CN113859980A - Multi-unit synchronous stacking device for ultra-long glass and control system thereof - Google Patents

Multi-unit synchronous stacking device for ultra-long glass and control system thereof Download PDF

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Publication number
CN113859980A
CN113859980A CN202111215515.XA CN202111215515A CN113859980A CN 113859980 A CN113859980 A CN 113859980A CN 202111215515 A CN202111215515 A CN 202111215515A CN 113859980 A CN113859980 A CN 113859980A
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CN
China
Prior art keywords
stacking
glass
conveying
unit
frame
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CN202111215515.XA
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Chinese (zh)
Inventor
张一琦
王开西
陈殿友
杜坤委
戈东山
强等
李军
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Bengbu Triumph Engineering and Technology Co Ltd
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Bengbu Triumph Engineering and Technology Co Ltd
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Priority to CN202111215515.XA priority Critical patent/CN113859980A/en
Publication of CN113859980A publication Critical patent/CN113859980A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G49/00Conveying systems characterised by their application for specified purposes not otherwise provided for
    • B65G49/05Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles
    • B65G49/06Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles for fragile sheets, e.g. glass
    • B65G49/068Stacking or destacking devices; Means for preventing damage to stacked sheets, e.g. spaces
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G49/00Conveying systems characterised by their application for specified purposes not otherwise provided for
    • B65G49/05Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles
    • B65G49/06Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles for fragile sheets, e.g. glass
    • B65G49/061Lifting, gripping, or carrying means, for one or more sheets forming independent means of transport, e.g. suction cups, transport frames
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G49/00Conveying systems characterised by their application for specified purposes not otherwise provided for
    • B65G49/05Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles
    • B65G49/06Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles for fragile sheets, e.g. glass
    • B65G49/062Easels, stands or shelves, e.g. castor-shelves, supporting means on vehicles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G49/00Conveying systems characterised by their application for specified purposes not otherwise provided for
    • B65G49/05Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles
    • B65G49/06Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles for fragile sheets, e.g. glass
    • B65G49/063Transporting devices for sheet glass
    • B65G49/064Transporting devices for sheet glass in a horizontal position

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  • Container, Conveyance, Adherence, Positioning, Of Wafer (AREA)

Abstract

The invention discloses a multi-unit synchronous stacking device for ultra-long glass, which comprises: a conveying unit for conveying glass; the glass conveying device comprises at least one glass discharging unit, wherein the glass discharging unit comprises a conveying frame fixed in a rotating mode, the conveying frame conveys glass to a second station of the conveying frame from a first station of the conveying frame, and the first station of the conveying frame is located below a conveying surface of the conveying unit. According to the invention, glass can be automatically conveyed through the conveying unit, the glass can be carried to rotate to the second station of the transfer frame through the sheet discharging unit and the stacking unit, and the glass is positioned in the accommodating groove, so that full-automatic stacking of ultra-long glass is realized, the production efficiency is improved, the first stacking mechanism is slidably connected to the top of the rotating base, the stacking frame can be driven to move backwards during glass stacking, a space is provided for subsequent glass stacking, the capacity of a single stacking frame is improved, and the stacking requirement of the ultra-long glass is met through the arrangement of a plurality of sheet discharging units.

Description

Multi-unit synchronous stacking device for ultra-long glass and control system thereof
Technical Field
The invention relates to the technical field of glass mechanical devices, in particular to a multi-unit synchronous stacking device for ultra-long glass and a control system thereof.
Background
In recent years, the demand of high-end glass markets on curtain wall glass is increased day by day, the demand on specifications of large-size glass is increased day by day, and for cold-end equipment of a plate glass production line, in the face of the production of super-large-specification glass which is thicker, wider and longer, a set of stable and reliable intelligent stacking system is urgently needed to meet the stacking demand of super-long-specification glass production under new conditions.
At present, in domestic production of glass with high-end super-long specification, a plate taking and transferring method is generally adopted by a manual operation traveling crane to transfer a negative pressure suction disc frame, the production efficiency is low, the potential safety hazard is large, and the production requirement cannot be met.
The existing patent publication No. CN 205023514U discloses a glass vertical stacking device, which comprises a base and a conveying table obliquely supported on the base, wherein the surface of the conveying table is provided with a plurality of strip rollers arranged at intervals, the strip rollers are provided with bearing wheels, a plurality of sucking disc frames capable of passing through between the two strip rollers are arranged in the base, a transmission mechanism is arranged below the sucking disc frames, the transmission mechanism comprises a crank arm connected below the sucking disc frames, and the lower end of the crank arm is connected with a motor through a gear box; but it is not applicable to carry out the piling operation to overlength glass to when the piling operation, need use the carrier to hold glass, when the carrier of placing glass reaches the maximum capacity, need change the carrier, influence work efficiency.
Disclosure of Invention
The invention aims to solve the technical problem of how to meet the stacking requirement of the production of the ultra-long specification glass and improve the production efficiency.
The invention solves the technical problems through the following technical means: a synchronous bunching device of overlength glass polycell includes:
a conveying unit for conveying glass;
the glass feeding unit comprises a conveying frame which is fixed in a rotating mode, the conveying frame conveys glass from a first station of the conveying frame to a second station of the conveying frame, and the first station of the conveying frame is located below a conveying surface of the conveying unit;
the stacking unit comprises a first stacking mechanism and a rotating base, the first stacking mechanism is connected to the top of the rotating base in a sliding mode, the first stacking mechanism comprises a stacking frame, an accommodating groove matched with the glass is formed in one end, close to a second station of the lower sheet unit, of the stacking frame, and the transfer frame carries the glass to rotate to the second station of the transfer frame and enables the glass to be located in the accommodating groove;
can carry out the automatic conveying to glass through the conveyor unit, through piece unit and pile up the second station that unit portability glass rotated to the transport frame and make glass be located the holding tank down, the full-automatic stack of overlength glass has been realized, the production efficiency is improved, with first stacking mechanism sliding connection at the rotating base top, in the glass stack, can drive the stack frame and remove backward, provide the space for follow-up glass stack, the capacity of single stack frame has been improved, through the setting of a plurality of piece units down, satisfy overlength glass's stack demand.
As a preferred technical scheme, the first stacking mechanism further comprises a third driving motor, a gear and a rack, wherein an output end of the third driving motor is connected with the gear in a transmission manner, the stacking rack is slidably arranged at the top of the stacking unit, the rack meshed with the gear is fixedly connected to the bottom end of the stacking rack, the third driving motor drives the stacking rack to linearly reciprocate, and the third driving motor drives the gear to rotate, so that the stacking rack is linearly reciprocated, and the stacking efficiency is improved.
As the preferred technical scheme, rotating base includes support, rotating turret, second driving motor, first drive gear, second drive gear, support top center department fixedly connected with second drive gear, the rotating turret rotates and sets up at the support top, fixedly connected with second driving motor on the rotating turret, the output transmission of second driving motor is connected with the first drive gear with second drive gear meshing complex, it still includes the second and piles up the mechanism to pile up the unit, the second piles up the mechanism and is the same with first pile mechanism structure, and sets up about the rotating turret symmetry, can drive the rotating turret rotation through second driving motor.
As a preferred technical scheme, the lower sheet unit comprises a driving mechanism, a first connecting rod mechanism, a transfer frame and a base, one end of the transfer frame is rotatably connected with the base, one output end of the driving mechanism is in transmission connection with the transfer frame through the first connecting rod mechanism, and the driving mechanism drives the transfer frame to rotate.
As preferred technical scheme, the transport frame is including the first connecting rod, horizontal backup pad, a plurality of vertical support board that the slope set up, two first connecting rods of horizontal backup pad fixedly connected with, two first connecting rod sets up about horizontal backup pad symmetry, first connecting rod one end is rotated with the base and is connected, and is a plurality of vertical support board and horizontal backup pad vertical fixation are a plurality of vertical support board top fixedly connected with a plurality of negative pressure suction cups, and a plurality of negative pressure suction cups all link to each other with external air source, can improve the fixed effect to glass in the transportation through negative pressure suction cup's setting, prevent that glass from dropping in the transportation.
According to a preferable technical scheme, the first connecting rod mechanism comprises a second connecting rod and a third connecting rod, the other end of the first connecting rod is rotatably connected with one end of the second connecting rod, and the other end of the second connecting rod is in transmission fit with one output end of the driving mechanism through the third connecting rod.
As a preferable technical scheme, the lower sheet unit further comprises a second link mechanism, the second link mechanism has the same structure as the first link mechanism, the second link mechanism is in transmission connection with the other output end of the driving mechanism, and the transmission stability of the driving mechanism can be improved through the arrangement of the first link mechanism and the second link mechanism.
As a preferable technical scheme, the conveying unit comprises a conveying rack, conveying rollers, a first bevel gear, a second bevel gear, a synchronous rod, a first synchronous wheel, a second synchronous wheel, a synchronous belt and a first driving motor, wherein the first driving motor is fixedly connected to one side of the conveying rack, the first synchronous wheel is connected to the output end of the first driving motor in a transmission manner, the synchronous rod is rotatably connected to the top end of the conveying rack, the end part of the synchronous rod is fixedly connected with the second synchronous wheel, the first synchronous wheel and the second synchronous wheel are in transmission fit through the synchronous belt, a plurality of groups of conveying rollers arranged in parallel are rotatably connected to the top end of the conveying rack, the first bevel gear is fixedly connected to one end of each of the plurality of conveying rollers close to the synchronous rod, a plurality of second bevel gears matched with the first bevel gears are coaxially fixed on the rod body of the synchronous rod, the first bevel gears are meshed with the second bevel gears, be equipped with a plurality of delivery wheels on the conveying roller, it is adjacent delivery wheel on the conveying roller is dislocation set, can drive a plurality of conveying roller synchronous rotations through a driving motor, has saved manufacturing cost, through the dislocation set of delivery wheel, can increase delivery wheel and glass's contact surface, has improved and has carried the effect.
As the preferred technical scheme, a pressure sensor is arranged at the joint of the negative pressure sucker and the vertical supporting plate, and the accuracy of the lower piece unit can be improved through the pressure sensor.
A control system of a multi-unit synchronous stacking device for ultra-long glass comprises a controller, a blowing detection module, a length judgment module and a stacking abdication module, wherein the blowing detection module, the length judgment module and the stacking abdication module are all in communication connection with the controller, the controller receives preset length information of a glass substrate, and when the length information exceeds a set threshold value, the controller controls a plurality of lower sheet units to be synchronously used; when the length information is smaller than a set threshold value, the controller controls the single sheet unloading unit to independently work; when the negative pressure sucker is in contact with the stacking frame and triggers the sensor to feed back signals, the negative pressure sucker is closed and blows air, the transport frame resets after glass falls to the stacking frame, and the air blowing detection module controls a third driving motor to start according to the air blowing times to drive the stacking frame to retreat by a set distance; when the blowing frequency is equal to a set value, namely the first stacking mechanism reaches a full load state, the controller controls the second driving motor to start to drive the rotating frame to rotate, so that the second stacking mechanism rotates to the stacking position to perform stacking operation, and the stacking process is repeated before the second stacking mechanism is fully loaded.
The invention has the advantages that:
(1) according to the invention, glass can be automatically conveyed through the conveying unit, the glass can be carried to rotate to the second station of the transfer frame through the sheet discharging unit and the stacking unit, and the glass is positioned in the accommodating groove, so that full-automatic stacking of ultra-long glass is realized, the production efficiency is improved, the first stacking mechanism is slidably connected to the top of the rotating base, the stacking frame can be driven to move backwards during glass stacking, a space is provided for subsequent glass stacking, the capacity of a single stacking frame is improved, and the stacking requirement of the ultra-long glass is met through the arrangement of a plurality of sheet discharging units.
(2) According to the invention, the glass with different sizes can be stacked through the combination of the lower sheet units with different numbers, so that the applicability of the device is improved.
(3) According to the invention, the vertical supporting plates are arranged among the plurality of conveying rollers, so that the occupied space of the transfer device is reduced, the transfer effect is improved, and the working efficiency is improved.
Drawings
Fig. 1 is a schematic top view of a multi-unit synchronous stacking device for ultra-long glass according to an embodiment of the present invention;
fig. 2 is a schematic side view of a multi-unit synchronous stacking device for ultra-long glass according to an embodiment of the present invention;
fig. 3 is a schematic front view of a conveying unit of the multi-unit synchronous stacking device for ultra-long glass according to the embodiment of the invention;
fig. 4 is a schematic top view of a conveying unit of the multi-unit synchronous stacking device for ultra-long glass according to the embodiment of the present invention;
fig. 5 is a schematic diagram of a partially enlarged structure of a part a in fig. 4 of an ultra-long glass multi-unit synchronous stacking device according to an embodiment of the present invention;
FIG. 6 is a schematic view of a lower sheet unit structure of a multi-unit synchronous stacking device for ultra-long glass according to an embodiment of the present invention;
fig. 7 is a schematic side view of a stacking unit of an ultra-long glass multi-unit synchronous stacking device according to an embodiment of the present invention;
fig. 8 is a schematic top view of a stacking unit of an ultra-long glass multi-unit synchronous stacking device according to an embodiment of the present invention;
FIG. 9 is a schematic isometric view of a stacking unit of an ultra-long glass multi-unit synchronous stacking apparatus according to an embodiment of the invention;
fig. 10 is a schematic diagram of a partial enlarged structure B of fig. 9 of a multi-unit synchronous stacking device for ultra-long glass according to an embodiment of the present invention;
fig. 11 is a schematic structural view of a rotating base of the multi-unit synchronous stacking device for ultra-long glass according to the embodiment of the invention;
fig. 12 is a schematic diagram of a partial enlarged structure of C in fig. 11 of a multi-unit synchronous stacking device for ultra-long glass according to an embodiment of the present invention;
fig. 13 is a schematic diagram of a partial enlarged structure D of fig. 6 of a multi-unit synchronous stacking device for ultra-long glass according to an embodiment of the present invention;
fig. 14 is a schematic bottom view of a stacking unit of the multi-unit synchronous stacking device for ultra-long glass according to an embodiment of the present invention;
fig. 15 is a schematic top view of a rotary positioning cylinder of the multi-unit synchronous stacking device for ultra-long glass according to the embodiment of the present invention;
reference numerals: 100. a conveying unit; 101. a conveyor frame; 102. a conveying roller; 103. a first bevel gear; 104. a second bevel gear; 105. a synchronization lever; 106. a first synchronizing wheel; 107. a second synchronizing wheel; 108. a synchronous belt; 109. a first drive motor; 1010. a delivery wheel; 200. a sheet discharging unit; 201. a transfer frame; 2011. a first link; 2012. a transverse support plate; 2013. a vertical support plate; 202. a base; 203. a negative pressure sucker; 204. a second link; 205. a third link; 206. a standard block; 207. a proximity switch; 300. a stacking unit; 301. a stacking rack; 302. accommodating grooves; 303. a support; 304. a rotating frame; 305. a second drive motor; 306. a first drive gear; 307. a second transmission gear; 308. a third drive motor; 309. a gear; 310. a rack; 311. a transmission rod; 312. cushion blocks; 313. a rubber pad; 314. rotating the positioning cylinder; 315. a limiting wheel; 316. and (5) a conical block.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the embodiments of the present invention, and it is obvious that the described embodiments are some embodiments of the present invention, but not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1 and 2, a multi-unit synchronous stacking apparatus for ultra-long glass includes: the automatic stacking device comprises a conveying unit 100, at least one unloading unit 200, a stacking unit 300, a PLC (programmable logic controller), a length judging module, a stacking and abdicating module and a blowing detection module; the number of the sheet unloading units 200 is set according to the length of the glass production line, in this embodiment, three sheet unloading units 200 are taken as an example, it should be noted that glass with different sizes can be transported by controlling the synchronous actions of the sheet unloading units 200 with different numbers, and the driving mechanism, the first driving motor 109, the second driving motor 305 and the third driving motor 308 in this embodiment are all servo motors and are all in communication connection with the PLC controller; the blowing detection module, the length judgment module and the stacking abdicating module are all in communication connection with the controller, the controller receives preset length information of the glass substrate, and when the length of the glass substrate exceeds a set threshold (more than 6 meters), the controller controls the plurality of unloading units 200 to be used synchronously; when the length is smaller than a set threshold value (6 meters), the controller controls the single lower sheet unit 200 to work independently; when the negative pressure sucker 203 contacts the stacking frame 301 and triggers the sensor to feed back a signal, the negative pressure sucker 203 is closed and blows air, the transport frame 201 resets after the glass falls onto the stacking frame 301, and the blowing detection module controls the third driving motor 308 to start according to the blowing times to drive the stacking frame 301 to retreat by a set distance; in this embodiment, the set distance is the thickness of one glass substrate, when the number of air blows is equal to the set value, that is, the first stacking mechanism has reached the full load state, the controller controls the second driving motor 305 to start up to drive the rotating rack 304 to rotate, so that the second stacking mechanism rotates to the stacking position for stacking, and before the second stacking mechanism is fully loaded, the stacking process is repeated, thereby improving the production efficiency.
Referring to fig. 1, 3, 4 and 5, the conveying unit 100 includes a conveying frame 101, conveying rollers 102, a first bevel gear 103, a second bevel gear 104, a synchronizing rod 105, a first synchronizing wheel 106, a second synchronizing wheel 107, a synchronizing belt 108, a first driving motor 109 and a conveying wheel 1010, the conveying frame 101 is fixed on the ground, the bottom end of the conveying frame 101 is fixedly connected with a vacuum air storage device, one side of the conveying frame 101 is fixedly connected with the first driving motor 109, the output end of the first driving motor 109 is connected with the first synchronizing wheel 106 in a transmission manner, the top end of the conveying frame 101 is rotatably connected with the synchronizing rod 105, the end of the synchronizing rod 105 is fixedly connected with the second synchronizing wheel 107, the first synchronizing wheel 106 and the second synchronizing wheel 107 are in a transmission manner through the synchronizing belt 108, the top end of the conveying frame 101 is rotatably connected with a plurality of sets of conveying rollers 102 arranged in parallel, one ends of the plurality of conveying rollers 102 close to the synchronizing rod 105 are fixedly connected with the first bevel gear 103, a plurality of second bevel gears 104 matched with the first bevel gears 103 are fixedly connected to the rod body of the synchronizing rod 105, the first bevel gears 103 and the synchronizing rod 105 are coaxially arranged, the first bevel gears 103 are engaged with the second bevel gears 104, a plurality of conveying wheels 1010 are fixedly connected to the roller bodies of each conveying roller 102, the conveying wheels 1010 are coaxially and fixedly connected with the conveying rollers 102, the conveying wheels 1010 on adjacent conveying rollers 102 are arranged in a staggered manner, the contact area between the conveying wheels 1010 and glass can be increased, the conveying effect is improved, a first driving motor 109 drives a first synchronizing wheel 106 to rotate, the first synchronizing wheel 106 drives a second synchronizing wheel 107 to synchronously rotate through a synchronous belt 108, the second synchronizing wheel 107 drives a synchronizing rod 105 to rotate, the synchronizing rod 105 drives a plurality of second bevel gears 104 to rotate, the second bevel gears 104 respectively drive the first bevel gears 103 engaged with the second bevel gears 104 to rotate correspondingly, the first bevel gears 103 respectively drive the conveying rollers 102 fixedly connected with the first bevel gears 103 and the conveying wheels 1010 to rotate, thereby conveying the glass, and when conveying to the first station of the lower sheet unit 200, sending a conveying arrival signal to the controller.
Referring to fig. 6, 13, 14 and 15, a lower sheet unit 200 includes a driving mechanism, a transfer frame 201, a base 202, a vacuum chuck 203, a second connecting rod 204, a third connecting rod 205, a standard block 206 and a proximity switch 207, wherein the plurality of vacuum chucks 203 are connected to a vacuum air storage device, a vacuum pressure gauge is provided, the vacuum chucks 203 start to vacuumize below-50 kpa and stop vacuuming above-80 kpa, the PLC receives corresponding signal feedback, the driving mechanism drives the transfer frame 201 to rotate to convey glass from a first station of the lower sheet unit 200 to a second station of the lower sheet unit 200, the first station of the lower sheet unit 200 is located below the conveying surface of the conveying unit 100, a second station of the lower sheet unit 200 is located above the accommodating groove 302, the driving mechanism is a small-backlash reducer, two output ends of the small-backlash reducer are connected to a universal joint coupler (not shown), the transfer frame 201 comprises a first connecting rod 2011, a transverse supporting plate 2012 and a plurality of vertical supporting plates 2013 which are obliquely arranged, the plurality of vertical supporting plates 2013 are vertically fixed with the transverse supporting plate 2012, the intervals of the plurality of vertical supporting plates 2013 are the same, the vertical supporting plates 2013 are positioned between the conveying rollers 102, a plurality of negative pressure suckers 203 which are equidistantly arranged are fixed at the top ends of the plurality of vertical supporting plates 2013, two first connecting rods 2011 are fixedly connected with the transverse supporting plate 2012, two output ends of a small-tooth-gap speed reducer are respectively in transmission connection with the first connecting rod 2011 through a universal joint coupler, a second connecting rod 204 and a third connecting rod 205, the two first connecting rods 2011 are symmetrically arranged relative to the center of the transverse supporting plate 2012, one end of the first connecting rod 2011 is rotatably connected with the base 202, the other end of the first connecting rod 2011 is rotatably connected with one end of the second connecting rod 204, the other end of the second connecting rod 204 is rotatably connected with one end of the third connecting rod 205, the other end of the third connecting rod 205 is fixedly connected with one end of the universal joint coupler, the third connecting rod 205 is rotatably connected with the base 202 through a rotating shaft, one end of the rotating shaft far away from the third connecting rod 205 is fixedly connected with two standard blocks 206, the base 202 is fixedly connected with two proximity switches 207, the proximity switches 207 are matched with the standard blocks 206, the proximity switches 207 and the standard blocks 206 can detect the pose states of the transfer frame 201 and the glass, and judge whether the transfer frame 201 is positioned at the first station or the second station of the film dropping unit 200, when the standard blocks 206 are positioned at the positions shown in fig. 13, the glass is positioned at the first station of the film dropping unit 200, whether the film dropping units 200 synchronously act or not can be detected through the proximity switches 207 on the film dropping units 200, so that the consistency of synchronous action of the film dropping units 200 is ensured, when the film dropping units 200 synchronously act, if the action error of the film dropping units 200 exceeds 3 degrees or 2mm, all the lower sheet units 200 are emergently stopped to ensure that the equipment is in a safe state, the other ends of the universal joint couplers are fixedly connected with the output end of the driving motor, and the transmission effect can be improved through the arrangement of the two universal joint couplers; the output end of the driving motor drives the third connecting rod 205 to rotate through the universal joint coupler, the third connecting rod 205 rotates around the rotating shaft of the third connecting rod 205 and the universal joint coupler, the third connecting rod 205 drives the second connecting rod 204 to rotate, so that the first connecting rod 2011 drives the transverse supporting plate 2012 and the vertical supporting plate 2013 to rotate around the hinged point of the first connecting rod 2011 and the base 202, the negative pressure suction cup 203 at the top of the vertical supporting plate 2013 adsorbs glass, and the glass is transferred to the second station.
Referring to fig. 7, 8, 9, 10, 11, 12, the stacking unit 300 includes a stacker 301, a receiving groove 302, a bracket 303, a turret 304, a second driving motor 305, a first transmission gear 306, a second transmission gear 307, a third driving motor 308, a gear 309, a rack 310, a transmission rod 311, a spacer block 312, a rubber pad 313, a rotary positioning cylinder 314, a limiting wheel 315, and a cone block 316, a safety light curtain is disposed outside the stacking unit 300, when the safety light curtain is triggered, a controller controls all units to stop working, two sets of limiting wheels 315 are fixed at the bottom end of the turret 304, each set of limiting wheels 315 is two, a limiting area adapted to the cone block 316 is formed between the two limiting wheels 315, the rotary positioning cylinder 314 is fixed at the top of the bracket 303, a cone block 316 is fixedly connected to the telescopic end of the rotary positioning cylinder 314, and when the stacker 301 on one side is fully loaded, the turret 304 rotates, after the rotation, the rotating positioning cylinder 314 drives the conical block 316 to move and be clamped with the two limiting wheels 315, so as to prevent the rotating frame 304 from rotating, the center of the top of the support 303 is fixedly connected with a second transmission gear 307, the rotating frame 304 is rotatably connected to the top of the support 303 through a plurality of pulleys (not shown), the top of the rotating frame 304 is fixedly connected with two photoelectric switches, the photoelectric switches are positioned at the initial position of the stacking position, namely the initial position of the stacking frame 301 for bearing glass (the second station of the lower sheet unit 200), the photoelectric switches are used for detecting whether the stacking frame 301 reaches the second station of the lower sheet unit 200 under the driving of the third driving motor 308, in order to ensure the detection accuracy of the photoelectric switches, when the photoelectric switches firstly detect that the front end of the stacking frame 301 reaches, the photoelectric switches are marked as the first position, the third driving motor 308 controls the stacking frame 301 to retreat by a distance, and controls the stacking frame 301 to advance again, the photoelectric switch detects the arrival of the front end of the stack frame 301 for the second time and marks the position as the second position, the photoelectric switch detects the second time, after the stack frame 301 arrives at the position, the negative pressure suction cup 203 is closed and the glass is placed on the stack frame 301, the blowing frequency is recorded once, the recorded blowing frequency can be compared with a set value, whether the stack frame 301 at the stack position is full or not is judged, if the stack frame 301 walks to a searching position (photoelectric position-glass quantity and glass thickness), the stacking unit 300 is stopped emergently to ensure that the equipment is in a safe state, the rotating frame 304 is fixedly connected with a second driving motor 305, the output end of the second driving motor 305 is in transmission connection with a first transmission gear 306 engaged with the second transmission gear 307, the second driving motor 305 drives the first transmission gear 306 to rotate, the first transmission gear 306 is meshed with the second transmission gear 307, so that the rotating frame 304 rotates around the axis of the second transmission gear 307, when the stacker 301 on one side is fully stacked with glass, the rotating frame 304 can be rotated, the empty stacker 301 on the other side can be rotated to a second station, so that the two stackers 301 can exchange positions, the production efficiency is improved, the left side and the right side of the top end of the rotating frame 304 are respectively connected with the two stackers 301 in a sliding manner, the left side and the right side of the rotating frame 304 are respectively and fixedly connected with a third driving motor 308, the output end of the third driving motor 308 is fixedly connected with a transmission rod 311, the right side of the bottom end of the stacker 301 is fixedly connected with a cushion block 312, the cushion block 312 and the outer wall on one side of the stacker 301 form an accommodating groove 302, the second station of the sheet discharging unit 200 is positioned above the accommodating groove 302, the top end of the cushion block 312 and the outer wall on one side of the stacker 301 are respectively and fixedly connected with a rubber pads 313, two ends of the transmission rod 311 are respectively and fixedly connected with two gears 309, the bottom ends of the two stacking frames 301 are fixedly connected with two racks 310, the gear 309 is meshed with the racks 310 and matched, the third driving motor 308 drives the stacking frame 301 to linearly reciprocate, when a piece of glass is placed in the accommodating groove 302, the accommodating groove 302 is arranged in an inclined manner, the third driving motor 308 drives the stacking frame 301 to move a small distance to one side far away from the lower sheet unit 200, a space is provided for subsequently stacking a piece of glass, until the stacking frame 301 on one side is fully stacked with the glass, the glass is contacted with the rubber pad 313, the friction force is increased, meanwhile, the accommodating groove 302 arranged in an inclined manner enables the glass to be fixed in the accommodating groove 302 under the action of self weight, it needs to be noted that for the glass with the length of less than 6 meters, the second driving motor 305 of the stacking unit 300 can drive the stacking frame 301 stacked in the accommodating groove 302 to rotate, for the ultra-large glass with the length of more than 6 meters, after the glass is stacked on the stacking frame 301, when the stacker 301 is full of ultra-large glass, the glass is lifted away by a traveling crane because the period of the ultra-large glass is long.
The using method comprises the following steps:
(1) a first driving motor 109 is turned on, the first driving motor 109 drives a first synchronous wheel 106 to rotate, the first synchronous wheel 106 drives a second synchronous wheel 107 to rotate synchronously through a synchronous belt 108, the second synchronous wheel 107 drives a synchronous rod 105 to rotate, the synchronous rod 105 drives a plurality of second bevel gears 104 to rotate, the second bevel gears 104 respectively drive first bevel gears 103 which are correspondingly meshed with the second bevel gears to rotate, the first bevel gears 103 respectively drive conveying rollers 102 and conveying wheels 1010 which are fixedly connected with the first bevel gears to rotate, so that glass is conveyed, and a glass arrival signal is sent to a controller after the glass is conveyed to a first station of a lower sheet unit 200;
(2) whether the stacking frame 301 reaches the stacking position is determined through the photoelectric switch, and the output end of the driving mechanism drives the transport frame 201 to move to the first station of the lower sheet unit 200 through the third connecting rod 205; the stacking frame 301 of the current stacking position advances at a low speed to search for the position of the photoelectric switch, when the photoelectric rising edge is scanned, the PLC records the position of the current servo motor, then the stacking frame 301 starts to retreat, when the photoelectric falling edge is scanned, the scanning is finished, and the stacking frame 301 reaches the stacking position under the action of the third driving motor 308;
(3) after the controller receives a signal that the glass arrives, the controller controls the output end of the driving mechanism to drive the third connecting rod 205 to rotate through the universal joint coupler, the vertical supporting plate 2013 is firstly lifted to be 8.5 degrees in a horizontal state (the first station of the sheet discharging unit 200), the glass is lifted, the glass is adsorbed through the negative pressure sucker 203, when the PLC receives normal vacuum pressure feedback, the vertical supporting plate 2013 is rotated to be 158 degrees (the second station of the sheet discharging unit 200), the third connecting rod 205 rotates around a rotating shaft of the third connecting rod 205 and the universal joint coupler, the third connecting rod 205 drives the second connecting rod 204 to rotate, so that the first connecting rod 2011 drives the transverse supporting plate 2012 and the vertical supporting plate 2013 to rotate around a hinged point of the first connecting rod 2011 and the base 202, the negative pressure sucker 203 at the top of the vertical supporting plate 2013 adsorbs the glass, the glass is transferred to the second station from the first station, and after the stacking position arrives, when the negative pressure sucker 203 contacts the stacking frame 301 and triggers the sensor to feed back signals, the negative pressure sucker 203 is closed and the air blowing vertical support plate 2013 returns to the first station, and glass substrates of different sizes can be stacked by controlling the synchronous action of the lower sheet units 200 of different numbers according to the sizes of the glass;
(4) the third driving motor 308 is turned on, the third driving motor 308 drives the stacker frame 301 to move a small distance to one side far away from the lower sheet unit 200, the moving distance is the thickness of one glass substrate, a space is provided for subsequently stacking a next piece of glass until the stacker frame 301 on one side is fully stacked with glass, at this time, the two stacker frames 301 are driven by the third driving motor 308 to move to the side close to each other (avoiding interference with other equipment), the two stacker frames 301 return to the initial position, the rotary positioning cylinder 314 is retracted, the conical block 316 does not limit the position of the rotary frame 304 any more, at this time, the second driving motor 305 is turned on, the second driving motor 305 drives the first transmission gear 306 to rotate, the first transmission gear 306 is meshed with the second transmission gear 307, so that the rotary frame 304 rotates around the axis of the second transmission gear 307, when the stacker frame 301 on one side is fully stacked with glass, the turret 304 may be rotated to rotate the empty stillage 301 on the other side to the second station, so that the two stillages 301 exchange positions, the empty stillages 301 continue to stack glass, and the stillage 301 full of glass is transferred to the next station.
The above examples are only intended to illustrate the technical solution of the present invention, but not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; and such modifications or substitutions do not depart from the spirit and scope of the corresponding technical solutions of the embodiments of the present invention.

Claims (10)

1. The utility model provides a synchronous bunching device of overlength glass polycell which characterized in that includes:
a conveying unit (100), the conveying unit (100) being used for conveying glass;
at least one sheet unloading unit (200), wherein the sheet unloading unit (200) comprises a transfer frame (201) which is fixed in a rotating mode, the transfer frame (201) conveys the glass from a first station of the transfer frame (201) to a second station of the transfer frame (201), and the first station of the transfer frame (201) is located below a conveying surface of the conveying unit (100);
stacking unit (300), stacking unit (300) includes first stacking mechanism, rotating base, first stacking mechanism sliding connection is at the rotating base top, first stacking mechanism includes stacker frame (301), stacker frame (301) are close to one end shaping of lower piece unit (200) second station have holding tank (302) with glass looks adaptation, transfer frame (201) carry glass to rotate to the second station of transfer frame (201) and make glass be located holding tank (302).
2. The synchronous stacking device of many units of overlength glass of claim 1, characterized in that, first stacking mechanism still includes third driving motor (308), gear (309), rack (310), the output and the gear (309) transmission of third driving motor (308) are connected, stacker frame (301) are slided and are located and pile unit (300) top, stacker frame (301) bottom rigid coupling has rack (310) with gear (309) meshing, the straight reciprocating motion of third driving motor (308) drive stacker frame (301).
3. The synchronous bunching device of many units of overlength glass of claim 2, characterized in that, the rotating base includes support (303), rotating turret (304), second driving motor (305), first drive gear (306), second drive gear (307), support (303) top center department fixedly connected with second drive gear (307), rotating turret (304) rotates and sets up in support (303) top, fixedly connected with second driving motor (305) on rotating turret (304), the output transmission of second driving motor (305) is connected with and meshes the first drive gear (306) of complex with second drive gear (307), pile up unit (300) still includes the second and piles up the mechanism, the second pile up the mechanism the same with first pile up the mechanism structure, and set up about rotating turret (304) symmetry.
4. The synchronous stacking device for multiple units of ultra-long glass according to claim 1, wherein the lower sheet unit (200) comprises a driving mechanism, a first connecting rod mechanism, a transfer frame (201) and a base (202), one end of the transfer frame (201) is rotatably connected with the base (202), one output end of the driving mechanism is in transmission connection with the transfer frame (201) through the first connecting rod mechanism, and the driving mechanism drives the transfer frame (201) to rotate.
5. The synchronous stacking device of many units of overlength glass of claim 4, characterized in that, the transport frame (201) includes first connecting rod (2011), horizontal backup pad (2012), a plurality of vertical backup pad (2013) that the slope set up, horizontal backup pad (2012) fixedly connected with two first connecting rods (2011), two first connecting rods (2011) are set up about horizontal backup pad (2012) symmetry, first connecting rod (2011) one end rotates with base (202) and is connected, a plurality of vertical backup pad (2013) and horizontal backup pad (2012) vertical fixation, a plurality of vertical backup pad (2013) top fixedly connected with a plurality of negative pressure sucking discs (203), a plurality of negative pressure sucking discs (203) all link to each other with external air source.
6. The synchronous stacking device for multiple units of ultra-long glass according to claim 5, wherein the first link mechanism comprises a second link (204) and a third link (205), the other end of the first link (2011) is rotatably connected with one end of the second link (204), and the other end of the second link (204) is in transmission fit with one output end of the driving mechanism through the third link (205).
7. The synchronous stacking device of multiple units of ultra-long glass according to claim 6, wherein the lower sheet unit (200) further comprises a second linkage mechanism, the second linkage mechanism is the same as the first linkage mechanism, and the second linkage mechanism is in transmission connection with the other output end of the driving mechanism.
8. The multi-unit synchronous stacking device for the ultra-long glass according to claim 1, wherein the conveying unit (100) comprises a conveying rack (101), conveying rollers (102), a first bevel gear (103), a second bevel gear (104), a synchronizing rod (105), a first synchronizing wheel (106), a second synchronizing wheel (107), a synchronizing belt (108) and a first driving motor (109), the first driving motor (109) is fixedly connected to one side of the conveying rack (101), the first synchronizing wheel (106) is connected to the output end of the first driving motor (109) in a transmission manner, the synchronizing rod (105) is rotatably connected to the top end of the conveying rack (101), the end of the synchronizing rod (105) is fixedly connected to the second synchronizing wheel (107), the first synchronizing wheel (106) and the second synchronizing wheel (107) are matched in a transmission manner through the synchronizing belt (108), a plurality of groups of conveying rollers (102) arranged in parallel are rotatably connected to the top end of the conveying rack (101), one end, close to the synchronizing rod (105), of each of the conveying rollers (102) is fixedly connected with a first bevel gear (103), a plurality of second bevel gears (104) matched with the first bevel gears (103) are coaxially fixed on the rod body of the synchronizing rod (105), the first bevel gears (103) are meshed with the second bevel gears (104), a plurality of conveying wheels (1010) are arranged on the conveying rollers (102), and the conveying wheels (1010) on the adjacent conveying rollers (102) are arranged in a staggered mode.
9. The synchronous stacking device of multiple units of ultra-long glass according to claim 5, wherein a pressure sensor is arranged at the joint of the negative pressure suction cup (203) and the vertical support plate (2013).
10. The control system applied to the multi-unit synchronous stacking device for the ultra-long glass is characterized by comprising a controller, a blowing detection module, a length judgment module and a stacking abdication module, wherein the blowing detection module, the length judgment module and the stacking abdication module are all in communication connection with the controller, the controller receives preset length information of the glass substrate, and when the length information exceeds a set threshold value, the controller controls a plurality of lower sheet units (200) to be synchronously used; when the length information is smaller than the set threshold value, the controller controls the single lower sheet unit (200) to work independently; when the negative pressure sucker (203) is in contact with the stacking frame (301) and triggers the sensor to feed back signals, the negative pressure sucker (203) is closed and blows air, the transfer frame (201) resets after glass falls onto the stacking frame (301), and the blowing detection module controls the third driving motor (308) to start according to the blowing times to drive the stacking frame (301) to retreat by a set distance; when the blowing frequency is equal to a set value, namely the first stacking mechanism reaches a full load state, the controller controls the second driving motor (305) to start to drive the rotating frame (304) to rotate, so that the second stacking mechanism rotates to a stacking position to perform stacking operation, and the stacking process is repeated before the second stacking mechanism is full load.
CN202111215515.XA 2021-10-19 2021-10-19 Multi-unit synchronous stacking device for ultra-long glass and control system thereof Pending CN113859980A (en)

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Application publication date: 20211231