WO2022067594A1 - Five-axis linkage numerical control machine tool rotation axis position error detection method and device - Google Patents

Five-axis linkage numerical control machine tool rotation axis position error detection method and device Download PDF

Info

Publication number
WO2022067594A1
WO2022067594A1 PCT/CN2020/119140 CN2020119140W WO2022067594A1 WO 2022067594 A1 WO2022067594 A1 WO 2022067594A1 CN 2020119140 W CN2020119140 W CN 2020119140W WO 2022067594 A1 WO2022067594 A1 WO 2022067594A1
Authority
WO
WIPO (PCT)
Prior art keywords
machine tool
rotation axis
position error
displacement sensors
error detection
Prior art date
Application number
PCT/CN2020/119140
Other languages
French (fr)
Chinese (zh)
Inventor
朱绍维
陶文坚
蒋云峰
张云
宋志勇
楚王伟
王强军
贺毅
罗兴华
董光亮
Original Assignee
成都飞机工业(集团)有限责任公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 成都飞机工业(集团)有限责任公司 filed Critical 成都飞机工业(集团)有限责任公司
Priority to PCT/CN2020/119140 priority Critical patent/WO2022067594A1/en
Publication of WO2022067594A1 publication Critical patent/WO2022067594A1/en

Links

Images

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q17/00Arrangements for observing, indicating or measuring on machine tools
    • B23Q17/22Arrangements for observing, indicating or measuring on machine tools for indicating or measuring existing or desired position of tool or work
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/18Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form
    • G05B19/404Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form characterised by control arrangements for compensation, e.g. for backlash, overshoot, tool offset, tool wear, temperature, machine construction errors, load, inertia

Definitions

  • the invention relates to the field of machine tool detection, in particular, to a method for detecting a position error of a rotation axis of a machine tool and a method for detecting a position error of the rotation axis of a five-axis linkage numerically controlled machine tool.
  • the rotary axis has a direct impact on the machining accuracy of parts.
  • Devices and methods for detecting the accuracy of rotating shafts are also constantly being developed and improved.
  • the present invention aims to provide a device for detecting the position error of the rotational axis of a machine tool, so as to solve the problems in the prior art that the error detection of the rotational axis of the machine tool is complicated and time-consuming.
  • a machine tool rotation axis position error detection device includes a support and three displacement sensors.
  • the three displacement sensors are respectively mounted on the support; the direction line of the third displacement sensor passes through the intersection of the direction lines of the first two displacement sensors and is located in the direction of the first two displacement sensors outside the plane bounded by the line.
  • the machine tool rotation axis position error detection device in this scheme When the machine tool rotation axis position error detection device in this scheme is used, its support is fixedly arranged on the machine tool, and a ball-head detection rod with a spherical end is connected to the machine tool spindle, so that the machine tool spindle can perform the detection including the rotation of the rotation axis to be measured.
  • the displacement value of the sphere corresponding to the direction line of each displacement sensor is measured through three displacement sensors, and the change in the displacement of the sphere center is calculated by the magnitude of the displacement value or from the three displacement values as an index to evaluate the error of the rotation axis .
  • the device for detecting the position error of the rotational axis of the machine tool in this solution can conveniently and quickly realize the detection of the error of the rotational axis.
  • the three displacement sensors are all contact displacement sensors, and the distances from the probes of the three displacement sensors to the intersection point are equal.
  • the three displacement sensors are all contact displacement sensors, and the probe heads of the three displacement sensors have contact surfaces, the three contact surfaces are respectively inclined upward, and can support a sphere on the three, and make the contact surface face the sphere The direction of the supporting force passes through the center of the sphere.
  • the included angles between the direction lines of the three displacement sensors are equal to each other.
  • the support has three mounting surfaces distributed circumferentially around a central axis, and the three displacement sensors are respectively mounted on the three mounting surfaces.
  • the upper part of the support is set as a boss body that is large at the bottom and small at the top.
  • the trapezoidal surfaces are alternately connected and enclosed, and the three rectangular surfaces are respectively used as the three mounting surfaces.
  • a sensor seat is respectively installed on each installation surface, and the displacement sensor is connected to the displacement sensor seat.
  • the bottom surface of the support is perpendicular to the central axis.
  • the support includes a seat and a cover plate; the displacement sensor is arranged on the seat;
  • the seat piece has an opening cavity facing downward, the cover plate is connected to the lower end of the seat piece, and closes the opening cavity;
  • a data receiving and processing system connected to each of the displacement sensors is arranged in the open mouth.
  • the machine tool rotation axis position error detection device further includes a positioning mounting seat; the lower end surface of the positioning mounting seat is provided with a mounting portion for positioning and mounting on the machine tool, and the upper end surface is provided with a bearing and positioning and positioning of the support. Fixed positioning connection structure.
  • the machine tool rotation axis position error detection device further includes a ball head inspection rod; one end of the ball head inspection rod is a connecting part for connecting the machine tool spindle, and the other end is a spherical ball head end.
  • the machine tool rotation axis refers to a five-axis linkage CNC machine tool.
  • An embodiment of the present invention further provides a device for detecting a position error of a rotational axis of a machine tool, which includes three displacement sensors whose relative positions are fixed.
  • the direction line of the third displacement sensor passes through the intersection of the direction lines of the first two displacement sensors, and is located outside the plane defined by the direction lines of the first two displacement sensors.
  • the embodiment of the present invention also provides a method for detecting the position error of the rotation axis of a five-axis linkage CNC machine tool, which is characterized in that, based on the aforementioned device for detecting the position error of the rotation axis of the machine tool, the detection method includes the following steps:
  • the support is fixed on the machine tool, and a ball-head inspection rod with a sphere at the end is connected to the machine tool spindle, so that the machine tool spindle moves in the RTCP function mode, and the displacement of the sphere corresponding to the direction line of each displacement sensor is measured through three displacement sensors. value, and the fluctuation of the displacement of the sphere center calculated by the three displacement values is used as an index to evaluate the error of the rotation axis.
  • FIG. 1 shows a three-dimensional view of a machine tool rotation axis position error detection device in an embodiment of the present invention
  • FIG. 2 is a first perspective view of FIG. 1 (the connecting part of the ball-end inspection rod is additionally shown in the figure);
  • Fig. 3 is the second perspective view of Fig. 1;
  • FIG. 4 shows a top view of a machine tool rotation axis position error detection device in an embodiment of the present invention
  • Fig. 5 shows a top view of the machine tool rotation axis position error detection device in the embodiment of the present invention (the cover is hidden);
  • Figure 6 shows a top view of the support in the embodiment of the present invention.
  • Figure 7 shows a three-dimensional view of the cover plate
  • Figure 8 shows a bottom view of the cover plate
  • Figure 9 shows a three-dimensional view of the positioning mount.
  • Icon 10-machine tool rotation axis position error detection device; 11-support; 12-displacement sensor; 13-direction line; 14-intersection; 15-probe; 16-contact surface; 17-central axis; 18-installation surface ;19-boss body;20-rectangular surface;21- trapezoidal surface;22-sensor seat;23-threaded hole;24-bottom surface;25-seat piece;26-cover plate;27-opening mouth;28-data receiving Processing system; 29- countersunk head screw hole; 31- sensor connector; 32- power amplifier; 33- communication module; 34- rechargeable battery; 35- hole; 36- hollow prism; 37- network interface; 38- charging Interface; 39-display screen; 40-positioning mounting seat; 41-installation part; 42-positioning connection structure; 43-disc body; 44-positioning bump; Slot; 48-through hole; 49-threaded connection hole; 51-ball head inspection rod; 52-connection part; 53-sphere.
  • connection can also be a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or an indirect connection through an intermediate medium, and it can be internal communication between two components.
  • connection can also be a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or an indirect connection through an intermediate medium, and it can be internal communication between two components.
  • the present embodiment proposes a device 10 for detecting a position error of the rotational axis of a machine tool, which includes a support 11 and three displacement sensors 12 .
  • the three displacement sensors 12 are respectively mounted on the support 11 .
  • the direction line 13 of the third displacement sensor 12 passes through the intersection 14 of the direction lines 13 of the first two displacement sensors 12 and is located outside the plane defined by the direction lines 13 of the first two displacement sensors 12 .
  • the apparatus 10 for detecting the position error of the rotational axis of the machine tool described in this embodiment is additionally configured with a ball-end detection rod 51 as an accessory.
  • One end of the ball head inspection rod 51 is a connecting portion 52 for connecting to the main shaft of the machine tool, and the other end is a spherical sphere 53 .
  • the ball head inspection rod 51 may not be included in the device, but obtained by other means before detection.
  • the machine tool rotation axis position error detection device 10 in this scheme When the machine tool rotation axis position error detection device 10 in this scheme is in use, its support 11 is fixedly arranged on the machine tool, and a ball head detection rod 51 with a spherical end is connected to the machine tool spindle, so that the machine tool spindle can rotate including the rotation to be measured.
  • the compound motion of shaft rotation, the three displacement sensors 12 are used to measure the displacement value of the sphere corresponding to the direction line 13 of each displacement sensor 12, and the change in the displacement of the sphere center is calculated by the magnitude of the displacement value or the three displacement values as An index for evaluating the error of the rotation axis.
  • intersection point 14 coincides with the center of the sphere 53 to be detected.
  • the three displacement sensors 12 are all contact displacement sensors 12 , and the distances from the probes 15 of the three displacement sensors 12 to the intersection 14 are equal.
  • the probes 15 of the three displacement sensors 12 have contact surfaces 16, and the three contact surfaces 16 are inclined upward respectively, and can support a sphere on the three, and make the contact surface 16 support the sphere with the same force. The direction goes through the center of the sphere.
  • the contact surface 16 may be a spherical arc surface or a flat surface, and the sphere is tangent to each contact surface 16 when supported on the three.
  • the included angles between the direction lines 13 of the three displacement sensors 12 are equal to each other. In this way, the included angles between the projection lines of the three displacement sensors 12 on the plane are all 120°.
  • the support 11 has three mounting surfaces 18 circumferentially distributed around a central axis 17 , and the three displacement sensors 12 are respectively mounted on the three mounting surfaces 18 .
  • the central axis 17 can be set as the central axis 17 of the whole support 11 .
  • the three installation surfaces 18 are also distributed evenly in the circumferential direction with an included angle of 120°, so as to adapt to the installation of the displacement sensor 12 .
  • the upper part of the support 11 is configured as a boss body 19 with a large bottom and a small top. It is alternately connected and enclosed with three trapezoidal surfaces 21 that are large at the bottom and small at the top and whose upper ends are inclined toward the direction of the central axis 17 .
  • the three rectangular surfaces 20 are used as the three mounting surfaces 18 respectively. In this way, the direction lines 13 of the displacement sensor 12 installed on the displacement sensor 12 can easily intersect above the three, and the probes 15 of the three can form three supporting points, which cooperate to support the sphere.
  • the direction line 13 of the displacement sensor 12 in this embodiment refers to the straight line where the extension and contraction direction of the probe 15 of the displacement sensor 12 is located. geometric center axis.
  • the displacement sensor 12 may be directly fixed on the mounting surface 18 , or a sensor seat 22 may be installed on each mounting surface 18 as in the present embodiment, and the displacement sensor 12 is connected to the displacement sensor 12
  • the way of fixing the support 11 only needs to satisfy the aforementioned restriction conditions on the direction line 13 of the installed displacement sensor 12 .
  • the mounting method of the sensor seat 22 on the mounting surface 18 may be as follows: threaded holes 23 are provided on the mounting surface 18 , and the sensor seat 22 is locked and fixed on the mounting surface 18 through the cooperation of the screws and the threaded holes 23 .
  • the bottom surface 24 of the support 11 is set to be perpendicular to the center axis 17 . In this way, only when the support 11 is supported on the water platform with its bottom surface 24 in use, the verticality of the central axis 17 can be ensured, and preparations for subsequent detection can be made.
  • the support 11 includes a seat 25 and a cover plate 26 , and the displacement sensor 12 is disposed on the seat 25 .
  • the seat member 25 has an opening cavity 27 facing downward.
  • the cover plate 26 is connected to the lower end of the seat member 25 and closes the opening cavity 27 .
  • a data receiving and processing system 28 connected to each of the displacement sensors 12 is arranged in the opening cavity 27 .
  • the aforementioned seat member 25 and the cover plate 26 can be detachably connected to facilitate opening or closing of the opening cavity 27 .
  • the connection between the seat piece 25 and the cover plate 26 can be realized by means of screw connection, the cover plate 26 is provided with countersunk head screw holes 29, and the lower end surface of the seat piece 25 is provided with a connection hole corresponding to the countersunk head screw hole 29 (not shown in the figure). out).
  • the data receiving and processing system 28 can adopt a common sensor data receiving and processing scheme.
  • a sensor connector 31 a power amplifier 32 , a communication module 33 and a rechargeable battery 34 are arranged in the opening 27 .
  • the wiring of the displacement sensor 12 penetrates into the opening cavity 27 through the opening 35 on the mounting surface 18, and is connected to the sensor connector 31; the power amplifier 32 is used to amplify the received displacement signal, and the communication module 33 is used to receive the received displacement signal.
  • the received data is transmitted to the upper computer for processing, and the rechargeable battery 34 supplies power for the entire system.
  • a hollow prism body 36 is provided below the boss body 19 of the support 11 (the boss body 19 may also be an internal hollow structure), the sensor connector 31, the power amplifier 32, the communication module 33 and the optional
  • the rechargeable battery 34 and the like can be reasonably installed on the inner wall surface of the hollow prism body 36, and a network interface 37 can be opened on the side wall of the hollow prism body 36 as an external interface of the network module; of course, it can also be used to realize wireless communication.
  • a charging interface 38 for charging the rechargeable battery 34 can be provided on the side wall of the hollow prism body 36; and a charging interface 38 for displaying the rechargeable battery can also be provided on the side wall of the hollow prism body 36 34
  • the display screen 39 of the electric power is specifically suitable for realizing the display of electric power, which is in the prior art, and will not be repeated here.
  • the machine tool rotation axis position error detection device 10 further includes a positioning mounting seat 40; the lower end surface of the positioning mounting seat 40 is provided with a mounting for positioning and mounting on the machine tool The upper end surface is provided with a positioning connection structure 42 for carrying and positioning and fixing the support 11 .
  • the positioning mounting base 40 includes a middle disc body 43, and a positioning bump 44 is provided at the middle position of the upper end surface.
  • the positioning bump 44 includes a convex column 45 concentric with the disc body 43 and a Two flanges 46 on both sides of the protruding post 45 .
  • a positioning groove 47 corresponding to the positioning projection 44 may be provided on the bottom surface 24 of the support 11 (see FIG. 8 ). In this way, the positioning between the support 11 and the positioning mounting seat 40 can be achieved only by aligning the positioning projections 44 and the positioning grooves 47 .
  • the connection between the support 11 and the positioning mounting base 40 can be realized in the form of screw connection.
  • the mounting portion 41 may be one or more connecting pins disposed on the lower end surface of the disc body 43 .
  • the device 10 for detecting the position error of the rotational axis of the machine tool in this embodiment can be applied to a five-axis linkage numerically controlled machine tool.
  • the machine tool has high requirements on the accuracy of the rotating axis, and requires more and higher-precision inspections.
  • the embodiment of the present invention also provides a machine tool rotation axis position error detection device 10. Compared with the first embodiment, the only difference is that the use of manufacturing is not limited. 12 for fixed installation.
  • the embodiment of the present invention also provides a machine tool rotation axis position error detection device 10. Compared with the first embodiment, the difference is that in addition to the three displacement sensors 12 in the first embodiment, additional displacement sensors 12 are added in different directions. Abut the sphere and measure the displacement value in this direction to assist in detecting the displacement of the center of the sphere.
  • the embodiment of the present invention also provides a method for detecting the position error of the rotation axis of a five-axis linkage CNC machine tool, which is based on the device 10 for detecting the position error of the rotation axis of the machine tool in the first embodiment, and the detection method includes the following steps:
  • the support 11 is fixed on the machine tool, and a ball-head inspection rod 51 with a spherical end is connected to the machine tool spindle, so that the machine tool spindle moves in the RTCP function mode, and the three displacement sensors 12 are used to measure the direction of the sphere corresponding to each displacement sensor 12
  • the displacement value in the direction of line 13, and the fluctuation of the displacement of the sphere center calculated from the three displacement values are used as an index for evaluating the error of the rotation axis.
  • the variation value of the ball center of the ball nose rod 51 can be determined, and the position error parameter of the rotation axis can be evaluated by the variation value of the ball center.
  • the variation value of the sphere center and the displacement values measured by the three displacement sensors 12 , that is, the displacement values measured by each group of three displacement sensors 12 .
  • the specific relationship can be obtained through geometric calculation, and will not be repeated here.
  • the machine tool rotation axis position error detection device in this scheme can easily and quickly measure the displacement value of the sphere corresponding to the direction line of each displacement sensor through the setting of the support and three specially configured displacement sensors.
  • the three displacement values are used to calculate the change of the displacement of the sphere center as an index for evaluating the error of the rotation axis, which has industrial practicability.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • A Measuring Device Byusing Mechanical Method (AREA)

Abstract

A machine tool rotation axis position error detection device, comprising a support (11) and three displacement sensors (12). The three displacement sensors (12) are separately mounted on the support (11); a direction line (13) of a third displacement sensor (12) passes through the intersection point (14) of direction lines (13) of the first two displacement sensors (12), and is located outside the plane defined by the direction lines (13) of the first two displacement sensors (12). The present invention aims at solving the problem in the prior art of complex use and long detection time during machine tool rotation axis error detection, and can conveniently and quickly implement rotation axis error detection. Also provided are a machine tool rotation axis position error detection method and a five-axis linkage numerical control machine tool rotation axis position error detection method.

Description

五轴联动数控机床旋转轴线位置误差检测方法及检测装置The detection method and detection device for the position error of the rotation axis of the five-axis CNC machine tool 技术领域technical field
本发明涉及机床检测领域,具体而言,涉及机床旋转轴线位置误差检测方法及五轴联动数控机床旋转轴线位置误差检测方法。The invention relates to the field of machine tool detection, in particular, to a method for detecting a position error of a rotation axis of a machine tool and a method for detecting a position error of the rotation axis of a five-axis linkage numerically controlled machine tool.
背景技术Background technique
一些结构件,如飞机结构件朝着大型化、整体化和高精度化趋势的发展,对五轴数控机床的精度提出了更高要求。The development of some structural parts, such as aircraft structural parts towards large-scale, integrated and high-precision trends, puts forward higher requirements for the accuracy of five-axis CNC machine tools.
旋转轴作为五轴机床区别于三轴机床的标志,其几何精度对零件的加工精度有直接的影响。用于检测旋转轴精度的装置和方法也在不断地发展和改进。As a symbol of five-axis machine tools different from three-axis machine tools, the rotary axis has a direct impact on the machining accuracy of parts. Devices and methods for detecting the accuracy of rotating shafts are also constantly being developed and improved.
目前,关于数控机床旋转轴精度检验的装置和方法有很多,其中应用较为广泛的主要是角摆仪检测方法、球杆仪检测方法、RTCP球头检测方法。然而,这些检测方法均存在检测仪器安装复杂、检测耗时长等问题。At present, there are many devices and methods for the accuracy inspection of the rotary axis of CNC machine tools, among which the most widely used are mainly the detection method of the pendulum instrument, the detection method of the ballbar instrument, and the detection method of the RTCP ball head. However, these detection methods all have problems such as complicated installation of detection instruments and long detection time.
发明内容SUMMARY OF THE INVENTION
本发明旨在提供一种机床旋转轴线位置误差检测装置,以解决现有技术中的机床旋转轴误差检测使用复杂、检测耗时长的问题。The present invention aims to provide a device for detecting the position error of the rotational axis of a machine tool, so as to solve the problems in the prior art that the error detection of the rotational axis of the machine tool is complicated and time-consuming.
本发明的实施例是这样实现的:Embodiments of the present invention are implemented as follows:
一种机床旋转轴线位置误差检测装置,其包括支座和三个位移传感器。三个所述位移传感器分别安装于所述支座上;第三个所述位移传感器的方向线经过前两个所述位移传感器的方向线的交点,且位于前两个所述位移传感器的方向线所限定的平面之外。A machine tool rotation axis position error detection device includes a support and three displacement sensors. The three displacement sensors are respectively mounted on the support; the direction line of the third displacement sensor passes through the intersection of the direction lines of the first two displacement sensors and is located in the direction of the first two displacement sensors outside the plane bounded by the line.
本方案中的机床旋转轴线位置误差检测装置使用时,以其支座固定设置在机床上,在机床主轴上连接一末端为球体的球头检棒,使机床主轴进行包括待测旋转轴旋转的复合运动,通过三个位移传感器测得球体对应各位移传感器方向线方向的位移值,通过位移值的大小或由三个位移值计算出球体球心位移量变化的大小作为评价旋转轴线误差的指标。When the machine tool rotation axis position error detection device in this scheme is used, its support is fixedly arranged on the machine tool, and a ball-head detection rod with a spherical end is connected to the machine tool spindle, so that the machine tool spindle can perform the detection including the rotation of the rotation axis to be measured. For compound motion, the displacement value of the sphere corresponding to the direction line of each displacement sensor is measured through three displacement sensors, and the change in the displacement of the sphere center is calculated by the magnitude of the displacement value or from the three displacement values as an index to evaluate the error of the rotation axis .
由此,本方案中的机床旋转轴线位置误差检测装置能够方便快速地实现旋转轴误差的检测。Therefore, the device for detecting the position error of the rotational axis of the machine tool in this solution can conveniently and quickly realize the detection of the error of the rotational axis.
在一种实施方式中:In one embodiment:
三个所述位移传感器均为接触式位移传感器,且三个位移传感器的测 头到所述交点的距离相等。The three displacement sensors are all contact displacement sensors, and the distances from the probes of the three displacement sensors to the intersection point are equal.
在一种实施方式中:In one embodiment:
三个所述位移传感器均为接触式位移传感器,三个位移传感器的测头具有接触面,三个接触面分别倾斜朝上,并能够在三者之上支撑一球体,且使接触面对球体的支撑力的方向经过该球体的球心。The three displacement sensors are all contact displacement sensors, and the probe heads of the three displacement sensors have contact surfaces, the three contact surfaces are respectively inclined upward, and can support a sphere on the three, and make the contact surface face the sphere The direction of the supporting force passes through the center of the sphere.
在一种实施方式中:In one embodiment:
三个所述位移传感器的方向线之间的夹角两两相等。The included angles between the direction lines of the three displacement sensors are equal to each other.
在一种实施方式中:In one embodiment:
所述支座具有三个绕一中轴线周向分布的安装面,三个所述位移传感器分别安装于三个所述安装面之上。The support has three mounting surfaces distributed circumferentially around a central axis, and the three displacement sensors are respectively mounted on the three mounting surfaces.
在一种实施方式中:In one embodiment:
所述支座的上部设置为下大上小的凸台体,所述凸台体的侧面由三个上端朝中轴线方向倾斜的矩形面和三个下大上小且上端朝中轴线方向倾斜的梯形面相间连接围成,三个所述矩形面分别作为三个所述安装面。The upper part of the support is set as a boss body that is large at the bottom and small at the top. The trapezoidal surfaces are alternately connected and enclosed, and the three rectangular surfaces are respectively used as the three mounting surfaces.
在一种实施方式中:In one embodiment:
各个安装面上分别安装有传感器座,所述位移传感器连接于所述位移传感器座。A sensor seat is respectively installed on each installation surface, and the displacement sensor is connected to the displacement sensor seat.
在一种实施方式中:In one embodiment:
所述支座的底面垂直于所述中轴线。The bottom surface of the support is perpendicular to the central axis.
在一种实施方式中:In one embodiment:
所述支座包括座件和盖板;所述位移传感器设置于所述座件上;The support includes a seat and a cover plate; the displacement sensor is arranged on the seat;
所述座件具有朝下的开口腔,所述盖板连接于所述座件下端,并封闭所述开口腔;The seat piece has an opening cavity facing downward, the cover plate is connected to the lower end of the seat piece, and closes the opening cavity;
所述开口腔内设置有连接各个所述位移传感器的数据接收处理系统。A data receiving and processing system connected to each of the displacement sensors is arranged in the open mouth.
在一种实施方式中:In one embodiment:
所述机床旋转轴线位置误差检测装置还包括定位安装座;所述定位安装座的下端面设置有用于定位安装在机床上的安装部,上端面设置有用于承载和对所述支座进行定位和固定的定位连接结构。The machine tool rotation axis position error detection device further includes a positioning mounting seat; the lower end surface of the positioning mounting seat is provided with a mounting portion for positioning and mounting on the machine tool, and the upper end surface is provided with a bearing and positioning and positioning of the support. Fixed positioning connection structure.
在一种实施方式中:In one embodiment:
所述机床旋转轴线位置误差检测装置还包括球头检棒;所述球头检棒一端为用于连接机床主轴的连接部,另一端设置为球状的球头端。The machine tool rotation axis position error detection device further includes a ball head inspection rod; one end of the ball head inspection rod is a connecting part for connecting the machine tool spindle, and the other end is a spherical ball head end.
在一种实施方式中:In one embodiment:
其中所述机床旋转轴指五轴联动数控机床。The machine tool rotation axis refers to a five-axis linkage CNC machine tool.
本发明实施例还提供一种机床旋转轴线位置误差检测装置,其包括三个相对位置固定的位移传感器。第三个所述位移传感器的方向线经过前两个所述位移传感器的方向线的交点,且位于前两个所述位移传感器的方向线所限定的平面之外。An embodiment of the present invention further provides a device for detecting a position error of a rotational axis of a machine tool, which includes three displacement sensors whose relative positions are fixed. The direction line of the third displacement sensor passes through the intersection of the direction lines of the first two displacement sensors, and is located outside the plane defined by the direction lines of the first two displacement sensors.
本发明实施例还提供一种五轴联动数控机床旋转轴线位置误差检测方法,其特征是,基于前述的机床旋转轴线位置误差检测装置,所述检测方法包括以下步骤:The embodiment of the present invention also provides a method for detecting the position error of the rotation axis of a five-axis linkage CNC machine tool, which is characterized in that, based on the aforementioned device for detecting the position error of the rotation axis of the machine tool, the detection method includes the following steps:
以支座固定设置在机床上,在机床主轴上连接一末端为球体的球头检棒,使机床主轴以RTCP功能模式运动,通过三个位移传感器测得球体对应各位移传感器方向线方向的位移值,通过三个位移值计算出的球体球心位移量变化波动作为评价旋转轴线误差的指标。The support is fixed on the machine tool, and a ball-head inspection rod with a sphere at the end is connected to the machine tool spindle, so that the machine tool spindle moves in the RTCP function mode, and the displacement of the sphere corresponding to the direction line of each displacement sensor is measured through three displacement sensors. value, and the fluctuation of the displacement of the sphere center calculated by the three displacement values is used as an index to evaluate the error of the rotation axis.
附图说明Description of drawings
为了更清楚地说明本发明实施例的技术方案,下面将对实施例中提及之附图作简单地介绍,应当理解,以下附图仅示出了本发明的某些实施例,因此不应被看作是对范围的限定,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他相关的附图。In order to explain the technical solutions of the embodiments of the present invention more clearly, the accompanying drawings mentioned in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of the present invention, and therefore should not be It is regarded as a limitation of the scope, and for those of ordinary skill in the art, other related drawings can also be obtained from these drawings without any creative effort.
图1中示出了本发明实施例中的机床旋转轴线位置误差检测装置的三维视图FIG. 1 shows a three-dimensional view of a machine tool rotation axis position error detection device in an embodiment of the present invention
图2为图1的第一视角视图(图中额外示出了球头检棒的连接部);FIG. 2 is a first perspective view of FIG. 1 (the connecting part of the ball-end inspection rod is additionally shown in the figure);
图3为图1的第二视角视图;Fig. 3 is the second perspective view of Fig. 1;
图4中示出了本发明实施例中的机床旋转轴线位置误差检测装置的俯视图;FIG. 4 shows a top view of a machine tool rotation axis position error detection device in an embodiment of the present invention;
图5中示出了本发明实施例中的机床旋转轴线位置误差检测装置的俯视图(盖板隐藏);Fig. 5 shows a top view of the machine tool rotation axis position error detection device in the embodiment of the present invention (the cover is hidden);
图6中示出了本发明实施例中的支座的俯视图;Figure 6 shows a top view of the support in the embodiment of the present invention;
[根据细则91更正 20.10.2020] 
图7示出了盖板的三维图;
图8示出了盖板的仰视图;
[Correction 20.10.2020 under Rule 91]
Figure 7 shows a three-dimensional view of the cover plate;
Figure 8 shows a bottom view of the cover plate;
[根据细则91更正 20.10.2020] 
图9示出了定位安装座的三维视图。
[Correction 20.10.2020 under Rule 91]
Figure 9 shows a three-dimensional view of the positioning mount.
图标:10-机床旋转轴线位置误差检测装置;11-支座;12-位移传感器; 13-方向线;14-交点;15-测头;16-接触面;17-中轴线;18-安装面;19-凸台体;20-矩形面;21-梯形面;22-传感器座;23-螺纹孔;24-底面;25-座件;26-盖板;27-开口腔;28-数据接收处理系统;29-沉头螺钉孔;31-传感器接头;32-功率放大器;33-通讯模块;34-可充电电池;35-开孔;36-空心棱柱体;37-网络接口;38-充电接口;39-显示屏;40-定位安装座;41-安装部;42-定位连接结构;43-圆盘体;44-定位凸块;45-凸柱;46-凸边;47-定位凹槽;48-通孔;49-螺纹连接孔;51-球头检棒;52-连接部;53-球体。Icon: 10-machine tool rotation axis position error detection device; 11-support; 12-displacement sensor; 13-direction line; 14-intersection; 15-probe; 16-contact surface; 17-central axis; 18-installation surface ;19-boss body;20-rectangular surface;21- trapezoidal surface;22-sensor seat;23-threaded hole;24-bottom surface;25-seat piece;26-cover plate;27-opening mouth;28-data receiving Processing system; 29- countersunk head screw hole; 31- sensor connector; 32- power amplifier; 33- communication module; 34- rechargeable battery; 35- hole; 36- hollow prism; 37- network interface; 38- charging Interface; 39-display screen; 40-positioning mounting seat; 41-installation part; 42-positioning connection structure; 43-disc body; 44-positioning bump; Slot; 48-through hole; 49-threaded connection hole; 51-ball head inspection rod; 52-connection part; 53-sphere.
具体实施方式Detailed ways
为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。通常在此处附图中描述和示出的本发明实施例的组件可以以各种不同的配置来布置和设计。In order to make the purposes, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments These are some embodiments of the present invention, but not all embodiments. The components of the embodiments of the invention generally described and illustrated in the drawings herein may be arranged and designed in a variety of different configurations.
因此,以下对在附图中提供的本发明的实施例的详细描述并非旨在限制要求保护的本发明的范围,而是仅仅表示本发明的选定实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。Thus, the following detailed description of the embodiments of the invention provided in the accompanying drawings is not intended to limit the scope of the invention as claimed, but is merely representative of selected embodiments of the invention. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步定义和解释。It should be noted that like numerals and letters refer to like items in the following figures, so once an item is defined in one figure, it does not require further definition and explanation in subsequent figures.
在本发明的描述中,需要说明的是,若出现术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,或者是该发明产品使用时惯常摆放的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,本发明的描述中若出现术语“第一”、“第二”等仅用于区分描述,而不能理解为指示或暗示相对重要性。In the description of the present invention, it should be noted that if the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" appear The azimuth or positional relationship indicated by "" etc. is based on the azimuth or positional relationship shown in the attached drawings, or the azimuth or positional relationship that the product of the invention is usually placed in use, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating Or imply that the device or element referred to must have a particular orientation, be constructed and operate in a particular orientation, and therefore should not be construed as limiting the invention. In addition, if the terms "first", "second" and the like appear in the description of the present invention, they are only used to distinguish the description, and should not be construed as indicating or implying relative importance.
此外,本发明的描述中若出现“水平”、“竖直”等术语并不表示要求部件绝对水平或悬垂,而是可以稍微倾斜。如“水平”仅仅是指其方向相对“竖直”而言更加水平,并不是表示该结构一定要完全水平,而是可以稍微倾斜。Furthermore, the appearance of the terms "horizontal", "vertical" and the like in the description of the present invention does not mean that the component is required to be absolutely horizontal or overhang, but rather may be slightly inclined. For example, "horizontal" only means that its direction is more horizontal than "vertical", it does not mean that the structure must be completely horizontal, but can be slightly inclined.
在本发明的描述中,还需要说明的是,除非另有明确的规定和限定,若出现术语“设置”、“安装”、“相连”、“连接”应做广义理解,例 如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should also be noted that, unless otherwise expressly specified and limited, the terms "arranged", "installed", "connected" and "connected" should be understood in a broad sense, for example, it may be a fixed The connection can also be a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or an indirect connection through an intermediate medium, and it can be internal communication between two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood in specific situations.
实施例一Example 1
参见图1-图5,本实施例提出一种机床旋转轴线位置误差检测装置10,其包括支座11和三个位移传感器12。三个所述位移传感器12分别安装于所述支座11上。第三个所述位移传感器12的方向线13经过前两个所述位移传感器12的方向线13的交点14,且位于前两个所述位移传感器12的方向线13所限定的平面之外。Referring to FIG. 1 to FIG. 5 , the present embodiment proposes a device 10 for detecting a position error of the rotational axis of a machine tool, which includes a support 11 and three displacement sensors 12 . The three displacement sensors 12 are respectively mounted on the support 11 . The direction line 13 of the third displacement sensor 12 passes through the intersection 14 of the direction lines 13 of the first two displacement sensors 12 and is located outside the plane defined by the direction lines 13 of the first two displacement sensors 12 .
可选地,本实施例所述机床旋转轴线位置误差检测装置10额外配置一球头检棒51作为配件。所述球头检棒51一端为用于连接机床主轴的连接部52,另一端设置为球状的球体53。当然,球头检棒51也可不包括在本装置中,而是在检测前通过其他方式获得。Optionally, the apparatus 10 for detecting the position error of the rotational axis of the machine tool described in this embodiment is additionally configured with a ball-end detection rod 51 as an accessory. One end of the ball head inspection rod 51 is a connecting portion 52 for connecting to the main shaft of the machine tool, and the other end is a spherical sphere 53 . Of course, the ball head inspection rod 51 may not be included in the device, but obtained by other means before detection.
本方案中的机床旋转轴线位置误差检测装置10使用时,以其支座11固定设置在机床上,在机床主轴上连接一末端为球体的球头检棒51,使机床主轴进行包括待测旋转轴旋转的复合运动,通过三个位移传感器12测得球体对应各位移传感器12方向线13方向的位移值,通过位移值的大小或由三个位移值计算出球体球心位移量变化的大小作为评价旋转轴线误差的指标。When the machine tool rotation axis position error detection device 10 in this scheme is in use, its support 11 is fixedly arranged on the machine tool, and a ball head detection rod 51 with a spherical end is connected to the machine tool spindle, so that the machine tool spindle can rotate including the rotation to be measured. The compound motion of shaft rotation, the three displacement sensors 12 are used to measure the displacement value of the sphere corresponding to the direction line 13 of each displacement sensor 12, and the change in the displacement of the sphere center is calculated by the magnitude of the displacement value or the three displacement values as An index for evaluating the error of the rotation axis.
前述三条方向线13交于同一点(即前述交点14),且在初始状态下,该交点14即和待检测球体53的球心重合。The aforementioned three direction lines 13 intersect at the same point (ie, the aforementioned intersection point 14 ), and in the initial state, the intersection point 14 coincides with the center of the sphere 53 to be detected.
本实施例中,三个所述位移传感器12均为接触式位移传感器12,且三个位移传感器12的测头15到所述交点14的距离相等。可选地,三个位移传感器12的测头15具有接触面16,三个接触面16分别倾斜朝上,并能够在三者之上支撑一球体,且使接触面16对球体的支撑力的方向经过该球体的球心。例如,接触面16可以是球弧面或平面,球体在支撑于三者之上时,和各接触面16之间相切。In this embodiment, the three displacement sensors 12 are all contact displacement sensors 12 , and the distances from the probes 15 of the three displacement sensors 12 to the intersection 14 are equal. Optionally, the probes 15 of the three displacement sensors 12 have contact surfaces 16, and the three contact surfaces 16 are inclined upward respectively, and can support a sphere on the three, and make the contact surface 16 support the sphere with the same force. The direction goes through the center of the sphere. For example, the contact surface 16 may be a spherical arc surface or a flat surface, and the sphere is tangent to each contact surface 16 when supported on the three.
本实施例中,可选地,三个所述位移传感器12的方向线13之间的夹角两两相等。如此,三个位移传感器12在平面上的投影线之间的夹角均为120°。In this embodiment, optionally, the included angles between the direction lines 13 of the three displacement sensors 12 are equal to each other. In this way, the included angles between the projection lines of the three displacement sensors 12 on the plane are all 120°.
配合参见图6,所述支座11具有三个绕一中轴线17周向分布的安装面18,三个所述位移传感器12分别安装于三个所述安装面18之上。一般可设置该中轴线17为支座11整体的中轴线17。可选地,三个安装面18之间也呈夹角均为120°的周向均匀分布方式,以适应位移传感器12的安装。Referring to FIG. 6 , the support 11 has three mounting surfaces 18 circumferentially distributed around a central axis 17 , and the three displacement sensors 12 are respectively mounted on the three mounting surfaces 18 . Generally, the central axis 17 can be set as the central axis 17 of the whole support 11 . Optionally, the three installation surfaces 18 are also distributed evenly in the circumferential direction with an included angle of 120°, so as to adapt to the installation of the displacement sensor 12 .
本实施例中,可选地,所述支座11的上部设置为下大上小的凸台体19,所述凸台体19的侧面由三个上端朝中轴线17方向倾斜的矩形面20和三个下大上小且上端朝中轴线17方向倾斜的梯形面21相间连接围成,三个所述矩形面20分别作为三个所述安装面18。如此可方便地实现安装于其上的位移传感器12的方向线13在三者上方相交,并实现三者的测头15形成三个支撑点,协同支撑球体。In this embodiment, optionally, the upper part of the support 11 is configured as a boss body 19 with a large bottom and a small top. It is alternately connected and enclosed with three trapezoidal surfaces 21 that are large at the bottom and small at the top and whose upper ends are inclined toward the direction of the central axis 17 . The three rectangular surfaces 20 are used as the three mounting surfaces 18 respectively. In this way, the direction lines 13 of the displacement sensor 12 installed on the displacement sensor 12 can easily intersect above the three, and the probes 15 of the three can form three supporting points, which cooperate to support the sphere.
本实施例中所述的位移传感器12的方向线13指位移传感器12的测头15的伸缩方向所在直线,对于测头15呈杆状的位移传感器12,其方向线13可选择测头15的几何中轴。The direction line 13 of the displacement sensor 12 in this embodiment refers to the straight line where the extension and contraction direction of the probe 15 of the displacement sensor 12 is located. geometric center axis.
本实施例中,位移传感器12可以直接固定于安装面18,也可如本实施例中那样采用在各个安装面18上分别安装有传感器座22,所述位移传感器12连接于所述位移传感器12支座11的方式固定,只需满足前述对安装后的位移传感器12的方向线13的限制条件即可。传感器座22在安装面18上的安装方式可以为,在安装面18上开设螺纹孔23,传感器座22通过螺钉和螺纹孔23的配合锁紧固定于安装面18上。In this embodiment, the displacement sensor 12 may be directly fixed on the mounting surface 18 , or a sensor seat 22 may be installed on each mounting surface 18 as in the present embodiment, and the displacement sensor 12 is connected to the displacement sensor 12 The way of fixing the support 11 only needs to satisfy the aforementioned restriction conditions on the direction line 13 of the installed displacement sensor 12 . The mounting method of the sensor seat 22 on the mounting surface 18 may be as follows: threaded holes 23 are provided on the mounting surface 18 , and the sensor seat 22 is locked and fixed on the mounting surface 18 through the cooperation of the screws and the threaded holes 23 .
本实施例中,为保证支座11在正常平放时中轴线17呈竖向,所述支座11的底面24设置为垂直于所述中轴线17。如此,使用时只需支座11以其底面24配合支撑于水平台面上时,即可保证中轴线17的竖直,为后续检测做准备。In this embodiment, in order to ensure that the center axis 17 of the support 11 is vertical when it is normally laid flat, the bottom surface 24 of the support 11 is set to be perpendicular to the center axis 17 . In this way, only when the support 11 is supported on the water platform with its bottom surface 24 in use, the verticality of the central axis 17 can be ensured, and preparations for subsequent detection can be made.
配合参见图5和图7,所述支座11包括座件25和盖板26,所述位移传感器12设置于所述座件25上。所述座件25具有朝下的开口腔27,所述盖板26连接于所述座件25下端,并封闭所述开口腔27。所述开口腔27内设置有连接各个所述位移传感器12的数据接收处理系统28。Referring to FIG. 5 and FIG. 7 , the support 11 includes a seat 25 and a cover plate 26 , and the displacement sensor 12 is disposed on the seat 25 . The seat member 25 has an opening cavity 27 facing downward. The cover plate 26 is connected to the lower end of the seat member 25 and closes the opening cavity 27 . A data receiving and processing system 28 connected to each of the displacement sensors 12 is arranged in the opening cavity 27 .
前述的座件25和盖板26之间可以设置为可拆卸连接,以方便打开或关闭开口腔27。例如可采用螺钉连接的方式实现座件25和盖板26的连接,在盖板26上设置沉头螺钉孔29,座件25下端面设置对应沉头螺钉孔29的连接孔(图中未示出)。The aforementioned seat member 25 and the cover plate 26 can be detachably connected to facilitate opening or closing of the opening cavity 27 . For example, the connection between the seat piece 25 and the cover plate 26 can be realized by means of screw connection, the cover plate 26 is provided with countersunk head screw holes 29, and the lower end surface of the seat piece 25 is provided with a connection hole corresponding to the countersunk head screw hole 29 (not shown in the figure). out).
数据接收处理系统28可采用常用的传感器数据接收处理方案。例如,本实施例中,在开口腔27内设置传感器接头31、功率放大器32、通讯模块33和可充电电池34。位移传感器12的接线通过安装面18上的开孔35穿入到开口腔27内,并连接于传感器接头31;功率放大器32用于对接收到的位移信号进行放大,通讯模块33用于将接收到的数据传输给上位机进行处理,可充电电池34为整个系统供电。可选地,本实施例中,支座11的凸台体19之下设置为空心棱柱体36(凸台体19也可是内部空心结构),传感器接头31、功率放大器32、通讯模块33和可充电电池34等可合理地 安装在空心棱柱体36的内壁面上,并且可在空心棱柱体36的侧壁上开设网络接口37以作为网络模块的对外接口;当然,也可采用能够实现无线通信的通讯模块33;相似地,可在空心棱柱体36的侧壁上开设用于给可充电电池34充电的充电接口38;还可在空心棱柱体36的侧壁上设置用于显示可充电电池34电量的显示屏39,具体适合实现显示电量为现有技术,在此不赘述。The data receiving and processing system 28 can adopt a common sensor data receiving and processing scheme. For example, in this embodiment, a sensor connector 31 , a power amplifier 32 , a communication module 33 and a rechargeable battery 34 are arranged in the opening 27 . The wiring of the displacement sensor 12 penetrates into the opening cavity 27 through the opening 35 on the mounting surface 18, and is connected to the sensor connector 31; the power amplifier 32 is used to amplify the received displacement signal, and the communication module 33 is used to receive the received displacement signal. The received data is transmitted to the upper computer for processing, and the rechargeable battery 34 supplies power for the entire system. Optionally, in this embodiment, a hollow prism body 36 is provided below the boss body 19 of the support 11 (the boss body 19 may also be an internal hollow structure), the sensor connector 31, the power amplifier 32, the communication module 33 and the optional The rechargeable battery 34 and the like can be reasonably installed on the inner wall surface of the hollow prism body 36, and a network interface 37 can be opened on the side wall of the hollow prism body 36 as an external interface of the network module; of course, it can also be used to realize wireless communication. Similarly, a charging interface 38 for charging the rechargeable battery 34 can be provided on the side wall of the hollow prism body 36; and a charging interface 38 for displaying the rechargeable battery can also be provided on the side wall of the hollow prism body 36 34 The display screen 39 of the electric power is specifically suitable for realizing the display of electric power, which is in the prior art, and will not be repeated here.
[根据细则91更正 20.10.2020] 
配合参见图9,本实施例中,可选地,所述机床旋转轴线位置误差检测装置10还包括定位安装座40;所述定位安装座40的下端面设置有用于定位安装在机床上的安装部41,上端面设置有用于承载和对所述支座11进行定位和固定的定位连接结构42。
[Correction 20.10.2020 under Rule 91]
Referring to FIG. 9, in this embodiment, optionally, the machine tool rotation axis position error detection device 10 further includes a positioning mounting seat 40; the lower end surface of the positioning mounting seat 40 is provided with a mounting for positioning and mounting on the machine tool The upper end surface is provided with a positioning connection structure 42 for carrying and positioning and fixing the support 11 .
[根据细则91更正 20.10.2020] 
本实施例中,可选地,定位安装座40包括中间的圆盘体43,上端面的中间位置设置有定位凸块44,定位凸块44包括和圆盘体43同心的凸柱45和设置在凸柱45两侧的两个凸边46。在支座11的底面24上可设置对应该定位凸块44的定位凹槽47(见于图8)。如此,仅需对准定位凸块44和定位凹槽47即可实现支座11和定位安装座40之间的定位。支座11和定位安装座40之间的连接可通过螺纹连接的形式实现,如在圆盘体43上分布设置多个通孔48,而在支座11底面24上设置对应的螺纹连接孔49,如此,通过螺钉即可实现两者的连接。安装部41可以是设置在圆盘体43下端面的一个或多个连接销柱。
[Correction 20.10.2020 under Rule 91]
In this embodiment, optionally, the positioning mounting base 40 includes a middle disc body 43, and a positioning bump 44 is provided at the middle position of the upper end surface. The positioning bump 44 includes a convex column 45 concentric with the disc body 43 and a Two flanges 46 on both sides of the protruding post 45 . A positioning groove 47 corresponding to the positioning projection 44 may be provided on the bottom surface 24 of the support 11 (see FIG. 8 ). In this way, the positioning between the support 11 and the positioning mounting seat 40 can be achieved only by aligning the positioning projections 44 and the positioning grooves 47 . The connection between the support 11 and the positioning mounting base 40 can be realized in the form of screw connection. For example, a plurality of through holes 48 are distributed on the disc body 43, and corresponding screw connection holes 49 are set on the bottom surface 24 of the support 11. , in this way, the connection between the two can be realized by screws. The mounting portion 41 may be one or more connecting pins disposed on the lower end surface of the disc body 43 .
本实施例中的机床旋转轴线位置误差检测装置10可适用于五轴联动数控机床。该机床对旋转轴的精度要求高,需要更多、更高精度的检测。The device 10 for detecting the position error of the rotational axis of the machine tool in this embodiment can be applied to a five-axis linkage numerically controlled machine tool. The machine tool has high requirements on the accuracy of the rotating axis, and requires more and higher-precision inspections.
实施例二Embodiment 2
本发明实施例还提供一种机床旋转轴线位置误差检测装置10,其和实施例一相比,区别仅在于未限定制作的使用,即可舍去支座11而采用其他方式对三个位移传感器12进行固定安装。The embodiment of the present invention also provides a machine tool rotation axis position error detection device 10. Compared with the first embodiment, the only difference is that the use of manufacturing is not limited. 12 for fixed installation.
实施例三Embodiment 3
本发明实施例还提供一种机床旋转轴线位置误差检测装置10,其和实施例一相比,区别在于在实施例一中三个位移传感器12之外,增加额外的位移传感器12以不同的方向抵顶球体和测量该方向的位移值,用于辅助检测球体球心的位移。The embodiment of the present invention also provides a machine tool rotation axis position error detection device 10. Compared with the first embodiment, the difference is that in addition to the three displacement sensors 12 in the first embodiment, additional displacement sensors 12 are added in different directions. Abut the sphere and measure the displacement value in this direction to assist in detecting the displacement of the center of the sphere.
实施例四Embodiment 4
本发明实施例还提供一种五轴联动数控机床旋转轴线位置误差检测方法,其基于实施例一中的机床旋转轴线位置误差检测装置10,所述检测方法包括以下步骤:The embodiment of the present invention also provides a method for detecting the position error of the rotation axis of a five-axis linkage CNC machine tool, which is based on the device 10 for detecting the position error of the rotation axis of the machine tool in the first embodiment, and the detection method includes the following steps:
以支座11固定设置在机床上,在机床主轴上连接一末端为球体的球头检棒51,使机床主轴以RTCP功能模式运动,通过三个位移传感器12测得球体对应各位移传感器12方向线13方向的位移值,通过三个位移值计算出的球体球心位移量变化波动作为评价旋转轴线误差的指标。The support 11 is fixed on the machine tool, and a ball-head inspection rod 51 with a spherical end is connected to the machine tool spindle, so that the machine tool spindle moves in the RTCP function mode, and the three displacement sensors 12 are used to measure the direction of the sphere corresponding to each displacement sensor 12 The displacement value in the direction of line 13, and the fluctuation of the displacement of the sphere center calculated from the three displacement values are used as an index for evaluating the error of the rotation axis.
根据三个位移传感器12测得的位移值,可以确定球头检棒51的球心的变动值,通过球心的变动值即可评价旋转轴线的位置误差参数。其中,球心的变动值与三个位移传感器12测得的位移值的存在函数关系,其即每一组三个位移传感器12测得的位移值。具体关系通过几何计算即可求得,在此不赘述。According to the displacement values measured by the three displacement sensors 12 , the variation value of the ball center of the ball nose rod 51 can be determined, and the position error parameter of the rotation axis can be evaluated by the variation value of the ball center. Wherein, there is a functional relationship between the variation value of the sphere center and the displacement values measured by the three displacement sensors 12 , that is, the displacement values measured by each group of three displacement sensors 12 . The specific relationship can be obtained through geometric calculation, and will not be repeated here.
以上所述仅为本发明的优选实施例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
工业实用性Industrial Applicability
本方案中的机床旋转轴线位置误差检测装置通过支座和三个特殊配置的位移传感器的设置,可方便快捷地测得球体对应各位移传感器方向线方向的位移值,通过位移值的大小或由三个位移值计算出球体球心位移量变化的大小作为评价旋转轴线误差的指标,具有工业实用性。The machine tool rotation axis position error detection device in this scheme can easily and quickly measure the displacement value of the sphere corresponding to the direction line of each displacement sensor through the setting of the support and three specially configured displacement sensors. The three displacement values are used to calculate the change of the displacement of the sphere center as an index for evaluating the error of the rotation axis, which has industrial practicability.

Claims (15)

  1. 一种机床旋转轴线位置误差检测装置,其特征是:A machine tool rotation axis position error detection device is characterized by:
    包括支座和三个位移传感器;Including support and three displacement sensors;
    三个所述位移传感器分别安装于所述支座上;第三个所述位移传感器的方向线经过前两个所述位移传感器的方向线的交点,且位于前两个所述位移传感器的方向线所限定的平面之外。The three displacement sensors are respectively mounted on the support; the direction line of the third displacement sensor passes through the intersection of the direction lines of the first two displacement sensors and is located in the direction of the first two displacement sensors outside the plane bounded by the line.
  2. 根据权利要求1所述的机床旋转轴线位置误差检测装置,其特征是:The machine tool rotation axis position error detection device according to claim 1 is characterized in that:
    三个所述位移传感器均为接触式位移传感器,且三个位移传感器的测头到所述交点的距离相等。The three displacement sensors are all contact displacement sensors, and the distances from the probes of the three displacement sensors to the intersection point are equal.
  3. 根据权利要求1所述的机床旋转轴线位置误差检测装置,其特征是:The machine tool rotation axis position error detection device according to claim 1 is characterized in that:
    三个所述位移传感器均为接触式位移传感器,三个位移传感器的测头具有接触面,三个接触面分别倾斜朝上,并能够在三者之上支撑一球体,且使接触面对球体的支撑力的方向经过该球体的球心。The three displacement sensors are all contact displacement sensors, and the probe heads of the three displacement sensors have contact surfaces, the three contact surfaces are respectively inclined upward, and can support a sphere on the three, and make the contact surface face the sphere The direction of the supporting force passes through the center of the sphere.
  4. 根据权利要求1-3任一项所述的机床旋转轴线位置误差检测装置,其特征是:The device for detecting the position error of the rotational axis of a machine tool according to any one of claims 1-3, wherein:
    所述支座具有三个绕一中轴线周向分布的安装面,三个所述位移传感器分别安装于三个所述安装面之上。The support has three mounting surfaces distributed circumferentially around a central axis, and the three displacement sensors are respectively mounted on the three mounting surfaces.
  5. 根据权利要求4所述的机床旋转轴线位置误差检测装置,其特征是:The machine tool rotation axis position error detection device according to claim 4 is characterized in that:
    所述支座的上部设置为下大上小的凸台体,所述凸台体的侧面由三个上端朝中轴线方向倾斜的矩形面和三个下大上小且上端朝中轴线方向倾斜的梯形面相间连接围成,三个所述矩形面分别作为三个所述安装面。The upper part of the support is set as a boss body that is large at the bottom and small at the top. The trapezoidal surfaces are alternately connected and enclosed, and the three rectangular surfaces are respectively used as the three mounting surfaces.
  6. 根据权利要求4所述的机床旋转轴线位置误差检测装置,其特征是:The machine tool rotation axis position error detection device according to claim 4 is characterized in that:
    各个安装面上分别安装有传感器座,所述位移传感器连接于所述位移传感器座。A sensor seat is respectively installed on each installation surface, and the displacement sensor is connected to the displacement sensor seat.
  7. 根据权利要求4所述的机床旋转轴线位置误差检测装置,其特征是:The machine tool rotation axis position error detection device according to claim 4 is characterized in that:
    所述支座的底面垂直于所述中轴线。The bottom surface of the support is perpendicular to the central axis.
  8. 根据权利要求1所述的机床旋转轴线位置误差检测装置,其特征是:The machine tool rotation axis position error detection device according to claim 1 is characterized in that:
    所述支座包括座件和盖板;所述位移传感器设置于所述座件上;The support includes a seat and a cover plate; the displacement sensor is arranged on the seat;
    所述座件具有朝下的开口腔,所述盖板连接于所述座件下端,并封闭所述开口腔;The seat piece has an opening cavity facing downward, the cover plate is connected to the lower end of the seat piece, and closes the opening cavity;
    所述开口腔内设置有连接各个所述位移传感器的数据接收处理系统。A data receiving and processing system connected to each of the displacement sensors is arranged in the open mouth.
  9. 根据权利要求1所述的机床旋转轴线位置误差检测装置,其特征是:The machine tool rotation axis position error detection device according to claim 1 is characterized in that:
    所述机床旋转轴线位置误差检测装置还包括定位安装座;所述定位安装座的下端面设置有用于定位安装在机床上的安装部,上端面设置有用于承载和对所述支座进行定位和固定的定位连接结构。The machine tool rotation axis position error detection device further includes a positioning mounting seat; the lower end surface of the positioning mounting seat is provided with a mounting portion for positioning and mounting on the machine tool, and the upper end surface is provided with a bearing and positioning and positioning of the support. Fixed positioning connection structure.
  10. 根据权利要求1所述的机床旋转轴线位置误差检测装置,其特征是:The machine tool rotation axis position error detection device according to claim 1 is characterized in that:
    三个所述位移传感器的方向线之间的夹角两两相等。The included angles between the direction lines of the three displacement sensors are equal to each other.
  11. 根据权利要求1至10任一项所述的机床旋转轴线位置误差检测装置,其特征是:The device for detecting the position error of the rotational axis of a machine tool according to any one of claims 1 to 10, wherein:
    所述机床旋转轴指五轴联动数控机床。The machine tool rotation axis refers to a five-axis linkage CNC machine tool.
  12. 根据权利要求1所述的机床旋转轴线位置误差检测装置,其特征是:The machine tool rotation axis position error detection device according to claim 1 is characterized in that:
    所述机床旋转轴线位置误差检测装置还包括球头检棒;所述球头检棒一端为用于连接机床主轴的连接部,另一端设置为球状的球头端。The machine tool rotation axis position error detection device further comprises a ball head inspection rod; one end of the ball head inspection rod is a connecting portion for connecting the machine tool spindle, and the other end is a spherical ball head end.
  13. 一种机床旋转轴线位置误差检测装置,其特征是:A machine tool rotation axis position error detection device is characterized by:
    包括三个相对位置固定的位移传感器;Including three displacement sensors with fixed relative positions;
    第三个所述位移传感器的方向线经过前两个所述位移传感器的方向线的交点,且位于前两个所述位移传感器的方向线所限定的平面之外。The direction line of the third displacement sensor passes through the intersection of the direction lines of the first two displacement sensors, and is located outside the plane defined by the direction lines of the first two displacement sensors.
  14. 一种机床旋转轴线位置误差检测装置,其特征是:A machine tool rotation axis position error detection device is characterized by:
    包括座件、盖板、定位安装座、传感器座、数据接收处理系统以及三个位移传感器;Including seat, cover, positioning mounting seat, sensor seat, data receiving and processing system and three displacement sensors;
    所述座件为下端开口的壳状壁结构,其内部限定开口腔,所述盖板可拆卸地盖合连接于所述座件的下口;The seat is a shell-like wall structure with an open lower end, and an opening cavity is defined inside, and the cover plate is detachably connected to the lower opening of the seat;
    所述座件下部呈六边形截面的空心棱柱体,上部为连接于空心棱柱体上的凸台体,凸台体为下大上小的结构,其侧面由三个上端朝空心棱柱体的中轴线方向倾斜的矩形面和三个下大上小且上端朝中轴线方向倾斜的梯形面相间连接围成,三个所述矩形面分别作为三个安装面;The lower part of the seat is a hollow prism body with a hexagonal cross-section, the upper part is a boss body connected to the hollow prism body, the boss body is a structure with a large lower part and a small upper part, and its side faces are formed by three upper ends facing the hollow prism body. A rectangular surface inclined in the direction of the central axis and three trapezoidal surfaces with a large lower part and a small upper end and whose upper end is inclined toward the direction of the central axis are alternately connected and enclosed, and the three rectangular surfaces are respectively used as three installation surfaces;
    三个所述位移传感器分别通过传感器座连接于对应安装面上;三个位移传感器的测头沿不同方向倾斜朝上,且三者的测头端部相互靠近并能够共同支撑一球体且使三者的方向线均通过该球体的球心;The three displacement sensors are respectively connected to the corresponding installation surfaces through the sensor base; the probes of the three displacement sensors are inclined upward in different directions, and the ends of the three probes are close to each other and can jointly support a sphere and make the three displacement sensors. The direction lines of the sphere pass through the center of the sphere;
    所述数据接收处理系统包括连接于开口腔内表面的传感器接头、功率放大器、通讯模块和可充电电池;位移传感器的接线通过安装面上的开孔穿入到开口腔内,并连接于传感器接头;功率放大器用于对接收到的位移信号进行放大,通讯模块用于将接收到的数据传输给上位机进行处理,可充电电池为整个系统供电;在空心棱柱体的侧壁上开设网络接口以作为网 络模块的对外接口;在空心棱柱体的侧壁上还开设用于给可充电电池充电的充电接口以及用于显示可充电电池电量的显示屏;The data receiving and processing system includes a sensor connector, a power amplifier, a communication module and a rechargeable battery connected to the inner surface of the opening; the wiring of the displacement sensor penetrates into the opening through the opening on the installation surface, and is connected to the sensor connector ; The power amplifier is used to amplify the received displacement signal, the communication module is used to transmit the received data to the upper computer for processing, and the rechargeable battery supplies power for the whole system; As the external interface of the network module; a charging interface for charging the rechargeable battery and a display screen for displaying the power of the rechargeable battery are also provided on the side wall of the hollow prism;
    所述定位安装座包括中间的圆盘体,其上端面的中间位置设置有定位凸块,定位凸块包括和圆盘体同心的凸柱和设置在凸柱两侧的两个凸边;支座的底面上设置对应所述定位凸块的定位凹槽;支座和定位安装座的圆盘体之间通过螺纹连接的方式实现可拆卸连接;圆盘体的下端设置安装部,所述安装部为设置在圆盘体下端面的一个或多个连接销柱。The positioning mounting seat includes a middle disc body, and a positioning bump is arranged at the middle position of the upper end surface of the positioning bump, and the positioning bump includes a convex column concentric with the disc body and two convex edges arranged on both sides of the convex column; The bottom surface of the seat is provided with a positioning groove corresponding to the positioning projection; the detachable connection is realized between the support and the disk body of the positioning mounting seat by means of screw connection; the lower end of the disk body is provided with a mounting part, and the installation The part is one or more connecting pins arranged on the lower end face of the disc body.
  15. 一种五轴联动数控机床旋转轴线位置误差检测方法,其特征是,基于权利要求11所述的机床旋转轴线位置误差检测装置,所述检测方法包括以下步骤:A five-axis linkage numerical control machine tool rotation axis position error detection method, characterized in that, based on the machine tool rotation axis position error detection device according to claim 11, the detection method comprises the following steps:
    以支座固定设置在机床上,在机床主轴上连接一末端为球体的球头检棒,使机床主轴以RTCP功能模式运动,通过三个位移传感器测得球体对应各位移传感器方向线方向的位移值,通过三个位移值计算出的球体球心位移量变化波动作为评价旋转轴线误差的指标。The support is fixed on the machine tool, and a ball-head inspection rod with a spherical end is connected to the machine tool spindle, so that the machine tool spindle moves in the RTCP function mode, and the displacement of the sphere corresponding to the direction line of each displacement sensor is measured through three displacement sensors. value, and the fluctuation of the displacement of the sphere center calculated by the three displacement values is used as an index to evaluate the error of the rotation axis.
PCT/CN2020/119140 2020-09-30 2020-09-30 Five-axis linkage numerical control machine tool rotation axis position error detection method and device WO2022067594A1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
PCT/CN2020/119140 WO2022067594A1 (en) 2020-09-30 2020-09-30 Five-axis linkage numerical control machine tool rotation axis position error detection method and device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
PCT/CN2020/119140 WO2022067594A1 (en) 2020-09-30 2020-09-30 Five-axis linkage numerical control machine tool rotation axis position error detection method and device

Publications (1)

Publication Number Publication Date
WO2022067594A1 true WO2022067594A1 (en) 2022-04-07

Family

ID=80951022

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/CN2020/119140 WO2022067594A1 (en) 2020-09-30 2020-09-30 Five-axis linkage numerical control machine tool rotation axis position error detection method and device

Country Status (1)

Country Link
WO (1) WO2022067594A1 (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115647932A (en) * 2022-11-02 2023-01-31 湖北工业大学 Method for controlling mounting precision of detachable milling head
CN116673792A (en) * 2023-08-04 2023-09-01 成都飞机工业(集团)有限责任公司 Machining center rotating shaft error source stripping feature and machining evaluation method

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20080114485A1 (en) * 2006-11-10 2008-05-15 Toshiba Kikai Kabushiki Kaisha Position ensuring system for oblique machining in five-axis machine tool
CN101842189A (en) * 2007-11-02 2010-09-22 株式会社牧野铣床制作所 Method and device for preparing error map and numerically controlled machine tool having error map preparation function
EP3327524A1 (en) * 2016-11-29 2018-05-30 Mikron Agie Charmilles AG Kinematic calibration
CN109032069A (en) * 2018-07-19 2018-12-18 西南交通大学 A kind of contactless R-test measuring instrument sphere centre coordinate calculation method using eddy current displacement sensor
CN109032070A (en) * 2018-07-19 2018-12-18 西南交通大学 A kind of contactless R-test measuring instrument scaling method using eddy current displacement sensor

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20080114485A1 (en) * 2006-11-10 2008-05-15 Toshiba Kikai Kabushiki Kaisha Position ensuring system for oblique machining in five-axis machine tool
CN101842189A (en) * 2007-11-02 2010-09-22 株式会社牧野铣床制作所 Method and device for preparing error map and numerically controlled machine tool having error map preparation function
EP3327524A1 (en) * 2016-11-29 2018-05-30 Mikron Agie Charmilles AG Kinematic calibration
CN109032069A (en) * 2018-07-19 2018-12-18 西南交通大学 A kind of contactless R-test measuring instrument sphere centre coordinate calculation method using eddy current displacement sensor
CN109032070A (en) * 2018-07-19 2018-12-18 西南交通大学 A kind of contactless R-test measuring instrument scaling method using eddy current displacement sensor

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115647932A (en) * 2022-11-02 2023-01-31 湖北工业大学 Method for controlling mounting precision of detachable milling head
CN115647932B (en) * 2022-11-02 2023-07-18 湖北工业大学 Detachable milling head installation precision control method
CN116673792A (en) * 2023-08-04 2023-09-01 成都飞机工业(集团)有限责任公司 Machining center rotating shaft error source stripping feature and machining evaluation method
CN116673792B (en) * 2023-08-04 2023-11-10 成都飞机工业(集团)有限责任公司 Machining center rotating shaft error source stripping feature and machining evaluation method

Similar Documents

Publication Publication Date Title
CN101992407B (en) Error identifying method and error identifying program of machine
US6418774B1 (en) Device and a method for calibration of an industrial robot
WO2022067594A1 (en) Five-axis linkage numerical control machine tool rotation axis position error detection method and device
US9423282B2 (en) Metrology device and a method for compensating for bearing runout error
JPH0224441B2 (en)
US9009000B2 (en) Method for evaluating mounting stability of articulated arm coordinate measurement machine using inclinometers
CN112388389A (en) Method and device for detecting position error of rotating axis of five-axis linkage numerical control machine tool
US9459121B2 (en) Angle measuring device and methods for calibration
JP3987437B2 (en) Length measuring device consisting of length measuring device and mounting member
US11092419B2 (en) Ultra-light and ultra-accurate portable coordinate measurement machine with multi-piece joint engagement
CN105486276A (en) High-precision measurement device and measurement method for angle of pitch
WO2019047393A1 (en) Automatic assembling method and system for curved surface part
CN114777689B (en) Swing type rotary shaft positioning accuracy detection tool
CN111457837A (en) Measuring device for measuring five-degree-of-freedom motion error of rotary table in real time by using circular grating and eddy current sensor and using method
US11054237B2 (en) Ultra-light and ultra-accurate portable coordinate measurement machine with unique base plate arrangement
CN114749995A (en) Swing type rotating shaft positioning precision detection method
CN114253217A (en) Five-axis machine tool RTCP automatic calibration method with self-correction function
JP4890188B2 (en) Motion error measurement reference body and motion error measurement device
CN103439051A (en) Static balance detection device and detection method for superconductive rotor
CN113899324B (en) Multi-axis turntable perpendicularity error detection method based on single-axis laser gyro goniometer
CN216695032U (en) Zero calibration and positioning device for single-vane attack angle sensor
CN215374002U (en) Electronic compass calibrating device
CN111457920B (en) Rotation angle measuring method based on accelerometer
CN210128719U (en) Tool for orthogonal detection of inclinometer sensor
KR100872034B1 (en) Measuring Device of Center of Weight and Unbalanced Moment of Rotating Body and Measuring Method using that

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 20955619

Country of ref document: EP

Kind code of ref document: A1

NENP Non-entry into the national phase

Ref country code: DE

122 Ep: pct application non-entry in european phase

Ref document number: 20955619

Country of ref document: EP

Kind code of ref document: A1