WO2023025008A1 - Information processing method and system for surgical instrument, surgical instrument and storage medium - Google Patents

Information processing method and system for surgical instrument, surgical instrument and storage medium Download PDF

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Publication number
WO2023025008A1
WO2023025008A1 PCT/CN2022/113125 CN2022113125W WO2023025008A1 WO 2023025008 A1 WO2023025008 A1 WO 2023025008A1 CN 2022113125 W CN2022113125 W CN 2022113125W WO 2023025008 A1 WO2023025008 A1 WO 2023025008A1
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Prior art keywords
surgical instrument
surgical
life
information
instrument
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PCT/CN2022/113125
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French (fr)
Chinese (zh)
Inventor
张晓波
江磊
王家寅
何超
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上海微创医疗机器人(集团)股份有限公司
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Publication of WO2023025008A1 publication Critical patent/WO2023025008A1/en

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    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61BDIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B34/00Computer-aided surgery; Manipulators or robots specially adapted for use in surgery
    • A61B34/30Surgical robots
    • A61B34/37Master-slave robots
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61BDIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B90/00Instruments, implements or accessories specially adapted for surgery or diagnosis and not covered by any of the groups A61B1/00 - A61B50/00, e.g. for luxation treatment or for protecting wound edges
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61BDIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B90/00Instruments, implements or accessories specially adapted for surgery or diagnosis and not covered by any of the groups A61B1/00 - A61B50/00, e.g. for luxation treatment or for protecting wound edges
    • A61B90/90Identification means for patients or instruments, e.g. tags
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61BDIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B90/00Instruments, implements or accessories specially adapted for surgery or diagnosis and not covered by any of the groups A61B1/00 - A61B50/00, e.g. for luxation treatment or for protecting wound edges
    • A61B90/90Identification means for patients or instruments, e.g. tags
    • A61B90/98Identification means for patients or instruments, e.g. tags using electromagnetic means, e.g. transponders
    • GPHYSICS
    • G16INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR SPECIFIC APPLICATION FIELDS
    • G16HHEALTHCARE INFORMATICS, i.e. INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR THE HANDLING OR PROCESSING OF MEDICAL OR HEALTHCARE DATA
    • G16H40/00ICT specially adapted for the management or administration of healthcare resources or facilities; ICT specially adapted for the management or operation of medical equipment or devices
    • G16H40/40ICT specially adapted for the management or administration of healthcare resources or facilities; ICT specially adapted for the management or operation of medical equipment or devices for the management of medical equipment or devices, e.g. scheduling maintenance or upgrades

Definitions

  • the present disclosure relates to the technical field of medical devices, in particular to an information processing method and system for a surgical device, a surgical device and a storage medium.
  • surgical robots have been developed to replace traditional surgery.
  • the design concept of the surgical robot is to use a minimally invasive method to accurately perform complex surgical operations.
  • Surgical robots break through the limitations of the human eye and use stereoscopic imaging technology to present the internal organs to the operator more clearly. In the area where the hand cannot reach, the robot hand can complete 360-degree rotation, movement, swing, clamping, and avoid shaking.
  • the emergence of surgical robots is in line with the development trend of precision surgery. Surgical robots have become a powerful tool to help doctors complete operations.
  • the number of times a surgical instrument is used is one of the factors that affect the life of the instrument. The same is true for surgical robots.
  • an information processing method and system of a surgical instrument, a surgical instrument, and a storage medium are provided.
  • the first aspect of the present disclosure provides an information processing method for a surgical instrument, including: acquiring wear data used to characterize the stress on the consumables in the surgical instrument generated during the use of the surgical instrument by the surgical robot Sequence; convert the consumption data sequence into the life consumption information of consumables; use the life consumption information to update the life information of the corresponding surgical instrument.
  • the step of converting the wear data sequence into the life consumption information of consumables includes: according to each wear data in the wear data sequence obtained according to the sampling interval and its corresponding first weight, calculating For the life consumption information of the corresponding consumables; or according to the duration of each consumption data in the consumption data sequence and the corresponding second weight, calculate the life consumption information of the corresponding consumables during the use of the surgical instrument.
  • the first weight or the second weight is obtained based on at least one of the following weights: the weight corresponding to the loss data of a single consumable; Each weight.
  • the information processing method of the surgical instrument further includes: prompting to update the corresponding surgical instrument according to a comparison result between the updated life information and the life threshold of the corresponding consumable.
  • prompting to update the corresponding surgical instrument includes: displaying life information, or prohibiting the use of the surgical instrument.
  • the comparison result of the updated life information and the life threshold of the corresponding consumable indicates that the corresponding consumable has reached the corresponding life threshold
  • at least one of before, during and before using the surgical instrument by the surgical robot Prompt the timing and prompt to update the corresponding surgical instruments.
  • the information processing method of the surgical instrument further includes: performing data filtering processing on the consumption data sequence of consumables, so as to remove abnormal data.
  • the loss data comes from at least one of the following: torque data of the driver of the consumable, the driving speed and/or angle of the driver, the output power of the driver, the force state of the corresponding consumable determined based on the driving command of the driver, And the force-sensing data induced by the consumables.
  • the consumables include: a driving wire, or a plurality of driving wires having a force acting relationship.
  • the information processing method of the surgical instrument further includes: reading the instrument label of the surgical instrument, so as to update the corresponding life information according to the instrument label; or detecting the assembly position information of the surgical instrument and the surgical robot, so as to update the information according to the assembly position information Corresponding lifetime information.
  • the correspondence between each loss data and the first weight is pre-stored or determined based on a pre-configured mapping function; and/or the correspondence between each loss data and the second weight is pre-stored or based on a pre-configured mapping determined by the function.
  • the second aspect of the present disclosure provides a surgical instrument, including at least one consumable and a storage medium; wherein, the storage medium stores an instrument label and a computer program, and when the computer program is run, it executes any one of the The steps of the methods described in the examples are disclosed.
  • a third aspect of the present disclosure provides a surgical robot system, including a surgical instrument and a surgical robot, the surgical instrument includes at least one consumable and a storage medium, wherein at least an instrument label is stored in the storage medium; the surgical robot and A surgical instrument is coupled for controlling the movement of the surgical instrument and performing the steps of the method as described in any one of the disclosed embodiments.
  • the surgical robot includes a plurality of mechanical arms and a controller for mounting surgical instruments, and the controller is connected to the mounted surgical instruments with signals; the controller is used to read the instrument labels and Its corresponding lifetime information.
  • a consumable in a surgical instrument includes a drive wire, or a plurality of drive wires in a force acting relationship.
  • a first force sensor is provided on a consumable, and/or a second force sensor is provided between a plurality of consumables having a force relationship in the surgical instrument; wherein, the first force sensor and/or the second force sensor Used to provide wear data sequences to surgical robots.
  • the fourth aspect of the present disclosure provides a storage medium on which a computer program is stored, and when the computer program is executed by a processor, the steps of any method described in the embodiments of the present disclosure are implemented.
  • Embodiments of the present disclosure may/at least have the following advantages:
  • the sequence can have one piece of data, or it can contain multiple pieces of data sorted in chronological order, that is, each loss data in the sequence can be correspondingly set with its generation time; because the time sequence of loss data affects the operation
  • the real life information of instruments generates the life consumption information of consumables according to the consumption data sequence, and uses the life consumption information to update the life information of corresponding surgical instruments, which can more accurately manage the service life of surgical instruments and improve the utilization of consumables. Reduce unnecessary waste.
  • Fig. 1 is a flowchart of an information processing method of a surgical instrument provided in an embodiment
  • Fig. 2 is a flowchart of an information processing method of a surgical instrument provided in another embodiment
  • Fig. 3 is a schematic diagram of a usage scenario of a surgical robot system provided in an embodiment
  • Fig. 4 is a schematic diagram of a surgical robot, a fixed display device and surgical instruments provided in an embodiment
  • Fig. 5 is a schematic diagram of a display device provided in an embodiment
  • Fig. 6 is a schematic diagram of a surgical instrument provided in an embodiment
  • Fig. 7 is a schematic diagram of a mechanical arm provided in an embodiment
  • Fig. 8 is a schematic diagram of a first tension sensor provided in an embodiment
  • Fig. 9 is a schematic diagram of a second tension sensor provided in an embodiment
  • Fig. 10 is a schematic diagram of prompt information in a graphical user interface provided in an embodiment
  • Fig. 11 is a schematic diagram of prompt information in a graphical user interface provided in another embodiment
  • Fig. 12 is a flowchart of an information processing method of a surgical instrument provided in another embodiment
  • Fig. 13 is a schematic diagram of remote data monitoring provided in an embodiment
  • FIG. 14 is a flowchart of specific steps of step S15 provided in an embodiment
  • Fig. 15 is a flowchart of specific steps of step S15 provided in another embodiment
  • Fig. 16 is a flow chart of specific steps of step S15 provided in yet another embodiment.
  • first, second, etc. may be used herein to describe various elements, these elements should not be limited by these terms. These terms are only used to distinguish one element from another. For example, a first element could be termed a second element, and, similarly, a second element could be termed a first element, without departing from the scope of the present disclosure.
  • the surgical robot involved in the present disclosure includes a terminal device including a processor, and the processor applies control information to the driving motor to control and operate the surgical instrument.
  • Da Vinci Da Vinci
  • surgical robots have been used in major hospitals around the world, because they can make patients less injured, less bleeding, and faster recovery, greatly shortening the postoperative hospital stay of patients , And the postoperative survival rate and recovery rate can also be significantly improved, bringing good news to patients. Therefore, surgical robots are favored by consumers, and now surgical robots, as a high-end medical device, have been widely used in various clinical operations.
  • Surgical robot is a kind of electronic equipment for surgery with full-automatic, semi-automatic or supervisory mode, generally including console and mechanical arm, the console can be controlled by computer system, surgical operation monitor, robot control monitor, operating handle and input and output devices and so on.
  • the surgeon can sit in front of the console away from the operating table, rest his head on the field of view frame, receive complete images from different cameras with both eyes, and jointly synthesize a three-dimensional stereoscopic view of the surgical field.
  • the doctor controls the joystick with both hands, and the hand movement is transmitted to the tip of the robotic arm to complete the operation, thereby increasing the accuracy and stability of the operation.
  • the present disclosure aims to propose an information processing method and system for surgical instruments, a surgical instrument, and a storage medium. Based on the force of the consumables in the surgical instrument, the life of the surgical instrument can be managed more accurately, so as to improve the efficiency of the consumables. utilization and reduce unnecessary waste.
  • the surgical robot can be set to include a doctor’s console and a surgical trolley.
  • the doctor’s console is provided with a main operator, and the surgical trolley has several mechanical arms.
  • the master operator forms a master-slave control relationship with the robotic arm and surgical instruments.
  • the operator (such as a surgeon) realizes minimally invasive surgical treatment on patients on the hospital bed through the remote operation of the doctor's console and the main operator.
  • the robotic arm and surgical instruments move during surgery according to the movement of the master manipulator manipulated by the operator.
  • a display device may be provided on the doctor's console, which is communicatively connected with the endoscope mounted on the mechanical arm of the operating trolley, and capable of receiving and displaying images collected by the endoscope.
  • the operator controls the movement of the mechanical arm and surgical instruments through the main operator, so that the endoscope and surgical instruments enter the patient's position through the wound on the patient's body.
  • the surgical robot executes any of the information processing methods for surgical instruments described in the embodiments of the present disclosure, converts the loss data sequence used to characterize the force of the consumables in the surgical instrument into the life consumption information of the consumables, and uses the life consumption information Update the life information of the corresponding surgical instrument, or transmit the life consumption information to the cloud data center.
  • Fig. 1 is a flowchart of an information processing method of a surgical instrument in an embodiment. Please refer to Figure 1, the information processing method for surgical instruments includes the following steps:
  • Step S10 acquiring a wear data sequence used to characterize the stress on the consumables in the surgical instrument generated during the use of the surgical instrument by the surgical robot.
  • Step S20 converting the consumption data sequence into life consumption information of consumables.
  • Step S30 updating the life information of the corresponding surgical instrument by using the life consumption information.
  • the surgical instruments used by surgical robots generally include passive surgical instruments and active surgical instruments.
  • passive surgical instruments generally include right-angle forceps, arc shears, direct shears, ultrasonic scalpels, and vigorous grasping forceps;
  • active surgical instruments Generally include unipolar arc coagulation forceps and so on.
  • Surgical instruments may also include surgical instruments including endoscopes.
  • the sequence may contain one piece of data, or may contain multiple time-ordered data data, that is, each loss data in the sequence can be correspondingly set with its generation time; since the loss data time series hides the real life information of the surgical instrument, the life consumption information of the consumables is generated according to the loss data sequence, and the use of the Updating the life information of the corresponding surgical instrument by updating the life consumption information described above can more accurately manage the service life of the surgical instrument, improve the utilization rate of consumables, and reduce unnecessary waste.
  • the wear data sequence used to characterize the stress on the consumables in the surgical instrument generated during the use of the surgical instrument by the surgical robot may include one or more data, derived from At least one of the following: torque data of the driver of the consumable, the driving speed and/or angle of the driver, the output power of the driver, the force state of the corresponding consumable determined based on the driving command of the driver, and the force sensing induced by the consumable data.
  • the consumables may include: a driving wire, or a plurality of driving wires having a force action relationship.
  • the step S20 converts the consumption data sequence into life consumption information of the consumables.
  • the life consumption information is used to indicate that the consumables in the surgical instrument are under the action of the force represented by the loss data sequence, reflecting the information that the usable life of the consumables is consumed; it includes but is not limited to Information, information represented by the amount of material wear, or information represented by force; or information obtained by evaluating at least the above two types of information according to a preset evaluation mechanism.
  • step S20 includes: calculating the life consumption information of the corresponding consumables during the use of the surgical instrument according to each loss data in the loss data sequence obtained according to the sampling interval and its corresponding first weight ; or according to the duration of each loss data in the loss data sequence and the corresponding second weight, calculate the life consumption information of the corresponding consumables during the use of the surgical instrument.
  • the contraction degree of the multiple transmission wires on the surgical instrument is different, or the lengths of the multiple transmission wires are different, resulting in different force distribution on the transmission wires.
  • the length of life of the transmission wire is also different.
  • the first weight or the second weight is used to indicate that the degree of wear of the consumables is changed according to the corresponding consumables under different stresses/stress durations; At least one of the material itself, the force/duration of the force between the plurality of interacting consumables, and the current wear condition of the consumables.
  • the first weight or the second weight is, for example, set through a pre-life test, or calculated according to a preset life simulation measurement.
  • the first weight or the second weight may be obtained based on at least one of the following weights: the weight corresponding to the loss data of a single consumable; and the weights corresponding to the respective loss data of a plurality of consumables with a force action relationship.
  • the corresponding relationship between each loss data and the first weight is pre-stored, for example, may be pre-stored in a database, or determined based on a pre-configured mapping function; and/or the corresponding relationship between the duration of each loss data and the second weight is pre-stored, for example It can be pre-stored in the database, or determined based on a pre-configured mapping function.
  • the mapping function is, for example, constructed based on a finite element algorithm or a force-directed algorithm.
  • Data processing such as weighted calculation/weighted average calculation is performed according to each loss data in the loss data sequence and its corresponding first weight, and the obtained result is regarded as life consumption information.
  • data processing such as weighted calculation/weighted average calculation is performed according to the duration of each loss data in the loss data sequence and the corresponding second weight, and the obtained result is regarded as life consumption information.
  • step S30 uses the life consumption information calculated by the method provided by any of the above-mentioned embodiments to update the life information of the corresponding surgical instrument, wherein the life information may reflect the life of the surgical instrument that has been consumed, or reflect the operation Information on the remaining life of the device.
  • a surgical instrument includes multiple consumables, and the updated life information of the surgical instrument corresponds to the life information of the consumables with the shortest remaining life.
  • a surgical robot may use the same surgical instrument throughout its lifetime. For this reason, the lifetime information updated by the information processing method is determined to correspond to a unique surgical instrument.
  • the surgical instrument used by the surgical robot depends on the surgical procedure.
  • the information processing method further includes a step of associating the instrument label of the surgical instrument with the corresponding lifetime information.
  • the information processing method before step S30, and in no necessary order with steps S10 and S20, the information processing method further includes the step of: reading the instrument label of the surgical instrument to update it according to the instrument label Corresponding life information; or detecting the assembly position information of the surgical instrument and the surgical robot, so as to update the corresponding life information according to the assembly position information.
  • the surgical instrument pre-stores an instrument tag with identification information, so that the calculated life consumption information is associated with the instrument tag, and when step S30 is performed, the corresponding life information is updated according to the instrument tag.
  • the assembly position information of surgical instruments and surgical robots is generally unique, and the corresponding life information can also be updated according to the assembly position information.
  • the first surgical tool arm is correspondingly equipped with surgical instruments including an endoscope
  • the second surgical tool arm and the third surgical tool arm are correspondingly equipped with surgical instruments for surgical operations (such as surgical scissors, etc.)
  • the fourth surgical tool arm is correspondingly equipped with surgical instruments (such as retractors, etc.) that assist surgical operations.
  • each surgical tool arm of the surgical robot is configured with a uniquely determined surgical instrument
  • use the assembly position information provided by each surgical tool arm such as the device label or position sequence number of the surgical tool arm, to calculate the life expectancy
  • the consumption information is associated with the surgical instrument, and when step S30 is executed, it is determined to update the life information of the corresponding surgical instrument.
  • the information processing method further includes: Compare the results and prompt to update the corresponding surgical instruments. For example, when the comparison result indicates that the corresponding consumable reaches the corresponding life threshold, at least one prompting opportunity before the surgical robot uses the surgical instrument, during use, and before use, prompts to update the corresponding surgical instrument .
  • a driving wire is used as a consumable
  • an instrument identification code of a surgical instrument is used as an instrument label for obtaining its identity information to exemplify the realization principle of the present disclosure.
  • the information processing method of the surgical instrument used by the surgical robot includes the following steps:
  • Step S11 acquiring the instrument identification code, initial life value and life threshold of the surgical instrument.
  • the surgical robot system may include a control unit 100 (also called a doctor console or a doctor control terminal) and a surgical robot 200 (also called a surgical trolley or a patient control terminal).
  • the surgical robot 200 has several mechanical arms 210, and the mechanical arms 210 can be used to mount surgical instruments 400 such as scalpels or endoscopes (eg, laparoscopes).
  • the control unit 100 communicates with the surgical robot 200 .
  • An operator for example, a surgeon
  • control unit 100 may be provided with a main operator.
  • the master operator, the robotic arm 210 and the surgical instrument 400 may form a master-slave control relationship.
  • the operator controls the movement of the mechanical arm 210 through the master operator, thereby controlling the movement of the surgical instrument 400 .
  • the main operator can also receive information about the reaction force of human tissues and organs on the surgical instrument 400 and feed it back to the operator's hand, so that the operator can experience the surgical operation more intuitively.
  • the control unit 100 may also have a display device, which is communicatively connected with the endoscope mounted on the robotic arm 210 of the surgical robot 200 and capable of receiving and displaying images collected by the endoscope. According to the images displayed by the display device, the operator controls the movement of the mechanical arm 210 and the surgical instrument 400 through the main operator. The endoscope and surgical instrument 400 are each entered into the patient site through an incision in the patient's body.
  • the display device may include an immersive display device 102 and a fixed display device 101 . The operator can view the condition in the patient's body through the display screen of the immersive display device 102 or the fixed display device 101 .
  • a surgical instrument 400 may be mounted on the plurality of robotic arms 210 of the surgical robot 200 respectively.
  • Each surgical instrument 400 has a corresponding instrument identification code.
  • the instrument identification code represents the identity information of the surgical instrument 400 , and the robotic arm 210 on which the surgical instrument 400 is mounted can be determined through the instrument identification code.
  • the initial life value of the surgical instrument 400 is the life value of the surgical instrument 400 before this use.
  • the current lifetime value of the surgical instrument 400 is the real-time lifetime value during its use.
  • the life threshold of the surgical instrument 400 is the upper limit of the life of the surgical instrument 400 .
  • the lifetime value of surgical instrument 400 may be incremented during use.
  • its initial life value is zero, and when the surgical instrument 400 is used for the Xth time, its initial life value may be the life value after the (X-1)th use.
  • the lifetime value of surgical instrument 400 may be decremented during use.
  • its initial life value may be full, and when the surgical instrument 400 is used for the Xth time, its initial life value may be the life value after the (X-1)th use.
  • the current life value of the surgical instrument 400 gradually decreases, and when the current life value of the surgical instrument 400 reaches the life threshold, it needs to be replaced.
  • the service life value of the surgical instrument 400 increases during use as an example for illustration.
  • a computer readable memory chip may be disposed within surgical instrument 400 .
  • the computer-readable memory chip is used to store information such as the instrument identification code, initial life value, and life threshold value of the surgical instrument 400 .
  • Surgical instrument 400 can communicate with surgical robot 200 , so that control unit 100 can obtain corresponding instrument identification code, initial life value and life threshold value from the computer-readable memory chip in each surgical instrument 400 through surgical robot 200 .
  • the control unit 100 can also acquire the instrument identification code of the surgical instrument 400 in other ways such as code scanning and identification, so as to obtain the wear data sequence corresponding to the surgical instrument 400 later.
  • the operator can input the instrument identification code, initial life value and life threshold value of each surgical instrument 400 into the control unit 100 through input devices such as a mouse and a keyboard.
  • the life threshold value is related to the material of the consumable, and the The service life thresholds corresponding to the consumables may be different.
  • the control unit 100 can also further transmit information such as the instrument identification code, initial life value and life threshold value of each surgical instrument 400 to the corresponding surgical instrument 400 through the surgical robot 200, so that the computer-readable memory chip in the surgical instrument 400 stores Such information is used for the control unit 100 to acquire the life threshold of the surgical instrument 400 according to the instrument identification code of the surgical instrument 400 .
  • step S13 the force value of the driving wire during the use of the surgical instrument is obtained in real time.
  • a surgical instrument 400 may include a proximal control portion 402 , an elongated shaft 403 and a distal portion 401 .
  • Two ends of the elongated rod 403 are respectively connected with the proximal control part 402 and the distal part 401 .
  • the proximal control part 402 and the distal part 401 are also connected by a wire transmission structure (not shown in the figure), the wire transmission structure includes several transmission wires 404, and the wire transmission structure transmits the power of the proximal control part 402 to the distal part 401 .
  • a cavity can be opened inside the elongated rod 403 for accommodating the wire driving structure.
  • An actuator 220 may be disposed on the robotic arm 210 of the surgical robot 200 .
  • the proximal control portion 402 of the surgical instrument 400 is mounted into the actuator 220 of the robotic arm 210, and the actuator 220 is used to drive the proximal control portion 402 to move.
  • the actuator 220 may include a motor 221 inside, and specifically the motor 221 may drive the proximal control part 402 to move.
  • the proximal control part 402 may also be provided with a communication unit such as a radio frequency identification device (RFID, Radio Frequency Identification), and the communication unit communicates with the surgical robot 200, so that the surgical robot 200 can obtain the computer-readable memory chip in each surgical instrument 400. Stored information such as device identification codes, initial life values, and life thresholds.
  • RFID Radio Frequency Identification
  • a detection unit may be set to detect the force value of the driving wire 404 inside the surgical instrument 400 during use of the surgical instrument 400 .
  • the torque information of the motor 221 can be obtained in real time, and the force value of each driving wire 404 can be calculated based on the torque information.
  • the force value of each transmission wire 404 includes the force value of each single transmission wire 404 .
  • a torque acquisition device such as a torque sensor or a current sensor of the motor 221 can be used to collect the torque information of the motor 221, and the force on the corresponding transmission wire 404 can be calculated based on the collected torque information of the motor 221 and the information of the wire transmission structure of the surgical instrument 400 value.
  • the force value of each driving wire 404 collected by the tension sensor may be acquired in real time.
  • the force value of each transmission wire 404 includes the force value on each single transmission wire 404, or the force value of each transmission wire 404 includes the force value on each single transmission wire 404 and the force value of each transmission wire 404.
  • the detection unit may include a plurality of first tension sensors 501 , and the number of first tension sensors 501 is equal to the number of driving wires 404 and corresponds one to one.
  • Each first tension sensor 501 is respectively disposed on the corresponding transmission wire 404 , and is used to detect the force value on the corresponding transmission wire 404 .
  • the detection unit may include a plurality of second tension sensors 502, and each second tension sensor 502 is respectively arranged between two different transmission wires 404, and respectively It is used to detect the force value between the corresponding two transmission wires 404 .
  • the real-time acquisition of the force value of the driving wire 404 during the use of the surgical instrument 400 may use any method known to those skilled in the art and is not limited to the methods in the above-mentioned embodiments.
  • step S15 the current life value of the surgical instrument is obtained based on the initial life value and the force value of the driving wire.
  • the life value of the surgical instrument 400 during use can be gradually accumulated to obtain a real-time life increase value, and then the sum of the real-time life cumulative value and the initial life value of the surgical instrument 400 during use can be calculated. Life information of the surgical instrument 400, such as a current life value, can be obtained.
  • step S17 it is determined whether the surgical instrument corresponding to the instrument identification code needs to be replaced based on the current life value and the life threshold.
  • the current life value of the surgical instrument 400 can be directly compared with the life threshold, and when the current life value reaches the life threshold, it is determined that the surgical instrument 400 corresponding to the instrument identification code needs to be replaced and step S19 is performed; otherwise, it can be Continue to execute step S13 until the surgical instrument 400 is pulled out.
  • the set value corresponding to the surgical instrument 400 may be configured according to the life threshold, and when the current life value reaches the set value, it is determined that the surgical instrument 400 corresponding to the instrument identification code needs to be replaced and step S19 is performed; Otherwise, step S13 may be continued until the surgical instrument 400 is pulled out.
  • the set value can be configured to be lower than the life threshold, and when the current life value of the surgical instrument 400 is decreasing during use, the set value can be configured to be higher than the life threshold. Configuring the set value can leave a certain margin for the use time of the surgical instrument 400, so as to avoid affecting the surgery when the current life value of the surgical instrument 400 reaches the life threshold and cannot be used.
  • the configuration setting value is that when the current life value of the surgical instrument 400 reaches the set value, the remaining service life of the surgical instrument 400 is expected to be 30 minutes and so on.
  • the preset percentage such as 95%) of the life threshold, it is determined that the service life of the surgical instrument 400 is estimated to have M minutes remaining, or it is estimated that the operation cannot be completed.
  • Step S19 output prompt information.
  • prompt information can be output through text, icon, sound, etc., to remind the user that the current life value of the surgical instrument 400 has reached or is about to reach the upper limit, and it cannot be used any longer. It is recommended to replace other surgical instruments 400 .
  • the prompt information may also include the information of the robotic arm 210 corresponding to the surgical instrument 400 that is suggested to be replaced, so that the user can know the surgical instrument 400 that needs to be replaced.
  • the surgical robot 200 includes a left robotic arm 210 and a right robotic arm 210.
  • the display screen interface of the display device 101 prompts that the surgical instrument 400 of the left robotic arm 210 has an estimated service life of 30 minutes remaining, and it is recommended to replace it.
  • the surgical robot 200 includes arm No. 1, arm No. 2, arm No. 3, and arm No. 4.
  • the graphical user interface The position corresponding to the upper No. 4 arm indicates that the life of the device has expired, please replace the device.
  • the information processing method of the above surgical instrument acquires the instrument identification code, initial life value and life threshold of the surgical instrument 400, and obtains the force value of the driving wire 404 during the use of the surgical instrument 400 in real time, based on the initial life value and the force of the driving wire 404 value to obtain the current life value of the surgical instrument 400, and determine whether the surgical instrument 400 corresponding to the instrument identification code needs to be replaced based on the current life value and the life threshold value, and if it needs to be replaced, a prompt message is output to prompt to update the corresponding surgical instrument, as shown life information, or prohibit the use of the surgical instrument 400 and the like.
  • the information processing method of the surgical instrument uses the force value of the driving wire 404 to calculate the current life value of the surgical instrument 400, thereby judging whether the surgical instrument 400 corresponding to the instrument identification code needs to be replaced, taking into account the wear and tear of the driving wire 404 during use , so that the service life of the surgical instrument 400 can be accurately reflected, and the service life of the surgical instrument 400 can be managed more accurately.
  • step S11 includes:
  • Step S111 acquiring the instrument identification code and initial life value of the surgical instrument.
  • the method for obtaining the instrument identification code and the initial life value of the surgical instrument 400 may refer to the method of step S11 in the above-mentioned embodiment.
  • step S112 the material of the driving wire is obtained based on the device identification code.
  • step S113 a life threshold is obtained based on the material of the transmission wire.
  • the device identification code may be associated with the material of the driving wire 404, the life threshold of the driving wire 404, and the like.
  • the transmission wire 404 of the surgical instrument 400 can be made of tungsten wire or stainless steel, and the transmission wire 404 of different materials has different wear resistance, so the configured life thresholds are also different. In this embodiment, considering that the materials of the transmission wire 404 used by the surgical instrument 400 are different, the same pulling force will cause different wear and tear on the transmission wire 404 of different materials, which will lead to different life thresholds of the transmission wire 404 during use, making the life threshold more accurate. .
  • step S12 is also included before step S13 , and it is determined whether the surgical instrument corresponding to the instrument identification code needs to be replaced based on the initial lifetime value and the lifetime threshold value.
  • the surgical robot 200 establishes communication with the surgical instrument 400 through radio frequency signals, etc., so that the control unit 100 can read the instrumentation data stored in the computer-readable storage medium on the surgical instrument 400. Identification code, initial life value, life threshold and other information. If the initial life value of the surgical instrument 400 has reached the life threshold or the set value, it is determined that the surgical instrument 400 needs to be replaced, and step S19 is executed. If the initial life value of the surgical instrument 400 does not reach the life threshold or the set value, it is determined that the surgical instrument 400 can continue to be used, and step S13 is executed.
  • step S14 is also included before step S15 to perform data filtering processing on the force value of the driving wire.
  • data filtering may be performed on the force value data of the transmission wire 404 to filter out the noise signal.
  • the force value data of the transmission wire 404 generally fluctuates up and down within a certain value range, the force value data exceeding this value range may be abnormal data, and the filters that can be used include low-pass filter, Kalman filter or other A filter of the form to remove abnormal data in the acquired force value data. Filtering the force value of the transmission wire 404 is beneficial to obtain a more accurate force value, so that the calculated current life value is also more accurate.
  • step S114 is also included before step S17 , performing big data analysis on the life threshold to obtain a more accurate life threshold.
  • the surgical robot system may transmit the acquired life threshold of the surgical instrument 400 to the data center 600 through a wireless communication network.
  • the data center 600 performs big data analysis on the life threshold of the surgical instrument 400 to obtain a more accurate life threshold. Further, the data center 600 can also remotely update the lifetime threshold stored in the computer-readable memory chip of the surgical instrument 400 .
  • step S18 is further included after step S17 , determining whether the surgical instrument is pulled out.
  • a detection device such as an in-position sensor can be configured to detect whether the surgical instrument 400 is pulled out from the mechanical arm 210 of the surgical robot 200 . If yes, end the process; if not, return to step S13.
  • step S15 includes:
  • Step S21 acquiring the motion state information of the surgical instrument in real time.
  • Step S22 determining the first weight coefficient of the surgical instrument in each time period based on the motion state information of the surgical instrument in each time period.
  • Step S23 calculating the current life value based on the first weight coefficient and the force value of the transmission wire.
  • the force value of each transmission wire 404 includes the force value of each single transmission wire 404 .
  • the calculation weight coefficient of the force on the driving wire 404 when calculating the current life of the surgical instrument 400 is determined according to the motion state of the surgical instrument 400 .
  • the motion state information of the surgical instrument 400 may be collected in real time, for example, the motion state information may include information such as speed information and position information of the motor 221 driving the surgical instrument 400 to move. Then, based on the motion state information, the motion state of the surgical instrument 400 in each time period is judged, and according to different motion states, different first weight coefficients are selected as the first weight corresponding to each wear data in the wear data sequence.
  • the motion states of the surgical instrument 400 include motion state 1 to motion state N, and these motion states correspond to the first weight coefficients a 1 to a N in sequence.
  • the weighted sum of the force values on the transmission wire 404 is performed, and then the weighted and summed result is added to the initial life value to obtain the current life value of the surgical instrument 400 .
  • the current life value T life satisfies:
  • t time, now is the current moment, is the first weight coefficient of the surgical instrument 400 in the i-th motion state, is the force value of the transmission wire 404 in the i-th motion state of the surgical instrument 400.
  • the laparoscope in the initial life state will at least experience the oral cavity movement state, the esophageal movement state, the pyloric movement state and the gastric cavity movement state during the process of entering the human body from the outside of the human body.
  • the force value of the driving wire 404 when the laparoscope is in the state of oral cavity movement is The force value of the driving wire 404 when the laparoscope is in the esophageal movement state is The force value of the transmission wire 404 under the laparoscope in the state of pylorus movement is The force value of the transmission wire 404 under the laparoscope in the state of gastric cavity movement is t is time, and the current lifetime value T 0 life of the laparoscope satisfies:
  • the surgical instrument 400 when used, it may be in different motion states in different time periods, and its first weight coefficient and force value both change in different motion states. Therefore, it is considered that the force of the surgical instrument 400 under different forces and different motion states causes different loss of the driving wire 404 so as to improve the accuracy of the calculated current life value.
  • step S15 includes:
  • Step S31 acquiring the second weight coefficient of the force on each single transmission wire and the third weight coefficient of the force between the transmission wires.
  • Step S32 calculating the current life value based on the second weight coefficient, the third weight coefficient, the stress on each single transmission wire and the force between each transmission wire.
  • the current lifetime value T life satisfies:
  • b i is the second weight coefficient of the i-th transmission wire 404
  • T i is the force value on the i-th transmission wire 404
  • c i,j is the i-th transmission wire 404 and the j-th transmission wire
  • the third weight coefficient of 404 , T i,j is the force value between the i-th driving wire 404 and the j-th driving wire 404 .
  • the force value of each transmission wire 404 includes the force value on each single transmission wire 404 and the force value between each transmission wire 404 . Since different types of forces (forces on different transmission wires 404 and forces between different transmission wires 404) have different influences on the life of the device, different weight coefficients are set for the first weight, that is, the first weight Two weight coefficients and a third weight coefficient.
  • the second weight coefficients of the force acting on the driving wire 4041 to the driving wire 404n of the surgical instrument 400 are b 1 to b N in sequence, and the second weight coefficient is used to represent the first weight corresponding to each loss data in the loss data sequence of a single consumable.
  • the third weight coefficient of the force between the transmission wire 404i and the transmission wire 404j is c i, j
  • the third weight coefficient represents the corresponding first Weights.
  • the second weight coefficient and the third weight coefficient are used to perform weighted calculation on the force value on each single transmission wire 404 and the force value between the transmission wires 404 to obtain the current life value of the surgical instrument 400 .
  • step S15 includes:
  • Step S41 determining the wear state of the surgical instrument in each time period based on the force value on each single transmission wire and the force value between the transmission wires in each time period;
  • Step S42 obtaining the loss weight coefficient and maintenance time of the surgical instrument in each wear state
  • Step S43 calculating the current life value based on the loss weight coefficient and maintenance time of the surgical instrument in each wear state.
  • the current lifetime value T life satisfies:
  • d m is the loss weight coefficient of the surgical instrument 400 in the wear state m
  • ⁇ t m is the maintenance time of the surgical instrument 400 in the wear state m.
  • the force value of each transmission wire 404 includes the force value on each single transmission wire 404 and the force value between each transmission wire 404 .
  • different wear states of the surgical instrument 400 are determined.
  • different loss weight coefficients are determined.
  • the loss state of the surgical instrument 400 includes loss state 1 to loss state N, and these loss states correspond to the loss weight coefficients d 1 to d N in turn, and the loss weight coefficient is used to represent the corresponding duration of each loss data in the loss data sequence the second weight of .
  • a weighted calculation is performed on the usage time in different wear states to obtain the current life value of the surgical instrument 400 .
  • steps in the flow charts of FIGS. 1-2 , 12 , and 14-16 are shown sequentially as indicated by the arrows, these steps are not necessarily executed sequentially in the order indicated by the arrows. Unless otherwise specified herein, there is no strict order restriction on the execution of these steps, and these steps can be executed in other orders. Moreover, at least some of the steps in FIGS. 1-2, 12, and 14-16 may include multiple steps or stages, and these steps or stages are not necessarily executed at the same time, but may be performed at different times. The execution sequence of these steps or stages is not necessarily performed sequentially, but may be executed in turn or alternately with other steps or at least a part of steps or stages in other steps.
  • the present disclosure also provides a surgical instrument, including at least one consumable and a storage medium; wherein, the storage medium stores an instrument label and a computer program, and when the computer program is run, it executes the operation described in any embodiment of the present disclosure. steps of the method described above.
  • the present disclosure also provides a surgical robot system.
  • the surgical robot system includes a surgical instrument 400 and a surgical robot 200.
  • the surgical instrument 400 includes at least one consumable and a storage medium, wherein at least an instrument label is stored in the storage medium; the surgical robot 200 is connected to the surgical instrument 400 for controlling the surgical instrument 400, and perform the steps of the method described in any one of the disclosed embodiments.
  • the surgical robot system further includes a detection unit (not shown) and a control unit 100 .
  • the storage medium configured in the surgical instrument 400 may be a computer-readable memory chip, and the computer-readable memory chip is used to store the instrument identification code, initial life value and life threshold value of the surgical instrument 400 .
  • the surgical robot 200 is connected with the surgical instrument 400 for controlling the movement of the surgical instrument 400 .
  • the detection unit is used to detect the force value of the driving wire 404 when the surgical instrument 400 is in use.
  • the control unit 100 is communicatively connected with the surgical robot 200.
  • the control unit 100 includes a memory and a processor.
  • the memory stores a computer program that can run on the processor. When the processor executes the computer program, the steps of the method in any of the above-mentioned embodiments are implemented. .
  • the above-mentioned surgical robot system obtains the device identification code, initial life value and life threshold value of the surgical instrument 400, obtains the force value of the driving wire 404 during the use of the surgical instrument 400 in real time, and obtains the operation value based on the initial life value and the force value of the driving wire 404.
  • the current life value of the instrument 400 and based on the current life value and the life threshold value, determine whether the surgical instrument 400 corresponding to the instrument identification code needs to be replaced, and output a prompt message if it needs to be replaced.
  • the surgical robot system uses the force value of the transmission wire 404 to calculate the current life value of the surgical instrument 400, thereby judging whether the surgical instrument 400 corresponding to the instrument identification code needs to be replaced, taking into account the wear and tear of the transmission wire 404 during use, so that it can The service life of the surgical instrument 400 is accurately reflected, and the service life of the surgical instrument 400 is managed more accurately.
  • surgical robot 200 includes several robotic arms 210 .
  • the robotic arms 210 are used to mount surgical instruments 400, and the surgical instruments 400 mounted on each robotic arm 210 have corresponding instrument identification codes.
  • the control unit 100 is further configured to obtain the information of the corresponding robotic arm 210 based on the instrument identification code of the surgical instrument 400 to be replaced.
  • the control unit 100 further includes a display device for outputting prompt information, the prompt information includes information about the robotic arm 210 corresponding to the surgical instrument 400 that needs to be replaced.
  • surgical instrument 400 includes a wire drive structure, a distal portion 401 , a proximal control portion 402 and a communication unit.
  • the wire drive structure includes several drive wires 404 .
  • the proximal control part 402 is connected to the distal part 401 through a wire driving structure.
  • the surgical robot 200 is provided with an actuator 220, the actuator 220 is connected with the proximal control part 402, and the actuator 220 is used to drive the proximal control part 402 to move.
  • a computer-readable memory chip is disposed on the near-end control part 402 .
  • the communication unit is provided on the near-end control part 402 .
  • the surgical robot 200 communicates with the communication unit to obtain the instrument identification code, initial life value and life threshold stored in the computer-readable memory chip, and transmits the current life value to the computer-readable memory chip in real time.
  • the force value of each driving wire 404 includes the force value on each single driving wire 404 .
  • the actuator 220 includes a motor 221 , the motor 221 is connected with the proximal control part 402 , and the motor 221 is used to drive the proximal control part 402 to move.
  • the detection unit includes a torque acquisition device. The torque acquisition device is used to collect torque information of the motor 221 in real time. The torque information is used to calculate the force value of each driving wire 404 .
  • the force value of each driving wire 404 includes the force value on each single driving wire 404 .
  • the detection unit includes a number of first tension sensors 501, the number of the first tension sensors 501 is equal to the number of the transmission wires 404 and corresponds to each other, each first tension sensor 501 is respectively arranged on the corresponding transmission wires 404, and is used to detect The corresponding force value on the transmission wire 404.
  • the force value of each driving wire 404 includes the force value between each driving wire 404 .
  • the detection unit includes a plurality of second tension sensors 502 , each second tension sensor 502 is respectively arranged between two different transmission wires 404 , and is used to detect the force value between the corresponding two transmission wires 404 .
  • the surgical robot system can also execute any step in the information processing method of the above-mentioned surgical instrument.
  • Each module in the above-mentioned surgical robot system can be fully or partially realized by software, hardware and a combination thereof.
  • the above-mentioned modules can be embedded in or independent of the processor in the computer device in the form of hardware, and can also be stored in the memory of the computer device in the form of software, so that the processor can invoke and execute the corresponding operations of the above-mentioned modules.
  • the present disclosure also provides a storage medium on which a computer program is stored, and when the computer program is executed by a processor, the steps of the method described in any one of the above embodiments are implemented.
  • any reference to memory, storage, database or other media used in the various embodiments provided by the present disclosure may include at least one of non-volatile memory and volatile memory.
  • Non-volatile memory may include read-only memory (Read-Only Memory, ROM), magnetic tape, floppy disk, flash memory or optical memory, etc.
  • Volatile memory can include Random Access Memory (RAM) or external cache memory.
  • RAM can be in various forms, such as Static Random Access Memory (SRAM) or Dynamic Random Access Memory (DRAM).

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Abstract

An information processing method and system for a surgical instrument (400), the surgical instrument (400) and a storage medium. The method comprises: acquiring a wear data sequence which is generated during the process of a surgical robot (200) using the surgical instrument (400) and which is used to characterize stress conditions of a consumable in the surgical instrument (400); converting the wear data sequence into lifespan consumption information of the consumable; and using the lifespan consumption information to update lifespan information of the corresponding surgical instrument (400).

Description

手术器械的信息处理方法、系统、手术器械及存储介质Information processing method and system for surgical instrument, surgical instrument and storage medium
相关申请的交叉引用Cross References to Related Applications
本公开要求于2021年08月26日提交中国专利局、申请号为202110991248.9、名称为“手术器械的信息处理方法、系统、手术器械及存储介质”的中国专利申请的优先权,所述专利申请的全部内容通过引用结合在本公开中。This disclosure claims the priority of the Chinese patent application with application number 202110991248.9 and titled "Information Processing Method, System, Surgical Instrument and Storage Media for Surgical Instruments" submitted to the China Patent Office on August 26, 2021. The patent application The entire contents of are incorporated by reference in this disclosure.
技术领域technical field
本公开涉及医疗器械技术领域,特别是涉及一种手术器械的信息处理方法、系统、手术器械及存储介质。The present disclosure relates to the technical field of medical devices, in particular to an information processing method and system for a surgical device, a surgical device and a storage medium.
背景技术Background technique
目前,在传统手术面临种种局限的情况下,发展出了手术机器人来替代传统手术。手术机器人的设计理念是采用微创伤方式,精准地实施复杂的外科手术。手术机器人突破了人眼的局限,采用立体成像技术,将内部器官更加清晰的呈现给操作者。在原来手伸不进的区域,机器手能完成360度转动、挪动、摆动、夹持,并避免抖动。手术机器人的出现符合精准外科的发展趋势。手术机器人成为帮助医生完成手术的有力工具。At present, in the case of traditional surgery facing various limitations, surgical robots have been developed to replace traditional surgery. The design concept of the surgical robot is to use a minimally invasive method to accurately perform complex surgical operations. Surgical robots break through the limitations of the human eye and use stereoscopic imaging technology to present the internal organs to the operator more clearly. In the area where the hand cannot reach, the robot hand can complete 360-degree rotation, movement, swing, clamping, and avoid shaking. The emergence of surgical robots is in line with the development trend of precision surgery. Surgical robots have become a powerful tool to help doctors complete operations.
手术器械的使用次数是影响器械寿命的因素之一。对手术机器人来说,也是如此。The number of times a surgical instrument is used is one of the factors that affect the life of the instrument. The same is true for surgical robots.
发明内容Contents of the invention
根据本公开的各种实施例,提供一种手术器械的信息处理方法、系统、手术器械及存储介质。According to various embodiments of the present disclosure, an information processing method and system of a surgical instrument, a surgical instrument, and a storage medium are provided.
根据一些实施例,本公开的第一方面提供了一种手术器械的信息处理方法,包括:获取在手术机器人使用手术器械的过程中产生的用于表征手术器械中的耗材受力情况的耗损数据序列;将耗损数据序列转换成耗材的寿命消耗信息;利用寿命消耗信息更新相应手术器械的寿命信息。According to some embodiments, the first aspect of the present disclosure provides an information processing method for a surgical instrument, including: acquiring wear data used to characterize the stress on the consumables in the surgical instrument generated during the use of the surgical instrument by the surgical robot Sequence; convert the consumption data sequence into the life consumption information of consumables; use the life consumption information to update the life information of the corresponding surgical instrument.
根据一些实施例,将耗损数据序列转换成耗材的寿命消耗信息的步骤包括:按照依采样间隔而获得的耗损数据序列中各耗损数据,及其对应的第一权重,计算手术器械在使用过程中对相应耗材的寿命消耗信息;或者按照耗损数据序列中各耗损数据所持续的时长,及其对应的第二权重,计算手术器械在使用过程中对相应耗材的寿命消耗信息。According to some embodiments, the step of converting the wear data sequence into the life consumption information of consumables includes: according to each wear data in the wear data sequence obtained according to the sampling interval and its corresponding first weight, calculating For the life consumption information of the corresponding consumables; or according to the duration of each consumption data in the consumption data sequence and the corresponding second weight, calculate the life consumption information of the corresponding consumables during the use of the surgical instrument.
根据一些实施例,第一权重或第二权重是基于以下至少一种权重而得到的:单一耗材的耗损数据所对应的权重;以及根据具有力作用关系的多个耗材的各自耗损数据所对应的各权重。According to some embodiments, the first weight or the second weight is obtained based on at least one of the following weights: the weight corresponding to the loss data of a single consumable; Each weight.
根据一些实施例,手术器械的信息处理方法还包括:根据更新后的寿命信息与对应耗材的寿命阈值的比较结果,提示更新相应手术器械。According to some embodiments, the information processing method of the surgical instrument further includes: prompting to update the corresponding surgical instrument according to a comparison result between the updated life information and the life threshold of the corresponding consumable.
根据一些实施例,提示更新相应的手术器械,包括:显示寿命信息,或者禁止使用该手术器械。According to some embodiments, prompting to update the corresponding surgical instrument includes: displaying life information, or prohibiting the use of the surgical instrument.
根据一些实施例,当更新后的寿命信息与对应耗材的寿命阈值的比较结果表示相应耗材达到相应的寿命阈值时,在手术机器人使用手术器械前、使用过程中及尚未使用期间内的至少一种提示时机,提示更新相应的手术器械。According to some embodiments, when the comparison result of the updated life information and the life threshold of the corresponding consumable indicates that the corresponding consumable has reached the corresponding life threshold, at least one of before, during and before using the surgical instrument by the surgical robot Prompt the timing and prompt to update the corresponding surgical instruments.
根据一些实施例,手术器械的信息处理方法还包括:对耗材的耗损数据序列进行数据过滤处理,以去除异常数据。According to some embodiments, the information processing method of the surgical instrument further includes: performing data filtering processing on the consumption data sequence of consumables, so as to remove abnormal data.
根据一些实施例,耗损数据来源于以下至少一种:耗材的驱动器的力矩数据,驱动器的驱动速度和/或角度,驱动器的输出功率,基于驱动器的驱动指令而确定的相应耗材的受力状态,及感应于耗材的力感应数据。According to some embodiments, the loss data comes from at least one of the following: torque data of the driver of the consumable, the driving speed and/or angle of the driver, the output power of the driver, the force state of the corresponding consumable determined based on the driving command of the driver, And the force-sensing data induced by the consumables.
根据一些实施例,耗材包括:传动丝,或者具有力作用关系的多个传动丝。According to some embodiments, the consumables include: a driving wire, or a plurality of driving wires having a force acting relationship.
根据一些实施例,手术器械的信息处理方法还包括:读取手术器械的器械标签,以根据器械标签更新相应的寿命信息;或者检测手术器械与手术机器人的装配位置信息,以根据装配位置信息更新相应的寿命信息。According to some embodiments, the information processing method of the surgical instrument further includes: reading the instrument label of the surgical instrument, so as to update the corresponding life information according to the instrument label; or detecting the assembly position information of the surgical instrument and the surgical robot, so as to update the information according to the assembly position information Corresponding lifetime information.
根据一些实施例,各耗损数据和第一权重的对应关系预先存储、或基于预配置的映射函数而确定;和/或各耗损数据和第二权重的对应关系预先存储、或基于预配置的映射函数而确定。According to some embodiments, the correspondence between each loss data and the first weight is pre-stored or determined based on a pre-configured mapping function; and/or the correspondence between each loss data and the second weight is pre-stored or based on a pre-configured mapping determined by the function.
根据一些实施例,本公开的第二方面提供了一种手术器械,包括至少一个耗材和存储介质;其中,存储介质上存储有器械标签和计算机程序,计算机程序被运行时,执行如任一本公开实施例中所述方法的步骤。According to some embodiments, the second aspect of the present disclosure provides a surgical instrument, including at least one consumable and a storage medium; wherein, the storage medium stores an instrument label and a computer program, and when the computer program is run, it executes any one of the The steps of the methods described in the examples are disclosed.
根据一些实施例,本公开的第三方面提供了一种手术机器人系统,包括手术器械及手术机器人,手术器械包含至少一个耗材和存储介质,其中,存储介质中至少存储有器械标签;手术机器人与手术器械连接,用于控制手术器械运动,以及执行如任一本公开实施例中所述方法的步骤。According to some embodiments, a third aspect of the present disclosure provides a surgical robot system, including a surgical instrument and a surgical robot, the surgical instrument includes at least one consumable and a storage medium, wherein at least an instrument label is stored in the storage medium; the surgical robot and A surgical instrument is coupled for controlling the movement of the surgical instrument and performing the steps of the method as described in any one of the disclosed embodiments.
根据一些实施例,手术机器人包括多个用于挂载手术器械的机械臂及控制器,控制器与所挂载的手术器械信号连接;控制器用于读取所挂载的手术器械的器械标签及其对应的寿命信息。According to some embodiments, the surgical robot includes a plurality of mechanical arms and a controller for mounting surgical instruments, and the controller is connected to the mounted surgical instruments with signals; the controller is used to read the instrument labels and Its corresponding lifetime information.
根据一些实施例,手术器械中的耗材包括传动丝、或具有力作用关系的多个传动丝。According to some embodiments, a consumable in a surgical instrument includes a drive wire, or a plurality of drive wires in a force acting relationship.
根据一些实施例,耗材上设有第一力传感器,和/或手术器械中具有作用力关系的多个耗材之间设置有第二力传感器;其中,第一力传感器和/或第二力传感器用于向手术机器人提供耗损数据序列。According to some embodiments, a first force sensor is provided on a consumable, and/or a second force sensor is provided between a plurality of consumables having a force relationship in the surgical instrument; wherein, the first force sensor and/or the second force sensor Used to provide wear data sequences to surgical robots.
根据一些实施例,本公开的第四方面提供了一种存储介质,其上存储有计算机程序,计算机程序被处理器执行时实现任一本公开实施例中所述方法的步骤。According to some embodiments, the fourth aspect of the present disclosure provides a storage medium on which a computer program is stored, and when the computer program is executed by a processor, the steps of any method described in the embodiments of the present disclosure are implemented.
本公开实施例可以/至少具有以下优点:Embodiments of the present disclosure may/at least have the following advantages:
在本公开实施例提供的手术器械的信息处理方法、系统、手术器械及存储介质中,通过获取在手术机器人使用手术器械的过程中产生的用于表征手术器械中的耗材受力情况的耗损数据序列,该序列中可以有一个数据,也可以包含多个依时间顺序排序的多个数据,即,序列中每一个耗损数据均可对应设置有其产生时间;由于耗损数据时间序列影藏着手术器械的真实寿命信息,根据耗损数据序列生成耗材的寿命消耗信息,并利用寿命消耗信息更新相应手术器械的寿命信息,能够对手术器械的使用寿命进行更加精确的管理,提高对耗材的利用率,减少不必要的浪费。In the information processing method, system, surgical instrument, and storage medium of the surgical instrument provided by the embodiments of the present disclosure, by acquiring the consumption data generated during the use of the surgical instrument by the surgical robot and used to characterize the force of the consumables in the surgical instrument Sequence, the sequence can have one piece of data, or it can contain multiple pieces of data sorted in chronological order, that is, each loss data in the sequence can be correspondingly set with its generation time; because the time sequence of loss data affects the operation The real life information of instruments generates the life consumption information of consumables according to the consumption data sequence, and uses the life consumption information to update the life information of corresponding surgical instruments, which can more accurately manage the service life of surgical instruments and improve the utilization of consumables. Reduce unnecessary waste.
本公开的一个或多个实施例的细节在下面的附图和描述中提出。本公开的其他特征、目的和优点将从说明书、附图以及权利要求书变得明显。The details of one or more embodiments of the disclosure are set forth in the accompanying drawings and the description below. Other features, objects, and advantages of the present disclosure will be apparent from the description, drawings, and claims.
附图说明Description of drawings
为了更清楚地说明本公开实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本公开的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present disclosure, the drawings that need to be used in the description of the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present disclosure. For those skilled in the art, other drawings can also be obtained based on these drawings without creative effort.
图1为一实施例中提供的手术器械的信息处理方法的流程图;Fig. 1 is a flowchart of an information processing method of a surgical instrument provided in an embodiment;
图2为另一实施例中提供的手术器械的信息处理方法的流程图;Fig. 2 is a flowchart of an information processing method of a surgical instrument provided in another embodiment;
图3为一实施例中提供的手术机器人系统的使用场景示意图;Fig. 3 is a schematic diagram of a usage scenario of a surgical robot system provided in an embodiment;
图4为一实施例中提供的手术机械人、固定式显示装置及手术器械的示意图;Fig. 4 is a schematic diagram of a surgical robot, a fixed display device and surgical instruments provided in an embodiment;
图5为一实施例中提供的显示装置的示意图;Fig. 5 is a schematic diagram of a display device provided in an embodiment;
图6为一实施例中提供的手术器械的示意图;Fig. 6 is a schematic diagram of a surgical instrument provided in an embodiment;
图7为一实施例中提供的机械臂的示意图;Fig. 7 is a schematic diagram of a mechanical arm provided in an embodiment;
图8为一实施例中提供的第一拉力传感器的示意图;Fig. 8 is a schematic diagram of a first tension sensor provided in an embodiment;
图9为一实施例中提供的第二拉力传感器的示意图;Fig. 9 is a schematic diagram of a second tension sensor provided in an embodiment;
图10为一实施例中提供的用户图形界面中提示信息的示意图;Fig. 10 is a schematic diagram of prompt information in a graphical user interface provided in an embodiment;
图11为另一实施例中提供的用户图形界面中提示信息的示意图;Fig. 11 is a schematic diagram of prompt information in a graphical user interface provided in another embodiment;
图12为另一实施例中提供的手术器械的信息处理方法的流程图;Fig. 12 is a flowchart of an information processing method of a surgical instrument provided in another embodiment;
图13为一实施例中提供的远程数据监控的示意图;Fig. 13 is a schematic diagram of remote data monitoring provided in an embodiment;
图14为一实施例中提供的步骤S15的具体步骤的流程图;FIG. 14 is a flowchart of specific steps of step S15 provided in an embodiment;
图15为另一实施例中提供的步骤S15的具体步骤的流程图;Fig. 15 is a flowchart of specific steps of step S15 provided in another embodiment;
图16为又一实施例中提供的步骤S15的具体步骤的流程图。Fig. 16 is a flow chart of specific steps of step S15 provided in yet another embodiment.
具体实施方式Detailed ways
为了便于理解本公开,下面将参照相关附图对本公开进行更全面的描述。附图中给出了本公开的首选实施例。但是,本公开可以以许多不同的形式来实现,并不限于本文所描述的实施例。相反地,提供这些实施例的目的是使对本公开的公开内容更加透彻全面。In order to facilitate understanding of the present disclosure, the present disclosure will be described more fully below with reference to the related drawings. The preferred embodiments of the present disclosure are shown in the drawings. However, the present disclosure can be embodied in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided so that the disclosure of the present disclosure will be thorough and complete.
除非另有定义,本文所使用的所有的技术和科学术语与属于本公开的技术领域的技术人员通常理解的含义相同。本文中在本公开的说明书中所使用的术语只是为了描述具体的实施例的目的,不是旨在于限制本公开。本文所使用的术语“及/或”包括一个或多个相关的所列项目的任意的和所有的组合。Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this disclosure belongs. The terms used herein in the description of the present disclosure are for the purpose of describing specific embodiments only, and are not intended to limit the present disclosure. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
在使用本文中描述的“包括”、“具有”、和“包含”的情况下,除非使用了明确的限定用语,例如“仅”、“由……组成”等,否则还可以添加另一部件。除非相反地提及,否则单数形式的术语可以包括复数形式,并不能理解为其数量为一个。In the case of using "comprising", "having", and "comprising" described herein, another element may also be added unless an explicit qualifying term such as "only", "consisting of" etc. is used . Unless mentioned to the contrary, the terms of a singular form may include a plural form and shall not be construed as one in number.
应当理解,尽管本文可以使用术语“第一”、“第二”等来描述各种元件,但是这些元件不应受这些术语的限制。这些术语仅用于将一个元件和另一个元件区分开。例如,在不脱离本公开的范围的情况下,第一元件可以被称为第二元件,并且类似地,第二元件可以被称为第一元件。It should be understood that although the terms "first", "second", etc. may be used herein to describe various elements, these elements should not be limited by these terms. These terms are only used to distinguish one element from another. For example, a first element could be termed a second element, and, similarly, a second element could be termed a first element, without departing from the scope of the present disclosure.
在本公开中,除非另有明确的规定和限定,术语“相连”、“连接”等术语应做广义理解,例如,可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本公开中的具体含义。In this disclosure, unless otherwise clearly specified and limited, terms such as "connected" and "connected" should be interpreted in a broad sense, for example, they can be directly connected or indirectly connected through an intermediary, and can be internally connected between two elements. connectivity or interaction between two elements. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present disclosure according to specific situations.
请注意,本公开中涉及的手术机器人包括包含处理器以及由处理器向驱动电机施加控制信息,以对手术器械进行控制操作的终端设备。Please note that the surgical robot involved in the present disclosure includes a terminal device including a processor, and the processor applies control information to the driving motor to control and operate the surgical instrument.
利用机器人做外科手术已日益普及,譬如,达芬奇(Da Vinci)手术机器人已经应用在全球各大医院,因其能够使得患者伤害小、出血少、恢复快,大大缩短了患者术后住院时间,并使得术后存活率和康复率也能明显提高,为患者带来福音。因此,手术机器人受到广大消费者的青睐,现在手术机器人作为一种高端医疗器械,已广泛运用于各种临床手术中。The use of robots for surgical operations has become increasingly popular. For example, Da Vinci (Da Vinci) surgical robots have been used in major hospitals around the world, because they can make patients less injured, less bleeding, and faster recovery, greatly shortening the postoperative hospital stay of patients , And the postoperative survival rate and recovery rate can also be significantly improved, bringing good news to patients. Therefore, surgical robots are favored by consumers, and now surgical robots, as a high-end medical device, have been widely used in various clinical operations.
手术机器人是一种具有全自动、半自动或监督模式的手术用电子设备,一般包括控制台和机械臂,控制台可以由计算机系统、手术操作监视器、机器人控制监视器、操作手柄和输入输出设备等组成。例如,手术时外科医生可坐在远离手术台的控制台前,头靠在视野框上,双眼接受来自不同摄像机的完整图像,共同合成术野的三维立体图。医生双手控制操作杆,手部动作传达到机械臂的尖端,完成手术操作,从而增加操作的精确性和平稳性。Surgical robot is a kind of electronic equipment for surgery with full-automatic, semi-automatic or supervisory mode, generally including console and mechanical arm, the console can be controlled by computer system, surgical operation monitor, robot control monitor, operating handle and input and output devices and so on. For example, during an operation, the surgeon can sit in front of the console away from the operating table, rest his head on the field of view frame, receive complete images from different cameras with both eyes, and jointly synthesize a three-dimensional stereoscopic view of the surgical field. The doctor controls the joystick with both hands, and the hand movement is transmitted to the tip of the robotic arm to complete the operation, thereby increasing the accuracy and stability of the operation.
传统技术基于手术器械的使用次数来确定器械寿命,然而不同手术器械在不同术式下的实际使用时间差异很大,且手术器械中耗材在不同受力状态下,损耗差异很大。因此,在不同的使用状态下,器械的损耗程度差异很大,器械的使用次数并不能精确的代表耗材的真实使用寿命。本公开的发明人创造性的发现不同手术器械在不同术式下的实际使用时间差异很大,传动丝在不同的受力状态下,损耗差异很大。因此,本公开旨在提出一种手 术器械的信息处理方法、系统、手术器械及存储介质,基于手术器械中耗材的受力情况,对手术器械的寿命进行更加精确的管理,以提高对耗材的利用率,减少不必要的浪费。Traditional technology determines the service life of surgical instruments based on the number of times they are used. However, the actual use time of different surgical instruments varies greatly under different surgical procedures, and the consumption of consumables in surgical instruments varies greatly under different stress states. Therefore, under different use conditions, the degree of wear of the device varies greatly, and the number of times the device is used cannot accurately represent the real service life of the consumable. The inventors of the present disclosure creatively found that the actual use time of different surgical instruments under different surgical procedures is very different, and the loss of the transmission wire is very different under different stress states. Therefore, the present disclosure aims to propose an information processing method and system for surgical instruments, a surgical instrument, and a storage medium. Based on the force of the consumables in the surgical instrument, the life of the surgical instrument can be managed more accurately, so as to improve the efficiency of the consumables. utilization and reduce unnecessary waste.
在一些实施例中,可以设置手术机器人包括医生控制台及手术台车,医生控制台上设有主操作手,手术台车具有若干个机械臂,手术器械和内窥镜可以分别挂载于机械臂上,主操作手与机械臂及手术器械构成主从控制关系。操作者(例如外科医生)通过医生控制台及主操作手远程操作实现对病床上患者进行微创伤手术治疗。机械臂和手术器械在手术过程中根据被操作者操控的主操作手的运动而运动。医生控制台上可以设置有显示装置,该显示装置与手术台车的机械臂挂载的内窥镜通信连接,能够接收和显示内窥镜采集的图像。操作者根据医生控制台上显示装置显示的图像,通过主操作手控制机械臂及手术器械运动,使得内窥镜和手术器械分别通过患者身体上的创口进入病患位置。手术中,手术机器人执行任一本公开实施例中所述的手术器械的信息处理方法,将用于表征手术器械中耗材受力情况的耗损数据序列转换成耗材的寿命消耗信息,利用寿命消耗信息更新相应手术器械的寿命信息,或将寿命消耗信息传输至云端数据中心。In some embodiments, the surgical robot can be set to include a doctor’s console and a surgical trolley. The doctor’s console is provided with a main operator, and the surgical trolley has several mechanical arms. On the arm, the master operator forms a master-slave control relationship with the robotic arm and surgical instruments. The operator (such as a surgeon) realizes minimally invasive surgical treatment on patients on the hospital bed through the remote operation of the doctor's console and the main operator. The robotic arm and surgical instruments move during surgery according to the movement of the master manipulator manipulated by the operator. A display device may be provided on the doctor's console, which is communicatively connected with the endoscope mounted on the mechanical arm of the operating trolley, and capable of receiving and displaying images collected by the endoscope. According to the image displayed on the display device on the doctor's console, the operator controls the movement of the mechanical arm and surgical instruments through the main operator, so that the endoscope and surgical instruments enter the patient's position through the wound on the patient's body. During the operation, the surgical robot executes any of the information processing methods for surgical instruments described in the embodiments of the present disclosure, converts the loss data sequence used to characterize the force of the consumables in the surgical instrument into the life consumption information of the consumables, and uses the life consumption information Update the life information of the corresponding surgical instrument, or transmit the life consumption information to the cloud data center.
图1为一实施例中的手术器械的信息处理方法的流程图。请参阅图1,手术器械的信息处理方法包括以下步骤:Fig. 1 is a flowchart of an information processing method of a surgical instrument in an embodiment. Please refer to Figure 1, the information processing method for surgical instruments includes the following steps:
步骤S10,获取在手术机器人使用手术器械的过程中产生的用于表征手术器械中耗材受力情况的耗损数据序列。Step S10, acquiring a wear data sequence used to characterize the stress on the consumables in the surgical instrument generated during the use of the surgical instrument by the surgical robot.
步骤S20,将耗损数据序列转换成耗材的寿命消耗信息。Step S20, converting the consumption data sequence into life consumption information of consumables.
步骤S30,利用寿命消耗信息更新相应手术器械的寿命信息。Step S30, updating the life information of the corresponding surgical instrument by using the life consumption information.
具体地,手术机器人使用的手术器械一般包括无源手术器械及有源手术器械,其中,无源手术器械一般包括直角钳、弧剪、直剪、超声刀及大力抓钳等;有源手术器械一般包括单极弧形电凝钳等。手术器械还可以包括:包含内窥镜的手术器械。通过获取在手术机器人使用手术器械的过程中产生的用于表征所述手术器械中的耗材受力情况的耗损数据序列,该序列中可以有一个数据,也可以包含多个依时间顺序排序的多个数据,即,序列中每一个耗损数据均可对应设置有其产生时间;由于耗损数据时间序列隐藏着手术器械的真实寿命信息,根据耗损数据序列生成所述耗材的寿命消耗信息,并利用所述寿命消耗信息更新相应手术器械的寿命信息,能够对手术器械的使用寿命进行更加精确的管理,提高对耗材的利用率,减少不必要的浪费。Specifically, the surgical instruments used by surgical robots generally include passive surgical instruments and active surgical instruments. Among them, passive surgical instruments generally include right-angle forceps, arc shears, direct shears, ultrasonic scalpels, and vigorous grasping forceps; active surgical instruments Generally include unipolar arc coagulation forceps and so on. Surgical instruments may also include surgical instruments including endoscopes. By acquiring the loss data sequence used to characterize the force of the consumables in the surgical instrument generated during the use of the surgical instrument by the surgical robot, the sequence may contain one piece of data, or may contain multiple time-ordered data data, that is, each loss data in the sequence can be correspondingly set with its generation time; since the loss data time series hides the real life information of the surgical instrument, the life consumption information of the consumables is generated according to the loss data sequence, and the use of the Updating the life information of the corresponding surgical instrument by updating the life consumption information described above can more accurately manage the service life of the surgical instrument, improve the utilization rate of consumables, and reduce unnecessary waste.
作为示例,在本公开的一个实施例中,在手术机器人使用手术器械的过程中产生的、用于表征手术器械中耗材受力情况的耗损数据序列,可以包括一个数据或多个数据,来源于以下至少一种:耗材的驱动器的力矩数据,驱动器的驱动速度和/或角度,驱动器的输出功率,基于所述驱动器的驱动指令而确定的相应耗材的受力状态,及感应于耗材的力感应数据。其中,耗材可以包括:传动丝,或者具有力作用关系的多个传动丝。As an example, in one embodiment of the present disclosure, the wear data sequence used to characterize the stress on the consumables in the surgical instrument generated during the use of the surgical instrument by the surgical robot may include one or more data, derived from At least one of the following: torque data of the driver of the consumable, the driving speed and/or angle of the driver, the output power of the driver, the force state of the corresponding consumable determined based on the driving command of the driver, and the force sensing induced by the consumable data. Wherein, the consumables may include: a driving wire, or a plurality of driving wires having a force action relationship.
作为示例,所述步骤S20将所述耗损数据序列转换成所述耗材的寿命消耗信息。其中,所述寿命消耗信息用于表示手术器械中的耗材在所述损耗数据序列所表示的力的作用下,反映该耗材可使用的寿命被消耗的信息;其包括但不限于用时间表示的信息,用材料磨损量表示的信息,或用力表示的信息;或按照预设的评价机制对包含上述至少两类信息进行评价所得到的信息等。As an example, the step S20 converts the consumption data sequence into life consumption information of the consumables. Wherein, the life consumption information is used to indicate that the consumables in the surgical instrument are under the action of the force represented by the loss data sequence, reflecting the information that the usable life of the consumables is consumed; it includes but is not limited to Information, information represented by the amount of material wear, or information represented by force; or information obtained by evaluating at least the above two types of information according to a preset evaluation mechanism.
在一些实施例中,步骤S20中包括:按照依采样间隔而获得的所述耗损数据序列中各耗损数据,及其对应的第一权重,计算手术器械在使用过程中对相应耗材的寿命消耗信息;或者按照耗损数据序列中各耗损数据所持续的时长,及其对应的第二权重,计算手术器械在使用过程中对相应耗材的寿命消耗信息。In some embodiments, step S20 includes: calculating the life consumption information of the corresponding consumables during the use of the surgical instrument according to each loss data in the loss data sequence obtained according to the sampling interval and its corresponding first weight ; or according to the duration of each loss data in the loss data sequence and the corresponding second weight, calculate the life consumption information of the corresponding consumables during the use of the surgical instrument.
具体地,手术器械上多个传动丝的收缩程度不同、或者多个传动丝的长短不同,引起传动丝上力分配不同,在不同的力的作用下、或者在受到不同的力的不同时长的作用下,传动丝的寿命长短也不同。由此示例而推广至手术器械中的各种耗材上,第一权重或第二 权重用于表示根据相应耗材在不同受力/受力时长的情况下而改变了耗材的磨损程度;其与耗材自身的材料、多个相互作用的耗材之间的作用力/作用力的时长、和耗材的当前磨损情况中的至少一种相关。第一权重或第二权重举例为经预先寿命测试而设定的,或者根据预设的寿命模拟测量计算得到的。第一权重或第二权重可以是基于以下至少一种权重而得到的:单一耗材的耗损数据所对应的权重;以及根据具有力作用关系的多个耗材的各自耗损数据所对应的各权重。各耗损数据和第一权重的对应关系预先存储例如可以预先存储在数据库中、或基于预配置的映射函数而确定;和/或各耗损数据所持续的时长和第二权重的对应关系预先存储例如可以预先存储在数据库中、或基于预配置的映射函数而确定。其中,映射函数举例为基于有限元算法或者力导向算法等而构建的。Specifically, the contraction degree of the multiple transmission wires on the surgical instrument is different, or the lengths of the multiple transmission wires are different, resulting in different force distribution on the transmission wires. Under the action, the length of life of the transmission wire is also different. This example is extended to various consumables in surgical instruments, the first weight or the second weight is used to indicate that the degree of wear of the consumables is changed according to the corresponding consumables under different stresses/stress durations; At least one of the material itself, the force/duration of the force between the plurality of interacting consumables, and the current wear condition of the consumables. The first weight or the second weight is, for example, set through a pre-life test, or calculated according to a preset life simulation measurement. The first weight or the second weight may be obtained based on at least one of the following weights: the weight corresponding to the loss data of a single consumable; and the weights corresponding to the respective loss data of a plurality of consumables with a force action relationship. The corresponding relationship between each loss data and the first weight is pre-stored, for example, may be pre-stored in a database, or determined based on a pre-configured mapping function; and/or the corresponding relationship between the duration of each loss data and the second weight is pre-stored, for example It can be pre-stored in the database, or determined based on a pre-configured mapping function. Wherein, the mapping function is, for example, constructed based on a finite element algorithm or a force-directed algorithm.
按照耗损数据序列中各耗损数据及其对应的第一权重进行加权计算/加权平均计算等数据处理,得到的结果被视为寿命消耗信息。Data processing such as weighted calculation/weighted average calculation is performed according to each loss data in the loss data sequence and its corresponding first weight, and the obtained result is regarded as life consumption information.
或者,按照耗损数据序列中各耗损数据所持续的时长,及其对应的第二权重进行加权计算/加权平均计算等数据处理,得到的结果被视为寿命消耗信息。Alternatively, data processing such as weighted calculation/weighted average calculation is performed according to the duration of each loss data in the loss data sequence and the corresponding second weight, and the obtained result is regarded as life consumption information.
利用上述任一实施例所提供的方式计算出的寿命消耗信息,执行步骤S30,更新相应手术器械的寿命信息,其中,该寿命信息可以是反映手术器械已经耗损掉的寿命的信息,或者反映手术器械尚剩余的寿命的信息。Using the life consumption information calculated by the method provided by any of the above-mentioned embodiments, perform step S30 to update the life information of the corresponding surgical instrument, wherein the life information may reflect the life of the surgical instrument that has been consumed, or reflect the operation Information on the remaining life of the device.
针对不同的手术器械,其包含的耗材的种类不完全一致。例如,手术器械中包含多种耗材,所更新的所述手术器械的寿命信息对应于各耗材中剩余寿命最短的寿命信息。For different surgical instruments, the types of consumables they contain are not exactly the same. For example, a surgical instrument includes multiple consumables, and the updated life information of the surgical instrument corresponds to the life information of the consumables with the shortest remaining life.
另外,在一些示例中,在手术器械的生命周期中,手术机器人可以使用同一手术器械。为此,所述信息处理方法所更新的寿命信息确定对应唯一的手术器械。在另一些示例中,所述手术机器人所使用的手术器械随手术的术式而定。为此,信息处理方法还包括关联手术器械的器械标签与相应的寿命信息的步骤。Additionally, in some examples, a surgical robot may use the same surgical instrument throughout its lifetime. For this reason, the lifetime information updated by the information processing method is determined to correspond to a unique surgical instrument. In some other examples, the surgical instrument used by the surgical robot depends on the surgical procedure. To this end, the information processing method further includes a step of associating the instrument label of the surgical instrument with the corresponding lifetime information.
作为示例,在本公开的一个实施例中,在步骤S30之前,且与步骤S10、S20无必然顺序地,所述信息处理方法还包括步骤:读取手术器械的器械标签,以根据器械标签更新相应的寿命信息;或者检测手术器械与手术机器人的装配位置信息,以根据装配位置信息更新相应的寿命信息。As an example, in one embodiment of the present disclosure, before step S30, and in no necessary order with steps S10 and S20, the information processing method further includes the step of: reading the instrument label of the surgical instrument to update it according to the instrument label Corresponding life information; or detecting the assembly position information of the surgical instrument and the surgical robot, so as to update the corresponding life information according to the assembly position information.
在此,手术器械中预先存储具有用于辨识其身份信息的器械标签,以使所计算出的寿命消耗信息与器械标签相关联,并在执行步骤S30时,根据器械标签更新相应的寿命信息。Here, the surgical instrument pre-stores an instrument tag with identification information, so that the calculated life consumption information is associated with the instrument tag, and when step S30 is performed, the corresponding life information is updated according to the instrument tag.
另外,手术器械与手术机器人的装配位置信息一般是独一无二的,也可以根据装配位置信息更新相应的寿命信息。以手术机器人提供四个手术工具臂为例,其中,第一手术工具臂对应装配有包含内窥镜的手术器械,第二手术工具臂和第三手术工具臂对应装配有手术操作用的手术器械(如手术剪等),第四手术工具臂对应装配有辅助手术操作的手术器械(如牵拉器等)。在手术机器人的各手术工具臂配置有唯一确定的手术器械的情况下,利用各手术工具臂所提供的装配位置信息,如手术工具臂的装置标签或位置顺序编号等,将所计算出的寿命消耗信息与手术器械进行关联,并在执行步骤S30时,确定更新相应手术器械的寿命信息。In addition, the assembly position information of surgical instruments and surgical robots is generally unique, and the corresponding life information can also be updated according to the assembly position information. Take the four surgical tool arms provided by the surgical robot as an example, wherein the first surgical tool arm is correspondingly equipped with surgical instruments including an endoscope, and the second surgical tool arm and the third surgical tool arm are correspondingly equipped with surgical instruments for surgical operations (such as surgical scissors, etc.), and the fourth surgical tool arm is correspondingly equipped with surgical instruments (such as retractors, etc.) that assist surgical operations. In the case that each surgical tool arm of the surgical robot is configured with a uniquely determined surgical instrument, use the assembly position information provided by each surgical tool arm, such as the device label or position sequence number of the surgical tool arm, to calculate the life expectancy The consumption information is associated with the surgical instrument, and when step S30 is executed, it is determined to update the life information of the corresponding surgical instrument.
作为示例,在本公开的一个实施例中,与上述各步骤无必然顺序地,例如,在执行步骤S30之后,所述信息处理方法还包括:根据更新后的寿命信息与对应耗材的寿命阈值的比较结果,提示更新相应手术器械。例如,当所述比较结果表示相应耗材达到相应的寿命阈值时,在所述手术机器人使用所述手术器械前、使用过程中及尚未使用期间内的至少一种提示时机,提示更新相应的手术器械。As an example, in one embodiment of the present disclosure, in no necessary order with the above steps, for example, after step S30 is performed, the information processing method further includes: Compare the results and prompt to update the corresponding surgical instruments. For example, when the comparison result indicates that the corresponding consumable reaches the corresponding life threshold, at least one prompting opportunity before the surgical robot uses the surgical instrument, during use, and before use, prompts to update the corresponding surgical instrument .
如下实施例中以传动丝作为耗材、以手术器械的器械识别码作为获取其身份信息的器械标签,示例性说明本公开的实现原理。In the following embodiments, a driving wire is used as a consumable, and an instrument identification code of a surgical instrument is used as an instrument label for obtaining its identity information to exemplify the realization principle of the present disclosure.
请参阅图2,在本公开的一个实施例中,手术机器人所使用的手术器械的信息处理方法包括如下步骤:Please refer to Fig. 2, in one embodiment of the present disclosure, the information processing method of the surgical instrument used by the surgical robot includes the following steps:
步骤S11,获取手术器械的器械识别码、初始寿命值及寿命阈值。Step S11, acquiring the instrument identification code, initial life value and life threshold of the surgical instrument.
具体的,请参阅图3至图5,手术器械的信息处理方法可以应用于手术机器人系统。手术机器人系统可以包括控制单元100(也称为医生控制台或医生控制端)及手术机器人200(也称为手术台车或患者控制端)。手术机器人200具有若干个机械臂210,机械臂210可以用于挂载如手术刀或内窥镜(例如,腹腔镜)等手术器械400。控制单元100与手术机器人200通信连接。操作者(例如,外科医生)可以通过控制单元100实现对病床300上的患者进行微创伤手术治疗。Specifically, please refer to FIG. 3 to FIG. 5 , the information processing method of the surgical instrument can be applied to the surgical robot system. The surgical robot system may include a control unit 100 (also called a doctor console or a doctor control terminal) and a surgical robot 200 (also called a surgical trolley or a patient control terminal). The surgical robot 200 has several mechanical arms 210, and the mechanical arms 210 can be used to mount surgical instruments 400 such as scalpels or endoscopes (eg, laparoscopes). The control unit 100 communicates with the surgical robot 200 . An operator (for example, a surgeon) can perform minimally invasive surgical treatment on a patient on the hospital bed 300 through the control unit 100 .
其中,控制单元100上可以设有主操作手。主操作手与机械臂210及手术器械400可以构成主从控制关系。操作者通过主操作手控制机械臂210运动,从而控制手术器械400的运动。进一步的,主操作手还可以接受人体组织器官对手术器械400的反作用力信息并反馈至操作者手部,以使操作者能够更加直观的感受手术操作。Wherein, the control unit 100 may be provided with a main operator. The master operator, the robotic arm 210 and the surgical instrument 400 may form a master-slave control relationship. The operator controls the movement of the mechanical arm 210 through the master operator, thereby controlling the movement of the surgical instrument 400 . Furthermore, the main operator can also receive information about the reaction force of human tissues and organs on the surgical instrument 400 and feed it back to the operator's hand, so that the operator can experience the surgical operation more intuitively.
控制单元100还可以具有显示装置,该显示装置与手术机器人200的机械臂210挂载的内窥镜通信连接,能够接受和显示内窥镜所采集的图像。操作者根据显示装置所显示的图像,通过主操作手控制机械臂210及手术器械400运动。内窥镜和手术器械400分别通过患者身体上的创口进入病患位置。可选的,显示装置可以包括沉浸式显示装置102和固定式显示装置101。操作者可以通过沉浸式显示装置102或固定式显示装置101的显示屏查看患者体内状况。The control unit 100 may also have a display device, which is communicatively connected with the endoscope mounted on the robotic arm 210 of the surgical robot 200 and capable of receiving and displaying images collected by the endoscope. According to the images displayed by the display device, the operator controls the movement of the mechanical arm 210 and the surgical instrument 400 through the main operator. The endoscope and surgical instrument 400 are each entered into the patient site through an incision in the patient's body. Optionally, the display device may include an immersive display device 102 and a fixed display device 101 . The operator can view the condition in the patient's body through the display screen of the immersive display device 102 or the fixed display device 101 .
手术机器人200的多个机械臂210上可以分别挂载有一个手术器械400。每个手术器械400均具有一个对应的器械识别码。器械识别码表示手术器械400的身份信息,并且通过该器械识别码可以确定挂载该手术器械400的机械臂210。A surgical instrument 400 may be mounted on the plurality of robotic arms 210 of the surgical robot 200 respectively. Each surgical instrument 400 has a corresponding instrument identification code. The instrument identification code represents the identity information of the surgical instrument 400 , and the robotic arm 210 on which the surgical instrument 400 is mounted can be determined through the instrument identification code.
手术器械400的初始寿命值为本次使用前手术器械400的寿命值。手术器械400的当前寿命值为其使用过程中实时的寿命值。手术器械400的寿命阈值为手术器械400的寿命上限。The initial life value of the surgical instrument 400 is the life value of the surgical instrument 400 before this use. The current lifetime value of the surgical instrument 400 is the real-time lifetime value during its use. The life threshold of the surgical instrument 400 is the upper limit of the life of the surgical instrument 400 .
在一些示例中,手术器械400使用过程中其寿命值可以是递增的。当手术器械400初次使用时其初始寿命值为零,手术器械400第X次使用时其初始寿命值可以是第(X-1)次使用结束后的寿命值。随着使用时间的增加,手术器械400的当前寿命值逐渐增加,当手术器械400的当前寿命值达到寿命阈值时需要更换。在其他示例中,手术器械400使用过程中其寿命值可以是递减的。当手术器械400初次使用时其初始寿命值可以为满值,手术器械400第X次使用时其初始寿命值可以是第(X-1)次使用结束后的寿命值。随着使用时间的增加,手术器械400的当前寿命值逐渐降低,当手术器械400的当前寿命值达到寿命阈值时需要更换。本公开下列实施例中以手术器械400使用过程中其寿命值递增为例进行说明。In some examples, the lifetime value of surgical instrument 400 may be incremented during use. When the surgical instrument 400 is used for the first time, its initial life value is zero, and when the surgical instrument 400 is used for the Xth time, its initial life value may be the life value after the (X-1)th use. As the usage time increases, the current life value of the surgical instrument 400 gradually increases, and when the current life value of the surgical instrument 400 reaches the life threshold, it needs to be replaced. In other examples, the lifetime value of surgical instrument 400 may be decremented during use. When the surgical instrument 400 is used for the first time, its initial life value may be full, and when the surgical instrument 400 is used for the Xth time, its initial life value may be the life value after the (X-1)th use. As the use time increases, the current life value of the surgical instrument 400 gradually decreases, and when the current life value of the surgical instrument 400 reaches the life threshold, it needs to be replaced. In the following embodiments of the present disclosure, the service life value of the surgical instrument 400 increases during use as an example for illustration.
在一些示例中,手术器械400内可以配置有计算机可读存储芯片。计算机可读存储芯片用于存储手术器械400的器械识别码、初始寿命值及寿命阈值等信息。手术器械400可以与手术机器人200通信连接,使得控制单元100可以通过手术机器人200从各手术器械400内的计算机可读存储芯片获取对应的器械识别码、初始寿命值及寿命阈值。当然,控制单元100还可以通过其他方式例如扫码识别的方式,获取手术器械400的器械识别码,以便于后续获取与手术器械400对应的耗损数据序列。In some examples, a computer readable memory chip may be disposed within surgical instrument 400 . The computer-readable memory chip is used to store information such as the instrument identification code, initial life value, and life threshold value of the surgical instrument 400 . Surgical instrument 400 can communicate with surgical robot 200 , so that control unit 100 can obtain corresponding instrument identification code, initial life value and life threshold value from the computer-readable memory chip in each surgical instrument 400 through surgical robot 200 . Of course, the control unit 100 can also acquire the instrument identification code of the surgical instrument 400 in other ways such as code scanning and identification, so as to obtain the wear data sequence corresponding to the surgical instrument 400 later.
在另一些示例中,可以由操作者通过鼠标、键盘等输入设备将各手术器械400的器械识别码、初始寿命值及寿命阈值输入给控制单元100,寿命阈值与耗材的材料相关,不同材料的耗材对应的寿命阈值可以不同。当然,控制单元100也可以进一步将各手术器械400的器械识别码、初始寿命值及寿命阈值等信息通过手术机器人200传输给对应的手术器械400,使得手术器械400内的计算机可读存储芯片存储这些信息,以便于控制单元100根据手术器械400的器械识别码获取该手术器械400的寿命阈值。In other examples, the operator can input the instrument identification code, initial life value and life threshold value of each surgical instrument 400 into the control unit 100 through input devices such as a mouse and a keyboard. The life threshold value is related to the material of the consumable, and the The service life thresholds corresponding to the consumables may be different. Of course, the control unit 100 can also further transmit information such as the instrument identification code, initial life value and life threshold value of each surgical instrument 400 to the corresponding surgical instrument 400 through the surgical robot 200, so that the computer-readable memory chip in the surgical instrument 400 stores Such information is used for the control unit 100 to acquire the life threshold of the surgical instrument 400 according to the instrument identification code of the surgical instrument 400 .
步骤S13,实时获取手术器械使用过程中传动丝的受力值。In step S13, the force value of the driving wire during the use of the surgical instrument is obtained in real time.
在一些示例中,请参阅图6和图7,手术器械400可以包括近端控制部分402、细长杆403及远端部分401。细长杆403的两端分别与近端控制部分402和远端部分401连接。近端控制部分402和远端部分401还通过丝传动结构(图未示出)进行连接,丝传动结构包括若干传动丝404,丝传动结构将近端控制部分402的动力传给远端部分401。细长杆403内部可以开设空腔用于容纳丝传动结构。手术机器人200的机械臂210上可以设置有致动器220。手术器械400的近端控制部分402安装至机械臂210的致动器220中,致动器220用于驱动近端控制部分402运动。致动器220内部可以包括电机221,具体可以由电机221驱动近端控制部分402运动。近端控制部分402内还可以设置有射频识别设备(RFID,Radio Frequency Identification)等通信单元,通信单元与手术机器人200通信连接,使得手术机器人200能够获取各手术器械400内的计算机可读存储芯片所存储的器械识别码、初始寿命值及寿命阈值等信息。In some examples, referring to FIGS. 6 and 7 , a surgical instrument 400 may include a proximal control portion 402 , an elongated shaft 403 and a distal portion 401 . Two ends of the elongated rod 403 are respectively connected with the proximal control part 402 and the distal part 401 . The proximal control part 402 and the distal part 401 are also connected by a wire transmission structure (not shown in the figure), the wire transmission structure includes several transmission wires 404, and the wire transmission structure transmits the power of the proximal control part 402 to the distal part 401 . A cavity can be opened inside the elongated rod 403 for accommodating the wire driving structure. An actuator 220 may be disposed on the robotic arm 210 of the surgical robot 200 . The proximal control portion 402 of the surgical instrument 400 is mounted into the actuator 220 of the robotic arm 210, and the actuator 220 is used to drive the proximal control portion 402 to move. The actuator 220 may include a motor 221 inside, and specifically the motor 221 may drive the proximal control part 402 to move. The proximal control part 402 may also be provided with a communication unit such as a radio frequency identification device (RFID, Radio Frequency Identification), and the communication unit communicates with the surgical robot 200, so that the surgical robot 200 can obtain the computer-readable memory chip in each surgical instrument 400. Stored information such as device identification codes, initial life values, and life thresholds.
具体的,可以设置检测单元检测手术器械400使用过程中手术器械400内部传动丝404的受力值。Specifically, a detection unit may be set to detect the force value of the driving wire 404 inside the surgical instrument 400 during use of the surgical instrument 400 .
在一些示例中,可以实时获取电机221的力矩信息,并基于力矩信息计算各传动丝404的受力值。本实施例中,各传动丝404的受力值包括各单根传动丝404上的受力值。机械臂210内电机221对手术器械400进行驱动时,电机221的力矩会转化为传动丝404上的拉力。因此,可以采用电机221力矩传感器或电流传感器等力矩获取装置采集电机221的力矩信息,并基于采集的电机221的力矩信息及手术器械400的丝传动结构的信息计算对应传动丝404上的受力值。In some examples, the torque information of the motor 221 can be obtained in real time, and the force value of each driving wire 404 can be calculated based on the torque information. In this embodiment, the force value of each transmission wire 404 includes the force value of each single transmission wire 404 . When the motor 221 in the mechanical arm 210 drives the surgical instrument 400 , the torque of the motor 221 will be converted into the pulling force on the transmission wire 404 . Therefore, a torque acquisition device such as a torque sensor or a current sensor of the motor 221 can be used to collect the torque information of the motor 221, and the force on the corresponding transmission wire 404 can be calculated based on the collected torque information of the motor 221 and the information of the wire transmission structure of the surgical instrument 400 value.
在另一些示例中,可以实时获取拉力传感器采集的各传动丝404的受力值。本实施例中,各传动丝404的受力值包括各单根传动丝404上的受力值,或者各传动丝404的受力值包括各单根传动丝404上的受力值及各传动丝404之间的受力值。采集各单根传动丝404上的受力值时,请参阅图8,检测单元可以包括若干第一拉力传感器501,第一拉力传感器501的数量与传动丝404的数量相等且一一对应。各第一拉力传感器501分别设置于对应的传动丝404上,并分别用于检测对应的传动丝404上的受力值。采集各传动丝404之间的受力值时,请参阅图9,检测单元可以包括若干第二拉力传感器502,各第二拉力传感器502分别设置于不同的两个传动丝404之间,并分别用于检测对应的两个传动丝404之间的受力值。In other examples, the force value of each driving wire 404 collected by the tension sensor may be acquired in real time. In this embodiment, the force value of each transmission wire 404 includes the force value on each single transmission wire 404, or the force value of each transmission wire 404 includes the force value on each single transmission wire 404 and the force value of each transmission wire 404. The force value between the wires 404. When collecting the force value on each single driving wire 404 , please refer to FIG. 8 , the detection unit may include a plurality of first tension sensors 501 , and the number of first tension sensors 501 is equal to the number of driving wires 404 and corresponds one to one. Each first tension sensor 501 is respectively disposed on the corresponding transmission wire 404 , and is used to detect the force value on the corresponding transmission wire 404 . When collecting the force values between the transmission wires 404, please refer to Fig. 9, the detection unit may include a plurality of second tension sensors 502, and each second tension sensor 502 is respectively arranged between two different transmission wires 404, and respectively It is used to detect the force value between the corresponding two transmission wires 404 .
需要说明的是,实时获取手术器械400使用过程中传动丝404的受力值可以采用为本领域技术人员所熟知的任意方法而不限于上述实施例中的方式。It should be noted that the real-time acquisition of the force value of the driving wire 404 during the use of the surgical instrument 400 may use any method known to those skilled in the art and is not limited to the methods in the above-mentioned embodiments.
步骤S15,基于初始寿命值及传动丝的受力值得到手术器械的当前寿命值。In step S15, the current life value of the surgical instrument is obtained based on the initial life value and the force value of the driving wire.
具体的,基于传动丝404的受力值可以对手术器械400使用过程中的寿命值逐渐累加得到实时的寿命增加值,再计算手术器械400使用过程中实时的寿命累加值和初始寿命值的和可以得到手术器械400的寿命信息,例如当前寿命值。Specifically, based on the force value of the transmission wire 404, the life value of the surgical instrument 400 during use can be gradually accumulated to obtain a real-time life increase value, and then the sum of the real-time life cumulative value and the initial life value of the surgical instrument 400 during use can be calculated. Life information of the surgical instrument 400, such as a current life value, can be obtained.
步骤S17,基于当前寿命值及寿命阈值确定对应于器械识别码的手术器械是否需要更换。In step S17, it is determined whether the surgical instrument corresponding to the instrument identification code needs to be replaced based on the current life value and the life threshold.
在一些示例中,可以直接将手术器械400的当前寿命值与寿命阈值对比,在当前寿命值达到寿命阈值时判断为对应于该器械识别码的手术器械400需要更换并执行步骤S19;否则,可以继续执行步骤S13直到该手术器械400被拔出。In some examples, the current life value of the surgical instrument 400 can be directly compared with the life threshold, and when the current life value reaches the life threshold, it is determined that the surgical instrument 400 corresponding to the instrument identification code needs to be replaced and step S19 is performed; otherwise, it can be Continue to execute step S13 until the surgical instrument 400 is pulled out.
在另一些示例中,可以根据寿命阈值配置该手术器械400所对应的设定值,在当前寿命值达到设定值时判断为对应于该器械识别码的手术器械400需要更换并执行步骤S19;否则,可以继续执行步骤S13直到该手术器械400被拔出。在使用过程中手术器械400的当前寿命值递增时可以配置设定值低于寿命阈值,在使用过程中手术器械400的当前寿命值递减时可以配置设定值高于寿命阈值。配置设定值可以给手术器械400的使用时间留有一定的裕量,避免手术器械400的当前寿命值达到寿命阈值无法使用而影响手术。譬如, 配置设定值为当手术器械400的当前寿命值达到设定值时,该手术器械400的使用寿命预计还剩余30分钟等等。又如,当更新后的寿命信息达到寿命阈值的预设百分比(如95%)时,确定手术器械400的使用寿命预计还剩余M分钟、或者预计无法完成本次手术等。In other examples, the set value corresponding to the surgical instrument 400 may be configured according to the life threshold, and when the current life value reaches the set value, it is determined that the surgical instrument 400 corresponding to the instrument identification code needs to be replaced and step S19 is performed; Otherwise, step S13 may be continued until the surgical instrument 400 is pulled out. When the current life value of the surgical instrument 400 is increasing during use, the set value can be configured to be lower than the life threshold, and when the current life value of the surgical instrument 400 is decreasing during use, the set value can be configured to be higher than the life threshold. Configuring the set value can leave a certain margin for the use time of the surgical instrument 400, so as to avoid affecting the surgery when the current life value of the surgical instrument 400 reaches the life threshold and cannot be used. For example, the configuration setting value is that when the current life value of the surgical instrument 400 reaches the set value, the remaining service life of the surgical instrument 400 is expected to be 30 minutes and so on. For another example, when the updated life information reaches the preset percentage (such as 95%) of the life threshold, it is determined that the service life of the surgical instrument 400 is estimated to have M minutes remaining, or it is estimated that the operation cannot be completed.
步骤S19,输出提示信息。Step S19, output prompt information.
具体的,可以通过文字、图标、声音等方式输出提示信息,提示用户手术器械400的当前寿命值已到或者即将达到上限,无法继续使用,建议更换其他手术器械400。提示信息中还可以包括建议更换的手术器械400所对应的机械臂210信息,从而便于用户知晓需要更换的手术器械400。譬如,手术机器人200包括左机械臂210和右机械臂210,当左机械臂210持有的手术器械400的当前寿命值达到设定值时,请参阅图10,在用户图形界面(譬如固定式显示装置101的显示屏界面)提示左机械臂210的手术器械400预估使用寿命还剩余30分钟,建议更换。譬如,请参阅图11,手术机器人200包括1号臂、2号臂、3号臂及4号臂,当4号臂持有的手术器械400的当前寿命值达到寿命阈值时,在用户图形界面上4号臂所对应位置提示器械寿命已到,请更换器械。Specifically, prompt information can be output through text, icon, sound, etc., to remind the user that the current life value of the surgical instrument 400 has reached or is about to reach the upper limit, and it cannot be used any longer. It is recommended to replace other surgical instruments 400 . The prompt information may also include the information of the robotic arm 210 corresponding to the surgical instrument 400 that is suggested to be replaced, so that the user can know the surgical instrument 400 that needs to be replaced. For example, the surgical robot 200 includes a left robotic arm 210 and a right robotic arm 210. When the current life value of the surgical instrument 400 held by the left robotic arm 210 reaches a set value, please refer to FIG. The display screen interface of the display device 101) prompts that the surgical instrument 400 of the left robotic arm 210 has an estimated service life of 30 minutes remaining, and it is recommended to replace it. For example, referring to FIG. 11 , the surgical robot 200 includes arm No. 1, arm No. 2, arm No. 3, and arm No. 4. When the current life value of the surgical instrument 400 held by the No. 4 arm reaches the life threshold, the graphical user interface The position corresponding to the upper No. 4 arm indicates that the life of the device has expired, please replace the device.
上述手术器械的信息处理方法获取手术器械400的器械识别码、初始寿命值及寿命阈值,实时获取手术器械400使用过程中传动丝404的受力值,基于初始寿命值及传动丝404的受力值得到手术器械400的当前寿命值,并基于当前寿命值及寿命阈值确定对应于器械识别码的手术器械400是否需要更换,若需要更换则输出提示信息,以提示更新相应的手术器械,如显示寿命信息,或者禁止使用该手术器械400等。该手术器械的信息处理方法利用传动丝404的受力值计算手术器械400的当前寿命值,从而判断对应于器械识别码的手术器械400是否需要更换,考虑了传动丝404在使用过程中的磨损,从而能够精确反映手术器械400的使用寿命,对手术器械400的使用寿命进行更加精确的管理。The information processing method of the above surgical instrument acquires the instrument identification code, initial life value and life threshold of the surgical instrument 400, and obtains the force value of the driving wire 404 during the use of the surgical instrument 400 in real time, based on the initial life value and the force of the driving wire 404 value to obtain the current life value of the surgical instrument 400, and determine whether the surgical instrument 400 corresponding to the instrument identification code needs to be replaced based on the current life value and the life threshold value, and if it needs to be replaced, a prompt message is output to prompt to update the corresponding surgical instrument, as shown life information, or prohibit the use of the surgical instrument 400 and the like. The information processing method of the surgical instrument uses the force value of the driving wire 404 to calculate the current life value of the surgical instrument 400, thereby judging whether the surgical instrument 400 corresponding to the instrument identification code needs to be replaced, taking into account the wear and tear of the driving wire 404 during use , so that the service life of the surgical instrument 400 can be accurately reflected, and the service life of the surgical instrument 400 can be managed more accurately.
在一些示例中,请参阅图2和12,步骤S11包括:In some examples, please refer to Figures 2 and 12, step S11 includes:
步骤S111,获取手术器械的器械识别码及初始寿命值。Step S111, acquiring the instrument identification code and initial life value of the surgical instrument.
具体的,获取手术器械400的器械识别码及初始寿命值的方法可以参阅上述实施例中步骤S11的方法。Specifically, the method for obtaining the instrument identification code and the initial life value of the surgical instrument 400 may refer to the method of step S11 in the above-mentioned embodiment.
步骤S112,基于器械识别码得到传动丝的材质。In step S112, the material of the driving wire is obtained based on the device identification code.
步骤S113,基于传动丝的材质得到寿命阈值。In step S113, a life threshold is obtained based on the material of the transmission wire.
具体的,器械识别码可以关联传动丝404的材质、传动丝404的寿命阈值等。手术器械400的传动丝404可以采用钨丝或不锈钢等材质,不同材质的传动丝404的抗磨损能力不同,故配置的寿命阈值也不同。本实施例中,考虑到手术器械400使用的传动丝404的材质不同,相同的拉力对不同材质的传动丝404产生的磨损不同会导致传动丝404使用过程中寿命阈值不同,使得寿命阈值更准确。Specifically, the device identification code may be associated with the material of the driving wire 404, the life threshold of the driving wire 404, and the like. The transmission wire 404 of the surgical instrument 400 can be made of tungsten wire or stainless steel, and the transmission wire 404 of different materials has different wear resistance, so the configured life thresholds are also different. In this embodiment, considering that the materials of the transmission wire 404 used by the surgical instrument 400 are different, the same pulling force will cause different wear and tear on the transmission wire 404 of different materials, which will lead to different life thresholds of the transmission wire 404 during use, making the life threshold more accurate. .
在一些示例中,请参阅图2和图12,步骤S13之前还包括步骤S12,基于初始寿命值及寿命阈值确定对应于器械识别码的手术器械是否需要更换。In some examples, please refer to FIG. 2 and FIG. 12 , step S12 is also included before step S13 , and it is determined whether the surgical instrument corresponding to the instrument identification code needs to be replaced based on the initial lifetime value and the lifetime threshold value.
具体的,在手术器械400安装到机械臂210上以后,手术机器人200与手术器械400通过射频信号等方式建立通信,使得控制单元100可以读取手术器械400上计算机可读存储介质所存储的器械识别码、初始寿命值及寿命阈值等信息。若手术器械400的初始寿命值已达到寿命阈值或设定值则确定为该手术器械400需要更换,并执行步骤S19。若手术器械400的初始寿命值未达到寿命阈值或设定值则确定为该手术器械400可以继续使用,并执行步骤S13。Specifically, after the surgical instrument 400 is installed on the robotic arm 210, the surgical robot 200 establishes communication with the surgical instrument 400 through radio frequency signals, etc., so that the control unit 100 can read the instrumentation data stored in the computer-readable storage medium on the surgical instrument 400. Identification code, initial life value, life threshold and other information. If the initial life value of the surgical instrument 400 has reached the life threshold or the set value, it is determined that the surgical instrument 400 needs to be replaced, and step S19 is executed. If the initial life value of the surgical instrument 400 does not reach the life threshold or the set value, it is determined that the surgical instrument 400 can continue to be used, and step S13 is executed.
在一些示例中,请参阅图2和图12,步骤S15之前还包括步骤S14,对传动丝的受力值进行数据滤波处理。In some examples, please refer to FIG. 2 and FIG. 12 , step S14 is also included before step S15 to perform data filtering processing on the force value of the driving wire.
具体的,当采集的传动丝404的受力值含有噪声信号时,可以对传动丝404的受力值数据进行数据滤波处理,滤除其噪音信号。由于传动丝404的受力值数据一般在一定的数值范围内上下波动,超过该数值范围的受力值数据可能为异常数据,可采用的滤波器包括 低通滤波器、卡尔曼滤波器或者其他形式的滤波器,以去除获取的受力值数据中的异常数据。对传动丝404的受力值进行滤波处理有利于得到更加精确的受力值,从而计算得到的当前寿命值也更加精确。Specifically, when the collected force value of the transmission wire 404 contains a noise signal, data filtering may be performed on the force value data of the transmission wire 404 to filter out the noise signal. Because the force value data of the transmission wire 404 generally fluctuates up and down within a certain value range, the force value data exceeding this value range may be abnormal data, and the filters that can be used include low-pass filter, Kalman filter or other A filter of the form to remove abnormal data in the acquired force value data. Filtering the force value of the transmission wire 404 is beneficial to obtain a more accurate force value, so that the calculated current life value is also more accurate.
在一些示例中,请参阅图2和图12,步骤S17之前还包括步骤S114,对寿命阈值进行大数据分析得到更精确的寿命阈值。In some examples, please refer to FIG. 2 and FIG. 12 , step S114 is also included before step S17 , performing big data analysis on the life threshold to obtain a more accurate life threshold.
具体的,请参阅图13,手术机器人系统可以将获取到的手术器械400的寿命阈值通过无线通信网络传输至数据中心600。数据中心600对该手术器械400的寿命阈值进行大数据分析,得出更精确的寿命阈值。进一步的,数据中心600还可以远程对手术器械400的计算机可读写存储芯片中的存储的寿命阈值进行更新。Specifically, referring to FIG. 13 , the surgical robot system may transmit the acquired life threshold of the surgical instrument 400 to the data center 600 through a wireless communication network. The data center 600 performs big data analysis on the life threshold of the surgical instrument 400 to obtain a more accurate life threshold. Further, the data center 600 can also remotely update the lifetime threshold stored in the computer-readable memory chip of the surgical instrument 400 .
在一些示例中,请参阅图2和图12,步骤S17之后还包括步骤S18,判断手术器械是否被拔出。In some examples, please refer to FIG. 2 and FIG. 12 , step S18 is further included after step S17 , determining whether the surgical instrument is pulled out.
具体的,可以配置到位传感器等检测装置检测手术器械400是否从手术机器人200的机械臂210上拔出。若是,则结束流程,若否,则返回执行步骤S13。Specifically, a detection device such as an in-position sensor can be configured to detect whether the surgical instrument 400 is pulled out from the mechanical arm 210 of the surgical robot 200 . If yes, end the process; if not, return to step S13.
在一些示例中,请参阅图2和图14,步骤S15包括:In some examples, please refer to Figure 2 and Figure 14, step S15 includes:
步骤S21,实时获取手术器械的运动状态信息。Step S21, acquiring the motion state information of the surgical instrument in real time.
步骤S22,基于手术器械在各个时间段的运动状态信息确定手术器械在各个时间段的第一权值系数。Step S22, determining the first weight coefficient of the surgical instrument in each time period based on the motion state information of the surgical instrument in each time period.
步骤S23,基于第一权值系数和传动丝的受力值计算当前寿命值。Step S23, calculating the current life value based on the first weight coefficient and the force value of the transmission wire.
本实施例中,各传动丝404的受力值包括各单根传动丝404上的受力值。根据手术器械400的运动状态来确定计算手术器械400的当前寿命时的传动丝404受力的计算权值系数。具体可以实时采集手术器械400的运动状态信息,例如运动状态信息可以包括驱动手术器械400运动的电机221的速度信息、位置信息等信息。然后,基于运动状态信息判断手术器械400在各个时间段的运动状态,根据不同的运动状态,选择不同的第一权值系数作为耗损数据序列中各耗损数据对应的第一权重。譬如,手术器械400的运动状态包括运动状态1至运动状态N,这些运动状态依次对应第一权值系数a 1至a N。最后将传动丝404上的受力值进行加权求和,再将加权求和后的结果和初始寿命值相加以得到手术器械400的当前寿命值。当前寿命值T life满足: In this embodiment, the force value of each transmission wire 404 includes the force value of each single transmission wire 404 . The calculation weight coefficient of the force on the driving wire 404 when calculating the current life of the surgical instrument 400 is determined according to the motion state of the surgical instrument 400 . Specifically, the motion state information of the surgical instrument 400 may be collected in real time, for example, the motion state information may include information such as speed information and position information of the motor 221 driving the surgical instrument 400 to move. Then, based on the motion state information, the motion state of the surgical instrument 400 in each time period is judged, and according to different motion states, different first weight coefficients are selected as the first weight corresponding to each wear data in the wear data sequence. For example, the motion states of the surgical instrument 400 include motion state 1 to motion state N, and these motion states correspond to the first weight coefficients a 1 to a N in sequence. Finally, the weighted sum of the force values on the transmission wire 404 is performed, and then the weighted and summed result is added to the initial life value to obtain the current life value of the surgical instrument 400 . The current life value T life satisfies:
Figure PCTCN2022113125-appb-000001
Figure PCTCN2022113125-appb-000001
其中,t为时间,now为当前时刻,
Figure PCTCN2022113125-appb-000002
为手术器械400在第i运动状态下的第一权值系数,
Figure PCTCN2022113125-appb-000003
为手术器械400在第i运动状态下传动丝404的受力值。
Among them, t is time, now is the current moment,
Figure PCTCN2022113125-appb-000002
is the first weight coefficient of the surgical instrument 400 in the i-th motion state,
Figure PCTCN2022113125-appb-000003
is the force value of the transmission wire 404 in the i-th motion state of the surgical instrument 400.
以手术器械400为腹腔镜为例,初始寿命状态下的腹腔镜在从人体外部进入人体内部的过程中,至少经历口腔运动状态、食道运动状态、幽门运动状态及胃腔运动状态,这些运动状态依次对应第一权值系数a 1至a 4,其中,腹腔镜在口腔运动状态下传动丝404 的受力值为
Figure PCTCN2022113125-appb-000004
腹腔镜在食道运动状态下传动丝404的受力值为
Figure PCTCN2022113125-appb-000005
腹腔镜在幽门运动状态下传动丝404的受力值为
Figure PCTCN2022113125-appb-000006
腹腔镜在胃腔运动状态下传动丝404的受力值为
Figure PCTCN2022113125-appb-000007
t为时间,腹腔镜当前寿命值T 0 life满足:
Taking the surgical instrument 400 as a laparoscope as an example, the laparoscope in the initial life state will at least experience the oral cavity movement state, the esophageal movement state, the pyloric movement state and the gastric cavity movement state during the process of entering the human body from the outside of the human body. Corresponding to the first weight coefficients a 1 to a 4 in turn, where the force value of the driving wire 404 when the laparoscope is in the state of oral cavity movement is
Figure PCTCN2022113125-appb-000004
The force value of the driving wire 404 when the laparoscope is in the esophageal movement state is
Figure PCTCN2022113125-appb-000005
The force value of the transmission wire 404 under the laparoscope in the state of pylorus movement is
Figure PCTCN2022113125-appb-000006
The force value of the transmission wire 404 under the laparoscope in the state of gastric cavity movement is
Figure PCTCN2022113125-appb-000007
t is time, and the current lifetime value T 0 life of the laparoscope satisfies:
Figure PCTCN2022113125-appb-000008
Figure PCTCN2022113125-appb-000008
本实施例中,手术器械400使用时,其在不同的时间段可以是不同的运动状态,而不同的运动状态下其第一权值系数和受力值都发生变化。因此,考虑手术器械400在不同的受力及不同的运动状态下的受力对传动丝404的损耗不同使得提高计算得到的当前寿命值准确性。In this embodiment, when the surgical instrument 400 is used, it may be in different motion states in different time periods, and its first weight coefficient and force value both change in different motion states. Therefore, it is considered that the force of the surgical instrument 400 under different forces and different motion states causes different loss of the driving wire 404 so as to improve the accuracy of the calculated current life value.
在一些示例中,请参阅图2和图15,步骤S15包括:In some examples, please refer to Figure 2 and Figure 15, step S15 includes:
步骤S31,获取各单根传动丝上的受力的第二权值系数及各传动丝之间的受力的第三权值系数。Step S31 , acquiring the second weight coefficient of the force on each single transmission wire and the third weight coefficient of the force between the transmission wires.
步骤S32,基于第二权值系数、第三权值系数、各单根传动丝上的受力值及各传动丝之间的受力值计算当前寿命值。Step S32, calculating the current life value based on the second weight coefficient, the third weight coefficient, the stress on each single transmission wire and the force between each transmission wire.
本实施例中,当前寿命值T life满足: In this embodiment, the current lifetime value T life satisfies:
Figure PCTCN2022113125-appb-000009
Figure PCTCN2022113125-appb-000009
其中,b i为第i根传动丝404的第二权值系数,T i为第i根传动丝404上的受力值,c i,j为第i根传动丝404和第j根传动丝404的第三权值系数,T i,j为第i根传动丝404和第j根传动丝404之间的受力值。 Among them, b i is the second weight coefficient of the i-th transmission wire 404, T i is the force value on the i-th transmission wire 404, c i,j is the i-th transmission wire 404 and the j-th transmission wire The third weight coefficient of 404 , T i,j is the force value between the i-th driving wire 404 and the j-th driving wire 404 .
本实施例中,各传动丝404的受力值包括各单根传动丝404上的受力值及各传动丝404之间的受力值。由于不同类型的受力(不同传动丝404上的受力、不同传动丝404之间的受力)对器械寿命的影响程度不同,所以对第一权重分别设定不同的权值系数,即第二权值系数和第三权值系数。譬如,手术器械400的传动丝4041至传动丝404n上受力的第二权值系数依次为b 1至b N,用第二权值系数表示单一耗材的耗损数据序列中各耗损数据对应的第一权重,传动丝404i与传动丝404j之间受力的第三权值系数为c i,j,用第三权值系数表示具有力作用关系的多个传动丝的各自耗损数据对应的第一权重。利用第二权值系数和第三权值系数分别对各单根传动丝404上的受力值和各传动丝404之间的受力值 进行加权计算,得到手术器械400的当前寿命值。 In this embodiment, the force value of each transmission wire 404 includes the force value on each single transmission wire 404 and the force value between each transmission wire 404 . Since different types of forces (forces on different transmission wires 404 and forces between different transmission wires 404) have different influences on the life of the device, different weight coefficients are set for the first weight, that is, the first weight Two weight coefficients and a third weight coefficient. For example, the second weight coefficients of the force acting on the driving wire 4041 to the driving wire 404n of the surgical instrument 400 are b 1 to b N in sequence, and the second weight coefficient is used to represent the first weight corresponding to each loss data in the loss data sequence of a single consumable. One weight, the third weight coefficient of the force between the transmission wire 404i and the transmission wire 404j is c i, j , and the third weight coefficient represents the corresponding first Weights. The second weight coefficient and the third weight coefficient are used to perform weighted calculation on the force value on each single transmission wire 404 and the force value between the transmission wires 404 to obtain the current life value of the surgical instrument 400 .
在一些示例中,请参阅图1和图16,步骤S15包括:In some examples, please refer to Figure 1 and Figure 16, step S15 includes:
步骤S41,基于各个时间段各单根传动丝上的受力值及各传动丝之间的受力值确定手术器械在各个时间段的损耗状态;Step S41, determining the wear state of the surgical instrument in each time period based on the force value on each single transmission wire and the force value between the transmission wires in each time period;
步骤S42,获取手术器械在各损耗状态下的损耗权值系数和维持时间;Step S42, obtaining the loss weight coefficient and maintenance time of the surgical instrument in each wear state;
步骤S43,基于手术器械在各损耗状态下的损耗权值系数和维持时间计算当前寿命值。Step S43, calculating the current life value based on the loss weight coefficient and maintenance time of the surgical instrument in each wear state.
本实施例中,当前寿命值T life满足: In this embodiment, the current lifetime value T life satisfies:
Figure PCTCN2022113125-appb-000010
Figure PCTCN2022113125-appb-000010
其中,d m为手术器械400在损耗状态m下的损耗权值系数,Δt m为手术器械400在损耗状态m下的维持时间。 Wherein, d m is the loss weight coefficient of the surgical instrument 400 in the wear state m, and Δt m is the maintenance time of the surgical instrument 400 in the wear state m.
本实施例中,各传动丝404的受力值包括各单根传动丝404上的受力值及各传动丝404之间的受力值。根据手术器械400不同传动丝404上的受力、不同传动丝404之间的受力,确定手术器械400不同的损耗状态。再根据不同的损耗状态对器械寿命的影响程度不同,确定不同的损耗权值系数。譬如,手术器械400的损耗状态包括损耗状态1至损耗状态N,这些损耗状态依次对应损耗权值系数d 1至d N,用损耗权值系数表示耗损数据序列中各耗损数据所持续的时长对应的第二权重。然后,对不同损耗状态下的使用时间进行加权计算,得到手术器械400的当前寿命值。 In this embodiment, the force value of each transmission wire 404 includes the force value on each single transmission wire 404 and the force value between each transmission wire 404 . According to the force on different transmission wires 404 of the surgical instrument 400 and the force between different transmission wires 404 , different wear states of the surgical instrument 400 are determined. Then, according to the different degrees of influence of different wear states on the life of the device, different loss weight coefficients are determined. For example, the loss state of the surgical instrument 400 includes loss state 1 to loss state N, and these loss states correspond to the loss weight coefficients d 1 to d N in turn, and the loss weight coefficient is used to represent the corresponding duration of each loss data in the loss data sequence the second weight of . Then, a weighted calculation is performed on the usage time in different wear states to obtain the current life value of the surgical instrument 400 .
需要说明的是,图14-16实施例中的权值系数选择方法可以任意选择与相互组合。It should be noted that the methods for selecting weight coefficients in the embodiments shown in FIGS. 14-16 can be selected arbitrarily and combined with each other.
应该理解的是,虽然图1-图2、图12、图14-图16的流程图中的各个步骤按照箭头的指示依次显示,但是这些步骤并不是必然按照箭头指示的顺序依次执行。除非本文中有明确的说明,这些步骤的执行并没有严格的顺序限制,这些步骤可以以其它的顺序执行。而且,图1-图2、图12、图14-图16中的至少一部分步骤可以包括多个步骤或者多个阶段,这些步骤或者阶段并不必然是在同一时刻执行完成,而是可以在不同的时刻执行,这些步骤或者阶段的执行顺序也不必然是依次进行,而是可以与其它步骤或者其它步骤中的步骤或者阶段的至少一部分轮流或者交替地执行。It should be understood that although the steps in the flow charts of FIGS. 1-2 , 12 , and 14-16 are shown sequentially as indicated by the arrows, these steps are not necessarily executed sequentially in the order indicated by the arrows. Unless otherwise specified herein, there is no strict order restriction on the execution of these steps, and these steps can be executed in other orders. Moreover, at least some of the steps in FIGS. 1-2, 12, and 14-16 may include multiple steps or stages, and these steps or stages are not necessarily executed at the same time, but may be performed at different times. The execution sequence of these steps or stages is not necessarily performed sequentially, but may be executed in turn or alternately with other steps or at least a part of steps or stages in other steps.
本公开还提供一种手术器械,包括至少一个耗材和存储介质;其中,所述存储介质上存储有器械标签和计算机程序,所述计算机程序被运行时,执行如任一本公开实施例中所述方法的步骤。The present disclosure also provides a surgical instrument, including at least one consumable and a storage medium; wherein, the storage medium stores an instrument label and a computer program, and when the computer program is run, it executes the operation described in any embodiment of the present disclosure. steps of the method described above.
本公开还提供一种手术机器人系统。手术机器人系统包括手术器械400及手术机器人200,手术器械400包含至少一个耗材和存储介质,其中,所述存储介质中至少存储有器械标签;手术机器人200与手术器械400连接,用于控制手术器械400运动,以及执行如任一本公开实施例中所述方法的步骤。The present disclosure also provides a surgical robot system. The surgical robot system includes a surgical instrument 400 and a surgical robot 200. The surgical instrument 400 includes at least one consumable and a storage medium, wherein at least an instrument label is stored in the storage medium; the surgical robot 200 is connected to the surgical instrument 400 for controlling the surgical instrument 400, and perform the steps of the method described in any one of the disclosed embodiments.
具体地,请继续参阅图13,在一些示例中,手术机器人系统还包括检测单元(未图示)及控制单元100。手术器械400内配置的存储介质可以为计算机可读存储芯片,计算机可读存储芯片用于存储手术器械400的器械识别码、初始寿命值及寿命阈值。手术机器人200与手术器械400连接,用于控制手术器械400运动。检测单元用于检测手术器械400使用时传动丝404的受力值。控制单元100与手术机器人200通信连接,控制单元100包括存储器和处理器,存储器上存储有可在处理器上运行的计算机程序,处理器执行计算机程序时实现如上述任意一个实施例中方法的步骤。Specifically, please continue to refer to FIG. 13 , in some examples, the surgical robot system further includes a detection unit (not shown) and a control unit 100 . The storage medium configured in the surgical instrument 400 may be a computer-readable memory chip, and the computer-readable memory chip is used to store the instrument identification code, initial life value and life threshold value of the surgical instrument 400 . The surgical robot 200 is connected with the surgical instrument 400 for controlling the movement of the surgical instrument 400 . The detection unit is used to detect the force value of the driving wire 404 when the surgical instrument 400 is in use. The control unit 100 is communicatively connected with the surgical robot 200. The control unit 100 includes a memory and a processor. The memory stores a computer program that can run on the processor. When the processor executes the computer program, the steps of the method in any of the above-mentioned embodiments are implemented. .
上述手术机器人系统获取手术器械400的器械识别码、初始寿命值及寿命阈值,实时获取手术器械400使用过程中传动丝404的受力值,基于初始寿命值及传动丝404的受力值得到手术器械400的当前寿命值,并基于当前寿命值及寿命阈值确定对应于器械识别码的手术器械400是否需要更换,若需要更换则输出提示信息。该手术机器人系统利用传动丝404的受力值计算手术器械400的当前寿命值,从而判断对应于器械识别码的手术器械400是否需要更换,考虑了传动丝404在使用过程中的磨损,从而能够精确反映手术器械400的使用寿命,对手术器械400的使用寿命进行更加精确的管理。The above-mentioned surgical robot system obtains the device identification code, initial life value and life threshold value of the surgical instrument 400, obtains the force value of the driving wire 404 during the use of the surgical instrument 400 in real time, and obtains the operation value based on the initial life value and the force value of the driving wire 404. The current life value of the instrument 400, and based on the current life value and the life threshold value, determine whether the surgical instrument 400 corresponding to the instrument identification code needs to be replaced, and output a prompt message if it needs to be replaced. The surgical robot system uses the force value of the transmission wire 404 to calculate the current life value of the surgical instrument 400, thereby judging whether the surgical instrument 400 corresponding to the instrument identification code needs to be replaced, taking into account the wear and tear of the transmission wire 404 during use, so that it can The service life of the surgical instrument 400 is accurately reflected, and the service life of the surgical instrument 400 is managed more accurately.
在一些示例中,手术机器人200包括若干机械臂210。机械臂210用于挂载手术器械400,各机械臂210上挂载的手术器械400分别具有对应的器械识别码。控制单元100还用于基于需要更换的手术器械400的器械识别码得到对应的机械臂210的信息。控制单元100还包括显示装置,显示装置用于输出提示信息,提示信息包含需要更换的手术器械400所对应的机械臂210的信息。In some examples, surgical robot 200 includes several robotic arms 210 . The robotic arms 210 are used to mount surgical instruments 400, and the surgical instruments 400 mounted on each robotic arm 210 have corresponding instrument identification codes. The control unit 100 is further configured to obtain the information of the corresponding robotic arm 210 based on the instrument identification code of the surgical instrument 400 to be replaced. The control unit 100 further includes a display device for outputting prompt information, the prompt information includes information about the robotic arm 210 corresponding to the surgical instrument 400 that needs to be replaced.
在一些示例中,手术器械400包括丝传动结构、远端部分401、近端控制部分402及通信单元。丝传动结构包括若干传动丝404。近端控制部分402与远端部分401通过丝传动结构连接。手术机器人200上设置有致动器220,致动器220与近端控制部分402连接,致动器220用于驱动近端控制部分402运动。计算机可读存储芯片设置于近端控制部分402上。通信单元设置于近端控制部分402上。手术机器人200与通信单元通信连接,以获取计算机可读存储芯片存储的器械识别码、初始寿命值及寿命阈值,并实时将当前寿命值传输给计算机可读存储芯片。In some examples, surgical instrument 400 includes a wire drive structure, a distal portion 401 , a proximal control portion 402 and a communication unit. The wire drive structure includes several drive wires 404 . The proximal control part 402 is connected to the distal part 401 through a wire driving structure. The surgical robot 200 is provided with an actuator 220, the actuator 220 is connected with the proximal control part 402, and the actuator 220 is used to drive the proximal control part 402 to move. A computer-readable memory chip is disposed on the near-end control part 402 . The communication unit is provided on the near-end control part 402 . The surgical robot 200 communicates with the communication unit to obtain the instrument identification code, initial life value and life threshold stored in the computer-readable memory chip, and transmits the current life value to the computer-readable memory chip in real time.
在一些示例中,各传动丝404的受力值包括各单根传动丝404上的受力值。致动器220包括电机221,电机221与近端控制部分402连接,电机221用于驱动近端控制部分402运动。检测单元包括力矩获取装置。力矩获取装置用于实时采集电机221的力矩信息。力矩信息用于计算各传动丝404的受力值。In some examples, the force value of each driving wire 404 includes the force value on each single driving wire 404 . The actuator 220 includes a motor 221 , the motor 221 is connected with the proximal control part 402 , and the motor 221 is used to drive the proximal control part 402 to move. The detection unit includes a torque acquisition device. The torque acquisition device is used to collect torque information of the motor 221 in real time. The torque information is used to calculate the force value of each driving wire 404 .
在一些示例中,各传动丝404的受力值包括各单根传动丝404上的受力值。检测单元包括若干第一拉力传感器501,第一拉力传感器501的数量与传动丝404的数量相等且一一对应,各第一拉力传感器501分别设置于对应的传动丝404上,并分别用于检测对应的传动丝404上的受力值。In some examples, the force value of each driving wire 404 includes the force value on each single driving wire 404 . The detection unit includes a number of first tension sensors 501, the number of the first tension sensors 501 is equal to the number of the transmission wires 404 and corresponds to each other, each first tension sensor 501 is respectively arranged on the corresponding transmission wires 404, and is used to detect The corresponding force value on the transmission wire 404.
在一些示例中,各传动丝404的受力值包括各传动丝404之间的受力值。检测单元包括若干第二拉力传感器502,各第二拉力传感器502分别设置于不同的两个传动丝404之间,并分别用于检测对应的两个传动丝404之间的受力值。In some examples, the force value of each driving wire 404 includes the force value between each driving wire 404 . The detection unit includes a plurality of second tension sensors 502 , each second tension sensor 502 is respectively arranged between two different transmission wires 404 , and is used to detect the force value between the corresponding two transmission wires 404 .
进一步的,手术机器人系统还可以执行上述手术器械的信息处理方法中的任意步骤。关于手术机器人系统的具体限定可以参见上文中对于手术器械的信息处理方法的限定,在此不再赘述。上述手术机器人系统中的各个模块可全部或部分通过软件、硬件及其组合来实现。上述各模块可以硬件形式内嵌于或独立于计算机设备中的处理器中,也可以以软件形式存储于计算机设备中的存储器中,以便于处理器调用执行以上各个模块对应的操作。Further, the surgical robot system can also execute any step in the information processing method of the above-mentioned surgical instrument. For specific limitations on the surgical robot system, refer to the above-mentioned limitations on the information processing method for surgical instruments, which will not be repeated here. Each module in the above-mentioned surgical robot system can be fully or partially realized by software, hardware and a combination thereof. The above-mentioned modules can be embedded in or independent of the processor in the computer device in the form of hardware, and can also be stored in the memory of the computer device in the form of software, so that the processor can invoke and execute the corresponding operations of the above-mentioned modules.
本公开还提供一种存储介质,其上存储有计算机程序,所述计算机程序被处理器执行时实现如上任一实施例所述的方法的步骤。The present disclosure also provides a storage medium on which a computer program is stored, and when the computer program is executed by a processor, the steps of the method described in any one of the above embodiments are implemented.
本领域普通技术人员可以理解实现上述实施例方法中的全部或部分流程,是可以通过计算机程序来指令相关的硬件来完成,所述的计算机程序可存储于一非易失性计算机可读取存储介质中,该计算机程序在执行时,可包括如上述各方法的实施例的流程。其中,本公开所提供的各实施例中所使用的对存储器、存储、数据库或其它介质的任何引用,均可包括非易失性和易失性存储器中的至少一种。非易失性存储器可包括只读存储器(Read-Only Memory,ROM)、磁带、软盘、闪存或光存储器等。易失性存储器可包括随机存取存储器(Random Access Memory,RAM)或外部高速缓冲存储器。作为说明而非局限,RAM可以是多种形式,比如静态随机存取存储器(Static Random Access Memory,SRAM) 或动态随机存取存储器(Dynamic Random Access Memory,DRAM)等。Those of ordinary skill in the art can understand that all or part of the processes in the methods of the above embodiments can be implemented through computer programs to instruct related hardware, and the computer programs can be stored in a non-volatile computer-readable memory In the medium, when the computer program is executed, it may include the processes of the embodiments of the above-mentioned methods. Wherein, any reference to memory, storage, database or other media used in the various embodiments provided by the present disclosure may include at least one of non-volatile memory and volatile memory. Non-volatile memory may include read-only memory (Read-Only Memory, ROM), magnetic tape, floppy disk, flash memory or optical memory, etc. Volatile memory can include Random Access Memory (RAM) or external cache memory. By way of illustration and not limitation, RAM can be in various forms, such as Static Random Access Memory (SRAM) or Dynamic Random Access Memory (DRAM).
以上实施例的各技术特征可以进行任意的组合,为使描述简洁,未对上述实施例中的各个技术特征所有可能的组合都进行描述,然而,只要这些技术特征的组合不存在矛盾,都应当认为是本说明书记载的范围。The technical features of the above embodiments can be combined arbitrarily. To make the description concise, all possible combinations of the technical features in the above embodiments are not described. However, as long as there is no contradiction in the combination of these technical features, they should be It is considered to be within the range described in this specification.
以上所述实施例仅表达了本公开的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本公开构思的前提下,还可以做出若干变形和改进,这些都属于本公开的保护范围。因此,本公开专利的保护范围应以所附权利要求为准。The above-mentioned embodiments only express several implementation modes of the present disclosure, and the descriptions thereof are relatively specific and detailed, but should not be construed as limiting the scope of the patent for the invention. It should be noted that those skilled in the art can make several modifications and improvements without departing from the concept of the present disclosure, and these all belong to the protection scope of the present disclosure. Therefore, the scope of protection of the disclosed patent should be based on the appended claims.

Claims (18)

  1. 一种手术机器人所使用的手术器械的信息处理方法,包括:An information processing method for a surgical instrument used by a surgical robot, comprising:
    获取在所述手术机器人使用手术器械的过程中产生的用于表征所述手术器械中的耗材受力情况的耗损数据序列;Acquiring a sequence of loss data used to characterize the stress on the consumables in the surgical instrument generated during the use of the surgical instrument by the surgical robot;
    将所述耗损数据序列转换成所述耗材的寿命消耗信息;converting the consumption data sequence into life consumption information of the consumable;
    利用所述寿命消耗信息更新相应手术器械的寿命信息。The life information of the corresponding surgical instrument is updated by using the life consumption information.
  2. 根据权利要求1所述的方法,其中,所述将所述耗损数据序列转换成所述耗材的寿命消耗信息的步骤包括:The method according to claim 1, wherein the step of converting the consumption data sequence into life consumption information of the consumables comprises:
    按照依采样间隔而获得的所述耗损数据序列中各耗损数据,及其对应的第一权重,计算所述手术器械在使用过程中对相应耗材的寿命消耗信息;或者According to each loss data in the loss data sequence obtained according to the sampling interval and its corresponding first weight, calculate the life consumption information of the corresponding consumables during use of the surgical instrument; or
    按照所述耗损数据序列中各耗损数据所持续的时长,及其对应的第二权重,计算所述手术器械在使用过程中对相应耗材的寿命消耗信息。According to the duration of each wear data in the wear data sequence and the corresponding second weight, the life consumption information of the corresponding consumables during use of the surgical instrument is calculated.
  3. 根据权利要求2所述的方法,其中,所述第一权重或所述第二权重是基于以下至少一种权重而得到的:The method according to claim 2, wherein the first weight or the second weight is obtained based on at least one of the following weights:
    单一耗材的耗损数据所对应的权重;以及根据具有力作用关系的多个耗材的各自耗损数据所对应的各权重。The weight corresponding to the loss data of a single consumable; and the weights corresponding to the respective loss data of multiple consumables with a force action relationship.
  4. 根据权利要求1-3任一项所述的方法,其中,还包括:根据更新后的寿命信息与对应耗材的寿命阈值的比较结果,提示更新相应手术器械。The method according to any one of claims 1-3, further comprising: prompting to update the corresponding surgical instrument according to the comparison result of the updated life information and the life threshold of the corresponding consumable.
  5. 根据权利要求4所述的方法,其中,当所述比较结果表示相应耗材达到相应的寿命阈值时,在所述手术机器人使用所述手术器械前、使用过程中及尚未使用期间内的至少一种提示时机,提示更新相应的手术器械。The method according to claim 4, wherein when the comparison result indicates that the corresponding consumable reaches the corresponding life threshold, at least one of before the surgical robot uses the surgical instrument, during use and before use Prompt the timing and prompt to update the corresponding surgical instruments.
  6. 根据权利要求4项所述的方法,其中,所述提示更新相应的手术器械,包括:显示寿命信息,或者禁止使用所述手术器械。The method according to claim 4, wherein the prompting to update the corresponding surgical instrument comprises: displaying life information, or prohibiting the use of the surgical instrument.
  7. 根据权利要求1-3任一项所述的方法,其中,还包括:The method according to any one of claims 1-3, further comprising:
    对所述耗材的耗损数据序列进行数据过滤处理,以去除异常数据。Data filtering is performed on the consumption data sequence of the consumables to remove abnormal data.
  8. 根据权利要求1-3任一项所述的方法,其中,所述耗损数据来源于以下至少一种:所述耗材的驱动器的力矩数据,所述驱动器的驱动速度和/或角度,所述驱动器的输出功率,基于所述驱动器的驱动指令而确定的相应耗材的受力状态,及感应于所述耗材的力感应数据。The method according to any one of claims 1-3, wherein the loss data is derived from at least one of the following: torque data of the driver of the consumable, the driving speed and/or angle of the driver, the driver The output power of the corresponding consumables determined based on the drive command of the driver, and the force sensing data induced by the consumables.
  9. 根据权利要求1-3任一项所述的方法,其中,所述耗材包括:传动丝,或者具有力作用关系的多个传动丝。The method according to any one of claims 1-3, wherein the consumables comprise: a driving wire, or a plurality of driving wires having a force acting relationship.
  10. 根据权利要求1-3任一项所述的方法,其中,还包括:The method according to any one of claims 1-3, further comprising:
    读取所述手术器械的器械标签,以根据所述器械标签更新相应的寿命信息;或者reading an instrument label of the surgical instrument to update corresponding lifetime information based on the instrument label; or
    检测所述手术器械与手术机器人的装配位置信息,以根据所述装配位置信息更新相应的寿命信息。Detecting the assembly position information of the surgical instrument and the surgical robot, so as to update the corresponding life information according to the assembly position information.
  11. 根据权利要求2或3所述的方法,其中:A method according to claim 2 or 3, wherein:
    各耗损数据和第一权重的对应关系预先存储、或基于预配置的映射函数而确定;和/或The corresponding relationship between each loss data and the first weight is pre-stored or determined based on a pre-configured mapping function; and/or
    各耗损数据和第二权重的对应关系预先存储、或基于预配置的映射函数而确定。The corresponding relationship between each loss data and the second weight is pre-stored or determined based on a pre-configured mapping function.
  12. 一种手术器械,包括:至少一个耗材和存储介质;A surgical instrument comprising: at least one consumable and a storage medium;
    其中,所述存储介质上存储有器械标签和计算机程序,所述计算机程序被运行时,执行如权利要求1-11任一项方法的步骤。Wherein, the storage medium stores a device label and a computer program, and when the computer program is executed, the steps of any one of the methods according to claims 1-11 are performed.
  13. 一种手术机器人系统,包括:A surgical robotic system comprising:
    手术器械,包含至少一个耗材和存储介质,其中,所述存储介质中至少存储有器械标签;A surgical instrument, comprising at least one consumable and a storage medium, wherein at least an instrument label is stored in the storage medium;
    手术机器人,与所述手术器械连接,用于控制所述手术器械运动,以及执行如权利要求1-11任一项所述的方法。A surgical robot, connected to the surgical instrument, is used to control the movement of the surgical instrument, and to execute the method according to any one of claims 1-11.
  14. 根据权利要求13所述的系统,其中,所述手术机器人包括:The system of claim 13, wherein the surgical robot comprises:
    多个用于挂载所述手术器械的机械臂;以及a plurality of robotic arms for mounting the surgical instruments; and
    控制器,与所挂载的手术器械信号连接;所述控制器用于读取所挂载的手术器械的器械标签及其对应的寿命信息。The controller is signal-connected with the mounted surgical instrument; the controller is used to read the instrument label of the mounted surgical instrument and its corresponding life information.
  15. 根据权利要求13或14所述的系统,其中,所述手术器械中的耗材包括传动丝、或具有力作用关系的多个传动丝。The system of claim 13 or 14, wherein the consumable in the surgical instrument comprises a drive wire, or a plurality of drive wires in a force acting relationship.
  16. 根据权利要求13或14所述的系统,其中,所述耗材上设有第一力传感器,和/或所述手术器械中具有作用力关系的多个耗材之间设置有第二力传感器;其中,所述第一力传感器和/或所述第二力传感器用于向所述手术机器人提供所述耗损数据序列。The system according to claim 13 or 14, wherein a first force sensor is provided on the consumable, and/or a second force sensor is provided between a plurality of consumables having a force relationship in the surgical instrument; wherein , the first force sensor and/or the second force sensor are used to provide the wear data sequence to the surgical robot.
  17. 根据权利要求13或14所述的系统,其中,所述手术器械中至少一个耗材的驱动器用于提供所述耗损数据序列。The system of claim 13 or 14, wherein a driver of at least one consumable in the surgical instrument is adapted to provide the sequence of wear data.
  18. 一种存储介质,其上存储有计算机程序,所述计算机程序被处理器执行时实现如权利要求1-11任一项所述方法的步骤。A storage medium, on which a computer program is stored, and when the computer program is executed by a processor, the steps of the method according to any one of claims 1-11 are implemented.
PCT/CN2022/113125 2021-08-26 2022-08-17 Information processing method and system for surgical instrument, surgical instrument and storage medium WO2023025008A1 (en)

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Patent Citations (4)

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JPH0537490U (en) * 1991-10-21 1993-05-21 株式会社不二越 Controller for industrial robots
CN107405172A (en) * 2015-03-10 2017-11-28 柯惠Lp公司 The health status of the connector component of robot measurement surgery systems
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