WO2021052176A1 - Optical fiber laser device protection method and optical fiber laser device - Google Patents

Optical fiber laser device protection method and optical fiber laser device Download PDF

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Publication number
WO2021052176A1
WO2021052176A1 PCT/CN2020/113039 CN2020113039W WO2021052176A1 WO 2021052176 A1 WO2021052176 A1 WO 2021052176A1 CN 2020113039 W CN2020113039 W CN 2020113039W WO 2021052176 A1 WO2021052176 A1 WO 2021052176A1
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Prior art keywords
laser
information
pump source
level
signal
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PCT/CN2020/113039
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French (fr)
Chinese (zh)
Inventor
陈志军
杨德权
蒋峰
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苏州创鑫激光科技有限公司
深圳市创鑫激光股份有限公司
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Publication of WO2021052176A1 publication Critical patent/WO2021052176A1/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01SDEVICES USING THE PROCESS OF LIGHT AMPLIFICATION BY STIMULATED EMISSION OF RADIATION [LASER] TO AMPLIFY OR GENERATE LIGHT; DEVICES USING STIMULATED EMISSION OF ELECTROMAGNETIC RADIATION IN WAVE RANGES OTHER THAN OPTICAL
    • H01S3/00Lasers, i.e. devices using stimulated emission of electromagnetic radiation in the infrared, visible or ultraviolet wave range
    • H01S3/0014Monitoring arrangements not otherwise provided for
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01SDEVICES USING THE PROCESS OF LIGHT AMPLIFICATION BY STIMULATED EMISSION OF RADIATION [LASER] TO AMPLIFY OR GENERATE LIGHT; DEVICES USING STIMULATED EMISSION OF ELECTROMAGNETIC RADIATION IN WAVE RANGES OTHER THAN OPTICAL
    • H01S3/00Lasers, i.e. devices using stimulated emission of electromagnetic radiation in the infrared, visible or ultraviolet wave range
    • H01S3/09Processes or apparatus for excitation, e.g. pumping

Definitions

  • This application relates to the field of fiber lasers, and in particular to a fiber laser protection method and fiber lasers.
  • Fiber lasers can be divided into low-power fiber lasers, medium-power fiber lasers, high-power fiber lasers, and ultra-high-power fiber lasers according to their optical power.
  • the pump switching timing between the levels needs to be strictly controlled, otherwise it is easy to burn the fiber or even the pump source. According to experience, even if the timing control of the pump sources at all levels is very good, due to various external factors, fiber burning will still occur from time to time.
  • An objective of the embodiments of the present application is to provide a fiber laser protection method and fiber laser, which can reliably protect the fiber laser.
  • an embodiment of the present application provides a method for protecting a fiber laser.
  • the fiber laser includes at least one level of optical path system, and each level of the optical path system includes at least one pump source and an optical fiber, and the method includes:
  • the working state of the pump source is the laser output state
  • acquiring a detection signal where the detection signal is used to indicate the transmission state of the laser in the optical fiber
  • protection information is generated.
  • the working state includes the laser output state or the laser non-output state:
  • the working state of the pump source is the laser non-output state, wherein the current signal is used to drive the pump source to output laser light.
  • the determining that the working state of the pump source is the laser output state includes:
  • the selecting the working state of the pump source as the laser output state includes:
  • the current flag bit is updated, wherein the current flag bit can be replaced with a first flag value or a second flag value, and the first flag value is used to indicate the The current signal is greater than or equal to the preset current threshold, and the second flag value is used to indicate that the current signal is less than the preset current threshold;
  • the working state of the pump source is selected as the laser non-output state.
  • the current signal is obtained by setting a sampling resistor connected in series with the pump source.
  • the optical path system of each stage of the fiber laser further includes at least one photodiode detector, and the detection signal is converted and output by the photodiode detector.
  • the generating protection information when the detection signal meets a preset protection condition includes:
  • the level type of the detection signal is a preset level type, generating protection information
  • the loop detection state is entered.
  • generating protection information includes:
  • the protection information includes faulty component information
  • the generating protection information includes:
  • Acquiring light emission control information where the light emission control information is used to control the pump source to generate laser light
  • faulty component information is generated, and the faulty component information is encapsulated in the protection information.
  • the light emission control information includes multiple control signals for controlling the working state of the pump source, and the control signals include a Control signal, an EN enable signal, a 0-10V power setting signal, and PWM modulation. signal.
  • the light emission control information includes light emission information or non-light emission information
  • the faulty component information includes hardware fault information or light path fault information
  • the generating of the faulty component information according to the light emission control information includes:
  • the light emission control information belongs to the light emission information, determining that the faulty component information is light path fault information;
  • the faulty component information is hardware fault information.
  • the method further includes:
  • fault location information is generated.
  • the fiber laser is composed of a two-level optical path system, and the generation of fault location information according to the detection signal of the optical path system at each level includes:
  • an embodiment of the present application provides a fiber laser, including:
  • At least one-level optical path system including one or more pump sources and optical fibers, the pump sources are used to output laser light, and the laser light can be transmitted in the optical fiber;
  • a driving circuit for driving the optical path system to work and,
  • control circuit is respectively connected with the optical path system and the drive circuit, wherein the control circuit includes:
  • At least one processor respectively connected to the optical path system and the drive circuit; and,
  • a memory that is communicatively connected to the at least one processor; wherein the memory stores an instruction program executable by the at least one processor, and the instruction program is executed by the at least one processor so that the at least one The processor executes the fiber laser protection method.
  • the light output of the pump source is detected by detecting the current signal in the pump source. After the pump source normally outputs the laser, the detection signal of the PD detector is obtained. When the conditions are protected, protection information is generated. When the pump source is working normally, the detection signal of the PD detector is detected within a certain period of time to determine the laser transmission in the fiber, and the protection information is quickly generated for abnormal conditions, thereby reducing the damage of the fiber laser And reliably protect the fiber laser.
  • FIG. 1 is a structural block diagram of a fiber laser provided by an embodiment of the application
  • FIG. 2 is a flowchart of a method for protecting a fiber laser according to an embodiment of the application
  • 2a is a flowchart of a method for protecting a fiber laser according to another embodiment of this application.
  • 2b is a flowchart of a method for protecting a fiber laser according to another embodiment of this application.
  • FIG. 3 is a flowchart of a method for protecting a fiber laser according to another embodiment of this application.
  • FIG. 3a is a flowchart of a method for protecting a fiber laser according to another embodiment of this application.
  • FIG. 4 is a flowchart of a method for protecting a fiber laser according to another embodiment of this application.
  • FIG. 5 is a flowchart of a method for protecting a fiber laser according to another embodiment of this application.
  • FIG. 6 is a schematic diagram of a secondary optical path of a fiber laser according to another embodiment of the application.
  • FIG 1 is a structural block diagram of a fiber laser provided by an embodiment of this application.
  • the fiber laser 10 shown in this figure can be used to implement the fiber laser protection method provided by the embodiment of this application. Please refer to Figure 1.
  • the fiber laser 10 is controlled by The circuit 11, the driving circuit 12, and at least one level of optical path system 13 are formed, wherein the driving circuit 12 is connected to the optical path system 13 for driving the optical path system 13 to work, and the control circuit 11 is connected to the driving circuit 12 and the optical path system 13 respectively, and the control circuit 11 sends a drive signal to the drive circuit 12 so that the drive circuit 12 drives the optical path system 13 to work.
  • the optical path system 13 generates a protection signal
  • the optical path system 13 feeds back the protection signal to the control circuit 11, so that the control circuit 11 responds to the The protection signal starts the relevant protection program.
  • the occurrence of a protection signal includes but is not limited to the following situations: fiber burnt, broken fiber, component failure or faulty protection, etc.
  • Starting the related protection program may be that after the control circuit 11 receives the protection signal, it stops sending the driving signal to the driving circuit 12 to stop the operation of the optical path system 13.
  • the optical path system 13 is mainly composed of a pump source 131, a photodiode detector 132, and several other components.
  • the pump source 131 receives a driving signal from the driving circuit 12 to output a pump laser, and the output laser is transmitted in the optical path system .
  • the photodiode detector 132 is used to detect the transmitted laser light. When a certain intensity of laser light passes through the photodiode detector 132, the output signal of the photodiode detector 132 will change, and the laser light will be judged according to the output signal of the photodiode detector 132. The transmission situation in the optical fiber.
  • control circuit 11 is respectively connected to the optical path system 13 and the drive circuit 12, wherein the control circuit includes:
  • At least one processor respectively connected to the optical path system and the drive circuit; and,
  • a memory that is communicatively connected to the at least one processor; wherein the memory stores an instruction program executable by the at least one processor, and the instruction program is executed by the at least one processor so that the at least one The processor executes the fiber laser protection method.
  • the memory can be used to store non-volatile software programs, non-volatile computer-executable programs, and modules.
  • the processor executes various functional applications and data processing of the server by running non-volatile software programs, instructions, and modules stored in the memory, that is, realizing the fiber laser protection method in the following embodiments.
  • the memory may include a storage program area and a storage data area.
  • the storage program area may store an operating system and an application program required by at least one function; the storage data area may store data created according to the use of the coupon message pushing device.
  • the memory may include a high-speed random access memory, and may also include a non-volatile memory, such as at least one magnetic disk storage device, a flash memory device, or other non-volatile solid-state storage devices.
  • FIG. 2 is a flowchart of a method for protecting a fiber laser according to an embodiment of the application. The method includes the following steps:
  • Step 21 Determine the working state of the pump source, where the working state includes a laser output state or a laser non-output state;
  • the pump source is the current source that makes the laser working medium reach the particle number inversion.
  • the common pumping methods mainly include electric pumping, chemical pumping, optical pumping and pneumatic pumping.
  • the pumping source adopts It is an electric pump.
  • the pump source will only produce laser light when the working current is supplied normally. Therefore, if the pump is not damaged, as long as there is a current that satisfies the light-emitting condition through the pump source, the pump source will generate laser output accordingly. Therefore, when performing laser function testing, the working state of the pump source should be determined first.
  • the laser output state means that the current in the pump source meets its light-emitting conditions, thereby outputting the laser.
  • the laser non-output state means that the current of the pump source is less than the working current or there is no current input, and the pump source fails to output laser.
  • Step 22 Obtain a detection signal when the working state of the pump source is the laser output state, where the detection signal is used to indicate the transmission state of the laser in the optical fiber;
  • the laser output state means that the pump source works at the working current to output the laser, and the output laser is transmitted in the optical fiber, and the photodiode (PD) detector is used to detect the intensity of the light, so as to understand the laser transmission in the optical fiber.
  • the detection signal is the detection signal of the PD.
  • the output signal in the PD changes.
  • the laser transmission is determined by the change of the output signal. situation.
  • Step 23 When the detection signal meets a preset protection condition, generate protection information.
  • the preset protection condition means that the PD detector does not detect the light intensity signal within a certain period of time after the pump source emits a certain intensity laser.
  • the preset protection conditions When the preset protection conditions are met, it indicates that the laser transmission in the optical fiber has caused abnormal conditions such as fiber burning or fiber breakage.
  • the PD detector feeds back the abnormal detection signal to the control circuit, and the control circuit generates corresponding protection information according to the detection signal .
  • protection information including alarm information.
  • it may include stopping outputting the drive signal to the drive circuit in time after receiving the abnormal detection signal, and turning off the power supply to make the pump source work when the laser is not output. Status; or, notify relevant staff through protection signals such as signal indicators, buzzers, and vibration signals for processing.
  • the light output of the pump source is detected by detecting the current signal in the pump source. After the pump source normally outputs the laser, the detection signal of the PD detector is obtained. If the detection signal meets the preset protection condition When the protection information is generated. When the pump source is working normally, the detection signal of the PD detector is detected within a certain period of time to determine the laser transmission in the fiber, and timely protection information is sent out for abnormal conditions, thereby reducing the degree of damage to the fiber laser .
  • FIG. 2a A flow chart of a method for protecting a fiber laser, determining the working state of the pump source, includes the following steps:
  • Step 211 When the current signal flowing through the pump source is acquired, determine that the working state of the pump source is the laser output state;
  • Step 212 When the current signal flowing through the pump source is not obtained, determine that the working state of the pump source is the laser non-output state, wherein the current signal is used to drive the pump source Output laser.
  • the working state of the pump source is determined by the current signal. If a current signal is detected in the pump source and the working state of the pump source is the laser output state, the laser starts the above protection method; if the pump source is not detected If the working state of the pump source is the laser not output state, the laser will not enter the process of the protection method.
  • the pump source is the source of the laser output, which plays a vital role in the detection of the laser.
  • the current signal of the present application can be obtained by setting a sampling resistor in series with the pump source.
  • the pump source is calculated according to the voltage value provided to the pump source and the resistance value obtained by the sampling resistor ⁇ current signal.
  • the pump source is the source of the laser output
  • the current signal in the pump source is detected to determine the light output state of the laser, which provides a basis for the laser delivery detection of the laser .
  • the protection information is generated.
  • the detection signal is the detection signal of the PD detector, and the PD detector converts the light detection signal into a level signal and feeds it back to the controller.
  • the preset level type is used to indicate that the PD detector does not detect the laser signal in the optical fiber.
  • the controller compares the acquired detection signal with the preset level type. If they are equal, it indicates that the laser transmission in the optical fiber is abnormal. At this time, the controller generates corresponding protection information to be able to deal with the abnormal situation in time.
  • FIG. 2b is a flowchart of a fiber laser protection method provided by an embodiment of this application.
  • generating protection information includes the following steps:
  • Step 231 Determine whether the level type of the detection signal within the preset time period is a preset level type
  • the preset duration is to set the length of time for laser transmission. Within this duration, the laser signal in the fiber can be normally transmitted from the pump source to the position of the PD detector. Therefore, the preset duration is used to indicate the laser signal. Pass the time data normally.
  • Step 232 If yes, generate protection information.
  • the level type of the detection signal corresponding to the PD detector is the preset level type
  • the preset level type is used to indicate that the PD detector does not detect the laser signal. It can be seen that the laser signal is in the optical fiber. An abnormal situation occurred during delivery. At this time, the controller will generate protection information.
  • the preset duration is set, and the current flag signal of the pump source and the level type of the PD detector are successively acquired within the preset duration to determine whether there is an abnormality when the laser is transmitted in the optical fiber.
  • generating protection information further includes the following steps:
  • Step 233 When the level type of the detection signal is not a preset level type, enter a loop detection state.
  • the non-preset level type is used to indicate that the PD detector detects the laser signal, that is, the laser signal output from the pump source is transmitted to the PD detector position in the optical fiber as scheduled.
  • the system will enter the next laser delivery detection, first obtain the current flag signal in the pump source, if the current flag signal is the first flag value, set the preset duration, within the preset duration, get PD detection again
  • the level type of the detector the cycle detection process is completed by judging the current flag signal and the PD detection signal obtained cyclically.
  • the system enters the loop detection state, thereby ensuring the stability of the laser operation Sex.
  • the pump source can output laser light when the current signal in the pump source reaches a certain threshold.
  • FIG. 3 is a flowchart of a fiber laser protection method provided by an embodiment of the application.
  • the determining that the working state of the pump source is the laser output state includes the following step:
  • Step 31 Determine whether the current signal is greater than or equal to a preset current threshold
  • the preset current threshold refers to the working current level of the pump source, and the pump source works in a laser output or non-output state according to the working current level.
  • the current signal is output from the driving circuit to the pump source, that is, the current signal is the real-time signal of the pump source.
  • the laser output is determined by comparing the real-time signal in the pump source with the preset current threshold.
  • Step 32 If yes, select the working state of the pump source as the laser output state
  • Step 33 If not, select the working state of the pump source as the laser not output state.
  • the pump source If the current signal is greater than or equal to the preset current threshold, the pump source is in a normal working state. At this time, the pump source outputs a stable laser; on the contrary, the current signal in the pump source cannot reach the working signal, and the pump source cannot Output laser. Therefore, by comparing the magnitude of the current signal with the preset current threshold, the light output of the pump source can be determined.
  • the preset current threshold is set according to the pump source, and the laser output of the pump source is determined by comparing the preset current threshold with the magnitude of the current signal, which improves the judgment of the working state of the pump source. accuracy.
  • FIG. 3a is a flow chart of a fiber laser protection method provided by an embodiment of the application As shown in the figure, the selection of the working state of the pump source as the laser output state includes the following steps:
  • Step 321 preset the current flag bit
  • the current flag is used to indicate the relationship between the current signal in the pump source and the preset current threshold.
  • the control circuit obtains the current flag data to determine the current working condition of the pump source.
  • Step 322 Update the current flag bit according to the current signal and the preset current threshold, where the current flag bit can be replaced with a first flag value or a second flag value, and the first flag value is used for Indicating that the current signal is greater than or equal to the preset current threshold, and the second flag value is used to indicate that the current signal is less than the preset current threshold;
  • the switching between the first flag value and the second flag value is used to indicate the transition of the pumping source working state. It is understandable that both the first flag value and the second flag value are values that can be recognized by the control circuit. Among them, the first flag value is a high-level signal, and the second flag value is a low-level signal. When the acquired current flag is a high-level signal, the current signal in the pump source is greater than or equal to the preset current threshold; when the acquired current flag is a low-level signal, the current signal in the pump source Less than the preset current threshold.
  • Step 323 When the flag value of the current flag bit is the first flag value, select the working state of the pump source as the laser output state; when the flag value of the current flag bit is the first flag value When the two flag values are used, the working state of the pump source is selected as the laser not output state.
  • the current flag bit is replaced by the first flag value or the second flag value to indicate the current change in the pump source.
  • the current flag bit is the first flag value; when the current signal is less than the preset current threshold value, the current flag bit is the second flag value.
  • the control circuit determines the current working condition of the pump source by obtaining the data of the current flag bit.
  • the detection signal includes an electrical signal.
  • the detection signal is converted and output by the PD detector.
  • the PD detector generates a weak current signal proportional to the brightness of the light, and then a preamplifier converts the current signal into a usable voltage signal, thus completing the transition from optical signal to electrical Signal conversion process.
  • the protection information also includes faulty component information.
  • FIG. 4 is a flowchart of a method for protecting a fiber laser according to an embodiment of the application. As shown in FIG. The information includes the following steps:
  • Step 41 Obtain light emission control information
  • Step 42 Generate faulty component information according to the light emission control information.
  • the light emission control information is used to control the pump source to generate laser light.
  • the light emission control information is driving information for driving the pump source to work
  • the pump source generates laser light according to the light emission control information.
  • the laser will generate protection information even if the pump source receives the light emission control information.
  • the pump source stops generating laser light according to the light emission control information.
  • the pump source still generates laser light.
  • a failure of the MOS tube in the pump source driver board causes a leakage current in the pump source, and the leakage current will cause the pump source to generate laser light.
  • the light emission control information may include a variety of control signals for controlling the working state of the pump source.
  • the control signals include Control signals, EN enable signals, 0-10V power setting signals, and PWM modulation. Signal and so on.
  • the Control signal, the EN enable signal, the 0-10V power setting signal, and the PWM modulation signal all meet the light-emitting conditions, that is, when the light-emitting control information is the driving information for driving the pump source to work, then the pump source is The laser light can be generated by stating the light control information.
  • the pump source can stop generating laser light or stop working according to the light emission control information.
  • the working state of the pump source is known to be the laser output state, and the detection signal meets the preset protection condition (for example, the detection signal is low level), when the light emission control information is sufficient to indicate that the pump source is working in the corresponding state
  • the detection signal meets the preset protection condition (for example, the detection signal is low level)
  • the light emission control information is related to the faulty component, the light emission control information can be obtained and the malfunctioning component can be derived from the light emission control information.
  • the light emission control information includes light emission information or non-light emission information
  • the faulty component information includes hardware failure information or light path failure information
  • the faulty component information is determined It is the light path fault information. That is, when the light output control information is driving information for driving the pump source to work, the pump source generates laser light according to the light output control information, but the laser generates protection information, and it can be inferred that the laser light generated by the pump source is in the optical fiber. Abnormal transmission occurs, such as fiber burning, fiber breaking, etc.
  • the laser cannot be normally transmitted to the position of the PD detector in the fiber, so that the PD detector cannot detect the optical signal and output a low-level detection signal, thus
  • the faulty component information is determined to be the optical path fault information, and the faulty component information is generated.
  • the faulty component information is hardware fault information. That is, when the light emission control information is work information for stopping the operation of the pump source, the pump source stops generating laser light according to the light emission control information, but the laser generates protection information. That is to say, the pump source is still working in the laser output state without receiving the driving information, so that the protection program of the laser is triggered and the protection information is generated, which can be inferred that the hardware is faulty.
  • the hardware failure information is the failure information of the pump source drive circuit and its related electronic components.
  • the failure of the MOS tube (field effect tube) in the pump source drive board causes the pump source to have leakage current, which prompts the pump source
  • the laser is generated, so that it can be determined that the faulty component information is hardware fault information, and the faulty component information is generated according to the hardware fault information.
  • the faulty component is judged in combination with the light emission control information used to control the pump source to generate laser light to generate faulty component information, which realizes the intelligent location of the faulty component and improves the accuracy of locating the faulty component.
  • FIG. 5 is a flowchart of a fiber laser provided by an embodiment of the application. As shown in FIG. 5, The method also includes the following steps:
  • Step 51 Obtain the detection signal of the optical path system at all levels
  • Step 52 Generate fault location information according to the detection signals of the optical path systems at all levels.
  • the fiber laser includes at least one level of optical path system, each level of optical path system includes a pump source and an optical fiber, and each level of fiber is equipped with a PD detector to accurately reflect each level of optical path system The failure situation.
  • the light emission control information is the light emission information
  • the pump source generates laser light according to the light emission control information.
  • multiple stages of PD detectors may be triggered to generate protection information.
  • the level information of the PD detector of the protection information generates the fault location information.
  • the detection signal of the optical path system at each level is acquired. If the detection signal of any level or above meets the preset protection condition (the detection signal is a low-level signal), it can be inferred that the laser transmission in the optical fiber of that level is abnormal.
  • the fault location information is generated according to the detection signals of the optical path system at all levels, so that the operator can quickly locate the fault location based on the fault location information.
  • the fiber laser with a two-stage optical path system is taken as an example for description. It is understandable that this example is only a preferred embodiment provided by this application, and this application can also It is composed of light path systems of other levels, and is not limited to the light path systems described in the following embodiments.
  • FIG. 6 is a schematic diagram of a two-stage optical path of a fiber laser according to an embodiment of the application.
  • the fiber laser 60 is composed of a two-stage optical system. Detect the signal and generate fault location information of the fiber laser.
  • the two-level optical path system includes a first-level optical path system and a second-level optical path system.
  • the first-level optical path system and the second-level optical path system each include a pump source and an optical fiber, and each level of optical fiber includes a pump source and an optical fiber.
  • a PD detector is provided.
  • the first-level optical path system includes, but is not limited to, a first-level pump source 601 and a first-level PD detector 602, and the second-level optical path system includes, but is not limited to, a second-level pump source 603 and a second-level PD detector 604.
  • the laser output from the first-stage pump source 601 will follow The first-level optical fiber is transmitted to the second-level optical path system and output by the laser head; the laser output from the second-level pump source 603 will be combined with the laser output from the first-level pump source 601 to be output by the laser head.
  • Both the PD detector 602 and the secondary PD detector 604 can detect the optical signal and output a high-level signal.
  • the fault location information generated includes the following situations:
  • the first type of fault information is generated.
  • both the primary pump source 601 and the secondary pump source 603 work in the laser output state, if the detection signal of the primary PD detector 602 is a low-level signal, and the detection signal of the secondary PD detector 604 is High-level signal, it can be seen that the transmission of laser signals is not detected in the first-level fiber, and the transmission of laser signals is detected in the second-level fiber. Because the first-level fiber interrupts the transmission of laser signals, the transmission of laser signals is interrupted by the first-level fiber.
  • the laser signal detected by the second-level fiber is output by the second-level pump source 603. From this, it can be inferred that the first-level fiber is abnormal, and the first type of fault information is generated according to the abnormality of the first-level fiber to inform the operator
  • the location information of the failed fiber is the first-level fiber.
  • the second type of fault information is generated.
  • both the primary pump source 601 and the secondary pump source 603 work in the laser output state, if the detection signal of the primary PD detector 602 is a high level signal, and the detection signal of the secondary PD detector 604 is Low-level signal, it can be seen that the laser signal output by the first-level pump source 601 is detected in the first-level fiber, but the first-level pump source 601 or/and the second-level pump is not detected in the second-level fiber From the laser signal output by the source 603, it can be inferred that the second-level fiber is abnormal, and the second-level fault information is generated according to the abnormality of the second-level fiber to inform the operator that the location information of the fiber that has failed is the second-level optical fiber.
  • a third type of fault information is generated.
  • the primary pump source 601 and the secondary pump source 603 both work in the laser output state. If the detection signals of the primary PD detector 602 and the secondary PD detector 604 are both low-level signals, it can be seen that The laser signal output by the first-stage pump source 601 is not detected in the first-stage fiber, and the laser signal output by the first-stage pump source 601 or/and the second-stage pump source 603 is also not detected in the second-stage fiber From this, it can be inferred that the first-level fiber is abnormal, and the third type of fault information is generated according to the abnormality of the first-level fiber to inform the operator that the location information of the failed fiber is the first-level fiber.
  • the above-mentioned fiber laser protection method is adopted, and only when the pump source has a current passing through and reaches a certain value, the PD feedback signal is detected to determine whether the fiber is burned, etc., so as to avoid false alarms.
  • the above-mentioned fiber laser protection method is adopted, and the protection method can also effectively detect and execute the alarm protection action against accidental light emission caused by external interference or device failure.
  • protection information can be generated in less than 50 ⁇ s, and the faulty component can be located according to the protection information and corresponding protection processing can be performed, for example, turning off the power supply to make the pump source Work in the state of not outputting the laser; or, notify the relevant staff through protection signals such as signal indicators, buzzers, and vibration signals for processing.
  • protection signals such as signal indicators, buzzers, and vibration signals for processing.
  • the device embodiments described above are merely illustrative.
  • the units described as separate components may or may not be physically separated, and the components displayed as units may or may not be physical units, that is, they may be located in One place, or it can be distributed to multiple network units. Some or all of the modules can be selected according to actual needs to achieve the objectives of the solutions of the embodiments.
  • each implementation manner can be implemented by means of software plus a general hardware platform, and of course, it can also be implemented by hardware.
  • a person of ordinary skill in the art can understand that all or part of the processes in the methods of the foregoing embodiments can be implemented by instructing relevant hardware through a computer program.
  • the program can be stored in a computer readable storage medium, and the program can be stored in a computer readable storage medium. When executed, it may include the procedures of the above-mentioned method embodiments.
  • the storage medium may be Flash, EEPROM, magnetic disk, optical disk, read-only memory (Read-Only Memory, ROM) or random access memory (Random Access Memory, RAM), etc.

Abstract

The present application relates to the field of optical fiber laser devices. Disclosed are an optical fiber laser device protection method and an optical fiber laser device. The method comprises: determining a working state of a pumping source; when the working state of the pumping source is a state of having output a laser, acquiring a detection signal, wherein the detection signal is used for indicating a transmission state of the laser being transmitted in an optical fiber; and generating protection information when the detection signal satisfies a preset protection condition. A light emission situation of a pumping source is detected by means of detecting a current signal in the pumping source, a detection signal is acquired after the pumping source normally outputs a laser, and protection information is quickly generated when the detection signal satisfies a preset protection condition, such that the degree of damage of an optical fiber laser device is reduced.

Description

一种光纤激光器保护方法及光纤激光器Fiber laser protection method and fiber laser 技术领域Technical field
本申请涉及光纤激光器领域,特别是涉及一种光纤激光器保护方法及光纤激光器。This application relates to the field of fiber lasers, and in particular to a fiber laser protection method and fiber lasers.
背景技术Background technique
光纤激光器按照光功率划分可以划分为:低功率光纤激光器、中功率光纤激光器、高功率光纤激光器和超高功率光纤激光器。Fiber lasers can be divided into low-power fiber lasers, medium-power fiber lasers, high-power fiber lasers, and ultra-high-power fiber lasers according to their optical power.
当光纤激光器采用多级光路方案时,需要把各级之间的泵开关时序严格控制好,否则很容易烧坏光纤甚至泵浦源。根据经验可知,即便各级泵浦源时序控制很好,在外界各种因素导致下,还是会时常发生烧光纤情况。When the fiber laser adopts the multi-level optical path scheme, the pump switching timing between the levels needs to be strictly controlled, otherwise it is easy to burn the fiber or even the pump source. According to experience, even if the timing control of the pump sources at all levels is very good, due to various external factors, fiber burning will still occur from time to time.
发明人在实现本申请的过程中,发现相关技术存在以下问题:在发生烧纤时,及时可靠的保护保护机制就变得非常重要和关键。In the process of realizing this application, the inventor found that related technologies have the following problems: When fiber burning occurs, timely and reliable protection and protection mechanisms become very important and critical.
申请内容Application content
本申请实施例的一个目的旨在提供一种光纤激光器保护方法及光纤激光器,其能够可靠地保护光纤激光器。An objective of the embodiments of the present application is to provide a fiber laser protection method and fiber laser, which can reliably protect the fiber laser.
为了解决上述技术问题,本申请提供以下技术方案:In order to solve the above technical problems, this application provides the following technical solutions:
在第一方面,本申请实施例提供一种光纤激光器保护方法,所述光纤激光器包括至少一级光路系统,每级所述光路系统包括至少一个泵浦源及光纤,所述方法包括:In a first aspect, an embodiment of the present application provides a method for protecting a fiber laser. The fiber laser includes at least one level of optical path system, and each level of the optical path system includes at least one pump source and an optical fiber, and the method includes:
确定所述泵浦源的工作状态;Determining the working state of the pump source;
当所述泵浦源的工作状态为所述激光输出状态时,获取检测信号,其中,所述检测信号用于指示所述激光在所述光纤中传输的传输状态;When the working state of the pump source is the laser output state, acquiring a detection signal, where the detection signal is used to indicate the transmission state of the laser in the optical fiber;
当所述检测信号满足预设保护条件时,生成保护信息。When the detection signal meets a preset protection condition, protection information is generated.
可选地,所述工作状态包括所述激光输出状态或激光未输出状态:Optionally, the working state includes the laser output state or the laser non-output state:
当获取到流经所述泵浦源的电流信号时,确定所述泵浦源的工作状态为所述激光输出状态;When the current signal flowing through the pump source is acquired, determining that the working state of the pump source is the laser output state;
当未获取到流经所述泵浦源的电流信号时,确定所述泵浦源的工作状态为所述激光未输出状态,其中,所述电流信号用于驱动所述泵浦源输出激光。When the current signal flowing through the pump source is not obtained, it is determined that the working state of the pump source is the laser non-output state, wherein the current signal is used to drive the pump source to output laser light.
可选地,所述确定所述泵浦源的工作状态为所述激光输出状态,包括:Optionally, the determining that the working state of the pump source is the laser output state includes:
判断所述电流信号是否大于或等于预设电流阈值;Judging whether the current signal is greater than or equal to a preset current threshold;
若是,选择所述泵浦源的工作状态为所述激光输出状态;If yes, select the working state of the pump source as the laser output state;
若否,选择所述泵浦源的工作状态为所述激光未输出状态。If not, select the working state of the pump source as the laser not output state.
可选地,所述选择所述泵浦源的工作状态为所述激光输出状态,包括:Optionally, the selecting the working state of the pump source as the laser output state includes:
预先设定电流标志位;Pre-set current flag bit;
根据所述电流信号与预设电流阈值,更新所述电流标志位,其中,所述电流标志位可被置换为第一标志值或第二标志值,所述第一标志值用于指示所述电流信号大于或等于所述预设电流阈值,所述第二标志值用于指示所述电流信号小于所述预设电流阈值;According to the current signal and the preset current threshold, the current flag bit is updated, wherein the current flag bit can be replaced with a first flag value or a second flag value, and the first flag value is used to indicate the The current signal is greater than or equal to the preset current threshold, and the second flag value is used to indicate that the current signal is less than the preset current threshold;
当所述电流标志位的标志值为所述第一标志值时,选择所述泵浦源的工作状态为所述激光输出状态;When the flag value of the current flag bit is the first flag value, selecting the working state of the pump source as the laser output state;
当所述电流标志位的标志值为所述第二标志值时,选择所述泵浦源的工作状态为所述激光未输出状态。When the flag value of the current flag bit is the second flag value, the working state of the pump source is selected as the laser non-output state.
可选地,所述电流信号通过设置与所述泵浦源串联的取样电阻来获得。Optionally, the current signal is obtained by setting a sampling resistor connected in series with the pump source.
可选地,所述光纤激光器的每级所述光路系统还包括至少一个光电二极管探测器,所述检测信号由所述光电二极管探测器转换输出。Optionally, the optical path system of each stage of the fiber laser further includes at least one photodiode detector, and the detection signal is converted and output by the photodiode detector.
可选地,所述当所述检测信号满足预设保护条件时,生成保护信息,包括:Optionally, the generating protection information when the detection signal meets a preset protection condition includes:
当所述检测信号的电平类型为预设电平类型时,生成保护信息;When the level type of the detection signal is a preset level type, generating protection information;
当所述检测信号的电平类型为非预设电平类型时,进入循环检测状态。When the level type of the detection signal is not a preset level type, the loop detection state is entered.
可选地,所述当所述检测信号的电平类型为预设电平类型时,生成 保护信息,包括:Optionally, when the level type of the detection signal is a preset level type, generating protection information includes:
判断预设时长内的检测信号的电平类型是否为预设电平类型;Determine whether the level type of the detection signal within the preset time period is a preset level type;
若是,生成保护信息。If yes, generate protection information.
可选地,所述保护信息包括故障部件信息,所述生成保护信息,包括:Optionally, the protection information includes faulty component information, and the generating protection information includes:
获取出光控制信息,其中,所述出光控制信息用于控制所述泵浦源产生激光;Acquiring light emission control information, where the light emission control information is used to control the pump source to generate laser light;
根据所述出光控制信息,生成故障部件信息,并将所述故障部件信息封装于所述保护信息内。According to the light emission control information, faulty component information is generated, and the faulty component information is encapsulated in the protection information.
可选地,所述出光控制信息包括用于控制所述泵浦源工作状态的多种控制信号组成,所述控制信号包括Control信号、EN使能信号、0~10V功率设定信号、PWM调制信号。Optionally, the light emission control information includes multiple control signals for controlling the working state of the pump source, and the control signals include a Control signal, an EN enable signal, a 0-10V power setting signal, and PWM modulation. signal.
可选地,所述出光控制信息包括出光信息或未出光信息,所述故障部件信息包括硬件故障信息或光路故障信息,所述根据所述出光控制信息,生成故障部件信息,包括:Optionally, the light emission control information includes light emission information or non-light emission information, the faulty component information includes hardware fault information or light path fault information, and the generating of the faulty component information according to the light emission control information includes:
当所述出光控制信息属于所述出光信息时,确定所述故障部件信息为光路故障信息;When the light emission control information belongs to the light emission information, determining that the faulty component information is light path fault information;
当所述出光控制信息属于所述未出光信息时,确定所述故障部件信息为硬件故障信息。When the light emission control information belongs to the non-light emission information, it is determined that the faulty component information is hardware fault information.
可选地,当所述出光控制信息为所述出光信息时,所述方法还包括:Optionally, when the light emission control information is the light emission information, the method further includes:
获取各级光路系统的检测信号;Obtain the detection signals of the optical system at all levels;
根据所述各级光路系统的检测信号,生成故障定位信息。According to the detection signals of the optical path systems at all levels, fault location information is generated.
可选地,所述光纤激光器由两级光路系统组成,所述根据所述各级光路系统的检测信号,生成故障定位信息,包括:Optionally, the fiber laser is composed of a two-level optical path system, and the generation of fault location information according to the detection signal of the optical path system at each level includes:
当所述第一级光路系统的检测信号满足预设保护条件,且所述第二级光路系统的检测信号未满足预设保护条件时,生成第一种故障信息;When the detection signal of the first-level optical path system meets the preset protection condition, and the detection signal of the second-level optical path system does not meet the preset protection condition, generate the first type of fault information;
当所述第一级光路系统的检测信号未满足预设保护条件,且所述第二级光路系统的检测信号满足预设保护条件时,生成第二种故障信息;When the detection signal of the first-level optical path system does not meet the preset protection condition, and the detection signal of the second-level optical path system meets the preset protection condition, generating the second type of fault information;
当所述第一级光路系统及所述第二级光路系统各自的检测信号都 满足预设保护条件,生成第三种故障信息。When the respective detection signals of the first-level optical path system and the second-level optical path system meet the preset protection conditions, a third type of fault information is generated.
在第二方面,本申请实施例提供一种光纤激光器,包括:In the second aspect, an embodiment of the present application provides a fiber laser, including:
至少一级光路系统,包括一个或多个泵浦源及光纤,所述泵浦源用于输出激光,所述激光可在所述光纤中传输;At least one-level optical path system, including one or more pump sources and optical fibers, the pump sources are used to output laser light, and the laser light can be transmitted in the optical fiber;
驱动电路,用于驱动所述光路系统工作;以及,A driving circuit for driving the optical path system to work; and,
控制电路,分别与所述光路系统和所述驱动电路连接,其中,所述控制电路包括:The control circuit is respectively connected with the optical path system and the drive circuit, wherein the control circuit includes:
至少一个处理器,分别与所述光路系统和所述驱动电路连接;以及,At least one processor, respectively connected to the optical path system and the drive circuit; and,
与所述至少一个处理通信连接的存储器;其中,所述存储器存储有可被所述至少一个处理器执行的指令程序,所述指令程序被所述至少一个处理器执行,以使所述至少一个处理器执行所述的光纤激光器保护方法。A memory that is communicatively connected to the at least one processor; wherein the memory stores an instruction program executable by the at least one processor, and the instruction program is executed by the at least one processor so that the at least one The processor executes the fiber laser protection method.
在本申请各个实施例中,通过检测泵浦源中的电流信号来检测泵浦源的出光情况,在泵浦源正常输出激光后,获取PD探测器的检测信号,若该检测信号满足预设保护条件时,生成保护信息。在泵浦源正常工作的情况下,通过在一定时间内检测PD探测器的检测信号来判断激光在光纤中的传递情况,并对异常情况快速的生成保护信息,从而减小了光纤激光器损坏程度及可靠地保护光纤激光器。In each embodiment of the present application, the light output of the pump source is detected by detecting the current signal in the pump source. After the pump source normally outputs the laser, the detection signal of the PD detector is obtained. When the conditions are protected, protection information is generated. When the pump source is working normally, the detection signal of the PD detector is detected within a certain period of time to determine the laser transmission in the fiber, and the protection information is quickly generated for abnormal conditions, thereby reducing the damage of the fiber laser And reliably protect the fiber laser.
附图说明Description of the drawings
一个或多个实施例通过与之对应的附图中的图片进行示例性说明,这些示例性说明并不构成对实施例的限定,附图中具有相同参考数字标号的元件表示为类似的元件,除非有特别申明,附图中的图不构成比例限制。One or more embodiments are exemplified by the pictures in the corresponding drawings. These exemplified descriptions do not constitute a limitation on the embodiments. The elements with the same reference numerals in the drawings are denoted as similar elements. Unless otherwise stated, the figures in the attached drawings do not constitute a scale limitation.
图1为本申请实施例提供的一种光纤激光器的结构框图;FIG. 1 is a structural block diagram of a fiber laser provided by an embodiment of the application;
图2为本申请一实施例提供的一种光纤激光器保护的方法的流程图;2 is a flowchart of a method for protecting a fiber laser according to an embodiment of the application;
图2a为本申请另一实施例提供的一种光纤激光器保护的方法的流程图;2a is a flowchart of a method for protecting a fiber laser according to another embodiment of this application;
图2b为本申请又一实施例提供的一种光纤激光器保护的方法的流程图;2b is a flowchart of a method for protecting a fiber laser according to another embodiment of this application;
图3为本申请又一实施例提供的一种光纤激光器保护的方法的流程图;FIG. 3 is a flowchart of a method for protecting a fiber laser according to another embodiment of this application;
图3a为本申请又一实施例提供的一种光纤激光器保护的方法的流程图;FIG. 3a is a flowchart of a method for protecting a fiber laser according to another embodiment of this application;
图4为本申请又一实施例提供的一种光纤激光器保护的方法的流程图;4 is a flowchart of a method for protecting a fiber laser according to another embodiment of this application;
图5为本申请又一实施例提供的一种光纤激光器保护的方法的流程图;FIG. 5 is a flowchart of a method for protecting a fiber laser according to another embodiment of this application;
图6为本申请又一实施例提供的一种光纤激光器的二级光路示意图。FIG. 6 is a schematic diagram of a secondary optical path of a fiber laser according to another embodiment of the application.
具体实施方式detailed description
为了使本申请的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本申请进行进一步详细说明。应当理解,此处所描述的具体实施例仅用以解释本申请,并不用于限定本申请。In order to make the purpose, technical solutions, and advantages of this application clearer, the following further describes this application in detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present application, and are not used to limit the present application.
图1为本申请实施例提供的一种光纤激光器的结构框图,该图所示的光纤激光器10可以用于实现本申请实施例提供的光纤激光器保护方法,请参看图1,光纤激光器10由控制电路11、驱动电路12以及至少一级光路系统13构成,其中,驱动电路12与光路系统13连接,用于驱动光路系统13工作,控制电路11与驱动电路12及光路系统13分别相连,控制电路11向驱动电路12发送驱动信号,以使驱动电路12驱动光路系统13进行工作,当光路系统13发生保护信号时,光路系统13将该保护信号反馈至控制电路11,以使控制电路11针对该保护信号启动相关保护程序。Figure 1 is a structural block diagram of a fiber laser provided by an embodiment of this application. The fiber laser 10 shown in this figure can be used to implement the fiber laser protection method provided by the embodiment of this application. Please refer to Figure 1. The fiber laser 10 is controlled by The circuit 11, the driving circuit 12, and at least one level of optical path system 13 are formed, wherein the driving circuit 12 is connected to the optical path system 13 for driving the optical path system 13 to work, and the control circuit 11 is connected to the driving circuit 12 and the optical path system 13 respectively, and the control circuit 11 sends a drive signal to the drive circuit 12 so that the drive circuit 12 drives the optical path system 13 to work. When the optical path system 13 generates a protection signal, the optical path system 13 feeds back the protection signal to the control circuit 11, so that the control circuit 11 responds to the The protection signal starts the relevant protection program.
在实际应用中,发生保护信号的情况包括但不限于以下几种情况:烧纤、坏纤、元器件失效故障或者是误保护等。启动相关保护程序可以为控制电路11接收到保护信号后,停止向驱动电路12发送驱动信号,以停止光路系统13的工作。In practical applications, the occurrence of a protection signal includes but is not limited to the following situations: fiber burnt, broken fiber, component failure or faulty protection, etc. Starting the related protection program may be that after the control circuit 11 receives the protection signal, it stops sending the driving signal to the driving circuit 12 to stop the operation of the optical path system 13.
光路系统13主要由泵浦源131、光电二极管探测器132以及其他若干组成部分构成,其中,泵浦源131接收来自驱动电路12的驱动信号输出泵浦激光,输出的激光在光路系统中进行传递。光电二极管探测器132用于探测传递的激光,当一定强度的激光经过光电二极管探测器132时,光电二极管探测器132中的输出信号会发生转变,根据光电二极管探测器132的输出信号来判断激光在光纤中的传递情况。The optical path system 13 is mainly composed of a pump source 131, a photodiode detector 132, and several other components. Among them, the pump source 131 receives a driving signal from the driving circuit 12 to output a pump laser, and the output laser is transmitted in the optical path system . The photodiode detector 132 is used to detect the transmitted laser light. When a certain intensity of laser light passes through the photodiode detector 132, the output signal of the photodiode detector 132 will change, and the laser light will be judged according to the output signal of the photodiode detector 132. The transmission situation in the optical fiber.
控制电路11分别与所述光路系统13和所述驱动电路12连接,其中,所述控制电路包括:The control circuit 11 is respectively connected to the optical path system 13 and the drive circuit 12, wherein the control circuit includes:
至少一个处理器,分别与所述光路系统和所述驱动电路连接;以及,At least one processor, respectively connected to the optical path system and the drive circuit; and,
与所述至少一个处理通信连接的存储器;其中,所述存储器存储有可被所述至少一个处理器执行的指令程序,所述指令程序被所述至少一个处理器执行,以使所述至少一个处理器执行所述的光纤激光器保护方法。A memory that is communicatively connected to the at least one processor; wherein the memory stores an instruction program executable by the at least one processor, and the instruction program is executed by the at least one processor so that the at least one The processor executes the fiber laser protection method.
可以理解的,存储器作为一种非易失性计算机可读存储介质,可用于存储非易失性软件程序、非易失性计算机可执行程序以及模块。处理器通过运行存储在存储器中的非易失性软件程序、指令以及模块,从而执行服务器的各种功能应用以及数据处理,即实现以下实施例中光纤激光器的保护方法。It can be understood that, as a non-volatile computer-readable storage medium, the memory can be used to store non-volatile software programs, non-volatile computer-executable programs, and modules. The processor executes various functional applications and data processing of the server by running non-volatile software programs, instructions, and modules stored in the memory, that is, realizing the fiber laser protection method in the following embodiments.
存储器可以包括存储程序区和存储数据区,其中,存储程序区可存储操作系统、至少一个功能所需要的应用程序;存储数据区可存储根据优惠劵消息推送装置的使用所创建的数据等。此外,存储器可以包括高速随机存取存储器,还可以包括非易失性存储器,例如至少一个磁盘存储器件、闪存器件、或其他非易失性固态存储器件。The memory may include a storage program area and a storage data area. The storage program area may store an operating system and an application program required by at least one function; the storage data area may store data created according to the use of the coupon message pushing device. In addition, the memory may include a high-speed random access memory, and may also include a non-volatile memory, such as at least one magnetic disk storage device, a flash memory device, or other non-volatile solid-state storage devices.
具体的,关于光纤激光器保护的具体方法可以参见以下实施例的描述。Specifically, for the specific method of fiber laser protection, refer to the description of the following embodiments.
请继续参看图2,图2为本申请实施例提供的一种光纤激光器保护的方法的流程图,该方法包括以下步骤:Please continue to refer to FIG. 2. FIG. 2 is a flowchart of a method for protecting a fiber laser according to an embodiment of the application. The method includes the following steps:
步骤21:确定所述泵浦源的工作状态,所述工作状态包括激光输出状态或激光未输出状态;Step 21: Determine the working state of the pump source, where the working state includes a laser output state or a laser non-output state;
泵浦源就是使激光工作介质达到粒子数反转的电流源,常见的泵浦方式主要有电泵浦、化学泵浦、光泵浦以及气动泵浦,在本申请中,泵浦源采用的是电泵浦。泵浦源作为激光输出的源头,只有在正常提供工作电流时,才会产生激光。所以,在泵未损坏的情况下,只要有满足出光条件的电流通过泵浦源,泵浦源就会相应产生激光输出。因此,在进行激光器功能检测时,首先应该确定泵浦源的工作状态。The pump source is the current source that makes the laser working medium reach the particle number inversion. The common pumping methods mainly include electric pumping, chemical pumping, optical pumping and pneumatic pumping. In this application, the pumping source adopts It is an electric pump. As the source of laser output, the pump source will only produce laser light when the working current is supplied normally. Therefore, if the pump is not damaged, as long as there is a current that satisfies the light-emitting condition through the pump source, the pump source will generate laser output accordingly. Therefore, when performing laser function testing, the working state of the pump source should be determined first.
激光输出状态是指泵浦源中的电流满足了其出光的条件,从而输出了激光,激光未输出状态是指泵浦源的电流小于工作电流或没有电流输入,而使泵浦源未能输出激光。The laser output state means that the current in the pump source meets its light-emitting conditions, thereby outputting the laser. The laser non-output state means that the current of the pump source is less than the working current or there is no current input, and the pump source fails to output laser.
步骤22:当所述泵浦源的工作状态为所述激光输出状态时,获取检测信号,其中,所述检测信号用于指示所述激光在所述光纤中传输的传输状态;Step 22: Obtain a detection signal when the working state of the pump source is the laser output state, where the detection signal is used to indicate the transmission state of the laser in the optical fiber;
激光输出状态即为泵浦源工作在工作电流从而输出激光,输出的激光在光纤进行传递,并通过光电二极管(Photo Diode,PD)探测器来探测光的强度,从而了解激光在光纤中的传递情况。在本实施例中,检测信号即为PD的探测信号,当泵浦源发出的一定强度的光经过PD探测器时,PD中的输出信号发生了改变,通过输出信号的改变来确定激光的传递状况。The laser output state means that the pump source works at the working current to output the laser, and the output laser is transmitted in the optical fiber, and the photodiode (PD) detector is used to detect the intensity of the light, so as to understand the laser transmission in the optical fiber. Happening. In this embodiment, the detection signal is the detection signal of the PD. When a certain intensity of light emitted by the pump source passes through the PD detector, the output signal in the PD changes. The laser transmission is determined by the change of the output signal. situation.
步骤23:当所述检测信号满足预设保护条件时,生成保护信息。Step 23: When the detection signal meets a preset protection condition, generate protection information.
预设保护条件是指泵浦源发出一定强度的激光后一定的时间内,PD探测器未探测到光强信号。满足该预设保护条件时,说明激光在光纤中的传递发生了烧纤、断纤等异常情况,PD探测器将该异常检测信号反馈至控制电路,控制电路根据该检测信号生成相应的保护信息。The preset protection condition means that the PD detector does not detect the light intensity signal within a certain period of time after the pump source emits a certain intensity laser. When the preset protection conditions are met, it indicates that the laser transmission in the optical fiber has caused abnormal conditions such as fiber burning or fiber breakage. The PD detector feeds back the abnormal detection signal to the control circuit, and the control circuit generates corresponding protection information according to the detection signal .
其中,保护信息的形式可以有多种,可以包括报警信息,具体地,可以包括收到异常检测信号后及时的停止输出驱动信号至驱动电路,关闭电源,以使泵浦源工作在激光未输出状态;或者,通过信号指示灯、蜂鸣器、振动信号等保护信号通知相关工作人员来进行处理。Among them, there are many forms of protection information, including alarm information. Specifically, it may include stopping outputting the drive signal to the drive circuit in time after receiving the abnormal detection signal, and turning off the power supply to make the pump source work when the laser is not output. Status; or, notify relevant staff through protection signals such as signal indicators, buzzers, and vibration signals for processing.
在本实施例中,通过检测泵浦源中的电流信号来检测泵浦源的出光 情况,在泵浦源正常输出激光后,获取PD探测器的检测信号,若该检测信号满足预设保护条件时,生成保护信息。在泵浦源正常工作的情况下,通过在一定时间内检测PD探测器的检测信号来判断激光在光纤中的传递情况,并对异常情况及时的发出保护信息,从而减小了光纤激光器损坏程度。In this embodiment, the light output of the pump source is detected by detecting the current signal in the pump source. After the pump source normally outputs the laser, the detection signal of the PD detector is obtained. If the detection signal meets the preset protection condition When the protection information is generated. When the pump source is working normally, the detection signal of the PD detector is detected within a certain period of time to determine the laser transmission in the fiber, and timely protection information is sent out for abnormal conditions, thereby reducing the degree of damage to the fiber laser .
为了能准确的获取泵浦源的工作状态,其中,泵浦源的工作状态包括激光输出状态或激光未输出状态,在一些实施例中,请参看图2a,图2a为本申请实施例提供的一种光纤激光器保护的方法的流程图,确定所述泵浦源的工作状态,包括以下步骤:In order to accurately obtain the working state of the pump source, where the working state of the pump source includes the laser output state or the laser non-output state, in some embodiments, please refer to FIG. 2a, which is provided in an embodiment of the application. A flow chart of a method for protecting a fiber laser, determining the working state of the pump source, includes the following steps:
步骤211:当获取到流经所述泵浦源的电流信号时,确定所述泵浦源的工作状态为所述激光输出状态;Step 211: When the current signal flowing through the pump source is acquired, determine that the working state of the pump source is the laser output state;
步骤212:当未获取到流经所述泵浦源的电流信号时,确定所述泵浦源的工作状态为所述激光未输出状态,其中,所述电流信号用于驱动所述泵浦源输出激光。Step 212: When the current signal flowing through the pump source is not obtained, determine that the working state of the pump source is the laser non-output state, wherein the current signal is used to drive the pump source Output laser.
泵浦源的工作状态由电流信号来决定,若检测到泵浦源中有电流信号,泵浦源的工作状态为所述激光输出状态,则激光器启动上述保护方法;若未检测到泵浦源中的电流信号,泵浦源的工作状态为所述激光未输出状态,则激光器不会进入保护方法的流程。泵浦源为激光输出的源头,对激光器的检测起着至关重要的作用。The working state of the pump source is determined by the current signal. If a current signal is detected in the pump source and the working state of the pump source is the laser output state, the laser starts the above protection method; if the pump source is not detected If the working state of the pump source is the laser not output state, the laser will not enter the process of the protection method. The pump source is the source of the laser output, which plays a vital role in the detection of the laser.
在本实施例中,本申请的电流信号可通过设置与泵浦源串联的取样电阻来获得,具体地,根据提供给泵浦源的电压值和采样电阻获取的电阻值来计算得到泵浦源的电流信号。In this embodiment, the current signal of the present application can be obtained by setting a sampling resistor in series with the pump source. Specifically, the pump source is calculated according to the voltage value provided to the pump source and the resistance value obtained by the sampling resistor的current signal.
在本实施例中,由于泵浦源是激光输出的源头,因此,在激光器的检测过程中,通过检测泵浦源中的电流信号来确定激光器的出光状态,为激光器的激光传递检测提供了基础。In this embodiment, because the pump source is the source of the laser output, in the laser detection process, the current signal in the pump source is detected to determine the light output state of the laser, which provides a basis for the laser delivery detection of the laser .
在一些实施例中,当激光在光纤的传递过程中发生异常情况,即当所述检测信号的电平类型为预设电平类型时,生成保护信息。其中,检测信号为PD探测器的探测信号,PD探测器将光的探测信号转换成电平信号并反馈至控制器。预设电平类型用于指示PD探测器未探测到光纤 中的激光信号,控制器将获取的检测信号与预设电平类型进行比较,若相等,则说明激光在光纤中的传递出现异常情况,此时,控制器生成相应的保护信息,以能够及时处理该异常情况。In some embodiments, when an abnormal condition occurs during the transmission of the laser through the optical fiber, that is, when the level type of the detection signal is a preset level type, the protection information is generated. Among them, the detection signal is the detection signal of the PD detector, and the PD detector converts the light detection signal into a level signal and feeds it back to the controller. The preset level type is used to indicate that the PD detector does not detect the laser signal in the optical fiber. The controller compares the acquired detection signal with the preset level type. If they are equal, it indicates that the laser transmission in the optical fiber is abnormal. At this time, the controller generates corresponding protection information to be able to deal with the abnormal situation in time.
为了能及时的发现异常情况,以进行快速处理,在另一些实施例中,请参看图2b,图2b为本申请实施例提供的一种光纤激光器保护方法的流程图,所述当所述检测信号的电平类型为预设电平类型时,生成保护信息,包括以下步骤:In order to detect abnormal situations in time and perform rapid processing, in other embodiments, please refer to FIG. 2b. FIG. 2b is a flowchart of a fiber laser protection method provided by an embodiment of this application. When the signal level type is the preset level type, generating protection information includes the following steps:
步骤231:判断预设时长内的检测信号的电平类型是否为预设电平类型;Step 231: Determine whether the level type of the detection signal within the preset time period is a preset level type;
预设时长是设定一个激光传输的时间长度,在该时间长度内,光纤中的激光信号能正常的从泵浦源传递到PD探测器的位置,因此,预设时长用于指示激光信号的正常传递时间数据。The preset duration is to set the length of time for laser transmission. Within this duration, the laser signal in the fiber can be normally transmitted from the pump source to the position of the PD detector. Therefore, the preset duration is used to indicate the laser signal. Pass the time data normally.
步骤232:若是,生成保护信息。Step 232: If yes, generate protection information.
在预设时长内,若PD探测器对应的检测信号的电平类型为预设电平类型,预设电平类型用于指示PD探测器未探测到激光信号,可知,激光信号在光纤中的传递出现异常情况。此时,控制器将产生保护信息。Within the preset time period, if the level type of the detection signal corresponding to the PD detector is the preset level type, the preset level type is used to indicate that the PD detector does not detect the laser signal. It can be seen that the laser signal is in the optical fiber. An abnormal situation occurred during delivery. At this time, the controller will generate protection information.
在本实施例中,设定预设时长,通过在预设时长内先后获取泵浦源的电流标志信号和PD探测器的电平类型,来判断激光在光纤中传递时是否出现异常情况。In this embodiment, the preset duration is set, and the current flag signal of the pump source and the level type of the PD detector are successively acquired within the preset duration to determine whether there is an abnormality when the laser is transmitted in the optical fiber.
在另一些实施例中,所述当所述检测信号的电平类型为预设电平类型时,生成保护信息,还包括以下步骤:In other embodiments, when the level type of the detection signal is a preset level type, generating protection information further includes the following steps:
步骤233:当所述检测信号的电平类型为非预设电平类型时,进入循环检测状态。Step 233: When the level type of the detection signal is not a preset level type, enter a loop detection state.
非预设电平类型用来指示PD探测器探测到激光信号,即从泵浦源输出的激光信号在光纤中如期的传递到PD探测器位置。此时,系统将进入下一次的激光传递检测,先获取泵浦源中的电流标志信号,若电流标志信号为第一标志值,则设置预设时长,在预设时长内,再次获取PD探测器的电平类型,通过判断循环获取的电流标志信号和PD探测信号来完成循环检测的过程。The non-preset level type is used to indicate that the PD detector detects the laser signal, that is, the laser signal output from the pump source is transmitted to the PD detector position in the optical fiber as scheduled. At this time, the system will enter the next laser delivery detection, first obtain the current flag signal in the pump source, if the current flag signal is the first flag value, set the preset duration, within the preset duration, get PD detection again The level type of the detector, the cycle detection process is completed by judging the current flag signal and the PD detection signal obtained cyclically.
在本实施例中,若获取的检测信号的电平类型为非预设电平类型时,即激光在光纤中的传递没有出现异常情况时,系统进入循环检测状态,从而保证了激光器工作的稳定性。In this embodiment, if the level type of the acquired detection signal is not the preset level type, that is, when there is no abnormality in the transmission of the laser in the optical fiber, the system enters the loop detection state, thereby ensuring the stability of the laser operation Sex.
可以理解的,当泵浦源中的电流信号达到某一阈值时,泵浦源才能输出激光。It is understandable that when the current signal in the pump source reaches a certain threshold, the pump source can output laser light.
在一些实施例中,请参看图3,图3为本申请实施例提供的一种光纤激光器保护方法的流程图,所述确定所述泵浦源的工作状态为所述激光输出状态,包括以下步骤:In some embodiments, please refer to FIG. 3. FIG. 3 is a flowchart of a fiber laser protection method provided by an embodiment of the application. The determining that the working state of the pump source is the laser output state includes the following step:
步骤31:判断所述电流信号是否大于或等于预设电流阈值;Step 31: Determine whether the current signal is greater than or equal to a preset current threshold;
预设电流阈值是指该泵浦源的工作电流水平,泵浦源根据该工作电流水平工作在激光输出或未输出的状态。电流信号是由驱动电路输出至泵浦源的,即电流信号为泵浦源的实时信号,通过比较泵浦源中的实时信号与预设电流阈值的大小,来确定激光的输出情况。The preset current threshold refers to the working current level of the pump source, and the pump source works in a laser output or non-output state according to the working current level. The current signal is output from the driving circuit to the pump source, that is, the current signal is the real-time signal of the pump source. The laser output is determined by comparing the real-time signal in the pump source with the preset current threshold.
步骤32:若是,选择所述泵浦源的工作状态为所述激光输出状态;Step 32: If yes, select the working state of the pump source as the laser output state;
步骤33:若否,选择所述泵浦源的工作状态为所述激光未输出状态。Step 33: If not, select the working state of the pump source as the laser not output state.
若电流信号大于或等于预设电流阈值,则泵浦源处于正常工作状态,此时,泵浦源输出稳定的激光;反之,泵浦源中的电流信号达不到工作信号,泵浦源无法输出激光。因此,通过比较电流信号与预设电流阈值的大小,从而确定泵浦源的出光情况。If the current signal is greater than or equal to the preset current threshold, the pump source is in a normal working state. At this time, the pump source outputs a stable laser; on the contrary, the current signal in the pump source cannot reach the working signal, and the pump source cannot Output laser. Therefore, by comparing the magnitude of the current signal with the preset current threshold, the light output of the pump source can be determined.
在本实施例中,根据泵浦源设定其预设电流阈值,通过比较预设电流阈值与电流信号的大小,来确定泵浦源的激光输出情况,提高了判断泵浦源的工作状态的准确性。In this embodiment, the preset current threshold is set according to the pump source, and the laser output of the pump source is determined by comparing the preset current threshold with the magnitude of the current signal, which improves the judgment of the working state of the pump source. accuracy.
若判断出电流信号大于或等于预设电流阈值,泵浦源输出稳定的激光后,在一些实施例中,请参看图3a,图3a为本申请实施例提供的一种光纤激光器保护方法的流程图,所述选择所述泵浦源的工作状态为所述激光输出状态,包括以下步骤:If it is determined that the current signal is greater than or equal to the preset current threshold, after the pump source outputs a stable laser, in some embodiments, please refer to FIG. 3a. FIG. 3a is a flow chart of a fiber laser protection method provided by an embodiment of the application As shown in the figure, the selection of the working state of the pump source as the laser output state includes the following steps:
步骤321:预先设定电流标志位;Step 321: preset the current flag bit;
电流标志位是用来指示泵浦源中的电流信号与预设电流阈值的大小关系,控制电路通过获取电流标志位的数据来确定当前泵浦源的工作 情况。The current flag is used to indicate the relationship between the current signal in the pump source and the preset current threshold. The control circuit obtains the current flag data to determine the current working condition of the pump source.
步骤322:根据所述电流信号与预设电流阈值,更新所述电流标志位,其中,所述电流标志位可被置换为第一标志值或第二标志值,所述第一标志值用于指示所述电流信号大于或等于所述预设电流阈值,所述第二标志值用于指示所述电流信号小于所述预设电流阈值;Step 322: Update the current flag bit according to the current signal and the preset current threshold, where the current flag bit can be replaced with a first flag value or a second flag value, and the first flag value is used for Indicating that the current signal is greater than or equal to the preset current threshold, and the second flag value is used to indicate that the current signal is less than the preset current threshold;
第一标志值和第二标志值之间的切换用来指示泵浦源工作状态的转换,可以理解的,第一标志值和第二标志值均为控制电路所能识别的数值,在本申请中,第一标志值为高电平信号,第二标志值为为低电平信号。当获取的电流标志位为高电平信号时,泵浦源中的电流信号大于或等于所述预设电流阈值;当获取的电流标志位为低电平信号时,泵浦源中的电流信号小于所述预设电流阈值。The switching between the first flag value and the second flag value is used to indicate the transition of the pumping source working state. It is understandable that both the first flag value and the second flag value are values that can be recognized by the control circuit. Among them, the first flag value is a high-level signal, and the second flag value is a low-level signal. When the acquired current flag is a high-level signal, the current signal in the pump source is greater than or equal to the preset current threshold; when the acquired current flag is a low-level signal, the current signal in the pump source Less than the preset current threshold.
步骤323:当所述电流标志位的标志值为所述第一标志值时,选择所述泵浦源的工作状态为所述激光输出状态;当所述电流标志位的标志值为所述第二标志值时,选择所述泵浦源的工作状态为所述激光未输出状态。Step 323: When the flag value of the current flag bit is the first flag value, select the working state of the pump source as the laser output state; when the flag value of the current flag bit is the first flag value When the two flag values are used, the working state of the pump source is selected as the laser not output state.
在本实施例中,通过将电流标志位被置换第一标志值或第二标志值的方式,来指示泵浦源中电流的变化情况,当电流信号大于或等于所述预设电流阈值时,电流标志位为第一标志值;当电流信号小于所述预设电流阈值时,电流标志位为第二标志值。控制电路通过获取电流标志位的数据来确定当前泵浦源的工作情况。In this embodiment, the current flag bit is replaced by the first flag value or the second flag value to indicate the current change in the pump source. When the current signal is greater than or equal to the preset current threshold, The current flag bit is the first flag value; when the current signal is less than the preset current threshold value, the current flag bit is the second flag value. The control circuit determines the current working condition of the pump source by obtaining the data of the current flag bit.
在一些实施例中,所述检测信号包括电信号。In some embodiments, the detection signal includes an electrical signal.
检测信号是由PD探测器转换输出的,PD探测器产生一个与光亮度成比例的微弱电流信号,再有前置放大器将该电流信号转换为可用的电压信号,从而完成了从光信号到电信号的转换过程。The detection signal is converted and output by the PD detector. The PD detector generates a weak current signal proportional to the brightness of the light, and then a preamplifier converts the current signal into a usable voltage signal, thus completing the transition from optical signal to electrical Signal conversion process.
在另一些实施例中,所述保护信息还包括故障部件信息,请参阅图4,图4为本申请实施例提供的一种光纤激光器保护的方法的流程图,如图4所示,生成保护信息包括以下步骤:In other embodiments, the protection information also includes faulty component information. Please refer to FIG. 4. FIG. 4 is a flowchart of a method for protecting a fiber laser according to an embodiment of the application. As shown in FIG. The information includes the following steps:
步骤41:获取出光控制信息;Step 41: Obtain light emission control information;
步骤42:根据所述出光控制信息,生成故障部件信息。Step 42: Generate faulty component information according to the light emission control information.
在本实施例中,所述出光控制信息用于控制所述泵浦源产生激光,其中,当出光控制信息为驱动泵浦源工作的驱动信息时,泵浦源根据所述出光控制信息,产生激光,然而,当光路出现故障时,即使泵浦源接收到所述出光控制信息,也会生成保护信息。In this embodiment, the light emission control information is used to control the pump source to generate laser light. When the light emission control information is driving information for driving the pump source to work, the pump source generates laser light according to the light emission control information. However, when the optical path fails, the laser will generate protection information even if the pump source receives the light emission control information.
当出光控制信息为停止泵浦源工作的工作信息时,泵浦源根据所述出光控制信息,停止产生激光,然而,当出现硬件故障时,即使泵浦源未接收到所述出光控制信息,泵浦源依然产生激光,例如,泵浦源驱动板中MOS管发生故障,导致泵浦源出现漏电流,所述漏电流会促使泵浦源产生激光。When the light emission control information is the work information for stopping the pumping source, the pump source stops generating laser light according to the light emission control information. However, when a hardware failure occurs, even if the pump source does not receive the light emission control information, The pump source still generates laser light. For example, a failure of the MOS tube in the pump source driver board causes a leakage current in the pump source, and the leakage current will cause the pump source to generate laser light.
在另一些实施例中,出光控制信息可以包括用于控制泵浦源工作状态的多种控制信号组成,所述控制信号包括Control信号、EN使能信号、0~10V功率设定信号、PWM调制信号等等。在Control信号、EN使能信号、0~10V功率设定信号、PWM调制信号都满足出光条件下,亦即,出光控制信息为驱动泵浦源工作的驱动信息时,于是,泵浦源根据所述出光控制信息便可以产生激光。In other embodiments, the light emission control information may include a variety of control signals for controlling the working state of the pump source. The control signals include Control signals, EN enable signals, 0-10V power setting signals, and PWM modulation. Signal and so on. When the Control signal, the EN enable signal, the 0-10V power setting signal, and the PWM modulation signal all meet the light-emitting conditions, that is, when the light-emitting control information is the driving information for driving the pump source to work, then the pump source is The laser light can be generated by stating the light control information.
同理可得,在Control信号、EN使能信号、0~10V功率设定信号、PWM调制信号任意一个或两个以上都未满足出光条件下,亦即,出光控制信息为停止泵浦源工作的工作信息时,于是,泵浦源根据所述出光控制信息便可以停止产生激光或者停止工作。In the same way, when any one or more of the Control signal, EN enable signal, 0-10V power setting signal, and PWM modulation signal does not meet the light-emitting condition, that is, the light-emitting control information is to stop the pumping source from working. Therefore, the pump source can stop generating laser light or stop working according to the light emission control information.
因此,在已知泵浦源的工作状态为激光输出状态,并且检测信号满足预设保护条件(例如检测信号为低电平)的前提下,当出光控制信息足以指示泵浦源工作在对应状态下时,而硬件或者光路出现故障却脱离了出光控制信息的控制,由于出光控制信息与故障部件存在关联性,因此,获取到出光控制信息,便可以根据出光控制信息推导出故障部件。Therefore, under the premise that the working state of the pump source is known to be the laser output state, and the detection signal meets the preset protection condition (for example, the detection signal is low level), when the light emission control information is sufficient to indicate that the pump source is working in the corresponding state When downloading, when the hardware or the light path fails, it is out of the control of the light emission control information. Since the light emission control information is related to the faulty component, the light emission control information can be obtained and the malfunctioning component can be derived from the light emission control information.
举例而言,所述出光控制信息包括出光信息或未出光信息,所述故障部件信息包括硬件故障信息或光路故障信息,当所述出光控制信息属于所述出光信息时,确定所述故障部件信息为光路故障信息。即当所述出光控制信息为驱动泵浦源工作的驱动信息,泵浦源根据所述出光控制信息产生激光,然而,激光器却生成保护信息,则可以推断出泵浦源产 生的激光在光纤中的传递发生异常情况,比如烧纤、断纤等,此时激光无法在光纤中正常的传递至PD探测器位置,以致于PD探测器无法探测到光信号而输出低电平的检测信号,从而确定该故障部件信息为光路故障信息,并生成故障部件信息。For example, the light emission control information includes light emission information or non-light emission information, the faulty component information includes hardware failure information or light path failure information, and when the light emission control information belongs to the light emission information, the faulty component information is determined It is the light path fault information. That is, when the light output control information is driving information for driving the pump source to work, the pump source generates laser light according to the light output control information, but the laser generates protection information, and it can be inferred that the laser light generated by the pump source is in the optical fiber. Abnormal transmission occurs, such as fiber burning, fiber breaking, etc. At this time, the laser cannot be normally transmitted to the position of the PD detector in the fiber, so that the PD detector cannot detect the optical signal and output a low-level detection signal, thus The faulty component information is determined to be the optical path fault information, and the faulty component information is generated.
当所述出光控制信息属于所述未出光信息时,确定所述故障部件信息为硬件故障信息。即当出光控制信息为停止泵浦源工作的工作信息,泵浦源根据所述出光控制信息,停止产生激光,然而,激光器却生成保护信息。也就是说,泵浦源在没有接收到驱动信息的前提下仍然工作在激光输出状态,以致于触发了激光器的保护程序,生成了保护信息,由此可以推断出硬件发生了故障。其中,硬件故障信息为泵浦源驱动电路及其相关电子元器件故障信息,比如,泵浦源驱动板中的MOS管(场效应管)故障导致泵浦源存在漏电流,而促使泵浦源产生了激光,由此可以确定该故障部件信息为硬件故障信息,并根据该硬件故障信息生成故障部件信息。When the light emission control information belongs to the non-light emission information, it is determined that the faulty component information is hardware fault information. That is, when the light emission control information is work information for stopping the operation of the pump source, the pump source stops generating laser light according to the light emission control information, but the laser generates protection information. That is to say, the pump source is still working in the laser output state without receiving the driving information, so that the protection program of the laser is triggered and the protection information is generated, which can be inferred that the hardware is faulty. Among them, the hardware failure information is the failure information of the pump source drive circuit and its related electronic components. For example, the failure of the MOS tube (field effect tube) in the pump source drive board causes the pump source to have leakage current, which prompts the pump source The laser is generated, so that it can be determined that the faulty component information is hardware fault information, and the faulty component information is generated according to the hardware fault information.
在本实施例中,结合用于控制泵浦源产生激光的出光控制信息进行故障部件的判断,以生成故障部件信息,实现了智能化定位故障部件,提高了定位故障部件的准确性。In this embodiment, the faulty component is judged in combination with the light emission control information used to control the pump source to generate laser light to generate faulty component information, which realizes the intelligent location of the faulty component and improves the accuracy of locating the faulty component.
在另一些实施例中,当所述出光控制信息为所述出光信息时,请参阅图5,图5为本申请实施例提供的一种光纤激光器的流程图,如图5所示,所述方法还包括以下步骤:In other embodiments, when the light emission control information is the light emission information, please refer to FIG. 5. FIG. 5 is a flowchart of a fiber laser provided by an embodiment of the application. As shown in FIG. 5, The method also includes the following steps:
步骤51:获取各级光路系统的检测信号;Step 51: Obtain the detection signal of the optical path system at all levels;
步骤52:根据所述各级光路系统的检测信号,生成故障定位信息。Step 52: Generate fault location information according to the detection signals of the optical path systems at all levels.
在本实施例中,所述光纤激光器包括至少一级光路系统,每级光路系统均包括有泵浦源及光纤,且每级光纤中均设置有PD探测器,以准确的反映每级光路系统的故障情况。当所述出光控制信息为所述出光信息时,泵浦源根据该出光控制信息产生激光,激光在光路系统传递的过程中,可能会触发多个级数的PD探测器产生保护信息,根据产生保护信息的PD探测器所在的级数信息生成故障定位信息。In this embodiment, the fiber laser includes at least one level of optical path system, each level of optical path system includes a pump source and an optical fiber, and each level of fiber is equipped with a PD detector to accurately reflect each level of optical path system The failure situation. When the light emission control information is the light emission information, the pump source generates laser light according to the light emission control information. During the transmission of the laser light through the optical path system, multiple stages of PD detectors may be triggered to generate protection information. The level information of the PD detector of the protection information generates the fault location information.
具体的,当各级光路系统的泵浦源的出光控制信息均为驱动信息, 即各级光路系统的泵浦源为工作激光输出状态时,获取各级光路系统的检测信号。若其中任意一级或一级以上的检测信号满足预设保护条件(检测信号为低电平信号),则可以推断出激光在该级光纤中的传递出现异常情况。并根据各级光路系统的检测信号生成故障定位信息,以使操作者根据该故障定位信息快速的定位出故障位置。Specifically, when the light output control information of the pump source of the optical path system at all levels is driving information, that is, when the pump source of the optical path system at each level is in the working laser output state, the detection signal of the optical path system at each level is acquired. If the detection signal of any level or above meets the preset protection condition (the detection signal is a low-level signal), it can be inferred that the laser transmission in the optical fiber of that level is abnormal. The fault location information is generated according to the detection signals of the optical path system at all levels, so that the operator can quickly locate the fault location based on the fault location information.
为了进一步的说明定位出故障位置的具体方法,以下以具有两级光路系统的光纤激光器作为示例进行说明,可以理解的,该示例仅为本申请提供的一个较佳的实施例,本申请也可以由其他级数的光路系统组成,并不限于以下实施例所描述的光路系统。In order to further explain the specific method of locating the fault location, the fiber laser with a two-stage optical path system is taken as an example for description. It is understandable that this example is only a preferred embodiment provided by this application, and this application can also It is composed of light path systems of other levels, and is not limited to the light path systems described in the following embodiments.
请参阅图6,图6为本申请实施例提供的一种光纤激光器的二级光路示意图,如图6所示,所述光纤激光器60由两级光路系统组成,根据所述两级光路系统的检测信号,生成光纤激光器的故障定位信息。其中,所述两级光路系统包括第一级光路系统和第二级光路系统,第一级光路系统和第二级光路系统中均各自包含有泵浦源及光纤,且每一级光纤中均设置有PD探测器。第一级光路系统包括但不限于一级泵浦源601和一级PD探测器602,第二级光路系统包括但不限于二级泵浦源603及二级PD探测器604。Please refer to FIG. 6. FIG. 6 is a schematic diagram of a two-stage optical path of a fiber laser according to an embodiment of the application. As shown in FIG. 6, the fiber laser 60 is composed of a two-stage optical system. Detect the signal and generate fault location information of the fiber laser. Wherein, the two-level optical path system includes a first-level optical path system and a second-level optical path system. The first-level optical path system and the second-level optical path system each include a pump source and an optical fiber, and each level of optical fiber includes a pump source and an optical fiber. A PD detector is provided. The first-level optical path system includes, but is not limited to, a first-level pump source 601 and a first-level PD detector 602, and the second-level optical path system includes, but is not limited to, a second-level pump source 603 and a second-level PD detector 604.
具体的,当一级泵浦源601和二级泵浦源603均工作在激光输出状态,且两级光路系统的光纤均未发生异常情况时,一级泵浦源601输出的激光将沿着一级光纤传递至第二级光路系统,并由激光头输出;二级泵浦源603输出的激光将与一级泵浦源601输出的激光合成一束由激光头输出,此时,一级PD探测器602与二级PD探测器604均能检测到光信号并输出高电平信号。Specifically, when the first-stage pump source 601 and the second-stage pump source 603 are both working in the laser output state, and there is no abnormality in the optical fiber of the two-stage optical system, the laser output from the first-stage pump source 601 will follow The first-level optical fiber is transmitted to the second-level optical path system and output by the laser head; the laser output from the second-level pump source 603 will be combined with the laser output from the first-level pump source 601 to be output by the laser head. Both the PD detector 602 and the secondary PD detector 604 can detect the optical signal and output a high-level signal.
若其中的任意一级或两级光路系统的光纤发生异常情况时,在两级光路系统的泵浦源均工作在激光输出状态下,生成故障定位信息包括以下情况:If an abnormal condition occurs in the optical fiber of any one-stage or two-stage optical system, and the pump source of the two-stage optical system is working in the laser output state, the fault location information generated includes the following situations:
当所述第一级光路系统的检测信号满足预设保护条件,且所述第二级光路系统的检测信号未满足预设保护条件时,生成第一种故障信息。具体的,一级泵浦源601和二级泵浦源603均工作在激光输出状态,若 一级PD探测器602的检测信号为低电平信号,且二级PD探测器604的检测信号为高电平信号,可知,在第一级光纤中未检测到激光信号的传递,而在第二级光纤中检测到激光信号的传递,由于第一级光纤中断了激光信号的传递,因此在第二级光纤检测到的激光信号是由二级泵浦源603输出,由此可以推断出第一级光纤出现了异常情况,根据第一级光纤的异常生成第一种故障信息,以告知操作者发生故障的光纤的位置信息为第一级光纤。When the detection signal of the first-level optical path system meets the preset protection condition, and the detection signal of the second-level optical path system does not meet the preset protection condition, the first type of fault information is generated. Specifically, both the primary pump source 601 and the secondary pump source 603 work in the laser output state, if the detection signal of the primary PD detector 602 is a low-level signal, and the detection signal of the secondary PD detector 604 is High-level signal, it can be seen that the transmission of laser signals is not detected in the first-level fiber, and the transmission of laser signals is detected in the second-level fiber. Because the first-level fiber interrupts the transmission of laser signals, the transmission of laser signals is interrupted by the first-level fiber. The laser signal detected by the second-level fiber is output by the second-level pump source 603. From this, it can be inferred that the first-level fiber is abnormal, and the first type of fault information is generated according to the abnormality of the first-level fiber to inform the operator The location information of the failed fiber is the first-level fiber.
当所述第一级光路系统的检测信号未满足预设保护条件,且所述第二级光路系统的检测信号满足预设保护条件时,生成第二种故障信息。具体的,一级泵浦源601和二级泵浦源603均工作在激光输出状态,若一级PD探测器602的检测信号为高电平信号,且二级PD探测器604的检测信号为低电平信号,可知,在第一级光纤中检测到由一级泵浦源601输出激光信号,而在第二级光纤中未检测到由一级泵浦源601或/和二级泵浦源603输出的激光信号,由此可以推断出第二级光纤出现了异常情况,根据第二级光纤的异常生成第二种故障信息,以告知操作者发生故障的光纤的位置信息为第二级光纤。When the detection signal of the first-level optical path system does not meet the preset protection condition, and the detection signal of the second-level optical path system meets the preset protection condition, the second type of fault information is generated. Specifically, both the primary pump source 601 and the secondary pump source 603 work in the laser output state, if the detection signal of the primary PD detector 602 is a high level signal, and the detection signal of the secondary PD detector 604 is Low-level signal, it can be seen that the laser signal output by the first-level pump source 601 is detected in the first-level fiber, but the first-level pump source 601 or/and the second-level pump is not detected in the second-level fiber From the laser signal output by the source 603, it can be inferred that the second-level fiber is abnormal, and the second-level fault information is generated according to the abnormality of the second-level fiber to inform the operator that the location information of the fiber that has failed is the second-level optical fiber.
当所述第一级光路系统及所述第二级光路系统各自的检测信号都满足预设保护条件,生成第三种故障信息。具体的,一级泵浦源601和二级泵浦源603均工作在激光输出状态,若一级PD探测器602和二级PD探测器604的检测信号均为低电平信号,可知,在第一级光纤中未检测到由一级泵浦源601输出激光信号,且在第二级光纤中也未检测到由一级泵浦源601或/和二级泵浦源603输出的激光信号,由此可以推断出第一级光纤出现了异常情况,根据第一级光纤的异常生成第三种故障信息,以告知操作者发生故障的光纤的位置信息为第一级光纤。When the respective detection signals of the first-level optical path system and the second-level optical path system meet the preset protection conditions, a third type of fault information is generated. Specifically, the primary pump source 601 and the secondary pump source 603 both work in the laser output state. If the detection signals of the primary PD detector 602 and the secondary PD detector 604 are both low-level signals, it can be seen that The laser signal output by the first-stage pump source 601 is not detected in the first-stage fiber, and the laser signal output by the first-stage pump source 601 or/and the second-stage pump source 603 is also not detected in the second-stage fiber From this, it can be inferred that the first-level fiber is abnormal, and the third type of fault information is generated according to the abnormality of the first-level fiber to inform the operator that the location information of the failed fiber is the first-level fiber.
在另一些实施例中,采用上述光纤激光器保护方法,只有当泵浦源有电流通过且达到一定值时,才会去检测PD反馈信号,来判断是否烧纤等,避免误报警。In other embodiments, the above-mentioned fiber laser protection method is adopted, and only when the pump source has a current passing through and reaches a certain value, the PD feedback signal is detected to determine whether the fiber is burned, etc., so as to avoid false alarms.
在另一些实施例中,采用上述光纤激光器保护方法,针对外界干扰或器件故障等因素导致的意外出光,该保护方法也能有效探测并执行报 警保护动作。In some other embodiments, the above-mentioned fiber laser protection method is adopted, and the protection method can also effectively detect and execute the alarm protection action against accidental light emission caused by external interference or device failure.
在另一些实施例中,采用上述光纤激光器保护方法,能在小于50μs的时间内生成保护信息,并根据该保护信息定位故障部件并作出相应的保护处理,比如,关闭电源,以使泵浦源工作在激光未输出状态;或者,通过信号指示灯、蜂鸣器、振动信号等保护信号通知相关工作人员来进行处理。从而减少了损伤,避免了更大的安全隐患。In other embodiments, using the above-mentioned fiber laser protection method, protection information can be generated in less than 50 μs, and the faulty component can be located according to the protection information and corresponding protection processing can be performed, for example, turning off the power supply to make the pump source Work in the state of not outputting the laser; or, notify the relevant staff through protection signals such as signal indicators, buzzers, and vibration signals for processing. Thereby reducing damage and avoiding greater safety hazards.
以上所描述的装置实施例仅仅是示意性的,其中所述作为分离部件说明的单元可以是或者也可以不是物理上分开的,作为单元显示的部件可以是或者也可以不是物理单元,即可以位于一个地方,或者也可以分布到多个网络单元上。可以根据实际的需要选择其中的部分或者全部模块来实现本实施例方案的目的。The device embodiments described above are merely illustrative. The units described as separate components may or may not be physically separated, and the components displayed as units may or may not be physical units, that is, they may be located in One place, or it can be distributed to multiple network units. Some or all of the modules can be selected according to actual needs to achieve the objectives of the solutions of the embodiments.
通过以上的实施方式的描述,本领域普通技术人员可以清楚地了解到各实施方式可借助软件加通用硬件平台的方式来实现,当然也可以通过硬件。本领域普通技术人员可以理解实现上述实施例方法中的全部或部分流程是可以通过计算机程序来指令相关的硬件来完成,所述的程序可存储于一计算机可读取存储介质中,该程序在执行时,可包括如上述各方法的实施例的流程。其中,所述的存储介质可为Flash、EEPROM、磁碟、光盘、只读存储记忆体(Read-Only Memory,ROM)或随机存储记忆体(Random Access Memory,RAM)等。Through the description of the above implementation manners, those of ordinary skill in the art can clearly understand that each implementation manner can be implemented by means of software plus a general hardware platform, and of course, it can also be implemented by hardware. A person of ordinary skill in the art can understand that all or part of the processes in the methods of the foregoing embodiments can be implemented by instructing relevant hardware through a computer program. The program can be stored in a computer readable storage medium, and the program can be stored in a computer readable storage medium. When executed, it may include the procedures of the above-mentioned method embodiments. Wherein, the storage medium may be Flash, EEPROM, magnetic disk, optical disk, read-only memory (Read-Only Memory, ROM) or random access memory (Random Access Memory, RAM), etc.
最后应说明的是:以上实施例仅用以说明本申请的技术方案,而非对其限制;在本申请的思路下,以上实施例或者不同实施例中的技术特征之间也可以进行组合,步骤可以以任意顺序实现,并存在如上所述的本申请的不同方面的许多其它变化,为了简明,它们没有在细节中提供;尽管参照前述实施例对本申请进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本申请各实施例技术方案的范围。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this application, not to limit them; under the idea of this application, the above embodiments or the technical features in different embodiments can also be combined. The steps can be implemented in any order, and there are many other variations in different aspects of the application as described above. For the sake of brevity, they are not provided in the details; although the application is described in detail with reference to the foregoing embodiments, the general The technical personnel should understand that: they can still modify the technical solutions recorded in the foregoing embodiments, or equivalently replace some of the technical features; and these modifications or substitutions do not make the essence of the corresponding technical solutions deviate from the implementations of this application Examples of the scope of technical solutions.

Claims (14)

  1. 一种光纤激光器保护方法,所述光纤激光器包括至少一级光路系统,每级所述光路系统包括至少一个泵浦源及光纤,其特征在于,所述方法包括:A method for protecting a fiber laser, the fiber laser includes at least one level of optical path system, and each level of the optical path system includes at least one pump source and an optical fiber, characterized in that the method includes:
    确定所述泵浦源的工作状态;Determining the working state of the pump source;
    当所述泵浦源的工作状态为激光输出状态时,获取检测信号,其中,所述检测信号用于指示所述激光在所述光纤中传输的传输状态;When the working state of the pump source is the laser output state, acquiring a detection signal, where the detection signal is used to indicate the transmission state of the laser in the optical fiber;
    当所述检测信号满足预设保护条件时,生成保护信息。When the detection signal meets a preset protection condition, protection information is generated.
  2. 根据权利要求1所述的方法,其特征在于,所述工作状态包括所述激光输出状态或激光未输出状态;The method according to claim 1, wherein the working state comprises the laser output state or the laser non-output state;
    当获取到流经所述泵浦源的电流信号时,确定所述泵浦源的工作状态为所述激光输出状态;When the current signal flowing through the pump source is acquired, determining that the working state of the pump source is the laser output state;
    当未获取到流经所述泵浦源的电流信号时,确定所述泵浦源的工作状态为所述激光未输出状态,其中,所述电流信号用于驱动所述泵浦源输出激光。When the current signal flowing through the pump source is not obtained, it is determined that the working state of the pump source is the laser non-output state, wherein the current signal is used to drive the pump source to output laser light.
  3. 根据权利要求2所述的方法,其特征在于,所述确定所述泵浦源的工作状态为所述激光输出状态,包括:The method according to claim 2, wherein the determining the working state of the pump source as the laser output state comprises:
    判断所述电流信号是否大于或等于预设电流阈值;Judging whether the current signal is greater than or equal to a preset current threshold;
    若是,选择所述泵浦源的工作状态为所述激光输出状态;If yes, select the working state of the pump source as the laser output state;
    若否,选择所述泵浦源的工作状态为所述激光未输出状态。If not, select the working state of the pump source as the laser not output state.
  4. 根据权利要求3所述的方法,其特征在于,所述选择所述泵浦源的工作状态为所述激光输出状态,包括:The method according to claim 3, wherein the selecting the working state of the pump source as the laser output state comprises:
    预先设定电流标志位;Pre-set current flag bit;
    根据所述电流信号与预设电流阈值,更新所述电流标志位,其中,所述电流标志位可被置换为第一标志值或第二标志值,所述第一标志值用于指示所述电流信号大于或等于所述预设电流阈值,所述第二标志值用于指示所述电流信号小于所述预设电流阈值;According to the current signal and the preset current threshold, the current flag bit is updated, wherein the current flag bit can be replaced with a first flag value or a second flag value, and the first flag value is used to indicate the The current signal is greater than or equal to the preset current threshold, and the second flag value is used to indicate that the current signal is less than the preset current threshold;
    当所述电流标志位的标志值为所述第一标志值时,选择所述泵浦源的工作状态为所述激光输出状态;When the flag value of the current flag bit is the first flag value, selecting the working state of the pump source as the laser output state;
    当所述电流标志位的标志值为所述第二标志值时,选择所述泵浦源的工作状态为所述激光未输出状态。When the flag value of the current flag bit is the second flag value, the working state of the pump source is selected as the laser non-output state.
  5. 根据权利要求2至4任一项所述的方法,其特征在于,所述电流信号通过设置与所述泵浦源串联的取样电阻来获得。The method according to any one of claims 2 to 4, wherein the current signal is obtained by setting a sampling resistor connected in series with the pump source.
  6. 根据权利要求1-4任一项所述的方法,其特征在于,The method according to any one of claims 1 to 4, characterized in that,
    所述光纤激光器的每级所述光路系统还包括至少一个光电二极管探测器,所述检测信号由所述光电二极管探测器转换输出。The optical path system of each stage of the fiber laser further includes at least one photodiode detector, and the detection signal is converted and output by the photodiode detector.
  7. 根据权利要求1至4任一项所述的方法,其特征在于,所述当所述检测信号满足预设保护条件时,生成保护信息,包括:The method according to any one of claims 1 to 4, wherein the generating protection information when the detection signal meets a preset protection condition comprises:
    当所述检测信号的电平类型为预设电平类型时,生成保护信息;When the level type of the detection signal is a preset level type, generating protection information;
    当所述检测信号的电平类型为非预设电平类型时,进入循环检测状态。When the level type of the detection signal is not a preset level type, the loop detection state is entered.
  8. 根据权利要求7所述的方法,其特征在于,所述当所述检测信号的电平类型为预设电平类型时,生成保护信息,包括:The method according to claim 7, wherein said generating protection information when the level type of the detection signal is a preset level type comprises:
    判断预设时长内的检测信号的电平类型是否为预设电平类型;Determine whether the level type of the detection signal within the preset time period is a preset level type;
    若是,生成保护信息。If yes, generate protection information.
  9. 根据权利要求1至4任一项所述的方法,其特征在于,所述保护信息包括故障部件信息,所述生成保护信息,包括:The method according to any one of claims 1 to 4, wherein the protection information includes faulty component information, and the generating of the protection information includes:
    获取出光控制信息,其中,所述出光控制信息用于控制所述泵浦源产生激光;Acquiring light emission control information, where the light emission control information is used to control the pump source to generate laser light;
    根据所述出光控制信息,生成所述故障部件信息。According to the light emission control information, the faulty component information is generated.
  10. 根据权利要求9所述的方法,其特征在于,所述出光控制信息包括用于控制所述泵浦源工作状态的多种控制信号组成,所述控制信号包括Control信号、EN使能信号、0~10V功率设定信号、PWM调制信号。The method according to claim 9, wherein the light emission control information includes multiple control signals used to control the working state of the pump source, and the control signals include a Control signal, an EN enable signal, and a control signal. ~10V power setting signal, PWM modulation signal.
  11. 根据权利要求9所述的方法,其特征在于,所述出光控制信息包括出光信息或未出光信息,所述故障部件信息包括硬件故障信息或光路故障信息,所述根据所述出光控制信息,生成所述故障部件信息,包括:The method according to claim 9, wherein the light emission control information includes light emission information or non-light emission information, the faulty component information includes hardware failure information or light path failure information, and the generating according to the light emission control information The faulty component information includes:
    当所述出光控制信息属于所述出光信息时,确定所述故障部件信息为光路故障信息;When the light emission control information belongs to the light emission information, determining that the faulty component information is light path fault information;
    当所述出光控制信息属于所述未出光信息时,确定所述故障部件信息为硬件故障信息。When the light emission control information belongs to the non-light emission information, it is determined that the faulty component information is hardware fault information.
  12. 根据权利要求11所述的方法,其特征在于,当所述出光控制信息为所述出光信息时,所述方法还包括:The method according to claim 11, wherein when the light emission control information is the light emission information, the method further comprises:
    获取各级光路系统的检测信号;Obtain the detection signals of the optical system at all levels;
    根据所述各级光路系统的检测信号,生成故障定位信息。According to the detection signals of the optical path systems at all levels, fault location information is generated.
  13. 根据权利要求12所述的方法,其特征在于,所述光纤激光器由两级光路系统组成,所述根据所述各级光路系统的检测信号,生成故障定位信息,包括:The method according to claim 12, wherein the fiber laser is composed of a two-level optical path system, and the generating fault location information according to the detection signal of the optical path system at each level includes:
    当第一级光路系统的检测信号满足预设保护条件,且第二级光路系统的检测信号未满足预设保护条件时,生成第一种故障信息;When the detection signal of the first-level optical path system meets the preset protection conditions, and the detection signal of the second-level optical path system does not meet the preset protection conditions, the first type of fault information is generated;
    当所述第一级光路系统的检测信号未满足预设保护条件,且所述第二级光路系统的检测信号满足预设保护条件时,生成第二种故障信息;When the detection signal of the first-level optical path system does not meet the preset protection condition, and the detection signal of the second-level optical path system meets the preset protection condition, generating the second type of fault information;
    当所述第一级光路系统及所述第二级光路系统各自的检测信号都满足预设保护条件,生成第三种故障信息。When the respective detection signals of the first-level optical path system and the second-level optical path system meet the preset protection conditions, a third type of fault information is generated.
  14. 一种光纤激光器,其特征在于,包括:A fiber laser, characterized in that it comprises:
    至少一级光路系统,包括一个或多个泵浦源及光纤,所述泵浦源用于输出激光,所述激光可在所述光纤中传输;At least one-level optical path system, including one or more pump sources and optical fibers, the pump sources are used to output laser light, and the laser light can be transmitted in the optical fiber;
    驱动电路,用于驱动所述光路系统工作;以及,A driving circuit for driving the optical path system to work; and,
    控制电路,分别与所述光路系统和所述驱动电路连接,其中,所述控制电路包括:The control circuit is respectively connected with the optical path system and the drive circuit, wherein the control circuit includes:
    至少一个处理器,分别与所述光路系统和所述驱动电路连接;以及,At least one processor, respectively connected to the optical path system and the drive circuit; and,
    与所述至少一个处理通信连接的存储器;其中,所述存储器存储有可被所述至少一个处理器执行的指令程序,所述指令程序被所述至少一个处理器执行,以使所述至少一个处理器执行权利要求1-13任意一项所述的光纤激光器保护方法。A memory that is communicatively connected to the at least one processor; wherein the memory stores an instruction program executable by the at least one processor, and the instruction program is executed by the at least one processor so that the at least one The processor executes the fiber laser protection method according to any one of claims 1-13.
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