WO2022085107A1 - Production system - Google Patents

Production system Download PDF

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Publication number
WO2022085107A1
WO2022085107A1 PCT/JP2020/039533 JP2020039533W WO2022085107A1 WO 2022085107 A1 WO2022085107 A1 WO 2022085107A1 JP 2020039533 W JP2020039533 W JP 2020039533W WO 2022085107 A1 WO2022085107 A1 WO 2022085107A1
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WO
WIPO (PCT)
Prior art keywords
production
time
mounting
timing
feeder
Prior art date
Application number
PCT/JP2020/039533
Other languages
French (fr)
Japanese (ja)
Inventor
幸寿 森田
浩平 石川
Original Assignee
株式会社Fuji
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by 株式会社Fuji filed Critical 株式会社Fuji
Priority to JP2022556288A priority Critical patent/JPWO2022085107A1/ja
Priority to PCT/JP2020/039533 priority patent/WO2022085107A1/en
Publication of WO2022085107A1 publication Critical patent/WO2022085107A1/en

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    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K13/00Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K13/00Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
    • H05K13/02Feeding of components

Definitions

  • a system for determining whether or not a production plan can be executed is known (see, for example, Patent Document 1).
  • the feeder unit determines whether the remaining number of those parts is sufficient based on the type and quantity of parts to be mounted, and predicts the need for maintenance of the feeder unit that supplies the parts. By determining the possibility of shortage, the feasibility of executing the production plan is determined.
  • the main purpose of this disclosure is to create an appropriate plan that enables production as planned in a system in which the execution system and the planning system are configured separately.
  • the production system of the present disclosure is It is a production system including an execution system that executes a substrate production process using production members, and a plan creation system that creates plans for various processes including the production process based on the production schedule of the substrate.
  • the execution system executes a simulation of the production process based on the production schedule to derive a supply timing at which the member needs to be supplied during the production process.
  • the gist of the planning system is to prepare a plan of a preparatory process for preparing the member to be supplied in time for the derived supply timing.
  • the execution system executes a simulation of the production process based on the production schedule of the substrate to derive the supply timing at which the parts need to be supplied during the production process.
  • the planning system creates a plan for the preparation process for preparing the members to be supplied in time for the derived supply timing. Therefore, if the member to be supplied is prepared according to the preparation process, the member can be supplied in time for the supply timing. Therefore, it is possible to prevent the production from being affected by the delay in the supply of the members and to create an appropriate plan for the production as planned.
  • Explanatory drawing which shows an example of a production system 1.
  • Explanatory drawing which shows an example of a mounting system 30 and a storage device 60.
  • Explanatory drawing which shows an example of production information.
  • Explanatory drawing which shows an example of feeder information.
  • Explanatory drawing which shows an example of the derivation result of a mounting system 30.
  • Explanatory drawing which shows an example of the output result of APS system 20.
  • FIG. 1 is an explanatory diagram showing an example of the production system 1.
  • FIG. 2 is an explanatory diagram showing an example of the mounting system 30 and the storage device 60.
  • the production system 1 includes an ERP (Enterprise Resource Planning) system 10, an APS (Advanced Planning and Scheduling) system 20, a mounting system 30, and a storage device 60.
  • ERP Enterprise Resource Planning
  • APS Advanced Planning and Scheduling
  • the ERP system 10 includes an ERP management device 11 that manages various information such as order information, production information, inventory information, and purchase information using ERP software.
  • the ERP management device 11 is configured as a microprocessor centered on the CPU 12, and has a storage unit 14 that stores various data and software, a communication unit 16 that performs communication, a display unit 17 that displays various information, and various instructions. It is provided with an input unit 18 for inputting.
  • the ERP management device 11 can exchange information with the APS system 20 via the communication unit 16, and can also exchange information with a customer's factory or retail store (not shown).
  • the ERP management device 11 receives, for example, order information of a board from a customer, creates a production schedule in which a delivery date of the board, a number of sheets to be produced, and the like are determined, and outputs the production schedule to the APS system 20. Further, the ERP system 10 acquires the production information of the mounting system 30 and the inventory information of the storage device 60 via the APS system 20.
  • the APS system 20 includes an APS management device 21 that uses APS software to create and manage plans for various processes based on the production schedule created by the ERP system 10.
  • the APS management device 21 is configured as a microprocessor centered on the CPU 22, has a storage unit 24 for storing various data and software, a communication unit 26 for communication, a display unit 27 for displaying various information, and various instructions. It is provided with an input unit 28 for inputting.
  • the APS management device 21 exchanges information with the ERP system 10, the mounting system 30, the storage device 60, and the like via the communication unit 26.
  • the APS management device 21 creates, for example, a schedule of each process subdivided in order to execute production based on a production schedule, and outputs the schedule to the mounting system 30, the worker M, the storage device 60, and the like.
  • the process schedule includes, for example, a schedule of the mounting process, which is the process of the mounting system 30, and a schedule of the preparation process for preparing the members necessary for mounting.
  • the mounting system 30 performs various operations for mounting components on the board S based on the schedule of the mounting process created by the APS system 20.
  • the mounting system 30 includes a printing device 41, a printing inspection device 42, a mounting device 50, a mounting inspection device 43, and a mounting management device 31.
  • the printing apparatus 41 prints on the substrate S by pushing the solder into the pattern holes formed in the screen mask.
  • the print inspection device 42 inspects the state of the solder printed by the printing device 41.
  • the mounting inspection device 43 inspects the mounting state of the component P mounted on the board S by the mounting device 50.
  • the mounting system 30 includes a reflow device (not shown), a reflow inspection device, a substrate transfer device, and the like.
  • the mounting device 50 includes a mounting control unit 51, a transport unit 52, a supply unit 53, a mounting unit 54, and an operation panel 58.
  • the mounting control unit 51 is configured as a microprocessor centered on the CPU 51a, and includes a storage unit 51b for storing various data and a communication unit 51c for communicating with the mounting management device 31 and the like.
  • the mounting control unit 51 exchanges information with the transport unit 52, the supply unit 53, and the mounting unit 54, and controls them.
  • the transport unit 52 is a unit that transports and fixes the substrate S.
  • the supply unit 53 is a unit that supplies the component P to the mounting unit 54.
  • the supply unit 53 has, for example, a plurality of slots for mounting a feeder 70 to which a reel 75 (accommodating member) for accommodating a component P in a tape is mounted. Further, the supply unit 53 also has a tray unit or the like that accommodates a tray on which the component P is placed.
  • the mounting unit 54 collects the component P from the supply unit 53 and mounts it on the substrate S fixed to the transport unit 52.
  • the mounting portion 54 includes a head moving portion 55, a mounting head 56, and a suction nozzle 57.
  • the head moving portion 55 includes a slider guided by a guide rail and moving in the XY direction, and a motor for driving the slider.
  • the mounting head 56 is detachably mounted on the slider and is moved in the XY direction by the head moving portion 55.
  • One or more suction nozzles 57 are detachably mounted on the lower surface of the mounting head 56.
  • the suction nozzle 57 collects the component P by utilizing the negative pressure.
  • the component P may be collected by a suction nozzle 57 or a mechanical chuck that mechanically holds the component P.
  • the operation panel 58 includes a display unit as a display for displaying the screen and an operation unit for receiving input from the operator M.
  • the mounting management device 31 is configured as a microprocessor centered on a CPU 32, and has a storage unit 34 that stores various data and software, a communication unit 36 that performs communication, a display unit 37 that displays various information, and various instructions. It is provided with an input unit 38 for inputting.
  • the mounting management device 31 exchanges information with each device of the mounting system 30, the APS system 20, and the like via the communication unit 36.
  • the storage device 60 is an automated warehouse that stores a reel 75 or the like around which a tape containing a component P is wound, and includes a storage control unit 65 that controls storage.
  • the storage device 60 includes a gate 61 capable of automatically inserting and removing the reel 75, an operation panel 62 for performing various inputs and displays, and the like.
  • the storage control unit 65 is configured as a microprocessor centered on the CPU 65a, and includes a storage unit 65b for storing various data and a communication unit 65c for communicating with the APS system 20 and the like.
  • the reception of the reel 75 in the storage device 60 is performed by the worker M.
  • the operator M causes a reading device (not shown) to read identification information (ID label) such as a bar code or a two-dimensional code attached to the reel 75.
  • the reading device can exchange information with the communication unit 65c of the storage control unit 65 and the like, and transmits the read identification information to the storage control unit 65.
  • the production area A1 in which the mounting system 30 is arranged to produce the substrate S, the storage area A3 in which the storage device 60 is arranged, and the production areas A1 and the storage area A3 are provided in a factory (not shown) or the like.
  • the worker M collects the feeder 70 taken out from the mounting device 50 in the work area A2 and disassembles the reel 75, performs maintenance of the feeder 70 as necessary, and puts the reel 75 in the storage area A3. It is carried and stored in the storage device 60.
  • the feeder 70 and the reel 75 will be described as examples for supplying and collecting the members used in the mounting process, but the mounting head 56 included in the mounting unit 54, the collecting members such as the suction nozzle 57, and the solder It may be a member that supplies or collects a member such as a housing member or a screen mask.
  • FIG. 3 is a sequence showing an example of processing of the APS system 20 and the mounting system 30.
  • the processing of the APS system 20 is executed by the APS management device 21, and the processing of the mounting system 30 is executed by the mounting management device 31.
  • the APS system 20 transmits the production information based on the production schedule generated by the ERP system 10 to the mounting system 30 (S100). Further, the APS system 20 transmits an instruction for deriving the supply timing of the feeder 70 required in the mounting process based on the production information to the mounting system 30 (S110).
  • FIG. 4 is an explanatory diagram showing an example of production information.
  • the production information defines the order name (for example, WO1), the number of boards SN which is the number of boards produced, the number of parts which is the planned number of parts P to be mounted per board, and the like. ..
  • the number of parts is determined for each part type, for example, the number of parts Na of the part type A and the number of parts Nb of the part type B, and the total number of parts PN is determined.
  • the production information includes the arrangement position of each component on the substrate S and the like. In S100, the number of boards SN, the type of parts to be mounted, the number of parts N, and the like are included in the production information and transmitted.
  • FIG. 5 is an explanatory diagram showing an example of feeder information. Note that FIG. 5 illustrates feeder information of one mounting device 50, but similar feeder information is acquired for each mounting device 50. As shown in the figure, for each feeder 70 set in each slot of the supply unit 53 of the mounting device 50, the component type, identification information, the remaining number R of the component P, the number of feeds F, and the like are acquired.
  • the control unit (not shown) of each feeder 70 decrements the remaining number R by a value of 1 and increments the feed count F by a value of 1 each time the feeder 70 supplies the component P.
  • the mounting control unit 51 can acquire the remaining number R and the number of feeds F via communication with the control unit of each feeder 70, and the mounting management device 31 of the mounting system 30 obtains the remaining number R and the number of feeds F. Obtained from the mounting control unit 51.
  • the feeder 70 is determined to require maintenance based on the fact that the number of feeds F has reached a predetermined reference number of times (predetermined value), and maintenance by the worker M or maintenance by the maintenance device is performed.
  • the mounting system 30 executes a simulation of the mounting process based on the production information and the feeder information (S210). Further, the mounting system 30 derives the supply timing and the recovery timing of the feeder 70 due to the out of parts by executing the simulation (S220), and derives the supply timing and the recovery timing of the feeder 70 due to the maintenance (S230).
  • FIG. 6 is an explanatory diagram showing an example of the derivation result of the mounting system 30.
  • the transfer time to the arrangement position of each component P supplied from the feeder 70 is based on the component type and the number of components, the arrangement position of each component, the component type and slot position of the feeder 70, and the like.
  • a cycle time CT for mounting a component having the number of components PN on one substrate S is calculated. Further, the mounting system 30 calculates the process time of the production order (for example, WO1) by multiplying the cycle time CT per board S by the number of boards SN (see FIG. 6). Each timing of t1 to t10 in FIG. 6 is a relative timing with the start of the mounting process as a reference (t1). It is assumed that the mounting system 30 stores the production record of the board S in association with the production information, and when the production record related to the newly received production information is stored, the cycle time based on the production record is stored. CT may be used, or the calculated cycle time CT may be adjusted based on the production results.
  • WO1 process time of the production order
  • the mounting system 30 derives the estimated time as the supply timing of the new feeder 70 due to the out-of-parts (for example, t4 in FIG. 6), and also derives the recovery timing to collect the out-of-parts feeder 70 (for example, t4 in FIG. 6). For example, t5 in FIG.
  • the component type and the number of components N per board S, the component type and the feed count F of each feeder 70, the scheduled feed count based on the component count N, and the maintenance reference count are used.
  • the estimated time from the start of the mounting process to the need for maintenance is calculated based on the cycle time CT.
  • the mounting system 30 derives the estimated time as the supply timing of the new feeder 70 associated with maintenance (for example, t7 in FIG. 6), and also derives the recovery timing at which the feeder 70 requiring maintenance should be recovered. (For example, t8 in FIG. 6).
  • the mounting process determines the supply timing of the feeder 70 of that component type. (For example, t1 in FIG. 6). Further, if there is an unnecessary component type feeder 70 to be recovered with the supply of the feeder 70, the mounting system 30 derives the recovery timing (for example, t2 in FIG. 6). The mounting system 30 transmits the simulation results such as the supply timing, the recovery timing, and the process time derived in this way to the APS system 20 (S250).
  • the APS system 20 creates a plan for the preparation process of the feeder 70 by reflecting the supply timing received from the mounting system 30 so as to back-calculate each work time required for supplying the feeder 70 (S120).
  • FIG. 7 is an explanatory diagram showing an example of a plan for the preparation process of the APS system 20.
  • the working time includes the taking-out time (a) for taking out the reel 75 from the storage device 60, the carrying time (b) for transporting the reel 75 to the work area A2, and the assembly for assembling the reel 75 to the feeder 70.
  • the APS system 20 sets the timing of each work by back-calculating each work time (d), (c), (b), (a) from the supply timing (see the arrow in FIG. 7). Further, the APS system 20 determines the start date and time (T5 in FIG. 7), which is the start date and time of the order WO1 (t1 in FIG. 6), based on the production status of the mounting system 30, and the start date and time and each set. Each work date and time T1 to T14 is determined based on the work timing.
  • the APS system 20 reflects various times associated with the collection of the feeder 70 in the preparation plan from the collection timing received from the mounting system 30 (S130). As shown in FIG. 7, the collection time (e) for collecting the feeder 70 from the production area A1 to the work area A2, the time (f) for maintenance in the work area A2 as necessary, and the time from the feeder 70 in the work area A2.
  • the transportation time (g) for transporting the removed reel 75 to the storage area A3 and storing it in the storage device 60 is reflected in the preparation plan.
  • the maintenance time (f) is reflected when the feeder 70 that requires maintenance is collected.
  • the APS system 20 instructs the worker M to work on the preparatory process by displaying (outputting) the plan of the preparatory process thus created on the display unit 27 or the like (S140), and ends the process.
  • the worker M can prepare the feeder 70 in time for the supply timing by preparing the necessary feeder 70 based on the plan of the preparation process displayed on the display unit 27.
  • the plan for the preparation process may be displayed on other display units such as the operation panel 58 of the mounting device 50, the operation panel 62 of the storage device 60, and the display unit of the mobile terminal of the worker M. ..
  • the implementation system 30 of the present embodiment corresponds to the execution system of the present disclosure
  • the APS system 20 corresponds to the planning system
  • the production system 1 corresponds to the production system.
  • the mounting system 30 executes a simulation of the mounting process based on the production schedule of the substrate S to derive the supply timing of the feeder 70 (reel 75).
  • the APS system 20 creates a preparatory process plan for preparing the feeder 70 in time for the derived supply timing. Therefore, if the feeder 70 to be supplied is prepared according to the preparation process, the supply of the feeder 70 can be made in time for the supply timing. Therefore, it is possible to prevent the supply delay of the feeder 70 from causing an influence such as waiting for supply of parts.
  • the APS system 20 calculates back from the supply timing the take-out time when the reel 75 is taken out from the storage device 60, the transportation time when the reel 75 is transported, the assembly time when the reel 75 is assembled to the feeder 70, and the like. Create a plan for the preparation process by reflecting on. Therefore, the time required for preparing the feeder 70 (reel 75) can be reflected in the plan of the preparation process without excess or deficiency, and the feeder 70 can be reliably supplied at the supply timing.
  • the mounting system 30 derives the timing of component shortage as the supply timing by executing a simulation using the remaining number R of the components of the feeder 70 and the number of components N to be mounted. Therefore, it is possible to reliably prevent the production from being affected by the shortage of parts.
  • the mounting system 30 derives the maintenance timing of the feeder 70 as the supply timing by executing the simulation using the feed count F of the feeder 70 and the scheduled feed count based on the number of components N to be mounted. Therefore, it is possible to reliably prevent the production from being affected by maintenance.
  • the APS system 20 creates a plan for the preparation process including the collection of the feeder 70, the recovery of the feeder 70 can be efficiently performed according to the preparation process. In addition, maintenance and other operations can be reliably performed before the collected feeder 70 is used next time.
  • both the timing of parts shortage and the timing of maintenance are set as supply timings, but the present invention is not limited to this, and the preparation process is planned with either one (for example, the timing of parts shortage) as the supply timing. You may create it. Further, regarding maintenance, the timing before the timing when maintenance is required may be the supply timing of the feeder 70.
  • FIG. 8 is a sequence showing the processing of the APS system 20 and the mounting system 30 of the modified example.
  • the same process as that of the embodiment is assigned the same step number, and the description thereof will be omitted.
  • the supply timing and the recovery timing of the feeder 70 for maintenance are set at the start of mounting (S115), and the subsequent processing is executed. That is, the start timing of the mounting process prior to the original maintenance timing is defined as the supply timing and the recovery timing.
  • the feeder 70 which requires maintenance during the mounting process, can be prepared and replaced in advance before the start of the mounting process. Therefore, it is not necessary to prepare the feeder 70 for maintenance during the mounting process, so that the burden of the preparation work during the mounting process can be reduced.
  • the processing of this modification may be performed when the maintenance timing of the feeder 70 overlaps with the timing of parts shortage or the timing of maintenance of another feeder 70. That is, when the maintenance timing does not overlap with other supply timings, the maintenance timing is set as the supply timing without changing, and when the maintenance timing overlaps with other supply timings, the start timing of the mounting process, etc.
  • the preparation process may be planned so that the supply timing is set before the maintenance timing.
  • the maintenance timing is determined based on the number of times the member is used, such as the number of feeds F of the feeder 70, but the present invention is not limited to this, and the maintenance timing may be determined based on the usage time of the member.
  • the preparation process plan includes the time required for collecting the feeder 70 and the maintenance associated with the collection, but the time required for preparing the feeder 70 is not limited to this (the upper item in FIG. 7). It is not necessary to create a plan for the preparation process and include the time required for collection (items in the lower part of FIG. 7).
  • the production system 1 includes three systems, an ERP system 10, an APS system 20, and a mounting system 30, but the production system 1 is not limited thereto.
  • the production system 1 is provided with at least an execution system for executing the production process of the substrate S using production members and a plan creation system for creating plans for various processes based on the production schedule of the substrate S. good.
  • the production system 1 may include a planning system including the functions of the ERP system and the functions of the APS system, and the mounting system 30.
  • the worker M has performed the work of the preparation process, but the present invention is not limited to this.
  • the production system 1 is configured to automatically perform the preparation work of the feeder 70 (reel 75) by an automatic guided vehicle, an automatic assembly device, or the like, each control unit of the automatic guided vehicle or the automatic assembly device. You may send the plan of the preparatory process to etc. to perform the work.
  • the production system of the present disclosure may be configured as follows.
  • the planning system has a time for taking out the member to be supplied from a predetermined storage unit for storing the member and a time for performing work for making the member usable in the execution system.
  • the time for transporting the member to the execution system may be reflected so as to be calculated back from the supply timing to create a plan for the preparation process.
  • the member is a member that accommodates a plurality of parts mounted on the substrate and sequentially sends out and supplies the parts
  • the execution system is a balance of the parts housed in the member.
  • the member is a member that requires maintenance when the number of times of use or the time of use reaches a predetermined value
  • the execution system has the number of times of use or the time of use of the member and the production schedule.
  • the planning system prepares the parts requiring maintenance during the production process in time for the start timing of the production process before the derived supply timing. It may be used to create a process plan. In this way, the parts that require maintenance during the production process can be prepared and replaced in advance before the start of the production process. Therefore, since it is not necessary to replace the members during the production process due to maintenance, the burden of the preparatory work during the production process can be reduced.
  • the planning system creates a plan for the preparatory process, including collection of the members that are no longer needed in the execution system because they are replaced with the members supplied at the supply timing. You may do it. By doing so, the members can be efficiently collected according to the preparation process. In addition, it is possible to proceed with work such as maintenance of the members before the collected members are supplied next time.
  • This disclosure can be used for a production system including a production process execution system and a process planning system.

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • General Factory Administration (AREA)
  • Supply And Installment Of Electrical Components (AREA)

Abstract

Provided is a production system comprising an execution system that executes a production process for a substrate using members for production, and a plan creating system that creates, on the basis of a production schedule for the substrate, plans for various processes including the production process, wherein the execution system executes a simulation of the production process on the basis of the production schedule to derive a feeding timing at which feeding of a member is required during the production process, and the plan creating system creates a plan for a preparation process in which a member to be fed is prepared in time for the derived feeding timing.

Description

生産システムProduction system
 本明細書は、生産システムを開示する。 This specification discloses the production system.
 従来、部品を基板に実装するなどの実装システムにおいて、生産計画の実行可否を判定するものが知られている(例えば、特許文献1参照)。このシステムでは、実装が予定される部品の種類や数量に基づいてそれらの部品の残数が十分か否かを判定したり、部品を供給するフィーダユニットのメンテナンスの必要性を予測してフィーダユニットの不足の可能性を判定することで、生産計画の実行可否を判定する。 Conventionally, in a mounting system such as mounting a component on a board, a system for determining whether or not a production plan can be executed is known (see, for example, Patent Document 1). In this system, the feeder unit determines whether the remaining number of those parts is sufficient based on the type and quantity of parts to be mounted, and predicts the need for maintenance of the feeder unit that supplies the parts. By determining the possibility of shortage, the feasibility of executing the production plan is determined.
特開2013-243242号公報Japanese Unexamined Patent Publication No. 2013-243242
 ところで、上述した実装システムのような生産を実行する実行システムと、生産計画などを作成する計画作成システムとが、別々に構成されるものがある。そのような構成では、計画作成システムが、フィーダユニットなどの生産に用いられる部材の状況を把握して上述したような判定を行うことが困難であるため、適切な計画を作成することができない場合がある。その場合、生産の実行中に部品の残数不足やメンテナンスの必要性などが判明しても、供給が必要な部材の準備が間に合わず、生産に影響を及ぼすことがある。 By the way, there is a system in which an execution system that executes production such as the above-mentioned mounting system and a plan creation system that creates a production plan are separately configured. In such a configuration, it is difficult for the planning system to grasp the status of the members used for production such as the feeder unit and make the above-mentioned judgment, so that it is not possible to create an appropriate plan. There is. In that case, even if it becomes clear that the number of remaining parts is insufficient or the need for maintenance is found during the execution of production, the parts that need to be supplied may not be prepared in time, which may affect the production.
 本開示は、実行システムと計画作成システムとが別々に構成されるものにおいて、計画通りに生産が行える適切な計画を作成することを主目的とする。 The main purpose of this disclosure is to create an appropriate plan that enables production as planned in a system in which the execution system and the planning system are configured separately.
 本開示は、上述の主目的を達成するために以下の手段を採った。 This disclosure has taken the following steps to achieve the above-mentioned main objectives.
 本開示の生産システムは、
 生産用の部材を用いて基板の生産工程を実行する実行システムと、前記基板の生産予定に基づいて前記生産工程を含む各種工程の計画を作成する計画作成システムと、を備える生産システムであって、
 前記実行システムは、前記生産予定に基づいて前記生産工程のシミュレーションを実行して該生産工程中に前記部材の供給が必要となる供給タイミングを導出し、
 前記計画作成システムは、導出された前記供給タイミングに間に合うように供給対象の前記部材を準備させる準備工程の計画を作成する
 ことを要旨とする。
The production system of the present disclosure is
It is a production system including an execution system that executes a substrate production process using production members, and a plan creation system that creates plans for various processes including the production process based on the production schedule of the substrate. ,
The execution system executes a simulation of the production process based on the production schedule to derive a supply timing at which the member needs to be supplied during the production process.
The gist of the planning system is to prepare a plan of a preparatory process for preparing the member to be supplied in time for the derived supply timing.
 本開示の生産システムでは、実行システムが、基板の生産予定に基づいて生産工程のシミュレーションを実行して生産工程中に部材の供給が必要となる供給タイミングを導出する。また、計画作成システムは、導出された供給タイミングに間に合うように供給対象の部材を準備させる準備工程の計画を作成する。このため、準備工程に従って供給対象の部材を準備すれば、供給タイミングに部材の供給を間に合わせることができる。したがって、部材の供給遅れにより生産に影響が生じるのを防止して、計画通りに生産が行える適切な計画を作成することができる。 In the production system of the present disclosure, the execution system executes a simulation of the production process based on the production schedule of the substrate to derive the supply timing at which the parts need to be supplied during the production process. In addition, the planning system creates a plan for the preparation process for preparing the members to be supplied in time for the derived supply timing. Therefore, if the member to be supplied is prepared according to the preparation process, the member can be supplied in time for the supply timing. Therefore, it is possible to prevent the production from being affected by the delay in the supply of the members and to create an appropriate plan for the production as planned.
生産システム1の一例を示す説明図。Explanatory drawing which shows an example of a production system 1. 実装システム30と収納装置60の一例を示す説明図。Explanatory drawing which shows an example of a mounting system 30 and a storage device 60. APSシステム20と実装システム30の処理の一例を示すシーケンス。A sequence showing an example of processing of the APS system 20 and the mounting system 30. 生産情報の一例を示す説明図。Explanatory drawing which shows an example of production information. フィーダ情報の一例を示す説明図。Explanatory drawing which shows an example of feeder information. 実装システム30の導出結果の一例を示す説明図。Explanatory drawing which shows an example of the derivation result of a mounting system 30. APSシステム20の出力結果の一例を示す説明図。Explanatory drawing which shows an example of the output result of APS system 20. 変形例のAPSシステム20と実装システム30の処理を示すシーケンス。A sequence showing the processing of the APS system 20 and the mounting system 30 of the modified example.
 次に、本開示を実施するための形態を図面を参照しながら説明する。図1は、生産システム1の一例を示す説明図である。図2は、実装システム30と収納装置60の一例を示す説明図である。生産システム1は、図1,図2に示すように、ERP(Enterprise Resource Planning)システム10と、APS(Advanced Planning and Scheduling)システム20と、実装システム30と、収納装置60とを備える。 Next, a mode for carrying out the present disclosure will be described with reference to the drawings. FIG. 1 is an explanatory diagram showing an example of the production system 1. FIG. 2 is an explanatory diagram showing an example of the mounting system 30 and the storage device 60. As shown in FIGS. 1 and 2, the production system 1 includes an ERP (Enterprise Resource Planning) system 10, an APS (Advanced Planning and Scheduling) system 20, a mounting system 30, and a storage device 60.
 ERPシステム10は、ERPソフトウェアを用いて、受注情報や生産情報、在庫情報、購買情報などの各種情報を管理するERP管理装置11を備える。ERP管理装置11は、CPU12を中心とするマイクロプロセッサとして構成され、各種データやソフトウェアなどを記憶する記憶部14と、通信を行う通信部16と、各種情報を表示する表示部17と、各種指示を入力する入力部18とを備える。ERP管理装置11は、通信部16を介して、APSシステム20と情報をやり取り可能であり、図示しない顧客の工場や販売店などとも情報をやり取り可能である。このERPシステム10では、ERP管理装置11が例えば顧客から基板の受注情報を受けて、基板の納期や生産枚数などを定めた生産予定を作成し、APSシステム20に出力する。また、ERPシステム10は、APSシステム20を介して、実装システム30の生産情報や収納装置60の在庫情報などを取得する。 The ERP system 10 includes an ERP management device 11 that manages various information such as order information, production information, inventory information, and purchase information using ERP software. The ERP management device 11 is configured as a microprocessor centered on the CPU 12, and has a storage unit 14 that stores various data and software, a communication unit 16 that performs communication, a display unit 17 that displays various information, and various instructions. It is provided with an input unit 18 for inputting. The ERP management device 11 can exchange information with the APS system 20 via the communication unit 16, and can also exchange information with a customer's factory or retail store (not shown). In this ERP system 10, the ERP management device 11 receives, for example, order information of a board from a customer, creates a production schedule in which a delivery date of the board, a number of sheets to be produced, and the like are determined, and outputs the production schedule to the APS system 20. Further, the ERP system 10 acquires the production information of the mounting system 30 and the inventory information of the storage device 60 via the APS system 20.
 APSシステム20は、APSソフトウェアを用いて、ERPシステム10で作成された生産予定に基づく各種工程の計画を作成して管理するAPS管理装置21を備える。APS管理装置21は、CPU22を中心とするマイクロプロセッサとして構成され、各種データやソフトウェアなどを記憶する記憶部24と、通信を行う通信部26と、各種情報を表示する表示部27と、各種指示を入力する入力部28とを備える。APS管理装置21は、通信部26を介して、ERPシステム10や実装システム30、収納装置60などと情報をやり取りする。このAPSシステム20では、APS管理装置21が例えば生産予定に基づく生産を実行するために細分化された各工程のスケジュールを作成し、実装システム30や作業者M、収納装置60などに出力する。工程のスケジュールとしては、例えば、実装システム30の工程である実装工程のスケジュールや、実装に必要な部材の準備を行うための準備工程のスケジュールなどがある。 The APS system 20 includes an APS management device 21 that uses APS software to create and manage plans for various processes based on the production schedule created by the ERP system 10. The APS management device 21 is configured as a microprocessor centered on the CPU 22, has a storage unit 24 for storing various data and software, a communication unit 26 for communication, a display unit 27 for displaying various information, and various instructions. It is provided with an input unit 28 for inputting. The APS management device 21 exchanges information with the ERP system 10, the mounting system 30, the storage device 60, and the like via the communication unit 26. In the APS system 20, the APS management device 21 creates, for example, a schedule of each process subdivided in order to execute production based on a production schedule, and outputs the schedule to the mounting system 30, the worker M, the storage device 60, and the like. The process schedule includes, for example, a schedule of the mounting process, which is the process of the mounting system 30, and a schedule of the preparation process for preparing the members necessary for mounting.
 実装システム30は、APSシステム20により作成された実装工程のスケジュールに基づいて部品を基板Sに実装するための各種作業を行うものである。実装システム30は、印刷装置41と、印刷検査装置42と、実装装置50と、実装検査装置43と、実装管理装置31とを備える。印刷装置41は、スクリーンマスクに形成されたパターン孔にはんだを押し込むことで基板Sに印刷する。印刷検査装置42は、印刷装置41で印刷されたはんだの状態を検査する。実装検査装置43は、実装装置50で基板Sに実装された部品Pの実装状態を検査する。また、実装システム30は、図示しないリフロー装置やリフロー検査装置、基板搬送装置などを備える。 The mounting system 30 performs various operations for mounting components on the board S based on the schedule of the mounting process created by the APS system 20. The mounting system 30 includes a printing device 41, a printing inspection device 42, a mounting device 50, a mounting inspection device 43, and a mounting management device 31. The printing apparatus 41 prints on the substrate S by pushing the solder into the pattern holes formed in the screen mask. The print inspection device 42 inspects the state of the solder printed by the printing device 41. The mounting inspection device 43 inspects the mounting state of the component P mounted on the board S by the mounting device 50. Further, the mounting system 30 includes a reflow device (not shown), a reflow inspection device, a substrate transfer device, and the like.
 実装装置50は、実装制御部51と、搬送部52と、供給部53と、実装部54と、操作パネル58とを備える。実装制御部51は、CPU51aを中心とするマイクロプロセッサとして構成されており、各種データを記憶する記憶部51bと、実装管理装置31などと通信を行う通信部51cとを備える。この実装制御部51は、搬送部52や供給部53、実装部54と情報のやり取りを行い、これらを制御する。搬送部52は、基板Sを搬送固定するユニットである。供給部53は、実装部54へ部品Pを供給するユニットである。この供給部53は、例えば、部品Pをテープに収容するリール75(収容部材)が組み付けられたフィーダ70を装着する複数のスロットなどを有する。また、供給部53は、部品Pが載置されたトレイを収容したトレイユニットなども有する。実装部54は、部品Pを供給部53から採取し、搬送部52に固定された基板Sへ実装する。この実装部54は、ヘッド移動部55と、実装ヘッド56と、吸着ノズル57とを備える。ヘッド移動部55は、ガイドレールに導かれてXY方向へ移動するスライダと、スライダを駆動するモータとを備える。実装ヘッド56は、スライダに取り外し可能に装着されており、ヘッド移動部55によりXY方向へ移動する。実装ヘッド56の下面には、1以上の吸着ノズル57が取り外し可能に装着されている。吸着ノズル57は、負圧を利用して部品Pを採取する。なお、部品Pの採取は、吸着ノズル57のほか、部品Pを機械的に保持するメカニカルチャックなどにより行ってもよい。操作パネル58は、画面を表示するディスプレイとしての表示部と、作業者Mからの入力を受け付ける操作部とを備える。 The mounting device 50 includes a mounting control unit 51, a transport unit 52, a supply unit 53, a mounting unit 54, and an operation panel 58. The mounting control unit 51 is configured as a microprocessor centered on the CPU 51a, and includes a storage unit 51b for storing various data and a communication unit 51c for communicating with the mounting management device 31 and the like. The mounting control unit 51 exchanges information with the transport unit 52, the supply unit 53, and the mounting unit 54, and controls them. The transport unit 52 is a unit that transports and fixes the substrate S. The supply unit 53 is a unit that supplies the component P to the mounting unit 54. The supply unit 53 has, for example, a plurality of slots for mounting a feeder 70 to which a reel 75 (accommodating member) for accommodating a component P in a tape is mounted. Further, the supply unit 53 also has a tray unit or the like that accommodates a tray on which the component P is placed. The mounting unit 54 collects the component P from the supply unit 53 and mounts it on the substrate S fixed to the transport unit 52. The mounting portion 54 includes a head moving portion 55, a mounting head 56, and a suction nozzle 57. The head moving portion 55 includes a slider guided by a guide rail and moving in the XY direction, and a motor for driving the slider. The mounting head 56 is detachably mounted on the slider and is moved in the XY direction by the head moving portion 55. One or more suction nozzles 57 are detachably mounted on the lower surface of the mounting head 56. The suction nozzle 57 collects the component P by utilizing the negative pressure. The component P may be collected by a suction nozzle 57 or a mechanical chuck that mechanically holds the component P. The operation panel 58 includes a display unit as a display for displaying the screen and an operation unit for receiving input from the operator M.
 実装管理装置31は、CPU32を中心とするマイクロプロセッサとして構成され、各種データやソフトウェアなどを記憶する記憶部34と、通信を行う通信部36と、各種情報を表示する表示部37と、各種指示を入力する入力部38とを備える。実装管理装置31は、通信部36を介して、実装システム30の各装置やAPSシステム20などと情報をやり取りする。 The mounting management device 31 is configured as a microprocessor centered on a CPU 32, and has a storage unit 34 that stores various data and software, a communication unit 36 that performs communication, a display unit 37 that displays various information, and various instructions. It is provided with an input unit 38 for inputting. The mounting management device 31 exchanges information with each device of the mounting system 30, the APS system 20, and the like via the communication unit 36.
 収納装置60は、部品Pを収容したテープが巻き付けられたリール75などを収納する自動倉庫であり、収納制御を行う収納制御部65を備える。収納装置60は、リール75を自動で出し入れ可能なゲート61と、各種入力や表示を行う操作パネル62などを備える。収納制御部65は、CPU65aを中心とするマイクロプロセッサとして構成され、各種データを記憶する記憶部65bと、APSシステム20などと通信を行う通信部65cとを備える。収納装置60でのリール75の受け入れは、作業者Mにより行われる。作業者Mは、図示しない読取装置に、リール75に付されたバーコードや二次元コードなどの識別情報(IDラベル)を読み取らせる。読取装置は、収納制御部65の通信部65cなどと情報をやり取り可能であり、読み取った識別情報を収納制御部65に送信する。 The storage device 60 is an automated warehouse that stores a reel 75 or the like around which a tape containing a component P is wound, and includes a storage control unit 65 that controls storage. The storage device 60 includes a gate 61 capable of automatically inserting and removing the reel 75, an operation panel 62 for performing various inputs and displays, and the like. The storage control unit 65 is configured as a microprocessor centered on the CPU 65a, and includes a storage unit 65b for storing various data and a communication unit 65c for communicating with the APS system 20 and the like. The reception of the reel 75 in the storage device 60 is performed by the worker M. The operator M causes a reading device (not shown) to read identification information (ID label) such as a bar code or a two-dimensional code attached to the reel 75. The reading device can exchange information with the communication unit 65c of the storage control unit 65 and the like, and transmits the read identification information to the storage control unit 65.
 本実施形態では、図示しない工場内などに、実装システム30が配置され基板Sの生産を行う生産エリアA1と、収納装置60が配置された収納エリアA3と、生産エリアA1と収納エリアA3との間で作業者Mが生産の準備作業などを行う作業エリアA2とが設けられている。作業者Mは、収納エリアA3の収納装置60から取り出されたリール75を作業エリアA2に運搬してフィーダ70に組み付け、リール75を組み付けたフィーダ70を生産エリアA1に運搬して実装装置50の供給部53のスロットに取り付ける。また、作業者Mは、実装装置50から取り出されたフィーダ70を作業エリアA2に回収してリール75を組み外したり、必要に応じてフィーダ70のメンテナンスを行ったり、リール75を収納エリアA3に運搬して収納装置60に収容したりする。なお、本実施形態では、実装処理に用いられる部材の供給や回収として、フィーダ70やリール75を例示して説明するが、実装部54が備える実装ヘッド56、吸着ノズル57などの採取部材、はんだの収容部材、スクリーンマスクなどの部材の供給や回収を行うものでもよい。 In the present embodiment, the production area A1 in which the mounting system 30 is arranged to produce the substrate S, the storage area A3 in which the storage device 60 is arranged, and the production areas A1 and the storage area A3 are provided in a factory (not shown) or the like. There is a work area A2 in which the worker M performs preparation work for production and the like. The worker M transports the reel 75 taken out from the storage device 60 of the storage area A3 to the work area A2 and assembles it to the feeder 70, and transports the feeder 70 to which the reel 75 is assembled to the production area A1 to mount the mounting device 50. It is attached to the slot of the supply unit 53. Further, the worker M collects the feeder 70 taken out from the mounting device 50 in the work area A2 and disassembles the reel 75, performs maintenance of the feeder 70 as necessary, and puts the reel 75 in the storage area A3. It is carried and stored in the storage device 60. In this embodiment, the feeder 70 and the reel 75 will be described as examples for supplying and collecting the members used in the mounting process, but the mounting head 56 included in the mounting unit 54, the collecting members such as the suction nozzle 57, and the solder It may be a member that supplies or collects a member such as a housing member or a screen mask.
 以下は、こうして構成された生産システム1のAPSシステム20と実装システム30の処理の説明である。図3は、APSシステム20と実装システム30の処理の一例を示すシーケンスである。なお、APSシステム20の処理は、APS管理装置21により実行され、実装システム30の処理は、実装管理装置31により実行される。APSシステム20は、まず、ERPシステム10により生成された生産予定に基づく生産情報を実装システム30に送信する(S100)。また、APSシステム20は、その生産情報に基づく実装工程で必要となるフィーダ70の供給タイミングの導出指示を実装システム30に送信する(S110)。 The following is a description of the processing of the APS system 20 and the mounting system 30 of the production system 1 thus configured. FIG. 3 is a sequence showing an example of processing of the APS system 20 and the mounting system 30. The processing of the APS system 20 is executed by the APS management device 21, and the processing of the mounting system 30 is executed by the mounting management device 31. First, the APS system 20 transmits the production information based on the production schedule generated by the ERP system 10 to the mounting system 30 (S100). Further, the APS system 20 transmits an instruction for deriving the supply timing of the feeder 70 required in the mounting process based on the production information to the mounting system 30 (S110).
 図4は、生産情報の一例を示す説明図である。図示するように、生産情報には、オーダ名(例えばWO1)と、基板Sの生産枚数である基板枚数SN、基板1枚当たりの部品Pの実装予定数である部品数などが定められている。部品数は、例えば部品種Aの部品数Naや部品種Bの部品数Nbのように部品種毎に定められると共に合計の部品数PNが定められている。なお、図示は省略するが、生産情報には、各部品の基板Sへの配置位置なども含まれる。S100では、これらの基板枚数SNや実装予定の部品種、部品数Nなどが生産情報に含めて送信される。 FIG. 4 is an explanatory diagram showing an example of production information. As shown in the figure, the production information defines the order name (for example, WO1), the number of boards SN which is the number of boards produced, the number of parts which is the planned number of parts P to be mounted per board, and the like. .. The number of parts is determined for each part type, for example, the number of parts Na of the part type A and the number of parts Nb of the part type B, and the total number of parts PN is determined. Although not shown, the production information includes the arrangement position of each component on the substrate S and the like. In S100, the number of boards SN, the type of parts to be mounted, the number of parts N, and the like are included in the production information and transmitted.
 実装システム30は、生産情報とフィーダ70の供給タイミングの導出指示をAPSシステム20から受信すると、実装装置50に取り付けられている各フィーダ70のフィーダ情報を取得する(S200)。図5は、フィーダ情報の一例を示す説明図である。なお、図5は、1台の実装装置50のフィーダ情報を例示するが、同様なフィーダ情報が実装装置50毎に取得される。図示するように、実装装置50の供給部53の各スロットにセットされている各フィーダ70について、その部品種や識別情報、部品Pの残数R、送り回数Fなどが取得される。なお、各フィーダ70の図示しない制御部は、フィーダ70が部品Pを供給する度に、残数Rを値1だけデクリメントすると共に送り回数Fを値1ずつインクリメントする。実装制御部51は、各フィーダ70の制御部との通信を介して残数Rや送り回数Fを取得可能であり、実装システム30の実装管理装置31は、その残数Rや送り回数Fを実装制御部51から取得する。フィーダ70は、送り回数Fが、所定の基準回数(所定値)に到達したことに基づいてメンテナンスが必要と判断されて、作業者Mによるメンテナンスやメンテナンス装置によるメンテナンスが行われる。 When the mounting system 30 receives the production information and the instruction for deriving the supply timing of the feeder 70 from the APS system 20, the mounting system 30 acquires the feeder information of each feeder 70 attached to the mounting device 50 (S200). FIG. 5 is an explanatory diagram showing an example of feeder information. Note that FIG. 5 illustrates feeder information of one mounting device 50, but similar feeder information is acquired for each mounting device 50. As shown in the figure, for each feeder 70 set in each slot of the supply unit 53 of the mounting device 50, the component type, identification information, the remaining number R of the component P, the number of feeds F, and the like are acquired. The control unit (not shown) of each feeder 70 decrements the remaining number R by a value of 1 and increments the feed count F by a value of 1 each time the feeder 70 supplies the component P. The mounting control unit 51 can acquire the remaining number R and the number of feeds F via communication with the control unit of each feeder 70, and the mounting management device 31 of the mounting system 30 obtains the remaining number R and the number of feeds F. Obtained from the mounting control unit 51. The feeder 70 is determined to require maintenance based on the fact that the number of feeds F has reached a predetermined reference number of times (predetermined value), and maintenance by the worker M or maintenance by the maintenance device is performed.
 次に、実装システム30は、生産情報とフィーダ情報とに基づいて実装工程のシミュレーションを実行する(S210)。また、実装システム30は、シミュレーションの実行により、部品切れに伴うフィーダ70の供給タイミングや回収タイミングを導出し(S220)、メンテナンスに伴うフィーダ70の供給タイミングや回収タイミングを導出する(S230)。図6は、実装システム30の導出結果の一例を示す説明図である。ここで、S210のシミュレーションでは、部品種や部品数、各部品の配置位置、フィーダ70の部品種やスロット位置、フィーダ70から供給された各部品Pの配置位置への移送時間などに基づいて、1枚の基板Sに部品数PNの部品を実装するためのサイクルタイムCTが算出される。また、実装システム30は、基板Sの1枚当たりのサイクルタイムCTに基板枚数SNを乗じて、生産オーダ(例えばWO1)の工程時間を算出する(図6参照)。図6のt1~t10の各タイミングは、実装工程の開始を基準(t1)とする相対的なタイミングである。なお、実装システム30が基板Sの生産実績を生産情報に対応付けて記憶するものとし、新たに受信した生産情報に関連する生産実績を記憶している場合には、その生産実績に基づくサイクルタイムCTを用いたり、算出したサイクルタイムCTを生産実績に基づいて調整したりしてもよい。 Next, the mounting system 30 executes a simulation of the mounting process based on the production information and the feeder information (S210). Further, the mounting system 30 derives the supply timing and the recovery timing of the feeder 70 due to the out of parts by executing the simulation (S220), and derives the supply timing and the recovery timing of the feeder 70 due to the maintenance (S230). FIG. 6 is an explanatory diagram showing an example of the derivation result of the mounting system 30. Here, in the simulation of S210, the transfer time to the arrangement position of each component P supplied from the feeder 70 is based on the component type and the number of components, the arrangement position of each component, the component type and slot position of the feeder 70, and the like. A cycle time CT for mounting a component having the number of components PN on one substrate S is calculated. Further, the mounting system 30 calculates the process time of the production order (for example, WO1) by multiplying the cycle time CT per board S by the number of boards SN (see FIG. 6). Each timing of t1 to t10 in FIG. 6 is a relative timing with the start of the mounting process as a reference (t1). It is assumed that the mounting system 30 stores the production record of the board S in association with the production information, and when the production record related to the newly received production information is stored, the cycle time based on the production record is stored. CT may be used, or the calculated cycle time CT may be adjusted based on the production results.
 また、シミュレーションでは、基板Sの1枚当たりの部品種および部品数Nと、各フィーダ70の部品種および残数Rとに基づいて、部品切れとなるフィーダ70が発生するか否かが判定される。また、部品切れとなるフィーダ70については、サイクルタイムCTに基づいて実装工程の開始から部品切れとなるまでの予想時間が算出される。実装システム30は、S220では、その予想時間を部品切れに伴う新たなフィーダ70の供給タイミングとして導出すると共に(例えば図6のt4)、部品切れのフィーダ70を回収すべき回収タイミングを導出する(例えば図6のt5)。 Further, in the simulation, it is determined whether or not a feeder 70 that is out of parts is generated based on the component type and the number of components N per substrate S and the component type and the remaining number R of each feeder 70. To. Further, for the feeder 70 which is out of parts, the estimated time from the start of the mounting process to the out of parts is calculated based on the cycle time CT. In S220, the mounting system 30 derives the estimated time as the supply timing of the new feeder 70 due to the out-of-parts (for example, t4 in FIG. 6), and also derives the recovery timing to collect the out-of-parts feeder 70 (for example, t4 in FIG. 6). For example, t5 in FIG.
 さらに、シミュレーションでは、基板Sの1枚当たりの部品種および部品数Nと、各フィーダ70の部品種および送り回数Fと、部品数Nに基づく送り予定回数と、メンテナンスの基準回数とに基づいて、メンテナンスが必要となるフィーダ70が発生するか否かが判定される。また、メンテナンスが必要となるフィーダ70については、サイクルタイムCTに基づいて実装工程の開始からメンテナンスが必要となるまでの予想時間が算出される。実装システム30は、S230では、その予想時間をメンテナンスに伴う新たなフィーダ70の供給タイミングとして導出すると共に(例えば図6のt7)、メンテナンスが必要となるフィーダ70を回収すべき回収タイミングを導出する(例えば図6のt8)。 Further, in the simulation, the component type and the number of components N per board S, the component type and the feed count F of each feeder 70, the scheduled feed count based on the component count N, and the maintenance reference count are used. , It is determined whether or not the feeder 70 that requires maintenance is generated. For the feeder 70 that requires maintenance, the estimated time from the start of the mounting process to the need for maintenance is calculated based on the cycle time CT. In S230, the mounting system 30 derives the estimated time as the supply timing of the new feeder 70 associated with maintenance (for example, t7 in FIG. 6), and also derives the recovery timing at which the feeder 70 requiring maintenance should be recovered. (For example, t8 in FIG. 6).
 なお、実装システム30は、フィーダ情報に基づいて必要な部品種のフィーダ70がセットされていないと判断すれば(例えば図6の部品種D)、その部品種のフィーダ70の供給タイミングを実装工程の開始タイミングとする(例えば図6のt1)。また、実装システム30は、そのフィーダ70の供給に伴って回収すべき不用な部品種のフィーダ70があれば、その回収タイミングを導出する(例えば図6のt2)。実装システム30は、このようにして導出した供給タイミングや回収タイミング、工程時間などのシミュレーションの結果をAPSシステム20に送信する(S250)。 If the mounting system 30 determines that the feeder 70 of the required component type is not set based on the feeder information (for example, component type D in FIG. 6), the mounting process determines the supply timing of the feeder 70 of that component type. (For example, t1 in FIG. 6). Further, if there is an unnecessary component type feeder 70 to be recovered with the supply of the feeder 70, the mounting system 30 derives the recovery timing (for example, t2 in FIG. 6). The mounting system 30 transmits the simulation results such as the supply timing, the recovery timing, and the process time derived in this way to the APS system 20 (S250).
 APSシステム20は、実装システム30から受信した供給タイミングから、フィーダ70の供給に必要となる各作業時間を逆算するように反映して、フィーダ70の準備工程の計画を作成する(S120)。図7は、APSシステム20の準備工程の計画の一例を示す説明図である。図示するように、作業時間には、リール75を収納装置60から取り出す取出時間(a)と、リール75を作業エリアA2に運搬する運搬時間(b)と、リール75をフィーダ70に組み付ける組付時間(c)と、そのフィーダ70を生産エリアA1に運搬する運搬時間(d)などがある。APSシステム20は、各作業時間(d),(c),(b),(a)を順に供給タイミングから逆算して(図7の矢印参照)、各作業のタイミングを設定する。また、APSシステム20は、実装システム30の生産状況などから、オーダWO1の開始タイミング(図6のt1)の日時である開始日時(図7のT5)を定め、その開始日時と、設定した各作業のタイミングとに基づいて、各作業日時T1~T14を定める。 The APS system 20 creates a plan for the preparation process of the feeder 70 by reflecting the supply timing received from the mounting system 30 so as to back-calculate each work time required for supplying the feeder 70 (S120). FIG. 7 is an explanatory diagram showing an example of a plan for the preparation process of the APS system 20. As shown in the figure, the working time includes the taking-out time (a) for taking out the reel 75 from the storage device 60, the carrying time (b) for transporting the reel 75 to the work area A2, and the assembly for assembling the reel 75 to the feeder 70. There is a time (c) and a transportation time (d) for transporting the feeder 70 to the production area A1. The APS system 20 sets the timing of each work by back-calculating each work time (d), (c), (b), (a) from the supply timing (see the arrow in FIG. 7). Further, the APS system 20 determines the start date and time (T5 in FIG. 7), which is the start date and time of the order WO1 (t1 in FIG. 6), based on the production status of the mounting system 30, and the start date and time and each set. Each work date and time T1 to T14 is determined based on the work timing.
 また、APSシステム20は、実装システム30から受信した回収タイミングから、フィーダ70の回収に伴う各種時間を準備計画に反映させる(S130)。図7に示すように、生産エリアA1からフィーダ70を作業エリアA2へ回収する回収時間(e)と、必要に応じて作業エリアA2でメンテナンスする時間(f)と、作業エリアA2でフィーダ70から取り外したリール75を収納エリアA3に運搬し収納装置60に収納する運搬時間(g)などを準備計画に反映させる。なお、メンテナンスの時間(f)は、メンテナンスが必要とされたフィーダ70を回収した際に反映される。APSシステム20は、こうして作成した準備工程の計画を表示部27などに表示(出力)することにより作業者Mに準備工程の作業を指示して(S140)、処理を終了する。作業者Mは、表示部27に表示された準備工程の計画に基づいて、必要なフィーダ70の準備などを行うことにより、供給タイミングに間に合うようにフィーダ70を準備することができる。なお、準備工程の計画は、表示部27以外に、実装装置50の操作パネル58や収納装置60の操作パネル62、作業者Mの携帯端末の表示部など他の表示部に表示してもよい。 Further, the APS system 20 reflects various times associated with the collection of the feeder 70 in the preparation plan from the collection timing received from the mounting system 30 (S130). As shown in FIG. 7, the collection time (e) for collecting the feeder 70 from the production area A1 to the work area A2, the time (f) for maintenance in the work area A2 as necessary, and the time from the feeder 70 in the work area A2. The transportation time (g) for transporting the removed reel 75 to the storage area A3 and storing it in the storage device 60 is reflected in the preparation plan. The maintenance time (f) is reflected when the feeder 70 that requires maintenance is collected. The APS system 20 instructs the worker M to work on the preparatory process by displaying (outputting) the plan of the preparatory process thus created on the display unit 27 or the like (S140), and ends the process. The worker M can prepare the feeder 70 in time for the supply timing by preparing the necessary feeder 70 based on the plan of the preparation process displayed on the display unit 27. In addition to the display unit 27, the plan for the preparation process may be displayed on other display units such as the operation panel 58 of the mounting device 50, the operation panel 62 of the storage device 60, and the display unit of the mobile terminal of the worker M. ..
 ここで、本実施形態の構成要素と本発明の構成要素との対応関係を明らかにする。本実施形態の実装システム30が本開示の実行システムに相当し、APSシステム20が計画作成システムに相当し、生産システム1が生産システムに相当する。 Here, the correspondence between the constituent elements of the present embodiment and the constituent elements of the present invention will be clarified. The implementation system 30 of the present embodiment corresponds to the execution system of the present disclosure, the APS system 20 corresponds to the planning system, and the production system 1 corresponds to the production system.
 以上説明した生産システム1では、実装システム30が、基板Sの生産予定に基づいて実装工程のシミュレーションを実行してフィーダ70(リール75)の供給タイミングを導出する。また、APSシステム20は、導出された供給タイミングに間に合うようにフィーダ70を準備させる準備工程の計画を作成する。このため、準備工程に従って供給対象のフィーダ70を準備すれば、供給タイミングにフィーダ70の供給を間に合わせることができる。したがって、フィーダ70の供給遅れにより、部品の供給待ちなどの影響が生じるのを防止することができる。 In the production system 1 described above, the mounting system 30 executes a simulation of the mounting process based on the production schedule of the substrate S to derive the supply timing of the feeder 70 (reel 75). In addition, the APS system 20 creates a preparatory process plan for preparing the feeder 70 in time for the derived supply timing. Therefore, if the feeder 70 to be supplied is prepared according to the preparation process, the supply of the feeder 70 can be made in time for the supply timing. Therefore, it is possible to prevent the supply delay of the feeder 70 from causing an influence such as waiting for supply of parts.
 また、APSシステム20は、リール75が収納装置60から取り出される取出時間と、リール75が運搬される運搬時間と、リール75がフィーダ70に組み付けられる組付時間などを、供給タイミングから逆算するように反映して準備工程の計画を作成する。このため、フィーダ70(リール75)の準備に必要な時間を過不足なく準備工程の計画に反映して、供給タイミングでフィーダ70を確実に供給させることができる。 Further, the APS system 20 calculates back from the supply timing the take-out time when the reel 75 is taken out from the storage device 60, the transportation time when the reel 75 is transported, the assembly time when the reel 75 is assembled to the feeder 70, and the like. Create a plan for the preparation process by reflecting on. Therefore, the time required for preparing the feeder 70 (reel 75) can be reflected in the plan of the preparation process without excess or deficiency, and the feeder 70 can be reliably supplied at the supply timing.
 また、実装システム30は、フィーダ70の部品の残数Rと実装予定の部品数Nとを用いたシミュレーションの実行により、部品切れのタイミングを供給タイミングとして導出する。このため、部品切れにより生産に影響が生じるのを確実に防止することができる。 Further, the mounting system 30 derives the timing of component shortage as the supply timing by executing a simulation using the remaining number R of the components of the feeder 70 and the number of components N to be mounted. Therefore, it is possible to reliably prevent the production from being affected by the shortage of parts.
 また、実装システム30は、フィーダ70の送り回数Fと、実装予定の部品数Nに基づく送り予定回数とを用いたシミュレーションの実行により、フィーダ70のメンテナンスのタイミングを供給タイミングとして導出する。このため、メンテナンスにより生産に影響が生じるのを確実に防止することができる。 Further, the mounting system 30 derives the maintenance timing of the feeder 70 as the supply timing by executing the simulation using the feed count F of the feeder 70 and the scheduled feed count based on the number of components N to be mounted. Therefore, it is possible to reliably prevent the production from being affected by maintenance.
 また、APSシステム20は、フィーダ70の回収を含めて準備工程の計画を作成するから、準備工程に従ってフィーダ70の回収を効率よく行うことができる。また、回収したフィーダ70が次に使用されるまでに、メンテナンスなどの作業を確実に行うこともできる。 Further, since the APS system 20 creates a plan for the preparation process including the collection of the feeder 70, the recovery of the feeder 70 can be efficiently performed according to the preparation process. In addition, maintenance and other operations can be reliably performed before the collected feeder 70 is used next time.
 なお、本開示は上述した実施形態に何ら限定されることはなく、本開示の技術的範囲に属する限り種々の態様で実施し得ることはいうまでもない。 It should be noted that the present disclosure is not limited to the above-described embodiment, and it goes without saying that the present disclosure can be carried out in various embodiments as long as it belongs to the technical scope of the present disclosure.
 例えば、上述した実施形態では、部品切れのタイミングとメンテナンスのタイミングとをいずれも供給タイミングとしたが、これに限られず、いずれか一方(例えば部品切れのタイミング)を供給タイミングとして準備工程の計画を作成してもよい。また、メンテナンスについては、メンテナンスが必要となるタイミングより前のタイミングをフィーダ70の供給タイミングとしてもよい。 For example, in the above-described embodiment, both the timing of parts shortage and the timing of maintenance are set as supply timings, but the present invention is not limited to this, and the preparation process is planned with either one (for example, the timing of parts shortage) as the supply timing. You may create it. Further, regarding maintenance, the timing before the timing when maintenance is required may be the supply timing of the feeder 70.
 図8は、変形例のAPSシステム20と実装システム30の処理を示すシーケンスである。なお、変形例では、実施形態と同じ処理には同じステップ番号を付してその説明を省略する。この変形例では、APSシステム20は、実装システム30からフィーダ供給タイミングを受信すると、メンテナンスに伴うフィーダ70の供給タイミングおよび回収タイミングを実装開始時に設定して(S115)、以降の処理を実行する。即ち、本来のメンテナンスのタイミングより前の、実装工程の開始タイミングが、供給タイミングおよび回収タイミングとされる。これにより、実装工程中にメンテナンスが必要となるフィーダ70については、実装工程の開始前に予め準備して交換することが可能となる。このため、実装工程中にメンテナンスに伴うフィーダ70の供給準備をする必要がないから、実装工程中の準備作業の負担を軽減することができる。 FIG. 8 is a sequence showing the processing of the APS system 20 and the mounting system 30 of the modified example. In the modified example, the same process as that of the embodiment is assigned the same step number, and the description thereof will be omitted. In this modification, when the APS system 20 receives the feeder supply timing from the mounting system 30, the supply timing and the recovery timing of the feeder 70 for maintenance are set at the start of mounting (S115), and the subsequent processing is executed. That is, the start timing of the mounting process prior to the original maintenance timing is defined as the supply timing and the recovery timing. As a result, the feeder 70, which requires maintenance during the mounting process, can be prepared and replaced in advance before the start of the mounting process. Therefore, it is not necessary to prepare the feeder 70 for maintenance during the mounting process, so that the burden of the preparation work during the mounting process can be reduced.
 また、例えばこの変形例の処理を、フィーダ70のメンテナンスのタイミングが他のフィーダ70の部品切れのタイミングやメンテナンスのタイミングと重複した場合に行うものとしてもよい。即ち、メンテナンスのタイミングが他の供給タイミングと重ならない場合には、メンテナンスのタイミングを変更することなく供給タイミングとし、メンテナンスのタイミングが他の供給タイミングと重なる場合には、実装工程の開始タイミングなど、メンテナンスのタイミングよりも前のタイミングを供給タイミングとするように準備工程の計画を作成すればよい。 Further, for example, the processing of this modification may be performed when the maintenance timing of the feeder 70 overlaps with the timing of parts shortage or the timing of maintenance of another feeder 70. That is, when the maintenance timing does not overlap with other supply timings, the maintenance timing is set as the supply timing without changing, and when the maintenance timing overlaps with other supply timings, the start timing of the mounting process, etc. The preparation process may be planned so that the supply timing is set before the maintenance timing.
 上述した実施形態では、フィーダ70の送り回数Fなど部材の使用回数に基づいてメンテナンスのタイミングを判定したが、これに限られず、部材の使用時間に基づいてメンテナンスのタイミングを判定してもよい。 In the above-described embodiment, the maintenance timing is determined based on the number of times the member is used, such as the number of feeds F of the feeder 70, but the present invention is not limited to this, and the maintenance timing may be determined based on the usage time of the member.
 上述した実施形態では、準備工程の計画にフィーダ70の回収や回収に伴うメンテナンスなどの時間を含めたが、これに限られず、フィーダ70の準備に必要な時間(図7の上段の項目)で準備工程の計画を作成し、回収に必要な時間(図7の下段の項目)などを含めなくてもよい。 In the above-described embodiment, the preparation process plan includes the time required for collecting the feeder 70 and the maintenance associated with the collection, but the time required for preparing the feeder 70 is not limited to this (the upper item in FIG. 7). It is not necessary to create a plan for the preparation process and include the time required for collection (items in the lower part of FIG. 7).
 上述した実施形態では、生産システム1が、ERPシステム10と、APSシステム20と、実装システム30との3つのシステムを備えたが、これに限られるものではない。生産システム1は、少なくとも、生産用の部材を用いて基板Sの生産工程を実行する実行システムと、基板Sの生産予定に基づいて各種工程の計画を作成する計画作成システムとを備えていればよい。例えば、生産システム1が、ERPシステムの機能とAPSシステムの機能とを含む計画作成システムと、実装システム30とを備えてもよい。 In the above-described embodiment, the production system 1 includes three systems, an ERP system 10, an APS system 20, and a mounting system 30, but the production system 1 is not limited thereto. The production system 1 is provided with at least an execution system for executing the production process of the substrate S using production members and a plan creation system for creating plans for various processes based on the production schedule of the substrate S. good. For example, the production system 1 may include a planning system including the functions of the ERP system and the functions of the APS system, and the mounting system 30.
 上述した実施形態では、作業者Mが準備工程の作業を行ったが、これに限られるものではない。例えば、生産システム1が、自動搬送車や自動組付装置などによりフィーダ70(リール75)の準備作業を自動で行うように構成されている場合、自動搬送車や自動組付装置の各制御部などに準備工程の計画を送信して作業を行わせてもよい。 In the above-described embodiment, the worker M has performed the work of the preparation process, but the present invention is not limited to this. For example, when the production system 1 is configured to automatically perform the preparation work of the feeder 70 (reel 75) by an automatic guided vehicle, an automatic assembly device, or the like, each control unit of the automatic guided vehicle or the automatic assembly device. You may send the plan of the preparatory process to etc. to perform the work.
 ここで、本開示の生産システムは、以下のように構成してもよい。本開示の生産システムにおいて、前記計画作成システムは、前記部材を保管する所定の保管部から供給対象の前記部材を取り出す時間と、該部材を前記実行システムで使用可能な状態とする作業を行う時間と、該部材を前記実行システムまで運搬する時間とを、前記供給タイミングから逆算するように反映して前記準備工程の計画を作成するものとしてもよい。こうすれば、部材の準備に必要な時間を過不足なく準備工程の計画に反映することができるから、供給タイミングで部材を確実に供給することができる。 Here, the production system of the present disclosure may be configured as follows. In the production system of the present disclosure, the planning system has a time for taking out the member to be supplied from a predetermined storage unit for storing the member and a time for performing work for making the member usable in the execution system. And the time for transporting the member to the execution system may be reflected so as to be calculated back from the supply timing to create a plan for the preparation process. By doing so, the time required for the preparation of the members can be reflected in the plan of the preparation process without excess or deficiency, so that the members can be reliably supplied at the supply timing.
 本開示の生産システムにおいて、前記部材は、前記基板に実装される部品を複数収容すると共に前記部品を順次送り出して供給する部材であり、前記実行システムは、前記部材に収容されている部品の残数と、前記生産予定に基づく部品の実装予定数とを用いた前記シミュレーションの実行により、前記生産工程中に前記部材が部品切れとなるタイミングを前記供給タイミングとして導出するものとしてもよい。こうすれば、生産工程中に部材の部品切れが生じても生産に影響が生じるのを確実に防止することができる。 In the production system of the present disclosure, the member is a member that accommodates a plurality of parts mounted on the substrate and sequentially sends out and supplies the parts, and the execution system is a balance of the parts housed in the member. By executing the simulation using the number and the planned number of parts to be mounted based on the production schedule, the timing at which the member runs out during the production process may be derived as the supply timing. By doing so, it is possible to surely prevent the production from being affected even if the parts of the members are cut off during the production process.
 本開示の生産システムにおいて、前記部材は、使用回数または使用時間が所定値に到達するとメンテナンスが必要となる部材であり、前記実行システムは、前記部材の使用回数または使用時間と、前記生産予定に基づく前記部材の使用予定回数または使用予定時間とを用いた前記シミュレーションの実行により、前記生産工程中に前記部材のメンテナンスが必要となるタイミングを前記供給タイミングとして導出するものとしてもよい。こうすれば、生産工程中に部材のメンテナンスが必要となっても生産に影響が生じるのを確実に防止することができる。 In the production system of the present disclosure, the member is a member that requires maintenance when the number of times of use or the time of use reaches a predetermined value, and the execution system has the number of times of use or the time of use of the member and the production schedule. By executing the simulation using the planned number of times of use or the scheduled time of use of the member based on the above, the timing at which maintenance of the member is required during the production process may be derived as the supply timing. By doing so, even if maintenance of the members is required during the production process, it is possible to surely prevent the production from being affected.
 本開示の生産システムにおいて、前記計画作成システムは、前記生産工程中にメンテナンスが必要となる前記部材については、導出された前記供給タイミングより前の、前記生産工程の開始タイミングに間に合うように前記準備工程の計画を作成するものとしてもよい。こうすれば、生産工程中にメンテナンスが必要となる部材については、生産工程の開始前に予め準備して交換することが可能となる。このため、生産工程中にメンテナンスに伴って部材を交換する必要がないから、生産工程中の準備作業の負担を軽減することができる。 In the production system of the present disclosure, the planning system prepares the parts requiring maintenance during the production process in time for the start timing of the production process before the derived supply timing. It may be used to create a process plan. In this way, the parts that require maintenance during the production process can be prepared and replaced in advance before the start of the production process. Therefore, since it is not necessary to replace the members during the production process due to maintenance, the burden of the preparatory work during the production process can be reduced.
 本開示の生産システムにおいて、前記計画作成システムは、前記供給タイミングで供給される前記部材と交換されるために前記実行システムで不要となる前記部材の回収を含めて、前記準備工程の計画を作成するものとしてもよい。こうすれば、準備工程に従って部材の回収を効率よく行うことができる。また、回収した部材が次に供給されるまでに、部材のメンテナンスなどの作業を進めておくこともできる。 In the production system of the present disclosure, the planning system creates a plan for the preparatory process, including collection of the members that are no longer needed in the execution system because they are replaced with the members supplied at the supply timing. You may do it. By doing so, the members can be efficiently collected according to the preparation process. In addition, it is possible to proceed with work such as maintenance of the members before the collected members are supplied next time.
 本開示は、生産工程の実行システムと、工程の計画作成システムとを備える生産システムなどに利用可能である。 This disclosure can be used for a production system including a production process execution system and a process planning system.
 1 生産システム、10 ERPシステム、11 ERP管理装置、12,22,32 CPU、14,24,34 記憶部、16,26,36 通信部、17,27,37 表示部、18,28,38 入力部、20 APSシステム、21 APS管理装置、30 実装システム、31 実装管理装置、41 印刷装置、42 印刷検査装置、43 実装検査装置、50 実装装置、51 実装制御部、51a CPU、51b 記憶部、51c 通信部、52 搬送部、53 供給部、54 実装部、55 ヘッド移動部、56 実装ヘッド、57 吸着ノズル、58 操作パネル、60 収納装置、61 ゲート、62 操作パネル、65 収納制御部、65a CPU、65b 記憶部、65c 通信部、70 フィーダ、75 リール、A1 生産エリア、A2 作業エリア、A3 収納エリア、M 作業者、P 部品、S 基板。 1 Production system, 10 ERP system, 11 ERP management device, 12, 22, 32 CPU, 14, 24, 34 storage unit, 16, 26, 36 communication unit, 17, 27, 37 display unit, 18, 28, 38 input Unit, 20 APS system, 21 APS management device, 30 mounting system, 31 mounting management device, 41 printing device, 42 printing inspection device, 43 mounting inspection device, 50 mounting device, 51 mounting control unit, 51a CPU, 51b storage unit, 51c communication unit, 52 transport unit, 53 supply unit, 54 mounting unit, 55 head moving unit, 56 mounting head, 57 suction nozzle, 58 operation panel, 60 storage device, 61 gate, 62 operation panel, 65 storage control unit, 65a. CPU, 65b storage unit, 65c communication unit, 70 feeder, 75 reels, A1 production area, A2 work area, A3 storage area, M worker, P parts, S board.

Claims (6)

  1.  生産用の部材を用いて基板の生産工程を実行する実行システムと、前記基板の生産予定に基づいて前記生産工程を含む各種工程の計画を作成する計画作成システムと、を備える生産システムであって、
     前記実行システムは、前記生産予定に基づいて前記生産工程のシミュレーションを実行して該生産工程中に前記部材の供給が必要となる供給タイミングを導出し、
     前記計画作成システムは、導出された前記供給タイミングに間に合うように供給対象の前記部材を準備させる準備工程の計画を作成する
     生産システム。
    It is a production system including an execution system that executes a substrate production process using production members, and a plan creation system that creates plans for various processes including the production process based on the production schedule of the substrate. ,
    The execution system executes a simulation of the production process based on the production schedule to derive a supply timing at which the member needs to be supplied during the production process.
    The planning system is a production system that creates a plan for a preparatory process for preparing the members to be supplied in time for the derived supply timing.
  2.  請求項1に記載の生産システムであって、
     前記計画作成システムは、前記部材を保管する所定の保管部から供給対象の前記部材を取り出す時間と、該部材を前記実行システムで使用可能な状態とする作業を行う時間と、該部材を前記実行システムまで運搬する時間とを、前記供給タイミングから逆算するように反映して前記準備工程の計画を作成する
     生産システム。
    The production system according to claim 1.
    The planning system has a time for taking out the member to be supplied from a predetermined storage unit for storing the member, a time for performing work for making the member usable in the execution system, and a time for executing the member. A production system that creates a plan for the preparatory process by reflecting the time to transport to the system so as to calculate back from the supply timing.
  3.  請求項1または2に記載の生産システムであって、
     前記部材は、前記基板に実装される部品を複数収容すると共に前記部品を順次送り出して供給する部材であり、
     前記実行システムは、前記部材に収容されている部品の残数と、前記生産予定に基づく部品の実装予定数とを用いた前記シミュレーションの実行により、前記生産工程中に前記部材が部品切れとなるタイミングを前記供給タイミングとして導出する
     生産システム。
    The production system according to claim 1 or 2.
    The member is a member that accommodates a plurality of parts mounted on the substrate and sequentially sends out and supplies the parts.
    In the execution system, the member is cut off during the production process by executing the simulation using the remaining number of parts housed in the member and the planned number of parts to be mounted based on the production schedule. A production system that derives the timing as the supply timing.
  4.  請求項1ないし3のいずれか1項に記載の生産システムであって、
     前記部材は、使用回数または使用時間が所定値に到達するとメンテナンスが必要となる部材であり、
     前記実行システムは、前記部材の使用回数または使用時間と、前記生産予定に基づく前記部材の使用予定回数または使用予定時間とを用いた前記シミュレーションの実行により、前記生産工程中に前記部材のメンテナンスが必要となるタイミングを前記供給タイミングとして導出する
     生産システム。
    The production system according to any one of claims 1 to 3.
    The member is a member that requires maintenance when the number of times of use or the time of use reaches a predetermined value.
    In the execution system, maintenance of the member is performed during the production process by executing the simulation using the number of times or the time of use of the member and the number of times of use or the scheduled time of use of the member based on the production schedule. A production system that derives the required timing as the supply timing.
  5.  請求項4に記載の生産システムであって、
     前記計画作成システムは、前記生産工程中にメンテナンスが必要となる前記部材については、導出された前記供給タイミングより前の、前記生産工程の開始タイミングに間に合うように前記準備工程の計画を作成する
     生産システム。
    The production system according to claim 4.
    The planning system creates a plan for the preparatory process for the parts that require maintenance during the production process so as to be in time for the start timing of the production process before the derived supply timing. system.
  6.  請求項1ないし5のいずれか1項に記載の生産システムであって、
     前記計画作成システムは、前記供給タイミングで供給される前記部材と交換されるために前記実行システムで不要となる前記部材の回収を含めて、前記準備工程の計画を作成する
     生産システム。
    The production system according to any one of claims 1 to 5.
    The planning system is a production system that creates a plan for the preparatory process, including collection of the members that are unnecessary in the execution system because they are replaced with the members supplied at the supply timing.
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Citations (4)

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JP2013238909A (en) * 2012-05-11 2013-11-28 Panasonic Corp Work schedule planning device and work schedule planning method
JP2019061311A (en) * 2017-09-25 2019-04-18 パナソニックIpマネジメント株式会社 Material replenishment support apparatus and material replenishment support method
JP2020035808A (en) * 2018-08-28 2020-03-05 ヤマハ発動機株式会社 Work management device and work management method
JP2020102244A (en) * 2020-02-28 2020-07-02 パナソニックIpマネジメント株式会社 Production activity support system

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2013238909A (en) * 2012-05-11 2013-11-28 Panasonic Corp Work schedule planning device and work schedule planning method
JP2019061311A (en) * 2017-09-25 2019-04-18 パナソニックIpマネジメント株式会社 Material replenishment support apparatus and material replenishment support method
JP2020035808A (en) * 2018-08-28 2020-03-05 ヤマハ発動機株式会社 Work management device and work management method
JP2020102244A (en) * 2020-02-28 2020-07-02 パナソニックIpマネジメント株式会社 Production activity support system

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