JP2019082087A - Metal siding panel and manufacturing method of the same - Google Patents

Metal siding panel and manufacturing method of the same Download PDF

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JP2019082087A
JP2019082087A JP2017211232A JP2017211232A JP2019082087A JP 2019082087 A JP2019082087 A JP 2019082087A JP 2017211232 A JP2017211232 A JP 2017211232A JP 2017211232 A JP2017211232 A JP 2017211232A JP 2019082087 A JP2019082087 A JP 2019082087A
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metal siding
main handle
siding panel
fitting
maximum depth
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JP7060359B2 (en
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士郎 山▲崎▼
Shiro Yamazaki
士郎 山▲崎▼
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Asahi Tostem Exterior Building Materials Co Ltd
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Asahi Tostem Exterior Building Materials Co Ltd
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Abstract

To provide a metal siding panel in which an uneven shape is more deeply formed and design property is further improved.SOLUTION: A plurality of rectangular metal siding panels 1 attached side by side on an exterior wall of a building comprise: main pattern portions 11 constituting a main body 10 of the metal siding panel 1 and including a plurality of uneven shapes extending in a longitudinal direction of the metal siding panel 1; and engagement portions 20 disposed at both side portions in a longitudinal direction of the main pattern portion 11 and capable of engaging with each other between the adjacent metal siding panels 1. Between the main pattern portions 11 and the engagement portions 20, a first step portion 31 disposed at a position shallower than the maximum depth of the uneven shape of the main pattern portion 11 and a second step portion 32 disposed at a position deeper than the maximum depth of the uneven shape of the main pattern portion 11 are formed.SELECTED DRAWING: Figure 2

Description

本発明は、金属サイディングパネル及びその製造方法に関する。   The present invention relates to a metal siding panel and a method of manufacturing the same.

従来、建物の外壁等に使用されるサイディングパネルとして、金属製の板に凹凸形状を形成し、複数枚並べて隣接する端部を互いに嵌合させる金属サイディングパネルが知られている。金属サイディングパネルは、成形時、一対のエンボスロールの間に金属板を通過させて凹凸形状を形成する。この際、金属板にねじれやシワ等が形成されることを防止するため、幅方向中央側に凹凸形状の柄部を形成するのみならず、幅方向両外側に配置する嵌合部にもエンボス加工による凹凸形状を形成することが知られている。   Conventionally, as a siding panel used for an outer wall of a building or the like, a metal siding panel is known in which a plurality of metal plates are formed in a concavo-convex shape, and a plurality of adjacent pieces are fitted to each other. The metal siding panel passes a metal plate between a pair of embossing rolls at the time of shaping | molding, and forms uneven | corrugated shape. Under the present circumstances, in order to prevent that a twist, a wrinkle, etc. are formed in a metal plate, it emboss also in the fitting part arrange | positioned not only in the width direction both sides in addition to forming the handle part of uneven shape in the width direction center side. It is known to form an uneven shape by processing.

ところで、近年、金属サイディングパネルには、さらなる高級感が求められ、模様となる凹凸形状を深く形成することで意匠性を向上させることが求められている。凹凸形状を深くすると、金属板にねじれやシワ等が形成されやすくなる。そこで、金属サイディングパネルを製造する際、柄部と嵌合部の間に溝を形成することで、凹凸形状を深く形成する技術が提案されている(例えば、特許文献1参照)。   By the way, in recent years, in the metal siding panel, a further high-class feeling is demanded, and it is demanded that the designability is improved by deeply forming the concavo-convex shape which becomes a pattern. When the asperity shape is deepened, a twist, a wrinkle or the like is easily formed on the metal plate. Then, when manufacturing a metal siding panel, the technique which forms uneven | corrugated shape deeply is proposed by forming a groove | channel between a handle part and a fitting part (for example, refer patent document 1).

特開2014−173247号公報JP, 2014-173247, A

しかし、金属板に形成する凹凸形状をさらに深くし、意匠性を向上させるためには、柄部と嵌合部の間に単に溝を形成するだけでは十分ではなく、ねじれやシワ等の形成が避けられなかった。   However, in order to further deepen the concavo-convex shape formed on the metal plate and improve the design, it is not sufficient to merely form a groove between the handle and the fitting portion, and formation of a twist or wrinkles etc. It was unavoidable.

本発明は、凹凸形状をより深く形成し、意匠性をさらに向上させた金属サイディングパネルを提供することを目的とする。   An object of this invention is to provide the metal siding panel which formed uneven | corrugated shape more deeply and improved the designability further.

上記目的を達成するため本発明は、建物の外壁に複数並べて取り付けられる矩形状の金属サイディングパネル(例えば、後述の金属サイディングパネル1)であって、前記金属サイディングパネルの本体(例えば、後述の本体10)を構成し、前記金属サイディングパネルの長手方向に延びる複数の凹凸形状を有する本柄部(例えば、後述の本柄部11)と、前記本柄部の長手方向の両側部に配置され、隣接する前記金属サイディングパネル間で互いに嵌合可能な嵌合部(例えば、後述の嵌合部20)と、を有し、前記本柄部と前記嵌合部との間には、前記本柄部の前記凹凸形状の最大深さよりも浅い位置に配置される第1段差部(例えば、後述の第1段差部31)と、前記本柄部の前記凹凸形状の最大深さ以上の位置に配置される第2段差部(例えば、後述の第2段差部32)と、が形成される金属サイディングパネル。   In order to achieve the above object, the present invention is a rectangular metal siding panel (e.g., a metal siding panel 1 described later) attached in plural to the outer wall of a building, and a main body of the metal siding panel (e.g. 10), and is disposed on a main handle (for example, a main handle 11 described later) having a plurality of concavo-convex shapes extending in the longitudinal direction of the metal siding panel, and on both sides in the longitudinal direction of the main handle; And the fitting portion (e.g., fitting portion 20 described later) which can be fitted to each other between the adjacent metal siding panels, and the main handle is disposed between the main handle portion and the fitting portion. The first level difference portion (for example, the first level difference portion 31 described later) disposed at a position shallower than the maximum depth of the uneven shape of the portion and the position greater than the maximum depth of the uneven shape of the main handle Second step (E.g., a second stepped portion 32 described later) metal siding panels and, are formed.

前記嵌合部は、前記本柄部よりも最大深さが浅い複数の凹凸形状を有する捨柄部(例えば、後述の捨柄部12)を有することが好ましい。   It is preferable that the said fitting part has a disposal part (for example, the after-mentioned disposal part 12) which has several uneven | corrugated shape whose maximum depth is shallower than the said main handle part.

前記本柄部の長手方向の一方の側部における前記第1段差部と前記第2段差部との間に配置され、前記金属サイディングパネルの面方向に延びる平面部(例えば、後述の平面部33)を有することが好ましい。   A flat portion (for example, a flat portion 33 described later) which is disposed between the first step and the second step on one side of the main handle in the longitudinal direction and extends in the surface direction of the metal siding panel It is preferable to have.

また、本発明は、建物の外壁に複数並べて取り付けられる矩形状の金属サイディングパネルの製造方法であって、周方向に延びる凹凸形状が表面に形成された円筒状の一対のエンボスロール(例えば、後述のエンボスロール4)間に、金属板(例えば、後述の金属板101)を通過させることで表面に柄付けを行うエンボス工程(例えば、後述のエンボス工程S2)を含み、前記エンボス工程では、前記金属サイディングパネルの本体を構成し、前記金属サイディングパネルの長手方向に延びる複数の凹凸形状を有する本柄部と、前記本柄部の長手方向の両側部に配置され、前記本柄部よりも最大深さが浅い複数の凹凸形状を有する捨柄部と、前記本柄部と前記捨柄部との間に、前記本柄部側から順に、前記本柄部の前記凹凸形状の最大深さよりも浅い位置に配置される第1段差部と、前記本柄部の前記凹凸形状の最大深さ以上の位置に配置される第2段差部と、を形成する金属サイディングパネルの製造方法を提供する。   Further, the present invention is a method for manufacturing a rectangular metal siding panel, which is attached in plural to the outer wall of a building, and includes a pair of cylindrical emboss rolls (for example, to be described later) The embossing process (for example, below-mentioned embossing process S2) which patterns on the surface by letting a metal plate (for example, below-mentioned metal plate 101) pass between embossing rolls 4), A main handle portion which constitutes a main body of a metal siding panel and has a plurality of concavo-convex shapes extending in the longitudinal direction of the metal siding panel, and is disposed on both sides of the main handle portion in the longitudinal direction The maximum depth of the concave-convex shape of the main handle in this order from the main handle side between the main handle and the main handle with a plurality of concave and convex shapes having shallow depths. Provided is a method of manufacturing a metal siding panel in which a first step portion disposed at a shallower position and a second step portion disposed at a position greater than or equal to the maximum depth of the concavo-convex shape of the main handle portion. Do.

前記捨柄部を屈曲させることで、前記本柄部の長手方向の両側部に配置され、隣接する前記金属サイディングパネル間で互いに嵌合可能な嵌合部を形成する嵌合部形成工程(例えば、後述の嵌合部形成工程S3)をさらに有することが好ましい。   A fitting portion forming step (for example, forming a fitting portion that can be fitted to each other between the adjacent metal siding panels, which is disposed on both sides in the longitudinal direction of the main handle portion by bending the scraping portion (for example, It is preferable to further have the below-mentioned fitting part formation process S3).

本発明によれば、凹凸形状をより深く形成し、意匠性をさらに向上させた金属サイディングパネルを提供することができる。   ADVANTAGE OF THE INVENTION According to this invention, the metal siding panel which formed uneven | corrugated shape more deeply and further improved the designability can be provided.

本実施形態の金属サイディングパネルを示す正面図である。It is a front view which shows the metal siding panel of this embodiment. 本実施形態の金属サイディングパネルの断面図である。It is sectional drawing of the metal siding panel of this embodiment. 本実施形態の金属サイディングパネルの嵌合部の断面図である。It is sectional drawing of the fitting part of the metal siding panel of this embodiment. 本実施形態の金属板を示し、(a)図は、金属板の部分正面図、(b)図は、金属板を形成するエンボスロールの表面形状を平面に展開した図を示す。The metal plate of this embodiment is shown, (a) figure is a partial front view of a metal plate, (b) figure shows the figure which developed the surface shape of the embossing roll which forms a metal plate in the plane. 本実施形態の金属サイディングパネルと展開されたエンボスロールの表面形状との対応を示す図であり、(a)図は幅方向の一方の端部、(b)図は他方の端部を示す。It is a figure which shows correspondence with the metal siding panel of this embodiment, and the surface shape of the expanded embossing roll, (a) A figure shows one end of the width direction, (b) A figure shows the other end.

以下、本発明の実施形態について図面を参照しながら詳細に説明する。
図1は、本実施形態の金属サイディングパネル1を示す正面図である。図1に示すように、金属サイディングパネル1は、建物の外壁等に複数並べて取り付けられる。金属サイディングパネル1は、矩形状のパネルであり、本体10と、嵌合部20と、第1段差部31と、第2段差部32と、平面部33(図2参照)と、を有する。
Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings.
FIG. 1 is a front view showing a metal siding panel 1 of the present embodiment. As shown in FIG. 1, a plurality of metal siding panels 1 are attached side by side to an outer wall of a building or the like. The metal siding panel 1 is a rectangular panel, and has a main body 10, a fitting portion 20, a first stepped portion 31, a second stepped portion 32, and a flat portion 33 (see FIG. 2).

本体10は、金属サイディングパネル1の外部から視認される表面10aと、外壁側に対面する裏面10bとを有する長方形の板状の部分である。本体10の表面10aには、複数のブロックを積み重ねたかのような、金属サイディングパネル1の長手方向に延びる複数の凹凸形状が形成されている。この凹凸形状が形成されている部分が、後述する本柄部11である。本実施形態では、例えば、本柄部11の凹凸形状の深さは、最大深さD1(図2参照)が3.6mm〜5.0mm、好ましくは3.8mm〜4.2mm程度となっている。本体10は、表面10aが極低炭素鋼の上にめっき加工を施したアルミニウム・亜鉛合金めっき鋼板(ガルバリウム鋼板(登録商標))であり、裏面10bが紙等のシート状部材であり、表面10aと裏面10bの間にウレタン発泡材等の充填材10cが配置されている。   The main body 10 is a rectangular plate-like portion having a surface 10 a viewed from the outside of the metal siding panel 1 and a back surface 10 b facing the outer wall side. The surface 10 a of the main body 10 is formed with a plurality of concavo-convex shapes extending in the longitudinal direction of the metal siding panel 1 as if a plurality of blocks were stacked. The portion where the concavo-convex shape is formed is a main handle 11 described later. In the present embodiment, for example, the depth of the concavo-convex shape of the main handle portion 11 is about 3.6 mm to 5.0 mm, preferably about 3.8 mm to 4.2 mm, at the maximum depth D1 (see FIG. 2). There is. The main body 10 is an aluminum-zinc alloy-plated steel plate (galvaluum steel plate (registered trademark)) whose surface 10a is plated on an extremely low carbon steel, and the back surface 10b is a sheet-like member such as paper. A filler 10c such as a urethane foam is disposed between the and the back surface 10b.

図2は、金属サイディングパネル1の断面図である。
嵌合部20は、本体10(本柄部11)の幅方向の一方及び他方の端部で、長手方向の両側部に沿って配置されている。嵌合部20は、金属サイディングパネル1を複数並べて配置する際に、隣接する金属サイディングパネル1間で互いに嵌合可能に構成されている。
FIG. 2 is a cross-sectional view of the metal siding panel 1.
The fitting portion 20 is disposed along the both sides in the longitudinal direction at one end and the other end in the width direction of the main body 10 (the main handle 11). The fitting portion 20 is configured to be able to be fitted to each other between the adjacent metal siding panels 1 when arranging a plurality of the metal siding panels 1 side by side.

嵌合部20は、本体10の短手方向の一方と他方の端部で形状が異なる。なお、嵌合部20は、その一方及び他方の端部が、金属サイディングパネル1を複数並べた状態で上端側又は下端側に配置される。嵌合部20は、本体10から連続する表面10aの金属板101が延長して形成され、嵌合凹部21及び嵌合凸部22を有する。また、後述するように、金属板101の嵌合部20を形成する部分には、本体10の本柄部11の凹凸形状よりも最大深さD2が浅く、複数の凹凸形状を有する捨柄部12が形成されている(図5(a)、図5(b)参照)。   The fitting portion 20 has different shapes at one end and the other end of the main body 10 in the short side direction. In addition, the fitting part 20 is arrange | positioned in the upper end side or lower end side in the state which the one and the other edge part put in order the metal siding panel 1 in multiple numbers. The fitting portion 20 is formed by extending the metal plate 101 of the surface 10 a continuing from the main body 10 and has a fitting recess 21 and a fitting protrusion 22. In addition, as described later, in the portion where the fitting portion 20 of the metal plate 101 is formed, the maximum depth D2 is shallower than the concavo-convex shape of the main handle portion 11 of the main body 10, 12 are formed (refer FIG. 5 (a), FIG.5 (b)).

図3は、金属サイディングパネル1の嵌合部20の断面図であり、上下方向に隣接する金属サイディングパネル1の一方の嵌合凹部21と他方の嵌合凸部22とが、互いに嵌合した状態を示している。   FIG. 3 is a cross-sectional view of the fitting portion 20 of the metal siding panel 1 in which one fitting recess 21 and the other fitting protrusion 22 of the metal siding panel 1 adjacent in the vertical direction are fitted to each other It shows the state.

嵌合凹部21は、本体10の裏面10b側に屈曲し、本体10から連続する表面10aの金属板101が、本体10の内側に向かって所定長さ延び、そこで屈曲して本体10の端部側に戻るように形成されている。   The fitting recess 21 is bent toward the back surface 10b of the main body 10, and the metal plate 101 of the surface 10a continuing from the main body 10 extends a predetermined length toward the inside of the main body 10, where it is bent and the end of the main body 10 It is formed to return to the side.

嵌合凸部22は、突起部221と、延出部222と、延出部溝223とを有する。
突起部221は、本体10を構成する表面10aの金属板が外側に向かって延び、本体10の厚さ方向の中央部で外側に向かって突出するように折り畳まれて形成される。
延出部222は、突起部221の本体10に近い基端側からさらに外側に延出するように延びる面状の部分であり、本体10の裏面10bと同一面上に延びる。
延出部溝223は、突起部221の下端と延出部222の基端との間に形成されるU字状の凹みである。
The fitting convex portion 22 has a protrusion 221, an extension portion 222, and an extension portion groove 223.
The protrusion 221 is formed so that the metal plate of the surface 10 a of the main body 10 extends outward and protrudes outward at the central portion in the thickness direction of the main body 10.
The extension portion 222 is a planar portion extending further outward from the proximal end side closer to the main body 10 of the protrusion 221, and extends in the same plane as the back surface 10b of the main body 10.
The extension groove 223 is a U-shaped recess formed between the lower end of the protrusion 221 and the base end of the extension 222.

第1段差部31(嵌合凹部21が形成される側に設けられる第1段差部31a、及び嵌合凸部22が形成される側に設けられる第1段差部31bを総称して、以下、第1段差部31と言う)及び第2段差部32(嵌合凹部21に形成される第2段差部32a、及び嵌合凸部22に形成される第2段差部32bを総称して、以下、第2段差部32と言う)は、図2に示すように、本体10と嵌合部20との間に、本体10の表面10aから連続する金属板101が折り曲げられて形成されている。   The first step 31 (the first step 31a provided on the side where the fitting recess 21 is formed, and the first step 31b provided on the side where the fitting projection 22 is formed will be collectively referred to as The first step portion 31) and the second step portion 32 (the second step portion 32a formed in the fitting recess 21 and the second step portion 32b formed in the fitting protrusion 22 are collectively referred to as the following. As shown in FIG. 2, the second step portion 32 is formed by bending the metal plate 101 continuous from the surface 10 a of the main body 10 between the main body 10 and the fitting portion 20.

第1段差部31は、図2に示すように、本体10の本柄部11に形成されている凹凸形状の最大深さD1よりも浅い位置に配置され、すなわち本柄部11の凹凸形状の最も高い外側の部分と、最も低い内側の部分の間で、本体10の外側に延びている。   The first step portion 31 is disposed at a position shallower than the maximum depth D1 of the concavo-convex shape formed on the main handle portion 11 of the main body 10, as shown in FIG. It extends outside the body 10 between the highest outer portion and the lowest inner portion.

図3は、金属サイディングパネル1の嵌合部20の断面図である。図3に示すように、嵌合凹部21が形成される側に設けられる第1段差部31aは、本柄部11の最大深さD1の中間部で本体10の端部から外側に延出し、遠位端で折り返されて裏面10b側に屈曲し、本体10の内側へ向かっている。
嵌合凸部22が形成される側に設けられる第1段差部31bは、本体10の端部から外側に向かって延出した後、さらに本体10の厚さ方向中心側に向かって屈曲する。
このように、嵌合凹部21と嵌合凸部22は形状が異なっているが、図2及び図3に示すように第1段差部31a、31bはいずれも、表面10aの凹凸形状の最大深さD1よりも浅い位置で、本体10から外側に延出している。図3に示すように、金属サイディングパネル1の一方の嵌合凹部21と他方の嵌合凸部22とが、互いに嵌合した状態では、嵌合凹部21の第1段差部31a及び嵌合凸部22の第1段差部31bの遠位端が当接する。
FIG. 3 is a cross-sectional view of the fitting portion 20 of the metal siding panel 1. As shown in FIG. 3, the first step 31a provided on the side where the fitting recess 21 is formed extends outward from the end of the main body 10 at the middle of the maximum depth D1 of the main handle 11; It is folded back at the distal end and bent to the back surface 10 b side, and is directed to the inside of the main body 10.
The first step portion 31 b provided on the side on which the fitting convex portion 22 is formed extends outward from the end of the main body 10 and then bends toward the center in the thickness direction of the main body 10.
As described above, although the shapes of the fitting concave portion 21 and the fitting convex portion 22 are different, as shown in FIGS. 2 and 3, both of the first step portions 31a and 31b have the maximum depth of the concavo-convex shape of the surface 10a. It extends outward from the main body 10 at a position shallower than the height D1. As shown in FIG. 3, in a state where one fitting recess 21 and the other fitting protrusion 22 of the metal siding panel 1 are fitted to each other, the first step portion 31 a and the fitting protrusion of the fitting recess 21 are fitted. The distal end of the first step 31 b of the portion 22 abuts.

第2段差部32は、第1段差部31の遠位端から、嵌合部20側に向かって連続する部分である。第2段差部32は、第1段差部31側から、表面10aの凹凸形状の最大深さD1に到達するように延出する。
嵌合凹部21に形成される第2段差部32aは、折り返された第1段差部31aからさらに本体10の内側へ、本柄部11の最大深さD1まで傾斜して延出する。
嵌合凸部22に形成される第2段差部32bは、嵌合凸部22に形成される第1段差部31b側から本柄部11の最大深さD1まで傾斜して延出し、そのままさらに本体10の厚さ方向の中心側に向かって最大深さD1以上の位置まで傾斜する。
このように、嵌合凹部21に形成される第2段差部32aと嵌合凸部22に形成される第2段差部32bは形状が異なっているが、第1段差部31a、31b側から凹凸形状の最大深さD1に向かって延出するという点で共通している。図3に示すように、金属サイディングパネル1の一方の嵌合凹部21と他方の嵌合凸部22とが、互いに嵌合した状態では、嵌合凸部22側の第2段差部32bが、嵌合凹部21側の第2段差部32aの裏面10b側に位置するように位置し、第2段差部32aよりも大きな傾斜角度で本体10の厚さ方向の中心側へ延出する。
The second step portion 32 is a portion continuous from the distal end of the first step portion 31 toward the fitting portion 20 side. The second step portion 32 extends from the side of the first step portion 31 so as to reach the maximum depth D1 of the concavo-convex shape of the surface 10a.
The second step portion 32a formed in the fitting recess 21 extends from the folded first step portion 31a further to the inside of the main body 10 so as to extend to the maximum depth D1 of the main handle portion 11.
The second step portion 32b formed in the fitting convex portion 22 extends obliquely from the first step portion 31b side formed in the fitting convex portion 22 to the maximum depth D1 of the main handle portion 11, and further as it is It inclines to the position of maximum depth D1 or more toward the center side of the thickness direction of the main body 10.
As described above, although the second step portion 32a formed in the fitting recess 21 and the second step portion 32b formed in the fitting projection 22 are different in shape, the unevenness is observed from the first step portions 31a and 31b side. It is common in that it extends toward the maximum depth D1 of the shape. As shown in FIG. 3, in the state where one fitting recess 21 of the metal siding panel 1 and the other fitting protrusion 22 are fitted to each other, the second step 32 b on the fitting protrusion 22 side is It is located on the back surface 10b side of the second step portion 32a on the fitting recess 21 side, and extends to the center side in the thickness direction of the main body 10 at an inclination angle larger than that of the second step portion 32a.

平面部33は、本柄部11の長手方向の一方の側部、すなわち嵌合凸部22が形成される方の本体10の端部において、第1段差部31bと、第2段差部32bとの間に配置される。図3に示すように、平面部33は、嵌合凸部22の第1段差部31bにおける第2段差部32b側の端部と、第2段差部32bにおける第1段差部31b側の端部の間で、本体10の面方向に沿って延びる。平面部33は、嵌合凹部21と嵌合凸部22とが嵌合した状態で、嵌合凹部21側に設けられた第1段差部31aの裏側に延びる。   The flat portion 33 has a first step 31b and a second step 32b at one side in the longitudinal direction of the main handle 11, that is, at the end of the main body 10 on which the fitting protrusion 22 is formed. Placed between As shown in FIG. 3, the flat portion 33 is an end portion on the second step portion 32 b side of the first step portion 31 b of the fitting protrusion 22 and an end portion on the first step portion 31 b side of the second step portion 32 b. And extends along the surface direction of the main body 10. The flat surface portion 33 extends to the back side of the first step portion 31 a provided on the fitting recess 21 side in a state where the fitting recess 21 and the fitting protrusion 22 are fitted.

図4(a)は、金属サイディングパネル1を形成する前の、金属板101の部分正面図である。図4(b)は、図4(a)に示すような凹凸形状を金属板101に形成する円筒状のエンボスロール4の表面形状を、平面に展開した図を示す。図5(a)は、金属サイディングパネル1及び展開されたエンボスロール4の一方の端部、図5(b)は他方の端部を示す。図4(a)〜図5(b)を参照して、本実施形態の金属サイディングパネル1の製造方法について説明する。   FIG. 4A is a partial front view of the metal plate 101 before the metal siding panel 1 is formed. FIG.4 (b) shows the figure which expand | deployed the surface shape of the cylindrical embossing roll 4 which forms uneven | corrugated shape as shown to Fig.4 (a) in the metal plate 101 on the plane. FIG. 5 (a) shows one end of the metal siding panel 1 and the developed embossing roll 4, and FIG. 5 (b) shows the other end. The manufacturing method of the metal siding panel 1 of this embodiment is demonstrated with reference to FIG. 4 (a)-FIG.5 (b).

金属サイディングパネル1は、図4(a)及び図4(b)に示すように、周方向に延びる凹凸形状が表面に形成された円筒状のエンボスロール4に金属板101が圧接されることで、エンボスロール4の表面形状と対称な凹凸形状を有する本柄部11及び捨柄部12が形成される。   As the metal siding panel 1 is shown in FIG. 4 (a) and FIG.4 (b), the metal plate 101 is pressure-welded by the cylindrical embossing roll 4 in which the uneven | corrugated shape extended in the circumferential direction was formed in the surface. The main handle portion 11 and the discard portion 12 having an uneven shape symmetrical to the surface shape of the embossing roll 4 are formed.

まず、金属サイディングパネル1の本体10における表面10a及び嵌合部20を形成する金属板101が、ロール状に巻かれた状態で提供される(提供工程S1)。提供工程では、帯状の金属板101が、製造ラインに取り付けられて加工の進行方向に移動する。   First, the metal plate 101 forming the surface 10a and the fitting portion 20 in the main body 10 of the metal siding panel 1 is provided in a rolled state (providing step S1). In the providing step, the strip-like metal plate 101 is attached to the manufacturing line and moved in the processing advancing direction.

製造ラインには、金属サイディングパネル1の柄が形成された一対のエンボスロール4が設けられている。一対のエンボスロール4は、上方に配置する上型エンボスロールと下方に位置する下型エンボスロールを有する(図示せず)。金属板101は、上型エンボスロールと下型エンボスロールとの間を通過するように供給される(エンボス工程S2)。金属板101は、一対のエンボスロール間を通過することで、表面に柄付けが行われる。   The production line is provided with a pair of embossing rolls 4 on which a handle of the metal siding panel 1 is formed. The pair of embossing rolls 4 has an upper embossing roll disposed above and a lower embossing roll positioned below (not shown). The metal plate 101 is supplied to pass between the upper embossing roll and the lower embossing roll (embossing step S2). The surface of the metal plate 101 is patterned by passing between a pair of embossing rolls.

ここで、エンボスロール4には、円筒の幅方向中央部に形成されるロール本柄部41と、円筒の両外側部に形成されるロール捨柄部42との凹凸形状が異なっている。また、ロール本柄部41とロール捨柄部42の凹凸形状が形成された部分の間に、凹凸形状が形成されないロール溝部43が形成されている。   Here, in the embossing roll 4, the concavo-convex shape of the main roll handle portion 41 formed at the center in the width direction of the cylinder and the roll-off handle portion 42 formed at both outer side portions of the cylinder are different. In addition, between the main roll handle portion 41 and the portion where the concave and convex shapes of the roll disposal portion 42 are formed, the roll groove portion 43 in which the concave and convex shape is not formed is formed.

ロール本柄部41は、金属板101の幅方向中央部に当接し、金属板101の対応する部分に本柄部11を形成する。ロール本柄部41の凹凸形状は、例えば3.6mm〜5.0mm、好ましくは3.8mm〜4.2mm程度の最大深さD1(高低差)があり、本柄部11に同様の凹凸形状が形成される。なお、ロール本柄部41によって形成される金属板101の本柄部11は、完成時に金属サイディングパネル1の本体10の表面10aを構成する。   The main roll handle portion 41 abuts on the widthwise central portion of the metal plate 101 and forms the main handle portion 11 in the corresponding portion of the metal plate 101. The concavo-convex shape of the roll main handle portion 41 has a maximum depth D1 (height difference) of, for example, about 3.6 mm to 5.0 mm, preferably about 3.8 mm to 4.2 mm, and the concavo-convex shape similar to that of the main handle portion 11 Is formed. The main handle portion 11 of the metal plate 101 formed by the main roll handle portion 41 constitutes the surface 10 a of the main body 10 of the metal siding panel 1 when completed.

ロール捨柄部42は、金属板101の両外側部に当接し、金属板101の対応する部分に捨柄部12を形成する。ロール捨柄部42は、ロール本柄部41の凹凸形状よりも最大深さD2が浅く、よって、捨柄部12は、本柄部11より浅い最大深さD2を有する。なお、捨柄部12は、完成時に金属サイディングパネル1の嵌合部20を構成する。   The roll discarding portion 42 abuts on both outer sides of the metal plate 101 and forms the discarding portion 12 in the corresponding portion of the metal plate 101. The rolled-up handle portion 42 has a maximum depth D2 shallower than the concavo-convex shape of the roll main-patterned portion 41, and accordingly, the discarded portion 12 has a maximum depth D2 shallower than the main-patterned portion 11. In addition, the disposal part 12 comprises the fitting part 20 of the metal siding panel 1 at the time of completion.

ロール溝部43は、金属板101の本柄部11と捨柄部12の間に当接し、金属板101の対応する部分に溝部13を形成する(図4(a)参照)。図5(a)及び図5(b)に示すように、ロール溝部43には、段差が形成されており、ロール溝部43は、ロール本柄部41側の第1ロール段差部431と、ロール捨柄部42側の第2ロール段差部432とを有する。第1ロール段差部431は、ロール本柄部41の最大深さD1よりも浅い位置でロール捨柄部42側に延出する。第2ロール段差部432は、ロール本柄部41の最大深さD1の位置で第1ロール段差部431のロール捨柄部42側の端部からロール捨柄部42に向かって延出する。   The roll groove 43 abuts between the main handle 11 and the discard handle 12 of the metal plate 101, and forms the groove 13 in the corresponding portion of the metal plate 101 (see FIG. 4A). As shown in FIGS. 5 (a) and 5 (b), a step is formed in the roll groove 43, and the roll groove 43 includes a first roll step 431 on the side of the main roll handle 41, and a roll. It has the 2nd roll level | step-difference part 432 by the side of the scrapped part 42. The first roll stepped portion 431 extends to the side of the roll scraped portion 42 at a position shallower than the maximum depth D1 of the main roll portion 41. The second roll stepped portion 432 extends from the end of the first roll stepped portion 431 on the roll discarding portion 42 side toward the roll discarding portion 42 at the position of the maximum depth D1 of the main roll portion 41.

以上のように、エンボス工程S2において、ロール本柄部41、ロール捨柄部42及びロール溝部43が形成された一対のエンボスロール4の間に金属板101を挟み込んで通過させることで、金属板101に本柄部11、捨柄部12、溝部13がそれぞれ形成される。   As described above, in the embossing step S2, the metal plate 101 is sandwiched and passed between the pair of embossing rolls 4 in which the main roll handle portion 41, the roll scraping portion 42 and the roll groove portion 43 are formed, whereby the metal plate A main handle portion 11, a handle portion 12, and a groove portion 13 are formed on the surface 101, respectively.

一対のエンボスロール4の間に金属板101を挟み込んで通過させる際、金属板101の本柄部11に形成する凹凸形状の深さが深すぎると、相対する一対のエンボスロール4の凸部によって金属板101の側縁側の部分が幅方向中央部側に引き込まれ、金属板101にねじれやシワが形成されやすくなる。ここで、金属板101の溝部13の最大深さを本柄部11の最大深さD1に一致させるようにすると、本柄部11の捨柄部12側に深い部分が位置することで、金属板101の本柄部11の全幅が均一に巻き込まれるため、本柄部11の周縁にねじれやシワが形成されにくくなる。   When sandwiching and passing the metal plate 101 between the pair of embossing rolls 4, if the depth of the concavo-convex shape formed on the main handle portion 11 of the metal plate 101 is too deep, the convex portions of the pair of embossing rolls 4 face each other The portion on the side edge side of the metal plate 101 is drawn into the central portion in the width direction, and the metal plate 101 is likely to be twisted or wrinkled. Here, when the maximum depth of the groove portion 13 of the metal plate 101 is made to coincide with the maximum depth D1 of the main handle portion 11, the deep portion is positioned on the side of the handle portion 12 of the main handle portion 11, Since the full width of the main handle portion 11 of the plate 101 is uniformly wound, it is difficult to form a twist or a wrinkle on the peripheral edge of the main handle portion 11.

一方で、溝部13全体の深さを本柄部11の最大深さD1に合わせてしまうと、嵌合部20を形成する際に、捨柄部12を折り込むための必要な厚さが確保できない。すなわち、嵌合部20は、本体10の外側で捨柄部12を厚さ方向に屈曲させて形成するので、本体10の表面10aから裏面10b側に向かう厚さ方向の幅が、嵌合部20を形成するための幅となる。溝部13を深くすると、表面10aと裏面10bとの間の幅が狭くなるので、嵌合部20を形成可能な幅が狭くなる。金属サイディングパネル1の接合強度等の観点から、嵌合部20には所定の幅が必要である。そこで、溝部13を二段構成にし、溝部13の本柄部11側を表面10aの凹凸形状の最大深さD1よりも浅く延出させることで、嵌合部20を形成するために折り曲げる起点を表面10a側に近付けることができる。また、溝部13の捨柄部12側を表面10aの凹凸形状の最大深さD1の位置に延出させることで、本柄部11にシワ等が寄ることを防止できる。   On the other hand, when the depth of the entire groove 13 is adjusted to the maximum depth D1 of the main handle 11, when forming the fitting portion 20, the thickness necessary for folding the handle 12 can not be secured. . That is, since the fitting portion 20 is formed by bending the disposable handle 12 in the thickness direction on the outside of the main body 10, the width in the thickness direction from the surface 10a to the back surface 10b of the main body 10 is the fitting portion It has a width to form 20. When the groove 13 is made deeper, the width between the front surface 10 a and the back surface 10 b is narrowed, so the width capable of forming the fitting portion 20 is narrowed. From the viewpoint of the bonding strength of the metal siding panel 1 and the like, the fitting portion 20 needs to have a predetermined width. Therefore, by forming the groove 13 in a two-step configuration and extending the main handle 11 side of the groove 13 shallower than the maximum depth D1 of the uneven shape of the surface 10a, the starting point to be bent to form the fitting 20 is It can approach to the surface 10a side. Further, by extending the side of the discarding portion 12 of the groove portion 13 to the position of the maximum depth D1 of the concavo-convex shape of the surface 10a, it is possible to prevent the wrinkles and the like from coming close to the main patterning portion 11.

エンボス工程S2において、金属板101にエンボスロール4で凹凸形状を形成した後、捨柄部12を屈曲することで、本柄部11の長手方向の両側部に配置される嵌合部20を形成する(嵌合部形成工程S3)。具体的には、本柄部側から順に、溝部13の本柄部11側を第1段差部31とし、溝部13の捨柄部12側を第2段差部32とする。   In the emboss process S2, after forming the concavo-convex shape on the metal plate 101 with the emboss roll 4, by bending the scraping part 12, the fitting parts 20 disposed on both sides in the longitudinal direction of the main handle 11 are formed. (Fitting portion forming step S3). Specifically, from the main handle side, the main handle portion 11 side of the groove portion 13 is referred to as a first step portion 31, and the scrapped portion 12 side of the groove portion 13 is referred to as a second step portion 32.

図5(a)に示すように、嵌合凹部21側では、第1段差部31aを表面10aの凹凸形状の最大深さD1よりも浅い位置で、外側に延出させたのち、本体10側に折り曲げる。また、第2段差部32a凹凸形状の最大深さD1の最も低い位置の方に延出させて、捨柄部12を本体10の裏面側に重ね、所定幅で折り畳んで本体10の外側へ屈曲させる。   As shown in FIG. 5A, on the fitting recess 21 side, the first step portion 31a is extended outward at a position shallower than the maximum depth D1 of the concavo-convex shape of the surface 10a, and then the body 10 side Bent. Further, the second step portion 32a is extended toward the lowest position of the maximum depth D1 of the concavo-convex shape, the disposable handle 12 is overlapped on the back surface side of the main body 10, folded at a predetermined width and bent outward of the main body 10 Let

図5(b)に示すように、嵌合凸部22側では、第1段差部31bを表面10aの凹凸形状の最大深さD1よりも浅い位置で、外側に延出させたのち、本体10の厚さ方向の中心側に折り曲げて、平面部33を本体10の面方向に沿って延出させる。さらに、平面部33から第2段差部32aを凹凸形状の最大深さD1の最も低い位置の方に延出させて、捨柄部12を外側に突出するように折り畳んで突起部221を形成する。そして、突起部221の基端から外側に向けて再度折り曲げ、延出部溝223を経て延出部222を形成する。   As shown in FIG. 5B, on the fitting convex portion 22 side, the first step portion 31b is extended outward at a position shallower than the maximum depth D1 of the concavo-convex shape of the surface 10a, and then the main body 10 The flat portion 33 is extended along the surface direction of the main body 10 by bending to the center side in the thickness direction. Furthermore, the second step portion 32a is extended from the flat portion 33 toward the lowest position of the maximum depth D1 of the concavo-convex shape, and the handle portion 12 is folded so as to protrude outward to form the protrusion 221 . Then, it is bent again from the base end of the protrusion 221 to the outside, and the extension portion groove 223 is formed to form the extension portion 222.

その後、金属板101の裏面に紙等のシート状部材を取り付けて本体10の裏面10bを形成する。また、表面10aと裏面10bの間にウレタン発泡材等の充填材10cを充填する(芯材充填、裏面形成工程S4)。
その後、形状を矯正して切断し(矯正、切断工程S5)、金属サイディングパネル1を得る。
Thereafter, a sheet-like member such as paper is attached to the back surface of the metal plate 101 to form the back surface 10 b of the main body 10. Further, a filler 10c such as a urethane foam is filled between the front surface 10a and the back surface 10b (core filling, back surface forming step S4).
Thereafter, the shape is corrected and cut (correction, cutting step S5) to obtain the metal siding panel 1.

以上のように形成された金属サイディングパネル1は、建物の外壁等の形状に合わせて複数並べて配置される。金属サイディングパネル1は、上下方向に隣接する金属サイディングパネル1の一方の嵌合凹部21に、他方の嵌合凸部22の突起部221を嵌合させることで互いに接続される。突起部221と嵌合凹部21の間には、ゴム等の水密材224が配置される。このように嵌合させると、図3に示すように、嵌合凹部21と嵌合凸部22の間で、外側(表面10a側)に、第1段差部31a、31bが延出し、隣接する金属サイディングパネル1同士の目地部が覆い隠される。   A plurality of metal siding panels 1 formed as described above are arranged side by side according to the shape of the outer wall of a building or the like. The metal siding panel 1 is connected to each other by fitting the protrusion 221 of the other fitting protrusion 22 to one fitting recess 21 of the metal siding panel 1 adjacent in the vertical direction. A water-tight material 224 such as rubber is disposed between the protrusion 221 and the fitting recess 21. When fitted in this manner, as shown in FIG. 3, the first step parts 31 a and 31 b extend between and be adjacent to the outside (surface 10 a side) between the fitting recess 21 and the fitting protrusion 22. The joints between the metal siding panels 1 are obscured.

本実施形態によれば、以下の効果が奏される。
本実施形態では、建物の外壁に複数並べて取り付けられる矩形状の金属サイディングパネル1を、金属サイディングパネル1の本体10を構成し、金属サイディングパネル1の長手方向に延びる複数の凹凸形状を有する本柄部11と、本柄部11の長手方向の両側部に配置され、隣接する前記金属サイディングパネル1間で互いに嵌合可能な嵌合部20と、を含んで構成した。また、本柄部11と嵌合部20との間に、本柄部11の凹凸形状の最大深さD1よりも浅い位置に配置される第1段差部31と、本柄部11の凹凸形状の最大深さD1以上の位置に配置される第2段差部32と、を形成した。
金属サイディングパネル1の本柄部11と嵌合部20との間に、本柄部11凹凸形状の最大深さD1以上の位置に第2段差部32を設けたことで、金属板101に凹凸形状を形成する際に、金属板101にねじれやシワ等が形成されづらくなる。このため、本柄部11の凹凸形状を深く形成することが可能になり、金属サイディングパネル1の意匠性が向上させることができる。
また、第1段差部31を、本柄部11の最大深さD1よりも浅い位置に形成することで、本柄部11の凹凸形状を深く形成しても、嵌合部20を必要な厚さに形成することができるため、隣接する金属サイディングパネル1を好適に嵌合して接続しながら、意匠性を向上させることができる。
According to the present embodiment, the following effects are achieved.
In the present embodiment, a rectangular metal siding panel 1 which is attached to a plurality of outer walls of a building in a row is a main body 10 of the metal siding panel 1, and a main handle having a plurality of uneven shapes extending in the longitudinal direction of the metal siding panel 1 It comprised including the part 11 and the fitting part 20 which are arrange | positioned at the both sides of the longitudinal direction of the main handle 11, and can mutually be fitted between the said metal siding panels 1 which adjoin each other. Further, between the main handle 11 and the fitting portion 20, the first step 31 disposed at a position shallower than the maximum depth D1 of the concave and convex shape of the main handle 11 and the uneven shape of the main handle 11 And the second step portion 32 disposed at the position of the maximum depth D1 or more of
The second step portion 32 is provided between the main handle portion 11 and the fitting portion 20 of the metal siding panel 1 at a position greater than or equal to the maximum depth D1 of the concave and convex shape of the main handle portion 11. When forming a shape, it becomes difficult to form a twist, a wrinkle, etc. in the metal plate 101. For this reason, it becomes possible to form uneven | corrugated shape of the main handle part 11 deeply, and the designability of the metal siding panel 1 can be improved.
Further, by forming the first step portion 31 at a position shallower than the maximum depth D1 of the main handle portion 11, even if the concavo-convex shape of the main handle portion 11 is formed deep, the thickness of the fitting portion 20 is required. Since the metal siding panel 1 can be formed to have a small diameter, the designability can be improved while suitably fitting and connecting the adjacent metal siding panels 1.

また、本実施形態では、嵌合部20を、本柄部11よりも最大深さD2が浅い複数の凹凸形状を有する捨柄部12を含んで構成した。嵌合部20を、本柄部11よりも最大深さD2が浅い複数の凹凸形状を有する捨柄部12により形成することで、金属板101に深く凹凸形状を形成することができ、より一層、金属板101にねじれやシワを形成しにくくさせることができる。よって、意匠性を向上させた金属サイディングパネル1の製造が容易になる。   Further, in the present embodiment, the fitting portion 20 is configured to include the scrapped portion 12 having a plurality of concavo-convex shapes whose maximum depth D2 is shallower than the main handle portion 11. By forming the fitting portion 20 by the scraped portion 12 having a plurality of concavo-convex shapes having the maximum depth D2 shallower than the main handle portion 11, the concavo-convex shape can be deeply formed in the metal plate 101. The metal plate 101 can be made difficult to form a twist or a wrinkle. Therefore, manufacture of the metal siding panel 1 which improved the designability becomes easy.

また、本実施形態では、本柄部11の嵌合凸部22が形成される側の端部における第1段差部31と第2段差部32との間に配置され、金属サイディングパネル1の面方向に延びる平面部33を含んで構成した。嵌合凸部22の第1段差部31bと第2段差部32bの間に平面部33を形成することで、隣接する金属サイディングパネル1同士を嵌合部20で嵌合させた際、嵌合凹部21側の第1段差部31の裏側に平面部33が延びるように配置させることができる。このため、隣接する金属サイディングパネル1同士の目地部を、嵌合凹部21側の第1段差部31aで覆い隠し、この第1段差部31aを平面部33で支持することができるので、隣接する金属サイディングパネル1同士の目地部の意匠性が向上する。   Further, in the present embodiment, the surface of the metal siding panel 1 is disposed between the first step 31 and the second step 32 at the end of the main handle 11 on which the fitting projection 22 is formed. It comprised including the plane part 33 extended to direction. When the metal siding panels 1 adjacent to each other are fitted by the fitting portion 20 by forming the flat portion 33 between the first step portion 31 b and the second step portion 32 b of the fitting convex portion 22 The flat portion 33 can be disposed to extend on the back side of the first step portion 31 on the concave portion 21 side. For this reason, since the joint part of metal siding panel 1 comrades which adjoin is covered by the 1st level difference part 31a by the side of fitting recess 21, and this 1st level difference part 31a can be supported by plane part 33, it adjoins The designability of the joint between metal siding panels 1 is improved.

また、本実施形態では、建物の外壁に複数並べて取り付けられる矩形状の金属サイディングパネルの製造方法を、周方向に延びる凹凸形状が表面に形成された円筒状の一対のエンボスロール4間に、金属板101を通過させることで表面に柄付けを行うエンボス工程S2を含んで構成した。また、エンボス工程S2において、金属サイディングパネル1の本体10を構成し、金属サイディングパネル1の長手方向に延びる複数の凹凸形状を有する本柄部11と、本柄部11の長手方向の両側部に配置され、本柄部11よりも最大深さD2が浅い複数の凹凸形状を有する捨柄部12と、本柄部11と捨柄部12との間に、本柄部11側から順に、本柄部11の凹凸形状の最大深さD1よりも浅い位置に配置される第1段差部31と、本柄部11の凹凸形状の最大深さD1以上の位置に配置される第2段差部32と、を形成するように構成した。
これにより、上記と同様の効果を奏することができる。
Further, in the present embodiment, a method of manufacturing a rectangular metal siding panel, which is attached in a plurality on the outer wall of a building, comprises: metal between a pair of cylindrical embossing rolls 4 on the surface of which an uneven shape extending in the circumferential direction is formed; Embossing process S2 which carries out a handle on the surface by letting board 101 pass was constituted. Further, in the embossing step S2, the main handle portion 11 which constitutes the main body 10 of the metal siding panel 1 and has a plurality of concavo-convex shapes extending in the longitudinal direction of the metal siding panel 1, and both side portions in the longitudinal direction of the main handle portion 11 Between the main handle portion 11 and the second handle portion 12, the main handle portion 11 is sequentially provided with the main handle portion 12 and the main handle portion 11. A first step 31 disposed at a position shallower than the maximum depth D1 of the concavo-convex shape of the handle 11 and a second step 32 disposed at a position greater than the maximum depth D1 of the concavo-convex shape of the main handle 11 And were configured to form.
Thereby, the same effect as the above can be exhibited.

また、本実施形態では、捨柄部12を屈曲させることで、本柄部11の長手方向の両側部に配置され、隣接する金属サイディングパネル1間で互いに嵌合可能な嵌合部20を形成する嵌合部形成工程S3をさらに含んで構成した。これにより、本柄部11にねじれやシワ等が形成されることを防止する一方で、金属サイディングパネル1の設置を容易にする嵌合部20を構成することができる。   Further, in the present embodiment, by bending the handle 12, the fitting portions 20 which are disposed on both sides in the longitudinal direction of the main handle 11 and can be fitted to each other between the adjacent metal siding panels 1 are formed. It further comprised including the fitting part formation process S3. Thereby, while preventing that a twist, a wrinkle, etc. are formed in this handle part 11, fitting part 20 which makes installation of metal siding panel 1 easy can be constituted.

なお、本発明は上記実施形態に限定されるものではなく、本発明の目的を達成できる範囲での変形、改良等は本発明に含まれる。
例えば、上記実施形態では、本柄部11はガルバリウム鋼板(登録商標)により形成されているが、これに限られない。金属サイディングパネル1であれば、材質は限定されず、ガルファン鋼板や、他の鋼板であってもよい。
また、上記実施形態では、金属サイディングパネル1の嵌合凸部22が上端側に、嵌合凹部21が下端側に配置された状態を例示しているが、これに限られない。嵌合凸部と嵌合凹部の位置は逆でもよく、また、金属板101の折り畳み形状についても、凹凸による嵌合構造を形成できれば、説明した形状に限られない。
The present invention is not limited to the above-described embodiment, and modifications, improvements, and the like as long as the object of the present invention can be achieved are included in the present invention.
For example, in the above-mentioned embodiment, although the main handle 11 is formed of a gal barium steel plate (registered trademark), it is not limited thereto. If it is the metal siding panel 1, a material will not be limited and a Galfan steel plate or other steel plates may be sufficient.
Moreover, in the said embodiment, although the fitting convex part 22 of the metal siding panel 1 has illustrated the state arrange | positioned at the upper end side and the fitting recessed part 21 at the lower end side, it is not restricted to this. The positions of the fitting convex portion and the fitting concave portion may be reversed, and the folding shape of the metal plate 101 is not limited to the described shape as long as the fitting structure can be formed by the unevenness.

また、上記実施形態では、金属板101の溝部13において、エンボスロール4の表面の第1ロール段差部431で形成される段差の幅が、金属サイディングパネル1の第1段差部31a、31bそれぞれの位置に一致し、溝部13におけるエンボスロール4の表面の第2ロール段差部432で形成される段差の幅が第2段差部32a、32bそれぞれの位置に一致するものとして説明している。しかし、必ずしも嵌合凹部21及び嵌合凸部22の両方側で一致していなくてもよい。少なくとも嵌合凹部21が形成される側(第1段差部31a、第2段差部32a)、又は嵌合凸部22が形成される側(第1段差部31b、第2段差部32b)のいずれかにおいて、エンボスロール4の表面の第1ロール段差部431及び第2ロール段差部432で形成される溝部13内の段差の幅と、第1段差部31、第2段差部32の段差の位置が一致していればよい。   Further, in the above embodiment, in the groove portion 13 of the metal plate 101, the width of the step formed by the first roll step portion 431 on the surface of the embossing roll 4 is the width of each of the first step portions 31a and 31b of the metal siding panel 1. The position of the step formed by the second roll step portion 432 on the surface of the embossing roll 4 in the groove portion 13 is described as being coincident with the position of the second step portions 32a and 32b. However, they do not necessarily have to coincide on both sides of the fitting recess 21 and the fitting protrusion 22. At least the side on which the fitting recess 21 is formed (the first step 31a, the second step 32a), or the side on which the fitting protrusion 22 is formed (the first step 31b, the second step 32b) In the groove, the width of the step in the groove 13 formed by the first roll step 431 and the second roll step 432 on the surface of the embossing roll 4 and the position of the step between the first step 31 and the second step 32 Should match.

また、第1段差部31及び第2段差部32となる溝部13の段差の幅は、嵌合凹部21側と嵌合凸部22側で異なってもよい。   Further, the widths of the steps of the groove 13 to be the first step 31 and the second step 32 may be different between the fitting recess 21 side and the fitting protrusion 22 side.

1 金属サイディングパネル
4 エンボスロール
10 本体
11 本柄部
12 捨柄部
20 嵌合部
31 第1段差部
32 第2段差部
33 平面部
101 金属板
S2 エンボス工程
S3 嵌合部形成工程
DESCRIPTION OF SYMBOLS 1 Metal siding panel 4 Embossing roll 10 Main body 11 Straight part 12 Scraped part 20 Fitting part 31 1st level difference part 32 2nd level difference part 33 Flat part 101 Metal plate S2 Embossing process S3 Fitting part formation process

Claims (5)

建物の外壁に複数並べて取り付けられる矩形状の金属サイディングパネルであって、
前記金属サイディングパネルの本体を構成し、前記金属サイディングパネルの長手方向に延びる複数の凹凸形状を有する本柄部と、
前記本柄部の長手方向の両側部に配置され、隣接する前記金属サイディングパネル間で互いに嵌合可能な嵌合部と、を有し、
前記本柄部と前記嵌合部との間には、
前記本柄部の前記凹凸形状の最大深さよりも浅い位置に配置される第1段差部と、
前記本柄部の前記凹凸形状の最大深さ以上の位置に配置される第2段差部と、が形成される金属サイディングパネル。
A rectangular metal siding panel mounted side by side on the exterior wall of a building,
A main handle which constitutes a main body of the metal siding panel and has a plurality of concavo-convex shapes extending in a longitudinal direction of the metal siding panel;
And a fitting portion which is disposed on both sides in the longitudinal direction of the main handle and which can be fitted to each other between the adjacent metal siding panels,
Between the main handle and the fitting portion,
A first step portion disposed at a position shallower than the maximum depth of the uneven shape of the main handle portion;
The metal siding panel in which the 2nd level | step-difference part arrange | positioned in the position more than the maximum depth of the said uneven | corrugated shape of the said main handle part is formed.
前記嵌合部は、前記本柄部よりも最大深さが浅い複数の凹凸形状を有する捨柄部を有する請求項1に記載の金属サイディングパネル。   The metal siding panel according to claim 1, wherein the fitting portion includes a scraped portion having a plurality of concavo-convex shapes having a maximum depth shallower than the main handle portion. 前記本柄部の長手方向の一方の側部における前記第1段差部と前記第2段差部との間に配置され、前記金属サイディングパネルの面方向に延びる平面部を有する請求項1又は2に記載の金属サイディングパネル。   The flat surface part which is arrange | positioned between the said 1st level | step-difference part and the said 2nd level-difference part in the one side part of the longitudinal direction of the said main handle part, and extends in the surface direction of the said metal siding panel Metal siding panel as described. 建物の外壁に複数並べて取り付けられる矩形状の金属サイディングパネルの製造方法であって、
周方向に延びる凹凸形状が表面に形成された円筒状の一対のエンボスロール間に、金属板を通過させることで表面に柄付けを行うエンボス工程を含み、
前記エンボス工程では、
前記金属サイディングパネルの本体を構成し、前記金属サイディングパネルの長手方向に延びる複数の凹凸形状を有する本柄部と、
前記本柄部の長手方向の両側部に配置され、前記本柄部よりも最大深さが浅い複数の凹凸形状を有する捨柄部と、
前記本柄部と前記捨柄部との間に、前記本柄部側から順に、前記本柄部の前記凹凸形状の最大深さよりも浅い位置に配置される第1段差部と、前記本柄部の前記凹凸形状の最大深さ以上の位置に配置される第2段差部と、を形成する金属サイディングパネルの製造方法。
A manufacturing method of rectangular metal siding panels, which are attached in plural to the outer wall of a building,
Between the pair of cylindrical embossing rolls formed on the surface with the circumferentially extending concavo-convex shape, including the embossing step of patterning the surface by passing the metal plate,
In the embossing process,
A main handle which constitutes a main body of the metal siding panel and has a plurality of concavo-convex shapes extending in a longitudinal direction of the metal siding panel;
Disposal parts disposed on both sides in the longitudinal direction of the main handle and having a plurality of concavo-convex shapes each having a maximum depth shallower than the main handle;
A first stepped portion disposed between the main handle portion and the discard portion at a position shallower than the maximum depth of the concave and convex shape of the main handle portion in order from the main handle portion side, and the main handle A method of manufacturing a metal siding panel, comprising: forming a second step portion disposed at a position equal to or greater than the maximum depth of the uneven shape of a portion.
前記捨柄部を屈曲させることで、前記本柄部の長手方向の両側部に配置され、隣接する前記金属サイディングパネル間で互いに嵌合可能な嵌合部を形成する嵌合部形成工程をさらに有する請求項4に記載の金属サイディングパネルの製造方法。   A fitting portion forming step of forming fitting portions which can be fitted to each other between the adjacent metal siding panels which are disposed on both sides in the longitudinal direction of the main handle by bending the scraped handle The manufacturing method of the metal siding panel of Claim 4 which has.
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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH11240294A (en) * 1998-02-24 1999-09-07 Yodogawa Steel Works Ltd Embossed metal plate
JP2002235423A (en) * 2001-02-08 2002-08-23 Chuo Co Ltd Wall material
US20100139080A1 (en) * 2008-12-05 2010-06-10 Baum Jr Ted Metal Simulated Log Siding Panel With Hew Lines And Method Of Making And Using Same
JP2011111782A (en) * 2009-11-25 2011-06-09 Panasonic Electric Works Co Ltd Metal siding material

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH11240294A (en) * 1998-02-24 1999-09-07 Yodogawa Steel Works Ltd Embossed metal plate
JP2002235423A (en) * 2001-02-08 2002-08-23 Chuo Co Ltd Wall material
US20100139080A1 (en) * 2008-12-05 2010-06-10 Baum Jr Ted Metal Simulated Log Siding Panel With Hew Lines And Method Of Making And Using Same
JP2011111782A (en) * 2009-11-25 2011-06-09 Panasonic Electric Works Co Ltd Metal siding material

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