US10918383B2 - Surgical apparatus with conductor strain relief - Google Patents
Surgical apparatus with conductor strain relief Download PDFInfo
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- US10918383B2 US10918383B2 US16/136,735 US201816136735A US10918383B2 US 10918383 B2 US10918383 B2 US 10918383B2 US 201816136735 A US201816136735 A US 201816136735A US 10918383 B2 US10918383 B2 US 10918383B2
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- surgical apparatus
- tool assembly
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- coils
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
- A61B17/00—Surgical instruments, devices or methods, e.g. tourniquets
- A61B17/068—Surgical staplers, e.g. containing multiple staples or clamps
- A61B17/072—Surgical staplers, e.g. containing multiple staples or clamps for applying a row of staples in a single action, e.g. the staples being applied simultaneously
- A61B17/07207—Surgical staplers, e.g. containing multiple staples or clamps for applying a row of staples in a single action, e.g. the staples being applied simultaneously the staples being applied sequentially
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
- A61B17/00—Surgical instruments, devices or methods, e.g. tourniquets
- A61B17/068—Surgical staplers, e.g. containing multiple staples or clamps
- A61B17/072—Surgical staplers, e.g. containing multiple staples or clamps for applying a row of staples in a single action, e.g. the staples being applied simultaneously
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
- A61B90/00—Instruments, implements or accessories specially adapted for surgery or diagnosis and not covered by any of the groups A61B1/00 - A61B50/00, e.g. for luxation treatment or for protecting wound edges
- A61B90/90—Identification means for patients or instruments, e.g. tags
- A61B90/98—Identification means for patients or instruments, e.g. tags using electromagnetic means, e.g. transponders
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
- A61B17/00—Surgical instruments, devices or methods, e.g. tourniquets
- A61B2017/00017—Electrical control of surgical instruments
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
- A61B17/00—Surgical instruments, devices or methods, e.g. tourniquets
- A61B2017/0046—Surgical instruments, devices or methods, e.g. tourniquets with a releasable handle; with handle and operating part separable
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
- A61B17/00—Surgical instruments, devices or methods, e.g. tourniquets
- A61B2017/0046—Surgical instruments, devices or methods, e.g. tourniquets with a releasable handle; with handle and operating part separable
- A61B2017/00473—Distal part, e.g. tip or head
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
- A61B17/00—Surgical instruments, devices or methods, e.g. tourniquets
- A61B2017/00477—Coupling
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
- A61B17/00—Surgical instruments, devices or methods, e.g. tourniquets
- A61B17/068—Surgical staplers, e.g. containing multiple staples or clamps
- A61B17/072—Surgical staplers, e.g. containing multiple staples or clamps for applying a row of staples in a single action, e.g. the staples being applied simultaneously
- A61B2017/07214—Stapler heads
- A61B2017/07271—Stapler heads characterised by its cartridge
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
- A61B17/00—Surgical instruments, devices or methods, e.g. tourniquets
- A61B17/068—Surgical staplers, e.g. containing multiple staples or clamps
- A61B17/072—Surgical staplers, e.g. containing multiple staples or clamps for applying a row of staples in a single action, e.g. the staples being applied simultaneously
- A61B2017/07214—Stapler heads
- A61B2017/07285—Stapler heads characterised by its cutter
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
- A61B17/00—Surgical instruments, devices or methods, e.g. tourniquets
- A61B17/28—Surgical forceps
- A61B17/29—Forceps for use in minimally invasive surgery
- A61B2017/2926—Details of heads or jaws
- A61B2017/2927—Details of heads or jaws the angular position of the head being adjustable with respect to the shaft
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
- A61B90/00—Instruments, implements or accessories specially adapted for surgery or diagnosis and not covered by any of the groups A61B1/00 - A61B50/00, e.g. for luxation treatment or for protecting wound edges
- A61B90/03—Automatic limiting or abutting means, e.g. for safety
- A61B2090/038—Automatic limiting or abutting means, e.g. for safety during shipment
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
- A61B90/00—Instruments, implements or accessories specially adapted for surgery or diagnosis and not covered by any of the groups A61B1/00 - A61B50/00, e.g. for luxation treatment or for protecting wound edges
- A61B90/08—Accessories or related features not otherwise provided for
- A61B2090/0807—Indication means
- A61B2090/0808—Indication means for indicating correct assembly of components, e.g. of the surgical apparatus
Definitions
- the present disclosure relates to surgical apparatus having an articulating tool assembly. More particularly, the present disclosure relates to a surgical apparatus including a strain relief for relieving strain on electrical connections between a body of the surgical apparatus and the tool assembly during articulation of the tool assembly.
- Surgical apparatus for operating on tissue are well known in the art and typically include a powered handle assembly, a body portion extending distally from the handle assembly, and a tool assembly supported on the distal end of the body portion and being articulable relative to the body portion.
- the tool assembly includes first and second jaws which are movable in relation to each other between unapproximated and approximated positions.
- the first jaw supports an anvil assembly and the second jaw supports a cartridge assembly.
- the cartridge assembly may be replaceable to permit reuse of the tool assembly during a surgical procedure.
- the replaceable cartridge assembly may be provided in a variety of configurations for use on tissue having different properties, i.e., thickness, density.
- the different cartridge assemblies may have staples of different sizes and/or the staples may be arranged in different configurations.
- cartridge assemblies include an identification chip that is electrically coupled to the handle assembly by a conductor extending through the body portion of the surgical stapling apparatus to ensure the handle assembly is programmed to operate with the attached cartridge assembly.
- the conductor extending through the body portion to the tool assembly may experience strain.
- a surgical apparatus including an electrical conductor with a strain relief.
- the surgical apparatus includes a body portion having a proximal end and a distal end and includes a connection assembly supported on the proximal end.
- the surgical apparatus further includes a tool assembly supported on a distal end of the body portion and being articulable relative to the body portion, the tool assembly including an identification assembly.
- the surgical apparatus includes an electrical conductor extending from the connection assembly to the identification assembly.
- the electrical conductor includes a strain relief portion for accommodating the articulation of the tool assembly relative to the body portion.
- the strain relief portion includes a plurality of coils.
- a height of the plurality of coils may decrease from a proximal portion of the plurality of coils to a distal portion of the plurality of coils.
- the height of the plurality of coils is uniform from a proximal portion of the plurality of coils to a distal portion.
- the plurality of coils may be equally spaced relative to each other.
- he body portion defines a channel for receiving the electrical conductor.
- the channel may include a central portion for receiving the strain relief portion of the electrical conductor.
- the surgical apparatus may include a powered handle assembly and the electrical conductor electrically couples the identification assembly to the handle assembly.
- the tool assembly may include a stapling assembly.
- the stapling assembly may include a removable cartridge assembly.
- the electrical conductor may include a flexible cable.
- the flexible cable may include a proximal portion and a distal portion. The proximal portion of the flexible cable may be axially affixed to the body portion, for example, using adhesive.
- the strain relief portion is configured to permit lengthening of the electrical conductor.
- the strain relief portion is configured to permit shortening of the electrical conductor.
- the body portion, the tool assembly, and the electrical conductor may form a loading unit which is configured to be releasably coupled to a powered handle assembly.
- FIG. 1 is a side, perspective view of an embodiment of the presently disclosed surgical stapling apparatus including a tool assembly in an approximated position;
- FIG. 2 is a side, perspective view of a disposable loading unit of the surgical stapling apparatus shown in FIG. 1 ;
- FIG. 3 is a side, perspective view of the loading unit shown in FIG. 2 with parts separated;
- FIG. 4 is an enlarged side, perspective view of a mounting assembly and a firing lockout assembly of the loading unit shown in FIG. 2 ;
- FIG. 5 is a side perspective view of the indicated area of detail shown in FIG. 2 , with parts separated;
- FIG. 6 is an enlarged perspective view of a proximal end of the loading unit shown in FIG. 2 ;
- FIG. 7 is a side, perspective view of the proximal end of the loading unit shown in FIG. 2 with a upper housing half removed;
- FIG. 8 is a side, perspective view of an identification assembly of the loading unit shown in FIG. 2 with parts separated;
- FIG. 9 is a side, perspective view of the identification assembly shown in FIG. 8 ;
- FIG. 10 is a perspective view of a connector assembly of the identification assembly shown in FIG. 8 and a proximal end of a channel member of the loading unit shown in FIG. 2 with parts separated;
- FIG. 11 is an alternative perspective view of the connector assembly and channel member shown in FIG. 10 ;
- FIG. 12 is an enlarged view of the indicated area of detail shown in FIG. 3 ;
- FIG. 13 is a side, perspective view of a chip assembly of the identification assembly shown in FIG. 8 secured to a cartridge body of the loading unit shown in FIG. 2 ;
- FIG. 14 is perspective end view of a cartridge assembly of the loading unit shown in FIG. 2 including the chip assembly shown in FIG. 13 ;
- FIG. 15 is a side, perspective view of the cartridge assembly shown in FIG. 14 being loaded into the loading unit shown in FIG. 2 ;
- FIG. 16 is a top perspective view of the loading unit shown in FIG. 2 with an anvil assembly removed;
- FIG. 17 is an enlarged view of the indicated area of detail shown in FIG. 16 ;
- FIG. 18 is a perspective view of a locking mechanism and a mounting assembly of the loading unit shown in FIG. 2 with parts separated;
- FIG. 19 is an enlarged perspective view of a latch member of the locking mechanism shown in FIG. 18 ;
- FIG. 20 is a bottom, perspective view of the locking mechanism and the mounting assembly shown in FIG. 18 and distal end of a drive assembly of the loading unit shown in FIG. 2 ;
- FIG. 21 is a side, cross-sectional view of the distal end of the drive assembly shown in FIG. 20 and the latch member shown in FIG. 19 in a first or unlocked configuration;
- FIG. 22 is a cross-sectional side view of the distal end of the drive assembly and the latch member shown in FIG. 21 in a second or locked configuration;
- FIG. 23 is a cross-sectional side view taken along line 23 - 23 shown in FIG. 2 ;
- FIG. 24 is an enlarged view of the indicated area of detail shown in FIG. 23 ;
- FIG. 25 is a side, perspective view of the locking mechanism and the drive assembly shown in FIG. 18 ;
- FIG. 26 is a side, cross-sectional view taken along line 26 - 26 shown in FIG. 25 ;
- FIG. 27 is a top view of a tool assembly of the loading unit shown in FIG. 2 with the anvil plate removed;
- FIG. 28 is an enlarged view of a proximal end of the tool assembly shown in FIG. 27 in a first articulated position
- FIG. 29 is a side, perspective view of a cartridge assembly of the loading unit shown in FIG. 2 and a shipping wedge according to an embodiment of the present disclosure
- FIG. 30 is a bottom, perspective view of the shipping wedge shown in FIG. 29 ;
- FIG. 31 is a side, perspective view of a loading unit according to another embodiment of the present disclosure, including a flexible cable;
- FIG. 32 is a schematic view of the flexible cable of the loading unit shown in FIG. 31 .
- proximal is generally used to refer to the portion of the apparatus that is closer to a clinician
- distal is generally used to refer to the portion of the apparatus that is farther from the clinician.
- any cables extending from the body portion to the tool assembly experience strain, i.e., compression or tension.
- strain experienced by the cable or cables may damage the cables or cause the cables to become detached.
- the embodiments of the present disclosure address providing a strain relief for relieving the strain experienced by the cable or cables during articulation of the tool assembly.
- FIG. 1 illustrates an embodiment of the presently disclosed surgical apparatus shown generally as surgical stapler 10 .
- the surgical stapler 10 includes a powered handle assembly 12 , a body portion 14 , and a loading unit 100 .
- Handle assembly 12 and body portion 14 are configured to effect operation of loading unit 100 .
- the structure and function of handle assembly 12 and body portion 14 please refer to commonly owned U.S. Patent Application Publication No. 2012/0253329 (“the '329 publication”), the content of which is incorporated by reference herein in its entirety.
- loading unit 100 is shown and described as being selectively secured to body portion 14 of surgical stapler 10 , it is envisioned that loading unit 100 can be supported directly on the distal end of the body portion 14 .
- the loading unit 100 includes a proximal body portion 102 and a tool assembly 104 .
- a mounting assembly 170 is secured to the tool assembly 104 and is pivotally coupled to the proximal body portion 102 of the loading unit 100 to pivotally secure the tool assembly 104 to the proximal body portion 102 .
- the loading unit 100 is substantially as described in U.S. Patent Application Publication No. 2013/0098965 (“the '965 publication”) except that the firing lockout mechanism has been changed, and components for cooperating with a powered handle assembly, i.e., an identification assembly and a flexible cable, and a shipping wedge have been added.
- the '965 publication is hereby incorporated by reference herein in its entirety.
- connection assembly 190 FIGS. 5-7
- identification assembly 200 FIGS. 8-17
- firing lockout assembly 220 FIGS. 19 - 28
- shipping wedge 300 FIGS. 29 and 30
- flexible cable “R 2 ” FIGS. 31 and 32
- the proximal body portion 102 of the loading unit 100 includes an upper housing half 110 a and a lower housing half 110 b which are contained within an outer sleeve 112 .
- the upper housing half 110 a defines a recess 111 a for receiving a first end of a first coupling member 114 a and the lower housing half 110 b defines a recess 111 b for receiving a first end of a second coupling member 114 b .
- the first and second coupling members 114 a and 114 b are retained within the respective recesses 111 a , 111 b by the outer sleeve 112 .
- the proximal end of the upper housing half 110 a includes engagement nubs 116 for releasably engaging the distal end of the body portion 14 ( FIG. 1 ) of the stapling apparatus 10 ( FIG. 1 ) in a bayonet-type coupling arrangement.
- the upper and lower housing halves 110 a , 110 b each define a channel 113 a , 113 b , respectively, for slidably receiving a drive member 182 of a drive assembly 180 , as will be described in further detail below.
- An articulation link 118 is slidably positioned between the upper and lower housing halves 110 a , 110 b and is adapted to engage an articulation mechanism (not shown) of the surgical stapler 10 ( FIG.
- a pair of blow out plate assemblies 120 a , 120 b are positioned adjacent the distal end of the upper and lower housing halves 110 a , 110 b to prevent outward buckling and/or bulging of the drive member 182 during articulation and firing of the tool assembly 104 .
- a channel 117 extends the length of upper housing half 110 a for receiving a conductor, e.g., electrical ribbon or cable “R 1 ” or wires.
- electrical ribbon “R 1 ” electrically couples a connection assembly 190 disposed in a proximal end of the proximal body portion 102 of the loading unit 100 with an identification assembly 200 ( FIG. 8 ) disposed within the tool assembly 104 of the loading unit 100 .
- identification assembly 200 FIG. 8
- the tool assembly 104 includes an anvil assembly 130 and a replaceable cartridge assembly 150 which are movable in relation to each other between unapproximated and approximated positions.
- the anvil assembly 130 includes an anvil body 132 and an anvil plate 134 which is secured to the underside of the anvil body 132 to define a channel 131 ( FIG. 24 ).
- a proximal end of the anvil body 132 includes a bracket 132 a defining a hole 133 for receiving a cylindrical pivot member 172 a of an upper mounting portion 172 of a mounting assembly 170 .
- the anvil plate 134 defines a longitudinal slot 135 which is dimensioned to slidably receive a portion of the working end 184 of a drive member 182 as will be discussed in further detail below.
- a tissue contacting surface 134 a of the anvil plate 134 defines a plurality of staple receiving depressions (not shown).
- the cartridge assembly 150 includes a support plate 152 , cartridge body 154 , a plurality of staples “S”, and a staple firing assembly 160 that includes an actuation sled 162 and is further described below.
- the cartridge assembly 150 is receivable in a jaw member 156 .
- the cartridge body 154 and the support plate 152 are attached to the jaw member 156 by a snap-fit connection as described in the '965 publication which has been incorporated herein by reference. Other forms of connection are contemplated and can be used in place of the snap-fit connection or in addition thereto.
- the jaw member 156 is pivotally secured to the anvil body 132 by pivot pins 138 which extend through openings 139 formed in the anvil body 132 and openings 151 formed in the jaw member 156 .
- the cartridge body 154 defines a longitudinal slot 153 a and a plurality of laterally spaced staple retention slots 153 b which are positioned in alignment with the staple receiving depressions (not shown) in the tissue contacting surface 134 a of the anvil plate 134 .
- An actuation sled 162 is configured to translate through the cartridge body 154 .
- the longitudinal slot 153 a of the cartridge body 154 receives a projection 162 a formed on the actuation sled 162 to guide the actuation sled 162 through the cartridge body 154 .
- the cartridge body 154 includes a detent 154 a ( FIG. 14 ) extending within the longitudinal slot 153 a which are received in the recesses 163 a ( FIG. 14 ) formed on the projection 162 a of the actuation sled 162 to secure the actuation sled 162 in place during shipping of the cartridge assembly 150 .
- Each retention slot 153 b receives a fastener or staple “S” and a pusher 164 .
- the actuation sled 162 is positioned within the cartridge body 154 to pass longitudinally through the cartridge body 154 into engagement with the pushers 164 to sequentially eject the staples “S” from the cartridge body 154 .
- the cartridge body 154 further includes a pair of tissue stop members 154 b ( FIG. 14 ) which prevent tissue (not shown) from being positioned proximally of the staple retention slots 153 b .
- tissue stop members 154 b FIG. 14
- the mounting assembly 170 includes the upper and lower mounting portions 172 , 174 and a retention blade 176 . As shown, the upper and lower mounting portions 172 , 174 are secured together by the posts 178 that extend from the upper mounting portion 172 .
- Each of the upper and lower mounting portions 172 , 174 includes a pivot member 172 a ( FIG. 3 ) and 174 a ( FIG. 4 ), respectively. As described above, the pivot member 172 a on the upper mounting portion 172 is received within the hole 133 ( FIG. 3 ) of the bracket 132 a of the anvil body 132 to secure the upper mounting portion 172 to the anvil body 132 .
- the first coupling member 114 a ( FIG.
- proximal body portion 102 has a second end which defines an opening 115 a which also receives the pivot member 172 a .
- the pivot member 174 a on the lower mounting portion 174 is received in an opening 115 b of the second coupling member 114 b ( FIG. 3 ) of the proximal body portion 102 .
- the pivot pins 138 which secure the anvil body 132 to the jaw member 156 extend through the openings 139 formed in the anvil body 132 and the openings 151 formed in the jaw member 156 and are received in the openings 173 formed in the lower mounting portion 174 to secure the lower mounting portion 174 to the jaw member 156 ( FIG. 3 ).
- retention blade 176 includes a curved distal facing surface 176 a ( FIG. 4 ) and a pair of limiting members 176 b ( FIG. 4 ).
- the drive assembly 180 includes the drive member 182 having a body and a working end 184 .
- the working end 184 includes an upper flange 186 a , a lower flange 186 b , a vertical strut 186 c interconnecting the upper flange 186 a and the lower flange 186 b , and a knife 187 supported on or formed into the vertical strut 186 c .
- the upper flange 186 a is positioned to be slidably received within the channel 131 ( FIG. 24 ) of the anvil assembly 130 and the lower flange 186 b is positioned to be slidably positioned along an outer surface 156 a ( FIG. 24 ) of the jaw member 156 .
- distal movement of the drive member 182 initially advances the upper flange 186 a into a cam surface 134 b formed on the anvil plate 134 and advances the lower flange 186 b into engagement with a cam surface 156 b formed on the jaw member 156 to pivot the cartridge assembly 150 towards the anvil assembly 130 to the approximated or closed position.
- Continued advancement of the drive member 182 progressively maintains a minimum tissue gap between the anvil assembly 130 and the cartridge assembly 150 adjacent the working end 184 of the drive assembly 180 as the working end 184 moves through the tool assembly 104 .
- the distal end of the body of the drive member 182 supports the working end 184 of the drive member 182 and defines a stop surface 184 a .
- the actuation sled 162 ( FIG. 3 ) is disposed within the cartridge assembly 150 ( FIG. 3 ) at a position distal of the working end 184 .
- the sled 162 includes a plurality of cam surfaces 166 a which are positioned to engage and lift the pushers 164 within the staple retention slots 153 b of the cartridge body 154 .
- the pushers 164 ( FIG. 3 ) are positioned within the cartridge assembly 150 to eject the staples “S” from the cartridge body 154 when the sled 162 is advanced through the tool assembly 104 .
- the proximal end of the sled 162 includes one or more fingers 166 a which define an opening or slot 163 ( FIG. 4 ) which will be described in further detail below.
- the body of the drive member 182 is formed from a plurality of stacked sheets 182 a - d of material, e.g., stainless steel.
- a locking member 188 ( FIG. 3 ) is supported about the proximal end of the loading unit 100 to prevent axial movement of the drive member 182 until the loading unit 100 is attached to the stapling apparatus 10 ( FIG. 1 ).
- a connection assembly 190 is supported on a proximal end of the upper housing half 110 a of the proximal body portion 102 of the loading unit 100 and provides an electrical connection between the loading unit 100 and the surgical stapler 10 ( FIG. 1 ).
- the connection assembly 190 includes a connector housing 192 , a contact member 194 , and an electronic chip 196 .
- the contact member 194 includes a pair of contact portions 194 a that are received within the recesses 193 of the connector 192 .
- the contact portions 194 a are positioned to engage corresponding contact portions (not shown) of a contact member (not shown) disposed within the elongate body 14 ( FIG. 1 ) of the surgical stapler 10 ( FIG. 1 ).
- the contact member 194 includes a connector portion 194 b that extends between the contact portions 194 a .
- a conductor e.g., electrical ribbon or cable “R 1 ” or wires, extends through the proximal body portion 102 of the loading unit 100 and into the tool assembly 104 to electrically couple the connection assembly 190 with the identification assembly 200 ( FIG. 8 ).
- the contact portions 194 a of the contact member 194 of connection assembly 190 are positioned to engage the contact portions (not shown) of a connector assembly (not shown) supported within a distal end of the elongate body 14 ( FIG. 1 ) of the surgical stapler 10 ( FIG. 1 ).
- Engagement of the contact members 194 a of the connection assembly 190 with the contact members of the connector assembly of the surgical stapler 10 connects the identification assembly 200 ( FIG. 8 ) of the loading unit 100 with the handle assembly 12 ( FIG. 1 ) of the surgical stapler 10 ( FIG. 1 ).
- the loading unit 100 may be attached to the elongate body 14 with a bayonet coupling or in any other suitable manner.
- the identification assembly 200 of the loading unit 100 includes a connector assembly 202 and a chip assembly 212 .
- the connector assembly 202 includes a connector housing 204 .
- a tab 204 b and a protrusion 206 b extend outwardly from the connector housing 204 .
- the tab 206 a is received within an opening 157 a ( FIG. 10 ) in the jaw member 156 of the tool assembly 104 to align the connector housing 204 with the jaw member 156 and the protrusion 206 b is received within an opening 157 b ( FIG. 10 ) in the jaw member 156 to secure the connector assembly 202 to the jaw member 156 .
- the connector housing 204 receives a distal end of the conductor, e.g., electrical ribbon “R 1 ” ( FIG. 11 ) that extends from the connection assembly 190 ( FIG. 6 ) to electrically communicate the contact member 194 of the connection assembly 190 ( FIG. 7 ) with first and second contact members 206 a , 206 b .
- electrical ribbon “R 1 ” is soldered to the first and second contact members 206 a , 206 b and the connector housing 204 is molded about the distal end of the electrical ribbon “R 1 ” and the first and second contact members 206 a , 206 b to secure the electrical ribbon “R 1 ” with the first and second contact members 206 a , 206 b .
- the contact members 206 a , 206 b extend distally from the connector housing 204 when the connector housing 204 is secured to the jaw member 156 .
- the chip assembly 212 includes a chip housing 214 and an identification chip 218 .
- a projection 214 a extends from the chip housing 214 and is received within a recess 155 ( FIG. 12 ) formed in a proximal end of the cartridge body 154 ( FIG. 12 ) of the cartridge assembly 150 to secure the chip assembly 212 to the cartridge body 154 .
- the chip assembly 212 further includes first and second contact members 216 a , 216 b that extend from the chip housing 214 and communicate with the identification chip 218 .
- the first and second contact members 216 a , 216 b engage the respective first and second contact members 206 a , 206 b of the connector assembly 202 when the cartridge body 154 is received within the jaw member 156 ( FIG. 16 ).
- the first and second contact members 206 a , 206 b of the connector assembly 202 and first and second contact members 216 a , 216 b of the chip assembly 212 are supported on the connector housing 204 and the chip housing 214 , respectively, in a cantilevered fashion to permit a snap engagement between the first contact members 206 a , 216 a and between the second contact members 206 b , 216 b .
- the first and second contact members 206 a , 206 b of the connector assembly 202 and the first and second contact members 216 a , 216 b of the chip assembly 212 may include a substantially spherical shape to facilitate engagement between the connector assembly 202 and the chip assembly 212 .
- the identification chip 218 may include any commercially available chip capable of storing information including specifications of the cartridge assembly 150 , e.g., cartridge size, staple arrangement, staple length, clamp-up distance, production date, model number, lot number, expiration date, etc., and transmitting at least some of the information to the handle assembly 12 ( FIG. 1 ).
- the identification chip 218 includes an erasable programmable read only memory (“EPROM”) chip.
- EPROM erasable programmable read only memory
- the identification chip 218 may be a read/write memory chip, such as read/write RAM, such that data may be written onto the identification chip 218 .
- usage information may be written onto the identification chip 218 that identifies that the loading unit 100 has been fully or partially fired to prevent reuse of an empty or partially fired loading unit, or for any other purpose.
- the first and second contact members 216 a , 216 b of the chip assembly 212 engage the first and second contact member 206 a , 206 b of the connector assembly 202 .
- the first and second contact members 216 a , 216 b of the chip assembly 212 are engaged with the respective first and second contact members 206 a , 206 b of the connector assembly 202 , information stored on the identification chip 218 of the chip assembly 212 may be relayed to the handle assembly 12 upon connection of the loading unit 100 to the body portion 14 of the surgical stapler 10 .
- the identification assembly 200 is connected to the surgical stapler 10 ( FIG.
- a conductor e.g., electrical ribbon or cable “R 1 ” ( FIGS. 7 and 11 ) extending through the loading unit 100 and by the connection assembly 190 ( FIG. 6 ) which is disposed within a proximal end of the loading unit 100 .
- the firing lockout assembly 220 will now be described with reference to FIGS. 18-28 .
- the firing lockout assembly 220 is substantially similar to the firing lockout assembly described in U.S. patent application Ser. No. 14/230,516 (“the '516 application”), filed Mar. 31, 2014, and will only be described in detail with reference to the differences therebetween. Accordingly, the content of the '516 application is incorporated by reference herein in its entirety.
- the firing lockout assembly 220 includes a latch member 222 which is pivotally supported on a distal end of the lower mounting portion 174 .
- the latch member 222 includes a U-shaped body ( FIG. 19 ) having a proximal base member 224 and two spaced distally extending legs 226 .
- the base member 224 is provided with a blocking member 224 a which defines a blocking surface and is welded or secured to the base member 224 to provide additional support to the base member 224 .
- the base member 224 and the blocking member 224 a are integrally or monolithically formed.
- the latch member 222 is pivotal from a first position ( FIG. 21 ) to a second position ( FIG. 22 ). In the first position shown in FIG.
- the blocking member 224 a of the latch member 222 is aligned with the stop surface 184 a of the drive member 182 to prevent advancement of the drive member 182 within the tool assembly 104 .
- the blocking member 224 a is misaligned with the stop surface 184 a of the drive member 182 to permit advancement of the drive member 182 within the tool assembly 104 .
- each of the legs 226 of the latch member 222 has a centrally located pivot member 228 and an abutment surface 230 .
- the pivot members 228 are supported on hooked arms 174 b ( FIG. 20 ) of the lower mounting portion 174 of the mounting assembly 170 to pivotally support the latch member 222 on the lower mounting portion 174 .
- a biasing member includes a pair of springs 232 ( FIG. 18 ) which is supported within respective bores 175 a ( FIG. 18 ) formed in a distal face of the lower mounting portion 174 to urge the latch member 222 towards the first position.
- Each of the springs 232 is positioned to engage a nub 230 a formed on the respective abutment surfaces 230 of the latch member 222 to bias the latch member 222 in a counter-clockwise direction as viewed in FIG. 24 .
- a distal end of each of the legs 226 includes a downwardly extending projection 234 which is positioned to extend through an opening 163 ( FIG. 20 ) defined in the sled 162 when the sled 162 is in a retracted position, the latch member 222 is in the first position and the anvil assembly 130 and the cartridge assembly 150 are in an approximated position.
- a pair of springs 236 is positioned between the inner surface 156 b ( FIG. 10 ) of the jaw member 156 and a respective bore 175 b ( FIG. 20 ) defined in a bottom surface of the lower mounting portion 174 to urge the tool assembly 104 to the unapproximated position ( FIG. 2 ).
- the jaw member 156 includes a pair of cylinders 158 ( FIGS. 10 and 11 ) for engaging springs 236 .
- the upper and lower flanges 186 a , 186 b of the working end 184 of the drive member 182 are spaced proximally of the sled 162 and proximally of cam surfaces 238 a , 238 b formed on the anvil plate 134 and the jaw member 156 , respectively.
- the latch member 222 is urged towards a counter-clockwise position by springs 232 .
- the lower mounting portion 174 includes a surface 240 which is positioned to engage the base member 224 or blocking member 224 a . Engagement between the blocking member 224 a and the surface 240 of the lower mounting portion 174 prevents further counter-clockwise rotation of the latch member 222 to retain the latch member 222 in the first position. As shown in FIG. 25 , the blocking member 224 a engages a gusset 174 c of the lower mounting portion 174 to prevent distal movement of the latch member 222 when the firing lockout assembly 220 is in the locked configuration.
- the firing lockout assembly 220 is described in detail in the '516 application. Briefly, during firing of the loading unit 100 , the latch member 222 of the firing lockout assembly 220 is pivoted about the pivot members 174 b of the lower mounting portion 174 . As described above, the retention blade 176 is received within slot 177 in the lower mounting portion 174 . As illustrated in FIG. 26 , the curved surface 176 a of the retention blade 176 accommodates the arcuate motion of the blocking member 224 a of the latch member 222 to prevent proximal movement of the latch member 222 during firing of the loading unit 100 .
- Proximal movement of the latch member 222 could cause the pivot members 228 to separate from the hooked arms 174 b of the lower mounting portion 174 . Separation of the latch member 222 from the lower mounting portion 174 during firing of the loading unit 100 may result in misfiring of the loading unit 100 and/or prevent the firing lockout assembly 220 from functioning properly.
- the tool assembly 104 Prior to firing of the loading unit 100 , the tool assembly 104 may be articulated relative to the proximal body portion 102 .
- limiting member 176 b of retention blade 176 engages the second coupling member 114 b which extends from the proximal body portion 102 of the loading unit 100 to limit the articulation of the tool assembly 104 relative to the proximal body portion 102 .
- the shipping wedge 300 of cartridge assembly 150 is configured to maintain staples “S” ( FIG. 3 ) within staple retention slots 153 b of cartridge body 154 and prevent actuation of tool assembly 104 of loading unit 100 prior to removal.
- the shipping wedge 300 includes an elongate body 302 defining an elongate recess 303 ( FIG. 30 ) along a bottom surface of the elongate body.
- a flange 304 extends from within the elongated recess 303 and includes a plurality of protrusions 304 for securing flange 304 within elongate slot 153 a ( FIG. 14 ) of the cartridge body 154 ( FIG. 29 ).
- a proximal end of the elongate body 302 includes a raised portion 306 ( FIG. 29 ) configured to prevent approximation of the cartridge assembly 150 ( FIG. 2 ) towards the anvil assembly 130 ( FIG. 2 ) once the cartridge assembly 150 is loaded within the jaw member 156 ( FIG. 2 ) of the tool assembly 104 and prior to removal of the shipping wedge 300 .
- a distal end of the elongate body 302 includes a projection 308 which is positioned and configured to be grasped by a clinician to facilitate separation of the shipping wedge 300 from the cartridge assembly 150 .
- a plurality of tabs 310 extend from the elongate body 302 for engaging the cartridge body 154 of the cartridge assembly 150 to releasable secure the shipping wedge 300 to the cartridge body 154 of the cartridge assembly 150 .
- loading unit 400 a loading unit according to another embodiment of the present disclosure is shown generally as loading unit 400 .
- the loading unit 400 is substantially similar to the loading unit 100 described hereinabove and will only be described as relates it to the differences therebetween.
- the loading unit 400 includes an electrical conductor, i.e., a flexible cable or ribbon “R 2 ”, for electrical coupling the connection assembly 190 , disposed on a proximal end of the proximal body portion 402 of the loading unit 400 , with an identification assembly 200 ( FIG. 8 ), disposed within the tool assembly 304 of the loading unit 400 .
- the flexible cable “R 2 ” includes a strain relief portion including a plurality of coils “c”. As shown, the flexible cable “R 2 ” includes seven (7) coils “c” of decreasing height from a proximal portion of the flexible cable “R 2 ” to a distal portion of the flexible cable “R 2 ”.
- flexible cable “R 2 ” may include more or less than seven (7) coils “c” and/or that the height of the coils may increase from the proximal portion to the distal portion.
- the heights of the coils “c” may be uniform or vary in a random or uniform manner. Although shown as having uniform spacing between the coils “c”, it is envisioned that the spacing between the coils “c” may be different.
- the flexible cable “R 2 ” experiences strain.
- the strain experienced by the flexible cable “R 2 ” is a result of the distance between the connection assembly 190 proximal body portion 402 and the identification assembly 200 disposed within the tool assembly 404 changing as the tool assembly 404 articulates relative to the proximal body portion 402 .
- the distance between the connection assembly 190 and the identification assembly 200 increases as the tool assembly 404 articulates in a first direction, as indicated by arrow “D” in FIG. 31
- the distance between the connection assembly 190 and the identification assembly 200 decreases as the tool assembly 404 articulates in a second direction, as indicated by arrow “E” in FIG. 31 .
- the coils “c” of the flexible cable “R 2 ” allow the flexible cable “C” to have a variable length by deforming in response to a strain on the flexible cable “C”.
- tension is applied to a distal end of the flexible cable “R 2 ”, as indicated by arrow “A” in FIG. 32
- outward flexion of the coils “c” relative to each other as indicated by arrows “a 2 ” in FIG. 32 , permits the flexible cable “R 2 ” to lengthen, thereby relieving the strain on the flexible cable “R 2 ”.
- the proximal body portion 402 of loading unit 400 includes an upper housing half 410 a and a lower housing half 410 b .
- a channel 417 extends a length of upper housing half 310 a and receives the flexible cable “R 2 ”.
- the channel 417 includes proximal and distal portions 417 a , 417 b for receiving the proximal and distal portions of the flexible cable “R 2 ”, and a central portion 417 c for receiving the coils “c” of the flexible cable “R 2 ” and accommodating the flexion of the coils “c” when the flexible cable “R 2 ” is experiencing strain.
- the flexible cable “R 2 ” extends the length of the proximal body portion 402 of loading unit 400 and into the tool assembly 404 of loading unit 400 .
- the flexible cable “R 2 ” electrically couples the connection assembly 190 disposed with the proximal body portion 402 of the loading unit 400 with the identification assembly 200 ( FIG. 8 ) disposed within the tool assembly 404 of the loading unit 400 .
- the flexible cable “R 2 ” may be loosely received within the channel 417 to permit longitudinal movement of the flexible cable “R 2 ”.
- the proximal end of flexible cable “C” is axially fixed within the proximal portion 417 a of the channel 417 using, e.g., adhesives, over-molding.
- the flexible cable “R 2 ” extends between a proximal end of the body portion 402 of the loading unit 400 and the tool assembly 404 of the loading unit 400 .
- a strain i.e., tension or compression
- articulating of the tool assembly 404 relative to the proximal body portion 402 in a first direction, as indicated by arrow “D” in FIG. 31 creates a pulling force on distal end of the flexible cable “R 2 ”, as indicated by arrow “A” in FIG.
- the coils “c” of the flexible cable “R 2 ” are configured to flex individually, and relative to each other.
- the flexible cable “R 2 ” may be incorporated into any device having an articulating tool assembly and requiring electrical coupling of the articulating tool assembly to a handle assembly.
Abstract
Description
Claims (19)
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US20210161525A1 (en) * | 2015-02-26 | 2021-06-03 | Covidien Lp | Surgical apparatus with conductor strain relief |
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EP3261559B1 (en) | 2021-04-14 |
AU2019257410A1 (en) | 2019-11-14 |
US20210161525A1 (en) | 2021-06-03 |
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AU2016222692A1 (en) | 2017-08-24 |
JP2020058840A (en) | 2020-04-16 |
CA2975889A1 (en) | 2016-09-01 |
JP2018506357A (en) | 2018-03-08 |
CA2975889C (en) | 2023-07-11 |
ES2869282T3 (en) | 2021-10-25 |
CN107278140B (en) | 2021-03-05 |
JP2021102124A (en) | 2021-07-15 |
US20160249921A1 (en) | 2016-09-01 |
EP3261559A1 (en) | 2018-01-03 |
JP6640235B2 (en) | 2020-02-05 |
CN107278140A (en) | 2017-10-20 |
AU2016222692B2 (en) | 2019-11-07 |
WO2016138216A1 (en) | 2016-09-01 |
JP7171539B2 (en) | 2022-11-15 |
US10085749B2 (en) | 2018-10-02 |
US20190015099A1 (en) | 2019-01-17 |
AU2019257410B2 (en) | 2021-02-04 |
EP3261559A4 (en) | 2018-11-14 |
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