WO2020055348A2 - Production system of a cast aluminum saucepan with an induction base - Google Patents
Production system of a cast aluminum saucepan with an induction base Download PDFInfo
- Publication number
- WO2020055348A2 WO2020055348A2 PCT/TR2019/000012 TR2019000012W WO2020055348A2 WO 2020055348 A2 WO2020055348 A2 WO 2020055348A2 TR 2019000012 W TR2019000012 W TR 2019000012W WO 2020055348 A2 WO2020055348 A2 WO 2020055348A2
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- mould
- base
- induction
- female mould
- female
- Prior art date
Links
Classifications
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47J—KITCHEN EQUIPMENT; COFFEE MILLS; SPICE MILLS; APPARATUS FOR MAKING BEVERAGES
- A47J27/00—Cooking-vessels
- A47J27/002—Construction of cooking-vessels; Methods or processes of manufacturing specially adapted for cooking-vessels
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D18/00—Pressure casting; Vacuum casting
- B22D18/02—Pressure casting making use of mechanical pressure devices, e.g. cast-forging
Definitions
- the present invention is related to tooth providing a close fitting of the Induction base with the saucepan body within the cast mould and an aesthetic view and increasing the production efficiency in a significant manner b means of preventing unnecessary time, labor and cost losses in production of a cast aluminum saucepan (or pan) with induction base.
- the aim of the present invention is to provide joining the induction base with the saucepa body within the female mould wherein th saucepan body is formed by pouring liquid aluminum thus producing the oast saucepan/pan base together with the induction base.
- the aim of the present invention is to provide opportunity for making production in an easier and faster manner b means of using movable bottom table in the hydraulic cast press machine.
- the atm of the present invention is to prevent time and labor losses in the production of cast aluminum saucepan/pan with induction base thus reducing the production costs an increasing the production rate.
- Figure-1 is a perspective view of the female moulds when they are on the hydraulic cast
- Figure ⁇ 2 is detailed view of the female moulds when they are on the hydraulic cast press machine
- Figure ⁇ 3 I a view of the female mould and the induction base
- Figure ⁇ is a view of the induction base which is placed into the female mould
- Figure -5 is a view of the induction base
- Figure -8 is a detailed bottom view of the induction base
- Figure -7 Is a view of the induction plate fixing base
- Figure -8 is a view of the induction base which is fitted on the Induction plate fixing base
- induction plate fixing base (1,1) on which fixing pins (1,1 ,1) are located and an induction base (2) which is fitted onto the induction plate fixin base (1.1)
- the diameters of the fixing pins (1.1.1) are litle bit more than the fitting gaps (2,1) located In the induction base (2), Therefore the induction base (2) is provided to be fitted in a stable manner and its displacement during casting process is prevented.
- the number of the fixing pins (1.1 1) found on the induction plate fixing base (1.1 ) is less than the fiting gaps (2.1) found on the induction base (2). Therefore when liquid aluminum is poured into the female mould, the liquid 5 aluminum passes to the bottom portion of the induction base (2) through the available fitting gaps (2.1).
- east hydraulic cast press machine (3) comprises a bottom table (3 1) which can move to the right and left in the horizontal axis.
- the hydraulic cast press machine (3) also comprises a spraying group (3 2) which can move in three axes s
- a spraying group (3 2) which can move in three axes s
- first of all the induction base (2) is placed optionally either manually or with automatic force on the induction plate fixing base (11) within the female mould (1) waiting at the external portion on the bottom table (3.1) in the hydraulic cast press machine (3 and because the diameters of the fixing pins (1.1.1 ) are larger than the diameters of the fitting gaps (2.1) found in the induction base (2), theD induction base (2) is positioned within the female mould with a close fitting.
- the liquid aluminum is poured into the female mould (1) manuall or automatically and the liquid aluminum passes through the upper portion of the available fitting gaps (2.1) and then covers the bottom portion of the fitting gaps (2.1) which expands conically up to the portion where the wall thickness of the Induction base (2) is finished.
- the bottom5 table (3 1) which Is found in the hydraulic cast press machine (3) and can move in the left and right directions in the horizontal axis is move to the right or left and the female mould (1) Is brought under the botom of the male moul (4) in the hydraulic cast press machine (3). Since the botom table (3,1) moves to the right or left, at the same time the other female mould (1) found on the bottom table (3,1) is protruded towards the externalo section.
- the mould separating liquid Is sprayed onto the male moul (4).
- the female mould (1) which is brought under the male mould (4) is subjected to press process and during this period the liquid aluminum poured into the female mould (1) has the form of a saucepan/pan by means of being erystalifeed.
- the female mould (1) which is found at the bottom portion of the male mould (4) in the hydraulic oast press machine (3) Is taken to the externa! section b means of moving the bottom table (3,1) to the right or left directions,
- the female mould (1) which waits at the external section and after the relevant processes are completed (as It is mentioned above the first process is to place the
- Induction base (2) wit a ose fitting and the following process is to pour the liquid aluminum
- the saucepan/part body which is foined fully with the induction base (2) is removed fro the female mould (1) which is taken to the external section in a manual or automatic manner
- the saucepa body and the Induction base ⁇ 2 ⁇ is joined in a manner such that they cannot be separated fro each other and because there is a full integratio at the bottom portion, the saucepan body can be seen from the bottom portion of the Induction base (2) and thus a more aesthetic view is obtained.
- the hydraulic cast press machine (3) which s used in the system subject to the present invention and has the abovementioned characteristics is also appropriate for the production of cast saucepan (or pan etc products) with the prior art system, it provides alternative fo increasing the production rate and decreasing the labor costs for the users who want to make production with the prior art system.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Food Science & Technology (AREA)
- Revetment (AREA)
- Forging (AREA)
- Arc Welding Control (AREA)
Abstract
The present invention is related to both providing a close fitting of the induction base with the saucepan body within the cast mould and an aesthetic view and increasing the production efficiency in a significant manner by means of preventing unnecessary time, labor and cost tosses in production of a cast aluminum saucepan (or pan) with induction base.
Description
PRODUCTION SYSTEM OF A CAST ALUMINUM SAUCEPAN WITH AN INDUCTION
BASE
Technical Field The present invention is related to tooth providing a close fitting of the Induction base with the saucepan body within the cast mould and an aesthetic view and increasing the production efficiency in a significant manner b means of preventing unnecessary time, labor and cost losses in production of a cast aluminum saucepan (or pan) with induction base.
Frier Art
Today in the production of aluminu cast saucepan/pan with induction base, first of ail the body of the saucepan is produced then with another process the Induction base is produced, and system named as nailing method is placed at the bottom of the saucepan body by using high tonnage friction press machines Placing the induction base onto the saucepan body results i time and tabo losses, thus increases the production costs The aim of the Invention
The aim of the present invention is to provide joining the induction base with the saucepa body within the female mould wherein th saucepan body is formed by pouring liquid aluminum thus producing the oast saucepan/pan base together with the induction base.
The aim of the present invention is to provide opportunity for making production in an easier and faster manner b means of using movable bottom table in the hydraulic cast press machine.
I
The atm of the present invention is to prevent time and labor losses in the production of cast aluminum saucepan/pan with induction base thus reducing the production costs an increasing the production rate.
The product subject to the present invention is shown in the attached figures, in which, Figure-1 is a perspective view of the female moulds when they are on the hydraulic cast
Figure ~2 is detailed view of the female moulds when they are on the hydraulic cast press machine,
Figure ~3 I a view of the female mould and the induction base,
Figure ~ is a view of the induction base which is placed into the female mould,
Figure -5 is a view of the induction base,
Figure -8 is a detailed bottom view of the induction base,
Figure -7 Is a view of the induction plate fixing base,
Figure -8 is a view of the induction base which is fitted on the Induction plate fixing base,
The meaning of the part numbers in these figures are as the following; i- Female Mould
1.1 Induction plate fixing base
1.1.1 Fixing pins
2. induction base
2.1 Fitting gaps
3 Hydraulic cast press machine
3.1 Bottom table
3,2 Spraying group
3,2,1 Spraying nozzle
4, Male mould
In the system of the present invention, in the female mould (i) there are induction plate fixing base (1,1) on which fixing pins (1,1 ,1) are located and an induction base (2) which is fitted onto the induction plate fixin base (1.1), The diameters of the fixing pins (1.1.1) are litle bit more than the fitting gaps (2,1) located In the induction base (2), Therefore
the induction base (2) is provided to be fitted in a stable manner and its displacement during casting process is prevented. The number of the fixing pins (1.1 1) found on the induction plate fixing base (1.1 ) is less than the fiting gaps (2.1) found on the induction base (2). Therefore when liquid aluminum is poured into the female mould, the liquid 5 aluminum passes to the bottom portion of the induction base (2) through the available fitting gaps (2.1). Again in the system subject to the present invention, the botom portion of the fiting gaps (2,1) found on the induction base (2) has an expandable structure in a conical manner, o In the system subject to the present invention east hydraulic cast press machine (3) comprises a bottom table (3 1) which can move to the right and left in the horizontal axis. The hydraulic cast press machine (3) also comprises a spraying group (3 2) which can move in three axes s In the system subject to the present invention first of all the induction base (2) is placed optionally either manually or with automatic force on the induction plate fixing base (11) within the female mould (1) waiting at the external portion on the bottom table (3.1) in the hydraulic cast press machine (3 and because the diameters of the fixing pins (1.1.1 ) are larger than the diameters of the fitting gaps (2.1) found in the induction base (2), theD induction base (2) is positioned within the female mould with a close fitting. Subsequently the liquid aluminum is poured into the female mould (1) manuall or automatically and the liquid aluminum passes through the upper portion of the available fitting gaps (2.1) and then covers the bottom portion of the fitting gaps (2.1) which expands conically up to the portion where the wall thickness of the Induction base (2) is finished. Then the bottom5 table (3 1) which Is found in the hydraulic cast press machine (3) and can move in the left and right directions in the horizontal axis is move to the right or left and the female mould (1) Is brought under the botom of the male moul (4) in the hydraulic cast press machine (3). Since the botom table (3,1) moves to the right or left, at the same time the other female mould (1) found on the bottom table (3,1) is protruded towards the externalo section. Again during this process, b the help of the spraying nozzle (3.2.1) In the separator spraying group (3.2) which can move In three axes, the mould separating liquid Is sprayed onto the male moul (4). The female mould (1) which is brought under the male mould (4) is subjected to press process and during this period the liquid aluminum poured into the female mould (1) has the form of a saucepan/pan by means of being
erystalifeed. Following this, the female mould (1) which is found at the bottom portion of the male mould (4) in the hydraulic oast press machine (3) Is taken to the externa! section b means of moving the bottom table (3,1) to the right or left directions, During this process the female mould (1) which waits at the external section and after the relevant processes are completed (as It is mentioned above the first process is to place the
Induction base (2) wit a ose fitting and the following process is to pour the liquid aluminum), is brought to the bottom part of the male mould <4). Subsequently, the saucepan/part body which is foined fully with the induction base (2) is removed fro the female mould (1) which is taken to the external section in a manual or automatic manner These processes are continuousl repeated as a cycle so that the production is allowed to be made without loss of time and the production rate is significantly increased. In the system subject to the present invention, when the liquid aluminum is poured, because the liquid aluminum passes through the upper portion of the available fitting gaps (2.1) and then covers the bottom portion of the fitting gaps (2.1) which expands conically up to the portion where the wall thickness of the induction base (2) is finished, the saucepa body and the Induction base {2} is joined in a manner such that they cannot be separated fro each other and because there is a full integratio at the bottom portion, the saucepan body can be seen from the bottom portion of the Induction base (2) and thus a more aesthetic view is obtained.
The hydraulic cast press machine (3) which s used in the system subject to the present invention and has the abovementioned characteristics is also appropriate for the production of cast saucepan (or pan etc products) with the prior art system, it provides alternative fo increasing the production rate and decreasing the labor costs for the users who want to make production with the prior art system.
Claims
of aluminum cast saucepan with an
-placing the induction base (2) optionally either manually or with automatic force on the induction plate fixing base (1.1) within the female mould (1) waiting at the external portion on the bottom table (3 1) in the hydraulic cast press machine (3) and because the 58. diameters of the fixing pins (11.1) are larger than the diameters of the fitting gaps (2.1) found in trie induction base (2), positioning the induction base (2) within the female mould (1) with a close fitting,
pouring the liquid aluminum into trie female mould (1) manually or is automatically the liquid aluminum passes through the upper portion of the available fitting gaps (2,1) and then covers the bottom portion of the fitting gaps (2.1) which expands conically up to the portion where trie wall thickness of the inductio base (2) is finished
- moving the bottom table (3.1) which is found In the hydraulic oast press machine (3) 20 and can move in the left and right directions in the horizontal axis to the right or left directions In order t bring the female mould (1) under the bottom of the male mould (4)
-during this time by the help of the spraying nozzle (3 2.1) in the separator spraying group (3.2) which can move in three axes, spraying trie mould separating liquid onto the male mould (4),
-applying press process on the female mould (1) which is brought under the male mould (4) and during this period the liquid aluminum poured Into the female mould (1) has the 30 form of a saucepan/pan by means of being crystallized,
-taking the female mould (1) which is processes (press process) at the bottom portion of trie male mould (4) in the hydraulic cast press machine (3) to the external section by means of moving trie bottom table (3.1) to the right or left directions
s
removing the saucepan/pan bod which is joined fully with the induction base (2) from the female mould (1) which is taken to the external section in a manual or automatic manner.
3 2- A female mould (1) according to claim 1, characterised In that: It comprises an induction plate fixing base (11) on which the are fixing pins (1 1.1).
3 An induction plate fixing base (1 ,1) according to claim 1 or 2, characterized In that; in order to provide close fitting, the diameters of the fixing pins (1.1.1) ar bigger than the :io diameters of the fitting gaps (2.1) found on the Induction base (2) and In order to pass the liquid aluminum to the bottom section, the numbers of the induction base fixing pins (1.1,1) is less than the number of the fitting gaps (2 1),
4~ An Induction base (2) according to claim 1 , characterized In that: the bottom portion of i s the fitting gaps (2,1) has an expandable structure In a conical manner,
5 cast press machine (3) according to clai 1 , characterized in that; it comprises a bottom table (3.1) on which two separate femal moulds (1) can be connecte an can move to the right and left directions in order to bring these female moulds (1) at the
20 bottom portion of the male mould (4) and can bring these again to the external section.
8~ A cast press machine (3) according to claim 1 or 5, characterized in that; it comprises a separator spraying group (3.2) which can move In three axes and spray the mould
liquid onto the male mould (4) by the help of spraying nozzle (3.2.1)
30
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TR201802965 | 2018-03-01 | ||
| TR2018/02965 | 2018-03-01 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| WO2020055348A2 true WO2020055348A2 (en) | 2020-03-19 |
| WO2020055348A3 WO2020055348A3 (en) | 2020-05-28 |
Family
ID=69777718
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/TR2019/000012 WO2020055348A2 (en) | 2018-03-01 | 2019-03-01 | Production system of a cast aluminum saucepan with an induction base |
Country Status (1)
| Country | Link |
|---|---|
| WO (1) | WO2020055348A2 (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112872225A (en) * | 2020-12-29 | 2021-06-01 | 瓯锟科技温州有限公司 | Continuous production line of metal composite cookware |
| WO2023001839A2 (en) | 2021-07-19 | 2023-01-26 | Tissue Click Limited | A detection kit and methods of detection of infectious agents |
Family Cites Families (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1163870A1 (en) * | 2000-06-12 | 2001-12-19 | Tutto S.p.A. | Process for heat moulding of frying pans |
| FR2852219B1 (en) * | 2003-03-10 | 2007-02-23 | COOKING DEVICE INCLUDING THE SAME INCLUDING AN ORNAMENTAL PIECE AND METHOD OF MANUFACTURING THE SAME | |
| BE1025805B1 (en) * | 2017-12-20 | 2019-07-18 | Berghoff Worldwide Nv | Cookware with improved composite bottom and method for its manufacture |
-
2019
- 2019-03-01 WO PCT/TR2019/000012 patent/WO2020055348A2/en active Application Filing
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112872225A (en) * | 2020-12-29 | 2021-06-01 | 瓯锟科技温州有限公司 | Continuous production line of metal composite cookware |
| CN112872225B (en) * | 2020-12-29 | 2022-08-30 | 瓯锟科技温州有限公司 | Continuous production line of metal composite cookware |
| WO2023001839A2 (en) | 2021-07-19 | 2023-01-26 | Tissue Click Limited | A detection kit and methods of detection of infectious agents |
Also Published As
| Publication number | Publication date |
|---|---|
| WO2020055348A3 (en) | 2020-05-28 |
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