WO2021147943A1 - Vehicle, and method and system for controlling same - Google Patents

Vehicle, and method and system for controlling same Download PDF

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Publication number
WO2021147943A1
WO2021147943A1 PCT/CN2021/073028 CN2021073028W WO2021147943A1 WO 2021147943 A1 WO2021147943 A1 WO 2021147943A1 CN 2021073028 W CN2021073028 W CN 2021073028W WO 2021147943 A1 WO2021147943 A1 WO 2021147943A1
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WIPO (PCT)
Prior art keywords
electric drive
drive axle
torque
workable
vehicle
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PCT/CN2021/073028
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French (fr)
Chinese (zh)
Inventor
何湘雨
邓乐
蔡年春
张忠政
Original Assignee
长沙智能驾驶研究院有限公司
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Publication of WO2021147943A1 publication Critical patent/WO2021147943A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L15/00Methods, circuits, or devices for controlling the traction-motor speed of electrically-propelled vehicles
    • B60L15/20Methods, circuits, or devices for controlling the traction-motor speed of electrically-propelled vehicles for control of the vehicle or its driving motor to achieve a desired performance, e.g. speed, torque, programmed variation of speed
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L2240/00Control parameters of input or output; Target parameters
    • B60L2240/40Drive Train control parameters
    • B60L2240/42Drive Train control parameters related to electric machines
    • B60L2240/421Speed
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L2240/00Control parameters of input or output; Target parameters
    • B60L2240/40Drive Train control parameters
    • B60L2240/42Drive Train control parameters related to electric machines
    • B60L2240/423Torque
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L2240/00Control parameters of input or output; Target parameters
    • B60L2240/40Drive Train control parameters
    • B60L2240/46Drive Train control parameters related to wheels
    • B60L2240/461Speed
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/72Electric energy management in electromobility

Definitions

  • the invention relates to the field of intelligent control, in particular to a vehicle and its control method and control system.
  • hybrid vehicles with new energy trailers mainly add drive motors to the trailers to form an electric drive axle to provide auxiliary driving force when the vehicle is driving, and to recover energy during deceleration to achieve energy-saving effects.
  • the modification schemes for trailers mainly include centralized electric drive axle and multi-axis distributed electric drive axle.
  • the system of multi-axis distributed electric drive axle is more flexible but relatively complicated. Characteristics, it is necessary to consider the management and control of the torque output by the motors of each electric drive axle when driving at high speeds or special roads for a long time to deal with the driving conditions of the vehicle and the special circumstances that may occur during driving.
  • the current multi-axis distributed electric drive axle control mostly relies on historical experience, setting some parameters for specific control, and in actual applications, the road conditions are complex and changeable, and vehicles under different conditions will also be different. If the presets are used uniformly It is obviously impossible to realize the reasonable and effective management of the multi-axis distributed electric drive axle in the vehicle.
  • the present invention proposes a vehicle control method, wherein the vehicle includes a plurality of electric drive axles, and each electric drive axle is provided with a set of wheels and corresponding motors on both sides And a motor controller, wherein the method includes: obtaining a total requested torque at least according to the state signal of the vehicle; determining the number of workable electric drive axles in the electric drive axle; and determining the number of electric drive axles at least according to the mileage that the vehicle has traveled.
  • the priority of the workable electric drive axle; and the assigned torque corresponding to the workable electric drive axle is determined at least according to the priority of the workable electric drive axle and the total requested torque.
  • the control method as described above further includes determining whether the distributed torque needs to be limited during output at least according to the slip rate of the vehicle wheel or the temperature of the motor/motor controller.
  • determining the priority of the workable electric drive axle at least according to the mileage that the vehicle has traveled includes: according to the accumulated mileage of the vehicle and a preset priority adjustment rule, when the preset priority is reached When the mileage threshold is used, the priority order of the workable electric drive axle is adjusted.
  • the above-mentioned control method further includes: obtaining the motor speed of the workable electric drive axle; and under the premise of maximizing the total efficiency of the vehicle system, at least according to the total requested torque and the workable electric drive axle
  • the rotation speed of the motor and the priority of the workable electric drive axle obtain the assigned torque corresponding to the workable electric drive axle.
  • determining whether it is necessary to limit the distributed torque according to at least the slip rate of the vehicle includes: obtaining the operating speed of the vehicle and the rotation speed of each group of wheels; and at least according to the operation Speed and the wheel rotation speed, determine the slip rate of each group of wheels; compare the wheel slip rate with a preset slip rate threshold range; when the wheel slip rate is less than the preset slip rate threshold range
  • the limit value is set, there is no need to limit the distributed torque of the corresponding workable electric drive axle when output; when the wheel slip rate is greater than the upper limit of the preset slip rate threshold range, the corresponding output needs to be adjusted
  • the distributed torque of the workable electric drive axle is limited.
  • the first priority can be The reduced distribution torque of the working electric drive axle is no longer apportioned; and the distribution torque of the other working electric drive axles is limited to satisfy that the corresponding wheel slip rate is not greater than the preset slip rate threshold range Limit.
  • determining whether it is necessary to limit the distributed torque according to at least the temperature of the vehicle includes: obtaining the temperature of the motor and/or the motor controller corresponding to the workable electric drive axle; and According to the degree to which the temperature exceeds the preset temperature threshold, the distributed torque of the corresponding workable electric drive axle is correspondingly limited.
  • a vehicle control system wherein the vehicle includes a plurality of electric drive axles, and each electric drive axle is provided with a set of wheels and corresponding motors and motor controllers on both sides,
  • the system includes: a communication module configured to obtain a total requested torque at least according to a state signal of the vehicle; an electric drive axle identification module configured to determine the number of workable electric drive axles; a torque distribution module coupled to the The communication module and the electric drive axle identification module are configured to perform the method as described above.
  • a vehicle including: multiple sets of wheels, each set of wheels being coaxial; a battery pack system; a plurality of hub motors arranged on the wheels; and connected to two coaxial hub motors The electric drive axle; a sensor configured to obtain one or more of the vehicle speed, wheel speed, motor and/or temperature of the motor controller; multiple motor controllers, which are connected to the battery pack system, the multiple The in-wheel motor and the electric drive bridge are electrically connected, and are configured to control the in-wheel motor; and a processor, which is electrically connected to the plurality of motor controllers, the battery pack system, and the sensor, and executes the method described above.
  • a storage medium on which a computer program is stored, and when the computer program is executed by a processor, the method described above is implemented.
  • the vehicle control method disclosed in the present application can distribute torque to each electric drive axle according to efficiency distribution, and can rotate the priority of each electric drive axle according to the mileage, so that the wear of the vehicle transmission system can be balanced.
  • Fig. 1 is a schematic diagram of a vehicle according to an embodiment of the present application.
  • Fig. 2 is a schematic diagram of the application of a vehicle control system according to an embodiment of the present application
  • Fig. 3 is a schematic diagram of the application of torque control in a vehicle control system according to an embodiment of the present application
  • Fig. 4 is a flow chart of a method for controlling a vehicle according to an embodiment of the present application.
  • Fig. 5 is a schematic block diagram of a vehicle control system according to an embodiment of the present application.
  • Fig. 6 is a schematic diagram of a computer device of a vehicle in an embodiment according to an embodiment of the present application.
  • the driving conditions of the vehicle and the special circumstances that may occur while driving mainly include the following points:
  • the present application provides a multi-axis distributed electric drive axle control method and system.
  • the output priority of the electric drive axle is changed to ensure that the transmission system and the wheels are balanced, and according to the output priority of the electric drive axle
  • the torque between the axles and wheels of each electric drive axle is distributed to ensure the best efficiency output of the motor. It can also limit the torque of each electric drive axle and redistribute it when the motor fails (failure or over temperature, etc.) or the vehicle is slipping on a special road, so as to ensure that the distributed electric drive axle can still follow
  • the requested torque output of the vehicle controller or at least to ensure the normal and safe driving of the vehicle.
  • the method of this application is not only applicable to trailers, but also applicable to other vehicles with multi-axis distributed electric drive axles.
  • the following is only an example of a trailer.
  • Fig. 1 is a schematic diagram of a vehicle according to an embodiment of the present application.
  • the multi-axis distributed electric drive axle control system is arranged on the trailer, and the multi-axis distributed electric drive axle control method of the present application can be applied to the control system shown in the figure.
  • the multi-axis distributed electric drive axle control system and control method of the present application can also be applied to other types of trailers or other types of large vehicles such as trucks and buses. The following will take a trailer as an example to illustrate the technical solution of this application in detail:
  • a multi-axis distributed electric drive axle control system 100 (hereinafter referred to as "control system") is provided on the trailer, which includes: VCU 110 (Vehicle control unit, vehicle controller), multiple wheel hub motors 120, and The MCU 130 (motor controller) connected to the in-wheel motor 120.
  • VCU 110 Vehicle control unit, vehicle controller
  • MCU 130 motor controller
  • the in-wheel motor 120 is arranged on the hub of the trailer wheel, and can provide driving force or braking force for the wheels of the trailer, so as to provide auxiliary driving or braking for the trailer;
  • the MCU is connected to the corresponding in-wheel motor 120 and can be used for control Hub motor to achieve driving/braking.
  • an electric drive axle 140 is included between the in-wheel motors 120 at both ends of the trailer.
  • the two ends of the trailer are equipped with wheels and can be used to withstand the trailer’s load and maintain the trailer’s normal running on the road.
  • Each end is driven by a hub motor controlled by an MCU.
  • the control system 100 may further include a battery pack system 150, which may be used to supply power to various components of the control system, and to recover the energy of the in-wheel motor when the vehicle is braking.
  • the VCU can detect and identify the working drive axle in the control system; and can obtain the vehicle mileage, and according to the vehicle mileage and preset electric drive axle priority adjustment rules, the priority of the workable electric drive axle can be determined It can also obtain the total requested torque of the vehicle and the rotational speed of the hub motor of the workable electric drive axle. According to the total required torque, the rotational speed of the hub motor of the workable electric drive axle and the priority of the workable electric drive axle, the workable electric drive axle can be determined The corresponding distributed torque of the electric drive axle; the actual output torque of the workable electric drive axle can also be controlled according to the corresponding distributed torque of the workable electric drive axle.
  • a workable electric drive axle refers to an electric drive axle that can work normally. Specifically, the hub motors and MCUs at both ends of the electric drive axle can work normally, so that the electric drive axle can output torque and drive The wheel rotates or recovers energy.
  • the VCU can parse the driver’s intentions (such as accelerator pedal, brake pedal, steering wheel angle, gear position, etc.) into requested driving power or braking power, and then use the hybrid energy distribution algorithm and the battery pack system to maximize Output limit, calculate the total request torque of the trailer multi-axle distributed electric drive axle control system, and distribute the torque to each electric drive axle according to the total request torque.
  • the VCU can also be installed on the tractor.
  • the VCU provided on the trailer can communicate with the tractor to obtain the driver's intention.
  • the VCU may include a processor and a memory.
  • the processor can include one or more central processing unit (CPU), graphics processing unit (GPU), application specific integrated circuit (ASIC), field programmable gate array (FPGA), or a combination thereof.
  • the processor can execute software or computer readable instructions stored in the memory to perform the methods or operations described herein.
  • the processor can be implemented in several different ways.
  • the processor can include one or more embedded processors, processor cores, microprocessors, logic circuits, hardware finite state machines (FSM), digital signal processors (DSP), or combinations thereof.
  • the memory can store software, data, logs, or a combination of them.
  • the memory can be an internal memory or an external memory.
  • the memory can be volatile memory or non-volatile memory, such as non-volatile random access memory (NVRAM), flash memory, disk storage, or non-volatile memory such as static random access memory (SRAM). ) Of volatile memory.
  • NVRAM non-volatile random access memory
  • the VCU may also include a communication component, which can include one or more wired or wireless communication interfaces.
  • a communication component can include one or more wired or wireless communication interfaces.
  • communication interface network interface card wireless modem or cable modem.
  • the communication interface can be a WiFi modem.
  • the communication interface can be a 3G, 4G, or 5G modem, an LTE modem, a Bluetooth component, a radio frequency receiver, an antenna, or a combination thereof.
  • Fig. 2 is an application schematic diagram of a vehicle control system according to an embodiment of the present application.
  • the VCU obtains the status of each in-wheel motor, and through failure control (to exclude those electric drive axles that cannot work due to mechanical or electrical reasons), the number of workable electric drive axles m can be determined.
  • a workable electric drive axle refers to an electric drive axle that can work normally.
  • an electric drive axle is composed of a shaft, a matching hub motor and an MCU.
  • the VCU detects the entire vehicle and identifies the vehicle's workable electric drive axle.
  • the VCU can receive the operating status of the in-wheel motor from the MCU in real time, perform failure control according to the operating status of the in-wheel motor sent by the MCU, and identify the number m of electric drive axles that can be operated in the current system.
  • a certain wheel hub motor is detected to be faulty or not working, immediately turn off the wheel hub motor on the other side of the same electric drive axle, and the electric drive axle is regarded as damaged; or when a certain electric drive axle is detected In the event of a fault, immediately turn off the hub motors on both sides of the electric drive axle, and the electric drive axle is deemed damaged.
  • the VCU shuts down the hub motor on the other side of the second electric drive axle. And the VCU recognizes that the second electric drive axle of the current vehicle is not working, and the number of working electric drive axles is two, that is, the number of working electric drive axles is 2.
  • the VCU failure control mechanism is as follows:
  • the normal working signal of the hub motor is "1"
  • the failure signal is "0”
  • the signal sequence on the left side of the multi-axis distributed drive axle is E l
  • the signal sequence on the right side is Er
  • the number of working electric drive axles is m and working
  • the electric drive bridge sequence E are:
  • represents the multiplication of vector elements
  • T represents the transpose of the matrix
  • the VCU obtains the mileage of the vehicle, and can determine the priority of each workable electric drive axle based on the judgment of the working priority of the electric drive axle.
  • the torque of each workable electric drive axle is generally distributed based on efficiency, so that the torque distributed by each workable electric drive axle is not necessarily the same.
  • the electric drive axle with the largest torque is defined as the first priority electric drive axle, and the rest are arranged in order according to the torque.
  • the MCUs, in-wheel motors or wheels of the electric drive axles have different amounts of wear. In order to ensure that the amount of wear is as consistent as possible and improve the service life of the control system, it is necessary to work on each The priority of the electric drive axle is rotated.
  • the mileage of the vehicle may refer to the accumulated mileage of the vehicle from the factory to the present, and the VCU can directly read this part of the data.
  • the VCU can also read the mileage of the vehicle from the ABS (antilock braking system).
  • the VCU can also read the vehicle mileage through TBOX (telematics box, car networking system), EBS (Electronic Brake Systems, electronic braking system), etc.
  • the electric drive axle priority adjustment rule may be a preset rule, and the priority may be adjusted according to the mileage.
  • the priority of the electric drive axle can be adjusted based on a certain mileage threshold L, so that the transmission system and wheel wear can be balanced.
  • the mileage threshold L can be set according to actual needs, for example, it can be set It is 100,000 kilometers, 50,000 kilometers, or 30,000 kilometers, etc.
  • the priority adjustment rule of electric drive axles is the mileage threshold for priority adjustment every 100,000 kilometers, Initially (that is, the mileage is 0 when leaving the factory), select A as the first priority working electric drive axle, B as the second priority working electric drive axle, and C as the third priority working electric drive Bridge; when the accumulated driving exceeds 100,000 kilometers, the priority is adjusted, B is adjusted to the first priority working electric drive axle, C is adjusted to the second priority working electric drive axle, and A is the third priority Class working electric drive axle; when the accumulated driving exceeds 200,000 kilometers, the priority adjustment is performed again, and C is adjusted to the first priority working electric drive axle, and A is adjusted to the second priority working electric drive axle. Adjust B to the third priority working electric drive bridge, and the subsequent operations can be deduced by analogy.
  • the VCU may obtain or calculate the total requested torque Treq of the vehicle and the current vehicle speed V, and according to the total requested torque Treq , the number of workable electric drive axles, and the priority of the workable electric drive axles, based on the efficiency
  • the total requested torque T req is distributed to obtain the distributed torque T i corresponding to each workable electric drive axle.
  • the total requested torque Treq may be total driving torque or total braking torque.
  • the total requested torque of the vehicle can be sensed by the VCU of the user's (driver) operation intention, and the operation intention can be analyzed, and then the total requested torque can be calculated by the power distribution algorithm and the maximum output limit of the battery pack system.
  • the current vehicle speed V may be obtained from the ABS in the vehicle. In some embodiments, the current vehicle speed can also be obtained through an acceleration sensor or the rotational speed of a hub motor, or through a tractor, or through EBS or the like. In some embodiments, distributing the total requested torque based on efficiency is to obtain the torque distribution coefficient of each workable electric drive axle, and then obtain the corresponding distributed torque of each workable electric drive axle, so that the total efficiency of the control system is maximized. In some embodiments, since the ground adhesion is affected by the load, the bearing load of each workable electric drive axle is different, and the distribution of the ground adhesion force can also be used to obtain the distributed torque T i corresponding to each workable electric drive axle. In some embodiments, even distribution may be used to obtain the distributed torque T i corresponding to each workable electric drive axle.
  • the total requested torque is allocated in the VCU based on the efficiency to obtain the allocated torque of each workable electric drive axle.
  • the torque may be allocated according to the current vehicle speed V, the number of workable electric drive axles m, and the total requested torque T req Look up the table to obtain the torque distribution coefficient k i of each priority working electric drive axle.
  • the current distribution torque T i of each workable electric drive axle can be obtained, so that the entire The overall efficiency of the control system is the highest.
  • the preset torque distribution table can be constructed based on the best system efficiency equation set.
  • the best system efficiency equation set can represent the speed of the hub motor in the electric drive axle, the total efficiency of the control system, the distributed torque of the electric drive axle, and the electric drive axle. Correspondence between efficiency.
  • the torque distribution coefficient k i of each priority working electric drive axle can also be calculated in real time, so that the current distribution torque T i of each workable electric drive axle can be obtained.
  • the rotation speed of the in-wheel motor may be determined according to the current vehicle speed V. More specifically, the optimal system efficiency equations are as follows:
  • T i is the i th electric drive axle torque distribution
  • [eta] i is the i th electric transaxle efficiency
  • [eta] is the total efficiency of the overall control system
  • n-i Is the speed of the hub motor.
  • the torque distribution table may be generated in advance.
  • the three-dimensional torque distribution table for the number of electric drive axles m, the rotation speed n i of the hub motor, and the total requested torque Treq can be calculated in real time, and each workable electric drive can be obtained in real time according to the driving state of the vehicle during the running of the vehicle.
  • the torque of the drive axle accounts for the ratio k i , so that the control system outputs with the highest efficiency.
  • the VCU will control the output torque of each working electric drive axle according to the current vehicle's operating state, which can more accurately control the torque of multiple working electric drive axles.
  • the operating state includes the state of the vehicle transmission system, the temperature of the MCU and the in-wheel motor during the operation of the electric drive axle, and the like.
  • torque limiting control is performed on the workable electric drive axle to achieve more precise and reasonable control of the multi-axis distributed electric drive axle.
  • the output torque of the workable electric drive axle can also be directly controlled according to the distributed torque.
  • the output torque threshold value is preset for the output torque of the workable electric drive axle, and when the distributed torque exceeds the preset threshold value, the workable electric drive axle is directly output with reduced torque.
  • the control of the output torque of each workable electric drive axle may be to prevent problems in the workable electric drive axle before the distributed torque is issued to each working electric drive axle.
  • the MCU or the in-wheel motor needs to be subjected to torque limiting control when the temperature is too high and the MCU or the in-wheel motor is irreversibly damaged to avoid the MCU or the in-wheel motor from burning.
  • the slip rate of the corresponding wheels of the workable electric drive axle can be calculated to determine whether the wheels are slipping, so that the torque limit control can be performed on the corresponding workable electric drive axle to make the wheels slip. The rate meets the preset threshold range to ensure the safety of driving.
  • the limited torque can be compensated to other non-highest priority workable electric drive axles, which can be allocated based on system efficiency or evenly allocated.
  • the slip rate of their wheels or the temperature of the in-wheel motor system also needs to be monitored to prevent excessive slip rate or the in-wheel motor The temperature of the system is too high, and the torque limit can be performed if necessary.
  • the non-highest priority workable electric drive axle when the non-highest priority workable electric drive axle has a corresponding wheel slip rate that is too large, it is considered that the highest priority workable electric drive axle also has a corresponding wheel slip rate that is too large. All workable electric drive axles have reduced torque output to ensure driving safety.
  • Fig. 3 is a schematic diagram of the application of torque control in a vehicle control system according to an embodiment of the present application.
  • the VCU can obtain the wheel speed and wheel speed in the workable electric drive axle; determine the wheel slip rate of the workable electric drive axle according to the wheel speed (or vehicle driving speed) and wheel speed; compare the wheel slip rate And the preset slip rate threshold range; when the wheel slip rate is less than the lower limit of the preset slip rate threshold range, the output torque of the workable electric drive axle is controlled according to the distributed torque of the workable electric drive axle; when the wheels are slipping
  • the shift rate is greater than the upper limit of the preset slip rate threshold range, limit the output torque of the workable electric drive axle so that the wheel slip rate is not greater than the upper limit of the preset slip rate threshold range; when the wheel slip rate is medium
  • compare the torque and the distributed torque of the current workable electric drive axle and choose the smaller absolute value of the two as the output of the workable electric drive axle Torque helps to ensure that the wheel slip rate meets the change of the total requested torque within an appropriate range.
  • the absolute value of the distributed torque is less than the absolute value of the current torque.
  • the absolute value of the distributed torque can meet the change of the total requested torque. , And can also ensure that the slip rate is within the appropriate range; when the total requested torque needs to increase, the slip rate will increase, and the possibility of slippage will increase.
  • the absolute value of the distributed torque is greater than the absolute value of the current torque, and the current torque The absolute value of, can ensure that the wheel slip rate is within an appropriate range and ensure driving safety.
  • the control system may prevent the dangerous situation of locking (deceleration).
  • the wheel slip rate is related to the rotational speed of the hub motor of the working electric drive axle and the wheel speed of the wheel.
  • the VCU can be based on the rotational speed of the hub motor of the working electric drive axle provided by ABS and the wheel speed of the wheel provided by the MCU.
  • v x, W is the wheel speed
  • ⁇ W is the wheel speed
  • r W is the wheel rolling radius.
  • control strategy of the control system is as follows:
  • the wheel slip rate of the corresponding wheel exceeds Through the torque reduction control of the workable electric drive axle, the wheel slip rate is controlled at Inside.
  • the reduced amount of distributed torque can be allocated to other workable electric drive axles with a level lower than the first priority.
  • the slip rate of the corresponding wheels exceeds It is considered that the entire road conditions are relatively poor, and the overall workable electric drive axle is controlled to reduce the torque, so that the wheel slip rate is controlled at Within, the torque reduction is no longer allocated to other workable electric drive axles.
  • the output torque, the rotational speed of the hub motor of the workable electric drive axle, the wheel speed and other parameters can be simulated and calculated for multiple times to obtain the corresponding value when the wheel slip rate is not greater than the upper limit of the preset slip rate threshold range.
  • Torque use this value as the output torque after the torque limit, so as to meet the normal torque output required by the vehicle as much as possible on the premise of significantly reducing the risk of vehicle sideslip and rollover.
  • the VCU can also obtain the real-time temperature of the in-wheel motor and MCU of the working electric drive axle. And according to the real-time temperature, the working electric drive axle is controlled by torque limiting, and the output torque of the working electric drive axle is controlled according to the corresponding distribution torque and the torque limiting control result of the working electric drive axle, so as to avoid the occurrence of the drive axle. In-wheel hub motor and/or MCU temperature is too high, causing transmission system failure.
  • the temperature limit level can be determined, the preset torque limit range corresponding to the temperature limit level can be queried, and the torque limit range of the workable electric drive axle can be obtained by comparing the real-time temperature with the temperature limit level. , And control the output torque of the working electric drive axle.
  • the temperature limit level is positively correlated with the torque limit amplitude. For example, when the temperature limit level is level 1, the torque limit amplitude is 10%, and the working electric drive axle can allocate 90% of the corresponding torque. Perform torque output; when the temperature limit level is two, the torque limit range is 20%, and the working electric drive axle can output torque according to 80% of the corresponding distributed torque.
  • the control strategy for MCU is:
  • t3 preset temperature
  • the control strategy for the in-wheel motor is:
  • t6 preset temperature
  • the torque reduction is evenly distributed (or based on efficiency) to other workable electric drive axles.
  • the torque reduction is no longer allocated.
  • the torque is compared with the requested torque, and the limited requested torque is output to the MCU of each motor system.
  • the control system of the multi-axis distributed electric drive axle in the above-mentioned vehicle recognizes the workable electric drive axle in the multi-axis distributed electric drive axle, and obtains the workable electric drive according to the accumulated mileage of the vehicle and the priority adjustment rule of the workable electric drive axle.
  • the priority of the axle obtain the total requested torque of the vehicle and the rotational speed of the hub motor of the workable electric drive axle, and obtain the workable according to the total requested torque, the rotational speed of the hub motor of the workable electric drive axle, and the priority of the workable electric drive axle.
  • the distributed torque corresponding to the electric drive axle is used to control the output torque of the workable electric drive axle.
  • the priority of the workable electric drive axle can be changed according to the mileage of the vehicle, to ensure uniform wear of the transmission system and wheels, and to prevent slippage, hub motor/MCU overheating, etc., or in time for the above situations Adjust the output torque of the workable electric drive axle, so that the control of the multi-axis distributed electric drive axle in the vehicle can be realized reasonably and effectively.
  • Fig. 4 is a flowchart of a method for controlling a vehicle according to an embodiment of the present application.
  • the total requested torque is obtained.
  • the multi-axis distributed electric drive axle control system is generally used to provide auxiliary power to the vehicle or directly drive the vehicle. Therefore, it is necessary to obtain the auxiliary power of the vehicle or the total requested torque required to drive the vehicle in advance, and then distribute the total requested torque to multiple electric drive axles.
  • the total requested torque may be obtained according to the state signal of the vehicle. For example: the vehicle is in an accelerating or decelerating state, or the vehicle is in an uphill or downhill state, or the driver's (user) operation intention (accelerator pedal, brake pedal, steering wheel angle, gear position, etc.). In some embodiments, the total requested torque may also be calculated.
  • the operation intention is analyzed, and then the total requested torque is obtained through the power distribution algorithm and the maximum output limit of the battery system.
  • the total requested torque may be total driving torque or total braking torque.
  • the multi-axis distributed electric drive axle is relative to the centralized electric drive axle. It includes multiple electric drive axles driven by in-wheel motors, and both ends of each electric drive axle are driven by a hub motor controlled by an MCU.
  • This kind of vehicle structure is generally suitable for large trucks or large passenger cars, and it has the characteristics of flexible control.
  • the working electric drive axle refers to the electric drive axle that can work normally.
  • the electric drive axle is composed of the shaft and the matching hub motor and MCU.
  • the working electric drive axle refers to the shaft and the matching hub motor and MCU. It can work normally without damage.
  • the VCU can detect the entire vehicle and identify that the vehicle can work with an electric drive axle.
  • the VCU performs failure control according to the operating state of the in-wheel motor sent by the MCU by performing a failure judgment operation, and recognizes the number m of electric drive axles that can be operated by the current electric drive axle system. If the system has 3 electric drive axles, and the hub motor on one side of the second electric drive axle fails and cannot operate, the VCU turns off the wheel hub motor on the other side of the second electric drive axle, and the VCU recognizes that the current vehicle can work electric drive axle as 2 pieces.
  • the priority of the workable electric drive bridge is determined.
  • the multi-axis distributed electric drive axle system uses efficiency distribution to determine the distributed torque of the workable electric drive axle. Therefore, the distributed torque of different electric drive axles is not the same. The greater the distributed torque, the greater the wear of the wheels of the electric drive axle and the traditional system.
  • the priority of the workable electric drive axle can be adjusted to help balance the wear of the transmission system and the wheels.
  • the VCU obtains the mileage of the vehicle, can determine the priority of the workable electric drive axle according to the mileage, and can adjust the priority of the workable electric drive axle according to the mileage. In some embodiments, the priority of the electric drive axle can be adjusted based on a certain mileage.
  • the mileage can be set according to actual needs. For example: it can be 100,000 kilometers, 50,000 kilometers, or 30,000 kilometers. If there are three working electric drive axles A, B, C, assuming that the priority adjustment rule of the electric drive axle is to be adjusted once every 100,000 kilometers, then at the initial stage (that is, the mileage is 0 when leaving the factory), select A as the first Priority working electric drive axle, choose B as the second priority working electric drive axle, and choose C as the third priority working electric drive axle; when the accumulated driving exceeds 100,000 kilometers, adjust the priority and set B The working electric drive axle adjusted to the first priority will be adjusted, C will be adjusted to the second priority working electric drive axle, and A will be the third priority working electric drive axle; when the accumulated driving exceeds 200,000 kilometers, again Carry out priority adjustment, adjust C to the first priority working electric drive bridge, adjust A to the second priority working electric drive bridge, adjust B to the third priority working electric drive bridge, and follow-up operations to And so on.
  • the distributed torque of the workable electric drive axle is determined. After obtaining the required total requested torque, the number of workable electric drive axles, and the priority of the workable electric drive axles, the total required torque needs to be allocated to workable electric drive axles with different priorities.
  • the distributed torque of each workable electric drive axle can be determined directly according to the priority of the workable electric drive axle and the total requested torque. For example: when there are 3 working electric drive axles, the working electric drive axle with the first priority is allocated 45% of the total requested torque, and the working electric drive axle with the second priority is allocated 35% of the total requested torque.
  • the three-priority workable electric drive axle allocates 20% of the total requested torque. As understood by those skilled in the art, for different number of workable electric drive axles, the proportion of each workable electric drive axle to the total requested torque is not the same. Moreover, the proportion of each workable electric drive axle can be determined according to the actual situation.
  • the torque of each workable electric drive axle can also be distributed based on efficiency. Further obtain the rotational speed of the hub motor of the workable electric drive axle, and according to the total requested torque, the rotational speed of the hub motor of the workable electric drive axle, and the priority of the workable electric drive axle, obtain the corresponding distributed torque of the workable electric drive axle, and It can be assigned to the corresponding workable electric drive axle, so that the overall efficiency of the vehicle control system can be the highest.
  • determining the distributed torque of the workable electric drive axle may include obtaining a preset torque distribution table; and according to the preset torque distribution table, the total requested torque, the rotational speed of the hub motor of the workable electric drive axle, and the workable electric drive The priority of the bridge is derived from the assigned torque corresponding to the workable electric drive bridge.
  • the preset torque distribution table is generated in advance, which can be constructed based on the optimal equation set of the total efficiency of the control system, and can be used to query according to the number of workable electric drive axles, the hub motor speed of the workable electric drive axle, and the total requested torque
  • the torque distribution coefficient corresponding to each electric drive axle can be obtained, and the distribution torque coefficient of each workable electric drive axle can be correspondingly obtained under the highest overall efficiency of the control system, and then the distributed torque of each electric drive axle can be obtained.
  • the rotational speed of the in-wheel motor may be converted from the vehicle speed.
  • the optimal system efficiency equations are as follows:
  • T i is the i th electric drive axle torque distribution
  • [eta] i is the i th electric transaxle efficiency
  • [eta] is the total efficiency of the overall control system
  • n-i Is the speed of the hub motor.
  • the three-dimensional torque distribution table of the number m of different working electric drive axles, the rotation speed n i of the hub motor, and the total requested torque Treq can be calculated in real time, and each workable electric drive can be obtained in real time according to the driving state of the vehicle during the driving process.
  • the torque of the bridge occupies a ratio of k i , so that the system outputs with the highest efficiency.
  • the output torque of the workable electric drive axle is also controlled. In some embodiments, the output torque of the workable electric drive axle is controlled according to the assigned torque corresponding to the workable electric drive axle. In some embodiments, the torque output of the workable electric drive axle can be directly controlled according to the distributed torque. For example: when the distributed torque exceeds the preset output torque threshold, the distributed torque is directly reduced. In some embodiments, the multi-axis distributed electric drive axle can also be controlled more accurately according to the running state of the vehicle (slip rate or temperature).
  • the electric drive axle when the vehicle enters a low adhesion road, the electric drive axle is reduced; or when the wheels are slipping, skidding, etc., the electric drive axle is reduced; or when the hub motor/MCU temperature is too high, the electric drive axle is reduced.
  • the drive axle is twisted down.
  • controlling the distributed torque of the workable electric drive axle may include obtaining the operating state of the vehicle; and performing torque limit control on the workable electric drive axle according to the vehicle operating state, and according to the corresponding distributed torque of the workable electric drive axle As well as the torque limit control result, the output torque of the workable electric drive axle is controlled.
  • the vehicle operating state includes the state of the vehicle transmission system, the temperature of the MCU and the in-wheel motor during the operation of the electric drive axle, and the like.
  • the working electric drive axle is controlled by torque limiting, so as to realize more precise and reasonable control of the multi-axis distributed electric drive axle.
  • the vehicle may have abnormal sideslip or skidding; or when the operating temperature of the transmission system in the vehicle is too high, transmission system components may appear Irreversible damage conditions; these conditions require the control of the output torque of the electric drive axle.
  • the wheels of a certain electric drive axle when they are expected to slip under the distributed torque, they also need to be subjected to torque limit control to reduce their output torque to avoid slippage;
  • the connected MCU or hub motor is expected to run at a higher temperature under the distributed torque. If the output torque continues to be output according to the distribution, the temperature will be too high, causing irreversible damage to the MCU or hub motor. Torque limiting control is required to reduce its output torque to avoid The MCU or the hub motor is burned out.
  • torque limit control can be performed on the workable electric drive axle according to the operating state of the vehicle, and the output torque of the workable electric drive axle can be controlled according to the assigned torque corresponding to the workable electric drive axle and the torque limit control result. Including: obtain the wheel speed and wheel speed of the workable electric drive axle according to the vehicle running state; determine the wheel slip rate of the workable electric drive axle according to the wheel speed and wheel speed; compare the wheel slip rate with the preset slip rate The range of the threshold.
  • the output torque of the multi-axis distributed electric drive axle is controlled according to the assigned torque corresponding to the workable electric drive axle; when the wheel slip rate is greater than the preset At the upper limit of the slip rate threshold range, reduce the output torque of the workable electric drive axle so that the wheel slip rate is not greater than the upper limit of the preset slip rate threshold range; when the wheel slip rate is at the preset slip rate.
  • the shift rate threshold range is between the upper limit and the lower limit, compare the current torque and the distributed torque of the workable electric drive axle, and choose the smaller absolute value of the two to control the output torque of the multi-axis distributed electric drive axle .
  • the output torque of the workable electric drive axle is reduced so that the wheel slip rate is not greater than the preset slip rate threshold range
  • the upper limit includes: when the wheel slip rate corresponding to the target workable electric drive axle is greater than the upper limit of the preset slip rate threshold range, reduce the distributed torque of the target workable electric drive axle so that the target workable electric drive axle corresponds The wheel slip rate is not greater than the upper limit of the preset slip rate threshold range.
  • the target workable electric drive axle includes the highest priority workable electric drive axle; the allocated torque reduced by the target workable electric drive axle is allocated to other workable electric drive axles.
  • the electric drive axle to get the updated distribution torque of other workable electric drive axles.
  • determine the wheel slip rate of other workable electric drive axles under the updated distributed torque ; perform torque limiting on other workable electric drive axles according to the obtained wheel slip rate to make the latest wheel slip Rate is not greater than the upper limit of the preset slip rate threshold range.
  • the reduced distribution torque of other workable electric drive axles is not shared with other workable electric drive axles of lower priority.
  • the apportionment may be direct apportionment (and evenly apportioned to each other workable electric drive axle) or may be based on efficiency to other workable electric drive axles.
  • performing torque limiting control on the workable electric drive axle according to the vehicle operating state, and controlling the output torque of the workable electric drive axle according to the assigned torque corresponding to the workable electric drive axle and the torque limiting control result includes : Obtain the real-time temperature of the in-wheel motor and MCU of the working electric drive axle according to the vehicle operating state; perform torque limit control on the working electric drive axle according to the real-time temperature, and according to the corresponding distribution torque and torque limit of the working electric drive axle Amplitude control results, control the output torque of the workable electric drive axle.
  • the real-time temperature of the hub motor and MCU of the workable electric drive axle is obtained according to the operating state of the vehicle; the torque limit control is performed on the workable electric drive axle according to the real-time temperature, and the working electric drive axle corresponds to Distributing torque and torque limiting control results, and controlling the output torque of the workable electric drive axle include:
  • the working electric drive axle includes the highest priority working electric drive axle; the allocated torque reduced by the target working electric drive axle is allocated to other working electric drive axles, and the updated distribution torque of other working electric drive axles is obtained.
  • the reduced distributed torque of other workable electric drive axles is not shared with other workable electric drive axles of lower priority.
  • the apportionment may be direct apportionment (and evenly apportioned to each other workable electric drive axle) or may be based on efficiency to other workable electric drive axles.
  • Fig. 5 is a schematic block diagram of a vehicle control system according to an embodiment of the present application.
  • the system includes:
  • the communication module 510 is configured to obtain the total requested torque according to the state signal of the vehicle and/or the driver's intention;
  • the electric drive axle identification module 520 is used to identify the workable electric drive axle in the multi-axis distributed electric drive axle;
  • the torque distribution module 530 is coupled with the communication module and the electric drive axle identification module, and can be used to obtain the distributed torque of the workable electric drive axle.
  • the torque distribution module 530 may also determine the priority of the operable electric drive axle. In some embodiments, the torque distribution module 530 may obtain the mileage of the vehicle, and adjust the rules according to the accumulated mileage of the vehicle and the preset axle priority, so as to obtain the priority of the workable electric drive axle. In some embodiments, the torque distribution module 530 may obtain the total requested torque of the vehicle and the rotational speed of the hub motor of the workable electric drive axle, and according to the total requested torque, the rotational speed of the hub motor of the workable electric drive axle, and the priority of the workable electric drive axle Level to obtain the distributed torque of the workable electric drive axle.
  • the torque distribution module 530 can also be used to obtain a preset torque distribution table; according to the preset torque distribution table, the total requested torque, the rotational speed of the hub motor of the workable electric drive axle, and the priority of the workable electric drive axle , Obtain the distributed torque corresponding to the workable electric drive axle.
  • the preset torque distribution table is constructed based on the efficiency optimal equation set.
  • the torque distribution module 530 may also be used to control the output torque of the workable electric drive axle according to the distribution torque of the workable electric drive axle.
  • the torque distribution module 530 further includes a method for acquiring the operating state of the vehicle; performing torque limiting control on the workable electric drive axle according to the vehicle operating state, and according to the corresponding distribution torque and torque limiting of the workable electric drive axle The control result is to control the output torque of the workable electric drive axle.
  • the torque distribution module 530 may also be used to obtain the wheel speed and wheel speed of the workable electric drive axle according to the vehicle operating state; and determine the wheel slip rate of the workable electric drive axle according to the wheel speed and wheel speed. ; According to the comparison between the wheel slip rate and the preset slip rate threshold range, the output torque of the multi-axis distributed electric drive axle is controlled.
  • the torque distribution module 530 may also be used to reduce the distributed torque of the target workable electric drive axle when the wheel slip rate corresponding to the target workable electric drive axle is greater than the upper limit of the preset slip rate threshold range, In order that the wheel slip rate corresponding to the target workable electric drive axle is not greater than the upper limit of the preset slip rate threshold range, the target workable electric drive axle includes the workable electric drive axle with the highest priority. The allocated torque reduced by the target workable electric drive axle is allocated to other workable electric drive axles that are not of the highest priority, and the other workable electric drive axles update the allocated torque according to the obtained torque.
  • the torque distribution module 530 can also be used to reduce the overall workable electric drive when the wheel slip rate corresponding to the other workable electric drive axle with a non-highest priority is greater than the upper limit of the preset slip rate threshold range.
  • the torque of the axle is distributed so that the wheel slip rate corresponding to the workable electric drive axle is not greater than the upper limit of the preset slip rate threshold range.
  • the reduced distribution torque is not apportioned.
  • the torque distribution module 530 can also be used to obtain the real-time temperature of the motor and the motor controller of the workable electric drive axle according to the operating state of the vehicle; perform torque limiting control on the workable electric drive axle according to the real-time temperature, And according to the distribution torque corresponding to the workable electric drive axle and the torque limiting control result, the output torque of the workable electric drive axle is controlled.
  • the control system of the multi-axis distributed electric drive axle in the above-mentioned vehicle recognizes the workable electric drive axle in the multi-axis distributed electric drive axle, and obtains the workable electric drive axle according to the accumulated mileage of the vehicle and the preset axle priority adjustment rules To obtain the total requested torque of the vehicle and the motor speed of the workable electric drive axle, and obtain the workable electric drive axle according to the total requested torque, the motor speed of the workable electric drive axle and the priority of the workable electric drive axle The corresponding distribution torque is used to control the output torque of the workable electric drive axle.
  • the priority of the workable electric drive axle can be changed according to the vehicle mileage to ensure uniform wear of the transmission system and wheels, and the control of the multi-axis distributed electric drive axle in the vehicle can be realized reasonably and effectively.
  • control system of the multi-axis distributed electric drive axle in the vehicle please refer to the above definition of the control method of the multi-axis distributed electric drive axle in the vehicle, which will not be repeated here.
  • the various modules in the control system of the multi-axis distributed electric drive axle in the above-mentioned vehicle can be implemented in whole or in part by software, hardware, and a combination thereof.
  • the above-mentioned modules may be embedded in the form of hardware or independent of the processor in the computer equipment, or may be stored in the memory of the computer equipment in the form of software, so that the processor can call and execute the operations corresponding to the above-mentioned modules.
  • Fig. 6 is a schematic diagram of a computer device of a vehicle in an embodiment according to an embodiment of the present application.
  • the computer device may be a server, and its internal structure diagram may be as shown in FIG. 6.
  • the computer equipment includes a processor, a memory, and a network interface connected through a system bus. Among them, the processor of the computer device is used to provide calculation and control capabilities.
  • the memory of the computer device includes a non-volatile storage medium and an internal memory.
  • the non-volatile storage medium stores an operating system, a computer program, and a database.
  • the internal memory provides an environment for the operation of the operating system and computer programs in the non-volatile storage medium.
  • the computer equipment database is used to store historical vehicle driving status, vehicle torque output and other data.
  • the network interface of the computer device is used to communicate with an external terminal through a network connection.
  • the computer program is executed by a processor to realize a control method of a multi-axis distributed electric drive axle in a vehicle.
  • FIG. 6 is only a block diagram of part of the structure related to the solution of the present application, and does not constitute a limitation on the computer device to which the solution of the present application is applied.
  • the specific computer device may Including more or fewer parts than shown in the figure, or combining some parts, or having a different arrangement of parts.
  • a vehicle which mainly includes a trailer.
  • the trailer is configured to provide auxiliary power to the tractor or recover braking energy, and it includes a plurality of auxiliary electric drive axles, specifically including a battery pack system and an in-wheel motor, and an electric drive axle coupled with the in-wheel motor; a processor; And a motor controller coupled with the processor.
  • the processor is respectively electrically connected to the motor controller and the battery pack system, and executes the steps in the above method embodiment.
  • the vehicle may further include a sensor, which may be used to obtain one or more of the vehicle speed, the wheel rotation speed, and the temperature of the hub motor/motor controller.
  • a computer-readable storage medium on which a computer program is stored, and the computer program is executed by a processor to implement the steps in the foregoing method embodiments.
  • the trailer multi-axle distributed electric drive axle control system and control method proposed in this application balance the wear of the traditional system and wheels by rotating the priority of each workable electric drive axle, and it can also adjust the wheel slip rate and
  • the torque management control mechanism of over-temperature detection enables the vehicle to cope with the complex working conditions in actual driving, and to ensure the safety of the vehicle, and to distribute the torque between the axles and the wheels of the multi-axle distributed drive axle under different conditions , In order to ensure the best efficiency output of the electrode.

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Abstract

A method and system for controlling a vehicle. A vehicle comprises multiple electric drive axles, and a group of wheels, a corresponding motor, and a motor controller are provided at both sides of each electric drive axle. The method comprises: obtaining a total request torque at least according to a state signal of the vehicle; determining the number of workable electric drive axles in the electric drive axles; determining the priorities of the workable electric drive axles at least according to a mileage traveled by the vehicle; and determining, at least according to the priorities of the workable electric drive axles and the total request torque, torques to be distributed corresponding to the workable electric drive axles. By means of the method for controlling a vehicle, a torque can be distributed to each electric drive axle depending on efficiency, and the priority of each electric drive axle can be rotated according to the traveling mileage, so that the wear of a vehicle transmission system can be balanced.

Description

一种交通工具及其控制方法和控制系统Vehicle and its control method and control system 技术领域Technical field
本发明涉及智能控制领域,特别地涉及一种交通工具及其控制方法和控制系统。The invention relates to the field of intelligent control, in particular to a vehicle and its control method and control system.
背景技术Background technique
随着经济水平的发展,目前越来越多的车辆投入到实际生产、生活应用中,给人们带来巨大便利。而牵引挂车是我国货物运输的主要交通工具,随着我国物流、货运等需求的增长,越来越多运行在高速公路的带挂货车在给环保带来巨大压力的同时也带来了节能减排的需求。因此,具有混合动力的新能源带挂车辆是各个厂商积极研发的方向。目前混合动力的新能源带挂车辆主要通过在挂车上加装驱动电机,形成电驱动桥为车辆在驱动时提供辅助驱动力,在减速时回收能量实现节能效果。针对挂车的改装方案主要有集中式电驱动桥和多轴分布式电驱动桥两种方案,多轴分布式电驱动桥的方案相对于集中式电驱动桥,系统具有更为灵活但相对复杂的特点,需要考虑在长时间高速或特殊路面行驶时对各个电驱动桥的电机输出的扭矩进行管理和控制,以应对车辆行驶的状况以及行驶时可能出现的特殊情况。With the development of the economic level, more and more vehicles are being put into actual production and life applications, which brings great convenience to people. Towing trailers are the main means of transportation in my country. With the growth of my country's logistics and freight demand, more and more trucks with trailers running on expressways have brought tremendous pressure to environmental protection and also brought energy-saving reductions. Platoon demand. Therefore, new energy trailers with hybrid power are the direction of various manufacturers' active research and development. At present, hybrid vehicles with new energy trailers mainly add drive motors to the trailers to form an electric drive axle to provide auxiliary driving force when the vehicle is driving, and to recover energy during deceleration to achieve energy-saving effects. The modification schemes for trailers mainly include centralized electric drive axle and multi-axis distributed electric drive axle. Compared with centralized electric drive axle, the system of multi-axis distributed electric drive axle is more flexible but relatively complicated. Characteristics, it is necessary to consider the management and control of the torque output by the motors of each electric drive axle when driving at high speeds or special roads for a long time to deal with the driving conditions of the vehicle and the special circumstances that may occur during driving.
目前的多轴分布式电驱动桥的控制多数是依赖历史经验,设置一些参数进行特定控制,而在实际应用中路面情况复杂多变、不同情况的车辆也会存在差异,若统一采用预先设定的数据/策略进行管理,显然无法实现对车辆中多轴分布式电驱动桥的合理且有效管理。The current multi-axis distributed electric drive axle control mostly relies on historical experience, setting some parameters for specific control, and in actual applications, the road conditions are complex and changeable, and vehicles under different conditions will also be different. If the presets are used uniformly It is obviously impossible to realize the reasonable and effective management of the multi-axis distributed electric drive axle in the vehicle.
发明内容Summary of the invention
针对现有技术中存在的技术问题,本发明提出了一种交通工具的控制方法,其中所述交通工具包括多个电驱动桥,每个电驱动桥两侧都设有一组轮以及相应的电机及电机控制器,其中所述方法包括:至少根据交通工具的状态信号获得总请求扭矩;确定所述电驱动桥中的可工作电驱动桥数目;至少根据交通工具已经行驶的里程数确定所述可工作电驱动桥的优先级;以及至少根据所述可工作电驱动桥的优先级以及所述总请求扭矩确定所述可工作电驱动桥对应的分配扭矩。In view of the technical problems in the prior art, the present invention proposes a vehicle control method, wherein the vehicle includes a plurality of electric drive axles, and each electric drive axle is provided with a set of wheels and corresponding motors on both sides And a motor controller, wherein the method includes: obtaining a total requested torque at least according to the state signal of the vehicle; determining the number of workable electric drive axles in the electric drive axle; and determining the number of electric drive axles at least according to the mileage that the vehicle has traveled. The priority of the workable electric drive axle; and the assigned torque corresponding to the workable electric drive axle is determined at least according to the priority of the workable electric drive axle and the total requested torque.
如上所述的控制方法,还包括,至少根据所述交通工具轮的滑移率或电机/电机控制器温度确定输出时是否需要对所述分配扭矩限幅。The control method as described above further includes determining whether the distributed torque needs to be limited during output at least according to the slip rate of the vehicle wheel or the temperature of the motor/motor controller.
如上所述的控制方法,其中,至少根据交通工具已经行驶的里程数确定所述可工作电驱动桥的优先级包括:根据交通工具累计行驶里程以及预设优先级调整规则,当达到预设的里程阈值时,调整所述可工作电驱动桥的优先级顺序。The control method as described above, wherein, determining the priority of the workable electric drive axle at least according to the mileage that the vehicle has traveled includes: according to the accumulated mileage of the vehicle and a preset priority adjustment rule, when the preset priority is reached When the mileage threshold is used, the priority order of the workable electric drive axle is adjusted.
如上所述的控制方法,还包括:获取可工作电驱动桥的电机转速;以及在满足使交通工具系统总效率最高的前提下,至少根据所述总请求扭矩、所述可工作电驱动桥的电机转速以及所述可工作电驱动桥的优先级获取所述可工作电驱动桥对应的分配扭矩。The above-mentioned control method further includes: obtaining the motor speed of the workable electric drive axle; and under the premise of maximizing the total efficiency of the vehicle system, at least according to the total requested torque and the workable electric drive axle The rotation speed of the motor and the priority of the workable electric drive axle obtain the assigned torque corresponding to the workable electric drive axle.
如上所述的控制方法,其中至少根据所述交通工具的滑移率确定是否需要对所述分配扭矩限幅,包括:获取交通工具的运行速度以及每组轮的转速;以及至少根据所述运行速度以及所述轮转速,确定每组轮的滑移率;比较所述轮滑移率与预设滑移率阈值范围;当所述轮滑移率小于所述预设滑移率阈值范围下限值时,输出时不需要对相应的可工作电驱动桥的分配扭矩进行限幅;当所述轮滑移率大于所述预设滑移率阈值范围上限值时,输出时需要对相应的可工作电驱动桥的分配扭矩进行限幅。The control method as described above, wherein determining whether it is necessary to limit the distributed torque according to at least the slip rate of the vehicle includes: obtaining the operating speed of the vehicle and the rotation speed of each group of wheels; and at least according to the operation Speed and the wheel rotation speed, determine the slip rate of each group of wheels; compare the wheel slip rate with a preset slip rate threshold range; when the wheel slip rate is less than the preset slip rate threshold range When the limit value is set, there is no need to limit the distributed torque of the corresponding workable electric drive axle when output; when the wheel slip rate is greater than the upper limit of the preset slip rate threshold range, the corresponding output needs to be adjusted The distributed torque of the workable electric drive axle is limited.
如上所述的控制方法,其中,当所述轮滑移率落入所述预设滑移率阈值范围内时,将相应的可工作电驱动桥的分配扭矩与其当前扭矩中绝对值较小一者 作为输出。The control method as described above, wherein when the wheel slip rate falls within the preset slip rate threshold range, the assigned torque of the corresponding workable electric drive axle and the absolute value of its current torque are smaller by one者 as output.
如上所述的控制方法,其中当所述轮滑移率大于所述预设滑移率阈值范围上限值时,输出时需要对相应的可工作电驱动桥的分配扭矩进行限幅的幅值需要满足使所述轮滑移率不大于所述预设滑移率阈值范围上限值。The control method as described above, wherein when the wheel slip rate is greater than the upper limit of the preset slip rate threshold range, the amplitude of the distribution torque of the corresponding workable electric drive axle needs to be limited when outputting It needs to be satisfied that the wheel slip rate is not greater than the upper limit of the preset slip rate threshold range.
如上所述的控制方法,其中,当所述轮滑移率大于所述预设滑移率阈值范围上限值时,输出时需要对相应的可工作电驱动桥的分配扭矩进行限幅,包括:针对第一优先级可工作电驱动桥,当其对应的轮滑移率大于所述上限值时,减少其分配扭矩;以及将所述第一优先级可工作电驱动桥减少的分配扭矩分摊至其他优先级的可工作电驱动桥。The control method as described above, wherein when the wheel slip rate is greater than the upper limit of the preset slip rate threshold range, it is necessary to limit the distributed torque of the corresponding workable electric drive axle when outputting, including : For the first-priority workable electric drive axle, when its corresponding wheel slip rate is greater than the upper limit value, reduce its assigned torque; and reduce the assigned torque of the first-priority workable electric drive axle Workable electric drive axles that are allocated to other priority levels.
如上所述的控制方法,其中,当一个或多个其他可工作电驱动桥对应的轮滑移率也大于所述预设滑移率阈值范围上限值时,对于所述第一优先级可工作电驱动桥减少的分配扭矩不再进行分摊;以及对所述其他可工作电驱动桥的分配扭矩限幅,以满足其对应的轮滑移率不大于所述预设滑移率阈值范围上限值。The control method as described above, wherein when the wheel slip rate corresponding to one or more other workable electric drive axles is also greater than the upper limit of the preset slip rate threshold range, the first priority can be The reduced distribution torque of the working electric drive axle is no longer apportioned; and the distribution torque of the other working electric drive axles is limited to satisfy that the corresponding wheel slip rate is not greater than the preset slip rate threshold range Limit.
如上所述的控制方法,其中至少根据所述交通工具的温度确定是否需要对所述分配扭矩限幅,包括:获取所述可工作电驱动桥对应的电机和/或电机控制器的温度;以及根据所述温度超过预设温度阈值的程度,对相应的可工作电驱动桥的分配扭矩进行相应的限幅。The control method as described above, wherein determining whether it is necessary to limit the distributed torque according to at least the temperature of the vehicle includes: obtaining the temperature of the motor and/or the motor controller corresponding to the workable electric drive axle; and According to the degree to which the temperature exceeds the preset temperature threshold, the distributed torque of the corresponding workable electric drive axle is correspondingly limited.
根据本申请另一个方面,提出了一种交通工具的控制系统,其中所述交通工具包括多个电驱动桥,每个电驱动桥两侧都设有一组轮以及相应的电机及电机控制器,所述系统包括:通信模块,其经配置以至少根据交通工具的状态信号获得总请求扭矩;电驱动桥识别模块,其经配置以确定可工作电驱动桥数目;扭矩分配模块,耦合到所述通信模块和所述电驱动桥识别模块,其经配置以执行如上所述的方法。According to another aspect of the present application, a vehicle control system is proposed, wherein the vehicle includes a plurality of electric drive axles, and each electric drive axle is provided with a set of wheels and corresponding motors and motor controllers on both sides, The system includes: a communication module configured to obtain a total requested torque at least according to a state signal of the vehicle; an electric drive axle identification module configured to determine the number of workable electric drive axles; a torque distribution module coupled to the The communication module and the electric drive axle identification module are configured to perform the method as described above.
根据本申请另一个方面,提出了一种交通工具,包括:多组轮,每组轮同轴;电池组系统;多个轮毂电机,其设置与轮上;与两个同轴的轮毂电机连接的电驱动桥;传感器,配置为获取车速、轮转速、电机和/或电机控制器的温 度中的一项或者多项;多个电机控制器,其与所述电池组系统、所述多个轮毂电机、电驱动桥电连接,并经配置以控制所述轮毂电机;以及处理器,与所述多个电机控制器、所述电池组系统、传感器电连接,并执行如上所述方法。According to another aspect of the present application, a vehicle is proposed, including: multiple sets of wheels, each set of wheels being coaxial; a battery pack system; a plurality of hub motors arranged on the wheels; and connected to two coaxial hub motors The electric drive axle; a sensor configured to obtain one or more of the vehicle speed, wheel speed, motor and/or temperature of the motor controller; multiple motor controllers, which are connected to the battery pack system, the multiple The in-wheel motor and the electric drive bridge are electrically connected, and are configured to control the in-wheel motor; and a processor, which is electrically connected to the plurality of motor controllers, the battery pack system, and the sensor, and executes the method described above.
根据本申请另一个方面,提出了一种存储介质,其上存储有计算机程序,所述计算机程序被处理器执行时实现如上所述方法。According to another aspect of the present application, a storage medium is provided, on which a computer program is stored, and when the computer program is executed by a processor, the method described above is implemented.
本申请公开的交通工具的控制方法可以根据效率分配对各个电驱动桥进行分配扭矩,并可以根据行驶里程对各个电驱动桥的优先级进行轮换,从而可以均衡车辆传动系统的磨损。The vehicle control method disclosed in the present application can distribute torque to each electric drive axle according to efficiency distribution, and can rotate the priority of each electric drive axle according to the mileage, so that the wear of the vehicle transmission system can be balanced.
附图说明Description of the drawings
下面,将结合附图对本发明的优选实施方式进行进一步详细的说明,其中:Hereinafter, the preferred embodiments of the present invention will be described in further detail with reference to the accompanying drawings, in which:
图1为根据本申请一个实施例的交通工具示意图;Fig. 1 is a schematic diagram of a vehicle according to an embodiment of the present application;
图2为根据本申请一个实施例的交通工具控制系统的应用示意图;Fig. 2 is a schematic diagram of the application of a vehicle control system according to an embodiment of the present application;
图3为根据本申请一个实施例的交通工具控制系统中控制扭矩的应用示意图;Fig. 3 is a schematic diagram of the application of torque control in a vehicle control system according to an embodiment of the present application;
图4为根据本申请一个实施例的交通工具的控制方法流程图;Fig. 4 is a flow chart of a method for controlling a vehicle according to an embodiment of the present application;
图5为根据本申请一个实施例的交通工具的控制系统示意框图;以及Fig. 5 is a schematic block diagram of a vehicle control system according to an embodiment of the present application; and
图6为根据本申请一个实施例的在一个实施例交通工具的计算机设备示意图。Fig. 6 is a schematic diagram of a computer device of a vehicle in an embodiment according to an embodiment of the present application.
具体实施方式Detailed ways
为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。In order to make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments These are a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the present invention.
在以下的详细描述中,可以参看作为本申请一部分用来说明本申请的特定实施例的各个说明书附图。在附图中,相似的附图标记在不同图式中描述大体上类似的组件。本申请的各个特定实施例在以下进行了足够详细的描述,使得具备本领域相关知识和技术的普通技术人员能够实施本申请的技术方案。应当理解,还可以利用其它实施例或者对本申请的实施例进行结构、逻辑或者电性的改变。In the following detailed description, reference may be made to the various drawings of the specification that are part of this application to illustrate specific embodiments of the application. In the drawings, similar reference numerals describe substantially similar components in different drawings. Each specific embodiment of the present application is described in sufficient detail below, so that a person of ordinary skill with relevant knowledge and technology in the field can implement the technical solution of the present application. It should be understood that other embodiments may also be used or structural, logical or electrical changes may be made to the embodiments of the present application.
通过在挂车上加装驱动电机,为车辆可以在驱动时提供辅助驱动力,可以在制动时回收能量。但还需要考虑在长时间高速或特殊路面行驶时对各个电驱动桥的电机输出的扭矩进行管理和控制,以应对车辆行驶的状况以及行驶时可能出现的特殊情况,从而实现对车辆中多轴分布式电驱动桥的合理且有效管理。其中,车辆行驶的状况以及行驶时可能出现的特殊情况主要包括以下几点:By adding a drive motor to the trailer, it can provide auxiliary driving force for the vehicle when driving, and can recover energy when braking. However, it is also necessary to consider the management and control of the torque output by the motors of each electric drive axle during long-term high-speed or special road driving to deal with the driving conditions of the vehicle and the special conditions that may occur during driving, so as to realize the multi-axis control of the vehicle. Reasonable and effective management of distributed electric drive axles. Among them, the driving conditions of the vehicle and the special circumstances that may occur while driving mainly include the following points:
1)电机最佳效率输出。为了实现在驱动时电能的高效率利用和制动时能量的高效回收,为使得系统总效率最高,需要在不同状态下对多轴分布式电驱动桥的轴间的扭矩进行分配。1) The best efficiency output of the motor. In order to achieve high-efficiency utilization of electric energy during driving and high-efficiency recovery of energy during braking, in order to maximize the overall system efficiency, it is necessary to distribute the torque between the shafts of the multi-axis distributed electric drive axle under different conditions.
2)传动系统、车轮磨损不均衡。为实现最佳效率分配一般会以其中若干个轴作扭矩较大的输出轴,而这些轴的传动系统和车轮会受到较大磨损,长此以往容易因为各可工作电驱动桥和各轮之间的磨损失衡导致行驶安全隐患。2) Unbalanced wear of the transmission system and wheels. In order to achieve the best efficiency distribution, several of the shafts are generally used as output shafts with larger torque. The transmission system and wheels of these shafts will be subject to greater wear. In the long run, it is easy to Abrasion loss balance leads to driving safety hazards.
3)电机和电控过温工作。车辆长时间高速运行,某些轴的电机输出功率较高,比其他轴更容易出现过温故障。3) Motor and electric control work over temperature. When the vehicle runs at high speed for a long time, the motor output power of some axles is higher, and it is more prone to over-temperature failure than other axles.
4)电机、电控系统故障。在某个或若干个电机或控制器失效的情况下,可能会产生横摆力矩而使车辆行驶发生偏转,或即便继续按照请求扭矩输出,系统也不能满足最佳电机输出效率的要求。4) Malfunction of motor and electric control system. In the case of failure of one or several motors or controllers, yaw moment may be generated and the vehicle may be deflected, or even if the requested torque continues to be output, the system cannot meet the requirements for the best motor output efficiency.
5)轮滑转或抱死;在低附着路面时系统中电机扭矩继续按照电机最佳效率分配,有些电机输出的扭矩较大,在低附着路面更容易发生滑转或抱死的情况。5) Wheel slip or lock; the motor torque in the system continues to be distributed according to the best efficiency of the motor on low-attachment roads. Some motors output larger torque, and slip or lock-up is more likely to occur on low-attach roads.
本申请提供一种多轴分布式电驱动桥控制方法及系统,根据车辆不同的状态,改变电驱动桥的输出优先级从而保证传动系统以及车轮的磨损均衡,并且根据电驱动桥的输出优先级对各个电驱动桥的轴间、轮间的扭矩进行分配,以保证电机最佳效率输出。而且还能够在电机发生故障(失效或者过温等)或者车辆行驶在特殊路面发生打滑现象时,对各个电驱动桥的扭矩进行限幅控制并重新分配,以保证分布式电驱动桥依然能够按照整车控制器的请求扭矩输出,或者至少保证车辆的正常安全行驶。The present application provides a multi-axis distributed electric drive axle control method and system. According to different states of the vehicle, the output priority of the electric drive axle is changed to ensure that the transmission system and the wheels are balanced, and according to the output priority of the electric drive axle The torque between the axles and wheels of each electric drive axle is distributed to ensure the best efficiency output of the motor. It can also limit the torque of each electric drive axle and redistribute it when the motor fails (failure or over temperature, etc.) or the vehicle is slipping on a special road, so as to ensure that the distributed electric drive axle can still follow The requested torque output of the vehicle controller, or at least to ensure the normal and safe driving of the vehicle.
实际上本申请的方法并不仅仅适用于挂车,对于具有多轴分布式电驱动桥的其他交通工具都可以适用。以下仅仅是以挂车为例进行说明。In fact, the method of this application is not only applicable to trailers, but also applicable to other vehicles with multi-axis distributed electric drive axles. The following is only an example of a trailer.
下面通过具体的实施方式来进一步说明本申请技术方案。本领域技术人员应当理解,以下描述仅仅是为了方便对本申请技术方案的理解,并不应当用来限制本申请的保护范围。The technical solution of the present application will be further described through specific implementations below. Those skilled in the art should understand that the following description is only for facilitating the understanding of the technical solutions of the present application, and should not be used to limit the protection scope of the present application.
图1为根据本申请一个实施例的交通工具示意图。如图所示,多轴分布式电驱动桥控制系统设置于挂车上,本申请多轴分布式电驱动桥控制方法可以应用于图中所示的控制系统中。如本领域技术人员所理解,本申请多轴分布式电驱动桥控制系统和控制方法还可以应用于其他类型的带挂车辆或者其他类型的货车、客车等大型车辆上。下面将以挂车为例详细说明本申请技术方案:Fig. 1 is a schematic diagram of a vehicle according to an embodiment of the present application. As shown in the figure, the multi-axis distributed electric drive axle control system is arranged on the trailer, and the multi-axis distributed electric drive axle control method of the present application can be applied to the control system shown in the figure. As understood by those skilled in the art, the multi-axis distributed electric drive axle control system and control method of the present application can also be applied to other types of trailers or other types of large vehicles such as trucks and buses. The following will take a trailer as an example to illustrate the technical solution of this application in detail:
如图所示,挂车上设置有多轴分布式电驱动桥控制系统100(以下简称“控制系统”),其包括:VCU 110(Vehicle control unit,整车控制器)、多个轮毂电机120以及与轮毂电机120相连的MCU 130(电机控制器)。其中,轮毂电机120设置于挂车轮的轮毂上,可以为挂车的轮提供驱动力或者制动力,从而可以为挂车提供辅助驱动或者制动;MCU与对应的轮毂电机120相连,并可以用于控制轮毂电机,从而实现驱动/制动。As shown in the figure, a multi-axis distributed electric drive axle control system 100 (hereinafter referred to as "control system") is provided on the trailer, which includes: VCU 110 (Vehicle control unit, vehicle controller), multiple wheel hub motors 120, and The MCU 130 (motor controller) connected to the in-wheel motor 120. Wherein, the in-wheel motor 120 is arranged on the hub of the trailer wheel, and can provide driving force or braking force for the wheels of the trailer, so as to provide auxiliary driving or braking for the trailer; the MCU is connected to the corresponding in-wheel motor 120 and can be used for control Hub motor to achieve driving/braking.
在一些实施例中,挂车两端的轮毂电机120之间包括电驱动桥140,其两端安装轮,并可以用于承受挂车的载荷,维持挂车在道路上的正常行驶,且每 根桥的两端分别由一个MCU控制的轮毂电机进行驱动。在一些实施例中,控制系统100还可以包括电池组系统150,其可以用于为控制系统的各个部件供电,以及当车辆制动时可以回收轮毂电机的能量。In some embodiments, an electric drive axle 140 is included between the in-wheel motors 120 at both ends of the trailer. The two ends of the trailer are equipped with wheels and can be used to withstand the trailer’s load and maintain the trailer’s normal running on the road. Each end is driven by a hub motor controlled by an MCU. In some embodiments, the control system 100 may further include a battery pack system 150, which may be used to supply power to various components of the control system, and to recover the energy of the in-wheel motor when the vehicle is braking.
在一些实施例中,VCU可以检测识别控制系统中可工作的驱动桥;并可以获取车辆行驶里程,根据车辆行驶里程以及预设电驱动桥优先级调整规则,可以确定可工作电驱动桥的优先级;还可以获取车辆的总请求扭矩以及可工作电驱动桥的轮毂电机转速,并根据总请求扭矩、可工作电驱动桥的轮毂电机转速以及可工作电驱动桥的优先级,可以确定可工作电驱动桥对应分配的扭矩;还可以根据可工作电驱动桥对应的分配扭矩,控制可工作电驱动桥的实际输出扭矩。在一些实施例中,可工作的电驱动桥是指可以正常工作的电驱动桥,具体来说,电驱动桥两端的轮毂电机以及MCU均可以正常工作,从而可以为电驱动桥输出扭矩,驱动轮转动或者回收能量。In some embodiments, the VCU can detect and identify the working drive axle in the control system; and can obtain the vehicle mileage, and according to the vehicle mileage and preset electric drive axle priority adjustment rules, the priority of the workable electric drive axle can be determined It can also obtain the total requested torque of the vehicle and the rotational speed of the hub motor of the workable electric drive axle. According to the total required torque, the rotational speed of the hub motor of the workable electric drive axle and the priority of the workable electric drive axle, the workable electric drive axle can be determined The corresponding distributed torque of the electric drive axle; the actual output torque of the workable electric drive axle can also be controlled according to the corresponding distributed torque of the workable electric drive axle. In some embodiments, a workable electric drive axle refers to an electric drive axle that can work normally. Specifically, the hub motors and MCUs at both ends of the electric drive axle can work normally, so that the electric drive axle can output torque and drive The wheel rotates or recovers energy.
具体来说,VCU可以将驾驶员意图(例如:油门踏板、制动踏板、方向盘转角、档位等)解析转化为请求驱动功率或制动功率,再通过混合动力能量分配算法和电池组系统最大输出限制,计算得出挂车多轴分布式电驱动桥控制系统总请求扭矩,并根据总请求扭矩为各个电驱动桥分配扭矩。在一些实施例中,VCU还可以对设置于牵引车上。在一些实施例中,设置在挂车上的VCU可以与牵引车通信,从而获取驾驶员的意图。Specifically, the VCU can parse the driver’s intentions (such as accelerator pedal, brake pedal, steering wheel angle, gear position, etc.) into requested driving power or braking power, and then use the hybrid energy distribution algorithm and the battery pack system to maximize Output limit, calculate the total request torque of the trailer multi-axle distributed electric drive axle control system, and distribute the torque to each electric drive axle according to the total request torque. In some embodiments, the VCU can also be installed on the tractor. In some embodiments, the VCU provided on the trailer can communicate with the tractor to obtain the driver's intention.
在一些实施例中,VCU可以包括处理器以及存储器。处理器能够包括一个或多个中央处理单元(CPU)、图形处理单元(GPU)、专用集成电路(ASIC)、现场可编程门阵列(FPGA)或它们的组合。处理器能够执行存储在存储器中的软件或计算机可读指令以执行本文描述的方法或操作。处理器能够以若干不同的方式来实施。例如,处理器能够包括一个或多个嵌入式处理器、处理器核心、微型处理器、逻辑电路、硬件有限状态机(FSM)、数字信号处理器(DSP)或它们的组合。存储器能够存储软件、数据、日志或它们的组合。存储器能够 是内部存储器或者外部存储器。例如,存储器能够是易失性存储器或非易失性存储器,诸如非易失性随机存取存储器(NVRAM)、闪存、磁盘存储器的非易失性存储器,或者是诸如静态随机存取存储器(SRAM)的易失性存储器。In some embodiments, the VCU may include a processor and a memory. The processor can include one or more central processing unit (CPU), graphics processing unit (GPU), application specific integrated circuit (ASIC), field programmable gate array (FPGA), or a combination thereof. The processor can execute software or computer readable instructions stored in the memory to perform the methods or operations described herein. The processor can be implemented in several different ways. For example, the processor can include one or more embedded processors, processor cores, microprocessors, logic circuits, hardware finite state machines (FSM), digital signal processors (DSP), or combinations thereof. The memory can store software, data, logs, or a combination of them. The memory can be an internal memory or an external memory. For example, the memory can be volatile memory or non-volatile memory, such as non-volatile random access memory (NVRAM), flash memory, disk storage, or non-volatile memory such as static random access memory (SRAM). ) Of volatile memory.
在一些实施例中,VCU还可以包括通信组件,其能够包括一个或多个有线或无线通信接口。例如,通信接口网络接口卡、无线调制解调器或有线调制解调器。在一种应用中,通信接口能够是WiFi调制解调器。在另一些应用中,通信接口能够是3G、4G或5G调制解调器、LTE调制解调器、蓝牙组件、射频接收器、天线或它们的组合。In some embodiments, the VCU may also include a communication component, which can include one or more wired or wireless communication interfaces. For example, communication interface network interface card, wireless modem or cable modem. In one application, the communication interface can be a WiFi modem. In other applications, the communication interface can be a 3G, 4G, or 5G modem, an LTE modem, a Bluetooth component, a radio frequency receiver, an antenna, or a combination thereof.
下面将通过具体实施例来进一步说明本申请技术方案:The technical solution of the present application will be further illustrated by specific embodiments below:
图2为根据本申请一个实施例的交通工具控制系统的应用示意图。如图所示,首先,VCU获取各轮毂电机状态,通过失效控制(以排除那些因为机械或者电学原因无法工作的电驱动桥),从而可以确定可工作电驱动桥数m。可工作电驱动桥是指可正常工作的电驱动桥,一般电驱动桥由轴和配套的轮毂电机和MCU组成,VCU对整个车辆进行检测,识别车辆可工作电驱动桥。Fig. 2 is an application schematic diagram of a vehicle control system according to an embodiment of the present application. As shown in the figure, first, the VCU obtains the status of each in-wheel motor, and through failure control (to exclude those electric drive axles that cannot work due to mechanical or electrical reasons), the number of workable electric drive axles m can be determined. A workable electric drive axle refers to an electric drive axle that can work normally. Generally, an electric drive axle is composed of a shaft, a matching hub motor and an MCU. The VCU detects the entire vehicle and identifies the vehicle's workable electric drive axle.
根据一个实施例,在车辆运行过程中,VCU可以实时接收MCU发来的轮毂电机运行状态,根据MCU发送的轮毂电机运行状态进行失效控制,识别当前系统可工作电驱动桥数m。当检测到某个轮毂电机有故障时或者并没有在工作时,则立即关断同电驱动桥另一侧的轮毂电机,将该电驱动桥认定为损坏;或者当检测到某个电驱动桥故障时,则立即关断该电驱动桥两侧的轮毂电机,则该电驱动桥认定为损坏。以系统有3根电驱动桥作为非限制性示例,当第二电驱动桥一侧轮毂电机发生故障不能运行,则VCU对第二电驱动桥另一侧轮毂电机进行关闭。并且VCU识别当前车辆第二电驱动桥不可工作,可工作电驱动桥为2根,即可工作电驱动桥数为2。According to one embodiment, during the operation of the vehicle, the VCU can receive the operating status of the in-wheel motor from the MCU in real time, perform failure control according to the operating status of the in-wheel motor sent by the MCU, and identify the number m of electric drive axles that can be operated in the current system. When a certain wheel hub motor is detected to be faulty or not working, immediately turn off the wheel hub motor on the other side of the same electric drive axle, and the electric drive axle is regarded as damaged; or when a certain electric drive axle is detected In the event of a fault, immediately turn off the hub motors on both sides of the electric drive axle, and the electric drive axle is deemed damaged. Taking the system with 3 electric drive axles as a non-limiting example, when the hub motor on one side of the second electric drive axle fails and cannot operate, the VCU shuts down the hub motor on the other side of the second electric drive axle. And the VCU recognizes that the second electric drive axle of the current vehicle is not working, and the number of working electric drive axles is two, that is, the number of working electric drive axles is 2.
在一些实施例中,VCU失效控制机制如下:In some embodiments, the VCU failure control mechanism is as follows:
轮毂电机正常工作信号为“1”,失效信号为“0”,多轴分布式驱动桥左侧 信号序列为E l,右侧信号序列为E r,则可工作电驱动桥数m和可工作电驱动桥序列E分别为: The normal working signal of the hub motor is "1", the failure signal is "0", the signal sequence on the left side of the multi-axis distributed drive axle is E l , and the signal sequence on the right side is Er , then the number of working electric drive axles is m and working The electric drive bridge sequence E are:
Figure PCTCN2021073028-appb-000001
Figure PCTCN2021073028-appb-000001
E=E l·E r E=E l ·E r
其中·代表向量元素相乘;T代表矩阵的转置。Where · represents the multiplication of vector elements; T represents the transpose of the matrix.
其次,VCU获取车辆的行驶里程,并可以根据电驱动桥工作优先级判断,确定各可工作电驱动桥的优先级。在多轴分布式电驱动桥控制系统中,一般基于效率分配各可工作电驱动桥的扭矩,从而各可工作电驱动桥分配的扭矩并不一定一致。一般来说扭矩越大优先级越高,定义扭矩最大电驱动桥为第一优先级电驱动桥,其余根据扭矩大小依次排列。由于优先级不同的电驱动桥分配的力矩不同,从而各电驱动桥的MCU、轮毂电机或者车轮的磨损量也不同,为了保证磨损量尽量一致,提高控制系统的使用寿命,因此需要对各工作电驱动桥的优先级进行轮换。Secondly, the VCU obtains the mileage of the vehicle, and can determine the priority of each workable electric drive axle based on the judgment of the working priority of the electric drive axle. In a multi-axis distributed electric drive axle control system, the torque of each workable electric drive axle is generally distributed based on efficiency, so that the torque distributed by each workable electric drive axle is not necessarily the same. Generally speaking, the larger the torque, the higher the priority. The electric drive axle with the largest torque is defined as the first priority electric drive axle, and the rest are arranged in order according to the torque. Because the electric drive axles with different priorities have different torques, the MCUs, in-wheel motors or wheels of the electric drive axles have different amounts of wear. In order to ensure that the amount of wear is as consistent as possible and improve the service life of the control system, it is necessary to work on each The priority of the electric drive axle is rotated.
在一些实施例中,车辆的行驶里程可以是指车辆从出厂到当前累计下来的行驶里程,VCU可以直接读取到这部分数据。在一些实施例中,VCU也可以从ABS(antilock braking system,汽车防抱死制动系统)读取车辆的行驶里程。在一些实施例中,VCU还可以通过TBOX(telematics box,车联网系统)、EBS(Electronic Brake Systems,电子制动系统)等读取车辆行驶里程。In some embodiments, the mileage of the vehicle may refer to the accumulated mileage of the vehicle from the factory to the present, and the VCU can directly read this part of the data. In some embodiments, the VCU can also read the mileage of the vehicle from the ABS (antilock braking system). In some embodiments, the VCU can also read the vehicle mileage through TBOX (telematics box, car networking system), EBS (Electronic Brake Systems, electronic braking system), etc.
在一些实施例中,电驱动桥优先级调整规则可以是预先设定的规则,可以根据行驶里程进行优先级调整。例如:可以基于一定的里程阈值L对电驱动桥优先级进行调整,这样可以均衡传动系统和车轮磨损,如本领域技术人员所理解,里程阈值L可以根据实际需要进行设定,例如可以设定为10万公里、5万公里或3万公里等。以系统可工作电驱动桥数=3为例,如有3根可工作电驱动桥A、B、C,假设电驱动桥优先级调整规则为每10万公里进行一次优先级调整的里程阈值,则初始时(即出厂时行驶里程为0),选取A作为第一优 先级的工作电驱动桥,选取B作为第二优先级的工作电驱动桥,选取C作为第三优先级的工作电驱动桥;当累计行驶超过10万公里时,进行优先级调整,将B调整为第一优先级的工作电驱动桥,将C调整为第二优先级的工作电驱动桥,将A作为第三优先级的工作电驱动桥;当累计行驶超过20万公里时,再次进行优先级调整,将C调整为第一优先级的工作电驱动桥,将A调整为第二优先级的工作电驱动桥,将B调整为第三优先级的工作电驱动桥,后续操作以此类推。In some embodiments, the electric drive axle priority adjustment rule may be a preset rule, and the priority may be adjusted according to the mileage. For example, the priority of the electric drive axle can be adjusted based on a certain mileage threshold L, so that the transmission system and wheel wear can be balanced. As understood by those skilled in the art, the mileage threshold L can be set according to actual needs, for example, it can be set It is 100,000 kilometers, 50,000 kilometers, or 30,000 kilometers, etc. Taking the number of working electric drive axles in the system = 3 as an example, if there are three working electric drive axles A, B, C, assuming that the priority adjustment rule of electric drive axles is the mileage threshold for priority adjustment every 100,000 kilometers, Initially (that is, the mileage is 0 when leaving the factory), select A as the first priority working electric drive axle, B as the second priority working electric drive axle, and C as the third priority working electric drive Bridge; when the accumulated driving exceeds 100,000 kilometers, the priority is adjusted, B is adjusted to the first priority working electric drive axle, C is adjusted to the second priority working electric drive axle, and A is the third priority Class working electric drive axle; when the accumulated driving exceeds 200,000 kilometers, the priority adjustment is performed again, and C is adjusted to the first priority working electric drive axle, and A is adjusted to the second priority working electric drive axle. Adjust B to the third priority working electric drive bridge, and the subsequent operations can be deduced by analogy.
然后,根据一个实施例,VCU可以获取或者计算车辆的总请求扭矩T req以及当前车速V,并根据总请求扭矩T req、可工作电驱动桥数以及可工作电驱动桥的优先级,基于效率分配总请求扭矩T req得出各可工作电驱动桥对应的分配扭矩T i。在一些实施例中,总请求扭矩T req可以是总驱动扭矩或总制动扭矩。在一些实施例中,车辆总请求扭矩可以由VCU感知用户(驾驶员)的操作意图,并解析该操作意图,然后通过动力分配算法和电池组系统最大输出限制计算生成总请求扭矩。在一些实施例中,当前车速V可以由车辆中ABS得到。在一些实施例中,当前车速还可以通过加速度传感器或者轮毂电机转速获得,或者通过牵引车来获得,或者通过EBS等获得。在一些实施例中,基于效率分配总请求扭矩就是通过得到各可工作电驱动桥的扭矩分配系数,进而得到各可工作电驱动桥对应的分配扭矩,使得控制系统的总效率达到最高。在一些实施例中,由于地面附着力受载荷影响,每根可工作电驱动桥的承受载荷不同,还可以采用地面附着力分配得出各可工作电驱动桥对应的分配扭矩T i。在一些实施例中,还可以采用平均分配得出各可工作电驱动桥对应的分配扭矩T iThen, according to an embodiment, the VCU may obtain or calculate the total requested torque Treq of the vehicle and the current vehicle speed V, and according to the total requested torque Treq , the number of workable electric drive axles, and the priority of the workable electric drive axles, based on the efficiency The total requested torque T req is distributed to obtain the distributed torque T i corresponding to each workable electric drive axle. In some embodiments, the total requested torque Treq may be total driving torque or total braking torque. In some embodiments, the total requested torque of the vehicle can be sensed by the VCU of the user's (driver) operation intention, and the operation intention can be analyzed, and then the total requested torque can be calculated by the power distribution algorithm and the maximum output limit of the battery pack system. In some embodiments, the current vehicle speed V may be obtained from the ABS in the vehicle. In some embodiments, the current vehicle speed can also be obtained through an acceleration sensor or the rotational speed of a hub motor, or through a tractor, or through EBS or the like. In some embodiments, distributing the total requested torque based on efficiency is to obtain the torque distribution coefficient of each workable electric drive axle, and then obtain the corresponding distributed torque of each workable electric drive axle, so that the total efficiency of the control system is maximized. In some embodiments, since the ground adhesion is affected by the load, the bearing load of each workable electric drive axle is different, and the distribution of the ground adhesion force can also be used to obtain the distributed torque T i corresponding to each workable electric drive axle. In some embodiments, even distribution may be used to obtain the distributed torque T i corresponding to each workable electric drive axle.
在一些实施例中,在VCU中基于效率分配总请求扭矩得出各可工作电驱动桥的分配扭矩,可以根据当前车速V、可工作电驱动桥数m以及总请求扭矩T req,对扭矩分配表进行查表,获得各个优先级工作电驱动桥的扭矩分配系数k i,由此根据各可工作电驱动桥的扭矩分配系数可以获得当前各可工作电驱动桥 的分配扭矩T i,使得整个控制系统的总效率最高。其中,预设扭矩分配表可以是基于系统效率最佳方程组构建,系统效率最佳方程组可以表示电驱动桥中轮毂电机转速、控制系统的总效率、电驱动桥的分配扭矩以及电驱动桥效率之间的对应关系。在一些实施例中,还可以实时计算各个优先级工作电驱动桥的扭矩分配系数k i,从而可以得出当前各可工作电驱动桥的分配扭矩T iIn some embodiments, the total requested torque is allocated in the VCU based on the efficiency to obtain the allocated torque of each workable electric drive axle. The torque may be allocated according to the current vehicle speed V, the number of workable electric drive axles m, and the total requested torque T req Look up the table to obtain the torque distribution coefficient k i of each priority working electric drive axle. According to the torque distribution coefficient of each workable electric drive axle, the current distribution torque T i of each workable electric drive axle can be obtained, so that the entire The overall efficiency of the control system is the highest. Among them, the preset torque distribution table can be constructed based on the best system efficiency equation set. The best system efficiency equation set can represent the speed of the hub motor in the electric drive axle, the total efficiency of the control system, the distributed torque of the electric drive axle, and the electric drive axle. Correspondence between efficiency. In some embodiments, the torque distribution coefficient k i of each priority working electric drive axle can also be calculated in real time, so that the current distribution torque T i of each workable electric drive axle can be obtained.
在一些实施例中,可以根据当前车速V确定轮毂电机转速。更具体来说,系统效率最佳方程组如下:In some embodiments, the rotation speed of the in-wheel motor may be determined according to the current vehicle speed V. More specifically, the optimal system efficiency equations are as follows:
Figure PCTCN2021073028-appb-000002
Figure PCTCN2021073028-appb-000002
注:T i为第i电驱动桥分配扭矩;k i为第i电驱动桥相对于总请求扭矩占比;η i为第i电驱动桥效率;η 为控制系统的总效率;n i为轮毂电机的转速。 Note: T i is the i th electric drive axle torque distribution; K i for the i th electric transaxle requested torque with respect to the total proportion; [eta] i is the i th electric transaxle efficiency; [eta] is the total efficiency of the overall control system; n-i Is the speed of the hub motor.
在一些实施例中,扭矩分配表可以是预先生成的。在一些实施例中,可实时计算在不同工作电驱动桥数m、轮毂电机转速n i、总请求扭矩T req的三维扭矩分配表格,在车辆行驶过程中实时依据车辆行驶状态获取各个可工作电驱动桥的扭矩占比k i,从而控制系统以最高效率输出。 In some embodiments, the torque distribution table may be generated in advance. In some embodiments, the three-dimensional torque distribution table for the number of electric drive axles m, the rotation speed n i of the hub motor, and the total requested torque Treq can be calculated in real time, and each workable electric drive can be obtained in real time according to the driving state of the vehicle during the running of the vehicle. The torque of the drive axle accounts for the ratio k i , so that the control system outputs with the highest efficiency.
最后,对各个工作电驱动桥发出分配扭矩后,VCU会根据当前车辆的运行状态,控制各个可工作电驱动桥的输出扭矩,可以更加精准的控制多个可工作电驱动桥的扭矩。在一些实施例中,运行状态包括车辆传动系统状态、电驱动桥运行中MCU和轮毂电机温度等。根据车辆实时的运行状态,对可工作电驱动桥进行扭矩限幅控制,以实现对多轴分布式电驱动桥更加精准、合理的控制。在一些实施例中,还可以直接根据分配的扭矩控制可工作电驱动桥的输出扭矩。 例如:对可工作电驱动桥的输出扭矩预先设定输出扭矩阈值,当分配扭矩超过预设阈值时,则直接对该可工作电驱动桥进行降扭输出。在一些实施例中,对各可工作电驱动桥的输出扭矩控制可以是在对各工作电驱动桥发出分配扭矩之前,则可以预先预防可工作电驱动桥出现问题。Finally, after the distributed torque is issued to each working electric drive axle, the VCU will control the output torque of each working electric drive axle according to the current vehicle's operating state, which can more accurately control the torque of multiple working electric drive axles. In some embodiments, the operating state includes the state of the vehicle transmission system, the temperature of the MCU and the in-wheel motor during the operation of the electric drive axle, and the like. According to the real-time operating status of the vehicle, torque limiting control is performed on the workable electric drive axle to achieve more precise and reasonable control of the multi-axis distributed electric drive axle. In some embodiments, the output torque of the workable electric drive axle can also be directly controlled according to the distributed torque. For example, the output torque threshold value is preset for the output torque of the workable electric drive axle, and when the distributed torque exceeds the preset threshold value, the workable electric drive axle is directly output with reduced torque. In some embodiments, the control of the output torque of each workable electric drive axle may be to prevent problems in the workable electric drive axle before the distributed torque is issued to each working electric drive axle.
具体来说,在实际行驶中,当车辆某个电驱动桥输出扭矩过大时,车辆可能出现侧滑、打滑等异常情况;当车辆中传动系统工作温度过高时,可能出现传动系统器件不可逆的损坏情况;这些情况都是需要对可工作电驱动桥的输出扭矩进行控制。例如:当某个可工作电驱动桥的车轮在分配扭矩下出现打滑时,需要对其进行扭矩限幅控制,减少其输出扭矩,避免出现打滑;当与某个可工作电驱动桥连接的MCU或轮毂电机运行温度较高,继续按照分配扭矩进行扭矩输出会出现温度过高导致MCU或轮毂电机不可逆损坏时,需要对其进行扭矩限幅控制,减少其输出扭矩,避免MCU或轮毂电机烧毁。在一些实施例中,可以通过计算可工作电驱动桥对应车轮的滑移率,来确定车轮是否出现打滑现象,从而可以对相应的可工作电驱动桥进行扭矩限幅控制,使得车轮的滑移率符合预设的阈值范围,保障行车的安全。Specifically, in actual driving, when the output torque of a certain electric drive axle of the vehicle is too large, the vehicle may experience abnormal conditions such as sideslip and skidding; when the operating temperature of the transmission system in the vehicle is too high, the transmission system components may become irreversible. The damage situation; these situations all need to control the output torque of the workable electric drive axle. For example: when a working electric drive axle wheel slips under the assigned torque, it needs to be torque limited control to reduce its output torque to avoid slippage; when it is connected to a working electric drive axle MCU Or the in-wheel motor has a high operating temperature. If the torque output continues according to the assigned torque, the MCU or the in-wheel motor needs to be subjected to torque limiting control when the temperature is too high and the MCU or the in-wheel motor is irreversibly damaged to avoid the MCU or the in-wheel motor from burning. In some embodiments, the slip rate of the corresponding wheels of the workable electric drive axle can be calculated to determine whether the wheels are slipping, so that the torque limit control can be performed on the corresponding workable electric drive axle to make the wheels slip. The rate meets the preset threshold range to ensure the safety of driving.
在一些实施例中,当最高优先级的可工作电驱动桥对应车轮的滑移率过大或轮毂电机系统的温度过高时,对其扭矩进行限幅控制,并将限幅的扭矩补偿到其它非最高优先级的可工作电驱动桥中,以保证控制系统的总请求扭矩T req。在一些实施例中,可以将限幅的扭矩补偿到其它非最高优先级的可工作电驱动桥中,可以基于系统效率分配或者平均分配。在一些实施例中,当其他非最高优先级的可工作电驱动桥接收补偿扭矩后,同样需要对其车轮的滑移率或轮毂电机系统的温度进行监控,防止滑移率过大或者轮毂电机系统的温度过高,如果需要也可以进行扭矩限幅。 In some embodiments, when the slip rate of the wheel corresponding to the highest priority workable electric drive axle is too large or the temperature of the in-wheel motor system is too high, its torque is limited, and the limited torque is compensated to Other non-highest priority working electric drive axles are used to ensure the total requested torque T req of the control system. In some embodiments, the limited torque can be compensated to other non-highest priority workable electric drive axles, which can be allocated based on system efficiency or evenly allocated. In some embodiments, after other non-highest-priority workable electric drive axles receive the compensation torque, the slip rate of their wheels or the temperature of the in-wheel motor system also needs to be monitored to prevent excessive slip rate or the in-wheel motor The temperature of the system is too high, and the torque limit can be performed if necessary.
在一些实施例中,当非最高优先级的可工作电驱动桥对应车轮的滑移率过大时,认为最高优先级的可工作电驱动桥同样存在对应车轮的滑移率过大,则 对所有可工作电驱动桥进行降扭输出,以保证行车的安全性。In some embodiments, when the non-highest priority workable electric drive axle has a corresponding wheel slip rate that is too large, it is considered that the highest priority workable electric drive axle also has a corresponding wheel slip rate that is too large. All workable electric drive axles have reduced torque output to ensure driving safety.
以下将详细说明控制各个可工作电驱动桥的输出扭矩:The following will describe in detail the control of the output torque of each working electric drive axle:
图3为根据本申请一个实施例的交通工具控制系统中控制扭矩的应用示意图。Fig. 3 is a schematic diagram of the application of torque control in a vehicle control system according to an embodiment of the present application.
如图所示,VCU可以获取可工作电驱动桥中车轮速度和车轮转速;根据车轮速度(或车辆行驶速度)、车轮转速,确定可工作电驱动桥的车轮滑移率;比较车轮滑移率与预设滑移率阈值范围;当车轮滑移率小于预设滑移率阈值范围下限值时,根据可工作电驱动桥的分配扭矩,控制可工作电驱动桥的输出扭矩;当车轮滑移率大于预设滑移率阈值范围上限值时,限制可工作电驱动桥的输出扭矩,以使车轮滑移率不大于预设滑移率阈值范围上限值;当车轮滑移率介于预设滑移率范围的上限值和下限值之间时,对比当前可工作电驱动桥的扭矩和分配扭矩,取二者中绝对值较小一者为可工作电驱动桥的输出扭矩,有利于保证车轮滑移率在合适范围内满足总请求扭矩的变化。例如:当总请求扭矩需要减小时,滑移率会变小,发生滑移的可能性降低,分配扭矩的绝对值小于当前扭矩的绝对值,取分配扭矩的绝对值可以满足总请求扭矩的变化,并还可以保证滑移率在合适范围内;当总请求扭矩需要增加时,滑移率会增加,发生滑移的可能性提高,分配扭矩的绝对值大于当前扭矩的绝对值,取当前扭矩的绝对值,可以保证车轮滑移率在合适范围内,保证行车安全。As shown in the figure, the VCU can obtain the wheel speed and wheel speed in the workable electric drive axle; determine the wheel slip rate of the workable electric drive axle according to the wheel speed (or vehicle driving speed) and wheel speed; compare the wheel slip rate And the preset slip rate threshold range; when the wheel slip rate is less than the lower limit of the preset slip rate threshold range, the output torque of the workable electric drive axle is controlled according to the distributed torque of the workable electric drive axle; when the wheels are slipping When the shift rate is greater than the upper limit of the preset slip rate threshold range, limit the output torque of the workable electric drive axle so that the wheel slip rate is not greater than the upper limit of the preset slip rate threshold range; when the wheel slip rate is medium When it is between the upper limit and the lower limit of the preset slip rate range, compare the torque and the distributed torque of the current workable electric drive axle, and choose the smaller absolute value of the two as the output of the workable electric drive axle Torque helps to ensure that the wheel slip rate meets the change of the total requested torque within an appropriate range. For example: when the total requested torque needs to be reduced, the slip rate will decrease, and the possibility of slippage will decrease. The absolute value of the distributed torque is less than the absolute value of the current torque. The absolute value of the distributed torque can meet the change of the total requested torque. , And can also ensure that the slip rate is within the appropriate range; when the total requested torque needs to increase, the slip rate will increase, and the possibility of slippage will increase. The absolute value of the distributed torque is greater than the absolute value of the current torque, and the current torque The absolute value of, can ensure that the wheel slip rate is within an appropriate range and ensure driving safety.
在一些实施例中,控制系统为了防止多轴分布式电驱动桥在车辆行驶过程中,驱动(加速)时车轮出现滑转/滑移、制动(减速)时车轮出现抱死的危险状况,通过滑移率的监测和控制,防止在不同路面出现上述情况。车轮滑移率与可工作电驱动桥的轮毂电机转速以及车轮的轮速相关,在实际应用中,VCU可以根据ABS提供的可工作电驱动桥的轮毂电机转速以及有MCU提供的车轮的轮速计算车轮滑移率,其具体计算公式如下:In some embodiments, in order to prevent the multi-axle distributed electric drive axle from slipping/slipping when driving (accelerating), and locking (decelerating) the wheels when the vehicle is driving, the control system may prevent the dangerous situation of locking (deceleration). Through the monitoring and control of slip rate, the above situation can be prevented on different roads. The wheel slip rate is related to the rotational speed of the hub motor of the working electric drive axle and the wheel speed of the wheel. In practical applications, the VCU can be based on the rotational speed of the hub motor of the working electric drive axle provided by ABS and the wheel speed of the wheel provided by the MCU. To calculate the wheel slip rate, the specific calculation formula is as follows:
Figure PCTCN2021073028-appb-000003
Figure PCTCN2021073028-appb-000003
其中:v x,W为车轮速度,ω W为车轮转速,r W为车轮滚动半径。 Among them: v x, W is the wheel speed, ω W is the wheel speed, r W is the wheel rolling radius.
在一些实施例中,控制系统的控制策略如下:In some embodiments, the control strategy of the control system is as follows:
i.当
Figure PCTCN2021073028-appb-000004
(滑移率下限值),保持分配扭矩输出;
i. When
Figure PCTCN2021073028-appb-000004
(Lower limit of slip rate), to maintain the distribution torque output;
ii.当某个可工作电驱动桥对应车轮的滑移率
Figure PCTCN2021073028-appb-000005
(滑移率上限值),则对该可工作电驱动桥的分配扭矩进行限制,使车轮滑移率控制在
Figure PCTCN2021073028-appb-000006
内。当车辆进入高附着系数路面(滑移率
Figure PCTCN2021073028-appb-000007
)或者需求的扭矩减少(小于图3所示扭矩限幅),能够根据滑移率及时切换为保持分配扭矩输出或者按照需求扭矩输出;
ii. When a working electric drive axle corresponds to the wheel slip rate
Figure PCTCN2021073028-appb-000005
(Upper limit of slip rate), the distributed torque of the workable electric drive axle is limited, so that the wheel slip rate is controlled at
Figure PCTCN2021073028-appb-000006
Inside. When the vehicle enters a road with a high adhesion coefficient (slip rate
Figure PCTCN2021073028-appb-000007
) Or the required torque is reduced (less than the torque limit shown in Figure 3), it can be switched to maintain the distributed torque output or output according to the required torque in time according to the slip rate;
iii.当
Figure PCTCN2021073028-appb-000008
对比当前可工作电驱动桥的扭矩和分配扭矩,取二者中绝对值较小一者为可工作电驱动桥的输出扭矩。
iii. When
Figure PCTCN2021073028-appb-000008
Compare the torque and the distributed torque of the current workable electric drive axle, and take the smaller absolute value of the two as the output torque of the workable electric drive axle.
对于第一优先级的可工作电驱动桥,若对应车轮的滑移率超过了
Figure PCTCN2021073028-appb-000009
通过对该可工作电驱动桥降扭控制,使车轮滑移率控制在
Figure PCTCN2021073028-appb-000010
内。对于分配扭矩的减少量,可分配给级别低于第一优先级的其他可工作电驱动桥。对于低于第一优先级级别的可工作电驱动桥,若对应车轮的滑移率均超过了
Figure PCTCN2021073028-appb-000011
则认为整个路面条件比较差,通过对整体可工作电驱动桥进行降扭控制,使得车轮滑移率控制在
Figure PCTCN2021073028-appb-000012
内,对于扭矩的减少量,不再分配给其他可工作电驱动桥。
For the first priority working electric drive axle, if the slip rate of the corresponding wheel exceeds
Figure PCTCN2021073028-appb-000009
Through the torque reduction control of the workable electric drive axle, the wheel slip rate is controlled at
Figure PCTCN2021073028-appb-000010
Inside. The reduced amount of distributed torque can be allocated to other workable electric drive axles with a level lower than the first priority. For workable electric drive axles lower than the first priority level, if the slip rate of the corresponding wheels exceeds
Figure PCTCN2021073028-appb-000011
It is considered that the entire road conditions are relatively poor, and the overall workable electric drive axle is controlled to reduce the torque, so that the wheel slip rate is controlled at
Figure PCTCN2021073028-appb-000012
Within, the torque reduction is no longer allocated to other workable electric drive axles.
在一些实施例中,可以多次模拟仿真计算输出扭矩、可工作电驱动桥的轮毂电机转速、车轮速度等参数得到在车轮滑移率不大于预设滑移率阈值范围上限值时对应的扭矩,以该值作为扭矩限幅后的输出扭矩,从而在显著降低车辆侧滑、侧翻等风险前提下,尽量满足车辆行驶所需正常扭矩输出。In some embodiments, the output torque, the rotational speed of the hub motor of the workable electric drive axle, the wheel speed and other parameters can be simulated and calculated for multiple times to obtain the corresponding value when the wheel slip rate is not greater than the upper limit of the preset slip rate threshold range. Torque, use this value as the output torque after the torque limit, so as to meet the normal torque output required by the vehicle as much as possible on the premise of significantly reducing the risk of vehicle sideslip and rollover.
在一些实施例中,VCU还可以获取可工作电驱动桥的轮毂电机和MCU的实时温度。并根据实时温度对可工作电驱动桥进行扭矩限幅控制,并根据可工作电驱动桥对应的分配扭矩以及扭矩限幅控制结果,控制可工作电驱动桥的输出扭矩,从而可以避免出现驱动桥的轮毂电机和/或MCU温度过高导致传动系 统故障的情况。In some embodiments, the VCU can also obtain the real-time temperature of the in-wheel motor and MCU of the working electric drive axle. And according to the real-time temperature, the working electric drive axle is controlled by torque limiting, and the output torque of the working electric drive axle is controlled according to the corresponding distribution torque and the torque limiting control result of the working electric drive axle, so as to avoid the occurrence of the drive axle. In-wheel hub motor and/or MCU temperature is too high, causing transmission system failure.
在一些实施例中,可以确定温度限制等级,查询预设的与温度限制等级对应的扭矩限幅幅度,可以根据实时温度与温度限制等级相比较,得出可工作电驱动桥的扭矩限幅幅度,并控制可工作电驱动桥的输出扭矩。在一些实施例中,温度限制等级与扭矩限幅幅度正相关,例如:当温度限制等级为一级时,扭矩限幅幅度为10%,即可工作电驱动桥按照对应的分配扭矩的90%进行扭矩输出;当温度限制等级为二级时,扭矩限幅幅度为20%,即可工作电驱动桥按照对应的分配扭矩的80%进行扭矩输出。In some embodiments, the temperature limit level can be determined, the preset torque limit range corresponding to the temperature limit level can be queried, and the torque limit range of the workable electric drive axle can be obtained by comparing the real-time temperature with the temperature limit level. , And control the output torque of the working electric drive axle. In some embodiments, the temperature limit level is positively correlated with the torque limit amplitude. For example, when the temperature limit level is level 1, the torque limit amplitude is 10%, and the working electric drive axle can allocate 90% of the corresponding torque. Perform torque output; when the temperature limit level is two, the torque limit range is 20%, and the working electric drive axle can output torque according to 80% of the corresponding distributed torque.
下面将采用实例详细描述基于温度的扭矩限幅控制过程:The following will use examples to describe the temperature-based torque limiting control process in detail:
对于MCU的控制策略为:The control strategy for MCU is:
当某一可工作电驱动桥MCU的温度超过t1(预设温度),对该可工作电驱动桥两侧轮毂电机进行降扭矩输出,按当前分配扭矩的90%限幅;When the temperature of a working electric drive axle MCU exceeds t1 (preset temperature), the torque output of the hub motors on both sides of the working electric drive axle is reduced, and the limit is 90% of the current distributed torque;
当某一可工作电驱动桥MCU的温度超过t2(预设温度),对该可工作电驱动桥两侧轮毂电机进行降扭矩输出,按当前分配扭矩的80%输出;When the temperature of a working electric drive axle MCU exceeds t2 (preset temperature), the torque output of the hub motors on both sides of the working electric drive axle will be reduced, and the output will be 80% of the current distributed torque;
当某一可工作电驱动桥MCU的温度超过t3(预设温度),则该可工作电驱动桥MCU报故障,直接关断该可工作电驱动桥两侧轮毂电机输出。When the temperature of a workable electric drive axle MCU exceeds t3 (preset temperature), the workable electric drive axle MCU reports a fault and directly shuts off the output of the hub motors on both sides of the workable electric drive axle.
对于轮毂电机的控制策略为:The control strategy for the in-wheel motor is:
当某一可工作电驱动桥轮毂电机的温度超过t4(预设温度),对该可工作电驱动桥两侧轮毂电机进行降扭矩输出,按当前分配扭矩的90%输出;When the temperature of the hub motor of a working electric drive axle exceeds t4 (preset temperature), the torque output of the hub motors on both sides of the working electric drive axle is reduced, and the output is 90% of the current distributed torque;
当某一可工作电驱动桥轮毂电机的温度超过t5(预设温度),对该可工作电驱动桥两侧轮毂电机进行降扭矩输出,按当前分配扭矩的80%输出;When the temperature of a hub motor of a workable electric drive axle exceeds t5 (preset temperature), the torque output of the hub motors on both sides of the workable electric drive axle is reduced, and the output is 80% of the current distributed torque;
当某一可工作电驱动桥轮毂电机的温度超过t6(预设温度),对该可工作电驱动桥轮毂电机和/或MCU报故障,直接关断该可工作电驱动桥两侧轮毂电机输出。When the temperature of a working electric drive axle hub motor exceeds t6 (preset temperature), report a fault to the working electric drive axle hub motor and/or MCU, and directly shut off the output of the hub motors on both sides of the working electric drive axle .
类似车轮滑移率控制,对于第一优先级的可工作电驱动桥,对于扭矩的减 少量,通过平均分配(或基于效率)给其他可工作电驱动桥。对于其他优先级别的可工作电驱动桥,对于扭矩的减少量,不再进行分配。Similar to wheel slip rate control, for the first-priority workable electric drive axle, the torque reduction is evenly distributed (or based on efficiency) to other workable electric drive axles. For the workable electric drive axles of other priority levels, the torque reduction is no longer allocated.
在一些实施例中,根据车轮滑移率控制、防过温控制扭矩限幅后,与请求扭矩进行比较,输出限幅后的请求扭矩给各个电机系统的MCU。In some embodiments, after the torque is limited according to the wheel slip rate control and the over-temperature prevention control, the torque is compared with the requested torque, and the limited requested torque is output to the MCU of each motor system.
上述车辆中多轴分布式电驱动桥的控制系统,识别多轴分布式电驱动桥中可工作电驱动桥,根据车辆累计行驶里程以及可工作电驱动桥优先级调整规则,获取可工作电驱动桥的优先级,获取车辆的总请求扭矩以及可工作电驱动桥的轮毂电机转速,并根据总请求扭矩、可工作电驱动桥的轮毂电机转速以及可工作电驱动桥的优先级,获取可工作电驱动桥对应的分配扭矩,以控制可工作电驱动桥的输出扭矩。整个过程中,能根据车辆行驶里程,改变可工作电驱动桥的优先级,保证传动系统和车轮磨损均匀,而且还可以预防出现滑移、轮毂电机/MCU过温等情况,或者出现上述情况及时调整可工作电驱动桥的输出扭矩,从而能够合理且有效实现对车辆中多轴分布式电驱动桥的控制。The control system of the multi-axis distributed electric drive axle in the above-mentioned vehicle recognizes the workable electric drive axle in the multi-axis distributed electric drive axle, and obtains the workable electric drive according to the accumulated mileage of the vehicle and the priority adjustment rule of the workable electric drive axle. The priority of the axle, obtain the total requested torque of the vehicle and the rotational speed of the hub motor of the workable electric drive axle, and obtain the workable according to the total requested torque, the rotational speed of the hub motor of the workable electric drive axle, and the priority of the workable electric drive axle. The distributed torque corresponding to the electric drive axle is used to control the output torque of the workable electric drive axle. During the whole process, the priority of the workable electric drive axle can be changed according to the mileage of the vehicle, to ensure uniform wear of the transmission system and wheels, and to prevent slippage, hub motor/MCU overheating, etc., or in time for the above situations Adjust the output torque of the workable electric drive axle, so that the control of the multi-axis distributed electric drive axle in the vehicle can be realized reasonably and effectively.
图4为根据本申请一个实施例的交通工具的控制方法流程图。Fig. 4 is a flowchart of a method for controlling a vehicle according to an embodiment of the present application.
如图所示,在步骤410中,获得总请求扭矩。多轴分布式电驱动桥控制系统一般是为了给车辆提供辅助动力或者直接驱动车辆。因此,需要预先获得车辆辅助动力或者驱动车辆所需要的总请求扭矩,然后将总请求扭矩分配给多个电驱动桥。在一些实施例中,可以根据交通工具的状态信号获取总请求扭矩。例如:交通工具处于加速状态或减速状态、或者交通工具处于上坡状态或者下坡状态,或驾驶员(用户)的操作意图(油门踏板、制动踏板、方向盘转角、档位等)。在一些实施例中,总请求扭矩也可以是计算得出。例如:当感知到驾驶员的操作意图时,解析该操作意图,再通过动力分配算法和电池系统最大输出限制,得出总请求扭矩。在一些实施例中,总请求扭矩可以是总驱动扭矩或总制动扭矩。As shown in the figure, in step 410, the total requested torque is obtained. The multi-axis distributed electric drive axle control system is generally used to provide auxiliary power to the vehicle or directly drive the vehicle. Therefore, it is necessary to obtain the auxiliary power of the vehicle or the total requested torque required to drive the vehicle in advance, and then distribute the total requested torque to multiple electric drive axles. In some embodiments, the total requested torque may be obtained according to the state signal of the vehicle. For example: the vehicle is in an accelerating or decelerating state, or the vehicle is in an uphill or downhill state, or the driver's (user) operation intention (accelerator pedal, brake pedal, steering wheel angle, gear position, etc.). In some embodiments, the total requested torque may also be calculated. For example: when the driver’s operation intention is sensed, the operation intention is analyzed, and then the total requested torque is obtained through the power distribution algorithm and the maximum output limit of the battery system. In some embodiments, the total requested torque may be total driving torque or total braking torque.
在步骤420中,确定可工作电驱动桥。多轴分布式电驱动桥是相对于集中 式电驱动桥而言的,其包括多根由轮毂电机驱动的电驱动桥,且每根电驱动桥的两端分别由一个MCU控制的轮毂电机进行驱动,这种车辆结构一般适用于大型货车或大型客车,其有操控灵活等特点。其中,可工作电驱动桥是指可正常工作的电驱动桥,一般电驱动桥由轴和配套的轮毂电机和MCU组成,可正常工作的电驱动桥即指轴以及配套的轮毂电机和MCU均没有损坏可以正常工作。在一些实施例中,VCU可以对整个车辆进行检测,识别车辆可工作电驱动桥。在一些实施例中,VCU通过执行失效判断操作,根据MCU发送的轮毂电机运行状态进行失效控制,识别当前电驱动桥系统可工作电驱动桥数m。如系统有3根电驱动桥,第二电驱动桥一侧的轮毂电机发生故障不能运行,则VCU对第二电驱动桥另一侧的轮毂电机关闭,VCU识别当前车辆可工作电驱动桥为2根。In step 420, it is determined that the electric drive bridge is operable. The multi-axis distributed electric drive axle is relative to the centralized electric drive axle. It includes multiple electric drive axles driven by in-wheel motors, and both ends of each electric drive axle are driven by a hub motor controlled by an MCU. , This kind of vehicle structure is generally suitable for large trucks or large passenger cars, and it has the characteristics of flexible control. Among them, the working electric drive axle refers to the electric drive axle that can work normally. Generally, the electric drive axle is composed of the shaft and the matching hub motor and MCU. The working electric drive axle refers to the shaft and the matching hub motor and MCU. It can work normally without damage. In some embodiments, the VCU can detect the entire vehicle and identify that the vehicle can work with an electric drive axle. In some embodiments, the VCU performs failure control according to the operating state of the in-wheel motor sent by the MCU by performing a failure judgment operation, and recognizes the number m of electric drive axles that can be operated by the current electric drive axle system. If the system has 3 electric drive axles, and the hub motor on one side of the second electric drive axle fails and cannot operate, the VCU turns off the wheel hub motor on the other side of the second electric drive axle, and the VCU recognizes that the current vehicle can work electric drive axle as 2 pieces.
在步骤430中,确定可工作电驱动桥的优先级。多轴分布式电驱动桥系统采用效率分配确定可工作电驱动桥的分配扭矩,因此不同电驱动桥的分配扭矩并不相同,分配扭矩越大的电驱动桥的车轮、传统系统磨损越大。在一些实施例中,可以对可工作电驱动桥的优先级进行调整,有利于均衡传动系统和车轮的磨损。在一些实施例中,VCU获取车辆的行使里程,可以根据行使里程确定可工作电驱动桥的优先级,并可以根据行使里程对可工作电驱动桥的优先级进行调整。在一些实施例中,可以基于一定的行使里程对电驱动桥的优先级进行调整。在一些实施例中,行使里程可以根据实际需要进行设定。例如:可以为10万公里、5万公里或3万公里等。如有3根可工作电驱动桥A、B、C,假设电驱动桥优先级调整规则为每10万公里进行一次调整,则初始时(即出厂时行驶里程为0),选取A作为第一优先级的工作电驱动桥,选取B作为第二优先级的工作电驱动桥,选取C作为第三优先级的工作电驱动桥;当累计行驶超过10万公里时,进行优先级调整,将B调整为第一优先级的工作电驱动桥将,将C调整为第二优先级的工作电驱动桥,将A作为第三优先级的工作电 驱动桥;当累计行驶超过20万公里时,再次进行优先级调整,将C调整为第一优先级的工作电驱动桥,将A调整为第二优先级的工作电驱动桥,将B调整为第三优先级的工作电驱动桥,后续操作以此类推。In step 430, the priority of the workable electric drive bridge is determined. The multi-axis distributed electric drive axle system uses efficiency distribution to determine the distributed torque of the workable electric drive axle. Therefore, the distributed torque of different electric drive axles is not the same. The greater the distributed torque, the greater the wear of the wheels of the electric drive axle and the traditional system. In some embodiments, the priority of the workable electric drive axle can be adjusted to help balance the wear of the transmission system and the wheels. In some embodiments, the VCU obtains the mileage of the vehicle, can determine the priority of the workable electric drive axle according to the mileage, and can adjust the priority of the workable electric drive axle according to the mileage. In some embodiments, the priority of the electric drive axle can be adjusted based on a certain mileage. In some embodiments, the mileage can be set according to actual needs. For example: it can be 100,000 kilometers, 50,000 kilometers, or 30,000 kilometers. If there are three working electric drive axles A, B, C, assuming that the priority adjustment rule of the electric drive axle is to be adjusted once every 100,000 kilometers, then at the initial stage (that is, the mileage is 0 when leaving the factory), select A as the first Priority working electric drive axle, choose B as the second priority working electric drive axle, and choose C as the third priority working electric drive axle; when the accumulated driving exceeds 100,000 kilometers, adjust the priority and set B The working electric drive axle adjusted to the first priority will be adjusted, C will be adjusted to the second priority working electric drive axle, and A will be the third priority working electric drive axle; when the accumulated driving exceeds 200,000 kilometers, again Carry out priority adjustment, adjust C to the first priority working electric drive bridge, adjust A to the second priority working electric drive bridge, adjust B to the third priority working electric drive bridge, and follow-up operations to And so on.
在步骤440中,确定可工作电驱动桥的分配扭矩。当获得所需的总请求扭矩以及可工作电驱动桥数以及可工作电驱动桥的优先级后,需要将总请求扭矩分配给优先级不同的可工作电驱动桥。在一些实施例中,可以直接根据可工作电驱动桥的优先级和总请求扭矩来确定各个可工作电驱动桥的分配扭矩。例如:当有3根可工作电驱动桥时,第一优先级的可以工作电驱动桥分配总请求扭矩的45%,第二优先级的可工作电驱动桥分配总请求扭矩的35%,第三优先级的可工作电驱动桥分配总请求扭矩的20%。如本领域技术人员所理解,不同可工作电驱动桥数,各可工作电驱动桥对总请求扭矩的占比并不相同。而且各可工作电驱动桥的占比可以根据实际情况确定。In step 440, the distributed torque of the workable electric drive axle is determined. After obtaining the required total requested torque, the number of workable electric drive axles, and the priority of the workable electric drive axles, the total required torque needs to be allocated to workable electric drive axles with different priorities. In some embodiments, the distributed torque of each workable electric drive axle can be determined directly according to the priority of the workable electric drive axle and the total requested torque. For example: when there are 3 working electric drive axles, the working electric drive axle with the first priority is allocated 45% of the total requested torque, and the working electric drive axle with the second priority is allocated 35% of the total requested torque. The three-priority workable electric drive axle allocates 20% of the total requested torque. As understood by those skilled in the art, for different number of workable electric drive axles, the proportion of each workable electric drive axle to the total requested torque is not the same. Moreover, the proportion of each workable electric drive axle can be determined according to the actual situation.
在一些实施例中,还可以根据基于效率分配各可工作电驱动桥的扭矩。进一步获取可工作电驱动桥的轮毂电机转速,并根据总请求扭矩、可工作电驱动桥的轮毂电机转速以及可工作电驱动桥的优先级,得出可工作电驱动桥对应的分配扭矩,并可以分配至对应的可工作电驱动桥,这样可以满足交通工具的控制系统总效率最高。In some embodiments, the torque of each workable electric drive axle can also be distributed based on efficiency. Further obtain the rotational speed of the hub motor of the workable electric drive axle, and according to the total requested torque, the rotational speed of the hub motor of the workable electric drive axle, and the priority of the workable electric drive axle, obtain the corresponding distributed torque of the workable electric drive axle, and It can be assigned to the corresponding workable electric drive axle, so that the overall efficiency of the vehicle control system can be the highest.
在一些实施例中,确定可工作电驱动桥的分配扭矩可以包括获取预设扭矩分配表;以及根据预设扭矩分配表、总请求扭矩、可工作电驱动桥的轮毂电机转速以及可工作电驱动桥的优先级,得出可工作电驱动桥对应的分配扭矩。其中,预设扭矩分配表是预先生成的,其可以基于控制系统总效率最优方程组构建,可以用于根据可工作电驱动桥数、可工作电驱动桥的轮毂电机转速、总请求扭矩查询得到各个电驱动桥对应的扭矩分配系数,可以在控制系统总效率最高下对应得到各个可工作电驱动桥的分配扭矩系数,进而得到各电驱动桥的分配扭矩。在一些实施例中,轮毂电机转速可以由车辆速度转换而成。具体的, 系统效率最优方程组如下:In some embodiments, determining the distributed torque of the workable electric drive axle may include obtaining a preset torque distribution table; and according to the preset torque distribution table, the total requested torque, the rotational speed of the hub motor of the workable electric drive axle, and the workable electric drive The priority of the bridge is derived from the assigned torque corresponding to the workable electric drive bridge. Among them, the preset torque distribution table is generated in advance, which can be constructed based on the optimal equation set of the total efficiency of the control system, and can be used to query according to the number of workable electric drive axles, the hub motor speed of the workable electric drive axle, and the total requested torque The torque distribution coefficient corresponding to each electric drive axle can be obtained, and the distribution torque coefficient of each workable electric drive axle can be correspondingly obtained under the highest overall efficiency of the control system, and then the distributed torque of each electric drive axle can be obtained. In some embodiments, the rotational speed of the in-wheel motor may be converted from the vehicle speed. Specifically, the optimal system efficiency equations are as follows:
Figure PCTCN2021073028-appb-000013
Figure PCTCN2021073028-appb-000013
注:T i为第i电驱动桥分配扭矩;k i为第i电驱动桥相对于总请求扭矩占比;η i为第i电驱动桥效率;η 为控制系统的总效率;n i为轮毂电机的转速。 Note: T i is the i th electric drive axle torque distribution; K i for the i th electric transaxle requested torque with respect to the total proportion; [eta] i is the i th electric transaxle efficiency; [eta] is the total efficiency of the overall control system; n-i Is the speed of the hub motor.
在一些实施例中,可以实时计算不同工作电驱动桥数m、轮毂电机转速n i、总请求扭矩T req的三维扭矩分配表格,在车辆行驶过程中实时依据车辆行驶状态获取各个可工作电驱动桥的扭矩占比k i,从而系统以最高效率输出。 In some embodiments, the three-dimensional torque distribution table of the number m of different working electric drive axles, the rotation speed n i of the hub motor, and the total requested torque Treq can be calculated in real time, and each workable electric drive can be obtained in real time according to the driving state of the vehicle during the driving process. The torque of the bridge occupies a ratio of k i , so that the system outputs with the highest efficiency.
在一些实施例中,还控制可工作电驱动桥的输出扭矩。在一些实施例中,根据可工作电驱动桥对应的分配扭矩控制可工作电驱动桥的输出扭矩。在一些实施例中,可以直接根据分配扭矩控制可工作电驱动桥的扭矩输出。例如:当分配扭矩超过预先设定的输出扭矩阈值时,直接对分配扭矩进行降扭。在一些实施例中,也可以根据车辆的行使状态(滑移率或者温度)对多轴分布式电驱动桥进行更加精准的控制。例如:当车辆进入到低附着路面时,对电驱动桥进行降扭;或者当车轮出现滑移、打滑等,对电驱动桥进行降扭;或者当轮毂电机/MCU温度过高时,对电驱动桥进行降扭。In some embodiments, the output torque of the workable electric drive axle is also controlled. In some embodiments, the output torque of the workable electric drive axle is controlled according to the assigned torque corresponding to the workable electric drive axle. In some embodiments, the torque output of the workable electric drive axle can be directly controlled according to the distributed torque. For example: when the distributed torque exceeds the preset output torque threshold, the distributed torque is directly reduced. In some embodiments, the multi-axis distributed electric drive axle can also be controlled more accurately according to the running state of the vehicle (slip rate or temperature). For example: when the vehicle enters a low adhesion road, the electric drive axle is reduced; or when the wheels are slipping, skidding, etc., the electric drive axle is reduced; or when the hub motor/MCU temperature is too high, the electric drive axle is reduced. The drive axle is twisted down.
在一些实施例中,控制可工作电驱动桥的分配扭矩可以包括获取车辆运行状态;以及根据车辆运行状态对可工作电驱动桥进行扭矩限幅控制,并根据可工作电驱动桥对应的分配扭矩以及扭矩限幅控制结果,控制可工作电驱动桥的输出扭矩。In some embodiments, controlling the distributed torque of the workable electric drive axle may include obtaining the operating state of the vehicle; and performing torque limit control on the workable electric drive axle according to the vehicle operating state, and according to the corresponding distributed torque of the workable electric drive axle As well as the torque limit control result, the output torque of the workable electric drive axle is controlled.
在一些实施例中,车辆运行状态包括车辆传动系统状态、电驱动桥运行中MCU和轮毂电机温度等。根据车辆即时的运行状态,对可工作电驱动桥进行 扭矩限幅控制,以实现对多轴分布式电驱动桥更加精准、合理的控制。具体来说,在实际应用中,当车辆某个电驱动桥输出扭矩过大时,车辆可能出现侧滑、打滑的异常情况;或者当车辆中传动系统工作温度过高时,可能出现传动系统器件不可逆的损坏情况;这些情况都是需要对电驱动桥输出扭矩进行控制。在一些实施例中,当某个电驱动桥的车轮预计在分配扭矩下会出现打滑时,也需要对其进行扭矩限幅控制,减少其输出扭矩,避免出现打滑;当与某个电驱动桥连接的MCU或轮毂电机预计在分配扭矩下运行温度较高,继续按照分配扭矩输出会出现温度过高导致MCU或轮毂电机不可逆损坏时,需要对其进行扭矩限幅控制,减少其输出扭矩,避免MCU或轮毂电机烧毁。In some embodiments, the vehicle operating state includes the state of the vehicle transmission system, the temperature of the MCU and the in-wheel motor during the operation of the electric drive axle, and the like. According to the real-time operating status of the vehicle, the working electric drive axle is controlled by torque limiting, so as to realize more precise and reasonable control of the multi-axis distributed electric drive axle. Specifically, in practical applications, when the output torque of a certain electric drive axle of the vehicle is too large, the vehicle may have abnormal sideslip or skidding; or when the operating temperature of the transmission system in the vehicle is too high, transmission system components may appear Irreversible damage conditions; these conditions require the control of the output torque of the electric drive axle. In some embodiments, when the wheels of a certain electric drive axle are expected to slip under the distributed torque, they also need to be subjected to torque limit control to reduce their output torque to avoid slippage; The connected MCU or hub motor is expected to run at a higher temperature under the distributed torque. If the output torque continues to be output according to the distribution, the temperature will be too high, causing irreversible damage to the MCU or hub motor. Torque limiting control is required to reduce its output torque to avoid The MCU or the hub motor is burned out.
在一些实施例中,可以根据车辆运行状态对可工作电驱动桥进行扭矩限幅控制,并根据可工作电驱动桥对应的分配扭矩以及扭矩限幅控制结果,控制可工作电驱动桥的输出扭矩包括:根据车辆运行状态,获取可工作电驱动桥中车轮速度以及车轮转速;根据车轮速度以及车轮转速,确定可工作电驱动桥的车轮滑移率;比较车轮滑移率与预设滑移率阈值的范围。当车轮滑移率小于预设滑移率阈值范围的下限值时,根据可工作电驱动桥对应的分配扭矩,控制多轴分布式电驱动桥的输出扭矩;当车轮滑移率大于预设滑移率阈值范围的上限值时,减少可工作电驱动桥的输出扭矩,以使车轮滑移率不大于预设滑移率阈值范围的上限值;当车轮滑移率处于预设滑移率阈值范围的上限值和下限值之间时,对比可工作电驱动桥的当前扭矩和分配扭矩,取二者中绝对值较小一者控制多轴分布式电驱动桥的输出扭矩。In some embodiments, torque limit control can be performed on the workable electric drive axle according to the operating state of the vehicle, and the output torque of the workable electric drive axle can be controlled according to the assigned torque corresponding to the workable electric drive axle and the torque limit control result. Including: obtain the wheel speed and wheel speed of the workable electric drive axle according to the vehicle running state; determine the wheel slip rate of the workable electric drive axle according to the wheel speed and wheel speed; compare the wheel slip rate with the preset slip rate The range of the threshold. When the wheel slip rate is less than the lower limit of the preset slip rate threshold range, the output torque of the multi-axis distributed electric drive axle is controlled according to the assigned torque corresponding to the workable electric drive axle; when the wheel slip rate is greater than the preset At the upper limit of the slip rate threshold range, reduce the output torque of the workable electric drive axle so that the wheel slip rate is not greater than the upper limit of the preset slip rate threshold range; when the wheel slip rate is at the preset slip rate When the shift rate threshold range is between the upper limit and the lower limit, compare the current torque and the distributed torque of the workable electric drive axle, and choose the smaller absolute value of the two to control the output torque of the multi-axis distributed electric drive axle .
在其中一个实施例中,当车轮滑移率大于预设滑移率阈值范围上限值时,减少可工作电驱动桥的输出扭矩,以使车轮滑移率不大于预设滑移率阈值范围上限值包括:当目标可工作电驱动桥对应车轮滑移率大于预设滑移率阈值范围上限值时,减少目标可工作电驱动桥的分配扭矩,以使目标可工作电驱动桥对应的车轮滑移率不大于预设滑移率阈值范围上限值,目标可工作电驱动桥包括最高优先级的可工作电驱动桥;将目标可工作电驱动桥减少的分配扭矩分摊至 其他可工作电驱动桥,得到其他可工作电驱动桥的更新分配扭矩。在一些实施例中,确定其他可工作电驱动桥在更新分配扭矩下的车轮滑移率;根据得到的车轮滑移率对其他可工作电驱动桥进行扭矩限幅,以使最新的车轮滑移率不大于预设滑移率阈值范围上限值。在一些实施例中,其他可工作电驱动桥减少的分配扭矩不对其他优先级更低的可工作电驱动桥进行分摊。在一些实施例中,分摊可以是直接分摊(及平均分配至每个其他可工作电驱动桥)或者可以是基于效率分配至其他可工作电驱动桥。In one of the embodiments, when the wheel slip rate is greater than the upper limit of the preset slip rate threshold range, the output torque of the workable electric drive axle is reduced so that the wheel slip rate is not greater than the preset slip rate threshold range The upper limit includes: when the wheel slip rate corresponding to the target workable electric drive axle is greater than the upper limit of the preset slip rate threshold range, reduce the distributed torque of the target workable electric drive axle so that the target workable electric drive axle corresponds The wheel slip rate is not greater than the upper limit of the preset slip rate threshold range. The target workable electric drive axle includes the highest priority workable electric drive axle; the allocated torque reduced by the target workable electric drive axle is allocated to other workable electric drive axles. Work the electric drive axle to get the updated distribution torque of other workable electric drive axles. In some embodiments, determine the wheel slip rate of other workable electric drive axles under the updated distributed torque; perform torque limiting on other workable electric drive axles according to the obtained wheel slip rate to make the latest wheel slip Rate is not greater than the upper limit of the preset slip rate threshold range. In some embodiments, the reduced distribution torque of other workable electric drive axles is not shared with other workable electric drive axles of lower priority. In some embodiments, the apportionment may be direct apportionment (and evenly apportioned to each other workable electric drive axle) or may be based on efficiency to other workable electric drive axles.
具体的车轮滑移率计算公式以及滑移率扭矩限幅控制过程可参考图3实施例,在此不再赘述。The specific wheel slip rate calculation formula and the slip rate torque limiting control process can refer to the embodiment of FIG. 3, which will not be repeated here.
在一些实施例中,根据车辆运行状态对可工作电驱动桥进行扭矩限幅控制,并根据可工作电驱动桥对应的分配扭矩以及扭矩限幅控制结果,控制可工作电驱动桥的输出扭矩包括:根据车辆运行状态,获取可工作电驱动桥的轮毂电机和MCU的实时温度;根据实时温度对可工作电驱动桥进行扭矩限幅控制,并根据可工作电驱动桥对应的分配扭矩以及扭矩限幅控制结果,控制可工作电驱动桥的输出扭矩。In some embodiments, performing torque limiting control on the workable electric drive axle according to the vehicle operating state, and controlling the output torque of the workable electric drive axle according to the assigned torque corresponding to the workable electric drive axle and the torque limiting control result includes : Obtain the real-time temperature of the in-wheel motor and MCU of the working electric drive axle according to the vehicle operating state; perform torque limit control on the working electric drive axle according to the real-time temperature, and according to the corresponding distribution torque and torque limit of the working electric drive axle Amplitude control results, control the output torque of the workable electric drive axle.
在一些实施例中,根据车辆运行状态,获取可工作电驱动桥的轮毂电机和MCU的实时温度;根据实时温度对可工作电驱动桥进行扭矩限幅控制,并根据可工作电驱动桥对应的分配扭矩以及扭矩限幅控制结果,控制可工作电驱动桥的输出扭矩包括:In some embodiments, the real-time temperature of the hub motor and MCU of the workable electric drive axle is obtained according to the operating state of the vehicle; the torque limit control is performed on the workable electric drive axle according to the real-time temperature, and the working electric drive axle corresponds to Distributing torque and torque limiting control results, and controlling the output torque of the workable electric drive axle include:
当目标可工作电驱动桥对应的轮毂电机或MCU实时温度过高时,减少目标可工作电驱动桥的分配扭矩,以使目标可工作电驱动桥对应的轮毂电机或MCU实时温度降低,目标可工作电驱动桥包括最高优先级的可工作电驱动桥;将目标可工作电驱动桥减少的分配扭矩分摊至其他可工作电驱动桥,得到其他可工作电驱动桥的更新分配扭矩。在一些实施例中,确定其他可工作电驱动桥在更新分配扭矩下的轮毂电机或MCU实时温度;根据得到的实时温度对其他可工作电驱动桥进行扭矩限幅,以防止最新的实时温度过高。在一些实施例中, 其他可工作电驱动桥减少的分配扭矩不对其他优先级更低的可工作电驱动桥进行分摊。在一些实施例中,分摊可以是直接分摊(及平均分配至每个其他可工作电驱动桥)或者可以是基于效率分配至其他可工作电驱动桥。When the real-time temperature of the hub motor or MCU corresponding to the target workable electric drive axle is too high, reduce the distributed torque of the target workable electric drive axle, so that the real-time temperature of the wheel hub motor or MCU corresponding to the target workable electric drive axle is reduced, and the target can be The working electric drive axle includes the highest priority working electric drive axle; the allocated torque reduced by the target working electric drive axle is allocated to other working electric drive axles, and the updated distribution torque of other working electric drive axles is obtained. In some embodiments, determine the real-time temperature of the hub motor or MCU under the updated distributed torque of other workable electric drive axles; perform torque limiting on other workable electric drive axles according to the obtained real-time temperature to prevent the latest real-time temperature from overshooting high. In some embodiments, the reduced distributed torque of other workable electric drive axles is not shared with other workable electric drive axles of lower priority. In some embodiments, the apportionment may be direct apportionment (and evenly apportioned to each other workable electric drive axle) or may be based on efficiency to other workable electric drive axles.
具体基于温度的扭矩限幅控制可参考图3实施例,在此不再赘述。For specific temperature-based torque limiting control, please refer to the embodiment in FIG. 3, which will not be repeated here.
图5为根据本申请一个实施例的交通工具的控制系统示意框图,系统包括:Fig. 5 is a schematic block diagram of a vehicle control system according to an embodiment of the present application. The system includes:
通信模块510,用于根据交通工具的状态信号和/或驾驶员意图获得总请求扭矩;The communication module 510 is configured to obtain the total requested torque according to the state signal of the vehicle and/or the driver's intention;
电驱动桥识别模块520,用于识别多轴分布式电驱动桥中可工作电驱动桥;The electric drive axle identification module 520 is used to identify the workable electric drive axle in the multi-axis distributed electric drive axle;
扭矩分配模块530,其与通信模块和电驱动桥识别模块耦合,并可以用于得到可工作电驱动桥的分配扭矩。The torque distribution module 530 is coupled with the communication module and the electric drive axle identification module, and can be used to obtain the distributed torque of the workable electric drive axle.
在一些实施例中,扭矩分配模块530还可以确定可工作电驱动桥的优先级。在一些实施例中,扭矩分配模块530可以获取车辆行驶里程,根据车辆累计行驶里程以及预设车桥优先级调整规则,从而得到可工作电驱动桥的优先级。在一些实施例中,扭矩分配模块530可以获取车辆的总请求扭矩以及可工作电驱动桥轮毂电机转速,并根据总请求扭矩、可工作电驱动桥的轮毂电机转速以及可工作电驱动桥的优先级,得到可工作电驱动桥的分配扭矩。In some embodiments, the torque distribution module 530 may also determine the priority of the operable electric drive axle. In some embodiments, the torque distribution module 530 may obtain the mileage of the vehicle, and adjust the rules according to the accumulated mileage of the vehicle and the preset axle priority, so as to obtain the priority of the workable electric drive axle. In some embodiments, the torque distribution module 530 may obtain the total requested torque of the vehicle and the rotational speed of the hub motor of the workable electric drive axle, and according to the total requested torque, the rotational speed of the hub motor of the workable electric drive axle, and the priority of the workable electric drive axle Level to obtain the distributed torque of the workable electric drive axle.
在一些实施例中,扭矩分配模块530还可以用于获取预设扭矩分配表;根据预设扭矩分配表、总请求扭矩、可工作电驱动桥的轮毂电机转速以及可工作电驱动桥的优先级,获取可工作电驱动桥对应的分配扭矩。其中,预设扭矩分配表基于效率最优方程组构建。In some embodiments, the torque distribution module 530 can also be used to obtain a preset torque distribution table; according to the preset torque distribution table, the total requested torque, the rotational speed of the hub motor of the workable electric drive axle, and the priority of the workable electric drive axle , Obtain the distributed torque corresponding to the workable electric drive axle. Among them, the preset torque distribution table is constructed based on the efficiency optimal equation set.
在一些实施例中,扭矩分配模块530还可以用于根据可工作电驱动桥的分配扭矩,控制可工作电驱动桥的输出扭矩。在一些实施例中,扭矩分配模块530还包括用于获取车辆运行状态;根据车辆运行状态对可工作电驱动桥进行扭矩限幅控制,并根据可工作电驱动桥对应的分配扭矩以及扭矩限幅控制结果,控制可工作电驱动桥的输出扭矩。In some embodiments, the torque distribution module 530 may also be used to control the output torque of the workable electric drive axle according to the distribution torque of the workable electric drive axle. In some embodiments, the torque distribution module 530 further includes a method for acquiring the operating state of the vehicle; performing torque limiting control on the workable electric drive axle according to the vehicle operating state, and according to the corresponding distribution torque and torque limiting of the workable electric drive axle The control result is to control the output torque of the workable electric drive axle.
在一些实施例中,扭矩分配模块530还可以用于根据车辆运行状态,获取 可工作电驱动桥中车轮速度以及车轮转速;根据车轮速度以及车轮转速,确定可工作电驱动桥的车轮滑移率;根据车轮滑移率与预设滑移率阈值范围比较,控制多轴分布式电驱动桥的输出扭矩。In some embodiments, the torque distribution module 530 may also be used to obtain the wheel speed and wheel speed of the workable electric drive axle according to the vehicle operating state; and determine the wheel slip rate of the workable electric drive axle according to the wheel speed and wheel speed. ; According to the comparison between the wheel slip rate and the preset slip rate threshold range, the output torque of the multi-axis distributed electric drive axle is controlled.
在一些实施例中,扭矩分配模块530还可以用于当目标可工作电驱动桥对应车轮滑移率大于预设滑移率阈值范围上限值时,减少目标可工作电驱动桥的分配扭矩,以使目标可工作电驱动桥对应的车轮滑移率不大于预设滑移率阈值范围上限值,目标可工作电驱动桥包括最高优先级的可工作电驱动桥。将目标可工作电驱动桥减少的分配扭矩分摊至非最高优先级的其他可工作电驱动桥,其他可工作电驱动桥根据得到的扭矩更新分配扭矩。In some embodiments, the torque distribution module 530 may also be used to reduce the distributed torque of the target workable electric drive axle when the wheel slip rate corresponding to the target workable electric drive axle is greater than the upper limit of the preset slip rate threshold range, In order that the wheel slip rate corresponding to the target workable electric drive axle is not greater than the upper limit of the preset slip rate threshold range, the target workable electric drive axle includes the workable electric drive axle with the highest priority. The allocated torque reduced by the target workable electric drive axle is allocated to other workable electric drive axles that are not of the highest priority, and the other workable electric drive axles update the allocated torque according to the obtained torque.
在一些实施例中,扭矩分配模块530还可以用于当非最高优先级的其他可工作电驱动桥对应车轮滑移率大于预设滑移率阈值范围上限值时,减少整体可工作电驱动桥的分配扭矩,以使得可工作电驱动桥对应的车轮滑移率不大于预设滑移率阈值范围上限值。其中,减少的分配扭矩不进行分摊。In some embodiments, the torque distribution module 530 can also be used to reduce the overall workable electric drive when the wheel slip rate corresponding to the other workable electric drive axle with a non-highest priority is greater than the upper limit of the preset slip rate threshold range. The torque of the axle is distributed so that the wheel slip rate corresponding to the workable electric drive axle is not greater than the upper limit of the preset slip rate threshold range. Among them, the reduced distribution torque is not apportioned.
在一些实施例中,扭矩分配模块530还可以用于根据车辆运行状态,获取可工作电驱动桥的电机和电机控制器的实时温度;根据实时温度对可工作电驱动桥进行扭矩限幅控制,并根据可工作电驱动桥对应的分配扭矩以及扭矩限幅控制结果,控制可工作电驱动桥的输出扭矩。In some embodiments, the torque distribution module 530 can also be used to obtain the real-time temperature of the motor and the motor controller of the workable electric drive axle according to the operating state of the vehicle; perform torque limiting control on the workable electric drive axle according to the real-time temperature, And according to the distribution torque corresponding to the workable electric drive axle and the torque limiting control result, the output torque of the workable electric drive axle is controlled.
上述车辆中多轴分布式电驱动桥的控制系统,识别多轴分布式电驱动桥中可工作电驱动桥,根据车辆累计行驶里程以及预设车桥优先级调整规则,获取可工作电驱动桥的优先级,获取车辆的总请求扭矩以及可工作电驱动桥的电机转速,并根据总请求扭矩、可工作电驱动桥的电机转速以及可工作电驱动桥的优先级,获取可工作电驱动桥对应的分配扭矩,以控制可工作电驱动桥的输出扭矩。整个过程中,能根据车辆行驶里程,改变可工作电驱动桥的优先级,保证传动系统和车轮磨损均匀,能够合理且有效实现对车辆中多轴分布式电驱动桥的控制。The control system of the multi-axis distributed electric drive axle in the above-mentioned vehicle recognizes the workable electric drive axle in the multi-axis distributed electric drive axle, and obtains the workable electric drive axle according to the accumulated mileage of the vehicle and the preset axle priority adjustment rules To obtain the total requested torque of the vehicle and the motor speed of the workable electric drive axle, and obtain the workable electric drive axle according to the total requested torque, the motor speed of the workable electric drive axle and the priority of the workable electric drive axle The corresponding distribution torque is used to control the output torque of the workable electric drive axle. During the whole process, the priority of the workable electric drive axle can be changed according to the vehicle mileage to ensure uniform wear of the transmission system and wheels, and the control of the multi-axis distributed electric drive axle in the vehicle can be realized reasonably and effectively.
关于车辆中多轴分布式电驱动桥的控制系统的具体限定可以参见上文中 对于车辆中多轴分布式电驱动桥的控制方法的限定,在此不再赘述。上述车辆中多轴分布式电驱动桥的控制系统中的各个模块可全部或部分通过软件、硬件及其组合来实现。上述各模块可以硬件形式内嵌于或独立于计算机设备中的处理器中,也可以以软件形式存储于计算机设备中的存储器中,以便于处理器调用执行以上各个模块对应的操作。For the specific definition of the control system of the multi-axis distributed electric drive axle in the vehicle, please refer to the above definition of the control method of the multi-axis distributed electric drive axle in the vehicle, which will not be repeated here. The various modules in the control system of the multi-axis distributed electric drive axle in the above-mentioned vehicle can be implemented in whole or in part by software, hardware, and a combination thereof. The above-mentioned modules may be embedded in the form of hardware or independent of the processor in the computer equipment, or may be stored in the memory of the computer equipment in the form of software, so that the processor can call and execute the operations corresponding to the above-mentioned modules.
图6为根据本申请一个实施例的在一个实施例交通工具的计算机设备示意图。如图所示,该计算机设备可以是服务器,其内部结构图可以如图6所示。该计算机设备包括通过系统总线连接的处理器、存储器和网络接口。其中,该计算机设备的处理器用于提供计算和控制能力。该计算机设备的存储器包括非易失性存储介质、内存储器。该非易失性存储介质存储有操作系统、计算机程序和数据库。该内存储器为非易失性存储介质中的操作系统和计算机程序的运行提供环境。该计算机设备的数据库用于存储历史车辆行驶状态、车辆扭矩输出等数据。该计算机设备的网络接口用于与外部的终端通过网络连接通信。该计算机程序被处理器执行时以实现一种车辆中多轴分布式电驱动桥的控制方法。Fig. 6 is a schematic diagram of a computer device of a vehicle in an embodiment according to an embodiment of the present application. As shown in the figure, the computer device may be a server, and its internal structure diagram may be as shown in FIG. 6. The computer equipment includes a processor, a memory, and a network interface connected through a system bus. Among them, the processor of the computer device is used to provide calculation and control capabilities. The memory of the computer device includes a non-volatile storage medium and an internal memory. The non-volatile storage medium stores an operating system, a computer program, and a database. The internal memory provides an environment for the operation of the operating system and computer programs in the non-volatile storage medium. The computer equipment database is used to store historical vehicle driving status, vehicle torque output and other data. The network interface of the computer device is used to communicate with an external terminal through a network connection. The computer program is executed by a processor to realize a control method of a multi-axis distributed electric drive axle in a vehicle.
本领域技术人员可以理解,图6中示出的结构,仅仅是与本申请方案相关的部分结构的框图,并不构成对本申请方案所应用于其上的计算机设备的限定,具体的计算机设备可以包括比图中所示更多或更少的部件,或者组合某些部件,或者具有不同的部件布置。Those skilled in the art can understand that the structure shown in FIG. 6 is only a block diagram of part of the structure related to the solution of the present application, and does not constitute a limitation on the computer device to which the solution of the present application is applied. The specific computer device may Including more or fewer parts than shown in the figure, or combining some parts, or having a different arrangement of parts.
在一些实施例中,提供了一种交通工具,其主要包括挂车。其中挂车配置为给牵引车提供辅助动力或者回收制动能量,其包括多个辅助电驱动桥,具体的包括电池组系统和轮毂电机,以及与所述轮毂电机耦合的电驱动桥;处理器;以及与所述处理器耦合的电机控制器。其中处理器分别与电机控制器和电池组系统电连接,执行上述方法实施例中的步骤。在一些实施例中,交通工具还可以包括传感器,其可以用于获取车速、轮转速、轮毂电机/电机控制器的温度中一者或多者。In some embodiments, a vehicle is provided, which mainly includes a trailer. The trailer is configured to provide auxiliary power to the tractor or recover braking energy, and it includes a plurality of auxiliary electric drive axles, specifically including a battery pack system and an in-wheel motor, and an electric drive axle coupled with the in-wheel motor; a processor; And a motor controller coupled with the processor. The processor is respectively electrically connected to the motor controller and the battery pack system, and executes the steps in the above method embodiment. In some embodiments, the vehicle may further include a sensor, which may be used to obtain one or more of the vehicle speed, the wheel rotation speed, and the temperature of the hub motor/motor controller.
在一些实施例中,提供了一种计算机可读存储介质,其上存储有计算机程序,计算机程序被处理器执行时实现上述方法实施例中的步骤。In some embodiments, a computer-readable storage medium is provided, on which a computer program is stored, and the computer program is executed by a processor to implement the steps in the foregoing method embodiments.
本申请提出的挂车多轴分布式电驱动桥控制系统和控制方法,通过对各可工作电驱动桥的优先级进行轮换,均衡了传统系统和车轮的磨损,而且还可以通过车轮滑移率和过温检测的扭矩管理控制机制,使得车辆可以应对实际行驶中的复杂工况,并可以保证车辆行驶的安全性,并且在不同状态下对多轴分布式驱动桥的轴间、轮间扭矩分配,以保证电极最佳效率输出。The trailer multi-axle distributed electric drive axle control system and control method proposed in this application balance the wear of the traditional system and wheels by rotating the priority of each workable electric drive axle, and it can also adjust the wheel slip rate and The torque management control mechanism of over-temperature detection enables the vehicle to cope with the complex working conditions in actual driving, and to ensure the safety of the vehicle, and to distribute the torque between the axles and the wheels of the multi-axle distributed drive axle under different conditions , In order to ensure the best efficiency output of the electrode.
上述实施例仅供说明本发明之用,而并非是对本发明的限制,有关技术领域的普通技术人员,在不脱离本发明范围的情况下,还可以做出各种变化和变型,因此,所有等同的技术方案也应属于本发明公开的范畴。The above-mentioned embodiments are only used to illustrate the present invention, and are not intended to limit the present invention. Those of ordinary skill in the relevant technical fields can also make various changes and modifications without departing from the scope of the present invention. Therefore, all The equivalent technical solutions should also belong to the scope of the disclosure of the present invention.

Claims (13)

  1. 一种交通工具的控制方法,其中所述交通工具包括多个电驱动桥,每个电驱动桥两侧都设有一组轮以及相应的电机及电机控制器,其中所述方法包括:A method for controlling a vehicle, wherein the vehicle includes a plurality of electric drive axles, each electric drive axle is provided with a set of wheels and corresponding motors and motor controllers on both sides, wherein the method includes:
    至少根据交通工具的状态信号获得总请求扭矩;Obtain the total requested torque at least according to the state signal of the vehicle;
    确定所述电驱动桥中的可工作电驱动桥数目;Determining the number of workable electric drive bridges in the electric drive bridge;
    至少根据交通工具已经行驶的里程数确定所述可工作电驱动桥的优先级;以及Determine the priority of the workable electric drive axle at least according to the mileage that the vehicle has traveled; and
    至少根据所述可工作电驱动桥的优先级以及所述总请求扭矩确定所述可工作电驱动桥对应的分配扭矩。The assigned torque corresponding to the workable electric drive axle is determined at least according to the priority of the workable electric drive axle and the total requested torque.
  2. 根据权利要求1所述的控制方法,还包括,至少根据所述交通工具轮的滑移率或电机/电机控制器温度确定输出时是否需要对所述分配扭矩限幅。The control method according to claim 1, further comprising determining whether to limit the distributed torque when outputting at least according to the slip rate of the wheel of the vehicle or the temperature of the motor/motor controller.
  3. 根据权利要求1所述的控制方法,其中,至少根据交通工具已经行驶的里程数确定所述可工作电驱动桥的优先级包括:The control method according to claim 1, wherein determining the priority of the workable electric drive axle at least according to the mileage that the vehicle has traveled comprises:
    根据交通工具累计行驶里程以及预设优先级调整规则,当达到预设的里程阈值时,调整所述可工作电驱动桥的优先级顺序。According to the accumulated mileage of the vehicle and the preset priority adjustment rule, when the preset mileage threshold is reached, the priority order of the workable electric drive axle is adjusted.
  4. 根据权利要求1所述的控制方法,还包括:The control method according to claim 1, further comprising:
    获取可工作电驱动桥的电机转速;以及Obtain the motor speed of the working electric drive axle; and
    在满足使交通工具系统总效率最高的前提下,至少根据所述总请求扭矩、所述可工作电驱动桥的电机转速以及所述可工作电驱动桥的优先级获取所述可工作电驱动桥对应的分配扭矩。Under the premise that the total efficiency of the vehicle system is maximized, the workable electric drive axle is obtained at least according to the total requested torque, the motor speed of the workable electric drive axle, and the priority of the workable electric drive axle Corresponding distribution torque.
  5. 根据权利要求2所述的控制方法,其中至少根据所述交通工具的滑移率确定是否需要对所述分配扭矩限幅,包括:3. The control method according to claim 2, wherein determining whether to limit the distributed torque at least according to the slip rate of the vehicle comprises:
    获取交通工具的运行速度以及每组轮的轮转速;以及Obtain the running speed of the vehicle and the wheel speed of each set of wheels; and
    至少根据所述运行速度以及所述轮转速,确定每组轮的轮滑移率;Determine the wheel slip rate of each group of wheels at least according to the operating speed and the wheel rotation speed;
    比较所述轮滑移率与预设滑移率阈值范围;Comparing the wheel slip rate with a preset slip rate threshold range;
    当所述轮滑移率小于所述预设滑移率阈值范围下限值时,输出时不需要对相应的可工作电驱动桥的分配扭矩进行限幅;When the wheel slip rate is less than the lower limit of the preset slip rate threshold range, the output does not need to limit the distributed torque of the corresponding workable electric drive axle;
    当所述轮滑移率大于所述预设滑移率阈值范围上限值时,输出时需要对相应的可工作电驱动桥的分配扭矩进行限幅。When the wheel slip rate is greater than the upper limit of the preset slip rate threshold range, it is necessary to limit the distributed torque of the corresponding workable electric drive axle when outputting.
  6. 根据权利要求5所述的控制方法,其中,当所述轮滑移率落入所述预设滑移率阈值范围内时,将相应的可工作电驱动桥的分配扭矩与其当前扭矩中绝对值较小一者作为输出。The control method according to claim 5, wherein when the wheel slip rate falls within the preset slip rate threshold range, the assigned torque of the corresponding workable electric drive axle is combined with the absolute value of its current torque The smaller one is used as output.
  7. 根据权利要求5所述的控制方法,其中当所述轮滑移率大于所述预设滑移率阈值范围上限值时,输出时需要对相应的可工作电驱动桥的分配扭矩进行限幅的幅值需要满足使所述轮滑移率不大于所述预设滑移率阈值范围上限值。The control method according to claim 5, wherein when the wheel slip rate is greater than the upper limit of the preset slip rate threshold range, the output torque of the corresponding workable electric drive axle needs to be limited. The amplitude of is required to satisfy that the wheel slip rate is not greater than the upper limit of the preset slip rate threshold range.
  8. 根据权利要求5或7所述的控制方法,其中,当所述轮滑移率大于所述预设滑移率阈值范围上限值时,输出时需要对相应的可工作电驱动桥的分配扭矩进行限幅,包括:The control method according to claim 5 or 7, wherein when the wheel slip rate is greater than the upper limit of the preset slip rate threshold range, the output torque needs to be allocated to the corresponding workable electric drive axle Limiting, including:
    针对第一优先级可工作电驱动桥,当其对应的轮滑移率大于所述上限值时,减少其分配扭矩;以及For the first-priority workable electric drive axle, when its corresponding wheel slip rate is greater than the upper limit value, reduce its distributed torque; and
    将所述第一优先级可工作电驱动桥减少的分配扭矩分摊至其他优先级的可工作电驱动桥。The allocated torque reduced by the first priority workable electric drive axle is allocated to other priority workable electric drive axles.
  9. 根据权利要求8所述的控制方法,其中,The control method according to claim 8, wherein:
    当一个或多个其他可工作电驱动桥对应的轮滑移率也大于所述预设滑移率阈值范围上限值时,对于所述第一优先级可工作电驱动桥减少的分配扭矩不再进行分摊;以及When the wheel slip rate corresponding to one or more other workable electric drive axles is also greater than the upper limit of the preset slip rate threshold range, the reduced distributed torque for the first priority workable electric drive axle is not Then make an apportionment; and
    对所述其他可工作电驱动桥的分配扭矩限幅,以满足其对应的轮滑移率不大于所述预设滑移率阈值范围上限值。The distribution torque of the other workable electric drive axle is limited to satisfy that the corresponding wheel slip rate is not greater than the upper limit of the preset slip rate threshold range.
  10. 根据权利要求2所述的控制方法,其中至少根据所述交通工具的温度确定是否需要对所述分配扭矩限幅,包括:3. The control method according to claim 2, wherein determining whether the distributed torque needs to be limited at least according to the temperature of the vehicle comprises:
    获取所述可工作电驱动桥对应的电机和/或电机控制器的温度;以及Obtaining the temperature of the motor and/or the motor controller corresponding to the workable electric drive bridge; and
    根据所述温度超过预设温度阈值的程度,对相应的可工作电驱动桥的分配扭矩进行相应的限幅。According to the degree to which the temperature exceeds the preset temperature threshold, the distributed torque of the corresponding workable electric drive axle is correspondingly limited.
  11. 一种交通工具的控制系统,其中所述交通工具包括多个电驱动桥,每个电驱动桥两侧都设有一组轮以及相应的电机及电机控制器,所述系统包括:A vehicle control system, wherein the vehicle includes a plurality of electric drive axles, each electric drive axle is provided with a set of wheels and corresponding motors and motor controllers on both sides, the system includes:
    通信模块,其经配置以至少根据交通工具的状态信号获得总请求扭矩;A communication module configured to obtain the total requested torque at least according to the state signal of the vehicle;
    电驱动桥识别模块,其经配置以确定可工作电驱动桥数目;An electric drive axle identification module, which is configured to determine the number of workable electric drive axles;
    扭矩分配模块,耦合到所述通信模块和所述电驱动桥识别模块,其经配置以执行权利要求1-10中任一所述的方法。A torque distribution module, coupled to the communication module and the electric drive axle identification module, and configured to perform the method of any one of claims 1-10.
  12. 一种交通工具,包括:A means of transportation including:
    多组轮,每组轮同轴;Multiple sets of wheels, each set of wheels is coaxial;
    电池组系统;Battery pack system;
    多个轮毂电机,其设置与轮上;Multiple hub motors, their settings and the wheels;
    与两个同轴的轮毂电机连接的电驱动桥;Electric drive axle connected with two coaxial hub motors;
    传感器,配置为获取车速、轮转速、电机和/或电机控制器的温度中的一项或者多项;The sensor is configured to obtain one or more of the vehicle speed, wheel speed, motor and/or temperature of the motor controller;
    多个电机控制器,其与所述电池组系统、所述多个轮毂电机、电驱动桥电连接,并经配置以控制所述轮毂电机;以及A plurality of motor controllers, which are electrically connected to the battery pack system, the plurality of in-wheel motors, and an electric drive axle, and are configured to control the in-wheel motors; and
    处理器,与所述多个电机控制器、所述电池组系统、传感器电连接,并执行如权利要求1-10任一所述方法。The processor is electrically connected to the plurality of motor controllers, the battery pack system, and the sensor, and executes the method according to any one of claims 1-10.
  13. 一种存储介质,其上存储有计算机程序,所述计算机程序被处理器执行时实现权利要求1-10中任一所述方法。A storage medium having a computer program stored thereon, and when the computer program is executed by a processor, the method described in any one of claims 1-10 is implemented.
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CN116001590A (en) * 2022-12-30 2023-04-25 中联重科股份有限公司 Power control method and system for multi-electric drive axle vehicle
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