WO2021134692A1 - Transducer and manufacturing method therefor - Google Patents

Transducer and manufacturing method therefor Download PDF

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WO2021134692A1
WO2021134692A1 PCT/CN2019/130931 CN2019130931W WO2021134692A1 WO 2021134692 A1 WO2021134692 A1 WO 2021134692A1 CN 2019130931 W CN2019130931 W CN 2019130931W WO 2021134692 A1 WO2021134692 A1 WO 2021134692A1
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layer
photoresist
wafer
silicon
gap
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PCT/CN2019/130931
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French (fr)
Chinese (zh)
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吴健兴
但强
吴伟昌
黎家健
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瑞声声学科技(深圳)有限公司
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Priority to PCT/CN2019/130931 priority Critical patent/WO2021134692A1/en
Publication of WO2021134692A1 publication Critical patent/WO2021134692A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B06GENERATING OR TRANSMITTING MECHANICAL VIBRATIONS IN GENERAL
    • B06BMETHODS OR APPARATUS FOR GENERATING OR TRANSMITTING MECHANICAL VIBRATIONS OF INFRASONIC, SONIC, OR ULTRASONIC FREQUENCY, e.g. FOR PERFORMING MECHANICAL WORK IN GENERAL
    • B06B1/00Methods or apparatus for generating mechanical vibrations of infrasonic, sonic, or ultrasonic frequency
    • B06B1/02Methods or apparatus for generating mechanical vibrations of infrasonic, sonic, or ultrasonic frequency making use of electrical energy
    • B06B1/06Methods or apparatus for generating mechanical vibrations of infrasonic, sonic, or ultrasonic frequency making use of electrical energy operating with piezoelectric effect or with electrostriction
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10NELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10N30/00Piezoelectric or electrostrictive devices
    • H10N30/01Manufacture or treatment
    • H10N30/03Assembling devices that include piezoelectric or electrostrictive parts
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10NELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10N30/00Piezoelectric or electrostrictive devices
    • H10N30/01Manufacture or treatment
    • H10N30/08Shaping or machining of piezoelectric or electrostrictive bodies
    • H10N30/082Shaping or machining of piezoelectric or electrostrictive bodies by etching, e.g. lithography
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10NELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10N30/00Piezoelectric or electrostrictive devices
    • H10N30/20Piezoelectric or electrostrictive devices with electrical input and mechanical output, e.g. functioning as actuators or vibrators

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  • Step S107 Coat a layer of photoresist on the etched surface, develop the photoresist according to the preset first gap, and then treat the first silicon according to the result of the development of the photoresist.
  • the layer is etched to the position of the first oxide layer to obtain the first gap; then the photoresist is removed;
  • Step S202 sequentially deposit a first oxide layer and a silicon nitride layer from the surface of the first silicon layer away from the second oxide layer to obtain an etched surface of the second wafer;
  • step S10 is a schematic diagram of step S10 in the manufacturing method of the transducer provided in the first embodiment of the present invention
  • Figure 5 (12-26) is a schematic diagram of step S20 in the manufacturing method of the transducer provided by the first embodiment of the present invention.
  • FIG. 4(3), FIG. 4(4), and FIG. 4(5) together to perform development processing on the photoresist 1001 to retain the predetermined area size of the silicon nitride layer 104;
  • step S20 fabricating a second wafer.
  • Steps S201 to S206 of step S20 are the same as the above steps S101 to S106, and will not be repeated here.
  • the other steps of step S20 include:
  • the step S207 coating a layer of photoresist 2004 on the etching surface, according to the preset
  • the first gap 221 and the second gap 223 are developed for the photoresist 2004, and then the first silicon layer 211 is etched to the position of the first oxide layer 212 according to the result of the development of the photoresist 2004 ,
  • the first gap 221 and the second gap 223 are obtained; then the photoresist 2004 is removed.
  • Step S310 the metal layer 114 of the first wafer 100 and the metal layer 214 of the second wafer 200 are fixedly connected; the cavity 122 of the first wafer 100 and the cavity 222 of the second wafer 200 are merged Into a unified cavity 12 of the transducer.
  • the SPL is increased by two times, and the SPL is increased by about 6dB.
  • the second wafer can amplify the amplitude of the first wafer.
  • the first wafer and the second wafer are fixedly connected through their respective metal layers, which increases the stability of the structure.
  • the present invention provides a transducer that doubles the SPL through a two-wafer design, and at the same time increases the stability of the structure.

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Transducers For Ultrasonic Waves (AREA)

Abstract

The present invention relates to the field of piezoelectric transducers, and provides a transducer. The transducer comprises a first wafer (100) and a second wafer (200); the first wafer (100) and the second wafer (200) each comprise a substrate (110, 210), a first oxide layer (105, 205) fixed to one side of the substrate (110, 210), a metal layer (114, 214) fixed to the other side of the substrate (110, 210), and a silicon nitride layer (104, 204), a first electrode (103, 203), a piezoelectric layer (102, 202), and a second electrode (101, 201) which are sequentially deposited on the first oxide layer (105, 205); the substrate (110, 210) comprises a first silicon layer (111, 211), a second silicon layer (113, 213), and a second oxide layer (112, 212) sandwiched between the first silicon layer (111, 211) and the second silicon layer (113, 213); the metal layer (114) of the first wafer (100) and the metal layer (214) of the second wafer (200) are fixedly connected; the first wafer (100) is provided with a cavity (122) and gaps (121, 123); and the second wafer (200) is provided with a cavity (222), a first gap (221), and a second gap (223). Moreover, the present invention further provides a manufacturing method for the transducer. Compared with the prior art, by designing the two wafers, SPL is increased by two times, and the structural stability is improved.

Description

换能器及其制作方法Transducer and manufacturing method thereof 技术领域Technical field
本发明涉及压电换能器技术领域,尤其涉及一种换能器及其制作方法。The invention relates to the technical field of piezoelectric transducers, in particular to a transducer and a manufacturing method thereof.
背景技术Background technique
传统的电动声换能器依靠导线和磁体之间的排斥力来移动振膜,从而在空气中产生振动发出声音。与传统的电声换能器不同,压电声换能器利用膜片的压电特性来产生振动运动从而发出声音,因此,压电声换能器可以非常小并且与空气以外的其他物质直接接触,但是,当前的大多数设计在声压级(Sound Pressure Level,SPL)上都有局限性,在结构稳定性上也有缺陷。The traditional electric acoustic transducer relies on the repulsive force between the wire and the magnet to move the diaphragm, thereby generating vibration in the air to produce sound. Different from traditional electro-acoustic transducers, piezoelectric acoustic transducers use the piezoelectric characteristics of the diaphragm to generate vibrating motion to emit sound. Therefore, piezoelectric acoustic transducers can be very small and directly interact with other substances other than air. However, most of the current designs have limitations in the sound pressure level (SPL) and also have defects in structural stability.
发明概述Summary of the invention
技术问题technical problem
本发明提供一种换能器,针对现有技术中的SPL局限性和结构稳定性的缺陷,提升SPL性能及改进结构稳定性。The invention provides a transducer, which aims at the limitations of the SPL and the defects of structural stability in the prior art, improves the performance of the SPL and improves the structural stability.
问题的解决方案The solution to the problem
技术解决方案Technical solutions
一种换能器,所述换能器包括第一晶圆和第二晶圆,所述第一晶圆和第二晶圆均包括基底、固定在所述基底一侧的第一氧化物层、固定在所述基底另一侧的金属层、以及在所述第一氧化物层上依次沉积形成的氮化硅层、第一电极、压电层和第二电极,所述基底包括第一硅层、第二硅层和夹设于所述第一硅层和第二硅层之间的第二氧化物层,所述第一氧化物层形成于所述第一硅层,所述金属层形成于所述第二硅层;所述第一晶圆的金属层和所述第二晶圆的金属层固定连接;所述第一晶圆设有空腔和缝隙,所述第二晶圆设有空腔、第一缝隙和第二隙缝,所述第一晶圆的空腔和第二晶圆的空腔合围形成所述换能器的空腔,所述第一晶圆的缝隙与所述第二晶圆的第一缝隙连通,所述第二晶圆的第二隙缝与所述第二晶圆的空腔连通。A transducer, the transducer comprising a first wafer and a second wafer, the first wafer and the second wafer both comprising a substrate, and a first oxide layer fixed on one side of the substrate , A metal layer fixed on the other side of the substrate, and a silicon nitride layer, a first electrode, a piezoelectric layer, and a second electrode deposited on the first oxide layer, the substrate including the first A silicon layer, a second silicon layer, and a second oxide layer sandwiched between the first silicon layer and the second silicon layer, the first oxide layer is formed on the first silicon layer, and the metal Layer formed on the second silicon layer; the metal layer of the first wafer and the metal layer of the second wafer are fixedly connected; the first wafer is provided with cavities and gaps, and the second wafer The circle is provided with a cavity, a first gap, and a second gap. The cavity of the first wafer and the cavity of the second wafer together form the cavity of the transducer, and the gap of the first wafer Communicating with the first gap of the second wafer, and communicating with the second gap of the second wafer with the cavity of the second wafer.
优选地,所述第一晶圆的缝隙沿所述第一晶圆中心对称设置。Preferably, the gaps of the first wafer are symmetrically arranged along the center of the first wafer.
优选地,所述第二晶圆的第一缝隙和第二缝隙均沿所述第二晶圆中心对称设置。Preferably, the first gap and the second gap of the second wafer are both symmetrically arranged along the center of the second wafer.
优选地,所述第二晶圆在其空腔内形成有凸起。Preferably, the second wafer has protrusions formed in its cavity.
优选地,所述压电层由钛酸铅锆、氮化铝和钛酸钡的任何原子百分比组成。Preferably, the piezoelectric layer is composed of any atomic percentage of lead zirconium titanate, aluminum nitride, and barium titanate.
同时,本发明还提供一种换能器的制作方法,所述换能器的制作方法包括:At the same time, the present invention also provides a manufacturing method of a transducer, the manufacturing method of the transducer includes:
步骤S10:制作第一晶圆,具体包括:Step S10: fabricating the first wafer, which specifically includes:
步骤S101:将第一硅层、第二氧化层和第二硅层依次沉积固定形成所述基底;步骤S102:自所述第一硅层远离所述第二氧化层的表面依次沉积第一氧化层和氮化硅层,得到第一晶圆的蚀刻处理表面;Step S101: sequentially deposit and fix the first silicon layer, the second oxide layer and the second silicon layer to form the substrate; Step S102: sequentially deposit the first oxide layer from the surface of the first silicon layer away from the second oxide layer Layer and silicon nitride layer to obtain the etched surface of the first wafer;
步骤S103:在所述蚀刻处理表面上涂一层光刻胶;Step S103: coating a layer of photoresist on the etched surface;
对所述光刻胶进行显影处理,保留与所述氮化硅层预设面积大小一致的光刻胶;Performing development processing on the photoresist, and retain the photoresist having the same size as the predetermined area of the silicon nitride layer;
根据光刻胶保留的面积依次对氮化硅层和第一氧化层进行蚀刻;Sequentially etching the silicon nitride layer and the first oxide layer according to the area reserved by the photoresist;
除去所述光刻胶;Removing the photoresist;
步骤S104:在所述氮化硅层表面沉积第二电极,形成新的蚀刻处理表面;Step S104: deposit a second electrode on the surface of the silicon nitride layer to form a new etching surface;
步骤S105:在所述新的蚀刻处理表面上涂一层光刻胶;对所述光刻胶进行显影处理,保留与所述第二电极预设面积大小一致的光刻胶;根据光刻胶保留的面积对第二电极进行蚀刻;除去所述光刻胶;Step S105: apply a layer of photoresist on the new etching surface; perform development processing on the photoresist, and retain the photoresist with the same size as the preset area of the second electrode; according to the photoresist Etching the second electrode on the reserved area; removing the photoresist;
步骤S106:在所述第二电极表面依次沉积压电层和第一电极,形成新的蚀刻处理表面;在所述新的蚀刻处理表面上涂一层光刻胶;对所述光刻胶进行显影处理,保留与所述第一电极预设面积大小一致的光刻胶;根据光刻胶保留的面积对第一电极和压电层进行蚀刻;除去所述光刻胶;Step S106: sequentially depositing the piezoelectric layer and the first electrode on the surface of the second electrode to form a new etching surface; coating a layer of photoresist on the new etching surface; Developing process, retaining the photoresist with the same size as the predetermined area of the first electrode; etching the first electrode and the piezoelectric layer according to the reserved area of the photoresist; removing the photoresist;
步骤S107:在所述蚀刻处理表面涂一层光刻胶,根据预设的第一缝隙对所述光刻胶进行显影处理,再根据所述光刻胶的显影处理结果对所述第一硅层蚀刻到第一氧化物层位置,得到所述第一缝隙;再将所述光刻胶除去;Step S107: Coat a layer of photoresist on the etched surface, develop the photoresist according to the preset first gap, and then treat the first silicon according to the result of the development of the photoresist. The layer is etched to the position of the first oxide layer to obtain the first gap; then the photoresist is removed;
步骤S108:在所述第二硅层远离所述第一氧化物层的表面沉积金属层;Step S108: deposit a metal layer on the surface of the second silicon layer away from the first oxide layer;
步骤S109:在所述金属层表面涂一层光刻胶,根据预设的金属层对所述光刻胶进行显影处理,再根据所述光刻胶的显影处理结果对所述金属层蚀刻;Step S109: coating a layer of photoresist on the surface of the metal layer, developing the photoresist according to the preset metal layer, and then etching the metal layer according to the result of the development of the photoresist;
步骤S110:对所述第二硅层进行蚀刻,形成空腔和第二缝隙;Step S110: etching the second silicon layer to form a cavity and a second gap;
步骤S111:除去所述光刻胶,得到第一晶圆;Step S111: removing the photoresist to obtain a first wafer;
步骤S20:制作第二晶圆,具体包括:Step S20: Making a second wafer, which specifically includes:
步骤S201:将第一硅层、第二氧化层和第二硅层依次沉积固定形成所述基底;Step S201: sequentially deposit and fix the first silicon layer, the second oxide layer and the second silicon layer to form the substrate;
步骤S202:自所述第一硅层远离所述第二氧化层的表面依次沉积第一氧化层和氮化硅层,得到第二晶圆的蚀刻处理表面;Step S202: sequentially deposit a first oxide layer and a silicon nitride layer from the surface of the first silicon layer away from the second oxide layer to obtain an etched surface of the second wafer;
步骤S203:在所述蚀刻处理表面上涂一层光刻胶;Step S203: coating a layer of photoresist on the etched surface;
对所述光刻胶进行显影处理,保留与所述氮化硅层预设面积大小一致的光刻胶;Performing development processing on the photoresist, and retain the photoresist having the same size as the predetermined area of the silicon nitride layer;
根据光刻胶保留的面积依次对氮化硅层和第一氧化层进行蚀刻;Sequentially etching the silicon nitride layer and the first oxide layer according to the area reserved by the photoresist;
除去所述光刻胶;Removing the photoresist;
步骤S204:在所述氮化硅层表面沉积第二电极,形成新的蚀刻处理表面;Step S204: depositing a second electrode on the surface of the silicon nitride layer to form a new etching surface;
步骤S205:在所述新的蚀刻处理表面上涂一层光刻胶;对所述光刻胶进行显影处理,保留与所述第二电极预设面积大小一致的光刻胶;根据光刻胶保留的面积对第二电极进行蚀刻;除去所述光刻胶;Step S205: Coat a layer of photoresist on the newly etched surface; perform development processing on the photoresist, and retain the photoresist with the same size as the preset area of the second electrode; according to the photoresist Etching the second electrode on the reserved area; removing the photoresist;
步骤S206:在所述第二电极表面依次沉积压电层和第一电极,形成新的蚀刻处理表面;在所述新的蚀刻处理表面上涂一层光刻胶;对所述光刻胶进行显影处理,保留与所述第一电极预设面积大小一致的光刻胶;根据光刻胶保留的面积对第一电极和压电层进行蚀刻;除去所述光刻胶;Step S206: sequentially depositing the piezoelectric layer and the first electrode on the surface of the second electrode to form a new etching surface; coating a layer of photoresist on the new etching surface; Developing process, retaining the photoresist with the same size as the predetermined area of the first electrode; etching the first electrode and the piezoelectric layer according to the reserved area of the photoresist; removing the photoresist;
步骤S207:在所述蚀刻处理表面涂一层光刻胶,根据预设的第一缝隙和第二缝隙对所述光刻胶进行显影处理,再根据所述光刻胶的显影处理结果对所述第一硅层蚀刻到第一氧化物层位置,得到所述第一缝隙和第二缝隙;再将所述光刻胶除去;Step S207: Coat a layer of photoresist on the etched surface, perform development processing on the photoresist according to the preset first gap and second gap, and then perform the development process on the photoresist according to the result of the development process of the photoresist. Etching the first silicon layer to the position of the first oxide layer to obtain the first gap and the second gap; then removing the photoresist;
步骤S208:在所述第二硅层远离所述第一氧化物层的表面沉积金属层;Step S208: deposit a metal layer on the surface of the second silicon layer away from the first oxide layer;
步骤S209:在所述金属层表面涂一层光刻胶,根据预设的金属层对所述光刻胶进行显影处理,再根据所述光刻胶的显影处理结果对所述金属层蚀刻,再将所述光刻胶除去;Step S209: coating a layer of photoresist on the surface of the metal layer, developing the photoresist according to the preset metal layer, and then etching the metal layer according to the result of the development of the photoresist, Then remove the photoresist;
步骤S210:在所述第二硅层和金属层表面涂上一层光刻胶,根据预设的第三缝 隙、空腔和凸起的位置对所述光刻胶进行显影处理,再根据所述光刻胶的显影处理结果对所述第二硅层蚀刻到所述凸起的位置,再将所述光刻胶除去;Step S210: Coat a layer of photoresist on the surface of the second silicon layer and the metal layer, develop the photoresist according to the preset positions of the third gaps, cavities, and protrusions, and then perform development processing on the photoresist according to the Etch the second silicon layer to the position of the protrusion as a result of the development process of the photoresist, and then remove the photoresist;
步骤S211:重新在第二硅层和金属层表面涂上一层光刻胶,根据预设的第三缝隙、空腔和凸起的位置对所述光刻胶进行显影处理,再根据所述光刻胶的显影处理结果对所述第二硅层蚀刻到所述第二氧化层的位置,得到第三缝隙、空腔和凸起;Step S211: Re-apply a layer of photoresist on the surface of the second silicon layer and the metal layer, develop the photoresist according to the preset positions of the third gap, cavity and protrusion, and then perform development processing on the photoresist according to the As a result of the development process of the photoresist, the second silicon layer is etched to the position of the second oxide layer to obtain third gaps, cavities and protrusions;
步骤S212:除去所述光刻胶,得到第一晶圆;Step S212: removing the photoresist to obtain a first wafer;
步骤S30:将所述第一晶圆和第二晶圆结合得到换能器,具体包括:Step S30: combining the first wafer and the second wafer to obtain a transducer, which specifically includes:
步骤S310:将所述第一晶圆的金属层和第二晶圆的金属层固定连接;Step S310: fixedly connect the metal layer of the first wafer and the metal layer of the second wafer;
步骤S320:对所述第一氧化物层进行气态氢氟酸刻蚀氧化层,得到所述换能器。Step S320: Perform gaseous hydrofluoric acid etching of the oxide layer on the first oxide layer to obtain the transducer.
发明的有益效果The beneficial effects of the invention
有益效果Beneficial effect
与现有技术相比,本发明提供一种换能器,通过两个晶圆设计,将SPL提升两倍,同时增加结构的稳定性。Compared with the prior art, the present invention provides a transducer that doubles the SPL through a two-wafer design, and at the same time increases the stability of the structure.
对附图的简要说明Brief description of the drawings
附图说明Description of the drawings
为了更清楚地说明本发明实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其它的附图,其中:In order to explain the technical solutions in the embodiments of the present invention more clearly, the following will briefly introduce the drawings needed in the description of the embodiments. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, without creative work, other drawings can be obtained based on these drawings, among which:
图1为本发明实施例一提供的第一晶圆的剖面结构示意图;FIG. 1 is a schematic diagram of a cross-sectional structure of a first wafer provided by Embodiment 1 of the present invention;
图2为本发明实施例一提供的第二晶圆的剖面结构示意图;2 is a schematic diagram of a cross-sectional structure of a second wafer provided by Embodiment 1 of the present invention;
图3为本发明实施例一提供的第一晶圆和第二晶圆结合的剖面结构示意图;3 is a schematic cross-sectional structure diagram of the first wafer and the second wafer combined according to the first embodiment of the present invention;
图4(1-21)为本发明实施例一提供的换能器的制作方法中的步骤S10的示意图;4 (1-21) is a schematic diagram of step S10 in the manufacturing method of the transducer provided in the first embodiment of the present invention;
图5(12-26)为本发明实施例一提供的换能器的制作方法中的步骤S20中的示意图;Figure 5 (12-26) is a schematic diagram of step S20 in the manufacturing method of the transducer provided by the first embodiment of the present invention;
图6为本发明实施例一提供的换能器的制作方法中的步骤S30中的示意图;6 is a schematic diagram of step S30 in the manufacturing method of the transducer provided in the first embodiment of the present invention;
图7为本发明实施例一提供的换能器的立体的剖面结构示意图。FIG. 7 is a schematic diagram of a three-dimensional cross-sectional structure of a transducer provided by Embodiment 1 of the present invention.
发明实施例Invention embodiment
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅是本发明的一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其它实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the present invention.
请一并参阅图1和图2,本发明提供一种换能器,所述换能器包括第一晶圆100和第二晶圆200,图1显示第一晶圆100的剖面结构示意图,图2显示第二晶圆200的剖面结构示意图,所述第一晶圆100包括基底110、固定在所述基底110一侧的第一氧化物层105、固定在所述基底另一侧的金属层114、以及在所述第一氧化物层105上依次沉积形成的氮化硅层104、第一电极103、压电层102和第二电极101;所述基底110包括第一硅层111、第二硅层113、夹设于所述第一硅层111和第二硅层113之间的第二氧化物层112,所述基底110设有空腔122、第一缝隙121和第二缝隙123,所述第一缝隙121和第二缝隙123沿所述第一晶圆100中心对称设置;所述第一缝隙121和第二缝隙123对应设置在所述第二氧化物层112的上下两侧。所述压电层102由钛酸铅锆、氮化铝和钛酸钡的任何原子百分比组成。Please refer to FIG. 1 and FIG. 2 together. The present invention provides a transducer. The transducer includes a first wafer 100 and a second wafer 200. FIG. 1 shows a schematic cross-sectional structure of the first wafer 100. 2 shows a schematic cross-sectional structure of a second wafer 200. The first wafer 100 includes a substrate 110, a first oxide layer 105 fixed on one side of the substrate 110, and a metal fixed on the other side of the substrate. Layer 114, and a silicon nitride layer 104, a first electrode 103, a piezoelectric layer 102, and a second electrode 101 that are sequentially deposited and formed on the first oxide layer 105; the substrate 110 includes a first silicon layer 111, The second silicon layer 113, the second oxide layer 112 sandwiched between the first silicon layer 111 and the second silicon layer 113, the substrate 110 is provided with a cavity 122, a first gap 121, and a second gap 123, the first gap 121 and the second gap 123 are symmetrically disposed along the center of the first wafer 100; the first gap 121 and the second gap 123 are correspondingly disposed on the upper and lower sides of the second oxide layer 112. side. The piezoelectric layer 102 is composed of any atomic percentage of lead zirconium titanate, aluminum nitride, and barium titanate.
所述第二晶圆200包括基底210、固定在所述基底210一侧第一氧化物层205、固定在所述基底另一侧的金属层、以及在所述第一氧化物层205上依次沉积形成的氮化硅层204、第一电极203、压电层202和第二电极201;所述基底210包括第一硅层211、第二硅层213、夹设于所述第一硅层211和第二硅层213之间的第二氧化物层212,所述基底210设有空腔222、第一缝隙221、第二缝隙223和第三缝隙225,所述第一缝隙221、第二缝隙223和第三缝隙225沿所述第一晶圆200中心对称设置;所述第一缝隙221和第二缝隙223设于所述第二氧化物层212的上方,所述第三缝隙225设于所述第二氧化物层212的下方,所述第一缝隙221和第三缝隙225对应设于所述第二氧化物层212的上下两侧,在所述空腔222内形成有凸起215。所述压电层202由钛酸铅锆、氮化铝和钛酸钡的任何原子百分比组成。The second wafer 200 includes a substrate 210, a first oxide layer 205 fixed on one side of the substrate 210, a metal layer fixed on the other side of the substrate, and sequentially on the first oxide layer 205 A silicon nitride layer 204, a first electrode 203, a piezoelectric layer 202, and a second electrode 201 are formed by deposition; the substrate 210 includes a first silicon layer 211, a second silicon layer 213, and is sandwiched between the first silicon layer 211 and the second oxide layer 212 between the second silicon layer 213, the substrate 210 is provided with a cavity 222, a first gap 221, a second gap 223, and a third gap 225. The two slits 223 and the third slit 225 are arranged symmetrically along the center of the first wafer 200; the first slit 221 and the second slit 223 are provided above the second oxide layer 212, and the third slit 225 Are located below the second oxide layer 212, the first gap 221 and the third gap 225 are correspondingly provided on the upper and lower sides of the second oxide layer 212, and convexities are formed in the cavity 222. From 215. The piezoelectric layer 202 is composed of any atomic percentage of lead zirconium titanate, aluminum nitride, and barium titanate.
请参阅图3,第一晶圆100的金属层113和第二晶圆200的金属层213固定连接,所述第一晶圆100的空腔122和第二晶圆200的空腔222合并成统一的所述换能器的空腔12。通过所述第一晶圆100的第一氧化物层112的气态氢氟酸刻蚀氧化层,以及第二晶圆200的第一氧化物层212的气态氢氟酸刻蚀氧化层,所述第一晶圆的第一缝隙121和第二缝隙123连通,所述第二晶圆的第一缝隙221连通和第三缝隙225连通,所述第二晶圆200的第二缝隙223与所述空腔222连通。本发明还提供一种换能器的制作方法,所述换能器的制作方法包括:3, the metal layer 113 of the first wafer 100 and the metal layer 213 of the second wafer 200 are fixedly connected, and the cavity 122 of the first wafer 100 and the cavity 222 of the second wafer 200 are combined into The cavity 12 of the transducer is unified. The gaseous hydrofluoric acid etching oxide layer of the first oxide layer 112 of the first wafer 100 and the gaseous hydrofluoric acid etching oxide layer of the first oxide layer 212 of the second wafer 200 are used. The first gap 121 of the first wafer communicates with the second gap 123, the first gap 221 of the second wafer communicates with the third gap 225, and the second gap 223 of the second wafer 200 communicates with the The cavity 222 is in communication. The present invention also provides a manufacturing method of a transducer. The manufacturing method of the transducer includes:
请参阅图4,步骤S10:制作第一晶圆,具体包括:Please refer to Fig. 4, step S10: fabricating the first wafer, which specifically includes:
步骤S101:将第一硅层111、第二氧化层112和第二硅层113依次沉积固定形成所述基底;如图4(1)所示,所述第一硅层111和第二硅层113为绝缘衬底上的硅(Silicon-On-Insulator,SOI),所述第二氧化物层112夹设于所述第一硅层111和第二硅层113之间。Step S101: Depositing and fixing the first silicon layer 111, the second oxide layer 112 and the second silicon layer 113 sequentially to form the substrate; as shown in FIG. 4(1), the first silicon layer 111 and the second silicon layer 113 is silicon on an insulating substrate (Silicon-On-Insulator, SOI), and the second oxide layer 112 is sandwiched between the first silicon layer 111 and the second silicon layer 113.
请参见图4(2),步骤S102:自所述第一硅层111远离所述第二氧化层112的表面依次沉积第一氧化层105和氮化硅层104,得到第一晶圆的蚀刻处理表面;Please refer to FIG. 4(2), step S102: sequentially deposit a first oxide layer 105 and a silicon nitride layer 104 from the surface of the first silicon layer 111 away from the second oxide layer 112 to obtain an etching of the first wafer Surface treatment
步骤S103:在所述蚀刻处理表面上涂一层光刻胶1001;Step S103: coating a layer of photoresist 1001 on the etched surface;
请一并参见图4(3)、图4(4)和图4(5),对所述光刻胶1001进行显影处理,保留与所述氮化硅层104预设面积大小;Please refer to FIG. 4(3), FIG. 4(4), and FIG. 4(5) together to perform development processing on the photoresist 1001 to retain the predetermined area size of the silicon nitride layer 104;
根据光刻胶1001保留的面积依次对氮化硅层104和第一氧化层105进行蚀刻;The silicon nitride layer 104 and the first oxide layer 105 are sequentially etched according to the area reserved by the photoresist 1001;
除去所述光刻胶1001;Remove the photoresist 1001;
请一并参见图4(6)、图4(7)、图4(8),步骤S104:在所述氮化硅层104表面沉积第二电极103;Please refer to FIG. 4(6), FIG. 4(7), and FIG. 4(8) together, step S104: deposit a second electrode 103 on the surface of the silicon nitride layer 104;
步骤S105:在所述蚀刻处理表面上涂一层光刻胶1002,对所述光刻胶1002进行显影处理,保留与预设的第二电极103面积大小一致的光刻胶1002,根据光刻胶保留的面积对第二电极103进行蚀刻,通过蚀刻得到所述第二电极103,再除去光刻胶1002。Step S105: Coat a layer of photoresist 1002 on the etched surface, perform development processing on the photoresist 1002, and reserve the photoresist 1002 with the same size as the preset second electrode 103, according to the photolithography The area reserved by the glue is etched on the second electrode 103, the second electrode 103 is obtained by etching, and then the photoresist 1002 is removed.
请一并参见图4(9)、图4(10)、图4(11)和图4(2),步骤S106:在所述第二电极103表面依次沉积压电层102和第一电极101,在所述蚀刻处理表面上涂一层光刻胶1003,对所述光刻胶1003进行显影处理,保留与预设的压电层102和 第一电极101面积大小一致的光刻胶1003,根据光刻胶保留的面积对第一电极101和压电层102进行蚀刻,通过蚀刻得到所述压电层102和第一电极101,再除去光刻胶1003。Please refer to Fig. 4(9), Fig. 4(10), Fig. 4(11) and Fig. 4(2) together, Step S106: Depositing the piezoelectric layer 102 and the first electrode 101 on the surface of the second electrode 103 in sequence , Coating a layer of photoresist 1003 on the etched surface, and developing the photoresist 1003, leaving the photoresist 1003 with the same area size as the preset piezoelectric layer 102 and the first electrode 101, The first electrode 101 and the piezoelectric layer 102 are etched according to the area reserved by the photoresist, and the piezoelectric layer 102 and the first electrode 101 are obtained by etching, and then the photoresist 1003 is removed.
请一并参见图4(13)、图4(14)、图4(15)和图4(16),步骤S107:在所述蚀刻处理表面涂一层光刻胶1004,根据预设的第一缝隙121对所述光刻胶1004进行显影处理,再根据所述光刻胶1004的显影处理结果对所述第一硅层111蚀刻到第一氧化物层112位置,得到第一缝隙121;再将所述光刻胶1004除去;Please refer to Figure 4 (13), Figure 4 (14), Figure 4 (15) and Figure 4 (16), step S107: coating a layer of photoresist 1004 on the etching treatment surface, according to the preset first A gap 121 is used to develop the photoresist 1004, and then the first silicon layer 111 is etched to the position of the first oxide layer 112 according to the result of the development of the photoresist 1004 to obtain the first gap 121; Then remove the photoresist 1004;
请一并参见图4(17)、图4(18)和图4(19),步骤S108:在所述第二硅层113远离所述第一氧化物层112的表面沉积金属层114;Please refer to FIGS. 4(17), 4(18) and 4(19) together, step S108: deposit a metal layer 114 on the surface of the second silicon layer 113 away from the first oxide layer 112;
步骤S109:在所述金属层114表面涂一层光刻胶1005,根据预设的金属层114的面积大小对所述光刻胶1005进行显影处理,再根据所述光刻胶1005的显影处理结果对所述金属层114进行蚀刻,得到所述第一晶圆的金属层114。Step S109: Coat a layer of photoresist 1005 on the surface of the metal layer 114, perform development processing on the photoresist 1005 according to the preset area size of the metal layer 114, and then perform development processing on the photoresist 1005 As a result, the metal layer 114 is etched to obtain the metal layer 114 of the first wafer.
请一并参见图4(20)和图4(21),步骤S110,根据所述第一晶圆的金属层114的大小对所述第二硅层113进行蚀刻,得到第二缝隙123和空腔122。Please refer to FIGS. 4(20) and 4(21) together. In step S110, the second silicon layer 113 is etched according to the size of the metal layer 114 of the first wafer to obtain a second gap 123 and a void. Cavities 122.
步骤S111,除去所述光刻胶1005,得到第一晶圆100。In step S111, the photoresist 1005 is removed, and the first wafer 100 is obtained.
请参见图5,步骤S20:制作第二晶圆,所述步骤S20的步骤S201至S206与上述步骤S101至S106相同,在此不再赘述,所述步骤S20的其他步骤包括:Please refer to FIG. 5, step S20: fabricating a second wafer. Steps S201 to S206 of step S20 are the same as the above steps S101 to S106, and will not be repeated here. The other steps of step S20 include:
请一并参见图5(12)、图5(13)、图5(14)和图5(15),所述步骤S207:在所述蚀刻处理表面涂一层光刻胶2004,根据预设的第一缝隙221和第二缝隙223对所述光刻胶2004进行显影处理,再根据所述光刻胶2004的显影处理结果对所述第一硅层211蚀刻到第一氧化物层212位置,得到所述第一缝隙221和第二缝隙223;再将所述光刻胶2004除去。Please refer to Figure 5 (12), Figure 5 (13), Figure 5 (14) and Figure 5 (15), the step S207: coating a layer of photoresist 2004 on the etching surface, according to the preset The first gap 221 and the second gap 223 are developed for the photoresist 2004, and then the first silicon layer 211 is etched to the position of the first oxide layer 212 according to the result of the development of the photoresist 2004 , The first gap 221 and the second gap 223 are obtained; then the photoresist 2004 is removed.
请一并参见图5(16)、图5(17)、图5(18)和图5(19),所述步骤S208:在所述第二硅层214远离所述第一氧化物层212的表面沉积金属层214。Please refer to FIG. 5 (16), FIG. 5 (17), FIG. 5 (18) and FIG. 5 (19), the step S208: the second silicon layer 214 is far away from the first oxide layer 212 A metal layer 214 is deposited on the surface.
步骤S209:在所述金属层214的表面涂一层光刻胶2005,根据预设的金属层214的大小对所述光刻胶2005进行显影处理,再根据所述光刻胶2005的显影处理结果对所述金属层214进行蚀刻,得到所述金属层214,再除去所述光刻胶2005。Step S209: Coat a layer of photoresist 2005 on the surface of the metal layer 214, perform development processing on the photoresist 2005 according to the preset size of the metal layer 214, and then perform development processing on the photoresist 2005 As a result, the metal layer 214 is etched to obtain the metal layer 214, and then the photoresist 2005 is removed.
请一并参见图5(20)、图5(21)和图5(22),所述步骤S210:在所述第二 硅层213和金属层214表面涂上一层光刻胶2006,根据预设的第三缝隙225、空腔222和凸起215的位置对所述光刻胶2006进行显影处理,再根据所述光刻胶2006的显影处理结果对所述第二硅层213蚀刻到所述凸起215的位置,再将所述光刻胶除去;Please refer to Figure 5 (20), Figure 5 (21) and Figure 5 (22), the step S210: coating a layer of photoresist 2006 on the surface of the second silicon layer 213 and the metal layer 214, according to The predetermined positions of the third gap 225, the cavity 222, and the protrusion 215 are developed for the photoresist 2006, and then the second silicon layer 213 is etched to the surface according to the result of the development of the photoresist 2006 Removing the photoresist at the position of the protrusion 215;
请一并参见图5(23)、图5(24)和图5(25),所述步骤S211:重新在第二硅层213和金属层214表面涂上一层光刻胶2007,根据预设的第三缝隙225、空腔222和凸起215的位置对所述光刻胶2007进行显影处理,再根据所述光刻胶2007的显影处理结果对所述第二硅层213蚀刻到所述第二氧化层212的位置,得到第三缝隙225、空腔222和凸起215;Please refer to Figure 5 (23), Figure 5 (24) and Figure 5 (25), the step S211: re-coating a layer of photoresist 2007 on the surface of the second silicon layer 213 and the metal layer 214, according to the pre- The photoresist 2007 is developed at the positions of the third gaps 225, cavities 222, and protrusions 215, and then the second silicon layer 213 is etched to the entire surface according to the result of the development of the photoresist 2007. According to the position of the second oxide layer 212, the third gap 225, the cavity 222 and the protrusion 215 are obtained;
请参见图5(26),除去所述光刻胶2007,得到第二晶圆200。Referring to FIG. 5(26), the photoresist 2007 is removed, and the second wafer 200 is obtained.
上述步骤S10和步骤S20没有先后执行的顺序,可以先执行步骤S10,再执行步骤S20;也可以先执行步骤S20,再执行步骤S10;或者同时执行步骤S10和步骤S20,所述步骤S10和步骤S20的执行顺序本发明不作限定。The above steps S10 and S20 are not performed sequentially. Step S10 can be performed first, and then step S20; or step S20 can be performed first, and then step S10; or step S10 and step S20 can be performed at the same time. The execution sequence of S20 is not limited in the present invention.
请结合参照图6和图3,所述步骤S30包括:Please refer to FIG. 6 and FIG. 3 in combination, the step S30 includes:
步骤S310:将所述第一晶圆100的金属层114和第二晶圆200的金属层214固定连接;所述第一晶圆100的空腔122和第二晶圆200的空腔222合并成统一的所述换能器的空腔12。Step S310: the metal layer 114 of the first wafer 100 and the metal layer 214 of the second wafer 200 are fixedly connected; the cavity 122 of the first wafer 100 and the cavity 222 of the second wafer 200 are merged Into a unified cavity 12 of the transducer.
步骤S320:对所述第一晶圆100的第二氧化物层112对应于所述第一缝隙121、第二隙缝123的位置和空腔122的位置进行气态氢氟酸刻蚀氧化层,使所述第一缝隙121和第二隙缝123连通,蚀刻掉第二氧化物层112露在外面的部分;对所述第二晶圆200的第二氧化物层212对应于所述第一缝隙221、第二缝隙223、第三隙缝225和空腔222的位置进行气态氢氟酸刻蚀氧化层,使所述第一缝隙221和第三隙缝225连通,第二缝隙223和空腔222连通,蚀刻掉第二氧化物层212露在外面的部分。Step S320: Perform gaseous hydrofluoric acid etching of the oxide layer on the second oxide layer 112 of the first wafer 100 corresponding to the positions of the first slit 121, the second slit 123, and the cavity 122, so that The first gap 121 and the second gap 123 are connected, and the exposed part of the second oxide layer 112 is etched away; the second oxide layer 212 of the second wafer 200 corresponds to the first gap 221 , The positions of the second gap 223, the third gap 225 and the cavity 222 perform gaseous hydrofluoric acid etching of the oxide layer, so that the first gap 221 and the third gap 225 are connected, and the second gap 223 and the cavity 222 are connected, The exposed part of the second oxide layer 212 is etched away.
请参见图7,为最终得到的所述换能器的立体剖面结构示意图,Please refer to FIG. 7, which is a schematic diagram of the finally obtained three-dimensional cross-sectional structure of the transducer.
通过使用第一晶圆100和第二晶圆200两个晶圆构成所述换能器的两个振动单元,并且可以把两个振动单元策略性地定位在第一晶圆100和第二晶圆200,在所述第一晶圆100和第二晶圆200之间形成空腔12,同时利用第一晶圆100和第二晶 圆200基底预留的缝隙,使两个振动单元能够利用所述缝隙和所述空腔产生振动运动而发出声音。By using two wafers of the first wafer 100 and the second wafer 200 to form the two vibration units of the transducer, the two vibration units can be strategically positioned on the first wafer 100 and the second wafer. Circle 200, a cavity 12 is formed between the first wafer 100 and the second wafer 200, and at the same time, the gap reserved by the base of the first wafer 100 and the second wafer 200 is used, so that the two vibration units can be used The gap and the cavity generate vibrating motion to produce sound.
这种结构在不使用聚合振膜的情况下,SPL提高两倍,SPL提高约6dB,同时,第二晶圆能够放大第一晶圆的振幅。同时,第一晶圆和第二晶圆通过各自的金属层实现固定连接,增加了结构的稳定性。In this structure, without using a polymer diaphragm, the SPL is increased by two times, and the SPL is increased by about 6dB. At the same time, the second wafer can amplify the amplitude of the first wafer. At the same time, the first wafer and the second wafer are fixedly connected through their respective metal layers, which increases the stability of the structure.
因此,与现有技术相比,本发明提供一种换能器,通过两个晶圆设计,将SPL提升两倍,同时增加结构的稳定性。Therefore, compared with the prior art, the present invention provides a transducer that doubles the SPL through a two-wafer design, and at the same time increases the stability of the structure.
以上所述的仅是本发明的实施方式,在此应当指出,对于本领域的普通技术人员来说,在不脱离本发明创造构思的前提下,还可以做出改进,但这些均属于本发明的保护范围。The above are only the embodiments of the present invention. It should be pointed out here that for those of ordinary skill in the art, improvements can be made without departing from the inventive concept of the present invention, but these all belong to the present invention. The scope of protection.

Claims (6)

  1. 一种换能器,其特征在于,所述换能器包括第一晶圆和第二晶圆,所述第一晶圆和第二晶圆均包括基底、固定在所述基底一侧的第一氧化物层、固定在所述基底另一侧的金属层、以及在所述第一氧化物层上依次沉积形成的氮化硅层、第一电极、压电层和第二电极,所述基底包括第一硅层、第二硅层和夹设于所述第一硅层和第二硅层之间的第二氧化物层,所述第一氧化物层形成于所述第一硅层,所述金属层形成于所述第二硅层;所述第一晶圆的金属层和所述第二晶圆的金属层固定连接;所述第一晶圆设有空腔和缝隙,所述第二晶圆设有空腔、第一缝隙和第二隙缝,所述第一晶圆的空腔和第二晶圆的空腔合围形成所述换能器的空腔,所述第一晶圆的缝隙与所述第二晶圆的第一缝隙连通,所述第二晶圆的第二隙缝与所述第二晶圆的空腔连通。A transducer, characterized in that the transducer includes a first wafer and a second wafer, both of the first wafer and the second wafer include a substrate, and a second wafer fixed on one side of the substrate An oxide layer, a metal layer fixed on the other side of the substrate, and a silicon nitride layer, a first electrode, a piezoelectric layer, and a second electrode formed by sequentially depositing on the first oxide layer, the The substrate includes a first silicon layer, a second silicon layer, and a second oxide layer sandwiched between the first silicon layer and the second silicon layer, and the first oxide layer is formed on the first silicon layer , The metal layer is formed on the second silicon layer; the metal layer of the first wafer and the metal layer of the second wafer are fixedly connected; the first wafer is provided with a cavity and a gap, so The second wafer is provided with a cavity, a first gap and a second gap, the cavity of the first wafer and the cavity of the second wafer are enclosed to form a cavity of the transducer, and the first The gap of the wafer communicates with the first gap of the second wafer, and the second gap of the second wafer communicates with the cavity of the second wafer.
  2. 根据权利要求1所述的换能器,其特征在于,所述第一晶圆的缝隙沿所述第一晶圆中心对称设置。The transducer according to claim 1, wherein the gaps of the first wafer are symmetrically arranged along the center of the first wafer.
  3. 根据权利要求1所述的换能器,其特征在于,所述第二晶圆的第一缝隙和第二缝隙均沿所述第二晶圆中心对称设置。The transducer according to claim 1, wherein the first gap and the second gap of the second wafer are both symmetrically arranged along the center of the second wafer.
  4. 根据权利要求1所述的换能器,其特征在于,所述第二晶圆在其空腔内形成有凸起。The transducer according to claim 1, wherein the second wafer has protrusions formed in its cavity.
  5. 根据权利要求1所述的换能器,其特征在于,所述压电层由钛酸铅锆、氮化铝和钛酸钡的任何原子百分比组成。The transducer of claim 1, wherein the piezoelectric layer is composed of any atomic percentage of lead zirconium titanate, aluminum nitride, and barium titanate.
  6. 一种换能器的制作方法,其特征在于,所述换能器的制作方法包括:A manufacturing method of a transducer, characterized in that the manufacturing method of the transducer includes:
    步骤S10:制作第一晶圆,具体包括:Step S10: fabricating the first wafer, which specifically includes:
    步骤S101:将第一硅层、第二氧化层和第二硅层依次沉积固定形成所述基底;Step S101: sequentially depositing and fixing the first silicon layer, the second oxide layer and the second silicon layer to form the substrate;
    步骤S102:自所述第一硅层远离所述第二氧化层的表面依次沉积第一氧化层和氮化硅层,得到第一晶圆的蚀刻处理表面; 步骤S103:在所述蚀刻处理表面上涂一层光刻胶;Step S102: sequentially deposit a first oxide layer and a silicon nitride layer from the surface of the first silicon layer away from the second oxide layer to obtain an etched surface of the first wafer; Step S103: on the etched surface Apply a layer of photoresist;
    对所述光刻胶进行显影处理,保留与所述氮化硅层预设面积大小一致的光刻胶;Performing development processing on the photoresist, and retain the photoresist having the same size as the predetermined area of the silicon nitride layer;
    根据光刻胶保留的面积依次对氮化硅层和第一氧化层进行蚀刻;除去所述光刻胶;Sequentially etching the silicon nitride layer and the first oxide layer according to the area reserved by the photoresist; removing the photoresist;
    步骤S104:在所述氮化硅层表面沉积第二电极,形成新的蚀刻处理表面;Step S104: deposit a second electrode on the surface of the silicon nitride layer to form a new etching surface;
    步骤S105:在所述新的蚀刻处理表面上涂一层光刻胶;对所述光刻胶进行显影处理,保留与所述第二电极预设面积大小一致的光刻胶;根据光刻胶保留的面积对第二电极进行蚀刻;除去所述光刻胶;Step S105: apply a layer of photoresist on the new etching surface; perform development processing on the photoresist, and retain the photoresist with the same size as the preset area of the second electrode; according to the photoresist Etching the second electrode on the reserved area; removing the photoresist;
    步骤S106:在所述第二电极表面依次沉积压电层和第一电极,形成新的蚀刻处理表面;在所述新的蚀刻处理表面上涂一层光刻胶;对所述光刻胶进行显影处理,保留与所述第一电极预设面积大小一致的光刻胶;根据光刻胶保留的面积对第一电极和压电层进行蚀刻;除去所述光刻胶;Step S106: sequentially depositing the piezoelectric layer and the first electrode on the surface of the second electrode to form a new etching surface; coating a layer of photoresist on the new etching surface; Developing process, retaining the photoresist with the same size as the predetermined area of the first electrode; etching the first electrode and the piezoelectric layer according to the reserved area of the photoresist; removing the photoresist;
    步骤S107:在所述蚀刻处理表面涂一层光刻胶,根据预设的第一缝隙对所述光刻胶进行显影处理,再根据所述光刻胶的显影处理结果对所述第一硅层蚀刻到第一氧化物层位置,得到所述第一缝隙;再将所述光刻胶除去;Step S107: Coat a layer of photoresist on the etched surface, develop the photoresist according to the preset first gap, and then treat the first silicon according to the result of the development of the photoresist. The layer is etched to the position of the first oxide layer to obtain the first gap; then the photoresist is removed;
    步骤S108:在所述第二硅层远离所述第一氧化物层的表面沉积金属层;Step S108: deposit a metal layer on the surface of the second silicon layer away from the first oxide layer;
    步骤S109:在所述金属层表面涂一层光刻胶,根据预设的金属层对所述光刻胶进行显影处理,再根据所述光刻胶的显影处理结果对所述金属层蚀刻;Step S109: coating a layer of photoresist on the surface of the metal layer, developing the photoresist according to the preset metal layer, and then etching the metal layer according to the result of the development of the photoresist;
    步骤S110:对所述第二硅层进行蚀刻,形成空腔和第二缝隙;Step S110: etching the second silicon layer to form a cavity and a second gap;
    步骤S111:除去所述光刻胶,得到第一晶圆;Step S111: removing the photoresist to obtain a first wafer;
    步骤S20:制作第二晶圆,具体包括:Step S20: fabricating a second wafer, which specifically includes:
    步骤S201:将第一硅层、第二氧化层和第二硅层依次沉积固定形成所述基底;Step S201: sequentially deposit and fix the first silicon layer, the second oxide layer and the second silicon layer to form the substrate;
    步骤S202:自所述第一硅层远离所述第二氧化层的表面依次沉积第一氧化层和氮化硅层,得到第二晶圆的蚀刻处理表面;Step S202: sequentially deposit a first oxide layer and a silicon nitride layer from the surface of the first silicon layer away from the second oxide layer to obtain an etched surface of the second wafer;
    步骤S203:在所述蚀刻处理表面上涂一层光刻胶;Step S203: coating a layer of photoresist on the etched surface;
    对所述光刻胶进行显影处理,保留与所述氮化硅层预设面积大小一致的光刻胶;Performing development processing on the photoresist, and retain the photoresist having the same size as the predetermined area of the silicon nitride layer;
    根据光刻胶保留的面积依次对氮化硅层和第一氧化层进行蚀刻;除去所述光刻胶;Sequentially etching the silicon nitride layer and the first oxide layer according to the area reserved by the photoresist; removing the photoresist;
    步骤S204:在所述氮化硅层表面沉积第二电极,形成新的蚀刻处理表面;Step S204: depositing a second electrode on the surface of the silicon nitride layer to form a new etching surface;
    步骤S205:在所述新的蚀刻处理表面上涂一层光刻胶;对所述光刻胶进行显影处理,保留与所述第二电极预设面积大小一致的光刻胶;根据光刻胶保留的面积对第二电极进行蚀刻;除去所述光刻胶;Step S205: Coat a layer of photoresist on the newly etched surface; perform development processing on the photoresist, and retain the photoresist with the same size as the preset area of the second electrode; according to the photoresist Etching the second electrode on the reserved area; removing the photoresist;
    步骤S206:在所述第二电极表面依次沉积压电层和第一电极,形成新的蚀刻处理表面;在所述新的蚀刻处理表面上涂一层光刻胶;对所述光刻胶进行显影处理,保留与所述第一电极预设面积大小一致的光刻胶;根据光刻胶保留的面积对第一电极和压电层进行蚀刻;除去所述光刻胶;Step S206: sequentially depositing the piezoelectric layer and the first electrode on the surface of the second electrode to form a new etching surface; coating a layer of photoresist on the new etching surface; Developing process, retaining the photoresist with the same size as the preset area of the first electrode; etching the first electrode and the piezoelectric layer according to the reserved area of the photoresist; removing the photoresist;
    步骤S207:在所述蚀刻处理表面涂一层光刻胶,根据预设的第一缝隙和第二缝隙对所述光刻胶进行显影处理,再根据所述光刻胶的显影处理结果对所述第一硅层蚀刻到第一氧化物层位置,得到所述第一缝隙和第二缝隙;再将所述光刻胶除去;Step S207: Coat a layer of photoresist on the etched surface, perform development processing on the photoresist according to the preset first and second gaps, and then perform the development processing on the photoresist according to the result of the development of the photoresist Etching the first silicon layer to the position of the first oxide layer to obtain the first gap and the second gap; then removing the photoresist;
    步骤S208:在所述第二硅层远离所述第一氧化物层的表面沉积金属层;Step S208: deposit a metal layer on the surface of the second silicon layer away from the first oxide layer;
    步骤S209:在所述金属层表面涂一层光刻胶,根据预设的金属层对所述光刻胶进行显影处理,再根据所述光刻胶的显影处理结果 对所述金属层蚀刻,再将所述光刻胶除去;Step S209: coating a layer of photoresist on the surface of the metal layer, developing the photoresist according to the preset metal layer, and then etching the metal layer according to the result of the development of the photoresist, Then remove the photoresist;
    步骤S210:在所述第二硅层和金属层表面涂上一层光刻胶,根据预设的第三缝隙、空腔和凸起的位置对所述光刻胶进行显影处理,再根据所述光刻胶的显影处理结果对所述第二硅层蚀刻到所述凸起的位置,再将所述光刻胶除去;Step S210: Coat a layer of photoresist on the surface of the second silicon layer and the metal layer, develop the photoresist according to the preset positions of the third gaps, cavities and protrusions, and then perform the development process according to the Etch the second silicon layer to the position of the protrusion as a result of the development process of the photoresist, and then remove the photoresist;
    步骤S211:重新在第二硅层和金属层表面涂上一层光刻胶,根据预设的第三缝隙、空腔和凸起的位置对所述光刻胶进行显影处理,再根据所述光刻胶的显影处理结果对所述第二硅层蚀刻到所述第二氧化层的位置,得到第三缝隙、空腔和凸起;Step S211: Re-apply a layer of photoresist on the surface of the second silicon layer and the metal layer, develop the photoresist according to the preset positions of the third gap, cavity and protrusion, and then perform development processing on the photoresist according to the As a result of the development process of the photoresist, the second silicon layer is etched to the position of the second oxide layer to obtain third gaps, cavities and protrusions;
    步骤S212:除去所述光刻胶,得到第一晶圆;Step S212: removing the photoresist to obtain a first wafer;
    步骤S30:将所述第一晶圆和第二晶圆结合得到换能器,具体包括:Step S30: combining the first wafer and the second wafer to obtain a transducer, which specifically includes:
    步骤S310:将所述第一晶圆的金属层和第二晶圆的金属层固定连接;Step S310: fixedly connect the metal layer of the first wafer and the metal layer of the second wafer;
    步骤S320:对所述第一氧化物层进行气态氢氟酸刻蚀氧化层,得到所述换能器。Step S320: Perform gaseous hydrofluoric acid etching of the oxide layer on the first oxide layer to obtain the transducer.
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