WO2020070929A1 - Plant apparatus information management system - Google Patents

Plant apparatus information management system

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Publication number
WO2020070929A1
WO2020070929A1 PCT/JP2019/024883 JP2019024883W WO2020070929A1 WO 2020070929 A1 WO2020070929 A1 WO 2020070929A1 JP 2019024883 W JP2019024883 W JP 2019024883W WO 2020070929 A1 WO2020070929 A1 WO 2020070929A1
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WO
WIPO (PCT)
Prior art keywords
information
work
code
plant
bom
Prior art date
Application number
PCT/JP2019/024883
Other languages
French (fr)
Japanese (ja)
Inventor
和寛 武藤
Original Assignee
三菱重工環境・化学エンジニアリング株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 三菱重工環境・化学エンジニアリング株式会社 filed Critical 三菱重工環境・化学エンジニアリング株式会社
Publication of WO2020070929A1 publication Critical patent/WO2020070929A1/en

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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/418Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B23/00Testing or monitoring of control systems or parts thereof
    • G05B23/02Electric testing or monitoring
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06QINFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q10/00Administration; Management
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06QINFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q50/00Information and communication technology [ICT] specially adapted for implementation of business processes of specific business sectors, e.g. utilities or tourism
    • G06Q50/04Manufacturing
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/30Computing systems specially adapted for manufacturing

Definitions

  • the present invention relates to a plant equipment information management system.
  • Priority is claimed on Japanese Patent Application No. 2018-188498 filed on October 3, 2018, the contents of which are incorporated herein by reference.
  • BOM Bill Of Materials
  • WBS Work Breakdown Structure
  • the device information of a certain layer of the BOM is compared with the device information of a certain layer of the WBS.
  • plant management can be performed.
  • plant information information necessary for plant operation (hereinafter, referred to as “plant information”, at least (Including work information) has been proposed.
  • a code (hereinafter, referred to as an “apparatus code”) corresponding to each of a plurality of layers of the BOM is set in device information corresponding to each of the plurality of layers.
  • a code (hereinafter, referred to as “work code”) corresponding to each of the work information corresponding to each of the plurality of hierarchies is set.
  • work code corresponding to each of the work information corresponding to each of the plurality of hierarchies is set.
  • a corresponding device code or work code is automatically set. Note that, here, BOM levels 1, BOM levels 2, BOM levels 3, and the like are sequentially numbered from top to bottom on each layer of the BOM to indicate a specific layer (specific BOM level).
  • each layer of the WBS is sequentially numbered WBS level 1, WBS level 2, WBS level 3 and the like from top to bottom to indicate a specific layer (specific WBS level).
  • plant information can be managed using a search code set based on a plurality of BOM-level device codes and WBS-level work codes. By setting such a search code, desired plant information can be searched and extracted from the plant information of a plurality of plants and compared.
  • the number of hierarchies of the BOM and WBS of a certain plant (hereinafter, referred to as “plant 1”) and the other plants (hereinafter, referred to as “plant 1”)
  • the number of layers of the BOM and the WBS of “plant 2” may be different.
  • the BOM of the plant 1 may have five layers, while the BOM of the plant 2 may have three layers.
  • the WBS level in order to uniformly manage the plant information of all the plants and search / extract the desired plant information, conventionally, even if the hierarchy is unnecessary in a certain plant, the plant with the highest hierarchy is used.
  • the management system has been required to have a function capable of searching, extracting, and comparing plant information having a record of similar related information.
  • the present invention provides a plant equipment information management system that can solve the above-mentioned problems.
  • the plant equipment information management system of the present invention manages equipment information of a plurality of plants by a BOM, sets device codes respectively corresponding to the equipment information input corresponding to a plurality of layers of the BOM, And a work code corresponding to each of the work information input in correspondence with a plurality of layers of the WBS.
  • the plant equipment information management system wherein: Among the plurality of layers, the device code corresponding to the device information of the lowest layer in the layers in which the device information is always input in all of the plurality of plants, and among the plurality of layers of the WBS, Maintenance corresponding only to the work code corresponding to the work information in the WBS layer directly linked to the device information in the lowest layer
  • a maintenance code generation unit that generates a maintenance code
  • a business application that executes processing related to the management work of the plant using the maintenance code, the device information and the work information corresponding to the maintenance code, and the device information.
  • a related information analyzing unit for analyzing a character string of related information corresponding to the work information; and a group code generating unit for generating a group code corresponding to a specific character string among the character strings,
  • the application extracts and displays the device information and the work information of the plurality of plants corresponding to the same maintenance code or the same group code.
  • the maintenance code for extracting the plant information includes the device code corresponding to the device information at the lowest layer in the BOM hierarchy in which the device information is always input in all of the plurality of plants. Since it is generated corresponding to only two work codes corresponding to the work information of the WBS layer directly linked to the device information, it is possible to avoid the situation of excessive information input as described in the above problem. For example, when the BOM of a certain plant has five layers and the BOM of another plant has three layers, the maintenance code is the WBS level directly linked to the device code corresponding to the device information of BOM level 3 and the device information.
  • the load of the plant information input by the operator can be reduced, and even if there is an erroneous input of the plant information, the plant equipment information that can search, extract, and compare the desired plant information with high accuracy
  • a management system can be provided.
  • a group code can be generated in association with a specific character string included in related information corresponding to device information and work information, plant information in which a specific character string common as related information is recorded can be searched. ⁇ Can be extracted and compared.
  • the group code generation unit displays the group code.
  • the group code may be generated based on the specific character string included in the device information and the related information corresponding to the work information.
  • the analysis may be a text mining analysis.
  • the number of appearances and relevance of words and phrases included in the related information of the plant information can be automatically analyzed and displayed. .
  • a “specific character string” used for grouping the plant information to which the same maintenance code is assigned is easily selected.
  • the plant equipment information management system of the present invention further includes a database that stores the maintenance code, the group code, the equipment information and the work information corresponding to the maintenance code, and wherein the database is a first database. And a second database, wherein the business application executes a process related to the first work to obtain first work information, and a second business process that performs a process related to a second work different from the first work.
  • a second business application that obtains work information
  • the first business application stores the first work information in the first database in addition to the device information and the work information
  • the second business application ,
  • the group code, the device information, the work information, and the first work information are copied to the second database to execute a process related to the second work
  • the second work information is associated with the maintenance code and the It may be configured to be stored in two databases.
  • the first business application and the second business application each have separate databases (first database and second database), and the second business application stores the contents of the first database in the second database.
  • the processing of the second business application can be executed using the second database, thereby improving the convenience of the plant equipment information management system. be able to.
  • the plant equipment information management system described above when a plurality of plants are managed, the load of input of plant information by an operator is reduced, and desired plant information is searched, extracted, and compared with high accuracy. Can be. Further, it is possible to search, extract, and compare plant information including a specific character string in the related information by using the related information accumulated with the operation of the plant.
  • FIG. 2 is a diagram illustrating a business process of the plant equipment information management system in FIG. 1.
  • FIG. 4 is a diagram illustrating a method for generating a maintenance code according to the present invention.
  • 2 is a list showing device information, work information, and related information used by each processing unit of the business application unit 12 shown in FIG. 1.
  • It is the 1st figure which is a display example of the plant information etc. of a comparison object in the present invention.
  • It is a 2nd figure which shows the example of a display of plant information etc. of a comparison object in the present invention.
  • It is the 3rd figure which shows the example of indication of the plant information and the like of the comparison object in this invention.
  • FIG. 1st figure which is a display example of the plant information etc. of a comparison object in the present invention.
  • 2nd figure shows the example of a display of plant information etc. of a comparison object in the present invention.
  • It is the 3rd figure which shows the example of indication of the plant information and
  • FIG. 14 is a fourth diagram illustrating a display example of plant information and the like to be compared in the present invention. It is a figure showing the example of a display of the analysis result of related information in the present invention. It is a figure showing an example of a group code in the present invention.
  • FIG. 1 is a block diagram of a plant equipment information management system according to an embodiment of the present invention.
  • the plant equipment information management system 10 (hereinafter, referred to as “management system 10”) is used for plant information such as refuse incinerators (equipment information, work information, or other information related thereto (hereinafter, “related information”)).
  • the management system 10 is configured by one or more personal computers (referred to as personal computers or PCs (personal computers)) and computers such as server devices.
  • the management system 10 manages device information of a plurality of plants to be managed by a BOM, and manages work information by a WBS. Further, the management system 10 manages the BOM and the WBS in association with each other. Further, the management system 10 uniformly manages plant information of a plurality of plants that are geographically and functionally different. Therefore, the number of layers of BOM and WBS of one plant may be different from the number of layers of BOM and WBS of another plant.
  • the BOM hierarchy is the largest in a plant in which device information exists up to BOM level 5 (BOM Lv.5), and the WBS hierarchy is The management system 10 will be described assuming that the largest is a plant having work information up to WBS level 3 (WBS Lv.3). It is for this reason that BOM is described up to BOM level 5 and WBS is described up to WBS level 3 in the list of FIG. 4 described later.
  • the management system 10 includes an input / output unit 11, a business application unit 12, and a storage unit 13.
  • the input / output unit 11 includes at least a keyboard for inputting plant information by a worker and a monitor for outputting and displaying plant information.
  • the input / output unit 11 may be integrated with the monitor by a touch panel.
  • the input / output unit 11 may include a printer that outputs and prints plant information.
  • the business application unit 12 includes a plurality of processing units for performing processing according to the process. Specifically, the business application unit 12 includes, as processing units, a maintenance code generation unit 120, a group code generation unit 12A, a customer equipment ledger creation unit 121, a process table creation unit 122, and an estimate creation unit 123.
  • the maintenance code COM (COM is an abbreviation of Code Of Maintenance) generated by the maintenance code generation unit 120 and the group code PARE generated by the group code generation unit 12A are one type of search code, and are important for the present invention. It is one of the components. As described later, the group code PARE is associated with a part of the plant information among a plurality of plant information associated with a specific maintenance code COM.
  • PARE has the meaning of “removing extra parts” in English, and removes unnecessary information as a kind of search code and extracts only necessary information, so that a management system 10 that compares a plurality of plant information. In the above, the inventor considered that the name was appropriate.
  • the group code PARE has a high correlation with the maintenance code COM, and when "COM” and “PARE” are combined, it becomes “COMPARE” (meaning “comparison” in English), and a management system for comparing a plurality of plant information. This is because, in 10, the inventor considered that the name is still appropriate.
  • the storage unit 13 stores the plant information processed by the business application unit 12.
  • the storage unit 13 stores the plant information processed by the customer equipment ledger creation unit 121 and the maintenance code COM generated by the maintenance code generation unit 120.
  • the customer BOM / WBSDB 131 stores the processing information.
  • the construction schedule DB 132 in which the plant information stored and stored is stored, the estimation DB 133 in which the plant information processed by the estimation creating unit 123 is stored and stored, and the plant information processed by the construction specification creating unit 124 is stored and stored.
  • the stored order cost DB 134, the equipment inspection / measurement record DB 135 in which the plant information processed in the construction report creation unit 125 is stored and saved, and the plant information processed in the construction daily report creation unit 126 are stored and saved.
  • the thing history DB137 plant information that has been processed in the maintenance planning unit 128 is provided with a future work plan DB138 to be stored and saved. That is, among the respective processing units of the business application unit 12, DBs respectively corresponding to the respective processing units 120 to 128 except the group code generation unit 12A and the related information analysis unit 129 are provided. "DB" means a database. These DBs 131 to 138 may be separate storage devices, or may be different storage areas in one storage device. The DBs 131 to 138 may be geographically and spatially separated from each other as long as they are connected to the business application unit 12 and the input / output unit 11 via the Internet or the like by wire or wirelessly.
  • FIG. 2 is a diagram showing a business process of the plant equipment information management system of FIG.
  • FIG. 3 is a diagram illustrating a method for generating the maintenance code COM.
  • FIG. 4 is a table showing device information and work information used in each processing unit for each corresponding BOM level or WBS level.
  • FIG. 4 also shows related information that is input or used in each processing unit.
  • an item with “-” is an item that is not used in the corresponding processing unit. Therefore, the item and an input column for inputting the item are displayed on the monitor of the input / output unit 11. Not done.
  • FIG. 9 is a diagram illustrating a display example of the analysis result of the related information.
  • FIG. 10 is a diagram illustrating an example of the group code PARE. It should be noted that the group code generation unit 12A and the related information analysis unit 129 are used to generate the group code PARE in the other processes S12 to S18 except for the customer device ledger creation process S11 among the processes described below.
  • the customer equipment ledger creation unit 121 displays a “customer equipment ledger screen” on the monitor of the input / output unit 11.
  • the customer equipment ledger creation unit 121 executes a customer equipment ledger creation process S11 for a new plant in which the plant information is not stored and stored in the storage unit 13.
  • input fields for a plurality of items to be input in the customer device ledger creation process S11 are displayed. Specifically, as shown in FIG.
  • customer information such as customer equipment name (BOM level 1), customer equipment name or equipment specification (BOM level 2), equipment specification classification, customer equipment detail name, equipment information Detailed specification or series (BOM level 3), customer equipment part name or partial specification (BOM level 4), customer equipment part name or part specification (BOM level 5), and work attribute or customer as work information
  • the customer device ledger creation unit 121 displays an input field for inputting an execution item name (WBS level 1) and a customer work detail name (WBS level 2) on the monitor of the input / output unit 11. The operator makes appropriate entries in these input fields using the keyboard of the input / output unit 11, and electronically creates a ledger (master data) of plant information of the new plant.
  • the maintenance code COM the device information of the BOM, the work information of the WBS, and the related information are linked to each other.
  • the “customer device ledger screen” corresponds to device information of BOM level 1 to BOM level 5 and work information of WBS levels 1 and 2 as items to be input in the creation process S11 of customer device ledger.
  • the equipment information is always input from BOM level 1 to BOM level 3 in all the plants handled, and the work information is always input in WBS level 1 from all the plants handled.
  • the explanation is advanced as it is. That is, among all the plants handled, there may be a plant that does not need to input BOM level 4 and BOM level 5 device information and a plant that does not need to input WBS level 2 work information.
  • the customer equipment ledger creating unit 121 stores and saves the plant information input by the operator on the “customer equipment ledger screen” in the customer BOM / WBSDB 131.
  • the “sequence” (BOM level 3) is information for distinguishing a plurality of devices and devices of the same type when these devices and devices are arranged.
  • BOM level 3 is information for distinguishing a plurality of devices and devices of the same type when these devices and devices are arranged.
  • the corresponding device code is also referred to as a “reactor code”.
  • a plurality of refuse incinerators are provided in one refuse incineration plant, different unit codes are set to distinguish each refuse incinerator.
  • the maintenance code generation unit 120 is configured to correspond to a specific combination of the device code and the work code corresponding to the device information and the work information input on the “customer device ledger screen”, and to perform the maintenance code COM, which is a type of the search code.
  • the device code corresponding to the device information of the lowest layer among the layers in which the device information is always input in all of the plurality of plants (in the present embodiment, the BOM level 3 A device code corresponding to the device information) and a work code corresponding to the work information of the WBS layer directly linked to the device information of the lowest layer among the plurality of layers of the WBS (in this embodiment, WBS level 1
  • the maintenance code generation unit 120 generates the maintenance code COM only in correspondence with the operation code corresponding to the operation information of (1).
  • the generated maintenance code COM is displayed on the “customer equipment ledger screen” on the monitor, and the customer equipment ledger creation unit 121 is linked to the plant information input on the “customer equipment ledger screen”. Then, it is stored and stored in the customer BOM / WBSDB 131. The details are described below.
  • FIG. 3 is a simplified diagram for explaining a method of generating the maintenance code COM.
  • FIG. 3A shows an example of the device information of each layer of the BOM having the plant name “plant ⁇ ”.
  • the plant ⁇ is composed of “Equipment 1” and “Equipment 2” which are BOM level 1 equipment information.
  • the equipment 1 is associated with “equipment A” and “equipment B”, which are the equipment information of the BOM level 2.
  • the equipment 2 is linked to “equipment C” which is the BOM level 2 equipment information.
  • the device A is linked to “device details 1” and “device details 2”, which are device information of BOM level 3.
  • the device B is linked to “device details 3”, which is device information of BOM level 3.
  • the device C is linked to “device details 4” which is device information of BOM level 3.
  • the device detail 1 is linked to “part 1” which is BOM level 4 device information, and the portion 1 is linked to “part 1” which is BOM level 5 device information.
  • the device information of the BOM levels 1 to 3 is information that is always input in any plant managed by the management system 10.
  • the device information of the BOM levels 4 and 5 is information for which the necessity of input depends on the type of the device information input to the BOM levels 1 and 3 and the characteristics of the plant.
  • the BOM hierarchies for which input by the operator is indispensable are BOM levels 1 to 3 here, but this is merely an example, and the number of hierarchies for which input is required is set as appropriate according to the specifications of the management system 10. May do it.
  • two hierarchies of BOM levels 1 and 2 may be set as hierarchies that require input.
  • the BOM may have a hierarchy deeper than the BOM level 5 (for example, the BOM level 6, the BOM level 7,).
  • FIG. 3B shows an example of the work information of each layer of the WBS of the plant ⁇ .
  • "Work 1" which is work information of WBS level 1 is linked to "work details A” and “work details B” which are work information of WBS level 2 respectively.
  • "Work 2" which is work information of WBS level 1 is linked to "work details C” which is work information of WBS level 2.
  • the work detail A is linked to “work detail 1” which is work information of WBS level 3.
  • the work information of the WBS level 1 is information that is always input in any plant managed by the management system 10.
  • the work information of the WBS levels 2 and 3 is information for which the necessity of the input depends on the type of the work information input to the WBS level 1 and the characteristics of the plant.
  • the level of the WBS for which the input by the operator is indispensable is WBS level 1 here, but this is merely an example, and the number of the levels for which the input is required is appropriately set according to the specification of the management system 10. Good.
  • two hierarchies of WBS levels 1 and 2 may be set as hierarchies that require input.
  • the WBS may have a hierarchy deeper than the WBS level 3 (for example, WBS level 4, WBS level 5, ..., etc.).
  • the BOM and the WBS of the plant ⁇ shown in FIGS. 3A and 3B are linked to each other as shown in FIG. 3C. That is, among the BOM hierarchies (BOM levels 1 to 3 in this example) that must be input in all the plants managed by the management system 10, the input is similarly required in the device information of the BOM level 3 which is the lowest layer.
  • WBSs in this example, WBS level 1
  • work information of WBS1 which is a hierarchy directly linked to BOM level 3 device information
  • work information of WBS1 which is a hierarchy directly linked to BOM level 3 device information
  • the work information of the hierarchy that is “directly linked” to the BOM level 3 device information is the work information that can be performed on the BOM level 3 device information that is the lowest layer. It means the work information of the uppermost layer among a plurality of WBS layers. Therefore, when a plurality of pieces of work information of the WBS level 1 do not exist for a plurality of pieces of device information of the BOM 3 level and there is only one piece of work information, the WBS level 1 does not become the above-mentioned “directly linked” hierarchy. .
  • the work information of the WBS level 1 is only “work 1” and “work 2” does not exist, the work information is directly linked to the BOM level 3 device information in the WBS hierarchy.
  • the tier can be WBS level 2 instead of WBS level 1.
  • the BOM and WBS in FIGS. 3A and 3B relate to the plant information of the plant name “plant ⁇ ”.
  • the maintenance code COM corresponding to only “device details 1” that is the device information of the plant ⁇ and “work 1” that is the work information of the plant ⁇ is generated by the maintenance code generation unit. 120 and are similarly linked.
  • the maintenance code COM is, for example, the device code automatically set by the business application unit 12 in response to the input of “apparatus details 1” by the operator is “123XA”.
  • the work code automatically set by the business application unit 12 in response to the input by the worker is “089X”, “123XA089X” is generated in correspondence with only these two codes. You.
  • the maintenance code generation unit 120 may generate the maintenance code COM by using the automatically generated device code and the operation code as they are, or may store a two-input one-output conversion table or conversion in the storage unit 13.
  • a maintenance table may be separately provided, and the maintenance code generation unit 120 may generate the maintenance code COM using the table.
  • the maintenance code generation unit 120 may arrange the devices as they are and generate a maintenance code COM such as “123XA089X” or “089X123XA”.
  • the maintenance codes COM may be generated in a mixed manner such as “102839XXA” (alternately arranged).
  • the maintenance code generation unit 120 inputs the device code “123XA” and the work code “089X” to the conversion table, and outputs a code (a value completely unrelated to the device code or the work code) output from the conversion table. Or the number of digits, the only code corresponding to these two codes) may be the maintenance code COM.
  • the process table creation unit 122 copies the maintenance code COM stored and stored in the customer BOM / WBSDB 131 by the customer device ledger creation unit 121 and all the plant information associated therewith into the construction schedule DB 132. Then, the process schedule creation unit 122 displays a “process schedule creation screen” on the monitor of the input / output unit 11 and executes the process creation process S12 using the construction schedule DB 132. On the “process chart creation screen”, input fields for a plurality of items input in the process chart creation process S12 are displayed. Specifically, as shown in FIG.
  • the customer information includes customer equipment name (BOM level 1), equipment specification classification, customer equipment detail name, equipment detail specification, or series (BOM level 3), and Work attribute or customer execution item name (WBS level 1) as work information, customer work detailed name (WBS level 2), planned process or planned man-hour (WBS level 3), and related information such as shutdown schedule or
  • the process chart creating unit 122 displays an input field for inputting an inspection schedule or the like on the monitor of the input / output unit 11.
  • a description or a comment can be input in text. For example, it is possible to input various kinds of information such as detailed contents regarding scheduled shutdown and inspection, and information to contact customers.
  • the related information may include know-how based on the experience of the worker, the model number of the specific product, and secret information on the work.
  • the maintenance code COM and the plant information stored and stored in the customer BOM / WBSDB 131 are copied. Therefore, in the case of the process list creation process S12, regarding the items that need to be input and the plant information or the like that has already been copied, the process list creation unit 122 uses these items when displaying the input column. Information and the like are also displayed. In the example of FIG.
  • the plant information and the like that need to be input by the customer equipment ledger creation unit 121 and the process table creation unit 122 are the same at the BOM level 1, the BOM level 3, the WBS level 1, and the WBS level 2. is there. Therefore, it is not necessary for the operator to input these plant information again on the “process chart creation screen”. However, the operator can correct these information in the input fields of the “process chart creation screen”. Therefore, in the process S12, the operator needs to newly input at most two items of the planned process or the planned man-hour (WBS level 3) and the related information. The time and labor for input work can be reduced.
  • the process chart creation unit 122 searches for plant information of a plurality of plants associated with the same maintenance code COM that is used for creating the process chart. It can be extracted and displayed on the monitor of the input / output unit 11 in a format that can be compared with other plants. Therefore, when the worker executes the creation process S12, the work can be performed efficiently while comparing with other plants, so that the time and labor of the input work of the worker can be reduced.
  • the operation when displaying plant information and the like of a plurality of plants associated with the same maintenance code COM on a monitor, if a large number of the plurality of plant information and the like are displayed, the operation The user can further narrow down and display the displayed plant information with the group code PARE.
  • the method of generating the group code PARE and linking it to the plant information is as follows. First, the operator instructs the process chart creating unit 122 via the “process chart creating screen”, so that the process chart creating unit 122 activates the related information analysis unit 129.
  • the related information analysis unit 129 analyzes a character string such as a specific word or number from a huge text stored and stored in the construction schedule DB 132 as related information of the plurality of displayed plant information (for example, text mining analysis). Then, as shown in the upper diagram of FIG. 9, a predetermined number of specific character strings are displayed on the monitor in descending order of the number. Although details will be described later, when the operator selects a specific character string displayed on the monitor, only a character string highly relevant to the selected specific character string is displayed as shown in the lower diagram of FIG. .
  • the operator instructs the process chart creating unit 122 via the monitor, and the process chart creating unit 122 creates the group code.
  • the group code creating unit 12A creates a specific group code PARE corresponding to the selected specific character string on a one-to-one basis, and displays the “group of multiple plants linked to the same maintenance code COM” already displayed on the monitor.
  • the selected specific character string is linked to the plant information included in the related information.
  • FIG. 10 shows a state where the group code PARE is linked to the plant information in FIG. 3C.
  • the group code PARE has been described as “X425A00A1” as an example, but the number of digits of the code is not limited to this, and may be set to be more or less depending on specifications and the like.
  • the group code PARE When the group code PARE is generated by the group code generation unit 12A, the group code PARE is displayed on the “process chart creation screen”. Further, the process chart creating unit 122 stores and saves the group code PARE in the construction schedule DB 132 in association with the corresponding plant information. Accordingly, the operator can execute the narrowing down by using the group code PARE, reduce the number of the plurality of plant information displayed on the monitor, and display only the information highly relevant to the work. The work can be performed more efficiently while comparing with other plants. Therefore, it is possible to reduce the time and labor of the input operation of the worker. In each of the following processes S13 to S18 of the business process, each of the processing units 123 to 129 can generate a group code PARE and link it to the corresponding plant information, similarly to the process table creation unit 122.
  • the process chart creation process S12 when the process chart creation process S12 is performed for a specific plant, the plant information of a plurality of plants associated with the same maintenance code COM and the same group code PARE is searched and extracted, and other plants are searched. It can be displayed on the monitor of the input / output unit 11 in a format that can be compared with. This allows the worker to perform input with respect to a specific plant with reference to other plant information, so that the input operation becomes efficient (time reduction, labor reduction), and the plant information based on the actual results is saved. Since the result is a comparison, a highly reliable process chart can be created.
  • the estimate creation unit 123 copies all of the maintenance code COM, the group code PARE, and the plant information associated therewith, which are stored and saved in the construction schedule DB 132 by the process chart creation unit 122, to the estimate DB 133. Since all the plant information and the like stored and stored in the construction schedule DB 132 are copied, the BOM level 2 and the BOM level 4, which are not used in the process table creation process S12 in the process table creation unit 122 and are not displayed on the monitor, are used. And the plant information of the BOM level 5 are also copied to the estimation DB 133.
  • the BOM level 2, BOM level 4, and BOM level 5 plant information is the same as the plant information stored and stored in the customer BOM / WBSDB 131.
  • the estimate creating unit 123 displays an “estimate creation screen” on the monitor of the input / output unit 11, and executes the estimate creation process S13 using the estimate DB 133.
  • the “estimation creation screen” input fields for a plurality of items to be entered in the estimate creation processing S13 are displayed.
  • the customer information includes customer equipment name (BOM level 1), customer equipment name (BOM level 2), equipment specification classification, customer equipment detail name, or series (BOM).
  • the estimate creation unit 123 displays on the monitor of the input / output unit 11 an input field for inputting the estimated man-hour or the estimated unit price (WBS level 2), and furthermore, the expenses as the related information.
  • the maintenance code COM, the group code PARE, and the plant information stored and stored in the construction schedule DB 132 are copied to the estimate DB 133. Therefore, in the case of the estimate creation processing S13, regarding the items that need to be input and the already copied plant information, etc., the estimate creation unit 123 displays these information and the like when displaying the input column. Is also displayed.
  • the BOM level 2 information that needs to be input in the customer device ledger creation unit 121 is the customer device name or the device specification
  • the BOM level that the estimate creation unit 123 needs to input is The information of No. 2
  • the quotation creating unit 123 displays the customer device name copied from the construction schedule DB 132 to the quotation DB 133 in the input field of the “quotation creation screen”, and allows the operator to make corrections as necessary. Similarly, there is no need to display the copied device specifications.
  • the BOM level 5 information that needs to be input by the customer equipment ledger creation unit 121 is the customer equipment part name or the component specification
  • the BOM level that the estimate creation unit 123 needs to input is The information No. 5
  • the estimate creation unit 123 displays the customer equipment part name or the part specification copied from the construction schedule DB 132 to the estimate DB 133 in the input field of the “estimate creation screen”, and corrects it by the operator as necessary.
  • an input field corresponding to information (here, quantity or estimated unit price) increased within the same BOM level is newly displayed on the “estimation creation screen” to prompt the operator to input.
  • a group code PARE can be generated and linked to the plant information.
  • the quotation creating unit 123 can search and extract plant information of a plurality of plants associated with the same maintenance code COM and plant information of a plurality of plants associated with the same group code PARE, and can compare with other plants. It can be displayed on the monitor of the input / output unit 11 in a format. This allows the worker to perform input with respect to a specific plant with reference to other plant information, so that the input operation becomes efficient (time reduction, labor reduction), and the plant information based on the actual results is saved. Since the result is a comparison, a highly reliable estimate can be created. In particular, by displaying plant information of plants that are closely related to the same group code, work efficiency can be further improved, and a highly accurate estimate can be created.
  • the other processing units that is, the construction specification creation unit 124 to the maintenance plan creation unit 128 perform the same operations as the process chart creation unit 122 or the estimate creation unit 123, and thus will be briefly described below.
  • These processing units search and extract plant information of a plurality of plants associated with the same maintenance code COM and the same group code PARE, and monitor the input / output unit 11 in a format that can be compared with other plants. Can be displayed.
  • each of these processing units can analyze the related information using the related information analysis unit 129, and can cause the group code generation unit 12A to generate a group code based on a specific character string selected from the analysis result.
  • the construction specification creator 124 copies the maintenance code COM, the group code PARE, and the plant information associated therewith, all stored and stored in the quotation DB 133 by the quotation creator 122, to the order cost DB 134. Then, the “construction specification document creation screen” is displayed on the monitor of the input / output unit 11, and the construction specification document creation process S14 is executed using the order cost DB 134.
  • the construction report creation unit 125 copies the maintenance code COM, the group code PARE, and the plant information associated therewith, all stored and stored in the order cost DB 134 by the construction specification creation unit 124, into the equipment inspection / measurement record DB 135. I do. Then, the “construction report creation screen” is displayed on the monitor of the input / output unit 11, and the construction report creation process S15 is executed using the equipment inspection / measurement record DB 135.
  • the construction daily report creation unit 126 copies the maintenance code COM, the group code PARE, and the plant information associated therewith, all of which are stored and stored in the device inspection / measurement record DB 135 by the construction report creation unit 125, to the construction result DB 136. . Then, the “construction daily report creation screen” is displayed on the monitor of the input / output unit 11, and the construction daily report creation processing S16 is executed using the construction result DB 136.
  • the maintenance history creation unit 127 copies the maintenance code COM, the group code PARE, and the plant information associated therewith, all stored and stored in the construction result DB 136 by the construction daily report creation unit 126, to the construction history DB 137. Then, a "maintenance history screen" is displayed on the monitor of the input / output unit 11, and the maintenance history creation process S17 is executed using the construction history DB 137.
  • the maintenance plan creation unit 128 copies the maintenance code COM, the group code PARE, and the plant information associated therewith, all of which are stored and stored in the construction history DB 137 by the maintenance history creation unit 127, into the future construction plan DB 138. Then, a "maintenance plan creation screen" is displayed on the monitor of the input / output unit 11, and the maintenance plan creation process S18 is executed using the future construction plan DB 138.
  • the business process in the management system 10 returns to the process chart creation process S12, and continues the business process sequentially.
  • the process chart creating unit 122 firstly executes the maintenance code COM, the group code PARE, and the maintenance code COM stored and saved in the future construction plan DB 138 by the maintenance plan creating unit 128. All the plant information associated with them is copied to the construction schedule DB 132, and the maintenance code COM newly stored and stored in the customer BOM / WBSDB 131 by the customer equipment ledger creation unit 121 and all the plant information associated therewith are constructed. Copy it to the schedule DB 132.
  • the processing units 120 to 128 of the business application unit 12 are provided with the DBs respectively corresponding to the processing units. Therefore, when a maintenance work such as a periodic check is performed on the DB corresponding to the immediately preceding business process, the processing unit corresponding to the business process to be executed at the present time uses the DB individually corresponding to itself. It can execute its own processing. Therefore, the convenience of the management system 10 can be improved.
  • FIGS. 5 to 8 A display example on the monitor when a plurality of plant information items are searched and extracted with the same group code PARE is the same as that in the case of COM, and thus will not be described.
  • the construction daily report creation unit 126 executes the construction daily report creation processing S16, the actual man-hours (work information of the WBS level 2) is input on the “construction daily report creation screen”.
  • the management system 10 indicates that the operator can select any one of the display formats shown in FIGS. 5 to 8.
  • “No. 1 boiler tube” is input as the BOM level 3 device information which is the lowest layer among the layers in which the device information is always input in all of the plurality of plants.
  • An example in which “boiler tube cleaning” is input as work information of WBS level 1 which is the WBS layer directly linked to the device information of the lowest layer among a plurality of layers of WBS.
  • FIG. 5 shows, from all the plant information stored and maintained in the storage unit 13, the plant information on which the “boiler tube cleaning” of the “No. 1 boiler tube” has been performed or is to be performed, with the maintenance code COM “103AA010201”. This is an example of searching, extracting, and displaying on a monitor for comparison. It can be seen that BOM level 3 of the listed plant information is all “No. 1 boiler tube”, and WBS level 1 is all “Boiler tube cleaning”. In addition, BOM level 4 has two different pieces of equipment information, “No. 1 boiler tube furnace left side wall pipe” and “No. 1 boiler tube furnace right side wall pipe”, and WBS level 2 has “cleaning” and “meat”.
  • WBS level 3 includes “1 pass cleaning”, “2 pass cleaning”, “cleaning ash removal”, “measurement location marking”, “measurement location polishing”, “thickness measurement A”, and “thickness measurement B”. It is understood that there are seven different pieces of work information.
  • the actual man-hour for "cleaning” is "4"
  • the actual man-hour for "polishing thickness measurement location” is “4"
  • the actual man-hour for "thickness measurement” is “2”.
  • the user wants to know the total of the actual man-hours at the present time, it can be displayed as shown in FIG.
  • the proven results are “cleaning” of “No. 1 boiler tube furnace left side wall pipe” (actual man-hours: 4), “polishing of thickness measurement points” (actual man-hours: 4), and “thickness measurement” ( Since the actual man-hour is 2), these numbers are added, and the current total of the actual man-hours “10” is displayed.
  • 7 can be further simplified, and the total “10” of the actual man-hours of “cleaning of the boiler tube” at the present time can be displayed as shown in FIG.
  • the product code and the specific WBS corresponding to the device information of the specific BOM level (the lowest layer among the multiple layers of the BOM, in which the device information is always input in all of the plurality of plants).
  • the maintenance code COM corresponding to the work code corresponding to the work information of the level (the WBS layer which is directly linked to the device information of the lowest layer among the plurality of layers of the WBS) manages all the management codes managed by the management system 10. It is linked to the plant information. Therefore, if the operator searches the management system 10 using the maintenance code COM, it is possible to extract other plant information to be compared for reference at the time of input work. By appropriately selecting and comparing the display formats, it is possible to reduce the time and labor required for input work by the operator.
  • the maintenance code COM is a code corresponding to the plant information at both the specific BOM level and the specific WBS level
  • the maintenance code COM is searched using only the specific BOM level or the code corresponding to only the specific WBS level.
  • the information to be extracted can be narrowed down remarkably as compared with the case where the information is extracted.
  • the specific BOM level is the lowest layer among the multiple layers of the BOM in which the device information is always input in all of the multiple plants
  • the specific WBS level is the minimum of the multiple layers of the WBS. Of these, since it is the WBS layer directly linked to the equipment information of the lowest layer, even if an operator inputs plant information incorrectly to another layer, all other layers to be compared are to be compared. Plant information can be accurately searched and extracted with high accuracy.
  • the management system 10 of the present embodiment when a plurality of plants are to be managed, the load of input of plant information by an operator is reduced, and there is no erroneous input of plant information. However, desired plant information can be searched, extracted, and compared with high accuracy.
  • FIG. 9 is a diagram illustrating a display example of the analysis result of the related information by the related information analysis unit 129.
  • the example shown in the upper diagram of FIG. 9 is an analysis result of related information on boiler tube inspection and maintenance.
  • the analysis result includes the number of appearances of each meaningful character string (specific character string such as a word, a number, a phrase, etc.) constituting the related information, and the relation between the character strings.
  • the number of appearances and correlation of character strings that can be classified into device information and work information are displayed on a monitor.
  • the operator performs an operation of selecting “extubation” by paying attention to “extubation” which is a character string not related to “boiler tube inspection and maintenance”.
  • the display is switched to the display shown in the lower diagram of FIG.
  • the lower part of FIG. 9 shows an analysis result obtained by performing the text mining analysis by the relevant information analyzer 129 on only the relevant information including “extub” among the relevant information targeted in the upper part of FIG.
  • the lower part of FIG. 9 displays the number of appearances of each character string constituting a plurality of pieces of related information including “extubation” and the relevance between the character strings.
  • the worker refers to “the scaffold” having a frequency of 101 occurrences of “extubation” and 201 times of the “scaffold” having a correlation with “extubation”. Is important information. Based on this determination, if the operator wants to extract only the plant information including “extubation” in the related information and make the comparison possible, the operator generates the group code PARE based on “extraction” and returns to the corresponding plant information. Is performed to instruct each of the processing units 122 to 128 to link the data. Then, the group code generation unit 12A extracts only the plant information including the specific character string “extubation” from the plant information associated with the same maintenance code COM as the currently displayed plant information. The same group code PARE is assigned to the extracted plant information.
  • FIG. 10 shows an example of the group code PARE.
  • a plurality of group codes PARE can be linked to one plant information. For example, it is possible to generate a different group code PARE based on each of “extubation” and “scaffold” in the upper diagram of FIG.
  • the plant information includes a group code PARE generated based on “extubation” (hereinafter, referred to as “PARE1”) and a group code PARE generated based on “scaffold” (hereinafter, “PARE2”). ) Can be generated.
  • the plant information can be searched with any of the corresponding maintenance code COM, group code PARE1, and group code PARE2.
  • a predetermined capacity for storing a plurality of group codes PARE is prepared in advance in each DB of the storage unit 13.
  • the worker can search and extract the plant information not only by the maintenance code COM but also by the group code PARE in each of the processes of S12 to S18 in FIG. , Makes comparisons possible.
  • a group consisting of a plurality of plant information items associated with one group code PARE (for example, “X425A00A1”) is associated with a maintenance code COM (for example, “123XA089X”) corresponding to the plant information item.
  • a relationship included in a group including a plurality of plant information is established. Further, as described above, it is possible to generate a plurality of group codes PARE corresponding to one certain maintenance code COM. By generating a large number of group codes PARE with reference to the analysis result of the related information analysis unit 129 and performing a large number of groupings of the plant information, it is possible to increase the processing speed and processing accuracy in each of the processes S12 to S18.
  • a number related to cost or actual man-hour can be used.
  • the cost and the actual man-hour have a high degree of influence on the business, and a character string with a large number of appearances indicates that the degree of influence on the business and customer needs are high.
  • each processing unit More effective processing can be performed in steps 122 to 128.
  • related information includes many tacit knowledge (knowledge) of field workers.
  • tacit knowledge knowledge of field workers.
  • the related information analysis unit 129 By performing text mining analysis and the like by the related information analysis unit 129, it is possible to visualize unknowable correlations and the like of character strings constituting related information, and to make use of the know-how of field workers.
  • the number of occurrences of a specific character string can be automatically calculated for a large amount of text information. As a result, it is possible to grasp the importance, the degree of influence, and the like of the character strings that could not be recognized so far, and perform effective grouping.
  • the related information analyzing unit 129 displays the analysis result of the related information.
  • the related information analyzing unit 129 learns which character string is selected as the specific character string, and becomes a selection candidate. It may be configured to display character string candidates. For example, when a character string having a large number of appearances tends to be selected, the related information analysis unit 129 may highlight and display the top three character strings in descending order of the number of appearances. Displaying with emphasis means, for example, displaying with a larger font size, displaying in bold, displaying in red, or the like.
  • the related information analysis unit 129 emphasizes the character string ⁇ as a specific character string candidate. May be displayed.
  • the related information analysis unit 129 may perform analysis on the related information by using a method such as principal component analysis or cluster analysis in addition to text mining. Further, the operator may specify a specific character string based on his / her knowledge or the like, and generate the group code PARE based on the specific character string, without performing the analysis by the related information analysis unit 129. .
  • each of the processing units 122 to 128 activates the related information analysis unit 129 and the group code generation unit 12A to generate and generate the group code PARE.
  • the association with the corresponding plant information may be performed automatically.
  • the plant equipment information management system described above when a plurality of plants are managed, the load of input of plant information by an operator is reduced, and desired plant information is searched, extracted, and compared with high accuracy. Can be. Further, it is possible to search, extract, and compare plant information including a specific character string in the related information by using the related information accumulated with the operation of the plant.
  • Reference Signs List 10 Plant equipment information management system 11
  • Input / output unit 12 Business application unit 120
  • Maintenance code generation unit 121 Customer ledger creation unit 122
  • Estimation creation unit 124 Construction specification creation unit 125
  • Construction report creation unit 126 Construction daily report Creation unit 127
  • Maintenance history creation unit 128 Maintenance plan creation unit 129
  • Related information analysis unit 12A Group code generation unit 13 Storage unit 131
  • Customer BOM / WBSDB 132 Construction Schedule DB 133 Quotation DB 134 Order Cost DB 135
  • Equipment inspection / measurement record DB 136 Construction results DB 137 Construction History DB 138 Future Construction Plan DB

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Abstract

Provided is a plant apparatus information management system which manages apparatus information of a plurality of plants by BOM, and manages, by WBS, information relating to operations performed for the plants. A maintenance code corresponding only to a device code in a lowermost layer, which is absolutely necessary to be input for all the plants, out of layers of the BOM and an operation code on a layer directly associated with apparatus information in a lowermost layer out of layers of the WBS is generated. A character string of related information corresponding to the apparatus information and the operation information is analyzed, and a group code corresponding to a specific character string is generated. A task application which performs a process relating to a plant management operation extracts the apparatus information and the operation information of the plurality of plants corresponding to the same maintenance code or group code and displays the information.

Description

プラント機器情報管理システムPlant equipment information management system
 本発明は、プラント機器情報管理システムに関する。
 本願は、2018年10月3日に、日本に出願された特願2018-188498号に基づき優先権を主張し、その内容をここに援用する。
The present invention relates to a plant equipment information management system.
Priority is claimed on Japanese Patent Application No. 2018-188498 filed on October 3, 2018, the contents of which are incorporated herein by reference.
 ごみ焼却炉等のプラントでは、プラントを構成する設備、機器、並びに部品に関する情報(以下、「機器情報」という)が多く存在し、また、プラントを運用または保守するために必要な作業に関する情報(以下、「作業情報」という)が多く存在する。これら機器情報や作業情報を管理するため、BOM(Bill Of Materials)やWBS(Work Breakdown Structure)などの管理手法が用いられる。BOMは、機器情報を階層的な構造に細分化した一覧情報であり、WBSは、作業情報を階層的な構造に細分化した一覧情報である。このように、BOMとWBSは、互いに関係のない別箇の一覧情報であるように見えるが、プラントを運用する場面では、例えば、BOMのある階層の機器情報に対して、WBSのある階層のある作業情報を紐づけ、プラントの管理を行うことができる。例えば、特許文献1には、BOMで管理される機器情報とWBSで管理される作業情報を紐づけて、プラントの運用で必要となる情報(以下、「プラント情報」といい、少なくとも機器情報と作業情報を含む)を管理する管理装置が提案されている。 In a plant such as a refuse incinerator, there is a lot of information on equipment, devices, and parts constituting the plant (hereinafter, referred to as “device information”), and information on work necessary for operating or maintaining the plant ( Hereinafter, there will be many “work information”. In order to manage these device information and work information, management methods such as BOM (Bill Of Materials) and WBS (Work Breakdown Structure) are used. BOM is list information obtained by subdividing device information into a hierarchical structure, and WBS is list information obtained by subdividing work information into a hierarchical structure. As described above, the BOM and the WBS appear to be separate items of list information that are not related to each other. However, in the case of operating a plant, for example, the device information of a certain layer of the BOM is compared with the device information of a certain layer of the WBS. By linking certain work information, plant management can be performed. For example, in Patent Document 1, device information managed by the BOM and work information managed by the WBS are linked, and information necessary for plant operation (hereinafter, referred to as “plant information”, at least (Including work information) has been proposed.
特開2012-128761号公報JP 2012-128761 A
 一般的に、BOMやWBSをコンピュータで電子的に管理する場合、BOMの複数の階層の各々に対応する機器情報に、それぞれ対応するコード(以下、「装置コード」という)が設定され、WBSの複数の階層の各々に対応する作業情報に、それぞれ対応するコード(以下、「作業コード」という)が設定される。作業者が機器情報または作業情報の入力を行うと、それに対応した装置コードまたは作業コードが自動的に設定される。
 なお、ここでは、BOMの各階層に、上方から下方に向けて、BOMレベル1、BOMレベル2、BOMレベル3などと順次付番し、特定の階層(特定のBOMレベル)を示す。同様に、WBSの各階層に、上方から下方に向けて、WBSレベル1、WBSレベル2、WBSレベル3などと順次付番し、特定の階層(特定のWBSレベル)を示す。
 そして、特許文献1の管理装置と同様に、複数のBOMレベルの装置コード及びWBSレベルの作業コードに基づいて設定した検索コードを用いてプラント情報を管理することができる。このような検索コードを設定すれば、複数のプラントのプラント情報から、所望のプラント情報を検索・抽出し、比較することができる。
Generally, when a BOM or a WBS is electronically managed by a computer, a code (hereinafter, referred to as an “apparatus code”) corresponding to each of a plurality of layers of the BOM is set in device information corresponding to each of the plurality of layers. A code (hereinafter, referred to as “work code”) corresponding to each of the work information corresponding to each of the plurality of hierarchies is set. When a worker inputs device information or work information, a corresponding device code or work code is automatically set.
Note that, here, BOM levels 1, BOM levels 2, BOM levels 3, and the like are sequentially numbered from top to bottom on each layer of the BOM to indicate a specific layer (specific BOM level). Similarly, each layer of the WBS is sequentially numbered WBS level 1, WBS level 2, WBS level 3 and the like from top to bottom to indicate a specific layer (specific WBS level).
Then, similarly to the management device of Patent Literature 1, plant information can be managed using a search code set based on a plurality of BOM-level device codes and WBS-level work codes. By setting such a search code, desired plant information can be searched and extracted from the plant information of a plurality of plants and compared.
 しかし、地理的、機能的に異なる複数のプラントのプラント情報を一律に管理する場合、ある1つのプラント(以下、「プラント1」という)のBOM及びWBSの階層数と、他のプラント(以下、「プラント2」という)のBOM及びWBSの階層数が異なる場合がありうる。例えば、プラント1のBOMは5階層であるのに対し、プラント2のBOMは3階層である場合がありうる。WBSレベルも同様である。この場合、全てのプラントのプラント情報を一律に管理し、所望のプラント情報を検索・抽出するためには、従来においては、あるプラントでは不要な階層であっても、一番階層の多いプラントの階層の数に合わせて、プラント情報を入力する必要がある。例えば、全てのプラントの中で最も多いBOMの階層がプラント1と同じ5階層である場合、プラント2のBOMは3階層であるので、プラント2についても、残る2階層に相当する本来無用な装置コード(例えば、「該当無し」を意味するコードなど)を設定しなければ、プラント1とプラント2のプラント情報を同時に検索・抽出することができなかった。このため、当該2階層分に相当する本来無用な装置コードを設定すべく、作業者は、それに対応するなんらかの情報をプラント情報として入力しなければならない。すなわち、BOM及びWBSで一番階層の多いプラントに合わせて本来不要な階層を見立て、当該不要な階層を含む全ての階層の機器情報または作業情報に対応した装置コードまたは作業コードを設定する必要があるため、これら全ての階層に何らかのプラント情報を入力しなければならないという情報入力過多の状態であった。このため、作業者による入力作業に長時間を要し、コストが高くなりがちであった。従って、BOM及びWBSの階層数が異なる複数のプラントがある場合においても、作業者の入力の負荷を低減し、所望のプラント情報を検索・抽出・比較できる管理システムの開発が求められてきた。 However, when uniformly managing plant information of a plurality of plants that differ geographically and functionally, the number of hierarchies of the BOM and WBS of a certain plant (hereinafter, referred to as “plant 1”) and the other plants (hereinafter, referred to as “plant 1”) In some cases, the number of layers of the BOM and the WBS of “plant 2” may be different. For example, the BOM of the plant 1 may have five layers, while the BOM of the plant 2 may have three layers. The same applies to the WBS level. In this case, in order to uniformly manage the plant information of all the plants and search / extract the desired plant information, conventionally, even if the hierarchy is unnecessary in a certain plant, the plant with the highest hierarchy is used. You need to enter plant information according to the number of hierarchies. For example, if the BOM layer having the largest number of BOMs in all the plants is the same five layers as the plant 1, the BOM of the plant 2 is three layers. Unless a code (for example, a code meaning “not applicable”) is not set, the plant information of the plant 1 and the plant 2 cannot be searched and extracted at the same time. Therefore, in order to set a useless device code corresponding to the two hierarchies, the operator has to input some information corresponding to the device code as plant information. That is, it is necessary to identify an unnecessary hierarchy in accordance with the plant having the highest hierarchy in the BOM and the WBS, and to set a device code or a work code corresponding to the device information or the work information of all the hierarchy including the unnecessary hierarchy. For this reason, there was an excessive information input in which some plant information had to be input to all of these hierarchies. For this reason, the input operation by the operator takes a long time, and the cost tends to be high. Therefore, even when there are a plurality of plants having different numbers of hierarchies of the BOM and the WBS, there has been a demand for the development of a management system capable of reducing the load of input by an operator and searching, extracting, and comparing desired plant information.
 また、このように情報入力過多の状態である場合、作業者が機器情報や作業情報の入力を誤る危険性が高く、結果としてプラント情報の検索・抽出・比較に支障が生じる可能性が高かった。例えば、上述のように、複数のBOMレベルに対応した複数の装置コード及び複数のWBSレベルに対応した複数の作業コードに基づいて検索コードを設定した場合、あるBOMレベルの機器情報またはあるWBSレベルの作業情報を作業者が誤って入力されると、本来の検索コードとは異なる検索コードが設定されるので、所望のプラント情報を全て抽出して比較することはできない。従って、作業者の誤入力によるプラント情報の検索・抽出・比較に支障が生じる可能性をできるだけ低減した管理システムの開発が求められてきた。 In addition, when the information is excessively input in this manner, there is a high risk that the operator may incorrectly input the device information and the operation information, and as a result, there is a high possibility that the search, extraction, and comparison of the plant information will be hindered. . For example, as described above, when a search code is set based on a plurality of device codes corresponding to a plurality of BOM levels and a plurality of operation codes corresponding to a plurality of WBS levels, device information of a certain BOM level or a certain WBS level If the operator inputs the work information in error, a search code different from the original search code is set, so that it is not possible to extract and compare all the desired plant information. Therefore, there has been a demand for the development of a management system that minimizes the possibility that the search, extraction, and comparison of plant information may be hindered by erroneous input by an operator.
 また、プラントの運用を継続すると、作業の詳細、運用ノウハウ、連絡事項など様々な関連情報が管理システムに記録され、蓄積されていく。管理システムには、類似する関連情報の記録があるプラント情報を検索・抽出・比較できる機能が求められてきた。 In addition, as the operation of the plant continues, various related information such as work details, operation know-how, and communication items are recorded and accumulated in the management system. The management system has been required to have a function capable of searching, extracting, and comparing plant information having a record of similar related information.
 本発明は、上述の課題を解決することのできるプラント機器情報管理システムを提供する。 The present invention provides a plant equipment information management system that can solve the above-mentioned problems.
 本発明のプラント機器情報管理システムは、複数のプラントの機器情報をBOMにより管理し、前記BOMの複数の階層に対応して入力された前記機器情報にそれぞれ対応する装置コードが設定され、前記プラントに対して行う作業情報をWBSにより管理し、前記WBSの複数の階層に対応して入力された前記作業情報にそれぞれ対応する作業コードが設定されるプラント機器情報管理システムであって、前記BOMの複数の階層のうち、前記複数のプラントの全てにおいて前記機器情報が必ず入力される前記階層の中で最下層の前記機器情報に対応する前記装置コードと、前記WBSの複数の階層のうち、前記最下層の前記機器情報に直接的に紐づく前記WBSの階層の前記作業情報に対応する前記作業コードとのみに対応したメンテナンスコードを生成するメンテナンスコード生成部と、前記メンテナンスコードと、前記メンテナンスコードに対応する前記機器情報および前記作業情報とを用いて、前記プラントの管理作業に関する処理を実行する業務アプリケーションと、前記機器情報および前記作業情報に対応する関連情報の文字列を分析する関連情報分析部と、前記文字列のうち、特定の文字列に対応したグループコードを生成するグループコード生成部とを有し、前記業務アプリケーションは、同一の前記メンテナンスコードまたは同一の前記グループコードに対応する前記複数のプラントの前記機器情報および前記作業情報を抽出して表示することを特徴とする。 The plant equipment information management system of the present invention manages equipment information of a plurality of plants by a BOM, sets device codes respectively corresponding to the equipment information input corresponding to a plurality of layers of the BOM, And a work code corresponding to each of the work information input in correspondence with a plurality of layers of the WBS. The plant equipment information management system, wherein: Among the plurality of layers, the device code corresponding to the device information of the lowest layer in the layers in which the device information is always input in all of the plurality of plants, and among the plurality of layers of the WBS, Maintenance corresponding only to the work code corresponding to the work information in the WBS layer directly linked to the device information in the lowest layer A maintenance code generation unit that generates a maintenance code, a business application that executes processing related to the management work of the plant using the maintenance code, the device information and the work information corresponding to the maintenance code, and the device information. And a related information analyzing unit for analyzing a character string of related information corresponding to the work information; and a group code generating unit for generating a group code corresponding to a specific character string among the character strings, The application extracts and displays the device information and the work information of the plurality of plants corresponding to the same maintenance code or the same group code.
 この構成によれば、プラント情報を抽出するためのメンテナンスコードが、複数のプラントの全てにおいて機器情報が必ず入力されるBOMの階層の中で最下層の機器情報に対応する装置コード、及び、当該機器情報に直接的に紐づくWBSの階層の作業情報に対応する作業コードの2つのみに対応して生成されるので、上記課題で述べたような情報入力過多の状況を回避できる。例えばあるプラントのBOMは5階層であり、他のプラントのBOMは3階層である場合、メンテナンスコードは、BOMレベル3の機器情報に対応する装置コードと当該機器情報に直接的に紐づくWBSレベルの作業情報(例えば、WBSレベル1の作業情報)に対応する作業コードのみに対応して生成されるので、作業者は、当該他のプラントにおいては、5階層分ではなく、3階層分の機器情報を入力するだけでよい。 According to this configuration, the maintenance code for extracting the plant information includes the device code corresponding to the device information at the lowest layer in the BOM hierarchy in which the device information is always input in all of the plurality of plants. Since it is generated corresponding to only two work codes corresponding to the work information of the WBS layer directly linked to the device information, it is possible to avoid the situation of excessive information input as described in the above problem. For example, when the BOM of a certain plant has five layers and the BOM of another plant has three layers, the maintenance code is the WBS level directly linked to the device code corresponding to the device information of BOM level 3 and the device information. Is generated in correspondence with only the work code corresponding to the work information (for example, work information of the WBS level 1), the worker in the other plant does not have to use the equipment for the five layers but the equipment for the three layers. All you have to do is enter the information.
 また、作業者が機器情報や作業情報を入力する際、メンテナンスコードの生成に必要な上記最下層のBOMレベルとそれに直接的に紐づく1つのWBSレベルへの入力にのみ十分な注意を払えばよく、仮に他のBOMレベルやWBSレベルに対する情報の入力に誤りがあっても、所望のプラント情報を抽出することができる。なお、ここで抽出されたプラント情報は、一部に誤情報が含まれているが、大部分は正しいプラント情報であるので、作業者は業務アプリケーションを用いたプラントの管理作業を効率的に行うことができる。
 すなわち、複数のプラントがある場合において、作業者によるプラント情報の入力の負荷を低減し、プラント情報の誤入力があっても、高い確度で所望のプラント情報を検索・抽出・比較できるプラント機器情報管理システムを提供することができる。
In addition, when the operator inputs device information and operation information, sufficient attention should be paid only to the input to the BOM level of the lowest layer necessary for generating the maintenance code and one WBS level directly linked to the BOM level. Even if there is an error in input of information for another BOM level or WBS level, desired plant information can be extracted. Although the extracted plant information includes some erroneous information, most of the extracted plant information is correct plant information. Therefore, the worker efficiently performs the plant management work using the business application. be able to.
In other words, when there are a plurality of plants, the load of the plant information input by the operator can be reduced, and even if there is an erroneous input of the plant information, the plant equipment information that can search, extract, and compare the desired plant information with high accuracy A management system can be provided.
 また、機器情報および作業情報に対応する関連情報に含まれる特定の文字列に対応付けてグループコードを生成することができるので、関連情報として共通する特定の文字列が記録されたプラント情報を検索・抽出・比較することができる。 In addition, since a group code can be generated in association with a specific character string included in related information corresponding to device information and work information, plant information in which a specific character string common as related information is recorded can be searched.・ Can be extracted and compared.
 本発明のプラント機器情報管理システムでは、前記業務アプリケーションが、前記同一のメンテナンスコードに対応する前記複数のプラントの前記機器情報及び前記作業情報を表示した後、前記グループコード生成部は、前記表示された前記機器情報および前記作業情報に対応する前記関連情報に含まれる前記特定の文字列に基づいて前記グループコードを生成してもよい。 In the plant equipment information management system of the present invention, after the business application displays the equipment information and the work information of the plurality of plants corresponding to the same maintenance code, the group code generation unit displays the group code. The group code may be generated based on the specific character string included in the device information and the related information corresponding to the work information.
 この構成であれば、同一のメンテナンスコードで紐づけられた複数のプラント情報の関連情報を参照しつつ、それらをさらに関連情報に含まれる特定の文字列に基づくグループコードを生成することができる。これにより同一のメンテナンスコードで紐づけられた複数のプラント情報をさらにグループ分けすることができ、そのグループを対象として検索・抽出・比較を行うことができる。 With this configuration, it is possible to generate a group code based on a specific character string included in the related information while referring to related information of a plurality of plant information linked by the same maintenance code. As a result, a plurality of plant information items linked by the same maintenance code can be further divided into groups, and search, extraction, and comparison can be performed on the group.
 本発明のプラント機器情報管理システムでは、前記分析は、テキストマイニング分析であってもよい。 In the plant equipment information management system of the present invention, the analysis may be a text mining analysis.
 この構成によれば、管理システムに入力された複数のプラント情報を対象として、それらのプラント情報の関連情報に含まれる単語や文節の出現回数や関連性を自動的に分析、表示することができる。これにより、同一のメンテナンスコードが付されたプラント情報のグループ分けに用いる「特定の文字列」の選択を容易に行うことができる。 According to this configuration, for a plurality of plant information input to the management system, the number of appearances and relevance of words and phrases included in the related information of the plant information can be automatically analyzed and displayed. . As a result, it is possible to easily select a “specific character string” used for grouping the plant information to which the same maintenance code is assigned.
 本発明のプラント機器情報管理システムは、前記メンテナンスコードと、前記グループコードと、前記メンテナンスコードに対応する前記機器情報および前記作業情報とを格納するデータベースをさらに有し、前記データベースは、第一データベースと第二データベースとを備え、前記業務アプリケーションは、第一作業に関する処理を実行して第一作業情報を得る第一業務アプリケーションと、第一作業と異なる第二作業に関する処理を実行して第二作業情報を得る第二業務アプリケーションとを備え、前記第一業務アプリケーションは、前記第一作業情報を前記機器情報および前記作業情報に追加して前記第一データベースに格納し、前記第二業務アプリケーションは、前記第一データベースに格納された前記メンテナンスコード、前記グループコード、前記機器情報、前記作業情報及び前記第一作業情報を前記第二データベースにコピーして前記第二作業に関する処理を実行し、前記第二作業情報を前記メンテナンスコードに対応づけて前記第二データベースに格納する構成としてもよい。 The plant equipment information management system of the present invention further includes a database that stores the maintenance code, the group code, the equipment information and the work information corresponding to the maintenance code, and wherein the database is a first database. And a second database, wherein the business application executes a process related to the first work to obtain first work information, and a second business process that performs a process related to a second work different from the first work. A second business application that obtains work information, the first business application stores the first work information in the first database in addition to the device information and the work information, and the second business application , The maintenance code stored in the first database, The group code, the device information, the work information, and the first work information are copied to the second database to execute a process related to the second work, and the second work information is associated with the maintenance code and the It may be configured to be stored in two databases.
 この構成によれば、第一業務アプリケーションと第二業務アプリケーションとでそれぞれ個別のデータベース(第一データベース、第二データベース)を設けており、第二業務アプリケーションは、第一データベースの内容を第二データベースにコピーして第二作業を実行する。従って、例えば、第一データベースにつき定期点検など保守作業を実施する場合であっても、第二データベースを用いて第二業務アプリケーションの処理を実行できるので、プラント機器情報管理システムの利便性を向上することができる。 According to this configuration, the first business application and the second business application each have separate databases (first database and second database), and the second business application stores the contents of the first database in the second database. To perform the second operation. Therefore, for example, even when a maintenance work such as a periodic inspection is performed on the first database, the processing of the second business application can be executed using the second database, thereby improving the convenience of the plant equipment information management system. be able to.
 上記したプラント機器情報管理システムによれば、複数のプラントが管理対象である場合において、作業者によるプラント情報の入力の負荷を低減し、高い確度で所望のプラント情報を検索・抽出・比較することができる。また、プラントの運用に伴い蓄積される関連情報を用いて、特定の文字列を関連情報に含むプラント情報を検索・抽出・比較することができる。 According to the plant equipment information management system described above, when a plurality of plants are managed, the load of input of plant information by an operator is reduced, and desired plant information is searched, extracted, and compared with high accuracy. Can be. Further, it is possible to search, extract, and compare plant information including a specific character string in the related information by using the related information accumulated with the operation of the plant.
本発明に係る実施形態であるプラント機器情報管理システムのブロック図である。It is a block diagram of a plant equipment information management system which is an embodiment concerning the present invention. 図1のプラント機器情報管理システムの業務プロセスを示す図である。FIG. 2 is a diagram illustrating a business process of the plant equipment information management system in FIG. 1. 本発明におけるメンテナンスコードの生成方法を説明する図である。FIG. 4 is a diagram illustrating a method for generating a maintenance code according to the present invention. 図1で示す業務アプリケーション部12の各処理部でそれぞれ使用される機器情報、作業情報、関連情報を示した一覧表である。2 is a list showing device information, work information, and related information used by each processing unit of the business application unit 12 shown in FIG. 1. 本発明における比較対象のプラント情報等の表示例である第1の図である。It is the 1st figure which is a display example of the plant information etc. of a comparison object in the present invention. 本発明における比較対象のプラント情報等の表示例を示す第2の図である。It is a 2nd figure which shows the example of a display of plant information etc. of a comparison object in the present invention. 本発明における比較対象のプラント情報等の表示例を示す第3の図である。It is the 3rd figure which shows the example of indication of the plant information and the like of the comparison object in this invention. 本発明における比較対象のプラント情報等の表示例を示す第4の図である。FIG. 14 is a fourth diagram illustrating a display example of plant information and the like to be compared in the present invention. 本発明における関連情報の分析結果の表示例を示す図である。It is a figure showing the example of a display of the analysis result of related information in the present invention. 本発明におけるグループコードの一例を示す図である。It is a figure showing an example of a group code in the present invention.
<実施形態>
 以下、本発明の実施形態によるプラント機器情報管理システムを図1~図10を参照して説明する。
 図1は、本発明に係る実施形態におけるプラント機器情報管理システムのブロック図である。
 プラント機器情報管理システム10(以下、「管理システム10」という)は、ごみ焼却炉などのプラント情報(機器情報、作業情報、またはそれらに関連するその他の情報(以下、「関連情報」という))を電子的に管理するシステムである。管理システム10は、1台または複数台のパソコン(パーソナルコンピュータまたはPC(personal computer)という)やサーバ装置等のコンピュータによって構成される。管理システム10は、管理対象となる複数のプラントの機器情報をBOMにより管理し、作業情報をWBSにより管理する。また、管理システム10は、BOMとWBSを互いに紐づけて管理する。さらに、管理システム10は、地理的、機能的に異なる複数のプラントのプラント情報を一律に管理する。このため、ある1つのプラントのBOM及びWBSの階層数と、他のプラントのBOM及びWBSの階層数が異なる場合がありうる。
 本実施形態では、例として、取扱う全てのプラントの中で、BOMの階層が最大であるのはBOMレベル5(BOM Lv.5)まで機器情報が存在するプラントであり、また、WBSの階層が最大であるのはWBSレベル3(WBS Lv.3)まで作業情報が存在するプラントであるとして、管理システム10の説明を行う。後述の図4の一覧表で、BOMはBOMレベル5まで、WBSはWBSレベル3までの記載となっているのは、この理由による。
<Embodiment>
Hereinafter, a plant equipment information management system according to an embodiment of the present invention will be described with reference to FIGS.
FIG. 1 is a block diagram of a plant equipment information management system according to an embodiment of the present invention.
The plant equipment information management system 10 (hereinafter, referred to as “management system 10”) is used for plant information such as refuse incinerators (equipment information, work information, or other information related thereto (hereinafter, “related information”)). Is a system that manages electronically. The management system 10 is configured by one or more personal computers (referred to as personal computers or PCs (personal computers)) and computers such as server devices. The management system 10 manages device information of a plurality of plants to be managed by a BOM, and manages work information by a WBS. Further, the management system 10 manages the BOM and the WBS in association with each other. Further, the management system 10 uniformly manages plant information of a plurality of plants that are geographically and functionally different. Therefore, the number of layers of BOM and WBS of one plant may be different from the number of layers of BOM and WBS of another plant.
In the present embodiment, as an example, among all the plants handled, the BOM hierarchy is the largest in a plant in which device information exists up to BOM level 5 (BOM Lv.5), and the WBS hierarchy is The management system 10 will be described assuming that the largest is a plant having work information up to WBS level 3 (WBS Lv.3). It is for this reason that BOM is described up to BOM level 5 and WBS is described up to WBS level 3 in the list of FIG. 4 described later.
 管理システム10は、入出力部11と、業務アプリケーション部12と、記憶部13とを備える。
 入出力部11は、作業者がプラント情報を入力するキーボードと、プラント情報を出力・表示するモニタを少なくとも備えている。入出力部11はタッチパネルによってモニタと一体化しても良い。入出力部11は、プラント情報を出力・印刷するプリンタを備えていてもよい。
The management system 10 includes an input / output unit 11, a business application unit 12, and a storage unit 13.
The input / output unit 11 includes at least a keyboard for inputting plant information by a worker and a monitor for outputting and displaying plant information. The input / output unit 11 may be integrated with the monitor by a touch panel. The input / output unit 11 may include a printer that outputs and prints plant information.
 プラントの運用管理は、後述のように、プラント情報を初期登録する客先機器台帳作成処理に始まり、点検や保守作業の計画を行う工程表作成処理、実際に保守作業等を行ってその実績を入力する工事報告書作成処理など一連の業務プロセス(図2参照)に沿って行われる。このため、業務アプリケーション部12は、当該プロセスに従って処理を行うための複数の処理部を備えている。具体的には、業務アプリケーション部12は、処理部として、メンテナンスコード生成部120と、グループコード生成部12Aと、客先機器台帳作成部121と、工程表作成部122と、見積作成部123と、工事仕様書作成部124と、工事報告書作成部125と、工事日報作成部126と、保全履歴作成部127と、保全計画作成部128と、関連情報分析部129とを備えている。これら各処理部の処理の詳細については、記憶部13の説明の後、改めて述べる。
 なお、メンテナンスコード生成部120が生成するメンテナンスコードCOM(COMは、Code Of Maintenanceの略)と、グループコード生成部12Aが生成するグループコードPAREは、検索コードの一種であり、本発明の重要な構成要素の一つである。後述のように、グループコードPAREは、特定のメンテナンスコードCOMに紐づけられた複数のプラント情報のうち、その一部のプラント情報に紐づけられる。従って、これら2つのコードの一方または両方を適宜用いることで、複数のプラントが管理対象である場合において、作業者によるプラント情報の入力の負荷を低減し、高い確度で所望のプラント情報を検索・抽出・比較することができる。
 グループコードを“PARE”と名付けたのは、次の理由による。まず、“PARE”は英語で「余分なところを削る」意味を持ち、検索コードの一種として不要な情報を削り取り、必要な情報のみ抽出する点で、複数のプラント情報の比較を行う管理システム10において、名前として適切であると発明者は考えたからである。また、グループコードPAREは、メンテナンスコードCOMと高い相関を持ち、“COM”と“PARE”を合わせれば“COMPARE”(英語で「比較」を意味)となり、複数のプラント情報の比較を行う管理システム10において、やはり名前として適切であると発明者は考えたからである。
As described later, plant operation management begins with customer equipment ledger creation processing for initial registration of plant information, process schedule creation processing for inspection and maintenance work planning, and actual maintenance work. It is performed in accordance with a series of business processes (see FIG. 2) such as a construction report creation process to be input. Therefore, the business application unit 12 includes a plurality of processing units for performing processing according to the process. Specifically, the business application unit 12 includes, as processing units, a maintenance code generation unit 120, a group code generation unit 12A, a customer equipment ledger creation unit 121, a process table creation unit 122, and an estimate creation unit 123. , A construction specification creator 124, a construction report creator 125, a construction daily report creator 126, a maintenance history creator 127, a maintenance plan creator 128, and a related information analyzer 129. Details of the processing of each of these processing units will be described again after the description of the storage unit 13.
The maintenance code COM (COM is an abbreviation of Code Of Maintenance) generated by the maintenance code generation unit 120 and the group code PARE generated by the group code generation unit 12A are one type of search code, and are important for the present invention. It is one of the components. As described later, the group code PARE is associated with a part of the plant information among a plurality of plant information associated with a specific maintenance code COM. Therefore, by appropriately using one or both of these two codes, when a plurality of plants are managed, the load of input of plant information by an operator can be reduced, and desired plant information can be searched with high accuracy. Can be extracted and compared.
The group code was named "PARE" for the following reason. First, “PARE” has the meaning of “removing extra parts” in English, and removes unnecessary information as a kind of search code and extracts only necessary information, so that a management system 10 that compares a plurality of plant information. In the above, the inventor considered that the name was appropriate. Further, the group code PARE has a high correlation with the maintenance code COM, and when "COM" and "PARE" are combined, it becomes "COMPARE" (meaning "comparison" in English), and a management system for comparing a plurality of plant information. This is because, in 10, the inventor considered that the name is still appropriate.
 記憶部13は、業務アプリケーション部12で処理されたプラント情報を記憶する。記憶部13は、客先機器台帳作成部121で処理されたプラント情報とメンテナンスコード生成部120が生成したメンテナンスコードCOMが記憶・保存される客先BOM・WBSDB131と、工程表作成部122で処理されたプラント情報が記憶・保存される工事予定DB132と、見積作成部123で処理されたプラント情報が記憶・保存される見積DB133と、工事仕様書作成部124で処理されたプラント情報が記憶・保存される発注コストDB134と、工事報告書作成部125で処理されたプラント情報が記憶・保存される機器点検・計測記録DB135と、工事日報作成部126で処理されたプラント情報が記憶・保存される工事実績DB136と、保全履歴作成部127で処理されたプラント情報が記憶・保存される工事履歴DB137と、保全計画作成部128で処理されたプラント情報が記憶・保存される将来工事計画DB138を備えている。すなわち、業務アプリケーション部12の各処理部のうち、グループコード生成部12Aと関連情報分析部129を除く他の各処理部120~128にそれぞれ個別に対応したDBが設けられている。
 なお、「DB」はデータベースを意味する。これらDB131~138は、各々が別箇の記憶装置であってもよいし、1つの記憶装置内の異なる記憶領域であってもよい。また、DB131~138は、有線または無線で、インターネット等を介して業務アプリケーション部12及び入出力部11に接続されるのであれば、互いに地理的・空間的に分かれて存在してもよい。
The storage unit 13 stores the plant information processed by the business application unit 12. The storage unit 13 stores the plant information processed by the customer equipment ledger creation unit 121 and the maintenance code COM generated by the maintenance code generation unit 120. The customer BOM / WBSDB 131 stores the processing information. The construction schedule DB 132 in which the plant information stored and stored is stored, the estimation DB 133 in which the plant information processed by the estimation creating unit 123 is stored and stored, and the plant information processed by the construction specification creating unit 124 is stored and stored. The stored order cost DB 134, the equipment inspection / measurement record DB 135 in which the plant information processed in the construction report creation unit 125 is stored and saved, and the plant information processed in the construction daily report creation unit 126 are stored and saved. And the plant information processed by the maintenance history creation unit 127 are stored and stored. The thing history DB137, plant information that has been processed in the maintenance planning unit 128 is provided with a future work plan DB138 to be stored and saved. That is, among the respective processing units of the business application unit 12, DBs respectively corresponding to the respective processing units 120 to 128 except the group code generation unit 12A and the related information analysis unit 129 are provided.
"DB" means a database. These DBs 131 to 138 may be separate storage devices, or may be different storage areas in one storage device. The DBs 131 to 138 may be geographically and spatially separated from each other as long as they are connected to the business application unit 12 and the input / output unit 11 via the Internet or the like by wire or wirelessly.
 では、業務アプリケーション部12の各処理部の処理を、図1、図2、図3、図4、図9及び図10を用いて、詳細に説明する。図2は、図1のプラント機器情報管理システムの業務プロセスを示す図である。図3は、メンテナンスコードCOMの生成方法を説明する図である。
 また、図4は、各処理部でそれぞれ使用される機器情報及び作業情報を、対応するBOMレベルまたはWBSレベルごとに示した表である。図4には、各処理部でそれぞれ入力または使用される関連情報も示されている。なお、図4で「-」が記載された項目は、それに対応する処理部では使用されない項目であるので、その項目及びその項目を入力するための入力欄は、入出力部11のモニタに表示されない。しかし、各処理部に個別に対応して設けられたDBには、その上流の業務プロセスでプラント情報の入力がなされていれば、「-」が記載された項目のプラント情報も当該DBに記憶・保存されているので、作業者が当該項目の表示を希望する場合、適宜選択すれば、当該項目を表示することができる。
 さらに、図9は、関連情報の分析結果の表示例を示す図である。図10は、グループコードPAREの一例を示す図である。
 なお、グループコード生成部12Aと関連情報分析部129は、以下に説明する各処理のうち、客先機器台帳の作成処理S11を除く他の処理S12~S18において、グループコードPAREを生成する場合に、適宜、工程表作成部122、見積作成部123、工事仕様書作成部124、工事報告書作成部125、工事日報作成部126、保全履歴作成部127、または保全計画作成部128が使用する処理部である。
Now, the processing of each processing unit of the business application unit 12 will be described in detail with reference to FIGS. 1, 2, 3, 4, 9, and 10. FIG. FIG. 2 is a diagram showing a business process of the plant equipment information management system of FIG. FIG. 3 is a diagram illustrating a method for generating the maintenance code COM.
FIG. 4 is a table showing device information and work information used in each processing unit for each corresponding BOM level or WBS level. FIG. 4 also shows related information that is input or used in each processing unit. In FIG. 4, an item with “-” is an item that is not used in the corresponding processing unit. Therefore, the item and an input column for inputting the item are displayed on the monitor of the input / output unit 11. Not done. However, if plant information is input in the upstream business process in the DB provided individually corresponding to each processing unit, the plant information of the item with “-” is also stored in the DB. Since the information is stored, if the operator desires to display the item, the item can be displayed by appropriately selecting the item.
FIG. 9 is a diagram illustrating a display example of the analysis result of the related information. FIG. 10 is a diagram illustrating an example of the group code PARE.
It should be noted that the group code generation unit 12A and the related information analysis unit 129 are used to generate the group code PARE in the other processes S12 to S18 except for the customer device ledger creation process S11 among the processes described below. Processes used by the schedule creation unit 122, the estimation creation unit 123, the construction specification creation unit 124, the construction report creation unit 125, the construction daily report creation unit 126, the maintenance history creation unit 127, or the maintenance plan creation unit 128 as appropriate. Department.
(客先機器台帳の作成処理)
 まず、客先機器台帳作成部121は、入出力部11のモニタに「客先機器台帳画面」を表示する。客先機器台帳作成部121は、記憶部13にプラント情報が記憶・保存されていない新規のプラントについて、客先機器台帳の作成処理S11を実行する。「客先機器台帳画面」には、客先機器台帳の作成処理S11で入力される複数の項目の入力欄が表示される。
 具体的には、図4で示すように、機器情報である客先設備名(BOMレベル1)、客先機器名または機器仕様(BOMレベル2)、機器仕様分類、客先機器詳細名、機器詳細仕様、または系列(BOMレベル3)、客先機器部分名または部分仕様(BOMレベル4)、客先機器部品名または部品仕様(BOMレベル5)、並びに、作業情報である作業属性または客先実施項目名(WBSレベル1)及び客先作業詳細名(WBSレベル2)を入力するための入力欄を、客先機器台帳作成部121が入出力部11のモニタに表示する。作業者は、入出力部11のキーボードを用いてこれらの入力欄に適宜入力を行い、新規プラントのプラント情報の台帳(マスタデータ)を電子的に作成する。当該台帳においては、後述するように、メンテナンスコードCOM、BOMの機器情報、WBSの作業情報、及び関連情報が互いに紐づいている。
(Create customer ledger)
First, the customer equipment ledger creation unit 121 displays a “customer equipment ledger screen” on the monitor of the input / output unit 11. The customer equipment ledger creation unit 121 executes a customer equipment ledger creation process S11 for a new plant in which the plant information is not stored and stored in the storage unit 13. On the “customer device ledger screen”, input fields for a plurality of items to be input in the customer device ledger creation process S11 are displayed.
Specifically, as shown in FIG. 4, customer information such as customer equipment name (BOM level 1), customer equipment name or equipment specification (BOM level 2), equipment specification classification, customer equipment detail name, equipment information Detailed specification or series (BOM level 3), customer equipment part name or partial specification (BOM level 4), customer equipment part name or part specification (BOM level 5), and work attribute or customer as work information The customer device ledger creation unit 121 displays an input field for inputting an execution item name (WBS level 1) and a customer work detail name (WBS level 2) on the monitor of the input / output unit 11. The operator makes appropriate entries in these input fields using the keyboard of the input / output unit 11, and electronically creates a ledger (master data) of plant information of the new plant. In the ledger, as described later, the maintenance code COM, the device information of the BOM, the work information of the WBS, and the related information are linked to each other.
 ここで、「客先機器台帳画面」には、客先機器台帳の作成処理S11で入力される項目として、BOMレベル1からBOMレベル5の機器情報、WBSレベル1、2の作業情報に対応する入力欄が表示されるが、取扱う全てのプラントにおいて必ず機器情報が入力されるのはBOMレベル1からBOMレベル3までであり、取扱う全てのプラントで必ず作業情報が入力されるのはWBSレベル1までであるとして説明を進める。すなわち、取扱う全てのプラントの中には、BOMレベル4、BOMレベル5の機器情報を入力する必要のないプラントや、WBSレベル2の作業情報を入力する必要のないプラントが存在しうる。
 そして、客先機器台帳作成部121は、作業者が「客先機器台帳画面」で入力したプラント情報を、客先BOM・WBSDB131へ記憶・保存する。
Here, the “customer device ledger screen” corresponds to device information of BOM level 1 to BOM level 5 and work information of WBS levels 1 and 2 as items to be input in the creation process S11 of customer device ledger. Although an input field is displayed, the equipment information is always input from BOM level 1 to BOM level 3 in all the plants handled, and the work information is always input in WBS level 1 from all the plants handled. The explanation is advanced as it is. That is, among all the plants handled, there may be a plant that does not need to input BOM level 4 and BOM level 5 device information and a plant that does not need to input WBS level 2 work information.
Then, the customer equipment ledger creating unit 121 stores and saves the plant information input by the operator on the “customer equipment ledger screen” in the customer BOM / WBSDB 131.
 なお、上記「系列」(BOMレベル3)は、同型の複数の装置や機器が配置される場合に、これらを区別する情報である。炉の場合には、「号炉」情報ともいわれ、これに対応する装置コードは号炉コードともいわれる。例えば、1つのごみ焼却プラントに、複数のごみ焼却炉が設けられる場合には、各ごみ焼却炉を区別するため、それぞれ異なる号炉コードが設定される。 The “sequence” (BOM level 3) is information for distinguishing a plurality of devices and devices of the same type when these devices and devices are arranged. In the case of a furnace, it is also referred to as “reactor” information, and the corresponding device code is also referred to as a “reactor code”. For example, when a plurality of refuse incinerators are provided in one refuse incineration plant, different unit codes are set to distinguish each refuse incinerator.
(メンテナンスコードCOMの生成処理)
 メンテナンスコード生成部120は、「客先機器台帳画面」で入力された機器情報及び作業情報に対応した装置コードおよび作業コードの特定の組み合わせに対応させて、上記検索コードの一種であるメンテナンスコードCOMを生成する。具体的には、BOMの複数の階層のうち、複数のプラントの全てにおいて機器情報が必ず入力される階層の中で最下層の機器情報に対応する装置コード(本実施形態では、BOMレベル3の機器情報に対応する装置コード)と、WBSの複数の階層のうち、上記最下層の機器情報に直接的に紐づくWBSの階層の作業情報に対応する作業コード(本実施形態では、WBSレベル1の作業情報に対応する作業コード)とのみに対応して、メンテナンスコード生成部120が、メンテナンスコードCOMを生成する。
 そして、生成されたメンテナンスコードCOMは、上記モニタ上の「客先機器台帳画面」に表示されるとともに、客先機器台帳作成部121が、「客先機器台帳画面」で入力したプラント情報に紐づけて、客先BOM・WBSDB131へ記憶・保存する。以下に詳細を述べる。
(Maintenance code COM generation processing)
The maintenance code generation unit 120 is configured to correspond to a specific combination of the device code and the work code corresponding to the device information and the work information input on the “customer device ledger screen”, and to perform the maintenance code COM, which is a type of the search code. Generate Specifically, among the plurality of layers of the BOM, the device code corresponding to the device information of the lowest layer among the layers in which the device information is always input in all of the plurality of plants (in the present embodiment, the BOM level 3 A device code corresponding to the device information) and a work code corresponding to the work information of the WBS layer directly linked to the device information of the lowest layer among the plurality of layers of the WBS (in this embodiment, WBS level 1 The maintenance code generation unit 120 generates the maintenance code COM only in correspondence with the operation code corresponding to the operation information of (1).
Then, the generated maintenance code COM is displayed on the “customer equipment ledger screen” on the monitor, and the customer equipment ledger creation unit 121 is linked to the plant information input on the “customer equipment ledger screen”. Then, it is stored and stored in the customer BOM / WBSDB 131. The details are described below.
 図3は、メンテナンスコードCOMの生成方法を説明するための簡略図である。図3(a)に、プラント名「プラントα」のBOMの各階層の機器情報の一例を示す。
 例えば、プラントαは、BOMレベル1の機器情報である「設備1」および「設備2」で構成される。設備1は、BOMレベル2の機器情報である「機器A」と「機器B」にそれぞれ紐づく。設備2は、BOMレベル2の機器情報である「機器C」に紐づく。
 機器Aは、BOMレベル3の機器情報である「機器詳細1」と「機器詳細2」にそれぞれ紐づく。機器Bは、BOMレベル3の機器情報である「機器詳細3」に紐づく。機器Cは、BOMレベル3の機器情報である「機器詳細4」に紐づく。
 機器詳細1は、BOMレベル4の機器情報である「部位1」に紐づき、さらに部位1は、BOMレベル5の機器情報である「部品1」に紐づく。
 なお、機器詳細2、機器詳細3、及び機器詳細4に紐づくBOMレベル4またはそれより深い階層の機器情報は存在しない。
 ここで、BOMレベル1~3の機器情報は、管理システム10で管理するいずれのプラントにおいても必ず入力される情報である。BOMレベル4~5の機器情報は、BOMレベル1~3に入力される機器情報の種類やプラントの特性によって、入力の要否が分かれる情報である。なお、作業者による入力が必須であるBOMの階層は、ここではBOMレベル1~3としたが、これは一例であり、管理システム10の仕様によって、入力を必須とする階層の数を適宜設定してよい。例えば、BOMレベル1、2の2階層を、入力が必須の階層に設定してもよい。また、BOMは、BOMレベル5よりも深い階層(例えば、BOMレベル6、BOMレベル7、・・・など)を有していてもよい。
FIG. 3 is a simplified diagram for explaining a method of generating the maintenance code COM. FIG. 3A shows an example of the device information of each layer of the BOM having the plant name “plant α”.
For example, the plant α is composed of “Equipment 1” and “Equipment 2” which are BOM level 1 equipment information. The equipment 1 is associated with “equipment A” and “equipment B”, which are the equipment information of the BOM level 2. The equipment 2 is linked to “equipment C” which is the BOM level 2 equipment information.
The device A is linked to “device details 1” and “device details 2”, which are device information of BOM level 3. The device B is linked to “device details 3”, which is device information of BOM level 3. The device C is linked to “device details 4” which is device information of BOM level 3.
The device detail 1 is linked to “part 1” which is BOM level 4 device information, and the portion 1 is linked to “part 1” which is BOM level 5 device information.
It should be noted that there is no BOM level 4 or device information deeper than that at the BOM level associated with the device details 2, 3, and 4.
Here, the device information of the BOM levels 1 to 3 is information that is always input in any plant managed by the management system 10. The device information of the BOM levels 4 and 5 is information for which the necessity of input depends on the type of the device information input to the BOM levels 1 and 3 and the characteristics of the plant. Note that the BOM hierarchies for which input by the operator is indispensable are BOM levels 1 to 3 here, but this is merely an example, and the number of hierarchies for which input is required is set as appropriate according to the specifications of the management system 10. May do it. For example, two hierarchies of BOM levels 1 and 2 may be set as hierarchies that require input. Further, the BOM may have a hierarchy deeper than the BOM level 5 (for example, the BOM level 6, the BOM level 7,...).
 図3(b)に、プラントαのWBSの各階層の作業情報の一例を示す。WBSレベル1の作業情報である「作業1」は、WBSレベル2の作業情報である「作業詳細A」と「作業詳細B」にそれぞれ紐づく。WBSレベル1の作業情報である「作業2」は、WBSレベル2の作業情報である「作業詳細C」に紐づく。作業詳細Aは、WBSレベル3の作業情報である「作業詳細1」に紐づく。作業詳細B及び作業詳細Cに紐づくWBSレベル3またはそれより深い階層の作業情報は存在しない。
 ここで、WBSレベル1の作業情報は、管理システム10で管理するいずれのプラントにおいても必ず入力する情報である。WBSレベル2~3の作業情報は、WBSレベル1に入力される作業情報の種類やプラントの特性によって、入力の要否が分かれる情報である。なお、作業者による入力が必須であるWBSの階層は、ここではWBSレベル1としたが、これは一例であり、管理システム10の仕様によって、入力を必須とする階層の数を適宜設定してよい。例えば、WBSレベル1、2の2階層を、入力が必須の階層に設定してもよい。また、WBSは、WBSレベル3よりも深い階層(例えば、WBSレベル4、WBSレベル5、…など)を有していてもよい。
FIG. 3B shows an example of the work information of each layer of the WBS of the plant α. "Work 1" which is work information of WBS level 1 is linked to "work details A" and "work details B" which are work information of WBS level 2 respectively. "Work 2" which is work information of WBS level 1 is linked to "work details C" which is work information of WBS level 2. The work detail A is linked to “work detail 1” which is work information of WBS level 3. There is no work information of the WBS level 3 or a hierarchy deeper than that associated with the work details B and the work details C.
Here, the work information of the WBS level 1 is information that is always input in any plant managed by the management system 10. The work information of the WBS levels 2 and 3 is information for which the necessity of the input depends on the type of the work information input to the WBS level 1 and the characteristics of the plant. The level of the WBS for which the input by the operator is indispensable is WBS level 1 here, but this is merely an example, and the number of the levels for which the input is required is appropriately set according to the specification of the management system 10. Good. For example, two hierarchies of WBS levels 1 and 2 may be set as hierarchies that require input. Further, the WBS may have a hierarchy deeper than the WBS level 3 (for example, WBS level 4, WBS level 5, ..., etc.).
 図3(a)及び図3(b)で示したプラントαのBOMとWBSは、図3(c)に示すように、互いに紐づけられる。すなわち、管理システム10で管理する全てのプラントにおいて入力が必須のBOMの階層(この例では、BOMレベル1~3)のうち、最下層であるBOMレベル3の機器情報に、同様に入力が必須のWBSの階層(この例では、WBSレベル1)のうち、BOMレベル3の機器情報に直接的に紐づく階層であるWBS1の作業情報が紐づけられる。図3(c)では、BOMレベル3の機器情報である「機器詳細1」に、WBS1の作業情報である「作業1」が紐づけられている。
 なお、WBSの階層の中で、BOMレベル3の機器情報に「直接的に紐づく」階層の作業情報とは、上記最下層であるBOMレベル3の機器情報に対して実施されうる作業情報が複数存在するWBSの階層の中で、最上層の作業情報を意味する。従って、BOM3レベルの複数の機器情報に対して、WBSレベル1の作業情報が複数存在せず、ただ一つの作業情報しかない場合、WBSレベル1は上記「直接的に紐づく」階層とはならない。例えば、図3(b)でWBSレベル1の作業情報が唯一「作業1」だけで「作業2」が存在しない場合、WBSの階層の中で、BOMレベル3の機器情報に直接的に紐づく階層は、WBSレベル1ではなくWBSレベル2になりうる。
The BOM and the WBS of the plant α shown in FIGS. 3A and 3B are linked to each other as shown in FIG. 3C. That is, among the BOM hierarchies (BOM levels 1 to 3 in this example) that must be input in all the plants managed by the management system 10, the input is similarly required in the device information of the BOM level 3 which is the lowest layer. Of WBSs (in this example, WBS level 1), work information of WBS1, which is a hierarchy directly linked to BOM level 3 device information, is linked. In FIG. 3C, “work 1”, which is work information of the WBS1, is linked to “device details 1” that is device information of the BOM level 3.
In the WBS hierarchy, the work information of the hierarchy that is “directly linked” to the BOM level 3 device information is the work information that can be performed on the BOM level 3 device information that is the lowest layer. It means the work information of the uppermost layer among a plurality of WBS layers. Therefore, when a plurality of pieces of work information of the WBS level 1 do not exist for a plurality of pieces of device information of the BOM 3 level and there is only one piece of work information, the WBS level 1 does not become the above-mentioned “directly linked” hierarchy. . For example, in FIG. 3B, when the work information of the WBS level 1 is only “work 1” and “work 2” does not exist, the work information is directly linked to the BOM level 3 device information in the WBS hierarchy. The tier can be WBS level 2 instead of WBS level 1.
 次に、図3(c)に示すように、図3(a)及び図3(b)のBOM及びWBSは、プラント名「プラントα」のプラント情報に関するものであるので、プラントαが、これらBOM及びWBSに紐づけられる。
 さらに、図3(c)に示すように、プラントαの機器情報である「機器詳細1」及びプラントαの作業情報である「作業1」にのみに対応するメンテナンスコードCOMが、メンテナンスコード生成部120により生成され、同様に紐づけられる。メンテナンスコードCOMは、例えば、「機器詳細1」を作業者が入力した場合にこれに対応して業務アプリケーション部12で自動的に設定される装置コードが「123XA」であり、「作業1」を作業者が入力した場合にこれに対応して業務アプリケーション部12で自動的に設定される作業コードが「089X」である場合に、これら2つのコードのみに対応して、「123XA089X」と生成される。
Next, as shown in FIG. 3C, the BOM and WBS in FIGS. 3A and 3B relate to the plant information of the plant name “plant α”. Linked to BOM and WBS.
Further, as shown in FIG. 3C, the maintenance code COM corresponding to only “device details 1” that is the device information of the plant α and “work 1” that is the work information of the plant α is generated by the maintenance code generation unit. 120 and are similarly linked. The maintenance code COM is, for example, the device code automatically set by the business application unit 12 in response to the input of “apparatus details 1” by the operator is “123XA”. When the work code automatically set by the business application unit 12 in response to the input by the worker is “089X”, “123XA089X” is generated in correspondence with only these two codes. You.
 なお、当該装置コードが「123XA」、当該作業コードが「089X」の場合を例と説明したが、これらコードの桁数はこれに限らず、仕様等に応じてこれ以上またはこれ以下に設定されうる。さらに、メンテナンスコード生成部120は、自動で生成された当該装置コードと当該作業コードをそのまま利用してメンテナンスコードCOMを生成してもよいし、記憶部13に2入力1出力の変換表または変換テーブルを別途備え、メンテナンスコード生成部120がこれを利用してメンテナンスコードCOMを生成してもよい。例えば、メンテナンスコード生成部120は、当該装置コードが「123XA」、当該作業コードが「089X」の場合に、そのまま並べ、「123XA089X」や「089X123XA」のようにメンテナンスコードCOMを生成してもよいし、混在させて「102839XXA」(互い違いに配置)のようにメンテナンスコードCOMを生成してもよい。また、メンテナンスコード生成部120は、上記変換表に、当該装置コード「123XA」及び当該作業コード「089X」を入力し、当該変換表から出力されるコード(装置コードや作業コードと全く無関係の値や桁数であるが、これら2つのコードに唯一対応するコード)を、メンテナンスコードCOMとしてもよい。 In addition, the case where the device code is “123XA” and the operation code is “089X” has been described as an example, but the number of digits of these codes is not limited to this, and may be set to be more or less depending on specifications or the like. sell. Further, the maintenance code generation unit 120 may generate the maintenance code COM by using the automatically generated device code and the operation code as they are, or may store a two-input one-output conversion table or conversion in the storage unit 13. A maintenance table may be separately provided, and the maintenance code generation unit 120 may generate the maintenance code COM using the table. For example, when the device code is “123XA” and the operation code is “089X”, the maintenance code generation unit 120 may arrange the devices as they are and generate a maintenance code COM such as “123XA089X” or “089X123XA”. Alternatively, the maintenance codes COM may be generated in a mixed manner such as “102839XXA” (alternately arranged). In addition, the maintenance code generation unit 120 inputs the device code “123XA” and the work code “089X” to the conversion table, and outputs a code (a value completely unrelated to the device code or the work code) output from the conversion table. Or the number of digits, the only code corresponding to these two codes) may be the maintenance code COM.
(工程表の作成処理)
 図1の説明に戻る。工程表作成部122は、まず、客先機器台帳作成部121が客先BOM・WBSDB131に記憶・保存したメンテナンスコードCOM及びそれに紐づくプラント情報を全て、工事予定DB132にコピーする。そして、工程表作成部122は、入出力部11のモニタに「工程表作成画面」を表示し、工事予定DB132を用いて工程表の作成処理S12を実行する。「工程表作成画面」には、工程表の作成処理S12で入力される複数の項目の入力欄が表示される。具体的には、図4で示すように、機器情報である客先設備名(BOMレベル1)、機器仕様分類、客先機器詳細名、機器詳細仕様、または系列(BOMレベル3)、並びに、作業情報である作業属性または客先実施項目名(WBSレベル1)、客先作業詳細名(WBSレベル2)、予定工程または予定工数(WBSレベル3)、さらには関連情報である休炉予定または検査予定等を入力するための入力欄を、工程表作成部122が入出力部11のモニタに表示する。なお、関連情報の入力欄には、文章で説明やコメントを入力することができる。例えば、予定されている休炉や検査に関する詳細な内容や、お客様への連絡事項等の種々の情報を入力することができる。
 従って、関連情報には、作業者の経験によるノウハウや、特定製品の型番、作業上の秘密情報が含まれうる。
 このとき、工事予定DB132には、客先BOM・WBSDB131に記憶・保存されたメンテナンスコードCOM及びプラント情報がコピーされている。よって、工程表の作成処理S12の際、入力が必要となる項目であって、且つ、すでにコピーされたプラント情報等については、工程表作成部122は、当該入力欄の表示の際に、これら情報等を併せて表示させる。図4の例では、客先機器台帳作成部121と工程表作成部122で、入力が必要となるプラント情報等は、BOMレベル1、BOMレベル3、WBSレベル1、及びWBSレベル2において同一である。よって、これらのプラント情報は、「工程表作成画面」で作業者が改めて入力する必要はない。ただし、作業者は、「工程表作成画面」の入力欄でこれら情報を修正することができる。
 従って、工程表の作成処理S12において作業者が新規に入力する必要があるのは、多くとも、予定工程または予定工数(WBSレベル3)と関連情報の2項目であり、このため、作業者の入力作業の時間及び労力を削減することができる。
(Process creation of process chart)
Returning to the description of FIG. First, the process table creation unit 122 copies the maintenance code COM stored and stored in the customer BOM / WBSDB 131 by the customer device ledger creation unit 121 and all the plant information associated therewith into the construction schedule DB 132. Then, the process schedule creation unit 122 displays a “process schedule creation screen” on the monitor of the input / output unit 11 and executes the process creation process S12 using the construction schedule DB 132. On the “process chart creation screen”, input fields for a plurality of items input in the process chart creation process S12 are displayed. Specifically, as shown in FIG. 4, the customer information includes customer equipment name (BOM level 1), equipment specification classification, customer equipment detail name, equipment detail specification, or series (BOM level 3), and Work attribute or customer execution item name (WBS level 1) as work information, customer work detailed name (WBS level 2), planned process or planned man-hour (WBS level 3), and related information such as shutdown schedule or The process chart creating unit 122 displays an input field for inputting an inspection schedule or the like on the monitor of the input / output unit 11. In the related information input field, a description or a comment can be input in text. For example, it is possible to input various kinds of information such as detailed contents regarding scheduled shutdown and inspection, and information to contact customers.
Therefore, the related information may include know-how based on the experience of the worker, the model number of the specific product, and secret information on the work.
At this time, in the construction schedule DB 132, the maintenance code COM and the plant information stored and stored in the customer BOM / WBSDB 131 are copied. Therefore, in the case of the process list creation process S12, regarding the items that need to be input and the plant information or the like that has already been copied, the process list creation unit 122 uses these items when displaying the input column. Information and the like are also displayed. In the example of FIG. 4, the plant information and the like that need to be input by the customer equipment ledger creation unit 121 and the process table creation unit 122 are the same at the BOM level 1, the BOM level 3, the WBS level 1, and the WBS level 2. is there. Therefore, it is not necessary for the operator to input these plant information again on the “process chart creation screen”. However, the operator can correct these information in the input fields of the “process chart creation screen”.
Therefore, in the process S12, the operator needs to newly input at most two items of the planned process or the planned man-hour (WBS level 3) and the related information. The time and labor for input work can be reduced.
 また、特定のプラントについて工程表の作成処理S12を実行する際、工程表作成部122は、当該工程表の作成に参考となる同一のメンテナンスコードCOMに紐づく複数のプラントのプラント情報を検索・抽出し、他のプラントと比較できる形式で入出力部11のモニタに表示させることができる。従って、作業者が作成処理S12を実行する際、他のプラントと比較しながら効率よく作業を行うことができるので、作業者の入力作業の時間及び労力を削減することができる。
 ところで、本発明においては、上述のように、同一のメンテナンスコードCOMに紐づく複数のプラントのプラント情報等をモニタに表示させた際、表示された複数のプラント情報等が多数である場合、作業者は、表示されたプラント情報をグループコードPAREでさらに絞り込み、表示させることができる。グループコードPAREの生成及びプラント情報への紐づけ方法は、以下のとおりである。
 まず、作業者は、「工程表作成画面」を介して工程表作成部122に指示することで、工程表作成部122が関連情報分析部129を起動させる。関連情報分析部129は、表示された複数のプラント情報の関連情報として工事予定DB132に記憶・保存されている膨大なテキストから、特定の単語、数字などの文字列を分析(例えば、テキストマイニング分析)し、図9の上図に示すように、特定の文字列を数の多い順に所定数だけ当該モニタに表示する。
 詳細は後述するが、作業者が表示された特定の文字列をモニタ上で選択すると、図9の下図に示すように、選択した特定の文字列に関連性の高い文字列のみが表示される。ここで、作業者が当該選択した特定の文字列で上記絞り込みを希望する場合、作業者は、当該モニタを介して工程表作成部122に指示することで、工程表作成部122がグループコード作成部12Aを起動させる。グループコード作成部12Aは、当該選択した特定の文字列に一対一に対応する特定のグループコードPAREを作成し、すでにモニタに表示させている「同一のメンテナンスコードCOMに紐づく複数のプラントのプラント情報」のうち、当該選択した特定の文字列を関連情報に含むプラント情報に紐づける。例えば、グループコードPAREが「X425A00A1」と生成された場合、図3(c)のプラント情報に当該グループコードPAREが紐づけられた状態を、図10に示す。
 なお、グループコードPAREは、例として「X425A00A1」を示したが、コードの桁数はこれに限らず、仕様等に応じてこれ以上またはこれ以下に設定されうる。
In addition, when the process chart creation process S12 is performed for a specific plant, the process chart creation unit 122 searches for plant information of a plurality of plants associated with the same maintenance code COM that is used for creating the process chart. It can be extracted and displayed on the monitor of the input / output unit 11 in a format that can be compared with other plants. Therefore, when the worker executes the creation process S12, the work can be performed efficiently while comparing with other plants, so that the time and labor of the input work of the worker can be reduced.
By the way, according to the present invention, as described above, when displaying plant information and the like of a plurality of plants associated with the same maintenance code COM on a monitor, if a large number of the plurality of plant information and the like are displayed, the operation The user can further narrow down and display the displayed plant information with the group code PARE. The method of generating the group code PARE and linking it to the plant information is as follows.
First, the operator instructs the process chart creating unit 122 via the “process chart creating screen”, so that the process chart creating unit 122 activates the related information analysis unit 129. The related information analysis unit 129 analyzes a character string such as a specific word or number from a huge text stored and stored in the construction schedule DB 132 as related information of the plurality of displayed plant information (for example, text mining analysis). Then, as shown in the upper diagram of FIG. 9, a predetermined number of specific character strings are displayed on the monitor in descending order of the number.
Although details will be described later, when the operator selects a specific character string displayed on the monitor, only a character string highly relevant to the selected specific character string is displayed as shown in the lower diagram of FIG. . Here, when the operator desires the above-described narrowing down by the selected specific character string, the operator instructs the process chart creating unit 122 via the monitor, and the process chart creating unit 122 creates the group code. Activate the unit 12A. The group code creating unit 12A creates a specific group code PARE corresponding to the selected specific character string on a one-to-one basis, and displays the “group of multiple plants linked to the same maintenance code COM” already displayed on the monitor. In the “information”, the selected specific character string is linked to the plant information included in the related information. For example, when the group code PARE is generated as “X425A00A1”, FIG. 10 shows a state where the group code PARE is linked to the plant information in FIG. 3C.
Note that the group code PARE has been described as “X425A00A1” as an example, but the number of digits of the code is not limited to this, and may be set to be more or less depending on specifications and the like.
 そして、グループコード生成部12AによってグループコードPAREが生成された場合、グループコードPAREは、「工程表作成画面」に表示される。また、工程表作成部122が、グループコードPAREを対応するプラント情報に紐づけて、工事予定DB132に記憶・保存する。
 これにより、作業者は、グループコードPAREを用いて上記絞り込みを実行し、モニタに表示される複数のプラント情報の数を減数させ、作業に関連性の高い情報のみを表示させることができるので、他のプラントと比較しながらさらに効率よく作業を行うことができる。よって、作業者の入力作業の時間及び労力を削減することができる。
 なお、以下の業務プロセスの各処理S13~S18においても、各処理部123~129は、工程表作成部122と同様に、グループコードPAREを生成し、対応するプラント情報に紐づけることができる。
When the group code PARE is generated by the group code generation unit 12A, the group code PARE is displayed on the “process chart creation screen”. Further, the process chart creating unit 122 stores and saves the group code PARE in the construction schedule DB 132 in association with the corresponding plant information.
Accordingly, the operator can execute the narrowing down by using the group code PARE, reduce the number of the plurality of plant information displayed on the monitor, and display only the information highly relevant to the work. The work can be performed more efficiently while comparing with other plants. Therefore, it is possible to reduce the time and labor of the input operation of the worker.
In each of the following processes S13 to S18 of the business process, each of the processing units 123 to 129 can generate a group code PARE and link it to the corresponding plant information, similarly to the process table creation unit 122.
 以上の通り、特定のプラントについて工程表の作成処理S12を実行する際、同一のメンテナンスコードCOMや、同一のグループコードPAREに紐づく複数のプラントのプラント情報等を検索・抽出し、他のプラントと比較できる形式で入出力部11のモニタに表示させることができる。これにより、作業者は、特定のプラントについて、他のプラント情報を参考に入力を行うことができるので、入力作業が効率的(時間短縮、労力低減)になり、また、実績に基づくプラント情報と比較した結果であるので信頼性の高い工程表を作成することができる。 As described above, when the process chart creation process S12 is performed for a specific plant, the plant information of a plurality of plants associated with the same maintenance code COM and the same group code PARE is searched and extracted, and other plants are searched. It can be displayed on the monitor of the input / output unit 11 in a format that can be compared with. This allows the worker to perform input with respect to a specific plant with reference to other plant information, so that the input operation becomes efficient (time reduction, labor reduction), and the plant information based on the actual results is saved. Since the result is a comparison, a highly reliable process chart can be created.
(見積の作成処理)
 見積作成部123は、まず、工程表作成部122が工事予定DB132に記憶・保存したメンテナンスコードCOM、グループコードPARE及びそれに紐づくプラント情報を全て、見積DB133にコピーする。工事予定DB132に記憶・保存されたプラント情報等を全てコピーするので、工程表作成部122における工程表の作成処理S12で使用されず、モニタに表示もされなかったBOMレベル2、BOMレベル4、及びBOMレベル5のプラント情報も見積DB133にコピーされる。これらBOMレベル2、BOMレベル4、及びBOMレベル5のプラント情報は、客先BOM・WBSDB131に記憶・保存されたプラント情報と同一である。
(Estimate creation process)
First, the estimate creation unit 123 copies all of the maintenance code COM, the group code PARE, and the plant information associated therewith, which are stored and saved in the construction schedule DB 132 by the process chart creation unit 122, to the estimate DB 133. Since all the plant information and the like stored and stored in the construction schedule DB 132 are copied, the BOM level 2 and the BOM level 4, which are not used in the process table creation process S12 in the process table creation unit 122 and are not displayed on the monitor, are used. And the plant information of the BOM level 5 are also copied to the estimation DB 133. The BOM level 2, BOM level 4, and BOM level 5 plant information is the same as the plant information stored and stored in the customer BOM / WBSDB 131.
 そして、見積作成部123は、入出力部11のモニタに「見積作成画面」を表示し、見積DB133を用いて見積の作成処理S13を実行する。「見積作成画面」には、見積の作成処理S13で入力される複数の項目の入力欄が表示される。具体的には、図4で示すように、機器情報である客先設備名(BOMレベル1)、客先機器名(BOMレベル2)、機器仕様分類、客先機器詳細名、または系列(BOMレベル3)、客先機器部品名、部品仕様、数量、または見積単価(BOMレベル5)、並びに、作業情報である作業属性または客先実施項目名(WBSレベル1)、客先作業詳細名、見積工数、または見積単価(WBSレベル2)、さらには関連情報である経費を入力するための入力欄を、見積作成部123が入出力部11のモニタに表示する。
 このとき、見積DB133には、工事予定DB132に記憶・保存されたメンテナンスコードCOM、グループコードPARE及びプラント情報がコピーされている。よって、見積の作成処理S13の際、入力が必要となる項目であって、且つ、すでにコピーされたプラント情報等については、見積作成部123は、当該入力欄の表示の際に、これら情報等を併せて表示させる。
Then, the estimate creating unit 123 displays an “estimate creation screen” on the monitor of the input / output unit 11, and executes the estimate creation process S13 using the estimate DB 133. In the “estimation creation screen”, input fields for a plurality of items to be entered in the estimate creation processing S13 are displayed. Specifically, as shown in FIG. 4, the customer information includes customer equipment name (BOM level 1), customer equipment name (BOM level 2), equipment specification classification, customer equipment detail name, or series (BOM). Level 3), customer equipment part name, part specification, quantity, or estimated unit price (BOM level 5), and work attribute or customer execution item name (WBS level 1) as work information, customer work detail name, The estimate creation unit 123 displays on the monitor of the input / output unit 11 an input field for inputting the estimated man-hour or the estimated unit price (WBS level 2), and furthermore, the expenses as the related information.
At this time, the maintenance code COM, the group code PARE, and the plant information stored and stored in the construction schedule DB 132 are copied to the estimate DB 133. Therefore, in the case of the estimate creation processing S13, regarding the items that need to be input and the already copied plant information, etc., the estimate creation unit 123 displays these information and the like when displaying the input column. Is also displayed.
 ここで、図4において、客先機器台帳作成部121で入力が必要なBOMレベル2の情報は、客先機器名または機器仕様であるのに対し、見積作成部123で入力が必要なBOMレベル2の情報は、客先機器名であって、機器仕様の入力は不要となっている。この場合、見積作成部123は、「見積作成画面」の入力欄に、工事予定DB132から見積DB133にコピーされた客先機器名を表示し、必要に応じて作業者による修正を可能とするが、同様にコピーされた機器仕様を表示する必要はない。また、図4において、客先機器台帳作成部121で入力が必要なBOMレベル5の情報は、客先機器部品名または部品仕様であるのに対し、見積作成部123で入力が必要なBOMレベル5の情報は、客先機器部品名、部品仕様、数量、または見積単価であり、情報量が増加している。この場合、見積作成部123は、「見積作成画面」の入力欄に、工事予定DB132から見積DB133にコピーされた客先機器部品名または部品仕様を表示し、必要に応じて作業者による修正を可能とするが、さらに、同じBOMレベル内で増加した情報(ここでは、数量または見積単価)に対応する入力欄を新たに「見積作成画面」に表示して、作業者の入力を促す。 Here, in FIG. 4, the BOM level 2 information that needs to be input in the customer device ledger creation unit 121 is the customer device name or the device specification, whereas the BOM level that the estimate creation unit 123 needs to input is The information of No. 2 is a customer device name, and it is not necessary to input device specifications. In this case, the quotation creating unit 123 displays the customer device name copied from the construction schedule DB 132 to the quotation DB 133 in the input field of the “quotation creation screen”, and allows the operator to make corrections as necessary. Similarly, there is no need to display the copied device specifications. In FIG. 4, the BOM level 5 information that needs to be input by the customer equipment ledger creation unit 121 is the customer equipment part name or the component specification, whereas the BOM level that the estimate creation unit 123 needs to input is The information No. 5 is a customer equipment part name, a part specification, a quantity, or an estimated unit price, and the information amount is increasing. In this case, the estimate creation unit 123 displays the customer equipment part name or the part specification copied from the construction schedule DB 132 to the estimate DB 133 in the input field of the “estimate creation screen”, and corrects it by the operator as necessary. Although possible, an input field corresponding to information (here, quantity or estimated unit price) increased within the same BOM level is newly displayed on the “estimation creation screen” to prompt the operator to input.
 なお、工程表作成部122と同様、特定のプラントについて見積の作成処理S13を実行する際、グループコードPAREを生成し、プラント情報に紐づけることができる。そして、見積作成部123は、同一のメンテナンスコードCOMに紐づく複数のプラントのプラント情報や、同一のグループコードPAREに紐づく複数のプラントのプラント情報を検索・抽出し、他のプラントと比較できる形式で入出力部11のモニタに表示させることができる。これにより、作業者は、特定のプラントについて、他のプラント情報を参考に入力を行うことができるので、入力作業が効率的(時間短縮、労力低減)になり、また、実績に基づくプラント情報と比較した結果であるので信頼性の高い見積を作成することができる。特に関連性の深い、同一のグループコードに紐づくプラントのプラント情報を表示させることにより、さらに作業効率を向上させ、確度の高い見積もりを作成することができる。 Note that, similar to the process table creation unit 122, when the estimation creation process S13 is performed for a specific plant, a group code PARE can be generated and linked to the plant information. Then, the quotation creating unit 123 can search and extract plant information of a plurality of plants associated with the same maintenance code COM and plant information of a plurality of plants associated with the same group code PARE, and can compare with other plants. It can be displayed on the monitor of the input / output unit 11 in a format. This allows the worker to perform input with respect to a specific plant with reference to other plant information, so that the input operation becomes efficient (time reduction, labor reduction), and the plant information based on the actual results is saved. Since the result is a comparison, a highly reliable estimate can be created. In particular, by displaying plant information of plants that are closely related to the same group code, work efficiency can be further improved, and a highly accurate estimate can be created.
 その他の処理部、すなわち工事仕様書作成部124から保全計画作成部128は、工程表作成部122または見積作成部123と同様の動作を行うので、以下、簡単に説明する。なお、これら各処理部は、同一のメンテナンスコードCOM、さらには同一のグループコードPAREに紐づく複数のプラントのプラント情報を検索・抽出し、他のプラントと比較できる形式で入出力部11のモニタに表示させることができる。また、これら各処理部は、関連情報分析部129を用いて関連情報を分析させ、分析結果から選択した特定の文字列に基づいて、グループコード生成部12Aにグループコードを生成させることができる。 The other processing units, that is, the construction specification creation unit 124 to the maintenance plan creation unit 128 perform the same operations as the process chart creation unit 122 or the estimate creation unit 123, and thus will be briefly described below. These processing units search and extract plant information of a plurality of plants associated with the same maintenance code COM and the same group code PARE, and monitor the input / output unit 11 in a format that can be compared with other plants. Can be displayed. In addition, each of these processing units can analyze the related information using the related information analysis unit 129, and can cause the group code generation unit 12A to generate a group code based on a specific character string selected from the analysis result.
(工事仕様書の作成処理)
 工事仕様書作成部124は、まず、見積作成部122が見積DB133に記憶・保存したメンテナンスコードCOM、グループコードPARE及びそれらに紐づくプラント情報を全て、発注コストDB134にコピーする。そして、入出力部11のモニタに「工事仕様書作成画面」を表示し、発注コストDB134を用いて工事仕様書の作成処理S14を実行する。
(Creation of construction specifications)
First, the construction specification creator 124 copies the maintenance code COM, the group code PARE, and the plant information associated therewith, all stored and stored in the quotation DB 133 by the quotation creator 122, to the order cost DB 134. Then, the “construction specification document creation screen” is displayed on the monitor of the input / output unit 11, and the construction specification document creation process S14 is executed using the order cost DB 134.
(工事報告書の作成処理)
 工事報告書作成部125は、まず、工事仕様書作成部124が発注コストDB134に記憶・保存したメンテナンスコードCOM、グループコードPARE及びそれらに紐づくプラント情報を全て、機器点検・計測記録DB135にコピーする。そして、入出力部11のモニタに「工事報告書作成画面」を表示し、機器点検・計測記録DB135を用いて工事報告書の作成処理S15を実行する。
(Construction report creation processing)
First, the construction report creation unit 125 copies the maintenance code COM, the group code PARE, and the plant information associated therewith, all stored and stored in the order cost DB 134 by the construction specification creation unit 124, into the equipment inspection / measurement record DB 135. I do. Then, the “construction report creation screen” is displayed on the monitor of the input / output unit 11, and the construction report creation process S15 is executed using the equipment inspection / measurement record DB 135.
(工事日報の作成処理)
 工事日報作成部126は、まず、工事報告書作成部125が機器点検・計測記録DB135に記憶・保存したメンテナンスコードCOM、グループコードPARE及びそれらに紐づくプラント情報を全て、工事実績DB136にコピーする。そして、入出力部11のモニタに「工事日報作成画面」を表示し、工事実績DB136を用いて工事日報の作成処理S16を実行する。
(Create daily work report)
First, the construction daily report creation unit 126 copies the maintenance code COM, the group code PARE, and the plant information associated therewith, all of which are stored and stored in the device inspection / measurement record DB 135 by the construction report creation unit 125, to the construction result DB 136. . Then, the “construction daily report creation screen” is displayed on the monitor of the input / output unit 11, and the construction daily report creation processing S16 is executed using the construction result DB 136.
(保全履歴の作成処理)
 保全履歴作成部127は、まず、工事日報作成部126が工事実績DB136に記憶・保存したメンテナンスコードCOM、グループコードPARE及びそれらに紐づくプラント情報を全て、工事履歴DB137にコピーする。そして、入出力部11のモニタに「保全履歴画面」を表示し、工事履歴DB137を用いて保全履歴の作成処理S17を実行する。
(Process of creating maintenance history)
First, the maintenance history creation unit 127 copies the maintenance code COM, the group code PARE, and the plant information associated therewith, all stored and stored in the construction result DB 136 by the construction daily report creation unit 126, to the construction history DB 137. Then, a "maintenance history screen" is displayed on the monitor of the input / output unit 11, and the maintenance history creation process S17 is executed using the construction history DB 137.
(保全計画の作成処理)
 保全計画作成部128は、まず、保全履歴作成部127が工事履歴DB137に記憶・保存したメンテナンスコードCOM、グループコードPARE及びそれらに紐づくプラント情報を全て、将来工事計画DB138にコピーする。そして、入出力部11のモニタに「保全計画作成画面」を表示し、将来工事計画DB138を用いて保全計画の作成処理S18を実行する。
(Maintenance plan creation processing)
First, the maintenance plan creation unit 128 copies the maintenance code COM, the group code PARE, and the plant information associated therewith, all of which are stored and stored in the construction history DB 137 by the maintenance history creation unit 127, into the future construction plan DB 138. Then, a "maintenance plan creation screen" is displayed on the monitor of the input / output unit 11, and the maintenance plan creation process S18 is executed using the future construction plan DB 138.
 そして、保全計画の作成処理S18の後、管理システム10における業務プロセスは、工程表の作成処理S12へ戻り、業務プロセスを順次継続してゆく。なお、業務プロセスが工程表の作成処理S12へ戻った際には、工程表作成部122は、まず、保全計画作成部128が将来工事計画DB138に記憶・保存したメンテナンスコードCOM、グループコードPARE及びそれらに紐づくプラント情報を全て、工事予定DB132にコピーするとともに、客先機器台帳作成部121が客先BOM・WBSDB131に新たに記憶・保存したメンテナンスコードCOM及びそれに紐づくプラント情報を全て、工事予定DB132にコピーする。
 以上に説明したように、管理システム10では、業務アプリケーション部12の各処理部120~128にそれぞれ個別に対応したDBが設けられている。従って、直前の業務プロセスに対応したDBにつき、例えば定期点検などの保守作業が実施される場合、現時点において実行しようとする業務プロセスに対応した処理部は、自己に個別に対応したDBを用いて自己の処理を実行することができる。従って、管理システム10の利便性を向上することができる。
Then, after the maintenance plan creation process S18, the business process in the management system 10 returns to the process chart creation process S12, and continues the business process sequentially. When the business process returns to the process chart creation process S12, the process chart creating unit 122 firstly executes the maintenance code COM, the group code PARE, and the maintenance code COM stored and saved in the future construction plan DB 138 by the maintenance plan creating unit 128. All the plant information associated with them is copied to the construction schedule DB 132, and the maintenance code COM newly stored and stored in the customer BOM / WBSDB 131 by the customer equipment ledger creation unit 121 and all the plant information associated therewith are constructed. Copy it to the schedule DB 132.
As described above, in the management system 10, the processing units 120 to 128 of the business application unit 12 are provided with the DBs respectively corresponding to the processing units. Therefore, when a maintenance work such as a periodic check is performed on the DB corresponding to the immediately preceding business process, the processing unit corresponding to the business process to be executed at the present time uses the DB individually corresponding to itself. It can execute its own processing. Therefore, the convenience of the management system 10 can be improved.
(表示例)
 次に、図5から図8を用いて、同一のメンテナンスコードCOMで複数のプラント情報を検索・抽出した際のモニタへの表示例を示す。同一のグループコードPAREで複数のプラント情報を検索・抽出した際のモニタへの表示例は、COMの場合と同様であるので省略する。
 工事日報作成部126で工事日報の作成処理S16を実行する際に、実績工数(WBSレベル2の作業情報)を「工事日報作成画面」で入力するが、これらの表示例は、この際に、参考とする他のプラント情報を同一のメンテナンスコードCOMで検索・抽出してモニタに表示させた例である。同一のプラント情報であっても、管理システム10において、作業者は、例えば図5から図8のいずれかの表示形式を選択することができることを示す。
 なお、ここでは、BOMの複数の階層のうち、複数のプラントの全てにおいて機器情報が必ず入力される階層の中で最下層であるBOMレベル3の機器情報として「1号ボイラチューブ」が入力され、WBSの複数の階層のうち、上記最下層の機器情報に直接的に紐づくWBSの階層であるWBSレベル1の作業情報として「ボイラチューブ清掃」が入力される例を示す。また、「1号ボイラチューブ」に対応する製品コードは「103AA01」であり、「ボイラチューブ清掃」に対応する作業コードは「0201」であり、メンテナンスコードCOMは、これらをそのまま用いた「103AA010201」とした例である。
 先述のように、製品コード等の桁数は仕様等に応じて適宜設定されうるが、ここでは図3で説明した製品コードの桁数より多い桁数を製品コードとしている。製品コードは「103AA01」であるが、製品コードの中に号炉コード「01」(1号炉を意味する)を特に入れ込んだ例である。
 また、図5から図7では、関連情報として、実績がある場合は「レ」、実績がない場合は「-」として、実績の有無も表示している。
 ここでは、工事日報作成部126で工事日報の作成処理S16を実行する際の例を示すが、業務アプリケーション部12の他の処理部においても同様に、作業者が表示形式を選択することができる。
(Display example)
Next, a display example on a monitor when a plurality of pieces of plant information are searched and extracted with the same maintenance code COM will be described with reference to FIGS. 5 to 8. A display example on the monitor when a plurality of plant information items are searched and extracted with the same group code PARE is the same as that in the case of COM, and thus will not be described.
When the construction daily report creation unit 126 executes the construction daily report creation processing S16, the actual man-hours (work information of the WBS level 2) is input on the “construction daily report creation screen”. These display examples are as follows. This is an example in which other reference plant information is searched and extracted with the same maintenance code COM and displayed on a monitor. Even if the plant information is the same, the management system 10 indicates that the operator can select any one of the display formats shown in FIGS. 5 to 8.
Here, among the plurality of layers of the BOM, “No. 1 boiler tube” is input as the BOM level 3 device information which is the lowest layer among the layers in which the device information is always input in all of the plurality of plants. An example in which “boiler tube cleaning” is input as work information of WBS level 1 which is the WBS layer directly linked to the device information of the lowest layer among a plurality of layers of WBS. The product code corresponding to “No. 1 boiler tube” is “103AA01”, the work code corresponding to “Boiler tube cleaning” is “0201”, and the maintenance code COM is “103AA010201” using these as they are. This is an example.
As described above, the number of digits of the product code and the like can be appropriately set according to the specifications and the like. Here, the number of digits is larger than the number of digits of the product code described with reference to FIG. Although the product code is “103AA01”, this is an example in which the reactor code “01” (meaning Unit 1) is particularly included in the product code.
In addition, in FIGS. 5 to 7, the presence / absence of the result is also displayed as the related information as “レ” when there is a result, and as “−” when there is no result.
Here, an example is shown in which the construction daily report creation unit 126 executes the construction daily report creation processing S16, but the operator can similarly select a display format in other processing units of the business application unit 12. .
 図5は、記憶部13に記憶・保全されている全てのプラント情報から、「1号ボイラチューブ」の「ボイラチューブ清掃」を実施した又は実施予定のプラント情報を、メンテナンスコードCOM「103AA010201」で検索・抽出し、比較のためにモニタに表示させた例である。
 列挙された複数のプラント情報のBOMレベル3は、全て「1号ボイラチューブ」であり、WBSレベル1は、全て「ボイラチューブ清掃」であることがわかる。また、BOMレベル4には、「1号ボイラチューブ火炉左側壁管」と「1号ボイラチューブ火炉右側壁管」の2つの異なる機器情報があり、WBSレベル2には、「清掃」、「肉厚計測箇所磨き」、及び「肉厚計測」の3つの異なる作業情報があることがわかる。さらに、WBSレベル3には、「1パス清掃」、「2パス清掃」、「清掃灰搬出」、「計測箇所マーキング」、「計測箇所磨き」、「肉厚計測A」及び「肉厚計測B」の7つの異なる作業情報があることがわかる。
FIG. 5 shows, from all the plant information stored and maintained in the storage unit 13, the plant information on which the “boiler tube cleaning” of the “No. 1 boiler tube” has been performed or is to be performed, with the maintenance code COM “103AA010201”. This is an example of searching, extracting, and displaying on a monitor for comparison.
It can be seen that BOM level 3 of the listed plant information is all “No. 1 boiler tube”, and WBS level 1 is all “Boiler tube cleaning”. In addition, BOM level 4 has two different pieces of equipment information, “No. 1 boiler tube furnace left side wall pipe” and “No. 1 boiler tube furnace right side wall pipe”, and WBS level 2 has “cleaning” and “meat”. It can be seen that there are three different pieces of work information of "polishing thickness measurement location" and "thickness measurement". Further, WBS level 3 includes “1 pass cleaning”, “2 pass cleaning”, “cleaning ash removal”, “measurement location marking”, “measurement location polishing”, “thickness measurement A”, and “thickness measurement B”. It is understood that there are seven different pieces of work information.
 また、実績工数、実績(有無)の欄を見ると、「1号ボイラチューブ火炉左側壁管」には作業の実績があり、その工数も表示されている。一方、「1号ボイラチューブ火炉右側壁管」には作業の実績がないので、その工数も表示されていないことがわかる。
 図5のように表示されたプラント情報は、WBSレベル2の「清掃」だけで実績工数がいくつあるのか、一見しただけでは理解が容易でない。そこで、WBSレベル2の「清掃」、「肉厚計測箇所磨き」、及び「肉厚計測」の3つの異なる作業情報で、実績工数を加算し、まとめて表示したのが図6の表示例である。「清掃」の実績工数は「4」、「肉厚計測箇所磨き」の実績工数は「4」、「肉厚計測」の実績工数は「2」であることを、容易に理解することができる。
 さらに、実績工数の現時点における総計を知りたい場合には、図7のように表示させることもできる。ここでは、実績のあるのは、「1号ボイラチューブ火炉左側壁管」の「清掃」(実績工数:4)、「肉厚計測箇所磨き」(実績工数:4)、「肉厚計測」(実績工数:2)であるので、これらの数字が加算されて、実績工数の現時点の総計「10」が表示されている。
 図7をより簡略化して、「ボイラチューブ清掃」の実績工数の現時点における総計「10」を、図8のように表示させることもできる。
Also, looking at the columns of the actual man-hour and the actual (presence / absence), "No. 1 boiler tube furnace left side wall tube" has the actual work and the man-hour is also displayed. On the other hand, since “No. 1 boiler tube furnace right wall pipe” has no work record, it can be seen that the man-hour is not displayed.
The plant information displayed as shown in FIG. 5 is not easy to understand at a glance as to how many actual man-hours are obtained only by “cleaning” of WBS level 2. Therefore, in the display example of FIG. 6, the actual man-hours are added and displayed collectively in three different pieces of work information of “cleaning”, “polishing of a thickness measurement location”, and “thickness measurement” of WBS level 2. is there. It can be easily understood that the actual man-hour for "cleaning" is "4", the actual man-hour for "polishing thickness measurement location" is "4", and the actual man-hour for "thickness measurement" is "2". .
Further, when the user wants to know the total of the actual man-hours at the present time, it can be displayed as shown in FIG. Here, the proven results are “cleaning” of “No. 1 boiler tube furnace left side wall pipe” (actual man-hours: 4), “polishing of thickness measurement points” (actual man-hours: 4), and “thickness measurement” ( Since the actual man-hour is 2), these numbers are added, and the current total of the actual man-hours “10” is displayed.
7 can be further simplified, and the total “10” of the actual man-hours of “cleaning of the boiler tube” at the present time can be displayed as shown in FIG.
 上述のように、特定のBOMレベル(BOMの複数の階層のうち、複数のプラントの全てにおいて機器情報が必ず入力される階層の中で最下層)の機器情報に対応する製品コード及び特定のWBSレベル(WBSの複数の階層のうち、上記最下層の機器情報に直接的に紐づくWBSの階層)の作業情報に対応する作業コードに対応したメンテナンスコードCOMが、管理システム10で管理する全てのプラント情報に紐づけられている。このため、メンテナンスコードCOMを用いて管理システム10にて作業者が検索を行えば、入力作業の際の参考のために比較する他のプラント情報を抽出でき、さらに作業者が当該他のプラント情報の表示形式を適宜選択して比較することで、作業者の入力作業の時間及び労力を削減することができる。 As described above, the product code and the specific WBS corresponding to the device information of the specific BOM level (the lowest layer among the multiple layers of the BOM, in which the device information is always input in all of the plurality of plants). The maintenance code COM corresponding to the work code corresponding to the work information of the level (the WBS layer which is directly linked to the device information of the lowest layer among the plurality of layers of the WBS) manages all the management codes managed by the management system 10. It is linked to the plant information. Therefore, if the operator searches the management system 10 using the maintenance code COM, it is possible to extract other plant information to be compared for reference at the time of input work. By appropriately selecting and comparing the display formats, it is possible to reduce the time and labor required for input work by the operator.
 メンテナンスコードCOMは、このように特定のBOMレベルと特定のWBSレベルの両方のプラント情報に対応するコードであるので、特定のBOMレベルのみ、または特定のWBSレベルのみに対応したコードを用いて検索する場合に比べ、抽出される情報を格段に絞り込むことができる。さらに、特定のBOMレベルは、BOMの複数の階層のうち、複数のプラントの全てにおいて機器情報が必ず入力される階層の中の最下層であり、特定のWBSレベルは、WBSの複数の階層のうち、上記最下層の機器情報に直接的に紐づくWBSの階層であるので、作業者がプラント情報を入力する際、他の階層へ誤入力したとしても、比較対象とすべき全ての他のプラント情報を高い確度で的確に検索・抽出することができる。 Since the maintenance code COM is a code corresponding to the plant information at both the specific BOM level and the specific WBS level, the maintenance code COM is searched using only the specific BOM level or the code corresponding to only the specific WBS level. The information to be extracted can be narrowed down remarkably as compared with the case where the information is extracted. Further, the specific BOM level is the lowest layer among the multiple layers of the BOM in which the device information is always input in all of the multiple plants, and the specific WBS level is the minimum of the multiple layers of the WBS. Of these, since it is the WBS layer directly linked to the equipment information of the lowest layer, even if an operator inputs plant information incorrectly to another layer, all other layers to be compared are to be compared. Plant information can be accurately searched and extracted with high accuracy.
 以上に詳述したように、本実施形態の管理システム10によれば、複数のプラントが管理対象である場合において、作業者によるプラント情報の入力の負荷を低減し、プラント情報の誤入力があっても、高い確度で所望のプラント情報を検索・抽出・比較することができる。 As described in detail above, according to the management system 10 of the present embodiment, when a plurality of plants are to be managed, the load of input of plant information by an operator is reduced, and there is no erroneous input of plant information. However, desired plant information can be searched, extracted, and compared with high accuracy.
(関連情報の分析結果の表示例)
 図9は、関連情報分析部129による関連情報の分析結果の表示例を示す図である。図9の上図に関連情報分析部129が、DB131~138(例えば、工事実績DB136)の記憶する同一のメンテナンスコードCOMに紐づけられた関連情報についてテキストマイニング分析を行った分析結果の表示例である。図9の上図に例示するのは、ボイラチューブ点検整備に関する関連情報についての分析結果である。分析結果には、関連情報を構成する意味ある文字列(単語、数字、文節等の特定の文字列)毎の出現回数や文字列間の関連性が含まれる。さらに分析結果には、例えば、機器情報や作業情報に分類され得る文字列の出現回数や相関関係がモニタに表示される。ここで、作業者が、一見、「ボイラチューブ点検整備」に関係のない文字列である「抜管」に注目して「抜管」を選択する操作を行う。すると、図9の下図の表示に切り替わる。図9の下図は、図9の上図で対象となった関連情報のうち「抜管」を含む関連情報のみを対象として、関連情報分析部129がテキストマイニング分析を行った分析結果である。図9の下図には「抜管」を含む複数の関連情報を構成する文字列毎の出現回数や文字列間の関連性が表示されている。
 作業者は、「抜管」の出現回数101回、「抜管」と相関関係がある「足場」とその出現回数201回を参照して、例えば、これらの出現回数が比較的多いことから「抜管」が重要な情報であると判断することができる。この判断に基づき、作業者が「抜管」を関連情報に含むプラント情報だけを抽出して比較可能にしたいと考える場合、作業者は「抜管」に基づくグループコードPAREの生成及び対応するプラント情報への紐づけを各処理部122~128へ指示する操作を行う。すると、グループコード生成部12Aは、現在表示されているプラント情報と同じメンテナンスコードCOMに紐づけられたプラント情報の中から、特定の文字列「抜管」を関連情報に含むプラント情報だけを抽出し、抽出したプラント情報に同一のグループコードPAREを付す。図10にグループコードPAREの一例を示す。
(Display example of analysis result of related information)
FIG. 9 is a diagram illustrating a display example of the analysis result of the related information by the related information analysis unit 129. In the upper diagram of FIG. 9, a display example of an analysis result in which the related information analysis unit 129 performs a text mining analysis on the related information linked to the same maintenance code COM stored in the DB 131 to 138 (for example, the construction result DB 136) It is. The example shown in the upper diagram of FIG. 9 is an analysis result of related information on boiler tube inspection and maintenance. The analysis result includes the number of appearances of each meaningful character string (specific character string such as a word, a number, a phrase, etc.) constituting the related information, and the relation between the character strings. Further, in the analysis result, for example, the number of appearances and correlation of character strings that can be classified into device information and work information are displayed on a monitor. Here, at first glance, the operator performs an operation of selecting “extubation” by paying attention to “extubation” which is a character string not related to “boiler tube inspection and maintenance”. Then, the display is switched to the display shown in the lower diagram of FIG. The lower part of FIG. 9 shows an analysis result obtained by performing the text mining analysis by the relevant information analyzer 129 on only the relevant information including “extub” among the relevant information targeted in the upper part of FIG. The lower part of FIG. 9 displays the number of appearances of each character string constituting a plurality of pieces of related information including “extubation” and the relevance between the character strings.
The worker refers to “the scaffold” having a frequency of 101 occurrences of “extubation” and 201 times of the “scaffold” having a correlation with “extubation”. Is important information. Based on this determination, if the operator wants to extract only the plant information including “extubation” in the related information and make the comparison possible, the operator generates the group code PARE based on “extraction” and returns to the corresponding plant information. Is performed to instruct each of the processing units 122 to 128 to link the data. Then, the group code generation unit 12A extracts only the plant information including the specific character string “extubation” from the plant information associated with the same maintenance code COM as the currently displayed plant information. The same group code PARE is assigned to the extracted plant information. FIG. 10 shows an example of the group code PARE.
 なお、1つのプラント情報に複数のグループコードPAREを紐づけることが可能である。例えば、図9の上図にて、「抜管」、「足場」の各々に基づいて、異なるグループコードPAREを生成することが可能である。その場合、プラント情報の中には、「抜管」に基づいて生成されたグループコードPARE(以下、「PARE1」という)と、「足場」に基づいて生成されたグループコードPARE(以下、「PARE2」という)との両方に紐づけられるプラント情報が生じうる。当該プラント情報は、対応するメンテナンスコードCOM、グループコードPARE1、グループコードPARE2のいずれでも検索することが可能となる。
 ところで、記憶部13の各DBには、予め複数のグループコードPAREを格納するための所定容量が用意されている。関連性の深いプラント情報を、グループコードPAREによって紐づけることで、作業者は、図2のS12~S18の各処理において、メンテナンスコードCOMのみならず、グループコードPAREによってもプラント情報の検索、抽出、比較が可能となる。
Note that a plurality of group codes PARE can be linked to one plant information. For example, it is possible to generate a different group code PARE based on each of “extubation” and “scaffold” in the upper diagram of FIG. In this case, the plant information includes a group code PARE generated based on “extubation” (hereinafter, referred to as “PARE1”) and a group code PARE generated based on “scaffold” (hereinafter, “PARE2”). ) Can be generated. The plant information can be searched with any of the corresponding maintenance code COM, group code PARE1, and group code PARE2.
By the way, a predetermined capacity for storing a plurality of group codes PARE is prepared in advance in each DB of the storage unit 13. By associating the closely related plant information with the group code PARE, the worker can search and extract the plant information not only by the maintenance code COM but also by the group code PARE in each of the processes of S12 to S18 in FIG. , Makes comparisons possible.
 なお、ある一つのグループコードPARE(例えば、「X425A00A1」)に紐づけられた複数のプラント情報でなるグループは、当該プラント情報に対応するメンテナンスコードCOM(例えば、「123XA089X」)に紐づけられた複数のプラント情報でなるグループに包含される関係が成立する。また、先述のように、ある一つのメンテナンスコードCOMに対応した複数のグループコードPAREを生成することが可能である。関連情報分析部129の分析結果を参照して、多数のグループコードPAREを生成し、プラント情報のグループ分けを数多く行うことによって、各処理S12~S18における処理速度や処理精度を高めることができる。 A group consisting of a plurality of plant information items associated with one group code PARE (for example, “X425A00A1”) is associated with a maintenance code COM (for example, “123XA089X”) corresponding to the plant information item. A relationship included in a group including a plurality of plant information is established. Further, as described above, it is possible to generate a plurality of group codes PARE corresponding to one certain maintenance code COM. By generating a large number of group codes PARE with reference to the analysis result of the related information analysis unit 129 and performing a large number of groupings of the plant information, it is possible to increase the processing speed and processing accuracy in each of the processes S12 to S18.
 グループ分けに用いる特定の文字列の例として、出現回数が多い文字列の他に、コストや実績工数に関連する数字を用いることができる。コスト、実績工数は、事業への影響度が高く、出現回数の多い文字列は、事業への影響度及び顧客のニーズが高いことを示している。関連情報分析部129の分析結果を参照しつつ、作業者の経験に基づいて顧客ニーズや事業方針に影響が大きい特定の文字列を関連情報に含むプラント情報をグループ化させることにより、各処理部122~128でより効果的な処理を行うことができる。 As an example of a specific character string used for grouping, in addition to a character string having a large number of appearances, a number related to cost or actual man-hour can be used. The cost and the actual man-hour have a high degree of influence on the business, and a character string with a large number of appearances indicates that the degree of influence on the business and customer needs are high. By referring to the analysis result of the related information analysis unit 129 and grouping the plant information including a specific character string having a large influence on customer needs and business policies in the related information based on the experience of the worker, each processing unit More effective processing can be performed in steps 122 to 128.
 なお、関連情報には現場作業者の暗黙知(ノウハウ)が多く含まれている。関連情報分析部129によってテキストマイニング分析等を行うことで、関連情報を構成する文字列の不可知な相関関係などを可視化し、現場作業者のノウハウを活用可能なものとすることができる。また、大量のテキスト情報を対象として、特定の文字列の出現回数などを自動的に算出することができる。これにより、これまでに認識できなかった文字列の重要性、影響度などを把握し、有効なグループ化を行うことができる。 関 連 In addition, related information includes many tacit knowledge (knowledge) of field workers. By performing text mining analysis and the like by the related information analysis unit 129, it is possible to visualize unknowable correlations and the like of character strings constituting related information, and to make use of the know-how of field workers. In addition, the number of occurrences of a specific character string can be automatically calculated for a large amount of text information. As a result, it is possible to grasp the importance, the degree of influence, and the like of the character strings that could not be recognized so far, and perform effective grouping.
 また、上記説明では、関連情報分析部129は、関連情報の分析結果を表示させることとしたが、これに加え、どの文字列が特定の文字列として選択されたかを学習し、選択候補となる文字列の候補を表示するように構成されていてもよい。例えば、出現回数が多い文字列が選択される傾向がある場合、関連情報分析部129は、出現回数が多い順に上位3つの文字列を強調して表示してもよい。強調して表示するとは、例えば、フォントサイズを大きくして表示する、太字での表示する、赤色で表示する等である。また、例えば、ある文字列αと相関関係のあるコストや工数を示す文字列(数字)が所定の値より大きい場合、関連情報分析部129は、文字列αを特定の文字列の候補として強調して表示してもよい。 In the above description, the related information analyzing unit 129 displays the analysis result of the related information. In addition, the related information analyzing unit 129 learns which character string is selected as the specific character string, and becomes a selection candidate. It may be configured to display character string candidates. For example, when a character string having a large number of appearances tends to be selected, the related information analysis unit 129 may highlight and display the top three character strings in descending order of the number of appearances. Displaying with emphasis means, for example, displaying with a larger font size, displaying in bold, displaying in red, or the like. Further, for example, when a character string (numerical value) indicating a cost or man-hour that has a correlation with a certain character string α is larger than a predetermined value, the related information analysis unit 129 emphasizes the character string α as a specific character string candidate. May be displayed.
 その他、本発明の趣旨を逸脱しない範囲で、上記した実施の形態における構成要素を周知の構成要素に置き換えることは適宜可能である。また、この発明の技術範囲は上記の実施形態に限られるものではなく、本発明の趣旨を逸脱しない範囲において種々の変更を加えることが可能である。例えば、関連情報分析部129は、テキストマイニングの他、関連情報を対象として主成分分析、クラスター分析等の手法によって分析を行ってもよい。また、関連情報分析部129による分析によらずとも、作業者が、自らの知見などに基づいて特定の文字列を指定し、その特定の文字列に基づいてグループコードPAREを生成してもよい。さらに、作業者が関与せずとも、例えば、人工知能(AI)を用いて、各処理部122~128が、関連情報分析部129とグループコード生成部12Aを起動し、グループコードPAREの生成及び対応するプラント情報への紐づけを自動的に行ってもよい。 Otherwise, it is possible to appropriately replace the components in the above-described embodiment with known components without departing from the spirit of the present invention. The technical scope of the present invention is not limited to the above embodiment, and various changes can be made without departing from the spirit of the present invention. For example, the related information analysis unit 129 may perform analysis on the related information by using a method such as principal component analysis or cluster analysis in addition to text mining. Further, the operator may specify a specific character string based on his / her knowledge or the like, and generate the group code PARE based on the specific character string, without performing the analysis by the related information analysis unit 129. . Further, even without the involvement of an operator, for example, using the artificial intelligence (AI), each of the processing units 122 to 128 activates the related information analysis unit 129 and the group code generation unit 12A to generate and generate the group code PARE. The association with the corresponding plant information may be performed automatically.
 上記したプラント機器情報管理システムによれば、複数のプラントが管理対象である場合において、作業者によるプラント情報の入力の負荷を低減し、高い確度で所望のプラント情報を検索・抽出・比較することができる。また、プラントの運用に伴い蓄積される関連情報を用いて、特定の文字列を関連情報に含むプラント情報を検索・抽出・比較することができる。 According to the plant equipment information management system described above, when a plurality of plants are managed, the load of input of plant information by an operator is reduced, and desired plant information is searched, extracted, and compared with high accuracy. Can be. Further, it is possible to search, extract, and compare plant information including a specific character string in the related information by using the related information accumulated with the operation of the plant.
10   プラント機器情報管理システム
11   入出力部
12   業務アプリケーション部
120   メンテナンスコード生成部
121   客先機器台帳作成部
122   工程表作成部
123   見積作成部
124   工事仕様書作成部
125   工事報告書作成部
126   工事日報作成部
127   保全履歴作成部
128   保全計画作成部
129   関連情報分析部
12A   グループコード生成部
13   記憶部
131   客先BOM・WBSDB
132   工事予定DB
133   見積DB
134   発注コストDB 
135   機器点検・計測記録DB
136   工事実績DB
137   工事履歴DB
138   将来工事計画DB
Reference Signs List 10 Plant equipment information management system 11 Input / output unit 12 Business application unit 120 Maintenance code generation unit 121 Customer ledger creation unit 122 Process table creation unit 123 Estimation creation unit 124 Construction specification creation unit 125 Construction report creation unit 126 Construction daily report Creation unit 127 Maintenance history creation unit 128 Maintenance plan creation unit 129 Related information analysis unit 12A Group code generation unit 13 Storage unit 131 Customer BOM / WBSDB
132 Construction Schedule DB
133 Quotation DB
134 Order Cost DB
135 Equipment inspection / measurement record DB
136 Construction results DB
137 Construction History DB
138 Future Construction Plan DB

Claims (4)

  1.  複数のプラントの機器情報をBOMにより管理し、前記BOMの複数の階層に対応して入力された前記機器情報にそれぞれ対応する装置コードが設定され、前記プラントに対して行う作業情報をWBSにより管理し、前記WBSの複数の階層に対応して入力された前記作業情報にそれぞれ対応する作業コードが設定されるプラント機器情報管理システムであって、
     前記BOMの複数の階層のうち、前記複数のプラントの全てにおいて前記機器情報が必ず入力される前記階層の中で最下層の前記機器情報に対応する前記装置コードと、前記WBSの複数の階層のうち、前記最下層の前記機器情報に直接的に紐づく前記WBSの階層の前記作業情報に対応する前記作業コードとのみに対応したメンテナンスコードを生成するメンテナンスコード生成部と、
     前記メンテナンスコードと、前記メンテナンスコードに対応する前記機器情報および前記作業情報とを用いて、前記プラントの管理作業に関する処理を実行する業務アプリケーションと、
     前記機器情報および前記作業情報に対応する関連情報の文字列を分析する関連情報分析部と、
     前記文字列のうち、特定の文字列に対応したグループコードを生成するグループコード生成部と、
     を有し、
     前記業務アプリケーションは、同一の前記メンテナンスコードまたは同一の前記グループコードに対応する前記複数のプラントの前記機器情報および前記作業情報を抽出して表示することを特徴とするプラント機器情報管理システム。
    Device information of a plurality of plants is managed by a BOM, device codes respectively corresponding to the device information input corresponding to a plurality of layers of the BOM are set, and work information to be performed on the plant is managed by a WBS. And a work equipment information management system in which work codes respectively corresponding to the work information input corresponding to a plurality of layers of the WBS are set,
    Among the plurality of layers of the BOM, the device code corresponding to the device information of the lowest layer among the layers in which the device information is always input in all of the plurality of plants, and the plurality of layers of the WBS. A maintenance code generation unit configured to generate a maintenance code corresponding only to the work code corresponding to the work information of the WBS layer directly linked to the device information of the lowest layer;
    Using the maintenance code and the device information and the work information corresponding to the maintenance code, a business application that executes a process related to the management work of the plant,
    A related information analysis unit that analyzes a character string of related information corresponding to the device information and the work information,
    A group code generation unit that generates a group code corresponding to a specific character string among the character strings;
    Has,
    A plant equipment information management system, wherein the business application extracts and displays the equipment information and the work information of the plurality of plants corresponding to the same maintenance code or the same group code.
  2.  前記業務アプリケーションが、前記同一のメンテナンスコードに対応する前記複数のプラントの前記機器情報及び前記作業情報を表示した後、
     前記グループコード生成部は、前記表示された前記機器情報および前記作業情報に対応する前記関連情報に含まれる前記特定の文字列に基づいて前記グループコードを生成すること、
     を特徴とする請求項1に記載のプラント機器情報管理システム。
    After the business application displays the device information and the work information of the plurality of plants corresponding to the same maintenance code,
    The group code generating unit generates the group code based on the specific character string included in the related information corresponding to the displayed device information and the work information,
    The plant equipment information management system according to claim 1, wherein:
  3.  前記分析は、テキストマイニング分析であること、を特徴とする請求項2に記載のプラント機器情報管理システム。 The plant equipment information management system according to claim 2, wherein the analysis is a text mining analysis.
  4.  前記メンテナンスコードと、前記グループコードと、前記メンテナンスコードに対応する前記機器情報および前記作業情報とを格納するデータベースをさらに有し、
     前記データベースは、第一データベースと第二データベースとを備え、
     前記業務アプリケーションは、第一作業に関する処理を実行して第一作業情報を得る第一業務アプリケーションと、第一作業と異なる第二作業に関する処理を実行して第二作業情報を得る第二業務アプリケーションとを備え、
     前記第一業務アプリケーションは、前記第一作業情報を前記機器情報および前記作業情報に追加して前記第一データベースに格納し、
     前記第二業務アプリケーションは、前記第一データベースに格納された前記メンテナンスコード、前記グループコード、前記機器情報、前記作業情報及び前記第一作業情報を前記第二データベースにコピーして前記第二作業に関する処理を実行し、前記第二作業情報を前記メンテナンスコードに対応づけて前記第二データベースに格納すること、
     を特徴とする請求項1から請求項3のいずれか一項に記載のプラント機器情報管理システム。
    The maintenance code, the group code, and a database that stores the device information and the work information corresponding to the maintenance code,
    The database includes a first database and a second database,
    The business application is a first business application that obtains first work information by executing a process related to the first work, and a second business application that obtains second work information by executing a process related to a second work different from the first work With
    The first business application stores the first work information in the first database in addition to the device information and the work information,
    The second business application copies the maintenance code, the group code, the device information, the work information, and the first work information stored in the first database to the second database, and relates to the second work. Executing a process, storing the second work information in the second database in association with the maintenance code,
    The plant equipment information management system according to any one of claims 1 to 3, wherein:
PCT/JP2019/024883 2018-10-03 2019-06-24 Plant apparatus information management system WO2020070929A1 (en)

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Citations (3)

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JP2009122905A (en) * 2007-11-14 2009-06-04 Hitachi-Ge Nuclear Energy Ltd Activity generation method, program and activity generation device
JP2012128761A (en) * 2010-12-17 2012-07-05 Mitsubishi Heavy Ind Ltd Management device for plant information
JP2014053044A (en) * 2013-12-04 2014-03-20 Hitachi High-Tech Fielding Corp Apparatus maintenance management server, and maintenance optimization method

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009122905A (en) * 2007-11-14 2009-06-04 Hitachi-Ge Nuclear Energy Ltd Activity generation method, program and activity generation device
JP2012128761A (en) * 2010-12-17 2012-07-05 Mitsubishi Heavy Ind Ltd Management device for plant information
JP2014053044A (en) * 2013-12-04 2014-03-20 Hitachi High-Tech Fielding Corp Apparatus maintenance management server, and maintenance optimization method

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