WO2017057780A1 - Data collection device, method, and program for display panel or control panel - Google Patents

Data collection device, method, and program for display panel or control panel Download PDF

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Publication number
WO2017057780A1
WO2017057780A1 PCT/JP2016/079878 JP2016079878W WO2017057780A1 WO 2017057780 A1 WO2017057780 A1 WO 2017057780A1 JP 2016079878 W JP2016079878 W JP 2016079878W WO 2017057780 A1 WO2017057780 A1 WO 2017057780A1
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Prior art keywords
image
digital camera
display panel
geometric distortion
data collection
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PCT/JP2016/079878
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French (fr)
Japanese (ja)
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英志 只野
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株式会社ソフィックス
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Publication of WO2017057780A1 publication Critical patent/WO2017057780A1/en

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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B23/00Testing or monitoring of control systems or parts thereof
    • G05B23/02Electric testing or monitoring
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06FELECTRIC DIGITAL DATA PROCESSING
    • G06F18/00Pattern recognition
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06VIMAGE OR VIDEO RECOGNITION OR UNDERSTANDING
    • G06V10/00Arrangements for image or video recognition or understanding
    • G06V10/20Image preprocessing
    • G06V10/24Aligning, centring, orientation detection or correction of the image

Definitions

  • the present invention relates to a data collection apparatus, method and program for a display panel and an operation panel that can monitor in real time various types of old machines that do not have a network connection function.
  • the Internet serves as an information transmission path for all things to communicate, and this makes it possible to collect enormous digital information from various sensors and measuring instruments provided in machinery.
  • numerical data such as voltage and current displayed on a display panel or operation panel is transmitted through an information transmission path.
  • video of the monitoring area on the display panel or operation panel is transmitted as it is, and the display panel or operation panel is visually confirmed and confirmed.
  • the function of separately acquiring numerical data such as voltage and current displayed on the display panel and operation panel and transmitting this numerical data has not been built into the device from the beginning. Must not. Therefore, it is impossible to connect these to the Internet of Things in old-style plant monitoring devices, old-style production lines, old-fashioned machine tools, etc. that do not have numerical information acquisition functions and network connection functions. .
  • the video on the display panel or operation panel is simply checked as it is, the video cannot be used further.
  • the present invention provides various displays displayed on the display panel and operation panel of old-style devices that do not have a numerical information acquisition function and a network connection function. It is an object to make it possible to obtain digital data without changing as much as possible.
  • the present inventor obtained the idea that it is only necessary to acquire the current values of voltage, current, etc., from the images taken from the outside of the display panels and operation panels of old-style devices. . That is, a digital camera for photographing a photographing object such as a display panel or an operation panel of a machine tool or the like is installed, and the photographing object is photographed by the digital camera, and an image analysis processing device converts the image of the digital camera. Analyze the data and convert it into data to get the current value. In terms of the display panel and operation panel of the old-style devices, the digital camera is installed outside the device, and there is no electrical connection relationship between them. Therefore, the present invention may be applied to any apparatus.
  • an image analysis processing device it is possible to extract numerical data from the image of the external camera.
  • an unprecedented feature of the present invention is recognized.
  • an old-style machine tool or the like is photographed by a camera that can be retrofitted with digital processing, and an image of the camera is applied to an image analysis processing device to obtain the current value.
  • This is connected to a network such as the Internet so that the current value obtained from the image analysis processing device can be remotely monitored and processed from a PC, a tablet personal computer, a smartphone or the like.
  • a network such as the Internet
  • the digital camera and the image analysis processing apparatus are connected by wire or wirelessly.
  • the image analysis processing apparatus can be connected to the Internet by itself or connected to the Internet via Ethernet. When there are multiple digital cameras, these can be designed to be processed by a single image analysis processing device, or can be designed so that one image analysis processing device is assigned to each camera. is there. In the latter case, it is possible to connect to the Internet via an information collection management server that integrates numerical data obtained from a plurality of image analysis processing devices. That is, for example, digital cameras and image analysis processing devices scattered in a factory are managed under the server. In analyzing the image of the camera by the image analysis processing device, it is preferable that the brightness of the image can be automatically corrected.
  • processing is performed such that the background such as the scale is erased and only the pointers are left, or the bright part, dark part, dirt, etc. of the background are binarized by adaptive threshold processing.
  • color clustering processing is performed, and the outline of the arrow is extracted by binarization.
  • a threshold value is provided based on a color, in particular, a luminance value, and a state where the brightness is above a certain level is regarded as the ON state.
  • a reference image is registered in advance for each of the CRT, meter, knob, and lamp collected on the operation panel surface, and the current value is obtained by comparing the captured image with the reference image every time the camera is used for shooting. Like that. It is better to perform the above correction for this comparison.
  • the image of the digital camera is a character display screen of a display such as a CRT or a liquid crystal
  • the character recognition processing unit of the image analysis processing device performs optical character recognition processing of the display image to obtain character information as a current value. I can do it.
  • the present invention is applicable not only to numerical values such as voltage and current displayed on the display panel and operation panel of old-style devices but also to characters displayed on the display of old-style devices.
  • the character information is character data.
  • the current value can be acquired by correcting the geometric distortion of the image by the geometric distortion correction processing means of the image analysis processing device.
  • the geometric distortion correction processing means of the image analysis processing device considering the installation position of the digital camera in consideration of the operator sitting or standing in front of the display panel or operation panel, the digital camera can be directly facing the object to be photographed so as not to interfere with this work. There may be no. In such a case, geometric distortion occurs in the image of the digital camera. This is corrected by the geometric distortion correction processing means of the image analysis processing device, and the current value is acquired by the image analysis processing device after correcting the image as if the subject was shot from the front. is there.
  • the geometric distortion correction processing means may be an image correction processing unit that performs trapezoidal correction of an image.
  • the geometric distortion correction processing means can be an optical lens provided in the optical system of the digital camera so that the posture can be controlled. In this case, if the lens itself is appropriately distorted in accordance with the displacement of the digital camera, it is possible to refract the light passing through the lens and obtain a square image in which the trapezoidal distortion is corrected.
  • the geometric distortion includes spherical distortion caused by taking a picture through a fisheye lens or a spherical mirror, and the spherical distortion of an image caused by the distortion may be appropriately corrected. Since the mechanism itself for correcting such geometric distortion is a general technique, it will be omitted in order to avoid complicated description.
  • the image analysis processing apparatus captures a specific change in the image, the image at the time of the change or a specific image related to the change is captured by another digital camera. Then, it is possible to perform a process of cutting out from that portion by going back a predetermined time before the time when the change occurred.
  • the digital camera takes a picture of a subject such as a display panel or an operation panel of a machine tool or the like. For this reason, for example, when a red error lamp is lit on the display panel or the operation panel, and a character string such as “opening error” is displayed on the CRT, the image analysis processing apparatus will detect this change if determined in advance. It can be seen as a specific change. In this case, if an error operation is performed on the display panel or operation panel, the image analysis processing device will generate an error if the error lamp is turned on on the same display panel or operation panel. At the same time, it is possible to capture an erroneous operation performed on the display panel or the operation panel as an image.
  • an error lamp is turned on, for example, on the display panel or the operation panel
  • a digital camera other than the above digital camera may be installed and photographed. Therefore, another digital camera can be installed in a separate room or in a separate building, and can be freely designed as necessary.
  • Such an image for retroactive reproduction may be recorded in a storage device.
  • the following can be realized by introducing such a mechanism. For example, in a machine tool, even when the procedure for opening the door after pressing the stop button when accessing the inside of the machine is strictly determined, the door can be opened without pressing the stop button. It can happen to open.
  • the image analysis processing apparatus may reduce the number of frames attached to an image cut out from a portion that is a predetermined time before the time when the change occurs.
  • the number of frames is reduced and played back, or a moving image with a reduced number of frames is generated and recorded in the storage device.
  • Digital cameras can take still images and moving images, but in the case of moving images, for example, 30 seconds are held back from the time when the specific change occurred. There are cases where it is said that it is inefficient in terms of time if it is checked by reproducing this 30 seconds as it is for identification. Therefore, efficiency can be improved by checking by reducing the number of frames and playing back, or by checking later what was recorded in the storage device as a moving image with the reduced number of frames. For example, if the digital camera is designed to capture 30 frames per second, the number of frames is reduced to 1/30 frames per second.
  • the intervals of the frames remaining in this reduction process may be equal intervals, or may be, for example, unequal intervals such that the intervals become narrower as the error occurs.
  • the lighting of the red error lamp and the display of the “opening error” of the CRT are raised according to a specific change, but the present invention is not particularly limited thereto.
  • These are data that can be handled by the digital camera and the image analysis processing device.
  • a microphone for picking up an alarm sound of a speaker, a temperature sensor for monitoring a temperature change, and data from these By providing an analysis processing device, a wider range of errors can be handled.
  • the data collection method for the display panel and operation panel can be provided as a program for causing a computer to execute the method.
  • a digital camera for photographing a photographing object such as a display panel is installed, the photographing object is photographed by the digital camera, the photographed image is analyzed by the image analysis processing device, and converted into data, and the current value is obtained. It is characterized in that This allows computer processing to display numerical values such as character display and voltage and current that were displayed on the display panel and operation panel of older devices that do not have numerical information acquisition function or network connection function. It became easy to obtain as possible digital data. The current value acquired in this way can be transmitted to the network.
  • FIG. 1 is an explanatory diagram schematically illustrating a system according to the first embodiment.
  • FIG. 2 is an explanatory diagram illustrating the image analysis processing apparatus according to the first embodiment in a block diagram.
  • FIG. 3 is an explanatory diagram schematically illustrating the operation panel according to the first embodiment.
  • FIG. 4 is an explanatory diagram illustrating processing steps at the time of initial setting according to the first embodiment.
  • FIG. 5 is an explanatory diagram illustrating processing steps of the image analysis processing apparatus according to the first embodiment.
  • FIG. 6 is an explanatory diagram illustrating processing steps of the information collection management server according to the first embodiment.
  • FIG. 7 is an explanatory diagram showing data obtained by the image analysis processing of the first embodiment.
  • FIG. 8 is an explanatory diagram illustrating character recognition processing steps according to the second embodiment.
  • FIG. 9 is an explanatory diagram schematically illustrating the trapezoid correction process according to the third embodiment.
  • FIG. 10 is an explanatory diagram illustrating processing steps for keystone correction according to the third embodiment.
  • FIG. 11 is an explanatory diagram schematically illustrating the trapezoidal correction process according to the fourth embodiment.
  • FIG. 12 is an explanatory diagram illustrating processing steps of meter pointer extraction correction according to the fifth embodiment.
  • FIG. 13 is an explanatory diagram illustrating processing steps of retroactive reproduction according to the sixth embodiment.
  • FIG. 14 is an explanatory diagram illustrating processing steps of retroactive reproduction according to the seventh embodiment.
  • an operation panel 10 of an old-style machine tool 1 having no network connection function is replaced with an operation panel 10 by a digital camera 20 that can be retrofitted with digital processing.
  • a moving image is acquired by shooting from diagonally above.
  • This moving image is analyzed by the image analysis processing device 2 to which the digital camera 20 is connected to obtain various digital data represented in the data table 5 of FIG.
  • a plurality of such image analysis processing apparatuses 2 connected to the digital camera 20 are connected to the information collection management server 3 via the Ethernet 30.
  • the data table 5 is stored in the information collection management server 3, and various digital data are disclosed on the information collection management server 3 so as to be browsed over the Internet N from the smartphone S or the like.
  • the digital camera 22 and the display 23 will be described later.
  • various programs necessary for image analysis processing are installed on a general PC from a CD-ROM 21 (which is a recording medium) via a CD-DVD drive (not shown). That is, in addition to the operating system, the image analysis processing apparatus 2 has an image shooting program for operating the digital camera 20, an image analysis processing program for converting the image of the digital camera 20 into data, and acquiring a current value. A data transmission program for transmitting the analysis result digital data to the Ethernet 30 is recorded.
  • the hard disk is also provided with a comparative image information storage unit that records images serving as reference images for the CRT, meter, and lamp of the operation panel 10.
  • the image analysis processing device 4 shown in FIG. 2 is realized by operating these programs on the CPU. That is, the image analysis processing device 4 includes an image capturing unit 40, an image analysis processing unit 41, a comparison information storage unit 42, and a data transmission unit 43. A required storage unit can be provided on the hard disk.
  • the image photographing unit 44 and the image display unit 45 will be described later.
  • FIG. 3 schematically shows the operation panel 10 of the old machine tool 1 having no network connection function.
  • A is a CRT character display area
  • B1 to B4 are lamp ON / OFF display areas
  • C1 and C2 are meter indication areas.
  • D1 is an ON / OFF display area of an error display lamp described in the sixth embodiment and thereafter.
  • a retrofitting digital camera 20 for photographing from an oblique upper side is installed on the operation panel 10, and first, a reference image is photographed and registered as an initial setting, and an area and its attributes are set. This will be described with reference to the processing flow of FIG.
  • the image analysis processing unit 41 captures the operation panel 10 with the digital camera 20 (step S1), registers the captured image as a reference image (step S2), and turns on the character display area A in the captured image and the ON.
  • / OFF display areas B1, B2, B3, B4 and meter instruction areas C1, C2 are set as monitoring areas (step S3), and attributes are set for each monitoring area (step S4).
  • each display area in FIG. 3 schematically shows a display example in the normal operation, not in the initial setting. That is, the G code is displayed in the character display area A, the lamps are lit in B1 and B3 in the ON / OFF display area, and the meter indication area C is in a state indicating different scales in C1 and C2. ing. Next, it will be described with reference to FIGS. 5 and 6 in connection with the stage of collecting and operating digital data with this data collection system.
  • the operation panel 10 of the old machine tool 1 is photographed with the digital camera 20 to obtain a digital image (step S5), and the image analysis processing unit 41 compares the photographed image with the registered reference image.
  • a monitoring area is cut out from the image, and an appropriate correction process is performed on the image of each monitoring area (step S6).
  • the brightness of the image is corrected in the character display area A, and the background removal process is performed in the meter instruction area C.
  • the image analysis processing unit 41 analyzes each monitoring area and acquires each digital data (step S7).
  • step S8 character recognition processing is performed for the character display area A
  • threshold processing is performed by color (HSV) in the ON / OFF display area B
  • a line segment of a certain length or more is extracted for the meter indication area C and its inclination Try to measure the corners.
  • these digital data are recorded on the hard disk and uploaded to the information collection management server 3 via the Ethernet 30 (step S8).
  • Step S5 does not represent a step following step S4.
  • the information collection management server 3 collects the digital data from each image analysis processing device 2 (step S9), registers these in a database (not shown) (step S10), and makes these as browsing data. Processing is performed (step S11).
  • An example of the browsing data is shown in the data table 5 of FIG.
  • the type item indicates the monitoring areas A, B1, B2, B3, B4, C1, C2, and D1, and the name item is the type of information to be acquired.
  • the recognition term displays whether or not image analysis processing is possible in each monitoring area, and the acquired digital data is displayed in the status term. These represent the current values of the image analysis processing apparatus 2, and the data table 5 is disclosed on the WWW in this embodiment only to authorized personnel.
  • This embodiment relates to the character recognition processing in the monitoring area A in FIG.
  • the operation panel 10 is photographed by the digital camera 20 to obtain a digital image (step S12).
  • the image analysis processing unit 41 cuts out the CRT area, that is, the monitoring area A from this captured image (step S13).
  • a character recognition process is performed on the image in this area to acquire character data, and a keyword is acquired through a morphological analysis process of the character data (step S14).
  • Character data and keywords are uploaded to the information collection management server 3 (step S15). Character data and keywords will later be used for big data.
  • This embodiment relates to trapezoid correction processing.
  • the retrofitting digital camera 20 for photographing from the oblique upper side with respect to the operation panel 10 is installed.
  • the photographed image a that has trapezoidal distortion as a geometric distortion as shown in FIG. 9 with respect to the square area A when the operation panel 10 is photographed from the front is caused by photographing from obliquely above. It has become. Therefore, it is desirable to perform character recognition processing after correcting this to a square image. Therefore, in this embodiment, the following processing is performed. That is, the image analysis processing unit 41 obtains a digital image of the operation panel 10 that can be processed by a computer and is photographed by a digital camera (step S16).
  • step S17 Since this captured image is distorted, a keystone correction process is performed (step S17).
  • the CRT area that is, the monitoring area A is cut out from the image after the keystone correction process (step S18).
  • Character data that can be handled by a computer is obtained by performing character recognition processing in this monitoring area A (step S19).
  • the above correction processing is performed in the digital camera, and the processing after the surveillance area is cut out is executed using the result. You may design.
  • the geometric distortion processing in the third embodiment is executed in a computer, whereas in this embodiment, a motor-driven optical lens (not shown) is attached to the optical axis. It is characterized in that a process for correcting geometric distortion is performed by controlling the posture.
  • the operation panel 10 is photographed with a digital camera to obtain a digital image (step S20).
  • the image analysis processing unit 41 determines whether or not the captured image is distorted by comparing the captured image with the registered reference image (step S21). If the distortion is within the allowable range, the CRT area, that is, the monitoring area A is cut out from the captured image (step S22). Character data is acquired by performing the character recognition processing of the monitoring area A (step S23).
  • the distortion is out of the allowable range, for example, as shown in FIG. 9, when a trapezoidal distortion such as the photographed image a occurs, the square shape when the operation panel 10 is photographed from the front is shown.
  • the captured image is corrected so as to be in area A.
  • a required correction amount is determined, and the electric motor is operated to change the position of the optical lens (step S24).
  • the operation panel 10 is photographed to obtain a digital image (step S20). The above routine is repeated until the distortion falls within the allowable range.
  • meter pointer extraction correction processing is performed for various meters having pointers, leaving background such as scales and leaving only the pointers in the image.
  • the operation panel 10 is photographed with a camera to obtain a digital image, and the image analysis processing unit 41 cuts out the meter instruction areas C1 and C2 (step S25).
  • Each line segment having a certain length or less is determined as a scale, and a correction process is performed for detecting the line segment having a certain length or more as a meter pointer (step S26).
  • the angle data of the meter pointer detected in this way is acquired (step S27).
  • the image capturing unit 40 and the image capturing unit 44 are combined.
  • the hard disk can be provided with a required storage unit.
  • the image display unit 45 can display the monitor image of the digital camera 22 on the display 23.
  • the image analysis processing unit 41 acquires a digital image of the operation panel 10 photographed by the digital camera 20, cuts out a monitoring area from the photographed image in comparison with a registered reference image, and images of the respective monitoring areas. After performing an appropriate correction process, the necessary digital data is collected.
  • threshold processing based on color (HSV) is performed in the ON / OFF display area D1, and digital data that D1 is turned on as a result of this analysis processing is obtained. Executes the processing step of retroactive reproduction shown in FIG.
  • the digital camera 22 monitors a door (not shown) of a machine tool from a position different from the digital camera 20, and sequentially records and erases the monitoring image in the first-in first-out form on the standard hard disk. is doing. Therefore, when D1 is turned on as described above (step S28), the image analysis processing unit 41 uses this as a trigger to control the digital camera 22 to shoot and temporarily record it on the hard disk.
  • the monitoring image around the door is attached and acquired from the hard disk (step S29).
  • An image is cut out from the time when D1 is turned on to a past time point 15 seconds later (step S30).
  • the cut image is stored in the hard disk so that the image display unit 45 can display it on the display 23 (step S31).
  • this monitoring image can be uploaded to the information collection management server 3 via the Ethernet 30.
  • the setting of 15 seconds described above can be changed as appropriate.
  • step S32 the image analysis processing unit 41 acquires a monitoring image around the door that has been temporarily recorded on the hard disk (step S33). Then, the monitoring image from the time when D1 is turned ON to the time point that is back by 15 seconds is cut out (step S34).
  • This cut-out image is composed of 30 frames per second, and one frame is taken out every 15 seconds from the 15-second image so that it becomes 1 frame per second. The remaining 29 frames following one frame are thinned out, and the whole is reduced to 1/15 of 15 frames (step S35).
  • the reduced image is recorded on the hard disk so as to be displayed on the display 23 by the image display unit 45 (step S36). It has been found that the reproduction of the surveillance image cut back to the past, that is, the retro-reproduction, seems to see a so-called flip book, but is often sufficient to confirm the cause of the error.
  • the present invention can also be used, for example, to make the subject to be photographed a whiteboard so that data that changes from moment to moment can be handwritten on the whiteboard by an operator. It can also be applied to cameras such as robots designed to be movable in the factory. There is a possibility of using this invention even in ordinary households. These are also within the scope of the present invention.
  • Machine tool 10 Operation panel 2: Image analysis processing device 20: Digital camera 21: CD-ROM 22: Digital camera 23: Display 3: Information collection management server 30: Ethernet 4: Image analysis processing device 40: Image photographing unit 41: Image analysis processing unit 42: Comparison information storage unit 43: Data transmission unit 44: Image photographing unit 45 : Image display section 5: Data table

Abstract

The purpose of the present invention is to allow a variety of displays that are displayed on the control panel or display panel of conventional equipment lacking in digital information acquisition functions or network connection functions, and that are verified only visually in the prior art, to be acquired as digital data with minimal modifications to the equipment, and to be transmitted to the Internet of Things. To achieve this purpose, the control panel (10) of a conventional machine tool (1) is retrofitted with a digital camera (20) for forming an image of the control panel (10), an image of the control panel (10) is formed by the digital camera (20), the image obtained by the digital camera (20) is analyzed and converted to data by an image analysis processor (2) to which the digital camera (20) is connected, and the current value is acquired.

Description

表示盤や操作盤のデータ収集装置、方法およびプログラムData collection device, method and program for display panel and operation panel
 この発明は、ネットワーク接続機能を持たない旧式の各種機械をリアルタイムで監視し得るようにしてその稼働状況をデータ化する、表示盤や操作盤のデータ収集装置、方法およびプログラムに関する。 The present invention relates to a data collection apparatus, method and program for a display panel and an operation panel that can monitor in real time various types of old machines that do not have a network connection function.
 近年、様々な機械類をインターネットに接続して膨大な情報の収集と解析とを行う、いわゆるモノのインターネット(Internet of Things:IoT)が普及して来た。インターネットはあらゆるモノがコミュニケーションを行うための情報伝送路となり、これを以て機械類が備える各種センサや計測器からの膨大なデジタル情報の収集が行われている。例えばプラント監視装置では、表示盤や操作盤に表示する電圧や電流等々の数値データが情報伝送路を介して送信される。
 またこれとは別に、表示盤や操作盤に於ける監視領域の映像をそのまま伝送して、表示盤や操作盤をリモートで目視し確認することが行われている。
In recent years, the so-called Internet of Things (IoT), in which various machines are connected to the Internet to collect and analyze a large amount of information, has become widespread. The Internet serves as an information transmission path for all things to communicate, and this makes it possible to collect enormous digital information from various sensors and measuring instruments provided in machinery. For example, in a plant monitoring apparatus, numerical data such as voltage and current displayed on a display panel or operation panel is transmitted through an information transmission path.
In addition to this, video of the monitoring area on the display panel or operation panel is transmitted as it is, and the display panel or operation panel is visually confirmed and confirmed.
 しかしながら稼働状況をデータ化するためには、表示盤や操作盤に表示する電圧や電流等々の数値データを別途取得したりこの数値データを送信したりする機能が初めから装置に組み込まれていなくてはならない。従って数値情報取得機能やネットワーク接続機能を持たない旧式のプラント監視装置や旧式の製造ラインや旧式の工作機械などでは、これ等をモノのインターネットに接続することは、現状では不可能だったのである。
 一方、表示盤や操作盤の映像をそのまま目視確認するだけのものでは、それ以上の映像の活用は出来ない。
 そこでこの発明は、数値情報取得機能やネットワーク接続機能を持たない旧式の装置類の表示盤や操作盤に表示された、従来であれば目視で確認するしかなかった各種表示を、上記装置類に可能な限り手を加えることなくデジタルデータとして取得出来るようにすることを課題とする。
However, in order to convert the operating status into data, the function of separately acquiring numerical data such as voltage and current displayed on the display panel and operation panel and transmitting this numerical data has not been built into the device from the beginning. Must not. Therefore, it is impossible to connect these to the Internet of Things in old-style plant monitoring devices, old-style production lines, old-fashioned machine tools, etc. that do not have numerical information acquisition functions and network connection functions. .
On the other hand, if the video on the display panel or operation panel is simply checked as it is, the video cannot be used further.
In view of this, the present invention provides various displays displayed on the display panel and operation panel of old-style devices that do not have a numerical information acquisition function and a network connection function. It is an object to make it possible to obtain digital data without changing as much as possible.
 そこで当発明者は鋭意研究の結果、旧式の装置類の表示盤や操作盤を外部から撮影した映像から、電圧や電流等々の現在値を取得するようにすれば良い、と言う着想を得た。
 すなわち、工作機械等の表示盤や操作盤と言った撮影対象を撮影するためのデジタルカメラを設置しておき、このデジタルカメラで前記撮影対象を撮影し、このデジタルカメラの画像を画像解析処理装置で解析処理を行いデータ化して現在値を取得するようにする。旧式の装置類の表示盤や操作盤からすれば、デジタルカメラは装置外部に設置されたものであって、両者に電気的な接続関係はない。従ってこの発明はどのような装置類に対しても適用の可能性がある。また画像解析処理装置を設けたことによって、外部カメラの画像から数値データを取り出すことが出来る。このような点にこの発明の従来にない特長が認められる。
 上述のように旧式の工作機械等を撮影するのは後付けのデジタル処理が可能なカメラであり、カメラの画像は画像解析処理装置に掛けられて上記現在値が得られる。これをインターネットなどのネットワークに接続して、上記画像解析処理装置から得られた現在値をPCやタブレットパソコンやスマートフォンなどから遠隔で監視したり情報処理したりすることが出来るようにするのである。なおこのデジタルカメラで撮影する画像は、静止画であっても動画であっても上記画像解析処理装置で対応し得るように設計することが可能である。
 上記デジタルカメラと画像解析処理装置とは有線あるいは無線で接続される。上記画像解析処理装置は、これを単独でインターネットに接続したり、イーサネットを介してインターネットに接続したりすることが可能である。デジタルカメラが複数である場合、これ等を1台の画像解析処理装置で処理するように設計することも、各々のカメラに付き1台の画像解析処理装置を割り当てるように設計することも可能である。後者では複数の画像解析処理装置から得られる数値データを統合する情報収集管理サーバを介して、インターネットに接続するようにすることが出来る。すなわち例えば、工場内に散在するデジタルカメラと画像解析処理装置とを上記サーバの配下として管理するのである。
 カメラの画像を上記画像解析処理装置で解析するに当たっては、好ましくは、画像の明るさを自動補正し得るようにする。指針を有する各種メータ類であれば、目盛りなどの背景を消して指針だけを残すように処理したり、背景の明るい部分や暗い部分や汚れなどを適応的閾値処理によって二値化したりする。操作盤に於けるつまみ類に関しては、色のクラスタリング処理を行ったり、二値化によって矢印の輪郭の抽出を行う。またランプの点灯/消灯でON/OFFを表すものでは、色特に輝度値により閾値を設けておき、一定以上の明るさの状態をON状態であると見做すようにする。
 また好ましくは、操作盤面に集められたCRTやメータやつまみやランプの各々に関して、予め基準画像を登録しておき、上記カメラで撮影する毎に撮影画像を基準画像と比較して現在値を得るようにする。この比較に際して上記補正を行うと更に良い。
 次に、デジタルカメラの画像がCRTや液晶などのディスプレイの文字表示画面である場合、画像解析処理装置の文字認識処理部はディスプレイ画像の光学文字認識処理を行って現在値としての文字情報を得ることが出来る。この発明は旧式の装置類の表示盤や操作盤に表示される電圧や電流等の数値のみならず、旧式の装置類のディスプレイに表示される文字に付いても適用可能である。文字情報はすなわち文字データである。
 次にデジタルカメラの画像に幾何学歪みを生じている場合に、画像解析処理装置の幾何学歪み補正処理手段によって上記画像の幾何学歪み補正を行って現在値を取得することが出来る。例えばデジタルカメラの設置位置に関して、表示盤や操作盤の前にオペレータが腰かけたり立つことを考えると、この作業の邪魔にならないようにするためにはデジタルカメラを撮影対象に正対させることが出来ない場合もある。このような場合にはデジタルカメラの画像に幾何学歪みを生ずる。これを画像解析処理装置の幾何学歪み補正処理手段によって補正して、恰も撮影対象を正面から撮影したかのごとき画像に補正した上で、画像解析処理装置によって現在値を取得するようにするのである。
 この内デジタルカメラの設置位置を、表示盤や操作盤の真正面から左右方向や上下方向にずらした、斜め方向から撮影するような位置とした場合では、画像の幾何学歪みとして台形歪みを生ずることになるのである。このような場合に上記幾何学歪み補正処理手段に付いて、画像の台形補正を行う画像補正処理部であるものとすることが出来る。
 また同様に幾何学歪みとして台形歪みを生ずる場合に、上記幾何学歪み補正処理手段がデジタルカメラの光学系に姿勢制御可能に設けた光学レンズであるものとすることが出来る。この場合レンズそのものをデジタルカメラの設置のずれに合わせて適切に歪ませておくことで、レンズを通過する光を屈折させて台形歪みが補正された方形の画像を得ることが可能になる。なお光学レンズの姿勢を調節し得るように設計しても良い。
 なお上記幾何学歪みには魚眼レンズや球面ミラーを介して撮影することによる球面歪み等も含まれるが、これにより生ずる画像の球面歪みなども適切に補正すれば良い。このような幾何学歪みを補正する仕組みそのものは一般的な技術であるため、説明が煩雑となるのを避けるべく省略する。
 次に前記画像解析処理装置は、前記画像中に特定の変化を捉えた場合には、その変化が起こった時の前記画像またはその変化に係る特定の箇所を別のデジタルカメラで撮影した監視画像に付いて、その変化が起こった時刻よりも所定時間だけ前に遡ってその部分から切り出す処理を行うようにすることが出来る。上記デジタルカメラは、工作機械等の表示盤や操作盤と言った撮影対象を撮影している。このため表示盤上や操作盤上で、例えば赤色のエラーランプの点灯、CRTに「開扉エラー」などの文字列の表示が起こった場合、予め定めておけば画像解析処理装置はこの変化を特定の変化として捉えることが出来る。この際に、表示盤上や操作盤上で誤操作が行われた場合に、同じ表示盤上や操作盤上でエラーランプを点灯させると言うような設定では、画像解析処理装置はエラーの発生を捉えることが出来るのと同時に、表示盤上や操作盤上で行われた誤操作そのものを画像として捉えることが出来る。
 これに対して、表示盤上や操作盤上で例えばエラーランプを点灯させるとしても、上記デジタルカメラには写らない場所で事前に決めておいた事象が発生すると言うような場合がある。この場合には上記デジタルカメラとは別のデジタルカメラを設置しておいて撮影するようにすれば良い。従って別のデジタルカメラの設置は別室に、別棟にと言う設計もあり得るのであり、必要に応じて自由に設計することが可能である。
 このような遡及再生用の画像は記憶装置に記録しておくと良い。またこのような仕組みを導入することによって次のようなことが実現出来る。例えば工作機械にあって、機械の内部にアクセスする際には停止ボタンを押してから扉を開くこと、とのプロシージャーが厳に決められている場合であっても、停止ボタンを押すことなく扉を開けてしまうことが起こり得る。このような場合にどこでミスをしてしまったかやなぜそのようなミスを犯してしまったかが過去に遡って分かると必要な対策が取りやすくなる。そこで画像解析処理装置は撮影された画像を保持しておき、例えば予め決めておいた箇所にある赤色のエラーランプの点灯と言う変化を捉えたならば、点灯した時間から30秒なり1分なりその現場の状況に必要な時間を定めておいて、その時間まで遡り、その遡った時点から上記点灯までの画像を、あるいはさらにその先の画像までを、記憶部に記録するのである。
 次に前記画像解析処理装置は、前記変化が起こった時刻よりも所定時間だけ前の部分から切り出した画像に付いて、コマ数を減数するようにしても良い。すなわちコマ数を減数して再生したり、コマ数を減数した動画を生成して記憶装置に記録したりする。デジタルカメラは静止画像や動画像を撮ることが可能であるが、動画の場合にあっては、上記特定の変化が生じた時間から遡ること例えば30秒間が保持されているので、エラーの原因を特定するのにこの30秒間分をそのまま再生してチェックするのでは時間的な効率が悪いと言う場合も出てくる。そこでコマ数を減数し再生したり、コマ数を減数した動画として記憶装置に記録したものを後から再生したりしてチェックすることで、効率アップを実現することが出来るのである。例えばデジタルカメラで1秒間に付き30フレームを撮影する設計であれば、1秒間に付き1/30の1フレームにコマ数を減数する設定とするのである。なおこの減数処理で残されたフレームの間隔は等間隔であっても、例えばエラーが発生した時点に近づくほど間隔が狭まるような不等間隔であっても良い。このようなことは任意に設計し得る。
 なお上記では特定の変化に付いて赤色のエラーランプの点灯やCRTの「開扉エラー」の表示を上げたが、特にこれ等に限定されない。またこれ等はデジタルカメラおよび上記画像解析処理装置で取り扱い得るデータであるが、他にもスピーカの警報音を拾うためのマイクや温度変化を監視するための温度センサと、これ等からのデータの解析処理装置を備えることで、更に幅広いエラー対応が可能になる。
 さて上記の表示盤や操作盤のデータ収集方法をコンピュータに実行させるプログラムとして提供することが出来る。
Therefore, as a result of earnest research, the present inventor obtained the idea that it is only necessary to acquire the current values of voltage, current, etc., from the images taken from the outside of the display panels and operation panels of old-style devices. .
That is, a digital camera for photographing a photographing object such as a display panel or an operation panel of a machine tool or the like is installed, and the photographing object is photographed by the digital camera, and an image analysis processing device converts the image of the digital camera. Analyze the data and convert it into data to get the current value. In terms of the display panel and operation panel of the old-style devices, the digital camera is installed outside the device, and there is no electrical connection relationship between them. Therefore, the present invention may be applied to any apparatus. Further, by providing the image analysis processing device, it is possible to extract numerical data from the image of the external camera. In this respect, an unprecedented feature of the present invention is recognized.
As described above, an old-style machine tool or the like is photographed by a camera that can be retrofitted with digital processing, and an image of the camera is applied to an image analysis processing device to obtain the current value. This is connected to a network such as the Internet so that the current value obtained from the image analysis processing device can be remotely monitored and processed from a PC, a tablet personal computer, a smartphone or the like. It should be noted that an image photographed by this digital camera can be designed so that it can be handled by the image analysis processing apparatus, whether it is a still image or a moving image.
The digital camera and the image analysis processing apparatus are connected by wire or wirelessly. The image analysis processing apparatus can be connected to the Internet by itself or connected to the Internet via Ethernet. When there are multiple digital cameras, these can be designed to be processed by a single image analysis processing device, or can be designed so that one image analysis processing device is assigned to each camera. is there. In the latter case, it is possible to connect to the Internet via an information collection management server that integrates numerical data obtained from a plurality of image analysis processing devices. That is, for example, digital cameras and image analysis processing devices scattered in a factory are managed under the server.
In analyzing the image of the camera by the image analysis processing device, it is preferable that the brightness of the image can be automatically corrected. In the case of various meters having pointers, processing is performed such that the background such as the scale is erased and only the pointers are left, or the bright part, dark part, dirt, etc. of the background are binarized by adaptive threshold processing. For the knobs on the operation panel, color clustering processing is performed, and the outline of the arrow is extracted by binarization. In addition, in the case where ON / OFF is indicated by lighting / extinguishing of the lamp, a threshold value is provided based on a color, in particular, a luminance value, and a state where the brightness is above a certain level is regarded as the ON state.
Preferably, a reference image is registered in advance for each of the CRT, meter, knob, and lamp collected on the operation panel surface, and the current value is obtained by comparing the captured image with the reference image every time the camera is used for shooting. Like that. It is better to perform the above correction for this comparison.
Next, when the image of the digital camera is a character display screen of a display such as a CRT or a liquid crystal, the character recognition processing unit of the image analysis processing device performs optical character recognition processing of the display image to obtain character information as a current value. I can do it. The present invention is applicable not only to numerical values such as voltage and current displayed on the display panel and operation panel of old-style devices but also to characters displayed on the display of old-style devices. The character information is character data.
Next, when a geometric distortion is generated in the image of the digital camera, the current value can be acquired by correcting the geometric distortion of the image by the geometric distortion correction processing means of the image analysis processing device. For example, considering the installation position of the digital camera in consideration of the operator sitting or standing in front of the display panel or operation panel, the digital camera can be directly facing the object to be photographed so as not to interfere with this work. There may be no. In such a case, geometric distortion occurs in the image of the digital camera. This is corrected by the geometric distortion correction processing means of the image analysis processing device, and the current value is acquired by the image analysis processing device after correcting the image as if the subject was shot from the front. is there.
If the position of the digital camera is set to be taken from the diagonal direction, shifted in the horizontal or vertical direction from the front of the display panel or operation panel, trapezoidal distortion will occur as geometric distortion of the image. It becomes. In such a case, the geometric distortion correction processing means may be an image correction processing unit that performs trapezoidal correction of an image.
Similarly, when a trapezoidal distortion is generated as a geometric distortion, the geometric distortion correction processing means can be an optical lens provided in the optical system of the digital camera so that the posture can be controlled. In this case, if the lens itself is appropriately distorted in accordance with the displacement of the digital camera, it is possible to refract the light passing through the lens and obtain a square image in which the trapezoidal distortion is corrected. In addition, you may design so that the attitude | position of an optical lens can be adjusted.
The geometric distortion includes spherical distortion caused by taking a picture through a fisheye lens or a spherical mirror, and the spherical distortion of an image caused by the distortion may be appropriately corrected. Since the mechanism itself for correcting such geometric distortion is a general technique, it will be omitted in order to avoid complicated description.
Next, when the image analysis processing apparatus captures a specific change in the image, the image at the time of the change or a specific image related to the change is captured by another digital camera. Then, it is possible to perform a process of cutting out from that portion by going back a predetermined time before the time when the change occurred. The digital camera takes a picture of a subject such as a display panel or an operation panel of a machine tool or the like. For this reason, for example, when a red error lamp is lit on the display panel or the operation panel, and a character string such as “opening error” is displayed on the CRT, the image analysis processing apparatus will detect this change if determined in advance. It can be seen as a specific change. In this case, if an error operation is performed on the display panel or operation panel, the image analysis processing device will generate an error if the error lamp is turned on on the same display panel or operation panel. At the same time, it is possible to capture an erroneous operation performed on the display panel or the operation panel as an image.
On the other hand, even if an error lamp is turned on, for example, on the display panel or the operation panel, there may be a case where a predetermined event occurs in a place that does not appear in the digital camera. In this case, a digital camera other than the above digital camera may be installed and photographed. Therefore, another digital camera can be installed in a separate room or in a separate building, and can be freely designed as necessary.
Such an image for retroactive reproduction may be recorded in a storage device. Moreover, the following can be realized by introducing such a mechanism. For example, in a machine tool, even when the procedure for opening the door after pressing the stop button when accessing the inside of the machine is strictly determined, the door can be opened without pressing the stop button. It can happen to open. In such a case, if you know where you made a mistake and why you made such a mistake, you can easily take necessary measures. Therefore, if the image analysis processing apparatus holds the photographed image and captures a change such as lighting of the red error lamp at a predetermined position, for example, 30 seconds or 1 minute from the lighting time. The time required for the situation at the site is determined, and the time is traced back to that time, and the image from the time of going back to the above-mentioned lighting or the further image is recorded in the storage unit.
Next, the image analysis processing apparatus may reduce the number of frames attached to an image cut out from a portion that is a predetermined time before the time when the change occurs. In other words, the number of frames is reduced and played back, or a moving image with a reduced number of frames is generated and recorded in the storage device. Digital cameras can take still images and moving images, but in the case of moving images, for example, 30 seconds are held back from the time when the specific change occurred. There are cases where it is said that it is inefficient in terms of time if it is checked by reproducing this 30 seconds as it is for identification. Therefore, efficiency can be improved by checking by reducing the number of frames and playing back, or by checking later what was recorded in the storage device as a moving image with the reduced number of frames. For example, if the digital camera is designed to capture 30 frames per second, the number of frames is reduced to 1/30 frames per second. It should be noted that the intervals of the frames remaining in this reduction process may be equal intervals, or may be, for example, unequal intervals such that the intervals become narrower as the error occurs. Such a thing can be designed arbitrarily.
In the above description, the lighting of the red error lamp and the display of the “opening error” of the CRT are raised according to a specific change, but the present invention is not particularly limited thereto. These are data that can be handled by the digital camera and the image analysis processing device. In addition, a microphone for picking up an alarm sound of a speaker, a temperature sensor for monitoring a temperature change, and data from these By providing an analysis processing device, a wider range of errors can be handled.
The data collection method for the display panel and operation panel can be provided as a program for causing a computer to execute the method.
 この発明は、表示盤などの撮影対象を撮影するためのデジタルカメラを設置しておき、このデジタルカメラで撮影対象を撮影し、画像解析処理装置で撮影画像の解析処理を行いデータ化して現在値を取得する点に特徴を有する。これにより数値情報取得機能やネットワーク接続機能を持たない旧式の装置類の表示盤や操作盤に表示された従来であれば目視するしかなかった文字表示や電圧や電流等の数値を、コンピュータ処理が可能なデジタルデータとして取得することが容易に行えるようになった。このようにして取得した現在値はネットワークに向けて送信することが可能である。 In the present invention, a digital camera for photographing a photographing object such as a display panel is installed, the photographing object is photographed by the digital camera, the photographed image is analyzed by the image analysis processing device, and converted into data, and the current value is obtained. It is characterized in that This allows computer processing to display numerical values such as character display and voltage and current that were displayed on the display panel and operation panel of older devices that do not have numerical information acquisition function or network connection function. It became easy to obtain as possible digital data. The current value acquired in this way can be transmitted to the network.
 図1は実施例1のシステムを模式的に表す説明図である。
 図2は実施例1の画像解析処理装置をブロック図で表した説明図である。
 図3は実施例1の操作盤を模式的に表す説明図である。
 図4は実施例1の初期設定時の処理ステップを表す説明図である。
 図5は実施例1の画像解析処理装置の処理ステップを表す説明図である。
 図6は実施例1の情報収集管理サーバの処理ステップを表す説明図である。
 図7は実施例1の画像解析処理により得られたデータを表す説明図である。
 図8は実施例2の文字認識の処理ステップを表す説明図である。
 図9は実施例3の台形補正処理を模式的に表す説明図である。
 図10は実施例3の台形補正の処理ステップを表す説明図である。
 図11は実施例4の台形補正処理を模式的に表す説明図である。
 図12は実施例5のメータ指針抽出補正の処理ステップを表す説明図である。
 図13は実施例6の遡及再生の処理ステップを表す説明図である。
 図14は実施例7の遡及再生の処理ステップを表す説明図である。
FIG. 1 is an explanatory diagram schematically illustrating a system according to the first embodiment.
FIG. 2 is an explanatory diagram illustrating the image analysis processing apparatus according to the first embodiment in a block diagram.
FIG. 3 is an explanatory diagram schematically illustrating the operation panel according to the first embodiment.
FIG. 4 is an explanatory diagram illustrating processing steps at the time of initial setting according to the first embodiment.
FIG. 5 is an explanatory diagram illustrating processing steps of the image analysis processing apparatus according to the first embodiment.
FIG. 6 is an explanatory diagram illustrating processing steps of the information collection management server according to the first embodiment.
FIG. 7 is an explanatory diagram showing data obtained by the image analysis processing of the first embodiment.
FIG. 8 is an explanatory diagram illustrating character recognition processing steps according to the second embodiment.
FIG. 9 is an explanatory diagram schematically illustrating the trapezoid correction process according to the third embodiment.
FIG. 10 is an explanatory diagram illustrating processing steps for keystone correction according to the third embodiment.
FIG. 11 is an explanatory diagram schematically illustrating the trapezoidal correction process according to the fourth embodiment.
FIG. 12 is an explanatory diagram illustrating processing steps of meter pointer extraction correction according to the fifth embodiment.
FIG. 13 is an explanatory diagram illustrating processing steps of retroactive reproduction according to the sixth embodiment.
FIG. 14 is an explanatory diagram illustrating processing steps of retroactive reproduction according to the seventh embodiment.
 以下ではこの発明の7つの実施例を図面を用いて説明するが、この発明はこれ等の実施例に限定されるものではない。この発明の思想の範囲内に於いて自由な設計をすることが可能であり、これ等もまたこの発明の権利範囲内のものである。 Hereinafter, seven embodiments of the present invention will be described with reference to the drawings. However, the present invention is not limited to these embodiments. It is possible to design freely within the scope of the idea of the present invention, and these are also within the scope of the right of the present invention.
 図1乃至図7でこの実施例を説明する。この実施例のデータ収集システムは、図1の模式図で示すように、ネットワーク接続機能を持たない旧式の工作機械1の操作盤10を、後付けのデジタル処理が可能なデジタルカメラ20で操作盤10の斜め上方から撮影して動画像を取得する。この動画像をデジタルカメラ20が接続された画像解析処理装置2で解析することにより、図7のデータ表5で表わされる各種のデジタルデータを得ようと言うものである。このようなデジタルカメラ20が接続された画像解析処理装置2の複数台がイーサネット30を介して情報収集管理サーバ3に接続されている。情報収集管理サーバ3には上記データ表5が蓄積されると共に、各種のデジタルデータはスマートフォンSなどからインターネットN越しに閲覧可能となるように、情報収集管理サーバ3にて公開される。デジタルカメラ22およびディスプレイ23に付いては後述する。
 上記画像解析処理装置2には、一般的なPCに画像解析処理に必要な各種プログラムが図示せぬCD−DVDドライブを介してCD−ROM21(記録媒体である)からインストールされたものである。すなわち画像解析処理装置2が標準的に備えるハードディスクにはオペレーティングシステムのほか、デジタルカメラ20を動作させる画像撮影プログラム、このデジタルカメラ20の画像をデータ化して現在値を取得する画像解析処理プログラム、この解析結果のデジタルデータをイーサネット30に送信するためのデータ送信プログラムが記録されている。またこのハードディスクには操作盤10のCRTやメータやランプの各々の基準画像となる画像を記録している比較画像情報記憶部が設けられている。これ等のプログラムをCPUで動作させることで図2で表した画像解析処理装置4が実現される。すなわち画像解析処理装置4は、画像撮影部40と画像解析処理部41と比較情報記憶部42とデータ送信部43とから成る。ハードディスク上には所要の記憶部を設けることが出来る。なお画像撮影部44と画像表示部45とに付いては後述する。
 さてネットワーク接続機能を持たない旧式の工作機械1の操作盤10を模式的に表わしたものが図3である。AはCRTの文字表示エリアであり、B1~B4はランプのON/OFF表示エリアであり、C1、C2はメータの指示エリアである。またD1は実施例6以下で説明されるエラー表示ランプのON/OFF表示エリアである。この操作盤10に対して斜め上方から撮影するための後付けのデジタルカメラ20を設置しておき、先ずは初期設定として基準画像を撮影して登録したり、エリアとその属性とを設定したりするのであるが、これを図4の処理フローで説明する。画像解析処理部41は、デジタルカメラ20で操作盤10を撮影して(ステップS1)、この撮影画像を基準画像として登録し(ステップS2)、この撮影画像の内の文字表示エリアAと、ON/OFF表示エリアB1、B2、B3、B4と、メータ指示エリアC1、C2を監視エリアとして設定し(ステップS3)、各々の監視エリア毎に属性の設定を行う(ステップS4)。属性の設定とは文字表示エリアAに付いては文字認識処理を行い、ON/OFF表示エリアBに付いては明暗の閾値処理を行い、またメータ指示エリアCに付いては背景除去処理を行うと言うように、取得したい情報の種類を指定することである。なお図3の各表示エリアには、初期設定時ではなく、通常動作時に於ける表示例が模式的に表されている。すなわち文字表示エリアAではGコードが、ON/OFF表示エリアではB1、B3に於いてランプが点灯している状態が、メータ指示エリアCではC1、C2で異なる目盛りを指している状態が表されている。
 次にこのデータ収集システムでデジタルデータを収集運用する段に付き、図5及び図6を用いて説明する。所定の時間に旧式の工作機械1の操作盤10をデジタルカメラ20で撮影してデジタル画像を取得し(ステップS5)、画像解析処理部41は登録してある基準画像に照らし合わせて、上記撮影画像から監視エリアを切り出して、各々の監視エリアの画像に付き適正なる補正処理を行う(ステップS6)。上述したように文字表示エリアAでは画像の明るさを補正し、メータ指示エリアCでは背景除去処理を行う。この補正処理に続き画像解析処理部41は、各々の監視エリアを解析して各々のデジタルデータを取得する(ステップS7)。すなわち文字表示エリアAに付いては文字認識処理を行い、ON/OFF表示エリアBでは色(HSV)による閾値処理を行い、メータ指示エリアCに関しては一定長以上の線分を抽出してその傾斜角を計るようにする。この解析処理に続いてこれ等のデジタルデータを上記ハードディスクに記録すると共に、イーサネット30を介して情報収集管理サーバ3にアップロードする(ステップS8)。なおステップS5はステップS4に続くステップを表すものではない。
 そして情報収集管理サーバ3では、各々の画像解析処理装置2から上記デジタルデータを収集し(ステップS9)、これ等を図示せぬデータベースに登録し(ステップS10)、またこれ等を閲覧用データに加工する(ステップS11)。なおこの閲覧用データの一例を図7のデータ表5に表わす。種別項は監視エリアA、B1、B2、B3、B4、C1、C2、D1を指し、名称項は取得したい情報の種類である。認識項は各々の監視エリアに於ける画像解析処理の可否を表示し、状態項には取得したデジタルデータを表示している。これ等はこの画像解析処理装置2の現在値を表しており、このデータ表5は許可された担当者のみに向けて、この実施例ではWWW公開される。
This embodiment will be described with reference to FIGS. In the data collection system of this embodiment, as shown in the schematic diagram of FIG. 1, an operation panel 10 of an old-style machine tool 1 having no network connection function is replaced with an operation panel 10 by a digital camera 20 that can be retrofitted with digital processing. A moving image is acquired by shooting from diagonally above. This moving image is analyzed by the image analysis processing device 2 to which the digital camera 20 is connected to obtain various digital data represented in the data table 5 of FIG. A plurality of such image analysis processing apparatuses 2 connected to the digital camera 20 are connected to the information collection management server 3 via the Ethernet 30. The data table 5 is stored in the information collection management server 3, and various digital data are disclosed on the information collection management server 3 so as to be browsed over the Internet N from the smartphone S or the like. The digital camera 22 and the display 23 will be described later.
In the image analysis processing apparatus 2, various programs necessary for image analysis processing are installed on a general PC from a CD-ROM 21 (which is a recording medium) via a CD-DVD drive (not shown). That is, in addition to the operating system, the image analysis processing apparatus 2 has an image shooting program for operating the digital camera 20, an image analysis processing program for converting the image of the digital camera 20 into data, and acquiring a current value. A data transmission program for transmitting the analysis result digital data to the Ethernet 30 is recorded. The hard disk is also provided with a comparative image information storage unit that records images serving as reference images for the CRT, meter, and lamp of the operation panel 10. The image analysis processing device 4 shown in FIG. 2 is realized by operating these programs on the CPU. That is, the image analysis processing device 4 includes an image capturing unit 40, an image analysis processing unit 41, a comparison information storage unit 42, and a data transmission unit 43. A required storage unit can be provided on the hard disk. The image photographing unit 44 and the image display unit 45 will be described later.
Now, FIG. 3 schematically shows the operation panel 10 of the old machine tool 1 having no network connection function. A is a CRT character display area, B1 to B4 are lamp ON / OFF display areas, and C1 and C2 are meter indication areas. D1 is an ON / OFF display area of an error display lamp described in the sixth embodiment and thereafter. A retrofitting digital camera 20 for photographing from an oblique upper side is installed on the operation panel 10, and first, a reference image is photographed and registered as an initial setting, and an area and its attributes are set. This will be described with reference to the processing flow of FIG. The image analysis processing unit 41 captures the operation panel 10 with the digital camera 20 (step S1), registers the captured image as a reference image (step S2), and turns on the character display area A in the captured image and the ON. / OFF display areas B1, B2, B3, B4 and meter instruction areas C1, C2 are set as monitoring areas (step S3), and attributes are set for each monitoring area (step S4). For the attribute setting, character recognition processing is performed for the character display area A, light / dark threshold processing is performed for the ON / OFF display area B, and background removal processing is performed for the meter instruction area C. This is to specify the type of information to be acquired. Each display area in FIG. 3 schematically shows a display example in the normal operation, not in the initial setting. That is, the G code is displayed in the character display area A, the lamps are lit in B1 and B3 in the ON / OFF display area, and the meter indication area C is in a state indicating different scales in C1 and C2. ing.
Next, it will be described with reference to FIGS. 5 and 6 in connection with the stage of collecting and operating digital data with this data collection system. At a predetermined time, the operation panel 10 of the old machine tool 1 is photographed with the digital camera 20 to obtain a digital image (step S5), and the image analysis processing unit 41 compares the photographed image with the registered reference image. A monitoring area is cut out from the image, and an appropriate correction process is performed on the image of each monitoring area (step S6). As described above, the brightness of the image is corrected in the character display area A, and the background removal process is performed in the meter instruction area C. Following this correction processing, the image analysis processing unit 41 analyzes each monitoring area and acquires each digital data (step S7). That is, character recognition processing is performed for the character display area A, threshold processing is performed by color (HSV) in the ON / OFF display area B, and a line segment of a certain length or more is extracted for the meter indication area C and its inclination Try to measure the corners. Following this analysis processing, these digital data are recorded on the hard disk and uploaded to the information collection management server 3 via the Ethernet 30 (step S8). Step S5 does not represent a step following step S4.
Then, the information collection management server 3 collects the digital data from each image analysis processing device 2 (step S9), registers these in a database (not shown) (step S10), and makes these as browsing data. Processing is performed (step S11). An example of the browsing data is shown in the data table 5 of FIG. The type item indicates the monitoring areas A, B1, B2, B3, B4, C1, C2, and D1, and the name item is the type of information to be acquired. The recognition term displays whether or not image analysis processing is possible in each monitoring area, and the acquired digital data is displayed in the status term. These represent the current values of the image analysis processing apparatus 2, and the data table 5 is disclosed on the WWW in this embodiment only to authorized personnel.
 図8でこの実施例を説明するが、この実施例は図1の監視エリアAの文字認識処理に関するものである。デジタルカメラ20により操作盤10を撮影してデジタル画像を取得する(ステップS12)。画像解析処理部41はこの撮影画像からCRTエリアすなわち監視エリアAを切り出す(ステップS13)。このエリアの画像に付き文字認識処理を行って文字データを取得すると共に文字データの形態素解析処理にてキーワードを取得する(ステップS14)。文字データとキーワードとを情報収集管理サーバ3にアップロードする(ステップS15)。文字データやキーワードは後にビッグデータの使用に供されることになる。 This embodiment will be described with reference to FIG. 8. This embodiment relates to the character recognition processing in the monitoring area A in FIG. The operation panel 10 is photographed by the digital camera 20 to obtain a digital image (step S12). The image analysis processing unit 41 cuts out the CRT area, that is, the monitoring area A from this captured image (step S13). A character recognition process is performed on the image in this area to acquire character data, and a keyword is acquired through a morphological analysis process of the character data (step S14). Character data and keywords are uploaded to the information collection management server 3 (step S15). Character data and keywords will later be used for big data.
 図9及び図10でこの実施例を説明する。この実施例は台形補正処理に関係するものである。上述した実施例1では、操作盤10に対して斜め上方から撮影するための後付けのデジタルカメラ20を設置していた。斜め上方から撮影することが原因でこの撮影画像は操作盤10を真正面から撮影した場合の方形のエリアAに対して、図9で示すように幾何学歪みとしての台形歪みを生じた撮影画像aとなっている。従ってこれを方形の画像に補正してから文字認識処理を行うことが望ましい。
 そこでこの実施例では次のような処理を行う。すなわち画像解析処理部41はデジタルカメラで撮影した、コンピュータでの加工処理が可能な操作盤10のデジタル画像を取得する(ステップS16)。この撮影画像は歪んでいるため台形補正処理を行う(ステップS17)。台形補正処理後の画像からCRTエリア、即ち監視エリアAを切り出す(ステップS18)。この監視エリアAの文字認識処理を行って、コンピュータで扱い得る文字データを取得する(ステップS19)。なおデジタルカメラ自体に上記同様の補正処理機能を備えるようなデジタルカメラを使用して、デジタルカメラ内で上記補正処理を行い、その結果を利用して監視エリアの切り出し以降の処理を実行するように設計しても良い。
This embodiment will be described with reference to FIGS. This embodiment relates to trapezoid correction processing. In the above-described first embodiment, the retrofitting digital camera 20 for photographing from the oblique upper side with respect to the operation panel 10 is installed. The photographed image a that has trapezoidal distortion as a geometric distortion as shown in FIG. 9 with respect to the square area A when the operation panel 10 is photographed from the front is caused by photographing from obliquely above. It has become. Therefore, it is desirable to perform character recognition processing after correcting this to a square image.
Therefore, in this embodiment, the following processing is performed. That is, the image analysis processing unit 41 obtains a digital image of the operation panel 10 that can be processed by a computer and is photographed by a digital camera (step S16). Since this captured image is distorted, a keystone correction process is performed (step S17). The CRT area, that is, the monitoring area A is cut out from the image after the keystone correction process (step S18). Character data that can be handled by a computer is obtained by performing character recognition processing in this monitoring area A (step S19). In addition, using the digital camera having the same correction processing function as the above in the digital camera itself, the above correction processing is performed in the digital camera, and the processing after the surveillance area is cut out is executed using the result. You may design.
 図11でこの実施例を説明するが、実施例3での幾何学歪みの処理がコンピュータ内で実行されるのに対して、この実施例では図示せぬモータ駆動の光学レンズを光軸に対して姿勢制御することで、幾何学歪みを補正する処理を行う点に特徴を有する。
 デジタルカメラで操作盤10を撮影してデジタル画像を取得する(ステップS20)。画像解析処理部41でこの撮影画像を登録してある基準画像に照らし合わせて、撮影画像が歪んでいるか、否かの判定処理を行う(ステップS21)。歪みが許容範囲内であればこの撮影画像からCRTエリアすなわち監視エリアAを切り出す(ステップS22)。この監視エリアAの文字認識処理を行って文字データを取得する(ステップS23)。一方歪みが許容範囲外であると判定した場合には、例えば図9で示すように撮影画像aのような台形歪みを生じている場合には、操作盤10を真正面から撮影した場合の方形のエリアAとなるように撮影画像を補正する。この補正処理には、所要の補正量を割り出し、電動モータを作動させて光学レンズの位置を変化させることを行う(ステップS24)。このように光学レンズの姿勢を補正した上で、操作盤10を撮影してデジタル画像を取得するのである(ステップS20)。なお歪みが許容範囲内に収まるまでは上記ルーチンを繰り返すことになる。
Although this embodiment will be described with reference to FIG. 11, the geometric distortion processing in the third embodiment is executed in a computer, whereas in this embodiment, a motor-driven optical lens (not shown) is attached to the optical axis. It is characterized in that a process for correcting geometric distortion is performed by controlling the posture.
The operation panel 10 is photographed with a digital camera to obtain a digital image (step S20). The image analysis processing unit 41 determines whether or not the captured image is distorted by comparing the captured image with the registered reference image (step S21). If the distortion is within the allowable range, the CRT area, that is, the monitoring area A is cut out from the captured image (step S22). Character data is acquired by performing the character recognition processing of the monitoring area A (step S23). On the other hand, when it is determined that the distortion is out of the allowable range, for example, as shown in FIG. 9, when a trapezoidal distortion such as the photographed image a occurs, the square shape when the operation panel 10 is photographed from the front is shown. The captured image is corrected so as to be in area A. In this correction process, a required correction amount is determined, and the electric motor is operated to change the position of the optical lens (step S24). In this way, after correcting the attitude of the optical lens, the operation panel 10 is photographed to obtain a digital image (step S20). The above routine is repeated until the distortion falls within the allowable range.
 図12でこの実施例を説明する。この実施例では指針を有する各種メータ類に付いて、目盛りなどの背景を消して指針だけを画像中に残す、メータ指針抽出補正処理を行っている。カメラで操作盤10を撮影してデジタル画像を取得し、画像解析処理部41はメータ指示エリアC1及びC2を切り出す(ステップS25)。各々一定長以下の線分に付いては目盛りと判断し、これに対して一定長以上の線分を検出してメータ指針と見做す補正処理を行う(ステップS26)。このようにして検出したメータ指針の角度データを取得する(ステップS27)。 This embodiment will be described with reference to FIG. In this embodiment, meter pointer extraction correction processing is performed for various meters having pointers, leaving background such as scales and leaving only the pointers in the image. The operation panel 10 is photographed with a camera to obtain a digital image, and the image analysis processing unit 41 cuts out the meter instruction areas C1 and C2 (step S25). Each line segment having a certain length or less is determined as a scale, and a correction process is performed for detecting the line segment having a certain length or more as a meter pointer (step S26). The angle data of the meter pointer detected in this way is acquired (step S27).
 図13でこの実施例を説明する。この実施例では、実施例1で上げていた操作盤10を撮影してデジタル画像を取得するデジタルカメラ20の他に、工作機械1の異なる部位をデジタルカメラ20とは異なる位置から撮影して監視画像を取得するデジタルカメラ22と、この監視画像を表示するディスプレイ23とを備える。またこの実施例では画像解析処理装置4に、実施例1で上げていた画像撮影部40と画像解析処理部41と比較情報記憶部42とデータ送信部43との他に、画像撮影部44と画像表示部45とを備える。画像撮影部40はデジタルカメラ20を制御して上記画像を撮影するが、これに対して画像撮影部44はデジタルカメラ22を制御して監視画像を撮影する。なお画像撮影部40と画像撮影部44とを一つに纏める設計もあり得る。ハードディスクには所要の記憶部を設けることが出来る。また画像表示部45はデジタルカメラ22の監視画像をディスプレイ23に表示して見せることが出来る。
 画像解析処理部41は、デジタルカメラ20で撮影した操作盤10のデジタル画像を取得し、登録してある基準画像に照らし合わせて、上記撮影画像から監視エリアを切り出して、各々の監視エリアの画像に付き適正なる補正処理を行った後、所要のデジタルデータを収集する。この内で特にこの実施例で重要な点は、ON/OFF表示エリアD1では色(HSV)による閾値処理を行い、この解析処理の結果D1がONになったと言うデジタルデータが得られた場合には、図13にて表した遡及再生の処理ステップを実行する。ところで上記デジタルカメラ22は、デジタルカメラ20とは異なる位置から工作機械の扉(図示せず)を監視していて、監視画像を上記標準的に備えるハードディスクに先入先出の形態で順次記録し消去している。
 そこで上述したようにD1がONになったならば(ステップS28)、これをトリガーとして画像解析処理部41は、画像撮影部44がデジタルカメラ22を制御して撮影しハードディスクに一時的に記録していた扉周りの監視画像に付いてこれをハードディスクから取得する(ステップS29)。D1がONになった時刻から15秒間遡った過去の時点までの画像を切り出す(ステップS30)。この切り出した画像はこれを画像表示部45がディスプレイ23に表示し得るようにハードディスクに保存する(ステップS31)。この過去に遡って切り出された監視画像を監視員が目で見ることにより、現場の実際を具に観察し確認することが出来る。なおこの監視画像はイーサネット30を介して情報収集管理サーバ3にアップロードすることが可能である。なお上述の15秒間と言う設定は適宜変更し得る。
This embodiment will be described with reference to FIG. In this embodiment, in addition to the digital camera 20 that captures a digital image by photographing the operation panel 10 raised in the first embodiment, a different part of the machine tool 1 is photographed and monitored from a position different from the digital camera 20. The digital camera 22 which acquires an image, and the display 23 which displays this monitoring image are provided. In this embodiment, in addition to the image photographing unit 40, the image analysis processing unit 41, the comparison information storage unit 42, and the data transmitting unit 43 which are raised in the first embodiment, the image photographing unit 44 And an image display unit 45. The image capturing unit 40 controls the digital camera 20 to capture the image, whereas the image capturing unit 44 controls the digital camera 22 to capture a monitoring image. There may be a design in which the image capturing unit 40 and the image capturing unit 44 are combined. The hard disk can be provided with a required storage unit. The image display unit 45 can display the monitor image of the digital camera 22 on the display 23.
The image analysis processing unit 41 acquires a digital image of the operation panel 10 photographed by the digital camera 20, cuts out a monitoring area from the photographed image in comparison with a registered reference image, and images of the respective monitoring areas. After performing an appropriate correction process, the necessary digital data is collected. Of these, an important point in this embodiment is that threshold processing based on color (HSV) is performed in the ON / OFF display area D1, and digital data that D1 is turned on as a result of this analysis processing is obtained. Executes the processing step of retroactive reproduction shown in FIG. By the way, the digital camera 22 monitors a door (not shown) of a machine tool from a position different from the digital camera 20, and sequentially records and erases the monitoring image in the first-in first-out form on the standard hard disk. is doing.
Therefore, when D1 is turned on as described above (step S28), the image analysis processing unit 41 uses this as a trigger to control the digital camera 22 to shoot and temporarily record it on the hard disk. The monitoring image around the door is attached and acquired from the hard disk (step S29). An image is cut out from the time when D1 is turned on to a past time point 15 seconds later (step S30). The cut image is stored in the hard disk so that the image display unit 45 can display it on the display 23 (step S31). By watching the surveillance image cut back to the past with the eyes of the supervisor, it is possible to observe and confirm the actual situation at the site. Note that this monitoring image can be uploaded to the information collection management server 3 via the Ethernet 30. The setting of 15 seconds described above can be changed as appropriate.
 次に図14でこの実施例を説明する。D1がONになったならば(ステップS32)、これをトリガーとして画像解析処理部41は、ハードディスクに一時的に記録していた扉周りの監視画像を取得する(ステップS33)。そしてD1がONになった時刻から15秒間だけ遡った時点までの監視画像を切り出す(ステップS34)。この切り出した画像は1秒間に付き30フレームで構成されている所、これを1秒間に1フレームとなるように、15秒間の画像から各秒毎に1フレームを取り出し、すなわち各秒毎にこの1フレームに続く残りの29フレームを間引き、全体を30分の1の15フレームに減数する(ステップS35)。この減数した画像を画像表示部45によってディスプレイ23に表示し得るようにハードディスクに記録する(ステップS36)。この過去に遡って切り出した監視画像の再生すなわち遡及再生は、いわゆるパラパラ漫画を見るようではあるが、エラーの原因を確認するには十分である場合の多いことが分かっている。 Next, this embodiment will be described with reference to FIG. If D1 is turned on (step S32), using this as a trigger, the image analysis processing unit 41 acquires a monitoring image around the door that has been temporarily recorded on the hard disk (step S33). Then, the monitoring image from the time when D1 is turned ON to the time point that is back by 15 seconds is cut out (step S34). This cut-out image is composed of 30 frames per second, and one frame is taken out every 15 seconds from the 15-second image so that it becomes 1 frame per second. The remaining 29 frames following one frame are thinned out, and the whole is reduced to 1/15 of 15 frames (step S35). The reduced image is recorded on the hard disk so as to be displayed on the display 23 by the image display unit 45 (step S36). It has been found that the reproduction of the surveillance image cut back to the past, that is, the retro-reproduction, seems to see a so-called flip book, but is often sufficient to confirm the cause of the error.
 この発明は、例えばオペレータがホワイトボードに手書きで書き込む時々刻々と変化するデータをコンピュータに取り込むべく、上記撮影対象をホワイトボードにするなどの利用も可能である。また工場内を移動可能に設計されたロボットなどのカメラに付いて適用することも可能である。一般家庭でもこの発明を利用する可能性がある。これ等もまたこの発明の権利範囲内にある。 The present invention can also be used, for example, to make the subject to be photographed a whiteboard so that data that changes from moment to moment can be handwritten on the whiteboard by an operator. It can also be applied to cameras such as robots designed to be movable in the factory. There is a possibility of using this invention even in ordinary households. These are also within the scope of the present invention.
  1:工作機械
 10:操作盤
  2:画像解析処理装置
 20:デジタルカメラ
 21:CD−ROM
 22:デジタルカメラ
 23:ディスプレイ
  3:情報収集管理サーバ
 30:イーサネット
  4:画像解析処理装置
 40:画像撮影部
 41:画像解析処理部
 42:比較情報記憶部
 43:データ送信部
 44:画像撮影部
 45:画像表示部
  5:データ表
1: Machine tool 10: Operation panel 2: Image analysis processing device 20: Digital camera 21: CD-ROM
22: Digital camera 23: Display 3: Information collection management server 30: Ethernet 4: Image analysis processing device 40: Image photographing unit 41: Image analysis processing unit 42: Comparison information storage unit 43: Data transmission unit 44: Image photographing unit 45 : Image display section 5: Data table

Claims (21)

  1.  撮影対象に向けて設置されるデジタルカメラと、このデジタルカメラの画像をデータ化して現在値を取得する画像解析処理装置とから成り、前記画像解析処理装置は前記画像の文字認識処理を行って現在値としての文字情報を得る文字認識処理部を備えていることを特徴とする、表示盤や操作盤のデータ収集装置。 It consists of a digital camera installed toward the object to be imaged and an image analysis processing device that converts the image of this digital camera into data and obtains the current value, and the image analysis processing device performs character recognition processing of the image and A data collection device for a display panel or operation panel, comprising a character recognition processing unit for obtaining character information as a value.
  2.  更に前記デジタルカメラまたは前記画像解析処理装置が、前記画像の幾何学歪みの補正を行うための幾何学歪み補正処理手段を有する、請求項1に記載の表示盤や操作盤のデータ収集装置。 The display panel or operation panel data collection device according to claim 1, wherein the digital camera or the image analysis processing device further includes geometric distortion correction processing means for correcting geometric distortion of the image.
  3.  前記幾何学歪みが台形歪みであり、前記幾何学歪み補正処理手段が前記画像の台形補正を行う画像補正処理部である、請求項2に記載の表示盤や操作盤のデータ収集装置。 3. The data collection device for a display panel or operation panel according to claim 2, wherein the geometric distortion is a trapezoidal distortion, and the geometric distortion correction processing means is an image correction processing unit that performs a keystone correction of the image.
  4.  前記幾何学歪みが台形歪みであり、前記幾何学歪み補正処理手段が前記デジタルカメラの光学系に姿勢制御可能に設けた光学レンズである、請求項2に記載の表示盤や操作盤のデータ収集装置。 The data collection of the display panel and operation panel according to claim 2, wherein the geometric distortion is a trapezoidal distortion, and the geometric distortion correction processing means is an optical lens provided in the optical system of the digital camera so as to be capable of posture control. apparatus.
  5.  撮影対象に向けて設置されるデジタルカメラと、このデジタルカメラの画像をデータ化して現在値を取得する画像解析処理装置とから成り、前記デジタルカメラまたは前記画像解析処理装置は前記画像の幾何学歪みの補正を行うための幾何学歪み補正処理手段を有することを特徴とする、表示盤や操作盤のデータ収集装置。 A digital camera installed toward a subject to be imaged, and an image analysis processing device that obtains a current value by converting an image of the digital camera into data, and the digital camera or the image analysis processing device has a geometric distortion of the image A data collection device for a display panel or operation panel, comprising geometric distortion correction processing means for correcting the above.
  6.  前記幾何学歪みが台形歪みであり、前記幾何学歪み補正処理手段が前記画像の台形補正を行う画像補正処理部である、請求項5に記載の表示盤や操作盤のデータ収集装置。 6. The data collection device for a display panel or operation panel according to claim 5, wherein the geometric distortion is a trapezoidal distortion, and the geometric distortion correction processing means is an image correction processing unit that performs a keystone correction of the image.
  7.  前記幾何学歪みが台形歪みであり、前記幾何学歪み補正処理手段が前記デジタルカメラの光学系に姿勢制御可能に設けた光学レンズである、請求項5に記載の表示盤や操作盤のデータ収集装置。 6. The data collection of the display panel and operation panel according to claim 5, wherein the geometric distortion is a trapezoidal distortion, and the geometric distortion correction processing means is an optical lens provided in the optical system of the digital camera so as to be capable of posture control. apparatus.
  8.  前記画像解析処理装置は、前記画像中に特定の変化を捉えた場合には、その変化が起こった時の前記画像またはその変化に係る特定の箇所を別のデジタルカメラで撮影した監視画像に付いて、その変化が起こった時刻よりも所定時間だけ前の部分から切り出す処理を行うものである、請求項5に記載の表示盤や操作盤のデータ収集装置。 When the image analysis processing device captures a specific change in the image, the image analysis processing device attaches the image when the change occurs or a monitoring image obtained by capturing a specific portion related to the change with another digital camera. 6. The data collection device for a display panel or operation panel according to claim 5, wherein a process of cutting out from a portion that is a predetermined time before the time when the change occurs is performed.
  9.  前記画像解析処理装置は、前記変化が起こった時刻よりも所定時間だけ前の部分から切り出した画像に付いて、コマ数を減数するものである、請求項8に記載の表示盤や操作盤のデータ収集装置。 9. The display panel or operation panel according to claim 8, wherein the image analysis processing device subtracts the number of frames from an image cut out from a portion that is a predetermined time before the time when the change occurs. Data collection device.
  10.  更に文字認識処理部を備え、前記画像を前記幾何学歪み補正処理手段で補正した後の補正済み画像に付いて文字認識処理を行って現在値としての文字情報を得る、請求項5乃至請求項9の何れか一に記載の表示盤や操作盤のデータ収集装置。 A character recognition processing unit is provided, and character recognition processing is performed on the corrected image after the image is corrected by the geometric distortion correction processing means to obtain character information as a current value. 9. A data collection device for a display panel or operation panel according to any one of 9 above.
  11.  撮影対象を撮影するためのデジタルカメラを設置しておき、このデジタルカメラで前記撮影対象を撮影するステップと、撮影された画像を画像解析処理装置の文字認識処理部で文字認識処理を行ってデータ化して、現在値としての文字情報を得るステップと、を含む表示盤や操作盤のデータ収集方法。 A digital camera for photographing the photographing object is installed, the step of photographing the photographing object with the digital camera, and the character recognition processing of the photographed image is performed by the character recognition processing unit of the image analysis processing device to obtain data. And obtaining character information as a current value, and a method for collecting data on a display panel and an operation panel.
  12.  更に前記デジタルカメラまたは前記画像解析処理装置が幾何学歪み補正処理手段を備えており、前記撮影された画像の幾何学歪みの補正を、前記幾何学歪み補正処理手段によって行うステップを含む、請求項11に記載の表示盤や操作盤のデータ収集方法。 The digital camera or the image analysis processing device further includes a geometric distortion correction processing unit, and includes correcting the geometric distortion of the photographed image by the geometric distortion correction processing unit. The data collection method of the display panel and operation panel as described in 11.
  13.  前記幾何学歪みが台形歪みであり、前記幾何学歪み補正処理手段としての前記画像補正処理部にて台形補正を行うステップを含む、請求項12に記載の表示盤や操作盤のデータ収集方法。 13. The data collection method for a display panel and an operation panel according to claim 12, wherein the geometric distortion is a trapezoidal distortion and includes a step of performing a keystone correction by the image correction processing unit as the geometric distortion correction processing means.
  14.  前記幾何学歪みが台形歪みであり、前記幾何学歪み補正処理手段としての前記デジタルカメラの光学系に設けた光学レンズの姿勢制御によって台形補正を行うステップを含む、請求項12に記載の表示盤や操作盤のデータ収集方法。 The display panel according to claim 12, wherein the geometric distortion is a trapezoidal distortion, and includes a step of performing a keystone correction by controlling an attitude of an optical lens provided in an optical system of the digital camera as the geometric distortion correction processing unit. And data collection method for operation panels.
  15.  撮影対象に向けて設置したデジタルカメラで前記撮影対象を撮影するステップと、このデジタルカメラの画像をデータ化して現在値を取得する画像解析処理ステップとを含み、前記デジタルカメラで撮影するステップまたは前記画像解析処理ステップは、前記画像の幾何学歪みの補正を行う幾何学歪み補正処理を含む、表示盤や操作盤のデータ収集方法。 Including a step of photographing the photographing target with a digital camera installed toward the photographing target, and an image analysis processing step of obtaining an actual value by converting an image of the digital camera into data, or the step of photographing with the digital camera The image analysis processing step is a data collection method for a display panel or an operation panel, including geometric distortion correction processing for correcting geometric distortion of the image.
  16.  前記幾何学歪みが台形歪みであり、前記幾何学歪み補正処理手段としての前記画像補正処理部にて台形補正を行うステップを含む、請求項15に記載の表示盤や操作盤のデータ収集方法。 16. The data collection method for a display panel and an operation panel according to claim 15, wherein the geometric distortion is a trapezoidal distortion, and the image correction processing unit as the geometric distortion correction processing means performs a keystone correction.
  17.  前記幾何学歪みが台形歪みであり、前記幾何学歪み補正処理手段としての前記デジタルカメラの光学系に設けた光学レンズの姿勢制御によって台形補正を行うステップを含む、請求項15に記載の表示盤や操作盤のデータ収集方法。 The display panel according to claim 15, wherein the geometric distortion is a trapezoidal distortion, and includes a step of performing a keystone correction by controlling an attitude of an optical lens provided in an optical system of the digital camera as the geometric distortion correction processing unit. And data collection method for operation panels.
  18.  前記画像解析処理ステップは、前記画像中に特定の変化を捉えた場合には、その変化が起こった時の前記画像またはその変化に係る特定の箇所を別のデジタルカメラで撮影した監視画像に付いて、その変化が起こった時刻よりも所定時間だけ前の部分から切り出すステップを含む、請求項15に記載の表示盤や操作盤のデータ収集方法。 In the image analysis processing step, when a specific change is captured in the image, the image at the time of the change or a specific portion related to the change is attached to a monitoring image taken by another digital camera. The data collection method for a display panel or operation panel according to claim 15, further comprising a step of cutting out from a portion that is a predetermined time before the time at which the change occurred.
  19.  前記画像解析処理ステップは、前記変化が起こった時刻よりも所定時間だけ前の部分から切り出した画像に付いて、コマ数を減数するステップを含む、請求項18に記載の表示盤や操作盤のデータ収集方法。 19. The display panel or operation panel according to claim 18, wherein the image analysis processing step includes a step of reducing the number of frames attached to an image cut out from a portion that is a predetermined time before the time when the change occurs. Data collection method.
  20.  更に、前記画像を前記幾何学歪み補正処理手段で補正した後の補正済み画像に付いて、文字認識処理部にて文字認識処理を行うステップを含む、請求項15乃至請求項19の何れか一に記載の表示盤や操作盤のデータ収集方法。 20. The method according to claim 15, further comprising a step of performing a character recognition process in a character recognition processing unit on a corrected image after the image is corrected by the geometric distortion correction processing unit. Data collection method for the display panel and operation panel described in 1.
  21.  請求項11乃至請求項20の何れか一に記載の表示盤や操作盤のデータ収集方法をコンピュータに実行させるプログラム。 A program for causing a computer to execute the data collection method for the display panel or operation panel according to any one of claims 11 to 20.
PCT/JP2016/079878 2015-09-30 2016-09-30 Data collection device, method, and program for display panel or control panel WO2017057780A1 (en)

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