JP2012140533A - Coating liquid for forming transparent film and base material with transparent film - Google Patents

Coating liquid for forming transparent film and base material with transparent film Download PDF

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JP2012140533A
JP2012140533A JP2010294027A JP2010294027A JP2012140533A JP 2012140533 A JP2012140533 A JP 2012140533A JP 2010294027 A JP2010294027 A JP 2010294027A JP 2010294027 A JP2010294027 A JP 2010294027A JP 2012140533 A JP2012140533 A JP 2012140533A
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transparent film
fine particles
transparent
metal oxide
range
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Yuko Hakojima
夕子 箱嶋
Masayuki Matsuda
政幸 松田
Makoto Muraguchi
良 村口
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JGC Catalysts and Chemicals Ltd
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JGC Catalysts and Chemicals Ltd
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Priority to JP2010294027A priority Critical patent/JP2012140533A/en
Priority to KR1020110129515A priority patent/KR101953594B1/en
Priority to TW100146418A priority patent/TWI498391B/en
Priority to CN201110428362.7A priority patent/CN102533098B/en
Publication of JP2012140533A publication Critical patent/JP2012140533A/en
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D1/00Coating compositions, e.g. paints, varnishes or lacquers, based on inorganic substances
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20Oxides; Hydroxides
    • C08K3/22Oxides; Hydroxides of metals
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L33/00Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides or nitriles thereof; Compositions of derivatives of such polymers
    • C08L33/04Homopolymers or copolymers of esters
    • C08L33/06Homopolymers or copolymers of esters of esters containing only carbon, hydrogen and oxygen, which oxygen atoms are present only as part of the carboxyl radical
    • C08L33/08Homopolymers or copolymers of acrylic acid esters
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L83/00Compositions of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon only; Compositions of derivatives of such polymers
    • C08L83/04Polysiloxanes
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/60Additives non-macromolecular
    • C09D7/61Additives non-macromolecular inorganic
    • C09D7/62Additives non-macromolecular inorganic modified by treatment with other compounds
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/65Additives macromolecular
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/70Additives characterised by shape, e.g. fibres, flakes or microspheres

Abstract

PROBLEM TO BE SOLVED: To provide a coating liquid for forming a transparent film having high flatness and excellent whitening, water, and chemical resistances etc., and to provide a base material with the transparent film.SOLUTION: There is provided the coating liquid for forming the transparent film including a matrix-forming component; metal oxide fine particles; and a solvent. The coating liquid contains an acrylic silicone-based resin having an average molecular weight within the range of 5,000-30,000 as a leveling agent, and the content of the leveling agent is within the range of 0.001-7.2 wt.% in terms of solids. The base material with the transparent film includes the base material and transparent film formed on the base material. The transparent film includes the matrix component and metal oxide fine particles, and further contains the acrylic silicone-based resin having an average molecular weight within the range of 5,000-30,000 as the leveling agent. The content of the matrix component is within the range of 20-99.5 wt.% in terms of the solids, and the content of the metal oxide fine particles is within the range of 0.5-80 wt.% in terms of the solids.

Description

本発明は、平坦性が高く、耐白化性、耐水性、耐薬品性等に優れた透明被膜を形成するための塗布液および該透明被膜付基材とに関する。   The present invention relates to a coating solution for forming a transparent film having high flatness and excellent in whitening resistance, water resistance, chemical resistance, and the like, and the substrate with the transparent film.

ガラス、プラスチックシート、プラスチックレンズ等の基材表面、表示装置等の耐擦傷性を向上させるため、基材表面にハードコート機能を有する透明被膜を形成することが知られている。具体的には透明性を有する有機樹脂膜あるいは無機膜をガラスやプラスチック、表示装置基材等の表面に形成することが行われている。この時、有機樹脂膜あるいは無機膜中に樹脂粒子あるいはシリカ等の無機粒子を配合してさらに基材との密着性、耐擦傷性等を向上させることが行われている。   It is known to form a transparent film having a hard coat function on the surface of a substrate in order to improve the scratch resistance of a substrate surface such as glass, a plastic sheet, or a plastic lens, or a display device. Specifically, an organic resin film or an inorganic film having transparency is formed on the surface of glass, plastic, a display device substrate or the like. At this time, inorganic particles such as resin particles or silica are blended in the organic resin film or inorganic film to further improve the adhesion to the substrate, scratch resistance, and the like.

しかしながら、透明被膜には透明性、基材との密着性、膜強度、耐擦傷性等の他、耐薬品性、耐水性、撥水性、耐指紋付着性等が求められている。例えば、水滴が付着した場合、水滴跡が残らないことや(耐水性)、水性ペン、油性ペン等で落書きがしにくく、落書きされても容易に拭き取ることができること(耐水性、撥水性、撥油性)、さらに、指が触れても指紋が付着しにくく、指紋が付着しても容易に拭き取ることができること(耐指紋付着性)が求められている。   However, the transparent coating is required to have chemical resistance, water resistance, water repellency, fingerprint resistance and the like in addition to transparency, adhesion to a substrate, film strength, scratch resistance, and the like. For example, when water droplets adhere, there are no traces of water droplets (water resistance), water pens, oil pens, etc. are difficult to scribble, and even if scribbled, they can be easily wiped off (water resistance, water repellency, water repellency) Furthermore, there is a demand for fingerprints that are difficult to adhere to even when touched by a finger, and that they can be easily wiped off (fingerprint resistance).

このような、撥水性、撥油性、耐水性、耐指紋付着性等を付与するために、レベリング剤として疎水性基を有するシリコン系樹脂、フッ素含有樹脂等を用いることが行われている(特許文献1:特開平10−40834号公報など)。   In order to impart such water repellency, oil repellency, water resistance, fingerprint resistance, etc., use of a silicon-based resin having a hydrophobic group, a fluorine-containing resin, etc. as a leveling agent has been carried out (patents). Document 1: Japanese Patent Laid-Open No. 10-40834).

また、本願出願人は、1管能シリコン樹脂モノマーを他の多官能シリコン樹脂と併用すると前記したブリードアウトが無く、撥水性等に優れた透明被膜が得られることを開示している。(特許文献2:特開2010−126675号公報)   Further, the applicant of the present application discloses that when a one-functional silicone resin monomer is used in combination with another polyfunctional silicone resin, a transparent coating excellent in water repellency and the like can be obtained without the above-mentioned bleed-out. (Patent Document 2: JP 2010-126675 A)

特開平10−40834号公報Japanese Patent Laid-Open No. 10-40834 特開2010−126675号公報JP 2010-126675 A

しかしながら、従来の方法では、撥水性、撥油性、耐指紋付着性が、ある程度改良できるものの、基材との密着性、膜強度が不充分であったり、撥水性が不充分となる場合があった。   However, although the conventional methods can improve the water repellency, oil repellency and fingerprint resistance to some extent, the adhesion to the substrate, the film strength may be insufficient, or the water repellency may be insufficient. It was.

また、疎水性基を有する樹脂、例えばフッ素含有樹脂を一部混合して用いても、これらの樹脂が透明被膜から脱離(ブリードアウトといわれている)し、充分な耐薬品性、耐水性、撥水性、撥油性、耐指紋付着性等が得られない場合や、得られたとしても経時的に性能が低下する場合があった。   In addition, even if a resin having a hydrophobic group, for example, a fluorine-containing resin is used in combination, these resins are detached from the transparent film (called bleed out), and have sufficient chemical resistance and water resistance. In some cases, water repellency, oil repellency, fingerprint adhesion resistance, etc. could not be obtained, or even if obtained, performance deteriorated over time.

さらに、TAC基材に透明被膜を形成した場合には、接着用のりを密着させるために透明被膜付基材を鹸化浴に浸漬してTAC基材の表面を鹸化処理が行われるが、従来のシリコーン系樹脂をレベリング剤として一部配合して用いるとレベリング剤が溶解し、透明被膜が白化してヘーズが悪化したり、透明被膜の接触角が低下して耐擦傷性が悪くなる等の問題があった。   Further, when a transparent film is formed on the TAC substrate, the surface of the TAC substrate is saponified by immersing the substrate with the transparent film in a saponification bath in order to adhere the adhesive paste. Problems such as when the silicone resin is partially blended and used as a leveling agent, the leveling agent dissolves, the transparent coating whitens and haze deteriorates, or the contact angle of the transparent coating decreases and scratch resistance deteriorates. was there.

また、ビニル系樹脂、アクリル系樹脂、あるいは前記フッ素系樹脂をレベリング剤として用いると他のマトリックス形成成分との相溶性に問題があったり、得られる透明被膜の硬度が不充分となる場合があった。   In addition, when a vinyl resin, an acrylic resin, or the fluororesin is used as a leveling agent, there may be a problem in compatibility with other matrix forming components, or the resulting transparent film may have insufficient hardness. It was.

また、特許文献2では、透明性、ヘーズは向上するものの白化の抑制が不充分で、また、透明被膜の表面の平坦性としては必ずしも満足するものではなかった。   In Patent Document 2, although transparency and haze are improved, whitening is not sufficiently suppressed, and the flatness of the surface of the transparent film is not always satisfactory.

本発明者等は、このような問題点に鑑み鋭意検討した結果、分子量を所定範囲に調整した変性シリコーン系樹脂マトリックス成分をレベリング剤として混合して用いると、上記課題をいずれも解消した透明被膜が得られることを見出して本発明を完成するに至った。   As a result of intensive studies in view of such problems, the present inventors have used a modified silicone resin matrix component whose molecular weight has been adjusted to a predetermined range as a leveling agent, and used it as a leveling agent. As a result, the present invention has been completed.

すなわち、本発明では、基材との密着性、耐擦傷性、膜強度、透明性等に優れるとともに耐薬品性、耐水性に優れ、且つ白化することもなくヘーズに優れた透明被膜を形成するための透明被膜形成用塗料および透明被膜付基材を提供することを目的としている。
[1]マトリックス形成成分と金属酸化物微粒子と溶媒とからなる透明被膜形成用塗布液であって、
レベリング剤として平均分子量が5,000〜30,000の範囲にあるアクリルシリコン系樹脂を含み、かつレベリング剤の含有量が固形分として、0.001〜7.2重量%の範囲にあることを特徴とする透明被膜形成用塗布液。
[2]前記マトリックス形成成分の濃度が固形分として、1〜59.9重量%の範囲にあり、前記金属酸化物微粒子の含有量が固形分として、0.025〜48重量%の範囲にあり、全固形分の濃度が5〜60重量%の範囲にある[1]の透明被膜形成用塗布液。
[3]前記金属酸化物微粒子が、シリカ、アルミナ、酸化チタン、酸化ジルコニウム、酸化錫、五酸化アンチモン、酸化インジウムおよびこれらの複合酸化物、ドーピング剤を含む前記金属酸化物およびこれらの複合酸化物から選ばれる少なくとも1種からなる微粒子である[1]または[2]の透明被膜形成用塗布液。
[4]前記金属酸化物微粒子がシリカ系微粒子である[3]の透明被膜形成用塗布液。
That is, in the present invention, a transparent film having excellent adhesion to the substrate, scratch resistance, film strength, transparency and the like, as well as excellent chemical resistance and water resistance, and excellent haze without whitening is formed. An object of the present invention is to provide a coating material for forming a transparent film and a substrate with a transparent film.
[1] A coating solution for forming a transparent film comprising a matrix-forming component, metal oxide fine particles, and a solvent,
Transparent, characterized in that it contains an acrylic silicone resin having an average molecular weight in the range of 5,000 to 30,000 as the leveling agent, and the content of the leveling agent in the range of 0.001 to 7.2% by weight as a solid content Coating liquid for film formation.
[2] The concentration of the matrix-forming component is in the range of 1 to 59.9% by weight as the solid content, and the content of the metal oxide fine particles is in the range of 0.025 to 48% by weight as the solid content. The coating solution for forming a transparent film according to [1], wherein the concentration of is in the range of 5 to 60% by weight.
[3] The metal oxide fine particles include silica, alumina, titanium oxide, zirconium oxide, tin oxide, antimony pentoxide, indium oxide and a composite oxide thereof, and the metal oxide and a composite oxide thereof containing a doping agent. The coating liquid for forming a transparent film according to [1] or [2], which is fine particles comprising at least one selected from
[4] The coating liquid for forming a transparent film according to [3], wherein the metal oxide fine particles are silica-based fine particles.

[5]前記金属酸化物微粒子が有機珪素化合物で表面処理されている[1]〜[4]の透明被膜形成用塗布液。
[6]前記金属酸化物微粒子の平均粒子径が5〜300nmの範囲にある[1]〜[5]の透明被膜形成用塗布液。
[7]基材と、基材上に形成された透明被膜とからなり、該透明被膜がマトリックス成分と金属酸化物微粒子とからなり、さらに平均分子量が5,000〜30,000の範囲にあるアクリルシリコン系樹脂をレベリング剤として含んでなり、該マトリックス成分の含有量が固形分として20〜99.5重量%の範囲にあり、該金属酸化物微粒子の含有量が固形分として0.5〜80重量%の範囲にある透明被膜付基材。
[8]前記透明被膜中のレベリング剤含有量が固形分として0.02〜12重量%の範囲にある[7]の透明被膜付基材。
[5] The coating solution for forming a transparent film according to [1] to [4], wherein the metal oxide fine particles are surface-treated with an organosilicon compound.
[6] The coating liquid for forming a transparent film according to [1] to [5], wherein the metal oxide fine particles have an average particle diameter in the range of 5 to 300 nm.
[7] Consists of a base material and a transparent film formed on the base material, the transparent film is composed of a matrix component and metal oxide fine particles, and has an average molecular weight in the range of 5,000 to 30,000. An acrylic silicon resin is included as a leveling agent, the content of the matrix component is in the range of 20 to 99.5% by weight as the solid content, and the content of the metal oxide fine particles is 0.5 to 5% as the solid content. A substrate with a transparent coating in the range of 80% by weight.
[8] The substrate with a transparent coating according to [7], wherein the leveling agent content in the transparent coating is in the range of 0.02 to 12% by weight as a solid content.

[9]前記金属酸化物微粒子がシリカ、アルミナ、チタニア、ジルコニア、酸化錫、五酸化アンチモン、酸化インジウムおよびこれらの複合酸化物、ドーピング剤を含む酸化物、複合酸化物から選ばれる少なくとも1種以上である[7]または[8]の透明被膜付基材。
[10]前記金属酸化物微粒子がシリカ系微粒子である[7]〜[9]の透明被膜付基材。
[11]前記金属酸化物微粒子が有機珪素化合物で表面処理されている[7]〜[10]の透明被膜付基材。
[12]前記金属酸化物微粒子の平均粒子径が5〜300nmの範囲にある[7]〜[11]の透明被膜付基材。
[13]前記透明被膜の接触角(CA1)が60〜110°の範囲にあり、該透明被膜の表面を鹸化処理したのちの接触角(CA2)との接触角差が10°以下である[7]〜[12]の透明被膜付基材。
[14]前記透明被膜のヘーズが1.0%以下である[7]〜[13]の透明被膜付基材。
[15]前記透明被膜の表面粗さ(Ra)が20nm以下である[7]〜[14]の透明被膜付基材。
[9] The metal oxide fine particles are at least one selected from silica, alumina, titania, zirconia, tin oxide, antimony pentoxide, indium oxide and complex oxides thereof, oxides containing doping agents, and complex oxides. [7] or [8] is a substrate with a transparent coating.
[10] The transparent film-coated substrate according to [7] to [9], wherein the metal oxide fine particles are silica-based fine particles.
[11] The substrate with a transparent coating according to [7] to [10], wherein the metal oxide fine particles are surface-treated with an organosilicon compound.
[12] The substrate with a transparent coating according to [7] to [11], wherein the metal oxide fine particles have an average particle diameter in the range of 5 to 300 nm.
[13] The contact angle (CA 1 ) of the transparent coating is in the range of 60 to 110 °, and the contact angle difference from the contact angle (CA 2 ) after saponifying the surface of the transparent coating is 10 ° or less. A base material with a transparent coating film according to any one of [7] to [12].
[14] The substrate with a transparent coating according to [7] to [13], wherein the haze of the transparent coating is 1.0% or less.
[15] The substrate with a transparent coating according to [7] to [14], wherein the transparent coating has a surface roughness (Ra) of 20 nm or less.

本発明では、マトリックス形成成分に所定範囲の分子量のアクリルシリコン系樹脂マトリックス成分を少量配合して用いることにより、基材との密着性、耐擦傷性、膜強度、透明性等に優れるとともに耐薬品性、耐水性に優れ、表面が平坦、平滑で且つ白化することもなくヘーズに優れた透明被膜を形成するための透明被膜形成用塗布液および透明被膜付基材を提供することができる。   In the present invention, a small amount of an acrylic silicon-based resin matrix component having a molecular weight within a predetermined range is used in the matrix-forming component, thereby providing excellent adhesion to the substrate, scratch resistance, film strength, transparency, and chemical resistance. It is possible to provide a coating liquid for forming a transparent film and a substrate with a transparent film for forming a transparent film excellent in heat resistance and water resistance, having a flat, smooth surface and having no haze.

以下、まず、本発明に係る透明被膜形成用塗布液について説明する。
[透明被膜形成用塗布液]
本発明に係る透明被膜形成用塗布液は、レベリング剤とマトリックス形成成分と金属酸化物微粒子と溶媒とからなる。
Hereinafter, first, the coating liquid for forming a transparent film according to the present invention will be described.
[Transparent coating solution]
The coating liquid for forming a transparent film according to the present invention comprises a leveling agent, a matrix forming component, metal oxide fine particles, and a solvent.

レベリング剤
レベリング剤としてアクリルシリコン樹脂が使用され、かかるレベリング剤として機能し、基材との密着性、耐擦傷性、膜強度、透明性、耐薬品性、耐水性、撥水性、耐指紋付着性、平坦・平滑性を透明被膜に付与する機能を有する。
Leveling agent Acrylic silicon resin is used as a leveling agent and functions as such leveling agent. Adhesion with substrate, scratch resistance, film strength, transparency, chemical resistance, water resistance, water repellency, fingerprint resistance And has a function of imparting flatness and smoothness to the transparent film.

アクリルシリコンとしては下記式(1)で表される2官能シリコーン樹脂のポリマー、下記式(2)で表される1官能シリコーン樹脂のポリマーであるシリコーンポリマーを主鎖とし、側鎖にポリエステル基を介して末端に2つのアクリル基又はメタクリル基が結合したアクリルシリコン系樹脂(A)が挙げられる。   Acrylic silicon is composed of a bifunctional silicone resin polymer represented by the following formula (1), a silicone polymer that is a monofunctional silicone resin polymer represented by the following formula (2) as a main chain, and a polyester group in the side chain. An acrylic silicon resin (A) in which two acrylic groups or methacrylic groups are bonded to the terminal via the terminal.

Figure 2012140533
(但し、R1〜R4は、水酸基、置換、非置換の炭素数1〜6のアルキル基、オキシアルキル基、ポリエーテル基(-O-R)、ポリオキシアルキル基((-(O-R)n)、アルキルオキシカルボニル基、ポリエステル基、ポリアルキルオキシカルボニル基、ウレタン基(-CONH-R)、ポリウレタン基((-CONH-R)n-CONH-R)、アラルキル基、Y、Y1、Y2は、-O-CO-R"-、-CO-O-R"-、-(O-CO-R")n-、-(CO-O-R")n-(R"は2価の炭化水素基、または直接結合)であらわされる構造、ポリエステル基、X、X1、X2はアクリル基、メタクリル基を表し、同じであってもよく、異なっていてもよい。nは1〜50の正数)
Figure 2012140533
(However, R 1 to R 4 are a hydroxyl group, a substituted or unsubstituted alkyl group having 1 to 6 carbon atoms, an oxyalkyl group, a polyether group (—OR), a polyoxyalkyl group ((— (OR) n) , Alkyloxycarbonyl group, polyester group, polyalkyloxycarbonyl group, urethane group (-CONH-R), polyurethane group ((-CONH-R) n-CONH-R), aralkyl group, Y, Y 1 , Y 2 -O-CO-R "-, -CO-OR"-,-(O-CO-R ") n-,-(CO-OR") n- (R "is a divalent hydrocarbon group, Or a structure represented by a direct bond), a polyester group, X, X 1 and X 2 represent an acryl group and a methacryl group, and may be the same or different. N is a positive number of 1 to 50)

具体的には、ジアクリレート変性ポリシロキサン、ジメタクリル変性ポリシロキサン等およびこれらの混合物が挙げられる。
また本発明では、下記式(3)で表されるアクリルポリマーを主鎖とし、側鎖にシリコーンが結合したアクリルシリコン系樹脂(B)を用いることもできる。
Specific examples include diacrylate-modified polysiloxane, dimethacryl-modified polysiloxane, and the like, and mixtures thereof.
In the present invention, an acrylic silicon resin (B) in which an acrylic polymer represented by the following formula (3) is a main chain and silicone is bonded to a side chain can also be used.

Figure 2012140533
(但し、R1又はR2はHまたはCH3、R3はアルキル基、ポリエステル基、ポリエーテル基、ポリウレタン基、アラルキル基、または塩、R4はSi−OR'、−(Si−O)n'R'(Rはアルキル基ないし水酸基)であり、2つ以上のコポリマーである。)
Figure 2012140533
(However, R 1 or R 2 is H or CH 3 , R 3 is an alkyl group, polyester group, polyether group, polyurethane group, aralkyl group, or salt, R 4 is Si—OR ′, — (Si—O) n ′ R ′ (R is an alkyl group or a hydroxyl group) and is a copolymer of two or more.)

本発明では、このようなアクリルシリコンの重量平均分子量が5,000〜30,000、さらには6,000〜20,000の範囲にあるものが好適である。このような分子量のものは、レベリング剤としての機能が高い。   In the present invention, it is preferable that such acrylic silicon has a weight average molecular weight in the range of 5,000 to 30,000, more preferably 6,000 to 20,000. Such molecular weight has a high function as a leveling agent.

なお分子量が低いものは、塗料中で分離(偏在)せず相溶し、被膜形成後、鹸化処理などをしたときに溶解して脱離し、白化させてしまったり、接触角が低くなってしまい、十分な撥水性、耐水性が得られない場合がある。平均分子量が高すぎても、塗料中で実質的に相溶しないために、前記レベリング剤としての機能が得られない場合がある。このようなマトリックス形成成分の重量平均分子量は、テトラヒドルフラン(THF)溶媒を用いたゲルパーミエーション(GPC)法により測定し、ポリスチレン換算分子量として求めることができる。   Those with low molecular weights are not separated (unevenly distributed) in the paint and are compatible, and when the film is formed and then saponified, it dissolves and desorbs, whitens, and the contact angle decreases. In some cases, sufficient water repellency and water resistance cannot be obtained. Even if the average molecular weight is too high, the function as the leveling agent may not be obtained because it is not substantially compatible in the paint. The weight average molecular weight of such a matrix-forming component can be measured by a gel permeation (GPC) method using a tetrahydrofuran (THF) solvent and can be obtained as a polystyrene-converted molecular weight.

マトリックス形成成分
本発明では、マトリックス形成成分として有機樹脂マトリックス形成成分が使用される。具体的には、従来公知の塗料樹脂が挙げられ、具体的にはポリエステル樹脂、ポリカーボネート樹脂、ポリアミド樹脂、ポリフェニレンオキサイド樹脂、熱可塑性アクリル樹脂、塩化ビニル樹脂、フッ素樹脂、酢酸ビニル樹脂、シリコーンゴムなどの熱可塑性樹脂、ウレタン樹脂、メラミン樹脂、ケイ素樹脂、ブチラール樹脂、フェノール樹脂、エポキシ樹脂、不飽和ポリエステル樹脂、熱硬化性アクリル樹脂、紫外線硬化型アクリル樹脂などが挙げられる。
Matrix-forming component In the present invention, an organic resin matrix-forming component is used as the matrix-forming component. Specific examples include conventionally known paint resins, such as polyester resins, polycarbonate resins, polyamide resins, polyphenylene oxide resins, thermoplastic acrylic resins, vinyl chloride resins, fluororesins, vinyl acetate resins, silicone rubbers, and the like. And thermoplastic resins, urethane resins, melamine resins, silicon resins, butyral resins, phenol resins, epoxy resins, unsaturated polyester resins, thermosetting acrylic resins, and ultraviolet curable acrylic resins.

有機樹脂系マトリックス形成成分として、具体的にはペンタエリスリトールトリアクリレート、トリメチロールプロパントリ(メタ)アクリレート、ペンタエリスリトールテトラアクリレート、ジトリメチロールプロパンテトラ(メタ)アクリレート、ジペンタエリスリトールヘキサアクリレート等の他、ジエチルアミノメチルメタクリレート、ジメチルアミノメチルメタクリレート、ジメチルアミノエチルメタクリレート、ジエチルアミノエチルメタクリレート、2−ヒドロキシエチルメタクレート、2−ヒドロキシプロピルメタクレート、2−ヒドロキシエチルアクリレート、2−ヒドロキシプロピルアクリレート、2−ヒドロキシブチルメタクレート、2−ヒドロキシ3フェノキシプロピルアクリレート、2−ヒドロキシ−3−アクリロイロキシプロピルアクリレート、メトキシトリエチレングリコールジメタクリレート、ブトキシジエチレングリコールメタクリレート、トリエチレングリコールジアクリレート、1.6−ヘキサンジオールジアクリレート、2−メタクリロイロキシエチルコハク酸、2−アクロイロキシエチルコハク酸、2−アクロイロキシエチルフタル酸、2−メタクリロイロキシエチルヘキサヒドロフタル酸、2−アクロイロキシエチル−2−ヒドロキシエチルフタル酸、2−メタクリロイロキシエチルアシッドホスフェート、2−メタクリロイロキシエチルアシッドホスフェート、2−アクロイロキシエチルアシッドフォスフェート、およびこれらの混合物あるいはこれら樹脂の2種以上の共重合体や変性体等の親水性の有機樹脂系マトリックス形成成分、あるいはビニル基、ウレタン基、エポキシ基、(メタ)アクリロイル基、CF2基等の疎水性官能基を有する多官能(メタ)アクリル酸エステル樹脂が挙げられ、具体的にはペンタエリスリトールトリアクリレート、ペンタエリスリトールテトラアクリレート、トリメチロールプロパントリ(メタ)アクリレート、ペンタエリスリトールテトラアクリレート、ジトリメチロールプロパンテトラ(メタ)アクリレート、ジペンタエリスリトールヘキサアクリレート、メチルメタクリレート、エチルメタクリレート、ブチルメタクリレート、イソブチルメタクリレート、2−エチルヘキシルメテクリレート、イソデシルメテクリレート、n-ラウリルアクリレート、n−ステアリルアクリレート、1,6−ヘキサンジオールジメタクリレート、パーフルオロオクチルエチルメタクリレート、トリフロロエチルメテクリレート、ウレタンアクリレート等およびこれらの混合物等の疎水性の有機樹脂系マトリックス形成成分を用いることもできる。 Specific examples of organic resin-based matrix forming components include pentaerythritol triacrylate, trimethylolpropane tri (meth) acrylate, pentaerythritol tetraacrylate, ditrimethylolpropane tetra (meth) acrylate, dipentaerythritol hexaacrylate, and the like. Methyl methacrylate, dimethylaminomethyl methacrylate, dimethylaminoethyl methacrylate, diethylaminoethyl methacrylate, 2-hydroxyethyl methacrylate, 2-hydroxypropyl methacrylate, 2-hydroxyethyl acrylate, 2-hydroxypropyl acrylate, 2-hydroxybutyl methacrylate, 2-hydroxy-3-phenoxypropyl acrylate, 2-hydroxy-3-acryl Iroxypropyl acrylate, methoxytriethylene glycol dimethacrylate, butoxydiethylene glycol methacrylate, triethylene glycol diacrylate, 1.6-hexanediol diacrylate, 2-methacryloyloxyethyl succinic acid, 2-acryloyloxyethyl succinic acid, 2 -Acryloxyethyl phthalic acid, 2-methacryloyloxyethyl hexahydrophthalic acid, 2-acryloyloxyethyl-2-hydroxyethyl phthalic acid, 2-methacryloyloxyethyl acid phosphate, 2-methacryloyloxyethyl acid phosphate , 2-Acroyloxyethyl acid phosphate, and mixtures thereof, or formation of hydrophilic organic resin matrix such as two or more copolymers or modified products of these resins Min, or a vinyl group, a urethane group, an epoxy group, (meth) acryloyl group, a polyfunctional (meth) acrylic acid ester resins. Having a hydrophobic functional group such as CF 2 group, specifically pentaerythritol triacrylate , Pentaerythritol tetraacrylate, trimethylolpropane tri (meth) acrylate, pentaerythritol tetraacrylate, ditrimethylolpropane tetra (meth) acrylate, dipentaerythritol hexaacrylate, methyl methacrylate, ethyl methacrylate, butyl methacrylate, isobutyl methacrylate, 2-ethylhexyl Metecrylate, isodecyl metecrylate, n-lauryl acrylate, n-stearyl acrylate, 1,6-hexanediol dimethacrylate, par Hydrophobic organic resin matrix forming components such as fluorooctylethyl methacrylate, trifluoroethyl methacrylate, urethane acrylate, and the like, and mixtures thereof can also be used.

本発明では、なかでも、紫外線硬化型樹脂あるいは電子線硬化型樹脂が好ましい。
特に、本発明では紫外線硬化型樹脂を用いることが好ましい。
具体的には6官能紫外線硬化樹脂として、ジペンタエリスリトールヘキサアクリレート、4官能紫外線硬化樹脂として、ペンタエリスリトールテトラアクリレート、3官能紫外線硬化樹脂として、ペンタエリスリトールトリアクリレート、トリメチロールプロパントリメタクレート、トリメチロールプロパントリアクリレート、イソシアヌル酸トリアクリレート、ペンタエリストールヘキサメチレンジイソシアネートウレタンプレポリマー、2官能紫外線硬化樹脂として、エチレングリコールジメタクレート、ジエチレングリコールジメタクレート、ポリプロピレングリコールジメタクレート、1,4ブタンジオールジメタクレート、1,4ヘキサンジオールジメタクレート、1,6ヘキサンジオールジメタクレート、1,9ノナンジオールジメタクレート、1,10デカンジオールジメタクレート、グリセリンジメタクレート、2-ヒドロキシ3-アクリロイロキシプロピルメタクレート、トリエチレングリコールジメタクレート、ネオペンチルグリコールジメタクレート、2−メタクリロイルオキシエチルアシッドホスフェート、2−アクリロイルオキシエチルアシッドフォスフェート、ポリプロピレングリコールジアクリレート、トリプロピレングリコールジアクリレート、テトラエチレンジアクリレート、トリエチレングリコールジアクリレート、ネオペンチルグリコールジアクリレート、3-メチル-1,5-ペンタンジオールジアクリレート、3-メチル-1,7-オクタンジオールジアクリレート、1,6ヘキサンジオールジアクリレート、2-ブチル-2エチル-1,3-プロパンジオールジアクリレート、1,9ノナンジオールジアクリレート、1,10デカンジオールジアクリレート、2,4-ジエチル-15-ペンタンジオールジアクリレート、ジメチロール-トリシクロデカンジアクリレート、2-ヒドロキシ-3アクリロイロキシプロピルメタクレート、ビスフェノールAジアクリレート、パーフルオロオクチルエチルメタクリレート、トリフロロエチルメテクリレート等およびこれらの混合物が挙げられる。
In the present invention, among them, an ultraviolet curable resin or an electron beam curable resin is preferable.
In particular, it is preferable to use an ultraviolet curable resin in the present invention.
Specifically, as hexafunctional ultraviolet curable resin, dipentaerythritol hexaacrylate, as tetrafunctional ultraviolet curable resin, pentaerythritol tetraacrylate, as trifunctional ultraviolet curable resin, pentaerythritol triacrylate, trimethylolpropane trimethacrylate, trimethylol. Propane triacrylate, isocyanuric acid triacrylate, pentaerythritol hexamethylene diisocyanate urethane prepolymer, bifunctional UV curable resin, ethylene glycol dimethacrylate, diethylene glycol dimethacrylate, polypropylene glycol dimethacrylate, 1,4 butanediol dimethacrylate Crate, 1,4 hexanediol dimethacrylate, 1,6 hexanediol dimethacrylate, 1,9 nonanediol Methacrylate, 1,10 decanediol dimethacrylate, glycerin dimethacrylate, 2-hydroxy-3-acryloyloxypropyl methacrylate, triethylene glycol dimethacrylate, neopentyl glycol dimethacrylate, 2-methacryloyloxyethyl acid phosphate, 2-acryloyloxyethyl acid phosphate, polypropylene glycol diacrylate, tripropylene glycol diacrylate, tetraethylene diacrylate, triethylene glycol diacrylate, neopentyl glycol diacrylate, 3-methyl-1,5-pentanediol diacrylate, 3-Methyl-1,7-octanediol diacrylate, 1,6-hexanediol diacrylate, 2-butyl-2ethyl-1,3-propane All diacrylate, 1,9 nonanediol diacrylate, 1,10 decanediol diacrylate, 2,4-diethyl-15-pentanediol diacrylate, dimethylol-tricyclodecane diacrylate, 2-hydroxy-3 acryloyloxypropyl Examples include methacrylate, bisphenol A diacrylate, perfluorooctylethyl methacrylate, trifluoroethyl methacrylate, and the like, and mixtures thereof.

有機樹脂マトリックス形成成分はモノマーを用いることもできるが、2量体以上のオリゴマー、ポリマーを用いることもできる。
このような紫外線硬化型樹脂を用いると、短時間の処理で耐擦傷性や、硬度等に優れた透明被膜を生産することができる。
A monomer can be used as the organic resin matrix-forming component, but an oligomer or polymer of a dimer or higher can also be used.
When such an ultraviolet curable resin is used, a transparent film excellent in scratch resistance, hardness, and the like can be produced in a short time.

金属酸化物微粒子
本発明に用いる金属酸化物微粒子としては、通常、透明被膜に使用される従来公知の金属酸化物微粒子を用いることができる。本発明ではシリカ、アルミナ、チタニア、ジルコニア、酸化錫、五酸化アンチモン、酸化インジウムおよびこれらの複合酸化物、ドーピング剤を含む酸化物、複合酸化物から選ばれる少なくとも1種以上であることが好ましい。
Metal Oxide Fine Particles As the metal oxide fine particles used in the present invention, conventionally known metal oxide fine particles generally used for transparent coatings can be used. In the present invention, at least one selected from silica, alumina, titania, zirconia, tin oxide, antimony pentoxide, indium oxide and complex oxides thereof, oxides containing a doping agent, and complex oxides is preferable.

これら粒子は、透明被膜の屈折率、透明性、帯電防止性能等を考慮し適宜選択して用いることができる。
本発明では、金属酸化物微粒子がシリカ系微粒子であることが好ましい。
These particles can be appropriately selected and used in consideration of the refractive index, transparency, antistatic performance and the like of the transparent coating.
In the present invention, the metal oxide fine particles are preferably silica-based fine particles.

シリカ系微粒子とはシリカを主成分として含む粒子を意味し、透明性を損なわない範囲で、シリカ以外の成分、アルミナやチタニアなどのを含むものであってもよい。さらに本発明では単分散した球状のシリカ微粒子が好ましい。このような粒子を用いると耐擦傷性、透明性、ヘーズ等に優れた透明被膜を得ることができる。   The silica-based fine particles mean particles containing silica as a main component, and may contain components other than silica, such as alumina and titania, as long as transparency is not impaired. Furthermore, monodispersed spherical silica fine particles are preferred in the present invention. When such particles are used, a transparent film excellent in scratch resistance, transparency, haze and the like can be obtained.

金属酸化物微粒子は有機珪素化合物(シランカップリング剤ということがある)で表面処理されていることが好ましく、表面処理方法は特に制限はなく従来公知の方法を採用することができ、例えば、金属酸化物微粒子のアルコール分散液に有機珪素化合物を添加し、必用に応じて酸あるいはアルカリ等の有機珪素化合物加水分解用触媒を添加して加水分解することによって表面処理することができる。   The metal oxide fine particles are preferably surface-treated with an organosilicon compound (sometimes referred to as a silane coupling agent), and the surface treatment method is not particularly limited, and a conventionally known method can be employed. Surface treatment can be performed by adding an organosilicon compound to an alcohol dispersion of fine oxide particles, and adding and hydrolyzing an organosilicon compound hydrolysis catalyst such as acid or alkali as necessary.

このように表面処理した金属酸化物微粒子は有機溶媒、有機樹脂マトリックス形成成分に高分散し、安定な塗布液を得ることができ、得られる透明被膜は、耐擦傷性、透明性、ヘーズ等に優れている。   The surface-treated metal oxide fine particles are highly dispersed in an organic solvent and an organic resin matrix-forming component, and a stable coating solution can be obtained. The resulting transparent coating has excellent scratch resistance, transparency, haze, etc. Are better.

金属酸化物微粒子の平均粒子径が5〜300nm、さらには8〜200nmの範囲にあることが好ましい。
金属酸化物微粒子の平均粒子径が低すぎると、粒子が凝集しやすく、凝集した粒子を高分散させることも困難となり、得られる透明被膜のヘーズが悪化する場合がある。金属酸化物微粒子の平均粒子径が大きすぎても、透明被膜の透明性が低下するとともにヘーズも悪化する場合がある。
The average particle diameter of the metal oxide fine particles is preferably in the range of 5 to 300 nm, more preferably 8 to 200 nm.
If the average particle size of the metal oxide fine particles is too low, the particles are likely to aggregate, and it becomes difficult to highly disperse the aggregated particles, and the haze of the obtained transparent film may be deteriorated. Even if the average particle diameter of the metal oxide fine particles is too large, the transparency of the transparent film may be lowered and haze may be deteriorated.

重合開始剤
本発明の塗布液には用いるマトリックス形成成分によっては重合開始剤が含まれていてもよい。重合開始剤としては、公知のものを特に制限なく使用することが可能であり、例えば、ビス(2、4、6−トリメチルベンゾイル)フェニルフォスフィンオキサイド、ビス(2、6−ジメトキシベンゾイル)2、4、4−トリメチル-ペンチルフォスフィンオキサイド、2−ヒドロキシ-メチル-2-メチル-フェニル-プロパン-1-ケトン、2、2-ジメトキシ-1、2-ジフェニルエタン-1-オン、1-ヒドロキシ-シクロヘキシル-フェニル-ケトン、2-メチル-1-[4-(メチルチオ)フェニル]-2-モルフォリノプロパン-1-オン等が挙げられる。
また必要に応じて、増感剤、硬化助剤などの公知成分が含まれていてもよい。
Polymerization initiator The coating liquid of the present invention may contain a polymerization initiator depending on the matrix-forming component used. As the polymerization initiator, known ones can be used without particular limitation. For example, bis (2,4,6-trimethylbenzoyl) phenylphosphine oxide, bis (2,6-dimethoxybenzoyl) 2, 4,4-trimethyl-pentylphosphine oxide, 2-hydroxy-methyl-2-methyl-phenyl-propane-1-ketone, 2,2-dimethoxy-1,2-diphenylethane-1-one, 1-hydroxy- Examples include cyclohexyl-phenyl-ketone and 2-methyl-1- [4- (methylthio) phenyl] -2-morpholinopropan-1-one.
Moreover, well-known components, such as a sensitizer and a hardening adjuvant, may be contained as needed.

溶媒
本発明に用いる溶媒としては前記マトリックス形成成分、必要に応じて用いる重合開始剤を溶解あるいは分散できるとともに前記金属酸化物微粒子を均一に分散することができる従来公知の溶媒を用いることができる。
Solvent As the solvent used in the present invention, a conventionally known solvent that can dissolve or disperse the matrix-forming component and, if necessary, the polymerization initiator and can uniformly disperse the metal oxide fine particles can be used.

具体的には、水;メタノール、エタノール、プロパノール、2-プロパノール(IPA)、
ブタノール、ジアセトンアルコール、フルフリルアルコール、テトラヒドロフルフリルアルコールなどのアルコール類;酢酸メチル、酢酸エチル、酢酸イソプルピル、酢酸プルピル、酢酸イソブチル、酢酸ブチル、酢酸イソペンチル、酢酸ペンチル、酢酸3−メトキシブチル、酢酸2−エチルブチル、酢酸シクロヘキシル、エチレングリコールモノアセテート等のエステル類、エチレングリコール、ヘキシレングリコールなどのグリコール類;ジエチルエーテル、エチレングリコールモノメチルエーテル、エチレングリコールモノエチルエーテル、エチレングリコールモノブチルエーテル、エチレングリコールイソプルピルエーテル、ジエチレングリコールモノメチルエーテル、ジエチレングリコールモノエチルエーテル、プロピレングリコールモノメチルエーテル、プルピレングリコールものエチルエーテルなどのエーテル類を含む親水性溶媒、酢酸プルピル、酢酸イソブチル、酢酸ブチル、酢酸イソペンチル、酢酸ペンチル、酢酸3−メトキシブチル、酢酸2−エチルブチル、酢酸シクロヘキシル、エチレングリコールものアセタートなどのエステル類;アセトン、メチルエチルケトン、メチルイソブチルケトン、ブチルメチルケトン、シクロヘキサノン、メチルシクロヘキサノン、ジプロピルケトン、メチルペンチルケトン、ジイソブチルケトン等のケトン類;トルエン等極性溶媒が挙げられる。これらは単独で使用してもよく、また2種以上混合して使用してもよい。
Specifically, water; methanol, ethanol, propanol, 2-propanol (IPA),
Alcohols such as butanol, diacetone alcohol, furfuryl alcohol, tetrahydrofurfuryl alcohol; methyl acetate, ethyl acetate, isopropyl, acetate, isobutyl acetate, butyl acetate, isopentyl acetate, pentyl acetate, 3-methoxybutyl acetate, acetic acid Esters such as 2-ethylbutyl, cyclohexyl acetate, ethylene glycol monoacetate, glycols such as ethylene glycol, hexylene glycol; diethyl ether, ethylene glycol monomethyl ether, ethylene glycol monoethyl ether, ethylene glycol monobutyl ether, ethylene glycol isoprene Pill ether, diethylene glycol monomethyl ether, diethylene glycol monoethyl ether, propylene glycol Hydrophilic solvents including ethers such as rumonomethyl ether and purpylene glycol ethyl ether, propyl acetate, isobutyl acetate, butyl acetate, isopentyl acetate, pentyl acetate, 3-methoxybutyl acetate, 2-ethylbutyl acetate, cyclohexyl acetate, ethylene Esters such as glycol acetate; ketones such as acetone, methyl ethyl ketone, methyl isobutyl ketone, butyl methyl ketone, cyclohexanone, methyl cyclohexanone, dipropyl ketone, methyl pentyl ketone, and diisobutyl ketone; polar solvents such as toluene. These may be used singly or in combination of two or more.

透明被膜形成用塗布液の組成
透明被膜形成用塗布液中のレベリング剤を含むマトリックス形成成分の濃度は固形分とし1〜59.9重量%、さらには2〜59.4重量%の範囲にあることが好ましい。透明被膜形成用塗布液中のマトリックス形成成分が少ないと、得られる透明被膜中のマトリックス成分が少なく、金属酸化物微粒子の含有量が多くなり過ぎ、耐擦傷性が不充分となる場合がある。また、一回の塗布で厚膜の透明被膜を形成できない場合があり、繰り返し塗布、乾燥を必要とし生産性が低下する問題がある。
Composition of the coating solution for forming a transparent coating The concentration of the matrix-forming component containing the leveling agent in the coating solution for forming the transparent coating is in the range of 1 to 59.9% by weight, more preferably 2 to 59.4% by weight, as a solid content. It is preferable. When there are few matrix formation components in the coating liquid for transparent film formation, there are few matrix components in the obtained transparent film, content of metal oxide microparticles will increase too much, and scratch resistance may become inadequate. In addition, there is a case where a thick transparent film cannot be formed by a single application, and there is a problem that productivity is lowered because it requires repeated application and drying.

透明被膜形成用塗布液中のマトリックス形成成分が多すぎても、得られる透明被膜中の金属酸化物微粒子の含有量が少なくなり、基材との密着性、充分な耐擦傷性、強度等が得られない場合がある。   Even if there are too many matrix forming components in the coating liquid for forming a transparent film, the content of the metal oxide fine particles in the resulting transparent film is reduced, and adhesion to the substrate, sufficient scratch resistance, strength, etc. It may not be obtained.

透明被膜形成用塗布液中のレベリング剤としてのアクリルシリコーンの濃度は固形分として0.001〜7.2重量%、さらには0.002〜6重量%の範囲にあることが好ましい。
レベリング剤の濃度が少ないと、塗布後の乾燥工程において、塗膜表面の表面張力を低く維持することができず(表面張力が高くなり)、表面平滑性が悪く、オレンジピール等の外観不良が生じる場合がある。また、透明被膜の接触角も低くなり耐水性や撥水性が不充分となる場合がある。レベリング剤が多すぎても、透明被膜の硬度、強度が不充分となる場合がある。
The concentration of the acrylic silicone as the leveling agent in the coating solution for forming a transparent coating is preferably in the range of 0.001 to 7.2% by weight, more preferably 0.002 to 6% by weight as the solid content.
If the concentration of the leveling agent is low, the surface tension of the coating film surface cannot be kept low in the drying process after coating (surface tension becomes high), the surface smoothness is poor, and the appearance failure such as orange peel is poor. May occur. In addition, the contact angle of the transparent coating may be lowered, resulting in insufficient water resistance and water repellency. Even if there are too many leveling agents, the hardness and strength of the transparent film may be insufficient.

透明被膜形成用塗布液中の金属酸化物微粒子の濃度は固形分として0.025〜48重量%、さらには0.1〜40重量%の範囲にあることが好ましい。
金属酸化物微粒子が少ないと、得られる透明被膜中の金属酸化物微粒子の含有量が少なくなり、基材との密着性、耐擦傷性、膜硬度、膜強度等が不充分となる場合がある。金属酸化物微粒子が多すぎても、得られる透明被膜中のマトリックス成分の含有量が少なくなり、基材との密着性、耐擦傷性が不充分となる場合がある。
The concentration of the metal oxide fine particles in the coating solution for forming a transparent film is preferably in the range of 0.025 to 48% by weight, more preferably 0.1 to 40% by weight as the solid content.
If the amount of metal oxide fine particles is small, the content of metal oxide fine particles in the resulting transparent film is reduced, and adhesion to the substrate, scratch resistance, film hardness, film strength, etc. may be insufficient. . Even if there are too many metal oxide fine particles, the content of the matrix component in the resulting transparent film is reduced, and adhesion to the substrate and scratch resistance may be insufficient.

透明被膜形成用塗布液の全固形分濃度は5〜60重量%、さらには10〜50重量%の範囲にあることが好ましい。全固形分濃度が少ないと、1回の塗布で膜厚が0.5μm以上の透明被膜を得ることが困難な場合があり、繰り返し塗布、乾燥を繰り返すと、得られる透明被膜の硬度や耐擦傷性が不充分となったり、ヘーズあるいは外観が悪くなったり、生産性が問題となる場合がある。全固形分濃度が多すぎても、塗布液の粘度が高くなり、塗布性が低下したり、得られる透明被膜のヘーズが高くなったり、表面粗さが大きくなり耐擦傷性が不充分となる場合がある。   The total solid concentration of the coating solution for forming a transparent film is preferably in the range of 5 to 60% by weight, more preferably 10 to 50% by weight. If the total solid content is low, it may be difficult to obtain a transparent film having a film thickness of 0.5 μm or more by a single application, and if repeated application and drying are repeated, the hardness and scratch resistance of the resulting transparent film May be insufficient, haze or appearance may deteriorate, and productivity may be a problem. Even if the total solid content is too high, the viscosity of the coating solution increases, the coating property decreases, the haze of the resulting transparent film increases, the surface roughness increases, and the scratch resistance becomes insufficient. There is a case.

このような透明被膜形成用塗布液を用いた透明被膜の形成方法は、ディップ法、スプレー法、スピナー法、ロールコート法、バーコート法、グラビア印刷法、マイクログラビア印刷法等の周知の方法で基材に塗布し、乾燥し、ついで紫外線照射、加熱処理等常法によって硬化させることによって透明被膜を形成することができる。   The method for forming a transparent film using such a coating solution for forming a transparent film is a known method such as a dipping method, a spray method, a spinner method, a roll coating method, a bar coating method, a gravure printing method, or a micro gravure printing method. A transparent film can be formed by applying to a substrate, drying, and then curing by an ordinary method such as ultraviolet irradiation or heat treatment.

得られた透明被膜付基材の透明被膜の膜厚は0.5〜20μmの範囲にあり、基材との密着性、耐擦傷性、膜硬度、膜強度、透明性、ヘーズ等に優れるとともに表面が平坦で、鹸化処理をしても白化することが無く、耐水性、耐薬品性等に優れている。
つぎに、本発明に係る透明被膜付基材について説明する。
The film thickness of the transparent film of the obtained substrate with a transparent film is in the range of 0.5 to 20 μm and is excellent in adhesion to the substrate, scratch resistance, film hardness, film strength, transparency, haze and the like. It has a flat surface, does not whiten even after saponification, and has excellent water resistance and chemical resistance.
Below, the base material with a transparent film which concerns on this invention is demonstrated.

[透明被膜付基材]
本発明に係る透明被膜付基材は、基材と、基材上に形成された透明被膜とからなり、該透明被膜がマトリックス成分と金属酸化物微粒子とからなる。
[Base material with transparent film]
The substrate with a transparent coating according to the present invention comprises a substrate and a transparent coating formed on the substrate, and the transparent coating comprises a matrix component and metal oxide fine particles.

基材
本発明に用いる基材としては、公知のものを特に制限なく使用することが可能であり、ガラス、ポリカーボネート、アクリル樹脂、PET、TAC等のプラスチックシート、プラスチックフィルム等、プラスチックパネル等があげられる。中でもポリカーボネート、アクリル、PET、TAC等の基材、特にTAC基材は、基材を一部溶解したり膨潤させ、透明被膜成分が相互進入し、境界における界面が不鮮明になるため、干渉縞を抑制できるという点で好適に用いることができる。
Substrate As the substrate used in the present invention, known materials can be used without particular limitation, and examples thereof include glass, polycarbonate, acrylic resin, plastic sheets such as PET and TAC, plastic films, and plastic panels. It is done. Among them, substrates such as polycarbonate, acrylic, PET, and TAC, especially TAC substrates, partially dissolve or swell the substrate, the transparent coating components enter each other, and the interface at the boundary becomes unclear. It can be suitably used in that it can be suppressed.

透明被膜
透明被膜はマトリックス成分と金属酸化物微粒子とからなり、マトリックス成分とレベリング剤とを含んでいる
Transparent coating The transparent coating consists of a matrix component and metal oxide fine particles, and contains a matrix component and a leveling agent.

マトリックス成分
マトリックス成分は前記したマトリックス形成成分の硬化物に相当する。透明被膜中のマトリックス成分の含有量は20〜99.5重量%、さらには40〜99重量%の範囲にあることが好ましい。マトリックス成分が少ないと、得られる透明被膜中のマトリックス成分の含有量が少なくなり、耐擦傷性が不充分となる場合がある。マトリックス成分が多すぎても、得られる透明被膜中の金属酸化物微粒子の含有量が少なくなり、耐擦傷性が不充分となる場合がある。
Matrix component The matrix component corresponds to the cured product of the matrix-forming component described above. The content of the matrix component in the transparent coating is preferably in the range of 20 to 99.5% by weight, more preferably 40 to 99% by weight. When the amount of the matrix component is small, the content of the matrix component in the obtained transparent film is decreased, and the scratch resistance may be insufficient. Even if there are too many matrix components, the content of the metal oxide fine particles in the resulting transparent film is reduced, and the scratch resistance may be insufficient.

レベリング剤
レベリング剤は被膜中で硬化物となっており、その含有量は、固形分として0.02〜12重量%、さらには0.04〜10重量%の範囲にあることが好ましい。レベリング剤が少ないと、前記したように塗布後の乾燥工程において、塗膜表面の表面張力を低く維持することができず(表面張力が高くなり)、表面平滑性が悪くオレンジピール等の外観不良が生じる場合がある。また、透明被膜の接触角も低くなり耐水性が不充分となる場合がある。レベリング剤が多すぎても、透明被膜の硬度、強度が不十分となる場合がある。
Leveling agent The leveling agent is a cured product in the film, and the content thereof is preferably in the range of 0.02 to 12% by weight, more preferably 0.04 to 10% by weight as the solid content. If the leveling agent is small, as described above, the surface tension of the coating film cannot be kept low in the drying process after coating (the surface tension becomes high), the surface smoothness is poor, and the appearance such as orange peel is poor. May occur. In addition, the contact angle of the transparent coating may be lowered and water resistance may be insufficient. Even if there are too many leveling agents, the hardness and strength of the transparent coating may be insufficient.

なお、透明被膜中で、レベリング剤として用いるアクリルシリコンの硬化物は、少なくとも透明被膜の上部表面に比較的偏在しており、マトリックス成分中のアクリルシリコン系樹脂ポリマーの硬化物の割合が多い場合は透明被膜中に微粒状態で存在し、透明被膜の硬度、強度が不充分となる場合がある。   In the transparent film, the cured product of acrylic silicon used as a leveling agent is relatively unevenly distributed at least on the upper surface of the transparent film, and there is a large proportion of the cured product of the acrylic silicon resin polymer in the matrix component. It may exist in a fine particle state in the transparent film, and the hardness and strength of the transparent film may be insufficient.

レベリング剤が上部に偏在していれば、塗膜表面の表面張力を低下させることができる為に表面平滑性が良好で外観ムラが発生することがなく、また接触角も高くなり耐水性に優れた透明被膜を得ることができる。   If the leveling agent is unevenly distributed at the top, the surface tension of the coating film surface can be reduced, so that the surface smoothness is good and the appearance unevenness does not occur, and the contact angle is also high and the water resistance is excellent. A transparent film can be obtained.

また、レベリング剤が下部に偏在している場合は、基材との親和性を有するために濡れ剤として作用するために、基材上に異物が存在してもこれを覆うことができ、異物による欠陥等のない透明被膜を得ることができる。   Also, if the leveling agent is unevenly distributed in the lower part, it acts as a wetting agent because it has an affinity with the base material, so that it can cover even if there is a foreign substance on the base material. It is possible to obtain a transparent film free from defects due to the above.

金属酸化物微粒子
本発明の透明被膜に用いる金属酸化物微粒子としては前記した金属酸化物微粒子を用いる。
Metal oxide fine particles The metal oxide fine particles described above are used as the metal oxide fine particles used in the transparent film of the present invention.

透明被膜中の金属酸化物微粒子の含有量は固形分として0.5〜80重量%、さらには1〜60重量%の範囲にあることが好ましい。金属酸化物微粒子が少ないと、透明被膜中の金属酸化物微粒子の含有量が少ないために、金属酸化物微粒子を使用する顕著な効果が得られない場合、例えば、透明被膜の基材との密着性、膜強度等が不充分になる場合がある。   The content of the metal oxide fine particles in the transparent coating is preferably in the range of 0.5 to 80% by weight, more preferably 1 to 60% by weight as the solid content. When the metal oxide fine particles are small and the content of the metal oxide fine particles in the transparent film is small, the remarkable effect of using the metal oxide fine particles cannot be obtained. Properties and film strength may be insufficient.

金属酸化物微粒子が多すぎても、透明被膜のヘーズ、透明性が悪くなる場合があり、また、マトリックス成分が少ないために基材との密着性、耐擦傷性、膜強度不充分となる場合がある。   Even if there are too many metal oxide fine particles, the haze and transparency of the transparent coating may be deteriorated, and the adhesion to the substrate, scratch resistance, and film strength are insufficient due to the small amount of matrix components. There is.

通常、透明被膜の膜厚は0.5〜30μm、さらには1〜20μmの範囲にあることが好ましい。透明被膜の膜厚が薄いと耐擦傷性が不十分になることがあり、厚すぎても、膜の収縮によりカーリングを生じたり、基材との密着性が不充分となる場合がある。   Usually, it is preferable that the film thickness of a transparent film exists in the range of 0.5-30 micrometers, and also 1-20 micrometers. If the film thickness of the transparent coating is thin, the scratch resistance may be insufficient, and if it is too thick, curling may occur due to film shrinkage or adhesion to the substrate may be insufficient.

本発明で形成される透明被膜は上記した構成成分からなるため、表面が平坦で、表面粗さ(Ra)が20nm以下となる。特に透明被膜としてはRaが15nm以下であることが望ましい。表面粗さ(Ra)がこの範囲にあると、塗膜の表面平滑性が高く、接触角が高いので、耐水性や撥水性に優れる。また、耐擦傷性や膜硬度が高い。このような表面粗さ(Ra)はレーザー顕微鏡によって測定することができる。   Since the transparent film formed in the present invention is composed of the above-described constituent components, the surface is flat and the surface roughness (Ra) is 20 nm or less. In particular, as a transparent film, Ra is desirably 15 nm or less. When the surface roughness (Ra) is in this range, the surface smoothness of the coating film is high and the contact angle is high, so that the water resistance and water repellency are excellent. In addition, scratch resistance and film hardness are high. Such surface roughness (Ra) can be measured by a laser microscope.

また本発明で形成される透明被膜の接触角(CA1)は、60〜110°の範囲にある。
透明被膜としては、70〜100°の範囲にあることが好ましい。透明被膜の接触角(CA1)がこの範囲にあれば、耐水性が高く、必要に応じて、本発明の透明被膜上に他の透明被膜、例えば、反射防止膜を積層させた場合に互いの密着性も維持でき、耐擦傷性、膜強度等が低下しない。また、接触角が前記範囲を外れると透明被膜が白化しヘーズが悪化したり、耐擦傷性が悪くなる場合がある。
Further, the contact angle (CA 1 ) of the transparent film formed in the present invention is in the range of 60 to 110 °.
The transparent film is preferably in the range of 70 to 100 °. If the contact angle (CA 1 ) of the transparent film is within this range, the water resistance is high, and when necessary, when another transparent film, for example, an antireflection film is laminated on the transparent film of the present invention, The adhesiveness of the film can be maintained, and the scratch resistance, film strength, etc. are not lowered. On the other hand, if the contact angle is out of the above range, the transparent film may be whitened and haze may be deteriorated or scratch resistance may be deteriorated.

また、本発明の透明被膜は、前記接触角(CA1)と透明被膜を鹸化処理した後の接触角(CA2)との接触角差が10°以下となる。特にこの差は8°以下であるとより効果が顕著となる。また、鹸化処理前後で接触角差が大きいと、このように屈折率差が小さいと、透明被膜の白化が進行し、透明性、ヘーズ等が不充分となる場合がある。 In the transparent coating of the present invention, the contact angle difference between the contact angle (CA 1 ) and the contact angle (CA 2 ) after the transparent coating is saponified is 10 ° or less. In particular, when the difference is 8 ° or less, the effect becomes more remarkable. In addition, if the contact angle difference is large before and after the saponification treatment, if the refractive index difference is small in this way, whitening of the transparent coating proceeds, and transparency, haze, and the like may be insufficient.

接触角は全自動接触角計(協和界面科学(株)製:DM700)により測定することができる。
また、透明被膜のヘーズは1.0%以下にあり、とりわけ0.8%以下であることが好ましい。
The contact angle can be measured with a fully automatic contact angle meter (manufactured by Kyowa Interface Science Co., Ltd .: DM700).
The haze of the transparent film is 1.0% or less, and particularly preferably 0.8% or less.

透明被膜のヘーズがこの範囲であれば、透明性が高く、光学薄膜としての用途、例えば液晶表示装置等の表示画面に用いた場合コントラスト、明度、精細度等の表示性能に優れたものとなる。   If the haze of the transparent coating is in this range, the transparency is high, and when used as an optical thin film, for example, a display screen such as a liquid crystal display device, the display performance such as contrast, brightness, and definition is excellent. .

表面粗さを調整するには、本発明に用いるアクリルシリコン系レベリング剤の使用、またその量を変えることにより調整する。ヘーズを調整するには、用いる金属酸化物微粒子の粒子径、含有量の他、本発明に用いるアクリルシリコン系レベリング剤の使用、またその量を変えることにより調整する。接触角を調整するには:本発明に用いるアクリルシリコン系レベリング剤の使用、またその使用量をを変えることにより調整する。接触角差を調整するには、アルカリに溶解しにくい所定の平均分子量の範囲にあるアクリルシリコン系レベリング剤を使用する。なお、これらは一義的に調整されるものではなく、相互に調整される。   In order to adjust the surface roughness, the surface roughness is adjusted by using the acrylic silicon leveling agent used in the present invention and changing the amount thereof. In order to adjust the haze, in addition to the particle diameter and content of the metal oxide fine particles to be used, the haze is adjusted by changing the amount and use of the acrylic silicon leveling agent used in the present invention. To adjust the contact angle: Use the acrylic silicon leveling agent used in the present invention and adjust the amount used. In order to adjust the contact angle difference, an acrylic silicon leveling agent in the range of a predetermined average molecular weight that is difficult to dissolve in alkali is used. In addition, these are not adjusted uniquely and are adjusted mutually.

以上のように本発明では、マトリックス成分とともにレベリング剤として所定の平均分子量のアクリルシリコンを用いているので基材との密着性、耐擦傷性、膜強度、透明性等に優れるとともに耐薬品性、耐水性、撥水性、耐指紋付着性に優れ、表面が平坦、平滑で且つ白化することもなくヘーズに優れた透明被膜付基材を提供することができる。
このような透明被膜は上記した塗布液を塗布し、硬化することで作製可能である。
As described above, in the present invention, since acrylic silicon having a predetermined average molecular weight is used as a leveling agent together with a matrix component, it has excellent adhesion to a substrate, scratch resistance, film strength, transparency, and chemical resistance, It is possible to provide a substrate with a transparent coating that is excellent in water resistance, water repellency, and fingerprint resistance, has a flat surface, is smooth and has no haze, and has excellent haze.
Such a transparent film can be produced by applying the above-described coating solution and curing it.

[実施例]
以下、実施例により本発明をさらに具体的に説明するが、本発明はこれらの実施例により限定されるものではない。
[Example]
EXAMPLES Hereinafter, although an Example demonstrates this invention further more concretely, this invention is not limited by these Examples.

[実施例1]
透明被膜形成用塗布液(1)の調製
シリカ微粒子分散液(日揮触媒化成(株)製;OSCAL1432;平均粒子径12nm、SiO2濃度30.5重量%、分散媒:イソプロパノ−ル、粒子屈折率1.46)100gにγ-メタアクリロオキシプロピルトリメトキシシラン4.50g(信越シリコ−ン株製:KBM−503、SiO2成分81.2%)を混合し超純水を3.1g添加し50℃で20時間攪拌して固形分濃度30.5重量%の表面処理したシリカ微粒子分散液(1)を得た。
[Example 1]
Preparation of coating liquid (1) for forming transparent film Silica fine particle dispersion (manufactured by JGC Catalysts & Chemicals Co., Ltd .; OSCAL1432; average particle diameter 12 nm, SiO 2 concentration 30.5% by weight, dispersion medium: isopropanol, particle refractive index 1.46) 100 g is mixed with 4.50 g of γ-methacrylooxypropyltrimethoxysilane (manufactured by Shin-Etsu Silicon Co., Ltd .: KBM-503, SiO 2 component 81.2%) and 3.1 g of ultrapure water is added. The mixture was stirred at 50 ° C. for 20 hours to obtain a surface-treated silica fine particle dispersion (1) having a solid concentration of 30.5% by weight.

その後、ロータリーエバポレーターでプロピレングリコールモノプロピルエーテル(PGME)に溶剤置換して固形分濃度40.5重量%のシリカ微粒子PGME分散液(1)を得た。   Thereafter, the solvent was replaced with propylene glycol monopropyl ether (PGME) by a rotary evaporator to obtain a silica fine particle PGME dispersion (1) having a solid content concentration of 40.5% by weight.

ついで、固形分濃度40.5重量%のシリカ微粒子PGME分散液(1)51.85gと、ジペンタエリスリトールヘキサアクリレート(共栄社化学(株)製:DPE−6A)18.80g、と1.6−ヘキサンジオールジアクリレート(共栄社化学(株)製:ライトアクリレートSR−238F)4.20gとアクリルシリコン系レベリング剤(楠本化成(株)製:ディスパロンNSH−8430HF)0.20gと光重合開始剤(チバジャパン(株))製:イルガキュア184、PGMEで固形分濃度10%に溶解)12.60gとPGME4.35gとアセトン10.0gを充分に混合して固形分濃度42.0重量%の透明被膜形成用塗布液(1)を調製した。この時、レベリング剤の分子量を測定した結果、平均分子量は11,000であった。   Next, 51.85 g of a silica fine particle PGME dispersion (1) having a solid content concentration of 40.5% by weight, 18.80 g of dipentaerythritol hexaacrylate (manufactured by Kyoeisha Chemical Co., Ltd .: DPE-6A), and 1.6- 4.20 g of hexanediol diacrylate (manufactured by Kyoeisha Chemical Co., Ltd .: Light acrylate SR-238F), 0.20 g of acrylic silicon leveling agent (manufactured by Enomoto Kasei Co., Ltd .: Disparon NSH-8430HF) and photopolymerization initiator (Ciba Japan Co., Ltd .: Irgacure 184, dissolved in PGME to a solid content concentration of 10%) 12.60 g, 4.35 g of PGME and 10.0 g of acetone were thoroughly mixed to form a transparent film with a solid content concentration of 42.0 wt% A coating solution (1) was prepared. At this time, as a result of measuring the molecular weight of the leveling agent, the average molecular weight was 11,000.

透明被膜付基材(1)の製造
透明被膜形成用塗布液(1)を、TACフィルム(パナック(株)製:FT−PB80UL−M、厚さ:80μm、屈折率:1.51)にバーコーター法(#14)で塗布し、80℃で120秒間乾燥した後、300mJ/cm2の紫外線を照射して硬化させて透明被膜付基材(1)を製造した。透明被膜の膜厚は6μmであった。
Production of substrate with transparent film (1) The coating liquid for forming a transparent film (1) was placed on a TAC film (manufactured by Panac Corporation: FT-PB80UL-M, thickness: 80 μm, refractive index: 1.51). After coating by the coater method (# 14) and drying at 80 ° C. for 120 seconds, a substrate with a transparent coating (1) was produced by irradiating with 300 mJ / cm 2 of ultraviolet rays and curing. The film thickness of the transparent coating was 6 μm.

得られた透明被膜付基材について、全光線透過率およびヘーズは、ヘーズメーター(スガ試験機(株)製)により測定した。なお、未塗布のTACフィルムは全光線透過率が93.2%、ヘーズが0.2%であった。
また、密着性、耐鹸化性、耐擦傷性、鉛筆硬度、表面粗さを以下の方法で測定、評価し、結果を表に示す。
About the obtained base material with a transparent film, the total light transmittance and haze were measured with the haze meter (made by Suga Test Instruments Co., Ltd.). The uncoated TAC film had a total light transmittance of 93.2% and a haze of 0.2%.
Further, adhesion, saponification resistance, scratch resistance, pencil hardness and surface roughness were measured and evaluated by the following methods, and the results are shown in the table.

耐鹸化性評価
鹸化テスト方法:透明被膜付基材(1)を40℃の10wt%NaOH水溶液に80秒浸漬する。鹸化テスト前後の透明被膜表面の接触角(CA1)および(CA2)を全自動接触角計(協和界面科学(株)製:DM700)により測定し、接触角差を求め、結果を表に示した。
Evaluation of saponification resistance Saponification test method: A substrate (1) with a transparent coating is immersed in a 10 wt% NaOH aqueous solution at 40 ° C. for 80 seconds. The contact angle (CA 1 ) and (CA 2 ) on the surface of the transparent coating before and after the saponification test was measured with a fully automatic contact angle meter (manufactured by Kyowa Interface Science Co., Ltd .: DM700) to determine the contact angle difference, and the results are shown in the table. Indicated.

耐擦傷性の測定
#0000スチールウールを用い、荷重2kg/cm2で10回摺動し、膜の表面を目視観察し、以下の基準で評価し、結果を表1に示す。
評価基準:
筋条の傷が認められない :◎
筋条に傷が僅かに認められる:○
筋条に傷が多数認められる :△
面が全体的に削られている :×
Measurement of Scratch Resistance Using # 0000 steel wool, sliding 10 times at a load of 2 kg / cm 2 , visually observing the surface of the film, and evaluating according to the following criteria, the results are shown in Table 1.
Evaluation criteria:
No streak injury is found: ◎
Slightly scratched streak: ○
Many scratches are found in the streak: △
The surface has been cut entirely: ×

密着性
透明被膜付基材(F-1)の表面にナイフで縦横1mmの間隔で11本の平行な傷を付け100個の升目を作り、これにセロハンテープ(登録商標)を接着し、ついで、セロハンテープ(登録商標)を剥離したときに被膜が剥離せず残存している升目の数を、以下の4段階に分類することによって密着性を評価した。結果を表1に示す。
残存升目の数95個以上 :◎
残存升目の数90〜94個:○
残存升目の数85〜89個:△
残存升目の数84個以下 :×
Adhesive transparent film-coated substrate (F-1) surface is made with 11 parallel scratches with a knife at intervals of 1 mm in length and width to make 100 squares, and cellophane tape (registered trademark) is adhered to it, then Adhesiveness was evaluated by classifying the number of squares remaining after the cellophane tape (registered trademark) was peeled off into the following four stages. The results are shown in Table 1.
Number of remaining cells: 95 or more: ◎
Number of remaining squares 90-94: ○
Number of remaining squares: 85-89:
Number of remaining squares: 84 or less: ×

鉛筆硬度の測定
JIS−K−5600に準じて鉛筆硬度試験器により測定した。
表面粗さの測定
レーザー顕微鏡法により測定した。
Measurement of pencil hardness It measured with the pencil hardness tester according to JIS-K-5600.
Measurement of surface roughness Measured by laser microscopy.

[実施例2]
透明被膜形成用塗布液(2)の調製
実施例1において、アクリルシリコン系レベリング剤を0.05g混合した以外は同様にして固形分濃度42.0重量%の透明被膜形成用塗布液(2)を調製した。
[Example 2]
Preparation of coating liquid for forming transparent film (2) In Example 1, a coating liquid for forming transparent film having a solid content concentration of 42.0% by weight (2) except that 0.05 g of an acrylic silicon leveling agent was mixed. Was prepared.

透明被膜付基材(2)の製造
実施例1において、透明被膜形成用塗布液(2)を用いた以外は同様にして透明被膜付基材(2)を製造した。透明被膜の膜厚は6μmであった。
得られた透明被膜付基材について、全光線透過率、ヘーズ、密着性、耐鹸化性、耐擦傷性、鉛筆硬度、表面粗さを測定し、結果を表に示す。
Production of substrate with transparent film (2) A substrate with transparent film (2) was produced in the same manner as in Example 1 except that the coating liquid for forming a transparent film (2) was used. The film thickness of the transparent coating was 6 μm.
About the obtained base material with a transparent film, total light transmittance, haze, adhesion, saponification resistance, scratch resistance, pencil hardness and surface roughness were measured, and the results are shown in the table.

[実施例3]
透明被膜形成用塗布液(2)の調製
実施例1において、アクリルシリコン系レベリング剤を1.0g混合した以外は同様にして固形分濃度42.0重量%の透明被膜形成用塗布液(3)を調製した。
[Example 3]
Preparation of coating liquid for forming transparent film (2) In Example 1, a coating liquid for forming a transparent film having a solid content concentration of 42.0% by weight (3) except that 1.0 g of an acrylic silicon leveling agent was mixed. Was prepared.

透明被膜付基材(3)の製造
実施例1において、透明被膜形成用塗布液(3)を用いた以外は同様にして透明被膜付基材(3)を製造した。透明被膜の膜厚は6μmであった。
得られた透明被膜付基材について、全光線透過率、ヘーズ、密着性、耐鹸化性、耐擦傷性、鉛筆硬度、表面粗さを測定し、結果を表に示す。
Production of substrate with transparent film (3) A substrate with transparent film (3) was produced in the same manner as in Example 1 except that the coating liquid for forming a transparent film (3) was used. The film thickness of the transparent coating was 6 μm.
About the obtained base material with a transparent film, total light transmittance, haze, adhesion, saponification resistance, scratch resistance, pencil hardness and surface roughness were measured, and the results are shown in the table.

[実施例4]
透明被膜形成用塗布液(4)の調製
実施例1において、アクリルシリコン系レベリング剤(楠本化成(株)製:ディスパロンNSF−8363)を混合した以外は同様にして固形分濃度42.0重量%の透明被膜形成用塗布液(4)を調製した。この時、レベリング剤の分子量を測定した結果、平均分子量は7,500であった。
[Example 4]
Preparation of coating liquid for forming transparent film (4) In Example 1, the solid content concentration was 42.0% by weight, except that an acrylic silicon leveling agent (manufactured by Enomoto Kasei Co., Ltd .: Disparon NSF-8363) was mixed. A coating solution (4) for forming a transparent film was prepared. At this time, as a result of measuring the molecular weight of the leveling agent, the average molecular weight was 7,500.

透明被膜付基材(4)の製造
実施例1において、透明被膜形成用塗布液(4)を用いた以外は同様にして透明被膜付基材(4)を製造した。透明被膜の膜厚は6μmであった。
得られた透明被膜付基材について、全光線透過率、ヘーズ、密着性、耐鹸化性、耐擦傷性、鉛筆硬度、表面粗さを測定し、結果を表に示す。
Production of substrate with transparent film (4) A substrate with transparent film (4) was produced in the same manner as in Example 1, except that the coating liquid for forming a transparent film (4) was used. The film thickness of the transparent coating was 6 μm.
About the obtained base material with a transparent film, total light transmittance, haze, adhesion, saponification resistance, scratch resistance, pencil hardness and surface roughness were measured, and the results are shown in the table.

[実施例5]
透明被膜形成用塗布液(5)の調製
シリカ微粒子分散液(日揮触媒化成(株)製:CATALOID SI−50;平均粒子径25nm、分散媒水、SiO2濃度48重量%)1000gに純水を600g添加して30%濃度にして、陽イオン交換樹脂(三菱化学(株)製:ダイヤイオンSK1B)336gを用い、80℃で3時間イオン交換して固形分濃度30重量%のシリカ微粒子分散液(2)を得た。
[Example 5]
Preparation of coating liquid (5) for forming transparent coating Silica fine particle dispersion (manufactured by JGC Catalysts & Chemicals Co., Ltd .: CATALOID SI-50; average particle diameter 25 nm, dispersion medium water, SiO 2 concentration 48 wt%) 1000 g of pure water Addition of 600 g to 30% concentration, 336 g of cation exchange resin (Mitsubishi Chemical Corporation: Diaion SK1B) is used for ion exchange at 80 ° C. for 3 hours, and a silica fine particle dispersion having a solid content concentration of 30% by weight (2) was obtained.

この固形分濃度30重量%のシリカ微粒子分散液(2)を、限外濾過膜を用いてメタノールにて溶媒置換して固形分濃度30重量%のシリカ微粒子メタノール分散液(2)を得た。
ついで、このシリカ微粒子メタノール分散液(2)100gにγ-メタアクリロオキシプロピルトリメトキシシラン4.50g(信越シリコ−ン株製:KBM−503、SiO2成分81.2%)を混合し超純水を3.1g添加し50℃で20時間攪拌して表面処理したシリカ微粒子分散液(2)を得た(固形分濃度30.5重量%)。
The silica fine particle dispersion (2) having a solid content concentration of 30% by weight was subjected to solvent substitution with methanol using an ultrafiltration membrane to obtain a silica fine particle methanol dispersion (2) having a solid content concentration of 30% by weight.
Next, 100 g of this silica fine particle methanol dispersion (2) was mixed with 4.50 g of γ-methacryloxypropyltrimethoxysilane (manufactured by Shin-Etsu Silicone Co., Ltd .: KBM-503, SiO 2 component 81.2%). 3.1 g of pure water was added and stirred at 50 ° C. for 20 hours to obtain a surface-treated silica fine particle dispersion (2) (solid content concentration 30.5% by weight).

ロータリーエバポレーターにてプロピレングリコールモノメチルエーテル(PGM)に溶媒置換して固形分濃度40重量%のシリカ微粒子PGME分散液(2)を得た。
ついで、実施例1において、固形分濃度40.5重量%のシリカ微粒子PGME分散液(1)の代わりにシリカ微粒子PGME分散液(2)を用いた以外は同様にして固形分濃度42.0重量%の透明被膜形成用塗布液(5)を調製した。
Solvent substitution with propylene glycol monomethyl ether (PGM) was performed with a rotary evaporator to obtain a silica fine particle PGME dispersion (2) having a solid content concentration of 40% by weight.
Subsequently, in Example 1, the solid content concentration of 42.0 wt% was similarly used except that the silica fine particle PGME dispersion liquid (2) was used instead of the silica fine particle PGME dispersion liquid (1) having a solid content concentration of 40.5 wt%. % Transparent film-forming coating solution (5) was prepared.

透明被膜付基材(5)の製造
実施例1において、透明被膜形成用塗布液(5)を用いた以外は同様にして透明被膜付基材(5)を製造した。透明被膜の膜厚は6μmであった。
得られた透明被膜付基材について、全光線透過率、ヘーズ、密着性、耐鹸化性、耐擦傷性、鉛筆硬度、表面粗さを測定し、結果を表に示す。
Production of substrate with transparent film (5) A substrate with transparent film (5) was produced in the same manner as in Example 1 except that the coating liquid for forming a transparent film (5) was used. The film thickness of the transparent coating was 6 μm.
About the obtained base material with a transparent film, total light transmittance, haze, adhesion, saponification resistance, scratch resistance, pencil hardness and surface roughness were measured, and the results are shown in the table.

[実施例6]
透明被膜形成用塗布液(6)の調製
シリカ微粒子分散液(日揮触媒化成(株)製:CATALOID SI−80P;平均粒子径80nm、SiO2濃度40重量%、分散媒;水)1000gに純水を333g添加して固形分濃度を30重量%に調整し、ついで、陽イオン交換樹脂(三菱化学(株)製:ダイヤイオンSK1B)336gを用い、80℃で3時間イオン交換して洗浄を行い、固形分濃度30重量%のシリカ微粒子分散液(3)を得た。この分散液を限外濾過膜を用いてメタノールにて溶媒置換して固形分濃度30重量%のシリカ微粒子メタノール分散液(3)を得た。
[Example 6]
Preparation of coating liquid for forming transparent film (6) Silica fine particle dispersion (manufactured by JGC Catalysts & Chemicals Co., Ltd .: CATALOID SI-80P; average particle diameter 80 nm, SiO 2 concentration 40 wt%, dispersion medium: water) Was added to adjust the solid content concentration to 30% by weight, and then cation exchange resin (Mitsubishi Chemical Corporation: Diaion SK1B) 336 g was used for ion exchange at 80 ° C. for 3 hours for washing. A silica fine particle dispersion (3) having a solid content concentration of 30% by weight was obtained. The dispersion was subjected to solvent substitution with methanol using an ultrafiltration membrane to obtain a silica fine particle methanol dispersion (3) having a solid concentration of 30% by weight.

シリカ微粒子メタノール分散液(3)100gにγ-メタアクリロオキシプロピルトリメトキシシラン4.50g(信越シリコ−ン株製:KBM−503、SiO2成分81.2%)を混合し超純水を3.1g添加し50℃で20時間攪拌し、固形分濃度30.5重量%の表面処理したシリカ微粒子メタノール分散液(3)を得た。 Ultrafine water is prepared by mixing 4.50 g of γ-methacrylooxypropyltrimethoxysilane (manufactured by Shin-Etsu Silicone Co., Ltd .: KBM-503, SiO 2 component 81.2%) into 100 g of silica fine particle methanol dispersion (3). 3.1 g was added and stirred at 50 ° C. for 20 hours to obtain a surface-treated silica fine particle methanol dispersion (3) having a solid content concentration of 30.5% by weight.

その後、ロータリーエバポレーターでプロピレングリコールモノプロピルエーテル(PGME)に溶剤置換して固形分濃度40.5重量%のシリカ微粒子PGME分散液(3)を得た。   Thereafter, the solvent was replaced with propylene glycol monopropyl ether (PGME) by a rotary evaporator to obtain a silica fine particle PGME dispersion (3) having a solid content concentration of 40.5% by weight.

ついで、実施例1において、固形分濃度40.5重量%のシリカ微粒子PGME分散液(1)の代わりにシリカ微粒子PGME分散液(3)を用いた以外は同様にして固形分濃度42.0重量%の透明被膜形成用塗布液(6)を調製した。   Next, in Example 1, the solid content concentration of 42.0 wt% was the same as in Example 1 except that the silica fine particle PGME dispersion (3) was used instead of the silica fine particle PGME dispersion (1). % Transparent film-forming coating solution (6) was prepared.

透明被膜付基材(6)の製造
実施例1において、透明被膜形成用塗布液(6)を用いた以外は同様にして透明被膜付基材(6)を製造した。透明被膜の膜厚は6μmであった。
得られた透明被膜付基材について、全光線透過率、ヘーズ、密着性、耐鹸化性、耐擦傷性、鉛筆硬度、表面粗さを測定し、結果を表に示す。
Production of substrate with transparent film (6) A substrate with transparent film (6) was produced in the same manner as in Example 1 except that the coating liquid for forming a transparent film (6) was used. The film thickness of the transparent coating was 6 μm.
About the obtained base material with a transparent film, total light transmittance, haze, adhesion, saponification resistance, scratch resistance, pencil hardness and surface roughness were measured, and the results are shown in the table.

[実施例7]
透明被膜形成用塗布液(7)の調製
Pドープ酸化錫微粒子の調製
純水8060gに硝酸アンモニウム13gと15%アンモニア水20gを入れ攪拌し、50℃に昇温した。この中に純水4290gに錫酸カリウム1519gを溶解した液を10時間かけてローラーポンプで添加した。このときpHコントローラーでpHを8.8に保つよう濃度10重量%の硝酸を添加して調整した。添加終了後1時間50℃をキープした後、濃度10重量%の硝酸を添加しpHを3.0まで下げた。次に限外濾過膜で濾水電導度が10μS/cmになるまで純水で洗浄した後、限外濾過膜で濃縮し取り出した。このとき取り出した液量は6000gで固形分(SnO2)濃度は12重量%であった。このスラリーの中に濃度16重量%のリン酸水溶液264gを添加し、0.5時間攪拌した。これを乾燥し、700℃で2時間焼成して、Pドープ酸化錫微粒子を調製した。
得られたPドープ酸化錫微粒子の平均粒子径は15nmであった。
[Example 7]
Preparation of coating solution (7) for transparent film formation
Preparation of P-doped tin oxide fine particles 80 g of pure water was charged with 13 g of ammonium nitrate and 20 g of 15% aqueous ammonia, and the temperature was raised to 50 ° C. A solution obtained by dissolving 1519 g of potassium stannate in 4290 g of pure water was added with a roller pump over 10 hours. At this time, nitric acid having a concentration of 10% by weight was added and adjusted so as to maintain the pH at 8.8 with a pH controller. After the addition was completed, the temperature was kept at 50 ° C. for 1 hour, and then 10% by weight nitric acid was added to lower the pH to 3.0. Next, it was washed with pure water until the filtered water conductivity reached 10 μS / cm with an ultrafiltration membrane, and then concentrated with an ultrafiltration membrane. The amount of liquid taken out at this time was 6000 g, and the solid content (SnO 2 ) concentration was 12% by weight. To this slurry, 264 g of a phosphoric acid aqueous solution having a concentration of 16% by weight was added and stirred for 0.5 hour. This was dried and fired at 700 ° C. for 2 hours to prepare P-doped tin oxide fine particles.
The average particle diameter of the obtained P-doped tin oxide fine particles was 15 nm.

表面処理Pドープ酸化錫微粒子分散液の調製
Pドープ酸化錫微粒子217g、イオン交換水335gを2Lガラスビーカーに入れ、濃度20重量%のKOH水溶液50gを加えた後、石英ビーズ(0.15mm)1000gを入れ、ビーズミルで充分に撹拌して粉砕分散させた後、325メッシュ(目開き44ミクロン)のステンレス製金網で石英ビーズと分散液を分離し、さらに、金網上に残った石英ビーズをイオン交換水1560gで洗浄した液を充分に混合し、この液を90℃1時間熱処理した後、室温まで冷却し、陰イオン交換樹脂96gを入れ1時間攪拌した後、陰イオン交換樹脂を分離、次に陽イオン交換樹脂96gを入れ1時間攪拌した後、陽イオン樹脂を分離してPドープ酸化錫微粒子水分散液(濃度10重量%)を得た。
Preparation of surface-treated P-doped tin oxide fine particle dispersion 217 g of P-doped tin oxide fine particles and 335 g of ion-exchanged water were placed in a 2 L glass beaker, and after adding 50 g of 20 wt% KOH aqueous solution, 1000 g of quartz beads (0.15 mm) , Pulverize and disperse thoroughly with a bead mill, then separate the quartz beads and the dispersion with a 325 mesh (44 micron mesh) stainless steel wire mesh, and ion exchange the quartz beads remaining on the wire mesh. The liquid washed with 1560 g of water was mixed well, this liquid was heat-treated at 90 ° C. for 1 hour, cooled to room temperature, 96 g of anion exchange resin was added and stirred for 1 hour, and then the anion exchange resin was separated. After adding 96 g of cation exchange resin and stirring for 1 hour, the cation resin was separated to obtain a P-doped tin oxide fine particle aqueous dispersion (concentration: 10% by weight).

濃度10重量%のPドープ酸化錫微粒子の水散液2000gにカップリング剤として正珪酸エチル(多摩化学製 エチルシリケート28 SiO2成分28.8%)20.8g(Pドープ酸化錫微粒子との重量比=100/3)とメタノール2000gを入れ50℃で18時間攪拌し表面処理を行った。このあと、エタノールに溶媒置換して濃度30重量%のシランカップリング材で表面処理したPドープ酸化錫微粒子のエタノール分散液を調製した。 20.8 g of ethyl silicate (ethyl silicate 28 SiO 2 component 28.8%, manufactured by Tama Chemicals) as a coupling agent in 2000 g of 10 wt% P-doped tin oxide fine water spray Ratio = 100/3) and 2000 g of methanol were added and stirred at 50 ° C. for 18 hours for surface treatment. Thereafter, an ethanol dispersion of fine P-doped tin oxide particles that was solvent-substituted with ethanol and surface-treated with a silane coupling material having a concentration of 30% by weight was prepared.

その後、ロータリーエバポレーターでプロピレングリコールモノプロピルエーテル(PGME)に溶剤置換して固形分濃度40.5重量%のPドープ酸化錫微粒子PGME分散液を得た。   Thereafter, the solvent was replaced with propylene glycol monopropyl ether (PGME) by a rotary evaporator to obtain a P-doped tin oxide fine particle PGME dispersion having a solid concentration of 40.5% by weight.

ついで、実施例1において、固形分濃度40.5重量%のシリカ微粒子PGME分散液(1)の代わりPドープ酸化錫微粒子PGME分散液を用いた以外は同様にして固形分濃度42.0重量%の透明被膜形成用塗布液(7)を調製した。   Subsequently, in Example 1, the solid content concentration was 42.0% by weight except that the P-doped tin oxide fine particle PGME dispersion was used instead of the silica fine particle PGME dispersion (1) having a solid content concentration of 40.5% by weight. A coating solution (7) for forming a transparent film was prepared.

透明被膜付基材(7)の製造
実施例1において、透明被膜形成用塗布液(7) を用い、バーコーター#20を用いて塗布した以外は同様にして透明被膜付基材(7)を製造した。透明被膜の膜厚は6μmであった。
得られた透明被膜付基材について、全光線透過率、ヘーズ、密着性、耐鹸化性、耐擦傷性、鉛筆硬度、表面粗さを測定し、結果を表に示す。
Production of transparent film-coated substrate (7) In Example 1, the transparent film-coated substrate (7) was prepared in the same manner as in Example 1 except that the coating liquid for forming a transparent film (7) was used and coated using a bar coater # 20. Manufactured. The film thickness of the transparent coating was 6 μm.
About the obtained base material with a transparent film, total light transmittance, haze, adhesion, saponification resistance, scratch resistance, pencil hardness and surface roughness were measured, and the results are shown in the table.

[比較例1]
透明被膜形成用塗布液(R1)の調製
実施例1において、アクリルシリコン系レベリング剤(楠本化成(株)製;ディスパロンNSH−8430HF)を混合しなかった以外は同様にして固形分濃度42.0重量%の透明被膜形成用塗布液(R1)を調製した。
[Comparative Example 1]
Preparation of coating liquid for transparent film formation (R1) In Example 1, the solid content concentration was 42.0 except that an acrylic silicon leveling agent (manufactured by Enomoto Kasei Co., Ltd .; Disparon NSH-8430HF) was not mixed. A coating solution (R1) for forming a transparent coating film with a weight% was prepared.

透明被膜付基材(R1)の製造
実施例1において、透明被膜形成用塗布液(R1)を用いた以外は同様にして透明被膜付基材(R1)を製造した。透明被膜の膜厚は6μmであった。
得られた透明被膜付基材について、全光線透過率、ヘーズ、密着性、耐鹸化性、耐擦傷性、鉛筆硬度、表面粗さを測定し、結果を表に示す。
Production of substrate with transparent coating (R1) A substrate with transparent coating (R1) was produced in the same manner as in Example 1 except that the coating solution for forming a transparent coating (R1) was used. The film thickness of the transparent coating was 6 μm.
About the obtained base material with a transparent film, total light transmittance, haze, adhesion, saponification resistance, scratch resistance, pencil hardness and surface roughness were measured, and the results are shown in the table.

[比較例2]
透明被膜形成用塗布液(R2)の調製
実施例1において、アクリルシリコン系レベリング剤(楠本化成(株)製;ディスパロンUVX−271)を混合した以外は同様にして固形分濃度42.0重量%の透明被膜形成用塗布液(R2)を調製した。この時、レベリング剤の分子量を測定した結果、平均分子量は4,000であった。
[Comparative Example 2]
Preparation of coating solution for forming transparent film (R2) In Example 1, the solid content concentration was 42.0% by weight except that an acrylic silicon leveling agent (manufactured by Enomoto Kasei Co., Ltd .; Disparon UVX-271) was mixed. A coating solution (R2) for forming a transparent film was prepared. At this time, as a result of measuring the molecular weight of the leveling agent, the average molecular weight was 4,000.

透明被膜付基材(R2)の製造
実施例1において、透明被膜形成用塗布液(R2)を用いた以外は同様にして透明被膜付基材(R2)を製造した。透明被膜の膜厚は6μmであった。
得られた透明被膜付基材について、全光線透過率、ヘーズ、密着性、耐鹸化性、耐擦傷性、鉛筆硬度、表面粗さを測定し、結果を表に示す。
Production of substrate with transparent film (R2) A substrate with transparent film (R2) was produced in the same manner as in Example 1, except that the coating liquid for forming a transparent film (R2) was used. The film thickness of the transparent coating was 6 μm.
About the obtained base material with a transparent film, total light transmittance, haze, adhesion, saponification resistance, scratch resistance, pencil hardness and surface roughness were measured, and the results are shown in the table.

[比較例3]
透明被膜形成用塗布液(R3)の調製
実施例1において、アクリルシリコン系レベリング剤(楠本化成(株)製;ディスパロンUVX−2280)を混合した以外は同様にして固形分濃度42.0重量%の透明被膜形成用塗布液(R3)を調製した。この時、レベリング剤の分子量を測定した結果、平均分子量は35,000であった。
[Comparative Example 3]
Preparation of coating solution for forming transparent film (R3) In Example 1, the solid content concentration was 42.0% by weight except that an acrylic silicon leveling agent (manufactured by Enomoto Kasei Co., Ltd .; Disparon UVX-2280) was mixed. A coating solution for forming a transparent film (R3) was prepared. At this time, as a result of measuring the molecular weight of the leveling agent, the average molecular weight was 35,000.

透明被膜付基材(R3)の製造
実施例1において、透明被膜形成用塗布液(R3)を用いた以外は同様にして透明被膜付基材(R3)を製造した。透明被膜の膜厚は6μmであった。
得られた透明被膜付基材について、全光線透過率、ヘーズ、密着性、耐鹸化性、耐擦傷性、鉛筆硬度、表面粗さを測定し、結果を表に示す。
Production of substrate with transparent coating (R3) A substrate with transparent coating (R3) was produced in the same manner as in Example 1 except that the coating solution for forming a transparent coating (R3) was used. The film thickness of the transparent coating was 6 μm.
About the obtained base material with a transparent film, total light transmittance, haze, adhesion, saponification resistance, scratch resistance, pencil hardness and surface roughness were measured, and the results are shown in the table.

[比較例4]
透明被膜形成用塗布液(R4)の調製
実施例1において、固形分濃度40.5重量%のシリカゾルのプロピレングリコールモノプロピルエーテル分散液37.04gと、ジペンタエリスリトールヘキサアクリレート(共栄社化学(株)製:DPE−6A)12.00g、とジメチロール-トリシクロデカンジアクリレート1.6−ヘキサンジオールジアクリレート(共栄社化学(株)製;ライトアクリレートSR−238F)3.00gとアクリルシリコン系レベリング剤(楠本化成(株)製;ディスパロンNSH−8430HF)30gと光重合開始剤(チバジャパン(株))製:イルガキュア184、PGMEで固形分濃度20%に溶解)4.50gとPGME3.46gとアセトン10.0gを充分に混合して固形分濃度30重量%の透明被膜形成用塗布液(R4)を調製した。
[Comparative Example 4]
Preparation of coating liquid for forming transparent film (R4) In Example 1, 37.04 g of a propylene glycol monopropyl ether dispersion of silica sol having a solid content concentration of 40.5% by weight and dipentaerythritol hexaacrylate (Kyoeisha Chemical Co., Ltd.) Product: DPE-6A) 12.00 g, dimethylol-tricyclodecane diacrylate 1.6-hexanediol diacrylate (manufactured by Kyoeisha Chemical Co., Ltd .; light acrylate SR-238F) 3.00 g and an acrylic silicon leveling agent ( Enomoto Kasei Co., Ltd .; Disparon NSH-8430HF (30 g) and photopolymerization initiator (Ciba Japan Co., Ltd.): Irgacure 184, PGME dissolved in 20% solid content) 4.50 g, PGME 3.46 g and acetone 10 0.0 g of the mixture is mixed thoroughly to obtain a transparent coating with a solid content of 30% by weight. Forming coating liquid (R4) was prepared.

透明被膜付基材(R4)の製造
実施例1において、透明被膜形成用塗布液(R4)を用い、バーコーター#20を用いて塗布した以外は同様にして透明被膜付基材(R4)を製造した。透明被膜の膜厚は6μmであった。
得られた透明被膜付基材について、全光線透過率、ヘーズ、密着性、耐鹸化性、耐擦傷性、鉛筆硬度、表面粗さを測定し、結果を表に示す。
Production of substrate with transparent film (R4) In Example 1, the substrate with transparent film (R4) was prepared in the same manner as in Example 1 except that the coating liquid for forming a transparent film (R4) was used and coated with bar coater # 20. Manufactured. The film thickness of the transparent coating was 6 μm.
About the obtained base material with a transparent film, total light transmittance, haze, adhesion, saponification resistance, scratch resistance, pencil hardness and surface roughness were measured, and the results are shown in the table.

Figure 2012140533
Figure 2012140533

Figure 2012140533
Figure 2012140533

Figure 2012140533
Figure 2012140533

Claims (15)

マトリックス形成成分と金属酸化物微粒子と溶媒とからなる透明被膜形成用塗布液であって、
レベリング剤として平均分子量が5,000〜30,000の範囲にあるアクリルシリコン系樹脂を含み、かつレベリング剤の含有量が固形分として、0.001〜7.2重量%の範囲にあることを特徴とする透明被膜形成用塗布液。
A coating liquid for forming a transparent film comprising a matrix-forming component, metal oxide fine particles, and a solvent,
Transparent, characterized in that it contains an acrylic silicone resin having an average molecular weight in the range of 5,000 to 30,000 as the leveling agent, and the content of the leveling agent in the range of 0.001 to 7.2% by weight as a solid content Coating liquid for film formation.
前記マトリックス形成成分の濃度が固形分として、1〜59.9重量%の範囲にあり、前記金属酸化物微粒子の含有量が固形分として、0.025〜48重量%の範囲にあり、全固形分の濃度が5〜60重量%の範囲にあることを特徴とする請求項1に記載の透明被膜形成用塗布液。   The concentration of the matrix-forming component is in the range of 1 to 59.9% by weight as the solid content, the content of the metal oxide fine particles is in the range of 0.025 to 48% by weight as the solid content, and the concentration of the total solid content is 2. The coating liquid for forming a transparent film according to claim 1, wherein the coating liquid is in the range of 5 to 60% by weight. 前記金属酸化物微粒子が、シリカ、アルミナ、酸化チタン、酸化ジルコニウム、酸化錫、五酸化アンチモン、酸化インジウムおよびこれらの複合酸化物、ドーピング剤を含む前記金属酸化物およびこれらの複合酸化物から選ばれる少なくとも1種からなる微粒子であることを特徴とする請求項1または2に記載の透明被膜形成用塗布液。   The metal oxide fine particles are selected from silica, alumina, titanium oxide, zirconium oxide, tin oxide, antimony pentoxide, indium oxide and composite oxides thereof, metal oxides containing a doping agent, and composite oxides thereof. The coating liquid for forming a transparent film according to claim 1 or 2, wherein the coating liquid is a fine particle comprising at least one kind. 前記金属酸化物微粒子がシリカ系微粒子であることを特徴とする請求項3に記載の透明被膜形成用塗布液。   The coating liquid for forming a transparent film according to claim 3, wherein the metal oxide fine particles are silica-based fine particles. 前記金属酸化物微粒子が有機珪素化合物で表面処理されていることを特徴とする請求項1〜4のいずれかに記載の透明被膜形成用塗布液。   5. The coating liquid for forming a transparent film according to claim 1, wherein the metal oxide fine particles are surface-treated with an organosilicon compound. 前記金属酸化物微粒子の平均粒子径が5〜300nmの範囲にあることを特徴とする請求項1〜5のいずれかに記載の透明被膜形成用塗布液。   6. The coating liquid for forming a transparent film according to claim 1, wherein the average particle diameter of the metal oxide fine particles is in the range of 5 to 300 nm. 基材と、基材上に形成された透明被膜とからなり、該透明被膜がマトリックス成分と金属酸化物微粒子とからなり、さらに平均分子量が5,000〜30,000の範囲にあるアクリルシリコン系樹脂をレベリング剤として含んでなり、該マトリックス成分の含有量が固形分として20〜99.5重量%の範囲にあり、該金属酸化物微粒子の含有量が固形分として0.5〜80重量%の範囲にあることを特徴とする透明被膜付基材。   Acrylic silicon type comprising a base material and a transparent film formed on the base material, the transparent film comprising a matrix component and metal oxide fine particles, and an average molecular weight in the range of 5,000 to 30,000 Resin is included as a leveling agent, the content of the matrix component is in the range of 20 to 99.5% by weight as the solid content, and the content of the metal oxide fine particles is 0.5 to 80% by weight as the solid content The base material with a transparent film characterized by existing in the range. 前記透明被膜中のレベリング剤含有量が固形分として0.02〜12重量%の範囲にあることを特徴とする請求項7に記載の透明被膜付基材。   The leveling agent content in the said transparent film exists in the range of 0.02 to 12 weight% as solid content, The base material with a transparent film of Claim 7 characterized by the above-mentioned. 前記金属酸化物微粒子がシリカ、アルミナ、チタニア、ジルコニア、酸化錫、五酸化アンチモン、酸化インジウムおよびこれらの複合酸化物、ドーピング剤を含む酸化物、複合酸化物から選ばれる少なくとも1種以上であることを特徴とする請求項7または8に記載の透明被膜付基材。   The metal oxide fine particles are at least one selected from silica, alumina, titania, zirconia, tin oxide, antimony pentoxide, indium oxide and complex oxides thereof, oxides containing doping agents, and complex oxides. The substrate with a transparent coating according to claim 7 or 8, wherein 前記金属酸化物微粒子がシリカ系微粒子であることを特徴とする請求項7〜9のいずれかに記載の透明被膜付基材。   The substrate with a transparent coating according to any one of claims 7 to 9, wherein the metal oxide fine particles are silica-based fine particles. 前記金属酸化物微粒子が有機珪素化合物で表面処理されていることを特徴とする請求項7〜10のいずれかに記載の透明被膜付基材。   The substrate with a transparent coating according to any one of claims 7 to 10, wherein the metal oxide fine particles are surface-treated with an organosilicon compound. 前記金属酸化物微粒子の平均粒子径が5〜300nmの範囲にあることを特徴とする請求項7〜11のいずれかに記載の透明被膜付基材。   The substrate with a transparent coating according to any one of claims 7 to 11, wherein the average particle diameter of the metal oxide fine particles is in the range of 5 to 300 nm. 前記透明被膜の接触角(CA1)が60〜110°の範囲にあり、該透明被膜の表面を鹸化処理したのちの接触角(CA2)との接触角差が10°以下であることをを特徴とする請求項7〜12のいずれかに記載の透明被膜付基材。 The contact angle (CA 1 ) of the transparent coating is in the range of 60 to 110 °, and the contact angle difference from the contact angle (CA 2 ) after saponifying the surface of the transparent coating is 10 ° or less. The base material with a transparent film in any one of Claims 7-12 characterized by these. 前記透明被膜のヘーズが1.0%以下であることを特徴とする請求項7〜13のいずれかに記載の透明被膜付基材。   The substrate with a transparent film according to any one of claims 7 to 13, wherein the haze of the transparent film is 1.0% or less. 前記透明被膜の表面粗さ(Ra)が20nm以下であることを特徴とする請求項7〜14のいずれかに記載の透明被膜付基材。   The surface roughness (Ra) of the said transparent film is 20 nm or less, The base material with a transparent film in any one of Claims 7-14 characterized by the above-mentioned.
JP2010294027A 2010-12-28 2010-12-28 Coating liquid for forming transparent film and base material with transparent film Pending JP2012140533A (en)

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KR101953594B1 (en) 2019-03-04
CN102533098A (en) 2012-07-04

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