AU2001264131A1 - Process for the manufacture of hydrogel compositions and hydrogel compositions manufactured thereby - Google Patents
Process for the manufacture of hydrogel compositions and hydrogel compositions manufactured therebyInfo
- Publication number
- AU2001264131A1 AU2001264131A1 AU2001264131A AU6413101A AU2001264131A1 AU 2001264131 A1 AU2001264131 A1 AU 2001264131A1 AU 2001264131 A AU2001264131 A AU 2001264131A AU 6413101 A AU6413101 A AU 6413101A AU 2001264131 A1 AU2001264131 A1 AU 2001264131A1
- Authority
- AU
- Australia
- Prior art keywords
- mixture
- process according
- weight
- cross
- present
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
- 239000000203 mixture Substances 0.000 title claims abstract description 85
- 238000000034 method Methods 0.000 title claims abstract description 44
- 239000000017 hydrogel Substances 0.000 title claims abstract description 39
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 16
- 239000011541 reaction mixture Substances 0.000 claims abstract description 30
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 28
- 239000000178 monomer Substances 0.000 claims abstract description 24
- 238000006116 polymerization reaction Methods 0.000 claims abstract description 16
- 239000004094 surface-active agent Substances 0.000 claims description 29
- -1 vinyl lactam Chemical class 0.000 claims description 24
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 claims description 18
- 239000003431 cross linking reagent Substances 0.000 claims description 16
- 239000004014 plasticizer Substances 0.000 claims description 10
- 239000002202 Polyethylene glycol Substances 0.000 claims description 8
- 125000000217 alkyl group Chemical group 0.000 claims description 8
- 229920001223 polyethylene glycol Polymers 0.000 claims description 8
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 7
- 150000003839 salts Chemical class 0.000 claims description 6
- 239000003792 electrolyte Substances 0.000 claims description 5
- XHZPRMZZQOIPDS-UHFFFAOYSA-N 2-Methyl-2-[(1-oxo-2-propenyl)amino]-1-propanesulfonic acid Chemical compound OS(=O)(=O)CC(C)(C)NC(=O)C=C XHZPRMZZQOIPDS-UHFFFAOYSA-N 0.000 claims description 4
- 230000001070 adhesive effect Effects 0.000 claims description 4
- 150000001875 compounds Chemical class 0.000 claims description 4
- 150000002148 esters Chemical class 0.000 claims description 4
- 239000012949 free radical photoinitiator Substances 0.000 claims description 4
- 239000001257 hydrogen Substances 0.000 claims description 4
- 229910052739 hydrogen Inorganic materials 0.000 claims description 4
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 claims description 3
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims description 3
- NYUTUWAFOUJLKI-UHFFFAOYSA-N 3-prop-2-enoyloxypropane-1-sulfonic acid Chemical compound OS(=O)(=O)CCCOC(=O)C=C NYUTUWAFOUJLKI-UHFFFAOYSA-N 0.000 claims description 3
- 150000003926 acrylamides Chemical class 0.000 claims description 3
- 239000000853 adhesive Substances 0.000 claims description 3
- 239000003814 drug Substances 0.000 claims description 3
- ZDQNWDNMNKSMHI-UHFFFAOYSA-N 1-[2-(2-prop-2-enoyloxypropoxy)propoxy]propan-2-yl prop-2-enoate Chemical compound C=CC(=O)OC(C)COC(C)COCC(C)OC(=O)C=C ZDQNWDNMNKSMHI-UHFFFAOYSA-N 0.000 claims description 2
- XLPJNCYCZORXHG-UHFFFAOYSA-N 1-morpholin-4-ylprop-2-en-1-one Chemical compound C=CC(=O)N1CCOCC1 XLPJNCYCZORXHG-UHFFFAOYSA-N 0.000 claims description 2
- DBCAQXHNJOFNGC-UHFFFAOYSA-N 4-bromo-1,1,1-trifluorobutane Chemical compound FC(F)(F)CCCBr DBCAQXHNJOFNGC-UHFFFAOYSA-N 0.000 claims description 2
- HRPVXLWXLXDGHG-UHFFFAOYSA-N Acrylamide Chemical compound NC(=O)C=C HRPVXLWXLXDGHG-UHFFFAOYSA-N 0.000 claims description 2
- 206010021639 Incontinence Diseases 0.000 claims description 2
- WHNWPMSKXPGLAX-UHFFFAOYSA-N N-Vinyl-2-pyrrolidone Chemical compound C=CN1CCCC1=O WHNWPMSKXPGLAX-UHFFFAOYSA-N 0.000 claims description 2
- KGBXLFKZBHKPEV-UHFFFAOYSA-N boric acid Chemical compound OB(O)O KGBXLFKZBHKPEV-UHFFFAOYSA-N 0.000 claims description 2
- 239000004327 boric acid Substances 0.000 claims description 2
- 239000011203 carbon fibre reinforced carbon Substances 0.000 claims description 2
- 238000001816 cooling Methods 0.000 claims description 2
- 239000000850 decongestant Substances 0.000 claims description 2
- 125000004386 diacrylate group Chemical group 0.000 claims description 2
- 229940079593 drug Drugs 0.000 claims description 2
- STVZJERGLQHEKB-UHFFFAOYSA-N ethylene glycol dimethacrylate Substances CC(=C)C(=O)OCCOC(=O)C(C)=C STVZJERGLQHEKB-UHFFFAOYSA-N 0.000 claims description 2
- 239000003205 fragrance Substances 0.000 claims description 2
- 230000035876 healing Effects 0.000 claims description 2
- 230000001678 irradiating effect Effects 0.000 claims description 2
- 238000007726 management method Methods 0.000 claims description 2
- ZIUHHBKFKCYYJD-UHFFFAOYSA-N n,n'-methylenebisacrylamide Chemical compound C=CC(=O)NCNC(=O)C=C ZIUHHBKFKCYYJD-UHFFFAOYSA-N 0.000 claims description 2
- OMNKZBIFPJNNIO-UHFFFAOYSA-N n-(2-methyl-4-oxopentan-2-yl)prop-2-enamide Chemical group CC(=O)CC(C)(C)NC(=O)C=C OMNKZBIFPJNNIO-UHFFFAOYSA-N 0.000 claims description 2
- 239000002304 perfume Substances 0.000 claims description 2
- 125000000547 substituted alkyl group Chemical group 0.000 claims description 2
- 150000005846 sugar alcohols Polymers 0.000 claims description 2
- 229920002554 vinyl polymer Polymers 0.000 claims description 2
- 238000010792 warming Methods 0.000 claims description 2
- 125000004435 hydrogen atom Chemical class [H]* 0.000 claims 2
- 229920001477 hydrophilic polymer Polymers 0.000 claims 1
- 238000012545 processing Methods 0.000 abstract description 4
- 239000012035 limiting reagent Substances 0.000 abstract 1
- 229920003171 Poly (ethylene oxide) Polymers 0.000 description 8
- 239000002736 nonionic surfactant Substances 0.000 description 8
- 229920000642 polymer Polymers 0.000 description 7
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 description 6
- 235000019441 ethanol Nutrition 0.000 description 5
- 239000000499 gel Substances 0.000 description 5
- 230000014509 gene expression Effects 0.000 description 5
- 239000000463 material Substances 0.000 description 5
- 239000000126 substance Substances 0.000 description 5
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 4
- RVGRUAULSDPKGF-UHFFFAOYSA-N Poloxamer Chemical compound C1CO1.CC1CO1 RVGRUAULSDPKGF-UHFFFAOYSA-N 0.000 description 4
- WCUXLLCKKVVCTQ-UHFFFAOYSA-M Potassium chloride Chemical compound [Cl-].[K+] WCUXLLCKKVVCTQ-UHFFFAOYSA-M 0.000 description 4
- 229910052783 alkali metal Inorganic materials 0.000 description 4
- 239000003945 anionic surfactant Substances 0.000 description 4
- 125000004432 carbon atom Chemical group C* 0.000 description 4
- 229920003023 plastic Polymers 0.000 description 4
- 239000004033 plastic Substances 0.000 description 4
- 229910052708 sodium Inorganic materials 0.000 description 4
- 239000011734 sodium Substances 0.000 description 4
- 125000001424 substituent group Chemical group 0.000 description 4
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 3
- 239000004971 Cross linker Substances 0.000 description 3
- 229920005682 EO-PO block copolymer Polymers 0.000 description 3
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 3
- 239000013543 active substance Substances 0.000 description 3
- 125000000129 anionic group Chemical group 0.000 description 3
- 239000007864 aqueous solution Substances 0.000 description 3
- 125000003118 aryl group Chemical group 0.000 description 3
- 239000003093 cationic surfactant Substances 0.000 description 3
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 description 3
- 238000004132 cross linking Methods 0.000 description 3
- 235000014113 dietary fatty acids Nutrition 0.000 description 3
- 239000000194 fatty acid Substances 0.000 description 3
- 229930195729 fatty acid Natural products 0.000 description 3
- 239000004615 ingredient Substances 0.000 description 3
- 229910003002 lithium salt Inorganic materials 0.000 description 3
- 159000000002 lithium salts Chemical class 0.000 description 3
- 239000003961 penetration enhancing agent Substances 0.000 description 3
- 229910052700 potassium Inorganic materials 0.000 description 3
- 239000011591 potassium Substances 0.000 description 3
- 239000000758 substrate Substances 0.000 description 3
- QNODIIQQMGDSEF-UHFFFAOYSA-N (1-hydroxycyclohexyl)-phenylmethanone Chemical compound C=1C=CC=CC=1C(=O)C1(O)CCCCC1 QNODIIQQMGDSEF-UHFFFAOYSA-N 0.000 description 2
- JNYAEWCLZODPBN-JGWLITMVSA-N (2r,3r,4s)-2-[(1r)-1,2-dihydroxyethyl]oxolane-3,4-diol Chemical compound OC[C@@H](O)[C@H]1OC[C@H](O)[C@H]1O JNYAEWCLZODPBN-JGWLITMVSA-N 0.000 description 2
- NLXLAEXVIDQMFP-UHFFFAOYSA-N Ammonia chloride Chemical compound [NH4+].[Cl-] NLXLAEXVIDQMFP-UHFFFAOYSA-N 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 2
- 229920002066 Pluronic® P 65 Polymers 0.000 description 2
- 229920002565 Polyethylene Glycol 400 Polymers 0.000 description 2
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 description 2
- 229920002359 Tetronic® Polymers 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- 229920001400 block copolymer Polymers 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 230000001419 dependent effect Effects 0.000 description 2
- 150000002191 fatty alcohols Chemical class 0.000 description 2
- 238000009472 formulation Methods 0.000 description 2
- 229920001903 high density polyethylene Polymers 0.000 description 2
- 239000004700 high-density polyethylene Substances 0.000 description 2
- 230000000977 initiatory effect Effects 0.000 description 2
- KWGKDLIKAYFUFQ-UHFFFAOYSA-M lithium chloride Chemical compound [Li+].[Cl-] KWGKDLIKAYFUFQ-UHFFFAOYSA-M 0.000 description 2
- 229940088644 n,n-dimethylacrylamide Drugs 0.000 description 2
- YLGYACDQVQQZSW-UHFFFAOYSA-N n,n-dimethylprop-2-enamide Chemical compound CN(C)C(=O)C=C YLGYACDQVQQZSW-UHFFFAOYSA-N 0.000 description 2
- 229910052757 nitrogen Inorganic materials 0.000 description 2
- 229920000036 polyvinylpyrrolidone Polymers 0.000 description 2
- 239000001267 polyvinylpyrrolidone Substances 0.000 description 2
- 235000013855 polyvinylpyrrolidone Nutrition 0.000 description 2
- 239000001103 potassium chloride Substances 0.000 description 2
- 235000011164 potassium chloride Nutrition 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- 230000001681 protective effect Effects 0.000 description 2
- 150000003254 radicals Chemical class 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- BDHFUVZGWQCTTF-UHFFFAOYSA-M sulfonate Chemical compound [O-]S(=O)=O BDHFUVZGWQCTTF-UHFFFAOYSA-M 0.000 description 2
- TXUICONDJPYNPY-UHFFFAOYSA-N (1,10,13-trimethyl-3-oxo-4,5,6,7,8,9,11,12,14,15,16,17-dodecahydrocyclopenta[a]phenanthren-17-yl) heptanoate Chemical compound C1CC2CC(=O)C=C(C)C2(C)C2C1C1CCC(OC(=O)CCCCCC)C1(C)CC2 TXUICONDJPYNPY-UHFFFAOYSA-N 0.000 description 1
- DNIAPMSPPWPWGF-GSVOUGTGSA-N (R)-(-)-Propylene glycol Chemical compound C[C@@H](O)CO DNIAPMSPPWPWGF-GSVOUGTGSA-N 0.000 description 1
- JUUBMADBGZQVFT-KHPPLWFESA-N (z)-2-methyloctadec-9-enoic acid Chemical compound CCCCCCCC\C=C/CCCCCCC(C)C(O)=O JUUBMADBGZQVFT-KHPPLWFESA-N 0.000 description 1
- QLAJNZSPVITUCQ-UHFFFAOYSA-N 1,3,2-dioxathietane 2,2-dioxide Chemical compound O=S1(=O)OCO1 QLAJNZSPVITUCQ-UHFFFAOYSA-N 0.000 description 1
- HLHOHTNONYACFD-UHFFFAOYSA-N 1-[4-[4-morpholin-4-yl-1-[1-(pyridine-3-carbonyl)piperidin-4-yl]pyrazolo[3,4-d]pyrimidin-6-yl]phenyl]-3-pyridin-4-ylurea Chemical compound C=1C=C(C=2N=C3N(C4CCN(CC4)C(=O)C=4C=NC=CC=4)N=CC3=C(N3CCOCC3)N=2)C=CC=1NC(=O)NC1=CC=NC=C1 HLHOHTNONYACFD-UHFFFAOYSA-N 0.000 description 1
- AXTGDCSMTYGJND-UHFFFAOYSA-N 1-dodecylazepan-2-one Chemical compound CCCCCCCCCCCCN1CCCCCC1=O AXTGDCSMTYGJND-UHFFFAOYSA-N 0.000 description 1
- FDCJDKXCCYFOCV-UHFFFAOYSA-N 1-hexadecoxyhexadecane Chemical compound CCCCCCCCCCCCCCCCOCCCCCCCCCCCCCCCC FDCJDKXCCYFOCV-UHFFFAOYSA-N 0.000 description 1
- 239000012956 1-hydroxycyclohexylphenyl-ketone Substances 0.000 description 1
- HBXWUCXDUUJDRB-UHFFFAOYSA-N 1-octadecoxyoctadecane Chemical compound CCCCCCCCCCCCCCCCCCOCCCCCCCCCCCCCCCCCC HBXWUCXDUUJDRB-UHFFFAOYSA-N 0.000 description 1
- KWVGIHKZDCUPEU-UHFFFAOYSA-N 2,2-dimethoxy-2-phenylacetophenone Chemical compound C=1C=CC=CC=1C(OC)(OC)C(=O)C1=CC=CC=C1 KWVGIHKZDCUPEU-UHFFFAOYSA-N 0.000 description 1
- XMLYCEVDHLAQEL-UHFFFAOYSA-N 2-hydroxy-2-methyl-1-phenylpropan-1-one Chemical compound CC(C)(O)C(=O)C1=CC=CC=C1 XMLYCEVDHLAQEL-UHFFFAOYSA-N 0.000 description 1
- HIQIXEFWDLTDED-UHFFFAOYSA-N 4-hydroxy-1-piperidin-4-ylpyrrolidin-2-one Chemical compound O=C1CC(O)CN1C1CCNCC1 HIQIXEFWDLTDED-UHFFFAOYSA-N 0.000 description 1
- QTBSBXVTEAMEQO-UHFFFAOYSA-M Acetate Chemical compound CC([O-])=O QTBSBXVTEAMEQO-UHFFFAOYSA-M 0.000 description 1
- QGZKDVFQNNGYKY-UHFFFAOYSA-O Ammonium Chemical compound [NH4+] QGZKDVFQNNGYKY-UHFFFAOYSA-O 0.000 description 1
- CPELXLSAUQHCOX-UHFFFAOYSA-M Bromide Chemical compound [Br-] CPELXLSAUQHCOX-UHFFFAOYSA-M 0.000 description 1
- UXVMQQNJUSDDNG-UHFFFAOYSA-L Calcium chloride Chemical compound [Cl-].[Cl-].[Ca+2] UXVMQQNJUSDDNG-UHFFFAOYSA-L 0.000 description 1
- 229920002134 Carboxymethyl cellulose Polymers 0.000 description 1
- GHXZTYHSJHQHIJ-UHFFFAOYSA-N Chlorhexidine Chemical compound C=1C=C(Cl)C=CC=1NC(N)=NC(N)=NCCCCCCN=C(N)N=C(N)NC1=CC=C(Cl)C=C1 GHXZTYHSJHQHIJ-UHFFFAOYSA-N 0.000 description 1
- RGHNJXZEOKUKBD-SQOUGZDYSA-M D-gluconate Chemical compound OC[C@@H](O)[C@@H](O)[C@H](O)[C@@H](O)C([O-])=O RGHNJXZEOKUKBD-SQOUGZDYSA-M 0.000 description 1
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- SECXISVLQFMRJM-UHFFFAOYSA-N N-Methylpyrrolidone Chemical compound CN1CCCC1=O SECXISVLQFMRJM-UHFFFAOYSA-N 0.000 description 1
- IOVCWXUNBOPUCH-UHFFFAOYSA-M Nitrite anion Chemical compound [O-]N=O IOVCWXUNBOPUCH-UHFFFAOYSA-M 0.000 description 1
- 229910019142 PO4 Inorganic materials 0.000 description 1
- 229920002582 Polyethylene Glycol 600 Polymers 0.000 description 1
- 229920001214 Polysorbate 60 Polymers 0.000 description 1
- GOOHAUXETOMSMM-UHFFFAOYSA-N Propylene oxide Chemical compound CC1CO1 GOOHAUXETOMSMM-UHFFFAOYSA-N 0.000 description 1
- 229910021607 Silver chloride Inorganic materials 0.000 description 1
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 1
- 229910021626 Tin(II) chloride Inorganic materials 0.000 description 1
- 125000003342 alkenyl group Chemical group 0.000 description 1
- 125000002877 alkyl aryl group Chemical group 0.000 description 1
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 1
- 125000003368 amide group Chemical group 0.000 description 1
- 235000019270 ammonium chloride Nutrition 0.000 description 1
- 150000003863 ammonium salts Chemical class 0.000 description 1
- 150000001450 anions Chemical class 0.000 description 1
- 239000004599 antimicrobial Substances 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- JXLHNMVSKXFWAO-UHFFFAOYSA-N azane;7-fluoro-2,1,3-benzoxadiazole-4-sulfonic acid Chemical compound N.OS(=O)(=O)C1=CC=C(F)C2=NON=C12 JXLHNMVSKXFWAO-UHFFFAOYSA-N 0.000 description 1
- JPNZKPRONVOMLL-UHFFFAOYSA-N azane;octadecanoic acid Chemical class [NH4+].CCCCCCCCCCCCCCCCCC([O-])=O JPNZKPRONVOMLL-UHFFFAOYSA-N 0.000 description 1
- 125000001797 benzyl group Chemical group [H]C1=C([H])C([H])=C(C([H])=C1[H])C([H])([H])* 0.000 description 1
- 230000035587 bioadhesion Effects 0.000 description 1
- 239000000227 bioadhesive Substances 0.000 description 1
- 239000013060 biological fluid Substances 0.000 description 1
- MQDJYUACMFCOFT-UHFFFAOYSA-N bis[2-(1-hydroxycyclohexyl)phenyl]methanone Chemical group C=1C=CC=C(C(=O)C=2C(=CC=CC=2)C2(O)CCCCC2)C=1C1(O)CCCCC1 MQDJYUACMFCOFT-UHFFFAOYSA-N 0.000 description 1
- 239000001110 calcium chloride Substances 0.000 description 1
- 229910001628 calcium chloride Inorganic materials 0.000 description 1
- CREMABGTGYGIQB-UHFFFAOYSA-N carbon carbon Chemical compound C.C CREMABGTGYGIQB-UHFFFAOYSA-N 0.000 description 1
- 229910002091 carbon monoxide Inorganic materials 0.000 description 1
- 239000001768 carboxy methyl cellulose Substances 0.000 description 1
- 235000010948 carboxy methyl cellulose Nutrition 0.000 description 1
- 239000008112 carboxymethyl-cellulose Substances 0.000 description 1
- 150000001768 cations Chemical class 0.000 description 1
- 229960003260 chlorhexidine Drugs 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000010961 commercial manufacture process Methods 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 239000007859 condensation product Substances 0.000 description 1
- 230000003750 conditioning effect Effects 0.000 description 1
- 239000011243 crosslinked material Substances 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 150000005690 diesters Chemical class 0.000 description 1
- XXJWXESWEXIICW-UHFFFAOYSA-N diethylene glycol monoethyl ether Chemical compound CCOCCOCCO XXJWXESWEXIICW-UHFFFAOYSA-N 0.000 description 1
- GVGUFUZHNYFZLC-UHFFFAOYSA-N dodecyl benzenesulfonate;sodium Chemical compound [Na].CCCCCCCCCCCCOS(=O)(=O)C1=CC=CC=C1 GVGUFUZHNYFZLC-UHFFFAOYSA-N 0.000 description 1
- 238000012377 drug delivery Methods 0.000 description 1
- RTZKZFJDLAIYFH-UHFFFAOYSA-N ether Substances CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 1
- 150000002170 ethers Chemical class 0.000 description 1
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 1
- 229940050410 gluconate Drugs 0.000 description 1
- 150000004820 halides Chemical class 0.000 description 1
- 230000002209 hydrophobic effect Effects 0.000 description 1
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 1
- 239000003112 inhibitor Substances 0.000 description 1
- 239000003999 initiator Substances 0.000 description 1
- 230000005865 ionizing radiation Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000012669 liquid formulation Substances 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 description 1
- 229910052753 mercury Inorganic materials 0.000 description 1
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 125000004433 nitrogen atom Chemical group N* 0.000 description 1
- 239000004745 nonwoven fabric Substances 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- JLFNLZLINWHATN-UHFFFAOYSA-N pentaethylene glycol Chemical compound OCCOCCOCCOCCOCCO JLFNLZLINWHATN-UHFFFAOYSA-N 0.000 description 1
- 239000000546 pharmaceutical excipient Substances 0.000 description 1
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 1
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 description 1
- 239000010452 phosphate Substances 0.000 description 1
- 229920002401 polyacrylamide Polymers 0.000 description 1
- 238000012805 post-processing Methods 0.000 description 1
- VSFOXJWBPGONDR-UHFFFAOYSA-M potassium;3-prop-2-enoyloxypropane-1-sulfonate Chemical compound [K+].[O-]S(=O)(=O)CCCOC(=O)C=C VSFOXJWBPGONDR-UHFFFAOYSA-M 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 238000006862 quantum yield reaction Methods 0.000 description 1
- 150000003242 quaternary ammonium salts Chemical class 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 238000000518 rheometry Methods 0.000 description 1
- HKZLPVFGJNLROG-UHFFFAOYSA-M silver monochloride Chemical compound [Cl-].[Ag+] HKZLPVFGJNLROG-UHFFFAOYSA-M 0.000 description 1
- 239000011780 sodium chloride Substances 0.000 description 1
- 229940080264 sodium dodecylbenzenesulfonate Drugs 0.000 description 1
- 159000000000 sodium salts Chemical group 0.000 description 1
- FWFUWXVFYKCSQA-UHFFFAOYSA-M sodium;2-methyl-2-(prop-2-enoylamino)propane-1-sulfonate Chemical compound [Na+].[O-]S(=O)(=O)CC(C)(C)NC(=O)C=C FWFUWXVFYKCSQA-UHFFFAOYSA-M 0.000 description 1
- 239000001119 stannous chloride Substances 0.000 description 1
- 235000011150 stannous chloride Nutrition 0.000 description 1
- 150000003871 sulfonates Chemical class 0.000 description 1
- 125000001302 tertiary amino group Chemical group 0.000 description 1
- 238000007669 thermal treatment Methods 0.000 description 1
- 230000000699 topical effect Effects 0.000 description 1
- 239000002759 woven fabric Substances 0.000 description 1
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61K—PREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
- A61K8/00—Cosmetics or similar toiletry preparations
- A61K8/02—Cosmetics or similar toiletry preparations characterised by special physical form
- A61K8/04—Dispersions; Emulsions
- A61K8/042—Gels
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61K—PREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
- A61K47/00—Medicinal preparations characterised by the non-active ingredients used, e.g. carriers or inert additives; Targeting or modifying agents chemically bound to the active ingredient
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- A61K8/00—Cosmetics or similar toiletry preparations
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- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
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- A61L26/00—Chemical aspects of, or use of materials for, wound dressings or bandages in liquid, gel or powder form
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Abstract
The present invention provides a process for the manufacture of a high water content (greater than about 40% by weight of water) cross-linked hydrogel composition which has an acceptable non-greasy "feel", sufficient structural integrity and low brittleness, as well as good processing properties. In the process, a photopolymerisable monomer is photopolymerised, in the presence of water, low levels of a multifunctional photopolymerisable cross-limiting agent (less than about 0.5% by weight of the total polymerisation reaction mixture) and low levels of a photoinitiator (between about 0.002% and about 0.05% by weight of the total polymerisation reaction mixture).
Description
PROCESS FOR THE MANUFACTURE OF
HYDROGEL COMPOSITIONS AND HYDROGEL
COMPOSITIONS MANUFACTURED THEREBY
Field of the Invention
The present invention relates to aprocess for the manufacture of hydrogel compositions, and more particularly to aprocess for the manufacture of high water content hydrogel compositions suitable for use in wound and bum dressings, biomedical electrodes and other applications where bioadhesion is required. The invention also relates to hydrogel compositions manufactured by the said process.
Background of the Invention
High water content cross-linked hydrogels based on hydrophilic acrylamido polymers have been previously described by Laskey (US Patent No. 3929741). The ability of these materials to imbibe large quantities of aqueous liquid (e.g. water, biological fluids) and to retain their structural integrity was considered to be advantageous in a number of biomedical and consumer applications (Laskey, column 3, lines 36 to 57). Wound and bum coverings are mentioned among many other uses, but with no particular preference expressed for them. A number of methods for initiating the polymerisation and cross- linking were mentioned, including the use of irradiation (Laskey, column 5, lines 1 to 12). Details of how to achieve irradiation-initiated polymerisation and cross-linking were not described.
The manufacturing processes described by Laskey suffers from a number of inherent disadvantages. Primarily, the batchwise polymerisation with cross-linking is not suitable for mass-production, and the relatively high levels of cross-linking agent required (greater than about 0.5% by weight) result in a somewhat brittle hydrogel which is difficult to handle.
It is therefore an object of the present invention to provide an improved or at least alternative method for the commercial manufacture of high water content hydrogels,
which yields a product having acceptable skin feel and adhesion properties for biomedical use.
Brief Description of the Invention
"The present invention is based on our surprising finding that reduced levels of cross- linking agent (less than about 0.5% by weight) can give rise to a polymerised and cross- linked hydrogel which has an acceptable non-greasy "feel", sufficient structural integrity and low brittleness, as well as good processing properties, if the levels of photoinitiator are also reduced to substantially lower levels than used hitherto.
According to a first aspect of the present invention, there is provided a process for the manufacture of a high water content cross-linked hydrogel composition, comprising:
(i) preparing a mixture comprising:
(1) one or more unsaturated free radically photo-polymerisable monomer capable of polymerisation to ahydrophilic polymer;
(2) one or more free radical photoinitiator; (3) one or more cross-linking agent comprising a multifunctional unsaturated free radically photo-polymerisable compound; and (4) water; and
(ϋ) irradiating the mixture with light of sufficient intensity and at an appropriate wavelength to polymerise and cross-link the mixture to form the composition;
wherein substantially all of components (1) to (4) present in the mixture in step (i) are also present in the composition resulting from step (ii), the photoinitiator (2) is present in the mixture in step (i) in an amount between about 0.002% and about 0.05% by weight of the total mixture, and the cross-linking agent (3) is present in the mixture
in step (i) in an amount less than about 0.5% by weight of the total mixture.
Most preferably, the mixture prepared in step (i) consists essentially of components (1) to (4) and optionally one or more electrolyte and/or one or more organic plasticiser and/or one or more surfactant, with less than about 10% of other additives.
It has been found that the process of the present invention is highly convenient for an industrial scale continuous sheet production method for preparing hydrogel sheets having a thickness in the range of about 0.2 mm to about 2 mm. Such sheets are typically prepared in contact with a release sheet, for example a sheet of plastic or coated plastic (e.g. siliconised lastic) or paper or coated paper (e.g. siliconised paper) at a surface weight of hydrogel in the range of about 0.5 kg/m2 to about 2.5 kg/m2. Moreover, the process enables high water content cross-linked hydrogel compositions having predetermined combinations of certain important characteristics to be prepared reproducibly on an industrial scale, when the amounts of the photoinitiator and the cross-linker are controlled in the reaction mixture. According to a further aspect, the present invention may be stated to provide the use of a controlled amount of one or more free radical photoinitiator in the range between about 0.002% and about 0.05% by weight of the total mixture and a controlled amount of one or more multifunctional unsaturated free radically photo-polymerisable cross-linking agent in the range less than about 0.5% by weight of the total mixture, in a pre-photopolymerisation mixture comprising also water and one or more unsaturated free radically photo-polymerisable monomer in aprocess for the manufacture of a high water content cross-linked hydrogel composition having a desired pre-determined combination of two or more of: non- greasy feel to human skin, structural integrity, low brittleness and good industrial processability in sheet form.
According to a further aspect of the present invention, there is provided a high water content cross-linked hydrogel composition manufactured by the process or use of the present invention. The composition may suitably be present in the form of a sheet having first and second major faces, each of said first and second major faces being in contact with a protective release layer, for example siliconised plastic or paper.
Alternatively, the composition may be present in the form, of a sheet having first and second major faces, one of said first and second major faces being in contact with a protective release layer, for example siliconised plastic or paper, and the other of said first and second major faces being in contact with a backing member, suitably a backing member forming part of a wound or bum dressing, a biomedical electrode or another article where a bioadhesive hydrogel layer is to be provided in use between the article and the skin of a patient. Still further, the composition may be present in the form of a sheet having a woven or non- woven fabric, or a net, embedded therein.
The resultant hydrogels are low or moderately cross-linked materials which, surprisingly, have a very acceptable toughness, low brittleness and high structural integrity with generally very good machine cutting/converting performance in subsequent post-processing. More particularly, we have found that the process enables rolls of sheet hydrogel to be formed in excess of 100m length. In such a process, the irradiation step (ii) will preferably take place with relative movement between an irradiation source and the mixture resulting from step (i), i.e. preferably the complete mixture will not be irradiated simultaneously.
The expression "high water content" used herein refers particularly to hydrogel compositions comprising more than about 40% by weight of water, more particularly above about 50% by weight, and most preferably between about 60% and about 95% by weight.
The expression "monomer" used herein includes ionic and non-ionic monomers and monomer mixtures. Correspondingly, the expression "polymerise", "polymers" and like expressions include both homopolymerisation and copolymerisation, and the products thereof.
The expression "substantially all of components (1) to (4) present in the mixture in step (i) are also present in the composition resulting from step (ii)" used herein is to be understood as meaning that the desired extent of conversion of monomer and cross- linking agent into polymer takes place, but that material is not substantially removed in or by step (ii). It is preferred also that material is not substantially added to or removed
from the composition after step (ii), although some degree of conditioning and/or modification may be desirable.
Detailed Description of the Invention
Ionic Monomer
Preferably the one or more ionic monomers are 2-acrylamido-2-methylpropane sulphonic acid or an analogue thereof or one of its salts, e.g. an ammonium or alkali metal salt such as a sodium, potassium or lithium salts; acrylic acid or an analogue thereof or one of its salts, e.g. an alkali metal salt such as a sodium, potassium or lithium salt; and/or apolymerisable sulphonate or a salt thereof, e.g. an alkali metal salt such as a sodium, potassium or lithium salt, of acrylic acid (3-sulphopropyl) ester or an analogue thereof. The term "analogue" in this context refers particularly to substituted derivatives of 2-acrylamido-2-methylpropane sulphonic acid, of acrylic acid or of acrylic acid (3-sulphopropyl) ester.
A particularly preferred ionic monomer is a sodium salt of 2-acrylamido-2- methylpropane sulphonic acid, commonly known as NaAMPS, which is available commercially at present from Lubrizol as either a 50% aqueous solution (reference code
LZ2405) or a 58% aqueous solution (reference code LZ2405A) and/or acrylic acid (3- sulphopropyl) ester potassium salt, commonly known as SPA. SPA is available commercially in the form of a pure solid from Raschig. The reaction mixture preferably comprises from about 5% to about 40%, and ideally from about 10% to about 40%, by weight of the reaction mixture, of the ionic monomer, with the proviso that the total amount of monomer (1) in the reaction mixture should preferably be in the range of about 5% to about 40% by weight of the total reaction mixture.
Non-ionic Monomer
In one embodiment of the invention the aforesaid non-ionic water soluble monomer will comprise at least one of acrylamide or a mono- or di-N-alkylacrylamide or an analogue thereof. The term "analogue" in this context refers to non-ionic water soluble
monomers containing an alkyl or substituted alkyl group linked to a carbon-carbon
- double bond via an amido or alkylamido (-CO.NH- or -CO.NR-) function. Examples of such analogues include diacetone acrylamide (N-l,l-dimethyl-3-oxobutyl- acryla ide), vinyl lactams, N-alkylated acryla ides, N,N-dialkylated acrylamides, N- vinyl pyrrolidone and acryloyl morpholine. N,N-dimethylacrylamide (NNDMA) and/or an analogue thereof is preferred. When present, the non-ionic water soluble monomer may comprise up to about 30%, and ideally up to about 25%, by weight of the reaction mixture, with the proviso that the total amount of monomer (1) in the reaction mixture should preferably be in the range of about 5% to about 40% by weight of the total reaction mixture.
Cross-linking Agents and Photoinitiators
Conventional cross-linking agents are suitably used to provide the necessary mechanical stability and to control the adhesive properties of the hydrogel. The amount of cross- linking agent required will be readily apparent to those skilled in the art such as from about 0.01% to about 0.5%, particularly from about 0.05% to about 0.4%, most particularly from about 0.08% to about 0.3%, by weight of the total polymerisation reaction mixture. Typical cross-linkers include tripropylene glycol diacrylate, ethylene glycol dimethacrylate, triacrylate, polyethylene glycol diacrylate (polyethylene glycol (PEG) molecular weight between about 100 and about 4000, for example PEG400 or PEG600), and methylene bis acrylamide.
The hydrogel compositions with which this invention is concerned generally comprise, in addition to a cross-linked polymeric network, an aqueous plasticising medium and, optionally, at least one electrolyte, whilst the materials and processing methods used are normally chosen to provide a suitable balance of adhesive and electrical properties for the desired application. One preferred feature of the process of the invention is that, to achieve the desired properties, the final amount of water required in the hydrogel is present in the formulation prior to gellation, i.e. preferably no water is removed from the hydrogel after manufacture and less than about 10% during manufacture.
As described in more detail below (see the section headed "Polymerisation Conditions"), the process of the invention involves free radical polymerisation and the use of a photoinitiator or a combination of photo- and other initiation. Preferably the reaction mixture comprises an amount of photoinitiator of from about 0.003% to about 0.05%, and particularly from about 0.003% to about 0.04%, most preferably from about
0.009%) to about 0.02%, by weight of the total polymerisation reaction mixture. Preferred photoinitiators include any of the following either alone or in combination:
Type I-α-hydroxy-ketones and benzilidimethyl-ketals e.g. Irgacure 651. These are believed on irradiation to form benzoyl radicals that initiate polymerisation.
Photoinitiators of this type that are preferred are those that do not cany substituents in the para position of the aromatic ring. Examples include Irgacurel 84 and Daracur 1173 as marketed by Ciba Chemicals, as well as combinations thereof.
Photoinitiators of the following general formula are preferred:
where Rj can be any of the following:- hydrogen, H3C-S-
R[ is most preferably hydrogen.
R2 can suitably be any of the following:
R2 is most preferably as follows:
HV~λ
A particularly preferred photoinitiator is 1-hydroxycyclohexyl phenyl ketone; for example, as marketed under the trade name Irgacure 184 by Ciba Speciality Chemicals, Also preferred are Daracur 1173 (2-hydroxy-2-propyl phenyl ketone) and mixtures of Irgacure 184 and Daracur 1173.
Applications
The compositions described herein may suitably be used in a range of skin contact or covering applications where the composition is brought into contact either with skin or with an intermediary article which interfaces between the composition and the skin. The composition may be unsupported or supported on a backing structure. The compositions may suitably be in the form of sheets, coatings, membranes, composites or laminates. Such applications include patches, tapes, bandages, devices and dressings of general utility or for specific uses, including without limitation biomedical, skin care, personal and body care, palliative and veterinary uses such as, for example, skin electrodes; wound and bum healing; wound and bum management; skin cooling; skin
moisturising; skin warming; aromarelease or deUvery; decongestant release or delivery; pharmaceutical and drug release or delivery; .perfume release or delivery; fragrance release or delivery; scent release or delivery; adhesive use, e.g. in skin contacting devices, ostomy and related incontinence devices, and the like. In some fields of application, such as, for example, pharmaceutical delivery devices for the delivery of pharmaceuticals or other active agents to or through mammalian skin, the compositions may optionally contain topical, transdermal or iontophoretic agents and excipients. The compositions may contain penetration-enhancing agents to assist the delivery of water or active agents into the skin. Non-limiting examples of penetration-enhancing agents for use in such applications include methyl oleic acid, isopropyl myristate, Azone ®
Transcutol ® and N-methyl pyrrolidone.
The compositions prepared according to the present invention are used in these applications in generally conventional manner, as will be readily understood by those skilled in this art.
Biomedical Skin Electrodes
A particularly preferred apphcation is in the field of biomedical skin electrodes.
When the hydrogels are intended for use in conjunction with Ag/AgCl medical electrodes, chloride ions are required to be present in order for the electrode to function. Potassium chloride and sodium chloride are commonly used. However any compound capable of donating chloride ions to the system may be used, for example, lithium chloride, calcium chloride, ammonium chloride. The amount that should be added is dependent on the electrical properties required and is typically about 0.5-8% by weight.
In general, an electrolyte (e.g. a salt) will need to be included in the polymerisation reaction mixture in appropriate amounts, when the process is used to manufacture a hydrogel composition for use in an electrode.
The compositions prepared according to the present invention are used in biomedical electrodes in generally conventional manner, as will be readily understood- by those skilled in this art.
Plasticiser
In one embodiment of the invention the one or more organic plasticiser, when present, may suitably comprise any of the following either alone or in combination: at least one polyhydric alcohol (such as glycerol), at least one ester derived therefrom, at least one polymeric alcohol (such as polyethylene oxide) and/or at least one mono- or poly- alkylated derivative of a polymeric alcohol (such as alkylated polyethylene glycol). Glycerol is the preferred plasticiser. An alternative preferred plasticiser is the ester derived from boric acid and glycerol. When present, the organic plasticiser may comprise up to about 45% by weight of the polymerisation reaction mixture.
Surfactant
Any compatible surfactant may optionally be used as an additional ingredient of the polymerisation mixture. Surfactants can lower the surface tension of the mixture before polymerisation and thus aid processing. Non-ionic, anionic and cationic surfactants are preferred. The surfactant ideally comprises any of the surfactants listed below either alone or in combination with each other and/or with other surfactants. The total amount of surfactant, if present, is suitably up to about 10% by weight of the total polymerisation reaction mixture, preferably from about 0.05% to about 2% by weight, more preferably from about 0.05% to about 1%. by weight.
1. Non-ionic Surfactants
Suitable non-ionic surfactants include, but are not limited to, those selected from the group consisting of the condensation products of a higher aliphatic alcohol, such as a fatty alcohol, containing about 8 to about 20 carbon atoms, in a straight or branched chain configuration, condensed with about 3 to about 100 moles, preferably about 5 to about 40 moles and most preferably about 5 to about 20 moles of ethylene oxide.
Examples of such non-ionic ethoxylated fatty alcohol surfactants are the Tergitol™ 15-S series from Union. Carbide and Brij™ surfactants from ICI. Tergitol™ 15-S surfactants include Cn-C]5 secondary* alcohol polyethyleneglycol ethers. Brij™ 58 surfactant is polyoxyethylene(20) cetyl ether, andBrij™ 76 surfactant is polyoxyethylene(lθ) stearyl ether.
Other suitable non-ionic surfactants include, but are not limited to, those selected from the group consisting of the polyethylene oxide condensates of one mole of alkyl phenol containing from about 6 to 12 carbon atoms in a straight or branched chain configuration, with about 3 to about 100 moles of ethylene oxide. Examples of non- ionic surfactants are the Igepal™ CO and CA series from Rhone-Poulenc. Igepal™ CO surfactants include nonylphenoxypoly(ethyleneoxy) ethanols. Igepal™ C A surfactants include octylphenoxy poly(ethyloneoxy) ethanols.
Another group of usable non-ionic surfactants include, but are not limited to, those selected from the group consisting of block copolymers of ethylene oxide and propylene oxide or butylene oxide. Examples of such non-ionic block copolymer surfactants are the Pluronic™ and Tetronic™ series of surfactants from BASF. Pluronic™ surfactants include ethylene oxide-propylene oxide block copolymers. Tetronic™ surfactants include ethylene oxide-propylene oxide block copolymers, The balance ofhydrophobic and hydrophilic components within the surfactant together with the molecular weight are found to be important. Suitable examples are Pluronic L68 and Tetronic 1907. Particularly suitable examples are Pluronic L64 and Tetronic 1107.
Still other satisfactory non-ionic surfactants include, but are not limited to, those selected from the group consisting of sorbitan fatty acid esters, polyoxyethylene sorbitan fatty acid esters and polyoxyethylene stearates. Examples of such fatty acid ester non- ionic surfactants are the Span™, Tween™, and Myrj™ surfactants from ICI. Span™ surfactants include CI2-CIg sorbitan monoesters, Tween™ surfactants include poly(ethylene oxide) C12-C18 sorbitan monoesters. Myrj™ surfactants include poly(ethylene oxide) stearates.
2. Anionic Surfactants
Anionic surfactants normally include a hydrophobic moiety, selected from the group consisting of (about C6 to about C20) alkyl, alkylaryl, and alkenyl groups and an anionic group selected from the group consisting of sulfate, sulfonate, phosphate, polyoxyethylene sulfate, polyoxyethylene sulfonate, polyoxyethylene phosphate and the alkali metal salts, ammonium salts, and tertiary amino salts of such anionic groups.
Anionic surfactants which can be used in the present invention include, but are not limited to. those selected from the group consisting of (about C6 to about C20) alkyl or alkylaryl sulfates or sulfonates such as sodium lauiyl sulfate (commercially available as Polystep™ B-3 from Srepan Co.) and sodium dodecyl benzene sulfonate,
(commercially available as Siponate™DS-10 from hone-Poulenc); polyoxyethylene
(about C6 to about C20) alkyl or alkylphenol ether sulfates with the ethylene oxide repeating unit in the surfactant below about 30 units, preferably below about 20 units, most preferably below about 15 units, such as Polystep™ B-l commercially available from Stepan Co. and Alipal™ EP110 and 115 from Rhone-Poulenc; (about C6 to about
C20) alkyl or alkylphenoxy poly (ethyleneoxy)ethyl mono-esters and di-esters of phosphoric acid and its salts, with the ethylene oxide repeating unit in the surfactant below about 30 units, preferably below about 20 units, most preferably below about 15 units, such as Gafac™ RE-510 and Gafac™ RE-610 from GAF.
3. Cationic Surfactants
Cationic surfactants useful in the present invention include, but are not limited to, those selected from the group consisting of quaternary ammonium salts in which at least one higher molecular weight group and two or three lower molecular weight groups are linked to a common nitrogen atom to produce a cation, and wherein the electrically- balancing anion is selected from the group consisting of a halide (bromide, chloride, etc.), acetate, nitrite, and lower alkosulfate (methosulfate etc.). The higher molecular weight substituent(s) on the nitrogen is/are often (a) higher alkyl group(s), containing about 10 to about 20 carbon atoms, and the lower molecular weight substituents may be lower alkyl of about 1 to about 4 carbon atoms, such as methyl or ethyl, which may be
substituted, as with hydroxy, in some instances. One or more of the substituents may include an aryl moiety or may be replaced by an aryl, such as benzyl or phenyl.
In a preferred embodiment of the invention the surfactant comprises at .least one propylene oxide/ethylene oxide block copolymer, for example such as that supplied by BASF Pic under the trade name Pluronic P65 or L64.
Polymerisation Conditions
In preparing hydrogel compositions in accordance with the invention, the ingredients will be mixed to provide a reaction mixture in the form of an initial pre-gel aqueous based liquid formulation, and this is then converted into a hydrogel by a free radical polymerisation reaction. Photo-polymerisation may be achieved using photoinitiators, optionally together with other initiators, such as heat and/or ionizing radiation. Photoinitiation will usually be applied by subjecting the pre-gel reaction mixture containing an appropriate photoinitiation agent to ultraviolet (UN) light after it has been spread or coated as a layer on siliconised release paper or other solid substrate. The incident UN intensity, at a wavelength in the range from 240 to 420nm, is typically greater than about 10mW/cm2. The processing will generally be carried out in a controlled manner involving a precise predetermined sequence of mixing and thermal treatment or history.
The UN irradiation time scale should ideally be less than 60 seconds, and preferably less than 10 seconds to form a gel with better than 95% conversion of the monomers. Those skilled in the art will appreciate that the extent of irradiation will be dependent on a number of factors, including the UN intensity, the type of UN source used, the photoinitiator quantum yield, the amount of monomer present, the nature of the monomer(s) present, the presence of dissolved oxygen, the presence of polymerisation inhibitor, the thickness of the reaction mixture when coated onto the substrate and the nature of substrate onto which the reaction mixture is coated.
Other additives
Additional polymer(s), typically rheology modifying polymer(s)., may be incorporated into the polymerisation reaction mixture at levels typically up to about 10% by weight of total polymerisation reaction mixture, e.g. from about 0.2%. to about 10% by weight.
Such polymer(s) may include pσlyacrylamide, poIy-NaAMPS, polyethylene glycol (PEG), polyvinylpyrrolidone (PNP) or carboxymethyl cellulose.
Additional functional ingredients may also incorporated in the reaction mixture used in the invention, including antimicrobial agents (e.g. citric acid, stannous chloride) and, for drug delivery applications, pharmaceutically active agents, the latter being designed to be delivered either passively (e.g. transdermally) or actively (e.g. iontophoretically) through the skin. For this purpose, penetration-enhancing agents may also be present in the reaction mixture and resultant hydrogel, as described above in the section headed "Applications".
Examples of the Invention
The invention will be further described with reference to the following Examples, which should not be understood to limit the scope of the invention.
EXAMPLE 1
400g of a 50%) aqueous solution of sodium-2-acrylamido-2-methylpropane sulphonate (ΝaAMPS, Lubrizol) was added to 450g water. 150g glycerol was added and the mixture stirred for 30 minutes. A solution of crosslinker and photoinitiator was made by adding 2.3g of IRR280 (PEG400 diacrylate, UCB Chemicals) to 0.012g of photoinitiator, Daracur 1173 (Ciba Specialty Chemicals). This was added to me mixture, which was stirred for 1 hour, covered to exclude light. 50g of the mixture at a coat weight of 1.5kg/sq.m was cured in the laboratory on a tray lined with siliconised paper by passing at a speed of 7m/minute three times under ultra-violet (UN) radiation of 80W/cm from a medium pressure mercury vapour lamp. The cured gel was covered with a siliconised high density polyethylene (HDPE) top liner.
EXAMPLES 2 to 8
Gels having various photoinitiator levels were made by the procedure described in Example 1 above, substituting the 0.012g of photoinitiator by the amounts shown in Table 1.
TABLE 1
Examples 2, 3, 4, 5 and 6 gave acceptable materials; 1, 7 and 8 did not.
EXAMPLES 9 to 16
Formulations were prepared containing the following parts by weight, as shown in Table
2.
TABLE 2
Polyacrylamide solution available as Glascol W17™ Ciba Specialty Chemicals Chlorohexidine Gluconate and Potassium Chloride from Aldrich Pluronic P65 from BASF
Examples 9-16 gave acceptable hydrogels.
Claims (30)
1. A process for the manufacture of a high water content cross-linked hydrogel composition, comprising:
(i) preparing a mixture comprising:
(1) one or more unsaturated free radically photo-polymerisable monomer capable of polymerisation to a hydrophilic polymer;
(2) one or more free radical photoinitiator;
(3 ) one or more cross-linking agent comprising a multifunctional unsaturated free radically photo-polymerisable compound; and (4) water; and
(ii) irradiating the mixture with light of sufficient intensity and at an appropriate wavelength to polymerise and cross-link the mixture to form the composition;
wherein substantially all of components (1) to (4) present in the mixture in step (i) are also present in the composition resulting from step (ii), the photoinitiator (2) is present in the mixture in step (i) in an amount between about 0.002% and about 0.05% by weight of the total mixture, and the cross-linking agent (3) is present in the mixture in step (i) in an amount less than about 0.5% by weight of the total mixture.
2. A process according to claim 1, wherein the resultant hydrogel composition comprises more than about 50%) by weight of water.
3. A process according to claim 2, wherein the resultant hydrogel composition comprises between about 60% and about 95%> by weight of water.
4. A process according to any one of the preceding claims, wherein the mixture prepared in step (i) further comprises one or more electrolyte.
5. A process according to any one of the preceding claims, wherein the mixture prepared in step (i) further comprises one or more organic plasticiser.
6. A process according to claim 5, wherein the organic plasticiser comprises any of the following either alone or in combination: at least one polyhydric alcohol, at least one ester derived therefrom, at least one polymeric alcohol and/or at least one mono- or poly-alkylated derivative of a polymeric alcohol.
7. A process according to claim 5 or 6, wherein the organic plasticiser comprises glycerol or an ester derived from boric acid and glycerol.
8. A process according to any one of the preceding claims, wherein the mixture prepared in step (i) further comprises one or more surfactant.
9. A process according to claim 1, wherein the mixture prepared in step (i) consists essentially of components (1) to (4) and optionally one or more electrolyte and/or one or more organic plasticiser and/or one or more surfactant.
10. A process according to any one of the preceding claims, when carried out in a continuous manner for the production of a continuous hydrogel sheet.
11. A process according to claim 10, wherein the h drogel sheet has a thickness in the range of about 0.2 mm to about 2 mm.
12. A process according to any one of the preceding claims, wherein the one or more monomer comprises 2-acrylamido-2-methylpropane sulphonic acid, acrylic acid, acrylic acid (3-sulphopropyl) ester, a substituted derivative thereof, or a salt thereof.
13. A process according to any one of the preceding claims, wherein the one or more monomer comprises at least one of acrylamide or a mono- or di-N- alkylacrylamide or an analogue thereof containing an alkyl or substituted alkyl group linked to a carbon-carbon double bond via an a ido or alkylamido function.
14. A process according to claim 13, wherein the analogue is diacetone acrylamide, a vinyl lactam, an N-alkylated acrylamide, an N,N-dialkylated acrylamide, N-vinyl pyrrolidone or acryloyl morpholine.
15. A process according to any one of the preceding claims, wherein the photoinitiator (2) is present in the mixture in step (i) in an amount of from about 0.003%) to about 0.05% by weight of the total polymerisation reaction mixture.
16. A process according to claim 15 , wherein the photoinitiator (2) is present in the mixture in step (i) in an amount of from about 0.003% to about 0.04% by weight of the total polymerisation reaction mixture.
17. A process according to claim 15, wherein the photoinitiator (2) is present in the mixture in step (i) in an amount of from about 0.009%> to about 0.02% by weight of the total polymerisation reaction mixture.
18. A process according to any one of the preceding claims, wherein the photoinitiator comprises a compound of the following general formula:
where R, is selected from hydrogen, H3C-S-,
R, is selected from
19. A process according to claim 18, wherein Rj is hydrogen
20. A process according to claim 18 or 19, wherein R2 is
21. A process according to any one of the preceding claims, wherein the one or more cross-linking agent (3) is present in the mixture in step (i) in an amount of from about 0.01%> to about 0.5%> by weight of the total polymerisation reaction mixture.
22. A process according to claim 21, wherein the cross-linking agent (3) is present in the mixture in step (i) in an amount of from about 0.05%> to about
0.4% by weight of the total polymerisation reaction mixture.
23. A process according to claim 21, wherein the cross-linking agent (3) is present in the mixture in step (i) in an amount of from about 0.08% to about 0.3 % by weight of the total polymerisation reaction mixture.
24. A process according to any one of the preceding claims, wherein the cross- linking agent comprises tripropylene glycol diacrylate, ethylene glycol dimethacrylate, triacrylate, polyethylene glycol diacrylate or methylene bis acrylamide.
25. Use of a controlled amount of one or more free radical photoinitiator in the range between about 0.002%> and about 0.05% by weight of the total mixture and a controlled amount of one or more multifunctional unsaturated free radically photo-polymerisable cross-linking agent in the range less than about
0.5%) by weight of the total mixture, in a pre-photopolymerisation mixture comprising also water and one or more unsaturated free radically photopolymerisable monomer in a process for the manufacture of a high water content cross-linked hydrogel composition having a desired pre-determined combination of two or more of: non-greasy feel to human skin, structural integrity, low brittleness and good industrial processability in sheet form.
26. A use according to claim 25, wherein the process is as claimed in any one of claims 1 to 24.
27. A hydrogel composition prepared by a process according to any one of claims 1 to 24 or by a use according to claim 25 or 26.
28. A product for contacting or covering the skin, comprising a hydrogel composition according to claim 27.
29. A product according to claim 28, dimensioned and configured as an article selected from patches, tapes, bandages, devices and dressings of general utility or for specific biomedical, skin care, personal care, body care, palliative or veterinary uses.
30. A product according to claim 29, having a utility selected from: skin electrodes; wound and bu healing; wound and bu management; skin cooling; skin moisturising; skin warming; aroma release or delivery; decongestant release or delivery; pharmaceutical and drug release or delivery; perfume release or delivery; fragrance release or delivery; scent release or delivery; and adhesive use in skin contacting devices, ostomy and related incontinence devices.
Applications Claiming Priority (5)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
GB0014677 | 2000-06-15 | ||
GB0014677A GB0014677D0 (en) | 2000-06-15 | 2000-06-15 | Process for the manufacture of hydrogel compositions and hydrogel compositions manufactured thereby |
GB0016450 | 2000-07-04 | ||
GB0016450A GB0016450D0 (en) | 2000-07-04 | 2000-07-04 | Process for the manufacture of hydrogel compositions and hydrogel compositions manufactured thereby |
PCT/GB2001/002647 WO2001096422A1 (en) | 2000-06-15 | 2001-06-15 | Process for the manufacture of hydrogel compositions and hydrogel compositions manufactured thereby |
Publications (1)
Publication Number | Publication Date |
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AU2001264131A1 true AU2001264131A1 (en) | 2001-12-24 |
Family
ID=26244494
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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AU2001264131A Abandoned AU2001264131A1 (en) | 2000-06-15 | 2001-06-15 | Process for the manufacture of hydrogel compositions and hydrogel compositions manufactured thereby |
Country Status (8)
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US (1) | US20030147835A1 (en) |
EP (1) | EP1292628B1 (en) |
JP (1) | JP2004503624A (en) |
AT (1) | ATE470683T1 (en) |
AU (1) | AU2001264131A1 (en) |
CA (1) | CA2412811A1 (en) |
DE (1) | DE60142337D1 (en) |
WO (1) | WO2001096422A1 (en) |
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-
2001
- 2001-06-15 EP EP01938454A patent/EP1292628B1/en not_active Revoked
- 2001-06-15 JP JP2002510557A patent/JP2004503624A/en not_active Withdrawn
- 2001-06-15 US US10/311,496 patent/US20030147835A1/en not_active Abandoned
- 2001-06-15 AT AT01938454T patent/ATE470683T1/en not_active IP Right Cessation
- 2001-06-15 AU AU2001264131A patent/AU2001264131A1/en not_active Abandoned
- 2001-06-15 CA CA002412811A patent/CA2412811A1/en not_active Abandoned
- 2001-06-15 DE DE60142337T patent/DE60142337D1/en not_active Expired - Lifetime
- 2001-06-15 WO PCT/GB2001/002647 patent/WO2001096422A1/en active Application Filing
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WO2001096422A1 (en) | 2001-12-20 |
US20030147835A1 (en) | 2003-08-07 |
EP1292628A1 (en) | 2003-03-19 |
CA2412811A1 (en) | 2001-12-20 |
DE60142337D1 (en) | 2010-07-22 |
EP1292628B1 (en) | 2010-06-09 |
JP2004503624A (en) | 2004-02-05 |
ATE470683T1 (en) | 2010-06-15 |
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