AU1851899A - Breathing apparatus - Google Patents

Description

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AUSTRALIA

Patents Act 1990 SAFETY EQUIPMENT AUSTRALIA PTY LTD

ORIGINAL

COMPLETE

SPECIFICATION

STANDARD

PATENT

Invention Title: Breathing apparatus The following statement is a full description of this invention including the best method of performing it known to us:jM4 2 Field of the Invention The present invention relates to a fan forced positive pressure breathing apparatus of the kind in which filtered air is pumped to a face piece or mask covering at least the nose or mouth of the wearer, the air being pumped by means of a fan driven by an electric motor which is usually battery powered.

M Background Art Breathing apparatus of the kind of which the present invention is concerned is well known and a variety of different constructions have been proposed and the advantages and disadvantages of such apparatus is discussed in many patent specifications. Among the requirements of a satisfactory apparatus are that it supplies adequate quantities of air when the user takes a deep breath which, testing shows, necessitates the supply of a W: substantially higher flow rate than normally anticipated. It .s desirable to IM 15 minimise power consumption by the motor driving the fan consistent with C- the requirements set out above to increase battery life.

It is also highly desirable that the air pressure within the face piece or mask is never allowed to fall below the ambient atmospheric pressure. If :this happened air may be drawn into the space within the piece or mask drawing environmental contaminants into that space.

foredThe present invention is directed to providing an alternative form of forced air breathing apparatus that, at least in preferred embodiments, allows these desired ends to be achieved.

Disclosure of the Invention H 25 In a first aspect the present invention consists in a forced air breathing apparatus comprising a face piece or mask for covering at least the nose or mouth of a wearer, a pump unit arranged to supply air to a space I within the face piece or masks, an electric motor within the pump unit arranged to drive a fan forming part of the pump unit, and a valve controlling i 30 exhalation of air from the face piece or mask by a user, the apparatus including a valve controlling the flow of air through the pump unit, the valve being arranged to close when the pressure present within the breathing apparatus downstream of the fan rises to a predetermined level.

The term face piece or mask is taken to include any device covering the nose or mouth of a wearer and adapted to engage with the wearer's body or clothing around its edges. It may cover only the mouth or the nose or both

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II of them. If desired, it may comprise a helmet covering the whole of the wearer's shead this secfation the ter filter is taken to include any As used in this spe ifi device for the removal of particulate and/or gaseous contaminants from the inhaled air. The particulates maybe solid, as in smoke, or liquid as in insecticide sprays. The filter may be adapted to remove gaseous contaminants, in which case the filter may be in the form of activated carbon or another gaseous absorbent. include, downstream The apparatus according to this invention may i e of the filter, a device for measuring the oxygen content of the inhaled air.

This device will preferably provide a warning to a wearer when the oxygen content of the filtered inhaled air falls below a predetermined level. In a particularly preferred embodiment of the invention, the apparatus includes a source of compressed oxygen or other breathable gas that can be released into the inhaled air at a rate sufficient to maintain the oxygen content of the inhaled air above that predetermined level.

For different applications of the breathing apparatus, different filter types are employed. Each different type of filter alters the apparatus flow resistance. The demands placed on the breathing apparatus will also vary 0 with each filter type as a filter is progressively used. It has been found that calibrating the apparatus prior to use such that the speed and rotation of the fan is set at an ptimu base value results in a saving of power and an increase in filter life.

The breathing apparatus may further comprise a filter to filter air entering the face piece or mask and a valve means controlling the flow of air from the pump unit to the face piece or mask during inhalation and from the face piece or mask during exhalation, the valve means including an air inlet valve and an air outlet valve, the air outlet valve being maintained in a closed position during inhalation through the air inlet valve by air pressure from the pump unit and being opened by exhaled air which also acts on the inlet valve to prevent the entry of exhaled air to the pump unit.

It has been found that it is desirable to control the speed of the motor driving the fan so that it runs at a substantially constant speed. This is in contrast to previous proposals which have required the speed of the fan to be accelerated when more air flow is required. It has been foun that operating 4 at constant speed results in a saving of power consumed as compared with letting the fan slow down and then speeding it up again.

An electric motor may be provided within the pump unit arranged to drive a centrifugal fan, means for monitoring and controlling the speed of the motor so that the fan rotates at a substantially constant speed during its operation, a filter to filter air entering the face piece or mask and a valve controlling exhalation of air from the face piece or mask by a user.

It has also been found that the functioning of such apparatus can be improved by the provision of a valve controlling the inlet of air to the pump unit, the valve being arranged upstream or downstream of the fan and being arranged to close when a defined air pressure is present within the pump unit. With apparatus according to this third aspect of the invention it is easier to ensure that there shall always be a positive pressure within the face piece or mask at all times thus avoiding the existence of the negative pressure which could give rise to the entry of contaminated air.

The apparatus provided with actuable control means adapted to cause the apparatus to vidergo a calibration phase such that the speed of rotation of the fan is set at a pre-determined optimum base value relative to the operating conditions then prevailing in the apparatus. The base value is preferably maintained substantially constant during any one period of operation of the apparatus or until the apparatus is recalibrated.

In a preferred embodiment, the apparatus includes an electronic data processing means which monitors and controls the speed of the motor so as to ensure adequate air flow at the mask of the apparatus.

Preferably, the actuable control means takes account of the filter type and/or flow resistance within the apparatus to set the optimum value of speed of rotation of the fan.

In one embodiment, the actuable control means would be manually operated by a user of the apparatus. In this embodiment, the actuable control means would include the electronic data processing means with the user entering parameters relevant to the filter type and/or the flow resistance so as to set the optimum speed of the fan prior to use.

In a second embodiment, the actuable control means would automatically set the apparatus to undergo a calibration phase. One means of automatic operation would involve the parameters of the filter type being coded onto the filter such that the details are detected by the electronic data i processing means which automatically adjust the flow of air through the apparatus. The transmission of the coded information to the electronic data processing means could be by optical, electrical or magnetic transfer.

A second and more desirable means of automatic operation would involve use of a pressure sensor and/or flow measurement apparatus, each under the control of the electronic data processing means. The pressure sensor and/or flow meter would preferably be located proximate, and downstream of, the filter of the apparat-s such that flow and pressure drop are automatically measured with detected values of air flow and pressure being fed to the electronic data processing unit. The electronic data processing unit would then automatically calculate the appropriate speed of rotation of the fan given the measured parameters.

In one embodiment, the pressure sensor comprises a silicone pressure transducer. In a preferred embodiment, the pressure sensor 15 comprises a flexible membrane arranged to flex with changes in pressure, an ultrasound transmitter arranged to direct ultrasound at the membrane, an ultrasound receiver arranged to detect ultrasound reflected from the membrane, and an analysing means, the analysing means being capable of determining a parameter based on the transit time of the ultrasound between 20 the transmitter, membrane and receiver and calibrated so as to provide an indication of air pressure to the electronic data processing means.

To compensate for changes in the transit time of the ultrasound between the transmitter, membrane and receiver caused by temperature variations, there is preferably located proximate the pressure sensor a temperature probe in communication with the analysing means, the analysing means applying a compensation algorithm to the transit time in accordance with the measured temperature.

In another embodiment, the flow measurement apparatus comprises an air flow restrictor such as an orifice plate or mesh and a pressure sensor r.dapted to measure the change in pressure.across the restrictor.

In another embodiment, the flow measurement apparatus comprises a pressure sensor adapted to measure the change in pressure between the pump unit and the face piece or mask resulting from one or more air flow restrictors between the pump unit and mask. The air flow restrictor preferably comprises an air transfer hose which allows flow of air between the pump unit and face piece or mask.

B- -j i 6 In a further embodiment, the flow measurement apparatus comprises an ultrasound transmitter and an ultrasound receiver adapted to respectively transmit and detec c ultrasound .travelling along a portion of the air transfer hose. The flow rate is directly proportional to the time shift of the ultrasound travelling down the hose. One advantage of this method is that it places no flow restrictions on the air flow in the apparatus.

In a still further embodiment, the flow measurement apparatus comprises a thermistor placed in the air flow and heated to a temperature greater than ambient temperature, the flow rate being proportional to the cooling effect of the air flow on the heated thermistor.

Due to hygienic and safety reasons, the mask is preferably washed aftei each use. For these reasons it is not desirable to have electrical systems, or other apparatus vulnerable to breakage, in the mask.

A pump unit may be arranged to supply air to the space within the face piece or mask, an electric motor within the pump unit arranged to drive a fan, at least one filter may be provided to filter air entering the face piece or mask, and a performance monitoring means may be provided for some or all of the parts which provides at least one signal that informs the wearer of the S• condition of some or all of the parts, wherein the signal is generated 20 externally to the face piece or mask and is fed to the face piece or mask for

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detection by a wearer.

Preferably, the performance monitoring means in one embodiment i includes a pressure transducer which detects the air pressure within the Sapparatus the pressure transducer being preferably located proximate the fan.

The output from the pressure transducer is preferably fed to an electronic Idata processing unit within the performance monitoring means. Should the air pressure fall below a pre-set safe minimum level, at least one warning wearer.

In another embodiment, the performance monitoring means monitors the condition of the power source, the filter and/or the fan/motor unit. The power source preferably comprises a rechargeable battery. Should battery charge, as measured by a voltmeter, fall below a pre-set safe level for operation of the apparatus, the electronic data processing unit preferably detects this occurrence and generates a warning signal for detection by the wearer. Filter condition is preferably monitored by an air flow

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r-lo 6% j r I rri i meter/pressure transducer that monitors the flow resistane of the filtr.

Should the resistance exceed a pre-set safe maximum level, the electronic Shouldata processing unitde ts thi ocrrence and generates a warning signal data processing unit de nc otor t condition is Preferably for detection by the wearer. Fan/moto unit condition is pgecurreferably S monitored by an air flow/pressure transducer and a votage/current transducer that monitors the performance rate of the fanl/otor unit. Should the per ance te f below pre-set safe minimum level, the eectroni the performance ra d gnerates a warning signal data processing unit detects this occurrence and gene for detection by the wearer.

The warning signal is preferably a light source and/or audible tone.

The light source is preferably a light emitti diode LED) The light om the light emitting diode is preferably transmitted to the face piece or msk by optical fibre. The optical fibre is preferably connected to the mask with a fitting which allows straightforwa-d detachment of the optical fibre from the 15 mask. tted to the face piece or ma The audible tone is preferably transmitted to the face piece or a. k by an air hose serving as a sound pipe. The air hose is also preferably detachable from the head piece, face piece or mask.

In a further embodiment, the fan unit of the respirator apparatus includes a pressure transducer. The pressure transducer is preferably in communication with the space within the head piece, face piece or mask via at least one hose so as to allow measurement of the pressure in the space within the face piece or mask.

preferably, the apparatus is arranged so as to allw measureent of pressure at a number of locations within the apparatus. preferably, a plurality of heses from different parts of the apparatus are in communication with the pressure transducer with the electronic data processing unit controlling from which location the pressure measurement is being taken at any one time. In one embodiment. one hose is connected to a reference port, preferably atmospheric pressure, with the values of pressure for other locations measured as a ratio of the pressure measured at the reference port.

Ready removal of the optical fibre, pressure communication hoses and/or air hoses from the mask ensures easy cleaning of the mask prior to and/or after use.

The positive air pressure breathing apparatus according to this invention preferably operates at a low pressure but at a relatively high flow i i rate. In preferred embodiments the apparatus is capable of delivering at least 150 litres of air per minute, preferably 300 litres of air per minute, and more preferably at least 500 litres of air per minute, to a wearer. In preferred embodiments the supply pressure of air to the air inlet valve admitting air to the face piece or mask is between zero and 1niBar, more preferably no more than 6mBar, above ambient reference pressure. It is also preferred that the fan in the pump unit produces a pressure in this range. It is possible, however, to provide a regulator between a pump unit producing air at a higher pressure and the value means associated with tne face piece or mask.

In this case the pump unit will supply air at a pressure of less than 1Bar, preferably less than t100mBar, and more preferably less than 20mBar. At these low pressures hose diameters must be so chosen as to avoid undue flow restrictions that would cause large pressure drops in the system.

,Brief Description of the Drawings In order that the nature of the invention may be preferred forms thereof are hereinafter described by way of example with reference to the accompanying diagrammatic drawings, in which: SFigure 1 is a diagrammatic drawing of those parts of the apparatus with which the present invention is concerned, in the configuration adopted during the period in which air is being inhaled by the user; Figure 2 is a view similar to Figure 1 showing the apparatus in the configuration adopted when air is being exhaled by the user; Figure 3 is a view in cross-section of one form of exhaust valve; Figure 4 is a plan view from below of the valve shown in Figure 3; Figure 5 is a view in cross-section through another form of exhaust valve; SFigure 5(a) showing the valve during inhalation; Figure showing the valve in a stable closed condition; and Figure 5(c) showing the valve during exhalation; Figure 6 is a view in cross-section through a further form of exhaust Fvalve: Figure 6(a) showing the valve durn ig inhalation; Figure 6(b) showing the valve in a stable closed condition; and Figure 6(c) showing the valve during exhalation; Figure 7 is a diagrammatic drawing of a still further form of the apparatus with which the present invention is concerned; 9 SFigure 7(a) showing the apparatus during inhalation; and Figure 7(b) showing the apparatus during exhalation.

Figure 8 is a diagrammatic drawing of yet another form of apparatus in which the present invention is concerned; Figure 8(a) showing the apparatus during inhalation; and Figure 8(b) showing the apparatus during exhalation.

Figure 9 is a schematic view of one embodiment of the respirator apparatus; Figure 10 is a schematic view of one embodiment of a user interface It for a respirator apparatus.

Best Mode of Carrving out the Invention The apparatus shown in Figures 1 and 2 consists of a pump unit enclosing an air space and an electric motor 11 driving a centrifugal fan 12.

In addition to the parts shown there is a source of power for the motor, usually a rechargeable batery, and in addition a motor speed control unit of conventional construction. This unit monitors the speed of rotation of the fan 12 and contrcls the speed of the motor to cause it to operate at a substantially constant speed irrespective of whether air is being inhaled or exhaled by the user.

Air is drawn into the pump unit 10 through a conventional filter 13.

The entry of air from the filter is controlled by the valve member 14 associated with the bellows 15 which closes the valve during exhalation of J air as shown in Figure 2 and which is lightly biased to the open position by illustrated in Figure 1 the valve 14 is displaced by the spring 15 and the depression within the pump unit to allow air to enter the pump umnit.

Means may be provided for adjusting the pressure at which the valve 14 closes. It is desirable to keep this as low as possible and for the valve to Sbe arranged to open only for a time sufficient to allow the required amount of 30 air to enter after which the valve closes. The system is balanced with the valve acting as a pressure regulator to minimise pressure fluctuations in the pump unit as much as possible to ensure a more or less instantaneous supply of air from the fan to the user as soon as inhalation commences.

The pump unit is connected by means of the duct 16 to an exhaust valve shovm at 17. The duct 16 splits into two parts, a duct 18 which leads via a valve member 19 to the face piece or mask (20a) and also to an exhaust i outlet 21 which during inhalation is closed by the valve member 22 which is lightly biased to the closed position by the spring 23 as shown in Figure 1. In certain embodiments of the invention the valve 22 could be replaced by a simple spring loaded exhalation valve.

The second branch 24 of the duct 15 leads to the rear of the valve member 22 which tends to maintain the valve in a pressure balanced condition.

The flow of air during inhalation is illustrated by the arrows shown in Figure 1. Air is drawn in through the open valve 14 to the fan 12 which generates a pressure to produce an air flow through the ducts 16 and 18 to the face piece or mask worn by the user. It will be seen that the valve 19 is maintained open by the air pressure on it and air flows freely to the user.

The pressure of air in the duct 24 acts on the back of valve 22 to reinforce the action of the spring 23 and keep the valve closed.

15 The configuration of the apparatus during exhalation as shown in Figure 2 in which the valve 14 is closed. The valve 19 is also closed due to exhalation of air by the user. The fan 12 which is maintained at a constant speed of rotadon by the motor 11 is operating in a stalled condition and the I pressure generated by it is not sufficient to open the valve 19 against the 20 pressure of exhaled air. It does, however, apply pressure to the rear of the valve 22 but at a lower level than the exhalation pressure, thus allowing the valve 22 to be held open. Exhaled air can escape from the exhaust opening 21.

Whereas the apparatus is shown in a purely diagrammatic manner in Figures 1 and 2, Figures 3 and 4 show in a more realistic manner one form of S exhaust valve construction corresponding in function to the exhaust valve 17 shown in Figures 1 and 2. In this construction the duct 25 corresponds to the duct 16 in Figures 1 and 2, a pair of one way valves 26 correspond to the valve member 19 of Figures 1 and 2 and a pair of outlet apertures 27 30 correspond to the duct 18 of Figures 1 and 2 providing a connection to the face piece or mask. Thus, during inhalation, air from the pump unit enters the duct 25, passes through the valve 26 and is supplied to the face piece or mask through the outlet 27.

Within the center of the outlet valve is a diaphragm valve 28 lightly loaded by a spring 29 onto a seating 31. This valve has a central hollow stem 32 movable with the diaphragm. This has air inlet apertures 33 at its lower fi se i .i i ??i s s 11 end and an air outlet 34 at its upper end. The diaphragm valve 28 corresponds to the valve 22 of Figures 1 and 2.

During exhalation air enters through the air inlets 27. The exhaled air exercises pressure on the diaphragm valve 28 and causes itto open 5 against the spring 29. Air then passes the diaphragm of valve 28 and vents to atmosphere through the one way valves 35 at the top of the casing. The valves 35 which prevent the ingress of contaminated air in the event of fan failure are not absolutely essential to the operation of the system and may be omitted.

10 The exhaust valve shown in Figures 3 and 4 has features not shown in Figures 1 and 2 in that when the hollow stem 32 is in the position shown in Figure 3, air under pressie from the pump unit can enter the apertures 33 and exert pressure on the upper surface of the diaphragm valve 28 reinforcing the action of the spring 29 and the situation is similar to that shown in Figures 1 and 2. Once, however, the diaphragm 28 moves upwardly it carries the member 32 with it. This has the effect of shutting off the air inlets 33 and opening the air oatlet 34 thus releasing any air pressure above the diaphragm 28 through the one way valves The valve 40 includes an air inlet duct 41 connected to a source of positive air pressure (not shown], a first valve 42, a face mask 43 covering the mouth and nose of a wearer (as is shown in Fig. a second valve 44, and a discharge aperture 45 for the discharge of exhaled air to atmosphere.

The first valve 42 serves to admit air from the inlet duct 41 into the face mask 43 when the system pressure in e inlet duct 41 exceeds the pressure in the face mask 43. When the pressures are equal the valve 42 closes.

closesThe second valve 44 serves to permit the passage of exhaled air from the face mask 43 through the discharge aperture 45 to atmosphere. The valve 44 comprises a diaphragm which is exposed on a first face 46 to the inlet duct 41 and the air pressure therein. A second face 47 of the diaphragm of valve 44 is arranged to bear against a valve seat 48 for the second valve 44.

The area of the second face 47 of the diaphragm within the area defined by value seat 48 is exposed, when the valve is closed, to the pressure within the face mask 43. The remainder of the second face 47 of the diaphragm wil be exposed to atmospheric pressure through discharge aperture 45 when the valve 44 is closed.

1.; 12 In operation air will flow from inlet duct 41 through valve 42 into the face mask 43 is equal to that in the inlet duct 41. The valve 42 will then close. If the wearer now exhales the pressure in the face mask 43 will rise.

Once the rise is sufficient to overcome the force holding valve 44 in a closed position that valve will open and air will discharge from the face mask 43 Sthrough valve 44 and discharge aperture 45 to atmosphere.

The force holding the valve 44 in a closed position is the difference between the pressure on the first face 46 and the second face 47. As the pressure applied to the diaphragm from the inlet duct 41 and the face mask 43 will initially be equal it can be seen that the force holding the valve 44 closed is the difference between atmospheric pressure on that part of the second face that lies outside the valve seat 48 and the inlet duct pressure over a similar area. As this area is small relative to the area of the diaphragm Swhich lies within the area defined by valve seat 48 even a small rise in S 15 pressure within the face mask is sufficient to open the outlet valve 44 As the area is small even a substantial increase in system pressure within the inlet duct will not raise greatly the exhalation pressure required to open the second valve 44.

The arrangement shown in Figs. 6(a) to 6(c) is essentially similar to S 20 that described with reference to Figs. 5(a) to 5(c) and similar parts are given S Tthe same numeric designation. In this embodiment thefirst valve 42 is disposed within the membrane of the second valve 44. The valve works in the manner described-wirth reference to Figs. 5[a) to The arrangement shown in Figs. 7(a) and 7(b) is similar to the arrangementdescribed with reference to Figs. 1 and 2 with two major exceptions. :The first exception that the valve 40 of Figs. 6(a) to 6(c) has been substituted for valve 17 of Figs. land 2. The second exception is that the filter i3 is ioveA fromin front of the fan 12 to behind the fan 12. The pressure controlling the valve 14 is drawn from a duct 60 linking the filter 13 with the valve 4. In this way the opening and closing of the valve 14 more clsey reflects thechanges in pressure due to the breathing by a wearer due to inclusion of the pressure drop over the filter in the regulation.

S Figures 8(a and 8(b) show fan forced positive air pressure breathing apparatus accrding to thi s invention. The arrangement is similar to the 35 arrangement described with reference to Figures 7(a) and 7(b) and similar parts are given the same numeric designation. In this case the fan operates at She aagmn sown i Figs. 7) a 13 Sa high pressure and feeds high pressure air to a regul .or 51. Air from the M regulator 51 flows through hose 53 to valve A positive air pressure respirator is generally shown as 110 in Fig. 9.

SThe apparatus includes a pump unit in which is situated an electric motor 111 driving a centrifugal fan 112. In addition to the above parts shown there is a source of power for the motor 111, usually a rechargeable battery (not depicted), and a motor speed control unit under microprocessor control 115.

Air is drawn into the respirator 110 through a filter 113, passes through the fan 112 and exits the apparatus 110 via the mask 114. The mask 114 is adapted to completely cover the mouth and nose of a wearer and is adjustable so as to fit snugly to the contours of the face of the wearer.

The microprocessor control 115 in the embodiment depicted monitors input from a pressure transducer 116 and a flow meter 117 and is tthereby able to ascertain the flow resistance of the filter 113 being employed.

In those cases where flow resistance is high, the microprocessor control 115 will note this and set the speed of rotation of the fan 112 at a higher level to compensate thereby ensuring that adequate flow of air is available at the mask 114 on inhalation by the wearer.

In operation, the microprocessor control 115 will automatically undertake a measure of flow resistance and automatically adjust the speed of the fan 112 to the necessary level.

A positive air purifying respirator is generally shown as 210 in The apparatus includes a pump unit in which is situated an electric motor driving a centrifugal fan, a power source, usually a rechargeable battery, and a motor speed control unit under microprocessor control (all not depicted).

Air is drawn into the respirator 210 through a filter, passes through the fan and exits the apparatus 210 through an air hose 211 and mask 212. The mask 212 is adapted to completely cover the mouth and nose of a wearer and is adjustable so as to fit snugly to the contours of the face of the wearer.

Performance of the apparatus 210 is monitored by a performance monitor located within the pump unit. The performance monitor controls a pressure transducer located proximate the fan, a flow meter located I: ,i proximate the filter, a voltmeter monitoring the charge of the battery and a 1, -i pressure transducer 213 located in the apparatus 210 which measures the pressure in the space within the mask 212. The pressure transducer 213 is in f communication with the space within the mask 212 via a flexible hose 214.

III~-C~-CCP ~ar j, 14 The hose 214 is preferably connected to the mask 212 with a fitting which 5allows ready removal of the hose 214 after use of the apparatus 210.

l Should air pressure either at the fan or within the mask 212, air flow or battery charge fall below a pre-set low level, the performance monitor issues a warning signal to the wearer.

The warning signal comprises both an audible tone and an indicator light. The audible tone is generated by a speaker 215 within the apnaratus 210, with the tone transmitted through the air transfer hose 211 to the V1 mask 212. The light source is generated by a light emitting diode (LED) 216 with the light transmitted to the field of view of the wearer in the mask 212 by an optical fibre 217 Both the optical fibre 217 and air hose 211 are connected to the mask So 212 by fittings which allow ready removal of these items from the mask 212 D prior to it being cleaned.

15 It will be appreciated by persons skilled in the art that numerous STvariations and/or modifications may be made to the invention as shown in the specific embodiments without departing from the spirit or scope of the invention as broadly described. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive.

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Claims (23)

1. A forced air breathing apparatus comprising a face piece or maskfor covering at least the nose or mouth of a wearer, a pump unit arranged to supply air to a space within the face piece or mask, an electric motor within the pump unit arranged to drive a fan forming part of the pump unit, and a valve controlling exhalation of air from the face piece or mask by a user, the appdratus including a valve controlling the flow of air through the pump unit, the valve being arranged to close when the pressure present within the breathing apparatus downstream of the fan rises to a predetermined level.

2. A forced air breathing apparatus as claimed in claim 1 in which the apparatus includes means for maintaining and controlling the speed of the motor so that the fan rotates at a substantially constant speed during its operation.

3. A forced air breathing apparatus as claimed in claim 2 in which the fan is a centrifugal fan.

4. A forced air breathing apparatus as claimed in claim 1 in which the apparatus includes a valve controlling the flow of air through the pump unit, the valve being arranged to close when the pressure present within the breathing apparatus downstream of the fan rises to a predetermined level.

5. A forced air breathing apparatus as claimed in claim 1 in which the apparatus is provided with actuable control means adapted to cause the apparatus to undergo a calibration phase such that the speed of rotation of the fan is set at a predetermined optimum base value relative to the operating conditions then prevailing in the apparatus.

6. A forced air breathing apparatus as claimed in claim 5 in which the actuable control means includes electronic data processing means which monitors and controls the speed of the motor so as to ensure adequate air flow at the face piece or mask of the apparatus.

7. A forced air breathing apparatus as claimed in claim 6 in which the electronic data processing means includes means to enable a user to enter into the electronic data processing means parameters relevant to the filter type and/or the flow resistance of the apparatus.

8. A forced air breathing apparatus as claimed in claim S in which the electronic data processing means includes means adapted to automatically read from the filter in the apparatus parameters relating to that filter. k 16 a-laied in claim 6 in which the A forced air breathing apparatus as claime m n which the electronic data processing means includes a pressure sensor and/or a flow apparatus and the flow of air through the apparatus, preferably at a location proximate, and downstream of, the filter.

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10. A forced air breathing apparatus as claimed in claim 9 in which the M pressure sensor comprises a flexible membrane arranged to flex with changes in pressure, an ultrasound transmitter arranged to direct ultrasound at the membrane, an ultrasound receiver to detect ulrasound reflected from the membrane, and an analysing means, the analysing means being capable of determining a parameter based on the transit time of the ultrasound between determining a parame calibrated so as to the transmitter, the membrane and the receiver and calibrated so as to provide an indication of air pressure to the e lectronic data processin which a

1 1. A forced air breathing apparatus as claimed in claim 10 in which a temperature probe is included in the electronic data processing means and located proximate the pressuresensor, the temperature probe communicating to the analysing means a signal indicative of measured temperature to allc to the analysing means a signa i n d h t o t tnsit time in the analysing means to apply a compensating algorithm to the transit time in accordance with the measured temperature. d 1

12. A forced air breathing apparatus as claimed in claim 1 in which the apparatus includes performance monitoring means for some or all of the parts of the apparatus, which means provides at least one signal that informs the wearer of the condition of some or all of the parts, the signal being Sgenerated externally at the face piece or mask and is fed to the face piece or mask for detection by a wearer. S 13. A forced air breathing apparatus as claimed in claim 12 in which the

13. A forced air breathing app which detects performance moaitoring means includes a pressure the air pressure within the apparatus, preferably proximate the fan.

14. A forced air breathing apparatus as claimed in claim 12 in which the performance monitoring means monitors the condition of at least one member of the group comprising the power source, the filter, or the pump uni.

A In i12 in whichithe t A forced air breathing apparatus as claimed in claim 12 in which the Swarning signal is a light source, preferably a light emitting diode, which is transmitted to the face piece or mask by optical fibre. 17

16. A forced air breathing apparatus as claimed in clair 12 in which the warning signal is an audible tone transmitted to the face piece or mask by an air hose serving as a sound pipe.

17. A forced air breathing apparatus as claimed in claim 1 in which the apparatus is adapted to deliver at least 150 litres of air per minute, preferably at least 300 litres of air per minute, more preferably at least 500 litres of air per minute, to a wearer. I

18. A forced air breathing apparatus as claimed in claim 1 in which the apparatus is adapted to supply air to the air inlet valve admitting air to the no more than OmBar, above ambient reference pressure.

19. A forced air breathing apparatus as claimed in claim 1 in which the S filter is positioned between the pump unit and the face piece or mask.

20. A forced air breathing apparatus as claimed in claim 19 in which the apparatus includes a valve controlling the flow of air through the pump unit, the valve being arranged to close when the pressure present within the i" -breathing apparatus between the filter and the face piece or mask rises to a predetermined level.

21. A forced air breathing apparatus comprising a face piece or mask for covering at least the nose or mouth of a wearer, a pump unit arranged to A supply air to a space within the face piece or mask, an electric rrotor within the pump unit arranged to drive a centrifugal fan, means for monitoring and controlling the speed of the motor so that the fan rotates at a substantially constant speed during its operation, a filter to filter air entering the face piece or mask and a valve controlling exhalation of air from the face piece or mask by a user.

22. A positive air pressure respirator apparatus comprising a face piece or mask covering at least the mouth or nose of a wearer, a pump unit arranged to supply air to the space within the face piece or mask, an electric motor within the pu'np unit arranged to drive a fan, wherein the apparatus is provided with actuable control means adapted to cause the apparatus to undergo a calibration phase such that the speed of rotation of the fan is set at a pre-determined optimum base value relative to the operating conditions then prevailing in the apparatus.

23. A positive air pressure respirator apparatus comprising a plurality of .parts including a face piece or misk covering at least the mouth or nose of a 18 wearer, a pump unit arranged to supply air to the space within the face piece or mask, an electric motor within the pump unit arranged to drive a fan, at least one filter to filter air entering the face piece or mask, and a performance monitoring means for some or all of the parts which provides at least one sinal that informs the wearer of the condition of some or all of the parts, wherein the signal is generated externally to the face piece or mask and is fed to the face piece or mask for detection by a wearer. Dated this first day of March 1999 SAFETY EQUIPMENT AUSTRALIA t rPTY LTD Patent Attorneys for the Applicant: F.B. RICE CO. -J-