WO2021047048A1 - System and method for treating industrial sludge by micro-interface enhanced wet oxidation method - Google Patents

System and method for treating industrial sludge by micro-interface enhanced wet oxidation method Download PDF

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Publication number
WO2021047048A1
WO2021047048A1 PCT/CN2019/120187 CN2019120187W WO2021047048A1 WO 2021047048 A1 WO2021047048 A1 WO 2021047048A1 CN 2019120187 W CN2019120187 W CN 2019120187W WO 2021047048 A1 WO2021047048 A1 WO 2021047048A1
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micro
industrial sludge
interface
wet oxidation
reaction
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PCT/CN2019/120187
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French (fr)
Chinese (zh)
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张志炳
周政
张锋
李磊
孟为民
王宝荣
杨高东
罗华勋
杨国强
田洪舟
曹宇
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南京延长反应技术研究院有限公司
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Publication of WO2021047048A1 publication Critical patent/WO2021047048A1/en

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    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F11/00Treatment of sludge; Devices therefor
    • C02F11/06Treatment of sludge; Devices therefor by oxidation
    • C02F11/08Wet air oxidation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/80Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
    • B01F27/90Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with paddles or arms 

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  • the present invention generally relates to the technical field of resources and environment, and more specifically relates to a system and method for treating industrial sludge with a micro-interface-enhanced wet oxidation method.
  • the present invention provides a micro-interface-enhanced wet oxidation method for treating industrial sludge, which is characterized in that it includes:
  • a reactor the reactor is provided with a gas inlet, an industrial sludge inlet and a reaction product outlet;
  • a micro-interface generator the micro-interface generator is arranged on the inner wall of the reaction kettle, and the micro-interface generator is arranged near the gas inlet;
  • An air inlet pipe the air inlet pipe is connected to the gas inlet;
  • a cooler the cooler includes a cooling water inlet, a cooling water outlet, a material cooling inlet, and a material cooling outlet, the material cooling inlet communicates with the reaction product outlet through a pipe;
  • a three-phase separator comprising a material separation inlet, a gas phase product outlet, a liquid phase product outlet, and a solid phase product outlet, the material separation inlet being communicated with the material cooling outlet through a pipe;
  • control module includes a controller and a detection control element, the controller is electrically connected to the detection control element;
  • the gas inlet pipe communicates with the micro-interface generator through the gas inlet, and the micro-interface generator is used to break the oxygen from the gas inlet into micron-level bubbles, and the diameter of the bubbles is greater than or equal to 1 ⁇ m And less than 1mm.
  • micro-interface generator is any one of a pneumatic micro-interface generator, a hydraulic micro-interface generator, or a gas-liquid linkage micro-interface generator.
  • the detection control element includes:
  • a first flow pump the first flow pump is arranged on a pipeline connected to the industrial sludge inlet to detect the flow of industrial sludge entering the reactor in real time;
  • a second flow pump, the second flow pump is arranged on the intake pipe to detect the flow of oxygen entering the reactor in real time;
  • a first pressure detecting element is arranged in the micro-interface generator to measure the real-time pressure value in the micro-interface generator;
  • the second pressure detecting element is arranged in the reaction kettle to measure the real-time pressure value in the reaction kettle.
  • reaction kettle is provided with at least one gas inlet, and at least one micro-interface generator is provided near each gas inlet to communicate with the gas inlet pipe.
  • a stirring device is further included, and the stirring device includes a stirring rod arranged in the reaction kettle and a motor that drives the stirring rod to rotate.
  • the present invention also provides a method for treating industrial sludge with a wet oxidation method enhanced by micro-interfaces, the method comprising:
  • the stirring rod is driven by the motor to perform stirring work to improve the reaction efficiency
  • the industrial sludge After the wet oxidation reaction, the industrial sludge enters a cooler for cooling, the cooled industrial sludge enters a three-phase separator for separation, and the separated solid sludge is discharged from the solid phase product outlet;
  • the controller respectively receives the industrial sludge flow rate of the first flow pump and the oxygen flow rate of the second flow pump.
  • the controller sets the reference pressure P0 in the micro-interface generator, the oxygen reference flow rate Q10, and the industrial sludge reference flow rate Q20,
  • the reference flow rate of industrial sludge is determined by comparing the real-time pressure value P in the micro-interface generator with the reference pressure P0.
  • the oxygen flow rate Q1 detected in real time is consistent with the reference oxygen flow rate Q10.
  • the water content of the industrial wastewater is above 94%.
  • the catalyst includes at least one of activated carbon, metal cations, or a composite composed of activated carbon and metal cations.
  • reaction conditions of the wet oxidation reaction are:
  • Reaction temperature 100-150°C
  • the initial pressure of the reactor 0.5-1.5MPa;
  • Reaction pressure 0.5-1MPa
  • the cooler cools the industrial sludge to below 100° C. and then injects the industrial sludge into the three-phase separator.
  • the micro-interface generator breaks the oxygen bubbles into micron-level bubbles, thereby increasing the area of the phase boundary between the gas phase and the liquid phase, so that the oxygen gas can better interact with industrial sludge.
  • the phase dissolves to form a gas-liquid emulsion, which reduces the pressure of the reaction.
  • the micro-interface generator when the oxygen gas enters the micro-interface generator, the micro-interface generator will break the gas into bubbles with a diameter greater than or equal to 1 nm or 1 ⁇ m, that is, the micro-interface generator can pass the gas flow or the diameter into the reactor
  • the centimeter-level and millimeter-level bubbles are broken into several micron-level bubbles; the total surface area of the gas entering the reactor is significantly increased, thereby increasing the contact area between the gas and the industrial sludge; therefore, in the same time , There are more gases that react with free radicals in industrial sludge, which has the effect of accelerating the reaction rate;
  • the reaction device needs to maintain a high pressure to force the bubbles to dissolve in the industrial sludge to cause an oxidation reaction.
  • the bubbles broken by the micro-interface generator and the industrial sewage The sludge phase is easier to dissolve, so it is no longer necessary to maintain a higher reaction pressure in the reactor, thereby reducing the energy consumption for maintaining a high-pressure state, and making the reaction device safer.
  • Fig. 1 is a schematic diagram of an embodiment of a system for treating industrial sludge with a micro-interface-enhanced wet oxidation method according to the present invention.
  • Reactor 101 Import of industrial sludge
  • Cooler 61 Cooling water outlet
  • Cooling water inlet 7 Three-phase separator
  • FIG. 1 it is a schematic diagram of an embodiment of the system for treating industrial sludge with micro-interface-enhanced wet oxidation method according to the present invention, wherein the reactor 1 is provided with an industrial sludge inlet 101, and the reactor 1 The reaction product outlet 103 of the reactor 1 is connected to the material cooling inlet of the cooler 6 through the pipe 51.
  • the gas inlet 102 of the reactor 1 is connected with the gas inlet pipe 3; the reactor 1 is also provided with a micro-interface generator 2 for micro-interface generation
  • the device 2 is arranged on the inner wall of the reactor 1, and the micro-interface generator 2 is arranged near the gas inlet 102 and communicates with the gas inlet pipe 3.
  • the oxygen from the intake pipe 3 may be broken into bubbles by other foaming devices, but the diameter of the bubbles varies in centimeters or millimeters, although it helps to speed up the reaction rate. But the effect is not obvious; in this embodiment, the micro-interface generator 2 can break the airflow or bubbles with diameters of centimeters and millimeters into several micrometers in the reactor 1 and the diameter of the bubbles Greater than or equal to 1 ⁇ m and less than 1mm; the total surface area of the gas entering the reactor 1 is significantly increased, thereby increasing the contact area between the gas and the industrial sludge; therefore, in the same time, the free radicals in the industrial sludge More gases are reacted, which has the effect of accelerating the reaction rate;
  • the reactor 1 needs to maintain a high pressure to force the gas to dissolve in the industrial sludge to cause an oxidation reaction.
  • the bubbles broken by the micro-interface generator 2 and the industrial is easier for the sludge to dissolve with each other. Therefore, it is no longer necessary to maintain a high reaction pressure in the reactor 1 so that the energy consumption for maintaining the high pressure state is reduced, and the entire reaction system is safer.
  • micro-interface generator 2 described in this embodiment can also be used in other multiphase reactions, such as through micro-interfaces, micro-nano interfaces, ultra-micro interfaces, micro-bubble biochemical reactors or Microbubble bioreactors and other equipment, using micro mixing, micro fluidization, ultra-micro fluidization, micro-bubble fermentation, micro-bubble bubbling, micro-bubble mass transfer, micro-bubble transfer, micro-bubble reaction, micro-bubble absorption, and micro-bubble increase Oxygen, microbubble contact and other processes or methods to make the material form multi-phase micro-mixed flow, multi-phase micro-nano flow, multi-phase emulsified flow, multi-phase micro-structure flow, gas-liquid-solid micro-mixed flow, gas-liquid-solid micro-nano flow, gas Liquid-solid emulsified flow, gas-liquid-solid microstructure flow, micro-bubble, micro-bubble flow, micro-foam, micro-fo
  • the material cooling outlet of the cooler 6 communicates with the material separation inlet of the three-phase separator 7 through a pipe 52, and the cooler 6 is also provided with a cooling water inlet 62 and a cooling water outlet 61.
  • the cooler 6 can be a partition cooler, a spray cooler, a jacketed cooler, a coiled tube cooler, and other devices with cooling functions.
  • the present invention is not specifically described here. limit.
  • the three-phase separator 7 also includes a gas phase product outlet 71, a liquid phase product outlet 72, and a solid phase product outlet 73, wherein the solid phase product outlet 73 is used to discharge solid sludge.
  • the three-phase separator 73 in this embodiment may be a glass fiber reinforced plastic three-phase separator, or other types of three-phase separators, which is not limited in the present invention.
  • the present invention is also provided with a control module, which includes a controller and a detection control element, and the controller is electrically connected to the detection control element.
  • the detection control element includes:
  • the first flow pump the first flow pump is arranged on the pipe connected to the industrial sludge inlet 101 to detect the flow of industrial sludge entering the reactor 1 in real time;
  • a second flow pump is arranged on the intake pipe 3 to detect the oxygen flow entering the reactor 1 in real time;
  • a first pressure detection element is arranged in the micro-interface generator 2 to measure the real-time pressure value in the micro-interface generator 2;
  • the second pressure detecting element, the second pressure detecting element is arranged in the reactor 1 to measure the real-time pressure value in the reactor 1.
  • the micro-interface generator 2 can be set to any one of a pneumatic micro-interface generator, a hydraulic micro-interface generator, or a gas-liquid linkage micro-interface generator according to actual work requirements.
  • a stirring device 4 is further included, and the stirring device 4 includes a stirring rod 402 arranged in the reactor 1 and a motor 401 that drives the stirring rod 402 to rotate.
  • two or more gas inlets 102 may also be provided on the reactor 1, and at the same time, at least one micro-interface generator 2 is provided near each gas inlet 102 to communicate with the gas inlet pipe 3 .
  • the arrangement of the gas inlet 102 described in this embodiment may include but is not limited to: a plurality of gas inlets 102 are arranged symmetrically along the axis of the halving rod 402 or along the height of the reactor 1.
  • the micro-interface generator 2 can be installed in the reactor 1 by welding or fastener connection, or can be installed by other connection methods, which is not specifically limited in the present invention.
  • the present invention also provides a method for treating industrial sludge with a wet oxidation method enhanced by micro-interfaces, the method comprising:
  • the industrial sludge After the wet oxidation reaction, the industrial sludge enters the cooler 6 for cooling, the cooled industrial sludge enters the three-phase separator 7 for separation, and the separated solid sludge is discharged from the outlet of the solid phase product 73;
  • the controller respectively receives the industrial sludge flow rate of the first flow pump and the oxygen flow rate of the second flow pump.
  • the controller sets the reference pressure P0, the oxygen reference flow rate Q10, and the industrial sludge reference pressure in the micro-interface generator 2
  • the flow rate Q20 determines the industrial sludge reference flow rate by comparing the real-time pressure value P in the micro-interface generator 2 with the reference pressure P0, and adjusts the first flow pump to make the real-time detected oxygen flow rate Q1 consistent with the oxygen reference flow rate Q10.
  • the embodiment of the present invention can adjust the reaction efficiency of the micro-interface generator 2 according to the different reaction levels of industrial sludge. For example, in the initial stage of the reaction of industrial sludge with oxygen, the pressure value of the reactor 1 should be appropriately increased. In order to better integrate the industrial sludge and oxygen, the reaction system of the reactor 1 itself and the reaction system of the adjustment micro-interface generator 2 are combined. The pressure value in the reactor 1 is determined by the oxygen flow rate and the industrial sludge flow rate. When the oxygen flow rate is high, the pressure value in the reactor 1 is higher.
  • the oxygen reference flow rate Q10 is set at the initial stage of the reaction, and the industrial sludge
  • the ratio of the reference flow rate Q20 is A1
  • the oxygen reference flow rate Q10 is set in the middle stage of the reaction
  • the ratio of the industrial sludge reference flow rate Q20 is A2
  • A1>A2 is set, and A1, A2 are predetermined.
  • reaction conditions of the wet oxidation reaction are:
  • Reaction temperature 100-150°C
  • the initial pressure of the reactor 0.5-1.5MPa;
  • Reaction pressure 0.5-1MPa
  • the cooler 6 cools the industrial sludge to below 100° C. and then injects the industrial sludge into the three-phase separator 7.
  • the catalyst used in the present invention includes at least one of activated carbon, metal cations or a composite composed of activated carbon and metal cations, wherein the activated carbon is powdered activated carbon, which is a common non-metal catalyst with large surface area and high porosity. .
  • activated carbon can react with water to produce hydroxyl radicals with high catalytic activity, which in turn initiates a series of free radical chain reactions, thereby effectively removing organic matter in industrial sludge.
  • the metal cations include one or two of Fe 3+ or Zn 2+ . Similarly, Fe 3+ and Zn 2+ can react with water in a wet oxidation system to produce hydroxyl radicals with high catalytic activity and initiate free radical chains.
  • the metal cations can adhere to the surface of the activated carbon and diffuse into the pores of the activated carbon.
  • the combination of the two can accelerate the formation of hydroxyl radicals and promote the progress of the wet oxidation reaction.
  • the above three substances have high catalytic efficiency and low price, and the reaction process will not cause secondary pollution.
  • This embodiment is a method for wet oxidation treatment of pharmaceutical sludge produced in a pharmaceutical factory. Combined with the treatment device as shown in Figure 1, the method includes the following steps:
  • the pharmaceutical sludge and powdered activated carbon uniformly, and add it to the reactor 1 from the industrial sludge inlet 101 of the reactor 1, where the water content of the pharmaceutical sludge is 97%, VSS: SS is 81%, and the powdered activated carbon is added
  • the amount is 5g/L; then oxygen is introduced from the gas inlet 102 of the reactor 1, so that the oxygen pressure in the reactor 1 is 0.5 MPa, and the reactor 1 is started, so that the temperature in the reactor is 220 °C and the pressure is 1 MPa, so that the pharmaceutical
  • the sludge was subjected to wet oxidation treatment, and the treatment was stopped after 30 minutes. After the wet oxidation treatment, the SS removal rate of the sludge reached 72%, and the VSS removal rate reached 91%.
  • Fe 3+ ions are used as the catalyst, and the dosage is 0.05 mol/L;
  • the conditions of the adopted wet oxidation treatment are: temperature 300°C, pressure 1 MPa, reaction time 30 min, and initial pressure of oxygen filling is 1.5 MPa.
  • Zn 2+ ion is used as the catalyst, and the dosage is 0.05mol/L;
  • the conditions of the adopted wet oxidation treatment are: temperature 200° C., pressure 1.5 MPa, reaction time 60 min, and the initial pressure of oxygen filling is 0.8 MPa.
  • the powdered activated carbon/Zn 2+ composite catalyst is used as the catalyst, and the dosage is 2g/L activated carbon+0.02mol/L Zn 2+ ;
  • the conditions of the adopted wet oxidation treatment are: temperature 100°C, pressure 1 MPa, reaction time 20 min, and initial pressure of oxygen filling is 0.5 MPa.

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Abstract

A system and method for treating industrial sludge by a micro-interface enhanced wet oxidation method, comprising: a reaction kettle (1). The reaction kettle (1) is provided with an industrial sludge inlet (101), a reaction product outlet (103) of the reaction kettle (1) is communicated with a material cooling inlet of a cooler (6) by means of a pipeline (51), and an air inlet (102) of the reaction kettle (1) is connected to an air intake duct (3). A micro-interface generator (2) is also provided in the reaction kettle (1), the micro-interface generator (2) is provided on an inner wall of the reaction kettle (1), and the micro-interface generator (2) is provided near the air inlet (102) and is communicated with the air intake duct (3).

Description

一种微界面强化的湿式氧化法处理工业污泥的系统及方法System and method for treating industrial sludge with micro-interface enhanced wet oxidation method 技术领域Technical field
本发明总地涉及资源与环境技术领域,且更具体地涉及一种微界面强化的湿式氧化法处理工业污泥的系统及方法。The present invention generally relates to the technical field of resources and environment, and more specifically relates to a system and method for treating industrial sludge with a micro-interface-enhanced wet oxidation method.
背景技术Background technique
近年来,我国医药、造纸、印染、石化等行业发展迅速。这在给人们的正常生活提供保障的同时,也带来了诸如工业废水等环境问题。目前,工业废水多采用以活性污泥法为基础的各种生物方式处理,处理过程中会产生大量的剩余污泥。工业污泥成分极其复杂,含有大量难降解的有机物、重金属、盐类等物质。此外,某些特定行业(如医药行业)的污泥中含有大量耐药微生物,如果不慎进入自然环境中,会给生态环境带来巨大风险。结合上述特点,绝大多数工业污泥在我国被认定为危险废物。因此,企业需要支付高昂的处理费用,将污泥交由专业的危险废物处理单位,完成最终处置。In recent years, my country's medicine, papermaking, printing and dyeing, petrochemical and other industries have developed rapidly. While this provides protection for people's normal life, it also brings environmental problems such as industrial wastewater. At present, industrial wastewater is mostly treated by various biological methods based on the activated sludge method, and a large amount of surplus sludge will be produced during the treatment process. The composition of industrial sludge is extremely complex, containing a large amount of difficult-to-degrade organic matter, heavy metals, salts and other substances. In addition, the sludge of certain industries (such as the pharmaceutical industry) contains a large number of drug-resistant microorganisms. If they accidentally enter the natural environment, they will bring huge risks to the ecological environment. Combining the above characteristics, the vast majority of industrial sludge is recognized as hazardous waste in my country. Therefore, companies need to pay high treatment costs and hand over the sludge to a professional hazardous waste treatment unit for final disposal.
为了减少工业污泥的转运量,降低污泥处置成本,企业一般会在厂内对污泥进行预处理,降低污泥中有机物的含量,同时提高污泥的脱水性能。目前湿式氧化法处理工业污泥的技术被广泛应用,湿式氧化法可以将污泥中的有机物彻底分解,从而减少污泥中固体含量。同时,该方法还可以大大提高工业污泥的脱水性能。但是工业污泥组成成分复杂,往往需要在较高的反应温度和反应压力下进行。过高的反应压力不仅使得生产成本增加,而且还降低了装置的安全性,因此,需要一种微界面强化的湿式氧化法处理工业污泥 的系统及方法,以至少部分地解决上述问题。In order to reduce the transport volume of industrial sludge and reduce the cost of sludge disposal, companies generally pre-treat the sludge in the plant to reduce the content of organic matter in the sludge and improve the dewatering performance of the sludge. At present, the technology of treating industrial sludge with wet oxidation method is widely used. The wet oxidation method can completely decompose the organic matter in the sludge, thereby reducing the solid content in the sludge. At the same time, the method can also greatly improve the dewatering performance of industrial sludge. However, the composition of industrial sludge is complex and often needs to be carried out at a higher reaction temperature and reaction pressure. Excessively high reaction pressure not only increases the production cost, but also reduces the safety of the device. Therefore, a system and method for treating industrial sludge with enhanced micro-interface wet oxidation is needed to at least partially solve the above problems.
发明内容Summary of the invention
在发明内容部分中引入了一系列简化形式的概念,这将在具体实施方式部分中进一步详细说明。本发明的发明内容部分并不意味着要试图限定出所要求保护的技术方案的关键特征和必要技术特征,更不意味着试图确定所要求保护的技术方案的保护范围。A series of simplified concepts are introduced in the content of the invention, which will be described in further detail in the detailed implementation section. The inventive content part of the present invention does not mean an attempt to limit the key features and necessary technical features of the claimed technical solution, nor does it mean an attempt to determine the protection scope of the claimed technical solution.
为至少部分地解决上述技术问题,一方面,本发明提供了一种微界面强化的湿式氧化法处理工业污泥的系统,其特征在于,包括:In order to at least partially solve the above technical problems, on the one hand, the present invention provides a micro-interface-enhanced wet oxidation method for treating industrial sludge, which is characterized in that it includes:
反应釜,所述反应釜设有气体进口、工业污泥进口和反应产物出口;A reactor, the reactor is provided with a gas inlet, an industrial sludge inlet and a reaction product outlet;
微界面发生器,所述微界面发生器设置在所述反应釜的内壁上,且所述微界面发生器设置在所述气体进口附近;A micro-interface generator, the micro-interface generator is arranged on the inner wall of the reaction kettle, and the micro-interface generator is arranged near the gas inlet;
进气管道,所述进气管道与所述气体进口与相连;An air inlet pipe, the air inlet pipe is connected to the gas inlet;
冷却器,所述冷却器包括冷却水进口、冷却水出口、物料冷却进口和物料冷却出口,所述物料冷却进口通过管道与所述反应产物出口连通;以及A cooler, the cooler includes a cooling water inlet, a cooling water outlet, a material cooling inlet, and a material cooling outlet, the material cooling inlet communicates with the reaction product outlet through a pipe; and
三相分离器,所述三相分离器包括物料分离进口、气相产物出口、液相产物出口和固相产物出口,所述物料分离进口通过管道与所述物料冷却出口连通;以及A three-phase separator comprising a material separation inlet, a gas phase product outlet, a liquid phase product outlet, and a solid phase product outlet, the material separation inlet being communicated with the material cooling outlet through a pipe; and
控制模块,所述控制模块包括控制器和检测控制元件,所述控制器电连接所述检测控制元件;A control module, the control module includes a controller and a detection control element, the controller is electrically connected to the detection control element;
其中,所述进气管道通过所述气体进口与所述微界面发生器连通,所述微界面发生器用于将来自所述气体进口的氧气打碎成微米级别的气泡,气泡的直径大于等于1μm且小于1mm。Wherein, the gas inlet pipe communicates with the micro-interface generator through the gas inlet, and the micro-interface generator is used to break the oxygen from the gas inlet into micron-level bubbles, and the diameter of the bubbles is greater than or equal to 1 μm And less than 1mm.
进一步地,所述微界面发生器为气动式微界面发生器、液动式微界面发生器或气液联动式微界面发生器中的任意一种。Further, the micro-interface generator is any one of a pneumatic micro-interface generator, a hydraulic micro-interface generator, or a gas-liquid linkage micro-interface generator.
进一步地,所述检测控制元件包括:Further, the detection control element includes:
第一流量泵,所述第一流量泵设置在连接所述工业污泥进口的管道上,以对进入所述反应釜的工业污泥流量进行实时检测;A first flow pump, the first flow pump is arranged on a pipeline connected to the industrial sludge inlet to detect the flow of industrial sludge entering the reactor in real time;
第二流量泵,所述第二流量泵设置在所述进气管道上,以对进入所述反应釜的氧气流量进行实时检测;A second flow pump, the second flow pump is arranged on the intake pipe to detect the flow of oxygen entering the reactor in real time;
第一压力检测元件,所述第一压力检测元件设置在所述微界面发生器内,以对所述微界面发生器内的实时压力值进行测量;以及A first pressure detecting element, the first pressure detecting element is arranged in the micro-interface generator to measure the real-time pressure value in the micro-interface generator; and
第二压力检测元件,所述第二压力检测元件设置在所述反应釜内,以对所述反应釜内的实时压力值进行测量。The second pressure detecting element is arranged in the reaction kettle to measure the real-time pressure value in the reaction kettle.
进一步地,所述反应釜上设有至少一个所述气体进口,在每个所述气体进口附近均设有至少一台所述微界面发生器与所述进气管道连通。Further, the reaction kettle is provided with at least one gas inlet, and at least one micro-interface generator is provided near each gas inlet to communicate with the gas inlet pipe.
进一步地,还包括搅拌装置,所述搅拌装置包括设置在所述反应釜中的搅拌棒和驱动所述搅拌棒旋转的电机。Further, a stirring device is further included, and the stirring device includes a stirring rod arranged in the reaction kettle and a motor that drives the stirring rod to rotate.
另一方面,本发明还提供了一种微界面强化的湿式氧化法处理工业污泥的方法,所述方法包括:On the other hand, the present invention also provides a method for treating industrial sludge with a wet oxidation method enhanced by micro-interfaces, the method comprising:
将工业污泥和催化剂混合后从工业污泥进口通入反应釜;After mixing industrial sludge and catalyst, pass the industrial sludge inlet into the reactor;
氧气通过进气管道进入微界面发生器,所述微界面发生器将所述氧气打碎成微米级别的气泡,所述气泡与所述工业污泥形成气液乳化物,所述气液乳化物在所述催化剂的作用下发生湿式氧化反应;Oxygen enters the micro-interface generator through the air inlet pipe, and the micro-interface generator breaks the oxygen into micron-level bubbles, and the bubbles and the industrial sludge form a gas-liquid emulsion, the gas-liquid emulsion A wet oxidation reaction occurs under the action of the catalyst;
搅拌棒在电机的驱动下进行搅拌工作,用以提高反应效率;The stirring rod is driven by the motor to perform stirring work to improve the reaction efficiency;
湿式氧化反应结束后的所述工业污泥进入冷却器中冷却,冷却后的所述 工业污泥进入三相分离器中进行分离,分离出的固体污泥从固相产物出口排出;After the wet oxidation reaction, the industrial sludge enters a cooler for cooling, the cooled industrial sludge enters a three-phase separator for separation, and the separated solid sludge is discharged from the solid phase product outlet;
控制器分别接收第一流量泵的工业污泥流量和第二流量泵的氧气流量,所述控制器设定微界面发生器内的基准压力P0,氧气基准流量Q10,工业污泥基准流量Q20,通过所述微界面发生器内的实时压力值P与基准压力P0的比较,确定工业污泥基准流量,通过调节所述第一流量泵,使实时检测的氧气流量Q1与氧气基准流量Q10一致。The controller respectively receives the industrial sludge flow rate of the first flow pump and the oxygen flow rate of the second flow pump. The controller sets the reference pressure P0 in the micro-interface generator, the oxygen reference flow rate Q10, and the industrial sludge reference flow rate Q20, The reference flow rate of industrial sludge is determined by comparing the real-time pressure value P in the micro-interface generator with the reference pressure P0. By adjusting the first flow pump, the oxygen flow rate Q1 detected in real time is consistent with the reference oxygen flow rate Q10.
进一步地,所述工业废水的含水率为94%以上。Further, the water content of the industrial wastewater is above 94%.
进一步地,所述催化剂包括活性炭、金属阳离子或活性炭和金属阳离子组成的复合物中的至少一种。Further, the catalyst includes at least one of activated carbon, metal cations, or a composite composed of activated carbon and metal cations.
进一步地,所述湿式氧化反应的反应条件为:Further, the reaction conditions of the wet oxidation reaction are:
反应温度:100-150℃;Reaction temperature: 100-150℃;
所述反应釜的起始压力:0.5-1.5MPa;The initial pressure of the reactor: 0.5-1.5MPa;
反应压力:0.5-1MPa;Reaction pressure: 0.5-1MPa;
反应时间:20-60min。Reaction time: 20-60min.
进一步地,所述冷却器将所述工业污泥冷却至100℃以下后再将所述工业污泥注入到所述三相分离器中。Further, the cooler cools the industrial sludge to below 100° C. and then injects the industrial sludge into the three-phase separator.
本发明的有益效果为:所述微界面发生器将氧气气泡打碎成微米级别的气泡,从而增大了气相与液相之间的相界面积,使得氧气气体可以更好的与工业污泥相溶形成气液乳化物,减小了反应的压强。The beneficial effects of the present invention are: the micro-interface generator breaks the oxygen bubbles into micron-level bubbles, thereby increasing the area of the phase boundary between the gas phase and the liquid phase, so that the oxygen gas can better interact with industrial sludge. The phase dissolves to form a gas-liquid emulsion, which reduces the pressure of the reaction.
具体而言,当氧气气体进入微界面发生器后,微界面发生器会将气体打碎成直径大于等于1nm或1μm的气泡,即微界面发生器能将通入反应釜中的气流或者直径为厘米级别和毫米级别的气泡打碎成几个微米级别的气泡;使 得进入反应釜中的气体总的表面积显著增大,进而增大了气体与工业污泥的接触面积;因此在相同的时间内,与工业污泥中的自由基发生反应的气体更多,进而起到了加快反应速率的效果;Specifically, when the oxygen gas enters the micro-interface generator, the micro-interface generator will break the gas into bubbles with a diameter greater than or equal to 1 nm or 1 μm, that is, the micro-interface generator can pass the gas flow or the diameter into the reactor The centimeter-level and millimeter-level bubbles are broken into several micron-level bubbles; the total surface area of the gas entering the reactor is significantly increased, thereby increasing the contact area between the gas and the industrial sludge; therefore, in the same time , There are more gases that react with free radicals in industrial sludge, which has the effect of accelerating the reaction rate;
另一方面,在现有技术中,反应装置需要保持很高的压力以迫使气泡溶于工业污泥中发生氧化反应,而在本发明中,由于被微界面发生器破碎后的气泡与工业污泥相溶合更容易,因此反应器内也不再需要保持较高的反应压力使得,从而减小了维持高压状态的能源消耗,使得反应装置更加安全。On the other hand, in the prior art, the reaction device needs to maintain a high pressure to force the bubbles to dissolve in the industrial sludge to cause an oxidation reaction. In the present invention, because the bubbles broken by the micro-interface generator and the industrial sewage The sludge phase is easier to dissolve, so it is no longer necessary to maintain a higher reaction pressure in the reactor, thereby reducing the energy consumption for maintaining a high-pressure state, and making the reaction device safer.
附图说明Description of the drawings
为了使本发明的优点更容易理解,将通过参考在附图中示出的具体实施方式更详细地描述上文简要描述的本发明。可以理解这些附图只描绘了本发明的典型实施方式,因此不应认为是对其保护范围的限制,通过附图以附加的特性和细节描述和解释本发明。In order to make the advantages of the present invention easier to understand, the present invention briefly described above will be described in more detail by referring to specific embodiments shown in the accompanying drawings. It can be understood that these drawings only depict typical implementations of the present invention, and therefore should not be considered as limiting the scope of protection thereof, and the present invention is described and explained with additional characteristics and details through the accompanying drawings.
图1为根据本发明所述的微界面强化的湿式氧化法处理工业污泥的系统的一种实施例的示意图。Fig. 1 is a schematic diagram of an embodiment of a system for treating industrial sludge with a micro-interface-enhanced wet oxidation method according to the present invention.
附图标记说明:Description of reference signs:
1:反应釜               101:工业污泥进口1: Reactor 101: Import of industrial sludge
102:气体进口           103:反应产物出口102: Gas import 103: Reaction product export
2:微界面发生器         3:进气管道2: Micro-interface generator 3: Intake duct
4:搅拌装置             401:电机4: Stirring device 401: Motor
402:搅拌棒             5:管道402: Stirring rod 5: Pipeline
6:冷却器               61:冷却水出口6: Cooler 61: Cooling water outlet
62:冷却水进口          7:三相分离器62: Cooling water inlet 7: Three-phase separator
71:气相产物出口        72:液相产物出口71: Export of gas-phase products 72: Export of liquid-phase products
73:固相产物出口73: Export of solid phase products
具体实施方式detailed description
在下文的描述中,给出了大量具体的细节以便提供对本发明更为彻底的理解。然而,对于本领域技术人员来说显而易见的是,本发明实施方式可以无需一个或多个这些细节而得以实施。在其他的例子中,为了避免与本发明实施方式发生混淆,对于本领域公知的一些技术特征未进行描述。In the following description, a lot of specific details are given in order to provide a more thorough understanding of the present invention. However, it is obvious to those skilled in the art that the embodiments of the present invention can be implemented without one or more of these details. In other examples, in order to avoid confusion with the embodiments of the present invention, some technical features known in the art are not described.
为了彻底了解本发明实施方式,将在下列的描述中提出详细的结构。显然,本发明实施方式的施行并不限定于本领域的技术人员所熟习的特殊细节。本发明的较佳实施方式详细描述如下,然而除了这些详细描述外,本发明还可以具有其他实施方式。In order to thoroughly understand the embodiments of the present invention, a detailed structure will be proposed in the following description. Obviously, the implementation of the embodiments of the present invention is not limited to the specific details familiar to those skilled in the art. The preferred embodiments of the present invention are described in detail as follows. However, in addition to these detailed descriptions, the present invention may also have other embodiments.
根据图1所示,其为本发明所述的微界面强化的湿式氧化法处理工业污泥的系统的一种实施例的示意图,其中,反应釜1设有工业污泥进口101,反应釜1的反应产物出口103通过管道51与冷却器6的物料冷却进口连通,反应釜1的气体进口102上接有进气管道3;在反应釜1中还设有微界面发生器2,微界面发生器2设置在反应釜1的内壁上,微界面发生器2设置在气体进口102附近且与进气管道3连通。As shown in FIG. 1, it is a schematic diagram of an embodiment of the system for treating industrial sludge with micro-interface-enhanced wet oxidation method according to the present invention, wherein the reactor 1 is provided with an industrial sludge inlet 101, and the reactor 1 The reaction product outlet 103 of the reactor 1 is connected to the material cooling inlet of the cooler 6 through the pipe 51. The gas inlet 102 of the reactor 1 is connected with the gas inlet pipe 3; the reactor 1 is also provided with a micro-interface generator 2 for micro-interface generation The device 2 is arranged on the inner wall of the reactor 1, and the micro-interface generator 2 is arranged near the gas inlet 102 and communicates with the gas inlet pipe 3.
在现有技术中,来自进气管道3的氧气可能会通过其他它发泡装置将氧气打碎成气泡,但该气泡的直径处为厘米级别或毫米级别不等,虽然有助于加快反应速率但效果不明显;在本实施例中,微界面发生器2能将通入反应釜1中的气流或者直径为厘米级别和毫米级别的气泡打碎成几个微米级别的气泡,其中气泡的直径大于等于1μm且小于1mm;使得进入反应釜1中的气 体总的表面积显著增大,进而增大了气体与工业污泥的接触面积;因此在相同的时间内,与工业污泥中的自由基发生反应的气体更多,进而起到了加快反应速率的效果;In the prior art, the oxygen from the intake pipe 3 may be broken into bubbles by other foaming devices, but the diameter of the bubbles varies in centimeters or millimeters, although it helps to speed up the reaction rate. But the effect is not obvious; in this embodiment, the micro-interface generator 2 can break the airflow or bubbles with diameters of centimeters and millimeters into several micrometers in the reactor 1 and the diameter of the bubbles Greater than or equal to 1μm and less than 1mm; the total surface area of the gas entering the reactor 1 is significantly increased, thereby increasing the contact area between the gas and the industrial sludge; therefore, in the same time, the free radicals in the industrial sludge More gases are reacted, which has the effect of accelerating the reaction rate;
另外,在现有技术中,反应釜1需要保持很高的压力以迫使气体溶于工业污泥中发生氧化反应,而在本实施例中,由于被微界面发生器2破碎后的气泡与工业污泥相溶合更容易,因此反应釜1内也不再需要保持较高的反应压力使得,从而减小了维持高压状态的能源消耗,使得整个反应系统更加安全。In addition, in the prior art, the reactor 1 needs to maintain a high pressure to force the gas to dissolve in the industrial sludge to cause an oxidation reaction. In this embodiment, because the bubbles broken by the micro-interface generator 2 and the industrial It is easier for the sludge to dissolve with each other. Therefore, it is no longer necessary to maintain a high reaction pressure in the reactor 1 so that the energy consumption for maintaining the high pressure state is reduced, and the entire reaction system is safer.
本领域所属技术人员可以理解的是,本实施例中所述的微界面发生器2还可用于其它多相反应中,如通过微界面、微纳界面、超微界面、微泡生化反应器或微泡生物反应器等设备,使用微混合、微流化、超微流化、微泡发酵、微泡鼓泡、微泡传质、微泡传递、微泡反应、微泡吸收、微泡增氧、微泡接触等工艺或方法,以使物料形成多相微混流、多相微纳流、多相乳化流、多相微结构流、气液固微混流、气液固微纳流、气液固乳化流、气液固微结构流、微米级气泡、微米级气泡流、微泡沫、微泡沫流、微气液流、气液微纳乳化流、超微流、微分散流、两项微混流、微湍流、微泡流、微鼓泡、微鼓泡流、微纳鼓泡以及微纳鼓泡流等由微米尺度颗粒形成的多相流体、或由微纳尺度颗粒形成的多相流体(简称微界面流体),从而有效地增大了反应过程中所述气相和/或液相与液相和/或固相之间的相界传质面积。Those skilled in the art can understand that the micro-interface generator 2 described in this embodiment can also be used in other multiphase reactions, such as through micro-interfaces, micro-nano interfaces, ultra-micro interfaces, micro-bubble biochemical reactors or Microbubble bioreactors and other equipment, using micro mixing, micro fluidization, ultra-micro fluidization, micro-bubble fermentation, micro-bubble bubbling, micro-bubble mass transfer, micro-bubble transfer, micro-bubble reaction, micro-bubble absorption, and micro-bubble increase Oxygen, microbubble contact and other processes or methods to make the material form multi-phase micro-mixed flow, multi-phase micro-nano flow, multi-phase emulsified flow, multi-phase micro-structure flow, gas-liquid-solid micro-mixed flow, gas-liquid-solid micro-nano flow, gas Liquid-solid emulsified flow, gas-liquid-solid microstructure flow, micro-bubble, micro-bubble flow, micro-foam, micro-foam flow, micro-gas-liquid flow, gas-liquid micro-nano emulsion flow, ultra-micro flow, micro-dispersion flow, two items Micro-mixed flow, micro-turbulent flow, micro-bubble flow, micro-bubble, micro-bubble flow, micro-nano bubble and micro-nano bubble flow and other multiphase fluids formed by micro-scale particles, or multi-phase formed by micro-nano-scale particles Fluid (referred to as micro-interface fluid), thereby effectively increasing the mass transfer area of the phase boundary between the gas and/or liquid phase and the liquid and/or solid phase during the reaction.
继续参阅图1所示,冷却器6的物料冷却出口通过管道52与三相分离器7的物料分离进口连通,冷却器6还设有冷却水进口62和冷却水出口61。本领域所属技术人员可以理解的是,冷却器6可以是间壁式冷却器、喷淋式冷却器、夹套式冷却器、蛇管式冷却器以及其它具有冷却功能的装置,本发明 在此不作具体限制。三相分离器7还包括气相产物出口71、液相产物出口72和固相产物出口73,其中,固相产物出口73用于排出固体污泥。本实施例中的三相分离器73可以采用玻璃钢三相分离器,也可采用其它种类的三相分离器,本发明对此不做限制。Continuing to refer to FIG. 1, the material cooling outlet of the cooler 6 communicates with the material separation inlet of the three-phase separator 7 through a pipe 52, and the cooler 6 is also provided with a cooling water inlet 62 and a cooling water outlet 61. Those skilled in the art can understand that the cooler 6 can be a partition cooler, a spray cooler, a jacketed cooler, a coiled tube cooler, and other devices with cooling functions. The present invention is not specifically described here. limit. The three-phase separator 7 also includes a gas phase product outlet 71, a liquid phase product outlet 72, and a solid phase product outlet 73, wherein the solid phase product outlet 73 is used to discharge solid sludge. The three-phase separator 73 in this embodiment may be a glass fiber reinforced plastic three-phase separator, or other types of three-phase separators, which is not limited in the present invention.
本发明还设有控制模块,控制模块包括控制器和检测控制元件,控制器电连接所述检测控制元件。The present invention is also provided with a control module, which includes a controller and a detection control element, and the controller is electrically connected to the detection control element.
在本发明的一些实施例中,检测控制元件包括:In some embodiments of the present invention, the detection control element includes:
第一流量泵,第一流量泵设置在连接工业污泥进口101的管道上,以对进入反应釜1的工业污泥流量进行实时检测;The first flow pump, the first flow pump is arranged on the pipe connected to the industrial sludge inlet 101 to detect the flow of industrial sludge entering the reactor 1 in real time;
第二流量泵,第二流量泵设置在进气管道3上,以对进入反应釜1的氧气流量进行实时检测;A second flow pump. The second flow pump is arranged on the intake pipe 3 to detect the oxygen flow entering the reactor 1 in real time;
第一压力检测元件,第一压力检测元件设置在微界面发生器2内,以对微界面发生器2内的实时压力值进行测量;以及A first pressure detection element, the first pressure detection element is arranged in the micro-interface generator 2 to measure the real-time pressure value in the micro-interface generator 2; and
第二压力检测元件,第二压力检测元件设置在反应釜1内,以对反应釜内1的实时压力值进行测量。The second pressure detecting element, the second pressure detecting element is arranged in the reactor 1 to measure the real-time pressure value in the reactor 1.
在本发明的一些实施例中,微界面发生器2可以根据实际工作需要设置为气动式微界面发生器、液动式微界面发生器或气液联动式微界面发生器中的任意一种。In some embodiments of the present invention, the micro-interface generator 2 can be set to any one of a pneumatic micro-interface generator, a hydraulic micro-interface generator, or a gas-liquid linkage micro-interface generator according to actual work requirements.
在本发明的一些实施例中,还包括搅拌装置4,搅拌装置4包括设置在反应釜1中的搅拌棒402和驱动搅拌棒402旋转的电机401。In some embodiments of the present invention, a stirring device 4 is further included, and the stirring device 4 includes a stirring rod 402 arranged in the reactor 1 and a motor 401 that drives the stirring rod 402 to rotate.
在本发明的一些实施例中,反应釜1上还可以设置两个或者多个气体进口102,同时在每个气体进口102附近均设有至少一台微界面发生器2与进气管道连通3。本领域所属技术人员可以理解的是,本实施例中所述的气体 进口102的设置方式可以包括但不限于:多个气体进口102沿减半棒402的轴线对称设置或者沿反应釜1的高度方向设置。微界面发生器2可以通过焊接或紧固件连接的方式设置在反应釜中1中,也可以通过其它连接方式设置,本发明对此不作具体限制。In some embodiments of the present invention, two or more gas inlets 102 may also be provided on the reactor 1, and at the same time, at least one micro-interface generator 2 is provided near each gas inlet 102 to communicate with the gas inlet pipe 3 . Those skilled in the art can understand that the arrangement of the gas inlet 102 described in this embodiment may include but is not limited to: a plurality of gas inlets 102 are arranged symmetrically along the axis of the halving rod 402 or along the height of the reactor 1. Direction setting. The micro-interface generator 2 can be installed in the reactor 1 by welding or fastener connection, or can be installed by other connection methods, which is not specifically limited in the present invention.
本发明还提供了一种微界面强化的湿式氧化法处理工业污泥的方法,所述方法包括:The present invention also provides a method for treating industrial sludge with a wet oxidation method enhanced by micro-interfaces, the method comprising:
将工业污泥和催化剂混合后从工业污泥进口101通入反应釜1;氧气通过进气管道3进入微界面发生器2,微界面发生器2将氧气打碎成微米级别的气泡,气泡与工业污泥形成气液乳化物,气液乳化物在催化剂的作用下发生湿式氧化反应;搅拌棒402在电机401的驱动下进行搅拌工作,用以提高反应效率;After mixing the industrial sludge and catalyst, pass the industrial sludge inlet 101 into the reactor 1; the oxygen enters the micro-interface generator 2 through the air inlet pipe 3, and the micro-interface generator 2 breaks the oxygen into micron-level bubbles. Industrial sludge forms a gas-liquid emulsion, and the gas-liquid emulsion undergoes a wet oxidation reaction under the action of a catalyst; the stirring rod 402 is driven by the motor 401 for stirring to improve the reaction efficiency;
湿式氧化反应结束后的工业污泥进入冷却器6中冷却,冷却后的工业污泥进入三相分离器7中进行分离,分离出的固体污泥从固相产物73出口中排出;After the wet oxidation reaction, the industrial sludge enters the cooler 6 for cooling, the cooled industrial sludge enters the three-phase separator 7 for separation, and the separated solid sludge is discharged from the outlet of the solid phase product 73;
控制器分别接收所述第一流量泵的工业污泥流量和第二流量泵的氧气流量,控制器设定所述微界面发生器2内的基准压力P0,氧气基准流量Q10,工业污泥基准流量Q20,通过微界面发生器2内的实时压力值P与基准压力P0的比较,确定工业污泥基准流量,通过调节第一流量泵,使实时检测的氧气流量Q1与氧气基准流量Q10一致。The controller respectively receives the industrial sludge flow rate of the first flow pump and the oxygen flow rate of the second flow pump. The controller sets the reference pressure P0, the oxygen reference flow rate Q10, and the industrial sludge reference pressure in the micro-interface generator 2 The flow rate Q20 determines the industrial sludge reference flow rate by comparing the real-time pressure value P in the micro-interface generator 2 with the reference pressure P0, and adjusts the first flow pump to make the real-time detected oxygen flow rate Q1 consistent with the oxygen reference flow rate Q10.
具体而言,本发明实施例根据工业污泥不同的反应程度,可以调整微界面发生器2的反应效率,如,在工业污泥与氧气反应的初期,应适当增加反应釜1的压力值,以便将工业污泥与氧气更好的融合,将反应釜1本身的反应体系与调整微界面发生器2的反应体系结合。反应釜1内的压力值由氧气 流量与工业污泥流量决定,当氧气流量较高时,则反应釜1内的压力值较高,因此,在反应初期设定氧气基准流量Q10,工业污泥基准流量Q20的比值为A1,在反应中期阶段设定氧气基准流量Q10,工业污泥基准流量Q20的比值为A2,设定A1>A2,并且,A1、A2预先确定。。Specifically, the embodiment of the present invention can adjust the reaction efficiency of the micro-interface generator 2 according to the different reaction levels of industrial sludge. For example, in the initial stage of the reaction of industrial sludge with oxygen, the pressure value of the reactor 1 should be appropriately increased. In order to better integrate the industrial sludge and oxygen, the reaction system of the reactor 1 itself and the reaction system of the adjustment micro-interface generator 2 are combined. The pressure value in the reactor 1 is determined by the oxygen flow rate and the industrial sludge flow rate. When the oxygen flow rate is high, the pressure value in the reactor 1 is higher. Therefore, the oxygen reference flow rate Q10 is set at the initial stage of the reaction, and the industrial sludge The ratio of the reference flow rate Q20 is A1, the oxygen reference flow rate Q10 is set in the middle stage of the reaction, the ratio of the industrial sludge reference flow rate Q20 is A2, and A1>A2 is set, and A1, A2 are predetermined. .
在本发明的一些实施例中,湿式氧化反应的反应条件为:In some embodiments of the present invention, the reaction conditions of the wet oxidation reaction are:
反应温度:100-150℃;Reaction temperature: 100-150℃;
所述反应釜的起始压力:0.5-1.5MPa;The initial pressure of the reactor: 0.5-1.5MPa;
反应压力:0.5-1MPa;Reaction pressure: 0.5-1MPa;
反应时间:20-60min。Reaction time: 20-60min.
在本发明的一些实施例中,冷却器6将所述工业污泥冷却至100℃以下后再将工业污泥注入到三相分离器7中。In some embodiments of the present invention, the cooler 6 cools the industrial sludge to below 100° C. and then injects the industrial sludge into the three-phase separator 7.
本发明使用的催化剂包括活性炭、金属阳离子或活性炭和金属阳离子组成的复合物中的至少一种,其中,活性炭为粉末状活性炭,活性炭是一种常见的非金属催化剂,其表面积大、孔隙率高。在湿式氧化法体系中,活性炭能够与水反应产生高催化活性的羟基自由基,进而引发一系列自由基链反应,从而有效去除工业污泥中的有机物。所属金属阳离子包括Fe 3+或Zn 2+中的一种或两种,同样,Fe 3+和Zn 2+在湿式氧化体系中能够与水反应产生高催化活性的羟基自由基,引发自由基链反应,最终高效去除工业污泥中的有机物。当粉末活性炭和金属阳离子共同使用时,金属阳离子可附着在活性炭表面,并向活性炭孔隙内部扩散,二者结合可加速羟基自由基的形成,促进湿式氧化反应的进行。以上三种物质催化效率高,价格低廉,反应过程不会造成二次污染。 The catalyst used in the present invention includes at least one of activated carbon, metal cations or a composite composed of activated carbon and metal cations, wherein the activated carbon is powdered activated carbon, which is a common non-metal catalyst with large surface area and high porosity. . In the wet oxidation system, activated carbon can react with water to produce hydroxyl radicals with high catalytic activity, which in turn initiates a series of free radical chain reactions, thereby effectively removing organic matter in industrial sludge. The metal cations include one or two of Fe 3+ or Zn 2+ . Similarly, Fe 3+ and Zn 2+ can react with water in a wet oxidation system to produce hydroxyl radicals with high catalytic activity and initiate free radical chains. Reaction, and finally remove the organic matter in the industrial sludge efficiently. When powdered activated carbon and metal cations are used together, the metal cations can adhere to the surface of the activated carbon and diffuse into the pores of the activated carbon. The combination of the two can accelerate the formation of hydroxyl radicals and promote the progress of the wet oxidation reaction. The above three substances have high catalytic efficiency and low price, and the reaction process will not cause secondary pollution.
实施例1Example 1
本实施例为湿式氧化处理某制药厂产生的制药污泥的方法,结合如图1所述处理装置,包括以下几个步骤:This embodiment is a method for wet oxidation treatment of pharmaceutical sludge produced in a pharmaceutical factory. Combined with the treatment device as shown in Figure 1, the method includes the following steps:
将制药污泥与粉末状活性炭混合均匀,从反应釜1的工业污泥进口101加入反应釜1中,其中制药污泥的含水率为97%,VSS:SS为81%,粉末状活性炭的加入量为5g/L;然后从反应釜1的气体进口102通入氧气,使得反应釜1内的氧气压力为0.5MPa,启动反应釜1,使釜内温度为220℃,压力为1MPa,使制药污泥进行湿式氧化处理,处理30min后停止,湿式氧化处理后,污泥SS去除率达到72%,VSS去除率达到91%。Mix the pharmaceutical sludge and powdered activated carbon uniformly, and add it to the reactor 1 from the industrial sludge inlet 101 of the reactor 1, where the water content of the pharmaceutical sludge is 97%, VSS: SS is 81%, and the powdered activated carbon is added The amount is 5g/L; then oxygen is introduced from the gas inlet 102 of the reactor 1, so that the oxygen pressure in the reactor 1 is 0.5 MPa, and the reactor 1 is started, so that the temperature in the reactor is 220 ℃ and the pressure is 1 MPa, so that the pharmaceutical The sludge was subjected to wet oxidation treatment, and the treatment was stopped after 30 minutes. After the wet oxidation treatment, the SS removal rate of the sludge reached 72%, and the VSS removal rate reached 91%.
实施例2Example 2
采用与实施例1相同的装置、制药污泥原料及处理工艺,仅在催化剂选用、条件上做了改变,改变如下:Using the same device, pharmaceutical sludge raw materials and treatment process as in Example 1, only the catalyst selection and conditions have been changed, and the changes are as follows:
采用Fe 3+离子作为催化剂,投加量为0.05mol/L; Fe 3+ ions are used as the catalyst, and the dosage is 0.05 mol/L;
采用的湿式氧化处理的条件为:温度300℃,压力1MPa,反应时间30min,充氧气的起始压力为1.5MPa。The conditions of the adopted wet oxidation treatment are: temperature 300°C, pressure 1 MPa, reaction time 30 min, and initial pressure of oxygen filling is 1.5 MPa.
最终,经湿式氧化处理后,污泥SS去除率达到68%,VSS去除率达到93%。Finally, after wet oxidation treatment, the sludge SS removal rate reached 68%, and the VSS removal rate reached 93%.
实施例3Example 3
采用与实施例1相同的装置、制药污泥原料及处理工艺,仅在催化剂选用、条件上做了改变,改变如下:Using the same device, pharmaceutical sludge raw materials and treatment process as in Example 1, only the catalyst selection and conditions have been changed, and the changes are as follows:
采用Zn 2+离子作为催化剂,投加量为0.05mol/L; Zn 2+ ion is used as the catalyst, and the dosage is 0.05mol/L;
采用的湿式氧化处理的条件为:温度200℃,压力1.5MPa,反应时间60min,充氧气的起始压力为0.8MPa。The conditions of the adopted wet oxidation treatment are: temperature 200° C., pressure 1.5 MPa, reaction time 60 min, and the initial pressure of oxygen filling is 0.8 MPa.
最终,经湿式氧化处理后,污泥SS去除率达到66%,VSS去除率达到87%。Finally, after wet oxidation treatment, the sludge SS removal rate reached 66%, and the VSS removal rate reached 87%.
实施例4Example 4
采用与实施例1相同的装置、制药污泥原料及处理工艺,仅在催化剂选用、条件上做了改变,改变如下:Using the same device, pharmaceutical sludge raw materials and treatment process as in Example 1, only the catalyst selection and conditions have been changed, and the changes are as follows:
采用粉末状活性炭/Zn 2+复合催化剂作为催化剂,投加量为2g/L活性炭+0.02mol/L Zn 2+The powdered activated carbon/Zn 2+ composite catalyst is used as the catalyst, and the dosage is 2g/L activated carbon+0.02mol/L Zn 2+ ;
采用的湿式氧化处理的条件为:温度100℃,压力1MPa,反应时间20min,充氧气的起始压力为0.5MPa。The conditions of the adopted wet oxidation treatment are: temperature 100°C, pressure 1 MPa, reaction time 20 min, and initial pressure of oxygen filling is 0.5 MPa.
最终,经湿式氧化处理后,污泥SS去除率达到73%,VSS去除率达到90%。Finally, after wet oxidation treatment, the sludge SS removal rate reached 73%, and the VSS removal rate reached 90%.
除非另有定义,本文中所使用的技术和科学术语与本发明的技术领域的技术人员通常理解的含义相同。本文中使用的术语只是为了描述具体的实施目的,不是旨在限制本发明。本文中出现的诸如“部件”等术语既可以表示单个的零件,也可以表示多个零件的组合。本文中出现的诸如“安装”、“设置”等术语既可以表示一个部件直接附接至另一个部件,也可以表示一个部件通过中间件附接至另一个部件。本文中在一个实施方式中描述的特征可以单独地或与其它特征结合地应用于另一个实施方式,除非该特征在该另一个实施方式中不适用或是另有说明。Unless otherwise defined, the technical and scientific terms used herein have the same meanings as commonly understood by those skilled in the technical field of the present invention. The terms used herein are only for describing specific implementation purposes, and are not intended to limit the present invention. The terms such as "component" appearing in this text can mean a single part or a combination of multiple parts. Terms such as "installation", "setup" and the like appearing in this document can mean that one component is directly attached to another component, or that one component is attached to another component through an intermediate piece. The features described in one embodiment herein can be applied to another embodiment alone or in combination with other features, unless the feature is not applicable in the other embodiment or otherwise stated.
本发明已经通过上述实施方式进行了说明,但应当理解的是,上述实施方式只是用于举例和说明的目的,而非意在将本发明限制于所描述的实施方式范围内。本领域技术人员可以理解的是,根据本发明的教导还可以做出更多种的变型和修改,这些变型和修改均落在本发明所要求保护的范围以内。The present invention has been described through the above-mentioned embodiments, but it should be understood that the above-mentioned embodiments are only for the purpose of example and description, and are not intended to limit the present invention to the scope of the described embodiments. Those skilled in the art can understand that more variations and modifications can be made according to the teachings of the present invention, and these variations and modifications fall within the scope of protection claimed by the present invention.

Claims (10)

  1. 一种微界面强化的湿式氧化法处理工业污泥的系统,其特征在于,包括:A system for treating industrial sludge with a micro-interface enhanced wet oxidation method, which is characterized in that it comprises:
    反应釜,所述反应釜设有气体进口、工业污泥进口和反应产物出口;A reactor, the reactor is provided with a gas inlet, an industrial sludge inlet and a reaction product outlet;
    微界面发生器,所述微界面发生器设置在所述反应釜的内壁上,且所述微界面发生器设置在所述气体进口附近;A micro-interface generator, the micro-interface generator is arranged on the inner wall of the reaction kettle, and the micro-interface generator is arranged near the gas inlet;
    进气管道,所述进气管道与所述气体进口与相连;An air inlet pipe, the air inlet pipe is connected to the gas inlet;
    冷却器,所述冷却器包括冷却水进口、冷却水出口、物料冷却进口和物料冷却出口,所述物料冷却进口通过管道与所述反应产物出口连通;以及A cooler, the cooler includes a cooling water inlet, a cooling water outlet, a material cooling inlet, and a material cooling outlet, the material cooling inlet communicates with the reaction product outlet through a pipe; and
    三相分离器,所述三相分离器包括物料分离进口、气相产物出口、液相产物出口和固相产物出口,所述物料分离进口通过管道与所述物料冷却出口连通;以及A three-phase separator comprising a material separation inlet, a gas phase product outlet, a liquid phase product outlet, and a solid phase product outlet, the material separation inlet being communicated with the material cooling outlet through a pipe; and
    控制模块,所述控制模块包括控制器和检测控制元件,所述控制器电连接所述检测控制元件;A control module, the control module includes a controller and a detection control element, the controller is electrically connected to the detection control element;
    其中,所述进气管道通过所述气体进口与所述微界面发生器连通,所述微界面发生器用于将来自所述气体进口的氧气打碎成微米级别的气泡,气泡的直径大于等于1μm且小于1mm。Wherein, the gas inlet pipe communicates with the micro-interface generator through the gas inlet, and the micro-interface generator is used to break the oxygen from the gas inlet into micron-level bubbles, and the diameter of the bubbles is greater than or equal to 1 μm And less than 1mm.
  2. 根据权利要求1所述的微界面强化的湿式氧化法处理工业污泥的系统,其特征在于,所述微界面发生器为气动式微界面发生器、液动式微界面发生器或气液联动式微界面发生器中的任意一种。The system for treating industrial sludge with a micro-interface enhanced wet oxidation method according to claim 1, wherein the micro-interface generator is a pneumatic micro-interface generator, a hydraulic micro-interface generator, or a gas-liquid linkage micro-interface Any of the generators.
  3. 根据权利要求1所述的微界面强化的湿式氧化法处理工业污泥的系统,其特征在于,所述检测控制元件包括:The system for treating industrial sludge with a micro-interface-enhanced wet oxidation method according to claim 1, wherein the detection control element comprises:
    第一流量泵,所述第一流量泵设置在连接所述工业污泥进口的管道上,以对进入所述反应釜的工业污泥流量进行实时检测;A first flow pump, the first flow pump is arranged on a pipeline connected to the industrial sludge inlet to detect the flow of industrial sludge entering the reactor in real time;
    第二流量泵,所述第二流量泵设置在所述进气管道上,以对进入所述反应釜的氧气流量进行实时检测;A second flow pump, the second flow pump is arranged on the intake pipe to detect the flow of oxygen entering the reactor in real time;
    第一压力检测元件,所述第一压力检测元件设置在所述微界面发生器内,以对所述微界面发生器内的实时压力值进行测量;以及A first pressure detecting element, the first pressure detecting element is arranged in the micro-interface generator to measure the real-time pressure value in the micro-interface generator; and
    第二压力检测元件,所述第二压力检测元件设置在所述反应釜内,以对所述反应釜内的实时压力值进行测量。The second pressure detecting element is arranged in the reaction kettle to measure the real-time pressure value in the reaction kettle.
  4. 根据权利要求1所述的微界面强化的湿式氧化法处理工业污泥的系统,其特征在于,所述反应釜上设有至少一个所述气体进口,在每个所述气体进口附近均设有至少一台所述微界面发生器与所述进气管道连通。The system for treating industrial sludge with a micro-interface enhanced wet oxidation method according to claim 1, wherein at least one gas inlet is provided on the reactor, and each gas inlet is provided with At least one of the micro-interface generators is in communication with the air inlet pipe.
  5. 根据权利要求1所述的微界面强化的湿式氧化法处理工业污泥的系统,其特征在于,还包括搅拌装置,所述搅拌装置包括设置在所述反应釜中的搅拌棒和驱动所述搅拌棒旋转的电机。The system for treating industrial sludge with a micro-interface enhanced wet oxidation method according to claim 1, further comprising a stirring device, the stirring device comprising a stirring rod arranged in the reactor and driving the stirring Motor for rod rotation.
  6. 一种微界面强化的湿式氧化法处理工业污泥的方法,所述方法使用权利要求1-5中任一项所述的微界面强化的湿式氧化法处理工业污泥的系统,其特征在于,所述方法包括:A method for treating industrial sludge with a micro-interface-enhanced wet oxidation method, which uses the micro-interface-enhanced wet oxidation method for processing industrial sludge according to any one of claims 1-5, characterized in that: The method includes:
    将工业污泥和催化剂混合后从工业污泥进口通入反应釜;After mixing industrial sludge and catalyst, pass the industrial sludge inlet into the reactor;
    氧气通过进气管道进入微界面发生器,所述微界面发生器将所述氧气打碎成微米级别的气泡,所述气泡与所述工业污泥形成气液乳化物,所述气液乳化物在所述催化剂的作用下发生湿式氧化反应;Oxygen enters the micro-interface generator through the air inlet pipe, and the micro-interface generator breaks the oxygen into micron-level bubbles, and the bubbles and the industrial sludge form a gas-liquid emulsion, the gas-liquid emulsion A wet oxidation reaction occurs under the action of the catalyst;
    搅拌棒在电机的驱动下进行搅拌工作,用以提高反应效率;The stirring rod is driven by the motor to perform stirring work to improve the reaction efficiency;
    湿式氧化反应结束后的所述工业污泥进入冷却器中冷却,冷却后的所述工业污泥进入三相分离器中进行分离,分离出的固体污泥从固相产物出口排出;After the wet oxidation reaction, the industrial sludge enters a cooler for cooling, the cooled industrial sludge enters a three-phase separator for separation, and the separated solid sludge is discharged from the solid phase product outlet;
    控制器分别接收第一流量泵的工业污泥流量和第二流量泵的氧气流量,所述控制器设定微界面发生器内的基准压力P0,氧气基准流量Q10,工业污泥基准流量Q20,通过所述微界面发生器内的实时压力值P与基准压力P0的比较,确定工业污泥基准流量,通过调节所述第一流量泵,使实时检测的氧气流量Q1与氧气基准流量Q10一致。The controller respectively receives the industrial sludge flow rate of the first flow pump and the oxygen flow rate of the second flow pump. The controller sets the reference pressure P0 in the micro-interface generator, the oxygen reference flow rate Q10, and the industrial sludge reference flow rate Q20, The reference flow rate of industrial sludge is determined by comparing the real-time pressure value P in the micro-interface generator with the reference pressure P0. By adjusting the first flow pump, the real-time detected oxygen flow rate Q1 is consistent with the oxygen reference flow rate Q10.
  7. 根据权利要求6所述的微界面强化的湿式氧化法处理工业污泥的方法,其特征在于,所述工业废水的含水率为94%以上。The method for treating industrial sludge with a micro-interface-enhanced wet oxidation method according to claim 6, wherein the water content of the industrial wastewater is 94% or more.
  8. 根据权利要求6所述的微界面强化的湿式氧化法处理工业污泥的方法,其特征在于,所述催化剂包括活性炭、金属阳离子或活性炭和金属阳离子组成的复合物中的至少一种。The method for treating industrial sludge with a micro-interface enhanced wet oxidation method according to claim 6, wherein the catalyst comprises at least one of activated carbon, metal cations, or a composite composed of activated carbon and metal cations.
  9. 根据权利要求6所述的微界面强化的湿式氧化法处理工业污泥的方法,其特征在于,所述湿式氧化反应的反应条件为:The method for treating industrial sludge with a micro-interface enhanced wet oxidation method according to claim 6, wherein the reaction conditions of the wet oxidation reaction are:
    反应温度:100-150℃;Reaction temperature: 100-150℃;
    所述反应釜的起始压力:0.5-1.5MPa;The initial pressure of the reactor: 0.5-1.5MPa;
    反应压力:0.5-1MPa;Reaction pressure: 0.5-1MPa;
    反应时间:20-60min。Reaction time: 20-60min.
  10. 根据权利要求6所述的微界面强化的湿式氧化法处理工业污泥的方法,其特征在于,所述冷却器将所述工业污泥冷却至100℃以下后再将所述工业污泥注入到所述三相分离器中。The method for treating industrial sludge with a micro-interface enhanced wet oxidation method according to claim 6, wherein the cooler cools the industrial sludge to below 100°C before injecting the industrial sludge into The three-phase separator.
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