AU2002242937A1 - Pressure housing for in-water pressure based systems - Google Patents

Pressure housing for in-water pressure based systems Download PDF

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Publication number
AU2002242937A1
AU2002242937A1 AU2002242937A AU2002242937A AU2002242937A1 AU 2002242937 A1 AU2002242937 A1 AU 2002242937A1 AU 2002242937 A AU2002242937 A AU 2002242937A AU 2002242937 A AU2002242937 A AU 2002242937A AU 2002242937 A1 AU2002242937 A1 AU 2002242937A1
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AU
Australia
Prior art keywords
pressure
pressure housing
housing
transducer
seal plate
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AU2002242937A
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AU2002242937B2 (en
Inventor
Ehrlich Desa
Elgar Stephen Desa
Shivanand Prabhu Desai
Antony Joseph
Vijay Kumar
Prakash Mehra
Surekha Mahesh Nagvekar
Gajanan Purushottam Naik
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Council of Scientific and Industrial Research CSIR
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Council of Scientific and Industrial Research CSIR
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01LMEASURING FORCE, STRESS, TORQUE, WORK, MECHANICAL POWER, MECHANICAL EFFICIENCY, OR FLUID PRESSURE
    • G01L19/00Details of, or accessories for, apparatus for measuring steady or quasi-steady pressure of a fluent medium insofar as such details or accessories are not special to particular types of pressure gauges
    • G01L19/14Housings
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01LMEASURING FORCE, STRESS, TORQUE, WORK, MECHANICAL POWER, MECHANICAL EFFICIENCY, OR FLUID PRESSURE
    • G01L19/00Details of, or accessories for, apparatus for measuring steady or quasi-steady pressure of a fluent medium insofar as such details or accessories are not special to particular types of pressure gauges
    • G01L19/0092Pressure sensor associated with other sensors, e.g. for measuring acceleration or temperature
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01LMEASURING FORCE, STRESS, TORQUE, WORK, MECHANICAL POWER, MECHANICAL EFFICIENCY, OR FLUID PRESSURE
    • G01L19/00Details of, or accessories for, apparatus for measuring steady or quasi-steady pressure of a fluent medium insofar as such details or accessories are not special to particular types of pressure gauges
    • G01L19/06Means for preventing overload or deleterious influence of the measured medium on the measuring device or vice versa
    • G01L19/0609Pressure pulsation damping arrangements
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01LMEASURING FORCE, STRESS, TORQUE, WORK, MECHANICAL POWER, MECHANICAL EFFICIENCY, OR FLUID PRESSURE
    • G01L19/00Details of, or accessories for, apparatus for measuring steady or quasi-steady pressure of a fluent medium insofar as such details or accessories are not special to particular types of pressure gauges
    • G01L19/06Means for preventing overload or deleterious influence of the measured medium on the measuring device or vice versa
    • G01L19/0627Protection against aggressive medium in general
    • G01L19/0654Protection against aggressive medium in general against moisture or humidity
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01LMEASURING FORCE, STRESS, TORQUE, WORK, MECHANICAL POWER, MECHANICAL EFFICIENCY, OR FLUID PRESSURE
    • G01L19/00Details of, or accessories for, apparatus for measuring steady or quasi-steady pressure of a fluent medium insofar as such details or accessories are not special to particular types of pressure gauges
    • G01L19/14Housings
    • G01L19/142Multiple part housings
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01LMEASURING FORCE, STRESS, TORQUE, WORK, MECHANICAL POWER, MECHANICAL EFFICIENCY, OR FLUID PRESSURE
    • G01L19/00Details of, or accessories for, apparatus for measuring steady or quasi-steady pressure of a fluent medium insofar as such details or accessories are not special to particular types of pressure gauges
    • G01L19/14Housings
    • G01L19/149Housings of immersion sensor, e.g. where the sensor is immersed in the measuring medium or for in vivo measurements, e.g. by using catheter tips

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Chemical & Material Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Optics & Photonics (AREA)
  • Measuring Fluid Pressure (AREA)
  • Physical Vapour Deposition (AREA)
  • Laminated Bodies (AREA)
  • Battery Mounting, Suspending (AREA)
  • Casings For Electric Apparatus (AREA)

Description

* NF/469/01 i PRESSURE HOUSING FOR IN-WATER PRESSURE BASED SYSTEMS Field of the invention The present invention relates to pressure housing for in-water pressure based systems. More particularly, this invention relates to novel methods for (1) improving the life of the 5 transducers and electronics of underwater systems by maintaining a humidity-free and clean environment around them by avoiding the entry of humidity, dust, or any suspended particles in the air during occasional data offloading and battery replacement in a humid and dust laden field station; (2) improving the ease of closing and opening of the pressure housing by the use of a novel arrangement thereby avoiding the use of conventionally employed 10 cumbersome protruding and corrosion-prone locking devices such as screws, bolts, or clamps; and (3) implementing reliable transmission of water pressure to the pressure port of the transducer, simultaneously minimizing the errors arising from dynamic pressure effects, preventing its chemical corrosion from saline water, and arresting bio-fouling in the vicinity of the pressure inlet. 15 Background of the invention Hitherto known in-water pressure based systems [V. B. Peshwe, S.G. Diwan, A. Joseph, and E. Desa, "Wave and Tide Gauge", Indian Journal of Marine Sciences, Vol.9, pp.
7 3
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76 (1980)] describes a Wave and Tide Gauge wherein the underwater electronics and the pressure sensor are placed and secured on a circular brass plate which fits into a brass 20 cylinder. O-rings are used for sealing the underwater unit, which is mounted on a steel base. All steel components are nickel-plated, and the brass components are coated with paint. The pressure sensitive metallic diaphragm of the pressure transducer is protected against chemical corrosion with the use of an oil-filled neoprene nipple attached to a stainless steel. coupler located on the flat face of the removable end-plate and hydraulically connected to the 25 pressure port. The end-plate is locked to the flange of the cylindrical housing with the use of four bolts, washers, and nuts that are located in diametrically opposite sense. The disadvantage of this arrangement is the occasional damage to the neoprene rubber nipple arising from fish bite, resulting in the loss of oil that protects the pressure port of the transducer against chemical corrosion. Another drawback is protrusion of bolts and nuts, 30 which provides a poor aesthetic appearance of the housing. An alternate system, [A. Joseph and E.S. Desa. "A Microprocessor-Based Tide Measuring System", Journal of Physics, E. Scientific Instruments, Vol.17, pp. 1135-1138 (1984)], describes a tide measuring system that consists of a cylindrical underwater pressure housing made of brass, containing a Paroscientific quartz pressure transducer. The said
I
SNF/469/01 pressure transducer is located on a circular brass base-plate of the housing, with the pressure inlet exposed to seawater through an O-ring-protected orifice on the base-plate. The entire housing is sealed with another larger O-ring located between the cylindrical housing and its base-plate. The said base-plate is mounted to the circular flange of the cylindrical housing 5 with the use of 6 units of stainless steel bolts, washers, and nuts. A drawback of this methodology of sealing the pressure housing is that special care has to be taken to tighten the diametrically opposite bolts at a time, failing which the O-ring would be strained non uniformly beyond its elastic limit, thereby resulting in the possibility of leakage of the pressure housing and the damage of the transducer. Another drawback observed was that the 10 underwater connector used for transfer of data to an external readout unit used to suffer chemical corrosion after extended submergence in seawater. The hydraulic coupling device incorporated with the Paroscientific quartz pressure transducer comprises of a silicone-oil filled flexible plastic capillary tube of internal diameter -1mm and length -200mm, having one end attached to the pressure port of the transducer and the other end connected to the 15 end-cap of the transducer housing. The drawback observed with this hydraulic coupling device in field studies is a slow leakage ofoil over time. Another system, [A. Joseph and E. Desa, "An Evaluation of Free- and Fixed-Vane Flow Meters with Curved- and Flat-Bladed Savonius Rotors", Journal of Atmospheric and Oceanic Technology, American Meteorological Society, Vol.11, No.2, pp.525-533 (1994)] 20 describe two types of current meters-cum-depth indicators that use in-water pressure housing to locate sensors and electronics printed circuit boards. In these instruments the pressure housing is closed with an end-plate assembly that formed part of the supporting mechanism for the water current sensor. The pressure sensor used for estimation of water depth is located on a horizontal step of the pressure housing. The said pressure housing is attached to the end 25 plate assembly with the use of four equally spaced bolts. Two disadvantages observed with this arrangement is (1) protruding locking bolts and (2) protruding pressure inlet that is vulnerable to deterioration in pressure measurement accuracy resulting from the adverse influence of flows, waves, or a combination of flows and waves as discussed by A. Joseph, J.A. E. Desa, P. Foden, K. Taylor, J. McKeown, and E. Desa [in: "Evaluation and 30 performance enhancement of a pressure transducer under flows, waves, and a combination of flows and waves, Journal of Atmospheric and Oceanic Technology, American Meteorological Society, VoL 17, No. 3, pp. 357- 365 (2000)]. In yet another version of in-water pressure devices for measurements of water current, water level, and many other oceanographic parameters, Aanderaa Instruments (Norway) uses 2 S NF/469/01 cylindrical metallic housing having a removable end-cap at one end, and a fixed end-cap at the other end, wherein the removable end-cap is locked with the use of two metallic clamps that are hooked into slots that are carved out on the diametrically opposite positions on the periphery of the end-cap and the cylindrical housing. In these devices the pressure 5 transducer's pressure inlet protrudes out and, therefore, suffer from pressure-measurement errors induced by various kinds of water motion in its vicinity. The principal drawback with all conventional underwater pressure housings that are constructed from metal and whose metallic end-caps are locked with the use of devices such as metallic screws, bolts, or clamps is that they suffer from chemical corrosion after 10 prolonged exposure to seawater, and makes opening of the end-plates usually difficult. Further, the presence of these protruding devices reduces the aesthetic appearance of the pressure housing. Objects of the invention The main object of the present invention is to improve the life of the transducers and 15 the electronics of any underwater systems by maintaining a humidity-free and clean environment around them by avoiding the entry of humidity, dust, or any suspended particles in the air during occasional data offloading and battery replacement in a humid and dust laden field station. Another object of the present invention is to improve the ease of closing and opening 20 of the pressure housing by the use of a novel arrangement thereby avoiding the use of conventionally employed cumbersome protruding and corrosion-prone locking devices such as screws, bolts, or clamps. Yet another object of the present invention is to implement reliable transmission of water pressure to the pressure port of the transducer, simultaneously minimizing the errors 25 arising from dynamic pressure effects, preventing its chemical corrosion from saline water, and arresting bio-fouling in the vicinity of the pressure inlet. Summary of the invention The novel pressure housing for in-water pressure based systems of the present invention provides for: 30 (1) Improving the life of the transducers and the electronics of any underwater systems by maintaining a humidity-free and clean environment around them by avoiding the entry of humidity, dust, or any suspended particles in the air during occasional data offloading and battery replacement in a humid and dust-laden field-station. The system of the present invention provides for two independent compartments, a transducer-cum-electronics 3 • NF/469/01 compartment that is exclusively meant for housing the transducers and the electronics (that are not to be disturbed) and a battery-cum-connector compartment exclusively meant for housing the battery and the computer-interfacing connector, thereby providing a means for housing the environmentally sensitive transducers and the electronics in a 5 clean and humid-free environment by avoiding the entry of humidity, dust, or any suspended particles in the air during occasional data offloading and battery replacement performed in the remote field stations, in an often dusty and moist coastal environment. Further, the two compartments are carved out from a single solid non-metallic material for elegance, lightness, and non-corrosiveness in a marine environment. 10 (2) Improving the ease of closing and opening of the pressure housing by the use of a novel arrangement thereby avoiding the use of conventionally employed cumbersome protruding and corrosion-prone locking devices such as screws, bolts, or clamps. The system of the present invention provides for a threaded non-metallic locating-ring to locate the seal-plate of the transducer-cum-electronics compartment in its assigned 15 position. The system of the present invention further provides for a threaded cylindrical portion that is carved out on the top central portion of the non-metallic seal-plate of the battery-cum-connector-compartment which functions as a simple mechanism that facilitates trouble-free opening of the said seal-plate. The said seal-plate, having a threaded central male portion, is simply pushed into position, and rests on a circular step 20 carved out from the inner surface of the cylindrical pressure housing. A threaded non metallic end-cap (provided with a female portion for use during opening) placed over the said seal-plate locates it in position. A threaded non-metallic locating-ring keeps the seal plate and the end-cap in its assigned position. Further, the system of the present invention allows for easy opening of the battery-cum-connector-compartment by first unscrewing 25 the said locating-ring, opening out the end-cap, coupling the female portion of the end cap with the male portion of the seal plate, and then pulling it out with ease and comfort. (3) Implementing reliable transmission of water pressure to the pressure port of the transducer, simultaneously minimizing the errors arising from dynamic pressure effects, preventing its chemical corrosion from saline water, and arresting bio-fouling in the 30 vicinity of the pressure inlet with the use of a compact, non-corrosive, bio-fouling resistant hydraulic coupling device. Thus, the system of the present invention provides for a hydraulic coupling device (HCD) that consists essentially of a male component and a female component. A copper cylindrical rod machined in the form of a counter-sunk screw and a second copper cylindrical rod having internal and external threading 4 • NF/469/01 constitutes the -male and the female components respectively of the HCD. This coupling device forms an integral part of the pressure transducer as well as the end-cap of the transducer-cum-electronics compartment of the pressure housing. These components, together with the viscous oil deposited within the space between the front-end of the 5 pressure transducer and the said counter-sunk screw, form the HCD of the system of the present invention. The narrow gap between the threads of the male and the female components of the HCD provides the requisite path for transmission of seawater pressure to the pressure-port of the transducer, via the oil medium, thereby hydraulically connecting the pressure transducer to the surrounding saline water medium. The copper 10 material of the HCD, because of its ability to repel marine growth, as reported by J.E. Huguenin and F.J. Ansuini in ["The advantages and limitations of using copper material in marine aquaculture", Proc. IEEE Oceans'75, pp. 444-453 (1975)], eliminates the possibility of closure of the pressure inlet by bio-fouling during its prolonged exposure to the euphotic water medium. The viscous oil present within the HCD inhibits physical 5 contact of the pressure-sensing element with the seawater, at the same time transferring the seawater pressure to the transducer (i.e., hydraulically coupling). The HCD provided in the system of the present invention allows for easy replacement of oil by merely unscrewing its male component from its slot, pouring oil into the pressure port, and then screwing it back again, thereby preventing trapping of air bubbles or other hollow closed 0 spaces within the oil reservoir. The HCD provided in the system of the present invention is suitable for integration to the end-cap of the pressure housing. The time-constant of the spiral-shaped oil path provides a certain level of mechanical filtering of the high frequency oscillations present in pressure measurements, caused primarily by wind induced gravity waves and secondly by the movements of ships and boats. Because the 5 compact flat face of the HCD provided in the system of the present invention remains flush with the flat end-plate of the pressure housing, dynamically induced measurement inaccuracies arising from the influence of flows, waves, or a combination of flows and waves are minimized, as reported by A. Joseph, J.A. E. Desa, P. Foden, K. Taylor, J. McKeown, and E. Desa [in: Evaluation and performance enhancement of a pressure 0 transducer under flows, waves, and a combination of flows and waves, Journal of Atmospheric and Oceanic TechnologyAmerican Meteorological Society, Vol. 17, No. 3, pp. 357- 365 (2000)]. The simpler design of the HCD incorporated in the present invention of a novel pressure housing for in-water pressure based systems allows a much easier and more economically feasible construction that heretofore been unknown. 5 -NF/469/01 Accordingly, the hydraulic couplig device incorporated in the present invention of a novel pressure housing for in-water pressure based systems is superior to all the hitherto known hydraulic coupling devices including those described by J.H Filloux [in "Deep sea tide gauge with optical readout of Bourdon tube rotations", Nature, Vol. 226, pp. 935-937 5 (1970); G. Dietrich, K. Kalle, W. Kraus, and G. Siedler [in "Measurement of water level variations", General Oceanography: An Introduction, pp. 128-131 (1980)]; and E. Desa, A. Joseph, D. Rodrigues, V.N. Chodankar, and S. Tengali [in "An improved hydraulic coupling device for use with in-water pressure based systems" pending Indian Patent Application No. 487/DEL/99]. 10 Accordingly the present invention provides a pressure housing for in-water pressure based systems, which comprises a housing [12] having two compartments [13] and [14], the two compartments being separated from each other by a circular disc [15], one of the said compartments [13] dedicated to mount the transducers and the electronics and the other compartment [14] dedicated to locate the batterypack and the electric connector that would 15 interface to a computer or any other device that enables initialization of the electronics and data offload, an electrical connector [16] provided with an O-ring [17] and axially located at the center of the circular disc [15] to electrically connect the two compartments [13] and [14], a seal plate [18] provided with a pair of lateral O-rings [19] and [20] to weatherproof the transducers-cum-electronics compartment [13], a retainer ring [24] for locking the seal plate 20 [18] in its designated position, another seal plate [21] provided with a pair of lateral O-rings [22] and [23] to waterproof the batterypack-cum-connector compartment [14], a retainer ring [25] for positioning the seal plate [21] in its designated location, and a lock ring [26] for locking the retainer ring [25], a hydraulic coupling device consisting essentially of a female component [28] and a male component machined in the form of a counter-sunk screw [29], 25 wherein the said female and male components form an integral part of the pressure transducer [30] as well as the end-cap [18] of the transducer-cum-electronics compartment [13] of the pressure housing [12], the said two components, together with the viscous oil deposited within the space provided between the front-end of the pressure transducer and the said counter-sunk screw, and the narrow gap between the threads of the said male and the female 30 components of the hydraulic coupling device providing the requisite path for transmission of seawater pressure to the pressure-port of the transducer, thereby hydraulically connecting the pressure transducer to the surrounding saline water medium, a hollow cylindrical shaped transducer-retainer [31] screwed on the inner face of an axial recess on the seal plate [18] for providing mechanical stability to the pressure transducer [30], another hollow cylinder [32] 6 -NF/469/01 screwed on the outer face of a step on the seal plate [18] for mounting two clamps [33] which serve as means for mounting the printed circuit board (pcb)[34], with the use of four similar screws [35], a hollow space carved out from a metal bolt [36], rendered waterproof with the use of an O-ring [37] for locating a temperature sensor [38] for measurement of water 5 temperature, a batterypack [39] for supplying electric power to the circuits and sensors, and a computer-interfacing means [40] for initialization and data offloading. In one embodiment of the invention, the body of the pressure housing [12], the seal plates [18] and [21], and locking rings [24], [25], and [26] are all fabricated from non metallic materials to prevent chemically induced corrosion during prolonged submergence in 10 seawater or polluted water bodies. In a further embodiment of the invention, the retainer ring [25] for positioning the seal plate [21] in its designated location, and a lock ring [26] for locking the pressure housing avoids the necessity for use of conventionally used protruding bolts, nuts, or clamps. In yet another embodiment of the invention, the hydraulic coupling device is provided 15 with a female component [28] and a male component [29], both being selected from copper or copper alloy, or any other alternate material capable of inhibiting bio-fouling in the vicinity of the pressure inlet. In another embodiment of the invention, the hydraulic coupling device is provided with a flat termination that is located on the flat seal plate of the pressure housing and flush 20 with it in such a manner as to abate dynamically induced pressure-measurement inaccuracies arising from the influence of flows, waves, or a combination of flows and waves. In a further embodiment of the invention, the cylindrical collars [43] of the mounting device are provided with two cushioning non-metallic collars [44] sandwiched between the metallic collars and the curved surface of the two groves carved on the surface of the non 25 metallic pressure housing, thereby preventing possible biting action on the pressure housing by the metallic collars. In yet another embodiment of the invention, a self-adhesive polyester thin film sticker is used protect the smooth surface areas of the non-metallic pressure housing against marine growth and the metallic mounting device against pitting action, thereby enhancing the health 30 of the pressure housing and the mounting device and enabling their troible-free cleansing after retrieval from the seawater after prolong submergence. In another embodiment of the invention, the use of self-adhesive polyester transparent thin film stickers maintains the original colour and texture of the pressure housing and its 7 .NF/469/01 mounting device, and provides an additional means for preserving the text stamped on the pressure housing. Brief description of the accompanying drawings In the drawings accompanying this specification: 5 Fig. 1 represents a conventional methodology of the prior art used in in-water pressure based systems. Fig. 2 represents the cross-sectional view of the novel pressure housing for in-water pressure based systems of the present invention. Fig. 3 represents the cross-sectional view of a mounting device used in the novel 10 pressure housing for in water pressure based systems of the present invention. Fig. 4 shows the time-series sea level records measured by the pressure transducer cum-electronics incorporated in the pressure housing of the present invention. Fig. 5 shows the time-series water temperature records measured by the temperature transducer-cum-electronics incorporated in the pressure housing of the present invention. 15 Fig. 6 shows the time-series battery voltage records logged by the data logger incorporated in the pressure housing of the present invention. Detailed description of the invention The invention will now be described in detail with reference to the accompanying drawings. 20 Fig. I represents a typical design example, showing a conventional methodology of the prior art used in in-water pressure based systems, which consists primarily of a single cylindrical housing [1] of a marine grade material, having a fixed end-cap [2], and a removable end-cap [3] which is secured on the wall of the housing with screws [4]. The pressure transducer [5] is fitted to the end-cap, and a hydraulic coupling device [6] is locked 25 on to the end-cap. The group of electronics printed circuit boards (pcb) [7] is rigidly mounted on a set of vertical mounting pillars [8] enclosed within the housing [1]. Two cylindrical tubes [9] sealed with end-caps [10] hold the batteries that power the electronics and the sensors. The entire assembly is built and supported upon its single removable end-cap [3], which is provided with O-rings [11] to ensure waterproofing. 30 Fig. 2 is a cross-sectional view of the novel pressure housing-for in-water pressure based systems of the present invention, which consists primarily of a cylindrical housing [12] having two compartments [13] and [14] carved out from a single solid material. The circular disc [15] thereby formed separates the two compartments from each other. The transducers cum-electronics compartment [13] is dedicated to mount the transducers and the electronics, 8 NF/469/01 and not to be opened in a field station. The battery pack-cum-connector compartment [14] is dedicated to locate the battery pack and the electric connector that would interface to a computer or any other device that enables initialization of the electronics and data offload. This enables the environmentally sensitive electronic components and the transducers to be 5 free from the adverse impact of contaminating agents such as suspended particles in the air, dust, humidity etc., that might be present during occasional data offloading, initialization of the instrument, or battery replacement performed in field stations. An electrical connector [16] that is provided with an O-ring [17] and axially located at the center of the circular disc [15] serves the purpose of electrically connecting the two compartments [13] and [14]. A seal 10 plate [18] provided with a pair of lateral O-rings [19] and [20] enables waterproofing of the transducers-cum-electronics compartment [13]. A retainer ring [24] locks the seal plate [18] in its designated position. Another seal plate [21] provided with a pair of lateral O-rings [22] and [23] enables waterproofing of the battery pack-cum-connector compartment [14]. A retainer ring [25] positions the seal plate [21] in its designated location, and a lock ring [26] 15 locks the retainer ring [25], thereby providing an elegant locking device without the use of screws, bolts, nuts, or clamps. The locking devices used in the novel pressure housing of the present invention are all fabricated from non-metal, thereby eliminating the possibility of their chemical corrosion during its prolong submergence in seawater. The system of the present invention provides for a hydraulic coupling device (HCD) that consists essentially of 20 a female component [28] and a male component machined in the form of a counter-sunk screw [29], wherein the said components form an integral part of the pressure transducer [30] as well as the end-cap [18] of the transducer-cum-electronics compartment [13] of the pressure housing [12]. These components, together with the viscous oil deposited within the space provided between the front-end of the pressure transducer [30] and the said counter 25 sunk screw [29], and the narrow gap between the threads of the said male and the female components provides the requisite path for transmission of seawater pressure to the pressure port of the transducer, thereby hydraulically connecting the pressure transducer to the surrounding saline water medium. The HCD provided in the system of the present invention allows for easy replacement of oil by merely unscrewing its male component from its slot, 30 pouring oil into the pressure port, and then screwing it back again, thereby preventing trapping of air bubbles or other hollow closed spaces within the oil reservoir. A hollow cylindrical shaped transducer-retainer [31] screwed on the inner face of an axial recess on the seal plate [18] serves the purpose of providing mechanical stability to the pressure transducer [30]. Another hollow cylinder [32] screwed on the outer face of a step on the seal plate [18] 9 serves as a means for mounting two clamps [33] which serve as another means for mounting the printed circuit board (pcb)[34], with the use of four similar screws [35]. A cylindrical shaped hollow space carved out from a metal bolt [36], rendered waterproof with the use of an O-ring [37], serves as a means for locating a temperature sensor [38] for measurement of 5 water temperature. A battery-pack [39] serves as a means for supplying electric power to the circuits and sensors, and a computer-interfacing means [40] for initialization and data offloading. Fig. 3 is a cross-sectional view of a mounting device [41], provided with two eye-nuts [42] and two collars [43] and two cushioning non-metallic collars [44] which can be 0 sandwiched between the pressure housing [12] and collar [43] and joined together with the use of a few similar screws [45]. This device serves as an easy means for mounting the pressure housing [12] to a suitable device deployed in the sea. Fig. 4 shows the time-series sea level records measured by the pressure transducer cum-electronics incorporated in the pressure housing of the present invention. 5 Fig. 5 shows the time-series water temperature records measured by the temperature transducer-cum-electronics incorporated in the pressure housing of the present invention. Fig. 6 shows the time-series battery voltage records logged by the data logger incorporated in the pressure housing of the present invention. The present invention provides a novel pressure housing for in-water pressure based 0 systems comprising a cylindrical housing [12] with two compartments [13] and [14]. The two compartments are separated by a circular disc [15] formed separating the two compartments from each other. One of the said compartments [13] is dedicated to mount the transducers and the electronics and the other compartment [14] is dedicated to locate the battery pack and the electric connector that would interface to a computer or any other device that enables 5 initialization of the electronics and data offload, an electrical connector [16] that is provided with an O-ring [17] and axially located at the center of the circular disc [15] serving the purpose of electrically connecting the two compartments [13] and [14], a seal plate [18] provided with a pair of lateral O-rings [19] and [20] enabling weatherproofing of the transducers-cum-electronics compartment [13], a retainer ring [24] for locking the seal plate ) [18] in its designated position, another seal plate [21] provided with a pair of lateral O-rings [22] and [23] enabling waterproofing of the battery pack-cum-connector compartment [14], a retainer ring [25] for positioning the seal plate [21] in its designated location, and a lock ring [26] for locking the retainer ring [25], thereby providing an elegant locking device without the use of screws, bolts, nuts, or clamps, a hydraulic coupling device that consists essentially 10 of a female component [28] and a male component machined in the form of a counter-sunk screw [29], wherein the said components forming an integral part of the pressure transducer [30] as well as the end-cap [18] of the transducer-cum-electronics compartment [13] of the pressure housing [12], the said two components, together with the viscous oil deposited 5 within the space provided between the front-end of the pressure transducer and the said counter-sunk screw, and the narrow gap between the threads of the said male and the female components of the hydraulic coupling device for providing the requisite path for transmission of seawater pressure to the pressure-port of the transducer, thereby hydraulically connecting the pressure transducer to the surrounding saline water medium, a hollow cylindrical shaped 10 transducer-retainer [31] screwed on the inner face of an axial recess on the seal plate [18] for providing mechanical stability to the pressure transducer [30], another hollow cylinder [32] screwed on the outer face of a step on the seal plate [18] for mounting two clamps [33] which serve as means for mounting the printed circuit board (pcb)[34], with the use of four similar screws [35], a hollow space carved out from a metal bolt [36], rendered waterproof with the 15 use of an O-ring [37] for locating a temperature sensor [38] for measurement of water temperature, a battery pack [39] for supplying electric power to the circuits and sensors, and a computer-interfacing means [40] for initialization and data offloading. The pressure housing is provided with a separate transducers-cum-electronics compartment, thereby improving the lives of the transducers and the electronics components 20 by maintaining a humidity-free and clean environment around them by avoiding the entry of contaminating agents such as humidity, dust, or any suspended particles in the air during occasional data offloading, initialization of the instrument. or battery replacement performed in field stations. The pressure housing is provided with a separate battery pack-cum connector compartment thereby allowing occasional data offloading, initialization of the 25 instrument, or battery replacement in field stations without contaminating the clean environment surrounding the transducers and the electronics that form the essential part of the measuring instrument located within the pressure housing. The two separate compartments of the pressure housing are carved out from a single solid material for providing sturdiness and elegance. The body of the pressure housing, its 30 seal plates, and locking rings are all fabricated from non-metallic materials to prevent chemically induced corrosion during prolonged submergence in seawater or polluted water bodies. The technique of using retainer ring [25] for positioning the seal plate [21] in its designated location, and a lock ring [26] for locking the pressure housing avoids the use of conventionally used protruding bolts, nuts, or clamps. 11 . NF/469/01 The hydraulic coupling device is provided with a female and a male component, both selected from copper or copper alloy thereby inhibiting bio-fouling in the vicinity of the pressure inlet. The hydraulic coupling device is provided with a flat termination that remains at the center of and flush with the flat seal plate of the pressure housing, thereby abating 5 dynamically induced pressure-measurement inaccuracies arising from the influence of flows, waves, or a combination of flows and waves. The technique of the hydraulic coupling device allows for easy replacement of oil by merely unscrewing its male component from its slot, pouring oil into the pressure port, and then screwing it back again, thereby preventing trapping of air bubbles or other hollow closed 10 spaces within the oil reservoir. The simpler design of the hydraulic coupling device allows for a much easier and more economically feasible construction that heretofore been unknown, simultaneously providing all the essential requirements expected of such a device. The pressure housing is provided with a stainless steel mounting device having two cylindrical collars, thereby providing an easy means for mounting it to a suitable device 15 during its deployment in the seawater. The said cylindrical collars of the mounting device are provided with two cushioning non-metallic collars that are sandwiched between the metallic collars and the curved surface of the two groves carved on the surface of the non-metallic pressure housing, thereby preventing possible biting action on the pressure housing by the metallic collars. 20 The self-adhesive transparent polyester thin film stickers are used to protect the smooth surface areas of the non-metallic pressure housing against marine growth and the metallic mounting device against pitting action, thereby enhancing the health of the pressure housing and the mounting device and enabling their trouble-free cleansing after retrieval from the seawater after prolong submergence. 25 The device of the present invention has been implemented to record time-series of sea level and water temperature data (together with time-series of the recorder's battery voltage) from Zuari estuary, Goa over a period of three months. It was observed that the device of the present invention worked efficiently and without any problems. The performance of the hydraulic coupling device was found to be excellent in terms of visual indicators such as 30 holding the viscous oil, and inhibiting marine growth. The self-adhesive transparent polyester thin film stickers that have been stuck over a portion of the device, for validation purposes, preserved its elegance by drastically reducing the attachment of mollusk relative to the areas unprotected by the sticker. Further, cleaning the areas protected by the self-adhesive 12 NF/469/01 transparent polyester thin film stickers was exceedingly simpler relative to cleansing the unprotected areas. The main advantages of the present invention are: 1. It improves the life of the transducers and the electronics of an underwater system by 5 maintaining a humidity-free and clean environment around them by avoiding the entry of humidity, dust, or any suspended particles in the air during occasional data offloading and battery replacement in a humid and dust-laden field-station. 2. It allows trouble-free closing and opening of the pressure housing by the use of a novel arrangement, thereby avoiding the use of conventionally employed cumbersome 10 protruding and corrosion-prone locking devices such as screws, bolts, or clamps. 3. It permits reliable transmission of water pressure to the pressure port of the transducer, simultaneously minimizing the errors arising from dynamic pressure effects, preventing its chemical corrosion from saline water, and arresting bio-fouling in the vicinity of the pressure inlet with the use of a compact, non-corrosive, bio-fouling-resistant hydraulic 5 coupling device. 4. It provides elegance, lightness, and non-corrosiveness to the in-water pressure based system for use in a marine environment. 5. It provides a means to prevent pitting action, thereby enhancing the health of the pressure housing and the mounting device and enabling their trouble-free cleansing after retrieval Z0 from the seawater after prolong submergence. 6. It provides for a simpler design of the hydraulic coupling device, thereby permitting a much easier and more economically feasible construction, simultaneously providing all the essential requirements expected of such a device. 7. The time-constant of the spiral-shaped oil path incorporated on the hydraulic coupling .5 device provides a certain level of mechanical filtering of the high-frequency oscillations present in pressure measurements, caused primarily by wind-induced gravity waves and secondly by the movements of ships and boats. 0 13

Claims (8)

1. A pressure housing for in-water pressure based systems, comprising a housing [12] having two compartments [13] and [14], the two compartments being separated from each other by a circular disc [15], one of the said compartments [13] dedicated to mount the 5 transducers and the electronics and the other compartment [14] dedicated to locate a battery pack and an electric connector that interface to a an initialization device to enable initialization of the electronics and data offload, an electrical connector [16] provided with an O-ring [17] and axially located at the center of the circular disc [15] to electrically connect the two compartments [13] and [14], a seal plate [18] provided with a pair of 10 lateral O-rings [19] and [20] to weatherproof the transducers-cum-electronics compartment [13], a retainer ring [24] for locking the seal plate [18] in its designated position, another seal plate [21] provided with a pair of lateral O-rings [22] and [23] to waterproof the batterypack-cum-connector compartment [14], a retainer ring [25] for positioning the seal plate [21] in its designated location, and a lock ring [26] for locking 15 the retainer ring [25], a hydraulic coupling device consisting essentially of a female component [28] and a male component machined in the form of a counter-sunk screw [29], wherein the said female and male components form an integral part of the pressure transducer [30] as well as the end-cap [18] of the transducer-cum-electronics compartment [13] of the pressure housing [12], the said two components, together with 20 the viscous oil deposited within the space provided between the front-end of the pressure transducer and the said counter-sunk screw, and the narrow gap between the threads of the said male and the female components of the hydraulic coupling device providing the requisite path for transmission of seawater pressure to the pressure-port of the transducer, thereby hydraulically connecting the pressure transducer to the surrounding saline water 25 medium, a hollow cylindrical shaped transducer-retainer [31 ] screwed on the inner face of an axial recess on the seal plate [18] for providing mechanical stability to the pressure transducer [30], another hollow cylinder [32] screwed on the outer face of a step on the seal plate [18] for mounting two clamps [33] which serve as means for mounting the printed circuit board (pcb)[34], with the use of four similar screws [35], a hollow space 30 carved out from a metal bolt [36], rendered waterproof with the use of an O-ring [37] for locating a temperature sensor [38] for measurement of water temperature, a battery pack [39] for supplying electric power to the circuits and sensors, and a computer-interfacing means [40] for initialization and data offloading. 14 * NF/469/01
2. A pressure housing as claimed in claim I wherein the body of the pressure housing [12], the seal plates [18] and [21], and locking rings [24], [25], and [26] are all fabricated from non-metallic materials to prevent chemically induced corrosion during prolonged submergence in seawater or polluted water bodies. 5
3. A pressure housing as claimed in claim I wherein the seal plate [21] is positioned in its designated place by means of a retainer ring [25], and a lock ring [26] for locking the pressure housing.
4. A pressure housing as claimed in claim 1 wherein the female component [28] and male component [29] are both made of a material selected from the group comprising copper, 10 copper alloy, or like alternate material capable of inhibiting bio-fouling in the vicinity of the pressure inlet.
5. A pressure housing as claimed in claim 1 wherein the hydraulic coupling device is provided with a flat termination that is located on the flat seal plate of the pressure housing and flush with it so as to abate dynamically induced pressure-measurement 15 inaccuracies arising from the influence of flows, waves, or a combination of flows and waves.
6. A pressure housing as claimed in claim 1 wherein the cylindrical collars [43] of the mounting device are provided with two cushioning non-metallic collars [44] sandwiched between the metallic collars and the curved surface of the two groves carved on the 20 surface of the non-metallic pressure housing, thereby preventing possible biting action on the pressure housing by the metallic collars.
7. A pressure housing as claimed in claim 1 wherein a self-adhesive polyester thin film sticker is used protect the smooth surface areas of the non-metallic pressure housing against marine growth and the metallic mounting device against pitting action, thereby 25 enhancing the health of the pressure housing and the mounting device and enabling their trouble-free cleansing after retrieval from the seawater after prolong submergence.
8. A pressure housing as claimed in claim 7 wherein the use of self-adhesive polyester transparent thin film stickers maintains the original colour and texture of the pressure housing and its mounting device, and provides an additional means for preserving the text 0 stamped on the pressure housing. 15
AU2002242937A 2002-03-21 2002-03-21 Pressure housing for in-water pressure based systems Ceased AU2002242937B2 (en)

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KR (1) KR100501033B1 (en)
AU (1) AU2002242937B2 (en)
DE (1) DE10296693T5 (en)
DK (1) DK200300396A (en)
GB (1) GB2390163B (en)
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DE102004022503A1 (en) * 2004-03-23 2005-10-13 Micro-Epsilon Messtechnik Gmbh & Co Kg Non-contact sensor
DE102004031582A1 (en) 2004-06-29 2006-02-09 Endress + Hauser Gmbh + Co. Kg Duckaufnehmer
DE102015011974A1 (en) 2015-09-12 2017-03-16 Hydac Electronic Gmbh Sensor device, in particular for maritime applications

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DK200300396A (en) 2003-05-30
JP2005520165A (en) 2005-07-07
DE10296693T5 (en) 2004-11-11
WO2003081197A1 (en) 2003-10-02
JP3829137B2 (en) 2006-10-04
NO20031170D0 (en) 2003-03-14
KR100501033B1 (en) 2005-07-18
GB0305853D0 (en) 2003-04-16
AU2002242937B2 (en) 2005-04-28
KR20030090599A (en) 2003-11-28
GB2390163B (en) 2005-03-16

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