WO2021129875A1 - Charging unit temperature adjustment system, charging case, swapping station, and energy storage station - Google Patents

Charging unit temperature adjustment system, charging case, swapping station, and energy storage station Download PDF

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Publication number
WO2021129875A1
WO2021129875A1 PCT/CN2020/140269 CN2020140269W WO2021129875A1 WO 2021129875 A1 WO2021129875 A1 WO 2021129875A1 CN 2020140269 W CN2020140269 W CN 2020140269W WO 2021129875 A1 WO2021129875 A1 WO 2021129875A1
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WO
WIPO (PCT)
Prior art keywords
charging
unit
charging unit
fluid
battery pack
Prior art date
Application number
PCT/CN2020/140269
Other languages
French (fr)
Chinese (zh)
Inventor
张建平
陆文成
Original Assignee
奥动新能源汽车科技有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from CN201911365554.0A external-priority patent/CN113054274A/en
Priority claimed from CN201911370637.9A external-priority patent/CN113043873A/en
Application filed by 奥动新能源汽车科技有限公司 filed Critical 奥动新能源汽车科技有限公司
Publication of WO2021129875A1 publication Critical patent/WO2021129875A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L53/00Methods of charging batteries, specially adapted for electric vehicles; Charging stations or on-board charging equipment therefor; Exchange of energy storage elements in electric vehicles
    • B60L53/30Constructional details of charging stations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L53/00Methods of charging batteries, specially adapted for electric vehicles; Charging stations or on-board charging equipment therefor; Exchange of energy storage elements in electric vehicles
    • B60L53/30Constructional details of charging stations
    • B60L53/302Cooling of charging equipment
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L53/00Methods of charging batteries, specially adapted for electric vehicles; Charging stations or on-board charging equipment therefor; Exchange of energy storage elements in electric vehicles
    • B60L53/80Exchanging energy storage elements, e.g. removable batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/70Energy storage systems for electromobility, e.g. batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/7072Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T90/00Enabling technologies or technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02T90/10Technologies relating to charging of electric vehicles
    • Y02T90/12Electric charging stations

Definitions

  • the invention relates to the field of power exchange for electric vehicles, in particular to a charging unit temperature adjustment system, a charging box, a exchange station and an energy storage station.
  • the chargers in the swap station are all high-power consuming equipment, and the power of the charger in the entire swap station is above 600KW.
  • the overall efficiency of the charger is generally about 90%, and about 10% is consumed by the charger (to be precise, it is consumed on the charger power module). These consumption will eventually cause the charger power module to heat up and reduce the service life of the module. Improper control will directly cause damage to the module. Therefore, it is necessary to implement necessary cooling measures for the charger.
  • the energy acquisition of electric vehicles mainly includes two methods: charging and swapping. Since the battery swapping method can realize the rapid replenishment of electric energy and reduce the waiting time of customers, many new energy electric vehicles gradually adopt the mode of battery replacement for energy replenishment. This not only improves the utilization rate of the switching station, but also enables centralized charging of the battery at night, realizing the "peak shaving and energy storage" of the electric load. At the same time, the comprehensive utilization efficiency of power equipment is improved, which has high promotion value and economic significance.
  • the characteristics of the battery determine that its charge and discharge must be carried out in a certain temperature range, otherwise it will cause its performance to decline.
  • the best working temperature of the battery pack on an electric vehicle is 10-30 degrees Celsius.
  • the battery pack When the battery pack is charged in a switching station or an energy storage station, it will heat up due to charging and cause the temperature to rise, and the environmental temperature difference in different seasons and regions will also have a great impact on the temperature of the battery pack, which in turn affects the battery
  • the charging and discharging performance of the bag will shorten the battery life in the long term.
  • the technical problem to be solved by the present invention is to eliminate the above risks and provide a charging unit temperature adjustment system, a charging box, a power exchange station and an energy storage station.
  • a temperature adjustment system for a charging unit the charging unit is used to charge a quick-change battery pack of an electric vehicle, the temperature adjustment system is used to adjust the temperature of the charging unit, and the temperature adjustment system includes:
  • a fluid circulation unit the fluid circulation unit is arranged corresponding to the charging unit, and is used to absorb the heat generated by the charging unit;
  • a fluid supply unit for supplying fluid to the fluid circulation unit
  • a fluid cooling unit which is connected between the fluid circulation unit and the fluid supply unit, and is used for cooling the fluid flowing through the fluid cooling unit.
  • the charging unit is cooled by the fluid circulation unit, so that the charging unit can work within a normal temperature.
  • the switching station or the energy storage station has a plurality of charging bins for charging the battery pack, and the charging unit is provided in the charging bin.
  • this arrangement is easier to dissipate the heat of the charging units than the centralized placement of the charging units.
  • the fluid circulation unit is provided on the upper surface or the lower surface of the charging unit in the charging compartment.
  • the fluid circulation unit directly covers the surface of the charging unit, which makes it easier to cool the charging unit.
  • the fluid circulation unit includes a circulation pipeline matching the size of the charging unit.
  • the fluid circulation unit is provided inside and/or outside the charging unit.
  • the fluid circulation unit is attached to the inner wall and the outer wall of the housing of the charging unit.
  • the charging unit is arranged above the battery pack placement position in the charging compartment, and the fluid circulation unit arranged on the outer wall is arranged between the charging unit and the battery pack.
  • a moving unit is further provided on the outer wall of the charging unit, and the moving unit is used to move the corresponding fluid circulation unit in an up and down direction so that the fluid circulation unit contacts the upper surface of the battery pack.
  • the fluid circulation unit can also be used to dissipate heat from the battery pack.
  • the fluid supply unit includes a liquid storage device and a delivery device, and the delivery device is used to deliver the fluid in the liquid storage device to the fluid circulation unit.
  • the temperature adjustment system includes: a heat dissipation fan arranged close to the charging unit.
  • the temperature adjustment system further includes: a shut-off valve provided at the inlet end of the fluid circulation unit.
  • a charging box includes the charging unit temperature adjustment system described above.
  • a charging rack is provided in the charging box, the charging rack includes a plurality of charging bins, each of the charging bins is provided with a charging unit, and the charging unit and the battery pack are one-to-one It is configured to charge the corresponding battery pack through the charging unit.
  • each of the charging compartments is provided with a charging unit and a connecting socket, the charging unit is electrically connected to the connecting socket, and the connecting socket is used to connect the battery pack so as to realize the connection to the battery. Pack charging.
  • a heat exchange assembly is provided in the charging bin, and the heat exchange assembly is used to exchange external heat of the battery pack to adjust the temperature of the battery pack,
  • a heat-insulating plate is arranged between the heat exchange assembly and the charging unit, and the heat-insulating plate is arranged on the lower shell of the charging unit, and the heat exchange assembly is sequentially arranged below the heat-insulating plate With the battery pack.
  • a switching station includes the charging unit temperature adjustment system as described above.
  • An energy storage station includes the charging unit temperature adjustment system described above.
  • the positive improvement effect of the present invention is that the charging unit is cooled by the fluid circulation unit, so that the charging unit can work within a normal temperature.
  • the battery pack temperature adjustment method of the present invention collects the temperature of the battery pack in real time, and adjusts the temperature of the battery pack in real time by controlling the temperature adjustment system, so that the temperature of the battery pack is always within a suitable working temperature range, and the battery pack is in the best performance .
  • the charging box, switching station and energy storage station have the same effect.
  • Fig. 1 is a schematic diagram of a plan structure of a substation according to embodiments 1 and 3 of the present invention.
  • Fig. 2 is a schematic diagram of the structure of the charging stand according to embodiments 1 and 3 of the present invention.
  • FIG. 3 is a schematic diagram of the module structure of the temperature adjustment system according to Embodiment 1 of the present invention.
  • Fig. 4 is a schematic structural diagram of a charging bin according to Embodiment 1 of the present invention.
  • Fig. 5 is a schematic diagram of the structure of a charging bin according to Embodiment 2 of the present invention.
  • FIG. 6 is a schematic flowchart of a method for adjusting the temperature of a battery pack according to Embodiment 3 of the present invention.
  • FIG. 7 is a schematic diagram of the structure of the battery compartment of Embodiment 3 of the present invention.
  • FIG. 8 is a schematic diagram of the structure of the connection socket of Embodiment 3 of the present invention.
  • FIG. 9 is a schematic diagram of the module structure of the temperature adjustment system according to Embodiment 3 of the present invention.
  • Swap station 100 full-function container 110; charging room 111; battery swap platform 112; monitoring room 113; charging container 120; battery swap trolley 130; palletizer 140; rail 150; charging rack 160; charging bin 161; charging unit 162 ; Battery pack 300
  • Temperature adjustment system 200 fluid supply unit 210; cooling and heating unit 220; fluid passage 230; connection socket 260; circuit connector 261; liquid circuit connector 262; shut-off valve 263; heat exchange assembly 264; heat dissipation assembly 265; heat shield 266
  • Fig. 1 shows a switching station 100 according to an embodiment of the present invention.
  • the switching station 100 is a container-type switching station 100.
  • the swap station 100 includes a full-function container 110 and a charging container 120 (charging box).
  • the full-function container 110 includes a charging room 111, a power exchange platform 112, and a monitoring room 113.
  • the charging container 120 is vertically connected to the full-function container 110 and communicates with the charging chamber 111 of the full-function container 110.
  • a charging rack 160 is provided in the charging chamber 111 of the full-function container 110 and the charging container 120.
  • the monitoring room 113 is used to monitor the operation of the entire switching station.
  • the battery exchange platform 112 is used to exchange electricity for the vehicle.
  • the battery swapping station 100 is also provided with a battery swapping trolley 130 and a palletizer 140.
  • the battery swapping trolley 130 can move between the battery swapping platform 112 and the charging chamber 111. The movement is generally linear, and its moving direction is generally perpendicular to the moving direction of the palletizer 140.
  • the palletizer 140 can move back and forth in the charging chamber 111 and the charging container 120 along the rail 150 to be able to reach each charging rack 160.
  • the vehicle is parked on the battery swapping platform 112, and the battery swapping trolley 130 moves between the battery swapping platform 112 and the charging chamber 111 in a direction perpendicular to the rail 150 to remove the battery 300 to be charged from the vehicle and transport it to the pallet.
  • Machine 140 or receive the fully charged battery 300 from the palletizer 140 and transport it and install it on the vehicle.
  • the palletizer 140 moves along the rail 150, moves the battery 300 to be charged to each charging rack 160 in the charging chamber 111 for charging, or takes out the fully charged battery 300 from each charging rack 160 in the charging chamber 111, And transfer it to the battery exchange trolley 130.
  • the vehicle may be a variety of quick-change electric vehicles or hybrid vehicles such as SUVs, cars, off-road vehicles, trucks, and buses.
  • switching station 100 of the present invention may also be of other types and forms.
  • the charging rack 160 includes a plurality of charging bins 161, the charging bins 161 are used to place the batteries 300, and each charging bin 161 is provided with a charging unit 162, and the corresponding battery can be matched by the charging unit 162 as needed. 300 for charging.
  • the charging unit temperature adjustment system 200 of an embodiment of the present invention is applied to the charging chamber 111 and the charging container 120 of the above-mentioned switching station 100.
  • the charging unit temperature adjustment system 200 is used to adjust the temperature of the charging unit 162 during the charging process.
  • the charging unit temperature adjustment system 200 includes: a fluid circulation unit 210, the fluid circulation unit 210 is arranged corresponding to the charging unit 162, and is used to absorb the heat generated by the charging unit 162; a fluid supply unit 220, a fluid supply unit 220 It is used to provide fluid for the fluid circulation unit 210; and a fluid cooling unit 230, which is connected between the fluid circulation unit 210 and the fluid supply unit 220, and is used to cool the fluid flowing through the fluid cooling unit 230.
  • the circulating flow of the fluid in the fluid circulation unit 210 exchanges heat with the charging unit 162, thereby cooling the charging unit 162, so that the temperature of the charging unit 162 is maintained within the normal operating temperature range.
  • the charging unit 162 is arranged in the charging compartment 161 and is arranged one-to-one with the battery pack 300. This arrangement is easier to dissipate the heat of the charging unit 162 than the centralized placement of the charging unit 162.
  • FIG. 4 illustrates a schematic diagram of the charging compartment 161 according to an embodiment of the present invention.
  • the fluid circulation unit 210 is provided on the upper surface or the lower surface of the charging unit 162 in the charging compartment 161.
  • the fluid circulation unit 210 directly covers the surface of the charging unit 162 and is in direct contact with the surface of the charging unit 162, which can cool the charging unit 162 more effectively.
  • the fluid circulation unit 210 includes a circulation pipeline matching the size of the charging unit 162.
  • the circulation pipeline covers the entire upper or lower surface of the fluid circulation unit 210, which increases the contact area, and can exchange heat with the charging unit 162 more effectively, thereby cooling the charging unit 162.
  • the fluid circulation unit 210 is provided inside and/or outside the charging unit 162.
  • the charging unit 162 may be a liquid-cooled charger, and a liquid-cooled circuit (fluid circulation unit 210) is provided inside the liquid-cooled charger.
  • a circulation pipeline may be additionally provided inside the non-liquid-cooled charging unit 162.
  • the fluid circulation unit 210 is attached to the inner wall and the outer wall of the housing of the charging unit 162.
  • the circulation pipeline is more convenient to set up in this way, and it will not interfere with other components inside the charging unit 162.
  • the charging unit 162 is arranged above the position where the battery pack 300 is placed in the charging compartment 161, and the fluid circulation unit 210 arranged on the outer wall is arranged between the charging unit 162 and the battery pack 300, that is, the fluid circulation arranged on the lower surface of the charging unit 162 Unit 210.
  • Fig. 5 illustrates an example of the charging compartment 161 according to another embodiment of the present invention.
  • a moving unit 250 is also provided on the outer wall of the charging unit 162, and the moving unit 250 is used to move the corresponding fluid circulation unit 210 in the up and down direction so that the fluid circulation unit 210 contacts the upper surface of the battery pack 300.
  • the fluid circulation unit 210 can also be used to dissipate the battery pack 300, so that the charging unit 162 and the battery pack 300 can be cooled at the same time.
  • the moving unit 250 may be a device having a telescopic arm or a wall that can move up and down, driven by one or more of a linear motor, a hydraulic motor, a rotary motor, and the like.
  • the mobile unit 250 may also be in other forms.
  • the fluid supply unit 220 includes a liquid storage device and a delivery device, and the delivery device is used to deliver the fluid in the liquid storage device to the fluid circulation unit 210.
  • the conveying device can be a water pump such as a piston pump, a gear pump, a vane pump, a centrifugal pump, and an axial flow pump.
  • the temperature adjustment system of the charging unit includes: a heat dissipation fan arranged close to the charging unit 162. Through the cooling fan, the charging unit 162 can be better dissipated.
  • the temperature adjustment system of the charging unit further includes a shut-off valve, preferably an electromagnetic shut-off valve 240, and the shut-off valve is provided at the inlet end of the fluid circulation unit 210.
  • the charging unit 162 can dissipate heat naturally.
  • the electromagnetic shut-off valve 240 is used to stop the liquid cooling heat dissipation.
  • the charging unit 162 includes a converter that converts the external power source into direct current.
  • the charging unit 162 may also include other components such as a voltage regulator, a supercharger, and a cable.
  • Fig. 1 shows a switching station 100 according to Embodiment 3 of the present invention.
  • the swap station 100 is a container-type swap station.
  • the swap station 100 includes a full-function container 110 and a charging container 120 (charging box).
  • the full-function container 110 includes a charging room 111, a power exchange platform 112, and a monitoring room 113.
  • the charging container 120 is vertically connected to the full-function container 110 and communicates with the charging chamber 111 of the full-function container 110.
  • a charging rack 160 is provided in the charging chamber 111 of the full-function container 110 and the charging container 120.
  • the monitoring room 113 is used to monitor the operation of the entire switching station.
  • the battery exchange platform 112 is used to exchange electricity for the vehicle.
  • the battery swapping station 100 is also provided with a battery swapping trolley 130 and a palletizer 140.
  • the battery swapping trolley 130 can move between the battery swapping platform 112 and the charging chamber 111, and the movement is generally linear, and its moving direction is generally perpendicular to the moving direction of the palletizer 140.
  • the palletizer 140 can move back and forth in the charging chamber 111 and the charging container 120 along the rail 150 to be able to reach each charging rack 160.
  • the vehicle is parked on the battery swapping platform 112, and the battery swapping trolley 130 moves between the battery swapping platform 112 and the charging chamber 111 in a direction perpendicular to the track 150 to remove the battery pack 300 to be charged from the vehicle and transport it to the yard.
  • the palletizer 140, or the fully charged battery pack 300 is received from the palletizer 140 and transported and installed on the vehicle.
  • the palletizer 140 moves along the rail 150 to move the battery pack 300 to be charged to each charging rack 160 in the charging chamber 111 for charging, or take out a fully charged battery pack from each charging rack 160 in the charging chamber 111 300, and transfer it to the battery exchange trolley 130.
  • the vehicle may be a variety of quick-change electric vehicles or hybrid vehicles such as SUVs, cars, off-road vehicles, trucks, and buses.
  • the switching station 100 may also be of other types and forms.
  • the charging rack 160 includes a plurality of charging bins 161.
  • the charging bins 161 are used to place the battery packs 300.
  • the charging bins 161 are provided with a charging unit 162.
  • the charging unit 162 charges the battery packs 300 that need to be charged. .
  • the power station 100 has a temperature adjustment system 200.
  • the method for adjusting the temperature of the battery pack 300 by the temperature adjusting system 200 includes the following steps:
  • control the temperature adjustment system 200 According to the collected temperature of the battery pack, control the temperature adjustment system 200 to adjust the temperature of the battery pack 300.
  • the temperature of the battery pack 300 is collected in real time, and the temperature of the battery pack 300 is adjusted in real time by controlling the temperature adjustment system 200, so that the battery pack 300 is always within a suitable operating temperature range, thereby maintaining the battery pack 300 The performance is at its best.
  • the step of adjusting the temperature of the battery pack 300 includes performing heat exchange with the outer surface of the battery pack 300 to achieve temperature adjustment.
  • the heat exchange is performed by the heat exchange assembly 264.
  • the heat exchange assembly 264 is arranged in the vicinity of the outside of the battery pack 300.
  • the temperature adjustment system 200 controls the heat exchange assembly 264 to contact the outer surface of the battery pack 300 to achieve heat exchange.
  • the battery pack 300 performs temperature adjustment.
  • collecting the temperature of the battery pack 300 includes collecting the temperature of multiple areas of the battery pack 300. By collecting the temperature of multiple areas of the battery pack 300, a more accurate temperature of the battery pack 300 can be obtained, avoiding the problem of inaccurate temperature data obtained by collecting only a single area of the battery pack 300 and affecting the service life of the battery pack 300.
  • the overall temperature of the battery pack 300 is always within a suitable working temperature range.
  • the temperature adjustment system 200 controls the heat exchange components 264 in the corresponding area to exchange heat.
  • the temperature of each area of the battery pack 300 can be kept consistent, and the local temperature of the battery pack 300 may not drop or rise to a suitable normal operating temperature range.
  • the steps of collecting the temperature of the battery pack 300 are:
  • the process of collecting the temperature of any one side of the battery pack 300 is as follows: multiple collection points are set on one side of the battery pack 300, and the one with the highest temperature value among the multiple collection points is selected as the temperature of the side In this way, the problem of inaccurate temperature values obtained when only one collection point is set can be avoided, thereby affecting the temperature adjustment effect of the battery pack 300.
  • the method for controlling the temperature adjustment system 200 to adjust the temperature of the battery pack 300 includes: preset a first temperature threshold and a second temperature threshold in the temperature adjustment system 200, and the first temperature threshold is less than the second temperature threshold; When the collected temperature of the battery pack 300 is between the first temperature threshold and the second temperature threshold, the temperature adjustment system 200 is controlled to output normal temperature fluid to perform constant temperature adjustment on the battery pack 300; when the collected temperature of the battery pack 300 is greater than the second temperature threshold At the temperature threshold, the temperature adjustment system 200 is controlled to output the cooled fluid to cool the battery pack 300; when the collected temperature of the battery pack 300 is less than the first temperature threshold, the temperature adjustment system 200 is controlled to output the heated fluid to the battery pack.
  • the package 300 performs temperature rise adjustment.
  • the temperature adjustment system 200 in this embodiment includes: a fluid supply unit 210, a cooling and heating unit 220, and a fluid passage 230.
  • the fluid supply unit 210 includes a water pump and a liquid storage tank, and the water pump is used to circulate the fluid in the liquid storage tank.
  • the water pump can be a piston pump, a gear pump, a vane pump, a centrifugal pump, an axial flow pump, etc.
  • the liquid storage tank provides the fluid passage 230 with fluid for heat exchange.
  • the liquid storage tank is preferably a tank body with a heat preservation effect.
  • the cooling and heating unit 220 includes a cooling unit and a heating unit, and the cooling unit and the heating unit are used for cooling and heating the fluid, respectively.
  • the charging compartment 161 of the charging rack 160 is a non-closed structure to facilitate heat dissipation.
  • Each charging bin 161 is provided with a charging unit 162, and all the charging units 162 are connected in parallel with an external power supply.
  • a temperature sensor is provided in the charging compartment 161, and the temperature sensor is used to collect the temperature of the battery pack 300.
  • the temperature of the battery pack 300 is collected in real time by the temperature sensor, and the cooling and heating unit 220 is controlled to heat or cool the fluid when the temperature of the battery pack 300 is too low or too high.
  • the cooling and heating unit 220 does not work, so that the battery pack 300 is always in a suitable operating temperature range.
  • a minimum temperature threshold and a maximum temperature threshold are preset in the temperature adjustment system 200 (the minimum temperature threshold and the maximum temperature threshold are respectively the minimum temperature and the maximum temperature of the normal operating temperature of the battery pack 300), and the temperature adjustment system 200
  • the controller compares the temperature value collected by the temperature sensor with two preset temperature thresholds, and then controls the working state of the cooling and heating unit 220 according to the comparison result.
  • the refrigeration and heating unit 220 is controlled to heat or cool the fluid output by the fluid supply unit 210, thereby increasing or decreasing the temperature of the battery pack 300. Temperature; when the temperature value collected by the temperature sensor is greater than the minimum temperature threshold and less than the maximum temperature threshold, the refrigeration and heating unit 220 does not work, and there is no need to heat or cool the fluid output by the fluid supply unit 210. It can be made by only circulating the fluid itself The temperature of the battery pack 300 is maintained within the normal range. The specific process is:
  • the temperature of the battery pack 300 is often lower than the minimum temperature of its normal operation. In order to ensure the best performance of the battery pack, the battery pack 300 needs to be kept warm.
  • the heating unit of the refrigeration and heating unit 220 to heat the fluid, the heated fluid can transfer heat to the battery pack 300 to increase its temperature during the circulation of the fluid pipeline.
  • the continuous circulation of the fluid makes the battery The temperature of the bag 300 is always kept within a suitable temperature range.
  • the temperature of the battery pack 300 When the external environment temperature is high, such as in the hot summer, the temperature of the battery pack 300 will usually exceed its normal operating temperature because the battery pack 300 itself emits heat when charging, in order to ensure the best performance of the battery pack , The battery pack 300 needs to be cooled.
  • the fluid is cooled by controlling the refrigeration unit of the refrigeration and heating unit 220, so that the cooled fluid can absorb the heat of the battery pack 300 during the circulation of the fluid pipeline to reduce its temperature. Through the continuous circulation of the fluid, the battery pack 300 The temperature is always kept within a suitable temperature range.
  • the cooling and heating unit 220 stops working and does not heat or cool the fluid.
  • the fluid in the normal temperature state circulates in the fluid pipeline and exchanges heat with the battery pack 300 to maintain the temperature of the battery pack 300 within a suitable temperature range.
  • Each charging bin 161 is provided with a charging unit 162 and a connecting socket 260.
  • the charging unit 162 is electrically connected to the connecting socket 260, and the connecting socket 260 is used to connect the battery pack 300 to charge the battery pack 300.
  • Such a one-to-one arrangement of the charging unit 162 and the battery pack 300 is easier to dissipate the heat of the charging unit 162 than the centralized placement of the charging unit 162.
  • the charging unit 162 also emits heat at the same time.
  • the heat dissipated by the charging unit 162 will further affect the temperature of the battery pack 300.
  • the charging unit 162 needs to be cooled.
  • a fluid pipeline may be provided in the charging unit 162, and the fluid pipeline is also connected to the fluid passage 230, so that the cooled fluid can take away the heat emitted by the charging unit 162, so as to avoid damage to the charging unit 162 due to untimely internal heat dissipation.
  • a heat dissipation assembly 265 is also provided in the charging compartment 161, and the heat dissipation assembly 265 is provided on the outer surface of the charging unit 162.
  • the heat dissipation assembly 265 is a plate-shaped member with a built-in fluid pipeline. In other embodiments, the heat dissipation assembly 265 may not have a built-in fluid pipeline.
  • the heat dissipation component 265 can also be arranged at any position on the outer surface of the charging unit 162 according to needs, and the number of the heat dissipation components 265 can be set according to needs. In FIG. 4, the heat dissipation component 265 is provided on the upper surface of the charging unit 162.
  • the heat dissipation assembly 265 may also be provided between the charging unit 162 and the battery pack 300. When the heat dissipating component 265 is located at the above position, it can not only dissipate heat to the charging unit 162 but also dissipate heat to the battery pack 300.
  • a heat shield 266 is provided between the heat exchange assembly 264 and the charging unit 162. As shown in FIG. 4, the heat insulation board 266 is provided on the lower casing of the charging unit 162, and the heat exchange assembly 264 and the battery pack 300 are sequentially provided under the heat insulation board 266. The heat insulation plate 266 can insulate the influence of the heat emitted by the heat exchange assembly 264 on the charging unit 162.
  • a shut-off valve 263 is arranged at the front entrance of the built-in fluid pipeline of each charging unit 162, so that the shut-off valve 263 can be closed when the external environment temperature is low to prevent fluid from flowing inside the charging unit 162. This is because when the outside temperature is low, the battery pack 300 needs to be kept warm. At this time, the fluid flowing from the cooling and heating unit 220 is hot, and the charging unit 162 itself generates heat when it is working. The charging unit 162 is heated, and at this time, it is necessary to prevent the heated fluid from entering the inside of the charging unit 162.
  • the cut-off valve 263 is preferably an electromagnetic cut-off valve, which is convenient for automatic control.
  • the temperature adjustment of the battery pack 300 can be achieved by controlling the temperature of the fluid entering the built-in fluid pipeline.
  • the temperature of the battery pack 300 can be adjusted at the same time through the heat exchange assembly 264 in the charging bin 161 and the fluid pipeline built in the battery pack 300, specifically controlling the access to the heat exchange assembly 264 and the fluid pipeline.
  • the temperature of the fluid is achieved.

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Abstract

A charging unit temperature adjustment system (200), a charging case, a swapping station (100), and an energy storage station. The charging unit temperature adjustment system (200) is used for adjusting the temperature of a charging unit (162). The charging unit (162) is used for charging a quick-swap battery pack (300) of an electric vehicle. The charging unit temperature adjustment system (200) comprises: a fluid circulation unit (210), with the fluid circulation unit (210) being arranged corresponding to the charging unit (162), and being used for absorbing heat generated by the charging unit (162); a fluid supply unit (220), with the fluid supply unit (220) being used for supplying a fluid to the fluid circulation unit (210); and a fluid cooling unit (230), with the fluid cooling unit (230) being connected between the fluid circulation unit (210) and the fluid supply unit (220), and being used for cooling the fluid flowing through the fluid cooling unit (230). The heat of the charging unit (162) is absorbed by using the fluid, which is supplied by the fluid supply unit (220), to circularly flow in the fluid circulation unit (210), such that the temperature of the charging unit (162) is within a suitable range, and the optimum state for charging the battery pack (300) is maintained.

Description

充电单元温度调节系统、充电箱、换电站及储能站Charging unit temperature regulation system, charging box, switching station and energy storage station
本申请要求申请日为2019年12月26日的中国专利申请CN2019113655540和CN2019113706379的优先权。本申请引用上述中国专利申请的全文。This application claims the priority of Chinese patent applications CN2019113655540 and CN2019113706379 whose filing date is December 26, 2019. This application quotes the full text of the aforementioned Chinese patent application.
技术领域Technical field
本发明涉及电动车换电领域,特别涉及一种充电单元温度调节系统、充电箱、换电站及储能站。The invention relates to the field of power exchange for electric vehicles, in particular to a charging unit temperature adjustment system, a charging box, a exchange station and an energy storage station.
背景技术Background technique
目前,汽车尾气的排放仍然是环境污染问题的重要因素,为了治理汽车尾气,人们研制出了天然汽车、氢燃料汽车、太阳能汽车和电动汽车以替代燃油型汽车。而其中最具有应用前景的是电动汽车。目前的电动汽车主要包括直充式和快换式两种。At present, the emission of automobile exhaust is still an important factor in environmental pollution. In order to control automobile exhaust, people have developed natural automobiles, hydrogen-fueled automobiles, solar-powered automobiles, and electric automobiles to replace fuel-burning automobiles. Among them, the most promising application is electric vehicles. Current electric vehicles mainly include two types: direct charging and quick-change.
由于受充电时间和地点的限制,目前很多新能源电动汽车逐步采用快换式(即,快速更换电池的模式)进行能源补给。Due to the limitation of charging time and location, many new energy electric vehicles have gradually adopted the quick-change type (ie, the mode of quickly changing the battery) for energy replenishment.
换电站内充电机都是大功率消耗设备,整个换电站充电机功率都在600KW以上。充电机的整体效率一般在90%左右,10%左右的都消耗在充电机(准确讲,是消耗在充电机功率模块上)上,这些消耗最终导致充电机功率模块发热,降低模块使用寿命,控制不得当,会直接导致模块损坏。因此,需要对充电机实施必要的降温措施。The chargers in the swap station are all high-power consuming equipment, and the power of the charger in the entire swap station is above 600KW. The overall efficiency of the charger is generally about 90%, and about 10% is consumed by the charger (to be precise, it is consumed on the charger power module). These consumption will eventually cause the charger power module to heat up and reduce the service life of the module. Improper control will directly cause damage to the module. Therefore, it is necessary to implement necessary cooling measures for the charger.
目前,电动汽车能量获取主要有充电和换电两种方式。由于换电方式能够实现电能迅速补给,减少客户的等待时间,很多新能源电动汽车逐步采用更换电池的模式进行能源补给。这样不仅提高了换电站的利用率,而且可在夜间对电池的进行集中充电,实现了电力负荷的“调峰储能”。同时,提高了电力设备的综合利用效率,具有很高的推广价值和经济意义。At present, the energy acquisition of electric vehicles mainly includes two methods: charging and swapping. Since the battery swapping method can realize the rapid replenishment of electric energy and reduce the waiting time of customers, many new energy electric vehicles gradually adopt the mode of battery replacement for energy replenishment. This not only improves the utilization rate of the switching station, but also enables centralized charging of the battery at night, realizing the "peak shaving and energy storage" of the electric load. At the same time, the comprehensive utilization efficiency of power equipment is improved, which has high promotion value and economic significance.
电池的特性决定了其充放电必须在某一温度区间进行,否则会导致其性能下降,电动车上的电池包的最佳工作温度为10-30摄氏度。由于电池包在换电站或储能站内进行充电时,其自身会因充电而发热导致温度升高,而且不同季节和地区的环境温度差异对电池包的温度也会造成很大影响,进而影响电池包的充放电性能,长期将导致电池寿命缩短。The characteristics of the battery determine that its charge and discharge must be carried out in a certain temperature range, otherwise it will cause its performance to decline. The best working temperature of the battery pack on an electric vehicle is 10-30 degrees Celsius. When the battery pack is charged in a switching station or an energy storage station, it will heat up due to charging and cause the temperature to rise, and the environmental temperature difference in different seasons and regions will also have a great impact on the temperature of the battery pack, which in turn affects the battery The charging and discharging performance of the bag will shorten the battery life in the long term.
发明内容Summary of the invention
本发明要解决的技术问题是为了消除上述风险,提供一种充电单元温度调节系统、充电箱、换电站及储能站。The technical problem to be solved by the present invention is to eliminate the above risks and provide a charging unit temperature adjustment system, a charging box, a power exchange station and an energy storage station.
本发明是通过下述技术方案来解决上述技术问题:The present invention solves the above technical problems through the following technical solutions:
一种充电单元温度调节系统,所述充电单元用于对电动汽车的快换电池包进行充电,该温度调节系统用于对所述充电单元的温度进行调节,所述温度调节系统包括:A temperature adjustment system for a charging unit, the charging unit is used to charge a quick-change battery pack of an electric vehicle, the temperature adjustment system is used to adjust the temperature of the charging unit, and the temperature adjustment system includes:
流体循环单元,所述流体循环单元与所述充电单元相对应设置,用于吸收所述充电单元产生的热量;A fluid circulation unit, the fluid circulation unit is arranged corresponding to the charging unit, and is used to absorb the heat generated by the charging unit;
流体供应单元,所述流体供应单元用于为所述流体循环单元提供流体;以及A fluid supply unit for supplying fluid to the fluid circulation unit; and
流体冷却单元,所述流体冷却单元连接于所述流体循环单元和所述流体供应单元之间,用于冷却流经所述流体冷却单元的流体。A fluid cooling unit, which is connected between the fluid circulation unit and the fluid supply unit, and is used for cooling the fluid flowing through the fluid cooling unit.
在本方案中,通过流体循环单元对充电单元进行冷却,使得充电单元能够在正常温度内工作。In this solution, the charging unit is cooled by the fluid circulation unit, so that the charging unit can work within a normal temperature.
优选地,所述换电站或储能站具有对所述电池包充电的多个充电仓,所述充电单元设于所述充电仓内。Preferably, the switching station or the energy storage station has a plurality of charging bins for charging the battery pack, and the charging unit is provided in the charging bin.
在本方案中,这种设置比充电单元集中放置更易于充电单元的散热。In this solution, this arrangement is easier to dissipate the heat of the charging units than the centralized placement of the charging units.
优选地,所述流体循环单元设于所述充电仓内所述充电单元的上表面或下表面。Preferably, the fluid circulation unit is provided on the upper surface or the lower surface of the charging unit in the charging compartment.
在本方案中,流体循环单元直接覆盖充电单元的表面,更易于为充电单元冷却。In this solution, the fluid circulation unit directly covers the surface of the charging unit, which makes it easier to cool the charging unit.
优选地,所述流体循环单元包含与所述充电单元大小匹配的循环管路。Preferably, the fluid circulation unit includes a circulation pipeline matching the size of the charging unit.
优选地,所述流体循环单元设于所述充电单元的内部和/或外部。Preferably, the fluid circulation unit is provided inside and/or outside the charging unit.
优选地,所述流体循环单元贴设于所述充电单元的壳体的内壁和外壁上。Preferably, the fluid circulation unit is attached to the inner wall and the outer wall of the housing of the charging unit.
优选地,所述充电单元设置于充电仓中电池包放置位置的上方,设置在外壁上的所述流体循环单元设于所述充电单元和所述电池包之间。Preferably, the charging unit is arranged above the battery pack placement position in the charging compartment, and the fluid circulation unit arranged on the outer wall is arranged between the charging unit and the battery pack.
优选地,所述充电单元的外壁上还设置有移动单元,所述移动单元用于在上下方向上移动对应的所述流体循环单元以使得所述流体循环单元接触所述电池包的上表面。Preferably, a moving unit is further provided on the outer wall of the charging unit, and the moving unit is used to move the corresponding fluid circulation unit in an up and down direction so that the fluid circulation unit contacts the upper surface of the battery pack.
在本方案中,通过设置移动单元,可以利用流体循环单元对电池包也进行散热。In this solution, by providing a mobile unit, the fluid circulation unit can also be used to dissipate heat from the battery pack.
优选地,所述流体供应单元包含储液装置和输送装置,所述输送装置用于将所述储液装置中的流体输送到所述流体循环单元。Preferably, the fluid supply unit includes a liquid storage device and a delivery device, and the delivery device is used to deliver the fluid in the liquid storage device to the fluid circulation unit.
优选地,所述温度调节系统包括:靠近所述充电单元设置的散热风机。Preferably, the temperature adjustment system includes: a heat dissipation fan arranged close to the charging unit.
优选地,所述温度调节系统还包括:截止阀,所述截止阀设于所述流体循环单元的入口端。Preferably, the temperature adjustment system further includes: a shut-off valve provided at the inlet end of the fluid circulation unit.
一种充电箱,其包括如上所述的充电单元温度调节系统。A charging box includes the charging unit temperature adjustment system described above.
优选地,所述充电箱内设置有充电架,所述充电架包括多个充电仓,每个所述充电仓内设置有一个所述充电单元,所述充电单元与所述电池包一对一设置,通过所述充电单元对相对应的电池包进行充电。Preferably, a charging rack is provided in the charging box, the charging rack includes a plurality of charging bins, each of the charging bins is provided with a charging unit, and the charging unit and the battery pack are one-to-one It is configured to charge the corresponding battery pack through the charging unit.
优选地,每个所述充电仓内均设有一个充电单元和一个连接插座,所述充电单元电连接于所述连接插座,所述连接插座用于连接所述电池包从而实现对所述电池包充电。Preferably, each of the charging compartments is provided with a charging unit and a connecting socket, the charging unit is electrically connected to the connecting socket, and the connecting socket is used to connect the battery pack so as to realize the connection to the battery. Pack charging.
优选地,所述充电仓内设置有换热组件,所述换热组件用于交换所述电池包的外部热量以对所述电池包进行温度调节,Preferably, a heat exchange assembly is provided in the charging bin, and the heat exchange assembly is used to exchange external heat of the battery pack to adjust the temperature of the battery pack,
所述换热组件与所述充电单元之间设有隔热板,所述隔热板设于所述充电单元的下壳体上,所述隔热板的下方依次设有所述换热组件与所述电池包。一种换电站,其包括如上所述的充电单元温度调节系统。A heat-insulating plate is arranged between the heat exchange assembly and the charging unit, and the heat-insulating plate is arranged on the lower shell of the charging unit, and the heat exchange assembly is sequentially arranged below the heat-insulating plate With the battery pack. A switching station includes the charging unit temperature adjustment system as described above.
一种储能站,其包括如上所述的充电单元温度调节系统。An energy storage station includes the charging unit temperature adjustment system described above.
本发明的积极进步效果在于:通过流体循环单元对充电单元进行冷却,使得充电单元能够在正常温度内工作。本发明的电池包温度调节方法通过实时采集电池包温度,并通过控制温度调节系统对电池包温度进行实时调节,使电池包的温度始终处于适宜的工作温度范围内,使电池包处于最佳性能。该充电箱、换电站及储能站具有相同效果。The positive improvement effect of the present invention is that the charging unit is cooled by the fluid circulation unit, so that the charging unit can work within a normal temperature. The battery pack temperature adjustment method of the present invention collects the temperature of the battery pack in real time, and adjusts the temperature of the battery pack in real time by controlling the temperature adjustment system, so that the temperature of the battery pack is always within a suitable working temperature range, and the battery pack is in the best performance . The charging box, switching station and energy storage station have the same effect.
附图说明Description of the drawings
图1为根据本发明实施例1和3的换电站的平面结构示意图。Fig. 1 is a schematic diagram of a plan structure of a substation according to embodiments 1 and 3 of the present invention.
图2为根据本发明实施例1和3的充电架的结构示意图。Fig. 2 is a schematic diagram of the structure of the charging stand according to embodiments 1 and 3 of the present invention.
图3为根据本发明实施例1的温度调节系统的模块结构示意图。FIG. 3 is a schematic diagram of the module structure of the temperature adjustment system according to Embodiment 1 of the present invention.
图4为根据本发明实施例1的充电仓的结构示意图。Fig. 4 is a schematic structural diagram of a charging bin according to Embodiment 1 of the present invention.
图5为根据本发明的实施例2的充电仓的结构示意图。Fig. 5 is a schematic diagram of the structure of a charging bin according to Embodiment 2 of the present invention.
图6为根据本发明的实施例3电池包温度调节方法的流程示意图。6 is a schematic flowchart of a method for adjusting the temperature of a battery pack according to Embodiment 3 of the present invention.
图7为本发明的实施例3的电池仓的结构示意图。FIG. 7 is a schematic diagram of the structure of the battery compartment of Embodiment 3 of the present invention.
图8为本发明的实施例3的连接插座的结构示意图。FIG. 8 is a schematic diagram of the structure of the connection socket of Embodiment 3 of the present invention.
图9为本发明的实施例3的温度调节系统的模块结构示意图。FIG. 9 is a schematic diagram of the module structure of the temperature adjustment system according to Embodiment 3 of the present invention.
附图标记说明:Description of reference signs:
实施例1-3共用Example 1-3 shared
换电站100;全功能集装箱110;充电室111;换电平台112;监控室113;充电集装箱120;换电小车130;码垛机140;轨道150;充电架160;充电仓161;充电单元162; 电池包300 Swap station 100; full-function container 110; charging room 111; battery swap platform 112; monitoring room 113; charging container 120; battery swap trolley 130; palletizer 140; rail 150; charging rack 160; charging bin 161; charging unit 162 ; Battery pack 300
实施例1和2Examples 1 and 2
充电单元温度调节系统200;流体循环单元210;流体供应单元220;流体冷却单元230;电磁截止阀240;移动单元250Charging unit temperature adjustment system 200; fluid circulation unit 210; fluid supply unit 220; fluid cooling unit 230; electromagnetic shut-off valve 240; mobile unit 250
实施例3Example 3
温度调节系统200;流体供应单元210;制冷制热单元220;流体通路230;连接插座260;电路接头261;液路接头262;截止阀263;换热组件264;散热组件265;隔热板266 Temperature adjustment system 200; fluid supply unit 210; cooling and heating unit 220; fluid passage 230; connection socket 260; circuit connector 261; liquid circuit connector 262; shut-off valve 263; heat exchange assembly 264; heat dissipation assembly 265; heat shield 266
具体实施方式Detailed ways
下面结合附图,通过实施例的方式进一步说明本发明,但并不因此将本发明限制在下述的实施例范围之中。In the following, the present invention will be further described by way of embodiments in conjunction with the drawings, but the present invention is not limited to the scope of the following embodiments.
实施例1Example 1
图1根据本发明的一个实施例示出了一种换电站100。Fig. 1 shows a switching station 100 according to an embodiment of the present invention.
该换电站100为集装箱式换电站100。该换电站100包括:全功能集装箱110和充电集装箱120(充电箱)。The switching station 100 is a container-type switching station 100. The swap station 100 includes a full-function container 110 and a charging container 120 (charging box).
全功能集装箱110包括:充电室111、换电平台112和监控室113。充电集装箱120垂直地连接于全功能集装箱110,并与全功能集装箱110的充电室111连通。The full-function container 110 includes a charging room 111, a power exchange platform 112, and a monitoring room 113. The charging container 120 is vertically connected to the full-function container 110 and communicates with the charging chamber 111 of the full-function container 110.
全功能集装箱110的充电室111和充电集装箱120中设置充电架160。监控室113用于监控整个换电站的运行。换电平台112用于给车辆换电。A charging rack 160 is provided in the charging chamber 111 of the full-function container 110 and the charging container 120. The monitoring room 113 is used to monitor the operation of the entire switching station. The battery exchange platform 112 is used to exchange electricity for the vehicle.
换电站100中还设有换电小车130和码垛机140。换电小车130能够在换电平台112和充电室111之间移动,该移动一般为直线移动,其移动方向一般垂直于码垛机140的移动方向。码垛机140可沿着轨道150在充电室111和充电集装箱120中来回移动,以能够接触到每个充电架160。The battery swapping station 100 is also provided with a battery swapping trolley 130 and a palletizer 140. The battery swapping trolley 130 can move between the battery swapping platform 112 and the charging chamber 111. The movement is generally linear, and its moving direction is generally perpendicular to the moving direction of the palletizer 140. The palletizer 140 can move back and forth in the charging chamber 111 and the charging container 120 along the rail 150 to be able to reach each charging rack 160.
车辆停靠于换电平台112上,换电小车130在垂直于轨道150的方向上在换电平台112和充电室111之间移动,以将待充电的电池300从车辆上拆卸并运送到码垛机140,或从码垛机140上接收充满电的电池300并将其运送并安装到车辆上。The vehicle is parked on the battery swapping platform 112, and the battery swapping trolley 130 moves between the battery swapping platform 112 and the charging chamber 111 in a direction perpendicular to the rail 150 to remove the battery 300 to be charged from the vehicle and transport it to the pallet. Machine 140, or receive the fully charged battery 300 from the palletizer 140 and transport it and install it on the vehicle.
码垛机140沿着轨道150移动,将待充电的电池300移动到充电室111中的各个充电架160上进行充电,或者从充电室111中的各个充电架160上取出充满电的电池300,并将其转移到换电小车130上。The palletizer 140 moves along the rail 150, moves the battery 300 to be charged to each charging rack 160 in the charging chamber 111 for charging, or takes out the fully charged battery 300 from each charging rack 160 in the charging chamber 111, And transfer it to the battery exchange trolley 130.
车辆可以是例如SUV、小轿车、越野车、卡车、大巴等各种快换式的电动车或混合动力车。The vehicle may be a variety of quick-change electric vehicles or hybrid vehicles such as SUVs, cars, off-road vehicles, trucks, and buses.
当然,本发明的换电站100也可以是其他类型和形式。Of course, the switching station 100 of the present invention may also be of other types and forms.
如图2所示,充电架160包括多个充电仓161,充电仓161用于放置电池300,并且每个充电仓161内设有一个充电单元162,根据需要通过充电单元162对相对应的电池300进行充电。As shown in FIG. 2, the charging rack 160 includes a plurality of charging bins 161, the charging bins 161 are used to place the batteries 300, and each charging bin 161 is provided with a charging unit 162, and the corresponding battery can be matched by the charging unit 162 as needed. 300 for charging.
本发明的一个实施例的充电单元温度调节系统200应用于上述换电站100的充电室111以及充电集装箱120。The charging unit temperature adjustment system 200 of an embodiment of the present invention is applied to the charging chamber 111 and the charging container 120 of the above-mentioned switching station 100.
该充电单元温度调节系统200用于对充电过程中的充电单元162的温度进行调节。The charging unit temperature adjustment system 200 is used to adjust the temperature of the charging unit 162 during the charging process.
如图3所示,充电单元温度调节系统200包括:流体循环单元210,流体循环单元210与充电单元162相对应设置,用于吸收充电单元162产生的热量;流体供应单元220,流体供应单元220用于为流体循环单元210提供流体;以及流体冷却单元230,流体冷却单元230连接于流体循环单元210和流体供应单元220之间,用于冷却流经流体冷却单元230的流体。As shown in FIG. 3, the charging unit temperature adjustment system 200 includes: a fluid circulation unit 210, the fluid circulation unit 210 is arranged corresponding to the charging unit 162, and is used to absorb the heat generated by the charging unit 162; a fluid supply unit 220, a fluid supply unit 220 It is used to provide fluid for the fluid circulation unit 210; and a fluid cooling unit 230, which is connected between the fluid circulation unit 210 and the fluid supply unit 220, and is used to cool the fluid flowing through the fluid cooling unit 230.
通过流体在流体循环单元210内的循环流动与充电单元162进行热交换,从而冷却充电单元162,使得充电单元162的温度维持在正常工作温度范围内。The circulating flow of the fluid in the fluid circulation unit 210 exchanges heat with the charging unit 162, thereby cooling the charging unit 162, so that the temperature of the charging unit 162 is maintained within the normal operating temperature range.
现有技术中用于冷却其中流经的流体的流体冷却单元230已经有很多,在此不再赘述。There are already many fluid cooling units 230 in the prior art for cooling the fluid flowing therethrough, which will not be repeated here.
充电单元162设置于充电仓161中并且与电池包300一对一设置,这种设置比充电单元162集中放置更易于充电单元162的散热。The charging unit 162 is arranged in the charging compartment 161 and is arranged one-to-one with the battery pack 300. This arrangement is easier to dissipate the heat of the charging unit 162 than the centralized placement of the charging unit 162.
图4根据本发明的一个实施例示意了充电仓161的一个示意。流体循环单元210设于充电仓161内充电单元162的上表面或下表面。FIG. 4 illustrates a schematic diagram of the charging compartment 161 according to an embodiment of the present invention. The fluid circulation unit 210 is provided on the upper surface or the lower surface of the charging unit 162 in the charging compartment 161.
流体循环单元210直接覆盖充电单元162的表面,与充电单元162的表面直接接触,可以更有效地为充电单元162冷却。The fluid circulation unit 210 directly covers the surface of the charging unit 162 and is in direct contact with the surface of the charging unit 162, which can cool the charging unit 162 more effectively.
流体循环单元210包含与充电单元162大小匹配的循环管路。The fluid circulation unit 210 includes a circulation pipeline matching the size of the charging unit 162.
这样,循环管路覆盖流体循环单元210的整个上表面或下表面,增加了接触面积,可以更有效地与充电单元162进行换热,从而冷却充电单元162。In this way, the circulation pipeline covers the entire upper or lower surface of the fluid circulation unit 210, which increases the contact area, and can exchange heat with the charging unit 162 more effectively, thereby cooling the charging unit 162.
流体循环单元210设于充电单元162的内部和/或外部。The fluid circulation unit 210 is provided inside and/or outside the charging unit 162.
充电单元162可以是液冷型充电机,该液冷型充电机的内部会设置液冷回路(流体循环单元210)。但是本发明并不局限于此,也可以在非液冷型的充电单元162的内部另外设置循环管路。The charging unit 162 may be a liquid-cooled charger, and a liquid-cooled circuit (fluid circulation unit 210) is provided inside the liquid-cooled charger. However, the present invention is not limited to this, and a circulation pipeline may be additionally provided inside the non-liquid-cooled charging unit 162.
流体循环单元210贴设于充电单元162的壳体的内壁和外壁上。循环管路这样设置更为方便,而且不会干涉充电单元162内部的其他元件。The fluid circulation unit 210 is attached to the inner wall and the outer wall of the housing of the charging unit 162. The circulation pipeline is more convenient to set up in this way, and it will not interfere with other components inside the charging unit 162.
充电单元162设置于充电仓161中电池包300放置位置的上方,设置在外壁上的流体循环单元210设于充电单元162和电池包300之间,即设置在充电单元162的下表面的流体循环单元210。The charging unit 162 is arranged above the position where the battery pack 300 is placed in the charging compartment 161, and the fluid circulation unit 210 arranged on the outer wall is arranged between the charging unit 162 and the battery pack 300, that is, the fluid circulation arranged on the lower surface of the charging unit 162 Unit 210.
实施例2Example 2
图5根据本发明的另一个实施例示意了充电仓161的一个示例。Fig. 5 illustrates an example of the charging compartment 161 according to another embodiment of the present invention.
充电单元162的外壁上还设置有移动单元250,移动单元250用于在上下方向上移动对应的流体循环单元210以使得流体循环单元210接触电池包300的上表面。A moving unit 250 is also provided on the outer wall of the charging unit 162, and the moving unit 250 is used to move the corresponding fluid circulation unit 210 in the up and down direction so that the fluid circulation unit 210 contacts the upper surface of the battery pack 300.
通过设置移动单元250,可以利用流体循环单元210对电池包300也进行散热,从而实现对充电单元162和电池包300同时进行冷却。By providing the mobile unit 250, the fluid circulation unit 210 can also be used to dissipate the battery pack 300, so that the charging unit 162 and the battery pack 300 can be cooled at the same time.
移动单元250可以是由直线电机、液压电机、旋转电机等中的一个或多个驱动的具有可伸缩臂或可上下移动的壁的装置。当然,可选择地,移动单元250也可以是其他形式。The moving unit 250 may be a device having a telescopic arm or a wall that can move up and down, driven by one or more of a linear motor, a hydraulic motor, a rotary motor, and the like. Of course, alternatively, the mobile unit 250 may also be in other forms.
流体供应单元220包含储液装置和输送装置,输送装置用于将储液装置中的流体输送到流体循环单元210。The fluid supply unit 220 includes a liquid storage device and a delivery device, and the delivery device is used to deliver the fluid in the liquid storage device to the fluid circulation unit 210.
输送装置可以是活塞泵、齿轮泵、叶片泵、离心泵、轴流泵等水泵。The conveying device can be a water pump such as a piston pump, a gear pump, a vane pump, a centrifugal pump, and an axial flow pump.
充电单元温度调节系统包括:靠近充电单元162设置的散热风机。通过散热风机,更好地对充电单元162进行散热。The temperature adjustment system of the charging unit includes: a heat dissipation fan arranged close to the charging unit 162. Through the cooling fan, the charging unit 162 can be better dissipated.
充电单元温度调节系统还包括:截止阀,优选地为电磁截止阀240,截止阀设于流体循环单元210的入口端。The temperature adjustment system of the charging unit further includes a shut-off valve, preferably an electromagnetic shut-off valve 240, and the shut-off valve is provided at the inlet end of the fluid circulation unit 210.
当环境温度较低时,充电单元162自然散热即可,此时利用电磁截止阀240停止用液冷散热。When the ambient temperature is low, the charging unit 162 can dissipate heat naturally. At this time, the electromagnetic shut-off valve 240 is used to stop the liquid cooling heat dissipation.
充电单元162包括转换器,该转换器将外部电源转换为直流电。充电单元162还可以包括降压器、增压器、排线等等其他元件。The charging unit 162 includes a converter that converts the external power source into direct current. The charging unit 162 may also include other components such as a voltage regulator, a supercharger, and a cable.
实施例3Example 3
图1根据本发明的实施例3示出的一种换电站100。Fig. 1 shows a switching station 100 according to Embodiment 3 of the present invention.
该换电站100为集装箱式换电站。该换电站100包括:全功能集装箱110和充电集装箱120(充电箱)。The swap station 100 is a container-type swap station. The swap station 100 includes a full-function container 110 and a charging container 120 (charging box).
全功能集装箱110包括:充电室111、换电平台112和监控室113。充电集装箱120垂直地连接于全功能集装箱110,并与全功能集装箱110的充电室111连通。The full-function container 110 includes a charging room 111, a power exchange platform 112, and a monitoring room 113. The charging container 120 is vertically connected to the full-function container 110 and communicates with the charging chamber 111 of the full-function container 110.
全功能集装箱110的充电室111和充电集装箱120中设置充电架160。监控室113用于监控整个换电站的运行。换电平台112用于给车辆换电。A charging rack 160 is provided in the charging chamber 111 of the full-function container 110 and the charging container 120. The monitoring room 113 is used to monitor the operation of the entire switching station. The battery exchange platform 112 is used to exchange electricity for the vehicle.
换电站100中还设有换电小车130和码垛机140。换电小车130能够在换电平台112和充电室111之间移动,该移动一般为直线运动,其移动方向一般垂直于码垛机140的移动方向。码垛机140可沿着轨道150在充电室111和充电集装箱120中来回移动,以能够接触到每个充电架160。The battery swapping station 100 is also provided with a battery swapping trolley 130 and a palletizer 140. The battery swapping trolley 130 can move between the battery swapping platform 112 and the charging chamber 111, and the movement is generally linear, and its moving direction is generally perpendicular to the moving direction of the palletizer 140. The palletizer 140 can move back and forth in the charging chamber 111 and the charging container 120 along the rail 150 to be able to reach each charging rack 160.
车辆停靠于换电平台112上,换电小车130在垂直于轨道150的方向上在换电平台112和充电室111之间移动,以将待充电的电池包300从车辆上拆卸并运送到码垛机140,或从码垛机140上接收充满电的电池包300并将其运送并安装到车辆上。The vehicle is parked on the battery swapping platform 112, and the battery swapping trolley 130 moves between the battery swapping platform 112 and the charging chamber 111 in a direction perpendicular to the track 150 to remove the battery pack 300 to be charged from the vehicle and transport it to the yard. The palletizer 140, or the fully charged battery pack 300 is received from the palletizer 140 and transported and installed on the vehicle.
码垛机140沿着轨道150移动,将待充电的电池包300移动到充电室111中的各个充电架160上进行充电,或者从充电室111中的各个充电架160上取出充满电的电池包300,并将其转移到换电小车130上。The palletizer 140 moves along the rail 150 to move the battery pack 300 to be charged to each charging rack 160 in the charging chamber 111 for charging, or take out a fully charged battery pack from each charging rack 160 in the charging chamber 111 300, and transfer it to the battery exchange trolley 130.
车辆可以是例如SUV、小轿车、越野车、卡车、大巴等各种快换式的电动车或混合动力车。The vehicle may be a variety of quick-change electric vehicles or hybrid vehicles such as SUVs, cars, off-road vehicles, trucks, and buses.
当然,换电站100也可以是其他类型和形式。Of course, the switching station 100 may also be of other types and forms.
如图2所示,充电架160包括多个充电仓161,充电仓161中用于放置电池包300,充电仓161内设有充电单元162,通过充电单元162对需要充电的电池包300进行充电。As shown in FIG. 2, the charging rack 160 includes a plurality of charging bins 161. The charging bins 161 are used to place the battery packs 300. The charging bins 161 are provided with a charging unit 162. The charging unit 162 charges the battery packs 300 that need to be charged. .
如图1-2,6-9所示,本实施例的一种用于换电站的电池包温度调节方法,该换电站100具有温度调节系统200。该温度调节系统200对电池包300的温度调节方法包括以下步骤:As shown in FIGS. 1-2 and 6-9, a method for adjusting the temperature of battery packs in a power exchange station according to this embodiment, the power station 100 has a temperature adjustment system 200. The method for adjusting the temperature of the battery pack 300 by the temperature adjusting system 200 includes the following steps:
S1、采集电池包温度;S1, collect the temperature of the battery pack;
S2、根据采集到的电池包温度,控制温度调节系统200对所述电池包300进行温度调节。S2. According to the collected temperature of the battery pack, control the temperature adjustment system 200 to adjust the temperature of the battery pack 300.
在本实施例中,通过实时采集电池包300的温度,并通过控制温度调节系统200对电池包300的温度进行实时调节,使电池包300始终处于适宜的工作温度范围内,从而维持电池包300的性能为最佳状态。In this embodiment, the temperature of the battery pack 300 is collected in real time, and the temperature of the battery pack 300 is adjusted in real time by controlling the temperature adjustment system 200, so that the battery pack 300 is always within a suitable operating temperature range, thereby maintaining the battery pack 300 The performance is at its best.
在本实施例中,对电池包300进行温度调节的步骤包括与电池包300外表面进行热交换以实现温度调节。通过与电池包300的外表面进行热交换,在电池包300的温度过高或过低时,交换电池包300表面的温度,以降低或升高电池包300的温度。其中,进 行热交换通过换热组件264执行,换热组件264设在电池包300外部的附近区域,温度调节系统200通过控制换热组件264与电池包300的外表面相接触实现热量交换,从而对电池包300进行温度调节。In this embodiment, the step of adjusting the temperature of the battery pack 300 includes performing heat exchange with the outer surface of the battery pack 300 to achieve temperature adjustment. By performing heat exchange with the outer surface of the battery pack 300, when the temperature of the battery pack 300 is too high or too low, the temperature of the surface of the battery pack 300 is exchanged to reduce or increase the temperature of the battery pack 300. Among them, the heat exchange is performed by the heat exchange assembly 264. The heat exchange assembly 264 is arranged in the vicinity of the outside of the battery pack 300. The temperature adjustment system 200 controls the heat exchange assembly 264 to contact the outer surface of the battery pack 300 to achieve heat exchange. The battery pack 300 performs temperature adjustment.
在本实施例中,采集电池包300的温度包括采集电池包300多个区域的温度。通过采集电池包300多个区域的温度,可以得到更准确的电池包300的温度,避免仅对电池包300的单个区域进行采集导致得到的温度数据不准确而影响电池包300使用寿命问题,使电池包300的整体温度始终处于适宜工作温度范围内。In this embodiment, collecting the temperature of the battery pack 300 includes collecting the temperature of multiple areas of the battery pack 300. By collecting the temperature of multiple areas of the battery pack 300, a more accurate temperature of the battery pack 300 can be obtained, avoiding the problem of inaccurate temperature data obtained by collecting only a single area of the battery pack 300 and affecting the service life of the battery pack 300. The overall temperature of the battery pack 300 is always within a suitable working temperature range.
在本实施例中,通过在电池包300外的不同区域都对应设置一个换热组件264,采集电池包300多个区域的温度后,根据采集的电池包300不同区域的温度,通过温度调节系统200控制对应区域的换热组件264进行热量交换。通过对电池包300各个区域的温度分别进行调节,可以使电池包300各个区域的温度保持一致,避免电池包300的局部温度没有降到或升到适宜的正常工作温度范围内。In this embodiment, by setting a heat exchange assembly 264 in different areas outside the battery pack 300, after collecting the temperature of more than one area of the battery pack 300, according to the collected temperature of different areas of the battery pack 300, the temperature adjustment system 200 controls the heat exchange components 264 in the corresponding area to exchange heat. By adjusting the temperature of each area of the battery pack 300 separately, the temperature of each area of the battery pack 300 can be kept consistent, and the local temperature of the battery pack 300 may not drop or rise to a suitable normal operating temperature range.
在本实施例中,采集电池包300的温度的步骤为:In this embodiment, the steps of collecting the temperature of the battery pack 300 are:
S11、采集电池包300多个侧面的温度;S11. Collect the temperature of more than 300 sides of the battery pack;
S12、根据多个侧面的温度得到电池包300温度。S12. Obtain the temperature of the battery pack 300 according to the temperatures of multiple sides.
其中,在上述步骤S11中,采集电池包300任意一个侧面的温度的过程为:在电池包300的一个侧面设置多个采集点,选择多个采集点中温度值最高的一个作为该侧面的温度,这样,可以避免在只设置一个采集点的情况下得到的温度值不准确问题,进而影响电池包300的温度调节效果。Among them, in the above step S11, the process of collecting the temperature of any one side of the battery pack 300 is as follows: multiple collection points are set on one side of the battery pack 300, and the one with the highest temperature value among the multiple collection points is selected as the temperature of the side In this way, the problem of inaccurate temperature values obtained when only one collection point is set can be avoided, thereby affecting the temperature adjustment effect of the battery pack 300.
在本实施例中,控制温度调节系统200对电池包300进行温度调节的方法包括:温度调节系统200内预设第一温度阈值和第二温度阈值,第一温度阈值小于第二温度阈值;当采集到的电池包300的温度在第一温度阈值和第二温度阈值之间时,控制温度调节系统200输出常温流体对电池包300进行恒温调节;当采集到的电池包300的温度大于第二温度阈值时,控制温度调节系统200输出冷却后的流体对电池包300进行降温调节;当采集到的电池包300的温度小于第一温度阈值时,控制温度调节系统200输出加热后的流体对电池包300进行升温调节。In this embodiment, the method for controlling the temperature adjustment system 200 to adjust the temperature of the battery pack 300 includes: preset a first temperature threshold and a second temperature threshold in the temperature adjustment system 200, and the first temperature threshold is less than the second temperature threshold; When the collected temperature of the battery pack 300 is between the first temperature threshold and the second temperature threshold, the temperature adjustment system 200 is controlled to output normal temperature fluid to perform constant temperature adjustment on the battery pack 300; when the collected temperature of the battery pack 300 is greater than the second temperature threshold At the temperature threshold, the temperature adjustment system 200 is controlled to output the cooled fluid to cool the battery pack 300; when the collected temperature of the battery pack 300 is less than the first temperature threshold, the temperature adjustment system 200 is controlled to output the heated fluid to the battery pack. The package 300 performs temperature rise adjustment.
如图11所示,为本实施例中温度调节系统的模块结构示意图。该实施例中的温度调节系统200包括:流体供应单元210、制冷制热单元220、流体通路230。As shown in FIG. 11, it is a schematic diagram of the module structure of the temperature adjustment system in this embodiment. The temperature adjustment system 200 in this embodiment includes: a fluid supply unit 210, a cooling and heating unit 220, and a fluid passage 230.
流体供应单元210、制冷制热单元220、流体通路230与换热组件264内部流体管路相互连通形成闭合的流通回路。流体供应单元210包括水泵和储液罐,水泵用于使储液罐内的流体循环流动。水泵可以是活塞泵、齿轮泵、叶片泵、离心泵、轴流泵等。储液罐 为流体通路230提供换热用的流体。储液罐优选具有保温效果的罐体。The fluid supply unit 210, the cooling and heating unit 220, the fluid passage 230, and the internal fluid pipeline of the heat exchange assembly 264 communicate with each other to form a closed circulation circuit. The fluid supply unit 210 includes a water pump and a liquid storage tank, and the water pump is used to circulate the fluid in the liquid storage tank. The water pump can be a piston pump, a gear pump, a vane pump, a centrifugal pump, an axial flow pump, etc. The liquid storage tank provides the fluid passage 230 with fluid for heat exchange. The liquid storage tank is preferably a tank body with a heat preservation effect.
制冷制热单元220包括制冷单元和制热单元,制冷单元和制热单元用于对流体分别进行制冷和加热。The cooling and heating unit 220 includes a cooling unit and a heating unit, and the cooling unit and the heating unit are used for cooling and heating the fluid, respectively.
如图2所示,充电架160的充电仓161为非封闭式结构,以方便散热。每个充电仓161内部分别设有一个充电单元162,所有的充电单元162与外部的供电电源并联连接。As shown in FIG. 2, the charging compartment 161 of the charging rack 160 is a non-closed structure to facilitate heat dissipation. Each charging bin 161 is provided with a charging unit 162, and all the charging units 162 are connected in parallel with an external power supply.
充电仓161内设有温度传感器,该温度传感器用于采集电池包300的温度。通过温度传感器实时采集电池包300的温度,在电池包300温度过低或过高时通过控制制冷制热单元220对流体进行加热或制冷,在电池包300温度处于正常温度时,制冷制热单元220不工作,使得电池包300始终处于适宜的工作温度范围内。A temperature sensor is provided in the charging compartment 161, and the temperature sensor is used to collect the temperature of the battery pack 300. The temperature of the battery pack 300 is collected in real time by the temperature sensor, and the cooling and heating unit 220 is controlled to heat or cool the fluid when the temperature of the battery pack 300 is too low or too high. When the temperature of the battery pack 300 is at a normal temperature, the cooling and heating unit 220 does not work, so that the battery pack 300 is always in a suitable operating temperature range.
具体地,温度调节系统200内预设有一个最低温度阈值和一个最高温度阈值(最低温度阈值和最高温度阈值分别为电池包300的正常工作温度的最低温度和最高温度),温度调节系统200的控制器将温度传感器采集到的温度值与两个预设的温度阈值进行比较,进而根据比较结果控制制冷制热单元220的工作状态。Specifically, a minimum temperature threshold and a maximum temperature threshold are preset in the temperature adjustment system 200 (the minimum temperature threshold and the maximum temperature threshold are respectively the minimum temperature and the maximum temperature of the normal operating temperature of the battery pack 300), and the temperature adjustment system 200 The controller compares the temperature value collected by the temperature sensor with two preset temperature thresholds, and then controls the working state of the cooling and heating unit 220 according to the comparison result.
当温度传感器采集的电池包300的温度值小于最低温度阈值或大于最高温度阈值时,控制制冷制热单元220对流体供应单元210输出的流体进行加热或冷却,从而升高或降低电池包300的温度;当温度传感器采集的温度值大于最低温度阈值且小于最高温度阈值时,制冷制热单元220不工作,无需对流体供应单元210输出的流体进行加热或冷却,仅通过流体自身循环即可使电池包300的温度维持在正常范围内。具体过程为:When the temperature value of the battery pack 300 collected by the temperature sensor is less than the minimum temperature threshold or greater than the maximum temperature threshold, the refrigeration and heating unit 220 is controlled to heat or cool the fluid output by the fluid supply unit 210, thereby increasing or decreasing the temperature of the battery pack 300. Temperature; when the temperature value collected by the temperature sensor is greater than the minimum temperature threshold and less than the maximum temperature threshold, the refrigeration and heating unit 220 does not work, and there is no need to heat or cool the fluid output by the fluid supply unit 210. It can be made by only circulating the fluid itself The temperature of the battery pack 300 is maintained within the normal range. The specific process is:
当外界环境温度较低时,例如在寒冷的冬季,电池包300的温度往往会低于其正常工作的最低温度,为了确保电池包的性能最佳,需要对电池包300进行保温操作。通过控制制冷制热单元220的制热单元对流体进行加热,这样加热后的流体在流体管路循环过程中能够将热量传递给电池包300使其温度升高,通过流体的不断循环,使电池包300的温度始终保持在适宜的温度范围内。When the external environment temperature is low, such as in a cold winter, the temperature of the battery pack 300 is often lower than the minimum temperature of its normal operation. In order to ensure the best performance of the battery pack, the battery pack 300 needs to be kept warm. By controlling the heating unit of the refrigeration and heating unit 220 to heat the fluid, the heated fluid can transfer heat to the battery pack 300 to increase its temperature during the circulation of the fluid pipeline. The continuous circulation of the fluid makes the battery The temperature of the bag 300 is always kept within a suitable temperature range.
当外界环境温度较高时,例如在炎热的夏季,又由于电池包300在充电时自身也会散发热量,使得电池包300的温度通常会超过其正常工作温度,为了确保电池包的性能最佳,需要对电池包300进行冷却操作。通过控制制冷制热单元220的制冷单元对流体进行冷却,这样冷却后的流体在流体管路循环过程中能够吸收电池包300的热量使其温度降低,通过流体的不断循环,使电池包300的温度始终保持在适宜的温度范围内。When the external environment temperature is high, such as in the hot summer, the temperature of the battery pack 300 will usually exceed its normal operating temperature because the battery pack 300 itself emits heat when charging, in order to ensure the best performance of the battery pack , The battery pack 300 needs to be cooled. The fluid is cooled by controlling the refrigeration unit of the refrigeration and heating unit 220, so that the cooled fluid can absorb the heat of the battery pack 300 during the circulation of the fluid pipeline to reduce its temperature. Through the continuous circulation of the fluid, the battery pack 300 The temperature is always kept within a suitable temperature range.
当外界环境温度比较适宜时,制冷制热单元220停止工作,不对流体进行加热或冷却。常温状态下的流体在流体管路内循环并与电池包300进行热量交换即可使电池包300的温度维持在适宜的温度范围内。When the external environment temperature is relatively suitable, the cooling and heating unit 220 stops working and does not heat or cool the fluid. The fluid in the normal temperature state circulates in the fluid pipeline and exchanges heat with the battery pack 300 to maintain the temperature of the battery pack 300 within a suitable temperature range.
每个充电仓161内均设有一个充电单元162和一个连接插座260,充电单元162电连接于连接插座260,连接插座260用于连接电池包300从而实现对电池包300充电。这种将充电单元162与电池包300一对一的设置比充电单元162集中放置更易于充电单元162的散热。Each charging bin 161 is provided with a charging unit 162 and a connecting socket 260. The charging unit 162 is electrically connected to the connecting socket 260, and the connecting socket 260 is used to connect the battery pack 300 to charge the battery pack 300. Such a one-to-one arrangement of the charging unit 162 and the battery pack 300 is easier to dissipate the heat of the charging unit 162 than the centralized placement of the charging unit 162.
在电池包充电过程中,充电单元162同时也会散发热量。在外界温度本身就较高时,充电单元162散发的热量就会对电池包300的温度造成进一步影响,此时还需要对充电单元162进行冷却。可以采用在充电单元162内设置流体管路,该流体管路也连通于流体通路230,使冷却后的流体带走充电单元162散发的热量,避免充电单元162因内部散热不及时造成损坏。During the charging process of the battery pack, the charging unit 162 also emits heat at the same time. When the external temperature itself is relatively high, the heat dissipated by the charging unit 162 will further affect the temperature of the battery pack 300. At this time, the charging unit 162 needs to be cooled. A fluid pipeline may be provided in the charging unit 162, and the fluid pipeline is also connected to the fluid passage 230, so that the cooled fluid can take away the heat emitted by the charging unit 162, so as to avoid damage to the charging unit 162 due to untimely internal heat dissipation.
为了增加充电单元162的散热效率,充电仓161内还设有散热组件265,散热组件265设在充电单元162的外表面。在本实施例中,散热组件265是带有内置流体管路的板状件。在其它实施方式中,散热组件265也可以没有内置流体管路。In order to increase the heat dissipation efficiency of the charging unit 162, a heat dissipation assembly 265 is also provided in the charging compartment 161, and the heat dissipation assembly 265 is provided on the outer surface of the charging unit 162. In this embodiment, the heat dissipation assembly 265 is a plate-shaped member with a built-in fluid pipeline. In other embodiments, the heat dissipation assembly 265 may not have a built-in fluid pipeline.
根据需要散热组件265也可以设于充电单元162的外表面任意位置,散热组件265的数量可以根据需要设置。在图4中,散热组件265设于充电单元162的上表面。The heat dissipation component 265 can also be arranged at any position on the outer surface of the charging unit 162 according to needs, and the number of the heat dissipation components 265 can be set according to needs. In FIG. 4, the heat dissipation component 265 is provided on the upper surface of the charging unit 162.
散热组件265也可以设在充电单元162与电池包300之间。当散热组件265位于上述位置时,其不但可以对充电单元162散热,也可以对电池包300散热。The heat dissipation assembly 265 may also be provided between the charging unit 162 and the battery pack 300. When the heat dissipating component 265 is located at the above position, it can not only dissipate heat to the charging unit 162 but also dissipate heat to the battery pack 300.
由于在外界环境温度较低的时候,需要对电池包300加热,换热组件264散发的热量会使充电单元162的内部温度升高,可能会导致其工作时内部过热而损坏,影响电池包300的充电工作,因此在换热组件264与充电单元162之间设有隔热板266。如图4所示,隔热板266设在充电单元162的下壳体上,隔热板266的下方依次设有换热组件264和电池包300。隔热板266可以隔绝换热组件264散发的热量对充电单元162的影响。Since the battery pack 300 needs to be heated when the external environment temperature is low, the heat emitted by the heat exchange assembly 264 will increase the internal temperature of the charging unit 162, which may cause its internal overheating and damage during operation, affecting the battery pack 300 Therefore, a heat shield 266 is provided between the heat exchange assembly 264 and the charging unit 162. As shown in FIG. 4, the heat insulation board 266 is provided on the lower casing of the charging unit 162, and the heat exchange assembly 264 and the battery pack 300 are sequentially provided under the heat insulation board 266. The heat insulation plate 266 can insulate the influence of the heat emitted by the heat exchange assembly 264 on the charging unit 162.
每一个充电单元162的内置流体管路的前端进口处配置有截止阀263,这样可以在外界环境温度较低时关闭截止阀263,阻止流体流经充电单元162内部。这是因为在外界温度较低时,需要对电池包300进行保温操作,此时从制冷制热单元220内流出的流体是热的,而充电单元162在进行工作时自身会产生热量,不需要对充电单元162进行升温,此时需要阻止加热后的流体进入充电单元162内部。其中,截止阀263优选电磁截止阀,方便进行自动化控制。A shut-off valve 263 is arranged at the front entrance of the built-in fluid pipeline of each charging unit 162, so that the shut-off valve 263 can be closed when the external environment temperature is low to prevent fluid from flowing inside the charging unit 162. This is because when the outside temperature is low, the battery pack 300 needs to be kept warm. At this time, the fluid flowing from the cooling and heating unit 220 is hot, and the charging unit 162 itself generates heat when it is working. The charging unit 162 is heated, and at this time, it is necessary to prevent the heated fluid from entering the inside of the charging unit 162. Among them, the cut-off valve 263 is preferably an electromagnetic cut-off valve, which is convenient for automatic control.
在其它实施方式中,当电池包300自身内置有流体管路时,对电池包300进行温度调节可以通过控制进入内置的流体管路内的流体的温度来实现。In other embodiments, when the battery pack 300 itself has a built-in fluid pipeline, the temperature adjustment of the battery pack 300 can be achieved by controlling the temperature of the fluid entering the built-in fluid pipeline.
在其它实施方式中,还可以通过充电仓161内的换热组件264和电池包300内置的流体管路同时对电池包300的温度进行调节,具体是控制进入换热组件264和流体管路 的流体的温度来实现。通过对电池包300内部和外部的一同进行调节,可以加速实现电池包300的升温或降温,使电池包300快速维持在适宜的工作温度范围,温度调节效率更高。In other embodiments, the temperature of the battery pack 300 can be adjusted at the same time through the heat exchange assembly 264 in the charging bin 161 and the fluid pipeline built in the battery pack 300, specifically controlling the access to the heat exchange assembly 264 and the fluid pipeline. The temperature of the fluid is achieved. By adjusting the inside and outside of the battery pack 300 together, the heating or cooling of the battery pack 300 can be accelerated, so that the battery pack 300 can be quickly maintained in a suitable working temperature range, and the temperature adjustment efficiency is higher.
在本发明的描述中,需要理解的是,术语“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于装置或元件被正常使用时的放置位置,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须在任何时刻都具有特定的方位、以特定的方位构造和操作,除非文中另有说明。In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", The orientation or positional relationship indicated by "bottom", "inner" and "outer" is based on the placement position of the device or component when it is used normally, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying what is meant. The device or element must have a specific orientation, be constructed and operated in a specific orientation at all times, unless the context indicates otherwise.
虽然以上描述了本发明的具体实施方式,但是本领域的技术人员应当理解,这仅是举例说明,本发明的保护范围是由所附权利要求书限定的。本领域的技术人员在不背离本发明的原理和实质的前提下,可以对这些实施方式作出多种变更或修改,但这些变更和修改均落入本发明的保护范围。Although the specific embodiments of the present invention are described above, those skilled in the art should understand that this is only an example, and the protection scope of the present invention is defined by the appended claims. Those skilled in the art can make various changes or modifications to these embodiments without departing from the principle and essence of the present invention, but these changes and modifications all fall within the protection scope of the present invention.

Claims (17)

  1. 一种充电单元温度调节系统,所述充电单元用于对电动汽车的快换电池包进行充电,该温度调节系统用于对所述充电单元的温度进行调节,其特征在于,所述温度调节系统包括:A temperature adjustment system for a charging unit, the charging unit is used to charge a quick-change battery pack of an electric vehicle, and the temperature adjustment system is used to adjust the temperature of the charging unit, and is characterized in that the temperature adjustment system include:
    流体循环单元,所述流体循环单元与所述充电单元相对应设置,用于吸收所述充电单元产生的热量;A fluid circulation unit, the fluid circulation unit is arranged corresponding to the charging unit, and is used to absorb the heat generated by the charging unit;
    流体供应单元,所述流体供应单元用于为所述流体循环单元提供流体;以及A fluid supply unit for supplying fluid to the fluid circulation unit; and
    流体冷却单元,所述流体冷却单元连接于所述流体循环单元和所述流体供应单元之间,用于冷却流经所述流体冷却单元的流体。A fluid cooling unit, which is connected between the fluid circulation unit and the fluid supply unit, and is used for cooling the fluid flowing through the fluid cooling unit.
  2. 如权利要求1所述的充电单元温度调节系统,其特征在于,具有对所述电池包充电的多个充电仓,所述充电单元设于所述充电仓内。The charging unit temperature adjustment system according to claim 1, wherein there are a plurality of charging bins for charging the battery pack, and the charging unit is provided in the charging bin.
  3. 如权利要求1或2所述的充电单元温度调节系统,其特征在于,所述流体循环单元设于所述充电仓内所述充电单元的上表面或下表面。The charging unit temperature adjustment system according to claim 1 or 2, wherein the fluid circulation unit is provided on the upper surface or the lower surface of the charging unit in the charging compartment.
  4. 如权利要求1-3中至少一项所述的充电单元温度调节系统,其特征在于,所述流体循环单元包含与所述充电单元大小匹配的循环管路。The charging unit temperature adjustment system according to at least one of claims 1 to 3, wherein the fluid circulation unit comprises a circulation pipeline matching the size of the charging unit.
  5. 如权利要求1-4中至少一项所述的充电单元温度调节系统,其特征在于,所述流体循环单元设于所述充电单元的内部和/或外部。The charging unit temperature adjustment system according to at least one of claims 1 to 4, wherein the fluid circulation unit is provided inside and/or outside the charging unit.
  6. 如权利要求1-5中至少一项所述的充电单元温度调节系统,其特征在于,所述流体循环单元贴设于所述充电单元的壳体的内壁和外壁上。The charging unit temperature adjustment system according to at least one of claims 1 to 5, wherein the fluid circulation unit is attached to the inner wall and the outer wall of the housing of the charging unit.
  7. 如权利要求6所述的充电单元温度调节系统,其特征在于,所述充电单元设置于充电仓中电池包放置位置的上方,设置在外壁上的所述流体循环单元设于所述充电单元和所述电池包之间。The charging unit temperature adjustment system according to claim 6, wherein the charging unit is disposed above the battery pack placement position in the charging compartment, and the fluid circulation unit disposed on the outer wall is disposed on the charging unit and Between the battery packs.
  8. 如权利要求7所述的充电单元温度调节系统,其特征在于,The charging unit temperature adjustment system according to claim 7, wherein:
    所述充电单元的外壁上还设置有移动单元,所述移动单元用于在上下方向上移动对应的所述流体循环单元以使得所述流体循环单元接触所述电池包的上表面。A moving unit is further provided on the outer wall of the charging unit, and the moving unit is used to move the corresponding fluid circulation unit in an up and down direction so that the fluid circulation unit contacts the upper surface of the battery pack.
  9. 如权利要求1-8中至少一项所述的充电单元温度调节系统,其特征在于,所述流体供应单元包含储液装置和输送装置,所述输送装置用于将所述储液装置中的流体输送到所述流体循环单元。The charging unit temperature adjustment system according to at least one of claims 1-8, wherein the fluid supply unit comprises a liquid storage device and a conveying device, and the conveying device is used to transfer the liquid in the liquid storage device The fluid is delivered to the fluid circulation unit.
  10. 如权利要求1-9中至少一项所述的充电单元温度调节系统,其特征在于,所述温度调节系统包括:靠近所述充电单元设置的散热风机。The charging unit temperature adjustment system according to at least one of claims 1-9, wherein the temperature adjustment system comprises: a heat dissipation fan arranged close to the charging unit.
  11. 如权利要求1-10中至少一项所述的充电单元温度调节系统,其特征在于,所述温 度调节系统还包括截止阀,所述截止阀设于所述流体循环单元的入口端。The charging unit temperature adjustment system according to at least one of claims 1-10, wherein the temperature adjustment system further comprises a shut-off valve, and the shut-off valve is provided at the inlet end of the fluid circulation unit.
  12. 一种充电箱,其特征在于,其包括如权利要求1-11中至少一项所述的充电单元温度调节系统。A charging box, characterized in that it comprises the charging unit temperature adjustment system according to at least one of claims 1-11.
  13. 如权利要求12所述的充电箱,其特征在于,所述充电箱内设置有充电架,所述充电架包括多个充电仓,每个所述充电仓内设置有一个所述充电单元,所述充电单元与所述电池包一对一设置,通过所述充电单元对相对应的电池包进行充电。The charging box according to claim 12, wherein a charging rack is provided in the charging box, the charging rack includes a plurality of charging bins, each of the charging bins is provided with one charging unit, so The charging unit and the battery pack are arranged one to one, and the corresponding battery pack is charged by the charging unit.
  14. 如权利要求13所述的充电箱,其特征在于,每个所述充电仓内均设有一个充电单元和一个连接插座,所述充电单元电连接于所述连接插座,所述连接插座用于连接所述电池包从而实现对所述电池包充电。The charging box according to claim 13, wherein each of the charging compartments is provided with a charging unit and a connecting socket, the charging unit is electrically connected to the connecting socket, and the connecting socket is used for The battery pack is connected to charge the battery pack.
  15. 如权利要求13或14所述的充电箱,其特征在于,所述充电仓内设置有换热组件,所述换热组件用于交换所述电池包的外部热量以对所述电池包进行温度调节,The charging box according to claim 13 or 14, wherein a heat exchange assembly is provided in the charging compartment, and the heat exchange assembly is used to exchange external heat of the battery pack to heat the battery pack. adjust,
    所述换热组件与所述充电单元之间设有隔热板,所述隔热板设于所述充电单元的下壳体上,所述隔热板的下方依次设有所述换热组件与所述电池包。A heat-insulating plate is arranged between the heat exchange assembly and the charging unit, and the heat-insulating plate is arranged on the lower shell of the charging unit, and the heat exchange assembly is sequentially arranged below the heat-insulating plate With the battery pack.
  16. 一种换电站,其特征在于,其包括如权利要求12-15中至少一项所述的充电单元温度调节系统。A switching station, characterized in that it comprises the charging unit temperature adjustment system according to at least one of claims 12-15.
  17. 一种储能站,其特征在于,其包括如权利要求12-15中至少一项所述的充电单元温度调节系统。An energy storage station, characterized in that it comprises the charging unit temperature adjustment system according to at least one of claims 12-15.
PCT/CN2020/140269 2019-12-26 2020-12-28 Charging unit temperature adjustment system, charging case, swapping station, and energy storage station WO2021129875A1 (en)

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CN201911365554.0A CN113054274A (en) 2019-12-26 2019-12-26 Battery pack temperature adjusting method for battery changing station or energy storage station
CN201911370637.9A CN113043873A (en) 2019-12-26 2019-12-26 Charging unit temperature regulation system, charging box, battery replacement station and energy storage station
CN201911370637.9 2019-12-26
CN201911365554.0 2019-12-26

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