WO2023185473A1 - Battery detection apparatus and battery detection system - Google Patents

Battery detection apparatus and battery detection system Download PDF

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Publication number
WO2023185473A1
WO2023185473A1 PCT/CN2023/081585 CN2023081585W WO2023185473A1 WO 2023185473 A1 WO2023185473 A1 WO 2023185473A1 CN 2023081585 W CN2023081585 W CN 2023081585W WO 2023185473 A1 WO2023185473 A1 WO 2023185473A1
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WO
WIPO (PCT)
Prior art keywords
voltage
circuit
battery
electrically connected
power battery
Prior art date
Application number
PCT/CN2023/081585
Other languages
French (fr)
Chinese (zh)
Inventor
陈龙强
Original Assignee
深圳市道通科技股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 深圳市道通科技股份有限公司 filed Critical 深圳市道通科技股份有限公司
Publication of WO2023185473A1 publication Critical patent/WO2023185473A1/en

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Classifications

    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R1/00Details of instruments or arrangements of the types included in groups G01R5/00 - G01R13/00 and G01R31/00
    • G01R1/02General constructional details
    • G01R1/04Housings; Supporting members; Arrangements of terminals
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R31/00Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
    • G01R31/36Arrangements for testing, measuring or monitoring the electrical condition of accumulators or electric batteries, e.g. capacity or state of charge [SoC]
    • G01R31/385Arrangements for measuring battery or accumulator variables
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T90/00Enabling technologies or technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02T90/10Technologies relating to charging of electric vehicles
    • Y02T90/16Information or communication technologies improving the operation of electric vehicles

Definitions

  • This application relates to the field of new energy technology, and in particular to a battery detection device and a battery detection system.
  • Power batteries are the main components of new energy vehicles, and the safety of power batteries is related to the driving safety of the vehicle. When a power battery fails, it needs to be repaired to determine the cause of the failure.
  • Embodiments of the present application provide a battery detection device and a battery detection system, aiming to solve the technical problem of how to improve the safety and detection efficiency of power battery detection.
  • an embodiment of the present application provides a battery detection device, including:
  • a high-voltage wire harness plug is used for plugging into the output end of the power battery.
  • the high-voltage wire harness plug includes a positive high-voltage wire and a negative high-voltage wire;
  • the detection component includes a casing and a detection circuit, a wireless communication circuit and a control circuit installed in the casing; the casing is detachably connected to the high-voltage harness plug; the detection circuit is connected to the positive high-voltage line and the The negative high-voltage line is electrically connected to detect the working parameters of the power battery; the control circuit is electrically connected to the detection circuit and the wireless communication circuit respectively, and is used to control the wireless communication circuit to transmit the working parameters to Host computer.
  • the high-voltage wiring harness plug also includes a first plug connector and a second plug connector;
  • One end of the first plug connector is used to be plugged into the output end of the power battery, and the other end is detachably connected to one end of the positive high-voltage line and one end of the negative high-voltage line;
  • One end of the second plug connector is electrically connected to the other end of the positive high-voltage line and the other end of the negative high-voltage line respectively, and the other end is detachably connected to the housing.
  • the detection circuit includes:
  • a first voltage sampling circuit electrically connected between the positive high-voltage line and ground, for sampling the first voltage value between the positive electrode of the power battery and ground;
  • the second voltage sampling circuit is electrically connected between the negative high-voltage line and the ground, and is used to sample the negative electrode and the ground of the power battery.
  • the second voltage value between ground;
  • a switching circuit includes a first end, a second end and a control end.
  • the first end of the switching circuit is electrically connected to the positive high-voltage line, and the control end of the switching circuit is electrically connected to the control circuit;
  • a resistor one end of which is electrically connected to the second end of the switch circuit, and the other end of which is grounded.
  • the first voltage sampling circuit includes:
  • a first voltage dividing circuit electrically connected between the positive high-voltage line and the ground, for dividing the voltage between the positive electrode of the power battery and the ground;
  • a first operational amplifier the first input terminal of the first operational amplifier is electrically connected to the first voltage dividing circuit, the second input terminal of the first operational amplifier is used to input the first reference voltage, the first The output terminal of the operational amplifier is electrically connected to the control circuit.
  • the first voltage sampling circuit includes:
  • a second voltage dividing circuit electrically connected between the negative electrode high-voltage line and the ground, for dividing the voltage between the negative electrode of the power battery and the ground;
  • a second operational amplifier the first input terminal of the second operational amplifier is electrically connected to the second voltage dividing circuit, the second input terminal of the second operational amplifier is used to input a second reference voltage, the second The output terminal of the operational amplifier is electrically connected to the control circuit.
  • control circuit includes:
  • a controller electrically connected to the detection circuit and the wireless communication circuit respectively;
  • a power supply circuit is electrically connected to the controller and the wireless communication circuit respectively.
  • the wireless communication circuit is a Bluetooth communication circuit.
  • a battery detection system including:
  • Communication connection device used for communication connection with the power battery
  • a host computer is communicatively connected to the communication connection device, and is used to communicate with the power battery through the communication connection device;
  • control circuit of the battery detection device is communicatively connected with the host computer.
  • the communication connection device is a diagnostic connection box.
  • the host computer is a diagnostic instrument.
  • the battery detection device and battery detection system of the present application have the following beneficial effects: when testing the power battery, there is no need for manual direct charging operation, which can ensure personal safety, and there is no need to manually judge whether the power battery is faulty. Improve detection efficiency.
  • Figure 1 is a schematic structural diagram of an application environment provided by an embodiment of the present application.
  • FIG 2 is a schematic structural diagram of the battery detection system and power battery shown in Figure 1;
  • FIG 3 is a schematic structural diagram of the battery detection device shown in Figure 2;
  • Figure 4 is a schematic circuit structure diagram of the battery detection device shown in Figure 2;
  • Figure 5 is a schematic circuit structure diagram of the detection circuit shown in Figure 4.
  • FIG. 6 is a schematic circuit structure diagram of the first voltage sampling circuit and the second voltage sampling circuit shown in FIG. 5 .
  • “communication connection” includes wired communication connections or wireless communication connections, where wired communication connections include various types of communication connections that use tangible media such as metal wires and optical fibers to transmit information.
  • Wireless communication connections include 5G communication, 4G communication, 3G communication, 2G communication, CDMA, Zig-Bee, Bluetooth, wireless broadband (Wi-Fi), ultra-wideband (UWB) and near field communication (NFC), CDMA2000, GSM, Infrared(IR), ISM, RFID, UMTS/3GPPw/HSDPA, WiMAXWi-Fi or ZigBee, etc.
  • detachable connection includes any detachable connection method, such as snap connection, key connection, pin connection, threaded connection, etc.
  • the embodiment of the present application provides an application environment.
  • the application environment includes a battery detection system 100 and a power battery 200.
  • the battery detection system 100 is communicatively connected with the power battery 200.
  • the battery detection system 100 can detect the working parameters of the power battery 200, and detect the power battery 200 according to the working parameters.
  • the power battery 200 includes a battery pack 21 , a battery management system 22 and a switch 23 .
  • the battery pack 21 is a unit configured to store electric power, and may include at least one battery cell (not shown).
  • the battery pack 21 may include one battery cell or multiple battery cells. When the battery pack 21 includes multiple battery cells, the battery cells may be connected in series, in parallel, or both in series and in parallel. The number of battery cells in the battery pack 21 or the connection method of the battery cells may be determined based on the required output voltage and power storage capacity.
  • the battery unit may include a rechargeable secondary battery (except when the secondary battery is a primary battery such as a lead acid battery).
  • battery cells may include nickel-cadmium batteries, nickel metal hydride (NiMH) batteries, lithium-ion batteries, lithium polymer batteries, and the like.
  • the battery management system 22 can monitor and obtain various information about the battery pack 21, such as the current, voltage, temperature, etc. of the battery 21. Based on the obtained information, the battery management system 22 can evaluate the specific status of the battery pack 21 , such as the voltage of the battery pack 21 , the current of the battery pack 21 , the charging capacity of the battery pack 21 , whether the battery pack 21 is fully charged, whether the battery pack 21 Whether overcharging, overcurrent occurs, overvoltage occurs, the degree of deterioration of the battery pack 21, etc.
  • Battery management system 22 may include all types of devices configured to process data, such as a processor that may analyze the status of battery pack 21 and determine whether it is necessary to protect battery pack 21 .
  • the switch 23 is disposed on the voltage output path of the battery pack 21 .
  • the switch 23 can be controlled by the battery management system 22 to turn on or off the voltage output path of the battery pack 21 .
  • the switch 23 may include any electronic switching tube or switching device, such as a field effect transistor, a contactor, a relay, etc.
  • the battery detection system 100 includes a communication connection device 11 , a host computer 12 and a battery detection device 13 .
  • the communication connection device 11 can be connected in communication with the power battery 200 .
  • the communication connection device 11 can be used as a communication connection medium and has a protocol conversion function.
  • the host computer 12 is communicatively connected to the communication connection device 11.
  • the host computer 12 can communicate with the power battery 200 through the communication connection device 11.
  • the host computer 12 transmits data of a specific transmission protocol to the communication connection device 11, and the communication connection device 11 transmits the data.
  • the data of the specific transmission protocol is converted into a protocol, and then the data conforming to the transmission protocol of the power battery 200 is transmitted to the power battery 200 to realize communication between the host computer 12 and the power battery 200 .
  • the host computer 12 When the host computer 12 communicates with the power battery 200, the host computer 12 can transmit control instructions to the power battery 200 through the communication connection device 11, so that the power battery 200 performs corresponding operations according to the control instructions.
  • the host computer 12 is communicatively connected to the battery management system 22 of the power battery 200 through the communication connection device 11.
  • the host computer 12 transmits switch control instructions to the battery management system 22 through the communication connection device 11.
  • the battery management The system 22 controls the switch 23 to turn on according to the switch control instruction to turn on the voltage output path of the battery pack 21 .
  • the battery detection device 13 is communicatively connected with the host computer 12 .
  • the battery detection device 13 can detect the working parameters of the power battery 200 and transmit the working parameters to the host computer 12.
  • the host computer 12 can determine whether a corresponding fault occurs in the power battery 200 based on the working parameters.
  • the battery pack 21 can output voltage, and the battery detection device 13 can detect the output voltage, obtain the output voltage and transmit it to the host computer 12, and the host computer 12 passes the judgment Whether the output voltage is within the normal voltage range is used to detect whether the power battery 200 has an abnormal output voltage fault.
  • test results of the power battery 200 can be directly given by the host computer 12 , eliminating the need to manually determine whether the power battery 200 is faulty, which can lower the maintenance threshold for maintenance technicians and improve maintenance efficiency.
  • communication connection device 11 is a diagnostic connection box.
  • the diagnostic connection box can establish a communication connection between the device to be diagnosed and the diagnostic host, such as the communication connection between the power battery 200 and the host computer 12, to realize the diagnostic function of the diagnostic host for the device to be diagnosed.
  • the host computer 12 is a diagnostic instrument.
  • the diagnostic instrument is a vehicle fault self-diagnosis terminal. Users can use the diagnostic instrument to quickly read faults in the car's electronic control system, and display the fault information on the display screen to quickly identify the location and cause of the fault.
  • the diagnostic instrument can establish a communication connection with the power battery of the vehicle through the communication connection box.
  • the user can operate the diagnostic instrument and input the vehicle VIN (Vehicle Identification Number, vehicle identification number) code or select the unique identification of the power battery provided on the diagnostic tool to determine the power battery that needs to be connected to achieve communication with the power battery.
  • the diagnostic instrument can also process the working parameters sent by the battery detection device 13, and determine whether a fault occurs based on the working parameters.
  • the battery detection device 13 includes a high-voltage harness plug 131 and a detection component 132 .
  • the high-voltage harness plug 131 can be plugged into the output end of the power battery 200.
  • the high-voltage harness plug 131 includes a positive high-voltage line 1311 and a negative high-voltage line 1312.
  • the positive high-voltage line 1311 can be connected to the power battery.
  • the positive electrode of the power battery 200 is electrically connected, and the negative electrode high-voltage line 1312 can be electrically connected to the negative electrode of the power battery 200 .
  • the detection component 132 includes a housing 1321, a detection circuit 1322, a wireless communication circuit 1323 and a control circuit 1324.
  • the detection circuit 1322, the wireless communication circuit 1323 and the control circuit 1324 are all installed in the housing 1321.
  • the housing 1321 is detachably connected to the high-voltage harness plug 131 .
  • the detection circuit 1322 can be electrically connected to the positive high-voltage line 1311 and the negative high-voltage line 1312 respectively.
  • the detection circuit 1322 can detect the operating parameters of the power battery 200, such as insulation resistance value, output voltage, etc.
  • the control circuit 1324 is electrically connected to the detection circuit 1322 and the wireless communication circuit 1323 respectively.
  • the control circuit 1324 can control the wireless communication circuit 1323 to transmit the operating parameters to the host computer 12 .
  • control circuit 1324 includes a controller 13241 and a power supply circuit 13242.
  • the controller 13241 is electrically connected to the detection circuit 1322 and the wireless communication circuit 1323 respectively.
  • the controller 13241 can receive the working parameters of the power battery 200 detected by the detection circuit 1322 and control the wireless communication circuit 1323 to transmit the working parameters to the host computer 12 .
  • the high-voltage harness plug 131 When detecting the power battery 200 in this embodiment, the high-voltage harness plug 131 is plugged into the output end of the power battery 200. The high-voltage harness plug 131 is then electrically connected to the detection circuit 1322. The control circuit 1324 transmits the working parameters detected by the detection circuit 1322 through wireless communication. The communication circuit 1323 transmits it to the host computer 12 for processing and analysis, without manual direct power-on operation, which can ensure personal safety.
  • the controller 13241 can be any general-purpose processor, digital signal processor (DSP), application specific integrated circuit (ASIC), field programmable gate array (FPGA), microcontroller, ARM (Acorn RISC Machine) or other Programmable logic devices, discrete gate or transistor logic, discrete hardware components, or any combination of these components.
  • the controller 13241 can be any conventional processor, controller, microcontroller or state machine. Controller 13241 may also be implemented as a combination of computing devices, such as a combination of a DSP and a microprocessor, multiple microprocessors, one or more microprocessors in combination with a DSP, and/or any other such configuration.
  • the power supply circuit 13242 is electrically connected to the controller 13241 and the wireless communication circuit 1323 respectively, and is used to provide power to the controller 13241 and the wireless communication circuit 1323.
  • Wireless communication circuit 1323 supplies power.
  • the power supply circuit 13242 includes a power chip, and the power chip can convert the input voltage into a voltage suitable for the operation of the controller 13241 or the wireless communication circuit 1323, such as a DC voltage of 5V or a DC voltage of 3.3V.
  • the power chip can be a commonly used conversion chip on the market, for example, the conversion chip is the LM1117 chip.
  • the wireless communication circuit 1323 is any circuit that can implement wireless communication functions, such as a Bluetooth circuit, a wireless broadband (Wi-Fi) circuit, an ultra-wideband (UWB) circuit, a near field communication (NFC) circuit, a ZigBee circuit, etc. , in some embodiments, the wireless communication circuit 1323 is a Bluetooth communication circuit.
  • Wi-Fi wireless broadband
  • UWB ultra-wideband
  • NFC near field communication
  • ZigBee ZigBee circuit
  • the high-voltage harness plug 131 further includes a first plug connector 1313 and a second plug connector 1314 .
  • One end of the first connector 1313 can be plugged into the output end of the power battery 200 , and the other end is detachably connected to one end of the positive high-voltage line 1311 and one end of the negative high-voltage line 1312 respectively.
  • One end of the second connector 1314 is electrically connected to the other end of the positive high-voltage line 1311 and the other end of the negative high-voltage line 1312 respectively, and the other end is detachably connected to the housing 1321 .
  • detection circuit 1322 is an insulation detection circuit.
  • the detection circuit 1322 is electrically connected to the positive high-voltage line 1311, the negative high-voltage line 1312 and the controller 13241 respectively.
  • the detection circuit 1322 can obtain the insulation detection parameters of the power battery 200 and output them to the controller 13241.
  • the controller 13241 obtains the insulation resistance by processing the insulation detection parameters. value, the controller 13241 can control the wireless communication circuit 1323 to transmit the insulation resistance value to the host computer 12.
  • the host computer 12 can determine whether the insulation resistance value is within the normal resistance range to detect whether there is a leakage fault in the power battery 200.
  • the detection circuit 1322 includes a first voltage sampling circuit 13221, a second voltage sampling circuit 13222, a switch circuit 13223 and a resistor R1.
  • the first voltage sampling circuit 13221 is electrically connected between the positive high-voltage line 1311 and the ground, and can sample the first voltage value between the positive electrode of the power battery 200 and the ground.
  • the second voltage sampling circuit 13222 is electrically connected between the negative high-voltage line 1312 and the ground, and can sample the second voltage value between the negative electrode of the power battery 200 and the ground.
  • the controller 13241 can perform a difference processing between the first voltage value and the second voltage value to obtain the output voltage of the power battery 200, and then transmit the output voltage to the host computer 12 by controlling the wireless communication circuit 1323. 12 can determine whether the output voltage is within the normal voltage range to detect whether the power battery 200 has an abnormal output voltage fault.
  • the switch circuit 13223 includes a first terminal 5a, a second terminal 5b and a control terminal 5c.
  • the first terminal 5a of the switch circuit 13223 is electrically connected to the positive high-voltage line 1311, and the control terminal 5c of the switch circuit 13223 is electrically connected to the controller 13241.
  • One end of the resistor R1 is electrically connected to the second end 5b of the switching circuit 13223, and the other end of the resistor R1 is grounded.
  • the switch circuit 13223 can be turned on or off under the controller 13241. When the switch circuit 13223 is turned on, the positive electrode of the power battery 200 is grounded through the resistor R1. When the switch circuit 13223 is turned off, the positive electrode of the power battery 200 is not connected through the resistor R1. Ground.
  • the first voltage sampling circuit 13221 can respectively sample the first voltage value corresponding to the switch circuit 13223 in the on and off states
  • the second voltage sampling circuit 13222 can respectively sample the corresponding first voltage value of the switch circuit 13223 in the on and off states.
  • the controller 13241 can calculate the insulation resistance value through the corresponding first voltage value, the second voltage value, the resistance of the resistor R1 and the internal resistance of the first voltage sampling circuit 13221 or the second voltage sampling circuit 13222.
  • the controller 13241 calculates the insulation resistance value according to the following Equation 1 and Equation 2:
  • Ri is the insulation resistance value
  • r is the internal resistance of the first voltage sampling circuit 13221 or the second voltage sampling circuit 13222 (assuming that the internal resistance of the first voltage sampling circuit 13221 is equal to the internal resistance of the second voltage sampling circuit 13222)
  • R 1 is the resistance value of resistor R1
  • U 1 is the first voltage value between the positive electrode of the power battery 200 and the ground when the switch circuit 13223 is turned off
  • U 2 is the negative electrode of the power battery 200 and the ground when the switch circuit 13223 is turned off.
  • the second voltage value between, U 1 ' is the first voltage value between the positive electrode of the power battery 200 and the ground when the switch circuit 13223 is turned on, and U 2 ' is the negative electrode of the power battery 200 and the ground when the switch circuit 13223 is turned on. the second voltage value between.
  • the switching circuit 13223 may include any electronic switching tube or switching device, such as a triode, a field effect transistor, etc.
  • the first voltage sampling circuit 13221 includes a first voltage dividing circuit 61 and a first operational amplifier 62 .
  • the first voltage dividing circuit 61 is electrically connected between the positive high-voltage line 1311 and the ground.
  • the first voltage dividing circuit 61 can divide the voltage between the positive electrode of the power battery 200 and the ground.
  • the first input terminal of the first operational amplifier 62 is electrically connected to the first voltage dividing circuit 61 , the second input terminal of the first operational amplifier 62 can input the first reference voltage VR1 , and the output terminal of the first operational amplifier 62 is connected to the controller 13241 Electrical connection.
  • the first voltage dividing circuit 61 includes a resistor R2 and a resistor R3. One end of the resistor R2 is electrically connected to the positive high-voltage line 1311. The other end of the resistor R2 is electrically connected to the first input end of the first operational amplifier 62 and one end of the resistor R3 respectively. connection, the other end of resistor R3 is connected to ground.
  • the first input terminal of the second operational amplifier 62 can be a non-inverting input terminal or an inverting input terminal.
  • the first input terminal of the second operational amplifier 62 can be a non-inverting input terminal.
  • the second operational amplifier 62 can be a non-inverting input terminal.
  • the second input terminal of the amplifier 62 is an inverting input terminal
  • the first input terminal of the second operational amplifier 62 is an inverting input terminal.
  • the second input terminal of the second operational amplifier 62 is a non-inverting input terminal.
  • the second voltage sampling circuit 13222 includes a second voltage dividing circuit 63 and a second operational amplifier 64 .
  • the second voltage dividing circuit 63 is electrically connected between the negative electrode high voltage line 1312 and the ground.
  • the second voltage dividing circuit 63 can divide the voltage between the negative electrode of the power battery 200 and the ground.
  • the first input terminal of the second operational amplifier 64 is electrically connected to the second voltage dividing circuit 63, and the second input terminal of the second operational amplifier 64 The input terminal can input the second reference voltage VR2, and the output terminal of the second operational amplifier 64 is electrically connected to the controller 13241.
  • the second voltage dividing circuit 63 includes a resistor R4 and a resistor R5.
  • One end of the resistor R4 is electrically connected to the negative high-voltage line 1312, and the other end of the resistor R4 is electrically connected to the first input end of the second operational amplifier 64 and one end of the resistor R5 respectively. connection, the other end of resistor R5 is connected to ground.
  • the first input terminal of the second operational amplifier 64 can be a non-inverting input terminal or an inverting input terminal.
  • the first input terminal of the second operational amplifier 64 can be a non-inverting input terminal.
  • the second operational amplifier 64 can be a non-inverting input terminal.
  • the second input terminal of the amplifier 64 is an inverting input terminal, and the first input terminal of the second operational amplifier 64 is an inverting input terminal.
  • the second input terminal of the second operational amplifier 64 is a non-inverting input terminal.

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Abstract

A battery detection apparatus (13) and a battery detection system (100). The battery detection apparatus (13) comprises a high-voltage harness plug (131) and a detection assembly (132); the high-voltage harness plug (131) is used for plugging in an output end of a power battery (200); the high-voltage harness plug (131) comprises a positive high-voltage line (1311) and a negative high-voltage line (1312); the detection assembly (132) comprises a housing (1321), a detection circuit (1322) mounted in the housing (1321), a wireless communication circuit (1323), and a control circuit (1324); the housing (1321) is detachably connected to the high-voltage harness plug (131); the detection circuit (1322) is separately electrically connected to the positive high-voltage line (1311) and the negative high-voltage line (1312), and is used for detecting working parameters of the power battery (200); the control circuit (1324) is separately electrically connected to the detection circuit (1322) and the wireless communication circuit (1323), and is used for controlling the wireless communication circuit (1323) to transmit the working parameters to an upper computer (12).

Description

一种电池检测装置及电池检测系统A battery detection device and battery detection system
本申请要求于2022年4月2日提交中国专利局、申请号为202220756024X、申请名称为“一种电池检测装置及电池检测系统”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。This application claims priority to the Chinese patent application filed with the China Patent Office on April 2, 2022, with application number 202220756024X and application title "A battery detection device and battery detection system", the entire content of which is incorporated herein by reference. Applying.
技术领域Technical field
本申请涉及新能源技术领域,特别是涉及一种电池检测装置及电池检测系统。This application relates to the field of new energy technology, and in particular to a battery detection device and a battery detection system.
背景技术Background technique
动力电池是新能源车中的主要部件,动力电池的安全关乎车辆的行车安全。动力电池出现故障时,需要对其进维修,以确定故障原因。Power batteries are the main components of new energy vehicles, and the safety of power batteries is related to the driving safety of the vehicle. When a power battery fails, it needs to be repaired to determine the cause of the failure.
目前,对动力电池进行维修时,一般是通过维修技师使用万用表等检测设备对动力电池的相关参数进行检测,根据检测结果来确定动力电池的故障。然而,动力电池的输出电压较高,维修技师直接使用万用表检测输出电压时,可能会因为操作不当或检测设备的质量问题,危害维修技师的人身安全。At present, when repairing power batteries, maintenance technicians generally use testing equipment such as multimeters to detect relevant parameters of the power battery, and determine the fault of the power battery based on the test results. However, the output voltage of the power battery is relatively high. When the maintenance technician directly uses a multimeter to detect the output voltage, the personal safety of the maintenance technician may be endangered due to improper operation or quality problems of the testing equipment.
发明内容Contents of the invention
本申请实施例提供一种电池检测装置及电池检测系统,旨在解决如何提高检测动力电池的安全性以及检测效率的技术问题。Embodiments of the present application provide a battery detection device and a battery detection system, aiming to solve the technical problem of how to improve the safety and detection efficiency of power battery detection.
为解决上述技术问题,本申请实施例提供了如下技术方案:In order to solve the above technical problems, the embodiments of this application provide the following technical solutions:
在第一方面,本申请实施例提供一种电池检测装置,包括:In a first aspect, an embodiment of the present application provides a battery detection device, including:
高压线束插头,用于插接在动力电池的输出端,所述高压线束插头包括正极高压线和负极高压线;A high-voltage wire harness plug is used for plugging into the output end of the power battery. The high-voltage wire harness plug includes a positive high-voltage wire and a negative high-voltage wire;
检测组件,包括壳体及安装在所述壳体内的检测电路、无线通信电路及控制电路;所述壳体可拆卸连接所述高压线束插头;所述检测电路分别与所述正极高压线和所述负极高压线电连接,用于检测所述动力电池的工作参数;所述控制电路分别与所述检测电路和所述无线通信电路电连接,用于控制所述无线通信电路将所述工作参数传输至上位机。The detection component includes a casing and a detection circuit, a wireless communication circuit and a control circuit installed in the casing; the casing is detachably connected to the high-voltage harness plug; the detection circuit is connected to the positive high-voltage line and the The negative high-voltage line is electrically connected to detect the working parameters of the power battery; the control circuit is electrically connected to the detection circuit and the wireless communication circuit respectively, and is used to control the wireless communication circuit to transmit the working parameters to Host computer.
可选的,所述高压线束插头还包括第一插接件及第二插接件;Optionally, the high-voltage wiring harness plug also includes a first plug connector and a second plug connector;
所述第一插接件的一端用于插接在所述动力电池的输出端,另一端分别与正极高压线的一端及所述负极高压线的一端可拆卸连接;One end of the first plug connector is used to be plugged into the output end of the power battery, and the other end is detachably connected to one end of the positive high-voltage line and one end of the negative high-voltage line;
所述第二插接件的一端分别与所述正极高压线的另一端及所述负极高压线的另一端电连接,另一端与所述壳体可拆卸连接。One end of the second plug connector is electrically connected to the other end of the positive high-voltage line and the other end of the negative high-voltage line respectively, and the other end is detachably connected to the housing.
可选的,所述检测电路包括:Optionally, the detection circuit includes:
第一电压采样电路,电连接在所述正极高压线与地之间,用于采样所述动力电池的正极与地之间的第一电压值;A first voltage sampling circuit, electrically connected between the positive high-voltage line and ground, for sampling the first voltage value between the positive electrode of the power battery and ground;
第二电压采样电路,电连接在所述负极高压线与地之间,用于采样所述动力电池的负极与 地之间的第二电压值;The second voltage sampling circuit is electrically connected between the negative high-voltage line and the ground, and is used to sample the negative electrode and the ground of the power battery. The second voltage value between ground;
开关电路,包括第一端、第二端及控制端,所述开关电路的第一端与所述正极高压线电连接,所述开关电路的控制端与所述控制电路电连接;A switching circuit includes a first end, a second end and a control end. The first end of the switching circuit is electrically connected to the positive high-voltage line, and the control end of the switching circuit is electrically connected to the control circuit;
电阻,所述电阻的一端与所述开关电路的第二端电连接,所述第电阻的另一端接地。A resistor, one end of which is electrically connected to the second end of the switch circuit, and the other end of which is grounded.
可选的,所述第一电压采样电路包括:Optionally, the first voltage sampling circuit includes:
第一分压电路,电连接在所述正极高压线与地之间,用于对所述动力电池的正极与地之间的电压进行分压处理;A first voltage dividing circuit, electrically connected between the positive high-voltage line and the ground, for dividing the voltage between the positive electrode of the power battery and the ground;
第一运算放大器,所述第一运算放大器的第一输入端与所述第一分压电路电连接,所述第一运算放大器的第二输入端用于输入第一基准电压,所述第一运算放大器的输出端与所述控制电路电连接。A first operational amplifier, the first input terminal of the first operational amplifier is electrically connected to the first voltage dividing circuit, the second input terminal of the first operational amplifier is used to input the first reference voltage, the first The output terminal of the operational amplifier is electrically connected to the control circuit.
可选的,所述第一电压采样电路包括:Optionally, the first voltage sampling circuit includes:
第二分压电路,电连接在所述负极高压线与地之间,用于对所述动力电池的负极与地之间的电压进行分压处理;a second voltage dividing circuit, electrically connected between the negative electrode high-voltage line and the ground, for dividing the voltage between the negative electrode of the power battery and the ground;
第二运算放大器,所述第二运算放大器的第一输入端与所述第二分压电路电连接,所述第二运算放大器的第二输入端用于输入第二基准电压,所述第二运算放大器的输出端与所述控制电路电连接。A second operational amplifier, the first input terminal of the second operational amplifier is electrically connected to the second voltage dividing circuit, the second input terminal of the second operational amplifier is used to input a second reference voltage, the second The output terminal of the operational amplifier is electrically connected to the control circuit.
可选的,所述控制电路包括:Optionally, the control circuit includes:
控制器,分别与所述检测电路和所述无线通信电路电连接;A controller, electrically connected to the detection circuit and the wireless communication circuit respectively;
供电电路,分别与所述控制器和所述无线通信电路电连接。A power supply circuit is electrically connected to the controller and the wireless communication circuit respectively.
可选的,所述无线通信电路为蓝牙通信电路。Optionally, the wireless communication circuit is a Bluetooth communication circuit.
在第二方面,本申请实施例提供一种电池检测系统,包括:In a second aspect, embodiments of the present application provide a battery detection system, including:
通信连接装置,用于与动力电池通信连接;Communication connection device, used for communication connection with the power battery;
上位机,与所述通信连接装置通信连接,用于通过所述通信连接装置与所述动力电池通信;以及A host computer is communicatively connected to the communication connection device, and is used to communicate with the power battery through the communication connection device; and
如上所述电池检测装置,所述电池检测装置的控制电路与所述上位机通信连接。In the battery detection device as described above, the control circuit of the battery detection device is communicatively connected with the host computer.
可选的,所述通信连接装置为诊断连接盒。Optionally, the communication connection device is a diagnostic connection box.
可选的,所述上位机为诊断仪。Optionally, the host computer is a diagnostic instrument.
通过上述技术方案,本申请的电池检测装置及电池检测系统具有如下益效果:在对动力电池进行检测时,无需人工直接带电操作,可确保人身安全,并且无需人工判断动力电池是否发生故障,可提高检测效率。Through the above technical solution, the battery detection device and battery detection system of the present application have the following beneficial effects: when testing the power battery, there is no need for manual direct charging operation, which can ensure personal safety, and there is no need to manually judge whether the power battery is faulty. Improve detection efficiency.
附图说明Description of drawings
一个或多个实施例通过与之对应的附图中的图片仅作为示例性说明,这些示例性说明并不构成对实施例的限定,附图中具有相同参考数字标号的元件表示为类似的元件,除非有特别申 明,附图中的图不构成比例限制。One or more embodiments are only illustratively illustrated through the corresponding pictures in the drawings. These illustrative illustrations do not constitute limitations to the embodiments. Elements with the same reference numerals in the accompanying drawings are represented as similar elements. , unless otherwise specified It is understood that the figures in the accompanying drawings do not constitute limitations on scale.
图1本申请实施例提供的一种应用环境的结构示意图;Figure 1 is a schematic structural diagram of an application environment provided by an embodiment of the present application;
图2是图1所示的电池检测系统和动力电池的结构示意图;Figure 2 is a schematic structural diagram of the battery detection system and power battery shown in Figure 1;
图3是图2所示的电池检测装置的结构示意图;Figure 3 is a schematic structural diagram of the battery detection device shown in Figure 2;
图4是图2所示的电池检测装置的电路结构示意图;Figure 4 is a schematic circuit structure diagram of the battery detection device shown in Figure 2;
图5是图4所示的检测电路的电路结构示意图;Figure 5 is a schematic circuit structure diagram of the detection circuit shown in Figure 4;
图6是图5所示的第一电压采样电路和第二电压采样电路的电路结构示意图。FIG. 6 is a schematic circuit structure diagram of the first voltage sampling circuit and the second voltage sampling circuit shown in FIG. 5 .
具体实施方式Detailed ways
为了便于理解本申请,下面结合附图和具体实施方式,对本申请进行更详细的说明。需要说明的是,当一个元件被表述“连接”另一个元件,它可以是直接连接到另一个元件、或者其间可以存在一个或多个居中的元件。此外,术语“第一”、“第二”等仅用于描述目的,而不能理解为指示或暗示相对重要性。In order to facilitate understanding of the present application, the present application will be described in more detail below in conjunction with the accompanying drawings and specific embodiments. It should be noted that when an element is referred to as being "connected" to another element, it can be directly connected to the other element, or one or more intervening elements may be present therebetween. Furthermore, the terms "first," "second," etc. are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
除非另有定义,本说明书所使用的所有的技术和科学术语与属于本申请的技术领域的技术人员通常理解的含义相同。本说明书中在本申请的说明书中所使用的术语只是为了描述具体的实施方式的目的,不是用于限制本申请。本说明书所使用的术语“和/或”包括一个或多个相关的所列项目的任意的和所有的组合。Unless otherwise defined, all technical and scientific terms used in this specification have the same meaning as commonly understood by a person skilled in the technical field belonging to this application. The terms used in the description of this application are only for the purpose of describing specific embodiments and are not used to limit this application. As used in this specification, the term "and/or" includes any and all combinations of one or more of the associated listed items.
在本申请中,“通信连接”包括有线通信连接或无线通信连接,其中,有线通信连接包括利用金属导线、光纤等有形媒质传送信息的各类通信连接。无线通信连接包括5G通讯、4G通讯、3G通讯、2G通讯、CDMA、Zig-Bee、蓝牙(Bluetooth)、无线宽带(Wi-Fi)、超宽带(UWB)和近场通信(NFC)、CDMA2000、GSM、Infrared(IR)、ISM、RFID、UMTS/3GPPw/HSDPA、WiMAXWi-Fi或ZigBee等等。In this application, "communication connection" includes wired communication connections or wireless communication connections, where wired communication connections include various types of communication connections that use tangible media such as metal wires and optical fibers to transmit information. Wireless communication connections include 5G communication, 4G communication, 3G communication, 2G communication, CDMA, Zig-Bee, Bluetooth, wireless broadband (Wi-Fi), ultra-wideband (UWB) and near field communication (NFC), CDMA2000, GSM, Infrared(IR), ISM, RFID, UMTS/3GPPw/HSDPA, WiMAXWi-Fi or ZigBee, etc.
在本申请中,“可拆卸连接”包括任意可拆卸连接方式,例如卡扣连接、键连接、销连接、螺纹连接等等。In this application, "detachable connection" includes any detachable connection method, such as snap connection, key connection, pin connection, threaded connection, etc.
本申请实施例提供一种应用环境。请参阅图1,应用环境包括电池检测系统100及动力电池200。The embodiment of the present application provides an application environment. Referring to Figure 1, the application environment includes a battery detection system 100 and a power battery 200.
电池检测系统100与动力电池200通信连接,电池检测系统100可检测动力电池200的工作参数,根据工作参数,对动力电池200进行检测。The battery detection system 100 is communicatively connected with the power battery 200. The battery detection system 100 can detect the working parameters of the power battery 200, and detect the power battery 200 according to the working parameters.
在一些实施例中,请参阅图2,动力电池200包括电池组21、电池管理系统22及开关23。In some embodiments, please refer to FIG. 2 , the power battery 200 includes a battery pack 21 , a battery management system 22 and a switch 23 .
电池组21是被构造为存储电力的单元,其可以包括至少一个电池单元(未示出)。电池组21可以包括一个电池单元或多个电池单元,电池组21包括多个电池单元时,电池单元可以串联连接、并联连接或者串联连接和并联连接两者。电池组21中的电池单元的数量或者电池单元的连接方法可以基于所需的输出电压和电力存储容量来确定。The battery pack 21 is a unit configured to store electric power, and may include at least one battery cell (not shown). The battery pack 21 may include one battery cell or multiple battery cells. When the battery pack 21 includes multiple battery cells, the battery cells may be connected in series, in parallel, or both in series and in parallel. The number of battery cells in the battery pack 21 or the connection method of the battery cells may be determined based on the required output voltage and power storage capacity.
电池单元可以包括可再充电的二次电池(二次电池是诸如铅蓄电池的原电池的情况除外)。例如,电池单元可包括镍镉电池、镍金属氢化物(NiMH)电池、锂离子电池、锂聚合物电池等等。 The battery unit may include a rechargeable secondary battery (except when the secondary battery is a primary battery such as a lead acid battery). For example, battery cells may include nickel-cadmium batteries, nickel metal hydride (NiMH) batteries, lithium-ion batteries, lithium polymer batteries, and the like.
电池管理系统22可以监视并获取关于电池组21的各种信息,诸如电池21的电流、电压、温度等等。基于所获取的信息,电池管理系统22可以评估电池组21的特定状态,诸如电池组21的电压、电池组21的电流、电池组21的充电容量、电池组21是否完全充电、电池组21是否过度充电、过电流是否发生、过电压是否发生、电池组21的劣化程度等。电池管理系统22可以包括被配置为处理数据的全部类型的装置,诸如可以分析电池组21的状态并确定是否有必要保护电池组21的处理器。The battery management system 22 can monitor and obtain various information about the battery pack 21, such as the current, voltage, temperature, etc. of the battery 21. Based on the obtained information, the battery management system 22 can evaluate the specific status of the battery pack 21 , such as the voltage of the battery pack 21 , the current of the battery pack 21 , the charging capacity of the battery pack 21 , whether the battery pack 21 is fully charged, whether the battery pack 21 Whether overcharging, overcurrent occurs, overvoltage occurs, the degree of deterioration of the battery pack 21, etc. Battery management system 22 may include all types of devices configured to process data, such as a processor that may analyze the status of battery pack 21 and determine whether it is necessary to protect battery pack 21 .
开关23设置在电池组21的电压输出路径上,开关23可受电池管理系统22的控制,导通或关断电池组21的电压输出路径。开关23可以包括任意电子开关管或开关器件,例如场效应晶体管、接触器、继电器等等。The switch 23 is disposed on the voltage output path of the battery pack 21 . The switch 23 can be controlled by the battery management system 22 to turn on or off the voltage output path of the battery pack 21 . The switch 23 may include any electronic switching tube or switching device, such as a field effect transistor, a contactor, a relay, etc.
在一些实施例中,如图2所示,电池检测系统100包括通信连接装置11、上位机12及电池检测装置13。In some embodiments, as shown in FIG. 2 , the battery detection system 100 includes a communication connection device 11 , a host computer 12 and a battery detection device 13 .
通信连接装置11可与动力电池200通信连接。通信连接装置11可作为通信连接媒介,并且具备协议转换功能。The communication connection device 11 can be connected in communication with the power battery 200 . The communication connection device 11 can be used as a communication connection medium and has a protocol conversion function.
上位机12与通信连接装置11通信连接,上位机12可通过通信连接装置11与动力电池200通信,例如,上位机12将特定传输协议的数据传输至通信连接装置11,通信连接装置11将该特定传输协议的数据进行协议转换,再将符合动力电池200传输协议的数据传输至动力电池200,以实现上位机12与动力电池200之间的通信。The host computer 12 is communicatively connected to the communication connection device 11. The host computer 12 can communicate with the power battery 200 through the communication connection device 11. For example, the host computer 12 transmits data of a specific transmission protocol to the communication connection device 11, and the communication connection device 11 transmits the data. The data of the specific transmission protocol is converted into a protocol, and then the data conforming to the transmission protocol of the power battery 200 is transmitted to the power battery 200 to realize communication between the host computer 12 and the power battery 200 .
上位机12与动力电池200通信时,上位机12可以通过通信连接装置11向动力电池200传输控制指令,以使动力电池200根据所述控制指令,执行相应操作。When the host computer 12 communicates with the power battery 200, the host computer 12 can transmit control instructions to the power battery 200 through the communication connection device 11, so that the power battery 200 performs corresponding operations according to the control instructions.
举例而言,上位机12通过通信连接装置11与动力电池200的电池管理系统22通信连接,检测动力电池200时,上位机12通过通信连接装置11向电池管理系统22传输开关控制指令,电池管理系统22根据该开关控制指令,控制开关23导通,以导通电池组21的电压输出路径。For example, the host computer 12 is communicatively connected to the battery management system 22 of the power battery 200 through the communication connection device 11. When detecting the power battery 200, the host computer 12 transmits switch control instructions to the battery management system 22 through the communication connection device 11. The battery management The system 22 controls the switch 23 to turn on according to the switch control instruction to turn on the voltage output path of the battery pack 21 .
电池检测装置13与上位机12通信连接。电池检测装置13可检测动力电池200的工作参数,并且将工作参数传输至上位机12,上位机12可根据工作参数,判断动力电池200是否发生相应故障。The battery detection device 13 is communicatively connected with the host computer 12 . The battery detection device 13 can detect the working parameters of the power battery 200 and transmit the working parameters to the host computer 12. The host computer 12 can determine whether a corresponding fault occurs in the power battery 200 based on the working parameters.
如前所述,电池组21的电压输出路径导通时,电池组21可输出电压,电池检测装置13可对该输出电压进行检测,得到输出电压并传输至上位机12,上位机12通过判断输出电压是否在正常电压范围内,来检测动力电池200是否存在输出电压异常的故障。As mentioned above, when the voltage output path of the battery pack 21 is turned on, the battery pack 21 can output voltage, and the battery detection device 13 can detect the output voltage, obtain the output voltage and transmit it to the host computer 12, and the host computer 12 passes the judgment Whether the output voltage is within the normal voltage range is used to detect whether the power battery 200 has an abnormal output voltage fault.
因此,动力电池200的检测结果可由上位机12直接给出,无需人工判断动力电池200是否发生故障,可降低维修技师的维修门槛,提高维修效率。Therefore, the test results of the power battery 200 can be directly given by the host computer 12 , eliminating the need to manually determine whether the power battery 200 is faulty, which can lower the maintenance threshold for maintenance technicians and improve maintenance efficiency.
在一些实施例中,通信连接装置11为诊断连接盒。诊断连接盒可建立待诊断设备与诊断主机之间的通信连接,例如动力电池200与上位机12之间的通信连接,实现诊断主机对待诊断设备的诊断功能。In some embodiments, communication connection device 11 is a diagnostic connection box. The diagnostic connection box can establish a communication connection between the device to be diagnosed and the diagnostic host, such as the communication connection between the power battery 200 and the host computer 12, to realize the diagnostic function of the diagnostic host for the device to be diagnosed.
在一些实施例中,上位机12为诊断仪。 In some embodiments, the host computer 12 is a diagnostic instrument.
诊断仪是车辆故障自检终端。用户可以利用诊断仪迅速地读取汽车电控系统中的故障,并通过显示屏显示故障信息,迅速查明发生故障的部位及原因。在本实施例中,诊断仪可通过通信连接盒与车辆的动力电池建立通信连接,诊断仪与动力电池建立通信连接时,用户可操作诊断仪,输入车辆VIN(Vehicle Identification Number,车辆识别码)码或选择诊断仪上提供的动力电池的唯一标识,确定需要接入的动力电池,从而实现与该动力电池之间的通信。诊断仪还可以对电池检测装置13发送的工作参数进行处理,并且根据工作参数,判断是否发生故障。The diagnostic instrument is a vehicle fault self-diagnosis terminal. Users can use the diagnostic instrument to quickly read faults in the car's electronic control system, and display the fault information on the display screen to quickly identify the location and cause of the fault. In this embodiment, the diagnostic instrument can establish a communication connection with the power battery of the vehicle through the communication connection box. When the diagnostic instrument establishes a communication connection with the power battery, the user can operate the diagnostic instrument and input the vehicle VIN (Vehicle Identification Number, vehicle identification number) code or select the unique identification of the power battery provided on the diagnostic tool to determine the power battery that needs to be connected to achieve communication with the power battery. The diagnostic instrument can also process the working parameters sent by the battery detection device 13, and determine whether a fault occurs based on the working parameters.
在一些实施例中,请一并参阅图3和图4,电池检测装置13包括高压线束插头131和检测组件132。In some embodiments, please refer to FIGS. 3 and 4 together, the battery detection device 13 includes a high-voltage harness plug 131 and a detection component 132 .
高压线束插头131可插接在动力电池200的输出端,高压线束插头131包括正极高压线1311和负极高压线1312,高压线束插头131插接在动力电池200的输出端时,正极高压线1311可与动力电池200的正极电连接,负极高压线1312可与动力电池200的负极电连接。The high-voltage harness plug 131 can be plugged into the output end of the power battery 200. The high-voltage harness plug 131 includes a positive high-voltage line 1311 and a negative high-voltage line 1312. When the high-voltage harness plug 131 is plugged into the output end of the power battery 200, the positive high-voltage line 1311 can be connected to the power battery. The positive electrode of the power battery 200 is electrically connected, and the negative electrode high-voltage line 1312 can be electrically connected to the negative electrode of the power battery 200 .
检测组件132包括壳体1321、检测电路1322、无线通信电路1323及控制电路1324,检测电路1322、无线通信电路1323及控制电路1324均安装于壳体1321内。The detection component 132 includes a housing 1321, a detection circuit 1322, a wireless communication circuit 1323 and a control circuit 1324. The detection circuit 1322, the wireless communication circuit 1323 and the control circuit 1324 are all installed in the housing 1321.
壳体1321可拆卸连接高压线束插头131。The housing 1321 is detachably connected to the high-voltage harness plug 131 .
壳体1321与高压线束插头131连接时,检测电路1322可分别与正极高压线1311和负极高压线1312电连接,检测电路1322可检测动力电池200的工作参数,例如绝缘电阻值、输出电压等等。When the housing 1321 is connected to the high-voltage harness plug 131, the detection circuit 1322 can be electrically connected to the positive high-voltage line 1311 and the negative high-voltage line 1312 respectively. The detection circuit 1322 can detect the operating parameters of the power battery 200, such as insulation resistance value, output voltage, etc.
控制电路1324分别与检测电路1322和无线通信电路1323电连接,控制电路1324可控制无线通信电路1323将工作参数传输至上位机12。The control circuit 1324 is electrically connected to the detection circuit 1322 and the wireless communication circuit 1323 respectively. The control circuit 1324 can control the wireless communication circuit 1323 to transmit the operating parameters to the host computer 12 .
在一些实施例中,请参阅图5,控制电路1324包括控制器13241和供电电路13242。In some embodiments, referring to Figure 5, the control circuit 1324 includes a controller 13241 and a power supply circuit 13242.
控制器13241分别与检测电路1322和无线通信电路1323电连接,控制器13241可接收检测电路1322检测得到的动力电池200的工作参数,并控制无线通信电路1323将工作参数传输至上位机12。The controller 13241 is electrically connected to the detection circuit 1322 and the wireless communication circuit 1323 respectively. The controller 13241 can receive the working parameters of the power battery 200 detected by the detection circuit 1322 and control the wireless communication circuit 1323 to transmit the working parameters to the host computer 12 .
本实施例检测动力电池200时,通过高压线束插头131插接在动力电池200的输出端,高压线束插头131再与检测电路1322电连接,控制电路1324将检测电路1322检测得到的工作参数通过无线通信电路1323传输至上位机12进行处理分析,无需人工直接带电操作,可确保人身安全。When detecting the power battery 200 in this embodiment, the high-voltage harness plug 131 is plugged into the output end of the power battery 200. The high-voltage harness plug 131 is then electrically connected to the detection circuit 1322. The control circuit 1324 transmits the working parameters detected by the detection circuit 1322 through wireless communication. The communication circuit 1323 transmits it to the host computer 12 for processing and analysis, without manual direct power-on operation, which can ensure personal safety.
在一些实施例中,控制器13241可以为任意通用处理器、数字信号处理器(DSP)、专用集成电路(ASIC)、现场可编程门阵列(FPGA)、单片机、ARM(Acorn RISC Machine)或其它可编程逻辑器件、分立门或晶体管逻辑、分立的硬件组件或这些部件的任何组合。还有,控制器13241还可以是任何传统处理器、控制器、微控制器或状态机。控制器13241也可以被实现为计算设备的组合,例如,DSP和微处理器的组合、多个微处理器、一个或多个微处理器结合DSP和/或任何其它这种配置。In some embodiments, the controller 13241 can be any general-purpose processor, digital signal processor (DSP), application specific integrated circuit (ASIC), field programmable gate array (FPGA), microcontroller, ARM (Acorn RISC Machine) or other Programmable logic devices, discrete gate or transistor logic, discrete hardware components, or any combination of these components. Also, the controller 13241 can be any conventional processor, controller, microcontroller or state machine. Controller 13241 may also be implemented as a combination of computing devices, such as a combination of a DSP and a microprocessor, multiple microprocessors, one or more microprocessors in combination with a DSP, and/or any other such configuration.
供电电路13242分别与控制器13241和无线通信电路1323电连接,用于为控制器13241及 无线通信电路1323供电。The power supply circuit 13242 is electrically connected to the controller 13241 and the wireless communication circuit 1323 respectively, and is used to provide power to the controller 13241 and the wireless communication circuit 1323. Wireless communication circuit 1323 supplies power.
在一些实施例中,供电电路13242包括电源芯片,电源芯片可将输入电压转换成适合控制器13241或无线通信电路1323工作的电压,例如为5V的直流电压或3.3V的直流电压。其中,电源芯片可以选取市面上常用的转换芯片,例如转换芯片为LM1117芯片。In some embodiments, the power supply circuit 13242 includes a power chip, and the power chip can convert the input voltage into a voltage suitable for the operation of the controller 13241 or the wireless communication circuit 1323, such as a DC voltage of 5V or a DC voltage of 3.3V. Among them, the power chip can be a commonly used conversion chip on the market, for example, the conversion chip is the LM1117 chip.
无线通信电路1323为任意可实现无线通信功能的电路,例如为蓝牙(Bluetooth)电路、无线宽带(Wi-Fi)电路、超宽带(UWB)电路、近场通信(NFC)电路、ZigBee电路等等,在一些实施例中,无线通信电路1323为蓝牙通信电路。The wireless communication circuit 1323 is any circuit that can implement wireless communication functions, such as a Bluetooth circuit, a wireless broadband (Wi-Fi) circuit, an ultra-wideband (UWB) circuit, a near field communication (NFC) circuit, a ZigBee circuit, etc. , in some embodiments, the wireless communication circuit 1323 is a Bluetooth communication circuit.
在一些实施例中,请继续参阅图3,高压线束插头131还包括第一插接件1313及第二插接件1314。In some embodiments, please continue to refer to FIG. 3 . The high-voltage harness plug 131 further includes a first plug connector 1313 and a second plug connector 1314 .
第一插接件1313的一端可插接在动力电池200的输出端,另一端分别与正极高压线1311的一端及负极高压线1312的一端可拆卸连接。One end of the first connector 1313 can be plugged into the output end of the power battery 200 , and the other end is detachably connected to one end of the positive high-voltage line 1311 and one end of the negative high-voltage line 1312 respectively.
第二插接件1314的一端分别与正极高压线1311的另一端及负极高压线1312的另一端电连接,另一端与壳体1321可拆卸连接。One end of the second connector 1314 is electrically connected to the other end of the positive high-voltage line 1311 and the other end of the negative high-voltage line 1312 respectively, and the other end is detachably connected to the housing 1321 .
在一些实施例中,检测电路1322为绝缘检测电路。检测电路1322分别与正极高压线1311、负极高压线1312及控制器13241电连接,检测电路1322可得到动力电池200的绝缘检测参数并输出给控制器13241,控制器13241通过处理绝缘检测参数,得到绝缘电阻值,控制器13241可控制无线通信电路1323将绝缘电阻值传输至上位机12,上位机12可判断绝缘电阻值是否在正常阻值范围内,来检测动力电池200是否存在漏电故障。In some embodiments, detection circuit 1322 is an insulation detection circuit. The detection circuit 1322 is electrically connected to the positive high-voltage line 1311, the negative high-voltage line 1312 and the controller 13241 respectively. The detection circuit 1322 can obtain the insulation detection parameters of the power battery 200 and output them to the controller 13241. The controller 13241 obtains the insulation resistance by processing the insulation detection parameters. value, the controller 13241 can control the wireless communication circuit 1323 to transmit the insulation resistance value to the host computer 12. The host computer 12 can determine whether the insulation resistance value is within the normal resistance range to detect whether there is a leakage fault in the power battery 200.
在一些实施例中,请参阅图5,检测电路1322包括第一电压采样电路13221、第二电压采样电路13222、开关电路13223和电阻R1。In some embodiments, please refer to FIG. 5 , the detection circuit 1322 includes a first voltage sampling circuit 13221, a second voltage sampling circuit 13222, a switch circuit 13223 and a resistor R1.
第一电压采样电路13221电连接在正极高压线1311与地之间,可采样动力电池200的正极与地之间的第一电压值。The first voltage sampling circuit 13221 is electrically connected between the positive high-voltage line 1311 and the ground, and can sample the first voltage value between the positive electrode of the power battery 200 and the ground.
第二电压采样电路13222电连接在负极高压线1312与地之间,可采样动力电池200的负极与地之间的第二电压值。The second voltage sampling circuit 13222 is electrically connected between the negative high-voltage line 1312 and the ground, and can sample the second voltage value between the negative electrode of the power battery 200 and the ground.
在一些实施例中,控制器13241可将第一电压值与第二电压值作差处理,得到动力电池200的输出电压,然后通过控制无线通信电路1323将输出电压传输至上位机12,上位机12可判断输出电压是否在正常电压范围内,来检测动力电池200是否存在输出电压异常的故障。In some embodiments, the controller 13241 can perform a difference processing between the first voltage value and the second voltage value to obtain the output voltage of the power battery 200, and then transmit the output voltage to the host computer 12 by controlling the wireless communication circuit 1323. 12 can determine whether the output voltage is within the normal voltage range to detect whether the power battery 200 has an abnormal output voltage fault.
开关电路13223包括第一端5a、第二端5b及控制端5c,开关电路13223的第一端5a与正极高压线1311电连接,开关电路13223的控制端5c与控制器13241电连接。The switch circuit 13223 includes a first terminal 5a, a second terminal 5b and a control terminal 5c. The first terminal 5a of the switch circuit 13223 is electrically connected to the positive high-voltage line 1311, and the control terminal 5c of the switch circuit 13223 is electrically connected to the controller 13241.
电阻R1的一端与开关电路13223的第二端5b电连接,电阻R1的另一端接地。One end of the resistor R1 is electrically connected to the second end 5b of the switching circuit 13223, and the other end of the resistor R1 is grounded.
开关电路13223可在控制器13241下导通或关断,在开关电路13223导通时,动力电池200的正极通过电阻R1接地,在开关电路13223断开时,动力电池200的正极未通过电阻R1接地。The switch circuit 13223 can be turned on or off under the controller 13241. When the switch circuit 13223 is turned on, the positive electrode of the power battery 200 is grounded through the resistor R1. When the switch circuit 13223 is turned off, the positive electrode of the power battery 200 is not connected through the resistor R1. Ground.
第一电压采样电路13221可分别采样开关电路13223在导通与关断状态下对应的第一电压值,第二电压采样电路13222可分别采样开关电路13223在导通与关断状态下对应的第二电压值, 控制器13241可通过对应的第一电压值、第二电压值、电阻R1的阻值以及第一电压采样电路13221或第二电压采样电路13222的内阻,计算绝缘电阻值。The first voltage sampling circuit 13221 can respectively sample the first voltage value corresponding to the switch circuit 13223 in the on and off states, and the second voltage sampling circuit 13222 can respectively sample the corresponding first voltage value of the switch circuit 13223 in the on and off states. Two voltage values, The controller 13241 can calculate the insulation resistance value through the corresponding first voltage value, the second voltage value, the resistance of the resistor R1 and the internal resistance of the first voltage sampling circuit 13221 or the second voltage sampling circuit 13222.
在一些实施例中,控制器13241根据以下公式1和公式2计算绝缘电阻值:

In some embodiments, the controller 13241 calculates the insulation resistance value according to the following Equation 1 and Equation 2:

其中,Ri为绝缘电阻值,r为第一电压采样电路13221或第二电压采样电路13222的内阻(假设第一电压采样电路13221的内阻与第二电压采样电路13222的内阻相等),R1为电阻R1的阻值,U1为开关电路13223关断时动力电池200的正极与地之间的第一电压值,U2为开关电路13223关断时动力电池200的负极与地之间的第二电压值,U1'为开关电路13223导通时动力电池200的正极与地之间的第一电压值,U2'为开关电路13223导通时动力电池200的负极与地之间的第二电压值。Wherein, Ri is the insulation resistance value, r is the internal resistance of the first voltage sampling circuit 13221 or the second voltage sampling circuit 13222 (assuming that the internal resistance of the first voltage sampling circuit 13221 is equal to the internal resistance of the second voltage sampling circuit 13222) , R 1 is the resistance value of resistor R1, U 1 is the first voltage value between the positive electrode of the power battery 200 and the ground when the switch circuit 13223 is turned off, U 2 is the negative electrode of the power battery 200 and the ground when the switch circuit 13223 is turned off. The second voltage value between, U 1 ' is the first voltage value between the positive electrode of the power battery 200 and the ground when the switch circuit 13223 is turned on, and U 2 ' is the negative electrode of the power battery 200 and the ground when the switch circuit 13223 is turned on. the second voltage value between.
在一些实施例中,开关电路13223可以包括任意电子开关管或开关器件,例如三极管、场效应晶体管等等。In some embodiments, the switching circuit 13223 may include any electronic switching tube or switching device, such as a triode, a field effect transistor, etc.
在一些实施例中,请参阅图6,第一电压采样电路13221包括第一分压电路61及第一运算放大器62。In some embodiments, please refer to FIG. 6 , the first voltage sampling circuit 13221 includes a first voltage dividing circuit 61 and a first operational amplifier 62 .
第一分压电路61电连接在正极高压线1311与地之间,第一分压电路61可对动力电池200的正极与地之间的电压进行分压处理。The first voltage dividing circuit 61 is electrically connected between the positive high-voltage line 1311 and the ground. The first voltage dividing circuit 61 can divide the voltage between the positive electrode of the power battery 200 and the ground.
第一运算放大器62的第一输入端与第一分压电路61电连接,第一运算放大器62的第二输入端可输入第一基准电压VR1,第一运算放大器62的输出端与控制器13241电连接。The first input terminal of the first operational amplifier 62 is electrically connected to the first voltage dividing circuit 61 , the second input terminal of the first operational amplifier 62 can input the first reference voltage VR1 , and the output terminal of the first operational amplifier 62 is connected to the controller 13241 Electrical connection.
具体地,第一分压电路61包括电阻R2和电阻R3,电阻R2的一端与正极高压线1311电连接,电阻R2的另一端分别与第一运算放大器62的第一输入端和电阻R3的一端电连接,电阻R3的另一端接地。Specifically, the first voltage dividing circuit 61 includes a resistor R2 and a resistor R3. One end of the resistor R2 is electrically connected to the positive high-voltage line 1311. The other end of the resistor R2 is electrically connected to the first input end of the first operational amplifier 62 and one end of the resistor R3 respectively. connection, the other end of resistor R3 is connected to ground.
可以理解的是,第二运算放大器62的第一输入端可以为同相输入端,亦可以为反相输入端,第二运算放大器62的第一输入端为同相输入端,相应的,第二运算放大器62的第二输入端为反相输入端,第二运算放大器62的第一输入端为反相输入端,相应的,第二运算放大器62的第二输入端为同相输入端。It can be understood that the first input terminal of the second operational amplifier 62 can be a non-inverting input terminal or an inverting input terminal. The first input terminal of the second operational amplifier 62 can be a non-inverting input terminal. Correspondingly, the second operational amplifier 62 can be a non-inverting input terminal. The second input terminal of the amplifier 62 is an inverting input terminal, and the first input terminal of the second operational amplifier 62 is an inverting input terminal. Correspondingly, the second input terminal of the second operational amplifier 62 is a non-inverting input terminal.
如图6所示,第二电压采样电路13222包括第二分压电路63及第二运算放大器64。As shown in FIG. 6 , the second voltage sampling circuit 13222 includes a second voltage dividing circuit 63 and a second operational amplifier 64 .
第二分压电路63电连接在负极高压线1312与地之间,第二分压电路63可对动力电池200的负极与地之间的电压进行分压处理。The second voltage dividing circuit 63 is electrically connected between the negative electrode high voltage line 1312 and the ground. The second voltage dividing circuit 63 can divide the voltage between the negative electrode of the power battery 200 and the ground.
第二运算放大器64的第一输入端与第二分压电路63电连接,第二运算放大器64的第二输 入端可输入第二基准电压VR2,第二运算放大器64的输出端与控制器13241电连接。The first input terminal of the second operational amplifier 64 is electrically connected to the second voltage dividing circuit 63, and the second input terminal of the second operational amplifier 64 The input terminal can input the second reference voltage VR2, and the output terminal of the second operational amplifier 64 is electrically connected to the controller 13241.
具体地,第二分压电路63包括电阻R4和电阻R5,电阻R4的一端与负极高压线1312电连接,电阻R4的另一端分别与第二运算放大器64的第一输入端和电阻R5的一端电连接,电阻R5的另一端接地。Specifically, the second voltage dividing circuit 63 includes a resistor R4 and a resistor R5. One end of the resistor R4 is electrically connected to the negative high-voltage line 1312, and the other end of the resistor R4 is electrically connected to the first input end of the second operational amplifier 64 and one end of the resistor R5 respectively. connection, the other end of resistor R5 is connected to ground.
可以理解的是,第二运算放大器64的第一输入端可以为同相输入端,亦可以为反相输入端,第二运算放大器64的第一输入端为同相输入端,相应的,第二运算放大器64的第二输入端为反相输入端,第二运算放大器64的第一输入端为反相输入端,相应的,第二运算放大器64的第二输入端为同相输入端。It can be understood that the first input terminal of the second operational amplifier 64 can be a non-inverting input terminal or an inverting input terminal. The first input terminal of the second operational amplifier 64 can be a non-inverting input terminal. Correspondingly, the second operational amplifier 64 can be a non-inverting input terminal. The second input terminal of the amplifier 64 is an inverting input terminal, and the first input terminal of the second operational amplifier 64 is an inverting input terminal. Correspondingly, the second input terminal of the second operational amplifier 64 is a non-inverting input terminal.
最后要说明的是,本申请可以通过许多不同的形式来实现,并不限于本说明书所描述的实施例,这些实施例不作为对本申请内容的额外限制,提供这些实施方式的目的是使对本申请的公开内容的理解更加透彻全面。并且在本申请的思路下,上述各技术特征继续相互组合,并存在如上所述的本申请不同方面的许多其它变化,均视为本申请说明书记载的范围;进一步地,对本领域普通技术人员来说,可以根据上述说明加以改进或变换,而所有这些改进和变换都应属于本申请所附权利要求的保护范围。Finally, it should be noted that this application can be implemented in many different forms and is not limited to the embodiments described in this specification. These embodiments are not used as additional restrictions on the content of this application. The purpose of providing these embodiments is to make the application A more thorough and comprehensive understanding of the disclosed content. And under the idea of this application, the above-mentioned technical features continue to be combined with each other, and there are many other changes in different aspects of the application as mentioned above, which are all deemed to be within the scope of the description of this application; further, for those of ordinary skill in the art, It can be said that improvements or changes can be made based on the above description, and all these improvements and changes should fall within the protection scope of the appended claims of this application.
以上所述,仅为本申请的具体实施方式,但本申请的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本申请揭露的技术范围内,可轻易想到变化或替换,都应涵盖在本申请的保护范围之内。因此,本申请的保护范围应以所述权利要求的保护范围为准。 The above are only specific embodiments of the present application, but the protection scope of the present application is not limited thereto. Any person familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed in the present application. should be covered by the protection scope of this application. Therefore, the protection scope of this application should be subject to the protection scope of the claims.

Claims (10)

  1. 一种电池检测装置,包括:A battery testing device including:
    高压线束插头,用于插接在动力电池的输出端,所述高压线束插头包括正极高压线和负极高压线;A high-voltage wire harness plug is used for plugging into the output end of the power battery. The high-voltage wire harness plug includes a positive high-voltage wire and a negative high-voltage wire;
    检测组件,包括壳体及安装在所述壳体内的检测电路、无线通信电路及控制电路;所述壳体可拆卸连接所述高压线束插头;所述检测电路分别与所述正极高压线和所述负极高压线电连接,用于检测所述动力电池的工作参数;所述控制电路分别与所述检测电路和所述无线通信电路电连接,用于控制所述无线通信电路将所述工作参数传输至上位机。The detection component includes a casing and a detection circuit, a wireless communication circuit and a control circuit installed in the casing; the casing is detachably connected to the high-voltage harness plug; the detection circuit is connected to the positive high-voltage line and the The negative high-voltage line is electrically connected to detect the working parameters of the power battery; the control circuit is electrically connected to the detection circuit and the wireless communication circuit respectively, and is used to control the wireless communication circuit to transmit the working parameters to Host computer.
  2. 根据权利要求1所述的电池检测装置,The battery testing device according to claim 1,
    所述高压线束插头还包括第一插接件及第二插接件;The high-voltage wiring harness plug also includes a first plug connector and a second plug connector;
    所述第一插接件的一端用于插接在所述动力电池的输出端,另一端分别与正极高压线的一端及所述负极高压线的一端可拆卸连接;One end of the first plug connector is used to be plugged into the output end of the power battery, and the other end is detachably connected to one end of the positive high-voltage line and one end of the negative high-voltage line;
    所述第二插接件的一端分别与所述正极高压线的另一端及所述负极高压线的另一端电连接,另一端与所述壳体可拆卸连接。One end of the second plug connector is electrically connected to the other end of the positive high-voltage line and the other end of the negative high-voltage line respectively, and the other end is detachably connected to the housing.
  3. 根据权利要求1所述的电池检测装置,所述检测电路包括:The battery detection device according to claim 1, the detection circuit includes:
    第一电压采样电路,电连接在所述正极高压线与地之间,用于采样所述动力电池的正极与地之间的第一电压值;A first voltage sampling circuit, electrically connected between the positive high-voltage line and ground, for sampling the first voltage value between the positive electrode of the power battery and ground;
    第二电压采样电路,电连接在所述负极高压线与地之间,用于采样所述动力电池的负极与地之间的第二电压值;A second voltage sampling circuit, electrically connected between the negative high-voltage line and ground, for sampling the second voltage value between the negative electrode of the power battery and ground;
    开关电路,包括第一端、第二端及控制端,所述开关电路的第一端与所述正极高压线电连接,所述开关电路的控制端与所述控制电路电连接;A switching circuit includes a first end, a second end and a control end. The first end of the switching circuit is electrically connected to the positive high-voltage line, and the control end of the switching circuit is electrically connected to the control circuit;
    电阻,所述电阻的一端与所述开关电路的第二端电连接,所述第电阻的另一端接地。A resistor, one end of which is electrically connected to the second end of the switch circuit, and the other end of which is grounded.
  4. 根据权利要求3所述的电池检测装置,所述第一电压采样电路包括:The battery detection device according to claim 3, the first voltage sampling circuit includes:
    第一分压电路,电连接在所述正极高压线与地之间,用于对所述动力电池的正极与地之间的电压进行分压处理;A first voltage dividing circuit, electrically connected between the positive high-voltage line and the ground, for dividing the voltage between the positive electrode of the power battery and the ground;
    第一运算放大器,所述第一运算放大器的第一输入端与所述第一分压电路电连接,所述第一运算放大器的第二输入端用于输入第一基准电压,所述第一运算放大器的输出端与所述控制电路电连接。A first operational amplifier, the first input terminal of the first operational amplifier is electrically connected to the first voltage dividing circuit, the second input terminal of the first operational amplifier is used to input the first reference voltage, the first The output terminal of the operational amplifier is electrically connected to the control circuit.
  5. 根据权利要求3所述的电池检测装置,所述第一电压采样电路包括:The battery detection device according to claim 3, the first voltage sampling circuit includes:
    第二分压电路,电连接在所述负极高压线与地之间,用于对所述动力电池的负极与地之间的电压进行分压处理;a second voltage dividing circuit, electrically connected between the negative electrode high-voltage line and the ground, for dividing the voltage between the negative electrode of the power battery and the ground;
    第二运算放大器,所述第二运算放大器的第一输入端与所述第二分压电路电连接,所述第二运算放大器的第二输入端用于输入第二基准电压,所述第二运算放大器的输出端与所述控制 电路电连接。A second operational amplifier, the first input terminal of the second operational amplifier is electrically connected to the second voltage dividing circuit, the second input terminal of the second operational amplifier is used to input a second reference voltage, the second The output of the op amp is connected to the control Circuit electrical connection.
  6. 根据权利要求1所述的电池检测装置,所述控制电路包括:The battery detection device according to claim 1, the control circuit includes:
    控制器,分别与所述检测电路和所述无线通信电路电连接;A controller, electrically connected to the detection circuit and the wireless communication circuit respectively;
    供电电路,分别与所述控制器和所述无线通信电路电连接。A power supply circuit is electrically connected to the controller and the wireless communication circuit respectively.
  7. 根据权利要求1至6任一项所述的电池检测装置,所述无线通信电路为蓝牙通信电路。The battery detection device according to any one of claims 1 to 6, wherein the wireless communication circuit is a Bluetooth communication circuit.
  8. 一种电池检测系统,包括:A battery detection system including:
    通信连接装置,用于与动力电池通信连接;Communication connection device, used for communication connection with the power battery;
    上位机,与所述通信连接装置通信连接,用于通过所述通信连接装置与所述动力电池通信;以及A host computer is communicatively connected to the communication connection device, and is used to communicate with the power battery through the communication connection device; and
    如权利要求1至7任一项所述电池检测装置,所述电池检测装置的控制电路与所述上位机通信连接。The battery detection device according to any one of claims 1 to 7, wherein the control circuit of the battery detection device is communicatively connected with the host computer.
  9. 根据权利要求8所述的电池检测系统,所述通信连接装置为诊断连接盒。The battery testing system according to claim 8, wherein the communication connection device is a diagnostic connection box.
  10. 根据权利要求8所述的电池检测系统,所述上位机为诊断仪。 The battery detection system according to claim 8, wherein the host computer is a diagnostic instrument.
PCT/CN2023/081585 2022-04-02 2023-03-15 Battery detection apparatus and battery detection system WO2023185473A1 (en)

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