WO2023082848A1 - Starting system and control method - Google Patents

Starting system and control method Download PDF

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Publication number
WO2023082848A1
WO2023082848A1 PCT/CN2022/120319 CN2022120319W WO2023082848A1 WO 2023082848 A1 WO2023082848 A1 WO 2023082848A1 CN 2022120319 W CN2022120319 W CN 2022120319W WO 2023082848 A1 WO2023082848 A1 WO 2023082848A1
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WIPO (PCT)
Prior art keywords
engine
intake manifold
storage tank
starting system
rotational speed
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PCT/CN2022/120319
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French (fr)
Chinese (zh)
Inventor
祝浩
刘元治
徐家良
刘加明
盛振兴
Original Assignee
中国第一汽车股份有限公司
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Application filed by 中国第一汽车股份有限公司 filed Critical 中国第一汽车股份有限公司
Publication of WO2023082848A1 publication Critical patent/WO2023082848A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02NSTARTING OF COMBUSTION ENGINES; STARTING AIDS FOR SUCH ENGINES, NOT OTHERWISE PROVIDED FOR
    • F02N11/00Starting of engines by means of electric motors
    • F02N11/04Starting of engines by means of electric motors the motors being associated with current generators
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02BINTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
    • F02B21/00Engines characterised by air-storage chambers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02DCONTROLLING COMBUSTION ENGINES
    • F02D41/00Electrical control of supply of combustible mixture or its constituents
    • F02D41/0002Controlling intake air
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02DCONTROLLING COMBUSTION ENGINES
    • F02D41/00Electrical control of supply of combustible mixture or its constituents
    • F02D41/02Circuit arrangements for generating control signals
    • F02D41/04Introducing corrections for particular operating conditions
    • F02D41/06Introducing corrections for particular operating conditions for engine starting or warming up
    • F02D41/062Introducing corrections for particular operating conditions for engine starting or warming up for starting
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/62Hybrid vehicles

Definitions

  • the present application belongs to the technical field of automobiles, and for example relates to a starting system and a control method.
  • the hybrid vehicle has a series configuration hybrid, and the engine and generator are directly connected together through torsional shock absorbers. During the starting process, the output torque of the generator drags the engine to a certain speed and then the engine ignites, then the torque of the generator turns from positive torque to negative torque for power generation, and the power output by the generator is transmitted to the drive motor to complete the drive of the vehicle .
  • the dragging resistance torque comes from the moment of inertia of the crankshaft, torsional shock absorber, reduction gear and generator rotor on the one hand, and from the compression reaction force of the piston in the engine on the other hand.
  • the actual intake air volume in the cylinder during the dragging process can be reduced to a certain extent through the coordinated control of the intake and exhaust variable valve timing and the throttle valve, thereby reducing the compression reaction force of the piston. Since the intake and exhaust variable valve timing of the current engine is mostly in the form of hydraulic drive, the variable valve timing can hardly be controlled during the starting process, so it is difficult to effectively reduce the actual progress in the cylinder during the dragging process only through throttle control. capacity.
  • the present application provides a starting system to reduce the compression reaction force of the piston of the engine and the drag torque of the generator, and improve the starting speed and vibration and harshness (Noise, Vibration, Harshness, NVH) performance of the engine.
  • a starting system comprising an engine, a generator and a control unit, the generator being configured to drive the engine to rotate;
  • the engine comprising a cylinder, a throttle valve and a piston, the piston being slidably disposed in the cylinder,
  • the cylinder has an intake manifold, and the throttle valve is arranged on the intake manifold;
  • the starting system also includes:
  • a suction pipeline the two ends of the suction pipeline communicate with the gas storage tank and the intake manifold respectively, and the throttle valve and the suction pipeline communicate with the gas in the intake manifold
  • the flow directions of are arranged in sequence;
  • a solenoid valve is arranged on the suction pipeline; the solenoid valve is configured to open when the engine is stopped and the throttle valve is closed, and when the opening time of the solenoid valve reaches a preset opening time or the engine is closed when the rotational speed of the engine is zero; or, when the engine starts, the throttle valve is closed and the rotational speed of the engine reaches the first preset rotational speed, it is opened when the control unit issues a fuel injection command or the engine’s Turns off when the speed reaches the second preset speed.
  • the starting system further includes:
  • a rotational speed sensor is arranged on the cylinder, and the rotational speed sensor is configured to measure the rotational speed of the engine.
  • the starting system further includes:
  • a pressure sensor is arranged on the intake manifold, and the throttle valve and the pressure sensor are sequentially arranged along the flow direction of gas in the intake manifold.
  • twice the sum of the volume of the intake manifold between the throttle valve and the cylinder and the displacement of the engine is the volume of the air storage tank.
  • the pressure at the end of the solenoid valve far away from the gas storage tank is always maintained at 300HPa, and the suction pipeline is configured such that when the solenoid valve is opened , so that the pressure of the gas storage tank can drop from 1000HPa to 500HPa within 0.4s.
  • the first preset speed of the engine is 20r/min-50r/min
  • the second preset speed is 900r/min-1100r/min.
  • 1.5 times the time for the engine speed to drop from 1200r/min to 800r/min is the preset opening time of the solenoid valve.
  • the present application provides a control method for a starting system, so as to reduce the compression reaction force of the piston of the engine and the drag torque of the generator, and improve the starting speed and NVH performance of the engine.
  • control method for a starting system applied to the above-mentioned starting system, the control method for the starting system comprising:
  • the generator starts and drives the engine to rotate, and at the same time, the control unit issues a fuel cut command, and the throttle valve is closed;
  • the solenoid valve In response to the rotational speed of the engine reaching the first preset rotational speed, the solenoid valve is opened, and the intake manifold communicates with the air storage tank so that the air storage tank and the piston jointly pump air within the intake manifold;
  • the solenoid valve is closed.
  • control method of the starting system further includes:
  • control unit When the engine is shut down, the control unit issues a fuel cut command, and the throttle valve is closed to reduce the pressure of the intake manifold;
  • the solenoid valve is opened, and the intake manifold communicates with the air storage tank, so that the intake manifold sucks the air in the air storage tank until the intake manifold is connected to the air storage tank.
  • the pressure of the gas tank is the same;
  • the electromagnetic valve If the opening time of the electromagnetic valve reaches the preset opening time; or, when the rotational speed of the engine is zero, the electromagnetic valve is closed.
  • the opening and closing of the throttle valve and the solenoid valve are controlled by the control unit.
  • Fig. 1 is a schematic structural diagram of a starting system provided by an embodiment of the present application.
  • Fig. 2 is a flow chart of a method for controlling the start-up system during the start-up process provided by the embodiment of the present application;
  • Fig. 3 is a flow chart of a method for controlling the starting system during the shutdown process provided by the embodiment of the present application.
  • connection should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral body; It can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediary, it can be the internal communication of two components or the interaction relationship between two components.
  • connection can be a fixed connection, a detachable connection, or an integral body; It can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediary, it can be the internal communication of two components or the interaction relationship between two components.
  • a first feature being "on” or “under” a second feature may include that the first and second features are in direct contact, and may also include that the first and second features are not in direct contact. contact but through additional feature contact between them.
  • “above”, “above” and “above” the first feature on the second feature include that the first feature is directly above and obliquely above the second feature, or simply means that the first feature is horizontally higher than the second feature.
  • "Below”, “beneath” and “under” the first feature to the second feature include that the first feature is directly below and obliquely below the second feature, or simply means that the first feature has a lower level than the second feature.
  • this embodiment discloses a starting system, which includes an engine 1 , a generator and a control unit 5 .
  • the starting system is a starting system of a hybrid vehicle, for example, may be a starting system of a hybrid vehicle, or may be a starting system of a hybrid passenger vehicle.
  • the engine 1 includes a cylinder 11, a throttle valve 12, a piston 13, a crankshaft 14, and a flywheel 15.
  • the cylinder 11 has an intake manifold 111 and an exhaust manifold 112 communicating with the inner cavity of the cylinder 11.
  • the throttle valve 12 is mounted on the intake manifold. On the pipe 111 , it is configured to control the amount of air entering the intake manifold 111 .
  • the turbocharger 18 and the three-way catalytic converter 19 are sequentially installed on the outlet manifold 112 along the flow direction of the air in the outlet manifold 112 .
  • the piston 13 is slidably arranged in the cylinder 11, and the piston 13 performs work through the compressed air, thereby driving the crankshaft 14 and the flywheel 15 to rotate.
  • the control unit 5 of this embodiment includes an engine controller 51 and a vehicle controller 52, and the vehicle controller 52 is connected to the engine controller 51 through a controller area network (ontroller Area Network, CAN) bus.
  • the engine controller 51 can send the speed signal of the engine 1 , the pressure signal of the intake manifold 111 , the opening degree signal of the throttle valve 12 and the like to the vehicle controller 52 through the CAN bus.
  • the vehicle controller 52 can transmit the fuel injection enabling signal of the engine 1 , the generator output torque signal, etc. to the engine controller 51 through the CAN bus.
  • the starting system further includes a rotational speed sensor 16 and a pressure sensor 17 , and the rotational speed sensor 16 is arranged on the cylinder 11 .
  • the rotational speed sensor 16 is configured to measure the rotational speed of the engine 1 .
  • the rotational speed of the crankshaft 14 of the engine 1 is the rotational speed of the engine 1 .
  • the pressure sensor 17 is arranged on the intake manifold 111 to measure the pressure value in the intake manifold 111 after the throttle valve 12 is closed.
  • the throttle valve 12 and the pressure sensor 17 are arranged in sequence along the gas flow direction in the intake manifold 111 .
  • Both the rotational speed sensor 16 and the pressure sensor 17 are in communication connection with the engine controller 51 to transmit the pressure value in the intake manifold 111 and the rotational speed of the engine 1 to the engine controller 51 .
  • the opening and closing of the throttle valve 12 and the electromagnetic valve 4 are controlled by the control unit 5 .
  • the engine controller 51 controls the opening degree of the throttle valve 12 and can transmit the opening degree signal of the throttle valve 12 to the vehicle controller 52 .
  • the vehicle controller 52 controls the opening and closing of the solenoid valve 4 .
  • the vehicle controller 52 can send a fuel injection enabling signal to the engine controller 51 .
  • the fuel injection enable signal is 0, it means a fuel cut command.
  • the fuel injection enable signal is 1, it means a fuel injection command.
  • the normal starting process of the engine is as follows: the vehicle controller 52 controls the generator to output positive torque to drive the crankshaft 14 of the engine 1 to rotate. When the engine 1 reaches a certain speed, the torque of the generator changes from positive torque to negative torque. Power generation, the power output by the generator is transmitted to the drive motor to complete the drive of the vehicle.
  • the throttle valve 12 in the engine 1 is opened, and the piston 13 sucks the air in the intake manifold 111 and compresses it in the cylinder 11 to do work to drive the crankshaft 14 and the flywheel 15 to rotate. Then the exhaust gas is discharged into the exhaust manifold 112 , and after passing through the turbocharger 18 , the exhaust gas is finally purified by the three-way catalytic converter 19 and discharged to the outside of the engine 1 .
  • the drag torque of the engine 1 comes from the moment of inertia of the crankshaft 14 and other related structures on the one hand, and from the compression reaction force of the piston 13 on the other hand.
  • the actual intake air volume of the cylinder 11 during the dragging process can be reduced to a certain extent through the coordinated control of the intake and exhaust variable valve timing and the throttle valve 12, thereby reducing the compression reaction force of the piston 13.
  • the intake and exhaust variable valve timing of the engine 1 is mostly driven by hydraulic pressure, and effective control cannot be realized during the starting process. Therefore, it is difficult to effectively reduce the actual intake air volume in the cylinder 11 during dragging only by controlling the throttle valve 12 .
  • the compression reaction force of the piston 13 is the main cause of vibration and noise of the engine 1 , and excessive compression reaction force also affects the NVH performance of the engine 1 .
  • the starting system of this embodiment further includes an air storage tank 2 , a suction pipeline 3 and a solenoid valve 4 .
  • Both ends of the suction pipeline 3 can communicate with the gas storage tank 2 and the intake manifold 111 respectively, and the throttle valve 12 and the suction pipeline 3 are sequentially arranged along the flow direction of the gas in the intake manifold 111 .
  • the solenoid valve 4 is arranged on the suction pipeline 3 to control the on-off of the suction pipeline 3 .
  • This embodiment also discloses a control method for the start-up system.
  • the control method for the start-up system can enable the air storage tank 2 to extract air from the intake manifold 111 to reduce the pressure of the piston 13. The air extraction amount is reduced, thereby reducing the compression reaction force of the piston 13 and improving the NVH performance of the engine 1 .
  • control unit 5 issues a fuel cut command, and the throttle valve 12 is closed, so that the pressure of the intake manifold 111 drops.
  • the solenoid valve 4 is opened, and the intake manifold 111 communicates with the air storage tank 2, so that the intake manifold 111 sucks the air in the air storage tank 2 until the pressure of the intake manifold 111 and the air storage tank 2 are the same.
  • the electromagnetic valve 4 If the opening time of the electromagnetic valve 4 reaches the preset opening time; or, when the rotational speed of the engine 1 is zero, the electromagnetic valve 4 is closed.
  • the generator starts and drives the engine 1 to rotate, and at the same time the control unit 5 issues a fuel cut command, and the throttle valve 12 is closed.
  • the solenoid valve 4 is opened, and the intake manifold 111 communicates with the air storage tank 2 , so that the air storage tank 2 and the piston 13 suck air in the intake manifold 111 together.
  • control unit 5 issues a fuel injection instruction. And/or, it is judged whether the rotation speed of the engine 1 reaches the second preset rotation speed.
  • the solenoid valve 4 is closed.
  • the fuel injection enable signal sent by the vehicle controller 52 to the engine controller 51 is set to 0, that is, a fuel cut-off command.
  • the engine controller 52 controls the throttle valve 12 to close, and since the engine 1 is still rotating, the piston 13 will draw air from the intake manifold 111 .
  • the vehicle controller 52 controls the solenoid valve 4 to open, the gas storage tank 2 communicates with the intake manifold 111, and the piston 13 passes through the intake manifold. 111 extracts the air in the air storage tank 2, so that the pressure of the air storage tank 2 decreases rapidly and has a certain degree of vacuum.
  • the opening time of the electromagnetic valve 4 reaches the preset opening time or the rotational speed of the engine 1 is zero, the electromagnetic valve 4 is closed. Keep the lower pressure before the solenoid valve 4 is closed in the air storage tank 2, and prepare for starting next time.
  • the vehicle controller 52 sends a fuel injection enable signal 0 to the engine controller 51, that is, a fuel cut command.
  • the engine controller 51 controls the throttle valve 12 to close. At this time, record the time when the rotational speed of the engine 1 drops from 1200r/min to 800r/min, and use 1.5 times of this time as the preset opening time of the solenoid valve 4 .
  • vehicle controller 52 controls generator to start, and drag engine 1 to rotate.
  • vehicle controller 52 sends a fuel injection enable signal 0 to the engine controller 51, that is, a fuel cut-off command.
  • the engine controller 51 closes the throttle valve 12 after receiving the fuel cut command.
  • the rotational speed of the engine 1 reaches a first preset rotational speed
  • the piston 13 starts to extract air from the intake manifold 111 .
  • the electromagnetic valve 4 is opened, and the pressure in the air storage tank 2 is relatively low at this moment, so that the air storage tank 2 and the piston 13 jointly extract the air of the intake manifold 111 , reducing the amount of air drawn by the piston 13 .
  • the vehicle controller 52 sends the fuel injection enable signal 1 (fuel injection command) to the engine controller 51 or the speed of the engine 1 reaches the second preset speed
  • the engine 1 is started and the solenoid valve 4 is closed.
  • the first preset speed of the engine 1 is 20r/min ⁇ 50r/m/in
  • the second preset speed is 900r/min ⁇ 1100r/min.
  • the first preset rotation speed may be 20r/min, 30r/min, 40r/min or 50r/min and so on.
  • the second preset rotation speed may be 900r/min, 1000r/min or 1100r/min, etc.
  • the first preset rotation speed is 20r/min
  • the second preset rotation speed is 1000r/min.
  • the throttle valve 12 When the engine 1 is stopped, the throttle valve 12 is closed, and the piston 13 draws air from the intake manifold 111 , so that the pressure of the intake manifold 111 decreases. Electromagnetic valve 4 is opened, so that gas storage tank 2 communicates with intake manifold 111, piston 13 sucks the air of gas storage tank 2 through intake manifold 111, and the pressure of gas storage tank 2 decreases, so that gas storage tank 2 has a certain of vacuum.
  • the throttle valve 12 When the throttle valve 12 is closed, and when the rotational speed of the engine 1 reaches the first preset rotational speed, the electromagnetic valve 4 is opened, so that the gas storage tank 2 is communicated with the intake manifold 111, and the gas storage tank 2 is connected with the piston. 13 jointly extract the air of the intake manifold 111, which reduces the amount of air drawn by the piston 13, thereby reducing the compression reaction force of the piston 13, which is conducive to reducing the drag torque of the generator and improving the starting efficiency of the engine 1.
  • the starting vibration of the engine 1 can be reduced, and the NVH performance of the engine 1 can be improved.
  • each start must be successful, before the start is successful, stop control is not allowed during the start process.
  • the air storage tank 2 can draw air in the intake manifold 111 .
  • the air storage tank 2 may also extract a part of the air in the cylinder 11 . Therefore, the volume of the air storage tank 2 is related to the volume of the intake manifold 111 and the displacement of the engine 1 .
  • the volume of the air storage tank 2 is twice the sum of the volume of the intake manifold 111 between the throttle valve 12 and the cylinder 11 and the displacement of the engine 1 .
  • the displacement of the engine 1 refers to the sum of the volumes of all the cylinders 11 .
  • the intake manifold 111 of the present embodiment has a volume of 3L between the throttle valve 12 and the intake valve of the cylinder 11, the engine 1 has four cylinders 11, and the volume of each cylinder 11 is 0.5L.
  • the displacement of 1 is 2L, and the volume of the gas storage tank 2 is 10L.
  • the selection principle is: when the volume of the gas storage tank 2 is determined, the pressure of the gas storage tank 2 is set to 1000HPa, and the pressure at the end of the solenoid valve 4 away from the gas storage tank 2 is always kept at 300HPa.
  • the electromagnetic valve 4 When the electromagnetic valve 4 is opened, the air in the air storage tank 2 can flow out through the electromagnetic valve 4 and the suction line 3, so that the pressure of the air storage tank 2 can drop from 1000HPa to 500HPa within 0.4s.
  • the minimum pipeline cross-sectional area that satisfies the pumping speed is taken as the flow cross-sectional area of the suction pipeline 3 and the solenoid valve 4 .

Abstract

A starting system. The starting system comprises an engine (1), an electric generator, a control unit (5), an air storage tank (2), a suction pipeline (3) and a solenoid valve (4), wherein the electric generator can drive the engine to rotate; the engine comprises an air cylinder (11), a piston (13) and a throttle valve (12), the air cylinder having an air intake manifold (111), and the throttle valve being arranged on the air intake manifold; two ends of the suction pipeline can be respectively in communication with the air storage tank and the air intake manifold, and the throttle valve and the suction pipeline are sequentially arranged in a flow direction of a gas in the air intake manifold; and the solenoid valve is arranged on the suction pipeline. Further disclosed is a control method for a starting system.

Description

起机系统及控制方法Starting system and control method
本申请要求在2021年11月15日提交中国专利局、申请号为202111345370.5的中国专利申请的优先权,该申请的全部内容通过引用结合在本申请中。This application claims priority to a Chinese patent application with application number 202111345370.5 filed with the China Patent Office on November 15, 2021, the entire contents of which are incorporated herein by reference.
技术领域technical field
本申请属于汽车技术领域,例如涉及一种起机系统及控制方法。The present application belongs to the technical field of automobiles, and for example relates to a starting system and a control method.
背景技术Background technique
混合动力车辆具有串联构型混合动力,发动机与发电机通过扭转减震器直接连接在一起。在起机过程中,发电机输出扭矩将发动机拖动至一定的转速后发动机点火,随后发电机扭矩从正扭矩转为负扭矩进行发电,发电机输出的电力传输至驱动电机完成整车的驱动。The hybrid vehicle has a series configuration hybrid, and the engine and generator are directly connected together through torsional shock absorbers. During the starting process, the output torque of the generator drags the engine to a certain speed and then the engine ignites, then the torque of the generator turns from positive torque to negative torque for power generation, and the power output by the generator is transmitted to the drive motor to complete the drive of the vehicle .
在起机拖动过程中,拖动阻力矩一方面来自曲轴、扭转减震器、减速齿轮以及发电机转子的转动惯量,另一方面则来自发动机内活塞的压缩反力。通过进排气可变气门正时和节气门配合控制,可在一定程度上降低拖动过程中的汽缸内的实际进气量,进而降低活塞的压缩反力。由于当前发动机的进排气可变气门正时多为液压驱动形式,起动过程中可变气门正时几乎无法实现控制,因此仅仅通过节气门控制难以有效降低拖动过程中的汽缸内的实际进气量。During the start-up dragging process, the dragging resistance torque comes from the moment of inertia of the crankshaft, torsional shock absorber, reduction gear and generator rotor on the one hand, and from the compression reaction force of the piston in the engine on the other hand. The actual intake air volume in the cylinder during the dragging process can be reduced to a certain extent through the coordinated control of the intake and exhaust variable valve timing and the throttle valve, thereby reducing the compression reaction force of the piston. Since the intake and exhaust variable valve timing of the current engine is mostly in the form of hydraulic drive, the variable valve timing can hardly be controlled during the starting process, so it is difficult to effectively reduce the actual progress in the cylinder during the dragging process only through throttle control. capacity.
发明内容Contents of the invention
本申请提供一种起机系统,以降低发动机的活塞的压缩反力和发电机的拖动扭矩,提高发动机的起机速度和振动与声振粗糙度(Noise、Vibration、Harshness,NVH)性能。The present application provides a starting system to reduce the compression reaction force of the piston of the engine and the drag torque of the generator, and improve the starting speed and vibration and harshness (Noise, Vibration, Harshness, NVH) performance of the engine.
一种起机系统,包括发动机、发电机和控制单元,所述发电机被配置为驱动所述发动机转动;所述发动机包括汽缸、节气门和活塞,所述活塞滑动设置于所述汽缸内,所述汽缸具有进气歧管,所述节气门设置于所述进气歧管上;所述起机系统还包括:A starting system comprising an engine, a generator and a control unit, the generator being configured to drive the engine to rotate; the engine comprising a cylinder, a throttle valve and a piston, the piston being slidably disposed in the cylinder, The cylinder has an intake manifold, and the throttle valve is arranged on the intake manifold; the starting system also includes:
储气罐;gas tank;
抽吸管路,所述抽吸管路的两端分别与所述储气罐和所述进气歧管连通,所述节气门与所述抽吸管路沿所述进气歧管内的气体的流动方向依次布置;以及A suction pipeline, the two ends of the suction pipeline communicate with the gas storage tank and the intake manifold respectively, and the throttle valve and the suction pipeline communicate with the gas in the intake manifold The flow directions of are arranged in sequence; and
电磁阀,设置于所述抽吸管路上;所述电磁阀被配置为在所述发动机停机 且所述节气门关闭时打开,在所述电磁阀的打开时间达到预设开启时间或者所述发动机的转速为零时关闭;或者,在所述发动机起机,所述节气门关闭且所述发动机的转速达到第一预设转速时打开,在所述控制单元发出喷油指令或所述发动机的转速达到第二预设转速时关闭。A solenoid valve is arranged on the suction pipeline; the solenoid valve is configured to open when the engine is stopped and the throttle valve is closed, and when the opening time of the solenoid valve reaches a preset opening time or the engine is closed when the rotational speed of the engine is zero; or, when the engine starts, the throttle valve is closed and the rotational speed of the engine reaches the first preset rotational speed, it is opened when the control unit issues a fuel injection command or the engine’s Turns off when the speed reaches the second preset speed.
一实施例中,所述起机系统还包括:In one embodiment, the starting system further includes:
转速传感器,设置于所述汽缸上,所述转速传感器被配置为测量所述发动机的转速。A rotational speed sensor is arranged on the cylinder, and the rotational speed sensor is configured to measure the rotational speed of the engine.
一实施例中,所述起机系统还包括:In one embodiment, the starting system further includes:
压力传感器,设置于所述进气歧管上,所述节气门与所述压力传感器沿所述进气歧管内的气体的流动方向依次布置。A pressure sensor is arranged on the intake manifold, and the throttle valve and the pressure sensor are sequentially arranged along the flow direction of gas in the intake manifold.
一实施例中,所述进气歧管在所述节气门与所述汽缸之间的容积和所述发动机的排量之和的两倍为所述储气罐的容积。In one embodiment, twice the sum of the volume of the intake manifold between the throttle valve and the cylinder and the displacement of the engine is the volume of the air storage tank.
一实施例中,当所述储气罐的压力为1000HPa,所述电磁阀远离所述储气罐的一端的压力始终保持300HPa,所述抽吸管路被配置为当所述电磁阀打开时,使得所述储气罐的压力能够在0.4s内从1000HPa降至500HPa。In one embodiment, when the pressure of the gas storage tank is 1000HPa, the pressure at the end of the solenoid valve far away from the gas storage tank is always maintained at 300HPa, and the suction pipeline is configured such that when the solenoid valve is opened , so that the pressure of the gas storage tank can drop from 1000HPa to 500HPa within 0.4s.
一实施例中,所述发动机的所述第一预设转速为20r/min~50r/min,所述第二预设转速为900r/min~1100r/min。In one embodiment, the first preset speed of the engine is 20r/min-50r/min, and the second preset speed is 900r/min-1100r/min.
一实施例中,当所述发动机停机时,所述发动机的转速从1200r/min降至800r/min的时间的1.5倍为所述电磁阀的所述预设开启时间。In one embodiment, when the engine is stopped, 1.5 times the time for the engine speed to drop from 1200r/min to 800r/min is the preset opening time of the solenoid valve.
本申请提供一种起机系统的控制方法,以降低发动机的活塞的压缩反力和发电机的拖动扭矩,提高发动机的起机速度和NVH性能。The present application provides a control method for a starting system, so as to reduce the compression reaction force of the piston of the engine and the drag torque of the generator, and improve the starting speed and NVH performance of the engine.
一种起机系统的控制方法,应用于上述的起机系统,所述起机系统的控制方法包括:A control method for a starting system, applied to the above-mentioned starting system, the control method for the starting system comprising:
当所述发动机起机时,所述发电机启动并驱动所述发动机转动,同时所述控制单元发出断油指令,所述节气门关闭;When the engine starts, the generator starts and drives the engine to rotate, and at the same time, the control unit issues a fuel cut command, and the throttle valve is closed;
判断所述发动机的转速是否达到所述第一预设转速;judging whether the rotational speed of the engine reaches the first preset rotational speed;
响应于所述发动机的转速达到所述第一预设转速,所述电磁阀打开,所述进气歧管与所述储气罐连通,以使所述储气罐与所述活塞共同抽吸所述进气歧管内的空气;In response to the rotational speed of the engine reaching the first preset rotational speed, the solenoid valve is opened, and the intake manifold communicates with the air storage tank so that the air storage tank and the piston jointly pump air within the intake manifold;
判断所述控制单元是否发出喷油指令;和/或,判断所述发动机的转速是否达到所述第二预设转速;judging whether the control unit issues a fuel injection command; and/or judging whether the rotational speed of the engine reaches the second preset rotational speed;
若所述控制单元发出喷油指令和/或所述发动机的转速达到所述第二预设转速,所述电磁阀关闭。If the control unit issues an oil injection command and/or the engine speed reaches the second preset speed, the solenoid valve is closed.
一实施例中,所述起机系统的控制方法还包括:In an embodiment, the control method of the starting system further includes:
当所述发动机停机时,所述控制单元发出断油指令,所述节气门关闭,以使所述进气歧管的压力下降;When the engine is shut down, the control unit issues a fuel cut command, and the throttle valve is closed to reduce the pressure of the intake manifold;
所述电磁阀打开,所述进气歧管与所述储气罐连通,以使所述进气歧管抽吸所述储气罐内的空气,直至所述进气歧管与所述储气罐的压力相同;The solenoid valve is opened, and the intake manifold communicates with the air storage tank, so that the intake manifold sucks the air in the air storage tank until the intake manifold is connected to the air storage tank. The pressure of the gas tank is the same;
判断所述电磁阀的开启时间是否达到所述预设开启时间;或者,判断所述发动机的转速是否为零;Judging whether the opening time of the solenoid valve reaches the preset opening time; or, judging whether the rotational speed of the engine is zero;
若所述电磁阀的开启时间达到所述预设开启时间;或者,所述发动机的转速为零时,所述电磁阀关闭。If the opening time of the electromagnetic valve reaches the preset opening time; or, when the rotational speed of the engine is zero, the electromagnetic valve is closed.
一实施例中,通过所述控制单元控制所述节气门与所述电磁阀的开闭。In one embodiment, the opening and closing of the throttle valve and the solenoid valve are controlled by the control unit.
附图说明Description of drawings
图1是本申请实施例提供的一种起机系统的结构示意图;Fig. 1 is a schematic structural diagram of a starting system provided by an embodiment of the present application;
图2是本申请实施例提供的一种在起机过程中的起机系统的控制方法的流程图;Fig. 2 is a flow chart of a method for controlling the start-up system during the start-up process provided by the embodiment of the present application;
图3是本申请实施例提供的一种在停机过程中的起机系统的控制方法的流程图。Fig. 3 is a flow chart of a method for controlling the starting system during the shutdown process provided by the embodiment of the present application.
图中:In the picture:
1、发动机;11、汽缸;111、进气歧管;112、出气歧管;12、节气门;13、活塞;14、曲轴;15、飞轮;16、转速传感器;17、压力传感器;18、涡轮增压器;19、三元催化器;1. Engine; 11. Cylinder; 111. Intake manifold; 112. Outlet manifold; 12. Throttle; 13. Piston; 14. Crankshaft; 15. Flywheel; 16. Speed sensor; 17. Pressure sensor; 18. Turbocharger; 19. Three-way catalytic converter;
2、储气罐;3、抽吸管路;4、电磁阀;5、控制单元;51、发动机控制器;52、整车控制器。2. Gas storage tank; 3. Suction pipeline; 4. Solenoid valve; 5. Control unit; 51. Engine controller; 52. Vehicle controller.
具体实施方式Detailed ways
下面结合附图并通过具体实施方式来说明本申请的技术方案。此处所描述的具体实施例仅仅用于解释本申请。为了便于描述,附图中仅示出了与本申请相关的部分。The technical solution of the present application will be described below in conjunction with the accompanying drawings and through specific implementation methods. The specific embodiments described herein are for illustration of the application only. For ease of description, only parts relevant to the present application are shown in the drawings.
在本申请的描述中,除非另有规定和限定,术语“相连”、“连接”、“固定”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体; 可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据情况理解上述术语在本申请中的含义。In the description of this application, unless otherwise stipulated and limited, the terms "connected", "connected" and "fixed" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral body; It can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediary, it can be the internal communication of two components or the interaction relationship between two components. Those of ordinary skill in the art can understand the meanings of the above terms in this application according to the situation.
在本申请中,除非另有规定和限定,第一特征在第二特征之“上”或之“下”可以包括第一和第二特征直接接触,也可以包括第一和第二特征不是直接接触而是通过它们之间的另外的特征接触。而且,第一特征在第二特征“之上”、“上方”和“上面”包括第一特征在第二特征正上方和斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”包括第一特征在第二特征正下方和斜下方,或仅仅表示第一特征水平高度小于第二特征。In this application, unless otherwise specified and limited, a first feature being "on" or "under" a second feature may include that the first and second features are in direct contact, and may also include that the first and second features are not in direct contact. contact but through additional feature contact between them. Moreover, "above", "above" and "above" the first feature on the second feature include that the first feature is directly above and obliquely above the second feature, or simply means that the first feature is horizontally higher than the second feature. "Below", "beneath" and "under" the first feature to the second feature include that the first feature is directly below and obliquely below the second feature, or simply means that the first feature has a lower level than the second feature.
在本实施例的描述中,术语“上”、“下”、“右”、等方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述和简化操作,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。此外,术语“第一”、“第二”仅仅用于在描述上加以区分,并没有特殊的含义。In the description of this embodiment, the terms "up", "down", "right", and other orientations or positional relationships are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of description and simplification of operations, rather than indicating Or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore should not be construed as limiting the application. In addition, the terms "first" and "second" are only used to distinguish in description, and have no special meaning.
下面结合附图并通过具体实施方式来说明本申请的技术方案。The technical solution of the present application will be described below in conjunction with the accompanying drawings and through specific implementation methods.
如图1所示,本实施例公开了一种起机系统,该起机系统包括发动机1、发电机和控制单元5。该起机系统为混合动力车辆的起机系统,例如可以为混动汽车的起机系统,或者,可以为混动客车的起机系统等。As shown in FIG. 1 , this embodiment discloses a starting system, which includes an engine 1 , a generator and a control unit 5 . The starting system is a starting system of a hybrid vehicle, for example, may be a starting system of a hybrid vehicle, or may be a starting system of a hybrid passenger vehicle.
发动机1包括的汽缸11、节气门12、活塞13、曲轴14与飞轮15,汽缸11上具有与汽缸11内腔连通的进气歧管111和出气歧管112,节气门12安装于进气歧管111上,被配置为控制进入进气歧管111的空气量。涡轮增压器18与三元催化器19沿出气歧管112内空气的流动方向依次安装于出气歧管112上。活塞13滑动设置于汽缸11内,活塞13通过压缩空气做功,从而带动曲轴14与飞轮15转动。The engine 1 includes a cylinder 11, a throttle valve 12, a piston 13, a crankshaft 14, and a flywheel 15. The cylinder 11 has an intake manifold 111 and an exhaust manifold 112 communicating with the inner cavity of the cylinder 11. The throttle valve 12 is mounted on the intake manifold. On the pipe 111 , it is configured to control the amount of air entering the intake manifold 111 . The turbocharger 18 and the three-way catalytic converter 19 are sequentially installed on the outlet manifold 112 along the flow direction of the air in the outlet manifold 112 . The piston 13 is slidably arranged in the cylinder 11, and the piston 13 performs work through the compressed air, thereby driving the crankshaft 14 and the flywheel 15 to rotate.
本实施例的控制单元5包括发动机控制器51和整车控制器52,整车控制器52通过控制器域网(ontroller Area Network,CAN)总线与发动机控制器51连接。发动机控制器51能够将发动机1的转速信号、进气歧管111的压力信号、节气门12的开度信号等通过CAN总线发送给整车控制器52。整车控制器52能够将发动机1的喷油使能信号、发电机输出扭矩信号等通过CAN总线传输给发动机控制器51。The control unit 5 of this embodiment includes an engine controller 51 and a vehicle controller 52, and the vehicle controller 52 is connected to the engine controller 51 through a controller area network (ontroller Area Network, CAN) bus. The engine controller 51 can send the speed signal of the engine 1 , the pressure signal of the intake manifold 111 , the opening degree signal of the throttle valve 12 and the like to the vehicle controller 52 through the CAN bus. The vehicle controller 52 can transmit the fuel injection enabling signal of the engine 1 , the generator output torque signal, etc. to the engine controller 51 through the CAN bus.
如图1所示,起机系统还包括转速传感器16和压力传感器17,转速传感器16设置于汽缸11上。转速传感器16被配置为测量发动机1的转速。发动机1 的曲轴14的转速即为发动机1的转速。压力传感器17设置于进气歧管111上,以测量节气门12关闭后进气歧管111内的压力值。节气门12与压力传感器17沿进气歧管111内的气体的流动方向依次布置。As shown in FIG. 1 , the starting system further includes a rotational speed sensor 16 and a pressure sensor 17 , and the rotational speed sensor 16 is arranged on the cylinder 11 . The rotational speed sensor 16 is configured to measure the rotational speed of the engine 1 . The rotational speed of the crankshaft 14 of the engine 1 is the rotational speed of the engine 1 . The pressure sensor 17 is arranged on the intake manifold 111 to measure the pressure value in the intake manifold 111 after the throttle valve 12 is closed. The throttle valve 12 and the pressure sensor 17 are arranged in sequence along the gas flow direction in the intake manifold 111 .
转速传感器16和压力传感器17均与发动机控制器51通讯连接,以将进气歧管111内的压力值和发动机1的转速传输至发动机控制器51。Both the rotational speed sensor 16 and the pressure sensor 17 are in communication connection with the engine controller 51 to transmit the pressure value in the intake manifold 111 and the rotational speed of the engine 1 to the engine controller 51 .
在本实施例中,通过控制单元5控制节气门12与电磁阀4的开闭。发动机控制器51控制节气门12的开度,并能够将节气门12的开度信号传输至整车控制器52。整车控制器52控制电磁阀4的开闭。In this embodiment, the opening and closing of the throttle valve 12 and the electromagnetic valve 4 are controlled by the control unit 5 . The engine controller 51 controls the opening degree of the throttle valve 12 and can transmit the opening degree signal of the throttle valve 12 to the vehicle controller 52 . The vehicle controller 52 controls the opening and closing of the solenoid valve 4 .
此外,整车控制器52能够向发动机控制器51发送喷油使能信号。当喷油使能信号为0时,表示断油指令。当喷油使能信号为1时,表示喷油指令。In addition, the vehicle controller 52 can send a fuel injection enabling signal to the engine controller 51 . When the fuel injection enable signal is 0, it means a fuel cut command. When the fuel injection enable signal is 1, it means a fuel injection command.
发动机的常规起机过程为:整车控制器52控制发电机输出正扭矩,以拖动发动机1的曲轴14转动,当发动机1达到一定转速后,发电机的扭矩从正扭矩转为负扭矩进行发电,发电机输出的电力传输至驱动电机完成整车的驱动。发动机1中的节气门12开启,活塞13抽吸进气歧管111内的空气,并在汽缸11内压缩做功,以带动曲轴14和飞轮15转动。然后将废气排入出气歧管112,废气经过涡轮增压器18后,最终经过三元催化器19的净化后排至发动机1的外部。The normal starting process of the engine is as follows: the vehicle controller 52 controls the generator to output positive torque to drive the crankshaft 14 of the engine 1 to rotate. When the engine 1 reaches a certain speed, the torque of the generator changes from positive torque to negative torque. Power generation, the power output by the generator is transmitted to the drive motor to complete the drive of the vehicle. The throttle valve 12 in the engine 1 is opened, and the piston 13 sucks the air in the intake manifold 111 and compresses it in the cylinder 11 to do work to drive the crankshaft 14 and the flywheel 15 to rotate. Then the exhaust gas is discharged into the exhaust manifold 112 , and after passing through the turbocharger 18 , the exhaust gas is finally purified by the three-way catalytic converter 19 and discharged to the outside of the engine 1 .
发动机1的拖动阻力矩一方面来自曲轴14等相关结构的转动惯量,另一方面则来自活塞13的压缩反力。虽然,通过进排气可变气门正时和节气门12配合控制,可在一定程度上降低拖动过程中的汽缸11的实际进气量,进而降低活塞13的压缩反力。但是,发动机1的进排气可变气门正时多为液压驱动,起动过程中无法实现有效控制。因此,仅仅通过控制节气门12难以有效降低拖动过程中汽缸11内的实际进气量。The drag torque of the engine 1 comes from the moment of inertia of the crankshaft 14 and other related structures on the one hand, and from the compression reaction force of the piston 13 on the other hand. Although, the actual intake air volume of the cylinder 11 during the dragging process can be reduced to a certain extent through the coordinated control of the intake and exhaust variable valve timing and the throttle valve 12, thereby reducing the compression reaction force of the piston 13. However, the intake and exhaust variable valve timing of the engine 1 is mostly driven by hydraulic pressure, and effective control cannot be realized during the starting process. Therefore, it is difficult to effectively reduce the actual intake air volume in the cylinder 11 during dragging only by controlling the throttle valve 12 .
此外,活塞13的压缩反力是发动机1的振动和噪音的主要原因,过大的压缩反力也影响发动机1的NVH性能。In addition, the compression reaction force of the piston 13 is the main cause of vibration and noise of the engine 1 , and excessive compression reaction force also affects the NVH performance of the engine 1 .
如图1所示,本实施例的起机系统还包括储气罐2、抽吸管路3和电磁阀4。抽吸管路3的两端分别能够与储气罐2和进气歧管111连通,节气门12与抽吸管路3沿进气歧管111内的气体的流动方向依次布置。电磁阀4设置于抽吸管路3上,以控制抽吸管路3的通断。As shown in FIG. 1 , the starting system of this embodiment further includes an air storage tank 2 , a suction pipeline 3 and a solenoid valve 4 . Both ends of the suction pipeline 3 can communicate with the gas storage tank 2 and the intake manifold 111 respectively, and the throttle valve 12 and the suction pipeline 3 are sequentially arranged along the flow direction of the gas in the intake manifold 111 . The solenoid valve 4 is arranged on the suction pipeline 3 to control the on-off of the suction pipeline 3 .
本实施例还公开了一种起机系统的控制方法,在发动机1起机过程中,该起机系统的控制方法能够使储气罐2抽取进气歧管111的空气,以减少活塞13的空气抽取量,从而降低活塞13的压缩反力,并改善发动机1的NVH性能。This embodiment also discloses a control method for the start-up system. During the start-up process of the engine 1, the control method for the start-up system can enable the air storage tank 2 to extract air from the intake manifold 111 to reduce the pressure of the piston 13. The air extraction amount is reduced, thereby reducing the compression reaction force of the piston 13 and improving the NVH performance of the engine 1 .
如图2所示,该起机系统的控制方法在停机过程中的步骤如下:As shown in Figure 2, the steps in the shutdown process of the control method of the starting system are as follows:
当发动机1停机时,控制单元5发出断油指令,节气门12关闭,以使进气歧管111的压力下降。When the engine 1 is stopped, the control unit 5 issues a fuel cut command, and the throttle valve 12 is closed, so that the pressure of the intake manifold 111 drops.
电磁阀4打开,进气歧管111与储气罐2连通,以使进气歧管111抽吸储气罐2内的空气,直至进气歧管111与储气罐2的压力相同。The solenoid valve 4 is opened, and the intake manifold 111 communicates with the air storage tank 2, so that the intake manifold 111 sucks the air in the air storage tank 2 until the pressure of the intake manifold 111 and the air storage tank 2 are the same.
判断电磁阀4的开启时间是否达到预设开启时间。或者,判断发动机1的转速是否为零。It is judged whether the opening time of the solenoid valve 4 reaches the preset opening time. Alternatively, it is judged whether the rotational speed of the engine 1 is zero.
若电磁阀4的开启时间达到预设开启时间;或者,发动机1的转速为零时,电磁阀4关闭。If the opening time of the electromagnetic valve 4 reaches the preset opening time; or, when the rotational speed of the engine 1 is zero, the electromagnetic valve 4 is closed.
如图3所示,该起机系统的控制方法在起机过程中的步骤如下:As shown in Figure 3, the steps of the control method of the starting system in the starting process are as follows:
当发动机1起机时,发电机启动并驱动发动机1转动,同时控制单元5发出断油指令,节气门12关闭。When the engine 1 starts, the generator starts and drives the engine 1 to rotate, and at the same time the control unit 5 issues a fuel cut command, and the throttle valve 12 is closed.
判断发动机1的转速是否达到第一预设转速。It is judged whether the rotational speed of the engine 1 reaches the first preset rotational speed.
若发动机1的转速达到第一预设转速,电磁阀4打开,进气歧管111与储气罐2连通,以使储气罐2与活塞13共同抽吸进气歧管111内的空气。If the rotational speed of the engine 1 reaches the first preset rotational speed, the solenoid valve 4 is opened, and the intake manifold 111 communicates with the air storage tank 2 , so that the air storage tank 2 and the piston 13 suck air in the intake manifold 111 together.
判断控制单元5是否发出喷油指令。和/或,判断发动机1的转速是否达到第二预设转速。It is judged whether the control unit 5 issues a fuel injection instruction. And/or, it is judged whether the rotation speed of the engine 1 reaches the second preset rotation speed.
若控制单元5发出喷油指令和/或发动机1的转速达到第二预设转速,电磁阀4关闭。If the control unit 5 issues an oil injection command and/or the rotational speed of the engine 1 reaches the second preset rotational speed, the solenoid valve 4 is closed.
本实施例的起机系统的控制方法如下:The control method of the starting system of the present embodiment is as follows:
在发动机1停机过程,整车控制器52向发动机控制51发送的喷油使能信号置0,即断油指令。发动机控制器52控制节气门12关闭,由于发动机1依然在转动,使得活塞13会从进气歧管111内抽取空气。当从发动机控制51向整车控制器52发送节气门12的关闭信号后,整车控制器52控制电磁阀4打开,储气罐2与进气歧管111连通,活塞13通过进气歧管111抽取储气罐2内的空气,使得储气罐2压力快速降低,并具有一定的真空度。当电磁阀4的打开时间达到预设开启时间或发动机1的转速为零时,电磁阀4关闭。储气罐2内保持电磁阀4关闭前的较低压力,为下一次起机作准备。During the shutdown process of the engine 1, the fuel injection enable signal sent by the vehicle controller 52 to the engine controller 51 is set to 0, that is, a fuel cut-off command. The engine controller 52 controls the throttle valve 12 to close, and since the engine 1 is still rotating, the piston 13 will draw air from the intake manifold 111 . After the engine control 51 sends the closing signal of the throttle valve 12 to the vehicle controller 52, the vehicle controller 52 controls the solenoid valve 4 to open, the gas storage tank 2 communicates with the intake manifold 111, and the piston 13 passes through the intake manifold. 111 extracts the air in the air storage tank 2, so that the pressure of the air storage tank 2 decreases rapidly and has a certain degree of vacuum. When the opening time of the electromagnetic valve 4 reaches the preset opening time or the rotational speed of the engine 1 is zero, the electromagnetic valve 4 is closed. Keep the lower pressure before the solenoid valve 4 is closed in the air storage tank 2, and prepare for starting next time.
当发动机1停机时,整车控制器52向发动机控制器51发送喷油使能信号0,即断油指令。发动机控制器51控制节气门12关闭。此时,记录发动机1的转速从1200r/min降至800r/min的时间,并将该时间的1.5倍作为电磁阀4的预设开启时间。When the engine 1 is stopped, the vehicle controller 52 sends a fuel injection enable signal 0 to the engine controller 51, that is, a fuel cut command. The engine controller 51 controls the throttle valve 12 to close. At this time, record the time when the rotational speed of the engine 1 drops from 1200r/min to 800r/min, and use 1.5 times of this time as the preset opening time of the solenoid valve 4 .
在发动机1起机过程,整车控制器52控制发电机启动,并拖动发动机1转 动。同时,整车控制器52向发动机控制器51发送喷油使能信号0,即断油指令。发动机控制器51接收到断油指令后关闭节气门12。当发动机1的转速达到第一预设转速时,活塞13开始从进气歧管111内抽取空气。电磁阀4打开,此时储气罐2内的压力较低,使得储气罐2与活塞13共同抽取进气歧管111的空气,减少了活塞13的空气抽取量。当整车控制器52向发动机控制器51发送喷油使能信号1(喷油指令)或发动机1的转速达到第二预设转速时,发动机1完成起机,电磁阀4关闭。During engine 1 start-up process, vehicle controller 52 controls generator to start, and drag engine 1 to rotate. At the same time, the vehicle controller 52 sends a fuel injection enable signal 0 to the engine controller 51, that is, a fuel cut-off command. The engine controller 51 closes the throttle valve 12 after receiving the fuel cut command. When the rotational speed of the engine 1 reaches a first preset rotational speed, the piston 13 starts to extract air from the intake manifold 111 . The electromagnetic valve 4 is opened, and the pressure in the air storage tank 2 is relatively low at this moment, so that the air storage tank 2 and the piston 13 jointly extract the air of the intake manifold 111 , reducing the amount of air drawn by the piston 13 . When the vehicle controller 52 sends the fuel injection enable signal 1 (fuel injection command) to the engine controller 51 or the speed of the engine 1 reaches the second preset speed, the engine 1 is started and the solenoid valve 4 is closed.
发动机1的第一预设转速为20r/min~50r/m/in,第二预设转速为900r/min~1100r/min。例如,第一预设转速可以为20r/min、30r/min、40r/min或50r/min等。第二预设转速可以为900r/min、1000r/min或1100r/min等。本实施例的第一预设转速为20r/min,第二预设转速为1000r/min。The first preset speed of the engine 1 is 20r/min˜50r/m/in, and the second preset speed is 900r/min˜1100r/min. For example, the first preset rotation speed may be 20r/min, 30r/min, 40r/min or 50r/min and so on. The second preset rotation speed may be 900r/min, 1000r/min or 1100r/min, etc. In this embodiment, the first preset rotation speed is 20r/min, and the second preset rotation speed is 1000r/min.
在发动机1停机过程中,节气门12关闭,活塞13抽取进气歧管111的空气,使得进气歧管111的压力降低。电磁阀4打开,以使储气罐2与进气歧管111连通,活塞13通过进气歧管111抽吸储气罐2的空气,储气罐2压力降低,使得储气罐2具有一定的真空度。当发动机1起机过程中,节气门12关闭,发动机1的转速达到第一预设转速时,电磁阀4打开,以使储气罐2与进气歧管111连通,储气罐2与活塞13共同抽取进气歧管111的空气,减少了活塞13的空气抽取量,从而降低了活塞13的压缩反力,有利于降低发电机的拖动扭矩,提高了发动机1的起机效率。When the engine 1 is stopped, the throttle valve 12 is closed, and the piston 13 draws air from the intake manifold 111 , so that the pressure of the intake manifold 111 decreases. Electromagnetic valve 4 is opened, so that gas storage tank 2 communicates with intake manifold 111, piston 13 sucks the air of gas storage tank 2 through intake manifold 111, and the pressure of gas storage tank 2 decreases, so that gas storage tank 2 has a certain of vacuum. When the engine 1 is started, the throttle valve 12 is closed, and when the rotational speed of the engine 1 reaches the first preset rotational speed, the electromagnetic valve 4 is opened, so that the gas storage tank 2 is communicated with the intake manifold 111, and the gas storage tank 2 is connected with the piston. 13 jointly extract the air of the intake manifold 111, which reduces the amount of air drawn by the piston 13, thereby reducing the compression reaction force of the piston 13, which is conducive to reducing the drag torque of the generator and improving the starting efficiency of the engine 1.
同时,通过降低活塞13的压缩反力,能够减少发动机1的起机振动,改善发动机1的NVH性能。At the same time, by reducing the compression reaction force of the piston 13 , the starting vibration of the engine 1 can be reduced, and the NVH performance of the engine 1 can be improved.
在每次起机过程中,储气罐2内的压力会升高,在停机过程中,储气罐2的压力才会降低,以在下一次起机过程中抽吸进气歧管111内空气,从而实现降低活塞13的压缩反力的目的。因此,每次起机必须起动成功,在起机成功前,不允许在起机过程中进行停机控制。During each starting process, the pressure in the air storage tank 2 will increase, and during the shutdown process, the pressure of the air storage tank 2 will decrease to suck the air in the intake manifold 111 during the next starting process , so as to achieve the purpose of reducing the compression reaction force of the piston 13 . Therefore, each start must be successful, before the start is successful, stop control is not allowed during the start process.
在发动机1的起机过程中,储气罐2能够抽取进气歧管111内的空气。同时,由于发动机1的进气门开启,储气罐2还可能会抽取一部分汽缸11内的空气。因此,储气罐2的容积与进气歧管111的容积以及发动机1的排量有关。During the start-up process of the engine 1 , the air storage tank 2 can draw air in the intake manifold 111 . At the same time, since the intake valve of the engine 1 is opened, the air storage tank 2 may also extract a part of the air in the cylinder 11 . Therefore, the volume of the air storage tank 2 is related to the volume of the intake manifold 111 and the displacement of the engine 1 .
进气歧管111在节气门12与汽缸11之间的容积和发动机1的排量之和的两倍为储气罐2的容积。发动机1的排量指所有汽缸11的容积之和。例如,本实施例的进气歧管111在节气门12与汽缸11的进气门之间的部分的容积为3L,发动机1具有四个汽缸11,每个汽缸11的容积为0.5L,发动机1的排量为2L,则储气罐2的容积为10L。The volume of the air storage tank 2 is twice the sum of the volume of the intake manifold 111 between the throttle valve 12 and the cylinder 11 and the displacement of the engine 1 . The displacement of the engine 1 refers to the sum of the volumes of all the cylinders 11 . For example, the intake manifold 111 of the present embodiment has a volume of 3L between the throttle valve 12 and the intake valve of the cylinder 11, the engine 1 has four cylinders 11, and the volume of each cylinder 11 is 0.5L. The displacement of 1 is 2L, and the volume of the gas storage tank 2 is 10L.
为了提高起机效率,在发动机1的起机过程中,电磁阀4打开后,需要尽快将进气歧管111内的空气抽吸至储气罐2中。因此,需要选取特定规格的电磁阀4和抽吸管路3,以使两者的流通截面积能够满足使用要求。In order to improve the starting efficiency, during the starting process of the engine 1 , after the solenoid valve 4 is opened, it is necessary to suck the air in the intake manifold 111 into the air storage tank 2 as soon as possible. Therefore, it is necessary to select the solenoid valve 4 and the suction pipeline 3 of specific specifications so that the flow cross-sectional area of the two can meet the requirements of use.
选取原则为:当储气罐2的容积确定以后,将储气罐2的压力设定为1000HPa,电磁阀4远离储气罐2的一端的压力始终保持在300HPa。当电磁阀4打开时,储气罐2内的空气能够通过电磁阀4和抽吸管路3流出,使得储气罐2的压力能够在0.4s内从1000HPa降至500HPa。将满足此抽气速度的最小管路截面面积作为抽吸管路3和电磁阀4的流通截面面积。The selection principle is: when the volume of the gas storage tank 2 is determined, the pressure of the gas storage tank 2 is set to 1000HPa, and the pressure at the end of the solenoid valve 4 away from the gas storage tank 2 is always kept at 300HPa. When the electromagnetic valve 4 is opened, the air in the air storage tank 2 can flow out through the electromagnetic valve 4 and the suction line 3, so that the pressure of the air storage tank 2 can drop from 1000HPa to 500HPa within 0.4s. The minimum pipeline cross-sectional area that satisfies the pumping speed is taken as the flow cross-sectional area of the suction pipeline 3 and the solenoid valve 4 .

Claims (10)

  1. 一种起机系统,包括发动机(1)、发电机和控制单元(5),所述发电机被配置为驱动所述发动机(1)转动;所述发动机(1)包括汽缸(11)、节气门(12)和活塞(13),所述活塞(13)滑动设置于所述汽缸(11)内,所述汽缸(11)具有进气歧管(111),所述节气门(12)设置于所述进气歧管(111)上;所述起机系统还包括:A starting system, including an engine (1), a generator and a control unit (5), the generator is configured to drive the engine (1) to rotate; the engine (1) includes a cylinder (11), a valve (12) and piston (13), the piston (13) is slidingly arranged in the cylinder (11), the cylinder (11) has an intake manifold (111), and the throttle valve (12) is set On the intake manifold (111); the starting system also includes:
    储气罐(2);Gas storage tank (2);
    抽吸管路(3),所述抽吸管路(3)的两端分别与所述储气罐(2)和所述进气歧管(111)连通,所述节气门(12)与所述抽吸管路(3)沿所述进气歧管(111)内的气体的流动方向依次布置;以及A suction pipeline (3), the two ends of the suction pipeline (3) communicate with the gas storage tank (2) and the intake manifold (111) respectively, the throttle valve (12) and The suction pipelines (3) are sequentially arranged along the gas flow direction in the intake manifold (111); and
    电磁阀(4),设置于所述抽吸管路(3)上;所述电磁阀(4)被配置为在所述发动机(1)停机且所述节气门(12)关闭的情况下打开,在所述电磁阀(4)的打开时间达到预设开启时间或者所述发动机(1)的转速为零的情况下关闭;或者,在所述发动机(1)起机,所述节气门(12)关闭且所述发动机(1)的转速达到第一预设转速的情况下打开,在所述控制单元(5)发出喷油指令或所述发动机(1)的转速达到第二预设转速的情况下关闭。A solenoid valve (4), arranged on the suction line (3); the solenoid valve (4) is configured to open when the engine (1) is stopped and the throttle valve (12) is closed , close when the opening time of the electromagnetic valve (4) reaches the preset opening time or the rotational speed of the engine (1) is zero; or, when the engine (1) starts, the throttle valve ( 12) When it is closed and the speed of the engine (1) reaches the first preset speed, it is turned on, when the control unit (5) issues an injection command or the speed of the engine (1) reaches the second preset speed closed in case of
  2. 根据权利要求1所述的起机系统,还包括:The starting system according to claim 1, further comprising:
    转速传感器(16),设置于所述汽缸(11)上,所述转速传感器(16)被配置为测量所述发动机(1)的转速。A rotational speed sensor (16) is arranged on the cylinder (11), and the rotational speed sensor (16) is configured to measure the rotational speed of the engine (1).
  3. 根据权利要求1所述的起机系统,还包括:The starting system according to claim 1, further comprising:
    压力传感器(17),设置于所述进气歧管(111)上,所述节气门(12)与所述压力传感器(17)沿所述进气歧管(111)内的气体的流动方向依次布置。The pressure sensor (17) is arranged on the intake manifold (111), and the throttle valve (12) and the pressure sensor (17) are along the gas flow direction in the intake manifold (111) Arranged sequentially.
  4. 根据权利要求1所述的起机系统,其中,所述进气歧管(111)在所述节气门(12)与所述汽缸(11)之间的容积和所述发动机(1)的排量之和的两倍为所述储气罐(2)的容积。The starting system according to claim 1, wherein the volume of the intake manifold (111) between the throttle valve (12) and the cylinder (11) and the displacement of the engine (1) Twice of the sum of the amounts is the volume of the gas storage tank (2).
  5. 根据权利要求4所述的起机系统,其中,在所述储气罐(2)的压力为1000HPa的情况下,所述电磁阀(4)远离所述储气罐(2)的一端的压力始终保持300HPa,所述抽吸管路(3)被配置为在所述电磁阀(4)打开的情况下,使得所述储气罐(2)的压力在0.4s内从1000HPa降至500HPa。The starting system according to claim 4, wherein, when the pressure of the gas storage tank (2) is 1000HPa, the pressure at the end of the solenoid valve (4) away from the gas storage tank (2) 300HPa is always maintained, and the suction line (3) is configured to reduce the pressure of the gas storage tank (2) from 1000HPa to 500HPa within 0.4s when the solenoid valve (4) is opened.
  6. 根据权利要求1所述的起机系统,其中,所述发动机(1)的所述第一预设转速为20r/min~50r/min,所述第二预设转速为900r/min~1100r/min。The starting system according to claim 1, wherein the first preset speed of the engine (1) is 20r/min-50r/min, and the second preset speed is 900r/min-1100r/min min.
  7. 根据权利要求1所述的起机系统,其中,在所述发动机(1)停机的情况下,所述发动机(1)的转速从1200r/min降至800r/min的时间的1.5倍为所述 电磁阀(4)的所述预设开启时间。The starting system according to claim 1, wherein, when the engine (1) is stopped, 1.5 times of the time for the engine (1) to drop from 1200r/min to 800r/min is the The preset opening time of the solenoid valve (4).
  8. 一种起机系统的控制方法,应用于权利要求1-7中任一项所述的起机系统,包括:A control method for a starting system, applied to the starting system according to any one of claims 1-7, comprising:
    在所述发动机起机的情况下,所述发电机启动并驱动所述发动机转动,同时所述控制单元发出断油指令,所述节气门关闭;When the engine starts, the generator starts and drives the engine to rotate, and at the same time, the control unit issues a fuel cut command, and the throttle valve is closed;
    判断所述发动机的转速是否达到第一预设转速;judging whether the rotational speed of the engine reaches a first preset rotational speed;
    响应于所述发动机的转速达到所述第一预设转速,所述电磁阀打开,所述进气歧管与所述储气罐连通,以使所述储气罐与所述活塞共同抽吸所述进气歧管内的空气;In response to the rotational speed of the engine reaching the first preset rotational speed, the solenoid valve is opened, and the intake manifold communicates with the air storage tank so that the air storage tank and the piston jointly pump air within the intake manifold;
    判断以下至少之一:所述控制单元是否发出喷油指令;判断所述发动机的转速是否达到所述第二预设转速;Judging at least one of the following: whether the control unit issues a fuel injection command; judging whether the speed of the engine reaches the second preset speed;
    响应于以下至少之一,所述电磁阀关闭:所述控制单元发出所述喷油指令;所述发动机的转速达到所述第二预设转速。The solenoid valve is closed in response to at least one of the following: the control unit sends out the fuel injection command; the speed of the engine reaches the second preset speed.
  9. 根据权利要求8所述的起机系统的控制方法,还包括:The control method of the starting system according to claim 8, further comprising:
    在所述发动机停机的情况下,所述控制单元发出断油指令,所述节气门关闭,以使所述进气歧管的压力下降;When the engine is shut down, the control unit issues a fuel cut command, and the throttle valve is closed to reduce the pressure of the intake manifold;
    所述电磁阀打开,所述进气歧管与所述储气罐连通,以使所述进气歧管抽吸所述储气罐内的空气,直至所述进气歧管与所述储气罐的压力相同;The solenoid valve is opened, and the intake manifold communicates with the air storage tank, so that the intake manifold sucks the air in the air storage tank until the intake manifold is connected to the air storage tank. The pressure of the gas tank is the same;
    判断所述电磁阀的开启时间是否达到所述预设开启时间;或者,判断所述发动机的转速是否为零;Judging whether the opening time of the solenoid valve reaches the preset opening time; or, judging whether the rotational speed of the engine is zero;
    响应于所述电磁阀的开启时间达到所述预设开启时间;或者,所述发动机的转速为零时,所述电磁阀关闭。In response to the opening time of the electromagnetic valve reaching the preset opening time; or, when the rotational speed of the engine is zero, the electromagnetic valve is closed.
  10. 根据权利要求8所述的起机系统的控制方法,其中,通过所述控制单元控制所述节气门与所述电磁阀的开闭。The control method of the starter system according to claim 8, wherein the opening and closing of the throttle valve and the solenoid valve are controlled by the control unit.
PCT/CN2022/120319 2021-11-15 2022-09-21 Starting system and control method WO2023082848A1 (en)

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