WO2021099593A1 - Prefabricated housing module - Google Patents

Prefabricated housing module Download PDF

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Publication number
WO2021099593A1
WO2021099593A1 PCT/EP2020/082944 EP2020082944W WO2021099593A1 WO 2021099593 A1 WO2021099593 A1 WO 2021099593A1 EP 2020082944 W EP2020082944 W EP 2020082944W WO 2021099593 A1 WO2021099593 A1 WO 2021099593A1
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WO
WIPO (PCT)
Prior art keywords
modules
housing
module
fitting
module according
Prior art date
Application number
PCT/EP2020/082944
Other languages
French (fr)
Inventor
Nicolas METGE
Tristan BARTH
Christophe ALLAZ
Original Assignee
Vinci Construction
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Vinci Construction filed Critical Vinci Construction
Publication of WO2021099593A1 publication Critical patent/WO2021099593A1/en

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Classifications

    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04HBUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
    • E04H1/00Buildings or groups of buildings for dwelling or office purposes; General layout, e.g. modular co-ordination or staggered storeys
    • E04H1/02Dwelling houses; Buildings for temporary habitation, e.g. summer houses
    • E04H1/04Apartment houses arranged in two or more levels
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/348Structures composed of units comprising at least considerable parts of two sides of a room, e.g. box-like or cell-like units closed or in skeleton form
    • E04B1/34815Elements not integrated in a skeleton
    • E04B1/34838Elements not integrated in a skeleton the supporting structure consisting of wood
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04HBUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
    • E04H1/00Buildings or groups of buildings for dwelling or office purposes; General layout, e.g. modular co-ordination or staggered storeys
    • E04H1/02Dwelling houses; Buildings for temporary habitation, e.g. summer houses
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/343Structures characterised by movable, separable, or collapsible parts, e.g. for transport
    • E04B1/34336Structures movable as a whole, e.g. mobile home structures
    • E04B1/34352Base structures or supporting means therefor
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/18Structures comprising elongated load-supporting parts, e.g. columns, girders, skeletons
    • E04B1/26Structures comprising elongated load-supporting parts, e.g. columns, girders, skeletons the supporting parts consisting of wood
    • E04B2001/2696Shear bracing
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/348Structures composed of units comprising at least considerable parts of two sides of a room, e.g. box-like or cell-like units closed or in skeleton form
    • E04B2001/34892Means allowing access to the units, e.g. stairs or cantilevered gangways
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04HBUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
    • E04H1/00Buildings or groups of buildings for dwelling or office purposes; General layout, e.g. modular co-ordination or staggered storeys
    • E04H1/12Small buildings or other erections for limited occupation, erected in the open air or arranged in buildings, e.g. kiosks, waiting shelters for bus stops or for filling stations, roofs for railway platforms, watchmen's huts or dressing cubicles
    • E04H2001/1283Small buildings of the ISO containers type

Definitions

  • the present invention relates to the construction of buildings using prefabricated modules.
  • housing from prefabricated modules which are assembled to each other both horizontally and vertically. These modules are in the form of boxes with reinforced / structural walls on each of their sides to either take over the final load cases or to take over the provisional load cases (transport & installation), and are most of the time equipped with provisional waterproofing system for water and air.
  • the invention aims, according to a first of its aspects, to meet all or part of these needs and has as its object a process for constructing a building, in particular a collective housing building, comprising the steps of:
  • the invention makes it possible to simplify the production of the modules since at least some of them can be produced with less mechanical strength, taking advantage of the presence of the core and of the adjacent modules.
  • the invention makes it possible to produce the modules without a solid wall on at least one of their sides, which reduces their cost.
  • the invention also makes it possible to maximize the use of wood for the construction of the building if desired.
  • Housing modules are prefabricated before being lifted and placed on the infrastructure or other modules already in place on the infrastructure.
  • the general shape of the modules is preferably parallelepiped.
  • the modules advantageously comprise posts which ensure the absorption of vertical loads. These posts can be corner posts, but modules can also have additional posts.
  • the framework of the housing modules is made of wood, preferably glued laminated timber (also called BLC).
  • the posts can thus be in glued laminated timber and the housing modules advantageously comprise one or more solid partitions, preferably in cross laminated timber (also called CLT).
  • the housing modules also preferably include a cross laminated floor, supported by glued laminated beams, in particular two longitudinal beams and possibly a transverse beam, as detailed below.
  • the modules may comprise, on the side opposite to the transverse beam tunnel, a solid partition, preferably in cross-laminated form. Modules may have only one solid partition along a long side, or even no solid partition along their long sides.
  • Non-solid partitions are, for example, made of plasterboard on a non-load-bearing metal frame.
  • the posts are preferably each provided at their lower and upper ends with fittings configured to ensure the centering of the posts of an upper module placed on a lower module and ensure the transmission of forces between beams and columns, or even between balcony and column structure. -beams, as well as between adjacent modules. These fittings can advantageously have an anti-lifting device once the upper module is placed on a lower module.
  • the upper fittings present at the upper end of the posts are also advantageously suitable for fixing or integrating means for lifting the module, as detailed below.
  • the modules are preferably provided with locking means which automatically hook together when the modules are lowered next to each other.
  • These locking means can be configured so that the locking means present at a given location of the module hook onto complementary locking means of a neighboring module, or as a variant hook onto complementary locking means of two other neighboring modules, thus bringing together the three modules concerned.
  • a top bracket is preferably arranged to hook with a top bracket of an adjacent module, the hooking taking place automatically when a new module is lowered next to an adjacent module already in place on the infrastructure.
  • Each upper fitting can advantageously be in two parts, with a removable upper part and a lower part serving for anchoring in the post.
  • This lower part may include a plate and means for anchoring the fitting within the post, such as an insert.
  • the latter has for example a cross section in the shape of a cross.
  • a sheet of an acoustic / vibratory insulator such as an elastomer for example, is interposed between the upper part of the upper fitting and the plate.
  • the upper part of the upper fitting may include a base intended to rest on the plate via its lower face, this base being provided on one edge, for certain fittings, with a female hooking profile defining a groove open downwards, while other fittings are provided on a corresponding edge with a male profile comprising a rib arranged to engage in the aforementioned groove in order to laterally assemble the two fittings.
  • Other forms of locking means are possible without departing from the scope of the present invention.
  • the same fitting can include a profile on one side of the base. attachment and on another side of the base, adjacent to the first, or more exceptionally opposite to the first, another attachment section so as to secure the post equipped with this fitting with two other neighboring posts belonging to respective modules.
  • the fitting may in particular comprise on one side of the base a male attachment section and on an adjacent side a female attachment section.
  • Each upper fitting also advantageously comprises a male connector arranged to engage in a corresponding housing of a lower fitting when two modules are superimposed.
  • This male connector advantageously comprises two uprights defining between them a groove for receiving a lifting hook. These uprights are connected at the top by a transverse element on which the hook can hang. This transverse element may have been integral with the uprights.
  • the male connector has a generally tapered upward shape so as to facilitate its engagement in the lower fitting.
  • the male connector may have a generally frustoconical or prismatic envelope surface, for example.
  • the lower fitting has a housing to receive a male connector present on an underlying module or on the concrete infrastructure.
  • This housing may be defined by a housing, in particular of parallelepipedal exterior shape, open downwards.
  • This housing may be of generally flared downward shape, in particular have a shape complementary to that of the envelope surface of the connector, so as to maximize the bearing surface between the fittings.
  • the bottom bracket may have an insert which extends upward for attachment to the corresponding post, this insert preferably having a cross-shaped cross section, which may be glued to the post and / or otherwise secured therein. , especially studded or screwed.
  • the lower fitting may also include at least one insert extending in a horizontal direction, for fixing a longitudinal or possibly transverse beam, extending perpendicularly to the vertical post carrying the lower fitting.
  • the lower fitting can also receive integrally (welding) or by assembly (for example by bolting) a console plate allowing the structure of a balcony to be fixed to it.
  • the lower fitting may advantageously comprise two inserts each extending in a horizontal direction and at right angles to each other, for fixing a horizontal beam and a possible transverse beam of the module.
  • the lower fitting may have two horizontal inserts arranged in the extension of one another, on either side of the housing intended to receive the male connector.
  • Horizontal inserts can be in the form of vertically oriented dishes.
  • the lower fitting may have flanges extending along the horizontal inserts and connecting perpendicularly to the latter.
  • Some modules may also include lower fittings having an assembly function with a circulation module defining a circulation corridor between the housing modules.
  • These lower fittings can then include, in addition to the housing defining the housing for receiving the male connector, the fixing insert on the post and a horizontal insert for fixing to a horizontal beam, a console on which the circulation module can rest.
  • This console may include a plate preferably supported below by two vertical parallel reinforcements connecting to an upright of the housing, and above carrying a centering relief such as a tooth of triangular profile, facing upwards.
  • the fitting can include at the rear of the console a centering flank, inclined downwards and towards the free edge of the plate, against which the edge of the circulation module or a wooden frame wall can bear.
  • This inclined side can be defined by a vertical rib extending upwards from the upright of the housing to which the aforementioned vertical reinforcements are connected.
  • Each upper or lower fitting can be produced entirely in one piece, in particular in metal, for example by foundry and / or machining or even additive manufacturing, or alternatively by assembling components made separately.
  • the fittings can be made of aluminum, aluminum alloy, or other metals, in particular steel.
  • Frame
  • the framework of the modules preferably comprises, in addition to the aforementioned posts, solid wooden beams, in particular glued laminated timber.
  • each housing module can comprise at the level of the floor of the module two longitudinal beams, possibly connected at one end by a single transverse beam, these beams being advantageously assembled to each other and to the corner posts by fittings such as the aforementioned lower fittings.
  • the floor extends between the longitudinal beams.
  • At least one of the longitudinal beams of some modules can be interrupted for the attachment of an additional post.
  • Each housing module preferably comprises at least one solid partition extending between two vertical posts, in particular on the side of the floor without a transverse beam if the module has one, then participating in the bracing of the module on this side.
  • At least part of the modules may include a partition, solid or not, along a longitudinal beam, or even two partitions when the latter is interrupted for fixing an intermediate post. In this case, these partitions extend respectively between this intermediate post and the corresponding corner posts.
  • the partitions are preferably cross-laminated.
  • Housing modules can be assembled in sequences of two, three, four or more, depending on the number of housing parts to be produced.
  • the site is interrupted, for example at the end of the day, all the modules corresponding to the same housing are preferably in place.
  • the modules are assembled by arranging them in such a way that, if they are provided with transverse beams as mentioned above, they are located in the continuation of one another.
  • These possible transverse beams can be arranged on the exterior side of the building, so as to support the structure of a balcony if necessary.
  • an alternative consists in directly fixing the structure of the balcony to the lower fittings of the module. In this case, these lower fittings are equipped with a flat console for fixing the structure of a balcony.
  • the modules are arranged to be positioned one on top of the other and to be held in place under the effect of their own weight, without it being necessary to provide fixing by welding, bolting, nailing or screwing. one module over the other.
  • the vertical assembly of the modules is advantageously carried out by simple engagement of the aforementioned male connectors in the corresponding housings of the modules provided in the lower part thereof, without additional locking of the modules together using attached elements such as as screws or nails, for example.
  • an anti-lift device can be integrated into the upper and lower hardware system.
  • the concrete infrastructure advantageously includes male connectors waiting to receive the first stage of modules. These connectors engage in the corresponding housings of these modules, in particular defined by the aforementioned lower fittings.
  • the core advantageously comprises, over its height, elements arranged so as to engage automatically on complementary elements of the modules adjacent to the core in order to hang them on the latter, during their installation.
  • these elements can be hooked on the same elements as those which ensure the locking of the modules. between them.
  • fittings of suitable shape previously fixed to the core, configured to hook onto the profiles of the upper fittings.
  • the core can thus be provided with male or female hooking profiles as defined above, with or without an anti-lifting device.
  • the housing modules are prefabricated in the factory and then brought to the site. Preferably, we start by installing the housing modules closest to the core, by securing them to the latter, as mentioned above.
  • a lifting means such as a crane, equipped with a lifting frame that can be adjustable to adapt to the size of the module, equipped with hooks with automatic locking / unlocking, preferably arranged to hook onto connectors present on the modules, in particular on those present on the corner posts.
  • These hooks are thus advantageously arranged to snap automatically onto the male connectors of the corner posts, when the frame is lowered into contact with them for the first time.
  • the hooks are unlocked, for example, by releasing the tension and lowering the hooks onto the connectors.
  • the locking / unlocking operations can be assisted manually by an operator present at the lifting point and by another present above the building, on a platform for example.
  • the upper fittings of the adjacent posts can be locked, by engaging the corresponding hooking profiles, as mentioned above.
  • Such locking ensures the absorption of transverse forces.
  • Prefabricated circulation modules can be set up between the housing modules.
  • these circulation modules are also simply placed on the modules in place and only require, after installation, only additional light fastening means such as screws or nails. In the same way as the vertical removal of housing modules, these circulation modules can advantageously benefit from an anti-lifting device.
  • roof modules are temporarily placed on the housing modules waiting to be covered by another floor of housing modules, when the site must be interrupted and there is a risk of bad weather.
  • Circulation modules are temporarily placed on the housing modules waiting to be covered by another floor of housing modules, when the site must be interrupted and there is a risk of bad weather.
  • the aforementioned circulation modules advantageously comprise a cross-laminated structural floor, and a sub-ceiling defining with the structural floor a plenum for the passage of cables and / or pipes and to be able to receive sound and / or thermal insulation. if necessary.
  • the aforementioned roof modules preferably comprise a structural frame formed of assembled wooden beams, in particular of glued laminated timber, and a covering element such as a metal panel or a covering made of any other suitable material.
  • the roof modules advantageously have housings arranged to engage on the male connectors of the underlying housing modules, these housings preferably being defined by fittings connecting the beams of the aforementioned frame. In the same way as current housing modules, the fittings of these roof modules can advantageously benefit from an anti-lifting device.
  • the housing modules advantageously have thermal and / or sound insulation, in particular on their side facing outwards, on the ceiling, and on their sides facing adjacent housing and / or circulation spaces.
  • each housing module preferably comprises at least one layer of thermal or sound insulation, such as mineral wool for example, attached to a partition, floor or ceiling, structural or not.
  • thermal or sound insulation such as mineral wool for example
  • the partitions of the modules are preferably pre-painted, pre-tiled or otherwise finished, and the side of the modules open to the outside is preferably provided with a facade facing such as a cladding for example.
  • the modules can already be fitted with their openings and other interior or exterior joinery, in particular windows or doors.
  • the modules can already be fitted with a floor covering.
  • the modules can be pre-equipped with sanitary facilities, bathroom and kitchen.
  • the modules can be electrically pre-wired, high currents and / or low currents.
  • the modules can include one or more passages waiting for connection to water and strong and / or weak current inlets. Modules transport
  • the modules are preferably transported to the building construction site on racks, preferably metal. They are preferably assembled at least partially on individual racks which are then used for transporting the modules to the construction site.
  • the partitions can be mounted in the factory when the posts are already present on the rack, and the rack can be moved from one station to another during the assembly of the module.
  • Transport to the site can be done by truck, especially with a trailer. It is advantageous that the racks have retractable or retractable feet allowing the trailer to engage under the rack; this avoids a lifting operation of the rack for its installation on the truck.
  • At least one removable bracing frame in particular metal, is fixed to the rack for transporting the module.
  • This frame is preferably fixed below the rack, for example by bolting, and above the aforementioned corner posts of the modules, for example also by bolting.
  • This fixing in the upper part is carried out advantageously by using the same elements of the modules as those used for the connection of the connectors used for the vertical assembly of the modules together. It is thus advantageously possible to place on the longitudinal sides of the rack two opposing bracing frames. Each frame is removed upon arrival on site. The connectors can then be placed on the housing modules. The absence of these connectors during transport makes it easier to comply with the maximum height authorized.
  • the bracing frame (s) are useful for compensating for the relative fragility of certain modules taken in isolation, in particular when the partitions present on their long sides are not solid.
  • a further subject of the invention is a transport structure for transporting a housing module from the place of manufacture of the module to the building construction site, comprising: a transport rack on which the module is placed, at least one removable bracing frame, configured to be fixed to the rack and the module during transport.
  • Handling lifter for transporting a housing module from the place of manufacture of the module to the building construction site, comprising: a transport rack on which the module is placed, at least one removable bracing frame, configured to be fixed to the rack and the module during transport.
  • the subject of the invention is also a lifting beam, which can be adjustable in order to adapt to the size of the module, allowing the modules to be lifted, handled and set down by means of lifting means such as a crane.
  • This lifting beam is provided with a lifting frame that can be equipped with automatic locking / unlocking hooks, preferably arranged to hook onto connectors present on the modules, in particular those present on the corner posts.
  • This lifting beam is of such mechanical strength and rigidity that it ensures the maintenance and structural stability of the module during the various temporary loads corresponding to all handling operations.
  • the subject of the invention is also a supporting infrastructure in concrete with a core, for the implementation of the construction method as defined above, comprising male connectors on standby, intended to cooperate with the housing modules of the first floor of housing modules placed on the infrastructure, and preferably on the core, locking means allowing the automatic hooking of the modules to the core during their installation.
  • a further subject of the invention is a building obtained by implementing the method according to the invention, comprising: a concrete supporting infrastructure with a core housing the staircase (s) and / or elevator (s), housing modules prefabricated units attached to the infrastructure, the modules being assembled together and at least part of the modules adjacent to the core being assembled to the latter.
  • the construction method according to the invention can be implemented with housing modules other than the timber frame housing modules defined above, in particular metal frame housing modules.
  • this method is implemented with timber frame housing modules, having the characteristics set out above.
  • Another subject of the invention is, independently of the construction method defined above, involving a concrete infrastructure with a core, a housing module. as such, incorporating all or part of the characteristics presented above, capable of being used differently, in particular by being placed on an infrastructure without a concrete core or with a wooden or metal core or otherwise made, and / or in assembling the modules in a different way, in particular using elements added after the installation of the modules.
  • This prefabricated housing module comprises a wooden frame comprising: at least four corner posts, two longitudinal beams and possibly a transverse beam, preferably single, connecting the corner posts, at least one structural floor, at least one solid or bracing partition, on the side opposite the transverse beam, if the module has one.
  • Such a module can take all or part of the characteristics presented above.
  • Another subject of the invention is an assembly comprising several housing modules according to the invention, assembled together to form a housing, in particular of the T2, T3 or T4 type. These modules are advantageously provided with locking means which automatically hook together when the modules are lowered next to each other.
  • the subject of the invention is also an assembly comprising a housing module according to the invention and a roof module placed on the housing module.
  • FIG 1 Figure 1 schematically and partially shows a building made in accordance with the invention
  • FIG 2 shows the infrastructure alone, before the installation of the housing modules
  • FIG 3 partially and schematically shows, in perspective, the framework of an example of a housing module
  • FIG 4 is a view similar to Figure 3 of another example of housing module
  • Figure 5 illustrates the assembly of three housing modules to form a housing
  • Figure 6 illustrates the vertical assembly of housing modules
  • Figure 7 shows in isolation a set of fittings of the housing modules
  • FIG 8 Figure 8 is a view similar to Figure 7 of a variant of fittings
  • Figure 9 is a view similar to Figure 7 of another variant of fittings
  • Figure 10 illustrates the assembly of upper fittings belonging to adjacent housing modules
  • Figure 11 illustrates the assembly of three housing modules using another variant of the upper fitting
  • Figure 12 illustrates the use of the fittings of Figure 9 to support the circulation modules
  • Figure 13 illustrates the assembly of housing modules on transport racks
  • Figure 14 illustrates the installation, prior to transport, of bracing frames on the racks of Figure 13,
  • Figure 15 illustrates the transport of the modules by truck
  • FIG 16 shows a detail of the construction of a transport rack
  • Figure 17 shows a detail of the fixing of the bracing frame on the housing module
  • Figure 18 illustrates the fitting of the upper fittings before lifting the modules
  • Figure 19 illustrates the lifting of a module
  • Figure 20 illustrates the automatic locking of the hooks
  • Figure 21 illustrates the installation of the housing modules
  • Figure 22 illustrates the temporary installation of the roof modules
  • Figure 23 illustrates the construction of the building
  • FIG. 24 represents an example of the relative arrangement of the frames of the modules of the same housing
  • Figure 25 shows the floor equipped with a sub-ceiling, circulation modules
  • Figure 26 illustrates an example of an interior layout of a housing formed of three housing modules
  • Figure 27 illustrates an example of a layout of a building floor.
  • FIG. 1 shows an example of a building 1 produced in accordance with one aspect of the invention, comprising a reinforced concrete infrastructure 2 provided with a concrete core 3, housing the staircase (s) and / or elevator (s). ).
  • it is a multi-storey apartment building, formed by the assembly of prefabricated housing modules.
  • the infrastructure 2 is shown in isolation in Figure 2. It may include a basement 5 and a slab 4 on which are placed the housing modules of the first floor of housing.
  • Each housing module 10 comprises, according to one aspect of the invention, a wooden frame 11, shown in isolation in Figure 3.
  • the framework 11 comprises four corner posts 12, preferably in glued laminated timber, two longitudinal beams 13, parallel to each other and extending like the long sides of the module and possibly a single transverse beam 14 connecting the two longitudinal beams 13 at one end.
  • the beams 13 and 14 are preferably also made of glued laminated timber.
  • the frame 11 is completed by a structural floor 15 in cross-laminated timber and by a partition 16 also in cross-laminated timber, opposite the beam 14 and participating in the bracing of the module.
  • the posts 12 are assembled to the beams by lower brackets 20 which are described below and carry at their upper end upper brackets 30 used for assembling the modules together.
  • FIG. 4 represents another example of a framework 11 for a housing module which differs from that of FIG. 3 by the presence of an intermediate post 17 on one of the long sides.
  • the longitudinal beam can then be cut into two parts 13a and 13b connected by a lower fitting 21 fixed in the post 17.
  • Solid cross-laminated timber partitions 16a and 16b extend between one of the corner posts 12 and the intermediate post 17 and between the latter and the opposite corner post 12, respectively.
  • the housing modules 10 are grouped together by two, three, four or more to form housing with two, three, four or more rooms.
  • the housing modules 10 of the same floor are assembled together at the level of the upper fittings 30, as described below.
  • the modules 10 are assembled vertically, as illustrated in Figure 6, depending on the number of floors to be achieved.
  • the upper brackets 30 are configured to fit into the lower brackets 20, the weight of the upper tier modules being taken up by the posts 12 and 17 of the lower tier.
  • the lower bracket 20 which is used for assembling the beams 13 and 14 with a corner post 12 may comprise, as illustrated, a housing 22 open downwards, defining a housing for receiving the upper bracket 30, and inserts 23, 24 and 25 intended for securing the fitting with the horizontal beams and the vertical corner post.
  • the horizontal inserts 23 and 24 are in the example illustrated in the form of plates each intended to be housed in a corresponding slot in the facing beam.
  • the vertical insert 25 has a cross section.
  • the plates 23 and 24 are stiffened at their base by respective soles 27 and 28.
  • the upper fittings 30 are made in the example considered in two parts 30a and 30b which are assembled by bolting, with the interposition of an acoustic / vibratory insulator 31.
  • the upper part 30a comprises a base 32 surmounted by a male connector 33 formed by two uprights 34 connected at the top by a connecting element 35.
  • the lower part 30b serves for anchoring within the post and comprises a plate 38 extended below by an insert 39, for example of cross-section in the form of a cross, as illustrated.
  • the upper fittings 30 are produced with locking means which make it possible to secure two adjacent fittings 30 with respect to the lateral forces.
  • some fittings 30 are made with reliefs arranged to fit into reliefs of complementary shape to other fittings 30 when the housing modules are placed next to each other.
  • certain upper fittings 30 are thus produced with protruding from the base 32 on one side a locking profile 40 defining a groove 41 open downwards, while other upper fittings 30 are produced in a similar manner with a locking profile 43 of complementary shape, directed upwards, arranged to engage in the groove 41 during the assembly of the fittings 30, as illustrated in FIG. 10.
  • the uprights 34 have a flattened cross section along a median plane for the connector 33.
  • the connecting element 35 extends perpendicularly to this plane.
  • the outer flanks 34a of the uprights 34 are inclined upward towards this median plane, as are the flanks 34b perpendicular to this median plane, so as to give the connector 33 a generally tapered upward shape, leading to an auto -centring of the connector 33 in the corresponding housing of the lower fitting 20.
  • the upper part 30a of the upper fitting 30 is made in one piece by machining the material, as is the lower part 30b, for example made of aluminum or an aluminum alloy.
  • This fitting 21 comprises two horizontal inserts 23 located in the extension of one another, on either side of the housing 22, formed of vertical plates arranged to be fixed within the parts 13a and 13b of the associated longitudinal beam. .
  • the building has corridors allowing access to the accommodation. These corridors are provided by circulation modules 50 placed between the housing modules, as illustrated in Figure 12.
  • circulation modules are arranged so as to take up transverse forces and allow the housing modules to be joined together up to the concrete core 3.
  • Certain lower fittings 20 are provided on one side with a console 52 intended to support the floor 51, as shown more particularly in FIG. 9.
  • Console 52 extends horizontally near the upper end of housing 22, being supported by reinforcing ribs 54 connected to housing 22.
  • the fitting 20 also comprises a vertical stop 55 having an inclined side 56, against which the edge of the circulation module bears, as can be seen in FIG. 12.
  • a blocking relief 58 for example in the form of a tooth of triangular profile when viewed from the front in a horizontal direction perpendicular to the stop 55, cooperates with a corresponding relief of the floor 51, and contributes to the immobilization of that - here as well as to the resumption of transverse forces.
  • the consoles 52 can be provided in particular on the lower fittings 20 located opposite the transverse beam 14, if the module has one.
  • Certain upper fittings 30 may be provided with locking means allowing the three housing modules to be locked, as shown in Figure 11.
  • the housing modules 10 are prefabricated in the factory, and are delivered to the site ready for installation, being equipped with thermal and sound insulation, and pre-wired with the electrical and fluid networks.
  • the modules are advantageously assembled on racks 100 which also serve for their transport, as illustrated in FIG. 13.
  • the racks 100 are fitted with retractable feet 101.
  • FIG 13 we see the thermal and sound insulation which covers the ceiling of the modules 10 as well as at least a non-solid partition 60 on a large side of the module. It can also be seen that the housing modules 10 are provided with a facade facing 62.
  • Bracing frames 110 are attached to the racks 100 for transport, to cover the long sides of the modules 10, as shown in figure 14.
  • These frames 110 have uprights 111 which are immobilized below by bolting in shoes provided for this purpose on the racks 100 and above using connecting lugs 103 bolted on the plates 38 of the lower part 30b of the upper fittings 30, the upper part of these, comprising the connector 33, then not being present, as illustrated in FIG. 17.
  • Each rack 100 advantageously comprises, as illustrated in FIG. 16, connectors 33 fixed to the longitudinal members of the rack so as to engage in the corresponding housings of the lower fittings of the module and thus hold it in place.
  • the height of the feet 101 of the racks makes it possible to position a transport vehicle under the racks 100, and to place the racks on this vehicle by retracting the feet, as illustrated in figure 15. It can be seen in this figure that the housing modules can be covered with a tarpaulin for transport.
  • Each module 10 can then be lifted using a lifting frame 200 equipped with hooks 201 arranged to hook onto the connectors 33, as illustrated in Figure 19.
  • the hooks 201 are preferably with automatic locking and unlocking, being for example of the ELEBIA NEO50 type, automatically locking on the connectors 33 when they are lowered onto them, and being able to unlock automatically when the module is removed, as partially. illustrated by the sequence shown in Figure 20.
  • the installation of the housing modules 10 is carried out starting with the modules closest to the core 3.
  • the latter is provided with fittings 300 provided with profiles of locking 43 allowing the locking profiles 40 of the upper fittings 30 to be hooked when the modules are lowered, as illustrated in FIG. 24.
  • the modules are preferably fitted housing by housing.
  • roof modules 70 can be installed temporarily, in order to protect the underlying housing modules, as illustrated in Figure 22.
  • the roof modules 70 are permanently installed on the top floor housing modules, as shown in Figure 23.
  • Installing the modules housing by housing allows the structural strength of certain modules to be used to consolidate adjacent modules.
  • the housing may include an intermediate housing module 10b arranged between two end modules 10a and 10c provided with solid partitions 16 in the longitudinal direction of the modules while the module intermediate has only a solid partition 16 in the perpendicular direction.
  • the end modules 10a and 10c thus participate in the bracing of the intermediate module 10b in the longitudinal direction of the modules.
  • the structural floor of the circulation module can be lined with a false ceiling 56 leaving a plenum for the passage of cables or pipes and for receiving sound and / or thermal insulation.
  • the circulation module floors come to rest on the consoles of the housing modules after they have been put in place.
  • the accommodations can be arranged in various ways.
  • FIG. 26 shows an example of the layout of an apartment formed of three housing modules 10. It will be noted that, by the arrangement of the modules and their partitions, it is avoided. full, to have duplicates of solid cross-laminated partitions between dwellings.
  • the partition 80 at one end of the housing is not solid, being for example of type 1 ⁇ 2 Styl, while it is solid, in cross-laminated timber, on the opposite side.
  • the housing modules can be assembled to form more or less large housing.
  • FIG. 27 shows a possible arrangement, among others, of the housing modules 10.
  • the housings arranged on either side of the concrete core 3 may not have a solid partition 16 made of cross-laminated timber, taking advantage of the presence of the concrete core to provide bracing. Only the partitions located opposite the core 3 and along the circulation corridors can be full.
  • the partition 16 arranged opposite the core is a 12 cm thick cross-laminated wood partition, while the partitions arranged along the corridor are 10 cm thick cross-laminated timber.
  • transverse forces which apply to the building on the row of modules located on the side opposite to the core 3 can be transmitted to the latter through the structural floors of the circulation modules.

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Abstract

The invention relates to a prefabricated housing module (10) having a wooden framework, comprising: - at least four corner posts (12), - two longitudinal beams (13) and optionally a transverse beam (14), preferably one transverse beam, connecting the corner posts, - at least one structural floor (15), - at least one solid or bracing partition (16) on the side opposite the transverse beam if the module has one.

Description

Description Description
Titre : Module d’habitation préfabriqué Domaine technique Title: Prefabricated housing module Technical area
La présente invention concerne la construction de bâtiments à l’aide de modules préfabriqués. The present invention relates to the construction of buildings using prefabricated modules.
Technique antérieure Prior art
Il est connu de construire des logements à partir de modules préfabriqués qui sont assemblés les uns aux autres à la fois horizontalement et verticalement. Ces modules se présentent sous la forme de caissons aux parois renforcées/structurelles sur chacun de leurs côtés pour soit reprendre les cas de charges définitifs soit pour reprendre les cas de charge provisoires (transport & mise en œuvre), et sont la plupart du temps dotés de système provisoire d’étanchéité à l’eau et l’air. It is known to build housing from prefabricated modules which are assembled to each other both horizontally and vertically. These modules are in the form of boxes with reinforced / structural walls on each of their sides to either take over the final load cases or to take over the provisional load cases (transport & installation), and are most of the time equipped with provisional waterproofing system for water and air.
Ce type de construction modulaire ne permet pas d’obtenir facilement des logements dont les pièces communiquent directement entre elles, de type T2 ou T3 par exemple. De plus, le coût de réalisation des modules, dont toutes les parois sont structurelles et donc pleines car devant supporter le poids des modules posés dessus, est relativement élevé. This type of modular construction does not easily make it possible to obtain housing where the rooms communicate directly with each other, such as T2 or T3 for example. In addition, the cost of producing the modules, all of whose walls are structural and therefore solid because they have to support the weight of the modules placed on them, is relatively high.
Exposé de l’invention Disclosure of the invention
Il existe par conséquent un besoin pour perfectionner encore la construction de bâtiments en utilisant des modules préfabriqués qui sont assemblés sur site. There is therefore a need to further improve the construction of buildings using prefabricated modules which are assembled on site.
Il y a également un intérêt pour bénéficier de bâtiments privilégiant G utilisation du bois pour leur construction, si cela est souhaité. There is also an interest in benefiting from buildings favoring the use of wood for their construction, if this is desired.
Résumé de l’invention Summary of the invention
L’invention vise, selon un premier de ses aspects, à répondre à tout ou partie de ces besoins et a pour objet un procédé de construction d’un bâtiment, notamment un bâtiment de logements collectifs, comportant les étapes consistant à : The invention aims, according to a first of its aspects, to meet all or part of these needs and has as its object a process for constructing a building, in particular a collective housing building, comprising the steps of:
Réaliser une infrastructure porteuse en béton avec un noyau abritant escalier(s) et/ou ascenseur(s), rapporter des modules d’habitation préfabriqués sur l’infrastructure, les modules étant assemblés entre eux et une partie au moins des modules adjacents au noyau étant assemblée à ce dernier. L’invention permet de simplifier la réalisation des modules puisqu’au moins certains d’entre eux peuvent être réalisés avec une moindre résistance mécanique, en profitant de la présence du noyau et des modules adjacents. En particulier, l’invention permet de réaliser les modules sans paroi pleine sur au moins l’un de leurs côtés, ce qui diminue leur coût. L’invention permet également de maximiser l’utilisation du bois pour la construction du bâtiment si on le souhaite. Build a load-bearing concrete infrastructure with a core housing the staircase (s) and / or elevator (s), attach prefabricated housing modules to the infrastructure, the modules being assembled together and at least some of the modules adjacent to the core being assembled to the latter. The invention makes it possible to simplify the production of the modules since at least some of them can be produced with less mechanical strength, taking advantage of the presence of the core and of the adjacent modules. In particular, the invention makes it possible to produce the modules without a solid wall on at least one of their sides, which reduces their cost. The invention also makes it possible to maximize the use of wood for the construction of the building if desired.
Modules Modules
Les modules d’habitation sont préfabriqués avant d’être levés et déposés sur l’infrastructure ou sur d’autres modules déjà en place sur l’infrastructure. La forme générale des modules est de préférence parallélépipédique. Housing modules are prefabricated before being lifted and placed on the infrastructure or other modules already in place on the infrastructure. The general shape of the modules is preferably parallelepiped.
Les modules comportent avantageusement des poteaux qui assurent la reprise des charges verticales. Ces poteaux peuvent être des poteaux d’angle, mais les modules peuvent aussi comporter des poteaux additionnels. De préférence, l’ossature des modules d’habitation est en bois, de préférence en lamellé collé (encore appelé BLC). Les poteaux peuvent ainsi être en lamellé collé et les modules d’habitation comportent avantageusement une ou plusieurs cloisons pleines de préférence en lamellé croisé (encore appelé CLT). Les modules d’habitation comportent également, de préférence, un plancher en lamellé croisé, supporté par des poutres en lamellé collé, notamment deux poutres longitudinales et éventuellement une poutre transversale, comme détaillé plus loin. Dans certains cas notamment, les modules peuvent comporter, du côté opposé à Tunique poutre transversale, une cloison pleine, de préférence en lamellé croisé. Les modules peuvent ne comporter qu’une cloison pleine le long d’un grand côté, voire aucune cloison pleine le long de leurs grands côtés. Les cloisons non pleines sont par exemple en plaques de plâtre sur ossature métallique non porteuse Lerrures The modules advantageously comprise posts which ensure the absorption of vertical loads. These posts can be corner posts, but modules can also have additional posts. Preferably, the framework of the housing modules is made of wood, preferably glued laminated timber (also called BLC). The posts can thus be in glued laminated timber and the housing modules advantageously comprise one or more solid partitions, preferably in cross laminated timber (also called CLT). The housing modules also preferably include a cross laminated floor, supported by glued laminated beams, in particular two longitudinal beams and possibly a transverse beam, as detailed below. In certain cases in particular, the modules may comprise, on the side opposite to the transverse beam tunnel, a solid partition, preferably in cross-laminated form. Modules may have only one solid partition along a long side, or even no solid partition along their long sides. Non-solid partitions are, for example, made of plasterboard on a non-load-bearing metal frame.
Les poteaux sont de préférence munis chacun à leurs extrémités inférieure et supérieure de ferrures configurées pour assurer le centrage des poteaux d’un module supérieur posé sur un module inférieur et assurer la transmission des efforts entre poutres et poteaux, ou encore entre balcon et structure poteaux-poutres, ainsi qu’entre modules adjacents. Ces ferrures peuvent avantageusement présenter un dispositif anti-soulèvement une fois que le module supérieur est posé sur un module inférieur. Les ferrures supérieures présentes à l’extrémité supérieure des poteaux conviennent également avantageusement à la fixation ou l’intégration de moyens de levage du module, comme détaillé plus loin. The posts are preferably each provided at their lower and upper ends with fittings configured to ensure the centering of the posts of an upper module placed on a lower module and ensure the transmission of forces between beams and columns, or even between balcony and column structure. -beams, as well as between adjacent modules. These fittings can advantageously have an anti-lifting device once the upper module is placed on a lower module. The upper fittings present at the upper end of the posts are also advantageously suitable for fixing or integrating means for lifting the module, as detailed below.
Les modules sont de préférence munis de moyens de verrouillage qui s’accrochent automatiquement entre eux lorsque les modules sont descendus les uns à côté des autres. Ces moyens de verrouillage peuvent être configurés de telle sorte que les moyens de verrouillage présents à un emplacement donné du module s’accrochent sur des moyens de verrouillage complémentaires d’un module voisin, ou en variante s’accrochent sur des moyens de verrouillage complémentaires de deux autres modules voisins, réunissant ainsi les trois modules concernés. The modules are preferably provided with locking means which automatically hook together when the modules are lowered next to each other. These locking means can be configured so that the locking means present at a given location of the module hook onto complementary locking means of a neighboring module, or as a variant hook onto complementary locking means of two other neighboring modules, thus bringing together the three modules concerned.
Une ferrure supérieure est de préférence agencée pour s’accrocher avec une ferrure supérieure d’un module adjacent, l’accrochage ayant lieu automatiquement lorsqu’un nouveau module est descendu à côté d’un module adjacent déjà en place sur l’infrastructure. Chaque ferrure supérieure peut avantageusement se présenter en deux parties, avec une partie supérieure amovible et une partie inférieure servant à l’ancrage dans le poteau. Cette partie inférieure peut comporter une platine et des moyens d’ancrage de la ferrure au sein du poteau tels qu’un insert. Ce dernier présente par exemple une section transversale en forme de croix. A top bracket is preferably arranged to hook with a top bracket of an adjacent module, the hooking taking place automatically when a new module is lowered next to an adjacent module already in place on the infrastructure. Each upper fitting can advantageously be in two parts, with a removable upper part and a lower part serving for anchoring in the post. This lower part may include a plate and means for anchoring the fitting within the post, such as an insert. The latter has for example a cross section in the shape of a cross.
Cette possibilité de montage amovible de la partie supérieure de la ferrure supérieure sur la platine permet de ne pas être gêné par la présence de la ferrure pendant le transport et ainsi d’avoir une hauteur de poteau plus grande compte-tenu du gabarit autorisé pendant le transport, et d’utiliser la platine pour y fixer des moyens contribuant à l’immobilisation et/ou à la protection du module pendant son transport, comme détaillé plus loin. Avantageusement, une feuille d’un isolant acoustique/vibratoire tel qu’un élastomère par exemple, est interposé entre la partie supérieure de la ferrure supérieure et la platine. This possibility of removable mounting of the upper part of the upper fitting on the plate makes it possible not to be hampered by the presence of the fitting during transport and thus to have a greater post height given the authorized template during the transport, and to use the plate to fix therein means contributing to the immobilization and / or the protection of the module during its transport, as detailed below. Advantageously, a sheet of an acoustic / vibratory insulator such as an elastomer for example, is interposed between the upper part of the upper fitting and the plate.
La partie supérieure de la ferrure supérieure peut comporter un socle destiné à reposer sur la platine par sa face inférieure, ce socle étant muni sur un bord, pour certaines ferrures, d’un profilé d’accrochage femelle définissant une gorge ouverte vers le bas, tandis que d’autres ferrures sont munies sur un bord correspondant d’un profilé mâle comportant une nervure agencée pour s’engager dans la gorge précitée afin d’assembler latéralement les deux ferrures. D’autres formes de moyens de verrouillage sont possibles sans sortir du cadre de la présente invention. Une même ferrure peut comporter sur un côté du socle un profilé d’accrochage et sur un autre côté du socle, adjacent au premier, ou plus exceptionnellement opposé au premier, un autre profilé d’accrochage de manière à solidariser le poteau équipé de cette ferrure avec deux autres poteaux voisins appartenant à des modules respectifs. La ferrure peut notamment comporter sur un côté du socle un profilé d’accrochage mâle et sur un côté adjacent un profilé d’accrochage femelle. The upper part of the upper fitting may include a base intended to rest on the plate via its lower face, this base being provided on one edge, for certain fittings, with a female hooking profile defining a groove open downwards, while other fittings are provided on a corresponding edge with a male profile comprising a rib arranged to engage in the aforementioned groove in order to laterally assemble the two fittings. Other forms of locking means are possible without departing from the scope of the present invention. The same fitting can include a profile on one side of the base. attachment and on another side of the base, adjacent to the first, or more exceptionally opposite to the first, another attachment section so as to secure the post equipped with this fitting with two other neighboring posts belonging to respective modules. The fitting may in particular comprise on one side of the base a male attachment section and on an adjacent side a female attachment section.
Chaque ferrure supérieure comporte également, de façon avantageuse, un connecteur mâle agencé pour s’engager dans un logement correspondant d’une ferrure inférieure lorsque deux modules sont superposés. Each upper fitting also advantageously comprises a male connector arranged to engage in a corresponding housing of a lower fitting when two modules are superimposed.
Ce connecteur mâle comporte avantageusement deux montants définissant entre eux une gorge de réception d’un crochet de levage. Ces montants sont raccordés en partie supérieure par un élément transversal sur lequel le crochet peut s’accrocher. Cet élément transversal peut être venu de matière avec les montants. This male connector advantageously comprises two uprights defining between them a groove for receiving a lifting hook. These uprights are connected at the top by a transverse element on which the hook can hang. This transverse element may have been integral with the uprights.
De préférence, le connecteur mâle présente une forme générale effilée vers le haut de façon à faciliter son engagement dans la ferrure inférieure. Le connecteur mâle peut présenter une surface enveloppe généralement tronconique ou prismatique, par exemple. Preferably, the male connector has a generally tapered upward shape so as to facilitate its engagement in the lower fitting. The male connector may have a generally frustoconical or prismatic envelope surface, for example.
La ferrure inférieure présente un logement pour recevoir un connecteur mâle présent sur un module sous-jacent ou sur l’infrastructure en béton. Ce logement peut être défini par un boîtier, notamment de forme extérieure parallélépipédique, ouvert vers le bas. Ce logement peut être de forme générale évasée vers le bas, notamment avoir une forme complémentaire de celle de la surface enveloppe du connecteur, de façon à maximiser la surface d’appui entre les ferrures. The lower fitting has a housing to receive a male connector present on an underlying module or on the concrete infrastructure. This housing may be defined by a housing, in particular of parallelepipedal exterior shape, open downwards. This housing may be of generally flared downward shape, in particular have a shape complementary to that of the envelope surface of the connector, so as to maximize the bearing surface between the fittings.
La ferrure inférieure peut comporter un insert qui s’étend vers le haut pour la fixation dans le poteau correspondant, cet insert ayant de préférence une section transversale en forme de croix, qui peut être collé au poteau et/ou fixé autrement dans celui-ci, notamment clouté ou vissé. The bottom bracket may have an insert which extends upward for attachment to the corresponding post, this insert preferably having a cross-shaped cross section, which may be glued to the post and / or otherwise secured therein. , especially studded or screwed.
La ferrure inférieure peut également comporter au moins un insert s’étendant dans une direction horizontale, pour la fixation d’une poutre longitudinale ou éventuellement transversale, s’étendant perpendiculairement au poteau vertical portant la ferrure inférieure. La ferrure inférieure peut également accueillir de manière solidaire (soudage) ou par assemblage (par exemple par boulonnage) un plat en console permettant d’y fixer la structure d’un balcon. Lorsque le poteau est disposé dans un angle, la ferrure inférieure peut comporter avantageusement deux inserts s’étendant chacun dans une direction horizontale et à angle droit l’un de l’autre, pour la fixation d’une poutre horizontale et d’une éventuelle poutre transversale du module. The lower fitting may also include at least one insert extending in a horizontal direction, for fixing a longitudinal or possibly transverse beam, extending perpendicularly to the vertical post carrying the lower fitting. The lower fitting can also receive integrally (welding) or by assembly (for example by bolting) a console plate allowing the structure of a balcony to be fixed to it. When the post is arranged at an angle, the lower fitting may advantageously comprise two inserts each extending in a horizontal direction and at right angles to each other, for fixing a horizontal beam and a possible transverse beam of the module.
Dans le cas de poteaux intermédiaires disposés entre des poteaux d’angle, la ferrure inférieure peut comporter deux inserts horizontaux disposés dans le prolongement l’un de l’autre, de part et d’autre du logement destiné à recevoir le connecteur mâle. In the case of intermediate posts arranged between corner posts, the lower fitting may have two horizontal inserts arranged in the extension of one another, on either side of the housing intended to receive the male connector.
Les inserts horizontaux peuvent se présenter sous la forme de plats orientés verticalement. La ferrure inférieure peut comporter des semelles s’étendant le long des inserts horizontaux et se raccordant perpendiculairement à ces derniers. Horizontal inserts can be in the form of vertically oriented dishes. The lower fitting may have flanges extending along the horizontal inserts and connecting perpendicularly to the latter.
Certains modules peuvent encore comporter des ferrures inférieures ayant une fonction d’assemblage avec un module de circulation définissant un couloir de circulation entre les modules d’habitation. Some modules may also include lower fittings having an assembly function with a circulation module defining a circulation corridor between the housing modules.
Ces ferrures inférieures peuvent alors comporter, outre le boîtier définissant le logement de réception du connecteur mâle, l’insert de fixation sur le poteau et un insert horizontal de fixation à une poutre horizontale, une console sur laquelle le module de circulation peut prendre appui. These lower fittings can then include, in addition to the housing defining the housing for receiving the male connector, the fixing insert on the post and a horizontal insert for fixing to a horizontal beam, a console on which the circulation module can rest.
Cette console peut comporter une platine de préférence supportée inférieurement par deux renforts parallèles verticaux se raccordant sur un montant du boîtier, et portant supérieurement un relief de centrage tel qu’une dent de profil triangulaire, orientée vers le haut. La ferrure peut comporter à l’arrière de la console un flanc de centrage, incliné vers le bas et vers le bord libre de la platine, contre lequel le bord du module de circulation ou un mur en ossature bois peut venir en appui. Ce flanc incliné peut être défini par une nervure verticale s’étendant vers le haut, à partir du montant du boîtier sur lequel se raccordent les renforts verticaux précités. This console may include a plate preferably supported below by two vertical parallel reinforcements connecting to an upright of the housing, and above carrying a centering relief such as a tooth of triangular profile, facing upwards. The fitting can include at the rear of the console a centering flank, inclined downwards and towards the free edge of the plate, against which the edge of the circulation module or a wooden frame wall can bear. This inclined side can be defined by a vertical rib extending upwards from the upright of the housing to which the aforementioned vertical reinforcements are connected.
Chaque ferrure supérieure ou inférieure peut être réalisée entièrement d’un seul tenant, notamment en métal, par exemple par fonderie et/ou usinage voire fabrication additive, ou en variante par assemblage de composants réalisés séparément. Each upper or lower fitting can be produced entirely in one piece, in particular in metal, for example by foundry and / or machining or even additive manufacturing, or alternatively by assembling components made separately.
Les ferrures peuvent être réalisées en aluminium, alliage d’aluminium, ou en d’autres métaux, notamment en acier. Ossature The fittings can be made of aluminum, aluminum alloy, or other metals, in particular steel. Frame
L’ossature des modules comporte de préférence, outre les poteaux précités, des poutres pleines en bois, notamment en lamellé collé. The framework of the modules preferably comprises, in addition to the aforementioned posts, solid wooden beams, in particular glued laminated timber.
En particulier, chaque module d’habitation peut comporter au niveau du plancher du module deux poutres longitudinales, éventuellement reliées à une extrémité par une seule poutre transversale, ces poutres étant avantageusement assemblées entre elles et aux poteaux d’angles par des ferrures telles que les ferrures inférieures précitées. Le plancher s’étend entre les poutres longitudinales. In particular, each housing module can comprise at the level of the floor of the module two longitudinal beams, possibly connected at one end by a single transverse beam, these beams being advantageously assembled to each other and to the corner posts by fittings such as the aforementioned lower fittings. The floor extends between the longitudinal beams.
L’une au moins des poutres longitudinales de certains modules peut être interrompue pour la fixation d’un poteau supplémentaire. At least one of the longitudinal beams of some modules can be interrupted for the attachment of an additional post.
Cloisons Partitions
Chaque module d’habitation comporte de préférence au moins une cloison pleine s’étendant entre deux poteaux verticaux, notamment du côté du plancher dépourvu de poutre transversale si le module en présente une, participant alors au contreventement du module de ce côté. Each housing module preferably comprises at least one solid partition extending between two vertical posts, in particular on the side of the floor without a transverse beam if the module has one, then participating in the bracing of the module on this side.
Une partie au moins des modules peut comporter une cloison, pleine ou non, le long d’une poutre longitudinale, voire deux cloisons lorsque cette dernière est interrompue pour la fixation d’un poteau intermédiaire. Dans ce cas, ces cloisons s’étendent respectivement entre ce poteau intermédiaire et les poteaux d’angle correspondants. At least part of the modules may include a partition, solid or not, along a longitudinal beam, or even two partitions when the latter is interrupted for fixing an intermediate post. In this case, these partitions extend respectively between this intermediate post and the corresponding corner posts.
Lorsqu’elles sont pleines, les cloisons sont de préférence en lamellé croisé. When full, the partitions are preferably cross-laminated.
Assemblage des modules d’habitation Les modules d’habitation peuvent être assemblés par séquences de deux, trois, quatre ou plus, selon le nombre de pièces des logements à réaliser. En particulier, on peut avantageusement finir d’assembler les modules d’un même logement avant de passer à la pose des modules du logement suivant. Cela permet de consolider au mieux la résistance mécanique de l’ensemble, les modules d’un même logement étant réalisés de manière à conférer au logement en question, lorsqu’ assemblés, la stabilité structurelle nécessaire, ce que ne permettent pas nécessairement les modules déjà en place d’un logement tant que les modules restants complétant le logement ne sont pas posés, lors de l’absence de parois pleines sur certains côtés des modules. Ainsi, lorsque le chantier est interrompu, par exemple en fin de journée, tous les modules correspondant à un même logement sont de préférence en place. On peut poser en premier lieu les modules des logements attenants au noyau, sur plusieurs étages. Une fois les modules attenants au noyau posé, on peut poser ceux des logements situés du même côté que ces modules, relativement aux espaces de circulation, puis poser les modules d’habitation situés en face de ces modules et mettre en place les modules de circulation pour relier structurellement les modules entre eux. Assembly of housing modules Housing modules can be assembled in sequences of two, three, four or more, depending on the number of housing parts to be produced. In particular, it is advantageously possible to finish assembling the modules of the same housing before proceeding to the installation of the modules of the following housing. This makes it possible to consolidate the mechanical strength of the assembly as well as possible, the modules of the same housing being made in such a way as to give the housing in question, when assembled, the necessary structural stability, which does not necessarily allow the modules already in place of a housing as long as the remaining modules completing the housing are not installed, when there are no solid walls on certain sides of the modules. Thus, when the site is interrupted, for example at the end of the day, all the modules corresponding to the same housing are preferably in place. We can first install the housing modules adjoining the core, on several floors. Once the modules adjoining the core have been installed, those of the housing located on the same side as these modules can be placed, relative to the circulation spaces, then the housing modules located in front of these modules can be placed and the circulation modules installed. to structurally link the modules together.
Avantageusement, les modules sont assemblés en les disposant de telle manière à ce que, s’ils sont pourvus de poutres transversales comme précité, elles se situent dans le prolongement les unes des autres. Ces éventuelles poutres transversales peuvent être disposées sur le côté extérieur du bâtiment, de façon à supporter si nécessaire la structure d’un balcon. Comme précité, une alternative consiste à venir fixer directement la structure du balcon aux ferrures inférieures du module. Dans ce cas, ces ferrures inférieures sont dotées d’un plat en console permettant d’y fixer la structure d’un balcon. Advantageously, the modules are assembled by arranging them in such a way that, if they are provided with transverse beams as mentioned above, they are located in the continuation of one another. These possible transverse beams can be arranged on the exterior side of the building, so as to support the structure of a balcony if necessary. As mentioned above, an alternative consists in directly fixing the structure of the balcony to the lower fittings of the module. In this case, these lower fittings are equipped with a flat console for fixing the structure of a balcony.
De préférence, les modules sont agencés pour se positionner les uns sur les autres et se maintenir en place sous l’effet de leur propre poids, sans qu’il ne soit nécessaire de prévoir une fixation par soudage, boulonnage, cloutage ou vissage d’un module sur l’autre. Preferably, the modules are arranged to be positioned one on top of the other and to be held in place under the effect of their own weight, without it being necessary to provide fixing by welding, bolting, nailing or screwing. one module over the other.
Ainsi, l’assemblage vertical des modules s’effectue avantageusement par simple engagement des connecteurs mâles précités dans les logements correspondants des modules prévus en partie inférieure de ceux-ci, sans verrouillage supplémentaire des modules entre eux à l’aide d’éléments rapportés tels que des vis ou clous, par exemple. Pour certaines configurations, un dispositif anti-soulèvement peut être intégré au système de ferrures supérieure et inférieure. Thus, the vertical assembly of the modules is advantageously carried out by simple engagement of the aforementioned male connectors in the corresponding housings of the modules provided in the lower part thereof, without additional locking of the modules together using attached elements such as as screws or nails, for example. For some configurations, an anti-lift device can be integrated into the upper and lower hardware system.
Cela simplifie la construction car il suffit de poser les modules les uns sur les autres. En outre, il n’est pas nécessaire de préserver des accès pour intervenir sur les ferrures, ce qui autrement pourrait constituer une contrainte importante sur le plan architectural et augmenter les coûts de main d’œuvre. This simplifies the construction because it suffices to lay the modules on top of each other. In addition, it is not necessary to preserve access to work on the fittings, which otherwise could constitute a significant constraint architecturally and increase labor costs.
L’infrastructure en béton comporte avantageusement des connecteurs mâles en attente pour recevoir le premier étage de modules. Ces connecteurs s’engagent dans des logements correspondant de ces modules, notamment définis par les ferrures inférieures précitées.The concrete infrastructure advantageously includes male connectors waiting to receive the first stage of modules. These connectors engage in the corresponding housings of these modules, in particular defined by the aforementioned lower fittings.
Le noyau comporte avantageusement sur sa hauteur des éléments disposés de manière à s’engager automatiquement sur des éléments complémentaires des modules adjacents au noyau pour les accrocher sur celui-ci, lors de leur pose. En particulier, ces éléments peuvent venir s’accrocher sur les mêmes éléments que ceux qui assurent le verrouillage des modules entre eux. On peut utiliser des ferrures de forme adaptée, préalablement fixées au noyau, configurées pour s’accrocher sur les profilés des ferrures supérieures. Le noyau peut ainsi être muni de profilés d’accrochage mâles ou femelles tels que définis plus haut, avec ou sans dispositif anti- soulèvement The core advantageously comprises, over its height, elements arranged so as to engage automatically on complementary elements of the modules adjacent to the core in order to hang them on the latter, during their installation. In particular, these elements can be hooked on the same elements as those which ensure the locking of the modules. between them. It is possible to use fittings of suitable shape, previously fixed to the core, configured to hook onto the profiles of the upper fittings. The core can thus be provided with male or female hooking profiles as defined above, with or without an anti-lifting device.
Les modules d’habitation sont préfabriqués en usine puis amenés sur le site. De préférence, on commence par poser les modules d’habitation les plus proches du noyau, en les solidarisant à ce dernier, comme mentionné ci-dessus. The housing modules are prefabricated in the factory and then brought to the site. Preferably, we start by installing the housing modules closest to the core, by securing them to the latter, as mentioned above.
Pour poser un module, celui-ci est levé à l’aide d’un moyen de levage tel qu’une grue, munie d’un cadre de levage pouvant être réglable afin de s’adapter à la taille du module, équipé de crochets à verrouillage/déverrouillage automatique, de préférence agencés pour s’accrocher sur des connecteurs présents sur les modules, notamment sur ceux présents sur les poteaux d’angle. To place a module, it is lifted using a lifting means such as a crane, equipped with a lifting frame that can be adjustable to adapt to the size of the module, equipped with hooks with automatic locking / unlocking, preferably arranged to hook onto connectors present on the modules, in particular on those present on the corner posts.
Ces crochets sont ainsi avantageusement agencés pour s’encliqueter automatiquement sur les connecteurs mâles des poteaux d’angle, lorsque le cadre est descendu à leur contact une première fois. Le déverrouillage des crochets s’effectue par exemple en relâchant la tension et en descendant les crochets sur les connecteurs. Les opérations de verrouillage/déverrouillage peuvent être assistées manuellement par un opérateur présent au point de levage et par un autre présent au-dessus du bâtiment, sur une nacelle par exemple. Lorsqu’un module est posé près d’un autre déjà en place, les ferrures supérieures des poteaux adjacents peuvent se verrouiller, par engagement des profilés d’accrochage correspondants, comme mentionné plus haut. Un tel verrouillage assure la reprise des efforts transversaux. Des modules de circulation préfabriqués peuvent être mis en place entre les modules d’habitation. De préférence, ces modules de circulation sont également simplement posés sur les modules en place et ne nécessitent après la pose que tout au plus des moyens de fixation additionnels légers tels que des vis ou clous. Au même titre que la dépose verticale des modules d’habitation, ces modules de circulation peuvent bénéficier avantageusement de dispositif anti-soulèvement. These hooks are thus advantageously arranged to snap automatically onto the male connectors of the corner posts, when the frame is lowered into contact with them for the first time. The hooks are unlocked, for example, by releasing the tension and lowering the hooks onto the connectors. The locking / unlocking operations can be assisted manually by an operator present at the lifting point and by another present above the building, on a platform for example. When a module is placed next to another already in place, the upper fittings of the adjacent posts can be locked, by engaging the corresponding hooking profiles, as mentioned above. Such locking ensures the absorption of transverse forces. Prefabricated circulation modules can be set up between the housing modules. Preferably, these circulation modules are also simply placed on the modules in place and only require, after installation, only additional light fastening means such as screws or nails. In the same way as the vertical removal of housing modules, these circulation modules can advantageously benefit from an anti-lifting device.
De préférence, des modules de toit sont déposés temporairement sur les modules d’habitation en attente d’être recouverts par un autre étage de modules d’habitation, lorsque le chantier doit être interrompu et qu’il existe un risque d’intempéries. Modules de circulation Preferably, roof modules are temporarily placed on the housing modules waiting to be covered by another floor of housing modules, when the site must be interrupted and there is a risk of bad weather. Circulation modules
Les modules de circulation précités comportent avantageusement un plancher structurel en lamellé croisé, et un sous-plafond définissant avec le plancher structurel un plénum pour le passage de câbles et/ou de tuyaux et pour être en mesure de recevoir une isolation phonique et/ou thermique si nécessaire. The aforementioned circulation modules advantageously comprise a cross-laminated structural floor, and a sub-ceiling defining with the structural floor a plenum for the passage of cables and / or pipes and to be able to receive sound and / or thermal insulation. if necessary.
Modules de toiture Roof Modules
Les modules de toitures précités comportent de préférence une cadre structurel formé de poutres en bois assemblées, notamment en lamellé collé, et un élément de couverture tel qu’un panneau métallique ou un revêtement en tout autre matériau adapté. Les modules de toiture présentent avantageusement des logements agencés pour s’engager sur les connecteurs mâles des modules d’habitation sous-jacents, ces logements étant de préférence définis par des ferrures reliant les poutres du cadre précité. Au même titre les modules d’habitation courants, les ferrures de ces modules de toiture peuvent bénéficier avantageusement de dispositif anti-soulèvement.
Figure imgf000011_0001
The aforementioned roof modules preferably comprise a structural frame formed of assembled wooden beams, in particular of glued laminated timber, and a covering element such as a metal panel or a covering made of any other suitable material. The roof modules advantageously have housings arranged to engage on the male connectors of the underlying housing modules, these housings preferably being defined by fittings connecting the beams of the aforementioned frame. In the same way as current housing modules, the fittings of these roof modules can advantageously benefit from an anti-lifting device.
Figure imgf000011_0001
Les modules d’habitation comportent avantageusement une isolation thermique et/ou phonique, notamment sur leur côté tourné vers l’extérieur, sur le plafond, et sur leurs côtés tournés vers les logements adjacents et/ou les espaces de circulation. The housing modules advantageously have thermal and / or sound insulation, in particular on their side facing outwards, on the ceiling, and on their sides facing adjacent housing and / or circulation spaces.
En particulier, chaque module d’habitation comporte de préférence au moins une couche d’un isolant thermique ou phonique, tel que de la laine minérale par exemple, rapporté sur une cloison, un plancher ou un plafond, structurel ou non. In particular, each housing module preferably comprises at least one layer of thermal or sound insulation, such as mineral wool for example, attached to a partition, floor or ceiling, structural or not.
Les cloisons des modules sont de préférence prépeintes, pré-carrelées ou autrement finies, et le côté des modules ouvert vers l’extérieur est de préférence muni d’un parement de façade tel qu’un bardage par exemple. The partitions of the modules are preferably pre-painted, pre-tiled or otherwise finished, and the side of the modules open to the outside is preferably provided with a facade facing such as a cladding for example.
Les modules peuvent être déjà munis de leurs ouvrants et autres menuiseries intérieures ou extérieures, notamment fenêtres ou portes. The modules can already be fitted with their openings and other interior or exterior joinery, in particular windows or doors.
Les modules peuvent être déjà munis d’un revêtement de sol. The modules can already be fitted with a floor covering.
Les modules peuvent être prééquipés de sanitaires, salle de bains et cuisine. The modules can be pre-equipped with sanitary facilities, bathroom and kitchen.
Les modules peuvent être précâblés électriquement, courants forts et/ou courants faibles. Les modules peuvent comporter un ou plusieurs passages en attente pour le raccordement à des arrivées en eau et en courants forts et/ou faibles. Transport des modules The modules can be electrically pre-wired, high currents and / or low currents. The modules can include one or more passages waiting for connection to water and strong and / or weak current inlets. Modules transport
Les modules sont de préférence transportés jusqu’au chantier de construction du bâtiment sur des racks, de préférence métalliques. Ils sont de préférence assemblés au moins partiellement sur des racks individuels qui sont utilisés ensuite pour le transport des modules jusqu’au site de construction. En particulier, le montage des cloisons peut s’effectuer en usine alors que les poteaux sont déjà présents sur le rack, et le rack peut être déplacé d’un poste à l’autre lors du montage du module. The modules are preferably transported to the building construction site on racks, preferably metal. They are preferably assembled at least partially on individual racks which are then used for transporting the modules to the construction site. In particular, the partitions can be mounted in the factory when the posts are already present on the rack, and the rack can be moved from one station to another during the assembly of the module.
Le transport jusqu’au chantier peut s’effectuer par camion, notamment avec une remorque. Il est avantageux que les racks comportent des pieds escamotables ou rétractables permettant à la remorque de s’engager sous le rack ; cela évite une opération de levage du rack pour sa mise en place sur le camion. Transport to the site can be done by truck, especially with a trailer. It is advantageous that the racks have retractable or retractable feet allowing the trailer to engage under the rack; this avoids a lifting operation of the rack for its installation on the truck.
De préférence, au moins un cadre de contreventement amovible, notamment métallique, est fixé sur le rack pour le transport du module. Ce cadre est de préférence fixé inférieurement au rack, par exemple par boulonnage, et supérieurement aux poteaux d’angle précités des modules, par exemple par boulonnage également. Cette fixation en partie supérieure s’effectue avantageusement en utilisant les mêmes éléments des modules que ceux qui servent à la connexion des connecteurs utilisés pour l’assemblage vertical des modules entre eux. On peut ainsi avantageusement mettre en place sur les côtés longitudinaux du rack deux cadres de contreventement opposés. Chaque cadre est enlevé à l’arrivée sur le chantier. Les connecteurs peuvent alors être mis en place sur les modules d’habitation. L’absence de ces connecteurs pendant le transport permet de respecter plus facilement le gabarit maximal autorisé en hauteur. Preferably, at least one removable bracing frame, in particular metal, is fixed to the rack for transporting the module. This frame is preferably fixed below the rack, for example by bolting, and above the aforementioned corner posts of the modules, for example also by bolting. This fixing in the upper part is carried out advantageously by using the same elements of the modules as those used for the connection of the connectors used for the vertical assembly of the modules together. It is thus advantageously possible to place on the longitudinal sides of the rack two opposing bracing frames. Each frame is removed upon arrival on site. The connectors can then be placed on the housing modules. The absence of these connectors during transport makes it easier to comply with the maximum height authorized.
Le ou les cadres de contreventement sont utiles pour compenser la relative fragilité de certains modules pris isolément, en particulier lorsque les cloisons présentes sur leurs grands côtés sont non pleines. The bracing frame (s) are useful for compensating for the relative fragility of certain modules taken in isolation, in particular when the partitions present on their long sides are not solid.
Structure de transport Transport structure
L’invention a encore pour objet une structure de transport pour le transport d’un module d’habitation du lieu de fabrication du module au chantier de construction du bâtiment, comportant : un rack de transport sur lequel le module est posé, au moins un cadre de contreventement amovible, configuré pour être fixé sur le rack et le module durant le transport de celui-ci. Palonnier manutention A further subject of the invention is a transport structure for transporting a housing module from the place of manufacture of the module to the building construction site, comprising: a transport rack on which the module is placed, at least one removable bracing frame, configured to be fixed to the rack and the module during transport. Handling lifter
L’invention a encore pour objet un palonnier de levage, pouvant être réglable afin de s’adapter à la taille du module, permettant de lever, manutentionner et poser les modules grâce à un moyen de levage tel qu’une grue. Ce palonnier est muni d’un cadre de levage pouvant être équipé de crochets à verrouillage/déverrouillage automatique, de préférence agencés pour s’accrocher sur des connecteurs présents sur les modules, notamment sur ceux présents sur les poteaux d’angle. Ce palonnier est d’une résistance mécanique et rigidité telles qu’il permet d’assurer le maintien et la stabilité structurelle du module lors des différentes charges provisoires correspondantes à toutes les opérations de manutention. Infrastructure The subject of the invention is also a lifting beam, which can be adjustable in order to adapt to the size of the module, allowing the modules to be lifted, handled and set down by means of lifting means such as a crane. This lifting beam is provided with a lifting frame that can be equipped with automatic locking / unlocking hooks, preferably arranged to hook onto connectors present on the modules, in particular those present on the corner posts. This lifting beam is of such mechanical strength and rigidity that it ensures the maintenance and structural stability of the module during the various temporary loads corresponding to all handling operations. Infrastructure
L’invention a encore pour objet une infrastructure porteuse en béton avec noyau, pour la mise en œuvre du procédé de construction tel que défini plus haut, comportant des connecteurs mâles en attente, destinés à coopérer avec les modules d’habitation du premier étage de modules d’habitation posés sur l’infrastructure, et de préférence, sur le noyau, des moyens de verrouillage permettant l’accrochage automatique des modules au noyau lors de leur pose. The subject of the invention is also a supporting infrastructure in concrete with a core, for the implementation of the construction method as defined above, comprising male connectors on standby, intended to cooperate with the housing modules of the first floor of housing modules placed on the infrastructure, and preferably on the core, locking means allowing the automatic hooking of the modules to the core during their installation.
Bâtiment Building
L’invention a encore pour objet un bâtiment obtenu par la mise en œuvre du procédé selon l’invention, comportant : une infrastructure porteuse en béton avec un noyau abritant escalier(s) et/ou ascenseur(s), des modules d’habitation préfabriqués rapportés sur l’infrastructure, les modules étant assemblés entre eux et une partie au moins des modules adjacents au noyau étant assemblés à ce dernier. A further subject of the invention is a building obtained by implementing the method according to the invention, comprising: a concrete supporting infrastructure with a core housing the staircase (s) and / or elevator (s), housing modules prefabricated units attached to the infrastructure, the modules being assembled together and at least part of the modules adjacent to the core being assembled to the latter.
Le procédé de construction selon l’invention peut être mis en œuvre avec des modules d’habitation autres que les modules d’habitation à ossature bois définis plus haut, notamment des modules d’habitation à ossature métallique. The construction method according to the invention can be implemented with housing modules other than the timber frame housing modules defined above, in particular metal frame housing modules.
Toutefois, de préférence, ce procédé est mis en œuvre avec les modules d’habitation à ossature bois, présentant les caractéristiques énoncées plus haut. However, preferably, this method is implemented with timber frame housing modules, having the characteristics set out above.
L’invention a encore pour objet, indépendamment du procédé de construction défini plus haut, faisant intervenir une infrastructure en béton avec un noyau, un module d’habitation en tant que tel, reprenant tout ou partie des caractéristiques présentées ci-dessus, susceptible d’être utilisé différemment, notamment en étant posé sur une infrastructure sans noyau béton ou avec un noyau en bois ou en métal ou autrement réalisé, et/ou en réalisant l’assemblage des modules autrement, notamment à l’aide d’éléments rapportés après la mise en place des modules. Another subject of the invention is, independently of the construction method defined above, involving a concrete infrastructure with a core, a housing module. as such, incorporating all or part of the characteristics presented above, capable of being used differently, in particular by being placed on an infrastructure without a concrete core or with a wooden or metal core or otherwise made, and / or in assembling the modules in a different way, in particular using elements added after the installation of the modules.
Ce module d’habitation préfabriqué comporte une ossature en bois comportant : au moins quatre poteaux d’angle, deux poutres longitudinales et éventuellement une poutre transversale, de préférence unique, reliant les poteaux d’angle, au moins un plancher structurel, au moins une cloison pleine ou de contreventement, du côté opposé à la poutre transversale, si le module en présente une. This prefabricated housing module comprises a wooden frame comprising: at least four corner posts, two longitudinal beams and possibly a transverse beam, preferably single, connecting the corner posts, at least one structural floor, at least one solid or bracing partition, on the side opposite the transverse beam, if the module has one.
Un tel module peut reprendre tout ou partie des caractéristiques présentées plus haut. L’invention a encore pour objet un ensemble comportant plusieurs modules d’habitation selon l’invention, assemblés entre eux pour former un logement, notamment de type T2, T3 ou T4. Ces modules sont avantageusement munis de moyens de verrouillage qui s’accrochent automatiquement entre eux lorsque les modules sont descendus les uns à côté des autres. Such a module can take all or part of the characteristics presented above. Another subject of the invention is an assembly comprising several housing modules according to the invention, assembled together to form a housing, in particular of the T2, T3 or T4 type. These modules are advantageously provided with locking means which automatically hook together when the modules are lowered next to each other.
L’invention a encore pour objet un ensemble comportant un module d’habitation selon l’invention et un module de toiture posé sur le module d’habitation. The subject of the invention is also an assembly comprising a housing module according to the invention and a roof module placed on the housing module.
L’invention pourra être mieux comprise à la lecture de la description détaillée qui va suivre, d’un exemple de mise en œuvre non limitatif de celle-ci, et à l’examen du dessin annexé, sur lequel : The invention may be better understood from reading the detailed description which follows, of a non-limiting example of implementation thereof, and from examining the appended drawing, in which:
Brève description des dessins Brief description of the drawings
[Fig 1] la figure 1 représente de façon schématique et partielle un bâtiment réalisé conformément à l’invention, [Fig 1] Figure 1 schematically and partially shows a building made in accordance with the invention,
[Fig 2] la figure 2 représente l’infrastructure seule, avant la pose des modules d’habitation, [Fig 2] Figure 2 shows the infrastructure alone, before the installation of the housing modules,
[Fig 3] la figure 3 représente de manière partielle et schématique, en perspective, l’ossature d’un exemple de module d’habitation, [Fig 3] Figure 3 partially and schematically shows, in perspective, the framework of an example of a housing module,
[Fig 4] la figure 4 est une vue analogue à la figure 3 d’un autre exemple de module d’habitation, [Fig 5] la figure 5 illustre l’assemblage de trois modules d’habitation pour former un logement, [Fig 4] Figure 4 is a view similar to Figure 3 of another example of housing module, [Fig 5] Figure 5 illustrates the assembly of three housing modules to form a housing,
[Fig 6] la figure 6 illustre l’assemblage vertical de modules d’habitation,[Fig 6] Figure 6 illustrates the vertical assembly of housing modules,
[Fig 7] la figure 7 représente isolément un ensemble de ferrures des modules d’habitation, [Fig 7] Figure 7 shows in isolation a set of fittings of the housing modules,
[Fig 8] la figure 8 est une vue analogue à la figure 7 d’une variante de ferrures, [Fig 9] la figure 9 est une vue analogue à la figure 7 d’une autre variante de ferrures, [Fig 8] Figure 8 is a view similar to Figure 7 of a variant of fittings, [Fig 9] Figure 9 is a view similar to Figure 7 of another variant of fittings,
[Fig 10] la figure 10 illustre l’assemblage de ferrures supérieures appartenant à des modules d’habitation adjacents, [Fig 10] Figure 10 illustrates the assembly of upper fittings belonging to adjacent housing modules,
[Fig 11] la figure 11 illustre l’assemblage de trois modules d’habitation à l’aide d’une autre variante de ferrure supérieure, [Fig 11] Figure 11 illustrates the assembly of three housing modules using another variant of the upper fitting,
[Fig 12] la figure 12 illustre l’utilisation des ferrures de la figure 9 pour supporter les modules de circulation, [Fig 12] Figure 12 illustrates the use of the fittings of Figure 9 to support the circulation modules,
[Fig 13] la figure 13 illustre l’assemblage des modules d’habitation sur des racks de transport, [Fig 13] Figure 13 illustrates the assembly of housing modules on transport racks,
[Fig 14] la figure 14 illustre la mise en place, préalablement au transport, de cadres de contreventement sur les racks de la figure 13, [Fig 14] Figure 14 illustrates the installation, prior to transport, of bracing frames on the racks of Figure 13,
[Fig 15] la figure 15 illustre le transport des modules par camion,[Fig 15] Figure 15 illustrates the transport of the modules by truck,
[Fig 16] la figure 16 représente un détail de réalisation d’un rack de transport, [Fig 17] la figure 17 représente un détail de la fixation du cadre de contreventement sur le module d’habitation, [Fig 16] Figure 16 shows a detail of the construction of a transport rack, [Fig 17] Figure 17 shows a detail of the fixing of the bracing frame on the housing module,
[Fig 18] la figure 18 illustre la pose des ferrures supérieures avant levage des modules, [Fig 18] Figure 18 illustrates the fitting of the upper fittings before lifting the modules,
[Fig 19] la figure 19 illustre le levage d’un module, [Fig 19] Figure 19 illustrates the lifting of a module,
[Fig 20] la figure 20 illustre le verrouillage automatique des crochets,[Fig 20] Figure 20 illustrates the automatic locking of the hooks,
[Fig 21] la figure 21 illustre la pose des modules d’habitation, [Fig 21] Figure 21 illustrates the installation of the housing modules,
[Fig 22] la figure 22 illustre la pose provisoire des modules de toit,[Fig 22] Figure 22 illustrates the temporary installation of the roof modules,
[Fig 23] la figure 23 illustre la construction du bâtiment, [Fig 23] Figure 23 illustrates the construction of the building,
[Fig 24] la figure 24 représente un exemple de disposition relative des ossatures des modules d’un même logement, [Fig 25] la figure 25 représente le plancher équipé d’un sous-plafond, des modules de circulation, [Fig 24] FIG. 24 represents an example of the relative arrangement of the frames of the modules of the same housing, [Fig 25] Figure 25 shows the floor equipped with a sub-ceiling, circulation modules,
[Fig 26] la figure 26 illustre un exemple d’agencement intérieur d’un logement formé de trois modules d’habitation, et [Fig 26] Figure 26 illustrates an example of an interior layout of a housing formed of three housing modules, and
[Fig 27] la figure 27 illustre un exemple d’aménagement d’un étage du bâtiment. [Fig 27] Figure 27 illustrates an example of a layout of a building floor.
Description détaillée detailed description
On a représenté à la figure 1 un exemple de bâtiment 1 réalisé conformément à un aspect de l’invention, comportant une infrastructure en béton armé 2 pourvue d’un noyau 3 en béton, logeant les escalier(s) et/ou ascenseur(s). FIG. 1 shows an example of a building 1 produced in accordance with one aspect of the invention, comprising a reinforced concrete infrastructure 2 provided with a concrete core 3, housing the staircase (s) and / or elevator (s). ).
Dans l’exemple considéré, il s’agit d’un bâtiment de logements collectifs à plusieurs étages, formé par l’assemblage de modules d’habitation 10 préfabriqués. In the example considered, it is a multi-storey apartment building, formed by the assembly of prefabricated housing modules.
L’infrastructure 2 est représentée isolément à la figure 2. Elle peut comporter un sous-sol 5 et une dalle 4 sur laquelle sont posés les modules d’habitation du premier étage de logements. The infrastructure 2 is shown in isolation in Figure 2. It may include a basement 5 and a slab 4 on which are placed the housing modules of the first floor of housing.
Chaque module d’habitation 10 comporte, selon un aspect de l’invention, une ossature bois 11, représentée isolément sur la figure 3. Each housing module 10 comprises, according to one aspect of the invention, a wooden frame 11, shown in isolation in Figure 3.
Dans le cas du module représenté sur cette figure, l’ossature 11 comporte quatre poteaux d’angle 12, de préférence en bois lamellé collé, deux poutres longitudinales 13, parallèles entre elles et s’étendant comme les grands côtés du module et éventuellement une poutre transversale unique 14 reliant les deux poutres longitudinales 13 à une extrémité. Les poutres 13 et 14 sont de préférence également en bois lamellé collé. In the case of the module shown in this figure, the framework 11 comprises four corner posts 12, preferably in glued laminated timber, two longitudinal beams 13, parallel to each other and extending like the long sides of the module and possibly a single transverse beam 14 connecting the two longitudinal beams 13 at one end. The beams 13 and 14 are preferably also made of glued laminated timber.
L’ossature 11 est complétée par un plancher structurel 15 en bois lamellé croisé et par une cloison 16 également en bois lamellé croisé, à l’opposé de la poutre 14 et participant au contreventement du module. The frame 11 is completed by a structural floor 15 in cross-laminated timber and by a partition 16 also in cross-laminated timber, opposite the beam 14 and participating in the bracing of the module.
Les poteaux 12 sont assemblés aux poutres par des ferrures inférieures 20 qui sont décrites par la suite et portent à leur extrémité supérieure des ferrures supérieures 30 servant à l’assemblage des modules entre eux. The posts 12 are assembled to the beams by lower brackets 20 which are described below and carry at their upper end upper brackets 30 used for assembling the modules together.
La figure 4 représente un autre exemple d’ossature 11 pour un module d’habitation qui diffère de celui de la figure 3 par la présence d’un poteau intermédiaire 17 sur l’un des grands côtés. La poutre longitudinale peut alors être coupée en deux parties 13a et 13b reliées par une ferrure inférieure 21 fixée dans le poteau 17. FIG. 4 represents another example of a framework 11 for a housing module which differs from that of FIG. 3 by the presence of an intermediate post 17 on one of the long sides. The longitudinal beam can then be cut into two parts 13a and 13b connected by a lower fitting 21 fixed in the post 17.
Des cloisons pleines 16a et 16b en bois lamellé croisé s’étendent respectivement entre l’un des poteaux d’angle 12 et le poteau intermédiaire 17 et entre ce dernier et le poteau d’angle opposé 12. Solid cross-laminated timber partitions 16a and 16b extend between one of the corner posts 12 and the intermediate post 17 and between the latter and the opposite corner post 12, respectively.
Le modules d’habitation 10 sont regroupés par deux, trois, quatre ou plus afin de former des logements de deux, trois, quatre pièces ou plus. The housing modules 10 are grouped together by two, three, four or more to form housing with two, three, four or more rooms.
Sur la figure 5, on a représenté les ossatures de trois modules d’habitation 10 assemblés pour former un logement de type T3. In Figure 5, there is shown the frames of three housing modules 10 assembled to form a T3 type housing.
Les modules d’habitation 10 d’un même étage sont assemblés entre eux au niveau des ferrures supérieures 30, comme cela est décrit plus loin. The housing modules 10 of the same floor are assembled together at the level of the upper fittings 30, as described below.
Les modules 10 s’assemblent verticalement, comme illustré sur la figure 6, en fonction du nombre d’étages à réaliser. Les ferrures supérieures 30 sont configurées pour s’ajuster dans les ferrures inférieures 20, le poids des modules de l’étage supérieur étant repris par les poteaux 12 et 17 de l’étage inférieur. The modules 10 are assembled vertically, as illustrated in Figure 6, depending on the number of floors to be achieved. The upper brackets 30 are configured to fit into the lower brackets 20, the weight of the upper tier modules being taken up by the posts 12 and 17 of the lower tier.
On va maintenir décrire en référence aux figures 7 à 11 plus précisément les ferrures 20, 21 et 30. We will continue to describe with reference to Figures 7 to 11 more precisely the fittings 20, 21 and 30.
La ferrure inférieure 20 qui sert à l’assemblage des poutres 13 et 14 avec un poteau d’angle 12 peut comporter, comme illustré, un boîtier 22 ouvert vers le bas, définissant un logement de réception de la ferrure supérieure 30, et des inserts 23, 24 et 25 destinés à la solidarisation de la ferrure avec les poutres horizontales et le poteau d’angle vertical. Les inserts horizontaux 23 et 24 se présentent dans l’exemple illustré sous la forme de plats destinés à se loger chacun dans une fente correspondante de la poutre en regard. L’insert vertical 25 présente une section transversale en croix. Les plats 23 et 24 sont rigidifiés à leur base par des semelles respectives 27 et 28. The lower bracket 20 which is used for assembling the beams 13 and 14 with a corner post 12 may comprise, as illustrated, a housing 22 open downwards, defining a housing for receiving the upper bracket 30, and inserts 23, 24 and 25 intended for securing the fitting with the horizontal beams and the vertical corner post. The horizontal inserts 23 and 24 are in the example illustrated in the form of plates each intended to be housed in a corresponding slot in the facing beam. The vertical insert 25 has a cross section. The plates 23 and 24 are stiffened at their base by respective soles 27 and 28.
Les ferrures supérieures 30 sont réalisées dans l’exemple considéré en deux parties 30a et 30b qui sont assemblées par boulonnage, avec interposition d’un isolant acoustique/vibratoire 31. The upper fittings 30 are made in the example considered in two parts 30a and 30b which are assembled by bolting, with the interposition of an acoustic / vibratory insulator 31.
La partie supérieure 30a comporte un socle 32 surmonté d’un connecteur mâle 33 formé par deux montants 34 reliés supérieurement par un élément de liaison 35. La partie inférieure 30b sert à G ancrage au sein du poteau et comporte une platine 38 prolongée inférieurement par un insert 39, par exemple de section transversale en forme de croix, comme illustré. The upper part 30a comprises a base 32 surmounted by a male connector 33 formed by two uprights 34 connected at the top by a connecting element 35. The lower part 30b serves for anchoring within the post and comprises a plate 38 extended below by an insert 39, for example of cross-section in the form of a cross, as illustrated.
Les ferrures supérieures 30 sont réalisées avec des moyens de verrouillage qui permettent de solidariser deux ferrures 30 adjacentes vis-à-vis des efforts latéraux. The upper fittings 30 are produced with locking means which make it possible to secure two adjacent fittings 30 with respect to the lateral forces.
A cet effet, certaines ferrures 30 sont réalisées avec des reliefs agencés pour s’emboîter dans des reliefs de forme complémentaire d’autres ferrures 30 lorsque les modules d’habitation sont posés les uns à côté des autres. To this end, some fittings 30 are made with reliefs arranged to fit into reliefs of complementary shape to other fittings 30 when the housing modules are placed next to each other.
Dans l’exemple illustré, certaines ferrures supérieures 30 sont ainsi réalisées avec en débord du socle 32 sur un côté un profilé de verrouillage 40 définissant une gorge 41 ouverte vers le bas, tandis que d’autres ferrures supérieures 30 sont réalisées de manière similaire avec un profilé de verrouillage 43 de forme complémentaire, dirigé vers le haut, agencé pour s’engager dans la gorge 41 lors de l’assemblage des ferrures 30, comme illustré à la figure 10. In the example illustrated, certain upper fittings 30 are thus produced with protruding from the base 32 on one side a locking profile 40 defining a groove 41 open downwards, while other upper fittings 30 are produced in a similar manner with a locking profile 43 of complementary shape, directed upwards, arranged to engage in the groove 41 during the assembly of the fittings 30, as illustrated in FIG. 10.
Sur cette figure, on voit que les montants 34 présentent une section transversale aplatie selon un plan médian pour le connecteur 33. L’élément de liaison 35 s’étend perpendiculairement à ce plan. In this figure, it can be seen that the uprights 34 have a flattened cross section along a median plane for the connector 33. The connecting element 35 extends perpendicularly to this plane.
Les flancs extérieurs 34a des montants 34 sont inclinés vers le haut en rapprochement de ce plan médian, de même que les flancs 34b perpendiculaires à ce plan médian, de sorte à donner au connecteur 33 une forme générale effilée vers le haut, conduisant à un auto-centrage du connecteur 33 dans le logement correspondant de la ferrure inférieure 20. The outer flanks 34a of the uprights 34 are inclined upward towards this median plane, as are the flanks 34b perpendicular to this median plane, so as to give the connector 33 a generally tapered upward shape, leading to an auto -centring of the connector 33 in the corresponding housing of the lower fitting 20.
Dans l’exemple considéré, la partie supérieure 30a de la ferrure supérieure 30 est réalisée d’une seule pièce par usinage de matière, de même que la partie inférieure 30b, par exemple en aluminium ou en alliage d’aluminium. In the example under consideration, the upper part 30a of the upper fitting 30 is made in one piece by machining the material, as is the lower part 30b, for example made of aluminum or an aluminum alloy.
Sur la figure 8, on a représenté la ferrure inférieure 21 qui sert à la fixation du poteau intermédiaire 17 ainsi qu’aux deux parties 13a et 13b de la poutre longitudinale associée. In Figure 8, there is shown the lower fitting 21 which serves for fixing the intermediate post 17 as well as to the two parts 13a and 13b of the associated longitudinal beam.
Cette ferrure 21 comporte deux inserts horizontaux 23 situés dans le prolongement l’un de l’autre, de part et d’autre du boîtier 22, formés de plats verticaux agencés pour se fixer au sein des parties 13a et 13b de la poutre longitudinale associée. This fitting 21 comprises two horizontal inserts 23 located in the extension of one another, on either side of the housing 22, formed of vertical plates arranged to be fixed within the parts 13a and 13b of the associated longitudinal beam. .
Le bâtiment comporte des couloirs permettant l’accès aux logements. Ces couloirs sont ménagés par des modules de circulation 50 mis en place entre les modules d’habitation, comme illustré à la figure 12. The building has corridors allowing access to the accommodation. These corridors are provided by circulation modules 50 placed between the housing modules, as illustrated in Figure 12.
Ces modules de circulation sont agencés de façon à reprendre les efforts transversaux et permettre la solidarisation des modules d’habitation entre eux jusqu’au noyau 3 en béton. These circulation modules are arranged so as to take up transverse forces and allow the housing modules to be joined together up to the concrete core 3.
Sur la figure 12 on n’a représenté que le plancher structurel 51 de ces modules de circulation 50. In Figure 12 only the structural floor 51 of these circulation modules 50 is shown.
Certaines ferrures inférieures 20 sont munies sur un côté d’une console 52 destinée à supporter le plancher 51, comme représenté plus particulièrement sur la figure 9. Certain lower fittings 20 are provided on one side with a console 52 intended to support the floor 51, as shown more particularly in FIG. 9.
La console 52 s’étend horizontalement à proximité de l’extrémité supérieure du boîtier 22, étant supportée par des nervures de renfort 54 raccordées au boîtier 22. Console 52 extends horizontally near the upper end of housing 22, being supported by reinforcing ribs 54 connected to housing 22.
La ferrure 20 comporte également une butée verticale 55 présentant un flanc incliné 56, contre lequel vient en appui le bord du module de circulation, comme on peut le voir sur la figure 12. The fitting 20 also comprises a vertical stop 55 having an inclined side 56, against which the edge of the circulation module bears, as can be seen in FIG. 12.
Un relief de blocage 58, par exemple sous la forme d’une dent de profil triangulaire lorsqu’observée de face dans une direction horizontale perpendiculaire à la butée 55, coopère avec un relief correspondant du plancher 51, et contribue à l’immobilisation de celui-ci ainsi qu’à la reprise des efforts transversaux. A blocking relief 58, for example in the form of a tooth of triangular profile when viewed from the front in a horizontal direction perpendicular to the stop 55, cooperates with a corresponding relief of the floor 51, and contributes to the immobilization of that - here as well as to the resumption of transverse forces.
Les consoles 52 peuvent être prévues notamment sur les ferrures inférieures 20 situées à l’opposé de la poutre transversale 14, si le module en présente une. The consoles 52 can be provided in particular on the lower fittings 20 located opposite the transverse beam 14, if the module has one.
Certaines ferrures supérieures 30 peuvent être munies de moyens de verrouillage permettant de verrouiller les modules d’habitation par trois, comme illustré à la figure 11. Certain upper fittings 30 may be provided with locking means allowing the three housing modules to be locked, as shown in Figure 11.
On peut ainsi réaliser certaines ferrures supérieures 30 avec deux moyens de verrouillage sur deux côtés adjacents du socle 32, par exemple l’un constitué par un profilé de verrouillage mâle 43 et l’autre par un profilé de verrouillage femelle 40. It is thus possible to produce certain upper fittings 30 with two locking means on two adjacent sides of the base 32, for example one consisting of a male locking profile 43 and the other by a female locking profile 40.
Les modules d’habitation 10 sont préfabriqués en usine, et sont livrés sur le chantier prêts à être posés, étant équipés d’une isolation thermique et phonique, et précâblés avec les réseaux électriques et fluidiques. The housing modules 10 are prefabricated in the factory, and are delivered to the site ready for installation, being equipped with thermal and sound insulation, and pre-wired with the electrical and fluid networks.
Les modules sont avantageusement assemblés sur des racks 100 qui servent également à leur transport, comme illustré à la figure 13. The modules are advantageously assembled on racks 100 which also serve for their transport, as illustrated in FIG. 13.
Les racks 100 sont munis de pieds 101 rétractables. Sur la figure 13, on voit l’isolation thermique et phonique qui habille le plafond des modules 10 ainsi qu’au moins une cloison non pleine 60 sur un grand côté du module. On peut voir également que les modules d’habitation 10 sont munis d’un parement de façade 62. The racks 100 are fitted with retractable feet 101. In figure 13, we see the thermal and sound insulation which covers the ceiling of the modules 10 as well as at least a non-solid partition 60 on a large side of the module. It can also be seen that the housing modules 10 are provided with a facade facing 62.
Des cadres de contreventement 110 sont rapportés sur les racks 100 pour le transport, pour couvrir les grands côtés des modules 10, tels que représentés figure 14. Bracing frames 110 are attached to the racks 100 for transport, to cover the long sides of the modules 10, as shown in figure 14.
Ces cadres 110 présentent des montants 111 qui sont immobilisés inférieurement par boulonnage dans des sabots prévus à cet effet sur les racks 100 et supérieurement à l’aide de pattes de liaison 103 boulonnées sur les platines 38 de la partie inférieure 30b des ferrures supérieures 30, la partie supérieure de celles-ci, comportant le connecteur 33, étant alors non présente, comme illustré sur la figure 17. These frames 110 have uprights 111 which are immobilized below by bolting in shoes provided for this purpose on the racks 100 and above using connecting lugs 103 bolted on the plates 38 of the lower part 30b of the upper fittings 30, the upper part of these, comprising the connector 33, then not being present, as illustrated in FIG. 17.
Chaque rack 100 comporte avantageusement, comme illustré sur la figure 16, des connecteurs 33 fixés sur les longerons du rack de manière à s’engager dans les logements correspondants des ferrures inférieures du module et ainsi le maintenir en place. Each rack 100 advantageously comprises, as illustrated in FIG. 16, connectors 33 fixed to the longitudinal members of the rack so as to engage in the corresponding housings of the lower fittings of the module and thus hold it in place.
La hauteur des pieds 101 des racks permet de positionner un véhicule de transport sous les racks 100, et de poser les racks sur ce véhicule en rétractant les pieds, comme illustré sur la figure 15. On voit sur cette figure que les modules d’habitation peuvent être recouverts d’une bâche pour le transport. The height of the feet 101 of the racks makes it possible to position a transport vehicle under the racks 100, and to place the racks on this vehicle by retracting the feet, as illustrated in figure 15. It can be seen in this figure that the housing modules can be covered with a tarpaulin for transport.
A l’arrivée sur le site, comme illustré sur la figure 18, les bâches sont retirées, de même que les cadres de contreventement 110 et les parties supérieures 30a des ferrures 30 sont installées. On arrival at the site, as shown in Figure 18, the tarpaulins are removed, as are the bracing frames 110 and the upper parts 30a of the fittings 30 are installed.
On peut ensuite procéder au levage de chaque module 10 à l’aide d’un cadre de levage 200 équipé de crochets 201 agencés pour s’accrocher sur les connecteurs 33, comme illustré sur la figure 19. Each module 10 can then be lifted using a lifting frame 200 equipped with hooks 201 arranged to hook onto the connectors 33, as illustrated in Figure 19.
Les crochets 201 sont de préférence à verrouillage et déverrouillage automatique, étant par exemple du type ELEBIA NEO50, se verrouillant automatiquement sur les connecteurs 33 lorsqu’ils sont descendus sur ceux-ci, et pouvant se déverrouiller automatiquement lorsque le module est déposé, comme partiellement illustré par la séquence représentée sur la figure 20. The hooks 201 are preferably with automatic locking and unlocking, being for example of the ELEBIA NEO50 type, automatically locking on the connectors 33 when they are lowered onto them, and being able to unlock automatically when the module is removed, as partially. illustrated by the sequence shown in Figure 20.
Le cas échéant, l’opération de pose des modules 10 est assisté par un opérateur humain présent sur une nacelle 210, comme illustré à la figure 21. Where appropriate, the operation of installing the modules 10 is assisted by a human operator present on a nacelle 210, as illustrated in Figure 21.
La pose des modules d’habitation 10 s’effectue en commençant par les modules les plus proches du noyau 3. Ce dernier est muni de ferrures 300 munies de profilés de verrouillage 43 permettant l’accrochage des profilés de verrouillage 40 des ferrures supérieures 30 lors de la descente des modules, comme illustré à la figure 24. The installation of the housing modules 10 is carried out starting with the modules closest to the core 3. The latter is provided with fittings 300 provided with profiles of locking 43 allowing the locking profiles 40 of the upper fittings 30 to be hooked when the modules are lowered, as illustrated in FIG. 24.
La pose des modules s’effectue de préférence logement par logement. Ainsi, dans l’exemple de la figure 21, on commence par poser tous les modules d’un premier logement, au nombre de trois, avant de poser les modules de l’étage supérieur, toujours en commençant par les modules 10 les plus proches du noyau 3. The modules are preferably fitted housing by housing. Thus, in the example of FIG. 21, we begin by placing all the modules of a first housing, three in number, before installing the modules of the upper floor, always starting with the closest modules 10. core 3.
En cas d’intempéries, ou en fin de journée, des modules de toit 70 peuvent être posés provisoirement, afin de protéger les modules d’habitation sous-jacents, comme illustré sur la figure 22. In the event of bad weather, or at the end of the day, roof modules 70 can be installed temporarily, in order to protect the underlying housing modules, as illustrated in Figure 22.
Les modules de toit 70 sont installés définitivement sur les modules d’habitation du dernier étage, comme illustré à la figure 23. The roof modules 70 are permanently installed on the top floor housing modules, as shown in Figure 23.
Le fait de procéder à la pose des modules logement par logement permet d’utiliser la résistance structurelle de certains modules pour consolider les modules adjacents. Installing the modules housing by housing allows the structural strength of certain modules to be used to consolidate adjacent modules.
Si l’on se reporte à la figure 24, on voit que le logement peut comporter un module d’habitation intermédiaire 10b disposé entre deux modules d’extrémité 10a et 10c pourvus de cloisons pleines 16 dans la direction longitudinale des modules alors que le module intermédiaire ne dispose que d’une cloison pleine 16 dans la direction perpendiculaire. Les modules d’extrémité 10a et 10c participent ainsi au contreventement du module intermédiaire 10b dans la direction longitudinale des modules. Referring to Figure 24, we see that the housing may include an intermediate housing module 10b arranged between two end modules 10a and 10c provided with solid partitions 16 in the longitudinal direction of the modules while the module intermediate has only a solid partition 16 in the perpendicular direction. The end modules 10a and 10c thus participate in the bracing of the intermediate module 10b in the longitudinal direction of the modules.
Sur la figure 25, on a illustré la pose des modules de circulation entre deux rangées de modules d’habitation 10. In Figure 25, there is illustrated the installation of the circulation modules between two rows of housing modules 10.
On voit que le plancher structurel du module de circulation peut être doublé d’un faux-plafond 56 ménageant un plénum pour le passage de câbles ou de conduites et pour recevoir une isolation phonique et/ou thermique. It can be seen that the structural floor of the circulation module can be lined with a false ceiling 56 leaving a plenum for the passage of cables or pipes and for receiving sound and / or thermal insulation.
Les planchers de modules de circulation viennent en appui sur les consoles des modules d’habitation au terme de leur mise en place. The circulation module floors come to rest on the consoles of the housing modules after they have been put in place.
Les logements peuvent être aménagés de diverses manières. The accommodations can be arranged in various ways.
A titre d’exemple, on a représenté à la figure 26 un exemple d’aménagement d’un appartement formé de trois modules d’habitation 10. On remarque que l’on évite, de par l’agencement des modules et de leurs cloisons pleines, d’avoir des doublons de cloisons pleines en lamellé croisé entre logements. Ainsi, la cloison 80 à une extrémité du logement est non pleine, étant par exemple de type ½ Styl, tandis qu’elle est pleine, en bois lamellé croisé, du côté opposé. By way of example, FIG. 26 shows an example of the layout of an apartment formed of three housing modules 10. It will be noted that, by the arrangement of the modules and their partitions, it is avoided. full, to have duplicates of solid cross-laminated partitions between dwellings. Thus, the partition 80 at one end of the housing is not solid, being for example of type ½ Styl, while it is solid, in cross-laminated timber, on the opposite side.
Au sein d’un étage, on peut assembler les modules d’habitation de façon à constituer des logements plus ou moins grands. A titre d’exemple, on a représenté sur la figure 27 un agencement possible, parmi d’autres, des modules d’habitation 10. Within one floor, the housing modules can be assembled to form more or less large housing. By way of example, FIG. 27 shows a possible arrangement, among others, of the housing modules 10.
On voit que les logements disposés de part et d’autre du noyau béton 3 peuvent ne pas comporter de cloison pleine 16 en bois lamellé croisé, en profitant de la présence du noyau béton pour assurer le contreventement. Seules les cloisons situées à l’opposé du noyau 3 et le long des couloirs de circulation peuvent être pleines. Par exemple, la cloison 16 disposée à l’opposé du noyau est une cloison en bois lamellé croisé de 12 cm d’épaisseur, tandis que les cloisons disposées le long du couloir sont en bois lamellé croisé de 10 cm d’épaisseur. It can be seen that the housings arranged on either side of the concrete core 3 may not have a solid partition 16 made of cross-laminated timber, taking advantage of the presence of the concrete core to provide bracing. Only the partitions located opposite the core 3 and along the circulation corridors can be full. For example, the partition 16 arranged opposite the core is a 12 cm thick cross-laminated wood partition, while the partitions arranged along the corridor are 10 cm thick cross-laminated timber.
On a indiqué à titre indicatif la dimension des modules sur cette figure, étant entendu que l’invention n’est pas limitée à des dimensions particulières. The dimension of the modules has been indicated for information in this figure, it being understood that the invention is not limited to particular dimensions.
On voit sur la figure 27 que le contreventement des modules en façade est assuré par la présence des planchers des modules qui se superposent. It can be seen in FIG. 27 that the bracing of the front modules is provided by the presence of the floors of the modules which are superimposed on each other.
Les efforts transversaux qui s’appliquent sur le bâtiment sur la rangée de modules située du côté opposé au noyau 3 peuvent être transmis à ce dernier par les planchers structurels des modules de circulation. The transverse forces which apply to the building on the row of modules located on the side opposite to the core 3 can be transmitted to the latter through the structural floors of the circulation modules.
Bien entendu, l’invention n’est pas limitée à l’exemple qui vient d’être décrit.Of course, the invention is not limited to the example which has just been described.
En fonction des aspects de l’invention qui sont considérés, de nombreuses variantes sont possibles, quant à l’assemblage des modules ou leur réalisation. Depending on the aspects of the invention that are considered, many variations are possible, as to the assembly of the modules or their realization.

Claims

Revendications Claims
1. Module d’habitation préfabriqué (10) comportant une ossature en bois comportant : au moins quatre poteaux d’angle en lamellé collé (12), deux poutres longitudinales en lamellé collé (13) et éventuellement une poutre transversale (14), de préférence unique, reliant les poteaux d’angle, au moins un plancher structurel en lamellé croisé (15), au moins une cloison pleine ou de contreventement (16) du côté opposé à la poutre transversale si le module en présente une. 1. Prefabricated housing module (10) comprising a wooden frame comprising: at least four glued laminated corner posts (12), two longitudinal glued laminated beams (13) and possibly a transverse beam (14), of single preferably, connecting the corner posts, at least one cross laminated structural floor (15), at least one solid or bracing partition (16) on the side opposite to the cross beam if the module has one.
2. Module d’habitation préfabriqué (10) comportant une ossature en bois comportant : au moins quatre poteaux d’angle (12), munis chacun à leurs extrémités inférieure et supérieure de ferrures (20 ; 30) configurées pour assurer le centrage des poteaux d’un module supérieur posé sur un module inférieur, chaque ferrure supérieure (30) se présentant en deux parties (30a, 30b), avec une partie supérieure amovible et une partie inférieure servant à l’ancrage dans le poteau, deux poutres longitudinales (13) et éventuellement une poutre transversale (14), de préférence unique, reliant les poteaux d’angle, au moins un plancher structurel (15), au moins une cloison pleine ou de contreventement (16) du côté opposé à la poutre transversale si le module en présente une. 2. Prefabricated housing module (10) comprising a wooden frame comprising: at least four corner posts (12), each provided at their lower and upper ends with fittings (20; 30) configured to ensure the centering of the posts an upper module placed on a lower module, each upper fitting (30) being in two parts (30a, 30b), with a removable upper part and a lower part serving for anchoring in the post, two longitudinal beams ( 13) and optionally a transverse beam (14), preferably single, connecting the corner posts, at least one structural floor (15), at least one solid or bracing partition (16) on the side opposite to the transverse beam if the module presents one.
3. Module selon la revendication 2, les poteaux d’angle et les poutres longitudinales étant en lamellé collé et le plancher structurel étant en lamellé croisé. 3. Module according to claim 2, the corner posts and the longitudinal beams being glued laminated timber and the structural floor being cross laminated.
4. Module la revendication 1, les poteaux d’angle étant munis chacun à leurs extrémités inférieure et supérieure de ferrures (20 ; 30) configurées pour assurer le centrage des poteaux d’un module supérieur posé sur un module inférieur. 4. Module of claim 1, the corner posts each being provided at their lower and upper ends with fittings (20; 30) configured to ensure the centering of the posts of an upper module placed on a lower module.
5. Module selon la revendication précédente, chaque ferrure supérieure (30) se présentant en deux parties (30a, 30b), avec une partie supérieure amovible et une partie inférieure servant à l’ancrage dans le poteau. 5. Module according to the preceding claim, each upper fitting (30) being in two parts (30a, 30b), with a removable upper part and a lower part serving for anchoring in the post.
6. Module selon l’une des revendications 3 et 5, la partie inférieure (30b) comportant une platine (38) et des moyens d’ancrage (39) de la ferrure au sein du poteau. 6. Module according to one of claims 3 and 5, the lower part (30b) comprising a plate (38) and anchoring means (39) of the fitting within the post.
7. Module selon la revendication précédente, une feuille (31) d’un isolant acoustique étant interposé entre la partie supérieure (30a) de la ferrure supérieure et la platine (38). 7. Module according to the preceding claim, a sheet (31) of an acoustic insulation being interposed between the upper part (30a) of the upper fitting and the plate (38).
8. Module selon l’une des revendications 6 et 7, la partie supérieure de la ferrure supérieure comportant un socle (32) destiné à reposer sur la platine (38) par sa face inférieure, ce socle étant muni sur un bord au moins d’un profilé d’accrochage femelle (40) définissant une gorge (41) ouverte vers le bas ou d’un profilé mâle (43) comportant une nervure agencée pour s’engager dans la gorge précitée afin d’assembler latéralement les deux ferrures. 8. Module according to one of claims 6 and 7, the upper part of the upper fitting comprising a base (32) intended to rest on the plate (38) by its lower face, this base being provided on one edge at least with 'a female hooking profile (40) defining a groove (41) open downwards or a male profile (43) comprising a rib arranged to engage in the aforementioned groove in order to laterally assemble the two fittings.
9. Module selon la revendication 8, une même ferrure comportant sur un côté du socle (32) un profilé d’accrochage et sur un autre côté du socle, adjacent au premier, un autre profilé d’accrochage de manière à solidariser le poteau équipé de cette ferrure avec deux autres poteaux appartenant à des modules respectifs. 9. Module according to claim 8, the same fitting comprising on one side of the base (32) a hooking profile and on another side of the base, adjacent to the first, another hooking profile so as to secure the fitted post. of this fitting with two other posts belonging to respective modules.
10. Module selon l’une quelconque des revendications 2 et 4 à 9, chaque ferrure supérieure comportant un connecteur mâle (33) agencé pour s’engager dans un logement correspondant d’une ferrure inférieure (20) lorsque deux modules sont superposés. 10. Module according to any one of claims 2 and 4 to 9, each upper fitting comprising a male connector (33) arranged to engage in a corresponding housing of a lower fitting (20) when two modules are superimposed.
11. Module selon la revendication 10, le connecteur mâle comportant deux montants (34) définissant entre eux une gorge de réception d’un crochet de levage (201). 11. Module according to claim 10, the male connector comprising two uprights (34) defining between them a groove for receiving a lifting hook (201).
12. Module selon l’une des revendications 10 et 11, chaque ferrure inférieure (20) présentant un logement pour recevoir un connecteur mâle (33) présent sur un module sous-jacent ou sur une infrastructure en béton, ce logement étant de préférence défini par un boîtier, notamment de forme parallélépipédique, ouvert vers le bas. 12. Module according to one of claims 10 and 11, each lower fitting (20) having a housing for receiving a male connector (33) present on an underlying module or on a concrete infrastructure, this housing preferably being defined. by a housing, in particular of parallelepiped shape, open at the bottom.
13. Module selon la revendication 12, le logement étant de forme générale évasée vers le bas, notamment ayant une forme complémentaire de celle de la surface enveloppe du connecteur mâle. 13. Module according to claim 12, the housing being of generally flared downward shape, in particular having a shape complementary to that of the envelope surface of the male connector.
14. Module selon l’une quelconque des revendications 2 et 4 à 13, chaque ferrure inférieure (20) comportant un insert (25) qui s’étend vers le haut pour la fixation dans le poteau correspondant, cet insert ayant de préférence une section transversale en forme de croix, la ferrure inférieure comportant de préférence au moins un insert (23 ; 24) s’étendant dans une direction horizontale, pour la fixation d’une poutre longitudinale ou éventuellement transversale, s’étendant perpendiculairement au poteau vertical portant la ferrure inférieure. 14. Module according to any one of claims 2 and 4 to 13, each lower fitting (20) comprising an insert (25) which extends upwards for fixing in the corresponding post, this insert preferably having a section. transverse cross-shaped, the lower fitting preferably comprising at least one insert (23; 24) extending in a horizontal direction, for fixing a beam longitudinal or possibly transverse, extending perpendicular to the vertical post carrying the lower fitting.
15. Module selon l’une quelconque des revendications précédente, comportant au moins une ferrure inférieure ayant une fonction d’assemblage avec un module de circulation (50) définissant un couloir de circulation entre les modules d’habitation, cette ferrure inférieure comportant une console comportant de préférence une platine (52) supportée inférieurement par deux renforts (54) parallèles verticaux se raccordant sur un montant d’un boîtier, et portant supérieurement un relief de centrage (58) tel qu’une dent de profil triangulaire, orientée vers le haut, la ferrure comportant à l’arrière de la console un flanc de centrage (55), incliné vers le bas et vers le bord libre de la platine, contre lequel le bord du module de plancher peut venir en appui. 15. Module according to any one of the preceding claims, comprising at least one lower fitting having an assembly function with a circulation module (50) defining a circulation corridor between the housing modules, this lower fitting comprising a console. preferably comprising a plate (52) supported below by two vertical parallel reinforcements (54) connecting to an upright of a housing, and above carrying a centering relief (58) such as a tooth of triangular profile, oriented towards the top, the fitting comprising at the rear of the console a centering flank (55), inclined downwards and towards the free edge of the plate, against which the edge of the floor module can bear.
16. Ensemble comportant plusieurs modules d’habitation (10) tels que définis dans l’une quelconque des revendications précédentes, assemblés entre eux pour former un logement, notamment de type T2, T3 ou T4. 16. An assembly comprising several housing modules (10) as defined in any one of the preceding claims, assembled together to form a housing, in particular of the T2, T3 or T4 type.
17. Ensemble selon la revendication précédente, les modules (10) étant munis de moyens de verrouillage (41, 43) qui s’accrochent automatiquement entre eux lorsque les modules sont descendus les uns à côté des autres. 17. Assembly according to the preceding claim, the modules (10) being provided with locking means (41, 43) which automatically hook together when the modules are lowered next to each other.
18. Ensemble comportant un module d’habitation (10) tel que défini dans l’une quelconque des revendications 1 à 15, et un module de toiture (70) posé sur le module d’habitation. 18. An assembly comprising a housing module (10) as defined in any one of claims 1 to 15, and a roof module (70) placed on the housing module.
PCT/EP2020/082944 2019-11-21 2020-11-20 Prefabricated housing module WO2021099593A1 (en)

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FR1913038A FR3103507B1 (en) 2019-11-21 2019-11-21 Prefabricated housing module

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Citations (6)

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DE4027137A1 (en) * 1990-08-28 1992-03-05 Kurt Dipl Ing Karl Frame for container unit made from wooden beams - which have rectangular cross=sections and assembled by tubular joint elements
DE29906434U1 (en) * 1999-04-12 1999-07-08 Akuffo Transportable and elementary room module system
WO2008027234A2 (en) * 2006-08-26 2008-03-06 Global Building Modules, Inc. System for modular building construction
WO2015161344A1 (en) * 2014-04-23 2015-10-29 Timber Inventions Pty Ltd Timber connection arrangement
WO2016165022A1 (en) * 2015-04-15 2016-10-20 Vectorbloc Corp. Connector for modular building structure
US10301813B1 (en) * 2016-10-31 2019-05-28 John P. Hawkins Portable core facility for a building

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE4027137A1 (en) * 1990-08-28 1992-03-05 Kurt Dipl Ing Karl Frame for container unit made from wooden beams - which have rectangular cross=sections and assembled by tubular joint elements
DE29906434U1 (en) * 1999-04-12 1999-07-08 Akuffo Transportable and elementary room module system
WO2008027234A2 (en) * 2006-08-26 2008-03-06 Global Building Modules, Inc. System for modular building construction
WO2015161344A1 (en) * 2014-04-23 2015-10-29 Timber Inventions Pty Ltd Timber connection arrangement
WO2016165022A1 (en) * 2015-04-15 2016-10-20 Vectorbloc Corp. Connector for modular building structure
US10301813B1 (en) * 2016-10-31 2019-05-28 John P. Hawkins Portable core facility for a building

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FR3103507B1 (en) 2022-01-07

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