WO2020105810A1 - Cellulose ester phase difference film - Google Patents

Cellulose ester phase difference film

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Publication number
WO2020105810A1
WO2020105810A1 PCT/KR2019/003128 KR2019003128W WO2020105810A1 WO 2020105810 A1 WO2020105810 A1 WO 2020105810A1 KR 2019003128 W KR2019003128 W KR 2019003128W WO 2020105810 A1 WO2020105810 A1 WO 2020105810A1
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WO
WIPO (PCT)
Prior art keywords
cellulose ester
dope
film
norbornene
retardation film
Prior art date
Application number
PCT/KR2019/003128
Other languages
French (fr)
Korean (ko)
Inventor
서창원
Original Assignee
효성화학 주식회사
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from KR1020180142554A external-priority patent/KR102156198B1/en
Priority claimed from KR1020180142553A external-priority patent/KR102134148B1/en
Application filed by 효성화학 주식회사 filed Critical 효성화학 주식회사
Priority to CN201980075751.0A priority Critical patent/CN113056370B/en
Priority to JP2021527092A priority patent/JP7157248B2/en
Publication of WO2020105810A1 publication Critical patent/WO2020105810A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B23/00Layered products comprising a layer of cellulosic plastic substances, i.e. substances obtained by chemical modification of cellulose, e.g. cellulose ethers, cellulose esters, viscose
    • B32B23/04Layered products comprising a layer of cellulosic plastic substances, i.e. substances obtained by chemical modification of cellulose, e.g. cellulose ethers, cellulose esters, viscose comprising such cellulosic plastic substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B23/00Layered products comprising a layer of cellulosic plastic substances, i.e. substances obtained by chemical modification of cellulose, e.g. cellulose ethers, cellulose esters, viscose
    • B32B23/14Layered products comprising a layer of cellulosic plastic substances, i.e. substances obtained by chemical modification of cellulose, e.g. cellulose ethers, cellulose esters, viscose characterised by containing special compounding ingredients
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B23/00Layered products comprising a layer of cellulosic plastic substances, i.e. substances obtained by chemical modification of cellulose, e.g. cellulose ethers, cellulose esters, viscose
    • B32B23/20Layered products comprising a layer of cellulosic plastic substances, i.e. substances obtained by chemical modification of cellulose, e.g. cellulose ethers, cellulose esters, viscose comprising esters
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/04Oxygen-containing compounds
    • C08K5/10Esters; Ether-esters
    • C08K5/12Esters; Ether-esters of cyclic polycarboxylic acids
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/30Polarising elements

Definitions

  • the present invention relates to a cellulose ester phase difference film having + C plate optical properties, and more specifically, a phase difference film and phase difference uniformity produced by solvent casting a dope containing a cellulose ester and a specific additive are improved, and triacetyl cellulose It relates to a retardation film capable of producing an excellent quality polarizing plate with high compatibility with (TAC).
  • the display has been developed with a liquid crystal display device and an OLED center. Accordingly, the protective film of the polarizing plate has been increasingly in demand for thinner and higher performance furnaces. Since a liquid crystal display device displays a display by polarization control by liquid crystal, a polarizing plate is necessary, and a stretched PVA film containing iodine is usually used as the polarizing plate. Since this polarizing plate is vulnerable, a polarizing plate protective film is used as a thing to protect it. In general, a triacetyl cellulose film is widely used for the polarizing plate protective film. Apart from these polarizing plate protective films, a retardation film is also used to control the retardation of polarization. The retardation film used in such a liquid crystal display device is used in combination with a polarizing plate to solve problems such as color compensation and wide viewing angle, and the retardation film used in OLED devices has an anti-reflection function.
  • the polarizing plate protective film is most preferably in the case of considering the manufacturing process of the polarizing plate using a film made of cellulose acetate in order to protect the polarizing plate made of PVA containing moisture and to protect the polarizing plate.
  • a retardation film materials other than cellulose acetate have been used to express optical performance. That is, conventionally, as a material for the retardation film, there are, for example, polycarbonate, polysulfone, polyethersulfone, amorphous polyolefin, and the like. These polymer films have a characteristic that the longer the wavelength, the smaller the retardation, and it is difficult to impart ideal retardation characteristics to all wavelengths in the visible region.
  • the retardation in the wavelength ( ⁇ ) incident on the retardation film is ⁇ It is desirable to be.
  • a retardation film for example, using a retardation film having a phase difference of ⁇ and only one polarizing plate, can implement an anti-reflection function in an OLED image display device.
  • it must have a specific birefringence (or phase difference) depending on the type of liquid crystal used.
  • a retardation film showing + C behavior is applied.
  • the compensation and optical films are typically quantified in terms of the birefringence relative to the refractive index (n).
  • nx, ny and nz refractive indices of interest
  • MD machine direction
  • TD transverse direction
  • thickness direction thickness direction
  • birefringence the difference between any two refractive indices will increase. This difference is referred to as "birefringence.” Since there are many combinations of material directions to choose from, there are different values of the corresponding birefringence. The most common are two birefringences, namely the plane birefringence ( ⁇ e) defined by Equation 1a below and the thickness birefringence ( ⁇ th) defined by Equation 1b below.
  • the plane birefringence ( ⁇ e) is a measure of the relative orientation in the plane between MD and TD, and is unitless. Conversely, ⁇ th provides a measure of thickness direction orientation relative to the average planar orientation.
  • optical retardation (R) is simply multiplied by the birefringence and thickness (d) of the target film, as in the following equations 2a and 2b.
  • phase difference is a direct measure of the relative phase shift between two orthogonal light waves and is typically reported in nanometers (nm). Note that the definition of Rth is defined differently according to some descriptors, especially for ⁇ signs.
  • birefringence / phase difference behavior of a material varies. For example, most materials, when stretched, will exhibit a higher refractive index along the stretching direction and a lower refractive index perpendicular to the stretching direction. This is because the refractive index at the molecular level is typically higher along the axis of the polymer chain and lower perpendicular to the chain. Such materials are commonly referred to as "positive birefringence" and represent most standard polymers, including all commercial cellulose esters.
  • the negative birefringent polymer exhibits a higher refractive index perpendicular to the stretching direction (with respect to the parallel direction) and consequently has a negative intrinsic birefringence.
  • Certain styrenes and acrylics are known to have negative birefringent behavior due to their relatively bulky side groups.
  • the zero birefringence is a special case, and does not exhibit a birefringence during stretching, so it represents a material having a zero intrinsic birefringence.
  • These materials are ideal for optical applications because they can be molded, stretched or otherwise stressed without exhibiting any optical retardation or distortion during processing. Such materials are also extremely rare.
  • the type of compensation film that can be produced is limited by the birefringence properties (ie, positive or negative) of the polymer.
  • a film having a refractive index having a relational expression of Equation 3a below is referred to as a “+ A” plate.
  • the x direction of the film has a high refractive index, and the y and thickness directions have approximately the same (and lower than nx) size.
  • Films of this type are also referred to as positive uniaxial crystal structures with optical axes along the x-direction. Such films are easily produced by, for example, uniaxially stretching a positive birefringent material using a film drafter.
  • the refractive index of the x-axis is lower than those of the other directions (they are approximately the same).
  • the most common method of making the -A plate is to stretch the negative birefringent polymer, or alternatively coat the surface with a negative birefringent liquid crystal polymer so that the molecules are aligned in the desired direction.
  • C plates which can also be "+ C” or "-C".
  • the difference between the C plate and the A plate is that, as in the following equations 4a and 4b, in the case of the C plate, a unique refractive index (or optical axis) exists in the thickness direction, not in the plane of the film.
  • nz> ny nx ("+ C" plate)
  • the C plate can be produced by biaxial stretching when the relative stretching in the x and y directions remains constant.
  • the C plate can be made by compression molding. Compression or equibiaxial stretching of an initially isotropic positive intrinsic birefringent material will provide a -C plate because an effective orientation direction is present in the plane of the film.
  • the + C plate can be made by compressing or isoaxially stretching an initial isotropic film made of a negative intrinsic birefringent material. In the case of biaxial stretching, if the orientation level in the MD and TD directions remains the same, then the material is no longer a true C plate, only a biaxial film with only two optical axes.
  • a third, more common option for making C plates is to use the stress that is formed during solution casting of the film. Tensile stress is created in the plane of the film due to the strain imposed by the casting belt (which is also equiaxed in nature). This tends to orient the chains in the plane of the film, providing -C and + C films respectively for positive and negative intrinsic birefringent materials. It is clear that solvent cast cellulose esters generally only produce -C plates, since most of the cellulose ester films used in displays are solvent cast and all of them are essentially birefringent. These films can also be uniaxially stretched to produce + A plates (assuming the phase difference is very low during initial casting), but the ability to make + C or -A plates using cellulose esters is extremely limited.
  • films based on retardation caused by negative birefringence such as + C film
  • the uniformity was lowered.
  • Commercial films that also exhibit + C plate behavior are made using a nematic liquid crystal coating and subsequently using a polymerization process.
  • these coating processes and liquid crystal materials are very expensive and require additional processing steps to coat the film to achieve the desired properties.
  • the present invention has been devised to solve the problems of the prior art as described above, and is produced by solvent casting a dope containing one or more acetyls and a cellulose ester resin having an acetyl substitution degree of 0.5 to 2.9, and a specific additive.
  • a cellulose ester phase difference film is prepared.
  • a first dope layer solvent-cast a first dope comprising a cellulose ester resin substituted with acetic acid and propionic acid or butyl acid and a phase difference controlling agent having a specific structure;
  • a second dope layer solvent-cast a second dope containing a cellulose ester resin is a first dope layer solvent-cast a first dope comprising a cellulose ester resin substituted with acetic acid and propionic acid or butyl acid and a phase difference controlling agent having a specific structure.
  • R1, R2 are each independently hydrogen, one or more of C1 ⁇ C20 alkyl, alcohol, acid, ester, aromatic hydrocarbons
  • the content of the phase difference control agent is 0.1 to 35% by weight of 100% by weight of the retardation film, the structure is characterized in that one selected from the following formulas 2 to 5.
  • the thickness of the retardation film according to the present invention is 25 to 80 ⁇ m
  • the plane direction retardation value (Ro) is 0 to 30 nm
  • the thickness retardation value (Rth) is ⁇ 10 to ⁇ 105 nm.
  • the retardation film is characterized in that more than one layer or two layers.
  • 1 or 2 or more selected from R1 to R3 in Formula 6 is selected from the group consisting of acetic acid, propionic acid and butyric acid.
  • the thickness of the first dope layer provides a cellulose ester multilayer retardation film, characterized in that 10 to 90% of the total thickness of the entire film.
  • R1 to R3 are each independently a hydrogen atom or a hydrocarbon having 1 to 15 carbon atoms, and n is 1 or more
  • the content of the phase difference controlling agent is 0.01 to 10% by weight, preferably 0.03 to 9.94% by weight, based on the total weight of the first dope, 0.1% to 35% based on 100% by weight of the multi-layer retardation film, and the following Chemical Formula 1 It is characterized by the same structure.
  • R1, R2 are each independently hydrogen, C1 ⁇ C20 alkyl, alcohol, acid, ester, aromatic hydrocarbons, one or more
  • phase difference control agent is characterized in that it is one selected from the following formulas 2 to 5.
  • the total thickness of the cellulose ester multilayer retardation film according to the present invention is 20 to 80 ⁇ m, the plane direction retardation value (Ro) is 0 to 30 nm, and the thickness retardation value (Rth) is ⁇ 5 to ⁇ 105 nm. .
  • the cellulose ester multilayer retardation film is characterized by having a structure of three or more layers, and specifically, a second dope layer is provided on both sides of the first dope layer to provide a second dope layer, a first dope layer, and It is an object to provide a cellulose ester multilayer retardation film characterized in that the second dope layer has a three-layer structure sequentially stacked.
  • the present invention having the above configuration, it is possible to manufacture a single-layer or multi-layer retardation film that is economical because it does not use a liquid crystal material that is an expensive material that has been conventionally used in commercial films showing + C plate behavior.
  • the present invention is a single-layer or multi-layer retardation film production
  • the dope of the present invention is superior in compatibility when mixed with Tri Acetate Cellulose (TAC) (no rise in haze), when applying the dope of the present invention, solvent
  • TAC Tri Acetate Cellulose
  • FIG. 1 is a view showing the structure of a cellulose ester multilayer retardation film according to an embodiment of the present invention.
  • the retardation film according to an embodiment of the present invention includes at least one acetyl and a cellulose ester resin having an acetyl substitution degree of 0.5 to 2.9; And it provides a cellulose ester phase difference film having a + C plate optical properties, characterized in that produced by solvent casting a dope containing ;;
  • R1, R2 are each independently hydrogen, one or more of C1 ⁇ C20 alkyl, alcohol, acid, ester, aromatic hydrocarbons
  • the thickness of the retardation film of the cellulose ester retardation film is 25 to 80 ⁇ m
  • the plane direction retardation value (Ro) is 0 to 30 nm, preferably 2.7 to 8.6 nm
  • the thickness direction retardation value (Rth) is ⁇ 10.
  • the retardation film according to the embodiment may have a multi-layer structure in which one or two or more layers are stacked.
  • one or two or more selected from R1 to R3 in the following Chemical Formula 6 is acetic acid, propionic acid, and butyric acid.
  • the thickness of the first dope layer provides a cellulose ester multilayer retardation film, characterized in that 10 to 90% of the total thickness of the entire film.
  • R1 to R3 are each independently a hydrogen atom or a hydrocarbon having 1 to 15 carbon atoms, and n is 1 or more.
  • the total thickness of the cellulose ester multilayer retardation film is 20 to 80 ⁇ m, preferably 40 to 80 ⁇ m, and the surface direction retardation value (Ro) is 0 to 30 nm, preferably 1.4 to 7.5 nm, and the thickness direction retardation
  • the value Rth is -5 to -105 nm, preferably -7 to -102 nm.
  • the first dope layer is made of a first dope in which 18 to 28 wt% of the first cellulose ester resin is dissolved in a solvent
  • the second dope layer is 10 to 20 wt% of the second cellulose ester resin in a solvent. It is preferably prepared as a dissolved second dope.
  • a monolayer cellulose ester phase difference film prepared by solvent casting a dope containing a cellulose ester resin and a phase difference control agent
  • a first dope containing a first cellulose ester resin and a phase difference control agent and a second dope containing a second cellulose ester resin are prepared by solvent casting and laminating, respectively, to produce a multilayer cellulose ester phase difference film. It is characterized by providing.
  • the commonly used cellulose ester is preferably a lower fatty acid ester of cellulose.
  • Lower fatty acids used in the production of lower fatty acid esters of cellulose refer to fatty acids having 6 or fewer carbon atoms.
  • Examples of lower fatty acid esters are fatty acid esters of mixed cellulose such as cellulose acetate, cellulose propionate, cellulose butyrate and cellulose acetate propionate or cellulose acetate butyrate.
  • cellulose triacetate (TAC) or cellulose acetate propionate (CAP) is particularly preferred.
  • the structure of the cellulose ester is generally represented by the following formula (6).
  • R1 to R3 are each independently a hydrogen atom or a hydrocarbon having 1 to 15 carbon atoms, and n is 1 or more
  • the cellulose ester resin used in the retardation film of the present invention contains at least one acetyl group, and it is preferable to use a cellulose ester having an acetyl substitution degree of 0.5 to 2.9.
  • the acetyl substitution degree is less than 0.5, a problem may occur in which the film is hazeed by an unsubstituted OH group, and when it exceeds 2.9, there is a problem in that solubility in a solvent is lowered and unsolvent is generated.
  • a resin in which cellulose acetate is substituted for at least one of the three substituents (R1, R2 and R3) as the cellulose ester it is preferable to use a resin in which cellulose acetate is substituted for at least one of the three substituents (R1, R2 and R3) as the cellulose ester.
  • the present invention is characterized in that three substituents of the cellulose ester use cellulose acetate propionate (CAP) having at least one acetyl group and at least one propionyl group.
  • CAP cellulose acetate propionate
  • the first cellulose ester resin used in the cellulose ester multilayer retardation film according to another embodiment of the present invention is one or two or more of the three substituents of the cellulose ester is acetic acid (Acetic acid), propionic acid (Propionic acid) And it is preferable to use a resin substituted with one selected from the group consisting of butyric acid (butyric acid).
  • the second cellulose ester resin it is preferable to use a resin in which one or two or more selected from R1 to R3 of Formula 6 is substituted with a hydrocarbon having 5 to 15 carbon atoms.
  • acetic acid propionic acid
  • butyric acid that can be substituted for the cellulose ester resin
  • the molecular weight range of the cellulose ester resin is not limited, but the weight average molecular weight is preferably in the range of 150,000 to 220,000. By setting the molecular weight to a certain level or more, it is possible to effectively prevent the strength of the film from being lowered. In addition, by making the molecular weight below a certain level, the viscosity of the cellulose ester solution (dope) is maintained below a certain level, making it easy to produce a retardation film by a solvent casting method.
  • the degree of molecular weight distribution of the cellulose ester resin is in the range of 2.0 to 4.5, preferably 2.0 to 3.0.
  • Molecular weight distribution affects the viscosity of the dope and the mechanical properties of the film to be produced. If the molecular weight distribution value is less than 2.0, the mechanical properties (especially modulus) are lowered. In the case of discharging to the die, a processability problem arises as the pressure increases.
  • a phase difference film is produced by performing solvent casting of a dope containing a cellulose ester resin and a phase difference control agent having a specific structure.
  • phase difference control agent used in the present invention is characterized by having the structure of Formula 1 below.
  • R1, R2 are each independently hydrogen, one or more of C1 ⁇ C20 alkyl, alcohol, acid, ester, aromatic hydrocarbons
  • the 5-Norbonene-2,3-dicarboxylate is preferably a structure of the formula 2 to 5 as follows.
  • the content of the retardation control agent is 0.1 to 35% by weight, preferably 0.1 to 20% by weight, more preferably 0.1 to 10% in 100% by weight of the retardation film.
  • Weight percent is 0.1 to 35% by weight, preferably 0.1 to 20% by weight, more preferably 0.1 to 10% in 100% by weight of the retardation film.
  • the dope 0.01 to 10% by weight of 100% by weight of the dope, preferably 0.03 to 9.94% by weight, more preferably 0.03 to 5.7% by weight.
  • the content of the retardation control agent is less than 0.1% by weight of 100% by weight of the retardation film or less than 0.01% by weight of 100% by weight of dope, a high negative Rth value cannot be obtained, and thus there is a problem in improving the viewing angle, and the content in the film
  • the content exceeds 35% by weight, or the content in the dope exceeds 10% by weight evaporation of the phase difference controlling agent in the production of the film deepens, causing serious problems in process contamination.
  • the content of the retardation control agent is 0.1 to 35% by weight, preferably 0.1 to 20% by weight, more preferably 100% by weight of the multilayer retardation film. 0.1 to 10% by weight,
  • 0.01 to 10% by weight of 100% by weight of the first dope preferably 0.03 to 9.94% by weight, more preferably 0.03 to 5.7% by weight.
  • the content of the retardation control agent is less than 0.1% by weight in 100% by weight of the multilayer retardation film or less than 0.01% by weight in 100% by weight of the first dope, a high negative Rth value cannot be obtained, and thus there is a problem in improving the viewing angle.
  • the content in the multi-layer retardation film exceeds 35% by weight or the content in the first dope exceeds 10% by weight, evaporation of the retardation control agent during film production increases, resulting in serious problems in process contamination.
  • the cellulose ester retardation film or the cellulose ester multilayer retardation film according to the present invention may be prepared by solvent casting a dope (including first and second dope) containing the cellulose ester and a retardation control agent.
  • Solvent casting method is prepared by dissolving in a stirrer dope (first and second dope) using additives such as cellulose ester, phase difference control agent and plasticizer, UV absorber, mat agent and mixed solvents such as methylene chloride and methanol, It can be used by filtration using a filtration device.
  • an organic solvent is preferably used as a solvent for preparing the dope.
  • halogenated hydrocarbons include chlorinated hydrocarbons, methylene chloride, and chloroform, and methylene chloride is most preferred.
  • organic solvent other than halogenated hydrocarbons may be mixed and used.
  • Organic solvents other than halogenated hydrocarbons include esters, ketones, ethers, alcohols and hydrocarbons.
  • ester methyl formate, ethyl formate, propyl formate, pentyl formate, methyl acylate, ethyl acylate, pentyl acetate, etc.
  • ketone acetone, methyl ethyl ketone, diethyl ketone, di Isobutyl ketone, cyclopentanone, cyclohexanone, methylcyclohexanone, etc.
  • diisopropyl ether dimethoxymethane, dimethoxyethane, 1,4-dioxane, 1,3-dioxane
  • ether Solan, tetrahydrofuran, anisole, phenitol, etc.
  • alcohol methanol, ethanol, 1-propanol, 2-propanol, 1-butanol, 2-butanol, t-butanol, 1-pentanol , 2-methyl-2-butanol, cyclohexanol, 2-fluoroethanol, 2,2,2-trifluoroethanol, 2,2,3,3-tetrafluoro-1-propanol, and the like.
  • methylene chloride may be used as a main solvent
  • alcohol may be used as a solvent.
  • methylene chloride and alcohol may be used by mixing in a weight ratio of 80:20 to 95: 5.
  • the cellulose ester multilayer retardation film one or two or more of the three substituents of the cellulose ester resin is composed of acetic acid, propionic acid or butyric acid It characterized in that a first dope in which 18 to 28% by weight of the first cellulose ester resin substituted with one selected from the group is dissolved in a solvent is used, preferably 25% by weight is dissolved.
  • a second dope is used by dissolving 10 to 20% by weight of a second cellulose ester resin in which 5 to 15 carbon atoms of hydrocarbons are substituted in one or more of the three substituents of the cellulose ester, with respect to the solvent. Is preferably 15 to 18% by weight, more preferably 17% by weight.
  • the viscosity of each dope is low. It is difficult, and when the first cellulose ester resin is dissolved in a solvent in excess of 28% by weight, or when the second cellulose ester resin is dissolved in a solvent in excess of 20% by weight, solubility is lowered, thereby increasing the amount of undissolved products.
  • additives may be added to the production of the cellulose ester phase difference film and the cellulose ester multilayer phase difference film of the present invention, for example, UV blocking agents, plasticizers, deterioration inhibitors, fine particles, and optical property control agents.
  • additives according to the use in each preparation step in the dope containing cellulose ester used in the solvent casting method (including the first and second dope), for example, plasticizer, deterioration inhibitor, microparticles, release agent, ultraviolet light Additives such as stabilizers, UV blocking agents, UV absorbers, infrared absorbers, wavelength dispersion modifiers, and optical anisotropy modifiers can be added. Specific types of these additives can be used without limitation as long as they are commonly used in the field, and the content is preferably used in a range that does not degrade the physical properties of the film.
  • the timing of adding the additive may be determined according to the type of additive.
  • a process of adding an additive to the end of the dope (including the first and second dope) preparations may be performed.
  • the cellulose ester retardation film and the cellulose ester multilayer retardation film contain a plasticizer for improving mechanical strength, imparting good castability and water absorption, and reducing water permeability.
  • the plasticizer may be used without limitation as long as it is commonly used, and examples thereof include carboxylic acid esters selected from phosphate esters and phthalic acid esters or citric acid esters, and terminal asymmetric aromatic compounds and terminal symmetric aliphatic compounds may also be used. Do. It is also preferable to use a polyhydric alcohol ester plasticizer, a polyester plasticizer, and a polyhydric carboxylic acid plasticizer.
  • the polyester plasticizer is preferably an aliphatic polyester plasticizer and an aromatic polyester plasticizer, and preferably has a weight average molecular weight of 500 to 1500. More preferably, the weight average molecular weight is 550 to 650.
  • the plasticizer When the plasticizer is contained, its content is preferably 2% to 15% by weight compared to the dope in consideration of dimensional stability and processability. If the content of the plasticizer is too small, the effect of reducing the moisture permeability of the film is small, and a smooth cut surface cannot be obtained when slit processing or punching processing is performed, and there is a tendency that the generation of cutting debris increases. That is, the effect of containing a plasticizer cannot be sufficiently exhibited. Moreover, when there are too many, the plasticizer tends to bleed out from a resin film, and the physical properties of the film tend to deteriorate.
  • a benzotriazole-based UV blocking agent or a triazine-based UV blocking agent having high transparency and having an excellent effect of preventing deterioration of a polarizing plate or a liquid crystal element is preferable, and a benzotriazole-based UV blocking agent having a more suitable spectral absorption spectrum is particularly preferable.
  • the conventionally known benzotriazole-based UV blocking agent used particularly preferably in combination with the UV blocking agent according to the present invention may be bisized, for example, 6,6'-methylene bis (2- (2H-benzo [d ] [1,2,3] triazol-2-yl))-4- (2,4,4-trimethylpentan-2-yl) phenol, 6,6'- methylenebis (2- (2H-benzo [ d] [1,2,3] triazol-2-yl))-4- (2-hydroxyethyl) phenol and the like.
  • the UV blocking agent is preferably added in an amount of 0.1% to 20% by mass compared to the dope, and preferably 0.5% to 10% by mass, and also preferably 1% to 5% by mass. . These may use 2 or more types together.
  • the solvent casting method used for manufacturing the cellulose ester retardation film and the cellulose ester multilayer retardation film of the present invention has an advantage of producing a film having excellent physical properties such as optical properties, compared to other manufacturing methods.
  • dope (including the first and second dope) is first prepared by mixing various additives such as cellulose ester resin, UV absorber, mat agent, retardation control agent, and plasticizer in a mixed solvent containing methyl chloride as a main solvent. .
  • a cellulose ester phase difference film is prepared by solvent casting a dope comprising a cellulose ester resin having an acetyl substitution degree of 0.5 to 2.9 and a phase difference control agent having the structure of Formula 1 as described above. can do.
  • the dope dissolves 18 to 28% by weight of the cellulose ester resin in which acetic acid and propionic acid are substituted in one or more of the three substituents of the cellulose ester in a solvent, and preferably 25% by weight.
  • the retardation control agent preferably contains 0.01 to 10% by weight in the dope, preferably 0.03 to 9.94% by weight.
  • the viscosity is low, so it is difficult to properly form a film when discharging the dope from the T-Die.
  • the first dope containing the first cellulose ester resin is solvent cast to prepare a first dope layer
  • the second dope containing the second cellulose ester resin is solvent. Cast to produce a two-layer cellulose ester multilayer retardation film.
  • the first dope is 18 to 28% by weight of the first cellulose ester resin in which acetic acid, propionic acid or butyric acid is substituted in at least one of the three substituents of the cellulose ester in a solvent, preferably 25% by weight It is good to dissolve.
  • the second cellulose ester resin having 5 to 15 carbon atoms in one or more of the three substituents of the cellulose ester is dissolved in a solvent by 10 to 20% by weight, preferably 15 to 18% by weight , More preferably 17% by weight.
  • the cellulose ester sheet in which the dope (including the first and second dope) is flexibly formed on a support from a flexible die or a T-die is peeled off from the support when the solvent volatilizes to obtain self-support, and is conveyed in a stretching process.
  • the stretching process is generally performed in a temperature range of -50 ° C to Tg + 50 ° C, and the elongation is 100 to 150% in the width direction or the length direction.
  • the higher the elongation the more preferable the non-stretching because the retardation value due to the non-uniform stretching of the edges and the center is non-uniform.
  • the cellulose ester retardation film and the cellulose ester multilayer retardation film thus formed are dried inside a dryer of Tg or less, which can simultaneously obtain the heat setting effect of the dryer, thereby controlling the appearance of wrinkles and the like of the film, and dimensioning such as heat shrinkage and moist heat expansion rate. Stability can be increased.
  • the cellulose ester retardation film which is an embodiment of the present invention, may be manufactured in a single-layer structure using dope, and is also preferably manufactured in a structure of two or more layers. It is preferable that at least one layer may be included by solvent casting the dope.
  • the cellulose ester multilayer retardation film which is another embodiment of the present invention, is also preferably composed of three layers, as well as a multi-layer retardation film having a two-layer configuration using a first dope and a second dope. It is preferable if the first cellulose ester resin and the second cellulose ester resin include at least one layer in the multilayer retardation film, and the total film thickness is preferably 20 to 80 ⁇ m.
  • a three-layer cellulose ester multilayer retardation film is disclosed, and a first dope layer prepared by solvent casting a first dope as a core layer is located, Disclosed is a structure in which a second dope layer prepared by solvent casting a second dope as a skin layer on both surfaces of the first dope layer is located.
  • the cellulose ester retardation film according to an embodiment of the present invention preferably has a thickness of 25 ⁇ m to 80 ⁇ m. Particularly, when the thickness is less than 25 ⁇ m, physical properties are deteriorated, and when it is more than 80 ⁇ m, industrial applicability is poor.
  • the cellulose ester multilayer retardation film according to another embodiment of the present invention has a total thickness of 20 ⁇ m to 80 ⁇ m. If the thickness is less than 20 ⁇ m, the physical properties are inferior, and if it is greater than 80 ⁇ m, industrial applicability is poor.
  • the cellulose ester retardation film and the cellulose ester multilayer retardation film have a retardation satisfying + C Plate characteristics, although the optimum retardation value varies depending on the liquid crystal, Ro is 0 to 30 nm, and Rth is -5 to -105 nm, preferably Is preferably in the range of -7 to -102 nm.
  • Rth is -10 to -105 nm
  • Rth is preferably -5 to -105 nm, more preferably -7 to -102 nm.
  • the + C plate characteristic with improved diagonal visibility is exhibited.
  • Ro is 0 to 10 nm
  • Rth is -50 to -80 nm, which is the most diagonal. It is known to have good visibility.
  • the Ro and Rth are represented by the following equations (1) and (2) as the phase direction retardation value and the thickness direction retardation value, respectively.
  • Nx is the maximum refractive index in the plane of the film
  • Ny is the refractive index in the direction perpendicular to Nx in the film plane
  • Nz is the refractive index of the film in the thickness direction
  • the cellulose ester retardation film and the cellulose ester multilayer retardation film produced by the present invention are capable of producing a retardation film having the characteristics of + C plate according to the above formula.
  • the cellulose ester retardation film and the cellulose ester multilayer retardation film of the present invention can be applied to polarizing plates and liquid crystal displays.
  • the polarizing plate and the liquid crystal display device is characterized by comprising a retardation film.
  • the polarizing plate is a protective film is attached to both sides of the polarizer, at least one of the protective film is characterized in that the retardation film of the present invention.
  • the liquid crystal display device has a liquid crystal cell and two polarizing plates disposed on both sides of the liquid crystal cell, and is characterized in that the liquid crystal cell is in a vertical alignment mode.
  • the polarizing plate as described above may be manufactured according to a conventional method.
  • an aqueous solution of polyvinyl alcohol completely saponified on both sides of a polarizing film prepared by alkali saponifying the retardation film of the present invention immersing the resulting film in a polyvinyl alcohol (PVA) film in an iodine solution, and stretching the film.
  • PVA polyvinyl alcohol
  • Alkali saponification refers to a treatment in which a retardation film is immersed in a hot, strong alkaline solution to improve the wettability of the film to an aqueous adhesive and provide good adhesion to the film.
  • CAP Cellulose Acetate Propionate resin in which R1 to R3 are acetic acid and propionic acid in the following Chemical Formula 6 was used.
  • Cellulose Acetate Propionate (CAP) prepared in Step 1, 22.7% by weight, 5.7% by weight of a phase difference controlling agent having the structure of Formula 2 below, and a mixed solvent of methylene chloride and methanol in a ratio of 80:20 (71.6 Dope).
  • the dope prepared in step 2 was uniformly flexible to a stainless band support having a width of 800 mm using a belt casting device.
  • the solvent was evaporated on the stainless band support and peeled from the stainless band support. Subsequently, it was conveyed for 3 minutes in the Tenter section set at 150 ° C, and dried at 100 ° C in the Dryer to prepare a cellulose ester phase difference film having a film thickness of 40 ⁇ m.
  • a cellulose ester phase difference film was prepared by performing the same procedure as in Example 1, except that the film thickness was changed to 25 ⁇ m.
  • a cellulose ester retardation film was prepared by performing the same procedure as in Example 1, except that the film thickness was changed to 60 ⁇ m.
  • a cellulose ester retardation film was prepared by performing the same procedure as in Example 1, except that the film thickness was changed to 80 ⁇ m.
  • a cellulose ester retardation film was prepared by performing the same procedure as in Example 1, except that the content of the dope retardation control agent was changed to 0.03% by weight.
  • a cellulose ester retardation film was prepared by performing the same process as in Example 1, except that the content of the dope retardation control agent was changed to 2.84% by weight.
  • a cellulose ester retardation film was prepared by performing the same procedure as in Example 1, except that the content of the dope retardation control agent was changed to 9.94% by weight.
  • a cellulose ester phase difference film was prepared by performing the same process as in Example 1, except that a material having the structure of Formula 4 below was used as the phase difference control agent.
  • a cellulose ester phase difference film was prepared by performing the same procedure as in Example 1, except that no phase difference control agent was added.
  • Example 2 Example 3
  • Example 4 Example 5
  • Example 6 Example 7
  • Example 8 Comparative Example 1 Thickness ( ⁇ m) 40 25 60
  • Additive content (wt%) Dope Standard 5.7 5.7 5.7 5.7 0.03 2.84 9.94 5.7 0
  • Film standard 20 20 20 20 0.1 10 35 20 0
  • Phase difference (nm) Ro 4.3 2.7 6.5 8.6 2 2.4 4 8 5 Rth -50 -30 -75 -102 -10 -34 -71 -29 -8
  • the first cellulose ester resin and the second cellulose ester resin are prepared.
  • R1 to R3 in the following Chemical Formula 6 are used as a resin substituted with acetic acid and propionic acid
  • Cellulose Triacetate was used as the second cellulose ester resin.
  • R1 to R3 are each independently a hydrogen atom or a hydrocarbon having 1 to 15 carbon atoms, and n is 1 or more
  • the first dope was dissolved by dissolving 22.7% by weight of the first cellulose ester resin prepared in Step 1 and 5.7% by weight of a phase difference controlling agent having the structure of Formula 2 below in a mixed solvent of methylene chloride and methanol in a ratio of 80:20. It was prepared.
  • step 1 17% by weight of the second cellulose ester resin prepared in step 1 was dissolved in a mixed solvent of methylene chloride and methanol mixed at a ratio of 90:10, 8% of a polyester plasticizer having a weight average molecular weight of 550 to 650, and EVONIC A second dope was prepared by dissolving 450 ppm of R972 (made by Mat) of the company.
  • the first dope layer prepared in step 2 is prepared with a thickness of 36 ⁇ m, and a second dope prepared in step 2 is drawn on both sides of the first dope layer to a thickness of 2 ⁇ m, so that it is non-stretched and dried. Films were prepared through the process.
  • the first and second dope were uniformly flexible on a stainless band support having a width of 800 mm using a belt casting device.
  • the solvent was evaporated on the stainless band support and peeled from the stainless band support. Subsequently, it was conveyed for 35 minutes in a drying section set at 110 ° C. and dried to prepare a three-layer retardation film of cellulose ester having a film thickness of 40 ⁇ m. At this time, the ratio of the thickness sum of the first dope layer and the second dope layer was 90:10.
  • a first dope layer is prepared with a thickness of 18 ⁇ m for the first dope, and a second dope is drawn to each 1 ⁇ m thickness on both sides of the first dope layer to obtain a film having a final thickness of 20 ⁇ m through a non-stretching and drying process.
  • a cellulose ester multilayer retardation film was prepared by performing the same procedure as in Example 9, except for preparing.
  • a first dope layer was prepared with a thickness of 72 ⁇ m as a first dope, and a second dope was drawn at a thickness of 4 ⁇ m on both sides of the first dope layer to obtain a film having a final thickness of 80 ⁇ m through a non-stretching and drying process.
  • a cellulose ester multilayer retardation film was prepared by performing the same procedure as in Example 9, except for preparing.
  • a cellulose ester multilayer retardation film was prepared by performing the same process as in Example 9, except that the content of the retardation control agent in the first dope was changed to 0.03% by weight.
  • a first dope layer was prepared with a thickness of 72 ⁇ m as a first dope, and a second dope was drawn at a thickness of 4 ⁇ m on both sides of the first dope layer to obtain a film having a final thickness of 80 ⁇ m through a non-stretching and drying process.
  • a cellulose ester multilayer retardation film was prepared by performing the same procedure as in Example 12, except for preparing.
  • a cellulose ester multilayer retardation film was prepared by performing the same process as in Example 9, except that the content of the retardation control agent in the first dope was changed to 2.84% by weight.
  • a first dope layer was prepared with a thickness of 72 ⁇ m as a first dope, and a second dope was drawn at a thickness of 4 ⁇ m on both sides of the first dope layer to obtain a film having a final thickness of 80 ⁇ m through a non-stretching and drying process.
  • a cellulose ester multilayer retardation film was prepared by performing the same procedure as in Example 14, except for preparing.
  • a cellulose ester multilayer retardation film was prepared by performing the same process as in Example 9, except that the content of the retardation control agent in the first dope was changed to 9.94% by weight.
  • a first dope layer was prepared with a thickness of 72 ⁇ m as a first dope, and a second dope was drawn at a thickness of 4 ⁇ m on both sides of the first dope layer to obtain a film having a final thickness of 80 ⁇ m through a non-stretching and drying process.
  • a cellulose ester multilayer retardation film was prepared by performing the same procedure as in Example 16, except for preparing.
  • the same process as in Example 9 was applied except that the cellulose resin in which R1 to R3 were all substituted with a naphthoyl group, and no phase difference control agent was added. By carrying out, a cellulose ester multilayer retardation film was prepared.
  • the first dope and the second dope of Examples and Comparative Examples were mixed at a ratio of 80:20, mixed for 15 hours, and then cast under a film at 22 ° C., 26% RH, and measured with a Haze meter.

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Abstract

The present invention relates to a cellulose ester film having +C plate optical properties and, more specifically, first, to a phase difference film fabricated by a solvent casting method using a dope comprising a cellulose ester and a specific additive. Also, the present invention relates to a multilayered cellulose ester phase difference film and, more specifically, to a phase difference film which has enhanced phase difference uniformity, and has high compatibility with triacetyl cellulose (TAC), thus enabling the manufacture of a high-quality polarizing plate. The phase difference film according to the present invention exhibits the effects of inhibiting quality deterioration caused when used along with triacetyl cellulose (TAC) and enhancing diagonal visibility when applied to OLEDs and LCD panels.

Description

셀룰로오스 에스테르 위상차 필름Cellulose ester phase difference film
본 출원은 2018.11.19자 한국 특허 출원 제2018-0142553호 및 2018.11.19자 한국 특허 출원 제2018-0142554호에 기초한 우선권의 이익을 주장하며, 해당 한국 특허 출원의 문헌에 개시된 모든 내용은 본 명세서의 일부로 포함된다.This application claims the benefit of priority based on 2018.11.19 Korean Patent Application No. 2018-0142553 and 2018.11.19 Korean Patent Application No. 2018-0142554, and all contents disclosed in the literature of the Korean patent application are in this specification. It is included as part of.
본 발명은 +C 플레이트 광학 특성을 갖는 셀룰로오스 에스테르 위상차 필름에 관한 것으로, 보다 상세하게는 셀룰로오스 에스테르 및 특정 첨가제를 포함하는 도프를 솔벤트 캐스팅하여 제조되는 위상차 필름 및 위상차 균일성이 향상되고, 트리아세틸 셀룰로오스(TAC)와 상용성이 높아 우수한 품질의 편광판을 제조하는 것이 가능한 위상차 필름에 관한 것이다.The present invention relates to a cellulose ester phase difference film having + C plate optical properties, and more specifically, a phase difference film and phase difference uniformity produced by solvent casting a dope containing a cellulose ester and a specific additive are improved, and triacetyl cellulose It relates to a retardation film capable of producing an excellent quality polarizing plate with high compatibility with (TAC).
최근 들어 디스플레이는 액정표시장치와 OLED중심으로 개발이 진행되고 있다. 그에 따라, 편광판의 보호 필름은 점점 더 박막화, 고성능화로의 요구가 강해져 오고 있다. 액정 표시 장치는 액정에 의한 편광 제어에 의해 표시를 나타내는 것이기 때문에 편광판이 필요하고, 통상은 요오드를 포함한 PVA 필름을 연신한 것이 편광판으로서 이용되고 있다. 이 편광판은 취약하기 때문에, 이것을 보호하는 것으로서 편광판 보호 필름이 이용된다. 편광판 보호 필름에는 일반적으로 트리아세틸 셀룰로오스 필름이 널리 사용되고 있다. 이들 편광판보호 필름과는 별도로 편광의 위상차를 제어하기 위해서 위상차 필름이라는 것도 이용되고 있다. 이러한 액정 표시 장치 등에 사용되고 있는 위상차 필름은 편광판 과 조합하여 사용함으로써 색 보상, 시야각 확대등의 문제를 해결하기 위해서 이용되고 있고, OLED 장치에서 사용되고 있는 위상차 필름은 반사방지 기능을 갖고 있다. In recent years, the display has been developed with a liquid crystal display device and an OLED center. Accordingly, the protective film of the polarizing plate has been increasingly in demand for thinner and higher performance furnaces. Since a liquid crystal display device displays a display by polarization control by liquid crystal, a polarizing plate is necessary, and a stretched PVA film containing iodine is usually used as the polarizing plate. Since this polarizing plate is vulnerable, a polarizing plate protective film is used as a thing to protect it. In general, a triacetyl cellulose film is widely used for the polarizing plate protective film. Apart from these polarizing plate protective films, a retardation film is also used to control the retardation of polarization. The retardation film used in such a liquid crystal display device is used in combination with a polarizing plate to solve problems such as color compensation and wide viewing angle, and the retardation film used in OLED devices has an anti-reflection function.
이와 같이 편광판 보호 필름은 편광판의 보호가 목적이고 수분을 포함한 PVA로 이루어지는 편광판을 보호하기 위해서는 셀룰로오스 아세테이트로 이루어지는 필름을 이용하는 것이 편광판의 제조 공정을 고려한 경우에 가장 바람직하다. 한편, 위상차 필름으로서는 광학적 성능을 발현하기 위해서, 셀룰로오스 아세테이트 이외의 재료가 이용되어 왔다. 즉, 종래부터 위상차 필름의 재료로서는, 예를 들면 폴리카보네이트, 폴리술폰, 폴리에테르술폰, 비정질 폴리올레핀 등이 있다. 이들 고분자 필름은 파장이 길수록 위상차가 작아지는 특성을 갖고 있고, 가시광 영역의 전 파장에 대하여 이상적인 위상차 특성을 부여하는 것은 곤란하였다.As described above, the polarizing plate protective film is most preferably in the case of considering the manufacturing process of the polarizing plate using a film made of cellulose acetate in order to protect the polarizing plate made of PVA containing moisture and to protect the polarizing plate. On the other hand, as a retardation film, materials other than cellulose acetate have been used to express optical performance. That is, conventionally, as a material for the retardation film, there are, for example, polycarbonate, polysulfone, polyethersulfone, amorphous polyolefin, and the like. These polymer films have a characteristic that the longer the wavelength, the smaller the retardation, and it is difficult to impart ideal retardation characteristics to all wavelengths in the visible region.
가시광 영역의 파장에 대하여 직선 편광을 원편광으로 변환하거나 반대로 원편광을 직선 편광으로 변환하는 경우 1매의 위상차 필름으로 상기 효과를 얻기 위해서는 위상차 필름에 입사하는 파장(λ)에 있어서 위상차가 λ가 되는 것이 바람직하다. 이와 같은 위상차 필름은, 예를 들면 위상차가 λ의 위상차 필름과 편광판을 한장만 사용하여 OLED 화상표시장치에서 반사방지 기능을 구현할 수 있다. 하지만 시야각이 증가할수록, 대각선을 따라 상당한 누광이 존재(불량한 명암비를 유발함)하며 광학 필름들의 다양한 조합이 이러한 누광을 보정하거나 "보상"하기 위해 사용될 수 있는 것으로 공지되어 있다. 또한, 사용되는 액정 유형에 따라 특정 복굴절률(또는 위상차)을 가져야 한다. 특히, OLED 액정에서 대각 시감성을 개선하기 위해서는 +C 거동을 보이는 위상차 필름이 적용된다.When converting linearly polarized light into circularly polarized light with respect to the wavelength of the visible light region or conversely converting circularly polarized light into linearly polarized light, in order to obtain the above effect with a single retardation film, the retardation in the wavelength (λ) incident on the retardation film is λ It is desirable to be. Such a retardation film, for example, using a retardation film having a phase difference of λ and only one polarizing plate, can implement an anti-reflection function in an OLED image display device. However, it is known that as the viewing angle increases, there is significant light leakage along the diagonal (causing poor contrast ratio) and various combinations of optical films can be used to correct or "compensate" this light leakage. In addition, it must have a specific birefringence (or phase difference) depending on the type of liquid crystal used. In particular, in order to improve diagonal visibility in OLED liquid crystals, a retardation film showing + C behavior is applied.
보상 및 광학 필름은 통상적으로, 굴절률(n)과 관련된 복굴절률의 면에서 정량화된다. nx, ny 및 nz로 지정된 관심 있는 3가지 굴절률이 존재하며, 이들은 각각 기계 방향(MD), 횡방향(TD) 및 두께 방향에 대응한다. 상기 물질이 더 이방성이 되면(예컨대, 상기 물질의 연신에 의해), 임의의 2개의 굴절률의 차는 증가할 것이다. 이러한 차가 "복굴절률"로 지칭된다. 선택할 수 있는 물질 방향의 많은 조합이 존재하기 때문에, 이에 대응하는 복굴절률의 상이한 값이 존재한다. 두 가지 복굴절률, 즉 하기 수학식 1a로 정의되는 평면 복굴절률(Δe)및 하기 수학식 1b로 정의되는 두께 복굴절률(Δth)이 가장 통상적이다.The compensation and optical films are typically quantified in terms of the birefringence relative to the refractive index (n). There are three refractive indices of interest, designated nx, ny and nz, which correspond to the machine direction (MD), transverse direction (TD) and thickness direction, respectively. As the material becomes more anisotropic (e.g., by stretching of the material), the difference between any two refractive indices will increase. This difference is referred to as "birefringence." Since there are many combinations of material directions to choose from, there are different values of the corresponding birefringence. The most common are two birefringences, namely the plane birefringence (Δe) defined by Equation 1a below and the thickness birefringence (Δth) defined by Equation 1b below.
[수학식 1a][Equation 1a]
Δe = nx - ny Δe = nx-ny
[수학식 1b][Equation 1b]
Δth = (nx + ny)/2- nzΔth = (nx + ny) / 2- nz
평면 복굴절률(Δe)은 MD와 TD 간의 평면 내 상대적 배향의 척도이며, 단위가 없다. 반대로, Δth은 평균 평면배향에 대한 두께 방향 배향의 척도를 제공한다. 광학 필름을 특징짓는데 흔히 사용되는 다른 용어는 광학 위상차(R)이다. R은 간단히, 하기 수학식 2a 및 2b와같이, 대상 필름의 복굴절률과 두께(d)를 곱한 것이다.The plane birefringence (Δe) is a measure of the relative orientation in the plane between MD and TD, and is unitless. Conversely, Δth provides a measure of thickness direction orientation relative to the average planar orientation. Another term commonly used to characterize optical films is optical retardation (R). R is simply multiplied by the birefringence and thickness (d) of the target film, as in the following equations 2a and 2b.
[수학식 2a][Equation 2a]
Re = Δed= (nx - ny)dRe = Δed = (nx-ny) d
[수학식 2b][Equation 2b]
Rth = Δthd= [(nx + ny)/2 -nz ]dRth = Δthd = [(nx + ny) / 2 -nz] d
위상차는, 두개의 직교 광파 간의 상대적 상 이동의 직접적인 척도이며, 전형적으로는 나노미터(nm) 단위로 보고된다. Rth의 정의는 특히 ± 사인에 대해 일부 기술자에 따라 달리 정의됨에 유념한다.The phase difference is a direct measure of the relative phase shift between two orthogonal light waves and is typically reported in nanometers (nm). Note that the definition of Rth is defined differently according to some descriptors, especially for ± signs.
또한, 물질의 복굴절률/위상차 거동은 변하는 것으로 공지되어 있다. 예를 들어, 대부분의 물질은 연신되는 경우 연신 방향을 따라 더 높은 굴절률을 나타내고 연신 방향에 수직으로는 더 낮은 굴절률을 나타낼 것이다. 이는, 분자 수준에서 굴절률이 전형적으로 중합체 쇄의 축을 따라 더 높고 상기 쇄에 수직하게는 더 낮기 때문이다. 이러한 물질은 통상적으로 "양의 복굴절성"으로 지칭되며, 모든 상업적인 셀룰로스 에스터를 비롯한 대부분의 표준 중합체를 나타낸다. It is also known that the birefringence / phase difference behavior of a material varies. For example, most materials, when stretched, will exhibit a higher refractive index along the stretching direction and a lower refractive index perpendicular to the stretching direction. This is because the refractive index at the molecular level is typically higher along the axis of the polymer chain and lower perpendicular to the chain. Such materials are commonly referred to as "positive birefringence" and represent most standard polymers, including all commercial cellulose esters.
양의 복굴절성외 "음의 복굴절성" 및 "제로(zero) 복굴절성" 물질이 존재한다. 음의 복굴절성 중합체는 연신 방향에 수직으로(평행 방향에 대해) 더 높은 굴절률을 나타내며, 결과적으로 음의 고유 복굴절률을 갖는다. 특정 스타이렌 및 아크릴은, 이들의 비교적 벌키한 측부 기로 인해 음의 복굴절성 거동을 갖는 것으로 공지되어 있다. 반면에, 제로 복굴절률은 특별한 경우이며, 연신시 복굴절률을 나타내지 않아서 제로 고유 복굴절률을 갖는 물질을 나타낸다. 이러한 물질은, 가공 동안 임의의 광학 위상차 또는 왜곡(distortion)을 나타내지 않으면서 성형되거나 연신되거나 다르게 스트레싱될(stressed) 수 있기 때문에 광학 용도에 이상적이다. 이러한 물질은 또한 극히 드물다. 중요한 점은, 제조될 수 있는 보상 필름의 종류가 중합체의 복굴절률 특성(즉, 양 또는 음)에 의해 제한된다는 것이다.In addition to positive birefringence there are "negative birefringence" and "zero birefringence" materials. The negative birefringent polymer exhibits a higher refractive index perpendicular to the stretching direction (with respect to the parallel direction) and consequently has a negative intrinsic birefringence. Certain styrenes and acrylics are known to have negative birefringent behavior due to their relatively bulky side groups. On the other hand, the zero birefringence is a special case, and does not exhibit a birefringence during stretching, so it represents a material having a zero intrinsic birefringence. These materials are ideal for optical applications because they can be molded, stretched or otherwise stressed without exhibiting any optical retardation or distortion during processing. Such materials are also extremely rare. Importantly, the type of compensation film that can be produced is limited by the birefringence properties (ie, positive or negative) of the polymer.
상기 예로, 하기 수학식 3a의 관계식을 갖는 굴절률을 갖는 필름이 "+A" 플레이트로 지칭된다.In the above example, a film having a refractive index having a relational expression of Equation 3a below is referred to as a “+ A” plate.
[수학식 3a][Equation 3a]
nx > ny = nz nx> ny = nz
이러한 필름에서, 상기 필름의 x 방향은 높은 굴절률을 갖고, y 및 두께 방향은 대략 동일한(및 nx보다 낮은)크기를 갖는다. 이러한 유형의 필름은 또한, x-방향을 따라 광학 축을 갖는 양의 1축 결정 구조로 지칭된다. 이러한 필름은, 예를 들어 필름 드래프터를 사용하여 양의 복굴절성 물질을 1축 연신함으로써 용이하게 제조된다.In such films, the x direction of the film has a high refractive index, and the y and thickness directions have approximately the same (and lower than nx) size. Films of this type are also referred to as positive uniaxial crystal structures with optical axes along the x-direction. Such films are easily produced by, for example, uniaxially stretching a positive birefringent material using a film drafter.
반면에, "-A" 플레이트 1축 필름은 하기 수학식 3b로 정의된다:On the other hand, the "-A" plate uniaxial film is defined by the following equation 3b:
[수학식 3b][Equation 3b]
nx < ny = nz nx <ny = nz
상기 식에서, x-축 굴절률은 다른 방향의 굴절률들(이들은 대략 동일함)보다 더 낮다. -A 플레이트를 제조하는 가장 통상적인 방법은, 음의 복굴절성 중합체를 연신하거나, 다르게는 분자들이 바람직한 방향으로 정렬되도록 음의 복굴절성 액정 중합체를 표면에 코팅하는 것이다.In the above equation, the refractive index of the x-axis is lower than those of the other directions (they are approximately the same). The most common method of making the -A plate is to stretch the negative birefringent polymer, or alternatively coat the surface with a negative birefringent liquid crystal polymer so that the molecules are aligned in the desired direction.
다른 부류의 1축 광학 필름은 C 플레이트이며, 이는 또한 "+C" 또는 "-C"일 수 있다. C 플레이트와 A 플레이트의 차이는, 하기 수학식 4a 및 4b와 같이, C 플레이트의 경우 특유의 굴절율(또는 광학 축)이 상기 필름의 평면 내에서가 아니라 두께 방향으로 존재한다는 것이다.Another class of uniaxial optical films are C plates, which can also be "+ C" or "-C". The difference between the C plate and the A plate is that, as in the following equations 4a and 4b, in the case of the C plate, a unique refractive index (or optical axis) exists in the thickness direction, not in the plane of the film.
[수학식 4a][Equation 4a]
nz > ny = nx ("+C" 플레이트)nz> ny = nx ("+ C" plate)
[수학식 4b][Equation 4b]
nz < ny = nx ("-C" 플레이트)nz <ny = nx ("-C" plate)
C 플레이트는, x 및 y 방향에서 상대 연신이 일정하게 유지되는 경우 2축 연신에 의해 제조될 수 있다. 다르게는, C 플레이트는 압축 성형에 의해 제조될 수 있다. 초기에 등방성인 양(positive)의 고유 복굴절성 물질을 압축 또는 등-2축(equibiaxial) 연신 하면, 효과적인 배향 방향이 필름의 평면 내에 존재하기 때문에 -C 플레이트를 제공할 것이다. 반대로, +C 플레이트는, 음의 고유 복굴절성 물질로 제조된 초기 등방성 필름을 압축 또는 등 2축 연신하여 제조될 수 있다. 2축 연신의 경우, MD 및 TD 방향에서 배향 수준이 동일하게 유지되지 않으면, 이에 따라 물질은 더 이상 진성(true) C 플레이트가 아니며, 단지 2개의 광학 축을 갖는 2축 필름이다.The C plate can be produced by biaxial stretching when the relative stretching in the x and y directions remains constant. Alternatively, the C plate can be made by compression molding. Compression or equibiaxial stretching of an initially isotropic positive intrinsic birefringent material will provide a -C plate because an effective orientation direction is present in the plane of the film. Conversely, the + C plate can be made by compressing or isoaxially stretching an initial isotropic film made of a negative intrinsic birefringent material. In the case of biaxial stretching, if the orientation level in the MD and TD directions remains the same, then the material is no longer a true C plate, only a biaxial film with only two optical axes.
C 플레이트를 제조하기 위한 세번째의 더욱 통상적인 옵션은, 필름의 용액 캐스팅 동안 형성되는 응력을 이용하는 것이다. 캐스팅 벨트(이 또한 특성상 등-2축임)에 의해 부과되는 구속(restraint)으로 인해 필름의 평면 내에 인장 응력이 형성된다. 이는, 필름의 평면 내에서 쇄들을 배향시켜, 양 및 음의 고유 복굴절성 물질에 대해 -C 및 +C 필름을 각각 제공하는 경향이 있다. 디스플레이에 사용되는 대부분의 셀룰로스 에스터 필름이 용매캐스팅되고 이들 모두 본질적으로 양의 복굴절성을 갖기 때문에, 용매 캐스팅된 셀룰로스 에스터가 일반적으로 -C 플레이트만 생성한다는 것이 명백하다. 이러한 필름은 또한 1축 연신되어, +A 플레이트를 생성할 수 있지만(초기 캐스팅시 위상차가 매우 낮다고 가정함), 셀룰로스 에스터를 사용하여 +C 또는 -A 플레이트를 제조하는 능력은 극히 제한된다. A third, more common option for making C plates is to use the stress that is formed during solution casting of the film. Tensile stress is created in the plane of the film due to the strain imposed by the casting belt (which is also equiaxed in nature). This tends to orient the chains in the plane of the film, providing -C and + C films respectively for positive and negative intrinsic birefringent materials. It is clear that solvent cast cellulose esters generally only produce -C plates, since most of the cellulose ester films used in displays are solvent cast and all of them are essentially birefringent. These films can also be uniaxially stretched to produce + A plates (assuming the phase difference is very low during initial casting), but the ability to make + C or -A plates using cellulose esters is extremely limited.
이러한 이유로, +C 필름과 같이 음의 복굴절에 의해 발생한 위상차에 기초한 필름은 기재 필름 위에 액정 코팅을 1~3micron의 두께로 하는데, 여기에서 위상차 Ro, Rth의 값이 미세한 코팅 두께의 차이에 의해 위상차 균일도가 저하되는 문제가 있었다. 또한 +C 플레이트 거동을 나타내는 상업적 필름은, 네마틱 액정 코팅을 사용하고, 후속적으로 중합 공정을 사용하여 제조된다. 그러나, 이러한 코팅 공정 및 액정 물질은 매우 고가이며, 필름을 코팅하여 목적하는 특성을 달성하는 추가의 가공 단계를 필요로 한다. 현재까지 셀룰로스 에스터 및 첨가제에 기초하여 높은 +C 거동을 나타내는 상업적 필름은 존재하지 않는다.For this reason, films based on retardation caused by negative birefringence, such as + C film, have a liquid crystal coating on the base film having a thickness of 1 to 3 micron, where the values of retardation Ro and Rth are retarded due to the difference in fine coating thickness. There was a problem that the uniformity was lowered. Commercial films that also exhibit + C plate behavior are made using a nematic liquid crystal coating and subsequently using a polymerization process. However, these coating processes and liquid crystal materials are very expensive and require additional processing steps to coat the film to achieve the desired properties. To date, there are no commercial films showing high + C behavior based on cellulose esters and additives.
따라서, 당분야에서는, 액정 물질을 사용하지 않고, 또한 추가적인 코팅 단계를 필요로 하지 않고도, 대각 시감성이 개선된 +C 플레이트 거동을 나타내는 필름이 필요하다.Accordingly, there is a need in the art for films exhibiting + C plate behavior with improved diagonal visibility without the use of liquid crystal materials and without the need for additional coating steps.
본 발명은 상기한 바와 같은 종래기술의 문제점을 해결하기 위하여 안출된 것으로, 하나 이상의 아세틸을 포함하고 아세틸 치환도가 0.5 내지 2.9인 셀룰로오스 에스테르 수지와, 특정 첨가제를 포함하는 도프를 솔벤트 캐스팅하여 제조하여 셀룰로오스 에스테르 위상차 필름을 제조한다.The present invention has been devised to solve the problems of the prior art as described above, and is produced by solvent casting a dope containing one or more acetyls and a cellulose ester resin having an acetyl substitution degree of 0.5 to 2.9, and a specific additive. A cellulose ester phase difference film is prepared.
또한, 아세트산과 프로피오닉산 또는 부틸산으로 치환된 셀룰로오스 에스테르 수지와 특정 구조의 위상차 제어제를 포함하는 제1 도프를 솔벤트 캐스팅한 제1 도프층; 및 셀룰로오스 에스테르 수지를 포함하는 제2 도프를 솔벤트 캐스팅한 제2 도프층을 포함하는 셀룰로오스 에스테르 다층 위상차 필름을 제조한다.In addition, a first dope layer solvent-cast a first dope comprising a cellulose ester resin substituted with acetic acid and propionic acid or butyl acid and a phase difference controlling agent having a specific structure; And a second dope layer solvent-cast a second dope containing a cellulose ester resin.
이를 통해 +C 플레이트 거동을 나타내며, 고가의 액정 물질을 사용하지 않고도 간단한 공정으로 제조가 가능하고, 위상차 균일도도 우수한 셀룰로오스 에스테르 다층 위상차 필름을 제공하는 것을 목적으로 한다.Through this, it is intended to provide a cellulose ester multilayer retardation film that exhibits + C plate behavior, can be manufactured in a simple process without using expensive liquid crystal materials, and has excellent retardation uniformity.
본 발명의 일 실시예에 따르면, 하나 이상의 아세틸을 포함하고 아세틸 치환도는 0.5 내지 2.9인 셀룰로오스 에스테르 수지; 및 하기 화학식1의 구조를 갖는 위상차 제어제;를 포함하는 도프를 솔벤트 캐스팅하여 제조된 것을 특징으로 하는 +C 플레이트 광학 특성을 갖는 셀룰로오스 에스테르 위상차 필름을 제공한다.According to an embodiment of the present invention, a cellulose ester resin containing at least one acetyl and having an acetyl substitution degree of 0.5 to 2.9; And a phase difference control agent having the structure of Chemical Formula 1; and a cellulose ester phase difference film having + C plate optical properties, which is produced by solvent casting.
[화학식 1][Formula 1]
Figure PCTKR2019003128-appb-img-000001
Figure PCTKR2019003128-appb-img-000001
(5-노보넨-2,3-디카르복실레이트, 5-Norbornene-2,3-dicarboxylate)(5-norbornene-2,3-dicarboxylate, 5-Norbornene-2,3-dicarboxylate)
(상기 R1, R2는 각각 독립적으로 수소, C1~C20의 알킬, 알코올, 산, 에스테르, 방향족 계열 탄화수소 중 하나 이상)(The above R1, R2 are each independently hydrogen, one or more of C1 ~ C20 alkyl, alcohol, acid, ester, aromatic hydrocarbons)
상기 위상차 제어제의 함량은 위상차 필름 100중량% 중 0.1 내지 35중량%이고, 그 구조는 하기 화학식 2 내지 5 중에 선택된 하나인 것을 특징으로 한다.The content of the phase difference control agent is 0.1 to 35% by weight of 100% by weight of the retardation film, the structure is characterized in that one selected from the following formulas 2 to 5.
[화학식 2][Formula 2]
Figure PCTKR2019003128-appb-img-000002
Figure PCTKR2019003128-appb-img-000002
(디메틸 5-노보넨-2,3-디카르복실레이트, Dimethyl 5-norbornene-2,3-dicarboxylate)(Dimethyl 5-norbornene-2,3-dicarboxylate, Dimethyl 5-norbornene-2,3-dicarboxylate)
[화학식 3][Formula 3]
Figure PCTKR2019003128-appb-img-000003
Figure PCTKR2019003128-appb-img-000003
(모노-메틸-5-노보넨-2,3-디카르복실레이트, Mono-Methyl-5-norbornene-2,3-dicarboxylate)(Mono-methyl-5-norbornene-2,3-dicarboxylate, Mono-Methyl-5-norbornene-2,3-dicarboxylate)
[화학식 4][Formula 4]
Figure PCTKR2019003128-appb-img-000004
Figure PCTKR2019003128-appb-img-000004
(5-노보넨-2,3-디카르복실산, 5-Norbornene-2,3-dicarboxylic acid)(5-Norbornene-2,3-dicarboxylic acid, 5-Norbornene-2,3-dicarboxylic acid)
[화학식 5][Formula 5]
Figure PCTKR2019003128-appb-img-000005
Figure PCTKR2019003128-appb-img-000005
(디메틸-옥사바이사이클로헵트-5-엔-2,3-디카르복실산, Dimethyl-oxabicyclohept-5-ene-2,3-dicarboxylic acid)(Dimethyl-oxabicyclohept-5-ene-2,3-dicarboxylic acid, Dimethyl-oxabicyclohept-5-ene-2,3-dicarboxylic acid)
한편 본 발명에 따른 위상차 필름의 두께는 25 내지 80㎛이고, 면 방향 위상차 값(Ro)은 0 내지 30nm이며, 두께방향 위상차 값(Rth)은 -10 내지 -105nm인 것이 특징이며, On the other hand, the thickness of the retardation film according to the present invention is 25 to 80 μm, the plane direction retardation value (Ro) is 0 to 30 nm, and the thickness retardation value (Rth) is −10 to −105 nm.
상기 위상차 필름은 1층 또는 2층 이상인 것을 특징으로 한다.The retardation film is characterized in that more than one layer or two layers.
본 발명의 다른 실시예에 따르면, 하기 화학식 6에서 R1 내지 R3 중 선택된 1종 또는 2종 이상이 아세트산(Acetic acid), 프로피오닉산(Propionic acid) 및 부티르산(butyric acid)으로 구성된 군에서 선택된 1종으로 치환된 제1 셀룰로오스 에스테르 수지; 및 위상차 제어제;를 포함하는 제1도프를 솔벤트 캐스팅하여 제조한 제1도프 층; 및 하기 화학식 6에서 R1 내지 R3 중 선택된 1종 또는 2종 이상이 탄소수 5 내지 15인 탄화수소로 치환된 제2 셀룰로오스 에스테르 수지;를 포함하는 제2 도프를 솔벤트 캐스팅하여 제조한 제2도프 층;을 포함하고, 상기 제1도프층의 두께는 전체 필름 총 두께 대비 10 내지 90%인 것을 특징으로 하는 셀룰로오스 에스테르 다층 위상차 필름을 제공한다.According to another embodiment of the present invention, 1 or 2 or more selected from R1 to R3 in Formula 6 is selected from the group consisting of acetic acid, propionic acid and butyric acid. A first cellulose ester resin substituted with a species; And a phase difference control agent; a first dope layer prepared by solvent casting a first dope comprising; And a second cellulose ester resin in which one or two or more selected from R1 to R3 in Formula 6 is substituted with a hydrocarbon having 5 to 15 carbon atoms; a second dope layer prepared by solvent casting a second dope comprising; Included, the thickness of the first dope layer provides a cellulose ester multilayer retardation film, characterized in that 10 to 90% of the total thickness of the entire film.
[화학식 6][Formula 6]
Figure PCTKR2019003128-appb-img-000006
Figure PCTKR2019003128-appb-img-000006
(R1~R3는 각각 독립적으로 수소 원자 또는 탄소수가 1 내지 15인 탄화수소이며, n은 1 이상이다)(R1 to R3 are each independently a hydrogen atom or a hydrocarbon having 1 to 15 carbon atoms, and n is 1 or more)
상기 위상차 제어제의 함량은 제1 도프 전체 중량% 기준 0.01 내지 10중량%, 바람직하게는 0.03 내지 9.94 중량% 이고, 상기 다층 위상차 필름 100중량% 기준으로는 0.1% 내지 35%이며 하기 화학식 1과 같은 구조인 것을 특징으로 한다.The content of the phase difference controlling agent is 0.01 to 10% by weight, preferably 0.03 to 9.94% by weight, based on the total weight of the first dope, 0.1% to 35% based on 100% by weight of the multi-layer retardation film, and the following Chemical Formula 1 It is characterized by the same structure.
[화학식 1] [Formula 1]
Figure PCTKR2019003128-appb-img-000007
Figure PCTKR2019003128-appb-img-000007
(5-노보넨-2,3-디카르복실레이트, 5-Norbornene-2,3-dicarboxylate)(5-norbornene-2,3-dicarboxylate, 5-Norbornene-2,3-dicarboxylate)
(상기 R1, R2는 각각 독립적으로 수소, C1~C20의 알킬, 알코올, 산, 에스테르, 방향족 계열 탄화수소 중 하나 이상이다)(The above R1, R2 are each independently hydrogen, C1 ~ C20 alkyl, alcohol, acid, ester, aromatic hydrocarbons, one or more)
더욱 구체적으로 위상차 제어제는 하기 화학식 2 내지 5중에 선택된 하나인 것을 특징으로 한다.More specifically, the phase difference control agent is characterized in that it is one selected from the following formulas 2 to 5.
[화학식 2][Formula 2]
Figure PCTKR2019003128-appb-img-000008
Figure PCTKR2019003128-appb-img-000008
(디메틸 5-노보넨-2,3-디카르복실레이트, Dimethyl 5-norbornene-2,3-dicarboxylate)(Dimethyl 5-norbornene-2,3-dicarboxylate, Dimethyl 5-norbornene-2,3-dicarboxylate)
[화학식 3][Formula 3]
Figure PCTKR2019003128-appb-img-000009
Figure PCTKR2019003128-appb-img-000009
(모노-메틸-5-노보넨-2,3-디카르복실레이트, Mono-Methyl-5-norbornene-2,3-dicarboxylate)(Mono-methyl-5-norbornene-2,3-dicarboxylate, Mono-Methyl-5-norbornene-2,3-dicarboxylate)
[화학식 4][Formula 4]
Figure PCTKR2019003128-appb-img-000010
Figure PCTKR2019003128-appb-img-000010
(5-노보넨-2,3-디카르복실산, 5-Norbornene-2,3-dicarboxylic acid)(5-Norbornene-2,3-dicarboxylic acid, 5-Norbornene-2,3-dicarboxylic acid)
[화학식 5][Formula 5]
Figure PCTKR2019003128-appb-img-000011
Figure PCTKR2019003128-appb-img-000011
(디메틸-옥사바이사이클로헵트-5-엔-2,3-디카르복실산, Dimethyl-oxabicyclohept-5-ene-2,3-dicarboxylic acid)(Dimethyl-oxabicyclohept-5-ene-2,3-dicarboxylic acid, Dimethyl-oxabicyclohept-5-ene-2,3-dicarboxylic acid)
본 발명에 따른 셀룰로오스 에스테르 다층 위상차 필름의 총 두께는 20 내지 80㎛이고, 면 방향 위상차 값(Ro)은 0 내지 30nm이며, 두께 방향 위상차 값(Rth)은 -5 내지 -105nm인 것을 특징으로 한다.The total thickness of the cellulose ester multilayer retardation film according to the present invention is 20 to 80 μm, the plane direction retardation value (Ro) is 0 to 30 nm, and the thickness retardation value (Rth) is −5 to −105 nm. .
본 발명의 다른 바람직한 실시예에 따르면 셀룰로오스 에스테르 다층 위상차 필름은 3층 이상의 구조인 것을 특징으로 하고, 구체적으로 제1 도프 층 양면에 제2 도프 층이 구비되어 제2 도프 층, 제1 도프 층 및 제2 도프층이 순차적으로 적층된 3층 구조인 것을 특징으로 하는 셀룰로오스 에스테르 다층 위상차 필름을 제공하는 것을 목적으로 한다.According to another preferred embodiment of the present invention, the cellulose ester multilayer retardation film is characterized by having a structure of three or more layers, and specifically, a second dope layer is provided on both sides of the first dope layer to provide a second dope layer, a first dope layer, and It is an object to provide a cellulose ester multilayer retardation film characterized in that the second dope layer has a three-layer structure sequentially stacked.
상기와 같은 구성을 갖는 본 발명은, 종래에 +C 플레이트 거동을 나타내는 상업적 필름에 이용되어온 고가 소재인 액정 물질을 사용하지 않으므로 경제성이 확보된 단층 또는 다층 위상차 필름 제조가 가능하다.The present invention having the above configuration, it is possible to manufacture a single-layer or multi-layer retardation film that is economical because it does not use a liquid crystal material that is an expensive material that has been conventionally used in commercial films showing + C plate behavior.
또한 솔벤트 캐스팅(Solvent Casting) 공정 설비는 매우 고가의 투자비가 요구되기 때문에 개발 제품마다 설비를 변경하고, 이에 투자하기가 어렵다. 이에 본 발명은 단층 또는 다층 위상차 필름 제조에 있어서, 본 발명의 도프는 트리아세테이트 셀룰로오스(Tri Acetate Cellulose; TAC)와 혼용 시 상용성이 우수(Haze 상승 없음)하여 본 발명의 도프를 적용 시, 솔벤트 캐스팅 설비를 따로 증설하지 않고, 하나의 공정에서 2개의 Recipe를 운영할 수 있는 이점이 있다.Also, because the solvent casting process equipment requires a very expensive investment cost, it is difficult to change the equipment for each developed product and invest in it. Accordingly, the present invention is a single-layer or multi-layer retardation film production, the dope of the present invention is superior in compatibility when mixed with Tri Acetate Cellulose (TAC) (no rise in haze), when applying the dope of the present invention, solvent There is an advantage that two recipes can be operated in one process without additional casting equipment.
도 1은 본 발명의 일 실시양태에 따른 셀룰로오스 에스테르 다층 위상차 필름의 구조를 나타낸 도면이다.1 is a view showing the structure of a cellulose ester multilayer retardation film according to an embodiment of the present invention.
이하, 하기 실시예를 통하여 본 발명을 좀 더 구체적으로 설명하지만, 이에 본 발명의 범주가 한정되는 것은 아니다.Hereinafter, the present invention will be described in more detail through the following examples, but the scope of the present invention is not limited thereto.
본 발명의 일 실시예에 따른 위상차 필름은 하나 이상의 아세틸을 포함하고 아세틸 치환도는 0.5 내지 2.9인 셀룰로오스 에스테르 수지; 및 하기 화학식 1의 구조를 갖는 위상차 제어제;를 포함하는 도프를 솔벤트 캐스팅하여 제조된 것을 특징으로 하는 +C 플레이트 광학 특성을 갖는 셀룰로오스 에스테르 위상차 필름을 제공한다.The retardation film according to an embodiment of the present invention includes at least one acetyl and a cellulose ester resin having an acetyl substitution degree of 0.5 to 2.9; And it provides a cellulose ester phase difference film having a + C plate optical properties, characterized in that produced by solvent casting a dope containing ;;
[화학식 1][Formula 1]
Figure PCTKR2019003128-appb-img-000012
Figure PCTKR2019003128-appb-img-000012
(5-노보넨-2,3-디카르복실레이트, 5-Norbornene-2,3-dicarboxylate)(5-norbornene-2,3-dicarboxylate, 5-Norbornene-2,3-dicarboxylate)
(상기 R1, R2는 각각 독립적으로 수소, C1~C20의 알킬, 알코올, 산, 에스테르, 방향족 계열 탄화수소 중 하나 이상)(The above R1, R2 are each independently hydrogen, one or more of C1 ~ C20 alkyl, alcohol, acid, ester, aromatic hydrocarbons)
여기서, 상기 셀룰로오스 에스테르 위상차 필름의 위상차 필름의 두께는 25 내지 80㎛이고, 면 방향 위상차 값(Ro)은 0 내지 30nm, 바람직하게는 2.7 내지 8.6nm이며, 두께 방향 위상차 값(Rth)은 -10 내지 -105nm, 바람직하게는 -30 내지 -102nm, 더욱 바람직하게는 -50 내지 -80nm이다. Here, the thickness of the retardation film of the cellulose ester retardation film is 25 to 80 μm, the plane direction retardation value (Ro) is 0 to 30 nm, preferably 2.7 to 8.6 nm, and the thickness direction retardation value (Rth) is −10. To -105 nm, preferably -30 to -102 nm, more preferably -50 to -80 nm.
상기 일 실시예에 따른 위상차 필름은 1층 또는 2층 이상이 적층된 다층 구조일 수 있다.The retardation film according to the embodiment may have a multi-layer structure in which one or two or more layers are stacked.
한편, 본 발명의 다른 일 실시예에 따른 위상차 필름은 하기 화학식 6에서 R1 내지 R3 중 선택된 1종 또는 2종 이상이 아세트산(Acetic acid), 프로피오닉산(Propionic acid) 및 부티르산(butyric acid)으로 구성된 군에서 선택된 1종으로 치환된 제1 셀룰로오스 에스테르 수지; 및 위상차 제어제;를 포함하는 제1도프를 솔벤트 캐스팅하여 제조한 제1도프 층; 및 하기 화학식 6에서 R1 내지 R3 중 선택된 1종 또는 2종 이상이 탄소수 5 내지 15인 탄화수소로 치환된 제2 셀룰로오스 에스테르 수지;를 포함하는 제2 도프를 솔벤트 캐스팅하여 제조한 제2도프 층;을 포함하고, 상기 제1도프층의 두께는 전체 필름 총 두께 대비 10 내지 90%인 것을 특징으로 하는 셀룰로오스 에스테르 다층 위상차 필름을 제공한다.Meanwhile, in the retardation film according to another embodiment of the present invention, one or two or more selected from R1 to R3 in the following Chemical Formula 6 is acetic acid, propionic acid, and butyric acid. A first cellulose ester resin substituted with one selected from the group consisting of; And a phase difference control agent; a first dope layer prepared by solvent casting a first dope comprising; And a second cellulose ester resin in which one or two or more selected from R1 to R3 in Formula 6 is substituted with a hydrocarbon having 5 to 15 carbon atoms; a second dope layer prepared by solvent casting a second dope comprising; Included, the thickness of the first dope layer provides a cellulose ester multilayer retardation film, characterized in that 10 to 90% of the total thickness of the entire film.
[화학식 6][Formula 6]
Figure PCTKR2019003128-appb-img-000013
Figure PCTKR2019003128-appb-img-000013
(R1 ~ R3는 각각 독립적으로 수소 원자 또는 탄소수가 1 내지 15인 탄화수소이며, n은 1 이상이다.(R1 to R3 are each independently a hydrogen atom or a hydrocarbon having 1 to 15 carbon atoms, and n is 1 or more.
여기서, 상기 셀룰로오스 에스테르 다층 위상차 필름의 총 두께는 20 내지 80㎛, 바람직하게는 40 내지 80㎛이고, 면 방향 위상차 값(Ro)은 0 내지 30nm, 바람직하게는 1.4 내지 7.5nm이며, 두께 방향 위상차 값(Rth)은 -5 내지 -105nm, 바람직하게는 -7 내지 -102nm이다.Here, the total thickness of the cellulose ester multilayer retardation film is 20 to 80 μm, preferably 40 to 80 μm, and the surface direction retardation value (Ro) is 0 to 30 nm, preferably 1.4 to 7.5 nm, and the thickness direction retardation The value Rth is -5 to -105 nm, preferably -7 to -102 nm.
또한, 상기 제1도프 층은 제1 셀룰로오스 에스테르 수지가 용매에 18 내지 28중량% 용해된 제1 도프로 제조된 것이고, 상기 제2도프 층은 제2 셀룰로오스 에스테르 수지가 용매에 10 내지 20중량% 용해된 제2 도프로 제조되는 것이 바람직하다.In addition, the first dope layer is made of a first dope in which 18 to 28 wt% of the first cellulose ester resin is dissolved in a solvent, and the second dope layer is 10 to 20 wt% of the second cellulose ester resin in a solvent. It is preferably prepared as a dissolved second dope.
즉, 본 발명의 일 실시예에서는 셀룰로오스 에스테르 수지와 위상차 제어제를 포함하는 도프를 솔벤팅 캐스팅하여 제조한 단층의 셀룰로오스 에스테르 위상차 필름을 제공할 수 있으며,That is, in one embodiment of the present invention, it is possible to provide a monolayer cellulose ester phase difference film prepared by solvent casting a dope containing a cellulose ester resin and a phase difference control agent,
본 발명의 다른 일 실시예에서는 제1 셀룰로오스 에스테르 수지와 위상차 제어제가 포함된 제1 도프와 제2 셀룰로오스 에스테르 수지를 포함하는 제2 도프를 각각 솔벤트 캐스팅 및 적층함으로 제조한 다층의 셀룰로오스 에스테르 위상차 필름을 제공하는 것을 특징으로 한다.In another embodiment of the present invention, a first dope containing a first cellulose ester resin and a phase difference control agent and a second dope containing a second cellulose ester resin are prepared by solvent casting and laminating, respectively, to produce a multilayer cellulose ester phase difference film. It is characterized by providing.
먼저, 본 발명에서 이용 가능한 셀룰로오스 에스테르 (수지)에 관해 설명한다.First, the cellulose ester (resin) usable in the present invention is described.
일반적으로 사용되는 셀룰로오스 에스테르는 바람직하게는 셀룰로오스의 저급 지방산 에스테르이다. 셀룰로오스의 저급 지방산 에스테르 제조에 사용된 저급지방산은 탄소 원자수가 6개 이하인 지방산을 의미한다. 저급 지방산 에스테르의 예로는 셀룰로오스 아세테이트, 셀룰로오스 프로피오네이트, 셀룰로오스 부틸레이트 및 셀룰로오스 아세테이트 프로피오네이트 또는 셀룰로오스 아세테이트 부틸레이트와 같은 혼합된 셀룰로오스의 지방산 에스테르가 바람직하다. 상기 셀룰로오스의 저급 지방산 에스테르 중에서, 셀룰로오스 트리아세테이트(TAC) 또는 셀룰로오스 아세테이트 프로피오네이트(CAP)가 특히 바람직하다.The commonly used cellulose ester is preferably a lower fatty acid ester of cellulose. Lower fatty acids used in the production of lower fatty acid esters of cellulose refer to fatty acids having 6 or fewer carbon atoms. Examples of lower fatty acid esters are fatty acid esters of mixed cellulose such as cellulose acetate, cellulose propionate, cellulose butyrate and cellulose acetate propionate or cellulose acetate butyrate. Among the lower fatty acid esters of cellulose, cellulose triacetate (TAC) or cellulose acetate propionate (CAP) is particularly preferred.
셀룰로오스 에스테르의 구조는 일반적으로 하기 화학식 6과 같다.The structure of the cellulose ester is generally represented by the following formula (6).
[화학식 6][Formula 6]
Figure PCTKR2019003128-appb-img-000014
Figure PCTKR2019003128-appb-img-000014
(R1 ~ R3는 각각 독립적으로 수소 원자 또는 탄소수가 1 내지 15인 탄화수소이며, n은 1 이상이다)(R1 to R3 are each independently a hydrogen atom or a hydrocarbon having 1 to 15 carbon atoms, and n is 1 or more)
본 발명의 위상차 필름에 사용되는 셀룰로오스 에스테르 수지는 하나 이상의 아세틸기를 포함하고, 아세틸 치환도는 0.5 내지 2.9인 셀룰로오스 에스테르를 사용하는 것이 바람직하다. 상기 아세틸 치환도가 0.5 미만이면 미치환 OH기에 의해 필름이 Haze해지는 문제가 발생할 수 있으며, 2.9를 초과하는 경우에는 용매에 대한 용해도가 떨어져 미 용매물이 발생하는 문제가 있다.The cellulose ester resin used in the retardation film of the present invention contains at least one acetyl group, and it is preferable to use a cellulose ester having an acetyl substitution degree of 0.5 to 2.9. When the acetyl substitution degree is less than 0.5, a problem may occur in which the film is hazeed by an unsubstituted OH group, and when it exceeds 2.9, there is a problem in that solubility in a solvent is lowered and unsolvent is generated.
또한, 구체적으로 셀룰로오스 에스테르는 세 개의 치환기(R1, R2 및 R3) 중 하나 이상에 아세트산 및 프로피오닉산을 치환한 수지를 사용하는 것이 바람직하다. In addition, specifically, it is preferable to use a resin in which cellulose acetate is substituted for at least one of the three substituents (R1, R2 and R3) as the cellulose ester.
다시 말해서, 셀룰로오스 에스테르의 세 개의 치환기가 모두 아세틸기를 가지는 것은 트리아세테이트 셀룰로오스(Tri Acetate Cellulose, TAC)라하고, 세 개의 치환기가 모두 프로피오닐기를 가지는 것을 셀룰로오스 트리프로피오네이트(Cellulose Tripropionate, CTP)라 하는데, 본 발명에서는 셀룰로오스 에스테르의 세 개의 치환기가 적어도 하나의 아세틸기와 적어도 하나의 프로피오닐기를 가지는 셀룰로오스 아세테이트 프로피오네이트(Cellulose acetate propionate, CAP)를 사용하는 것이 특징이다.In other words, all three substituents of the cellulose ester have an acetyl group is called Tri Acetate Cellulose (TAC), and all three substituents have a propionyl group is called Cellulose Tripropionate (CTP). However, the present invention is characterized in that three substituents of the cellulose ester use cellulose acetate propionate (CAP) having at least one acetyl group and at least one propionyl group.
한편, 본 발명의 다른 일 실시예인 셀룰로오스 에스테르 다층 위상차 필름에 사용되는 제1 셀룰로오스 에스테르 수지는 셀룰로오스 에스테르의 세 개의 치환기 중 1종 또는 2종 이상이 아세트산(Acetic acid), 프로피오닉산(Propionic acid) 및 부티르산(butyric acid)으로 구성된 군에서 선택된 1종으로 치환된 수지를 사용하는 것이 바람직하다. 제2 셀룰로오스 에스테르 수지로는 상기 화학식 6의 R1 내지 R3 중 선택된 1종 또는 2종 이상이 탄소수 5 내지 15인 탄화수소로 치환된 수지를 사용하는 것이 바람직하다.On the other hand, the first cellulose ester resin used in the cellulose ester multilayer retardation film according to another embodiment of the present invention is one or two or more of the three substituents of the cellulose ester is acetic acid (Acetic acid), propionic acid (Propionic acid) And it is preferable to use a resin substituted with one selected from the group consisting of butyric acid (butyric acid). As the second cellulose ester resin, it is preferable to use a resin in which one or two or more selected from R1 to R3 of Formula 6 is substituted with a hydrocarbon having 5 to 15 carbon atoms.
즉, 상기 셀룰로오스 에스테르 수지에 치환될 수 있는 아세트산, 프로피오닉산, 부티르산의 구조는 아래와 같다.That is, the structures of acetic acid, propionic acid, and butyric acid that can be substituted for the cellulose ester resin are as follows.
Figure PCTKR2019003128-appb-img-000015
Figure PCTKR2019003128-appb-img-000015
상기 셀룰로오스 에스테르 수지의 분자량 범위는 제한되는 것은 아니나, 중량평균분자량이 150,000 내지 220,000 범위인 것이 바람직하다. 상기 분자량을 일정 수준 이상으로 함으로써 필름의 강도가 저하되는 것을 효과적으로 방지할 수 있다. 또한, 분자량을 일정 수준 이하로 함으로써 셀룰로오스 에스테르 용액(도프)의 점도를 일정 수준 이하로 유지하여 솔벤트 캐스팅법에 의한 위상차 필름 제작이 용이해진다. 셀룰로오스 에스테르 수지의 분자량 분포 정도(중량평균분자량Mw/수평균분자량Mn)는 2.0 내지 4.5, 바람직하게는 2.0~3.0 범위이다. 분자량 분포는 도프의 점도와 제조되는 필름의 기계적 물성에 영향을 미치는데, 분자량 분포 값이 2.0 미만인 경우에는 기계적 물성(특히 모듈러스)이 저하되며, 4.5 초과인 경우는 도프의 점도가 너무 높아져 도프를 다이로 토출하는 경우 압력이 상승함에 따라 공정성의 문제가 발생한다.The molecular weight range of the cellulose ester resin is not limited, but the weight average molecular weight is preferably in the range of 150,000 to 220,000. By setting the molecular weight to a certain level or more, it is possible to effectively prevent the strength of the film from being lowered. In addition, by making the molecular weight below a certain level, the viscosity of the cellulose ester solution (dope) is maintained below a certain level, making it easy to produce a retardation film by a solvent casting method. The degree of molecular weight distribution of the cellulose ester resin (weight average molecular weight Mw / number average molecular weight Mn) is in the range of 2.0 to 4.5, preferably 2.0 to 3.0. Molecular weight distribution affects the viscosity of the dope and the mechanical properties of the film to be produced. If the molecular weight distribution value is less than 2.0, the mechanical properties (especially modulus) are lowered. In the case of discharging to the die, a processability problem arises as the pressure increases.
본 발명에서는 셀룰로오스 에스테르 수지와 특정 구조의 위상차 제어제를 포함하는 도프를 솔벤트 캐스팅을 함으로서 위상차 필름을 제조하는 것을 특징으로 한다.In the present invention, a phase difference film is produced by performing solvent casting of a dope containing a cellulose ester resin and a phase difference control agent having a specific structure.
본 발명에 사용되는 위상차 제어제는 하기 화학식 1의 구조를 갖는 것을 특징으로 한다.The phase difference control agent used in the present invention is characterized by having the structure of Formula 1 below.
[화학식 1][Formula 1]
Figure PCTKR2019003128-appb-img-000016
Figure PCTKR2019003128-appb-img-000016
(5-노보넨-2,3-디카르복실레이트, 5-Norbornene-2,3-dicarboxylate)(5-norbornene-2,3-dicarboxylate, 5-Norbornene-2,3-dicarboxylate)
(상기 R1, R2는 각각 독립적으로 수소, C1~C20의 알킬, 알코올, 산, 에스테르, 방향족 계열 탄화수소 중 하나 이상)(The above R1, R2 are each independently hydrogen, one or more of C1 ~ C20 alkyl, alcohol, acid, ester, aromatic hydrocarbons)
구체적으로, 상기 5-Norbonene-2,3-dicarboxylate는 하기와 같은 화학식 2 내지 5의 구조인 것이 바람직하다.Specifically, the 5-Norbonene-2,3-dicarboxylate is preferably a structure of the formula 2 to 5 as follows.
[화학식 2][Formula 2]
Figure PCTKR2019003128-appb-img-000017
Figure PCTKR2019003128-appb-img-000017
(디메틸 5-노보넨-2,3-디카르복실레이트, Dimethyl 5-norbornene-2,3-dicarboxylate)(Dimethyl 5-norbornene-2,3-dicarboxylate, Dimethyl 5-norbornene-2,3-dicarboxylate)
[화학식 3][Formula 3]
Figure PCTKR2019003128-appb-img-000018
Figure PCTKR2019003128-appb-img-000018
(모노-메틸-5-노보넨-2,3-디카르복실레이트, Mono-Methyl-5-norbornene-2,3-dicarboxylate)(Mono-methyl-5-norbornene-2,3-dicarboxylate, Mono-Methyl-5-norbornene-2,3-dicarboxylate)
[화학식 4][Formula 4]
Figure PCTKR2019003128-appb-img-000019
Figure PCTKR2019003128-appb-img-000019
(5-노보넨-2,3-디카르복실산, 5-Norbornene-2,3-dicarboxylic acid)(5-Norbornene-2,3-dicarboxylic acid, 5-Norbornene-2,3-dicarboxylic acid)
[화학식 5][Formula 5]
Figure PCTKR2019003128-appb-img-000020
Figure PCTKR2019003128-appb-img-000020
(디메틸-옥사바이사이클로헵트-5-엔-2,3-디카르복실산, Dimethyl-oxabicyclohept-5-ene-2,3-dicarboxylic acid)(Dimethyl-oxabicyclohept-5-ene-2,3-dicarboxylic acid, Dimethyl-oxabicyclohept-5-ene-2,3-dicarboxylic acid)
본 발명의 일 실시예인 셀룰로오스 에스테르 위상차 필름을 제조함에 있어서, 상기 위상차 제어제의 함량은 위상차 필름 100중량% 중 0.1 내지 35중량%, 바람직하게는 0.1 내지 20중량%, 더욱 바람직하게는 0.1 내지 10중량%이고, In preparing the cellulose ester retardation film, which is an embodiment of the present invention, the content of the retardation control agent is 0.1 to 35% by weight, preferably 0.1 to 20% by weight, more preferably 0.1 to 10% in 100% by weight of the retardation film. Weight percent,
도프 100중량% 중 0.01 내지 10중량%, 바람직하게는 0.03 내지 9.94중량%, 더욱 바람직하게는 0.03 내지 5.7중량%인 것이 좋다.0.01 to 10% by weight of 100% by weight of the dope, preferably 0.03 to 9.94% by weight, more preferably 0.03 to 5.7% by weight.
상기 위상차 제어제의 함량이 위상차 필름 100중량% 중 0.1 중량% 미만이거나 도프 100중량% 중 0.01 중량% 미만인 경우, 높은 음의 Rth값을 얻을 수 없어 시야각 개선에 불충한 문제가 있으며, 필름 내 함량이 35중량%를 초과하거나, 도프 내 함량이 10중량%을 초과하는 경우 필름 제조시 위상차 제어제의 증발이 심화되어 공정 오염에 심각한 문제가 발생한다.When the content of the retardation control agent is less than 0.1% by weight of 100% by weight of the retardation film or less than 0.01% by weight of 100% by weight of dope, a high negative Rth value cannot be obtained, and thus there is a problem in improving the viewing angle, and the content in the film When the content exceeds 35% by weight, or the content in the dope exceeds 10% by weight, evaporation of the phase difference controlling agent in the production of the film deepens, causing serious problems in process contamination.
또한, 본 발명의 다른 일 실시예인 셀룰로오스 에스테르 다층 위상차 필름을 제조함에 있어서, 상기 위상차 제어제의 함량은 다층 위상차 필름 100중량% 중 0.1 내지 35중량%, 바람직하게는 0.1 내지 20중량%, 더욱 바람직하게는 0.1 내지 10중량%이고, In addition, in manufacturing the cellulose ester multilayer retardation film, which is another embodiment of the present invention, the content of the retardation control agent is 0.1 to 35% by weight, preferably 0.1 to 20% by weight, more preferably 100% by weight of the multilayer retardation film. 0.1 to 10% by weight,
제1도프 100중량% 중 0.01 내지 10중량%, 바람직하게는 0.03 내지 9.94중량%, 더욱 바람직하게는 0.03 내지 5.7중량%인 것이 좋다.0.01 to 10% by weight of 100% by weight of the first dope, preferably 0.03 to 9.94% by weight, more preferably 0.03 to 5.7% by weight.
상기 위상차 제어제의 함량이 다층 위상차 필름 100중량% 중 0.1 중량% 미만이거나 제1 도프 100중량% 중 0.01 중량% 미만인 경우, 높은 음의 Rth값을 얻을 수 없어 시야각 개선에 불충한 문제가 있으며, 다층 위상차 필름 내 함량이 35중량%를 초과하거나, 제1도프 내 함량이 10중량%을 초과하는 경우 필름 제조 시 위상차 제어제의 증발이 심화되어 공정 오염에 심각한 문제가 발생한다.When the content of the retardation control agent is less than 0.1% by weight in 100% by weight of the multilayer retardation film or less than 0.01% by weight in 100% by weight of the first dope, a high negative Rth value cannot be obtained, and thus there is a problem in improving the viewing angle. When the content in the multi-layer retardation film exceeds 35% by weight or the content in the first dope exceeds 10% by weight, evaporation of the retardation control agent during film production increases, resulting in serious problems in process contamination.
한편, 본 발명에 따른 셀룰로오스 에스테르 위상차 필름 또는 셀룰로오스 에스테르 다층 위상차 필름은 상기 셀룰로오스 에스테르와 위상차 제어제를 포함하는 도프(제1 및 제2도프 포함)를 솔벤트 캐스팅(Solvent casting)하여 제조될 수 있다. 솔벤트 캐스팅법은 셀룰로오스 에스테르와 위상차 제어제 및 가소제, UV 흡수제, 매트제 등의 첨가제와 메틸렌 클로라이드와 메탄올 등의 혼합 용매를 사용하여 교반기에서 용해시켜 도프(제1 및 제2도프)를 제조하고, 여과장치를 사용하여 여과하여 사용할 수 있다.Meanwhile, the cellulose ester retardation film or the cellulose ester multilayer retardation film according to the present invention may be prepared by solvent casting a dope (including first and second dope) containing the cellulose ester and a retardation control agent. Solvent casting method is prepared by dissolving in a stirrer dope (first and second dope) using additives such as cellulose ester, phase difference control agent and plasticizer, UV absorber, mat agent and mixed solvents such as methylene chloride and methanol, It can be used by filtration using a filtration device.
한편, 솔벤트 캐스팅 법으로 위상차 필름을 제조하는 경우, 도프를 제조하기 위한 용매는 유기용매가 바람직하다. 유기용매로는 할로겐화탄화수소를 사용하는 것이 바람직하며, 할로겐화탄화수소로는 염소화 탄화수소, 메틸렌클로라이드 및 클로로포름이 있으며, 이 중 메틸렌클로라이드를 사용하는 것이 가장 바람직하다. On the other hand, when preparing a retardation film by a solvent casting method, an organic solvent is preferably used as a solvent for preparing the dope. It is preferable to use halogenated hydrocarbons as the organic solvent, and halogenated hydrocarbons include chlorinated hydrocarbons, methylene chloride, and chloroform, and methylene chloride is most preferred.
또한, 필요에 따라 할로겐화탄화수소 이외의 유기용매를 혼합하여 사용할 수도 있다. 할로겐화탄화수소 이외의 유기용매로는 에스테르, 케톤, 에테르, 알코올 및 탄화수소를 포함한다. 에스테르로는 메틸포르메이트, 에틸포르메이트, 프로필포르메이트, 펜틸포르메이트, 메틸아실레이트, 에틸아실레이트, 펜틸아세테 등이 사용 가능하며, 케톤으로는 아세톤, 메틸에틸케톤, 디에틸케톤, 디이소부틸케톤, 시클로펜타논, 시클로헥사논, 메틸시클로헥사논 등이 사용가능하고, 에테르로는 디이소프로필에테르, 디메톡시메탄, 디메톡시에탄, 1,4-디옥산, 1,3-디옥솔란, 테트라히드로푸란, 아니솔, 페네톨 등이 사용가능하고, 알코올로는 메탄올, 에탄올, 1-프 로판올, 2-프로판올, 1-부탄올, 2-부탄올, t-부탄올, 1-펜탄올, 2-메틸-2-부탄올, 시클로헥산올, 2-플루오로에탄올, 2,2,2-트리플루오로에탄올, 2,2,3,3-테트라플루오로-1-프로판올 등을 사용한다.Further, if necessary, an organic solvent other than halogenated hydrocarbons may be mixed and used. Organic solvents other than halogenated hydrocarbons include esters, ketones, ethers, alcohols and hydrocarbons. As the ester, methyl formate, ethyl formate, propyl formate, pentyl formate, methyl acylate, ethyl acylate, pentyl acetate, etc. can be used, and as the ketone, acetone, methyl ethyl ketone, diethyl ketone, di Isobutyl ketone, cyclopentanone, cyclohexanone, methylcyclohexanone, etc. can be used, and diisopropyl ether, dimethoxymethane, dimethoxyethane, 1,4-dioxane, 1,3-dioxane can be used as ether. Solan, tetrahydrofuran, anisole, phenitol, etc. can be used. As alcohol, methanol, ethanol, 1-propanol, 2-propanol, 1-butanol, 2-butanol, t-butanol, 1-pentanol , 2-methyl-2-butanol, cyclohexanol, 2-fluoroethanol, 2,2,2-trifluoroethanol, 2,2,3,3-tetrafluoro-1-propanol, and the like.
보다 바람직하게는 메틸렌클로라이드를 주 용매로 사용하고, 알코올을 부용매로 사용할 수 있다. 구체적으로는 메틸렌클로라이드와 알코올을 80 : 20 내지 95 : 5 중량비로 혼합하여 사용할 수 있다. 가장 적절하게는 메틸클로라이드와 메탄올을 80:20 내지 90:10의 혼합비로 사용하는 것이 바람직하다.More preferably, methylene chloride may be used as a main solvent, and alcohol may be used as a solvent. Specifically, methylene chloride and alcohol may be used by mixing in a weight ratio of 80:20 to 95: 5. Most suitably, it is preferable to use methyl chloride and methanol in a mixing ratio of 80:20 to 90:10.
본 발명의 다른 일 실시예인 셀룰로오스 에스테르 다층 위상차 필름에서, 셀룰로오스 에스테르 수지의 세 개의 치환기 중 1종 또는 2종 이상이 아세트산(Acetic acid), 프로피오닉산(Propionic acid) 또는 부티르산(Butyric acid)으로 구성된 군에서 선택된 1종으로 치환된 제1 셀룰로오스 에스테르 수지를 용매에 18~28중량% 용해한 제1 도프를 이용하는 것을 특징으로 하는데, 바람직하게는 25중량%를 용해시키는 것이 좋다. In another embodiment of the present invention, the cellulose ester multilayer retardation film, one or two or more of the three substituents of the cellulose ester resin is composed of acetic acid, propionic acid or butyric acid It characterized in that a first dope in which 18 to 28% by weight of the first cellulose ester resin substituted with one selected from the group is dissolved in a solvent is used, preferably 25% by weight is dissolved.
또한, 셀룰로오스 에스테르의 세 개의 치환기 중 하나 이상에 탄소수가 5 내지 15인 탄화수소가 치환된 제2 셀룰로오스 에스테르 수지를 용매에 대해 10~20중량% 용해하여 제2 도프를 이용하는 것을 특징으로 하는데, 바람직하게는 15~18중량%, 더욱 바람직하게는 17중량%인 것이 좋다. In addition, it is characterized in that a second dope is used by dissolving 10 to 20% by weight of a second cellulose ester resin in which 5 to 15 carbon atoms of hydrocarbons are substituted in one or more of the three substituents of the cellulose ester, with respect to the solvent. Is preferably 15 to 18% by weight, more preferably 17% by weight.
상기 제1 셀룰로오스 에스테르 수지를 용매에 18중량% 미만 용해하거나, 제2 셀룰로오스 에스테르 수지를 10중량% 미만으로 용해하는 경우에는 각 도프의 점도가 낮아 Dope를 T-Die에서 토출 시 제대로 된 필름 성형이 어려우며, 제1 셀룰로오스 에스테르 수지를 용매에 28중량% 초과 용해하거나, 제2 셀룰로오스 에스테르 수지를 용매에 20중량% 초과 용해하면 용해성이 떨어져 미용해물이 증가한다. When the first cellulose ester resin is dissolved in a solvent in an amount of less than 18% by weight or the second cellulose ester resin is dissolved in an amount of less than 10% by weight, the viscosity of each dope is low. It is difficult, and when the first cellulose ester resin is dissolved in a solvent in excess of 28% by weight, or when the second cellulose ester resin is dissolved in a solvent in excess of 20% by weight, solubility is lowered, thereby increasing the amount of undissolved products.
본 발명의 셀룰로오스 에스테르 위상차 필름 및 셀룰로오스 에스테르 다층 위상차 필름의 제조에는 여러 가지 첨가제, 예를 들면 UV차단제, 가소제, 열화방지제, 미립자, 광학 특성 조절제 등을 첨가할 수 있다.Various additives may be added to the production of the cellulose ester phase difference film and the cellulose ester multilayer phase difference film of the present invention, for example, UV blocking agents, plasticizers, deterioration inhibitors, fine particles, and optical property control agents.
구체적으로 솔벤트 캐스팅법에 사용하는 셀룰로오스 에스테르를 포함하는 도프(제1 및 제2 도프 포함)에 각 조제공정에서 용도에 따른 각종 첨가제, 예를 들면, 가소제, 열화방지제, 매트제 미립자, 박리제, 자외선안정제, UV 차단제, 자외선흡수제, 적외선흡수제 등의 파장분산 조정제, 광학 이방성 조절제 등의 첨가제를 첨가할 수 있다. 이러한 첨가제들의 구체적인 종류는 해당 분야에서 통상적으로 사용하는 것이라면 제한되지 않고 사용될 수 있으며, 그 함량은 필름의 물성을 저하시키지 않는 범위로 사용하는 것이 바람직하다. 첨가제를 첨가하는 시기는 첨가제의 종류에 따라 결정될 수 있다. 도프(제1 및 제2 도프 포함) 조제의 마지막에 첨가제를 첨가하는 공정을 실시할 수도 있다.Specifically, various additives according to the use in each preparation step in the dope containing cellulose ester used in the solvent casting method (including the first and second dope), for example, plasticizer, deterioration inhibitor, microparticles, release agent, ultraviolet light Additives such as stabilizers, UV blocking agents, UV absorbers, infrared absorbers, wavelength dispersion modifiers, and optical anisotropy modifiers can be added. Specific types of these additives can be used without limitation as long as they are commonly used in the field, and the content is preferably used in a range that does not degrade the physical properties of the film. The timing of adding the additive may be determined according to the type of additive. A process of adding an additive to the end of the dope (including the first and second dope) preparations may be performed.
한편, 셀룰로오스 에스테르 위상차 필름 및 셀룰로오스 에스테르 다층 위상차 필름은 기계적 강도 향상, 양호한 캐스팅성 및 내흡수성 부여, 수분 투과율의 감소 등을 위해 가소제를 함유한다. 가소제로는 통상적으로 사용되는 것이라면 제한되지 않고 사용할 수 있으며, 예를 들면, 인산에스테르 및 프탈산에스테르 또는 시트르산에스테르에서 선택되는 카복실산에스테르 등이 있고, 말단 비대칭 방향족 화합물과 말단 대칭 지방족 화합물을 사용하는 것도 가능하다. 또한, 다가 알코올 에스테르계 가소제, 폴리에스테르계 가소제 및 다가 카르복실산계 가소제를 사용하는 것도 바람직하다.On the other hand, the cellulose ester retardation film and the cellulose ester multilayer retardation film contain a plasticizer for improving mechanical strength, imparting good castability and water absorption, and reducing water permeability. The plasticizer may be used without limitation as long as it is commonly used, and examples thereof include carboxylic acid esters selected from phosphate esters and phthalic acid esters or citric acid esters, and terminal asymmetric aromatic compounds and terminal symmetric aliphatic compounds may also be used. Do. It is also preferable to use a polyhydric alcohol ester plasticizer, a polyester plasticizer, and a polyhydric carboxylic acid plasticizer.
상기 폴리에스테르 가소제로는 지방족 폴리에스테르계 가소제와 방향족 폴레에스테르계 가소제를 사용하는 것이 바람직하고, 중량평균 분자량이 500 내지 1500인 것이 바람직하다. 더욱 바람직하게는 중량평균 분자량이 550 내지 650이다.The polyester plasticizer is preferably an aliphatic polyester plasticizer and an aromatic polyester plasticizer, and preferably has a weight average molecular weight of 500 to 1500. More preferably, the weight average molecular weight is 550 to 650.
상기 가소제를 함유하는 경우, 그 함유량은 치수 안정성, 가공성을 고려하면, 도프 대비 2중량% 내지 15중량%인 것이 바람직하다. 만일 가소제의 함유량이 지나치게 적으면, 필름의 투습도를 저감시키는 효과가 적고, 슬릿 가공이나 펀칭 가공을 행하였을 때 매끄러운 절단면을 얻을 수 없고, 절삭 찌꺼기의 발생이 많아지는 경향이 있다. 즉, 가소제를 함유시키는 효과를 충분히 발휘할 수 없다. 또한 지나치게 많으면, 수지 필름으로부터 가소제가 블리드 아웃하여 필름의 물성이 열화되는 경향이 있다.When the plasticizer is contained, its content is preferably 2% to 15% by weight compared to the dope in consideration of dimensional stability and processability. If the content of the plasticizer is too small, the effect of reducing the moisture permeability of the film is small, and a smooth cut surface cannot be obtained when slit processing or punching processing is performed, and there is a tendency that the generation of cutting debris increases. That is, the effect of containing a plasticizer cannot be sufficiently exhibited. Moreover, when there are too many, the plasticizer tends to bleed out from a resin film, and the physical properties of the film tend to deteriorate.
상기 UV차단제로는, 투명성이 높고, 편광판이나 액정 소자의 열화를 방지하는 효과가 우수한 벤조트리아졸계 UV차단제나 트리아진계 UV차단제가 바람직하고, 분광흡수 스펙트럼이 보다 적절한 벤조트리아졸계 UV차단제가 특히 바람직하다.As the UV blocking agent, a benzotriazole-based UV blocking agent or a triazine-based UV blocking agent having high transparency and having an excellent effect of preventing deterioration of a polarizing plate or a liquid crystal element is preferable, and a benzotriazole-based UV blocking agent having a more suitable spectral absorption spectrum is particularly preferable. Do.
본 발명에 관한 UV차단제와 함께 특히 바람직하게 사용되는 종래 공지의 벤조트리아졸계 UV차단제는, 비스화 한 것이어도 좋고, 예를 들어, 6,6'-메틸렌 비스(2-(2H-벤조[d][1,2,3]트리아졸-2-일))-4-(2,4,4-트리메틸펜탄-2-일)페놀, 6,6'- 메틸렌비스(2-(2H-벤조[d][1,2,3]트리아졸-2-일))-4-(2-히드록시에틸)페놀 등을 들 수 있다. 본 발명에 있어서는, UV차단제는 도프 대비 0.1질량% 내지 20 질량% 첨가하는 것이 바람직하고, 또한 0.5질량% 내지 10 질량% 첨가하는 것이 바람직하고, 또한 1질량% 내지 5질량% 첨가하는 것이 바람직하다. 이들은 2종 이상을 병용해도 좋다.The conventionally known benzotriazole-based UV blocking agent used particularly preferably in combination with the UV blocking agent according to the present invention may be bisized, for example, 6,6'-methylene bis (2- (2H-benzo [d ] [1,2,3] triazol-2-yl))-4- (2,4,4-trimethylpentan-2-yl) phenol, 6,6'- methylenebis (2- (2H-benzo [ d] [1,2,3] triazol-2-yl))-4- (2-hydroxyethyl) phenol and the like. In the present invention, the UV blocking agent is preferably added in an amount of 0.1% to 20% by mass compared to the dope, and preferably 0.5% to 10% by mass, and also preferably 1% to 5% by mass. . These may use 2 or more types together.
본 발명의 셀룰로오스 에스테르 위상차 필름 및 셀룰로오스 에스테르 다층 위상차 필름 제조에 이용되는 솔벤트 캐스팅법은 다른 제조 방법과 비교하여 광학적 성질 등의 물성이 우수한 필름을 제조할 수 있는 이점이 있다. 솔벤트 캐스팅법에서는 우선 메틸클로라이드를 주용매로 하는 혼합용매에 셀룰로오스 에스테르 수지 및 UV 흡수제, 매트제, 위상차 제어제, 가소제 등의 각종 첨가제를 혼합해서 도프(제1 및 제2 도프 포함)를 조제한다. The solvent casting method used for manufacturing the cellulose ester retardation film and the cellulose ester multilayer retardation film of the present invention has an advantage of producing a film having excellent physical properties such as optical properties, compared to other manufacturing methods. In the solvent casting method, dope (including the first and second dope) is first prepared by mixing various additives such as cellulose ester resin, UV absorber, mat agent, retardation control agent, and plasticizer in a mixed solvent containing methyl chloride as a main solvent. .
구체적으로, 본 발명의 일 실시예에 따르면, 상기와 같이 아세틸 치환도가 0.5 내지 2.9인 셀룰로오스 에스테르 수지와 화학식 1의 구조를 갖는 위상차 제어제를 포함하는 도프를 솔벤트 캐스팅함으로 셀룰로오스 에스테르 위상차 필름을 제조할 수 있다.Specifically, according to an embodiment of the present invention, a cellulose ester phase difference film is prepared by solvent casting a dope comprising a cellulose ester resin having an acetyl substitution degree of 0.5 to 2.9 and a phase difference control agent having the structure of Formula 1 as described above. can do.
구체적으로, 상기 도프는 셀룰로오스 에스테르의 세 개의 치환기 중 하나 이상에 아세트산 및 프로피오닉산이 치환된 셀룰로오스 에스테르 수지를 용매에 18~28중량% 용해하며, 바람직하게는 25중량%를 용해시키는 것이 좋다. 위상차 제어제는 도프 내 0.01 내지 10중량%, 바람직하게는 0.03 내지 9.94중량%를 포함하는 것이 좋다.Specifically, the dope dissolves 18 to 28% by weight of the cellulose ester resin in which acetic acid and propionic acid are substituted in one or more of the three substituents of the cellulose ester in a solvent, and preferably 25% by weight. The retardation control agent preferably contains 0.01 to 10% by weight in the dope, preferably 0.03 to 9.94% by weight.
상기 셀룰로오스 에스테르 수지를 18중량% 미만 용해하는 경우에는 점도가 낮아 도프를 T-Die에서 토출 시 제대로 된 필름 성형이 어려우며, 셀룰로오스 에스테르 수지를 28중량% 초과 용해하면 용해성이 떨어져 미용해물이 증가한다.When the cellulose ester resin is dissolved in less than 18% by weight, the viscosity is low, so it is difficult to properly form a film when discharging the dope from the T-Die.
또한, 본 발명의 다른 실시예에 따르면, 상기와 같이 제1 셀룰로오스 에스테르 수지를 포함하는 제1 도프를 솔벤트 캐스팅하여 제1 도프층을 제조하고, 제2 셀룰로오스 에스테르 수지를 포함하는 제2 도프를 솔벤트 캐스팅 하여 2층 구조의 셀룰로오스 에스테르 다층 위상차 필름을 제조할 수 있다. In addition, according to another embodiment of the present invention, as described above, the first dope containing the first cellulose ester resin is solvent cast to prepare a first dope layer, and the second dope containing the second cellulose ester resin is solvent. Cast to produce a two-layer cellulose ester multilayer retardation film.
구체적으로, 상기 제1 도프는 셀룰로오스 에스테르의 세 개의 치환기 중 하나 이상에 아세트산, 프로피오닉산 또는 부티르산이 치환된 제1 셀룰로오스 에스테르 수지를 용매에 18~28중량% 용해하며, 바람직하게는 25중량%를 용해시키는 것이 좋다. 상기 제2 도프는 셀룰로오스 에스테르의 세 개의 치환기 중 하나 이상에 탄소수가 5 내지 15인 탄화수소가 치환된 제2 셀룰로오스 에스테르 수지는 용매에 대해 10~20중량% 용해하며, 바람직하게는 15~18중량%, 더욱 바람직하게는 17중량%인 것이 좋다.Specifically, the first dope is 18 to 28% by weight of the first cellulose ester resin in which acetic acid, propionic acid or butyric acid is substituted in at least one of the three substituents of the cellulose ester in a solvent, preferably 25% by weight It is good to dissolve. In the second dope, the second cellulose ester resin having 5 to 15 carbon atoms in one or more of the three substituents of the cellulose ester is dissolved in a solvent by 10 to 20% by weight, preferably 15 to 18% by weight , More preferably 17% by weight.
본 발명에서 도프(제1 및 제2도프 포함) 를 유연 다이 또는 T-다이로부터 지지체 상에 유연하게 형성된 셀룰로오스 에스테르 시트는 용매가 휘발되어 자기 지지성을 얻으면 지지체로부터 박리하여 연신 공정으로 반송된다. 연신 공정은 일반적으로 유리전이온도(Tg) -50℃내지 Tg +50℃의 온도 범위에서 이루어지며 연신율은 폭방향 또는 길이 방향으로 100~150% 범위로 하게 된다. 하지만 연신율이 높을수록 변부와 중앙부의 연신 불균일에 의한 위상차 값이 불균일하므로 무연신이 바람직하다.In the present invention, the cellulose ester sheet in which the dope (including the first and second dope) is flexibly formed on a support from a flexible die or a T-die is peeled off from the support when the solvent volatilizes to obtain self-support, and is conveyed in a stretching process. The stretching process is generally performed in a temperature range of -50 ° C to Tg + 50 ° C, and the elongation is 100 to 150% in the width direction or the length direction. However, the higher the elongation, the more preferable the non-stretching because the retardation value due to the non-uniform stretching of the edges and the center is non-uniform.
이렇게 형성된 셀룰로오스 에스테르 위상차 필름 및 셀룰로오스 에스테르 다층 위상차 필름은 Tg 이하의 Dryer 내부에서 건조되는데, 이는 Dryer의 열고정 효과를 동시에 얻을 수 있어, 필름의 주름 등의 외관을 제어하고 열수축 및 습열 팽창율 등의 치수안정성을 증가시킬 수 있다.The cellulose ester retardation film and the cellulose ester multilayer retardation film thus formed are dried inside a dryer of Tg or less, which can simultaneously obtain the heat setting effect of the dryer, thereby controlling the appearance of wrinkles and the like of the film, and dimensioning such as heat shrinkage and moist heat expansion rate. Stability can be increased.
상술한 제조 방법에서, 본 발명의 일 실시예인 셀룰로오스 에스테르 위상차 필름은 도프를 이용한 단층 구조로 제조될 수 있으며, 2층 이상의 구조로 제조하는 것도 바람직하다. 상기 도프를 솔벤트 캐스팅함으로 최소 한층 이상 포함할 수 있는 것이 바람직하다. In the above-described manufacturing method, the cellulose ester retardation film, which is an embodiment of the present invention, may be manufactured in a single-layer structure using dope, and is also preferably manufactured in a structure of two or more layers. It is preferable that at least one layer may be included by solvent casting the dope.
또한, 본 발명의 다른 일 실시예인 셀룰로오스 에스테르 다층 위상차 필름 역시, 제1도프 및 제2도프를 이용한 2층 구성의 다층 위상차 필름뿐만 아니라, 3층을 이루는 것도 바람직하다. 제1 셀룰로오스 에스테르 수지와 제2 셀룰로오스 에스테르 수지가 다층 위상차 필름 중에 최소 한 층 이상을 포함하면 바람직하며, 총 필름의 두께는 20~80㎛인 것이 바람직하다.In addition, the cellulose ester multilayer retardation film, which is another embodiment of the present invention, is also preferably composed of three layers, as well as a multi-layer retardation film having a two-layer configuration using a first dope and a second dope. It is preferable if the first cellulose ester resin and the second cellulose ester resin include at least one layer in the multilayer retardation film, and the total film thickness is preferably 20 to 80 μm.
본 발명의 일 실시예에 의하면, 도 1에 따른서 3층 구조의 셀룰로오스 에스테르 다층 위상차 필름을 개시하고 있으며, 코어층(Core)으로 제1 도프를 솔벤트 캐스팅하여 제조한 제1 도프층이 위치하고, 상기 제1 도프층 양면에 스킨층(Skin)으로서 제2 도프를 솔벤트 캐스팅하여 제조한 제2 도프층이 각각 위치하는 구조를 개시하고 있다.According to an embodiment of the present invention, according to FIG. 1, a three-layer cellulose ester multilayer retardation film is disclosed, and a first dope layer prepared by solvent casting a first dope as a core layer is located, Disclosed is a structure in which a second dope layer prepared by solvent casting a second dope as a skin layer on both surfaces of the first dope layer is located.
본 발명의 일 실시예에 따른 셀룰로오스 에스테르 위상차 필름은 바람직하게 25㎛ 내지 80㎛의 두께를 갖는다. 특히 두께가 25㎛ 미만인 경우 물성이 떨어지고, 80㎛ 초과인 경우 산업상 이용가능성이 떨어진다.The cellulose ester retardation film according to an embodiment of the present invention preferably has a thickness of 25 μm to 80 μm. Particularly, when the thickness is less than 25 μm, physical properties are deteriorated, and when it is more than 80 μm, industrial applicability is poor.
또한, 본 발명의 다른 일 실시예에 의한 셀룰로오스 에스테르 다층 위상차 필름은 20㎛ 내지 80㎛의 총 두께를 갖는다. 두께가 20㎛ 미만인 경우 물성이 떨어지고, 80㎛ 초과인 경우 산업상 이용가능성이 떨어진다.In addition, the cellulose ester multilayer retardation film according to another embodiment of the present invention has a total thickness of 20㎛ to 80㎛. If the thickness is less than 20 μm, the physical properties are inferior, and if it is greater than 80 μm, industrial applicability is poor.
상기 셀룰로오스 에스테르 위상차 필름 및 상기 셀룰로오스 에스테르 다층 위상차 필름은 위상차가 +C Plate 특성을 만족시키는데, 액정에 따라 최적의 위상차 값은 다르지만, Ro는 0 내지 30nm이고, Rth는 -5~-105nm, 바람직하게는 -7~-102nm인 범위인 것이 좋다. The cellulose ester retardation film and the cellulose ester multilayer retardation film have a retardation satisfying + C Plate characteristics, although the optimum retardation value varies depending on the liquid crystal, Ro is 0 to 30 nm, and Rth is -5 to -105 nm, preferably Is preferably in the range of -7 to -102 nm.
구체적으로, 셀룰로오스 에스테르 위상차 필름의 경우 Rth는 -10 내지 -105nm, 셀룰로오스 에스테르 다층 위상차 필름의 경우 Rth는 -5 내지 -105nm, 더욱 바람직하게는 -7 내지 -102nm인 것이 좋다.Specifically, in the case of a cellulose ester phase difference film, Rth is -10 to -105 nm, and in the case of a cellulose ester multilayer phase difference film, Rth is preferably -5 to -105 nm, more preferably -7 to -102 nm.
본 발명의 위상차 필름은 상기와 같은 조건을 만족할 때 대각 시감성이 개선된 +C 플레이트 특성이 발현되는데, 특히 바람직하게, OLED 액정에서는 Ro는 0내지 10nm, Rth는 -50이내 -80nm에서 가장 대각 시감성이 좋은 것으로 알려져 있다. When the retardation film of the present invention satisfies the above conditions, the + C plate characteristic with improved diagonal visibility is exhibited. Particularly preferably, Ro is 0 to 10 nm, Rth is -50 to -80 nm, which is the most diagonal. It is known to have good visibility.
상기 Ro 및 Rth는 각각 면 방향 위상차 값, 두께 방향 위상차 값으로 다음 수학식 (1) 및 (2)로 표시된다.The Ro and Rth are represented by the following equations (1) and (2) as the phase direction retardation value and the thickness direction retardation value, respectively.
수학식(1) Ro = (Nx-Ny)×dEquation (1) Ro = (Nx-Ny) × d
수학식(2) Rth = (Nx+Ny)/2-Nz×dEquation (2) Rth = (Nx + Ny) / 2-Nz × d
+C : Nz>Nx=Ny+ C: Nz> Nx = Ny
(단, d는 필름의 두께(nm), Nx은 필름의 면내의 최대의 굴절율, Ny은 필름 면내에서 Nx에 직각인 방향의 굴절율, Nz은 두께 방향에 있어서 필름의 굴절율이다) (However, d is the thickness (nm) of the film, Nx is the maximum refractive index in the plane of the film, Ny is the refractive index in the direction perpendicular to Nx in the film plane, and Nz is the refractive index of the film in the thickness direction)
본 발명에 의해 제조된 셀룰로오스 에스테르 위상차 필름 및 셀룰로오스 에스테르 다층 위상차 필름은 상기 식에 의하면 +C Plate의 특성을 갖는 위상차 필름의 제조가 가능해진다.The cellulose ester retardation film and the cellulose ester multilayer retardation film produced by the present invention are capable of producing a retardation film having the characteristics of + C plate according to the above formula.
이로 인해, 종래 +C Plate 특성을 갖는 액정 코팅 방식에 의한 +C 필름에 비해 소재 저가화가 가능하며, 종래 액정 코팅 방식에 비해 솔벤트 캐스팅법은 공정 상의 효율성이 높아지는 이점이 있다.For this reason, it is possible to lower the material compared to the + C film by the liquid crystal coating method having the + C plate characteristics of the prior art, and the solvent casting method has the advantage of higher process efficiency than the conventional liquid crystal coating method.
또한 본 발명의 셀룰로오스 에스테르 위상차 필름 및 셀룰로오스 에스테르 다층 위상차 필름은 편광판 및 액정 표시장치에 적용될 수 있다. 상기 편광판 및 액정 표시장치는 위상차 필름을 포함하여 이루어지는 것이 특징이다. 상기 편광판은 편광자의 양측으로 보호 필름을 붙인 것이고, 보호 필름 중 적어도 1매가 본 발명의 위상차 필름인 것이 특징이다. 상기 액정 표시장치는 액정 셀 및 그 액정 셀의 양측으로 배치된 2매의 편광판을 갖는 것으로, 상기 액정 셀이 수직 배향 모드인 것을 특징으로 한다.In addition, the cellulose ester retardation film and the cellulose ester multilayer retardation film of the present invention can be applied to polarizing plates and liquid crystal displays. The polarizing plate and the liquid crystal display device is characterized by comprising a retardation film. The polarizing plate is a protective film is attached to both sides of the polarizer, at least one of the protective film is characterized in that the retardation film of the present invention. The liquid crystal display device has a liquid crystal cell and two polarizing plates disposed on both sides of the liquid crystal cell, and is characterized in that the liquid crystal cell is in a vertical alignment mode.
상기와 같은 편광판은 통상적인 방법에 따라서 제조될 수 있다. 예를 들어, 본 발명의 위상차 필름을 알칼리 검화시키고, 생성된 필름을 폴리비닐알코올(PVA) 필름을 요오드 용액에 침지시키고 필름을 연신시켜 제조된 편광 필름의 양 면에 완전히 검화된 폴리비닐 알코올 수용액을 사용하여 접합시킨다. 알칼리 검화는 수성 접착제에 대한 필름의 습윤성을 향상시키고 필름에 대한 양호한 접착성을 제공하기 위해 위상차 필름을 고온의 강알칼리 용액에 침지시키는 처리를 말한다.The polarizing plate as described above may be manufactured according to a conventional method. For example, an aqueous solution of polyvinyl alcohol completely saponified on both sides of a polarizing film prepared by alkali saponifying the retardation film of the present invention, immersing the resulting film in a polyvinyl alcohol (PVA) film in an iodine solution, and stretching the film. Join using. Alkali saponification refers to a treatment in which a retardation film is immersed in a hot, strong alkaline solution to improve the wettability of the film to an aqueous adhesive and provide good adhesion to the film.
이하, 하기 실시예를 통하여 본 발명을 좀 더 구체적으로 설명하지만, 이에 본 발명의 범주가 한정되는 것은 아니다.Hereinafter, the present invention will be described in more detail through the following examples, but the scope of the present invention is not limited thereto.
<셀룰로오스 에스테르 위상차 필름><Cellulose ester phase difference film>
실시예1Example 1
<단계1> 셀룰로오스 에스테르 수지<Step 1> Cellulose ester resin
셀룰로오스 에스테르 수지로는 하기 화학식 6에서 R1~R3이 아세트산과 프로피오닉산인 CAP(Cellulose Acetate Propionate)수지를 사용하였다. As the cellulose ester resin, CAP (Cellulose Acetate Propionate) resin in which R1 to R3 are acetic acid and propionic acid in the following Chemical Formula 6 was used.
[화학식 6][Formula 6]
Figure PCTKR2019003128-appb-img-000021
Figure PCTKR2019003128-appb-img-000021
(n은 1 이상이다)(n is 1 or more)
<단계2> 도프의 제조<Step 2> Preparation of dope
단계1에서 제조한 셀룰로오스 에스테르 수지(CAP; Cellulose Acetate Propionate) 22.7중량%, 하기 화학식 2의 구조를 갖는 위상차 제어제 5.7중량% 및 염화메틸렌과 메탄올을 80:20의 비율로 혼합한 혼합 용매 (71.6중량%)로 구성된 도프를 제조하였다.Cellulose Acetate Propionate (CAP) prepared in Step 1, 22.7% by weight, 5.7% by weight of a phase difference controlling agent having the structure of Formula 2 below, and a mixed solvent of methylene chloride and methanol in a ratio of 80:20 (71.6 Dope).
[화학식 2][Formula 2]
Figure PCTKR2019003128-appb-img-000022
Figure PCTKR2019003128-appb-img-000022
(디메틸 5-노보넨-2,3-디카르복실레이트, Dimethyl 5-norbornene-2,3-dicarboxylate)(Dimethyl 5-norbornene-2,3-dicarboxylate, Dimethyl 5-norbornene-2,3-dicarboxylate)
<단계3> 셀룰로오스 에스테르 위상차 필름의 제조<Step 3> Preparation of cellulose ester phase difference film
단계 2에서 제조한 도프를 벨트 유연장치를 이용하여 폭 800mm의 스테인레스 밴드 지지체에 균일하게 유연하였다. 스테인레스 밴드 지지체 상에서 용매를 증발시켜, 스테인레스 밴드 지지체로부터 박리하였다. 이어서, 150℃로 설정된 Tenter 구간에서 3분간 반송시키고 Dryer 100℃에서 건조를 행하여 막 두께 40㎛의 셀룰로오스 에스테르 위상차 필름을 제조하였다.The dope prepared in step 2 was uniformly flexible to a stainless band support having a width of 800 mm using a belt casting device. The solvent was evaporated on the stainless band support and peeled from the stainless band support. Subsequently, it was conveyed for 3 minutes in the Tenter section set at 150 ° C, and dried at 100 ° C in the Dryer to prepare a cellulose ester phase difference film having a film thickness of 40 μm.
실시예2Example 2
막 두께를 25㎛로 변경하는 것을 제외하고는 실시예 1과 동일한 과정을 실시하여 셀룰로오스 에스테르 위상차 필름을 제조하였다.A cellulose ester phase difference film was prepared by performing the same procedure as in Example 1, except that the film thickness was changed to 25 μm.
실시예3Example 3
막 두께를 60㎛로 변경하는 것을 제외하고는 실시예 1과 동일한 과정을 실시하여 셀룰로오스 에스테르 위상차 필름을 제조하였다.A cellulose ester retardation film was prepared by performing the same procedure as in Example 1, except that the film thickness was changed to 60 μm.
실시예4Example 4
막 두께를 80㎛로 변경하는 것을 제외하고는 실시예 1과 동일한 과정을 실시하여 셀룰로오스 에스테르 위상차 필름을 제조하였다.A cellulose ester retardation film was prepared by performing the same procedure as in Example 1, except that the film thickness was changed to 80 μm.
실시예5Example 5
도프의 위상차 제어제 함량을 0.03중량%로 변경한 것을 제외하고는 실시예1과 동일한 과정을 실시하여 셀룰로오스 에스테르 위상차 필름을 제조하였다.A cellulose ester retardation film was prepared by performing the same procedure as in Example 1, except that the content of the dope retardation control agent was changed to 0.03% by weight.
실시예6Example 6
도프의 위상차 제어제 함량을 2.84중량%로 변경한 것을 제외하고는 실시예 1과 동일한 과정을 실시하여 셀룰로오스 에스테르 위상차 필름을 제조하였다.A cellulose ester retardation film was prepared by performing the same process as in Example 1, except that the content of the dope retardation control agent was changed to 2.84% by weight.
실시예 7Example 7
도프의 위상차 제어제 함량을 9.94중량%로 변경한 것을 제외하고는 실시예 1과 동일한 과정을 실시하여 셀룰로오스 에스테르 위상차 필름을 제조하였다.A cellulose ester retardation film was prepared by performing the same procedure as in Example 1, except that the content of the dope retardation control agent was changed to 9.94% by weight.
실시예 8Example 8
위상차 제어제로 하기 화학식 4의 구조를 갖는 물질을 이용하는 것을 제외하고는 실시예 1과 동일한 과정을 실시하여 셀룰로오스 에스테르 위상차 필름을 제조하였다.A cellulose ester phase difference film was prepared by performing the same process as in Example 1, except that a material having the structure of Formula 4 below was used as the phase difference control agent.
[화학식 4][Formula 4]
Figure PCTKR2019003128-appb-img-000023
Figure PCTKR2019003128-appb-img-000023
(5-노보넨-2,3-디카르복실산, 5-Norbornene-2,3-dicarboxylic acid)(5-Norbornene-2,3-dicarboxylic acid, 5-Norbornene-2,3-dicarboxylic acid)
비교예 1Comparative Example 1
위상차 제어제를 넣지 않는 것을 제외하고는 실시예 1과 동일한 과정을 실시하여 셀룰로오스 에스테르 위상차 필름을 제조하였다.A cellulose ester phase difference film was prepared by performing the same procedure as in Example 1, except that no phase difference control agent was added.
1. 위상차 측정1. Phase difference measurement
Axoscan 장비를 이용하여 23℃, 55% RH의 환경 하에서 파장 550㎚로 면내 방향의 위상차 값인 Ro와 두께 방향의 위상차 값인 Rth을 측정하여 표 1에 나타내었다.It is shown in Table 1 by measuring the phase difference value Ro in the in-plane direction and the phase difference value Rth in the thickness direction at a wavelength of 550 nm under an environment of 23 ° C. and 55% RH using Axoscan equipment.
구분division 실시예1Example 1 실시예2Example 2 실시예3Example 3 실시예4Example 4 실시예5Example 5 실시예6Example 6 실시예7Example 7 실시예8Example 8 비교예1Comparative Example 1
두께(㎛)Thickness (㎛) 4040 2525 6060 8080 4040 4040 4040 4040 4040
첨가제함량(wt%)Additive content (wt%) 도프기준Dope Standard 5.75.7 5.75.7 5.75.7 5.75.7 0.030.03 2.842.84 9.949.94 5.75.7 00
필름기준Film standard 2020 2020 2020 2020 0.10.1 1010 3535 2020 00
위상차(nm)Phase difference (nm) RoRo 4.34.3 2.72.7 6.56.5 8.68.6 22 2.42.4 44 88 55
RthRth -50-50 -30-30 -75-75 -102-102 -10-10 -34-34 -71-71 -29-29 -8-8
표 1에 따르면, 본 발명의 실시예 1 내지 8에 의해 제조된 셀룰로오스 에스테르 위상차 필름의 경우 비교예 1에 비하여 음의 Rth값이 높아서 +C 플레이트 거동을 효과적으로 나타내고 있음을 알 수 있으며 특히, 실시예의 첨가제를 적용하여 첨가제 함량 및 필름 두께를 제어한다면, 종래의 액정 코팅을 사용하지 않아도 OLED에 최적 위상차 Rth값(-50nm 내지 -80nm)을 구현 할 수 있음을 확인 할 수 있다. According to Table 1, in the case of the cellulose ester retardation films produced by Examples 1 to 8 of the present invention, it can be seen that the negative Rth value is higher than that of Comparative Example 1, effectively showing the + C plate behavior. If the additive content and the film thickness are controlled by applying the additive, it can be confirmed that an optimum phase difference Rth value (-50 nm to -80 nm) can be implemented in the OLED without using a conventional liquid crystal coating.
<셀룰로오스 에스테르 다층 위상차 필름><Cellulose ester multilayer retardation film>
실시예9Example 9
<단계1> 셀룰로오스 에스테르 수지 <Step 1> Cellulose ester resin
제1 셀룰로오스 에스테르 수지 및 제2 셀룰로오스 에스테르 수지를 준비한다.The first cellulose ester resin and the second cellulose ester resin are prepared.
먼저, 제1 셀룰로오스 에스테르 수지로는 하기 화학식 6에서 R1~R3이 아세트산 및 프로피오닉산으로 치환된 수지를 사용하고, First, as the first cellulose ester resin, R1 to R3 in the following Chemical Formula 6 are used as a resin substituted with acetic acid and propionic acid
제2 셀룰로오스 에스테르 수지로는 셀룰로오스 트리아세테이트(TAC; Cellulose Triacetate)를 사용하였다.Cellulose Triacetate (TAC) was used as the second cellulose ester resin.
[화학식 6] [Formula 6]
Figure PCTKR2019003128-appb-img-000024
Figure PCTKR2019003128-appb-img-000024
(R1 ~ R3는 각각 독립적으로 수소 원자 또는 탄소수가 1 내지 15인 탄화수소이며, n은 1 이상이다)(R1 to R3 are each independently a hydrogen atom or a hydrocarbon having 1 to 15 carbon atoms, and n is 1 or more)
<단계2> 제1 및 제2 도프의 제조<Step 2> Preparation of first and second dope
단계 1에서 제조한 제1 셀룰로오스 에스테르 수지 22.7중량% 및 하기 화학식 2의 구조를 갖는 위상차 제어제 5.7중량%을 염화메틸렌과 메탄올을 80:20의 비율로 혼합한 혼합 용매에 용해하여 제1 도프를 제조하였다. The first dope was dissolved by dissolving 22.7% by weight of the first cellulose ester resin prepared in Step 1 and 5.7% by weight of a phase difference controlling agent having the structure of Formula 2 below in a mixed solvent of methylene chloride and methanol in a ratio of 80:20. It was prepared.
또한 단계 1에서 제조한 제2 셀룰로오스 에스테르 수지를 염화메틸렌과 메탄올을 90:10의 비율로 혼합한 혼합 용매에 17중량% 용해하고, 중량평균 분자량이 550~650인 폴리에스테르계 가소제 8% 및 EVONIC社의 R972(매트제) 450ppm을 용해함으로 제2 도프를 제조하였다.In addition, 17% by weight of the second cellulose ester resin prepared in step 1 was dissolved in a mixed solvent of methylene chloride and methanol mixed at a ratio of 90:10, 8% of a polyester plasticizer having a weight average molecular weight of 550 to 650, and EVONIC A second dope was prepared by dissolving 450 ppm of R972 (made by Mat) of the company.
[화학식 2] [Formula 2]
Figure PCTKR2019003128-appb-img-000025
Figure PCTKR2019003128-appb-img-000025
(디메틸 5-노보넨-2,3-디카르복실레이트, Dimethyl 5-norbornene-2,3-dicarboxylate)(Dimethyl 5-norbornene-2,3-dicarboxylate, Dimethyl 5-norbornene-2,3-dicarboxylate)
<단계 3> 셀룰로오스 에스테르 다층 위상차 필름의 제조<Step 3> Preparation of cellulose ester multilayer retardation film
단계 2에서 제조된 제1 도프를 36㎛의 두께로 제1 도프층을 제조하고, 상기 제1 도프층 양면에 단계 2에서 제조된 제2 도프를 각 2㎛의 두께로 도출하여 무연신 및 건조 공정을 통해 필름을 제조하였다.The first dope layer prepared in step 2 is prepared with a thickness of 36 µm, and a second dope prepared in step 2 is drawn on both sides of the first dope layer to a thickness of 2 µm, so that it is non-stretched and dried. Films were prepared through the process.
상기 제1 및 제2도프는 벨트 유연장치를 이용하여 폭 800mm의 스테인레스 밴드 지지체에 균일하게 유연하였다. 스테인레스 밴드 지지체 상에서 용매를 증발시켜, 스테인레스 밴드 지지체로부터 박리하였다. 이어서, 110℃로 설정된 건조 구간에서 35분간 반송시켜 건조를 행하여 막 두께 40㎛의 셀룰로오스 에스테르 3층 위상차 필름을 제조하였다. 이 때 제1 도프층과 제2 도프층의 두께 합의 비율은 90:10으로 하였다.The first and second dope were uniformly flexible on a stainless band support having a width of 800 mm using a belt casting device. The solvent was evaporated on the stainless band support and peeled from the stainless band support. Subsequently, it was conveyed for 35 minutes in a drying section set at 110 ° C. and dried to prepare a three-layer retardation film of cellulose ester having a film thickness of 40 μm. At this time, the ratio of the thickness sum of the first dope layer and the second dope layer was 90:10.
실시예 10Example 10
제1 도프를 18㎛의 두께로 제1 도프층을 제조하고, 상기 제1 도프층 양면에 제2 도프를 각 1㎛의 두께로 도출하여 무연신 및 건조 공정을 통해 최종 두께 20㎛인 필름을 제조하는 것을 제외하고 실시예 9와 동일한 과정을 실시함으로 셀룰로오스 에스테르 다층 위상차 필름을 제조하였다.A first dope layer is prepared with a thickness of 18 µm for the first dope, and a second dope is drawn to each 1 µm thickness on both sides of the first dope layer to obtain a film having a final thickness of 20 µm through a non-stretching and drying process. A cellulose ester multilayer retardation film was prepared by performing the same procedure as in Example 9, except for preparing.
실시예 11Example 11
제1 도프를 72㎛의 두께로 제1 도프층을 제조하고, 상기 제1 도프층 양면에 제2 도프를 각 4㎛의 두께로 도출하여 무연신 및 건조 공정을 통해 최종 두께 80㎛인 필름을 제조하는 것을 제외하고 실시예 9와 동일한 과정을 실시함으로 셀룰로오스 에스테르 다층 위상차 필름을 제조하였다.A first dope layer was prepared with a thickness of 72 µm as a first dope, and a second dope was drawn at a thickness of 4 µm on both sides of the first dope layer to obtain a film having a final thickness of 80 µm through a non-stretching and drying process. A cellulose ester multilayer retardation film was prepared by performing the same procedure as in Example 9, except for preparing.
실시예 12Example 12
제 1도프에 위상차 제어제 함량을 0.03중량%로 변경한 것을 제외하고는 실시예9와 동일한 과정을 실시함으로 셀룰로오스 에스테르 다층 위상차 필름을 제조하였다.A cellulose ester multilayer retardation film was prepared by performing the same process as in Example 9, except that the content of the retardation control agent in the first dope was changed to 0.03% by weight.
실시예 13Example 13
제1 도프를 72㎛의 두께로 제1 도프층을 제조하고, 상기 제1 도프층 양면에 제2 도프를 각 4㎛의 두께로 도출하여 무연신 및 건조 공정을 통해 최종 두께 80㎛인 필름을 제조하는 것을 제외하고 실시예 12와 동일한 과정을 실시함으로 셀룰로오스 에스테르 다층 위상차 필름을 제조하였다.A first dope layer was prepared with a thickness of 72 µm as a first dope, and a second dope was drawn at a thickness of 4 µm on both sides of the first dope layer to obtain a film having a final thickness of 80 µm through a non-stretching and drying process. A cellulose ester multilayer retardation film was prepared by performing the same procedure as in Example 12, except for preparing.
실시예 14Example 14
제 1도프에 위상차 제어제 함량을 2.84중량%로 변경한 것을 제외하고는 실시예9와 동일한 과정을 실시함으로 셀룰로오스 에스테르 다층 위상차 필름을 제조하였다.A cellulose ester multilayer retardation film was prepared by performing the same process as in Example 9, except that the content of the retardation control agent in the first dope was changed to 2.84% by weight.
실시예 15Example 15
제1 도프를 72㎛의 두께로 제1 도프층을 제조하고, 상기 제1 도프층 양면에 제2 도프를 각 4㎛의 두께로 도출하여 무연신 및 건조 공정을 통해 최종 두께 80㎛인 필름을 제조하는 것을 제외하고 실시예 14와 동일한 과정을 실시함으로 셀룰로오스 에스테르 다층 위상차 필름을 제조하였다.A first dope layer was prepared with a thickness of 72 µm as a first dope, and a second dope was drawn at a thickness of 4 µm on both sides of the first dope layer to obtain a film having a final thickness of 80 µm through a non-stretching and drying process. A cellulose ester multilayer retardation film was prepared by performing the same procedure as in Example 14, except for preparing.
실시예 16Example 16
제 1도프에 위상차 제어제 함량을 9.94중량%로 변경한 것을 제외하고는 실시예9와 동일한 과정을 실시함으로 셀룰로오스 에스테르 다층 위상차 필름을 제조하였다.A cellulose ester multilayer retardation film was prepared by performing the same process as in Example 9, except that the content of the retardation control agent in the first dope was changed to 9.94% by weight.
실시예 17Example 17
제1 도프를 72㎛의 두께로 제1 도프층을 제조하고, 상기 제1 도프층 양면에 제2 도프를 각 4㎛의 두께로 도출하여 무연신 및 건조 공정을 통해 최종 두께 80㎛인 필름을 제조하는 것을 제외하고 실시예 16과 동일한 과정을 실시함으로 셀룰로오스 에스테르 다층 위상차 필름을 제조하였다.A first dope layer was prepared with a thickness of 72 µm as a first dope, and a second dope was drawn at a thickness of 4 µm on both sides of the first dope layer to obtain a film having a final thickness of 80 µm through a non-stretching and drying process. A cellulose ester multilayer retardation film was prepared by performing the same procedure as in Example 16, except for preparing.
비교예 2Comparative Example 2
제1 도프에서 사용되는 제1 셀룰로오스 에스테르 수지에서 R1 ~ R3이 모두 나프토일기(Naphthoyl)로 치환된 셀룰로오스 수지를 적용하고, 위상차 제어제를 투입하지 않는 것을 제외하고는 실시예 9와 동일한 과정을 실시함으로 셀룰로오스 에스테르 다층 위상차 필름을 제조하였다.In the first cellulose ester resin used in the first dope, the same process as in Example 9 was applied except that the cellulose resin in which R1 to R3 were all substituted with a naphthoyl group, and no phase difference control agent was added. By carrying out, a cellulose ester multilayer retardation film was prepared.
Figure PCTKR2019003128-appb-img-000026
Figure PCTKR2019003128-appb-img-000026
(2-나프토익산, 2-Naphthoic acid) (2-naphthoic acid)
1. 위상차 측정1. Phase difference measurement
Axoscan 장비를 이용하여 23℃, 55%RH의 환경하에서 파장 550㎚로 면내 방향의 위상차 값인 Ro와 두께 방향의 위상차 값인 Rth을 측정하여 표 2에 나타내었다.It is shown in Table 2 by measuring the phase difference value Ro in the in-plane direction and the phase difference value Rth in the thickness direction at a wavelength of 550 nm under an environment of 23 ° C. and 55% RH using Axoscan equipment.
2. Haze 측정2. Haze measurement
실시예 및 비교예의 제1도프와 제2 도프를 80:20의 비율로 혼합 한 후 15시간 동안 mixing 하여 22℃, 26%RH 환경하에서 필름 Casting후 Haze meter로 측정하였다.The first dope and the second dope of Examples and Comparative Examples were mixed at a ratio of 80:20, mixed for 15 hours, and then cast under a film at 22 ° C., 26% RH, and measured with a Haze meter.
항목Item 실시예9Example 9 실시예10Example 10 실시예11Example 11 실시예12Example 12 실시예13Example 13 실시예14Example 14 실시예15Example 15 실시예16Example 16 실시예17Example 17 비교예2Comparative Example 2
제1 도프 내 위상차 제어제 함량(wt%)Content of phase difference control agent in the first dope (wt%) 5.75.7 0.030.03 2.842.84 9.949.94 00
도프별 두께(㎛)Doping thickness (㎛) 제1 도프층(코어층)1st dope layer (core layer) 3636 1818 7272 3636 7272 3636 7272 3636 7272 3636
제2 도프층(스킨 A, B층)2nd dope layer (skin A, B layer) 44 22 88 44 88 44 88 44 88 44
총 필름 두께(㎛)Total film thickness (㎛) 4040 2020 8080 4040 8080 4040 8080 4040 8080 4040
위상차(nm)Phase difference (nm) Ro(편차)Ro (deviation) 3.1(±0.2)3.1 (± 0.2) 3.1(±0.1)3.1 (± 0.1) 7.4(±0.4)7.4 (± 0.4) 1.4(±0.1)1.4 (± 0.1) 2.9(±0.2)2.9 (± 0.2) 1.9(±0.1)1.9 (± 0.1) 4.2(±0.3)4.2 (± 0.3) 3.0(±0.1)3.0 (± 0.1) 7.5(±0.1)7.5 (± 0.1) 0.6(±0.4)0.6 (± 0.4)
Rth(편차)Rth (deviation) -43(±1.0)-43 (± 1.0) -25(±1.0)-25 (± 1.0) -86(±1.1)-86 (± 1.1) -7(±0.4)-7 (± 0.4) -14(±1.4)-14 (± 1.4) -30(±0.7)-30 (± 0.7) -58(±1.7)-58 (± 1.7) -48(±1.1)-48 (± 1.1) -102(±1.6)-102 (± 1.6) -365(±10)-365 (± 10)
Haze (%)Haze (%) 0.30.3 0.30.3 0.30.3 0.20.2 0.20.2 0.20.2 0.20.2 0.40.4 0.40.4 84.084.0
표 2에 따르면, 본 발명의 실시예 9 내지 17에 의해 제조된 셀룰로오스 에스테르 다층 위상차 필름의 경우 비교예 2에 비하여 위상차의 편차 값이 작아 전체적으로 위상차 균일도가 높은 것을 알 수 있다. 또한 비교예 2에서의 제 1 셀룰로오스 에스테르 수지와 제 2 셀룰로오스 에스테르 수지가 혼합될 시 급격한 Haze 상승을 유발시켜 편광판에 적용하기 힘들다.According to Table 2, in the case of the cellulose ester multilayer retardation films produced by Examples 9 to 17 of the present invention, it can be seen that the phase difference uniformity is high as a whole because the deviation value of the retardation is small as compared with Comparative Example 2. In addition, when the first cellulose ester resin and the second cellulose ester resin in Comparative Example 2 are mixed, it causes a rapid rise in Haze, which makes it difficult to apply to the polarizing plate.

Claims (12)

  1. 하나 이상의 아세틸을 포함하고 아세틸 치환도는 0.5 내지 2.9인 셀룰로오스 에스테르 수지; 및A cellulose ester resin comprising at least one acetyl and having an acetyl substitution degree of 0.5 to 2.9; And
    하기 화학식 1의 구조를 갖는 위상차 제어제;를 포함하는 도프를 솔벤트 캐스팅하여 제조된 것을 특징으로 하는 +C 플레이트 광학 특성을 갖는 셀룰로오스 에스테르 위상차 필름.Phase difference control agent having the structure of Formula 1; Cellulose ester phase difference film having a + C plate optical properties, characterized in that produced by solvent casting a dope containing.
    [화학식 1][Formula 1]
    Figure PCTKR2019003128-appb-img-000027
    Figure PCTKR2019003128-appb-img-000027
    (5-노보넨-2,3-디카르복실레이트, 5-Norbornene-2,3-dicarboxylate)(5-norbornene-2,3-dicarboxylate, 5-Norbornene-2,3-dicarboxylate)
    (상기 R1, R2는 각각 독립적으로 수소, C1~C20의 알킬, 알코올, 산, 에스테르, 방향족 계열 탄화수소 중 하나 이상)(The above R1, R2 are each independently hydrogen, one or more of C1 ~ C20 alkyl, alcohol, acid, ester, aromatic hydrocarbons)
  2. 제 1항에 있어서,According to claim 1,
    상기 위상차 제어제의 함량은 위상차 필름 100중량% 중 0.1 내지 35중량%인 것을 포함하는 +C 플레이트 광학 특성을 갖는 셀룰로오스 에스테르 위상차 필름.The content of the retardation control agent is a cellulose ester retardation film having + C plate optical properties comprising 0.1 to 35% by weight of 100% by weight of the retardation film.
  3. 제 1항에 있어서,According to claim 1,
    상기 위상차 제어제는 하기 화학식 2 내지 5 중에 선택된 하나인 것을 특징으로 하는 +C 플레이트 광학 특성을 갖는 셀룰로오스 에스테르 위상차 필름.The phase difference control agent is a cellulose ester phase difference film having a + C plate optical properties, characterized in that one selected from the following formulas 2 to 5.
    [화학식 2][Formula 2]
    Figure PCTKR2019003128-appb-img-000028
    Figure PCTKR2019003128-appb-img-000028
    (디메틸 5-노보넨-2,3-디카르복실레이트, Dimethyl 5-norbornene-2,3-dicarboxylate)(Dimethyl 5-norbornene-2,3-dicarboxylate, Dimethyl 5-norbornene-2,3-dicarboxylate)
    [화학식 3][Formula 3]
    Figure PCTKR2019003128-appb-img-000029
    Figure PCTKR2019003128-appb-img-000029
    (모노-메틸-5-노보넨-2,3-디카르복실레이트, Mono-Methyl-5-norbornene-2,3-dicarboxylate)(Mono-methyl-5-norbornene-2,3-dicarboxylate, Mono-Methyl-5-norbornene-2,3-dicarboxylate)
    [화학식 4][Formula 4]
    Figure PCTKR2019003128-appb-img-000030
    Figure PCTKR2019003128-appb-img-000030
    (5-노보넨-2,3-디카르복실산, 5-Norbornene-2,3-dicarboxylic acid)(5-Norbornene-2,3-dicarboxylic acid, 5-Norbornene-2,3-dicarboxylic acid)
    [화학식 5][Formula 5]
    Figure PCTKR2019003128-appb-img-000031
    Figure PCTKR2019003128-appb-img-000031
    (디메틸-옥사바이사이클로헵트-5-엔-2,3-디카르복실산, Dimethyl-oxabicyclohept-5-ene-2,3-dicarboxylic acid)(Dimethyl-oxabicyclohept-5-ene-2,3-dicarboxylic acid, Dimethyl-oxabicyclohept-5-ene-2,3-dicarboxylic acid)
  4. 제 1항에 있어서,According to claim 1,
    상기 위상차 필름의 두께는 25 내지 80㎛이고, 면 방향 위상차 값(Ro)은 0 내지 30nm이며, 두께방향 위상차 값(Rth)은 -10 내지 -105nm인 것을 특징으로 하는 +C 플레이트 광학 특성을 갖는 셀룰로오스 에스테르 위상차 필름.The retardation film has a thickness of 25 to 80 μm, a plane direction retardation value (Ro) is 0 to 30 nm, and a thickness direction retardation value (Rth) is −10 to −105 nm, having a + C plate optical characteristic. Cellulose ester retardation film.
  5. 제 1항에 있어서,According to claim 1,
    상기 위상차 필름은 1층 또는 2층 이상인 것을 특징으로 하는 +C 플레이트 광학 특성을 갖는 셀룰로오스 에스테르 위상차 필름.The retardation film is a cellulose ester retardation film having a + C plate optical properties, characterized in that at least one layer or two layers.
  6. 하기 화학식 6에서 R1 내지 R3 중 선택된 1종 또는 2종 이상이 아세트산(Acetic acid), 프로피오닉산(Propionic acid) 및 부티르산(butyric acid)으로 구성된 군에서 선택된 1종으로 치환된 제1 셀룰로오스 에스테르 수지; 및 위상차 제어제;를 포함하는 제1도프를 솔벤트 캐스팅하여 제조한 제1도프 층; 및First cellulose ester resin in which one or two or more selected from R1 to R3 in Formula 6 is substituted with one selected from the group consisting of acetic acid, propionic acid and butyric acid ; And a phase difference control agent; a first dope layer prepared by solvent casting a first dope comprising; And
    하기 화학식 6에서 R1 내지 R3 중 선택된 1종 또는 2종 이상이 탄소수 5 내지 15인 탄화수소로 치환된 제2 셀룰로오스 에스테르 수지;를 포함하는 제2 도프를 솔벤트 캐스팅하여 제조한 제2도프 층;을 포함하고, A second dope layer prepared by solvent casting a second dope comprising; a second cellulose ester resin substituted with a hydrocarbon having 5 to 15 carbon atoms selected from R1 to R3 in Formula 6 below; and,
    상기 제1도프층의 두께는 전체 필름 총 두께 대비 10 내지 90%인 것을 특징으로 하는 셀룰로오스 에스테르 다층 위상차 필름.The thickness of the first dope layer is a cellulose ester multilayer retardation film, characterized in that 10 to 90% of the total thickness of the entire film.
    [화학식 6][Formula 6]
    Figure PCTKR2019003128-appb-img-000032
    Figure PCTKR2019003128-appb-img-000032
    (R1 ~ R3는 각각 독립적으로 수소 원자 또는 탄소수가 1 내지 15인 탄화수소이며, n은 1 이상이다)(R1 to R3 are each independently a hydrogen atom or a hydrocarbon having 1 to 15 carbon atoms, and n is 1 or more)
  7. 제 6항에 있어서,The method of claim 6,
    상기 위상차 제어제의 함량은 제1 도프 전체 중량% 기준 0.01 내지 10 중량% 이고, 다층 위상차 필름 100중량% 기준으로는 0.1% 내지 35%인것을 특징으로 하는 셀룰로오스 에스테르 다층 위상차 필름.The content of the phase difference controlling agent is 0.01 to 10% by weight based on the total weight of the first dope, and the cellulose ester multilayer phase difference film, characterized in that 0.1% to 35% based on 100% by weight of the multilayer retardation film.
  8. 제6항에 있어서,The method of claim 6,
    상기 위상차 제어제는 하기 화학식 1과 같은 구조인 것을 특징으로 하는 셀룰로오스 에스테르 다층 위상차 필름.The retardation control agent is a cellulose ester multilayer retardation film, characterized in that the structure of the formula (1).
    [화학식 1] [Formula 1]
    Figure PCTKR2019003128-appb-img-000033
    Figure PCTKR2019003128-appb-img-000033
    (5-노보넨-2,3-디카르복실레이트, 5-Norbornene-2,3-dicarboxylate)(5-norbornene-2,3-dicarboxylate, 5-Norbornene-2,3-dicarboxylate)
    (상기 R1, R2는 각각 독립적으로 수소, C1~C20의 알킬, 알코올, 산, 에스테르, 방향족 계열 탄화수소 중 하나 이상이다)(The above R1, R2 are each independently hydrogen, C1 ~ C20 alkyl, alcohol, acid, ester, aromatic hydrocarbons, one or more)
  9. 제 8항에 있어서,The method of claim 8,
    상기 위상차 제어제는 하기 화학식 2 내지 5중에 선택된 하나인 것을 특징으로 하는 셀룰로오스 에스테르 다층 위상차 필름.The retardation control agent is a cellulose ester multilayer retardation film, characterized in that one selected from the following formulas 2 to 5.
    [화학식 2][Formula 2]
    Figure PCTKR2019003128-appb-img-000034
    Figure PCTKR2019003128-appb-img-000034
    (디메틸 5-노보넨-2,3-디카르복실레이트, Dimethyl 5-norbornene-2,3-dicarboxylate)(Dimethyl 5-norbornene-2,3-dicarboxylate, Dimethyl 5-norbornene-2,3-dicarboxylate)
    [화학식 3][Formula 3]
    Figure PCTKR2019003128-appb-img-000035
    Figure PCTKR2019003128-appb-img-000035
    (모노-메틸-5-노보넨-2,3-디카르복실레이트, Mono-Methyl-5-norbornene-2,3-dicarboxylate)(Mono-methyl-5-norbornene-2,3-dicarboxylate, Mono-Methyl-5-norbornene-2,3-dicarboxylate)
    [화학식 4][Formula 4]
    Figure PCTKR2019003128-appb-img-000036
    Figure PCTKR2019003128-appb-img-000036
    (5-노보넨-2,3-디카르복실산, 5-Norbornene-2,3-dicarboxylic acid)(5-Norbornene-2,3-dicarboxylic acid, 5-Norbornene-2,3-dicarboxylic acid)
    [화학식 5][Formula 5]
    Figure PCTKR2019003128-appb-img-000037
    Figure PCTKR2019003128-appb-img-000037
    (디메틸-옥사바이사이클로헵트-5-엔-2,3-디카르복실산, Dimethyl-oxabicyclohept-5-ene-2,3-dicarboxylic acid)(Dimethyl-oxabicyclohept-5-ene-2,3-dicarboxylic acid, Dimethyl-oxabicyclohept-5-ene-2,3-dicarboxylic acid)
  10. 제 6항에 있어서,The method of claim 6,
    상기 셀룰로오스 에스테르 다층 위상차 필름의 총 두께는 20 내지 80㎛이고, 면 방향 위상차 값(Ro)은 0 내지 30nm이며, 두께 방향 위상차 값(Rth)은 -5 내지 -105nm인 것을 특징으로 하는 셀룰로오스 에스테르 다층 위상차 필름.The total thickness of the cellulose ester multilayer retardation film is 20 to 80 μm, the surface direction retardation value (Ro) is 0 to 30 nm, and the thickness direction retardation value (Rth) is -5 to -105 nm. Retardation film.
  11. 제 6항에 있어서,The method of claim 6,
    상기 셀룰로오스 에스테르 다층 위상차 필름은 3층 이상의 구조인 것을 특징으로 하는 셀룰로오스 에스테르 다층 위상차 필름.The cellulose ester multilayer retardation film is a cellulose ester multilayer retardation film, characterized in that the structure of three or more layers.
  12. 제 11항에 있어서,The method of claim 11,
    상기 셀룰로오스 에스테르 다층 위상차 필름은The cellulose ester multilayer retardation film
    제1 도프 층 양면에 제2 도프 층이 구비되어Second dope layers are provided on both sides of the first dope layer
    제2 도프 층, 제1 도프 층 및 제2 도프층이 순차적으로 적층된 3층 구조인 것을 특징으로 하는 셀룰로오스 에스테르 다층 위상차 필름.Cellulose ester multilayer retardation film, characterized in that the second dope layer, the first dope layer and the second dope layer have a three-layer structure sequentially stacked.
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