WO2021139422A1 - Hydrodynamic radial bearing and power device - Google Patents

Hydrodynamic radial bearing and power device Download PDF

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Publication number
WO2021139422A1
WO2021139422A1 PCT/CN2020/131086 CN2020131086W WO2021139422A1 WO 2021139422 A1 WO2021139422 A1 WO 2021139422A1 CN 2020131086 W CN2020131086 W CN 2020131086W WO 2021139422 A1 WO2021139422 A1 WO 2021139422A1
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WO
WIPO (PCT)
Prior art keywords
hole
foil
shaft hole
central axis
radial bearing
Prior art date
Application number
PCT/CN2020/131086
Other languages
French (fr)
Chinese (zh)
Inventor
刘华
张治平
雷连冬
李宏波
陈玉辉
Original Assignee
珠海格力电器股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
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Application filed by 珠海格力电器股份有限公司 filed Critical 珠海格力电器股份有限公司
Publication of WO2021139422A1 publication Critical patent/WO2021139422A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C17/00Sliding-contact bearings for exclusively rotary movement
    • F16C17/02Sliding-contact bearings for exclusively rotary movement for radial load only
    • F16C17/024Sliding-contact bearings for exclusively rotary movement for radial load only with flexible leaves to create hydrodynamic wedge, e.g. radial foil bearings
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C17/00Sliding-contact bearings for exclusively rotary movement
    • F16C17/02Sliding-contact bearings for exclusively rotary movement for radial load only

Definitions

  • the present disclosure relates to the technical field of bearings, in particular to a dynamic pressure gas radial bearing and power equipment.
  • Air bearing has a very broad application prospect in the fields of high-speed turbine, machine tool manufacturing and space technology. Air bearing is divided into static pressure gas bearing and dynamic pressure gas radial bearing according to the different generation mechanism of lubricating gas film.
  • the corrugated foil type dynamic pressure gas radial bearing is a kind of dynamic pressure gas radial bearing. It generally includes a flat foil and an elastic foil as the top foil.
  • the flat foil provides a lubricating surface for the rotor, and the elastic foil is The bearing provides support stiffness and damping.
  • the first aspect of the present disclosure provides a dynamic pressure gas radial bearing, including:
  • the housing includes a shaft hole with a central axis, the shaft hole includes at least one hole section, and the hole wall of the hole section includes a plurality of curved surfaces sequentially arranged along the circumferential direction of the central axis of the shaft hole, each of the curved surfaces The distance from the central axis of the shaft hole in the radial direction of the shaft hole gradually decreases along the first rotation direction that revolves around the central axis of the shaft hole; and
  • At least one elastic support structure is provided corresponding to the at least one hole section, the elastic support structure includes a plurality of foil groups, and the plurality of foil groups are arranged in the plurality of holes of the corresponding shaft hole.
  • the foil set On a curved surface, the foil set includes a top layer foil and an elastic support foil disposed between the corresponding curved surface and the top layer foil, and the top layer foil is in the radial direction of the shaft hole. The distance from the central axis of the shaft hole gradually decreases along the first rotation direction.
  • the distance between the surface of the top layer foil close to the central axis and the corresponding curved surface in the radial direction of the shaft hole and the central axis of the shaft hole is along the The first rotation direction remains unchanged.
  • the foil set further includes an intermediate foil disposed between the top foil and the elastic support foil.
  • the top foil and the middle foil are both curved plate-shaped foils.
  • the hole wall of the hole section is provided with a plurality of mounting grooves in sequence around the circumference of the central axis of the shaft hole, and the elastic support structure has all the mounting grooves in one of the two adjacent foil groups.
  • One end of the top layer foil and one end of the middle foil of the other foil group are both installed in the same installation groove, and the other ends are both free ends.
  • the curved surface is an arc-shaped cylindrical surface, and the central axis of the arc-shaped cylindrical surface is parallel and eccentrically arranged with the central axis of the shaft hole.
  • the housing has more than two hole sections and two or more elastic support structures corresponding to the two or more hole sections, and at least two adjacent holes
  • the curved surface on the hole wall of one hole section and the curved surface on the hole wall of the other hole section are arranged in a staggered manner along the first rotation direction.
  • the housing has more than two hole sections and two or more elastic support structures corresponding to the two or more hole sections, and the housing is provided with The outside of the housing and the air inlet hole of the shaft hole, and the outlet of the air inlet hole on the wall of the shaft hole is located between two adjacent hole sections in the axial direction of the shaft hole.
  • the shaft hole includes a necking section located between two adjacent hole sections, and the hole wall of the necking section is closer to the shaft relative to the hole wall of the hole section.
  • the center axis of the hole, and the outlet of the air inlet hole is located on the hole wall of the necking section.
  • the air inlet hole is arranged such that the flow direction of the fluid entering the shaft hole from the outlet is skewed toward the first rotation direction relative to the radial direction of the outlet on the housing .
  • a second aspect of the present disclosure provides a power equipment including a rotor and a dynamic pressure gas radial bearing supporting the rotor.
  • the dynamic pressure gas radial bearing is the aforementioned dynamic pressure gas radial bearing.
  • the rotor rotates along the first rotation direction.
  • Fig. 1 is a schematic diagram of the partial structure of the dynamic pressure gas radial bearing when matched with the rotor.
  • FIG. 2 is a schematic diagram of the principle of generating a dynamic pressure gas film when the dynamic pressure gas radial bearing shown in FIG. 1 is matched with a rotor.
  • FIG. 3 is a schematic structural diagram of the matching structure of the dynamic pressure gas radial bearing and the rotor according to an embodiment of the disclosure.
  • FIG. 4 is a schematic diagram of the front view of the mating structure shown in FIG. 3.
  • Fig. 5 is a schematic cross-sectional view of the mating structure shown in Fig. 4 taken along the line A-A.
  • Fig. 6 is a B-B sectional structural diagram of the mating structure shown in Fig. 4.
  • Fig. 7 is a C-C cross-sectional structural diagram of the mating structure shown in Fig. 4.
  • FIG. 8 is a schematic diagram of the D-direction structure of the mating structure shown in FIG. 4.
  • FIG. 9 is a schematic structural diagram of a casing of a dynamic pressure gas radial bearing according to an embodiment of the disclosure.
  • Fig. 10 is a left structural diagram of the housing shown in Fig. 9.
  • Fig. 11 is a right structural diagram of the housing shown in Fig. 9.
  • Fig. 12 is a schematic longitudinal sectional view of the housing shown in Fig. 9.
  • Fig. 13 is an E-E sectional view of the structure of the housing shown in Fig. 12.
  • Fig. 14 is a schematic diagram of force analysis of the mating structure shown in Fig. 3.
  • orientation words are only used to facilitate the description of the present disclosure and simplify the description. Unless otherwise stated, these orientation words do not indicate or imply that the device or element referred to must have The specific orientation or the construction and operation in a specific orientation cannot be understood as a limitation of the protection scope of the present disclosure; the orientation word “inside and outside” refers to the inside and outside relative to the contour of each component itself.
  • FIG. 1 is a schematic diagram of the partial structure of the dynamic pressure gas radial bearing when matched with the rotor.
  • FIG. 2 is a schematic diagram of the principle of generating a dynamic pressure gas film when the dynamic pressure gas radial bearing shown in FIG. 1 is matched with a rotor.
  • the rotor 1' runs at high speed, due to the force (such as gravity) of the rotor 1', the center of the rotor 1'and the center of the dynamic pressure gas radial bearing 2'are eccentric, and the top foil and the dynamic pressure gas radial bearing 2'
  • a wedge-shaped structure is formed between the rotors 1'. Due to the viscosity of the gas, when the rotor 1'drives the gas to move, the gas is compressed in the wedge-shaped structure to form a dynamic pressure gas film 3'to support the operation of the rotor 1'.
  • an embodiment of the present disclosure provides a dynamic pressure gas radial bearing, which includes a housing 1 and at least one elastic support structure.
  • the housing 1 includes a shaft hole 1-9 having a central axis.
  • the shaft hole 1-9 includes at least one hole section.
  • the hole wall of the hole section includes a plurality of curved surfaces arranged in sequence along the circumferential direction of the central axis of the shaft hole 1-9, and each curved surface is wound along the distance from the central axis of the shaft hole 1-9 in the radial direction of the shaft hole 1-9.
  • the first rotation direction RD in which the central axis of the shaft hole 1-9 rotates gradually decreases.
  • At least one elastic support structure is arranged corresponding to the at least one hole section.
  • the elastic support structure includes a plurality of foil groups. A plurality of foil groups are arranged on a plurality of curved surfaces of the hole wall of the corresponding shaft hole 1-9.
  • the foil set includes a top foil and an elastic support foil arranged between the corresponding curved surface and the top foil.
  • the distance between the top foil in the radial direction of the shaft hole 1-9 and the central axis of the shaft hole 1-9 gradually decreases along the first rotation direction RD.
  • curved surfaces are provided on the hole wall of the shaft hole, and the distance between each curved surface and the central axis of the shaft hole in the radial direction of the shaft hole gradually decreases along the first rotation direction.
  • the distance between the top foil in the radial direction of the shaft hole 1-9 and the central axis of the shaft hole gradually decreases along the first rotation direction, which realizes the forced distribution of the wedge-shaped area of the dynamic pressure gas radial bearing, which is beneficial to solve the problem.
  • the problem of instability in the wedge-shaped convergence area caused by the eccentricity of the rotor is beneficial to improve the dynamic pressure effect of the dynamic pressure gas radial bearing.
  • the shaft hole 1-9 of the housing 1 includes two hole sections and two elastic support structures corresponding to the two hole sections. In an embodiment not shown, it may include one hole segment and one corresponding elastic support structure, or it may include more than three hole segments and more than three corresponding elastic support structures.
  • the shaft hole 1-9 of the housing 1 includes a first hole section 1-9A.
  • the hole wall of the first hole section 1-9A includes a plurality of first curved surfaces 1-6 sequentially arranged around the circumference of the central axis of the shaft hole 1-9.
  • the distance between each first curved surface 1-6 and the central axis of the shaft hole 1-9 gradually decreases along the first rotation direction RD that revolves around the central axis of the shaft hole 1-9 .
  • the first rotation direction RD is the same as the rotation direction of the rotating shaft 2 supported by the dynamic pressure gas radial bearing.
  • the elastic support structure corresponding to the first hole section 1-9A includes a plurality of first foil groups, and the plurality of first foil groups are correspondingly arranged on the plurality of first curved surfaces 1-6 .
  • the first foil group includes a first top foil 5 and a first elastic support foil 3 arranged between the corresponding first curved surface 1-6 and the first top foil 5. In the radial direction of the shaft hole 1-9, the distance between the first top layer foil 5 and the central axis of the shaft hole 1-9 gradually decreases along the first rotation direction RD.
  • the shaft hole 1-9 of the housing 1 further includes a second hole section 1-9B coaxial with the first hole section 1-9A.
  • the hole wall of the second hole section 1-9B includes a plurality of second curved surfaces 1-8 sequentially arranged around the circumference of the central axis of the shaft hole 1-9. In the radial direction of the shaft hole 1-9, the distance between each second curved surface 1-8 and the central axis of the shaft hole 1-9 gradually decreases along the first rotation direction RD.
  • the elastic support structure corresponding to the first hole section 1-9A includes a plurality of second foil groups.
  • the plurality of second foil groups are correspondingly arranged on the plurality of second curved surfaces 1-8.
  • the second foil group includes a second top foil 9 and a second elastic support foil 7 arranged between the second curved surface 1-8 and the second top foil 9.
  • the distance between the second top layer foil 9 and the central axis of the shaft hole 1-9 gradually decreases along the first rotation direction RD.
  • each foil group includes an elastic supporting foil.
  • the foil group may include a double-layer elastic supporting foil.
  • the distance between the surface of the top layer foil near the central axis and the corresponding curved surface in the radial direction of the shaft hole 1-9 and the central axis of the shaft hole 1-9 It is unchanged along the first rotation direction RD.
  • the surface of the first top layer foil 5 close to the central axis of the shaft hole 1-9 and the corresponding first curved surface 1-6 is in the radial direction of the shaft hole 1-9.
  • the distance of the central axis of the shaft hole 1-9 is constant along the first rotation direction RD.
  • the surface of the second top layer foil 9 close to the central axis of the shaft hole 1-9 and the corresponding second curved surface 1-8 is in the radial direction of the shaft hole 1-9.
  • the distance from the central axis of the shaft hole 1-9 is constant along the first rotation direction RD.
  • the foil group further includes an intermediate foil disposed between the top foil and the elastic support foil.
  • the first foil group further includes a first intermediate foil 4 arranged between the first top foil 5 and the first elastic supporting foil 3.
  • the second foil group also includes a second intermediate foil 8 arranged between the second top foil 9 and the second elastic support foil 7.
  • the top foil and the middle foil are both bent plate-shaped foils.
  • the hole wall of the hole section is sequentially provided with a plurality of mounting grooves around the circumference of the central axis of the shaft hole 1-9, and one of the two adjacent foil groups of the elastic support structure One end of the top foil piece of the sheet group and one end of the middle foil piece of the other foil group are both installed in the same mounting groove, and the other ends are both free ends.
  • the hole wall of the first hole section 1-9A is sequentially provided with a plurality of first mounting grooves 1-3 around the circumference of the central axis of the shaft hole 1-9, two adjacent first foils One end of the first top foil 5 of the first foil group in the group and one end of the first middle foil 4 of the other first foil group are both installed in the same first mounting groove 1-3, and the other end Both are free ends.
  • the hole wall of the second hole section 1-9B is sequentially provided with a plurality of second mounting grooves 1-4 around the circumference of the central axis of the shaft hole 1-9, and two adjacent second foils
  • One end of the second top foil 9 of one second foil group in the group and one end of the second middle foil 8 of the other second foil group are both installed in the same second mounting groove 1-4, and the other end Both are free ends.
  • the curved surface is an arc cylindrical surface, and the central axis of the arc cylindrical surface is parallel and eccentrically arranged with the central axis of the shaft hole 1-9.
  • the first curved surface 1-6 is a first arc-shaped cylindrical surface, and the central axis of the first arc-shaped cylindrical surface is parallel and eccentrically arranged with the central axis of the shaft hole 1-9.
  • the second curved surface 1-8 is a second arc-shaped cylindrical surface, and the central axis of the second arc-shaped cylindrical surface is parallel and eccentrically arranged with the central axis of the shaft hole 1-9.
  • the housing 1 has more than two hole sections and two or more elastic support structures corresponding to the two or more hole sections, and one hole in at least two adjacent hole sections
  • the curved surface on the hole wall of one segment and the curved surface on the hole wall of the other hole segment are arranged in a staggered arrangement along the first rotation direction RD.
  • the first curved surface 1-6 on the hole wall of the first hole section 1-9A and the second curved surface 1-8 on the hole wall of the second hole section 1-9B rotate along the first The direction RD is staggered.
  • the housing 1 has more than two hole sections and two or more elastic support structures corresponding to the two or more hole sections.
  • the housing 1 is provided with an air inlet 1-2 connecting the outside of the housing 1 and the shaft hole 1-9.
  • the outlet of the air inlet hole 1-2 on the hole wall of the shaft hole 1-9 is located between two adjacent hole sections in the axial direction of the shaft hole 1-9.
  • the outlet of the air inlet hole 1-2 on the hole wall of the shaft hole 1-9 is located in the first hole section 1-9A and the second hole section in the axial direction of the shaft hole 1-9 Between 1-9B.
  • the shaft hole 1-9 includes a necked section 1-9C located between two adjacent hole sections.
  • the hole wall of the necking section 1-9C is closer to the central axis of the shaft hole 1-9 relative to the hole wall of the hole section.
  • the outlet of the air inlet hole 1-2 is located on the hole wall of the necking section 1-9C.
  • the necking section 1-9C is located between the first hole section 1-9A and the second hole section 1-9B.
  • the air inlet hole 1-2 is arranged so that the flow direction of the fluid entering the shaft hole 1-9 from the outlet is relative to the outlet on the housing 1.
  • the radial direction is skewed toward the first turning direction RD.
  • the dynamic pressure gas radial bearing of the embodiment of the present disclosure is used to support the rotor 2.
  • the rotor 2 is installed in the bearing hole of the dynamic pressure gas radial bearing.
  • the rotor 2 is a shaft-like, solid part. During operation, the rotor 2 performs high-speed rotation under the action of an electromagnetic field.
  • the dynamic pressure gas radial bearing includes a housing 1, a first elastic support foil 3, a first intermediate foil 4, a first top layer foil 5, a second elastic support foil 7, a second intermediate foil 8 and a first Two top layer foil 9.
  • the first elastic support foil 3 and the second elastic support foil 7 are foils with an elastic support function, which provide rigidity and damping for the dynamic pressure gas radial bearing.
  • the first elastic support foil 3 connects the corresponding first curved surface 1-6 and the first intermediate foil 4.
  • the second elastic support foil 7 connects the corresponding second curved surface 1-8 and the second intermediate foil 1-8.
  • the first elastic supporting foil 3 and the second elastic supporting foil 7 are both corrugated foils.
  • the wave structure of the first elastic support foil 3 and the second elastic support foil 7 are the same.
  • the wave structure of the first elastic support foil and the second elastic support foil can be designed to be different according to the actual situation.
  • the elastic support foils in each foil group can also be designed as two layers.
  • the first top foil 5, the first intermediate foil 4, the second top foil 9 and the second intermediate foil 8 are all curved plate-shaped foils.
  • the middle foil connects the elastic support foil and the top foil to provide additional damping, and the top foil cooperates with the rotor 2 to form a dynamic pressure film.
  • a first foil group is formed between the first top layer foil 5 and the rotating shaft 2.
  • a plurality of first wedge-shaped regions 6 corresponding to the number forms a plurality of second wedge-shaped regions 10 corresponding to the number of the second foil groups between the second top layer foil 9 and the rotating shaft 2.
  • the plurality of first wedge-shaped regions 6 and the plurality of second wedge-shaped regions 10 are convergent regions formed between the dynamic pressure gas radial bearing and the rotor 2 and are the key to forming a dynamic pressure gas film.
  • the housing 1 is an annular hollow part, including a base 1-1 and an air inlet 1-2 provided on the base 1-1, a first mounting groove 1-3, and a second mounting Slots 1-4, first curved surfaces 1-6, second curved surfaces 1-8, shaft holes 1-9, and so on.
  • the first elastic support foil 3, the first intermediate foil 4 and the first top foil 5 are supported and fixed by the first mounting groove 1-3 provided on the base 1-1.
  • the second elastic support foil 7, the second middle foil 8, and the second top foil 9 are supported and fixed by the second mounting groove 1-4 provided on the base 1-1 thereon.
  • first curved surfaces 1-6 are provided on the hole wall of the first hole section 1-9A of the shaft hole 1-9 of the housing 1, and the three first curved surfaces 6 are connected to the three
  • the first foil group is matched.
  • Each first curved surface 1-6 is matched with the first elastic support foil 3, the first middle foil 4, the first top foil 5 and the rotor 2 of the corresponding first foil group to forcibly form a first wedge-shaped area 6.
  • the formed first wedge region 6 gradually transitions from the wedge angle ⁇ 1 to the wedge angle ⁇ 2 smaller than the wedge angle ⁇ 1 in the circumferential direction along the first rotation direction, so that the first wedge region 6 presents a convergence trend when the rotor 2 rotates.
  • R in FIG. 5 represents the radius of the first curved surface 1-6, and the value of R can be set according to the requirements of the first wedge-shaped area 6, for example, the radius R1 in FIG.
  • each of the first curved surfaces 1-6 is an arc-shaped cylindrical surface (corresponding to the first arc-shaped cylindrical surface) with a radius of R1.
  • the outer surface of the base 1-1 is a cylindrical surface with the central axis of the shaft hole 1-9 as the central axis and the radius R2.
  • the three arc cylindrical surfaces as the first curved surface 1-6 are evenly distributed around the central axis of the shaft hole 1-9.
  • the number of the first curved surface 1-6 and the corresponding foil group is determined by the actual force environment in which the dynamic pressure gas radial bearing is located. Within the load range of the dynamic pressure gas radial bearing, the first curved surface 1-6 and the corresponding The greater the number of foil groups, the more first wedge-shaped regions 6 that can be formed, and the smaller the shaft amplitude.
  • the central axis 1-7 of the multi-section first curved surface 1-6 is parallel and eccentrically arranged with the central axis of the shaft hole 1-9.
  • both are deviated by L4 in the vertical direction and L5 in the horizontal direction in size.
  • This arrangement is beneficial to effectively avoid the situation that the central axis of the dynamic pressure gas radial bearing (that is, the central axis of the shaft hole) coincides with the central axis of the rotor 2, and is beneficial to form a wedge-shaped area at all times to form a dynamic pressure gas film.
  • the first hole section 1-9A and the second hole section 1-9B are axially separated by the hole wall of the necking section 1-9C with the inner diameter D1 and the width L1.
  • the hole wall of the second hole section 1-9B includes three sections of second curved surfaces 1-8 sequentially arranged in the circumferential direction.
  • the setting method of the second curved surface 1-8 is similar to the setting method of the first curved surface 1-6. It is an arc cylindrical surface with a radius of R3 and a central axis parallel to the central axis of the shaft hole 1-9 and eccentrically arranged (corresponding to the second Arc cylindrical surface).
  • L2 is the axial length of the first hole section 1-9A
  • L3 is the axial length of the second hole section 1-9B.
  • the angle between the starting point of the arc cylindrical surface of a second curved surface 1-8 at the bottom and the horizontal line is from the horizontal line downward ⁇ 4; as shown in Figure 10, the three sections of the first curved surface 1-6
  • the angle between the starting point of the arc cylindrical surface of the first curved surface 1-6 closest to the bottom and the horizontal line is ⁇ 3 upward from the horizontal line. Therefore, the first curved surface 1-6 on the hole wall of the first hole section 1-9A and the second curved surface 1-8 on the hole wall of the second hole section 1-9B form a staggered arrangement along the first rotation direction RD.
  • ⁇ 3+ ⁇ 4 360/(n1+n2), where n1 is the number of the second curved surfaces 1-8, n2 is the number of the first curved surface 1-6.
  • Three first curved surfaces 1-6 are matched with the first elastic support foil 3, the first intermediate foil 4, the first top foil 5, and the rotor 2 to force the formation of three first wedge-shaped areas 6, and three second curved surfaces.
  • After 1-8 are matched with the second elastic support foil 7, the second intermediate foil 8, the second top foil 9, and the rotor 2, three second wedge-shaped regions 10 are forcibly formed. Similar to the first wedge-shaped area 6, the direction of the second wedge-shaped area 10 on the circumference needs to satisfy that when the rotor 2 rotates, the second wedge-shaped area 10 shows a trend of convergence.
  • a plurality of air inlet holes 1-2 are opened at the necking section 1-9C of the middle part of the shell 1, so that a dynamic pressure air film is formed.
  • the required gas enters the shaft hole 1-9 of the housing 1 from the air inlet 1-2, and finally flows out from both ends of the housing 1. Compared with the air supply mode of the end face, the gas flow is reduced by half.
  • the 8 inlet holes 1-2 with a diameter of D2 are evenly distributed on the circumference to achieve uniform air inlet.
  • the embodiment of the present disclosure also performs preset rotation processing on the intake air flow.
  • the center line of the air inlet hole 1-2 is arranged at an angle of ⁇ 5 to the horizontal line, so that the air inlet hole 1-2 is set so that the flow direction of the fluid entering the shaft hole 1-9 from the outlet is at The radial direction on the housing 1 is skewed toward the first rotation direction RD, so that the intake air flow direction ID follows the rotation direction of the rotor 2 to intake air.
  • the three first curved surfaces 1-6 and the three second curved surfaces 1-8 are arranged in a staggered manner in the first rotation direction RD, the three first wedge-shaped regions 6 and the three second wedge-shaped regions 10 make
  • the dynamic pressure gas radial bearing presents six wedge-shaped areas in the circumferential direction, and in the axial direction, every three wedge-shaped areas are distributed in two sections along the axial direction.
  • the six-wedge-shaped areas are uniformly distributed along the circumference. After the six-wedge-shaped areas are fitted, the effect of the dynamic pressure air film formed is shown in Figure 14.
  • the multi-wedge-shaped area dynamic pressure gas radial bearing in the embodiment of the present disclosure exhibits the characteristics of uniform force over 360°, which is beneficial to reduce the rotor amplitude and improve the stability of the shafting.
  • X and Y respectively represent the horizontal direction and the vertical direction under the illustrated force state, and W represents the direction of gravity borne by the rotor.
  • the embodiment of the present disclosure also provides a power equipment, including a rotor 2 and a dynamic pressure gas radial bearing supporting the rotor 2.
  • the dynamic pressure gas radial bearing is the aforementioned dynamic pressure gas radial bearing.
  • the power equipment of the embodiment of the present disclosure has the same advantages as the aforementioned dynamic pressure gas radial bearing.
  • the dynamic pressure gas radial bearing of the embodiment of the present disclosure has at least one of the following advantages:
  • a gas supply method for the dynamic pressure gas radial bearing with air inlet in the middle and air outlet at both ends is proposed, which is beneficial to reduce the airflow loss and the accumulation of impurities along the way.
  • a ring-shaped and pre-rotating bearing air supply technology is proposed, which is beneficial to improve the uniformity of the air inlet flow field of the dynamic pressure gas radial bearing.

Abstract

A hydrodynamic radial bearing and a power device. The hydrodynamic radial bearing comprises: a housing (1) comprising a shaft hole (1-9) having a central axis, the shaft hole (1-9) comprising at least one hole section (1-9A, 1-9B), the hole wall of the hole section (1-9A, 1-9B) comprising a plurality of curved surfaces (1-6, 1-8) sequentially arranged along the circumferential direction of the central axis of the shaft hole (1-9), and the distances from the curved surfaces (1-6, 1-8) in the radial direction of the shaft hole (1-9) to the central axis of the shaft hole (1-9) gradually decreasing along a first rotation direction (RD) about the central axis of the shaft hole (1-9); and at least one elastic support structure, corresponding to the at least one hole section (1-9A, 1-9B), the elastic support structure comprising a plurality of foil sheet groups, the plurality of foil sheet groups being provided on the plurality of corresponding curved surfaces (1-6, 1-8) of the hole wall of the shaft hole (1-9), the foil sheet groups comprising top foil sheets (5, 9) and elastic support foil sheets (3, 7) provided between corresponding curved surfaces (1-6, 1-8) and the top foil sheets (5, 9), and the distances from the top foil sheets (5, 9) to the central axis of the shaft hole (1-9) in the radial direction of the shaft hole (1-9) gradually decreasing along the first rotation direction (RD). The present structure facilitates the improvement of the hydrodynamic effect of the hydrodynamic radial bearing.

Description

动压气体径向轴承和动力设备Hydrodynamic gas radial bearings and power equipment
相关申请的交叉引用Cross-references to related applications
本公开是以申请号为202010022411.6,申请日为2020年1月9日,发明名称为“动压气体径向轴承和动力设备”的中国专利申请为基础,并主张其优先权,该中国专利申请的公开内容在此作为整体引入本公开中。This disclosure is based on the Chinese patent application with the application number 202010022411.6, the filing date of January 9, 2020, and the invention titled "Dynamic Pressure Gas Radial Bearing and Power Equipment", and claims its priority. The Chinese patent application The disclosure of is hereby incorporated into this disclosure as a whole.
技术领域Technical field
本公开涉及轴承技术领域,特别涉及一种动压气体径向轴承和动力设备。The present disclosure relates to the technical field of bearings, in particular to a dynamic pressure gas radial bearing and power equipment.
背景技术Background technique
气浮轴承凭借着摩擦损耗小、稳定性好、振动小、无油润滑等一系列优点,在高速透平、机床制造和空间技术等领域有着十分广阔的应用前景。气浮轴承根据润滑气膜生成机理的不同分为静压气体轴承和动压气体径向轴承。With a series of advantages such as low friction loss, good stability, low vibration, and oil-free lubrication, air bearing has a very broad application prospect in the fields of high-speed turbine, machine tool manufacturing and space technology. Air bearing is divided into static pressure gas bearing and dynamic pressure gas radial bearing according to the different generation mechanism of lubricating gas film.
波箔型动压气体径向轴承是动压气体径向轴承的一种,它一般包括作为顶层箔片的平箔片和弹性箔片,平箔片为转子提供润滑表面,弹性箔片则为轴承提供支承刚度和阻尼。The corrugated foil type dynamic pressure gas radial bearing is a kind of dynamic pressure gas radial bearing. It generally includes a flat foil and an elastic foil as the top foil. The flat foil provides a lubricating surface for the rotor, and the elastic foil is The bearing provides support stiffness and damping.
发明内容Summary of the invention
本公开第一方面提供一种动压气体径向轴承,包括:The first aspect of the present disclosure provides a dynamic pressure gas radial bearing, including:
壳体,包括具有中心轴线的轴孔,所述轴孔包括至少一个孔段,所述孔段的孔壁包括沿所述轴孔的中心轴线的周向顺次设置的多个曲面,各所述曲面在所述轴孔的径向方向上与所述轴孔的中心轴线的距离沿绕所述轴孔的中心轴线回转的第一回转方向逐渐减小;和The housing includes a shaft hole with a central axis, the shaft hole includes at least one hole section, and the hole wall of the hole section includes a plurality of curved surfaces sequentially arranged along the circumferential direction of the central axis of the shaft hole, each of the curved surfaces The distance from the central axis of the shaft hole in the radial direction of the shaft hole gradually decreases along the first rotation direction that revolves around the central axis of the shaft hole; and
至少一个弹性支撑结构,与所述至少一个所述孔段对应设置,所述弹性支撑结构包括多个箔片组,所述多个箔片组设置于对应的轴孔的孔壁的所述多个曲面上,所述箔片组包括顶层箔片和设置于对应的所述曲面与所述顶层箔片之间的弹性支撑箔片,所述顶层箔片在所述轴孔的径向方向上与所述轴孔的中心轴线的距离沿所述第一回转方向逐渐减小。At least one elastic support structure is provided corresponding to the at least one hole section, the elastic support structure includes a plurality of foil groups, and the plurality of foil groups are arranged in the plurality of holes of the corresponding shaft hole. On a curved surface, the foil set includes a top layer foil and an elastic support foil disposed between the corresponding curved surface and the top layer foil, and the top layer foil is in the radial direction of the shaft hole. The distance from the central axis of the shaft hole gradually decreases along the first rotation direction.
在一些实施例中,所述顶层箔片的靠近所述中心轴线的表面与对应的所述曲面之 间在所述轴孔的径向方向上与所述轴孔的中心轴线的距离沿所述第一回转方向不变。In some embodiments, the distance between the surface of the top layer foil close to the central axis and the corresponding curved surface in the radial direction of the shaft hole and the central axis of the shaft hole is along the The first rotation direction remains unchanged.
在一些实施例中,所述箔片组还包括设置于所述顶层箔片和所述弹性支撑箔片之间的中间箔片。In some embodiments, the foil set further includes an intermediate foil disposed between the top foil and the elastic support foil.
在一些实施例中,所述顶层箔片和所述中间箔片均为弯板状箔片。In some embodiments, the top foil and the middle foil are both curved plate-shaped foils.
在一些实施例中,所述孔段的孔壁绕所述轴孔的中心轴线的周向顺次设置多个安装槽,所述弹性支撑结构的相邻两个箔片组中一个箔片组的所述顶层箔片的一端和另一个所述箔片组的所述中间箔片的一端均安装于同一个所述安装槽中,另一端均为自由端。In some embodiments, the hole wall of the hole section is provided with a plurality of mounting grooves in sequence around the circumference of the central axis of the shaft hole, and the elastic support structure has all the mounting grooves in one of the two adjacent foil groups. One end of the top layer foil and one end of the middle foil of the other foil group are both installed in the same installation groove, and the other ends are both free ends.
在一些实施例中,所述曲面为弧形柱面,所述弧形柱面的中心轴线与所述轴孔的中心轴线平行偏心设置。In some embodiments, the curved surface is an arc-shaped cylindrical surface, and the central axis of the arc-shaped cylindrical surface is parallel and eccentrically arranged with the central axis of the shaft hole.
在一些实施例中,所述壳体具有两个以上所述孔段和与所述两个以上所述孔段对应设置的两个以上所述弹性支撑结构,至少两个相邻的所述孔段中一个孔段的孔壁上的所述曲面与另一个孔段的孔壁上的所述曲面沿所述第一回转方向错位布置。In some embodiments, the housing has more than two hole sections and two or more elastic support structures corresponding to the two or more hole sections, and at least two adjacent holes The curved surface on the hole wall of one hole section and the curved surface on the hole wall of the other hole section are arranged in a staggered manner along the first rotation direction.
在一些实施例中,所述壳体具有两个以上所述孔段和与所述两个以上所述孔段对应设置的两个以上所述弹性支撑结构,所述壳体上设置连通所述壳体的外部与所述轴孔的进气孔,所述进气孔在所述轴孔的孔壁上的出口在所述轴孔的轴向上位于相邻的两个孔段之间。In some embodiments, the housing has more than two hole sections and two or more elastic support structures corresponding to the two or more hole sections, and the housing is provided with The outside of the housing and the air inlet hole of the shaft hole, and the outlet of the air inlet hole on the wall of the shaft hole is located between two adjacent hole sections in the axial direction of the shaft hole.
在一些实施例中,所述轴孔包括位于相邻的两个所述孔段之间的缩口段,所述缩口段的孔壁相对于所述孔段的孔壁更靠近所述轴孔的中心轴线,所述进气孔的所述出口位于所述缩口段的孔壁上。In some embodiments, the shaft hole includes a necking section located between two adjacent hole sections, and the hole wall of the necking section is closer to the shaft relative to the hole wall of the hole section. The center axis of the hole, and the outlet of the air inlet hole is located on the hole wall of the necking section.
在一些实施例中,所述进气孔设置为从所述出口进入所述轴孔的流体的流动方向相对于该出口在所述壳体上的径向方向朝向所述第一回转方向偏斜。In some embodiments, the air inlet hole is arranged such that the flow direction of the fluid entering the shaft hole from the outlet is skewed toward the first rotation direction relative to the radial direction of the outlet on the housing .
本公开第二方面提供一种动力设备,包括转子和支撑所述转子的动压气体径向轴承,所述动压气体径向轴承为前述的动压气体径向轴承,所述动力设备运行时,所述转子沿所述第一回转方向转动。A second aspect of the present disclosure provides a power equipment including a rotor and a dynamic pressure gas radial bearing supporting the rotor. The dynamic pressure gas radial bearing is the aforementioned dynamic pressure gas radial bearing. , The rotor rotates along the first rotation direction.
通过以下参照附图对本公开的示例性实施例的详细描述,本公开的其它特征及其优点将会变得清楚。Through the following detailed description of exemplary embodiments of the present disclosure with reference to the accompanying drawings, other features and advantages of the present disclosure will become clear.
附图说明Description of the drawings
此处所说明的附图用来提供对本公开的进一步理解,构成本申请的一部分,本公 开的示意性实施例及其说明用于解释本公开,并不构成对本公开的不当限定。在附图中:The drawings described here are used to provide a further understanding of the present disclosure and constitute a part of the present application. The exemplary embodiments and descriptions of the present disclosure are used to explain the present disclosure, and do not constitute an improper limitation of the present disclosure. In the attached picture:
图1为动压气体径向轴承与转子配合时的局部结构的原理性示意图。Fig. 1 is a schematic diagram of the partial structure of the dynamic pressure gas radial bearing when matched with the rotor.
图2为图1所示的动压气体径向轴承与转子配合时的产生动压气膜的原理示意图。FIG. 2 is a schematic diagram of the principle of generating a dynamic pressure gas film when the dynamic pressure gas radial bearing shown in FIG. 1 is matched with a rotor.
图3为本公开实施例的动压气体径向轴承与转子的配合结构的结构示意图。FIG. 3 is a schematic structural diagram of the matching structure of the dynamic pressure gas radial bearing and the rotor according to an embodiment of the disclosure.
图4为图3所示的配合结构的主视结构示意图。FIG. 4 is a schematic diagram of the front view of the mating structure shown in FIG. 3.
图5为图4所示的配合结构的A-A向剖视结构示意图。Fig. 5 is a schematic cross-sectional view of the mating structure shown in Fig. 4 taken along the line A-A.
图6为图4所示的配合结构的B-B向剖视结构示意图。Fig. 6 is a B-B sectional structural diagram of the mating structure shown in Fig. 4.
图7为图4所示的配合结构的C-C向剖视结构示意图。Fig. 7 is a C-C cross-sectional structural diagram of the mating structure shown in Fig. 4.
图8为图4所示的配合结构的D向结构示意图。FIG. 8 is a schematic diagram of the D-direction structure of the mating structure shown in FIG. 4.
图9为本公开实施例的动压气体径向轴承的壳体的结构示意图。FIG. 9 is a schematic structural diagram of a casing of a dynamic pressure gas radial bearing according to an embodiment of the disclosure.
图10为图9所示的壳体的左视结构示意图。Fig. 10 is a left structural diagram of the housing shown in Fig. 9.
图11为图9所示的壳体的右视结构示意图。Fig. 11 is a right structural diagram of the housing shown in Fig. 9.
图12为图9所示的壳体的纵向剖视结构示意图。Fig. 12 is a schematic longitudinal sectional view of the housing shown in Fig. 9.
图13为图12所示的壳体的E-E向剖视结构示意图。Fig. 13 is an E-E sectional view of the structure of the housing shown in Fig. 12.
图14为图3所示的配合结构的受力分析示意图。Fig. 14 is a schematic diagram of force analysis of the mating structure shown in Fig. 3.
具体实施方式Detailed ways
下面将结合本公开实施例中的附图,对本公开实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本公开一部分实施例,而不是全部的实施例。以下对至少一个示例性实施例的描述实际上仅仅是说明性的,决不作为对本公开及其应用或使用的任何限制。基于本公开中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本公开保护的范围。The technical solutions in the embodiments of the present disclosure will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present disclosure. Obviously, the described embodiments are only a part of the embodiments of the present disclosure, rather than all the embodiments. The following description of at least one exemplary embodiment is actually only illustrative, and in no way serves as any limitation to the present disclosure and its application or use. Based on the embodiments in the present disclosure, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the present disclosure.
除非另外具体说明,否则在这些实施例中阐述的部件和步骤的相对布置、数字表达式和数值不限制本公开的范围。同时,应当明白,为了便于描述,附图中所示出的各个部分的尺寸并不是按照实际的比例关系绘制的。对于相关领域普通技术人员已知的技术、方法和设备可能不作详细讨论,但在适当情况下,所述技术、方法和设备应当被视为授权说明书的一部分。在这里示出和讨论的所有示例中,任何具体值应被解释为仅仅是示例性的,而不是作为限制。因此,示例性实施例的其它示例可以具有不 同的值。应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步讨论。Unless specifically stated otherwise, the relative arrangement of components and steps, numerical expressions and numerical values set forth in these embodiments do not limit the scope of the present disclosure. At the same time, it should be understood that, for ease of description, the sizes of the various parts shown in the drawings are not drawn according to actual proportional relationships. The technologies, methods, and equipment known to those of ordinary skill in the relevant fields may not be discussed in detail, but where appropriate, the technologies, methods, and equipment should be regarded as part of the authorization specification. In all examples shown and discussed herein, any specific value should be interpreted as merely exemplary, rather than as a limitation. Therefore, other examples of the exemplary embodiment may have different values. It should be noted that similar reference numerals and letters indicate similar items in the following drawings, therefore, once an item is defined in one drawing, it does not need to be further discussed in the subsequent drawings.
在本公开的描述中,需要理解的是,使用“第一”、“第二”等词语来限定零部件,仅仅是为了便于对相应零部件进行区别,如没有另行声明,上述词语并没有特殊含义,因此不能理解为对本公开保护范围的限制。In the description of the present disclosure, it should be understood that the use of terms such as “first” and “second” to define parts is only for the convenience of distinguishing the corresponding parts. Unless otherwise stated, the above terms are not special. Therefore, it cannot be understood as a limitation on the protection scope of the present disclosure.
在本公开的描述中,需要理解的是,方位词仅是为了便于描述本公开和简化描述,在未作相反说明的情况下,这些方位词并不指示和暗示所指的装置或元件必须具有特定的方位或者以特定的方位构造和操作,因此不能理解为对本公开保护范围的限制;方位词“内、外”是指相对于各部件本身的轮廓的内外。In the description of the present disclosure, it needs to be understood that the orientation words are only used to facilitate the description of the present disclosure and simplify the description. Unless otherwise stated, these orientation words do not indicate or imply that the device or element referred to must have The specific orientation or the construction and operation in a specific orientation cannot be understood as a limitation of the protection scope of the present disclosure; the orientation word "inside and outside" refers to the inside and outside relative to the contour of each component itself.
动压气体径向轴承的工作原理如图1和图2所示。图1为动压气体径向轴承与转子配合时的局部结构的原理性示意图。图2为图1所示的动压气体径向轴承与转子配合时的产生动压气膜的原理示意图。当转子1’高速运转时,由于转子1’受力(如重力),使得转子1’中心与动压气体径向轴承2’中心发生偏心,在动压气体径向轴承2’的顶箔和转子1’之间形成楔形结构。由于气体粘性,转子1’带动气体运动时,在楔形结构压缩气体,形成动压气膜3’以支撑转子1’运转。The working principle of the dynamic pressure gas radial bearing is shown in Figure 1 and Figure 2. Fig. 1 is a schematic diagram of the partial structure of the dynamic pressure gas radial bearing when matched with the rotor. FIG. 2 is a schematic diagram of the principle of generating a dynamic pressure gas film when the dynamic pressure gas radial bearing shown in FIG. 1 is matched with a rotor. When the rotor 1'runs at high speed, due to the force (such as gravity) of the rotor 1', the center of the rotor 1'and the center of the dynamic pressure gas radial bearing 2'are eccentric, and the top foil and the dynamic pressure gas radial bearing 2' A wedge-shaped structure is formed between the rotors 1'. Due to the viscosity of the gas, when the rotor 1'drives the gas to move, the gas is compressed in the wedge-shaped structure to form a dynamic pressure gas film 3'to support the operation of the rotor 1'.
如图3至图13所示,本公开实施例提供一种动压气体径向轴承,包括壳体1和至少一个弹性支撑结构。As shown in FIGS. 3 to 13, an embodiment of the present disclosure provides a dynamic pressure gas radial bearing, which includes a housing 1 and at least one elastic support structure.
壳体1包括具有中心轴线的轴孔1-9。轴孔1-9包括至少一个孔段。孔段的孔壁包括沿轴孔1-9的中心轴线的周向顺次设置的多个曲面,各曲面在轴孔1-9的径向方向上与轴孔1-9的中心轴线的距离沿绕轴孔1-9的中心轴线回转的第一回转方向RD逐渐减小。至少一个弹性支撑结构,与至少一个孔段对应设置。弹性支撑结构包括多个箔片组。多个箔片组设置于对应的轴孔1-9的孔壁的多个曲面上。箔片组包括顶层箔片和设置于对应的曲面与顶层箔片之间的弹性支撑箔片。顶层箔片在轴孔1-9的径向方向上与轴孔1-9的中心轴线的距离沿第一回转方向RD逐渐减小。The housing 1 includes a shaft hole 1-9 having a central axis. The shaft hole 1-9 includes at least one hole section. The hole wall of the hole section includes a plurality of curved surfaces arranged in sequence along the circumferential direction of the central axis of the shaft hole 1-9, and each curved surface is wound along the distance from the central axis of the shaft hole 1-9 in the radial direction of the shaft hole 1-9. The first rotation direction RD in which the central axis of the shaft hole 1-9 rotates gradually decreases. At least one elastic support structure is arranged corresponding to the at least one hole section. The elastic support structure includes a plurality of foil groups. A plurality of foil groups are arranged on a plurality of curved surfaces of the hole wall of the corresponding shaft hole 1-9. The foil set includes a top foil and an elastic support foil arranged between the corresponding curved surface and the top foil. The distance between the top foil in the radial direction of the shaft hole 1-9 and the central axis of the shaft hole 1-9 gradually decreases along the first rotation direction RD.
本公开实施例动压气体径向轴承中,通过在轴孔的孔壁上设置曲面,且各曲面在轴孔的径向方向上与轴孔的中心轴线的距离沿第一回转方向逐渐减小,以及顶层箔片在轴孔1-9的径向方向上与轴孔的中心轴线的距离沿第一回转方向逐渐减小,实现了动压气体径向轴承楔形区域强制分布,利于解决仅靠转子偏心带来的楔形收敛区域不稳定的问题,从而利于提高动压气体径向轴承的动压效应。In the dynamic pressure gas radial bearing of the embodiment of the present disclosure, curved surfaces are provided on the hole wall of the shaft hole, and the distance between each curved surface and the central axis of the shaft hole in the radial direction of the shaft hole gradually decreases along the first rotation direction. , And the distance between the top foil in the radial direction of the shaft hole 1-9 and the central axis of the shaft hole gradually decreases along the first rotation direction, which realizes the forced distribution of the wedge-shaped area of the dynamic pressure gas radial bearing, which is beneficial to solve the problem. The problem of instability in the wedge-shaped convergence area caused by the eccentricity of the rotor is beneficial to improve the dynamic pressure effect of the dynamic pressure gas radial bearing.
在图3至图13所示的实施例中,壳体1的轴孔1-9包括两个孔段和与两个孔段对 应设置的两个弹性支撑结构。在未图示的实施例中,可以包括一个孔段和一个对应的弹性支撑结构,也可以包括三个以上孔段和三个以上对应的弹性支撑结构。In the embodiments shown in Figs. 3 to 13, the shaft hole 1-9 of the housing 1 includes two hole sections and two elastic support structures corresponding to the two hole sections. In an embodiment not shown, it may include one hole segment and one corresponding elastic support structure, or it may include more than three hole segments and more than three corresponding elastic support structures.
如图3至图13所示,壳体1的轴孔1-9包括第一孔段1-9A。第一孔段1-9A的孔壁包括绕轴孔1-9的中心轴线的周向顺次设置的多个第一曲面1-6。在轴孔1-9的径向方向上,各第一曲面1-6与轴孔1-9的中心轴线的距离沿绕轴孔1-9的中心轴线回转的第一回转方向RD逐渐减小。其中,第一回转方向RD与该动压气体径向轴承所支撑的转轴2的旋转方向相同。As shown in Figures 3 to 13, the shaft hole 1-9 of the housing 1 includes a first hole section 1-9A. The hole wall of the first hole section 1-9A includes a plurality of first curved surfaces 1-6 sequentially arranged around the circumference of the central axis of the shaft hole 1-9. In the radial direction of the shaft hole 1-9, the distance between each first curved surface 1-6 and the central axis of the shaft hole 1-9 gradually decreases along the first rotation direction RD that revolves around the central axis of the shaft hole 1-9 . Wherein, the first rotation direction RD is the same as the rotation direction of the rotating shaft 2 supported by the dynamic pressure gas radial bearing.
如图3至图13所示,与第一孔段1-9A对应的弹性支撑结构包括多个第一箔片组,多个第一箔片组对应设置于多个第一曲面1-6上。第一箔片组包括第一顶层箔片5和设置于对应第一曲面1-6与第一顶层箔片5之间的第一弹性支撑箔片3。在轴孔1-9的径向方向上,第一顶层箔片5与轴孔1-9的中心轴线的距离沿第一回转方向RD逐渐减小。As shown in FIGS. 3 to 13, the elastic support structure corresponding to the first hole section 1-9A includes a plurality of first foil groups, and the plurality of first foil groups are correspondingly arranged on the plurality of first curved surfaces 1-6 . The first foil group includes a first top foil 5 and a first elastic support foil 3 arranged between the corresponding first curved surface 1-6 and the first top foil 5. In the radial direction of the shaft hole 1-9, the distance between the first top layer foil 5 and the central axis of the shaft hole 1-9 gradually decreases along the first rotation direction RD.
如图3至图13所示,壳体1的轴孔1-9还包括与第一孔段1-9A同轴的第二孔段1-9B。第二孔段1-9B的孔壁包括绕轴孔1-9的中心轴线的周向顺次设置的多个第二曲面1-8。在轴孔1-9的径向方向上,各第二曲面1-8与轴孔1-9的中心轴线的距离沿第一回转方向RD逐渐减小。As shown in Figures 3 to 13, the shaft hole 1-9 of the housing 1 further includes a second hole section 1-9B coaxial with the first hole section 1-9A. The hole wall of the second hole section 1-9B includes a plurality of second curved surfaces 1-8 sequentially arranged around the circumference of the central axis of the shaft hole 1-9. In the radial direction of the shaft hole 1-9, the distance between each second curved surface 1-8 and the central axis of the shaft hole 1-9 gradually decreases along the first rotation direction RD.
如图3至图13所示,与第一孔段1-9A对应的弹性支撑结构包括多个第二箔片组。多个第二箔片组对应设置于多个第二曲面1-8上。第二箔片组包括第二顶层箔片9和设置于第二曲面1-8与第二顶层箔片9之间的第二弹性支撑箔片7。在轴孔1-9的径向方向上,第二顶层箔片9与轴孔1-9的中心轴线的距离沿第一回转方向RD逐渐减小。As shown in FIGS. 3-13, the elastic support structure corresponding to the first hole section 1-9A includes a plurality of second foil groups. The plurality of second foil groups are correspondingly arranged on the plurality of second curved surfaces 1-8. The second foil group includes a second top foil 9 and a second elastic support foil 7 arranged between the second curved surface 1-8 and the second top foil 9. In the radial direction of the shaft hole 1-9, the distance between the second top layer foil 9 and the central axis of the shaft hole 1-9 gradually decreases along the first rotation direction RD.
在图3至图13所示的实施例中,各箔片组包括一个弹性支撑箔片,在未图示的实施例中,箔片组可以包括双层弹性支撑箔片。In the embodiments shown in FIGS. 3 to 13, each foil group includes an elastic supporting foil. In an embodiment not shown, the foil group may include a double-layer elastic supporting foil.
在一些实施例的动压气体径向轴承中,顶层箔片的靠近中心轴线的表面与对应的曲面之间在轴孔1-9的径向方向上与轴孔1-9的中心轴线的距离沿第一回转方向RD不变。In the dynamic pressure gas radial bearing of some embodiments, the distance between the surface of the top layer foil near the central axis and the corresponding curved surface in the radial direction of the shaft hole 1-9 and the central axis of the shaft hole 1-9 It is unchanged along the first rotation direction RD.
如图3至图13所示,第一顶层箔片5的靠近轴孔1-9的中心轴线的表面与对应的第一曲面1-6之间在轴孔1-9的径向方向上与轴孔1-9的中心轴线的距离沿第一回转方向RD不变。As shown in Figures 3 to 13, the surface of the first top layer foil 5 close to the central axis of the shaft hole 1-9 and the corresponding first curved surface 1-6 is in the radial direction of the shaft hole 1-9. The distance of the central axis of the shaft hole 1-9 is constant along the first rotation direction RD.
如图3至图13所示,,第二顶层箔片9的靠近轴孔1-9的中心轴线的表面与对应的第二曲面1-8之间在轴孔1-9的径向方向上与轴孔1-9的中心轴线的距离沿第一回 转方向RD不变。As shown in Figures 3 to 13, the surface of the second top layer foil 9 close to the central axis of the shaft hole 1-9 and the corresponding second curved surface 1-8 is in the radial direction of the shaft hole 1-9. The distance from the central axis of the shaft hole 1-9 is constant along the first rotation direction RD.
在一些实施例的动压气体径向轴承中,箔片组还包括设置于顶层箔片和弹性支撑箔片之间的中间箔片。In the dynamic pressure gas radial bearing of some embodiments, the foil group further includes an intermediate foil disposed between the top foil and the elastic support foil.
如图3至图13所示,第一箔片组还包括设置于第一顶层箔片5和第一弹性支撑箔片3之间的第一中间箔片4。As shown in FIGS. 3 to 13, the first foil group further includes a first intermediate foil 4 arranged between the first top foil 5 and the first elastic supporting foil 3.
如图3至图13所示,第二箔片组还包括设置于第二顶层箔片9和第二弹性支撑箔片7之间的第二中间箔片8。As shown in FIGS. 3 to 13, the second foil group also includes a second intermediate foil 8 arranged between the second top foil 9 and the second elastic support foil 7.
在一些实施例的动压气体径向轴承中,顶层箔片和中间箔片均为弯板状箔片。In the dynamic pressure gas radial bearing of some embodiments, the top foil and the middle foil are both bent plate-shaped foils.
在一些实施例的动压气体径向轴承中,孔段的孔壁绕轴孔1-9的中心轴线的周向顺次设置多个安装槽,弹性支撑结构的相邻两个箔片组中一个箔片组的顶层箔片的一端和另一个箔片组的中间箔片的一端均安装于同一个安装槽中,另一端均为自由端。In the dynamic pressure gas radial bearing of some embodiments, the hole wall of the hole section is sequentially provided with a plurality of mounting grooves around the circumference of the central axis of the shaft hole 1-9, and one of the two adjacent foil groups of the elastic support structure One end of the top foil piece of the sheet group and one end of the middle foil piece of the other foil group are both installed in the same mounting groove, and the other ends are both free ends.
如图3至图13所示,第一孔段1-9A的孔壁绕轴孔1-9的中心轴线的周向顺次设置多个第一安装槽1-3,相邻两个第一箔片组中一个第一箔片组的第一顶层箔片5的一端和另一个第一箔片组的第一中间箔片4的一端均安装于同一个第一安装槽1-3中,另一端均为自由端。As shown in Figures 3 to 13, the hole wall of the first hole section 1-9A is sequentially provided with a plurality of first mounting grooves 1-3 around the circumference of the central axis of the shaft hole 1-9, two adjacent first foils One end of the first top foil 5 of the first foil group in the group and one end of the first middle foil 4 of the other first foil group are both installed in the same first mounting groove 1-3, and the other end Both are free ends.
如图3至图13所示,第二孔段1-9B的孔壁绕轴孔1-9的中心轴线的周向顺次设置多个第二安装槽1-4,相邻两个第二箔片组中一个第二箔片组的第二顶层箔片9的一端和另一个第二箔片组的第二中间箔片8的一端均安装于同一个第二安装槽1-4中,另一端均为自由端。As shown in Figures 3 to 13, the hole wall of the second hole section 1-9B is sequentially provided with a plurality of second mounting grooves 1-4 around the circumference of the central axis of the shaft hole 1-9, and two adjacent second foils One end of the second top foil 9 of one second foil group in the group and one end of the second middle foil 8 of the other second foil group are both installed in the same second mounting groove 1-4, and the other end Both are free ends.
在一些实施例的动压气体径向轴承中,曲面为弧形柱面,弧形柱面的中心轴线与轴孔1-9的中心轴线平行偏心设置。In the dynamic pressure gas radial bearing of some embodiments, the curved surface is an arc cylindrical surface, and the central axis of the arc cylindrical surface is parallel and eccentrically arranged with the central axis of the shaft hole 1-9.
如图3至图13所示,第一曲面1-6为第一弧形柱面,第一弧形柱面的中心轴线与轴孔1-9的中心轴线平行偏心设置。As shown in FIGS. 3 to 13, the first curved surface 1-6 is a first arc-shaped cylindrical surface, and the central axis of the first arc-shaped cylindrical surface is parallel and eccentrically arranged with the central axis of the shaft hole 1-9.
如图3至图13所示,第二曲面1-8为第二弧形柱面,第二弧形柱面的中心轴线与轴孔1-9的中心轴线平行偏心设置。As shown in FIGS. 3 to 13, the second curved surface 1-8 is a second arc-shaped cylindrical surface, and the central axis of the second arc-shaped cylindrical surface is parallel and eccentrically arranged with the central axis of the shaft hole 1-9.
在一些实施例的动压气体径向轴承中,壳体1具有两个以上孔段和与两个以上孔段对应设置的两个以上弹性支撑结构,至少两个相邻的孔段中一个孔段的孔壁上的曲面与另一个孔段的孔壁上的曲面沿第一回转方向RD错位布置。In the dynamic pressure gas radial bearing of some embodiments, the housing 1 has more than two hole sections and two or more elastic support structures corresponding to the two or more hole sections, and one hole in at least two adjacent hole sections The curved surface on the hole wall of one segment and the curved surface on the hole wall of the other hole segment are arranged in a staggered arrangement along the first rotation direction RD.
如图3至图13所示,第一孔段1-9A的孔壁上的第一曲面1-6与第二孔段1-9B的孔壁上的第二曲面1-8沿第一回转方向RD错位布置。As shown in Figures 3 to 13, the first curved surface 1-6 on the hole wall of the first hole section 1-9A and the second curved surface 1-8 on the hole wall of the second hole section 1-9B rotate along the first The direction RD is staggered.
在一些实施例的动压气体径向轴承中,壳体1具有两个以上孔段和与两个以上孔段对应设置的两个以上弹性支撑结构。壳体1上设置连通壳体1的外部与轴孔1-9的进气孔1-2。进气孔1-2在轴孔1-9的孔壁上的出口在轴孔1-9的轴向上位于相邻的两个孔段之间。In the dynamic pressure gas radial bearing of some embodiments, the housing 1 has more than two hole sections and two or more elastic support structures corresponding to the two or more hole sections. The housing 1 is provided with an air inlet 1-2 connecting the outside of the housing 1 and the shaft hole 1-9. The outlet of the air inlet hole 1-2 on the hole wall of the shaft hole 1-9 is located between two adjacent hole sections in the axial direction of the shaft hole 1-9.
如图3至图13所示,进气孔1-2在轴孔1-9的孔壁上的出口在轴孔1-9的轴向上位于第一孔段1-9A和第二孔段1-9B之间。As shown in Figures 3 to 13, the outlet of the air inlet hole 1-2 on the hole wall of the shaft hole 1-9 is located in the first hole section 1-9A and the second hole section in the axial direction of the shaft hole 1-9 Between 1-9B.
在一些实施例的动压气体径向轴承中,轴孔1-9包括位于相邻的两个孔段之间的缩口段1-9C。缩口段1-9C的孔壁相对于孔段的孔壁更靠近轴孔1-9的中心轴线。进气孔1-2的出口位于缩口段1-9C的孔壁上。如图7、图9和图12所示,缩口段1-9C位于第一孔段1-9A和第二孔段1-9B之间。In the dynamic pressure gas radial bearing of some embodiments, the shaft hole 1-9 includes a necked section 1-9C located between two adjacent hole sections. The hole wall of the necking section 1-9C is closer to the central axis of the shaft hole 1-9 relative to the hole wall of the hole section. The outlet of the air inlet hole 1-2 is located on the hole wall of the necking section 1-9C. As shown in Figures 7, 9 and 12, the necking section 1-9C is located between the first hole section 1-9A and the second hole section 1-9B.
如图13所示,在一些实施例的动压气体径向轴承中,进气孔1-2设置为从出口进入轴孔1-9的流体的流动方向相对于该出口在壳体1上的径向方向朝向第一回转方向RD偏斜。As shown in FIG. 13, in the dynamic pressure gas radial bearing of some embodiments, the air inlet hole 1-2 is arranged so that the flow direction of the fluid entering the shaft hole 1-9 from the outlet is relative to the outlet on the housing 1. The radial direction is skewed toward the first turning direction RD.
以下结合图3至图13对本公开实施例的动压气体径向轴承作进一步说明。The dynamic pressure gas radial bearing of the embodiment of the present disclosure will be further described below with reference to FIGS. 3 to 13.
本公开实施例的动压气体径向轴承用于支撑转子2。转子2安装于动压气体径向轴承的轴承孔内。转子2为轴类、实心零件,工作时,转子2在电磁场作用下做高速旋转运动。The dynamic pressure gas radial bearing of the embodiment of the present disclosure is used to support the rotor 2. The rotor 2 is installed in the bearing hole of the dynamic pressure gas radial bearing. The rotor 2 is a shaft-like, solid part. During operation, the rotor 2 performs high-speed rotation under the action of an electromagnetic field.
该动压气体径向轴承包括壳体1、第一弹性支撑箔片3、第一中间箔片4、第一顶层箔片5、第二弹性支撑箔片7、第二中间箔片8和第二顶层箔片9。The dynamic pressure gas radial bearing includes a housing 1, a first elastic support foil 3, a first intermediate foil 4, a first top layer foil 5, a second elastic support foil 7, a second intermediate foil 8 and a first Two top layer foil 9.
第一弹性支撑箔片3和第二弹性支撑箔片7为起弹性支撑功能的箔片,为动压气体径向轴承提供刚度和阻尼。第一弹性支撑箔片3连接对应的第一曲面1-6和第一中间箔片4。第二弹性支撑箔片7连接对应的第二曲面1-8和第二中间箔片1-8。本实施例中第一弹性支撑箔片3和第二弹性支撑箔片7均为波形箔片。The first elastic support foil 3 and the second elastic support foil 7 are foils with an elastic support function, which provide rigidity and damping for the dynamic pressure gas radial bearing. The first elastic support foil 3 connects the corresponding first curved surface 1-6 and the first intermediate foil 4. The second elastic support foil 7 connects the corresponding second curved surface 1-8 and the second intermediate foil 1-8. In this embodiment, the first elastic supporting foil 3 and the second elastic supporting foil 7 are both corrugated foils.
本实施例中,为利于动压气体径向轴承受力均匀,第一弹性支撑箔片3和第二弹性支撑箔片7的波形结构相同。在未图示的实施例中,如有特殊需求,可根据实际情况将第一弹性支撑箔片和第二弹性支撑箔片的波形结构设计为不同。In this embodiment, in order to facilitate the uniform force of the dynamic pressure gas radial bearing, the wave structure of the first elastic support foil 3 and the second elastic support foil 7 are the same. In the non-illustrated embodiment, if there is a special requirement, the wave structure of the first elastic support foil and the second elastic support foil can be designed to be different according to the actual situation.
另外,每个箔片组中弹性支撑箔片也可以设计为两层。In addition, the elastic support foils in each foil group can also be designed as two layers.
如图3至图13所示,第一顶层箔片5、第一中间箔片4、第二顶层箔片9和第二中间箔片8均为弯板状箔片。其中,中间箔片连接弹性支撑箔片和顶层箔片,提供额外的阻尼,顶层箔片则与转子2配合,形成动压气膜。As shown in Figs. 3 to 13, the first top foil 5, the first intermediate foil 4, the second top foil 9 and the second intermediate foil 8 are all curved plate-shaped foils. Among them, the middle foil connects the elastic support foil and the top foil to provide additional damping, and the top foil cooperates with the rotor 2 to form a dynamic pressure film.
如图5、图6和图8所示,在转轴2的中心轴线与动压气体径向轴承的中心轴线重合时,在第一顶层箔片5和转轴2之间形成与第一箔片组数量对应的多个第一楔形区域6,在第二顶层箔片9和转轴2之间形成与第二箔片组数量对应的多个第二楔形区域10。多个第一楔形区域6和多个第二楔形区域10是动压气体径向轴承与转子2之间形成的收敛区域,是形成动压气膜的关键。As shown in Figures 5, 6 and 8, when the central axis of the rotating shaft 2 coincides with the central axis of the dynamic pressure gas radial bearing, a first foil group is formed between the first top layer foil 5 and the rotating shaft 2. A plurality of first wedge-shaped regions 6 corresponding to the number forms a plurality of second wedge-shaped regions 10 corresponding to the number of the second foil groups between the second top layer foil 9 and the rotating shaft 2. The plurality of first wedge-shaped regions 6 and the plurality of second wedge-shaped regions 10 are convergent regions formed between the dynamic pressure gas radial bearing and the rotor 2 and are the key to forming a dynamic pressure gas film.
如图9至图13所示,壳体1为环形的空心零件,包括基体1-1和设置于基体1-1上的进气孔1-2、第一安装槽1-3、第二安装槽1-4、第一曲面1-6、第二曲面1-8和轴孔1-9等。As shown in Figures 9 to 13, the housing 1 is an annular hollow part, including a base 1-1 and an air inlet 1-2 provided on the base 1-1, a first mounting groove 1-3, and a second mounting Slots 1-4, first curved surfaces 1-6, second curved surfaces 1-8, shaft holes 1-9, and so on.
如前所述,通过设置于基体1-1上的第一安装槽1-3支撑和固定第一弹性支撑箔片3和第一中间箔片4和第一顶层箔片5。类似地,通过设置于基体1-1上的其上的第二安装槽1-4支撑和固定第二弹性支撑箔片7、第二中间箔片8和第二顶层箔片9。As mentioned above, the first elastic support foil 3, the first intermediate foil 4 and the first top foil 5 are supported and fixed by the first mounting groove 1-3 provided on the base 1-1. Similarly, the second elastic support foil 7, the second middle foil 8, and the second top foil 9 are supported and fixed by the second mounting groove 1-4 provided on the base 1-1 thereon.
如5和图10所示,在壳体1的轴孔1-9的第一孔段1-9A的孔壁上设置三个第一曲面1-6,三个第一曲面6分别与三个第一箔片组配合。每个第一曲面1-6与对应的第一箔片组的第一弹性支撑箔片3、第一中间箔片4、第一顶层箔片5和转子2配合后强制形成一个第一楔形区域6。所形成的第一楔形区域6在圆周方向上沿第一回转方向从楔形角度θ1逐渐过渡至小于楔形角度θ1的楔形角度θ2,以满足转子2旋转时,第一楔形区域6呈现收敛趋势。As shown in Figures 5 and 10, three first curved surfaces 1-6 are provided on the hole wall of the first hole section 1-9A of the shaft hole 1-9 of the housing 1, and the three first curved surfaces 6 are connected to the three The first foil group is matched. Each first curved surface 1-6 is matched with the first elastic support foil 3, the first middle foil 4, the first top foil 5 and the rotor 2 of the corresponding first foil group to forcibly form a first wedge-shaped area 6. The formed first wedge region 6 gradually transitions from the wedge angle θ1 to the wedge angle θ2 smaller than the wedge angle θ1 in the circumferential direction along the first rotation direction, so that the first wedge region 6 presents a convergence trend when the rotor 2 rotates.
图5中R代表第一曲面1-6的半径,R的数值可以根据第一楔形区域6的需求设置,例如为图10中的半径R1。R in FIG. 5 represents the radius of the first curved surface 1-6, and the value of R can be set according to the requirements of the first wedge-shaped area 6, for example, the radius R1 in FIG.
第一曲面1-6的尺寸和精度可以通过机加工保证。如图10所示,本实施例中,各第一曲面1-6为半径为R1的弧形柱面(对应于第一弧形柱面)。本实施例中基体1-1的外表面为以轴孔1-9的中心轴线为中心轴线、半径为R2的圆柱面。三个作为第一曲面1-6的弧形柱面绕轴孔1-9的中心轴线均匀分布。The size and accuracy of the first curved surface 1-6 can be guaranteed by machining. As shown in FIG. 10, in this embodiment, each of the first curved surfaces 1-6 is an arc-shaped cylindrical surface (corresponding to the first arc-shaped cylindrical surface) with a radius of R1. In this embodiment, the outer surface of the base 1-1 is a cylindrical surface with the central axis of the shaft hole 1-9 as the central axis and the radius R2. The three arc cylindrical surfaces as the first curved surface 1-6 are evenly distributed around the central axis of the shaft hole 1-9.
第一曲面1-6及对应的箔片组的数量由动压气体径向轴承所处的实际受力环境决定,在动压气体径向轴承的承载范围内,第一曲面1-6及对应的箔片组的数量越多,可形成的第一楔形区域6越多,轴系振幅越小。The number of the first curved surface 1-6 and the corresponding foil group is determined by the actual force environment in which the dynamic pressure gas radial bearing is located. Within the load range of the dynamic pressure gas radial bearing, the first curved surface 1-6 and the corresponding The greater the number of foil groups, the more first wedge-shaped regions 6 that can be formed, and the smaller the shaft amplitude.
为提高动压效应,多段第一曲面1-6的中心轴线1-7与轴孔1-9的中心轴线平行偏心设置。如图10所示的实施例中,两者在尺寸上在上下方向偏离L4、在水平方向偏离L5。该设置利于有效避免动压气体径向轴承的中心轴线(即轴孔的中心轴线)与转子2的中心轴线重合的情况,利于时刻形成楔形区域以便形成动压气膜。In order to improve the dynamic pressure effect, the central axis 1-7 of the multi-section first curved surface 1-6 is parallel and eccentrically arranged with the central axis of the shaft hole 1-9. In the embodiment shown in FIG. 10, both are deviated by L4 in the vertical direction and L5 in the horizontal direction in size. This arrangement is beneficial to effectively avoid the situation that the central axis of the dynamic pressure gas radial bearing (that is, the central axis of the shaft hole) coincides with the central axis of the rotor 2, and is beneficial to form a wedge-shaped area at all times to form a dynamic pressure gas film.
如图7和图12所示,通过内径D1、宽度L1的缩口段1-9C的孔壁把第一孔段1-9A和第二孔段1-9B沿轴向分开。第二孔段1-9B的孔壁包括沿周向顺次设置的三段第二曲面1-8。第二曲面1-8的设置方式与第一曲面1-6的设置方式类似,为半径为R3且中心轴线与轴孔1-9的中心轴线平行偏心设置的弧形柱面(对应于第二弧形柱面)。图7中,L2为第一孔段1-9A的轴向长度,L3为第二孔段1-9B的轴向长度。As shown in Figures 7 and 12, the first hole section 1-9A and the second hole section 1-9B are axially separated by the hole wall of the necking section 1-9C with the inner diameter D1 and the width L1. The hole wall of the second hole section 1-9B includes three sections of second curved surfaces 1-8 sequentially arranged in the circumferential direction. The setting method of the second curved surface 1-8 is similar to the setting method of the first curved surface 1-6. It is an arc cylindrical surface with a radius of R3 and a central axis parallel to the central axis of the shaft hole 1-9 and eccentrically arranged (corresponding to the second Arc cylindrical surface). In Figure 7, L2 is the axial length of the first hole section 1-9A, and L3 is the axial length of the second hole section 1-9B.
如图11所示,位于底部的一个第二曲面1-8的弧形柱面的起点与水平线的夹角为从水平线向下θ4;如图10所示,三段第一曲面1-6中最靠近底部的第一曲面1-6的弧形柱面的起点与水平线的夹角从水平线向上θ3。因此,第一孔段1-9A的孔壁上的第一曲面1-6与第二孔段1-9B的孔壁上的第二曲面1-8沿第一回转方向RD形成错位布置。As shown in Figure 11, the angle between the starting point of the arc cylindrical surface of a second curved surface 1-8 at the bottom and the horizontal line is from the horizontal line downward θ4; as shown in Figure 10, the three sections of the first curved surface 1-6 The angle between the starting point of the arc cylindrical surface of the first curved surface 1-6 closest to the bottom and the horizontal line is θ3 upward from the horizontal line. Therefore, the first curved surface 1-6 on the hole wall of the first hole section 1-9A and the second curved surface 1-8 on the hole wall of the second hole section 1-9B form a staggered arrangement along the first rotation direction RD.
为实现上述第二曲面1-8和第一曲面1-6拟合后呈现圆周均布状态,θ3+θ4=360/(n1+n2),其中,n1为第二曲面1-8的数量,n2为第一曲面1-6的数量。In order to realize that the second curved surface 1-8 and the first curved surface 1-6 are evenly distributed after fitting, θ3+θ4=360/(n1+n2), where n1 is the number of the second curved surfaces 1-8, n2 is the number of the first curved surface 1-6.
为保证轴承受力均匀,一般地,n1=n2,R1=R2。In order to ensure the uniform force of the bearing, in general, n1=n2, R1=R2.
三段第一曲面1-6与第一弹性支撑箔片3、第一中间箔片4、第一顶层箔片5、转子2配合后强制形成三个第一楔形区域6、三段第二曲面1-8与第二弹性支撑箔片7、第二中间箔片8、第二顶层箔片9、转子2配合后强制形成三段第二楔形区域10。与第一楔形区域6类似的,第二楔形区域10在圆周上的方向需满足转子2旋转时,第二楔形区域10呈现收敛趋势。Three first curved surfaces 1-6 are matched with the first elastic support foil 3, the first intermediate foil 4, the first top foil 5, and the rotor 2 to force the formation of three first wedge-shaped areas 6, and three second curved surfaces. After 1-8 are matched with the second elastic support foil 7, the second intermediate foil 8, the second top foil 9, and the rotor 2, three second wedge-shaped regions 10 are forcibly formed. Similar to the first wedge-shaped area 6, the direction of the second wedge-shaped area 10 on the circumference needs to satisfy that when the rotor 2 rotates, the second wedge-shaped area 10 shows a trend of convergence.
为减少沿程气流损失和杂质累积的风险,如图12和图13所示,在壳体1中间部位缩口段1-9C处开设了多个进气孔1-2,使得形成动压气膜所需的气体从进气孔1-2进入壳体1的轴孔1-9内,最终分别从壳体1两端流出,与端面进出的供气方式相比,气体流程减少一半。In order to reduce the risk of airflow loss and accumulation of impurities along the way, as shown in Figure 12 and Figure 13, a plurality of air inlet holes 1-2 are opened at the necking section 1-9C of the middle part of the shell 1, so that a dynamic pressure air film is formed. The required gas enters the shaft hole 1-9 of the housing 1 from the air inlet 1-2, and finally flows out from both ends of the housing 1. Compared with the air supply mode of the end face, the gas flow is reduced by half.
为提高轴承进气流场的均匀性,如图13所示,8个直径为D2的进气孔1-2在圆周上均匀分布,以实现均匀进气。In order to improve the uniformity of the bearing inlet flow field, as shown in Figure 13, the 8 inlet holes 1-2 with a diameter of D2 are evenly distributed on the circumference to achieve uniform air inlet.
为减少进气冲击损失,本公开实施例中还对进气流做预置旋转处理。如图13所示,进气孔1-2的中心线与水平线呈θ5角度布置,以实现进气孔1-2设置为从出口进入轴孔1-9的流体的流动方向相对于该出口在壳体1上的径向方向朝向第一回转方向RD偏斜,使得进气流方向ID顺着转子2的旋转方向进气。In order to reduce the impact loss of intake air, the embodiment of the present disclosure also performs preset rotation processing on the intake air flow. As shown in Fig. 13, the center line of the air inlet hole 1-2 is arranged at an angle of θ5 to the horizontal line, so that the air inlet hole 1-2 is set so that the flow direction of the fluid entering the shaft hole 1-9 from the outlet is at The radial direction on the housing 1 is skewed toward the first rotation direction RD, so that the intake air flow direction ID follows the rotation direction of the rotor 2 to intake air.
如图8所示,由于三个第一曲面1-6与三个第二曲面1-8在第一回转方向RD上错位布置,三个第一楔形区域6和三个第二楔形区域10使得动压气体径向轴承在周 向上呈现六楔形区域,在轴向上呈现每3个楔形区域沿轴向两段分布的特性。其六楔形区域沿圆周均布,六楔形区域拟合后,形成的动压气膜效果如图14所示。与相关技术的单楔收敛轴承相比,本公开实施例的多楔形区域动压气体径向轴承在360°上呈现受力均匀的特性,有利于降低转子振幅,提高轴系稳定性。As shown in FIG. 8, since the three first curved surfaces 1-6 and the three second curved surfaces 1-8 are arranged in a staggered manner in the first rotation direction RD, the three first wedge-shaped regions 6 and the three second wedge-shaped regions 10 make The dynamic pressure gas radial bearing presents six wedge-shaped areas in the circumferential direction, and in the axial direction, every three wedge-shaped areas are distributed in two sections along the axial direction. The six-wedge-shaped areas are uniformly distributed along the circumference. After the six-wedge-shaped areas are fitted, the effect of the dynamic pressure air film formed is shown in Figure 14. Compared with the single-wedge convergent bearing in the related art, the multi-wedge-shaped area dynamic pressure gas radial bearing in the embodiment of the present disclosure exhibits the characteristics of uniform force over 360°, which is beneficial to reduce the rotor amplitude and improve the stability of the shafting.
图14中,X和Y分别代表图示受力状态下的水平方向和竖直方向、W代表转子承受的重力方向。In Figure 14, X and Y respectively represent the horizontal direction and the vertical direction under the illustrated force state, and W represents the direction of gravity borne by the rotor.
本公开实施例还提供一种动力设备,包括转子2和支撑转子2的动压气体径向轴承,动压气体径向轴承为前述的动压气体径向轴承,动力设备运行时,转子2沿第一回转方向RD转动。The embodiment of the present disclosure also provides a power equipment, including a rotor 2 and a dynamic pressure gas radial bearing supporting the rotor 2. The dynamic pressure gas radial bearing is the aforementioned dynamic pressure gas radial bearing. When the power equipment is running, the rotor 2 is Rotate in the first rotation direction RD.
本公开实施例的动力设备与前述的动压气体径向轴承具有相同的优点。The power equipment of the embodiment of the present disclosure has the same advantages as the aforementioned dynamic pressure gas radial bearing.
根据以上描述可知,本公开实施例的动压气体径向轴承具有以下优点至少之一:According to the above description, the dynamic pressure gas radial bearing of the embodiment of the present disclosure has at least one of the following advantages:
通过在轴孔的孔壁上设置曲面,且各曲面在轴孔的径向方向上与轴孔的中心轴线的距离沿第一回转方向逐渐减小,以及顶层箔片在轴孔的径向方向上与轴孔的中心轴线的距离沿第一回转方向逐渐减小,实现了动压气体径向轴承楔形区域强制分布,利于解决仅靠转子偏心带来的楔形收敛区域不稳定的问题,从而利于提高动压气体径向轴承的动压效应。By arranging curved surfaces on the wall of the shaft hole, and the distance between each curved surface and the central axis of the shaft hole in the radial direction of the shaft hole is gradually reduced along the first rotation direction, and the top layer foil is in the radial direction of the shaft hole The distance between the upper part and the central axis of the shaft hole gradually decreases along the first rotation direction, which realizes the forced distribution of the wedge-shaped area of the hydrodynamic gas radial bearing, which is beneficial to solve the problem of the instability of the wedge-shaped convergence area caused by the eccentricity of the rotor, thereby helping Improve the dynamic pressure effect of the dynamic pressure gas radial bearing.
提出一种在径向上多楔变向设计、在轴向上楔形区域分段设计的方案,利于解决小轴承空间不足以设计多楔结构的问题,从而利于减少轴系振动,提高轴系稳定性。Propose a multi-wedge changeable design in the radial direction and segmental design in the axial direction of the wedge-shaped area, which is helpful to solve the problem that the small bearing space is not enough to design the multi-wedge structure, thereby helping to reduce the vibration of the shaft system and improve the stability of the shaft system .
提出一种中间进气、两端出气的动压气体径向轴承的供气方式,利于减少沿程气流损失和杂质累积。A gas supply method for the dynamic pressure gas radial bearing with air inlet in the middle and air outlet at both ends is proposed, which is beneficial to reduce the airflow loss and the accumulation of impurities along the way.
提出一种环形且预置旋转的轴承供气技术,利于提高动压气体径向轴承进气流场均匀性。A ring-shaped and pre-rotating bearing air supply technology is proposed, which is beneficial to improve the uniformity of the air inlet flow field of the dynamic pressure gas radial bearing.
最后应当说明的是:以上实施例仅用以说明本公开的技术方案而非对其限制;尽管参照较佳实施例对本公开进行了详细的说明,所属领域的普通技术人员应当理解:依然可以对本公开的具体实施方式进行修改或者对部分技术特征进行等同替换,其均应涵盖在本公开请求保护的技术方案范围当中。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present disclosure and not to limit it; although the present disclosure has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that: Modifications to the disclosed specific implementations or equivalent replacements of some technical features shall be included in the scope of the technical solutions claimed in the present disclosure.

Claims (11)

  1. 一种动压气体径向轴承,包括:A dynamic pressure gas radial bearing, including:
    壳体(1),包括具有中心轴线的轴孔(1-9),所述轴孔(1-9)包括至少一个孔段,所述孔段的孔壁包括沿所述轴孔(1-9)的中心轴线的周向顺次设置的多个曲面,各所述曲面在所述轴孔(1-9)的径向方向上与所述轴孔(1-9)的中心轴线的距离沿绕所述轴孔(1-9)的中心轴线回转的第一回转方向(RD)逐渐减小;和The housing (1) includes a shaft hole (1-9) with a central axis, the shaft hole (1-9) includes at least one hole section, and the hole wall of the hole section includes a hole along the shaft (1- 9) A plurality of curved surfaces arranged sequentially in the circumferential direction of the central axis of the shaft, each of the curved surfaces in the radial direction of the shaft hole (1-9) and the central axis of the shaft hole (1-9) along the distance The first direction of rotation (RD) in which the central axis of the shaft hole (1-9) rotates gradually decreases; and
    至少一个弹性支撑结构,与所述至少一个所述孔段对应设置,所述弹性支撑结构包括多个箔片组,所述多个箔片组设置于对应的轴孔(1-9)的孔壁的所述多个曲面上,所述箔片组包括顶层箔片和设置于对应的所述曲面与所述顶层箔片之间的弹性支撑箔片,所述顶层箔片在所述轴孔(1-9)的径向方向上与所述轴孔(1-9)的中心轴线的距离沿所述第一回转方向(RD)逐渐减小。At least one elastic support structure is arranged corresponding to the at least one hole section, the elastic support structure includes a plurality of foil groups, and the plurality of foil groups are arranged in the holes of the corresponding shaft holes (1-9) On the multiple curved surfaces of the wall, the foil set includes a top foil and an elastic support foil disposed between the corresponding curved surface and the top foil, and the top foil is in the shaft hole The distance from the central axis of the shaft hole (1-9) in the radial direction of (1-9) gradually decreases along the first rotation direction (RD).
  2. 根据权利要求1所述的动压气体径向轴承,其中,所述顶层箔片的靠近所述中心轴线的表面与对应的所述曲面之间在所述轴孔(1-9)的径向方向上与所述轴孔(1-9)的中心轴线的距离沿所述第一回转方向(RD)不变。The dynamic pressure gas radial bearing according to claim 1, wherein between the surface of the top layer foil close to the central axis and the corresponding curved surface is in the radial direction of the shaft hole (1-9) The distance from the central axis of the shaft hole (1-9) in the direction is constant along the first rotation direction (RD).
  3. 根据权利要求1所述的动压气体径向轴承,其中,所述箔片组还包括设置于所述顶层箔片和所述弹性支撑箔片之间的中间箔片。The dynamic pressure gas radial bearing according to claim 1, wherein the foil group further comprises an intermediate foil disposed between the top foil and the elastic support foil.
  4. 根据权利要求3所述的动压气体径向轴承,其中,所述顶层箔片和所述中间箔片均为弯板状箔片。The dynamic pressure gas radial bearing according to claim 3, wherein the top foil and the middle foil are both bent plate-shaped foils.
  5. 根据权利要求3所述的动压气体径向轴承,其中,所述孔段的孔壁绕所述轴孔(1-9)的中心轴线的周向顺次设置多个安装槽,所述弹性支撑结构的相邻两个箔片组中一个箔片组的所述顶层箔片的一端和另一个所述箔片组的所述中间箔片的一端均安装于同一个所述安装槽中,另一端均为自由端。The dynamic pressure gas radial bearing according to claim 3, wherein the hole wall of the hole section is sequentially provided with a plurality of mounting grooves around the circumference of the central axis of the shaft hole (1-9), and the elastic support structure One end of the top foil of one of the two adjacent foil groups and one end of the middle foil of the other foil group are both installed in the same mounting groove, and the other end Both are free ends.
  6. 根据权利要求1所述的动压气体径向轴承,其中,所述曲面为弧形柱面,所述弧形柱面的中心轴线与所述轴孔(1-9)的中心轴线平行偏心设置。The hydrodynamic gas radial bearing according to claim 1, wherein the curved surface is an arc cylindrical surface, and the central axis of the arc cylindrical surface is parallel and eccentrically arranged with the central axis of the shaft hole (1-9) .
  7. 根据权利要求1至6中任一项所述的动压气体径向轴承,其中,所述壳体(1)具有两个以上所述孔段和与所述两个以上所述孔段对应设置的两个以上所述弹性支撑结构,至少两个相邻的所述孔段中一个孔段的孔壁上的所述曲面与另一个孔段的孔壁上的所述曲面沿所述第一回转方向(RD)错位布置。The dynamic pressure gas radial bearing according to any one of claims 1 to 6, wherein the housing (1) has more than two hole sections and is arranged corresponding to the two or more hole sections Of the two or more elastic support structures, the curved surface on the hole wall of one of the at least two adjacent hole sections and the curved surface on the hole wall of the other hole section are along the first The direction of rotation (RD) is misaligned.
  8. 根据权利要求1至6中任一项所述的动压气体径向轴承,其中,所述壳体(1)具有两个以上所述孔段和与所述两个以上所述孔段对应设置的两个以上所述弹性支撑结构,所述壳体(1)上设置连通所述壳体(1)的外部与所述轴孔(1-9)的进气孔(1-2),所述进气孔(1-2)在所述轴孔(1-9)的孔壁上的出口在所述轴孔(1-9)的轴向上位于相邻的两个孔段之间。The dynamic pressure gas radial bearing according to any one of claims 1 to 6, wherein the housing (1) has more than two hole sections and is arranged corresponding to the two or more hole sections Two or more elastic support structures, the housing (1) is provided with an air inlet (1-2) connecting the outside of the housing (1) and the shaft hole (1-9), so The outlet of the air inlet hole (1-2) on the hole wall of the shaft hole (1-9) is located between two adjacent hole sections in the axial direction of the shaft hole (1-9).
  9. 根据权利要求8所述的动压气体径向轴承,其中,所述轴孔(1-9)包括位于相邻的两个所述孔段之间的缩口段(1-9C),所述缩口段(1-9C)的孔壁相对于所述孔段的孔壁更靠近所述轴孔(1-9)的中心轴线,所述进气孔(1-2)的所述出口位于所述缩口段(1-9C)的孔壁上。The dynamic pressure gas radial bearing according to claim 8, wherein the shaft hole (1-9) includes a necking section (1-9C) located between two adjacent hole sections, the The hole wall of the necking section (1-9C) is closer to the central axis of the shaft hole (1-9) relative to the hole wall of the hole section, and the outlet of the air inlet hole (1-2) is located On the hole wall of the necking section (1-9C).
  10. 根据权利要求8所述的动压气体径向轴承,其中,所述进气孔(1-2)设置为从所述出口进入所述轴孔(1-9)的流体的流动方向相对于该出口在所述壳体(1)上的径向方向朝向所述第一回转方向(RD)偏斜。The dynamic pressure gas radial bearing according to claim 8, wherein the air inlet hole (1-2) is arranged such that the flow direction of the fluid entering the shaft hole (1-9) from the outlet is relative to the The radial direction of the outlet on the housing (1) is skewed toward the first turning direction (RD).
  11. 一种动力设备,包括转子(2)和支撑所述转子(2)的动压气体径向轴承,其中,所述动压气体径向轴承为根据权利要求1-10中任一项所述的动压气体径向轴承,所述动力设备运行时,所述转子(2)沿所述第一回转方向(RD)转动。A power equipment comprising a rotor (2) and a dynamic pressure gas radial bearing supporting the rotor (2), wherein the dynamic pressure gas radial bearing is according to any one of claims 1-10 With a dynamic pressure gas radial bearing, the rotor (2) rotates along the first rotation direction (RD) when the power equipment is running.
PCT/CN2020/131086 2020-01-09 2020-11-24 Hydrodynamic radial bearing and power device WO2021139422A1 (en)

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