AU2002212262A1 - Method for producing ceramic brake disks, with an insert in the green body before the pyrolysis - Google Patents

Method for producing ceramic brake disks, with an insert in the green body before the pyrolysis

Info

Publication number
AU2002212262A1
AU2002212262A1 AU2002212262A AU1226202A AU2002212262A1 AU 2002212262 A1 AU2002212262 A1 AU 2002212262A1 AU 2002212262 A AU2002212262 A AU 2002212262A AU 1226202 A AU1226202 A AU 1226202A AU 2002212262 A1 AU2002212262 A1 AU 2002212262A1
Authority
AU
Australia
Prior art keywords
green body
pyrolysis
insert
smc
brake disks
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
AU2002212262A
Inventor
Gerd Ehnert
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Menzolit Fibron GmbH
Original Assignee
Menzolit Fibron GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Family has litigation
First worldwide family litigation filed litigation Critical https://patents.darts-ip.com/?family=26007413&utm_source=google_patent&utm_medium=platform_link&utm_campaign=public_patent_search&patent=AU2002212262(A1) "Global patent litigation dataset” by Darts-ip is licensed under a Creative Commons Attribution 4.0 International License.
Priority claimed from DE10142768A external-priority patent/DE10142768A1/en
Application filed by Menzolit Fibron GmbH filed Critical Menzolit Fibron GmbH
Publication of AU2002212262A1 publication Critical patent/AU2002212262A1/en
Abandoned legal-status Critical Current

Links

Classifications

    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D69/00—Friction linings; Attachment thereof; Selection of coacting friction substances or surfaces
    • F16D69/02—Composition of linings ; Methods of manufacturing
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/515—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics
    • C04B35/56—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics based on carbides or oxycarbides
    • C04B35/565—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics based on carbides or oxycarbides based on silicon carbide
    • C04B35/573—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics based on carbides or oxycarbides based on silicon carbide obtained by reaction sintering or recrystallisation
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/71—Ceramic products containing macroscopic reinforcing agents
    • C04B35/78—Ceramic products containing macroscopic reinforcing agents containing non-metallic materials
    • C04B35/80—Fibres, filaments, whiskers, platelets, or the like
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D69/00—Friction linings; Attachment thereof; Selection of coacting friction substances or surfaces
    • F16D69/02—Composition of linings ; Methods of manufacturing
    • F16D69/023—Composite materials containing carbon and carbon fibres or fibres made of carbonizable material
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30—Constituents and secondary phases not being of a fibrous nature
    • C04B2235/48—Organic compounds becoming part of a ceramic after heat treatment, e.g. carbonising phenol resins
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/50—Constituents or additives of the starting mixture chosen for their shape or used because of their shape or their physical appearance
    • C04B2235/52—Constituents or additives characterised by their shapes
    • C04B2235/5208—Fibers
    • C04B2235/5216—Inorganic
    • C04B2235/524—Non-oxidic, e.g. borides, carbides, silicides or nitrides
    • C04B2235/5248—Carbon, e.g. graphite
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/50—Constituents or additives of the starting mixture chosen for their shape or used because of their shape or their physical appearance
    • C04B2235/52—Constituents or additives characterised by their shapes
    • C04B2235/5208—Fibers
    • C04B2235/526—Fibers characterised by the length of the fibers
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/60—Aspects relating to the preparation, properties or mechanical treatment of green bodies or pre-forms
    • C04B2235/616—Liquid infiltration of green bodies or pre-forms

Landscapes

  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • General Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Materials Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Mechanical Engineering (AREA)
  • Composite Materials (AREA)
  • Braking Arrangements (AREA)
  • Manufacture Of Alloys Or Alloy Compounds (AREA)

Abstract

The invention relates to a method for producing ceramic brake disks from a green body consisting of a sheet molding compound (SMC) having reinforcing fibers, and the ensuing pyrolysis and melt infiltration. The aim of the invention is to create a single-element green body comprising very complex inner cavities after pyrolysis. In order to achieve this, the method comprises the following steps: the green body ( 1 ) is produced from a sandwich consisting of SMC ( 2 ), a thermoplastic insert ( 4 ), and SMC ( 2 ) in one working step in a tool ( 5 a , 5 b), subjected to pressure and temperature; and the insert ( 4 ) fills the green body ( 1 ) over its entire surface and comprises openings ( 6 ) which are arranged in such a way that the upper and lower SMC layers ( 2 ) are interconnected, at least in parts.
AU2002212262A 2000-10-18 2001-09-20 Method for producing ceramic brake disks, with an insert in the green body before the pyrolysis Abandoned AU2002212262A1 (en)

Applications Claiming Priority (5)

Application Number Priority Date Filing Date Title
DE10051808 2000-10-18
DE10051808 2000-10-18
DE10142768 2001-08-31
DE10142768A DE10142768A1 (en) 2000-10-18 2001-08-31 Process for the production of ceramic brake discs with an insert in the green compact before pyrolysis
PCT/EP2001/010879 WO2002033285A1 (en) 2000-10-18 2001-09-20 Method for producing ceramic brake disks, with an insert in the green body before the pyrolysis

Publications (1)

Publication Number Publication Date
AU2002212262A1 true AU2002212262A1 (en) 2002-04-29

Family

ID=26007413

Family Applications (1)

Application Number Title Priority Date Filing Date
AU2002212262A Abandoned AU2002212262A1 (en) 2000-10-18 2001-09-20 Method for producing ceramic brake disks, with an insert in the green body before the pyrolysis

Country Status (8)

Country Link
US (1) US7163653B2 (en)
EP (1) EP1337765B1 (en)
AT (1) ATE371820T1 (en)
AU (1) AU2002212262A1 (en)
CZ (1) CZ20031011A3 (en)
DE (1) DE50112938D1 (en)
SK (1) SK4622003A3 (en)
WO (1) WO2002033285A1 (en)

Families Citing this family (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE10339315A1 (en) * 2003-08-27 2005-03-24 Robert Bosch Gmbh Method for producing a brake disk and brake disk
FR2869609B1 (en) * 2004-05-03 2006-07-28 Snecma Propulsion Solide Sa PROCESS FOR MANUFACTURING A THERMOSTRUCTURAL COMPOSITE MATERIAL PART
DE102007009480A1 (en) * 2007-02-23 2008-09-04 Sgl Carbon Ag bicycle brake disc
DE102007024430A1 (en) * 2007-05-25 2008-11-27 Dr. Ing. H.C. F. Porsche Aktiengesellschaft Method for producing a core body for a friction body of an internally ventilated fiber-reinforced brake disk and friction body
US20090309262A1 (en) 2008-06-17 2009-12-17 Century, Inc. Manufacturing apparatus and method for producing a preform
KR101247582B1 (en) * 2010-11-29 2013-04-02 주식회사 데크 Carbon-ceramic brake disk and method for fabricating the same
US20130087420A1 (en) 2011-09-02 2013-04-11 Century, Inc. Brake rotor assembly
US8960380B2 (en) * 2012-01-12 2015-02-24 Oil States Industries, Inc. Liquid-cooled brake assembly with removable heat transfer insert
DE102014213402A1 (en) * 2014-07-10 2016-01-14 Robert Bosch Gmbh Brake disk for a motor vehicle, braking device
US10401028B2 (en) 2015-06-05 2019-09-03 Rolls-Royce American Technologies, Inc. Machinable CMC insert
US10465534B2 (en) 2015-06-05 2019-11-05 Rolls-Royce North American Technologies, Inc. Machinable CMC insert
US10458653B2 (en) * 2015-06-05 2019-10-29 Rolls-Royce Corporation Machinable CMC insert
US10472976B2 (en) * 2015-06-05 2019-11-12 Rolls-Royce Corporation Machinable CMC insert
US20210364053A1 (en) * 2020-05-22 2021-11-25 Intellectual Property Holdings, Llc Thermal management of metal matrix composite systems

Family Cites Families (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1504547A (en) * 1919-04-16 1924-08-12 Henry C Egerton Process of molding hollow articles
JPS5038130B2 (en) * 1972-02-29 1975-12-08 Asahi Chemical Ind
US4523666A (en) * 1983-08-03 1985-06-18 Motor Wheel Corporation Brake rotor with vibration harmonic suppression, and method of manufacture
GB2161110B (en) * 1984-07-07 1988-03-23 Rolls Royce An annular bladed member having an integral shroud and a method of manufacture thereof
US5405560A (en) * 1987-06-18 1995-04-11 Societe Nationale Industrielle Et Aerospatiale Process for the production of a part, particularly a carbon-carbon brake disk and to the part obtained
US5176864A (en) * 1989-06-12 1993-01-05 Aluminum Company Of America Lost wax process utilizing a high temperature wax-based material
US5143184A (en) * 1991-02-14 1992-09-01 Allied-Signal Inc. Carbon composite brake disc with positive vibration damping
DE9422458U1 (en) 1994-10-26 2003-08-28 Deutsche Forsch Luft Raumfahrt Friction component mfr. - involves forming internal chambers or external recesses in carbon@ fibre preform, using cores and impregnating structure with fluid silicon
DE4438456C2 (en) * 1994-10-28 2002-07-11 Deutsch Zentr Luft & Raumfahrt Friction unit
US5965658A (en) * 1995-06-02 1999-10-12 R.K Carbon Fibers Inc. Carbonaceous friction materials
US5830309A (en) * 1995-07-12 1998-11-03 Stemco Inc Resin-based friction material
FR2760504B1 (en) * 1997-03-06 1999-04-23 Valeo FRICTION TRIM WITH CONTROLLED POROSITY FOR FITTING A DEVICE IMPLEMENTING FRICTION IN A LIQUID MEDIUM
US6251101B1 (en) 1998-06-26 2001-06-26 Visx, Incorporated Surgical laser system microscope with separated ocular and objective lenses
DE19834571C2 (en) 1998-07-31 2001-07-26 Daimler Chrysler Ag Process for the production of bodies from fiber-reinforced composite materials and use of the process

Also Published As

Publication number Publication date
SK4622003A3 (en) 2004-02-03
EP1337765A1 (en) 2003-08-27
EP1337765B1 (en) 2007-08-29
ATE371820T1 (en) 2007-09-15
US7163653B2 (en) 2007-01-16
US20040035658A1 (en) 2004-02-26
WO2002033285A1 (en) 2002-04-25
CZ20031011A3 (en) 2003-12-17
DE50112938D1 (en) 2007-10-11

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