is accessible to the various - 6 factors such as proteins, enzymes, cytokines, or the inflammatory cells. Moreover, by virtue of the invention, during the period 5 of digestion of the absorbable material, the surrounding fragile tissues, such as the hollow viscera for example, are protected in particular from the formation of severe and undesirable postsurgical fibrous adhesions. 10 Another advantage of the invention lies in the fact that it permits the onset of cicatrization of the surrounding connective support tissues, such as the fascias, aponeuroses, interstitial connective tissues, 15 in -contact with a hydrophilic and absorbable surface, itself favoring rapid development of a weakly inflammatory cellular covering. This onset of cicatrization of the surface in contact with the film of the prosthesis recreates -a regular plane of 20 organization of the fibrosis and of the cicatricial tissue, which fact facilitates subsequent restoration ad integrum of the tissues torn during the surgical procedure. Thus, after absorption of the film, the pores of the textile support are invaded directly by a 25 tissue which is already partially freed from its inflammatory component. The term "porous textile" as used in the present invention is to be understood as a textile support 30 having empty spaces in the form of interstices and/or volumes. More precisely, the porous textile support is composed of an arrangement of threads defining a microporous texture and/or a macroporous texture. 35 The arrangement of threads in question is an interlacing which may 'be ordered, for example woven, according to any suitable weave, or knitted, or else unordered, for example nonwoven. In a preferred embodiment of the invention, the arrangement of threads - 7 constitutes a knitted structure. In such a case, the interstices located between at least two threads at the site of contact of one thread with at least one other thread belong to the meshes of the knitted structure. 5 The empty spaces defined between the threads, away from their sites of contact, are the intermesh spaces of the knitted structure. Each thread in question comprises at least one continuous or noncontinuous filament made of nonabsorbable polymer material; each thread can 10 comprise other threads or filaments, for example made of absorbable polymer material. The term "polymer material" is to be understood as any material, alone or in combined form, comprising a 15 synthetic or natural polymer obtained for example by polymerization or copolymerization. The nonabsorbable polymer material according to the invention can be a polypropylene or alternatively a polyester of the polyethylene terephthalate type. 20 The microporous texture or microporosity comprises at least the interstices located between at least two threads at the sites of contact of one thread with at least one other thread. In the case where at least one 25 thread comprises several filaments made of nonabsorbable polymer material, which may or may not be joined together, the microporous texture additionally comprises the interstices between filaments of the same thread. 30 The microporosity of the textile support can thus be defined as being the sum of i) the interstices, if any, located between at least two filaments within the same thread and ii) the interstices located between at least 35 two threads at the sites of contact of one thread with at least one other thread. The macroporous texture or macroporosity comprises the volumes whose surface S is defined by the empty spaces -8 between at least two threads, away from their sites of contact, and whose height H is defined by the thickness of the textile support. According to the present invention, the textile support is considered as being 5 flat when it constitutes a two-dimensional structure, preferably when its thickness is less than or equal to 5 times the mean diameter of the threads of which it is made up. This will give a two-dimensional macroporosity or two-dimensional macroporous texture. In the case 10 where the textile support constitutes a three dimensional structure, preferably when the thickness of the textile support is strictly greater than 5 times the mean diameter of the threads constituting the support, this will give a three-dimensional 15 macroporosity or three-dimensional macroporous texture. In a preferred embodiment of the invention, the textile support constitutes a two-dimensional structure. 20 The textile support is made of a nonabsorbable polymer material commonly used in surgery. This nonabsorbable polymer material is preferably chosen from the group comprising polypropylenes, polyesters such as polyethylene. terephthalates, polyamides and/or their 25 mixtures. In a prof erred embodiment of the invention, this polymer material is polypropylene. Examples of a polypropylene-based textile support suitable for the present invention are the product sold under the brand name Parietene" by Sofradim, the product sold under the 30 brand name Prolene" by Ethicon, or the product sold under the brand name Marlexo by Bard. According to the invention, "protected zone" is defined as the zone of the textile support coated with the 35 hydrophilic absorbable material. The hydrophilic absorbable material is preferably chosen from the group formed by the collagens, polysaccharides, and their mixtures. Among the collagens which can be used - 9 according to the invention, the following may be mentioned: 1) collagen whose helix structure is at least partially denatured by heat, without hydrolytic 5 breakdown, and whose method of preparation is described in W099/06080, 2) native collagen, unheated, formed into a film, with or without glycerin, crosslinked by gamma irradiation or by other means chemical or 10 physical, 3) and/or their mixtures. Among the polysaccharides which can be used as absorbable hydrophilic material according to the 15 invention, mention may be made of oxidized cellulose, hyaluronic acid, starch, chitosan, crosslinked dextrans and/or their mixtures. All these materials are well known to the person skilled in the art. An example of an oxidized cellulose suitable for the present 20 invention is the product sold under the brand name Interceed* by Ethicon. An example of hyaluronic acid suitable for the present invention is the product sold under the brand name Hyalobarrier* by Fidia Advanced Biopolymers, or the product sold under the brand name 25 Seprafilm* by Genzyme. The hydrophilic absorbable material coats the protected zone of the textile support, forming a'film enveloping and penetrating into the arrangement of threads, which 30 occludes the microporous structure, in other words at least the microporosity of the support, but without forming a plane layer or thick membrane covering at least one face of the textile support. The film directly or indirectly coats at least each thread 35 completely, forming a coating. Moreover, in the case where each thread of the support is formed by a single filament, the absorbable film fills and thus occludes all the interstices located between at least two threads at the sites of contact of one thread with at - 10 least one other thread. In the case where at least one thread comprises several filaments, which may or may not be joined to one another, the film fills and thus likewise occludes all the interstices between filaments 5 of the same thread. In a preferred embodiment of the invention, the film of absorbable material is noncontinuous and preserves the macroporous texture of the textile support. The film 10 then coats each thread and leaves free the volumes defining the macroporosity. Thus, the reinforcement preserves a pronounced macroporosity for rapid mechanical anchoring and immediate cell recolonization. Such coating with a noncontinuous film also makes it 15 possible to temporarily stiffen the reinforcement and facilitate its handling by the surgeon. This latter property is particularly advantageous in laparoscopic surgery. 20 The film of absorbable material preferably has a thickness of less than or equal to 500 microns, and still more preferably in the range of 10 to 100 microns. 25 In another embodiment of the invention, the film can also occlude the macroporosity of the textile support over at least part of the protected zone. According to the invention, "occluded zone" is defined as the part of the protected zone for which the macroporosity is 30 occluded. In this occluded 'zone, the film fills and occludes the two-dimensional or three-dimensional volumes defining the macroporosity. It is therefore continuous. In a preferred embodiment of the invention, the film occludes the macroporosity of the textile 35 support over the whole of the protected zone. The protected zone can either cover the whole of the textile support or just part of this support.
- 11 In a preferred embodiment of the invention, the textile support is in the form of a rectangular part and the protected zone extends along a central band of this part. Such a prosthesis has zones for immediate 5 attachment to permit effective suspension immediately upon implantation, by retraction of the interstitial connective tissues, fascias and aponeuroses at the free edges of the threads constituting the textile support, relatively fibrotic zones for stable mechanical 10 anchoring at the unprotected part of the textile support, and zones of nonaggressive and minimally fibrotic integration at the protected central zone of the reinforcement. 15 By~virtue of the invention, the practitioner can cut out bands of suitable -geometry from the prosthesis and place them in such a way as to obtain a support which is nonaggressive, by virtue of the protected zone, with respect to the fragile tissue structures, and a rapid 20 anchoring in the unprotected zones away from the fragile structures. By way of example, the bands cut out can have parallel straight edges, of adaptable length and width, or can have parallel edges curved in an arch, of adjustable length and width, or can have 25 nonparallel edges bulged in a central region, to support the prolapsed structures on a large surface, and narrower at the ends in order to constitute suspension strips for anchoring. 30 The present invention will be better understood by referring to the attached figures: Figure 1 is a cross-sectional view showing the microporous texture of a textile support composed of 35 threads each having a single filament; Figure 2 is a cross-sectional view, on an enlarged scale, showing the microporous texture defined within a thread comprising several filaments; - 12 Figure 3 is plan view showing the macroporosity of a flat textile support, 5 Figure 4 is a perspective view showing the macroporosity of a three-dimensional textile support; Figure 5 is a cross-sectional view of a textile support coated by the continuous film; 10 Figure 6 is a cross-sectional view of a textile support coated with a noncontinuous film; Figure 7 is a plan view showing a reinforcement 15 prosthesis of rectangular shape whose protected zone is in the shape of a central band; Figure 8 is a plan view of the prosthesis from Figure 7 showing different shapes of bands cut from the 20 prosthesis; Figure 9 shows a diagram of the knitting weave of a textile support suitable for the present invention. 25 Description of the preferred embodiments Referring to Figure 1, a textile support of the porous tissue type 1 is shown, comprising weft threads 2 and warp threads 3. The interstices 4 defined in this case 30 between the threads constitute the microporous texture. Figure 2 shows a cross section of a thread 5 comprising several continuous or noncontinuous filaments 6 joined to one another, . for example by twisting. The 35 interstices 7 defined between the filaments 6 within the thread 5 also constitute a microporous texture. Figure 3 shows knitted threads 8 constituting a two dimensional textile support 1. The volumes 9 whose - 13 surface S is defined by the empty space between at least two threads away from their sites of contact, and whose height H is less than about 5 times the mean diameter of the threads 8, constitute a two-dimensional 5 macroporous texture. Figure 4 shows a three-dimensional textile support 1 composed of threads 10 constituting a first knitted (or woven) plane layer and threads 11 constituting a second 10 knitted (or woven) plane layer parallel to the first one, and separated by a height H; the first and second layers are connected to one another by knitted loops for example. The volumes 12 whose surface S is defined by the empty space between at least two threads away 15 from their sites of contact and of height H constitute a three-dimensional macroporous texture. Figure 5 shows a textile support 1 which is coated with a continuous film 13 and whose threads 14 are made up 20 of monofilaments. Figure 6 shows a textile 'support 1 composed of threads 15 with a single filament and coated by a noncontinuous film 16. Each filament is coated by the film 16. The 25 empty spaces between the filaments remain free. Figure 7 shows a reinforcement prosthesis 17 of rectangular shape whose protected zone 18 represents a central band, while the lateral parts 19 of the textile 30 support 1 are not protected. Figure 8 shows a reinforcement prosthesis 17 of rectangular shape whose protected zone 18 is in the shape of a central band, on which prosthesis we have 35 shown the shapes corresponding to: - a strip 20 with parallel edges, of which the central part is a-protected zone, - a strip 21 with parallel edges curved in an arch, of which the central part is a protected zone, - 14 - a strip 22 with nonparallel edges, of which the bulged central part is a protected zone and of which the narrower lateral parts are nonprotected. 5 These strips can be cut out by the surgeon directly at the operating site and in themselves constitute prostheses according to the invention. A composite reinforcement prosthesis according to the 10 invention can be prepared in accordance with the process comprising the following steps: - i) preparing a solution A of a hydrophilic absorbable material, in the fluid or liquid 15 - state, - ii) impregnating at least part of the surface of a porous textile support with solution A, said porous textile support comprising an arrangement of threads each composed of at 20 least one filament of nonabsorbable polymer material, said textile support defining a microporous texture which includes the interstices located between at least two threads at the sites of contact of one thread 25 with at least one other thread, said impregnation taking place until the microporous texture is filled, but without forming a planar layer covering at least one planar side of said textile support, 30 - iii) drying the impregnated part of the textile support. The process for preparing the prosthesis according to 35 the invention is simple and rapid. Thus, it comprises only a single step of impregnating that part of the textile support which is to be protected. The impregnation step can be done by immersing said part of the surface of the textile support in solution A or by - 15 spraying the solution A onto said part of the surface of the textile support, preferably with the aid of a stencil or protective mask. The impregnation solution A must be sufficiently fluid so that it impregnates the 5 textile support in order to occlude the microporosity. This solution can be heated to a temperature below 50 0 C. In order to facilitate this impregnation step, solution A preferably has a viscosity of less than or equal to 1000 centipoises, and still more preferably 10 from 50 to 200 centipoises, this viscosity being measured with the 'aid of a CONTRAVES-TV viscosimeter, for example, at the chosen temperature of less than 500C. Those parts of the textile support which are not intended to be coated can be covered with a protective 15 membrane during impregnation step ii) . In the . case where the coated zone represents a central band of the textile support, the support can also be folded beforehand into a U shape, the part to be coated being the horizontal bar of the U, and the part to be coated 20 can thus be immersed in solution A while preserving the lateral parts (vertical bars of the U). In the case where the whole of the textile support is to be coated, the textile support is simply immersed in 25 its entirety in solution A and then allowed to dry. The protected zone thus has a surface entirely covering that of the textile support. The impregnation step can be repeated if one wishes to 30 increase the quantity of coated material. The impregnated part of the textile support can be dried by leaving the support resting in a flow of clean air at ambient temperature or in a thermostated chamber 35 at a maximum temperature adapted to the absorbable substance, for example less than or equal to 300C for collagen, less than or equal to 60 0 C for polysaccharides.
- 16 Thus, the reinforcement prosthesis according to the invention can be produced by first cutting a textile support to the desired shape and dimensions, then coating it completely or partially using the process 5 described above, in order to obtain the final prosthesis which is to be implanted in the body of the patient. Another way of producing a prosthesis according to the 10 invention is to first coat a part, for example a central band, of a textile support of given shape, for example rectangular, using the process described above, for example by folding. the support in a U shape, and then cutting from this partially coated support a 15 prosthesis of defined geometry so that in its final configuration this prosthesis has, for example, a protected central zone and nonprotected lateral zones for immediate attachment. 20 The reinforcement prosthesis according to the invention can be applied to any tissue structure of the body. This tissue structure is preferably an extraperitoneal tissue. 25 EXAMPLE 1: A textile support is produced in which the arrangement of threads constitutes a knit formed by warp knitting of two plies of 'threads, according to the diagram in 30 Figure 9. In this figure, each ply *-of threads is identified by a letter, A or B, the diagram itself using a system of description of the knit which is entirely familiar and intelligible to the person skilled in the art, and which will not be described in 35 detail here. The textile support is knitted on a warp knitting machine with two guide bars. The two bars corresponding to the threads A and B are threaded - one bar full, one bar empty - and move - 17 symmetrically so as to obtain staggered apertures. The final textile support can then be stabilized simply by passing it through an oven at a temperature of between about 110 0 C and about 150 0 C. 5 The threads are polypropylene monofilaments whose diameter can vary from 0.08 to 0.18 mm. The textile support thus prepared using a thread of 10 0.10 mm in diameter has the following physical and mechanical characteristics: its weight is 38 g/m 2 , its thickness is 0.4 mm, the mean surface area of the pores, measured by optic or electron microscopy, is 1.5 x 1.7 mm2, the mean porosity, measured by calculating 15 the ratio between the density of the constituent material and the total volume of the textile, is 89%, the resistance to rupture, measured according to IS013934-1, is 146 N for warp and 146 N for weft, the tear strength, measured according to IS04674-A2, is 26 20 N for warp and 23.6 N for weft, the bursting strength, measured according to IS013938-1, is 617 Kpa, the elasticity at 10 daN, expressed as a percentage of deformation under the indicated load (10 daN) in the test according to IS013934-1, is 53% for warp and 62% 25 for weft. It is possible to integrate, within this textile, zones obtained by knitting with different threads and/or weave in such a way as to obtain zones with physical 30 characteristics (size of pores, density, thickness) and mechanical characteristics (resistance to curling, elasticity) adapted to the present invention. A solution is prepared comprising collagen modified by 35 oxidative cutting and heating, polyethylene glycol and glycerin. The weight concentrations of collagen, polyethylene glycol and glycerin are preferably respectively between about 2 and 9% for the collagen, - 18 between about 0.6 and 3% for the polyethylene glycol, and between about 0.3 and 1.2% for the glycerin. This solution ha's a viscosity of from 50 to 200 5 centipoises. A central band of the textile support is immersed in this solution, then it is withdrawn and left to gel for 30 minutes. This operation is repeated as many times as is necessary to obtain a film with a density of 0.133 g/cm 2 . 10 After maturation, the whole arrangement is sterilized with ethylene oxide. A textile support is obtained whose central band is 15 occluded. EXAMPLE 2: Starting from the same textile support and the same 20 solution as were described in Example 1, the solution is sprayed onto the central band of the textile support which is to be protected. The spraying is carried out on one face of the textile. After 30 minutes of maturation of the gel formed on the surface of the 25 textile, the solution is sprayed onto the other face. After the second spraying operation, the whole arrangement is left to dry under a flow of sterile air. The quantity of solution necessary to obtain a film with a final density of 0.133 g/cm 2 is sprayed on. After 30 maturation, the whole arrangement is sterilized with ethylene oxide. An intermediate composite part is obtained whose central band is 'an occluded, zone according to the 35 invention and whose lateral parts are devoid of absorbable material.

Claims (17)

1. A composite prosthesis (17) for reinforcement of a tissue structure, comprising a porous textile 5 support (1) which includes an arrangement of threads (8, -. 1,0, 11, 14, 15) each composed of at least one filament (6) of nonabsorbable polymer material, said textile support defining a microporous texture comprising the interstices (4) 10 located between at least two threads at the sites of contact of one thread with at least one other thread, characterized in that, in at least one protected zone (18) of the textile support, a hydrophilic absorbable material coats the textile 15 support, forming a film enveloping and penetrating into the arrangement of threads, occluding at least the microporous texture, but without forming a plane layer covering at least one face of the textile support. 20
2. The prosthesis as claimed in claim 1, characterized in that the textile support (1) also defines a macroporous texture comprising the volumes (9, 12) whose surface S is defined by the 25 empty spaces between at least two threads away from their sites of contact, and whose height H is defined by the thickness of the textile support, and in that the film of absorbable material is noncontinuous (16) and preserves the macroporous 30 texture of the textile support.
3. The prosthesis as claimed in claim 1 or 2, characterized in that the textile support (1) constitutes a two-dimensional structure. 35
4. The prosthesis as claimed in any one of the preceding claims, characterized iri that the film - 20 (13, 16) has a thickness of less than or equal to 500 microns.
5. The prosthesis as claimed in claim 4, 5 characterized in that the film has a thickness of from 10 to 100 microns.
6. The prosthesis as claimed in any one of the preceding claims, characterized in that at least 10 one thread (5) comprises several filaments (6) of nonabsorbable polymer material, and the microporous texture additionally comprises the interstices (7) between filaments of the same thread. 15
7. The prosthesis as claimed in claim 1 or 2, characterized in that the protected zone (18) has a surface completely covering that of the textile support (1). 20
8. The prosthesis as claimed in claim 1 or 2, characterized in that the textile support (1) has the shape of a rectangular part and the protected zone (18) extends along a central band of said 25 part.
9. The prosthesis as claimed in any one of the preceding claims, characterized in that it is in the shape of a strip (20) with parallel edges, the 30 central part being a protected zone.
10. The prosthesis as claimed in any one of claims 1 through 8, characterized in that it is in the shape of a strip (21) with parallel edges which 35 are curved in an arch, the central part being a protected zone.
11. The prosthesis as claimed in any one of the preceding claims, characterized in that it is in - 21 the shape of a strip (22) with nonparallel edges, the bulged central part being a protected zone and the narrower lateral parts being nonprotected. 5 12. The prosthesis as claimed in any one of claims 2 through 11, characterized in that the film occludes the macroporosity of the textile support over at least part of the protected zone. 10 13. The prosthesis as claimed in the preceding claim, characterized in that the film occludes the macroporosity of the textile support over the whole of the protected zone. 15 14.. The prosthesis as claimed in any one of the preceding claims, characterized in that the absorbable material is chosen from the group formed by collagens, polysaccharides, and their mixtures. 20
15. The prosthesis as claimed in any one of the preceding claims, characterized in that the arrangement of threads constitutes a knitted structure. 25
16. The prosthesis as claimed in claim 15, characterized in that the interstices located between at least two threads at the site of contact of one thread with at least one other 30 thread belong to the meshes of the knitted structure.
17. The prosthesis as claimed in claim 15 or 16, characterized in that the empty spaces defined 35 between the threads, away from their sites of contact, are the intermesh spaces of the knitted structure. - 22 18. A process for preparing a composite prosthesis (17) for reinforcement of a tissue structure, characterized in that it comprises the following steps: 5 i) preparing a solution A of a hydrophilic absorbable material, in the fluid or liquid state, ii) impregnating at least part of the surface of 10 a porous textile support with solution A, said porous textile support comprising an arrangement of threads each composed of at least one filament of nonabsorbable polymer material, said textile support defining a 15 microporous texture which includes the interstices located between at least two threads at the sites of contact of one thread with at least one other thread, said impregnation taking place until the 20 microporous texture is filled, but without forming a planar layer covering at least one side of said textile support, - iii) drying the impregnated part of the textile 25 support.
19. The process as claimed in claim 18, characterized .in that -the impregnation step is done by immersing said part of the surface of the textile support in 30 solution A.
20. The process as claimed in claim 18, characterized in that the impregnation step is done by spraying solution A onto said part of the surface of the 35 textile support.
21. The process as claimed in any one of claims 18 through 20, characterized in that solution A has a - 23 viscosity of less than or equal to 1000 centipoises.
AU2003292332A 2002-11-04 2003-11-04 Support prosthesis for tissular structures Ceased AU2003292332B2 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
FR0213965A FR2846549B1 (en) 2002-11-04 2002-11-04 PROSTHESIS OF REINFORCING TISSUE STRUCTURES
FR02/13965 2002-11-04
PCT/FR2003/003286 WO2004043294A1 (en) 2002-11-04 2003-11-04 Support prosthesis for tissular structures

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AU2003292332A1 true AU2003292332A1 (en) 2004-06-03
AU2003292332B2 AU2003292332B2 (en) 2009-02-19

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AT (1) ATE386475T1 (en)
AU (1) AU2003292332B2 (en)
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HK1080706A1 (en) 2006-05-04
JP4583927B2 (en) 2010-11-17
FR2846549B1 (en) 2005-08-05
EP1558173B1 (en) 2008-02-20
AU2003292332B2 (en) 2009-02-19
EP1558173A1 (en) 2005-08-03
WO2004043294A1 (en) 2004-05-27
DE60319258T2 (en) 2009-02-12
ES2301839T3 (en) 2008-07-01
ATE386475T1 (en) 2008-03-15
FR2846549A1 (en) 2004-05-07
JP2006505333A (en) 2006-02-16

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