AU2003205885A1 - Polycrystalline material element with improved wear resistance and methods of manufacture thereof - Google Patents

Polycrystalline material element with improved wear resistance and methods of manufacture thereof Download PDF

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Publication number
AU2003205885A1
AU2003205885A1 AU2003205885A AU2003205885A AU2003205885A1 AU 2003205885 A1 AU2003205885 A1 AU 2003205885A1 AU 2003205885 A AU2003205885 A AU 2003205885A AU 2003205885 A AU2003205885 A AU 2003205885A AU 2003205885 A1 AU2003205885 A1 AU 2003205885A1
Authority
AU
Australia
Prior art keywords
crystals
pcd
diamond
exposed
binder
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
AU2003205885A
Other languages
English (en)
Inventor
Nigel Dennis Griffin
Peter Raymond Hughes
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
ReedHycalog UK Ltd
Original Assignee
Camco International UK Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Camco International UK Ltd filed Critical Camco International UK Ltd
Publication of AU2003205885A1 publication Critical patent/AU2003205885A1/en
Abandoned legal-status Critical Current

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Classifications

    • EFIXED CONSTRUCTIONS
    • E21EARTH DRILLING; MINING
    • E21BEARTH DRILLING, e.g. DEEP DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B10/00Drill bits
    • E21B10/46Drill bits characterised by wear resisting parts, e.g. diamond inserts
    • E21B10/56Button-type inserts
    • E21B10/567Button-type inserts with preformed cutting elements mounted on a distinct support, e.g. polycrystalline inserts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F3/00Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
    • B22F3/24After-treatment of workpieces or articles
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/515Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics
    • C04B35/52Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics based on carbon, e.g. graphite
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/626Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
    • C04B35/63Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B using additives specially adapted for forming the products, e.g.. binder binders
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/626Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
    • C04B35/63Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B using additives specially adapted for forming the products, e.g.. binder binders
    • C04B35/632Organic additives
    • C04B35/634Polymers
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/64Burning or sintering processes
    • C04B35/645Pressure sintering
    • EFIXED CONSTRUCTIONS
    • E21EARTH DRILLING; MINING
    • E21BEARTH DRILLING, e.g. DEEP DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B10/00Drill bits
    • E21B10/46Drill bits characterised by wear resisting parts, e.g. diamond inserts
    • E21B10/56Button-type inserts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F3/00Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
    • B22F3/24After-treatment of workpieces or articles
    • B22F2003/247Removing material: carving, cleaning, grinding, hobbing, honing, lapping, polishing, milling, shaving, skiving, turning the surface
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F2998/00Supplementary information concerning processes or compositions relating to powder metallurgy
    • B22F2998/10Processes characterised by the sequence of their steps
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/40Metallic constituents or additives not added as binding phase
    • C04B2235/405Iron group metals
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/42Non metallic elements added as constituents or additives, e.g. sulfur, phosphor, selenium or tellurium
    • C04B2235/422Carbon
    • C04B2235/427Diamond
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/50Constituents or additives of the starting mixture chosen for their shape or used because of their shape or their physical appearance
    • C04B2235/54Particle size related information
    • C04B2235/5418Particle size related information expressed by the size of the particles or aggregates thereof
    • C04B2235/5436Particle size related information expressed by the size of the particles or aggregates thereof micrometer sized, i.e. from 1 to 100 micron
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/50Constituents or additives of the starting mixture chosen for their shape or used because of their shape or their physical appearance
    • C04B2235/54Particle size related information
    • C04B2235/5463Particle size distributions
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/70Aspects relating to sintered or melt-casted ceramic products
    • C04B2235/74Physical characteristics
    • C04B2235/78Grain sizes and shapes, product microstructures, e.g. acicular grains, equiaxed grains, platelet-structures

Landscapes

  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Ceramic Engineering (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Structural Engineering (AREA)
  • Geology (AREA)
  • Mining & Mineral Resources (AREA)
  • Inorganic Chemistry (AREA)
  • Mechanical Engineering (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Environmental & Geological Engineering (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Earth Drilling (AREA)
  • Cutting Tools, Boring Holders, And Turrets (AREA)
  • Polishing Bodies And Polishing Tools (AREA)
AU2003205885A 2002-03-28 2003-02-13 Polycrystalline material element with improved wear resistance and methods of manufacture thereof Abandoned AU2003205885A1 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
US31915702P 2002-03-28 2002-03-28
US60/319,157 2002-03-28
PCT/GB2003/000642 WO2003083148A1 (en) 2002-03-28 2003-02-13 Polycrystalline material element with improved wear resistance and methods of manufacture thereof

Publications (1)

Publication Number Publication Date
AU2003205885A1 true AU2003205885A1 (en) 2003-10-13

Family

ID=28675209

Family Applications (1)

Application Number Title Priority Date Filing Date
AU2003205885A Abandoned AU2003205885A1 (en) 2002-03-28 2003-02-13 Polycrystalline material element with improved wear resistance and methods of manufacture thereof

Country Status (6)

Country Link
US (1) US20030183426A1 (de)
EP (1) EP1488019A1 (de)
AU (1) AU2003205885A1 (de)
CA (1) CA2445301A1 (de)
WO (1) WO2003083148A1 (de)
ZA (1) ZA200308160B (de)

Families Citing this family (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7368079B2 (en) * 2003-12-09 2008-05-06 Smith International, Inc. Method for forming ultra hard sintered compacts using metallic peripheral structures in the sintering cell
CA2837443C (en) 2009-01-30 2015-09-29 Drilformance Technologies, Llc Drill bit
SA110310235B1 (ar) 2009-03-31 2014-03-03 بيكر هوغيس انكوربوريتد طرق لترابط مناضد التقطيع مسبقة التشكيل بركائز عامل القطع وعامل القطع المكونة بهذه العمليات
US8702412B2 (en) 2011-01-12 2014-04-22 Us Synthetic Corporation Superhard components for injection molds
US8512023B2 (en) 2011-01-12 2013-08-20 Us Synthetic Corporation Injection mold assembly including an injection mold cavity at least partially defined by a polycrystalline diamond material

Family Cites Families (30)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4063907A (en) * 1975-07-28 1977-12-20 General Electric Company Modifying the surface of diamond particles
US4109737A (en) * 1976-06-24 1978-08-29 General Electric Company Rotary drill bit
US4224380A (en) * 1978-03-28 1980-09-23 General Electric Company Temperature resistant abrasive compact and method for making same
US4268276A (en) * 1978-04-24 1981-05-19 General Electric Company Compact of boron-doped diamond and method for making same
US4629373A (en) * 1983-06-22 1986-12-16 Megadiamond Industries, Inc. Polycrystalline diamond body with enhanced surface irregularities
US4525178A (en) * 1984-04-16 1985-06-25 Megadiamond Industries, Inc. Composite polycrystalline diamond
GB8418481D0 (en) * 1984-07-19 1984-08-22 Nl Petroleum Prod Rotary drill bits
US4889017A (en) * 1984-07-19 1989-12-26 Reed Tool Co., Ltd. Rotary drill bit for use in drilling holes in subsurface earth formations
US4823892A (en) * 1984-07-19 1989-04-25 Nl Petroleum Products Limited Rotary drill bits
US4662896A (en) * 1986-02-19 1987-05-05 Strata Bit Corporation Method of making an abrasive cutting element
US4871377A (en) * 1986-07-30 1989-10-03 Frushour Robert H Composite abrasive compact having high thermal stability and transverse rupture strength
CA1331520C (en) * 1987-10-12 1994-08-23 De Beers Industrial Diamond Division (Proprietary) Abrasive products
US4858707A (en) * 1988-07-19 1989-08-22 Smith International, Inc. Convex shaped diamond cutting elements
IE892863L (en) * 1988-09-09 1990-03-09 Galderma Rech Dermatologique Abrasive compacts
US4996627A (en) * 1989-01-30 1991-02-26 Dresser Industries, Inc. High sensitivity miniature pressure transducer
SE9002137D0 (sv) * 1990-06-15 1990-06-15 Diamant Boart Stratabit Sa Improved tools for cutting rock drilling
SE9003251D0 (sv) * 1990-10-11 1990-10-11 Diamant Boart Stratabit Sa Improved tools for rock drilling, metal cutting and wear part applications
US5238074A (en) * 1992-01-06 1993-08-24 Baker Hughes Incorporated Mosaic diamond drag bit cutter having a nonuniform wear pattern
US6050354A (en) * 1992-01-31 2000-04-18 Baker Hughes Incorporated Rolling cutter bit with shear cutting gage
US5279375A (en) * 1992-03-04 1994-01-18 Baker Hughes Incorporated Multidirectional drill bit cutter
US5379854A (en) * 1993-08-17 1995-01-10 Dennis Tool Company Cutting element for drill bits
US5855996A (en) * 1995-12-12 1999-01-05 General Electric Company Abrasive compact with improved properties
US5662720A (en) * 1996-01-26 1997-09-02 General Electric Company Composite polycrystalline diamond compact
US5722497A (en) * 1996-03-21 1998-03-03 Dresser Industries, Inc. Roller cone gage surface cutting elements with multiple ultra hard cutting surfaces
US5758733A (en) * 1996-04-17 1998-06-02 Baker Hughes Incorporated Earth-boring bit with super-hard cutting elements
US5944147A (en) * 1996-06-28 1999-08-31 Alliedsignal Inc. Integrated aircraft wheel, brake and axle
US5871060A (en) * 1997-02-20 1999-02-16 Jensen; Kenneth M. Attachment geometry for non-planar drill inserts
US6042463A (en) * 1997-11-20 2000-03-28 General Electric Company Polycrystalline diamond compact cutter with reduced failure during brazing
US6436204B1 (en) * 1998-11-20 2002-08-20 Kennametal Pc Inc. Diamond coated cutting tools and method of manufacture
US6394202B2 (en) * 1999-06-30 2002-05-28 Smith International, Inc. Drill bit having diamond impregnated inserts primary cutting structure

Also Published As

Publication number Publication date
CA2445301A1 (en) 2003-10-09
WO2003083148A1 (en) 2003-10-09
US20030183426A1 (en) 2003-10-02
ZA200308160B (en) 2004-09-16
EP1488019A1 (de) 2004-12-22

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Legal Events

Date Code Title Description
MK1 Application lapsed section 142(2)(a) - no request for examination in relevant period