WO2023093836A1 - Robot arm joint structure and control method therefor, robot system, and medical system - Google Patents

Robot arm joint structure and control method therefor, robot system, and medical system Download PDF

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Publication number
WO2023093836A1
WO2023093836A1 PCT/CN2022/134285 CN2022134285W WO2023093836A1 WO 2023093836 A1 WO2023093836 A1 WO 2023093836A1 CN 2022134285 W CN2022134285 W CN 2022134285W WO 2023093836 A1 WO2023093836 A1 WO 2023093836A1
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WO
WIPO (PCT)
Prior art keywords
joint
wireless signal
opening
mechanical arm
sliding bearing
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PCT/CN2022/134285
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French (fr)
Chinese (zh)
Inventor
齐金标
赵明月
罗加松
Original Assignee
上海微创医疗机器人(集团)股份有限公司
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Priority claimed from CN202111415367.6A external-priority patent/CN114274180A/en
Priority claimed from CN202111415364.2A external-priority patent/CN114227750A/en
Application filed by 上海微创医疗机器人(集团)股份有限公司 filed Critical 上海微创医疗机器人(集团)股份有限公司
Publication of WO2023093836A1 publication Critical patent/WO2023093836A1/en

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    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61BDIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B34/00Computer-aided surgery; Manipulators or robots specially adapted for use in surgery
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61BDIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B34/00Computer-aided surgery; Manipulators or robots specially adapted for use in surgery
    • A61B34/30Surgical robots
    • A61B34/37Master-slave robots
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25JMANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
    • B25J17/00Joints

Definitions

  • the present application relates to the field of robot technology, in particular to a mechanical arm joint structure and a control method thereof, a robot system and a medical system.
  • Robots are widely used in industry, medicine, agriculture, service industry, construction industry and military because of their advantages such as short learning curve and short learning time, ability to withstand ray radiation, short action execution delay time and high accuracy.
  • the design concept of the surgical robot is to use a minimally invasive method to accurately perform complex medical operations.
  • the user controls the surgical instruments at the slave end to complete preset surgical actions in areas where the doctor's hand cannot reach.
  • a mechanical arm joint structure and a control method thereof, a robot system and a medical system are provided.
  • a mechanical arm joint structure including a rotation mechanism, the rotation mechanism is connected with a terminal joint and a previous joint, and is used to drive the terminal joint to rotate infinitely around the previous joint.
  • the joint structure of the mechanical arm further includes a sliding bearing rod, an angular displacement mechanical conversion mechanism and a displacement detection device.
  • the angular displacement mechanical conversion mechanism is arranged in the terminal joint and connected to the sliding bearing rod, and is used to convert the opening and closing angle of the angular displacement mechanical conversion mechanism into the displacement of the sliding bearing rod.
  • the displacement detection device is used to detect the real-time displacement value of the sliding bearing rod.
  • the angular displacement mechanical conversion mechanism includes an opening and closing flap kneading transmission mechanism, and the opposite end of the opening and closing angle of the opening and closing flap kneading transmission mechanism is connected with the proximal end of the sliding bearing rod, through Changing the opening and closing angle of the opening and closing flap kneading transmission mechanism can drive the distal end of the sliding bearing rod to move.
  • the opening and closing flap kneading transmission mechanism includes a parallelogram structure, and the diagonal tip of the opening and closing angle of the parallelogram structure is connected with the proximal end of the sliding bearing rod, by changing the parallelogram
  • the opening and closing angle of the structure drives the distal end of the sliding bearing rod to move.
  • the opening and closing flap kneading transmission mechanism further includes a first opening and closing flap and a second opening and closing flap, the proximal end of the first opening and closing flap is equal to the opening and closing angle of the parallelogram structure.
  • the first side is connected
  • the proximal end of the second opening and closing flap is connected with the second side of the opening and closing angle of the parallelogram structure
  • the distal end of the first opening and closing flap is connected with the second opening and closing flap by opening and closing.
  • the distal end of the flap can change the angle of the opening and closing angle of the parallelogram structure.
  • the displacement detection device includes a magnetic component and a 3D magnetic field sensor.
  • the magnetic component is arranged on the end surface of the sliding bearing rod away from the angular displacement mechanical conversion mechanism.
  • the 3D magnetic field sensor is arranged on the side of the sliding bearing rod away from the angular displacement mechanical conversion mechanism, opposite to the magnetic component, and is used to obtain the position of the sliding bearing rod by detecting the position of the magnetic component. Angle of rotation and displacement in the direction of its extension.
  • the displacement detection device includes a resistance strip.
  • the resistance strip is arranged on the sliding bearing rod and extends in the same direction as the sliding bearing rod. Wherein, by applying preset current/preset voltage to the resistance value of the known length on the resistance strip, the voltage value of the resistance strip with the same length as the displacement value of the sliding bearing rod is detected, and according to the voltage value, The displacement value is calculated by the preset current/preset voltage and the known length.
  • the displacement detection device includes an inductive sensor.
  • the inductance sensor is used to detect the inductance variation caused by the displacement of the sliding bearing rod, and calculate the displacement value of the sliding bearing rod according to the inductance variation.
  • the displacement detection device includes a gear rack and a cylindrical gear.
  • the gear bar is arranged on the surface of the sliding bearing rod, and the extending direction of the gear bar is consistent with the extending direction of the sliding bearing rod.
  • the spur gear is engaged with the gear rack.
  • the joint structure of the mechanical arm further includes a first reset part located in the opening and closing angle, and the first returning part always makes the opening and closing angle open or close to the original angle.
  • the joint structure of the mechanical arm further includes a second reset part arranged on the sliding bearing rod; the elongation/compression direction of the second reset part has the same The directions are the same, and the second reset member always makes the opening and closing angle open or close to the original angle.
  • the rotation mechanism includes a bearing, and the end joint is meshedly connected with the previous joint via the bearing.
  • the joint structure of the manipulator further includes a wireless signal transmission module.
  • the wireless signal transmission module is used for wireless signal transmission between the end joint and the previous joint.
  • the wireless signal transmission module includes a first wireless signal transceiving module and a second wireless signal transceiving module, the first wireless signal transceiving module is used to connect the terminal joint with the front An initial digital signal transmitted between joints is converted into a wireless signal; the second wireless signal transceiver module is used to generate a corresponding target digital signal according to the received wireless signal, and the target digital signal is associated with the initial digital signal .
  • the first wireless signal transceiving module includes a first wireless signal transceiver and a first decoding circuit, and the first wireless signal transceiver is electrically connected to the first decoding circuit;
  • the second The wireless signal transceiver module includes a second wireless signal transceiver and a second decoding circuit, and the second wireless signal transceiver is electrically connected to the second decoding circuit.
  • both the first wireless signal transceiver and the first decoding circuit are arranged on the surface of the rotating mechanism away from the previous joint; the second wireless signal transceiver and the first The two decoding circuits are both arranged on the surface of the rotating mechanism away from the end joint.
  • the first wireless signal transceiver includes a first transmitter and a first receiver, the first receiver is used to receive the wireless signal transmitted by the first transmitter; the second The wireless signal transceiver includes a second transmitter and a second receiver, and the second receiver is used for receiving the wireless signal transmitted by the second transmitter.
  • the orthographic projection of the first transmitter on a vertical plane of the rotation axis is located within the orthographic projection of the second receiver on the vertical plane;
  • the orthographic projection of the vertical plane lies within the orthographic projection of the first receiver on the vertical plane.
  • the rotating shaft includes a cylindrical cavity extending in the same direction as the rotating shaft; the first transmitter and the first receiver are both arranged on the inner surface of the cylindrical cavity ; The second transmitter and the second receiver are both arranged on the inner surface of the cylindrical cavity.
  • the wireless signal transmitted by the wireless signal transmission module includes at least one of infrared rays, visible light and electromagnetic waves.
  • the joint structure of the manipulator further includes a wireless power supply module, the wireless power supply module is arranged between the end joint and the previous joint, and is used for the connection between the end joint and the previous joint. Wireless power transfer between joints.
  • the wireless power supply module includes a primary side power supply coil, a primary side inverter circuit, a secondary side power supply coil and a secondary side inverter circuit, and the primary side power supply coil is connected to the bus power supply via the primary side inverter circuit. Electromagnetic induction can be generated between the primary side power supply coil and the secondary side power supply coil, and the secondary side power supply coil is connected between the terminal joint and the previous joint through the secondary side inverter circuit transfer electrical energy.
  • the primary power supply coil and the primary inverter circuit are arranged on the surface of the rotating mechanism away from the end joint, and the secondary power supply coil and the secondary inverter circuit are arranged On the surface of the rotating mechanism away from the previous joint.
  • the primary side power supply coil and the second wireless signal transceiving module are arranged on the first substrate, and the secondary side power supply coil and the first wireless signal transceiving module are arranged on the second substrate, so Both the first substrate and the second substrate are perpendicular to the rotation axis.
  • the orthographic projection of the primary power supply coil on a vertical plane of the rotation axis overlaps with the orthographic projection of the secondary power supply coil on the vertical plane.
  • the primary inverter circuit is arranged on the first substrate or the previous joint; and/or the secondary inverter circuit is arranged on the second substrate or the end joint .
  • said preceding joint includes a drive.
  • the driver is electrically connected to the motion controller and the second wireless signal transceiver module, and is used to transmit the received target digital signal to the motion controller, so that the motion controller The opening and closing angle of the terminal joint is obtained, and the driver is further used to drive the motor to rotate by a preset angle according to the received rotation control signal.
  • the wireless signal transmission module is arranged between the end joint and the previous joint.
  • a robot system includes a master end and a slave end.
  • the main end is manipulated by the operator, and includes the joint structure of the mechanical arm as described in any one of the foregoing embodiments.
  • the slave end includes a robotic arm and is controlled via the master end. During the operation, by manipulating the opening and closing angle and/or the rotation angle of the terminal joint of the master end, the mechanical arm of the slave end is controlled to perform a corresponding preset action.
  • a medical system includes the robot system described above. By manipulating the opening and closing angle and/or rotation angle of the terminal joint at the master end, the mechanical arm at the slave end is controlled to perform corresponding preset actions, so as to drive the surgical instruments connected to the mechanical arm to perform corresponding medical operations.
  • a method for controlling a joint structure of a mechanical arm comprising:
  • the real-time displacement value of the sliding bearing rod is obtained, and the angle value of the opening and closing angle of the angular displacement mechanical conversion mechanism corresponding to the real-time displacement value is obtained according to the preset angular displacement correspondence relationship.
  • a method for controlling a joint structure of a mechanical arm comprising:
  • Control the wireless signal transmission module to wirelessly transmit the wireless signal between the end joint and the previous joint
  • the terminal joint is controlled to rotate at a preset angle, so as to drive the mechanical arm at the slave end to perform a corresponding preset action; wherein, the terminal joint is connected to the previous joint via a rotation mechanism.
  • Fig. 1 is the schematic diagram of the joint structure of the mechanical arm in an embodiment
  • Fig. 2-Fig. 7 are the principle schematic diagrams of the joint structure of the mechanical arm in different embodiments.
  • 8-9b are structural schematic diagrams of the joint structure of the mechanical arm in different embodiments.
  • Fig. 10 is a schematic diagram of a rotating mechanism in a traditional robotic arm joint and a rotating mechanism in a robotic arm joint in the present application;
  • Fig. 11 is a schematic diagram of the joint structure of the mechanical arm in another embodiment
  • 12-13 are schematic diagrams of the distribution of wireless signal transmission modules in the joint structure of the manipulator in different embodiments
  • Fig. 14 is a schematic structural diagram of a wireless signal transmission module in another embodiment
  • Fig. 15 is a schematic diagram of the distribution of wireless signal transmission modules in the joint structure of the manipulator in another embodiment
  • 16-17 are schematic diagrams of the principles of the wireless power supply module in another embodiment
  • Fig. 18 is a schematic diagram of the signal transmission principle of the joint structure of the manipulator in another embodiment
  • Fig. 19 is a perspective view of the joint structure of the manipulator in another embodiment
  • Fig. 20a is a cross-sectional view of the joint structure of the mechanical arm in another embodiment
  • Fig. 20b is a cross-sectional view of the joint structure of the mechanical arm in another embodiment
  • Fig. 21 is a schematic diagram of a rotating mechanism in a traditional robotic arm joint and a rotating mechanism in a robotic arm joint in the present application;
  • Fig. 22 is a schematic structural diagram of a robot system in an embodiment
  • Fig. 23 is a structural schematic diagram of the mechanical arm where the terminal joint is located in Fig. 23;
  • Fig. 24 is a schematic structural diagram of a medical system in an embodiment.
  • Fig. 25 is a schematic flowchart of a method for controlling a joint structure of a robotic arm in an embodiment
  • Fig. 26 is a schematic flowchart of a method for controlling a joint structure of a robotic arm in another embodiment.
  • the robot involved in this application includes a terminal device that includes a processor and that the processor applies control information to the drive motor to control the operation of the surgical instrument.
  • Surgical robot is a kind of electronic equipment for surgery with full-automatic, semi-automatic or supervisory mode, generally including console and mechanical arm, the console can be controlled by computer system, surgical operation monitor, robot control monitor, operating handle and input and output devices and so on.
  • the surgeon can sit in front of the main console away from the operating table, rest his head on the field of view frame, receive complete images from different cameras with both eyes, and jointly synthesize a three-dimensional stereoscopic view of the surgical field.
  • the doctor controls the end joint of the main end with both hands, and the hand motion is transmitted to the tip of the robotic arm to complete the operation, thereby increasing the accuracy and stability of the operation.
  • the present application aims to provide a mechanical arm joint structure and its control method, a robot system, and a medical system.
  • the mechanical structure is used to complete the transmission between the joints, avoiding the introduction of signal transmission cables, so that the rotating mechanism can rotate infinitely, reducing the While reducing the complexity of the joint control algorithm, it improves the stability and reliability of the robot system.
  • an embodiment of the present application provides a mechanical arm joint structure 10, including a sliding bearing rod 100, an angular displacement mechanical conversion mechanism 200, a rotating mechanism 300 and a displacement detection device 400, and an angular displacement mechanical conversion mechanism 200 It is arranged in the end joint 20 and connected to the sliding bearing rod 100 for converting the opening and closing angle of the angular displacement mechanical conversion mechanism 200 into the displacement of the sliding bearing rod 100 .
  • the rotation mechanism 300 is connected with the end joint 20 and the preceding joint 30 , and is used to drive the end joint 20 to rotate infinitely around the preceding joint 30 .
  • the displacement detection device 400 is used to detect the real-time displacement value of the sliding bearing rod 100 .
  • the angle of the opening and closing angle of the angular displacement mechanical conversion mechanism 200 is converted into the displacement of the sliding bearing rod 100, so that the end joint 20 can surround the previous joint 30 via the rotation mechanism 300 Infinite rotation, the real-time displacement value of the sliding bearing rod 100 is detected by the displacement detection device 400, and the angle value of the opening and closing angle of the angular displacement mechanical conversion mechanism 200 corresponding to the real-time displacement value is obtained according to the preset angular displacement correspondence relationship.
  • the terminal joint 20 includes an opening and closing valve kneading transmission mechanism 21 .
  • the opposite end m of the opening and closing angle a of the opening and closing flap kneading transmission mechanism 21 is connected with the proximal end c of the sliding bearing rod 100 .
  • the distal end d of the sliding bearing rod 100 is driven to move, so that the operator can change the opening and closing of the angular displacement mechanical conversion mechanism 200 by kneading the opening and closing flaps of the kneading transmission mechanism 21.
  • the joint angle a drives the distal end d of the sliding bearing rod 100 to move, avoiding the introduction of the signal transmission cable and the mechanical limit structure 40 in the rotating mechanism 300 , so that the end joint 20 can rotate infinitely through the rotating mechanism 300 .
  • the opening and closing flap kneading transmission mechanism 21 includes a parallelogram structure 2101 .
  • the top end m of the opposite angle b of the opening and closing angle a of the parallelogram structure 2101 is connected with the proximal end c of the sliding bearing rod 100 .
  • the distal end d of the sliding bearing rod 100 is driven to move by changing the opening and closing angle a of the parallelogram structure 2101 .
  • the opening and closing flap kneading transmission mechanism 21 By setting the opening and closing flap kneading transmission mechanism 21 to include a parallelogram structure 2101, the distal end of the sliding bearing rod 100 is driven to move by changing the opening and closing angle a of the parallelogram structure 2101, reducing the complexity of the opening and closing flap kneading transmission mechanism 21 Resilience, reducing the structural cost while ensuring the stability of motion transmission.
  • the opening and closing flap kneading transmission mechanism 21 further includes a first opening and closing flap 2102 and a second opening and closing flap 2103 .
  • the proximal end x of the first flap 2102 is connected to the first side 22 of the opening angle a of the parallelogram structure 2101 .
  • the proximal end x of the second flap 2103 is connected to the second side 23 of the opening angle a of the parallelogram structure 2101 .
  • the second opening and closing flap 2103 changes the opening and closing angle a of the angular displacement mechanical conversion mechanism 200 to drive the distal end d of the sliding bearing rod 100 to move, reducing the complexity of the structure and improving the simplicity of operation.
  • the lengths of the four sides of the parallelogram structure 2101 can be set to be equal, for example, the lengths of the first side 22 and the second side 23 of the parallelogram structure 2101 are equal and equal to L, according to the following formula Calculate the angle value a corresponding to the real-time displacement value s:
  • the displacement detection device 400 includes a magnetic component 410 and a 3D magnetic field sensor 420 , and the magnetic component 410 is disposed on the end surface of the sliding bearing rod 100 away from the angular displacement mechanical conversion mechanism 200 .
  • the 3D magnetic field sensor 420 is disposed on the side of the sliding bearing rod 100 away from the mechanical conversion mechanism 200 for angular displacement, opposite to the magnetic component 410 , for detecting the rotation angle of the sliding bearing rod 100 and the displacement s in its extending direction.
  • the 3D magnetic field sensor 420 is used to measure the displacement and rotation angle of the magnetic component 410 of the sliding bearing rod 100 away from the end face of the angular displacement mechanical conversion mechanism 200 by detecting the position of the magnetic component, through the known preset angular displacement correspondence relationship The angle value corresponding to the real-time displacement value of the magnetic component 410 is obtained to determine the angle value of the opening and closing angle of the angular displacement mechanical conversion mechanism 200 .
  • the displacement detection device 400 includes a resistance strip 430 disposed on the sliding bearing rod 100 and extending in the same direction as the sliding bearing rod 100 .
  • a preset current/preset voltage to a resistance value of known length on the resistor bar 430, the voltage value of the resistor bar 430 having the same length as the displacement value of the sliding bearing rod 100 is detected, and according to the voltage value, preset current/preset voltage, Set the voltage and the known length to calculate the displacement value.
  • a preset voltage Ui to the resistor bar 430 with a length of S0, for example, applying a preset voltage Ui to the resistor bar 430 via the arrow set at the far end e of the resistor bar 430, and The arrow set at the near end f of the resistance strip 430 is grounded (GND), U0 is the voltage value of the resistance strip 430 with the same length as the real-time displacement value s, and the real-time displacement value s and the angle value a corresponding to the real-time displacement value s are calculated according to the following formula :
  • the displacement detection device 400 may be set to include an inductance sensor, which is used to detect the inductance variation caused by the displacement of the sliding bearing rod 100 , and calculate the displacement value of the sliding bearing rod 100 through the inductance variation.
  • the displacement detection device 400 can be set to include a gear bar 440 and a cylindrical gear 450, the gear bar 440 is arranged on the surface of the sliding bearing rod 100, and the extending direction of the gear bar 440 is consistent with the extending direction of the sliding bearing rod 100 .
  • the spur gear 450 is engaged with the gear rack 440 . In this way, the sliding bearing rod 100 moves to drive the cylindrical gear 450 to rotate, and the displacement value of the sliding bearing rod 100 is calculated according to the acquired root circle radius R and rotation angle ⁇ of the cylindrical gear 450 .
  • the angle of the opening and closing angle of the angular displacement mechanical conversion mechanism 200 is converted into the rotation angle ⁇ of the cylindrical gear 450, and the real-time displacement value s can be calculated according to the following formula And the angle value a corresponding to the real-time displacement value s:
  • the mechanical arm joint structure 10 further includes a first reset member 510 located within the opening and closing angle a, and the first returning member always makes the opening and closing angle open or close to the original angle.
  • the first reset member 510 is in an elastic stretch/compression state, so that after the user pinches the end joint 20, the opening and closing angle a of the angular displacement mechanical conversion mechanism 200 automatically returns to the original
  • the angle value is also convenient to indicate the direction of the user's operation.
  • the first return component 510 includes a spring.
  • the joint structure 10 of the manipulator further includes a second reset member 520 arranged on the sliding bearing rod 100, and the second reset member always makes the opening and closing angle open or close to the original angle. closure.
  • the extension/compression direction of the second reset member 520 is consistent with the extension direction of the sliding bearing rod 100 .
  • the second reset member 520 is in an elastic stretch/compression state, so that after the user pinches the end joint 20, the opening and closing angle of the angular displacement mechanical conversion mechanism 200 automatically returns to the original angle value , which is also convenient for indicating the direction of the user's operation.
  • the second return member 520 includes a spring.
  • a rotating mechanism 300 may be disposed between the end joint 20 and the previous joint 30 , and the rotating mechanism 300 includes a bearing 310 .
  • the end joint 20 is meshed with the previous joint 30 via the bearing 310 , so that the end joint 20 can rotate around the previous joint 30 indefinitely.
  • the angular displacement mechanical conversion mechanism 200 is connected to the sliding bearing rod 100 for converting the opening and closing angle of the angular displacement mechanical conversion mechanism 200 into the displacement of the sliding bearing rod 100 . Since the angular displacement mechanical conversion mechanism 200 is used to complete the transmission between the end joint 20 and the previous joint 30, the introduction of the signal transmission cable and the mechanical limit structure 40 in the rotation mechanism 300 is avoided, so that the end joint 20 can pass through the rotation mechanism 300 infinitely. The position is rotated to drive the previous joint 30 to perform the corresponding preset action, which not only reduces the complexity of the joint control algorithm, but also improves the stability and reliability of the robot system 102 .
  • the first return part 510 is set in the opening and closing angle.
  • the first return part 510 is in an elastic stretch/compression state, which is convenient for the angular displacement mechanical conversion mechanism after the user kneads the end joint 20
  • the opening and closing angle of 200 automatically returns to the original angle value, which is also convenient for indicating the direction of user operation.
  • the real-time displacement value of the sliding bearing rod 100 is detected via the displacement detection device 400 , and the angle value of the opening and closing angle of the angular displacement mechanical conversion mechanism 200 corresponding to the real-time displacement value is obtained according to the preset angular displacement correspondence relationship.
  • the rotation mechanism 300 in the traditional robot joint is limited by the signal transmission cable, and a mechanical limit structure 40 needs to be provided. If it is necessary to rotate the rotation mechanism 300 in the robot joint from position A to position B, Constrained by the mechanical limit structure 40 , the rotating mechanism 300 must rotate through the path indicated by the arrow in the left figure of FIG. 10 .
  • the rotation mechanism 300 in this application that adopts the infinite structure shown in the right diagram of Figure 10
  • it is necessary to rotate the rotation mechanism 300 in the robot joint from position A to position B it can be through the arrow shown in the right diagram of Figure 10 Path rotation. Comparing the left diagram and the right diagram in Fig. 10, it can be clearly found that the rotation movement of the rotation mechanism 300 with infinite structure in this application is more flexible, simple and easy to control, which can effectively reduce the volume of the rotation mechanism 300 and reduce the control The complexity of the algorithm.
  • a mechanical arm joint structure 10 including a wireless signal transmission module 600 and a rotation mechanism 700.
  • the wireless signal transmission module 600 is used for connecting the terminal joint 51 with the previous one. Wireless signal transmission between joints 52.
  • the rotation mechanism 700 connects the end joint 51 with the previous joint 52 to drive the end joint 51 to rotate infinitely around the rotation axis of the rotation mechanism 700 and drive the end joint 51 to rotate infinitely relative to the previous joint 52 .
  • the terminal joint may be an operating joint
  • the preceding joint may be a driving joint.
  • the wireless signal transmission module 600 uses the wireless signal transmission module 600 to transmit the signal between the end joint 51 and the previous joint 52 to realize the wireless signal transmission between the end joint 51 and the previous joint 52, avoiding the introduction of signal transmission cables, so that The end joint 51 can rotate infinitely around the rotation axis of the rotation mechanism 700 through the rotation mechanism 700, realizing the infinite rotation of the end joint 51 relative to the previous joint 52, reducing the complexity of the joint control algorithm and improving the working efficiency of the robot system 102. stability and reliability.
  • the wireless signal transmission module 600 includes a first wireless signal transceiving module 610 and a second wireless signal transceiving module 620 disposed opposite to each other.
  • the first wireless signal transceiving module 610 is used for converting the initial digital signal transmitted between the end joint 51 and the previous joint 52 into a wireless signal.
  • the second wireless signal transceiving module 620 is configured to generate a corresponding target digital signal according to the received wireless signal, and the target digital signal is associated with the initial digital signal.
  • the wireless signal transmission between the end joint 51 and the previous joint 52 is realized, and the introduction of signal transmission cables is avoided, so that the end joint 51 can pass through the rotating mechanism. 700 rotates infinitely around the rotation axis of the rotation mechanism 700 .
  • the first wireless signal transceiver module 610 includes a first wireless signal transceiver and a first decoding circuit, and the first wireless signal transceiver is electrically connected to the first decoding circuit.
  • the second wireless signal transceiver module 620 includes a second wireless signal transceiver and a second decoding circuit, and the second wireless signal transceiver is electrically connected to the second decoding circuit.
  • the first wireless signal transceiver and the first decoding circuit are disposed on the surface of the rotating mechanism 700 away from the previous joint 52 .
  • the second wireless signal transceiver and the second decoding circuit are arranged on the surface of the rotating mechanism 700 away from the end joint 51 . In this embodiment, two-way wireless signal transmission between the end joint 51 and the previous joint 52 is realized, avoiding the introduction of signal transmission cables.
  • the first wireless signal transceiver includes a first transmitter and a first receiver, and the first receiver is configured to receive a wireless signal transmitted by the first transmitter.
  • the second wireless signal transceiver includes a second transmitter and a second receiver, the second receiver is used for receiving the wireless signal transmitted by the second transmitter.
  • the orthographic projection of the first emitter on a vertical plane of the axis of rotation lies within the orthographic projection of the second receiver on the vertical plane; the orthographic projection of the second emitter on the vertical plane lies within the orthographic projection of the first receiver on the vertical plane Within the projection, the wireless signal transmission efficiency of the first wireless signal transceiver and the second wireless signal transceiver is improved.
  • the rotating shaft of the rotating mechanism 700 includes a cylindrical cavity 1011 extending in the same direction as the rotating shaft. Both the first transmitter and the first receiver are disposed on the inner surface of the cylindrical cavity 1011 . Both the second transmitter and the second receiver are arranged on the inner surface of the cylindrical cavity 1011, so that the signals transmitted between the first transmitter and the second receiver, and the signals transmitted between the second transmitter and the first receiver are The transmission in the cylindrical cavity 1011 reduces the signal loss in the transmission process, and improves the efficiency of the wireless signal transmission of the first wireless signal transceiver and the second wireless signal transceiver.
  • Such setting can reduce the distance between the first transmitter and the second receiver, and reduce the distance between the second transmitter and the first receiver, so as to reduce the volume of the mechanical arm joint structure 10 .
  • the number of wireless signal transmission modules 600 can be set to be greater than 2, and each wireless signal transmission module 600 can be arranged to be distributed symmetrically around the rotation axis of the rotation mechanism 700 to reduce the volume of the rotation mechanism 700 .
  • the wireless signal transmitted by the wireless signal transmission module 600 includes at least one of infrared rays, visible light and electromagnetic waves.
  • the wireless signal transmission module 600 is disposed between the terminal joint 51 and the previous joint 52 to reduce the volume of the wireless signal transmission module 600 .
  • the maximum angle ⁇ of the radiation surface of the infrared rays emitted by the wireless signal transmission module 600 may be 30°-180°, for example, ⁇ may be 30°, 60°, 90°, 120°, 160° or 180°.
  • the maximum angle ⁇ of the radiation surface of the infrared rays emitted by the wireless signal transmission module 600 is large enough to ensure that the infrared rays are effectively received, so as to improve the wireless signal Signal transmission efficiency of the transmission module 600 .
  • the average distance d between the first wireless signal transceiving module 610 and the second wireless signal transceiving module 620 may be 2mm-30mm, for example, d may be 2mm, 8mm, 18mm, 28mm or 30mm.
  • is 120°
  • d is 8mm, which can ensure that the volume of the joint structure 10 of the manipulator is small enough on the premise of ensuring that the signal transmission efficiency of the wireless signal transmission module 600 is high enough.
  • the mechanical arm joint structure 10 also includes a wireless power supply module, which is arranged between the end joint 51 and the previous joint 52, and is used for wireless power transmission between the end joint 51 and the previous joint 52, avoiding the introduction of electric energy
  • the transmission cable enables the end joint 51 to rotate infinitely around the rotation axis of the rotation mechanism 700 via the rotation mechanism 700 .
  • the wireless power supply module includes a primary side power supply coil 810 , a primary side inverter circuit 820 , a secondary side power supply coil 830 and a secondary side inverter circuit 840 .
  • the primary side power supply coil 810 and the primary side inverter circuit 820 are arranged on the surface of the rotating mechanism 700 away from the terminal joint 51, and the secondary side power supply coil 830 and the secondary side inverter circuit 840 are arranged on the surface of the rotating mechanism 700 away from the previous joint 52, which is convenient Wireless power transmission is performed between the primary side power supply coil 810 and the secondary side power supply coil 830 to realize wireless power transmission between the terminal joint 51 and the previous joint 52 .
  • the primary power supply coil 810 and the second wireless signal transceiving module 620 are disposed on the first substrate 71 .
  • the secondary power supply coil 830 and the first wireless signal transceiving module 610 are disposed on the second substrate 72 .
  • Both the first base plate 71 and the second base plate 72 are perpendicular to the rotation axis, which makes the joint structure 10 of the manipulator more compact and reduces the volume of the joint structure 10 of the manipulator.
  • the wireless power supply module transmits electric energy through a magnetic field
  • the primary power supply coil 810 is connected to the bus voltage via the primary inverter circuit 820, for example, the bus voltage can be set to 5V-24V, and the bus voltage is connected to the
  • the primary side inverter circuit 820 provides electric energy to the primary side power supply coil 810, and when the magnetic induction line excited by the primary side power supply coil 810 passes through the plane where the secondary side power supply coil 830 is located, an induced current is generated in the secondary side power supply coil 830, and the secondary side power supply coil 830 is connected to the first controller 5101 via the secondary side inverter circuit 840 to implement wireless power transmission between the primary side power supply coil 810 and the secondary side power supply coil 830 .
  • the secondary inverter circuit 840 can provide the first controller 5101 with 3.3V-5.0V electric energy, so as to provide the first controller 5101 with an appropriate working voltage.
  • the orthographic projection of the primary side power supply coil 810 on a vertical plane of the rotation axis overlaps, for example, completely coincides with the orthographic projection of the secondary side power supply coil 830 on the vertical plane, so as to improve the primary side.
  • the wireless power transmission efficiency between the power supply coil 810 and the secondary side power supply coil 830 is improved, and the volume of the wireless power supply module is reduced.
  • the primary side inverter circuit 820 can be arranged on the first substrate 71 or a suitable position on the previous joint 52; the secondary side inverter circuit 840 can also be arranged on the second substrate 72 or the end A proper position on the joint 51 makes the joint structure 10 of the manipulator more compact and reduces the volume of the joint structure 10 of the manipulator.
  • the end joint 51 includes a first controller 5101 .
  • the first controller 5101 is electrically connected to the first wireless signal transceiving module 610 and the sensor 80, and is configured to: receive the real-time signal detected by the sensor 80 and generate a control signal, so that the first wireless signal transceiving module 610 sends the end joint
  • the initial digital signal transmitted between 51 and the previous joint 52 is converted into a wireless signal, so as to transmit the signal at the end joint 51 to the previous joint 52 via the first wireless signal transceiver module 610 .
  • the second wireless signal transceiving module 620 is configured to generate a target digital signal according to the received wireless signal.
  • the previous joint 52 includes a driver 5201, and the driver 5201 is electrically connected to the motion controller (not shown) and the second wireless signal transceiver module 620, and is used to transmit the received target digital signal to the motion controller, so that the motion controller according to The target digital signal acquires the opening and closing angle of the terminal joint 51 .
  • the driver 5201 is also used to drive the motor 60 to rotate a preset angle according to the received rotation control signal, so as to drive the terminal joint 51 to perform a corresponding preset action.
  • the driver 5201 can also set an angle sensor in the previous joint 52 to detect the real-time angle value of the motor 60, and the driver 5201 is also used to convert the real-time angle value of the motor 60 into a digital signal, and transmit the digital signal through the second wireless
  • the signal transceiving module 620 transmits to the end joint 51 or the motion controller to realize two-way wireless signal transmission between the end joint 51 and the previous joint 52 and online feedback of the real-time rotation angle value of the previous joint 52 .
  • the previous joint 52 includes a driver 5201, and the driver 5201 is used to drive the motor 60 to rotate a preset angle according to the received rotation control signal, so as to drive the end joint 51 to rotate a preset angle, so as to Drive the terminal device to perform the corresponding preset action.
  • the rotating mechanism 700 can be set to include a bearing rod 710, a first rotating bearing 720 and a second rotating bearing 730, the end joint 51 is fixed on the bearing rod 710, and the bearing rod 710 is connected to the previous rotating bearing 720 and the second rotating bearing 730 via the first rotating bearing 720 and the second rotating bearing 730. Joint 52 connects.
  • the first substrate 71 is arranged on the surface of the previous joint 52 close to the end joint 51
  • the second substrate 72 is arranged on the surface of the end joint 51 close to the previous joint 52
  • the primary power supply coil 810 and the second wireless signal transceiver module 620 are arranged on the second A substrate 71 .
  • the secondary side power supply coil 830 and the first wireless signal transceiver module 610 are arranged on the second substrate 72, the bus voltage supplies electric energy to the primary side power supply coil 810 through the primary side inverter circuit 820, and the magnetic induction lines excited by the primary side power supply coil 810 pass through the secondary side When the power supply coil 830 is in a plane, an induced current is generated in the secondary power supply coil 830 to realize wireless power transmission between the primary side power supply coil 810 and the secondary side power supply coil 830 .
  • the wireless signal transmission between the end joint 51 and the previous joint 52 is realized, and the introduction of signal transmission cables is avoided, so that the end joint 51 can pass through the rotating mechanism. 700 around the previous joint 52 unlimited rotation.
  • Both the first base plate 71 and the second base plate 72 are perpendicular to the rotation axis, which makes the joint structure 10 of the manipulator more compact and reduces the volume of the joint structure 10 of the manipulator.
  • the rotation mechanism in the traditional robot joint is limited by the signal transmission cable, and a mechanical limit structure 40 needs to be provided. If it is necessary to rotate the rotation mechanism in the robot joint from position A to position B, the mechanical Constrained by the limiting structure 40, the rotating mechanism must rotate through the path shown by the arrow in the left figure of FIG. 21 .
  • the rotation mechanism 700 shown in the right diagram of FIG. 21 used in this application if the rotation mechanism in the robot joint needs to be rotated from position A to position B, it can be rotated through the path shown by the arrow in the right diagram of FIG. 21 . Comparing the left picture and the right picture in Figure 21, it can be clearly found that the rotational movement of the rotating mechanism 700 in this application is more flexible, simple, and easy to control, which can effectively reduce the volume of the rotating mechanism 700 and reduce the complexity of the control algorithm .
  • the present application provides a robot system 102, including a master end 104 and a slave end 105.
  • the master end 104 is manipulated by the operator, and includes any robotic arm in any embodiment of the present application.
  • the slave end 105 includes a mechanical arm and is controlled by the master end 104. By controlling the opening and closing angle of the angular displacement mechanical conversion mechanism 200 of the master end 104 and the rotation angle of the rotation mechanism, the surgical instrument at the slave end 105 is controlled to perform the corresponding preset. action.
  • the angle of the opening and closing angle of the angular displacement mechanical conversion mechanism 200 is converted into the displacement of the sliding bearing rod 100 by setting the angular displacement mechanical conversion mechanism 200, so that the end joint
  • the angular displacement mechanical conversion mechanism 200 in 20 can rotate infinitely around the previous joint 30 through the rotating mechanism, detect the real-time displacement value of the sliding bearing rod 100 through the displacement detection device 400, and obtain the corresponding real-time displacement value according to the preset angular displacement correspondence relationship.
  • the angle value of the opening and closing angle of the angular displacement mechanical conversion mechanism 200 is used to precisely control the surgical instrument at the slave end 105 to perform the corresponding preset action by manipulating the angle of the angle displacement of the main end 104. .
  • the angular displacement mechanical conversion mechanism 200 is used to complete the transmission between the end joint 20 and the previous joint 30, the introduction of the signal transmission cable and the mechanical limit structure 40 in the rotation mechanism is avoided, so that the end joint 20 can rotate infinitely through the rotation mechanism , while reducing the complexity of the joint control algorithm, the stability and reliability of the robot system 102 are improved.
  • the wireless signal transmission module 600 is used to transmit the signal between the end joint 51 and the previous joint 52 to realize the communication between the end joint 51 and the previous joint 52. Wireless signal transmission, avoiding the introduction of signal transmission cables.
  • the application provides a medical system 103, including any robot system 102 in the embodiment of the application, the robot system 102 has several mechanical arms, and the mechanical arms can be used to mount such as scalpels Or surgical instruments such as endoscopes (eg laparoscopes).
  • the mechanical arm of the slave end 105 is controlled to perform corresponding preset actions, so as to drive the terminal surgical instruments to perform corresponding medical operations. That is, an operator (eg, a surgeon) can perform minimally invasive surgical treatment on a patient on a hospital bed by manipulating the end joint 20 of the main end 104 .
  • the transmission between the end joint 20 and the previous joint 30 is completed by using the angular displacement mechanical conversion mechanism 200
  • the introduction of the mechanical limit structure 40 in the signal transmission cable and the rotation mechanism is avoided, so that the end joint 20 can rotate infinitely through the rotating mechanism, which reduces the complexity of the joint control algorithm, improves the accuracy of medical operations, avoids unnecessary medical damage to patients caused by the system error of the medical system 103, and improves the safety of the medical system 103.
  • the wireless signal transmission between the end joint 51 and the previous joint 52 can be realized by using the wireless signal transmission module 600 to transmit the signal between the end joint 51 and the previous joint 52, avoiding the introduction of signal transmission cable.
  • the surgical instruments used by robots generally include passive surgical instruments and active surgical instruments.
  • passive surgical instruments generally include right-angle forceps, arc shears, direct shears, ultrasonic scalpels, and vigorous grasping forceps; Including monopolar arc coagulation forceps, etc.
  • the surgical instrument may also include: a surgical instrument including an endoscope.
  • the surgical robot can be set to include a doctor's console and an operating trolley.
  • the console at the main end 104 is provided with a main operator, and the operating trolley has several mechanical arms.
  • Surgical instruments and endoscopes can be mounted on the On the mechanical arm of the slave end 105, the master manipulator forms a master-slave control relationship with the mechanical arm and surgical instruments.
  • the operator (such as a surgeon) realizes minimally invasive surgical treatment on patients on the hospital bed through the remote operation of the doctor's console and the main operator.
  • the robotic arm and surgical instruments move during surgery according to the movement of the master manipulator manipulated by the operator.
  • a display device may be provided on the doctor's console, which is communicatively connected with the endoscope mounted on the mechanical arm of the operating trolley, and capable of receiving and displaying images collected by the endoscope. According to the image displayed on the display device on the doctor's console, the operator controls the movement of the mechanical arm and surgical instruments through the main operator, so that the endoscope and surgical instruments enter the patient's position through the wound on the patient's body.
  • the surgical robot adopts any of the mechanical arm joint structures 10 described in the embodiments of the present application, and uses the angular displacement mechanical conversion mechanism 200 to complete the transmission between the terminal joint 20 and the previous joint 30, avoiding the introduction of signal transmission cables and
  • the mechanical limit structure 40 in the rotation mechanism enables the end joint 20 to rotate infinitely through the rotation mechanism, which reduces the complexity of the joint control algorithm and improves the stability and reliability of the robot system 102 .
  • the control processing device may be provided with a display device, which is communicatively connected with the endoscope mounted on the robotic arm of the slave end 105, and capable of receiving and displaying images collected by the endoscope.
  • the operator controls the movement of the mechanical arm and the surgical instrument through the main operator.
  • the endoscope and surgical instruments are each passed through an incision in the patient's body into the patient's position.
  • the display device may include an immersive display device and a fixed display device. The operator can view the condition in the patient's body through the display screen of the immersive display device or the fixed display device.
  • the operator may input the preset angle-displacement correspondence to the control processing device through input devices such as a mouse and a keyboard; the preset angle-displacement correspondence may also be stored in a storage device in advance, and then read the storage device Corresponding relation of preset angle displacement in .
  • an embodiment of the present application provides a method for controlling the joint structure of a manipulator, including:
  • Step S110 Control the rotation mechanism arranged between the end joint 20 and the previous joint 30 to rotate at a first preset angle, wherein the rotation mechanism is used to drive the end joint 20 to rotate infinitely around the previous joint 30;
  • Step S120 control to change the angle of the opening and closing angle of the angular displacement mechanical conversion mechanism 200 connected to the sliding bearing rod 100, and change the angle of the opening and closing angle of the angular displacement mechanical conversion mechanism 200 based on the angular displacement mechanical conversion mechanism 200 converted into the displacement of the sliding bearing rod 100;
  • Step S130 Obtain the real-time displacement value of the sliding bearing rod 100, and obtain the angle value of the opening and closing angle of the angular displacement mechanical conversion mechanism 200 corresponding to the real-time displacement value according to the preset angular displacement correspondence relationship.
  • the rotation mechanism is used to drive the end joint 20 to rotate infinitely around the previous joint 30 .
  • the angle of the opening and closing angle of the angular displacement mechanical conversion mechanism 200 is controlled to be changed, and the angle of the opening and closing angle of the angular displacement mechanical conversion mechanism 200 is converted into the displacement of the sliding bearing rod 100 based on the angular displacement mechanical conversion mechanism.
  • the angle value of the opening and closing angle of the angular displacement mechanical conversion mechanism 200 corresponding to the real-time displacement value is obtained according to the preset angular displacement correspondence relationship. Avoiding the introduction of signal transmission cables and the mechanical limit structure 40 in the rotating mechanism, so that the end joint 20 can rotate infinitely through the rotating mechanism, which reduces the complexity of the joint control algorithm and improves the stability and reliability of the robot system 102. sex.
  • steps in the flow chart of FIG. 25 are shown sequentially as indicated by the arrows, these steps are not necessarily executed sequentially in the order indicated by the arrows. Unless otherwise specified herein, there is no strict order restriction on the execution of these steps, and these steps can be executed in other orders. Moreover, at least some of the steps in FIG. 25 may include multiple steps or stages. These steps or stages are not necessarily executed at the same time, but may be executed at different times. The execution sequence of these steps or stages is also It is not necessarily performed sequentially, but may be performed alternately or alternately with other steps or at least a part of steps or stages in other steps.
  • FIG. 26 another embodiment of the present application provides a method for controlling the joint structure of a manipulator, including:
  • Step S210 Control the wireless signal transmission module 600 to wirelessly transmit the wireless signal between the end joint 51 and the previous joint 52;
  • Step S210 Control the end joint 51 to rotate a preset angle to drive the mechanical arm of the slave end 105 to perform a corresponding preset action; wherein, the end joint 51 is connected to the previous joint 52 via the rotation mechanism 700 .
  • the wireless signal transmission module 600 controls the wireless signal transmission module 600 to wirelessly transmit the wireless signal between the end joint 51 and the previous joint 52, and controlling the end joint 51 to rotate a preset angle, so as to drive the mechanical arm of the slave end 105 to perform the corresponding preset operation.
  • the terminal joint 51 is connected to the previous joint 52 via the rotation mechanism 700 to realize wireless signal transmission between the terminal joint 51 and the previous joint 52, avoiding the introduction of signal transmission cables, so that the terminal joint 51 It can rotate infinitely around the rotation axis of the rotating mechanism 700 through the rotating mechanism 700, realize the infinite rotation of the end joint 51 relative to the previous joint 52, reduce the complexity of the joint control algorithm, and improve the robot system 102. Work stability and reliability.
  • Each module in the above-mentioned robot system 102 may be fully or partially realized by software, hardware and a combination thereof.
  • the above-mentioned modules can be embedded in or independent of the processor in the computer device in the form of hardware, and can also be stored in the memory of the computer device in the form of software, so that the processor can invoke and execute the corresponding operations of the above-mentioned modules.
  • the present application also provides a storage medium on which a computer program is stored, and when the computer program is executed by a processor, the steps of the method described in any one of the above embodiments are implemented.

Abstract

A robot arm joint structure (10), comprising a rotating mechanism (300), wherein the rotating mechanism (300) is connected to a tail end joint (20) and a previous joint (30), and is used for driving the tail end joint (20) to rotate around the previous joint (30) in an unlimited manner. The robot arm joint structure prevents the introduction of a signal transmission cable and the introduction of a mechanical limit structure to the rotating mechanism, such that the tail end joint (20) can rotate around the previous joint (30) in the unlimited manner, and the working stability and reliability of a robot system are improved. Further provided are a control method for the robot arm joint structure, a robot system (102), and a medical system (103).

Description

机械臂关节结构及其控制方法、机器人系统及医疗系统Mechanical arm joint structure and its control method, robot system and medical system
本申请要求于2021年11月25日提交国家知识产权局、申请号为2021114153642、发明名称为“机械臂关节结构及控制方法、系统”的中国专利申请的优先权以及于2021年11月25日提交国家知识产权局、申请号为2021114153676、发明名称为“机械臂关节结构及控制方法、系统”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。This application claims the priority of the Chinese patent application submitted to the State Intellectual Property Office on November 25, 2021, with the application number 2021114153642, and the title of the invention is "Robot Arm Joint Structure and Control Method and System", and the patent application filed on November 25, 2021 The priority of the Chinese patent application submitted to the State Intellectual Property Office with the application number 2021114153676 and the title of the invention is "Robot Arm Joint Structure and Control Method and System", the entire content of which is incorporated in this application by reference.
技术领域technical field
本申请涉及机器人技术领域,特别是涉及一种机械臂关节结构及其控制方法、机器人系统及医疗系统。The present application relates to the field of robot technology, in particular to a mechanical arm joint structure and a control method thereof, a robot system and a medical system.
背景技术Background technique
机器人因其学习曲线短且学习时间短、能够承受射线辐射、动作执行延迟时间短及准确性高等诸多优点,被广泛应用于工业、医学、农业、服务业、建筑业及军事等领域中。Robots are widely used in industry, medicine, agriculture, service industry, construction industry and military because of their advantages such as short learning curve and short learning time, ability to withstand ray radiation, short action execution delay time and high accuracy.
手术机器人的设计理念是采用微创伤方式,精准地实施复杂的医疗手术。用户通过操纵主端的机械关节运动,以控制从端的手术器械在原来医生的手伸不进的区域完成预设手术动作。The design concept of the surgical robot is to use a minimally invasive method to accurately perform complex medical operations. By manipulating the mechanical joint movement of the master end, the user controls the surgical instruments at the slave end to complete preset surgical actions in areas where the doctor's hand cannot reach.
然而,在传统的机器人系统中,末端关节与其前一关节之间需要线缆传输信号,导致该末端关节与该前一关节只能相对旋转运动,关节的旋转运动是有限的,旋转机构中需要设置相应的机械限位结构,导致关节控制算法复杂,且关节之间信号线缆受运动影响可能磨损断裂,影响机器人系统工作的稳定性与可靠性。However, in the traditional robot system, cables are required to transmit signals between the end joint and the previous joint, resulting in the relative rotation between the end joint and the previous joint, and the rotational motion of the joint is limited. Setting the corresponding mechanical limit structure leads to complex joint control algorithms, and the signal cables between the joints may be worn and broken due to the movement, which affects the stability and reliability of the robot system.
发明内容Contents of the invention
根据本申请的各种实施例,提供一种机械臂关节结构及其控制方法、机器人系统及医疗系统。According to various embodiments of the present application, a mechanical arm joint structure and a control method thereof, a robot system and a medical system are provided.
一种机械臂关节结构,包括旋转机构,所述旋转机构与末端关节和前一关节连接,用于带动所述末端关节环绕所述前一关节进行无限位旋转。A mechanical arm joint structure, including a rotation mechanism, the rotation mechanism is connected with a terminal joint and a previous joint, and is used to drive the terminal joint to rotate infinitely around the previous joint.
在其中一个实施例中,所述机械臂关节结构还包括滑动轴承杆、角度位移机械转换机构及位移检测装置。所述角度位移机械转换机构设置于所述末端关节中,连接于所述滑动轴承杆,用于将所述角度位移机械转换机构的开合角的角度转化为所述滑动轴承杆的位移。所述位移检测装置用于检测所述滑动轴承杆的实时位移值。In one of the embodiments, the joint structure of the mechanical arm further includes a sliding bearing rod, an angular displacement mechanical conversion mechanism and a displacement detection device. The angular displacement mechanical conversion mechanism is arranged in the terminal joint and connected to the sliding bearing rod, and is used to convert the opening and closing angle of the angular displacement mechanical conversion mechanism into the displacement of the sliding bearing rod. The displacement detection device is used to detect the real-time displacement value of the sliding bearing rod.
在其中一个实施例中,所述角度位移机械转换机构包括开合瓣捏合传动机构,所述开合瓣捏合传动机构的开合角的对侧端与所述滑动轴承杆的近端连接,通过改变所述开合瓣捏合传动机构的开合角的角度能够带动所述滑动轴承杆的远端移动。In one of the embodiments, the angular displacement mechanical conversion mechanism includes an opening and closing flap kneading transmission mechanism, and the opposite end of the opening and closing angle of the opening and closing flap kneading transmission mechanism is connected with the proximal end of the sliding bearing rod, through Changing the opening and closing angle of the opening and closing flap kneading transmission mechanism can drive the distal end of the sliding bearing rod to move.
在其中一个实施例中,所述开合瓣捏合传动机构包括平行四边形结构,所述平行四边形结构的开合角的对角顶端与所述滑动轴承杆的近端连接,通过改变所述平行四边形结构的开合角的角度带动所述滑动轴承杆的远端移动。In one of the embodiments, the opening and closing flap kneading transmission mechanism includes a parallelogram structure, and the diagonal tip of the opening and closing angle of the parallelogram structure is connected with the proximal end of the sliding bearing rod, by changing the parallelogram The opening and closing angle of the structure drives the distal end of the sliding bearing rod to move.
在其中一个实施例中,所述开合瓣捏合传动机构还包括第一开合瓣及第二开合瓣,所述第一开合瓣的近端与所述平行四边形结构的开合角的第一边连接,所述第二开合瓣的近端与所述平行四边形结构的开合角的第二边连接,通过开合所述第一开合瓣的远端与所述第二开合瓣的远端能够改变所述平行四边形结构的开合角的角度。In one of the embodiments, the opening and closing flap kneading transmission mechanism further includes a first opening and closing flap and a second opening and closing flap, the proximal end of the first opening and closing flap is equal to the opening and closing angle of the parallelogram structure. The first side is connected, the proximal end of the second opening and closing flap is connected with the second side of the opening and closing angle of the parallelogram structure, and the distal end of the first opening and closing flap is connected with the second opening and closing flap by opening and closing. The distal end of the flap can change the angle of the opening and closing angle of the parallelogram structure.
在其中一个实施例中,所述位移检测装置包括磁性部件和3D磁场传感器。所述磁性部件设置于所述滑动轴承杆远离所述角度位移机械转换机构的端面。所述3D磁场传感器设置于所述滑动轴承杆远离所述角度位移机械转换机构的一侧,与所述磁性部件相对设置,用于通过检测所述磁性部件的位置以获得所述滑动轴承杆的旋转角度及在其延伸方向上的位移。In one of the embodiments, the displacement detection device includes a magnetic component and a 3D magnetic field sensor. The magnetic component is arranged on the end surface of the sliding bearing rod away from the angular displacement mechanical conversion mechanism. The 3D magnetic field sensor is arranged on the side of the sliding bearing rod away from the angular displacement mechanical conversion mechanism, opposite to the magnetic component, and is used to obtain the position of the sliding bearing rod by detecting the position of the magnetic component. Angle of rotation and displacement in the direction of its extension.
在其中一个实施例中,所述位移检测装置包括电阻条。所述电阻条设置于所述滑动轴承杆且延伸方 向与所述滑动轴承杆的延伸方向一致。其中,通过向所述电阻条上已知长度的电阻值施加预设电流/预设电压,检测与所述滑动轴承杆的位移值相同长度的电阻条的电压值,及根据所述电压值、所述预设电流/预设电压、所述已知长度计算所述位移值。In one of the embodiments, the displacement detection device includes a resistance strip. The resistance strip is arranged on the sliding bearing rod and extends in the same direction as the sliding bearing rod. Wherein, by applying preset current/preset voltage to the resistance value of the known length on the resistance strip, the voltage value of the resistance strip with the same length as the displacement value of the sliding bearing rod is detected, and according to the voltage value, The displacement value is calculated by the preset current/preset voltage and the known length.
在其中一个实施例中,所述位移检测装置包括电感传感器。所述电感传感器用于检测所述滑动轴承杆的位移引起的电感变化量,并通过所述电感变化量计算所述滑动轴承杆的位移值。In one of the embodiments, the displacement detection device includes an inductive sensor. The inductance sensor is used to detect the inductance variation caused by the displacement of the sliding bearing rod, and calculate the displacement value of the sliding bearing rod according to the inductance variation.
在其中一个实施例中,所述位移检测装置包括齿轮条和圆柱齿轮。所述齿轮条设置于所述滑动轴承杆的表面,所述齿轮条的延伸方向与所述滑动轴承杆的延伸方向一致。所述圆柱齿轮与所述齿轮条啮合连接。其中,所述滑动轴承杆移动带动所述圆柱齿轮旋转,根据获取的所述圆柱齿轮的齿根圆半径及旋转角度计算所述滑动轴承杆的位移值。In one of the embodiments, the displacement detection device includes a gear rack and a cylindrical gear. The gear bar is arranged on the surface of the sliding bearing rod, and the extending direction of the gear bar is consistent with the extending direction of the sliding bearing rod. The spur gear is engaged with the gear rack. Wherein, the movement of the sliding bearing rod drives the rotation of the cylindrical gear, and the displacement value of the sliding bearing rod is calculated according to the acquired root circle radius and rotation angle of the cylindrical gear.
在其中一个实施例中,所述机械臂关节结构还包括位于所述开合角内的第一归位部件,所述第一归位部件恒使所述开合角向原始角度打开或闭合。In one of the embodiments, the joint structure of the mechanical arm further includes a first reset part located in the opening and closing angle, and the first returning part always makes the opening and closing angle open or close to the original angle.
在其中一个实施例中,所述机械臂关节结构还包括设置于所述滑动轴承杆的第二归位部件;所述第二归位部件的伸长/压缩方向与所述滑动轴承杆的延伸方向一致,所述第二归位部件恒使所述开合角向原始角度打开或闭合。In one of the embodiments, the joint structure of the mechanical arm further includes a second reset part arranged on the sliding bearing rod; the elongation/compression direction of the second reset part has the same The directions are the same, and the second reset member always makes the opening and closing angle open or close to the original angle.
在其中一个实施例中,所述旋转机构包括轴承,所述末端关节经由所述轴承与所述前一关节啮合连接。In one of the embodiments, the rotation mechanism includes a bearing, and the end joint is meshedly connected with the previous joint via the bearing.
在其中一个实施例中,所述机械臂关节结构还包括无线信号传输模块。所述无线信号传输模块用于末端关节与前一关节之间的无线信号传输。In one of the embodiments, the joint structure of the manipulator further includes a wireless signal transmission module. The wireless signal transmission module is used for wireless signal transmission between the end joint and the previous joint.
在其中一个实施例中,所述无线信号传输模块包括相对设置的第一无线信号收发模块及第二无线信号收发模块,所述第一无线信号收发模块用于将所述末端关节与所述前一关节之间传输的初始数字信号转化为无线信号;所述第二无线信号收发模块用于根据接收的所述无线信号生成对应的目标数字信号,所述目标数字信号关联于所述初始数字信号。In one of the embodiments, the wireless signal transmission module includes a first wireless signal transceiving module and a second wireless signal transceiving module, the first wireless signal transceiving module is used to connect the terminal joint with the front An initial digital signal transmitted between joints is converted into a wireless signal; the second wireless signal transceiver module is used to generate a corresponding target digital signal according to the received wireless signal, and the target digital signal is associated with the initial digital signal .
在其中一个实施例中,所述第一无线信号收发模块包括第一无线信号收发器及第一解码电路,所述第一无线信号收发器和所述第一解码电路电连接;所述第二无线信号收发模块包括第二无线信号收发器及第二解码电路,所述第二无线信号收发器和所述第二解码电路电连接。In one of the embodiments, the first wireless signal transceiving module includes a first wireless signal transceiver and a first decoding circuit, and the first wireless signal transceiver is electrically connected to the first decoding circuit; the second The wireless signal transceiver module includes a second wireless signal transceiver and a second decoding circuit, and the second wireless signal transceiver is electrically connected to the second decoding circuit.
在其中一个实施例中,所述第一无线信号收发器和所述第一解码电路均设置于所述旋转机构远离所述前一关节的表面;所述第二无线信号收发器和所述第二解码电路均设置于所述旋转机构远离所述末端关节的表面。In one of the embodiments, both the first wireless signal transceiver and the first decoding circuit are arranged on the surface of the rotating mechanism away from the previous joint; the second wireless signal transceiver and the first The two decoding circuits are both arranged on the surface of the rotating mechanism away from the end joint.
在其中一个实施例中,所述第一无线信号收发器包括第一发射器及第一接收器,所述第一接收器用于接收所述第一发射器所发射的无线信号;所述第二无线信号收发器包括第二发射器及第二接收器,所述第二接收器用于接收所述第二发射器所发射的无线信号。In one of the embodiments, the first wireless signal transceiver includes a first transmitter and a first receiver, the first receiver is used to receive the wireless signal transmitted by the first transmitter; the second The wireless signal transceiver includes a second transmitter and a second receiver, and the second receiver is used for receiving the wireless signal transmitted by the second transmitter.
在其中一个实施例中,所述第一发射器在所述旋转轴的一垂直平面的正投影位于所述第二接收器在所述垂直平面的正投影以内;所述第二发射器在所述垂直平面的正投影位于所述第一接收器在所述垂直平面的正投影以内。In one of the embodiments, the orthographic projection of the first transmitter on a vertical plane of the rotation axis is located within the orthographic projection of the second receiver on the vertical plane; The orthographic projection of the vertical plane lies within the orthographic projection of the first receiver on the vertical plane.
在其中一个实施例中,所述旋转轴包括延伸方向与所述旋转轴的延伸方向一致的圆柱腔;所述第一发射器及所述第一接收器均设置于所述圆柱腔的内表面;所述第二发射器及所述第二接收器均设置于所述圆柱腔的内表面。In one of the embodiments, the rotating shaft includes a cylindrical cavity extending in the same direction as the rotating shaft; the first transmitter and the first receiver are both arranged on the inner surface of the cylindrical cavity ; The second transmitter and the second receiver are both arranged on the inner surface of the cylindrical cavity.
在其中一个实施例中,所述无线信号传输模块传输的无线信号包括红外线、可见光及电磁波中至少一种。In one embodiment, the wireless signal transmitted by the wireless signal transmission module includes at least one of infrared rays, visible light and electromagnetic waves.
在其中一个实施例中,所述机械臂关节结构还包括无线供电模块,所述无线供电模块设置于所述末端关节与所述前一关节之间,用于所述末端关节与所述前一关节之间的无线电能传输。In one of the embodiments, the joint structure of the manipulator further includes a wireless power supply module, the wireless power supply module is arranged between the end joint and the previous joint, and is used for the connection between the end joint and the previous joint. Wireless power transfer between joints.
在其中一个实施例中,所述无线供电模块包括原边供电线圈、原边逆变电路、副边供电线圈及副边逆变电路,所述原边供电线圈经由原边逆变电路与母线电性连接,所述原边供电线圈与所述副边供电线圈之间能产生电磁感应,所述副边供电线圈经由所述副边逆变电路向所述末端关节与所述前一关节之间传递电能。In one of the embodiments, the wireless power supply module includes a primary side power supply coil, a primary side inverter circuit, a secondary side power supply coil and a secondary side inverter circuit, and the primary side power supply coil is connected to the bus power supply via the primary side inverter circuit. Electromagnetic induction can be generated between the primary side power supply coil and the secondary side power supply coil, and the secondary side power supply coil is connected between the terminal joint and the previous joint through the secondary side inverter circuit transfer electrical energy.
在其中一个实施例中,所述原边供电线圈及所述原边逆变电路设置于所述旋转机构远离所述末端关节的表面,所述副边供电线圈及所述副边逆变电路设置于所述旋转机构远离所述前一关节的表面。In one of the embodiments, the primary power supply coil and the primary inverter circuit are arranged on the surface of the rotating mechanism away from the end joint, and the secondary power supply coil and the secondary inverter circuit are arranged On the surface of the rotating mechanism away from the previous joint.
在其中一个实施例中,所述原边供电线圈与所述第二无线信号收发模块设置于第一基板,所述副边供电线圈与所述第一无线信号收发模块设置于第二基板,所述第一基板、所述第二基板均垂直于所述旋转轴。In one of the embodiments, the primary side power supply coil and the second wireless signal transceiving module are arranged on the first substrate, and the secondary side power supply coil and the first wireless signal transceiving module are arranged on the second substrate, so Both the first substrate and the second substrate are perpendicular to the rotation axis.
在其中一个实施例中,所述原边供电线圈在所述旋转轴的一垂直平面的正投影,与所述副边供电线圈在所述垂直平面的正投影重叠。In one of the embodiments, the orthographic projection of the primary power supply coil on a vertical plane of the rotation axis overlaps with the orthographic projection of the secondary power supply coil on the vertical plane.
在其中一个实施例中,所述原边逆变电路设置于所述第一基板或所述前一关节;及/或所述副边逆变电路设置于所述第二基板或所述末端关节。In one of the embodiments, the primary inverter circuit is arranged on the first substrate or the previous joint; and/or the secondary inverter circuit is arranged on the second substrate or the end joint .
在其中一个实施例中,所述前一关节包括驱动器。所述驱动器与运动控制器及所述第二无线信号收发模块均电连接,用于将接收的所述目标数字信号传输至所述运动控制器,使得所述运动控制器根据所述目标数字信号获取所述末端关节的开合角度,所述驱动器还用于根据接收的旋转控制信号驱动电机旋转预设角度。In one of the embodiments, said preceding joint includes a drive. The driver is electrically connected to the motion controller and the second wireless signal transceiver module, and is used to transmit the received target digital signal to the motion controller, so that the motion controller The opening and closing angle of the terminal joint is obtained, and the driver is further used to drive the motor to rotate by a preset angle according to the received rotation control signal.
在其中一个实施例中,所述无线信号传输模块设置于所述末端关节与所述前一关节之间。In one of the embodiments, the wireless signal transmission module is arranged between the end joint and the previous joint.
一种机器人系统,包括主端和从端。所述主端供操作者操控,并且包括如前述任一实施例所述的机械臂关节结构。所述从端包括机械臂并且经所述主端控制。操作过程中,通过操控所述主端的所述末端关节的开合角度及/或旋转角度,控制所述从端的机械臂执行对应的预设动作。A robot system includes a master end and a slave end. The main end is manipulated by the operator, and includes the joint structure of the mechanical arm as described in any one of the foregoing embodiments. The slave end includes a robotic arm and is controlled via the master end. During the operation, by manipulating the opening and closing angle and/or the rotation angle of the terminal joint of the master end, the mechanical arm of the slave end is controlled to perform a corresponding preset action.
一种医疗系统,包括上述的机器人系统。通过操控主端的所述末端关节的开合角度及/或旋转角度,控制从端的机械臂执行对应的预设动作,以带动连接至所述机械臂上的手术器械执行对应的医疗操作。A medical system includes the robot system described above. By manipulating the opening and closing angle and/or rotation angle of the terminal joint at the master end, the mechanical arm at the slave end is controlled to perform corresponding preset actions, so as to drive the surgical instruments connected to the mechanical arm to perform corresponding medical operations.
一种机械臂关节结构控制方法,包括:A method for controlling a joint structure of a mechanical arm, comprising:
控制设置于末端关节和前一关节之间的旋转机构旋转第一预设角度,其中,所述旋转机构用于带动末端关节环绕前一关节无限位旋转;controlling the rotation mechanism disposed between the terminal joint and the previous joint to rotate at a first preset angle, wherein the rotation mechanism is used to drive the terminal joint to rotate infinitely around the previous joint;
控制改变连接于滑动轴承杆的角度位移机械转换机构的开合角的角度,并基于所述角度位移机械转换机构将所述角度位移机械转换机构的开合角的角度转化为所述滑动轴承杆的位移;controlling and changing the angle of the opening and closing angle of the angular displacement mechanical conversion mechanism connected to the sliding bearing rod, and converting the angle of the opening and closing angle of the angular displacement mechanical conversion mechanism into the sliding bearing rod based on the angular displacement mechanical conversion mechanism displacement;
获取所述滑动轴承杆的实时位移值,根据预设角度位移对应关系获取所述实时位移值对应的所述角度位移机械转换机构的开合角的角度值。The real-time displacement value of the sliding bearing rod is obtained, and the angle value of the opening and closing angle of the angular displacement mechanical conversion mechanism corresponding to the real-time displacement value is obtained according to the preset angular displacement correspondence relationship.
一种机械臂关节结构控制方法,包括:A method for controlling a joint structure of a mechanical arm, comprising:
控制无线信号传输模块无线传输末端关节与前一关节之间的无线信号;Control the wireless signal transmission module to wirelessly transmit the wireless signal between the end joint and the previous joint;
控制所述末端关节旋转预设角度,以带动从端的机械臂执行对应的预设动作;其中,所述末端关节经由旋转机构与所述前一关节连接。The terminal joint is controlled to rotate at a preset angle, so as to drive the mechanical arm at the slave end to perform a corresponding preset action; wherein, the terminal joint is connected to the previous joint via a rotation mechanism.
本申请的一个或多个实施例的细节在下面的附图和描述中提出。本申请的其他特征、目的和优点将从说明书、附图以及权利要求书变得明显。The details of one or more embodiments of the application are set forth in the accompanying drawings and the description below. Other features, objects and advantages of the present application will be apparent from the description, drawings and claims.
附图说明Description of drawings
为了更好地描述和说明这里公开的那些申请的实施例和/或示例,可以参考一幅或多幅附图。用于描述附图的附加细节或示例不应当被认为是对所公开的申请、目前描述的实施例和/或示例以及目前理解的那些申请的最佳模式中的任何一者的范围的限制。In order to better describe and illustrate embodiments and/or examples of those applications disclosed herein, reference may be made to one or more of the accompanying drawings. Additional details or examples used to describe the figures should not be considered limitations on the scope of any of the disclosed applications, the presently described embodiments and/or examples, and the best mode of those applications as currently understood.
图1为一实施例中的机械臂关节结构的示意图;Fig. 1 is the schematic diagram of the joint structure of the mechanical arm in an embodiment;
图2-图7为不同实施例中的机械臂关节结构的原理示意图;Fig. 2-Fig. 7 are the principle schematic diagrams of the joint structure of the mechanical arm in different embodiments;
图8-图9b为不同实施例中的机械臂关节结构的结构示意图;8-9b are structural schematic diagrams of the joint structure of the mechanical arm in different embodiments;
图10为传统的机械臂关节中旋转机构与本申请中的机械臂关节中旋转机构的示意图;Fig. 10 is a schematic diagram of a rotating mechanism in a traditional robotic arm joint and a rotating mechanism in a robotic arm joint in the present application;
图11为另一实施例中的机械臂关节结构的示意图;Fig. 11 is a schematic diagram of the joint structure of the mechanical arm in another embodiment;
图12-图13为不同实施例中机械臂关节结构中无线信号传输模块的分布示意图;12-13 are schematic diagrams of the distribution of wireless signal transmission modules in the joint structure of the manipulator in different embodiments;
图14为另一实施例中无线信号传输模块的结构示意图;Fig. 14 is a schematic structural diagram of a wireless signal transmission module in another embodiment;
图15为另一实施例中机械臂关节结构中无线信号传输模块的分布示意图;Fig. 15 is a schematic diagram of the distribution of wireless signal transmission modules in the joint structure of the manipulator in another embodiment;
图16-图17为另一实施例中无线供电模块的原理示意图;16-17 are schematic diagrams of the principles of the wireless power supply module in another embodiment;
图18为另一实施例中机械臂关节结构的信号传递原理示意图;Fig. 18 is a schematic diagram of the signal transmission principle of the joint structure of the manipulator in another embodiment;
图19为另一实施例中机械臂关节结构的立体图;Fig. 19 is a perspective view of the joint structure of the manipulator in another embodiment;
图20a为另一实施例中机械臂关节结构的剖面图;Fig. 20a is a cross-sectional view of the joint structure of the mechanical arm in another embodiment;
图20b为又一实施例中机械臂关节结构的剖面图;Fig. 20b is a cross-sectional view of the joint structure of the mechanical arm in another embodiment;
图21为传统的机械臂关节中旋转机构与本申请中的机械臂关节中旋转机构的示意图;Fig. 21 is a schematic diagram of a rotating mechanism in a traditional robotic arm joint and a rotating mechanism in a robotic arm joint in the present application;
图22为一实施例中的机器人系统的结构示意图;Fig. 22 is a schematic structural diagram of a robot system in an embodiment;
图23为图23中末端关节所在机械臂的结构示意图;Fig. 23 is a structural schematic diagram of the mechanical arm where the terminal joint is located in Fig. 23;
图24为一实施例中的医疗系统的结构示意图。Fig. 24 is a schematic structural diagram of a medical system in an embodiment.
图25为一实施例中的机械臂关节结构控制方法的流程示意图;Fig. 25 is a schematic flowchart of a method for controlling a joint structure of a robotic arm in an embodiment;
图26为另一实施例中的机械臂关节结构控制方法的流程示意图。Fig. 26 is a schematic flowchart of a method for controlling a joint structure of a robotic arm in another embodiment.
附图标记说明:Explanation of reference signs:
10、机械臂关节结构;100、滑动轴承杆;200、角度位移机械转换机构;300、旋转机构;310、轴承;400、位移检测装置;410、磁性部件;420、3D磁场传感器;430、电阻条;440、齿轮条;450、圆 柱齿轮;510、第一归位部件;520、第二归位部件;600、无线信号传输模块;610、第一无线信号收发模块;620、第二无线信号收发模块;700、旋转机构;710、轴承杆;720、第一旋转轴承;730、第二旋转轴承;810、原边供电线圈;820、原边逆变电路;830、副边供电线圈;840、副边逆变电路;20、末端关节;21、开合瓣捏合传动机构;2101、平行四边形结构;2102、第一开合瓣;2103、第二开合瓣;22、第一边,23、第二边;30、前一关节;40、机械限位结构;51、末端关节;5101、第一控制器;52、前一关节;5201、驱动器;60、电机;71、第一基板;72、第二基板;80、传感器;102、机器人系统;103、医疗系统;104、主端;105、从端;1011、圆柱腔。10. Mechanical arm joint structure; 100. Sliding bearing rod; 200. Angle displacement mechanical conversion mechanism; 300. Rotating mechanism; 310. Bearing; 400. Displacement detection device; 410. Magnetic components; 420. 3D magnetic field sensor; 430. Resistance 440, gear rack; 450, cylindrical gear; 510, first homing component; 520, second homing component; 600, wireless signal transmission module; 610, first wireless signal transceiver module; 620, second wireless signal Transceiver module; 700, rotating mechanism; 710, bearing rod; 720, first rotating bearing; 730, second rotating bearing; 810, primary side power supply coil; 820, primary side inverter circuit; 830, secondary side power supply coil; 840 , the secondary side inverter circuit; 20, the terminal joint; 21, the opening and closing flap kneading transmission mechanism; 2101, the parallelogram structure; 2102, the first opening and closing flap; 2103, the second opening and closing flap; 22, the first side, 23 , the second side; 30, the previous joint; 40, the mechanical limit structure; 51, the terminal joint; 5101, the first controller; 52, the previous joint; 5201, the driver; 60, the motor; 71, the first substrate; 72. Second substrate; 80. Sensor; 102. Robot system; 103. Medical system; 104. Master end; 105. Slave end; 1011. Cylindrical cavity.
具体实施方式Detailed ways
为了使本申请的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本申请进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本申请,并不用于限定本申请。In order to make the purpose, technical solution and advantages of the present application clearer, the present application will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present application, and are not intended to limit the present application.
在本申请中,除非另有明确的规定和限定,术语“相连”、“连接”等术语应做广义理解,例如,可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本申请中的具体含义。In this application, unless otherwise clearly specified and limited, terms such as "connected" and "connected" should be interpreted in a broad sense, for example, they can be directly connected or indirectly connected through an intermediary, and they can be internally connected to each other. connectivity or interaction between two elements. Those of ordinary skill in the art can understand the specific meanings of the above terms in this application according to specific situations.
请注意,本申请中涉及的机器人包括包含处理器以及由处理器向驱动电机施加控制信息,以对手术器械进行控制操作的终端设备。Please note that the robot involved in this application includes a terminal device that includes a processor and that the processor applies control information to the drive motor to control the operation of the surgical instrument.
手术机器人是一种具有全自动、半自动或监督模式的手术用电子设备,一般包括控制台和机械臂,控制台可以由计算机系统、手术操作监视器、机器人控制监视器、操作手柄和输入输出设备等组成。例如,手术时外科医生可坐在远离手术台的主端控制台前,头靠在视野框上,双眼接受来自不同摄像机的完整图像,共同合成术野的三维立体图。医生双手控制主端的末端关节,手部动作传达到机械臂的尖端,完成手术操作,从而增加操作的精确性和平稳性。Surgical robot is a kind of electronic equipment for surgery with full-automatic, semi-automatic or supervisory mode, generally including console and mechanical arm, the console can be controlled by computer system, surgical operation monitor, robot control monitor, operating handle and input and output devices and so on. For example, during an operation, the surgeon can sit in front of the main console away from the operating table, rest his head on the field of view frame, receive complete images from different cameras with both eyes, and jointly synthesize a three-dimensional stereoscopic view of the surgical field. The doctor controls the end joint of the main end with both hands, and the hand motion is transmitted to the tip of the robotic arm to complete the operation, thereby increasing the accuracy and stability of the operation.
然而,在传统的机器人系统中,用户末端关节与其前一关节之间需要线缆传输信号,导致该末端关节与该前一关节只能相对旋转运动,旋转机构中需要设置相应的机械限位结构,导致关节控制算法复杂,且关节之间信号线缆受运动影响可能磨损断裂,影响机器人系统工作的稳定性与可靠性。However, in the traditional robot system, cables are required to transmit signals between the user’s end joint and its previous joint, so that the end joint and the previous joint can only rotate relative to each other, and a corresponding mechanical limit structure needs to be set in the rotation mechanism , resulting in complex joint control algorithms, and the signal cables between the joints may be worn and broken due to the movement, which affects the stability and reliability of the robot system.
因此,本申请旨在提供一种机械臂关节结构及其控制方法、机器人系统及医疗系统,使用机械结构完成关节之间的传动,避免引入信号传输线缆,使得旋转机构能够无限位旋转,降低了关节控制算法复杂度的同时,提高了机器人系统工作的稳定性与可靠性。Therefore, the present application aims to provide a mechanical arm joint structure and its control method, a robot system, and a medical system. The mechanical structure is used to complete the transmission between the joints, avoiding the introduction of signal transmission cables, so that the rotating mechanism can rotate infinitely, reducing the While reducing the complexity of the joint control algorithm, it improves the stability and reliability of the robot system.
请参考图1,本申请的一实施例中提供了一种机械臂关节结构10,包括滑动轴承杆100、角度位移机械转换机构200、旋转机构300及位移检测装置400,角度位移机械转换机构200设置于末端关节20中,连接于滑动轴承杆100,用于将角度位移机械转换机构200的开合角的角度转化为滑动轴承杆100的位移。旋转机构300与末端关节20和前一关节30连接,用于带动末端关节20环绕前一关节30无限位旋转。位移检测装置400用于检测滑动轴承杆100的实时位移值。Please refer to FIG. 1 , an embodiment of the present application provides a mechanical arm joint structure 10, including a sliding bearing rod 100, an angular displacement mechanical conversion mechanism 200, a rotating mechanism 300 and a displacement detection device 400, and an angular displacement mechanical conversion mechanism 200 It is arranged in the end joint 20 and connected to the sliding bearing rod 100 for converting the opening and closing angle of the angular displacement mechanical conversion mechanism 200 into the displacement of the sliding bearing rod 100 . The rotation mechanism 300 is connected with the end joint 20 and the preceding joint 30 , and is used to drive the end joint 20 to rotate infinitely around the preceding joint 30 . The displacement detection device 400 is used to detect the real-time displacement value of the sliding bearing rod 100 .
请继续参考图1,通过设置角度位移机械转换机构200将角度位移机械转换机构200的开合角的角度转化为滑动轴承杆100的位移,使得末端关节20经由旋转机构300能够环绕前一关节30无限位旋转,经由位移检测装置400检测滑动轴承杆100的实时位移值,根据预设角度位移对应关系获取实时位移值对应的角度位移机械转换机构200的开合角的角度值。由于利用角度位移机械转换机构200完成末端关节20与前一关节30之间的传动,避免引入信号传输线缆及旋转机构300中的机械限位结构40,使得末端关节20能够经由旋转机构300无限位旋转,降低了关节控制算法复杂度的同时,提高了机器人系统102工作的稳定性与可靠性。Please continue to refer to FIG. 1, by setting the angular displacement mechanical conversion mechanism 200, the angle of the opening and closing angle of the angular displacement mechanical conversion mechanism 200 is converted into the displacement of the sliding bearing rod 100, so that the end joint 20 can surround the previous joint 30 via the rotation mechanism 300 Infinite rotation, the real-time displacement value of the sliding bearing rod 100 is detected by the displacement detection device 400, and the angle value of the opening and closing angle of the angular displacement mechanical conversion mechanism 200 corresponding to the real-time displacement value is obtained according to the preset angular displacement correspondence relationship. Since the angular displacement mechanical conversion mechanism 200 is used to complete the transmission between the end joint 20 and the previous joint 30, the introduction of the signal transmission cable and the mechanical limit structure 40 in the rotation mechanism 300 is avoided, so that the end joint 20 can pass through the rotation mechanism 300 infinitely. Bit rotation reduces the complexity of the joint control algorithm and at the same time improves the stability and reliability of the robot system 102 .
作为示例,请参考图2,末端关节20包括开合瓣捏合传动机构21。开合瓣捏合传动机构21的开合角a的对侧端m与滑动轴承杆100的近端c连接。如此,通过改变角度位移机械转换机构200的开合角a的角度带动滑动轴承杆100的远端d移动,便于操作者通过捏合开合瓣捏合传动机构21,改变角度位移机械转换机构200的开合角a的角度,带动滑动轴承杆100的远端d移动,避免引入信号传输线缆及旋转机构300中的机械限位结构40,使得末端关节20能够经由旋转机构300无限位旋转。As an example, please refer to FIG. 2 , the terminal joint 20 includes an opening and closing valve kneading transmission mechanism 21 . The opposite end m of the opening and closing angle a of the opening and closing flap kneading transmission mechanism 21 is connected with the proximal end c of the sliding bearing rod 100 . In this way, by changing the opening and closing angle a of the angular displacement mechanical conversion mechanism 200, the distal end d of the sliding bearing rod 100 is driven to move, so that the operator can change the opening and closing of the angular displacement mechanical conversion mechanism 200 by kneading the opening and closing flaps of the kneading transmission mechanism 21. The joint angle a drives the distal end d of the sliding bearing rod 100 to move, avoiding the introduction of the signal transmission cable and the mechanical limit structure 40 in the rotating mechanism 300 , so that the end joint 20 can rotate infinitely through the rotating mechanism 300 .
作为示例,请继续参考图2,开合瓣捏合传动机构21包括平行四边形结构2101。平行四边形结构2101的开合角a的对角b顶端m与滑动轴承杆100的近端c连接。通过改变平行四边形结构2101的开合角a的角度带动滑动轴承杆100的远端d移动。通过设置开合瓣捏合传动机构21包括平行四边形结构2101,实现通过改变平行四边形结构2101的开合角a的角度带动滑动轴承杆100的远端移动,降低了开合瓣捏合传动机构21的复杂性,降低结构成本的同时保证动作传递的稳定性。As an example, please continue to refer to FIG. 2 , the opening and closing flap kneading transmission mechanism 21 includes a parallelogram structure 2101 . The top end m of the opposite angle b of the opening and closing angle a of the parallelogram structure 2101 is connected with the proximal end c of the sliding bearing rod 100 . The distal end d of the sliding bearing rod 100 is driven to move by changing the opening and closing angle a of the parallelogram structure 2101 . By setting the opening and closing flap kneading transmission mechanism 21 to include a parallelogram structure 2101, the distal end of the sliding bearing rod 100 is driven to move by changing the opening and closing angle a of the parallelogram structure 2101, reducing the complexity of the opening and closing flap kneading transmission mechanism 21 Resilience, reducing the structural cost while ensuring the stability of motion transmission.
作为示例,请继续参考图2,开合瓣捏合传动机构21还包括第一开合瓣2102及第二开合瓣2103。第一开合瓣2102的近端x与平行四边形结构2101的开合角a的第一边22连接。第二开合瓣2103的近端x 与平行四边形结构2101的开合角a的第二边23连接。通过开合第一开合瓣2102的远端y与第二开合瓣2103的远端y,改变平行四边形结构2101的开合角a的角度,便于操作者通过捏合第一开合瓣2102、第二开合瓣2103改变角度位移机械转换机构200的开合角a的角度,带动滑动轴承杆100的远端d移动,降低结构复杂性的同时提高操作的简便性。As an example, please continue to refer to FIG. 2 , the opening and closing flap kneading transmission mechanism 21 further includes a first opening and closing flap 2102 and a second opening and closing flap 2103 . The proximal end x of the first flap 2102 is connected to the first side 22 of the opening angle a of the parallelogram structure 2101 . The proximal end x of the second flap 2103 is connected to the second side 23 of the opening angle a of the parallelogram structure 2101 . By opening and closing the distal end y of the first opening and closing flap 2102 and the distal end y of the second opening and closing flap 2103, the angle of the opening and closing angle a of the parallelogram structure 2101 is changed, which is convenient for the operator to knead the first opening and closing flap 2102, The second opening and closing flap 2103 changes the opening and closing angle a of the angular displacement mechanical conversion mechanism 200 to drive the distal end d of the sliding bearing rod 100 to move, reducing the complexity of the structure and improving the simplicity of operation.
作为示例,请继续参考图2,可以设置平行四边形结构2101的四个边的边长相等,例如,平行四边形结构2101第一边22与第二边23的长度相等且均等于L,根据如下公式计算实时位移值s对应的角度值a:As an example, please continue to refer to FIG. 2 , the lengths of the four sides of the parallelogram structure 2101 can be set to be equal, for example, the lengths of the first side 22 and the second side 23 of the parallelogram structure 2101 are equal and equal to L, according to the following formula Calculate the angle value a corresponding to the real-time displacement value s:
S=L-L*cosa/2。S=L-L*cosa/2.
作为示例,请参考图3,位移检测装置400包括磁性部件410及3D磁场传感器420,磁性部件410设置于滑动轴承杆100远离角度位移机械转换机构200的端面。3D磁场传感器420设置于滑动轴承杆100远离角度位移机械转换机构200的一侧,与磁性部件410相对设置,用于检测滑动轴承杆100的旋转角度及在其延伸方向上的位移s。利用3D磁场传感器420用于通过检测所述磁性部件的位置来测量滑动轴承杆100远离角度位移机械转换机构200的端面的磁性部件410的位移及旋转角度,通过已知的预设角度位移对应关系获取磁性部件410的实时位移值对应的角度值,以确定角度位移机械转换机构200的开合角的角度值。As an example, please refer to FIG. 3 , the displacement detection device 400 includes a magnetic component 410 and a 3D magnetic field sensor 420 , and the magnetic component 410 is disposed on the end surface of the sliding bearing rod 100 away from the angular displacement mechanical conversion mechanism 200 . The 3D magnetic field sensor 420 is disposed on the side of the sliding bearing rod 100 away from the mechanical conversion mechanism 200 for angular displacement, opposite to the magnetic component 410 , for detecting the rotation angle of the sliding bearing rod 100 and the displacement s in its extending direction. The 3D magnetic field sensor 420 is used to measure the displacement and rotation angle of the magnetic component 410 of the sliding bearing rod 100 away from the end face of the angular displacement mechanical conversion mechanism 200 by detecting the position of the magnetic component, through the known preset angular displacement correspondence relationship The angle value corresponding to the real-time displacement value of the magnetic component 410 is obtained to determine the angle value of the opening and closing angle of the angular displacement mechanical conversion mechanism 200 .
作为示例,请参考图4,位移检测装置400包括电阻条430,电阻条430设置于滑动轴承杆100且延伸方向与滑动轴承杆100的延伸方向一致。通过向电阻条430上已知长度的电阻值施加预设电流/预设电压,检测与滑动轴承杆100的位移值相同长度的电阻条430的电压值,及根据电压值、预设电流/预设电压及已知长度计算位移值。As an example, please refer to FIG. 4 , the displacement detection device 400 includes a resistance strip 430 disposed on the sliding bearing rod 100 and extending in the same direction as the sliding bearing rod 100 . By applying a preset current/preset voltage to a resistance value of known length on the resistor bar 430, the voltage value of the resistor bar 430 having the same length as the displacement value of the sliding bearing rod 100 is detected, and according to the voltage value, preset current/preset voltage, Set the voltage and the known length to calculate the displacement value.
作为示例,请继续参考图4,通过向长度为S0的电阻条430上施加预设电压Ui,例如,经由设置于电阻条430远端e的箭头向电阻条430施加预设电压Ui,并将设置于电阻条430近端f的箭头接地(GND),U0为与实时位移值s相同长度的电阻条430的电压值,根据如下公式计算实时位移值s及实时位移值s对应的角度值a:As an example, please continue to refer to FIG. 4, by applying a preset voltage Ui to the resistor bar 430 with a length of S0, for example, applying a preset voltage Ui to the resistor bar 430 via the arrow set at the far end e of the resistor bar 430, and The arrow set at the near end f of the resistance strip 430 is grounded (GND), U0 is the voltage value of the resistance strip 430 with the same length as the real-time displacement value s, and the real-time displacement value s and the angle value a corresponding to the real-time displacement value s are calculated according to the following formula :
S=S0*(U0/Ui);S=S0*(U0/Ui);
S=L-L*cosa/2。S=L-L*cosa/2.
作为示例,可以设置位移检测装置400包括电感传感器,电感传感器用于检测滑动轴承杆100的位移引起的电感变化量,并通过电感变化量计算滑动轴承杆100的位移值。As an example, the displacement detection device 400 may be set to include an inductance sensor, which is used to detect the inductance variation caused by the displacement of the sliding bearing rod 100 , and calculate the displacement value of the sliding bearing rod 100 through the inductance variation.
作为示例,请参考图5,可以设置位移检测装置400包括齿轮条440及圆柱齿轮450,齿轮条440设置于滑动轴承杆100的表面,齿轮条440的延伸方向与滑动轴承杆100的延伸方向一致。圆柱齿轮450与齿轮条440啮合连接。如此,滑动轴承杆100移动带动圆柱齿轮450旋转,根据获取的圆柱齿轮450的齿根圆半径R及旋转角度β计算滑动轴承杆100的位移值。利用齿轮条440的水平移动带动与其啮合连接的圆柱齿轮450旋转,实现将角度位移机械转换机构200的开合角的角度转化为圆柱齿轮450的旋转角度β,可以根据如下公式计算实时位移值s及实时位移值s对应的角度值a:As an example, please refer to FIG. 5 , the displacement detection device 400 can be set to include a gear bar 440 and a cylindrical gear 450, the gear bar 440 is arranged on the surface of the sliding bearing rod 100, and the extending direction of the gear bar 440 is consistent with the extending direction of the sliding bearing rod 100 . The spur gear 450 is engaged with the gear rack 440 . In this way, the sliding bearing rod 100 moves to drive the cylindrical gear 450 to rotate, and the displacement value of the sliding bearing rod 100 is calculated according to the acquired root circle radius R and rotation angle β of the cylindrical gear 450 . Using the horizontal movement of the gear bar 440 to drive the rotation of the cylindrical gear 450 meshed with it, the angle of the opening and closing angle of the angular displacement mechanical conversion mechanism 200 is converted into the rotation angle β of the cylindrical gear 450, and the real-time displacement value s can be calculated according to the following formula And the angle value a corresponding to the real-time displacement value s:
S=β*R*π/180;S=β*R*π/180;
S=L-L*cosa/2。S=L-L*cosa/2.
作为示例,请参考图6,机械臂关节结构10还包括位于开合角a内的第一归位部件510,所述第一归位部件恒使所述开合角向原始角度打开或闭合。如此,开合角a在开合过程中,第一归位部件510处于弹性拉伸/压缩状态,便于在用户捏合末端关节20之后,角度位移机械转换机构200的开合角a自动回归至原始角度值,也便于指示用户操作的方向。例如,可以设置第一归位部件510包括弹簧。As an example, please refer to FIG. 6 , the mechanical arm joint structure 10 further includes a first reset member 510 located within the opening and closing angle a, and the first returning member always makes the opening and closing angle open or close to the original angle. In this way, during the opening and closing process of the opening and closing angle a, the first reset member 510 is in an elastic stretch/compression state, so that after the user pinches the end joint 20, the opening and closing angle a of the angular displacement mechanical conversion mechanism 200 automatically returns to the original The angle value is also convenient to indicate the direction of the user's operation. For example, it may be set that the first return component 510 includes a spring.
作为示例,请参考图7,可以设置机械臂关节结构10还包括设置于滑动轴承杆100的第二归位部件520,所述第二归位部件恒使所述开合角向原始角度打开或闭合。第二归位部件520的伸长/压缩方向与滑动轴承杆100的延伸方向一致。如此,开合角在开合过程中,第二归位部件520处于弹性拉伸/压缩状态,便于在用户捏合末端关节20之后,角度位移机械转换机构200的开合角自动回归至原始角度值,也便于指示用户操作的方向。例如,可以设置第二归位部件520包括弹簧。As an example, please refer to FIG. 7 , it can be set that the joint structure 10 of the manipulator further includes a second reset member 520 arranged on the sliding bearing rod 100, and the second reset member always makes the opening and closing angle open or close to the original angle. closure. The extension/compression direction of the second reset member 520 is consistent with the extension direction of the sliding bearing rod 100 . In this way, during the opening and closing process of the opening and closing angle, the second reset member 520 is in an elastic stretch/compression state, so that after the user pinches the end joint 20, the opening and closing angle of the angular displacement mechanical conversion mechanism 200 automatically returns to the original angle value , which is also convenient for indicating the direction of the user's operation. For example, it can be set that the second return member 520 includes a spring.
作为示例,请参考图8,可以将旋转机构300设置于末端关节20和前一关节30之间,旋转机构300包括轴承310。末端关节20经由轴承310与前一关节30啮合连接,便于末端关节20环绕前一关节30无限位旋转。As an example, referring to FIG. 8 , a rotating mechanism 300 may be disposed between the end joint 20 and the previous joint 30 , and the rotating mechanism 300 includes a bearing 310 . The end joint 20 is meshed with the previous joint 30 via the bearing 310 , so that the end joint 20 can rotate around the previous joint 30 indefinitely.
作为示例,请参考图9a-图9b,角度位移机械转换机构200连接于滑动轴承杆100,用于将角度位移机械转换机构200的开合角的角度转化为滑动轴承杆100的位移。由于利用角度位移机械转换机构200完成末端关节20与前一关节30之间的传动,避免引入信号传输线缆及旋转机构300中的机械限位结构40, 使得末端关节20能够经由旋转机构300无限位旋转,以带动前一关节30执行对应的预设动作,降低了关节控制算法复杂度的同时,提高了机器人系统102工作的稳定性与可靠性。第一归位部件510设置于开合角内,开合角在开合过程中,第一归位部件510处于弹性拉伸/压缩状态,便于在用户捏合末端关节20之后,角度位移机械转换机构200的开合角自动回归至原始角度值,也便于指示用户操作的方向。经由位移检测装置400检测滑动轴承杆100的实时位移值,根据预设角度位移对应关系获取实时位移值对应的角度位移机械转换机构200的开合角的角度值。As an example, please refer to FIGS. 9a-9b , the angular displacement mechanical conversion mechanism 200 is connected to the sliding bearing rod 100 for converting the opening and closing angle of the angular displacement mechanical conversion mechanism 200 into the displacement of the sliding bearing rod 100 . Since the angular displacement mechanical conversion mechanism 200 is used to complete the transmission between the end joint 20 and the previous joint 30, the introduction of the signal transmission cable and the mechanical limit structure 40 in the rotation mechanism 300 is avoided, so that the end joint 20 can pass through the rotation mechanism 300 infinitely. The position is rotated to drive the previous joint 30 to perform the corresponding preset action, which not only reduces the complexity of the joint control algorithm, but also improves the stability and reliability of the robot system 102 . The first return part 510 is set in the opening and closing angle. During the opening and closing process of the opening and closing angle, the first return part 510 is in an elastic stretch/compression state, which is convenient for the angular displacement mechanical conversion mechanism after the user kneads the end joint 20 The opening and closing angle of 200 automatically returns to the original angle value, which is also convenient for indicating the direction of user operation. The real-time displacement value of the sliding bearing rod 100 is detected via the displacement detection device 400 , and the angle value of the opening and closing angle of the angular displacement mechanical conversion mechanism 200 corresponding to the real-time displacement value is obtained according to the preset angular displacement correspondence relationship.
作为示例,请参考图10,传统的机器人关节中的旋转机构300受信号传输线缆的限制需要设置机械限位结构40,若需要将机器人关节中的旋转机构300从位置A旋转到位置B,受机械限位结构40的约束,旋转机构300必须经由图10左图箭头所示的路径旋转。相对于本申请中采用如图10右图所示的无限位结构的旋转机构300,若需要将机器人关节中的旋转机构300从位置A旋转到位置B,可以经由图10右图箭头所示的路径旋转。对比图10中的左图与右图,可以明显的发现本申请中的无限位结构的旋转机构300的旋转运动更加灵活、简单,易于控制,可以有效地减小旋转机构300的体积并降低控制算法的复杂度。As an example, please refer to FIG. 10 , the rotation mechanism 300 in the traditional robot joint is limited by the signal transmission cable, and a mechanical limit structure 40 needs to be provided. If it is necessary to rotate the rotation mechanism 300 in the robot joint from position A to position B, Constrained by the mechanical limit structure 40 , the rotating mechanism 300 must rotate through the path indicated by the arrow in the left figure of FIG. 10 . Compared with the rotation mechanism 300 in this application that adopts the infinite structure shown in the right diagram of Figure 10, if it is necessary to rotate the rotation mechanism 300 in the robot joint from position A to position B, it can be through the arrow shown in the right diagram of Figure 10 Path rotation. Comparing the left diagram and the right diagram in Fig. 10, it can be clearly found that the rotation movement of the rotation mechanism 300 with infinite structure in this application is more flexible, simple and easy to control, which can effectively reduce the volume of the rotation mechanism 300 and reduce the control The complexity of the algorithm.
请参考图11,在本申请的另一实施例中,还提供了一种机械臂关节结构10,包括无线信号传输模块600及旋转机构700,无线信号传输模块600用于末端关节51与前一关节52之间的无线信号传输。旋转机构700将末端关节51与前一关节52连接,用于带动末端关节51环绕旋转机构700的旋转轴无限位旋转,并带动末端关节51相对于前一关节52的无限位旋转。本实施例中,末端关节可以为操作关节,前一关节可以为驱动关节。Please refer to FIG. 11. In another embodiment of the present application, a mechanical arm joint structure 10 is also provided, including a wireless signal transmission module 600 and a rotation mechanism 700. The wireless signal transmission module 600 is used for connecting the terminal joint 51 with the previous one. Wireless signal transmission between joints 52. The rotation mechanism 700 connects the end joint 51 with the previous joint 52 to drive the end joint 51 to rotate infinitely around the rotation axis of the rotation mechanism 700 and drive the end joint 51 to rotate infinitely relative to the previous joint 52 . In this embodiment, the terminal joint may be an operating joint, and the preceding joint may be a driving joint.
请继续参考图11,利用无线信号传输模块600传输末端关节51与前一关节52之间的信号,实现末端关节51与前一关节52之间的无线信号传输,避免引入信号传输线缆,使得末端关节51能够经由旋转机构700环绕旋转机构700的旋转轴无限位旋转,实现末端关节51相对于前一关节52的无限位旋转,降低了关节控制算法复杂度的同时,提高了机器人系统102工作的稳定性与可靠性。Please continue to refer to FIG. 11 , use the wireless signal transmission module 600 to transmit the signal between the end joint 51 and the previous joint 52 to realize the wireless signal transmission between the end joint 51 and the previous joint 52, avoiding the introduction of signal transmission cables, so that The end joint 51 can rotate infinitely around the rotation axis of the rotation mechanism 700 through the rotation mechanism 700, realizing the infinite rotation of the end joint 51 relative to the previous joint 52, reducing the complexity of the joint control algorithm and improving the working efficiency of the robot system 102. stability and reliability.
作为示例,请继续参考图11,无线信号传输模块600包括相对设置的第一无线信号收发模块610及第二无线信号收发模块620。第一无线信号收发模块610用于将末端关节51与前一关节52之间传输的初始数字信号转化为无线信号。第二无线信号收发模块620用于根据接收的无线信号生成对应的目标数字信号,目标数字信号关联于初始数字信号。通过第一无线信号收发模块610与第二无线信号收发模块620相互配合,实现末端关节51与前一关节52之间的无线信号传输,避免引入信号传输线缆,使得末端关节51能够经由旋转机构700环绕旋转机构700的旋转轴无限位旋转。As an example, please continue to refer to FIG. 11 , the wireless signal transmission module 600 includes a first wireless signal transceiving module 610 and a second wireless signal transceiving module 620 disposed opposite to each other. The first wireless signal transceiving module 610 is used for converting the initial digital signal transmitted between the end joint 51 and the previous joint 52 into a wireless signal. The second wireless signal transceiving module 620 is configured to generate a corresponding target digital signal according to the received wireless signal, and the target digital signal is associated with the initial digital signal. Through the mutual cooperation of the first wireless signal transceiving module 610 and the second wireless signal transceiving module 620, the wireless signal transmission between the end joint 51 and the previous joint 52 is realized, and the introduction of signal transmission cables is avoided, so that the end joint 51 can pass through the rotating mechanism. 700 rotates infinitely around the rotation axis of the rotation mechanism 700 .
作为示例,请参考图12,第一无线信号收发模块610包括第一无线信号收发器及第一解码电路,所述第一无线信号收发器和所述第一解码电路电连接。第二无线信号收发模块620包括第二无线信号收发器及第二解码电路,所述第二无线信号收发器和所述第二解码电路电连接。第一无线信号收发器、第一解码电路设置于旋转机构700远离前一关节52的表面。第二无线信号收发器、第二解码电路设置于旋转机构700远离末端关节51的表面。本实施例中实现了末端关节51与前一关节52之间的双向无线信号传输,避免引入信号传输线缆。As an example, please refer to FIG. 12 , the first wireless signal transceiver module 610 includes a first wireless signal transceiver and a first decoding circuit, and the first wireless signal transceiver is electrically connected to the first decoding circuit. The second wireless signal transceiver module 620 includes a second wireless signal transceiver and a second decoding circuit, and the second wireless signal transceiver is electrically connected to the second decoding circuit. The first wireless signal transceiver and the first decoding circuit are disposed on the surface of the rotating mechanism 700 away from the previous joint 52 . The second wireless signal transceiver and the second decoding circuit are arranged on the surface of the rotating mechanism 700 away from the end joint 51 . In this embodiment, two-way wireless signal transmission between the end joint 51 and the previous joint 52 is realized, avoiding the introduction of signal transmission cables.
作为示例,请继续参考图12,第一无线信号收发器包括第一发射器及第一接收器,所述第一接收器用于接收所述第一发射器所发射的无线信号。第二无线信号收发器包括第二发射器及第二接收器,所述第二接收器用于接收所述第二发射器所发射的无线信号。第一发射器在旋转轴的一垂直平面的正投影位于第二接收器在该垂直平面的正投影以内;第二发射器在该垂直平面的正投影位于第一接收器在该垂直平面的正投影以内,以提高第一无线信号收发器及第二无线信号收发器的无线信号传输的效率。As an example, please continue to refer to FIG. 12 , the first wireless signal transceiver includes a first transmitter and a first receiver, and the first receiver is configured to receive a wireless signal transmitted by the first transmitter. The second wireless signal transceiver includes a second transmitter and a second receiver, the second receiver is used for receiving the wireless signal transmitted by the second transmitter. The orthographic projection of the first emitter on a vertical plane of the axis of rotation lies within the orthographic projection of the second receiver on the vertical plane; the orthographic projection of the second emitter on the vertical plane lies within the orthographic projection of the first receiver on the vertical plane Within the projection, the wireless signal transmission efficiency of the first wireless signal transceiver and the second wireless signal transceiver is improved.
作为示例,请参考图13,旋转机构700的旋转轴包括延伸方向与旋转轴的延伸方向一致的圆柱腔1011。第一发射器及第一接收器均设置于圆柱腔1011的内表面。第二发射器及第二接收器均设置于圆柱腔1011的内表面,使得第一发射器及第二接收器之间传输的信号、第二发射器及第一接收器之间传输的信号在圆柱腔1011内传输,减少传输过程中的信号损失,提高第一无线信号收发器及第二无线信号收发器的无线信号传输的效率。如此设置能够减小第一发射器与第二接收器之间的距离,并减小第二发射器与第一接收器之间的距离,以减小机械臂关节结构10的体积。可以设置无线信号传输模块600的数量大于2,设置各无线信号传输模块600环绕旋转机构700的旋转轴对称分布,以减小旋转机构700的体积。As an example, please refer to FIG. 13 , the rotating shaft of the rotating mechanism 700 includes a cylindrical cavity 1011 extending in the same direction as the rotating shaft. Both the first transmitter and the first receiver are disposed on the inner surface of the cylindrical cavity 1011 . Both the second transmitter and the second receiver are arranged on the inner surface of the cylindrical cavity 1011, so that the signals transmitted between the first transmitter and the second receiver, and the signals transmitted between the second transmitter and the first receiver are The transmission in the cylindrical cavity 1011 reduces the signal loss in the transmission process, and improves the efficiency of the wireless signal transmission of the first wireless signal transceiver and the second wireless signal transceiver. Such setting can reduce the distance between the first transmitter and the second receiver, and reduce the distance between the second transmitter and the first receiver, so as to reduce the volume of the mechanical arm joint structure 10 . The number of wireless signal transmission modules 600 can be set to be greater than 2, and each wireless signal transmission module 600 can be arranged to be distributed symmetrically around the rotation axis of the rotation mechanism 700 to reduce the volume of the rotation mechanism 700 .
作为示例,无线信号传输模块600传输的无线信号包括红外线、可见光及电磁波中至少一种。As an example, the wireless signal transmitted by the wireless signal transmission module 600 includes at least one of infrared rays, visible light and electromagnetic waves.
作为示例,无线信号传输模块600设置于末端关节51与前一关节52之间,以减小无线信号传输模块600的体积。As an example, the wireless signal transmission module 600 is disposed between the terminal joint 51 and the previous joint 52 to reduce the volume of the wireless signal transmission module 600 .
作为示例,请参考图14-图15,以无线信号传输模块600传输的无线信号包括红外线为例,来示例性说明本申请的实现原理。无线信号传输模块600发出的红外线的辐射面的最大角度α可以是30°-180°,例如α可以为30°、60°、90°、120°、160°或180°。由于本申请实施例中的末端关节51与前一关节52之间的间距较小,无线信号传输模块600发出的红外线的辐射面的最大角度α足够大才能保证红外线有 效被接收,以提高无线信号传输模块600的信号传输效率。第一无线信号收发模块610与第二无线信号收发模块620之间的平均间距d可以为2mm-30mm,例如d可以为2mm、8mm、18mm、28mm或30mm。在本申请的一实施例中,α为120°,d为8mm,可以在确保无线信号传输模块600的信号传输效率足够高的前提下,保证机械臂关节结构10的体积足够小。As an example, please refer to FIG. 14-FIG. 15 , taking the wireless signal transmitted by the wireless signal transmission module 600 including infrared rays as an example to illustrate the implementation principle of the present application. The maximum angle α of the radiation surface of the infrared rays emitted by the wireless signal transmission module 600 may be 30°-180°, for example, α may be 30°, 60°, 90°, 120°, 160° or 180°. Since the distance between the terminal joint 51 and the previous joint 52 in the embodiment of the present application is relatively small, the maximum angle α of the radiation surface of the infrared rays emitted by the wireless signal transmission module 600 is large enough to ensure that the infrared rays are effectively received, so as to improve the wireless signal Signal transmission efficiency of the transmission module 600 . The average distance d between the first wireless signal transceiving module 610 and the second wireless signal transceiving module 620 may be 2mm-30mm, for example, d may be 2mm, 8mm, 18mm, 28mm or 30mm. In an embodiment of the present application, α is 120°, and d is 8mm, which can ensure that the volume of the joint structure 10 of the manipulator is small enough on the premise of ensuring that the signal transmission efficiency of the wireless signal transmission module 600 is high enough.
作为示例,机械臂关节结构10还包括无线供电模块,无线供电模块设置于末端关节51与前一关节52之间,用于末端关节51与前一关节52之间的无线电能传输,避免引入电能传输线缆,使得末端关节51能够经由旋转机构700环绕旋转机构700的旋转轴无限位旋转。As an example, the mechanical arm joint structure 10 also includes a wireless power supply module, which is arranged between the end joint 51 and the previous joint 52, and is used for wireless power transmission between the end joint 51 and the previous joint 52, avoiding the introduction of electric energy The transmission cable enables the end joint 51 to rotate infinitely around the rotation axis of the rotation mechanism 700 via the rotation mechanism 700 .
作为示例,请参考图16,无线供电模块包括原边供电线圈810、原边逆变电路820、副边供电线圈830及副边逆变电路840。原边供电线圈810及原边逆变电路820设置于旋转机构700远离末端关节51的表面,副边供电线圈830及副边逆变电路840设置于旋转机构700远离前一关节52的表面,便于原边供电线圈810与副边供电线圈830之间进行无线电能传输,实现末端关节51与前一关节52之间的无线电能传输。As an example, please refer to FIG. 16 , the wireless power supply module includes a primary side power supply coil 810 , a primary side inverter circuit 820 , a secondary side power supply coil 830 and a secondary side inverter circuit 840 . The primary side power supply coil 810 and the primary side inverter circuit 820 are arranged on the surface of the rotating mechanism 700 away from the terminal joint 51, and the secondary side power supply coil 830 and the secondary side inverter circuit 840 are arranged on the surface of the rotating mechanism 700 away from the previous joint 52, which is convenient Wireless power transmission is performed between the primary side power supply coil 810 and the secondary side power supply coil 830 to realize wireless power transmission between the terminal joint 51 and the previous joint 52 .
作为示例,请继续参考图16,原边供电线圈810与第二无线信号收发模块620设置于第一基板71。副边供电线圈830与第一无线信号收发模块610设置于第二基板72。第一基板71、第二基板72均垂直于旋转轴,使得机械臂关节结构10更加紧凑,减小了机械臂关节结构10的体积。As an example, please continue to refer to FIG. 16 , the primary power supply coil 810 and the second wireless signal transceiving module 620 are disposed on the first substrate 71 . The secondary power supply coil 830 and the first wireless signal transceiving module 610 are disposed on the second substrate 72 . Both the first base plate 71 and the second base plate 72 are perpendicular to the rotation axis, which makes the joint structure 10 of the manipulator more compact and reduces the volume of the joint structure 10 of the manipulator.
作为示例,请继续参考图16与图17,无线供电模块通过磁场传输电能,原边供电线圈810经由原边逆变电路820与母线电压连接,例如可以设置母线电压为5V-24V,母线电压经由原边逆变电路820向原边供电线圈810提供电能,原边供电线圈810激发的磁感应线穿过副边供电线圈830所在的平面时,使得副边供电线圈830中产生感应电流,副边供电线圈830经由副边逆变电路840与第一控制器5101连接,实现原边供电线圈810与副边供电线圈830之间的无线电能传输。副边逆变电路840可以向第一控制器5101提供3.3V-5.0V的电能,以为第一控制器5101提供合适的工作电压。As an example, please continue to refer to Figure 16 and Figure 17, the wireless power supply module transmits electric energy through a magnetic field, the primary power supply coil 810 is connected to the bus voltage via the primary inverter circuit 820, for example, the bus voltage can be set to 5V-24V, and the bus voltage is connected to the The primary side inverter circuit 820 provides electric energy to the primary side power supply coil 810, and when the magnetic induction line excited by the primary side power supply coil 810 passes through the plane where the secondary side power supply coil 830 is located, an induced current is generated in the secondary side power supply coil 830, and the secondary side power supply coil 830 is connected to the first controller 5101 via the secondary side inverter circuit 840 to implement wireless power transmission between the primary side power supply coil 810 and the secondary side power supply coil 830 . The secondary inverter circuit 840 can provide the first controller 5101 with 3.3V-5.0V electric energy, so as to provide the first controller 5101 with an appropriate working voltage.
作为示例,请继续参考图16与图17,原边供电线圈810在旋转轴的一垂直平面的正投影,与副边供电线圈830在该垂直平面的正投影重叠例如完全重合,以提高原边供电线圈810与副边供电线圈830之间无线电能传输的效率,并减小无线供电模块的体积。As an example, please continue to refer to FIG. 16 and FIG. 17 , the orthographic projection of the primary side power supply coil 810 on a vertical plane of the rotation axis overlaps, for example, completely coincides with the orthographic projection of the secondary side power supply coil 830 on the vertical plane, so as to improve the primary side. The wireless power transmission efficiency between the power supply coil 810 and the secondary side power supply coil 830 is improved, and the volume of the wireless power supply module is reduced.
作为示例,请继续参考图16,可以将原边逆变电路820设置于第一基板71或前一关节52上合适的位置;也可以将副边逆变电路840设置于第二基板72或末端关节51上合适的位置,使得机械臂关节结构10更加紧凑,减小了机械臂关节结构10的体积。As an example, please continue to refer to FIG. 16, the primary side inverter circuit 820 can be arranged on the first substrate 71 or a suitable position on the previous joint 52; the secondary side inverter circuit 840 can also be arranged on the second substrate 72 or the end A proper position on the joint 51 makes the joint structure 10 of the manipulator more compact and reduces the volume of the joint structure 10 of the manipulator.
作为示例,请参考图18,末端关节51包括第一控制器5101。第一控制器5101与第一无线信号收发模块610及传感器80均电连接,被配置为:接收传感器80检测的实时信号并生成控制信号,使得第一无线信号收发模块610根据控制信号将末端关节51与前一关节52之间传输的初始数字信号转化为无线信号,以将末端关节51侧的信号经由第一无线信号收发模块610传输至前一关节52。As an example, please refer to FIG. 18 , the end joint 51 includes a first controller 5101 . The first controller 5101 is electrically connected to the first wireless signal transceiving module 610 and the sensor 80, and is configured to: receive the real-time signal detected by the sensor 80 and generate a control signal, so that the first wireless signal transceiving module 610 sends the end joint The initial digital signal transmitted between 51 and the previous joint 52 is converted into a wireless signal, so as to transmit the signal at the end joint 51 to the previous joint 52 via the first wireless signal transceiver module 610 .
作为示例,请继续参考图18,第二无线信号收发模块620用于根据接收的无线信号生成目标数字信号。前一关节52包括驱动器5201,驱动器5201与运动控制器(未图示)及第二无线信号收发模块620均电连接,用于将接收的目标数字信号传输至运动控制器,使得运动控制器根据目标数字信号获取末端关节51的开合角度。驱动器5201还用于根据接收的旋转控制信号驱动电机60旋转预设角度,以带动末端关节51执行对应的预设动作。驱动器5201还可以在前一关节52中设置角度传感器,用于检测电机60的实时角度值,驱动器5201还用于将电机60的实时角度值转化为数字信号,并将该数字信号经由第二无线信号收发模块620传输至末端关节51或运动控制器,实现末端关节51与前一关节52之间的双向无线信号传输及前一关节52的实时旋转角度值的在线反馈。As an example, please continue to refer to FIG. 18 , the second wireless signal transceiving module 620 is configured to generate a target digital signal according to the received wireless signal. The previous joint 52 includes a driver 5201, and the driver 5201 is electrically connected to the motion controller (not shown) and the second wireless signal transceiver module 620, and is used to transmit the received target digital signal to the motion controller, so that the motion controller according to The target digital signal acquires the opening and closing angle of the terminal joint 51 . The driver 5201 is also used to drive the motor 60 to rotate a preset angle according to the received rotation control signal, so as to drive the terminal joint 51 to perform a corresponding preset action. The driver 5201 can also set an angle sensor in the previous joint 52 to detect the real-time angle value of the motor 60, and the driver 5201 is also used to convert the real-time angle value of the motor 60 into a digital signal, and transmit the digital signal through the second wireless The signal transceiving module 620 transmits to the end joint 51 or the motion controller to realize two-way wireless signal transmission between the end joint 51 and the previous joint 52 and online feedback of the real-time rotation angle value of the previous joint 52 .
作为示例,请参考图19、图20a及图20b,前一关节52包括驱动器5201,驱动器5201用于根据接收的旋转控制信号驱动电机60旋转预设角度,带动末端关节51旋转预设角度,以带动末端器械执行对应的预设动作。可以设置旋转机构700包括一个轴承杆710、第一旋转轴承720及第二旋转轴承730,末端关节51固定于轴承杆710,轴承杆710经由第一旋转轴承720和第二旋转轴承730与前一关节52连接。第一基板71设置于前一关节52靠近末端关节51的表面,第二基板72设置于末端关节51靠近前一关节52的表面,原边供电线圈810与第二无线信号收发模块620设置于第一基板71。副边供电线圈830与第一无线信号收发模块610设置于第二基板72,母线电压经由原边逆变电路820向原边供电线圈810提供电能,原边供电线圈810激发的磁感应线穿过副边供电线圈830所在的平面时,使得副边供电线圈830中产生感应电流,实现原边供电线圈810与副边供电线圈830之间的无线电能传输。通过第一无线信号收发模块610与第二无线信号收发模块620相互配合,实现末端关节51与前一关节52之间的无线信号传输,避免引入信号传输线缆,使得末端关节51能够经由旋转机构700环绕前一关节52无限位旋转。第一基板71、第二基板72均垂直于旋转轴,使得机械臂关节结构10更加紧凑,减小了机械臂关节结构10的体积。As an example, please refer to FIG. 19, FIG. 20a and FIG. 20b, the previous joint 52 includes a driver 5201, and the driver 5201 is used to drive the motor 60 to rotate a preset angle according to the received rotation control signal, so as to drive the end joint 51 to rotate a preset angle, so as to Drive the terminal device to perform the corresponding preset action. The rotating mechanism 700 can be set to include a bearing rod 710, a first rotating bearing 720 and a second rotating bearing 730, the end joint 51 is fixed on the bearing rod 710, and the bearing rod 710 is connected to the previous rotating bearing 720 and the second rotating bearing 730 via the first rotating bearing 720 and the second rotating bearing 730. Joint 52 connects. The first substrate 71 is arranged on the surface of the previous joint 52 close to the end joint 51, the second substrate 72 is arranged on the surface of the end joint 51 close to the previous joint 52, and the primary power supply coil 810 and the second wireless signal transceiver module 620 are arranged on the second A substrate 71 . The secondary side power supply coil 830 and the first wireless signal transceiver module 610 are arranged on the second substrate 72, the bus voltage supplies electric energy to the primary side power supply coil 810 through the primary side inverter circuit 820, and the magnetic induction lines excited by the primary side power supply coil 810 pass through the secondary side When the power supply coil 830 is in a plane, an induced current is generated in the secondary power supply coil 830 to realize wireless power transmission between the primary side power supply coil 810 and the secondary side power supply coil 830 . Through the mutual cooperation of the first wireless signal transceiving module 610 and the second wireless signal transceiving module 620, the wireless signal transmission between the end joint 51 and the previous joint 52 is realized, and the introduction of signal transmission cables is avoided, so that the end joint 51 can pass through the rotating mechanism. 700 around the previous joint 52 unlimited rotation. Both the first base plate 71 and the second base plate 72 are perpendicular to the rotation axis, which makes the joint structure 10 of the manipulator more compact and reduces the volume of the joint structure 10 of the manipulator.
作为示例,请参考图21,传统的机器人关节中的旋转机构受信号传输线缆的限制需要设置机械限位结 构40,若需要将机器人关节中的旋转机构从位置A旋转到位置B,受机械限位结构40的约束,旋转机构必须经由图21左图箭头所示的路径旋转。相对于本申请中采用如图21右图所示的旋转机构700,若需要将机器人关节中的旋转机构从位置A旋转到位置B,可以经由图21右图箭头所示的路径旋转。对比图21中的左图与右图,可以明显地发现本申请中的旋转机构700的旋转运动更加灵活、简单,易于控制,可以有效地减小旋转机构700的体积并降低控制算法的复杂度。As an example, please refer to FIG. 21. The rotation mechanism in the traditional robot joint is limited by the signal transmission cable, and a mechanical limit structure 40 needs to be provided. If it is necessary to rotate the rotation mechanism in the robot joint from position A to position B, the mechanical Constrained by the limiting structure 40, the rotating mechanism must rotate through the path shown by the arrow in the left figure of FIG. 21 . Compared with the rotation mechanism 700 shown in the right diagram of FIG. 21 used in this application, if the rotation mechanism in the robot joint needs to be rotated from position A to position B, it can be rotated through the path shown by the arrow in the right diagram of FIG. 21 . Comparing the left picture and the right picture in Figure 21, it can be clearly found that the rotational movement of the rotating mechanism 700 in this application is more flexible, simple, and easy to control, which can effectively reduce the volume of the rotating mechanism 700 and reduce the complexity of the control algorithm .
作为示例,请参考图22-图23,本申请提供了一种机器人系统102,包括主端104及从端105,主端104供操作者操控,并且包括任一本申请实施例中的机械臂关节结构10。从端105包括机械臂并且经主端104控制,通过操控主端104的角度位移机械转换机构200的开合角的角度及旋转机构的旋转角度,控制从端105的手术器械执行对应的预设动作。As an example, please refer to FIG. 22-FIG. 23. The present application provides a robot system 102, including a master end 104 and a slave end 105. The master end 104 is manipulated by the operator, and includes any robotic arm in any embodiment of the present application. Joint structure10. The slave end 105 includes a mechanical arm and is controlled by the master end 104. By controlling the opening and closing angle of the angular displacement mechanical conversion mechanism 200 of the master end 104 and the rotation angle of the rotation mechanism, the surgical instrument at the slave end 105 is controlled to perform the corresponding preset. action.
当机器人系统102包括一实施例中的机械臂关节结构10时,通过设置角度位移机械转换机构200将角度位移机械转换机构200的开合角的角度转化为滑动轴承杆100的位移,使得末端关节20中的角度位移机械转换机构200能够经由旋转机构能够环绕前一关节30无限位旋转,经由位移检测装置400检测滑动轴承杆100的实时位移值,根据预设角度位移对应关系获取实时位移值对应的角度位移机械转换机构200的开合角的角度值,以经由操控主端104的角度位移机械转换机构200的开合角的角度,来精确控制从端105的手术器械执行对应的预设动作。由于利用角度位移机械转换机构200完成末端关节20与前一关节30之间的传动,避免引入信号传输线缆及旋转机构中的机械限位结构40,使得末端关节20能够经由旋转机构无限位旋转,降低了关节控制算法复杂度的同时,提高了机器人系统102工作的稳定性与可靠性。When the robot system 102 includes the mechanical arm joint structure 10 in an embodiment, the angle of the opening and closing angle of the angular displacement mechanical conversion mechanism 200 is converted into the displacement of the sliding bearing rod 100 by setting the angular displacement mechanical conversion mechanism 200, so that the end joint The angular displacement mechanical conversion mechanism 200 in 20 can rotate infinitely around the previous joint 30 through the rotating mechanism, detect the real-time displacement value of the sliding bearing rod 100 through the displacement detection device 400, and obtain the corresponding real-time displacement value according to the preset angular displacement correspondence relationship. The angle value of the opening and closing angle of the angular displacement mechanical conversion mechanism 200 is used to precisely control the surgical instrument at the slave end 105 to perform the corresponding preset action by manipulating the angle of the angle displacement of the main end 104. . Since the angular displacement mechanical conversion mechanism 200 is used to complete the transmission between the end joint 20 and the previous joint 30, the introduction of the signal transmission cable and the mechanical limit structure 40 in the rotation mechanism is avoided, so that the end joint 20 can rotate infinitely through the rotation mechanism , while reducing the complexity of the joint control algorithm, the stability and reliability of the robot system 102 are improved.
当机器人系统102包括另一实施例中的机械臂关节结构10时,利用无线信号传输模块600传输末端关节51与前一关节52之间的信号,实现末端关节51与前一关节52之间的无线信号传输,避免引入信号传输线缆。When the robot system 102 includes the mechanical arm joint structure 10 in another embodiment, the wireless signal transmission module 600 is used to transmit the signal between the end joint 51 and the previous joint 52 to realize the communication between the end joint 51 and the previous joint 52. Wireless signal transmission, avoiding the introduction of signal transmission cables.
作为示例,请参考图24,本申请提供了一种医疗系统103,包括任一本申请实施例中的机器人系统102,机器人系统102具有若干个机械臂,机械臂可以用于挂载如手术刀或内窥镜(例如腹腔镜)等手术器械。通过操控主端104的角度位移机械转换机构200的开合角的角度及旋转机构的旋转角度,控制从端105的机械臂执行对应的预设动作,以带动末端手术器械执行对应的医疗操作。即,操作者(例如,外科医生)可以通过操控主端104的末端关节20实现对病床上的患者进行微创伤手术治疗。As an example, please refer to FIG. 24 , the application provides a medical system 103, including any robot system 102 in the embodiment of the application, the robot system 102 has several mechanical arms, and the mechanical arms can be used to mount such as scalpels Or surgical instruments such as endoscopes (eg laparoscopes). By manipulating the opening and closing angle of the angular displacement mechanical conversion mechanism 200 of the master end 104 and the rotation angle of the rotation mechanism, the mechanical arm of the slave end 105 is controlled to perform corresponding preset actions, so as to drive the terminal surgical instruments to perform corresponding medical operations. That is, an operator (eg, a surgeon) can perform minimally invasive surgical treatment on a patient on a hospital bed by manipulating the end joint 20 of the main end 104 .
例如,在一实施例中,由于利用角度位移机械转换机构200完成末端关节20与前一关节30之间的传动,避免引入信号传输线缆及旋转机构中的机械限位结构40,使得末端关节20能够经由旋转机构无限位旋转,降低了关节控制算法复杂度的同时,提高了医疗操作的准确性,避免因医疗系统103的系统误差导致对患者造成不必要的医疗损伤,提高医疗系统103的智能性、可靠性及安全性。For example, in one embodiment, because the transmission between the end joint 20 and the previous joint 30 is completed by using the angular displacement mechanical conversion mechanism 200, the introduction of the mechanical limit structure 40 in the signal transmission cable and the rotation mechanism is avoided, so that the end joint 20 can rotate infinitely through the rotating mechanism, which reduces the complexity of the joint control algorithm, improves the accuracy of medical operations, avoids unnecessary medical damage to patients caused by the system error of the medical system 103, and improves the safety of the medical system 103. Intelligence, reliability and security.
而在另一实施例中,则可以通过利用无线信号传输模块600传输末端关节51与前一关节52之间的信号,实现末端关节51与前一关节52之间的无线信号传输,避免引入信号传输线缆。In another embodiment, the wireless signal transmission between the end joint 51 and the previous joint 52 can be realized by using the wireless signal transmission module 600 to transmit the signal between the end joint 51 and the previous joint 52, avoiding the introduction of signal transmission cable.
具体地,机器人使用的手术器械一般包括无源手术器械及有源手术器械,其中,无源手术器械一般包括直角钳、弧剪、直剪、超声刀及大力抓钳等;有源手术器械一般包括单极弧形电凝钳等。所述手术器械还可以包括:包含内窥镜的手术器械。Specifically, the surgical instruments used by robots generally include passive surgical instruments and active surgical instruments. Among them, passive surgical instruments generally include right-angle forceps, arc shears, direct shears, ultrasonic scalpels, and vigorous grasping forceps; Including monopolar arc coagulation forceps, etc. The surgical instrument may also include: a surgical instrument including an endoscope.
更具体地,可以设置手术机器人包括医生控制台及手术台车,主端104的控制台上设有主操作手,手术台车具有若干个机械臂,手术器械和内窥镜可以分别挂载于从端105的机械臂上,主操作手与机械臂及手术器械构成主从控制关系。操作者(例如外科医生)通过医生控制台及主操作手远程操作实现对病床上患者进行微创伤手术治疗。机械臂和手术器械在手术过程中根据被操作者操控的主操作手的运动而运动。医生控制台上可以设置有显示装置,该显示装置与手术台车的机械臂挂载的内窥镜通信连接,能够接收和显示内窥镜采集的图像。操作者根据医生控制台上显示装置显示的图像,通过主操作手控制机械臂及手术器械运动,使得内窥镜和手术器械分别通过患者身体上的创口进入病患位置。手术中,手术机器人采用任一本申请实施例中所述的机械臂关节结构10,利用角度位移机械转换机构200完成末端关节20与前一关节30之间的传动,避免引入信号传输线缆及旋转机构中的机械限位结构40,使得末端关节20能够经由旋转机构无限位旋转,降低了关节控制算法复杂度的同时,提高了机器人系统102工作的稳定性与可靠性。More specifically, the surgical robot can be set to include a doctor's console and an operating trolley. The console at the main end 104 is provided with a main operator, and the operating trolley has several mechanical arms. Surgical instruments and endoscopes can be mounted on the On the mechanical arm of the slave end 105, the master manipulator forms a master-slave control relationship with the mechanical arm and surgical instruments. The operator (such as a surgeon) realizes minimally invasive surgical treatment on patients on the hospital bed through the remote operation of the doctor's console and the main operator. The robotic arm and surgical instruments move during surgery according to the movement of the master manipulator manipulated by the operator. A display device may be provided on the doctor's console, which is communicatively connected with the endoscope mounted on the mechanical arm of the operating trolley, and capable of receiving and displaying images collected by the endoscope. According to the image displayed on the display device on the doctor's console, the operator controls the movement of the mechanical arm and surgical instruments through the main operator, so that the endoscope and surgical instruments enter the patient's position through the wound on the patient's body. During the operation, the surgical robot adopts any of the mechanical arm joint structures 10 described in the embodiments of the present application, and uses the angular displacement mechanical conversion mechanism 200 to complete the transmission between the terminal joint 20 and the previous joint 30, avoiding the introduction of signal transmission cables and The mechanical limit structure 40 in the rotation mechanism enables the end joint 20 to rotate infinitely through the rotation mechanism, which reduces the complexity of the joint control algorithm and improves the stability and reliability of the robot system 102 .
作为示例,请继续参考图24,可以设置控制处理装置具有显示装置,该显示装置与从端105的机械臂挂载的内窥镜通信连接,能够接受和显示内窥镜所采集的图像。操作者根据显示装置所显示的图像,通过主操作手控制机械臂及手术器械运动。内窥镜和手术器械分别通过患者身体上的创口进入病患位置。可选的,显示装置可以包括沉浸式显示装置和固定式显示装置。操作者可以通过沉浸式显示装置或固定式显示装置的显示屏查看患者体内状况。As an example, please continue to refer to FIG. 24 , the control processing device may be provided with a display device, which is communicatively connected with the endoscope mounted on the robotic arm of the slave end 105, and capable of receiving and displaying images collected by the endoscope. According to the image displayed by the display device, the operator controls the movement of the mechanical arm and the surgical instrument through the main operator. The endoscope and surgical instruments are each passed through an incision in the patient's body into the patient's position. Optionally, the display device may include an immersive display device and a fixed display device. The operator can view the condition in the patient's body through the display screen of the immersive display device or the fixed display device.
在另一些示例中,可以由操作者通过鼠标、键盘等输入设备将预设角度位移对应关系输入给控制处理装置;也可以预先在存储装置中存储预设角度位移对应关系,然后读取存储装置中预设角度位移对应关系。In some other examples, the operator may input the preset angle-displacement correspondence to the control processing device through input devices such as a mouse and a keyboard; the preset angle-displacement correspondence may also be stored in a storage device in advance, and then read the storage device Corresponding relation of preset angle displacement in .
请参考图25,本申请的一实施例中提供了一种机械臂关节结构控制方法,包括:Please refer to FIG. 25 , an embodiment of the present application provides a method for controlling the joint structure of a manipulator, including:
步骤S110:控制设置于末端关节20和前一关节30之间的旋转机构旋转第一预设角度,其中,所述旋转机构用于带动末端关节20环绕前一关节30无限位旋转;Step S110: Control the rotation mechanism arranged between the end joint 20 and the previous joint 30 to rotate at a first preset angle, wherein the rotation mechanism is used to drive the end joint 20 to rotate infinitely around the previous joint 30;
步骤S120:控制改变连接于滑动轴承杆100的角度位移机械转换机构200的开合角的角度,并基于所述角度位移机械转换机构200将所述角度位移机械转换机构200的开合角的角度转化为所述滑动轴承杆100的位移;Step S120: control to change the angle of the opening and closing angle of the angular displacement mechanical conversion mechanism 200 connected to the sliding bearing rod 100, and change the angle of the opening and closing angle of the angular displacement mechanical conversion mechanism 200 based on the angular displacement mechanical conversion mechanism 200 converted into the displacement of the sliding bearing rod 100;
步骤S130:获取所述滑动轴承杆100的实时位移值,根据预设角度位移对应关系获取所述实时位移值对应的所述角度位移机械转换机构200的开合角的角度值。Step S130: Obtain the real-time displacement value of the sliding bearing rod 100, and obtain the angle value of the opening and closing angle of the angular displacement mechanical conversion mechanism 200 corresponding to the real-time displacement value according to the preset angular displacement correspondence relationship.
具体地,通过控制设置于末端关节20和前一关节30之间的旋转机构旋转第一预设角度,所述旋转机构用于带动末端关节20环绕前一关节30无限位旋转。控制改变角度位移机械转换机构200的开合角的角度,并基于所述角度位移机械转换机构将角度位移机械转换机构200的开合角的角度转化为滑动轴承杆100的位移。以通过获取所述滑动轴承杆100的实时位移值,根据预设角度位移对应关系获取所述实时位移值对应的所述角度位移机械转换机构200的开合角的角度值。避免引入信号传输线缆及旋转机构中的机械限位结构40,使得末端关节20能够经由旋转机构无限位旋转,降低了关节控制算法复杂度的同时,提高了机器人系统102工作的稳定性与可靠性。Specifically, by controlling the rotation mechanism disposed between the end joint 20 and the previous joint 30 to rotate by a first preset angle, the rotation mechanism is used to drive the end joint 20 to rotate infinitely around the previous joint 30 . The angle of the opening and closing angle of the angular displacement mechanical conversion mechanism 200 is controlled to be changed, and the angle of the opening and closing angle of the angular displacement mechanical conversion mechanism 200 is converted into the displacement of the sliding bearing rod 100 based on the angular displacement mechanical conversion mechanism. By obtaining the real-time displacement value of the sliding bearing rod 100, the angle value of the opening and closing angle of the angular displacement mechanical conversion mechanism 200 corresponding to the real-time displacement value is obtained according to the preset angular displacement correspondence relationship. Avoiding the introduction of signal transmission cables and the mechanical limit structure 40 in the rotating mechanism, so that the end joint 20 can rotate infinitely through the rotating mechanism, which reduces the complexity of the joint control algorithm and improves the stability and reliability of the robot system 102. sex.
应该理解的是,虽然图25的流程图中的各个步骤按照箭头的指示依次显示,但是这些步骤并不是必然按照箭头指示的顺序依次执行。除非本文中有明确的说明,这些步骤的执行并没有严格的顺序限制,这些步骤可以以其它的顺序执行。而且,图25中的至少一部分步骤可以包括多个步骤或者多个阶段,这些步骤或者阶段并不必然是在同一时刻执行完成,而是可以在不同的时刻执行,这些步骤或者阶段的执行顺序也不必然是依次进行,而是可以与其它步骤或者其它步骤中的步骤或者阶段的至少一部分轮流或者交替地执行。It should be understood that, although the various steps in the flow chart of FIG. 25 are shown sequentially as indicated by the arrows, these steps are not necessarily executed sequentially in the order indicated by the arrows. Unless otherwise specified herein, there is no strict order restriction on the execution of these steps, and these steps can be executed in other orders. Moreover, at least some of the steps in FIG. 25 may include multiple steps or stages. These steps or stages are not necessarily executed at the same time, but may be executed at different times. The execution sequence of these steps or stages is also It is not necessarily performed sequentially, but may be performed alternately or alternately with other steps or at least a part of steps or stages in other steps.
请参考图26,本申请的另一实施例中提供了一种机械臂关节结构控制方法,包括:Please refer to FIG. 26 , another embodiment of the present application provides a method for controlling the joint structure of a manipulator, including:
步骤S210:控制无线信号传输模块600无线传输末端关节51与前一关节52之间的无线信号;Step S210: Control the wireless signal transmission module 600 to wirelessly transmit the wireless signal between the end joint 51 and the previous joint 52;
步骤S210:控制所述末端关节51旋转预设角度,以带动从端105的机械臂执行对应的预设动作;其中,所述末端关节51经由旋转机构700与所述前一关节52连接。Step S210: Control the end joint 51 to rotate a preset angle to drive the mechanical arm of the slave end 105 to perform a corresponding preset action; wherein, the end joint 51 is connected to the previous joint 52 via the rotation mechanism 700 .
具体地,通过控制无线信号传输模块600无线传输末端关节51与前一关节52之间的无线信号,并控制所述末端关节51旋转预设角度,以带动从端105的机械臂执行对应的预设动作;其中,所述末端关节51经由旋转机构700与所述前一关节52连接,实现末端关节51与前一关节52之间的无线信号传输,避免引入信号传输线缆,使得末端关节51能够经由旋转机构700环绕旋转机构700的旋转轴无限位旋转,实现所述末端关节51相对于所述前一关节52的无限位旋转,降低了关节控制算法复杂度的同时,提高了机器人系统102工作的稳定性与可靠性。Specifically, by controlling the wireless signal transmission module 600 to wirelessly transmit the wireless signal between the end joint 51 and the previous joint 52, and controlling the end joint 51 to rotate a preset angle, so as to drive the mechanical arm of the slave end 105 to perform the corresponding preset operation. Set up an action; wherein, the terminal joint 51 is connected to the previous joint 52 via the rotation mechanism 700 to realize wireless signal transmission between the terminal joint 51 and the previous joint 52, avoiding the introduction of signal transmission cables, so that the terminal joint 51 It can rotate infinitely around the rotation axis of the rotating mechanism 700 through the rotating mechanism 700, realize the infinite rotation of the end joint 51 relative to the previous joint 52, reduce the complexity of the joint control algorithm, and improve the robot system 102. Work stability and reliability.
关于机械臂关节结构控制方法的具体限定可以参见上文中对于机械臂关节结构10的限定,在此不再赘述。For specific limitations on the method for controlling the joint structure of the manipulator, refer to the above-mentioned definition of the joint structure 10 of the manipulator, and details will not be repeated here.
上述机器人系统102中的各个模块可全部或部分通过软件、硬件及其组合来实现。上述各模块可以硬件形式内嵌于或独立于计算机设备中的处理器中,也可以以软件形式存储于计算机设备中的存储器中,以便于处理器调用执行以上各个模块对应的操作。Each module in the above-mentioned robot system 102 may be fully or partially realized by software, hardware and a combination thereof. The above-mentioned modules can be embedded in or independent of the processor in the computer device in the form of hardware, and can also be stored in the memory of the computer device in the form of software, so that the processor can invoke and execute the corresponding operations of the above-mentioned modules.
本申请还提供一种存储介质,其上存储有计算机程序,所述计算机程序被处理器执行时实现如上任一实施例所述的方法的步骤。The present application also provides a storage medium on which a computer program is stored, and when the computer program is executed by a processor, the steps of the method described in any one of the above embodiments are implemented.
请注意,上述实施例仅出于说明性目的而不意味对本申请的限制。上下文中的实施例可以相互引用、互相参见即可。Please note that the above-mentioned embodiments are for illustrative purposes only and are not meant to limit the present application. Embodiments in the context may refer to each other and refer to each other.
以上所述实施例的各技术特征可以进行任意的组合,为使描述简洁,未对上述实施例中的各个技术特征所有可能的组合都进行描述,然而,只要这些技术特征的组合不存在矛盾,都应当认为是本说明书记载的范围。The technical features of the above-mentioned embodiments can be combined arbitrarily. To make the description concise, all possible combinations of the technical features in the above-mentioned embodiments are not described. However, as long as there is no contradiction in the combination of these technical features, should be considered as within the scope of this specification.
以上所述实施例仅表达了本申请的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本申请构思的前提下,还可以做出若干变形和改进,这些都属于本申请的保护范围。因此,本申请专利的保护范围应以所附权利要求为准。The above-mentioned embodiments only represent several implementation modes of the present application, and the description thereof is relatively specific and detailed, but it should not be construed as limiting the scope of the patent for the invention. It should be noted that those skilled in the art can make several modifications and improvements without departing from the concept of the present application, and these all belong to the protection scope of the present application. Therefore, the scope of protection of the patent application should be based on the appended claims.

Claims (32)

  1. 一种机械臂关节结构,其特征在于,包括:A mechanical arm joint structure, characterized in that it comprises:
    旋转机构,与末端关节和前一关节连接,用于带动所述末端关节环绕所述前一关节进行无限位旋转。The rotation mechanism is connected with the terminal joint and the previous joint, and is used to drive the terminal joint to rotate infinitely around the previous joint.
  2. 根据权利要求1所述的机械臂关节结构,其特征在于,还包括:The mechanical arm joint structure according to claim 1, further comprising:
    滑动轴承杆;sliding bearing rod;
    角度位移机械转换机构,设置于所述末端关节中,连接于所述滑动轴承杆,用于将所述角度位移机械转换机构的开合角的角度转化为所述滑动轴承杆的位移;以及An angular displacement mechanical conversion mechanism, arranged in the terminal joint, connected to the sliding bearing rod, for converting the opening and closing angle of the angular displacement mechanical conversion mechanism into the displacement of the sliding bearing rod; and
    位移检测装置,用于检测所述滑动轴承杆的实时位移值。The displacement detection device is used to detect the real-time displacement value of the sliding bearing rod.
  3. 根据权利要求2所述的机械臂关节结构,其特征在于,所述角度位移机械转换机构包括开合瓣捏合传动机构,所述开合瓣捏合传动机构的开合角的对侧端与所述滑动轴承杆的近端连接,通过改变所述开合瓣捏合传动机构的开合角的角度能够带动所述滑动轴承杆的远端移动。The mechanical arm joint structure according to claim 2, characterized in that, the angular displacement mechanical conversion mechanism includes an opening and closing flap kneading transmission mechanism, and the opposite end of the opening and closing angle of the opening and closing flap kneading transmission mechanism is connected to the The proximal end of the sliding bearing rod is connected, and the distal end of the sliding bearing rod can be driven to move by changing the opening and closing angle of the opening and closing valve kneading transmission mechanism.
  4. 根据权利要求3所述的机械臂关节结构,其特征在于,所述开合瓣捏合传动机构包括平行四边形结构,所述平行四边形结构的开合角的对角顶端与所述滑动轴承杆的近端连接,通过改变所述平行四边形结构的开合角的角度带动所述滑动轴承杆的远端移动。The mechanical arm joint structure according to claim 3, wherein the opening and closing flap kneading transmission mechanism comprises a parallelogram structure, and the diagonal top of the opening and closing angle of the parallelogram structure is close to the end of the sliding bearing rod. The ends are connected, and the distal end of the sliding bearing rod is driven to move by changing the opening and closing angle of the parallelogram structure.
  5. 根据权利要求4所述的机械臂关节结构,其特征在于,所述开合瓣捏合传动机构还包括第一开合瓣及第二开合瓣,所述第一开合瓣的近端与所述平行四边形结构的开合角的第一边连接,所述第二开合瓣的近端与所述平行四边形结构的开合角的第二边连接,通过开合所述第一开合瓣的远端与所述第二开合瓣的远端能够改变所述平行四边形结构的开合角的角度。The mechanical arm joint structure according to claim 4, wherein the kneading transmission mechanism of the opening and closing flaps further comprises a first opening and closing flap and a second opening and closing flap, the proximal end of the first opening and closing flap is connected to the The first side of the opening and closing angle of the parallelogram structure is connected, and the proximal end of the second opening and closing flap is connected with the second side of the opening and closing angle of the parallelogram structure, by opening and closing the first opening and closing flap The distal end of the second opening and closing flap can change the opening and closing angle of the parallelogram structure.
  6. 根据权利要求1-5任一项所述的机械臂关节结构,其特征在于,所述位移检测装置包括:The mechanical arm joint structure according to any one of claims 1-5, wherein the displacement detection device comprises:
    磁性部件,设置于所述滑动轴承杆远离所述角度位移机械转换机构的端面;The magnetic component is arranged on the end surface of the sliding bearing rod away from the angular displacement mechanical conversion mechanism;
    3D磁场传感器,设置于所述滑动轴承杆远离所述角度位移机械转换机构的一侧,与所述磁性部件相对设置,用于通过检测所述磁性部件的位置以获得所述滑动轴承杆的旋转角度及在其延伸方向上的位移。The 3D magnetic field sensor is arranged on the side of the sliding bearing rod away from the angular displacement mechanical conversion mechanism, and is arranged opposite to the magnetic component, and is used to obtain the rotation of the sliding bearing rod by detecting the position of the magnetic component Angle and its displacement in the direction of its extension.
  7. 根据权利要求1-5任一项所述的机械臂关节结构,其特征在于,所述位移检测装置包括:The mechanical arm joint structure according to any one of claims 1-5, wherein the displacement detection device comprises:
    电阻条,设置于所述滑动轴承杆且延伸方向与所述滑动轴承杆的延伸方向一致;The resistance strip is arranged on the sliding bearing rod and extends in the same direction as the sliding bearing rod;
    其中,通过向所述电阻条上已知长度的电阻值施加预设电流/预设电压,检测与所述滑动轴承杆的位移值相同长度的电阻条的电压值,及根据所述电压值、所述预设电流/预设电压、所述已知长度计算所述位移值。Wherein, by applying preset current/preset voltage to the resistance value of the known length on the resistance strip, the voltage value of the resistance strip with the same length as the displacement value of the sliding bearing rod is detected, and according to the voltage value, The displacement value is calculated by the preset current/preset voltage and the known length.
  8. 根据权利要求1-5任一项所述的机械臂关节结构,其特征在于,所述位移检测装置包括:The mechanical arm joint structure according to any one of claims 1-5, wherein the displacement detection device comprises:
    电感传感器,用于检测所述滑动轴承杆的位移引起的电感变化量,并通过所述电感变化量计算所述滑动轴承杆的位移值。The inductance sensor is used to detect the inductance variation caused by the displacement of the sliding bearing rod, and calculate the displacement value of the sliding bearing rod according to the inductance variation.
  9. 根据权利要求1-5任一项所述的机械臂关节结构,其特征在于,所述位移检测装置包括:The mechanical arm joint structure according to any one of claims 1-5, wherein the displacement detection device comprises:
    齿轮条,设置于所述滑动轴承杆的表面,所述齿轮条的延伸方向与所述滑动轴承杆的延伸方向一致;The gear bar is arranged on the surface of the sliding bearing rod, and the extending direction of the gear bar is consistent with the extending direction of the sliding bearing rod;
    圆柱齿轮,与所述齿轮条啮合连接;A cylindrical gear meshed with the gear rack;
    其中,所述滑动轴承杆移动带动所述圆柱齿轮旋转,根据获取的所述圆柱齿轮的齿根圆半径及旋转角度计算所述滑动轴承杆的位移值。Wherein, the movement of the sliding bearing rod drives the rotation of the cylindrical gear, and the displacement value of the sliding bearing rod is calculated according to the acquired root circle radius and rotation angle of the cylindrical gear.
  10. 根据权利要求1-5任一项所述的机械臂关节结构,其特征在于,还包括位于所述开合角内的第一归位部件,所述第一归位部件恒使所述开合角向原始角度打开或闭合。The joint structure of the mechanical arm according to any one of claims 1-5, further comprising a first reset part located within the opening and closing angle, and the first returning part keeps the opening and closing The corners are opened or closed to the original angle.
  11. 根据权利要求1-5任一项所述的机械臂关节结构,其特征在于,还包括设置于所述滑动轴承杆的第二归位部件;所述第二归位部件的伸长/压缩方向与所述滑动轴承杆的延伸方向一致,所述第二归位部件恒使所述开合角向原始角度打开或闭合。The mechanical arm joint structure according to any one of claims 1-5, characterized in that it further comprises a second reset component arranged on the sliding bearing rod; the elongation/compression direction of the second reset component In line with the extension direction of the sliding bearing rod, the second reset member keeps the opening and closing angle open or close to the original angle.
  12. 根据权利要求1-5任一项所述的机械臂关节结构,其特征在于,所述旋转机构包括轴承,所述末端关节经由所述轴承与所述前一关节啮合连接。The joint structure of the mechanical arm according to any one of claims 1-5, wherein the rotation mechanism includes a bearing, and the end joint is engaged with the preceding joint via the bearing.
  13. 根据权利要求1所述的机械臂关节结构,其特征在于,还包括:The mechanical arm joint structure according to claim 1, further comprising:
    无线信号传输模块,用于末端关节与前一关节之间的无线信号传输。The wireless signal transmission module is used for wireless signal transmission between the end joint and the previous joint.
  14. 根据权利要求13所述的机械臂关节结构,其特征在于,所述无线信号传输模块包括相对设置的第一无线信号收发模块及第二无线信号收发模块,所述第一无线信号收发模块用于将所述末端关节与所述前一关节之间传输的初始数字信号转化为无线信号;所述第二无线信号收发模块用于根据接收的所述 无线信号生成对应的目标数字信号,所述目标数字信号关联于所述初始数字信号。The mechanical arm joint structure according to claim 13, wherein the wireless signal transmission module includes a first wireless signal transceiving module and a second wireless signal transceiving module oppositely arranged, and the first wireless signal transceiving module is used for converting the initial digital signal transmitted between the end joint and the previous joint into a wireless signal; the second wireless signal transceiver module is used to generate a corresponding target digital signal according to the received wireless signal, and the target A digital signal is associated with the initial digital signal.
  15. 根据权利要求14所述的机械臂关节结构,其特征在于,所述第一无线信号收发模块包括第一无线信号收发器及第一解码电路,所述第一无线信号收发器和所述第一解码电路电连接;所述第二无线信号收发模块包括第二无线信号收发器及第二解码电路,所述第二无线信号收发器和所述第二解码电路电连接。The mechanical arm joint structure according to claim 14, wherein the first wireless signal transceiving module includes a first wireless signal transceiver and a first decoding circuit, and the first wireless signal transceiver and the first The decoding circuit is electrically connected; the second wireless signal transceiving module includes a second wireless signal transceiver and a second decoding circuit, and the second wireless signal transceiver is electrically connected to the second decoding circuit.
  16. 根据权利要求15所述的机械臂关节结构,其特征在于,所述第一无线信号收发器和所述第一解码电路均设置于所述旋转机构远离所述前一关节的表面;所述第二无线信号收发器和所述第二解码电路均设置于所述旋转机构远离所述末端关节的表面。The mechanical arm joint structure according to claim 15, characterized in that, both the first wireless signal transceiver and the first decoding circuit are arranged on the surface of the rotating mechanism away from the previous joint; the first Two wireless signal transceivers and the second decoding circuit are both arranged on the surface of the rotating mechanism away from the end joint.
  17. 根据权利要求16所述的机械臂关节结构,其特征在于,所述第一无线信号收发器包括第一发射器及第一接收器,所述第一接收器用于接收所述第一发射器所发射的无线信号;所述第二无线信号收发器包括第二发射器及第二接收器,所述第二接收器用于接收所述第二发射器所发射的无线信号。The joint structure of the mechanical arm according to claim 16, wherein the first wireless signal transceiver includes a first transmitter and a first receiver, and the first receiver is used to receive signals from the first transmitter. The transmitted wireless signal; the second wireless signal transceiver includes a second transmitter and a second receiver, and the second receiver is used to receive the wireless signal transmitted by the second transmitter.
  18. 根据权利要求17所述的机械臂关节结构,其特征在于,所述第一发射器在所述旋转轴的一垂直平面的正投影位于所述第二接收器在所述垂直平面的正投影以内;所述第二发射器在所述垂直平面的正投影位于所述第一接收器在所述垂直平面的正投影以内。The mechanical arm joint structure according to claim 17, wherein the orthographic projection of the first transmitter on a vertical plane of the rotation axis is located within the orthographic projection of the second receiver on the vertical plane ; the orthographic projection of the second emitter on the vertical plane lies within the orthographic projection of the first receiver on the vertical plane.
  19. 根据权利要求18所述的机械臂关节结构,其特征在于,所述旋转轴包括延伸方向与所述旋转轴的延伸方向一致的圆柱腔;所述第一发射器及所述第一接收器均设置于所述圆柱腔的内表面;所述第二发射器及所述第二接收器均设置于所述圆柱腔的内表面。The joint structure of the mechanical arm according to claim 18, wherein the rotating shaft includes a cylindrical cavity extending in the same direction as the rotating shaft; the first transmitter and the first receiver are both set on the inner surface of the cylindrical cavity; the second transmitter and the second receiver are both set on the inner surface of the cylindrical cavity.
  20. 根据权利要求15-19任一项所述的机械臂关节结构,其特征在于,所述无线信号传输模块传输的无线信号包括红外线、可见光及电磁波中至少一种。The mechanical arm joint structure according to any one of claims 15-19, wherein the wireless signal transmitted by the wireless signal transmission module includes at least one of infrared rays, visible light and electromagnetic waves.
  21. 根据权利要求17-19任一项所述的机械臂关节结构,其特征在于,还包括:The mechanical arm joint structure according to any one of claims 17-19, further comprising:
    无线供电模块,设置于所述末端关节与所述前一关节之间,用于所述末端关节与所述前一关节之间的无线电能传输。A wireless power supply module is arranged between the terminal joint and the preceding joint, and is used for wireless power transmission between the terminal joint and the preceding joint.
  22. 根据权利要求21所述的机械臂关节结构,其特征在于,所述无线供电模块包括原边供电线圈、原边逆变电路、副边供电线圈及副边逆变电路,所述原边供电线圈经由原边逆变电路与母线电性连接,所述原边供电线圈与所述副边供电线圈之间能产生电磁感应,所述副边供电线圈经由所述副边逆变电路向所述末端关节与所述前一关节之间传递电能。The mechanical arm joint structure according to claim 21, wherein the wireless power supply module includes a primary side power supply coil, a primary side inverter circuit, a secondary side power supply coil, and a secondary side inverter circuit, and the primary side power supply coil The primary-side inverter circuit is electrically connected to the bus bar, electromagnetic induction can be generated between the primary-side power supply coil and the secondary-side power supply coil, and the secondary-side power supply coil is connected to the terminal via the secondary-side inverter circuit. Electrical energy is transferred between the joint and the preceding joint.
  23. 根据权利要求22所述的机械臂关节结构,其特征在于,所述原边供电线圈及所述原边逆变电路设置于所述旋转机构远离所述末端关节的表面,所述副边供电线圈及所述副边逆变电路设置于所述旋转机构远离所述前一关节的表面。The mechanical arm joint structure according to claim 22, characterized in that, the primary side power supply coil and the primary side inverter circuit are arranged on the surface of the rotating mechanism away from the terminal joint, and the secondary side power supply coil And the secondary side inverter circuit is arranged on the surface of the rotating mechanism away from the previous joint.
  24. 根据权利要求23所述的机械臂关节结构,其特征在于,所述原边供电线圈与所述第二无线信号收发模块设置于第一基板,所述副边供电线圈与所述第一无线信号收发模块设置于第二基板,所述第一基板、所述第二基板均垂直于所述旋转轴。The mechanical arm joint structure according to claim 23, wherein the primary power supply coil and the second wireless signal transceiver module are arranged on the first substrate, and the secondary power supply coil and the first wireless signal The transceiver module is disposed on the second substrate, and the first substrate and the second substrate are both perpendicular to the rotation axis.
  25. 根据权利要求24所述的机械臂关节结构,其特征在于,所述原边供电线圈在所述旋转轴的一垂直平面的正投影,与所述副边供电线圈在所述垂直平面的正投影重叠。The mechanical arm joint structure according to claim 24, wherein the orthographic projection of the primary power supply coil on a vertical plane of the rotation axis is the same as the orthographic projection of the secondary power supply coil on the vertical plane overlapping.
  26. 根据权利要求24所述的机械臂关节结构,其特征在于:The mechanical arm joint structure according to claim 24, characterized in that:
    所述原边逆变电路设置于所述第一基板或所述前一关节;及/或The primary side inverter circuit is arranged on the first substrate or the previous joint; and/or
    所述副边逆变电路设置于所述第二基板或所述末端关节。The secondary inverter circuit is disposed on the second substrate or the terminal joint.
  27. 根据权利要求16-19任一项所述的机械臂关节结构,其特征在于,所述前一关节包括:The joint structure of the mechanical arm according to any one of claims 16-19, wherein the previous joint comprises:
    驱动器,与运动控制器及所述第二无线信号收发模块均电连接,用于将接收的所述目标数字信号传输至所述运动控制器,使得所述运动控制器根据所述目标数字信号获取所述末端关节的开合角度,所述驱动器还用于根据接收的旋转控制信号驱动电机旋转预设角度。The driver is electrically connected to both the motion controller and the second wireless signal transceiver module, and is used to transmit the received target digital signal to the motion controller, so that the motion controller obtains the target digital signal according to the target digital signal. The opening and closing angle of the terminal joint, the driver is also used to drive the motor to rotate a preset angle according to the received rotation control signal.
  28. 根据权利要求15-19任一项所述的机械臂关节结构,其特征在于,所述无线信号传输模块设置于所述末端关节与所述前一关节之间。The joint structure of a robotic arm according to any one of claims 15-19, wherein the wireless signal transmission module is arranged between the terminal joint and the preceding joint.
  29. 一种机器人系统,其特征在于,包括:A robotic system, characterized in that it comprises:
    主端,供操作者操控,并且包括如权利要求2-12或如权利要求13-28任一项所述的机械臂关节结构;The main end is for the operator to manipulate, and includes the joint structure of the mechanical arm according to any one of claims 2-12 or 13-28;
    从端,包括机械臂并且经所述主端控制;a slave end, including a robotic arm and controlled by said master end;
    操作过程中,通过操控所述主端的所述末端关节的开合角度及/或旋转角度,控制所述从端的机械臂执行对应的预设动作。During the operation, by manipulating the opening and closing angle and/or the rotation angle of the terminal joint of the master end, the mechanical arm of the slave end is controlled to perform a corresponding preset action.
  30. 一种医疗系统,其特征在于,包括:A medical system, characterized in that, comprising:
    权利要求29所述的机器人系统;The robotic system of claim 29;
    通过操控主端的所述末端关节的开合角度及/或旋转角度,控制从端的机械臂执行对应的预设动作, 以带动连接至所述机械臂上的手术器械执行对应的医疗操作。By manipulating the opening and closing angle and/or rotation angle of the terminal joint at the master end, the mechanical arm at the slave end is controlled to perform corresponding preset actions, so as to drive the surgical instruments connected to the mechanical arm to perform corresponding medical operations.
  31. 一种机械臂关节结构控制方法,其特征在于,包括:A method for controlling a joint structure of a mechanical arm, comprising:
    控制设置于末端关节和前一关节之间的旋转机构旋转第一预设角度,其中,所述旋转机构用于带动末端关节环绕前一关节无限位旋转;controlling the rotation mechanism disposed between the terminal joint and the previous joint to rotate at a first preset angle, wherein the rotation mechanism is used to drive the terminal joint to rotate infinitely around the previous joint;
    控制改变连接于滑动轴承杆的角度位移机械转换机构的开合角的角度,并基于所述角度位移机械转换机构将所述角度位移机械转换机构的开合角的角度转化为所述滑动轴承杆的位移;controlling and changing the angle of the opening and closing angle of the angular displacement mechanical conversion mechanism connected to the sliding bearing rod, and converting the angle of the opening and closing angle of the angular displacement mechanical conversion mechanism into the sliding bearing rod based on the angular displacement mechanical conversion mechanism displacement;
    获取所述滑动轴承杆的实时位移值,根据预设角度位移对应关系获取所述实时位移值对应的所述角度位移机械转换机构的开合角的角度值。The real-time displacement value of the sliding bearing rod is obtained, and the angle value of the opening and closing angle of the angular displacement mechanical conversion mechanism corresponding to the real-time displacement value is obtained according to the preset angular displacement correspondence relationship.
  32. 一种机械臂关节结构控制方法,其特征在于,包括:A method for controlling a joint structure of a mechanical arm, comprising:
    控制无线信号传输模块无线传输末端关节与前一关节之间的无线信号;Control the wireless signal transmission module to wirelessly transmit the wireless signal between the end joint and the previous joint;
    控制所述末端关节旋转预设角度,以带动从端的机械臂执行对应的预设动作;其中,所述末端关节经由旋转机构与所述前一关节连接。The terminal joint is controlled to rotate at a preset angle, so as to drive the mechanical arm at the slave end to perform a corresponding preset action; wherein, the terminal joint is connected to the previous joint via a rotation mechanism.
PCT/CN2022/134285 2021-11-25 2022-11-25 Robot arm joint structure and control method therefor, robot system, and medical system WO2023093836A1 (en)

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