WO2020026309A1 - Device for manufacturing flavoring-containing sheet and method for manufacturing flavoring-containing sheet - Google Patents

Device for manufacturing flavoring-containing sheet and method for manufacturing flavoring-containing sheet Download PDF

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Publication number
WO2020026309A1
WO2020026309A1 PCT/JP2018/028487 JP2018028487W WO2020026309A1 WO 2020026309 A1 WO2020026309 A1 WO 2020026309A1 JP 2018028487 W JP2018028487 W JP 2018028487W WO 2020026309 A1 WO2020026309 A1 WO 2020026309A1
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WO
WIPO (PCT)
Prior art keywords
fragrance
containing sheet
sheet
slit forming
slit
Prior art date
Application number
PCT/JP2018/028487
Other languages
French (fr)
Japanese (ja)
Inventor
坂大 武志
亮輔 山崎
Original Assignee
日本たばこ産業株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 日本たばこ産業株式会社 filed Critical 日本たばこ産業株式会社
Priority to RU2021102549A priority Critical patent/RU2765360C1/en
Priority to CN201880096095.8A priority patent/CN112512344B/en
Priority to PCT/JP2018/028487 priority patent/WO2020026309A1/en
Priority to EP18928836.8A priority patent/EP3831218A4/en
Priority to JP2020533908A priority patent/JP7000577B2/en
Priority to KR1020217000181A priority patent/KR102591929B1/en
Publication of WO2020026309A1 publication Critical patent/WO2020026309A1/en
Priority to US17/161,458 priority patent/US20210145042A1/en

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    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24BMANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
    • A24B15/00Chemical features or treatment of tobacco; Tobacco substitutes, e.g. in liquid form
    • A24B15/10Chemical features of tobacco products or tobacco substitutes
    • A24B15/12Chemical features of tobacco products or tobacco substitutes of reconstituted tobacco
    • A24B15/14Chemical features of tobacco products or tobacco substitutes of reconstituted tobacco made of tobacco and a binding agent not derived from tobacco
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24BMANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
    • A24B15/00Chemical features or treatment of tobacco; Tobacco substitutes, e.g. in liquid form
    • A24B15/18Treatment of tobacco products or tobacco substitutes
    • A24B15/28Treatment of tobacco products or tobacco substitutes by chemical substances
    • A24B15/281Treatment of tobacco products or tobacco substitutes by chemical substances the action of the chemical substances being delayed
    • A24B15/282Treatment of tobacco products or tobacco substitutes by chemical substances the action of the chemical substances being delayed by indirect addition of the chemical substances, e.g. in the wrapper, in the case
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24BMANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
    • A24B15/00Chemical features or treatment of tobacco; Tobacco substitutes, e.g. in liquid form
    • A24B15/18Treatment of tobacco products or tobacco substitutes
    • A24B15/28Treatment of tobacco products or tobacco substitutes by chemical substances
    • A24B15/281Treatment of tobacco products or tobacco substitutes by chemical substances the action of the chemical substances being delayed
    • A24B15/283Treatment of tobacco products or tobacco substitutes by chemical substances the action of the chemical substances being delayed by encapsulation of the chemical substances
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24BMANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
    • A24B15/00Chemical features or treatment of tobacco; Tobacco substitutes, e.g. in liquid form
    • A24B15/18Treatment of tobacco products or tobacco substitutes
    • A24B15/28Treatment of tobacco products or tobacco substitutes by chemical substances
    • A24B15/30Treatment of tobacco products or tobacco substitutes by chemical substances by organic substances
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24BMANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
    • A24B3/00Preparing tobacco in the factory
    • A24B3/14Forming reconstituted tobacco products, e.g. wrapper materials, sheets, imitation leaves, rods, cakes; Forms of such products
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24DCIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
    • A24D1/00Cigars; Cigarettes
    • A24D1/002Cigars; Cigarettes with additives, e.g. for flavouring

Definitions

  • the present invention relates to a perfume-containing sheet manufacturing apparatus and a perfume-containing sheet manufacturing method capable of manufacturing a perfume-containing sheet.
  • Patent Documents 1 to 3 A method for producing a fragrance-containing sheet for smoking articles is disclosed (Patent Documents 1 to 3). This production method comprises: (1) a step of extending a raw slurry at 60 to 90 ° C. containing a polysaccharide and a fragrance, having a water content of 70 to 95% by weight, and being in a sol state, into a base material; A) a step of cooling the stretched raw material slurry to a sample temperature of 0 to 40 ° C. to form a gel, and (3) a heating and drying step of heating the gelled raw material and drying it at a sample temperature of 70 to 100 ° C. And
  • the gelling substance Due to the fact that the gelling substance contains moisture and fragrance during the gel cross-linking process, the gelling substance has an external environment such as temperature and humidity, and the internal composition such as the composition of the gelling substance and the amount of water inside the gelling substance. Since the characteristics (viscosity and residual amount of fragrance) change depending on the environment, it is difficult to control the quality of the sheet formed of the gelling substance to a constant level.
  • An object of the present invention is to provide a fragrance-containing sheet manufacturing apparatus and a fragrance-containing sheet manufacturing method capable of keeping the quality of a fragrance-containing sheet constant.
  • An apparatus for manufacturing a fragrance-containing sheet includes a feed mechanism for feeding a gelled fragrance-containing sheet, and all or a part of the thickness of the fragrance-containing sheet along a feed direction of the fragrance-containing sheet. And a drying mechanism for drying the fragrance-containing sheet on which the slits are formed.
  • a method for producing a flavor-containing sheet wherein a slurry containing a flavor is formed into a sheet by a forming mechanism, and the sheet-like slurry fed in a feed direction is cooled by a gelling mechanism to gel.
  • the gelled sheet forming at least one slit having a depth corresponding to all or a part of the thickness of the gelled sheet by a slit forming portion, and including the one or more slits. Is dried by a drying mechanism.
  • the fragrance-containing sheet manufacturing apparatus and the fragrance-containing sheet manufacturing method of the present invention it is possible to provide a fragrance-containing sheet manufacturing apparatus and a fragrance-containing sheet manufacturing method capable of keeping the quality of the fragrance-containing sheet constant.
  • FIG. 2 is a schematic diagram showing, in an enlarged manner, a part of a forming mechanism, a gelling mechanism, a slit forming part, and a drying mechanism of the apparatus for manufacturing a fragrance-containing sheet shown in FIG.
  • FIG. 3 is a perspective view illustrating one of one or more slit forming parts provided in the slit forming unit illustrated in FIG. 2. It is the flowchart which showed the fragrance
  • FIG. 3 is a front view showing a molding mechanism, a base material, and a fragrance-containing sheet shown in FIG. 2.
  • FIG. 3 is a cross-sectional view schematically showing a step (gelling step) of cooling the fragrance-containing sheet by the gelling mechanism shown in FIG. 2.
  • FIG. 3 is a cross-sectional view schematically illustrating a step of forming a slit using a pair of slit forming parts, which is a slit forming unit illustrated in FIG. 2 (slit forming step).
  • FIG. 3 is a cross-sectional view schematically illustrating a process in which the fragrance-containing sheet shrinks by the drying mechanism illustrated in FIG. 2.
  • FIG. 3 is a cross-sectional view schematically illustrating a state after the fragrance-containing sheet is dried by the drying mechanism illustrated in FIG. 2.
  • the fragrance-containing sheet 12 produced by the fragrance-containing sheet production apparatus 11 is formed in a sheet shape by, for example, a thickening polysaccharide, and contains a fragrance therein in a dispersed state.
  • the fragrance-containing sheet 12 the fragrance is held inside the sheet while being covered with the thickening polysaccharide. For this reason, the fragrance-containing sheet 12 has high storage stability.
  • the fragrance-containing sheet 12 is finely cut, and is used, for example, by mixing it with a cigarette notch of a smoking article, and is used for enhancing flavor.
  • the fragrance-containing sheet manufacturing apparatus 11 includes a supply path 13 (supply line) connected to an upstream slurry adjusting unit, and a dam for storing the fragrance-containing slurry 14 supplied from the supply path 13.
  • a sheet-like base material 16 base film
  • the slurry 14 stored in the dam part 15 are formed into a sheet form on the base material 16.
  • the dam portion 15 is formed in a box shape, and can store the flavor-containing slurry 14 therein.
  • the base material 16 is formed in a sheet-like shape, for example, a synthetic resin material such as plastic, and is formed in a slender film shape, that is, a slender film shape.
  • the base material 16 is made of, for example, PET (Polyethyleneterephthalate) resin, but may be made of other relatively rigid and flexible plastic materials, paper materials, metal materials, and other materials. .
  • the gelling mechanism 21 is configured by a general blower such as a fan and a blower, and can send cooling air (air) to the fragrance-containing sheet 12.
  • the gelling mechanism 21 can lower the temperature of the fragrance-containing sheet 12 before gelation by cooling air, and can promote gelation of the fragrance-containing sheet 12.
  • the gelling mechanism 21 is not limited to a blower, but may be any other one that causes the fragrance-containing sheet 12 to gel, for example, various kinds of alcohol or cation (divalent cation) aqueous solution on the fragrance-containing sheet 12.
  • It may be a device for applying a liquid of a molecular crosslinking agent, a device for irradiating the perfume-containing sheet 12 with ultraviolet rays or the like to promote gelation, or a water-cooled cooling device or the like. Of course it is good.
  • the feed mechanism 18 is provided along the longitudinal direction of the base material 16.
  • the feeding mechanism 18 includes, for example, a feeding unit 25 (feeding roll) from which the base material is fed, a winding unit 26 (winding roll) where the base material 16 is wound together with the fragrance-containing sheet 12, and a vicinity of the gelling mechanism 21.
  • a first driven roller 27 provided below the base 16, a second driven roller 28 provided in the vicinity of the winding unit 26, and a plurality of rollers (not shown) supporting the base 16.
  • the winding unit 26 is driven to rotate by a motor or the like, and all other rollers are driven rollers.
  • the feed method is not limited to this, and for example, some of the driven rollers in the middle may be used as drive rollers, and the drive roller may be used to positively feed the base material 16 in the feed direction.
  • the base material 16 is wound around the core of the feeding portion 25, and the base material 16 can be fed from this.
  • the base material 16 is wound around a core portion. By rotating the base material 16, the base material 16 can be wound together with the fragrance-containing sheet 12 and collected.
  • the drying mechanism 24 has, for example, four drying chambers 24A to 24D.
  • the base material 16 is passed through the four drying chambers 24A to 24D.
  • a plurality of blowing nozzles 31 are provided in each drying chamber 24A.
  • the hot air having a temperature of 70 to 100 ° C. is sent from the blowing nozzle 31 to dry the fragrance-containing sheet 12 provided on the base material 16 and having the slits 22 formed therein.
  • the temperature conditions of the four drying chambers 24A may be common to each other, or the temperature conditions may be different for each drying chamber 24A.
  • the forming mechanism 17 is configured to be able to form the fragrance-containing sheet 12 before gelation.
  • the forming mechanism 17 includes a comma roll 32 (comma roller, fixed roller) and a coating roll 33 (coating roller, rotating roller) facing the comma roll 32.
  • the coating roll 33 is formed in a cylindrical shape.
  • the coating roll 33 has an outer peripheral surface 34 and a concave portion 35 provided at a substantially intermediate portion in the axial direction and depressed from the outer peripheral surface.
  • the recess 35 has a pair of tapered portions 36 and a small diameter portion 37 located between the pair of tapered portions 36.
  • the small diameter portion 37 is formed, for example, at a depth of 10 to 100 ⁇ m from the outer peripheral surface 34, preferably at a depth of 20 to 80 ⁇ m from the outer peripheral surface 34, and more preferably at a depth of 40 to 60 ⁇ m from the outer peripheral surface 34.
  • the coating roll 33 is a so-called driven roller, and is rotated together with the substrate 16 along the feeding direction A.
  • the coating roll 33 is formed by, for example, machining (cutting, lathing) or the like.
  • the comma roll 32 has a cross-sectional shape of a so-called “comma” which is a so-called English punctuation mark, and has a cut-out cylindrical shape formed by cutting out a part of a cylindrical shape. Has made.
  • the comma roll 32 is fixedly provided and cannot rotate around its central axis.
  • the forming mechanism 17 further has a first gap 17A and a second gap 17B between the comma roll 32 and the coating roll 33.
  • the first gap portion 17A is provided at a substantially central portion in the width direction W of the fragrance-containing sheet 12.
  • the second gap 17B is provided at one end in the width direction W of the fragrance-containing sheet 12 before gelation.
  • the second gap 17B is provided as a pair on both sides of the first gap 17A, but may be provided only on one side adjacent to the first gap 17A.
  • the first gap 17A corresponds to the small diameter portion 37 and the pair of tapered portions 36.
  • the second gap 17B corresponds to the outer peripheral surface 34. Therefore, the gap dimension (height dimension) H2 of the second gap section 17B is smaller than the gap dimension (height dimension) H1 of the first gap section 17A.
  • the slit forming section 23 has one or more slit forming parts 38 and one or more holding parts 41 for holding the one or more slit forming parts 38.
  • One slit forming component 38 can form one slit 22.
  • Each of the slit forming parts 38 can form the slit 22 having a depth corresponding to all or a part of the thickness of the fragrance-containing sheet 12 along the feeding direction A of the fragrance-containing sheet 12. Therefore, each of the slits 22 continuously extends along the feed direction A of the fragrance-containing sheet 12.
  • the one or more slit forming parts 38 are provided in two pieces, that is, in a pair.
  • One of the pair of slit forming parts 38 is preferably provided so as to be located near one end in the width direction W of the fragrance-containing sheet 12, and the other of the pair of slit forming parts 38 is Is preferably provided near the other end in the width direction W.
  • the slit forming component 38 has a rounded tip and a shape that does not damage the base material 16. From the viewpoint of reusing the base material 16, it is preferable to use the slit forming component 38 having such a round shape.
  • a cutting tool such as a pallet knife formed of a stainless material or the like can be suitably used.
  • the slit forming component 38 may be any as long as it forms a slit in the flavor-containing sheet 12 (polysaccharide sheet) and does not damage the base material 16 (base sheet).
  • the slit forming component 38 is not limited to a pallet knife, but may be, for example, a spatula, a plate, or the like.
  • the slit forming component 38 is a disk-shaped rotary cutter or the like, whose tip is rounded so as not to damage the substrate 16, and in which the weight of the cutter can be applied to the perfume-containing sheet 12. Of course, it is good.
  • the thickness of the slit forming component 38 is preferably, for example, 0.1 to 2 mm, and more preferably 0.3 to 1 mm.
  • the slit forming component 38 does not constitute a cutting edge perpendicular to the feed direction at a position where the slit-forming component 38 contacts the fragrance-containing sheet 12 on the upstream side in the feed direction, but is inclined with respect to the feed direction (slit). It is preferable to provide a cutting edge which is slanted so that the slit forming part 38 becomes tapered toward the tip end side of the forming part 38.
  • the slit forming component 38 has a particularly large thickness, it is particularly preferable to have the above configuration. Thereby, it is possible to prevent the chips of the fragrance-containing sheet 12 from collecting on the cutting edge.
  • the slit forming component 38 has a shape that is not sharp on the base material 16 (base sheet) side, from the viewpoint of not damaging the base material 16.
  • the slit forming component 38 preferably has a pointed shape on the fragrance-containing sheet 12 side. This is because the chips of the fragrance-containing sheet 12 can be prevented from accumulating on the cutting edge of the slit forming component 38, or the slit forming component 38 can be prevented from being broken due to the chips or the like.
  • the one or more slit forming parts 38 are located at positions separating the fragrance-containing sheet 12 formed by the second gap 17B and the fragrance-containing sheet 12 formed by the first gap 17A.
  • the number of slit forming parts 38 provided in the slit forming part 23 is not limited to two, but may be three or more, or may be one.
  • the number of the holding parts 41 is, for example, the same as the number of the slit forming parts 38.
  • the holding unit 41 may be configured by one unit, and the single holding unit 41 may hold a plurality of slit forming components 38.
  • Each of the holding portions 41 has, for example, a cylindrical or U-shaped holder, and the handle portion of the slit forming component 38 is fitted into the holder with play. For this reason, the holder surrounds the pattern portion of the slit forming component 38 so that the slit forming component 38 does not fall, but the holder has the slit forming component 38 with respect to the base material 16 and the fragrance-containing sheet 12 from above.
  • the slit forming part 38 is held so as to exert its own weight.
  • the method of holding the slit forming part 38 is arbitrary, and any holding method may be used as long as the weight of the slit forming part 38 is applied to the fragrance-containing sheet 12.
  • the content sheet 12 is contacted with the perfume-containing sheet 12 abutting on the tip of the slit forming component 38 by the perfume slit forming component 38 which is under its own weight.
  • a configuration of pushing off may be used.
  • the slits 22 having a depth corresponding to the entire thickness of the fragrance-containing sheet 12 are formed. However, by changing the type of the slit forming component 38, one of the thicknesses of the fragrance-containing sheet 12 is reduced. The slit 22 having a depth corresponding to the portion can be formed.
  • the slits 22 are formed in the fragrance-containing sheet 12, they are not completely separated at the slits 22.
  • the depth of the slit 22 is preferably, for example, a length corresponding to 60% or more, more preferably 75% or more, with respect to the thickness dimension of the fragrance-containing sheet 12, and more preferably 90%. % Is most preferable.
  • the slit forming part 23 is formed by the slit forming part 38 at a position 1 to 10 mm, preferably 2 to 8 mm, more preferably 3 to 10 mm from the end in the width direction W of the fragrance-containing sheet 12.
  • a pair of slits 22 are formed at a position of 6 mm.
  • the perfume-containing sheet 12 has a width (length) of 500 mm in the width direction W and a thickness of 350 to 1300 ⁇ m before drying, for example.
  • the perfume-containing sheet 12 has a width (length) of 480 mm in the width direction W and a thickness of 50 to 200 ⁇ m in a dried state, for example.
  • the fragrance-containing sheet 12 contains a polysaccharide polymer having a temperature-reversible gelling ability.
  • the thickening polysaccharide contained in the flavor-containing sheet 12 has a property of fixing and covering the flavor dispersed in the sheet.
  • Thickening polysaccharides include, for example, a single component system of carrageenan, agar, xanthan gum, gellan gum, psyllium seed gum, or konjac glucomannan; or carrageenan, locust bean gum, guar gum, agar, gellan gum, tamarind gum, xanthan gum, tara gum, konjac It is a complex system combining two or more components selected from the group consisting of glucomannan, starch, cassia gum, and psyllium seed gum.
  • the thickening polysaccharide is a single component system of carrageenan, agar, xanthan gum, or gellan gum; or carrageenan, agar, xanthan gum, or gellan gum, locust bean gum, guar gum, tamarind gum, tarara gum, konjac glucomannan, cassia gum, And a composite system combining one or more components selected from the group consisting of: and psyllium seed gum.
  • the thickening polysaccharide is selected from the group consisting of carrageenan, agar, xanthan gum, gellan gum, and a mixture of gellan gum and tamarind gum.
  • aqueous solution of carrageenan, agar, xanthan gum or gellan gum gels ie, loses fluidity and solidifies
  • a temperature at which the gel transitions to gel It does not easily form a sol even when it reaches, and has a property of being able to maintain a gelled state (hereinafter, referred to as “temperature-responsive sol-gel transition characteristic”).
  • the raw material slurry contains any of carrageenan, agar, xanthan gum, and gellan gum as the thickening polysaccharide
  • the raw material slurry is once cooled and gelled, and the gelled raw material is dried at a high temperature. This has the advantage that sheets can be manufactured in a short time.
  • the thickening polysaccharide is selected from the group consisting of agar, gellan gum, and a mixture of gellan gum and tamarind gum.
  • the mass ratio of gellan gum to tamarind gum is preferably in the range of 1: 1 to 3: 1.
  • the amount of the thickening polysaccharide in the raw material slurry is preferably 10 to 35% by mass, more preferably 12 to 25% by mass, based on the total mass of the components other than water (that is, the amount of dry substance) in the raw material slurry. %.
  • the amount (% by mass) of the thickening polysaccharide can be calculated using the value of the amount of each component other than water in the raw slurry.
  • any fragrance can be used without limitation as long as it is a fragrance used for smoking articles.
  • the main flavors include menthol, leaf tobacco extract, natural vegetable flavors (for example, cinnamon, sage, herbs, chamomile, mulberry, sweet tea, clove, lavender, cardamom, clove, nutmeg, bergamot, geranium, honey essence, rose Oil, lemon, orange, cinnamon, caraway, jasmine, ginger, coriander, vanilla extract, spearmint, peppermint, cassia, coffee, celery, cascarilla, sandalwood, cocoa, ylang-ylang, fennel, anise, licorice, St.
  • natural vegetable flavors for example, cinnamon, sage, herbs, chamomile, mulberry, sweet tea, clove, lavender, cardamom, clove, nutmeg, bergamot, geranium, honey essence, rose Oil, lemon, orange, cinnamon, caraway, jasmine, ginger, coriander, vanilla extract, spearmint, peppermin
  • John's bread , Plum extract, peach extract, etc. sugars (eg, glucose, fructose, isomerized sugar, caramel, etc.), cocoa (powder, extract, etc.), esters (eg, isoamyl acetate, linalyl acetate, propyl Isoamyl phosphate, linalyl butyrate, etc.), ketones (eg, menthone, ionone, damacenone, ethyl maltol, etc.), alcohols (eg, geraniol, linalool, anethole, eugenol, etc.), aldehydes (eg, vanillin, benzaldehyde, anise) Aldehydes), lactones (eg, ⁇ -undecalactone, ⁇ -nonalactone, etc.), animal flavors (eg, musk, ambergris, civet, castorium, etc.), and hydrocarbons (e
  • flavors may be used as a solid or dissolved or dispersed in a suitable solvent such as propylene glycol, ethyl alcohol, benzyl alcohol, or triethyl citrate.
  • a suitable solvent such as propylene glycol, ethyl alcohol, benzyl alcohol, or triethyl citrate.
  • a fragrance that easily forms a dispersed state in a solvent by adding an emulsifier, for example, a hydrophobic fragrance or an oil-soluble fragrance can be used.
  • These flavors may be used alone or as a mixture.
  • the content of the fragrance in the sheet is preferably less than 18% by mass based on the total mass of the fragrance-containing sheet 12.
  • the content of the fragrance in the sheet is more preferably from 2.5% by mass to less than 18% by mass, more preferably from 2.5 to 12% by mass, and most preferably from 3 to 6% by mass, based on the total mass of the fragrance-containing sheet. % By mass.
  • any emulsifier can be used.
  • the emulsifier for example, lecithin, specifically, sun lecithin A-1 (Taiyo Chemical Co., Ltd.) can be used.
  • the content of the emulsifier in the sheet is preferably 0.5 to 5% by mass, more preferably 1.0 to 4.5% by mass, based on the mass of the thickening polysaccharide in the sheet.
  • the content of the emulsifier in the sheet can be calculated using the value of the amount of the emulsifier and the thickening polysaccharide in the raw material slurry.
  • the bulk increasing material contained in the fragrance-containing sheet 12 plays a role of increasing the total mass of the constituent components other than water (that is, the amount of dry substance) in the raw slurry and finally increasing the bulk of the fragrance-containing sheet. That is, the bulking material is a substance that only plays a role of increasing the bulk of the fragrance-containing sheet 12 and does not affect the original function of the fragrance-containing sheet 12.
  • Bulk enhancers are art-accepted materials that can be added to smoking articles as additives.
  • the bulking agent is preferably a starch hydrolyzate.
  • Starch hydrolyzate refers to a substance obtained by a process that includes a step of hydrolyzing starch.
  • the starch hydrolyzate is, for example, a substance obtained by directly hydrolyzing starch (ie, dextrin) or a substance obtained by subjecting starch to heat treatment and then hydrolyzing (ie, indigestible dextrin).
  • the bulking agent can exhibit the function of the bulking agent to increase the bulk of the sheet, and can be added in an amount that does not affect the taste of the smoking article.
  • the content of the bulking agent in the sheet is preferably from 100 to 500% by mass, more preferably from 200 to 500% by mass, based on the mass of the thickening polysaccharide.
  • the content of the bulking agent in the sheet can be calculated using the value of the blending amount of the bulking agent and the thickening polysaccharide in the raw material slurry.
  • the fragrance-containing sheet 12 By adding the bulking material to the raw material of the fragrance-containing sheet 12, even if the fragrance-containing sheet 12 has a composition with a low concentration of fragrance, the fragrance-containing sheet 12 can be used under practical production conditions. And can be manufactured stably. Specifically, since the bulk-increasing material serves to increase the dry substance amount of the raw material slurry and increase the bulk of the sheet, it is possible to reduce the drying time required to produce a sheet having a desired thickness. it can. Further, since the bulk increasing material does not substantially increase the viscosity of the raw material slurry, it does not hinder the kneading operation and the extending operation of the raw material slurry.
  • ⁇ Fragrance-containing sheet 12 may also contain water. That is, the water contained in the raw material slurry may remain on the flavor-containing sheet 12 after drying.
  • the water content when water remains in the fragrance-containing sheet 12 is preferably less than 10% by mass, more preferably 3 to 9% by mass, and still more preferably 3 to 6% by mass based on the total mass of the sheet. .
  • FIG. 4 In the method for manufacturing a fragrance-containing sheet according to the present embodiment, as shown in FIG. 4, there are four steps: a molding step, a gelling step, a slit forming step, and a drying step.
  • the flavor-containing slurry 14 as a raw material is held at 60 to 100 ° C.
  • the sol slurry 14 stored in the dam portion 15 is extruded together with the base material 16 in the feed direction A from the first gap 17A and the second gap 17B of the forming mechanism 17.
  • the slurry 14 is formed into a sheet.
  • the base material 16 is sent between the comma roll 32 and the coating roll 33, and the slurry 14 is extruded together with the base material 16 by the rotation of the coating roll 33.
  • the formed fragrance-containing sheet 12 in the form of a sheet is in a sol state and has not yet been gelled.
  • the fragrance-containing sheet 12 is placed on the base material 16.
  • a cooling air (air) is blown from above by the nozzle of the gelling mechanism 21 onto the fragrance-containing sheet 12 sent in the feed direction A, so that the fragrance-containing sheet 12 is reduced to zero. Cool to a temperature of 4040 ° C. to gel the fragrance-containing sheet 12.
  • the perfume-containing sheet 12 fed in the feed direction A and gelled by the gelling mechanism 21 is entirely or partially reduced in thickness by the slit forming section 23.
  • a slit 22 having a corresponding depth is formed.
  • the number of slits 22 to be formed is the same as the number of slit forming parts 38 provided in the slit forming part 23. Therefore, when the number of the slit forming parts 38 is two, two slits 22 are also formed. When the number of the slit forming parts 38 is three or more, three or more slits 22 are formed. When the number of the slit forming parts 38 is one, one slit is also formed.
  • ⁇ ⁇ ⁇ ⁇ Slits 22 are formed such that the perfume-containing sheet 12 is cut by the slit forming component 38 when passing through the slit forming component 38 of the slit forming section 23.
  • the depth of the slit 22 formed at this time is a depth corresponding to the entire thickness of the fragrance-containing sheet 12, and may be a depth at which the fragrance-containing sheet 12 is completely cut.
  • the depth of the slit 22 is a depth corresponding to a part of the thickness of the fragrance-containing sheet 12, the depth of which is such that a cut is made on the fragrance-containing sheet 12, and the fragrance-containing sheet 12 is completely cut. The depth may not be sufficient.
  • the slit forming component 38 is fixedly provided to the holding portion 41. It is preferable that the cut depth of the slit 22 can be adjusted by adjusting the fixing position of the slit forming component 38 and manipulating the distance (gap) from the tip of the slit forming component 38 to the base material 16.
  • the slits 22 are provided as a pair near both ends in the width direction W of the flavor-containing sheet 12. More specifically, the slit 22 is provided at a position separating the fragrance-containing sheet 12 formed by the second gap 17B and the fragrance-containing sheet 12 formed by the first gap 17A. When the number of the slit forming parts 38 is one, the slit forming parts 38 are provided in the vicinity of one end in the width direction W of the flavor-containing sheet 12. Similarly, in this case, the slit 22 is provided at a position separating the fragrance-containing sheet 12 formed by the second gap 17B and the fragrance-containing sheet 12 formed by the first gap 17A.
  • two slits 22 are formed at both ends in the width direction W of the fragrance-containing sheet 12 in the same manner as in the case where the above-described two slit forming parts 38 are formed. Are provided in a pair in the vicinity of. Further, another slit 22 is provided at an arbitrary position in the width direction W of the fragrance-containing sheet 12 (for example, at the center).
  • the drying step in the process in which the fragrance-containing sheet 12 is sent from the first drying chamber 24A to the fourth chamber 24D, warm air at 70 to 100 ° C. is blown from above and below to form the fragrance-containing sheet.
  • the sheet 12 is dried. Thereby, the moisture in the fragrance-containing sheet 12 is evaporated, and the moisture content of the fragrance-containing sheet 12 is adjusted to an appropriate amount. Further, the perfume-containing sheet 12 slightly shrinks with drying, but the upper surface of the shrinked perfume-containing sheet 12 is formed flat. As a result, the fragrance-containing sheet 12, which had a shape as shown in FIG. 8 before drying, shrinks in the direction of the arrow to have the shape shown in FIG.
  • the end portions having a large amount of water formed at both ends are cut off from the main body of the flavor-containing sheet 12.
  • stress concentration occurs around the slit 22 in the process of shrinking the fragrance-containing sheet 12 in the drying step, and the slit 22 is formed.
  • the terminal portion is cut off from the main body of the fragrance-containing sheet 12.
  • the fragrance-containing sheet manufacturing apparatus 11 includes a feed mechanism 18 for feeding the gelled fragrance-containing sheet 12, and a depth corresponding to all or a part of the thickness of the fragrance-containing sheet 12 along the feed direction A of the fragrance-containing sheet 12.
  • a slit forming part 23 that forms one or more slits 22 is provided, and a drying mechanism 24 that dries the fragrance-containing sheet 12 in which the slits 22 are formed.
  • the slurry 14 containing a flavor is formed into a sheet by a forming mechanism 17, and the sheet-like slurry 14 sent in the feed direction A is cooled by a gelling mechanism 21 to form a gelled sheet.
  • a gelling mechanism 21 to form a gelled sheet.
  • the inventors of the present invention have conducted intensive studies on a method of manufacturing a fragrance-containing sheet, and as a result, when the fragrance-containing sheet 12 is dried by the drying mechanism 24, a portion where the thickness of the fragrance-containing sheet 12 is thin at the initial stage of drying supports the same. It has been found that it is fixed to a base portion (for example, the base material 16) to form a fixing point. Furthermore, when the sheet surface is turned into a film and starts to shrink with the progress of drying thereafter, a strong tension is applied to the fixing point toward the center of the fragrance-containing sheet 12 in the width direction W. I also found out.
  • the present inventors have found that when strongly fixed or adhered at the fixing point, the fragrance-containing sheet 12 is deformed due to shrinkage, the fixing point or its periphery is peeled or broken, and the fragrance-containing sheet is damaged. 12 itself has been found to cause cracks, breaks and the like. Then, the fragrance-containing sheet 12 which has been deformed, broken or cracked in this way is naturally a defective product and cannot be used as a product.
  • the slit 22 is formed in the gelled perfume-containing sheet 12, so that the perfume-containing sheet 12 can memorize the slit shape. Then, by passing through the drying mechanism 24, the fragrance-containing sheet 12 having a portion cut by the slit 22 can be manufactured. As a result, the flavor-containing sheet 12 can be processed into a desired shape, and the tension (stress) generated in the flavor-containing sheet 12 by the slit 22 can be released. Thereby, it is possible to prevent the fragrance-containing sheet 12 from being cracked or broken, and to manufacture the fragrance-containing sheet 12 having a constant quality.
  • the slit 22 grows in the subsequent drying step (drying by the drying mechanism) and the fragrance-containing This is not a problem because the sheet 12 is reliably cut.
  • the one or more slits 22 are one, and the slit forming part 23 has one slit forming part 38, and the one slit forming part 38 has one slit 22. It is provided at a position formed near one end of the perfume-containing sheet 12 in the width direction W.
  • the number of one or more slits 22 is one, and the one slit 22 is formed near one end of the gel sheet in the width direction W by the slit forming part 23.
  • the end in the finished product after drying, the end may be thickened due to shrinkage, and a portion with a large amount of moisture may be formed at the end. In such a place where the amount of water is large, the gap between the gel cross-links is large, and the fragrance contained in the sheet together with the water is easily volatilized. Further, under certain conditions, shrinkage during drying by the drying mechanism 24 may cause overdrying at the end of the fragrance-containing sheet 12, whereby the end of the fragrance-containing sheet 12 curls and rises from the substrate 16. There is a possibility that the fragrance-containing sheet 12 may be peeled off from the base material 16 from the portion where the floating occurs, or an event that the fragrance-containing sheet 12 is cracked or broken may occur.
  • the fragrance-containing sheet 12 it is necessary to remove an end portion (one end portion) where the amount of water is increased, or conversely, the end portion (one end portion) which is likely to be lifted, peeled or cracked due to overdrying is unnecessary.
  • the fragrance-containing sheet 12 can be divided into two by a simple configuration. Thereby, the perfume-containing sheet 12 can be processed into a desired state such as removal of an unnecessary portion provided at an end of the perfume-containing sheet 12.
  • the number of the one or more slits 22 is two, and the slit forming part 23 has two slit forming parts 38, and one of the two slit forming parts 38 has two slits. 22 is provided at a position where one of the two slit forming parts 38 is formed near one end of the fragrance-containing sheet 12 in the width direction W of the fragrance-containing sheet 12. It is provided at a position formed near the other end in the width direction W.
  • the number of the one or more slits 22 is two, and one of the two slits 22 is positioned near one end of the flavor-containing sheet 12 in the width direction W by the slit forming part 23.
  • the other of the two slits 22 is formed near the other end of the flavor-containing sheet 12 in the width direction W.
  • the slits 22 at both ends of the fragrance-containing sheet 12 where the amount of water increases or overdrying occurs, these can be cut off. Thus, unnecessary portions in the fragrance-containing sheet 12 can be removed, and the fragrance-containing sheet 12 can be easily processed into a desired state.
  • the perfume-containing sheet manufacturing apparatus 11 includes a forming mechanism 17 for forming the perfume-containing slurry 12 into a sheet by forming the perfume-containing slurry 14 into a sheet. According to this configuration, the perfume-containing sheet 12 before gelation can be preliminarily formed into a predetermined shape by the forming mechanism 17.
  • the forming mechanism 17 is a first gap 17A that defines the thickness of the perfume-containing sheet 12 before gelation, the first gap 17A passing through the first gap 17A; Of the fragrance-containing sheet 12 before gelation, which is provided at one end of the fragrance-containing sheet 12 in the width direction W and has a smaller size than the first gap 17A. And a second gap portion 17B defining the thickness.
  • the perfume-containing sheet manufacturing apparatus 11 includes a gelling mechanism 21 that is provided between the forming mechanism 17 and the slit forming part 23 and that gels the perfume-containing sheet 12 before the gelation. According to this configuration, the time required for gelation can be reduced and the production line for the fragrance-containing sheet 12 can be shortened as compared with the case where gelation due to natural heat radiation is used.
  • the slit forming part 23 has one or more slit forming parts 38 that form the one or more slits 22, and one of the one or more slit forming parts 38 includes the fragrance-containing part formed in the second gap 17B. It is provided at a position separated from the fragrance-containing sheet 12 formed by the sheet 12 and the first gap portion 17A by one slit 22. According to this configuration, if the slit 22 is formed at a position separating the fragrance-containing sheet 12 formed by the second gap portion 17B and the fragrance-containing sheet 12 formed by the first gap portion 17A, the thickness of the second thin portion is reduced. The portion formed by the two gaps 17B can be separated from the portion formed by the first gap 17A.
  • the thickness of the fragrance-containing sheet 12 can be made substantially uniform, and the fragrance-containing sheet 12 having a constant thickness, the amount of the fragrance remaining in the inside, the amount of moisture, and the like, that is, the quality can be obtained. As a result, it is possible to remove an end portion (one end portion) which is likely to be lifted, peeled or cracked due to overdrying as an unnecessary portion.
  • the perfume-containing sheet manufacturing apparatus 11 has a sheet-like base material 16 on which the perfume-containing sheet 12 is placed. According to this configuration, the perfume-containing sheet 12 before gelling and the gelled perfume-containing sheet 12 can be stably sent in the feed direction A.
  • the slit forming part 23 holds one slit forming part 38 that forms one slit 22 and one or more slit forming parts 38 such that the weight of the slit forming part 38 acts on the fragrance-containing sheet 12.
  • the above-described holding section 41 is provided. According to this configuration, the perfume-containing sheet 12 can be cut off by one or more slit forming parts 38 by the weight of the slit forming parts 38. Thereby, the configuration of the slit forming part 23 that forms one or more slits 22 can be realized with a simple structure.
  • a fragrance-containing sheet manufacturing apparatus 11 ′ according to the reference embodiment will be described with reference to FIGS. 10 to 12.
  • the gelling step by the gelling mechanism 21 and the drying by the drying mechanism 24 are performed. Through the steps, the dried fragrance-containing sheet 12 is manufactured.
  • shrinkage occurs at both ends in the width direction W of the fragrance-containing sheet 12 as shown by arrows in FIG. 11, and under certain conditions, a portion where the film thickness is thickened at both ends as shown in FIG. 12A may be formed.
  • the gap between the gel bridges is large because the amount of water is larger than the other portions, and the fragrance contained in the sheet is easily volatilized together with the water. ing.
  • the present inventors have conducted intensive studies on the method for producing the fragrance-containing sheet 12 described in the above embodiment. As a result, the fragrance-containing sheet 12 having the thickened portion 12A may be defective. It has been found that it is necessary to remove the thickened portion 12A in the process.
  • the forming mechanism 17 includes a comma roll 32 and a coating roll 33 facing the comma roll 32. As shown in FIGS. 2 and 13, the coating roll 33 is formed in a cylindrical shape. In the outer peripheral portion of the coating roll 33, a concave portion 35 depressed from the periphery is provided at a substantially intermediate portion in the axial direction.
  • the coating roll 33 is formed of a stepped member (stepped roller) in order to partially reduce the coating thickness of the fragrance-containing sheet 12, as in the above embodiment.
  • the stepped member has a concave portion 35 and a pair of large diameter portions 42 provided outside the concave portion 35.
  • the concave portion 35 is not provided with a pair of tapered portions 36.
  • a small diameter portion 37 is provided in the concave portion 35. Outside the recess 35, a pair of large diameter portions 42 are provided.
  • the method for forming the large diameter portion 42 and the like is arbitrary.
  • each of the large diameter portions 42 is formed of, for example, a tape wound around the main body 33A (shaft portion) of the coating roll 33. The tape is adhered to the outer peripheral surface 34 of the main body 33A (shaft) of the coating roll 33.
  • the large diameter portion 42 is formed, for example, at a height of 10 to 100 ⁇ m from the outer peripheral surface 34, preferably at a height of 20 to 80 ⁇ m from the outer peripheral surface 34, and more preferably at a height of 40 to 60 ⁇ m from the outer peripheral surface 34.
  • the tape having such a thickness is wound around and adhered to the main body 33A of the coating roll 33, so that the large-diameter portion 42 is formed.
  • the molding mechanism 17 further includes a first gap 17A and a second gap 17B between the comma roll 32 and the coating roll 33.
  • the first gap portion 17A corresponds to the small diameter portion 37.
  • the second gap portion 17B corresponds to the large diameter portion 42. Therefore, the dimension H2 (height dimension) of the second gap 17B is smaller than the dimension H1 (height dimension) of the first gap 17A.
  • the second gap 17B is provided as a pair on both sides of the first gap 17A, but may be provided only on one side adjacent to the first gap 17A.
  • the slit forming section 23 includes one or more slit forming parts 38 and a holding part 41 that holds the slit forming parts 38.
  • the slit forming parts 38 are preferably provided in a pair so as to be located near both ends of the fragrance-containing sheet 12.
  • the number of slit forming parts 38 provided in the slit forming part 23 is not limited to two, but may be three or more, or may be one.
  • the slits 22 having a depth corresponding to the entire thickness of the fragrance-containing sheet 12 are formed. However, by changing the type of the slit forming component 38, one of the thicknesses of the fragrance-containing sheet 12 is reduced. The slit 22 having a depth corresponding to the portion can be formed.
  • the slit forming part 23 is formed by the slit forming part 38 at a position of 1 to 10 mm, preferably 2 to 8 mm, more preferably 3 to 6 mm from the end in the width direction W of the fragrance-containing sheet 12. Are formed as a pair.
  • the pair of slit forming parts 38 are provided at positions where the slits 22 are formed in the fragrance-containing sheet 12 formed by the second gap 17B.
  • the perfume-containing sheet 12 fed in the feed direction A and gelled by the gelling mechanism 21 is slit by the slit forming part 23 to have a slit 22 having a depth corresponding to all or a part of its thickness.
  • the number of slits 22 to be formed is the same as the number of slit forming parts 38 provided in the slit forming part 23.
  • Slits 22 are formed such that the perfume-containing sheet 12 is pushed off from above by the slit forming component 38 when passing through the slit forming component 38 of the slit forming portion 23.
  • the shape of the slit 22 is stored in the fragrance-containing sheet 12 because the fragrance-containing sheet 12 has already been gelled.
  • the slits 22 are provided as a pair near both ends in the width direction W of the flavor-containing sheet 12. More specifically, the slit 22 is provided at a position corresponding to the fragrance-containing sheet 12 formed by the second gap 17B.
  • the slit forming parts 38 are provided in the vicinity of one end in the width direction W of the flavor-containing sheet 12. Also in this case, similarly, the slit 22 is provided at a position corresponding to the fragrance-containing sheet 12 formed by the second gap portion 17B.
  • two slits 22 are formed at both ends in the width direction W of the fragrance-containing sheet 12 in the same manner as in the case where the above-described two slit forming parts 38 are formed. Are provided in a pair in the vicinity of. Further, another slit 22 is provided at an arbitrary position (for example, a central portion) in the width direction W of the fragrance-containing sheet 12.
  • the slit forming part 23 has one or more slit forming parts 38, and one of the one or more slit forming parts 38 is the fragrance-containing sheet 12 formed by the second gap 17B.
  • the slit 22 can be reliably formed at a predetermined position.
  • the occurrence rate of defective products can be reduced in consideration of the variation in the passing position of the fragrance-containing sheet 12 in the manufacturing process, and the yield of the fragrance-containing sheet 12 can be improved.
  • the forming mechanism 17 includes a comma roll 32 and a coating roll 33 facing the comma roll 32. As shown in FIGS. 2 and 14, the coating roll 33 is formed in a cylindrical shape. In the present embodiment, the concave portion 35 is not provided on the outer peripheral portion of the coating roll 33.
  • the perfume-containing sheet 12 has a width (length) of 1000 mm in the width direction W and a thickness of 350 to 1300 ⁇ m before drying, for example.
  • the perfume-containing sheet 12 has a width (length) of 960 mm with respect to the sheet width direction W and a thickness of 50 to 200 ⁇ m in a dried state, for example. Therefore, the fragrance-containing sheet 12 of the second modified example has the same thickness as the fragrance-containing sheet 12 of the above embodiment, and is formed longer in the width direction W, that is, wider than the above embodiment.
  • the fragrance-containing sheet 12 may be formed in a state before drying, for example, with a width (length) of 1000 mm or more in the width direction W.
  • the slit forming part 23 has a plurality of (for example, two) slit forming parts 38 that form the plurality of slits 22 and a plurality of holding parts 41 that hold the plurality of slit forming parts 38.
  • the plurality of slit forming parts 38 are provided apart from each other in the width direction W of the flavor-containing sheet 12.
  • the fragrance-containing sheet 12 includes a plurality of strips 12B separated by a plurality of slits 22.
  • the plurality of slit forming parts 38 of the slit forming part 23 form the plurality of slits 22 so that the respective lengths of the plurality of strips 12B are substantially the same in the width direction W of the fragrance-containing sheet 12.
  • the slit forming section 23 divides the perfume-containing sheet 12 at substantially equal intervals (three divisions) by the plurality of slits 22.
  • the plurality of holding parts 41 (holding tools) of the slit forming part 23 apply a plurality of slit forming parts 38 so that the weight of the slit forming part 38 acts on the base material 16 and the fragrance-containing sheet 12 from above. Holding.
  • the number of the slit forming parts 38 provided in the slit forming part 23 may be three or more. Even when the number of the slit forming parts 38 is three, the three slit forming parts 38 are provided at positions where the respective lengths of the plurality of strips 12B are substantially the same. At this time, the slit forming section 23 divides the fragrance-containing sheet 12 at substantially equal intervals (divided into four) by the plurality of slits 22.
  • the number of the slit forming parts 38 and the slits 22 may be further increased, and the number of the slit forming parts 38 and the slits 22 may be four or more. That is, in the present modification, the numbers of the slit forming parts 38 and the slits 22 are arbitrary, and can be appropriately increased or decreased according to the length of the flavor-containing sheet 12 in the width direction W.
  • the fragrance-containing sheet 12 is divided by the slits 22 at substantially equal intervals. For this reason, the fragrance-containing sheet 12 can be slid with respect to the base material 16 at the location where the slit 22 is provided. Therefore, in this modification, the tension (stress) generated in the drying step is released at the position of each slit 22.
  • the one or more slits 22 are plural, the fragrance-containing sheet 12 includes a plurality of strips 12B separated by the plurality of slits 22, and the slit forming part 23 includes a plurality of slits.
  • the plurality of slit forming parts 38 that form the second 22 have the same length in the width direction W of the fragrance-containing sheet 12. Is provided at a position where a plurality of slits 22 are formed.
  • the one or more slits 22 are plural, and the fragrance-containing sheet 12 includes a plurality of belt-shaped portions 12B separated by the plurality of slits 22.
  • the plurality of slits 22 are formed such that the lengths of the plurality of strips 12B in the width direction W of the sheet 12 are substantially the same.
  • the tension is applied to the slit 22. Can be released in position. For this reason, it is possible to prevent the occurrence of stress concentration at an unexpected location and the occurrence of cracking or breaking of the fragrance-containing sheet 12 near the stress concentration point. Thereby, the yield of the fragrance-containing sheet 12 can be improved.
  • the fragrance-containing sheet manufacturing apparatus 11 is not limited to those described in the above embodiment and each modified example, and may be embodied by modifying its constituent elements in an implementation stage without departing from the gist thereof. In addition, some constituent elements may be deleted from all the constituent elements shown in the embodiment and each modified example, or the fragrance-containing sheet production shown in any of the embodiment, the first modified example, and the second modified example Naturally, it is also possible to configure one invention by appropriately combining the apparatuses 11 or the method for producing a fragrance-containing sheet.

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • General Health & Medical Sciences (AREA)
  • Toxicology (AREA)
  • Disinfection, Sterilisation Or Deodorisation Of Air (AREA)
  • General Preparation And Processing Of Foods (AREA)
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  • Cosmetics (AREA)
  • Manufacture Of Tobacco Products (AREA)

Abstract

A device (11) for manufacturing a flavoring-containing sheet is provided with: a feed mechanism for feeding a flavoring-containing sheet (12) that is formed as a gel; a slit-forming part (23) for forming, along the feeding direction of the flavoring-containing sheet (12), one or more slits having a depth that corresponds to the entirety or a part of the thickness of the flavoring-containing sheet (12); and a drying mechanism (24) for drying the flavoring-containing sheet (12) in which the slits have been formed.

Description

香料含有シート製造装置および香料含有シート製造方法Perfume-containing sheet production apparatus and perfume-containing sheet production method
 本発明は、香料含有シートを製造可能な香料含有シート製造装置および香料含有シート製造方法に関する。 The present invention relates to a perfume-containing sheet manufacturing apparatus and a perfume-containing sheet manufacturing method capable of manufacturing a perfume-containing sheet.
 喫煙物品用香料含有シートの製造方法が開示されている(特許文献1~3)。この製造方法は、(1)多糖類および香料を含み、70~95重量%の水分含量を有し、ゾル状態にある60~90℃の原料スラリーを基材状に伸展させる工程と、(2)伸展させた原料スラリーを0~40℃の試料温度に冷却してゲル化させる工程と、(3)ゲル化した原料を加熱して、70~100℃の試料温度で乾燥させる加熱乾燥工程と、を有する。 方法 A method for producing a fragrance-containing sheet for smoking articles is disclosed (Patent Documents 1 to 3). This production method comprises: (1) a step of extending a raw slurry at 60 to 90 ° C. containing a polysaccharide and a fragrance, having a water content of 70 to 95% by weight, and being in a sol state, into a base material; A) a step of cooling the stretched raw material slurry to a sample temperature of 0 to 40 ° C. to form a gel, and (3) a heating and drying step of heating the gelled raw material and drying it at a sample temperature of 70 to 100 ° C. And
国際公開第2012/118032号公報International Patent Publication No. WO 2012/118032 国際公開第2012/118033号公報International Patent Publication No. WO 2012/118033 国際公開第2012/118034号公報International Publication No. 2012/118034
 ゲル化物質は、構成されたゲル架橋の間に水分や香料を含有するという性質上、温度や湿度等の外的環境や、ゲル化物質の組成やゲル化物質内部の水分量等の内的環境によってその特性(粘度、香料残存量)が変化してしまうため、ゲル化物質で構成されたシートの品質を一定にコントロールすることが難しい。 Due to the fact that the gelling substance contains moisture and fragrance during the gel cross-linking process, the gelling substance has an external environment such as temperature and humidity, and the internal composition such as the composition of the gelling substance and the amount of water inside the gelling substance. Since the characteristics (viscosity and residual amount of fragrance) change depending on the environment, it is difficult to control the quality of the sheet formed of the gelling substance to a constant level.
 本発明は、香料含有シートの品質を一定にできる香料含有シート製造装置および香料含有シート製造方法を提供することを目的とする。 An object of the present invention is to provide a fragrance-containing sheet manufacturing apparatus and a fragrance-containing sheet manufacturing method capable of keeping the quality of a fragrance-containing sheet constant.
 本発明の1つの形態にかかる香料含有シート製造装置は、ゲル化された香料含有シートを送る送り機構と、前記香料含有シートの送り方向に沿って、前記香料含有シートの厚みの全部又は一部に相当する深さのスリットを1以上形成するスリット形成部と、前記スリットが形成された前記香料含有シートを乾燥させる乾燥機構と、を備える。 An apparatus for manufacturing a fragrance-containing sheet according to one aspect of the present invention includes a feed mechanism for feeding a gelled fragrance-containing sheet, and all or a part of the thickness of the fragrance-containing sheet along a feed direction of the fragrance-containing sheet. And a drying mechanism for drying the fragrance-containing sheet on which the slits are formed.
 本発明の1つの形態にかかる香料含有シート製造方法は、香料を含有するスラリーを成形機構によりシート状に成形し、送り方向に送られる前記シート状のスラリーをゲル化機構により冷却してゲル化されたシートを形成し、前記ゲル化されたシートの厚みの全部又は一部に相当する深さのスリットをスリット形成部により1以上形成し、前記1以上のスリットを含む前記ゲル化されたシートを乾燥機構により乾燥させる。 According to one embodiment of the present invention, there is provided a method for producing a flavor-containing sheet, wherein a slurry containing a flavor is formed into a sheet by a forming mechanism, and the sheet-like slurry fed in a feed direction is cooled by a gelling mechanism to gel. The gelled sheet, forming at least one slit having a depth corresponding to all or a part of the thickness of the gelled sheet by a slit forming portion, and including the one or more slits. Is dried by a drying mechanism.
 本発明の香料含有シート製造装置および香料含有シート製造方法によれば、香料含有シートの品質を一定にできる香料含有シート製造装置および香料含有シート製造方法を提供できる。 According to the fragrance-containing sheet manufacturing apparatus and the fragrance-containing sheet manufacturing method of the present invention, it is possible to provide a fragrance-containing sheet manufacturing apparatus and a fragrance-containing sheet manufacturing method capable of keeping the quality of the fragrance-containing sheet constant.
実施形態の香料含有シート製造装置の一例を示す模式図である。It is a schematic diagram which shows an example of the fragrance | flavor containing sheet manufacturing apparatus of embodiment. 図1に示す香料含有シート製造装置の成形機構、ゲル化機構、スリット形成部、および乾燥機構の一部を拡大して示す模式図である。FIG. 2 is a schematic diagram showing, in an enlarged manner, a part of a forming mechanism, a gelling mechanism, a slit forming part, and a drying mechanism of the apparatus for manufacturing a fragrance-containing sheet shown in FIG. 図2に示すスリット形成部に設けられる1以上のスリット形成部品のうちの1つを示す斜視図である。FIG. 3 is a perspective view illustrating one of one or more slit forming parts provided in the slit forming unit illustrated in FIG. 2. 実施形態の香料含有シート製造装置を用いた香料含有シート製造方法を示したフローチャートである。It is the flowchart which showed the fragrance | flavor containing sheet manufacturing method using the fragrance | flavor containing sheet manufacturing apparatus of embodiment. 図2に示す成形機構、基材、および香料含有シートを示す正面図である。FIG. 3 is a front view showing a molding mechanism, a base material, and a fragrance-containing sheet shown in FIG. 2. 図2に示すゲル化機構により香料含有シートが冷却される工程(ゲル化工程)を模式的に示した断面図である。FIG. 3 is a cross-sectional view schematically showing a step (gelling step) of cooling the fragrance-containing sheet by the gelling mechanism shown in FIG. 2. 図2に示すスリット形成部である一対のスリット形成部品によってスリットを形成する工程(スリット形成工程)を模式的に示す断面図である。FIG. 3 is a cross-sectional view schematically illustrating a step of forming a slit using a pair of slit forming parts, which is a slit forming unit illustrated in FIG. 2 (slit forming step). 図2に示す乾燥機構により香料含有シートが収縮する過程を模式的に示した断面図である。FIG. 3 is a cross-sectional view schematically illustrating a process in which the fragrance-containing sheet shrinks by the drying mechanism illustrated in FIG. 2. 図2に示す乾燥機構により香料含有シートが乾燥された後の状態を模式的に示した断面図である。FIG. 3 is a cross-sectional view schematically illustrating a state after the fragrance-containing sheet is dried by the drying mechanism illustrated in FIG. 2. 参考形態の香料含有シート製造装置の成形機構を示す正面図である。It is a front view which shows the shaping | molding mechanism of the fragrance | flavor containing sheet manufacturing apparatus of a reference form. 図10に示す参考形態の成形機構により形成された香料含有シートが乾燥工程において収縮する過程を模式的に示した断面図である。It is sectional drawing which showed typically the process which the fragrance | flavor containing sheet | seat formed by the shaping | molding mechanism of the reference embodiment shown in FIG. 10 shrinks in a drying process. 図10に示す参考形態の成形機構により形成された香料含有シートが乾燥工程で乾燥された後の状態を模式的に示した断面図である。It is sectional drawing which showed typically the state after the fragrance | flavor containing sheet | seat formed by the shaping | molding mechanism of the reference embodiment shown in FIG. 10 was dried in the drying process. 第1変形例の香料含有シート製造装置の成形機構およびスリット形成部を示す正面図である。It is a front view which shows the shaping | molding mechanism and slit formation part of the fragrance | flavor containing sheet manufacturing apparatus of a 1st modification. 第2変形例の香料含有シート製造装置の成形機構およびスリット形成部を示す正面図である。It is a front view which shows the shaping | molding mechanism and slit formation part of the fragrance | flavor containing sheet manufacturing apparatus of a 2nd modification.
 [実施形態] 
 以下、図1から図9を参照して、香料含有シート製造装置11の実施形態について説明する。この香料含有シート製造装置11で製造される香料含有シート12は、例えば増粘多糖類によりシート状に形成され、内部に香料を分散状態で含有する。香料含有シート12では、シートの内部で香料が増粘多糖類により被覆された状態で保持される。このため、香料含有シート12は、高い蔵置安定性を有する。香料含有シート12は、細かく裁断されて、例えば、喫煙物品の煙草の刻み等に混ぜて用いられ、香味の増強等に用いられる。
[Embodiment]
Hereinafter, an embodiment of a fragrance-containing sheet manufacturing apparatus 11 will be described with reference to FIGS. 1 to 9. The fragrance-containing sheet 12 produced by the fragrance-containing sheet production apparatus 11 is formed in a sheet shape by, for example, a thickening polysaccharide, and contains a fragrance therein in a dispersed state. In the fragrance-containing sheet 12, the fragrance is held inside the sheet while being covered with the thickening polysaccharide. For this reason, the fragrance-containing sheet 12 has high storage stability. The fragrance-containing sheet 12 is finely cut, and is used, for example, by mixing it with a cigarette notch of a smoking article, and is used for enhancing flavor.
 図1、図2に示すように、香料含有シート製造装置11は、上流のスラリー調整部に接続された供給経路13(供給ライン)と、供給経路13から供給された香料含有スラリー14を溜めるダム部15と、香料含有シート12の製造ラインの全長に亘って設けられたシート状の基材16(基材フィルム)と、ダム部15に溜められたスラリー14を基材16上でシート状に成形する成形機構17と、基材16上に載置され送り方向Aに送られるシート状の香料含有シート12(スラリー14)と、基材16とシート状に成形された香料含有シート12(スラリー14)とを送り方向に送る送り機構18と、シート状をなしたスラリー14を冷却してゲル化された香料含有シート12にするゲル化機構21と、ゲル化された香料含有シート12に1以上のスリット22を形成するスリット形成部23と、スリット22が形成された香料含有シート12を乾燥させる乾燥機構24と、を備える。 As shown in FIGS. 1 and 2, the fragrance-containing sheet manufacturing apparatus 11 includes a supply path 13 (supply line) connected to an upstream slurry adjusting unit, and a dam for storing the fragrance-containing slurry 14 supplied from the supply path 13. Part 15, a sheet-like base material 16 (base film) provided over the entire length of the production line of the fragrance-containing sheet 12, and the slurry 14 stored in the dam part 15 are formed into a sheet form on the base material 16. A shaping mechanism 17 for shaping, a sheet-like perfume-containing sheet 12 (slurry 14) placed on the base material 16 and sent in the feed direction A, and a perfume-containing sheet 12 (slurry) formed into a sheet shape with the base material 16 14) in the feed direction, a gelling mechanism 21 for cooling the sheet-like slurry 14 to a gelled perfume-containing sheet 12, and a gelled perfume-containing sheet 1 It includes a slit forming section 23 to form one or more slits 22, a drying mechanism 24 for drying the perfume-containing sheet 12 slits 22 are formed, to.
 ダム部15は、箱状に形成されており、内部に香料含有スラリー14を貯留できる。基材16は、例えばプラスチック等の合成樹脂材料等によって、シート状で細長く、すなわち細長いフィルム状に形成される。基材16は、例えば、PET(Polyethyleneterephthalate)樹脂で構成されるが、その他の比較的に剛性があり且つ可撓性を有するプラスチック材料や紙材料、金属材料、その他の材料で構成されてもよい。 The dam portion 15 is formed in a box shape, and can store the flavor-containing slurry 14 therein. The base material 16 is formed in a sheet-like shape, for example, a synthetic resin material such as plastic, and is formed in a slender film shape, that is, a slender film shape. The base material 16 is made of, for example, PET (Polyethyleneterephthalate) resin, but may be made of other relatively rigid and flexible plastic materials, paper materials, metal materials, and other materials. .
 ゲル化機構21は、ファン、ブロワ等の一般的な送風機で構成され、香料含有シート12に対して冷却風(空気)を送ることができる。ゲル化機構21は、冷却風によって、ゲル化前の香料含有シート12の温度を下げて、香料含有シート12のゲル化を促進できる。ゲル化機構21は、送風機に限定されるものではなく、それ以外で香料含有シート12のゲル化させるもの、例えば、香料含有シート12にアルコールや陽イオン(2価陽イオン)水溶液等の各種の分子架橋剤の液を塗布する装置であってもよいし、香料含有シート12に紫外線等を照射してゲル化を促進させるものであってもよいし、あるいは水冷式の冷却装置等であっても当然によい。 The gelling mechanism 21 is configured by a general blower such as a fan and a blower, and can send cooling air (air) to the fragrance-containing sheet 12. The gelling mechanism 21 can lower the temperature of the fragrance-containing sheet 12 before gelation by cooling air, and can promote gelation of the fragrance-containing sheet 12. The gelling mechanism 21 is not limited to a blower, but may be any other one that causes the fragrance-containing sheet 12 to gel, for example, various kinds of alcohol or cation (divalent cation) aqueous solution on the fragrance-containing sheet 12. It may be a device for applying a liquid of a molecular crosslinking agent, a device for irradiating the perfume-containing sheet 12 with ultraviolet rays or the like to promote gelation, or a water-cooled cooling device or the like. Of course it is good.
 送り機構18は、基材16の長手方向に沿って設けられている。送り機構18は、例えば、基材が繰り出される繰出部25(繰出しロール)と、香料含有シート12とともに基材16が巻き取られる巻取部26(巻取ロール)と、ゲル化機構21の近傍で基材16の下側に設けられた第1従動ローラ27と、巻取部26の近傍に設けられた第2従動ローラ28と、それ以外に基材16を支持する図示されない複数のローラと、を有する。本実施形態では、巻取部26において、モータ等の駆動による回転駆動がなされ、それ以外のローラをすべて従動ローラとしている。しかしながら、送り方式としてはこれに限られず、例えば、途中の従動ローラのいくつかを駆動ローラとして、この駆動ローラによって積極的に基材16を送り方向に送るようにしてもよい。 The feed mechanism 18 is provided along the longitudinal direction of the base material 16. The feeding mechanism 18 includes, for example, a feeding unit 25 (feeding roll) from which the base material is fed, a winding unit 26 (winding roll) where the base material 16 is wound together with the fragrance-containing sheet 12, and a vicinity of the gelling mechanism 21. A first driven roller 27 provided below the base 16, a second driven roller 28 provided in the vicinity of the winding unit 26, and a plurality of rollers (not shown) supporting the base 16. And In the present embodiment, the winding unit 26 is driven to rotate by a motor or the like, and all other rollers are driven rollers. However, the feed method is not limited to this, and for example, some of the driven rollers in the middle may be used as drive rollers, and the drive roller may be used to positively feed the base material 16 in the feed direction.
 繰出部25には、芯部の周囲に基材16が巻き回されており、これから基材16を繰出すことができる。巻取部26には、芯部の周囲に基材16が巻き回されるようになっており、これを回転駆動することで香料含有シート12とともに基材16を巻き取ってこれらを回収できる。 基材 The base material 16 is wound around the core of the feeding portion 25, and the base material 16 can be fed from this. In the winding section 26, the base material 16 is wound around a core portion. By rotating the base material 16, the base material 16 can be wound together with the fragrance-containing sheet 12 and collected.
 乾燥機構24は、例えば、4個の乾燥室24A~24Dを有する。この4個の乾燥室24A~24Dを貫くように基材16が通されている。各乾燥室24Aには、複数の送風ノズル31が設けられている。乾燥室24Aでは、送風ノズル31から70~100℃の温風が送られることによって、基材16上に設けられてスリット22が形成された香料含有シート12を乾燥させることができる。4個の乾燥室24Aの温度条件は、互いに共通であってもよいし、乾燥室24A毎に互いに温度条件を異ならせてもよい。 The drying mechanism 24 has, for example, four drying chambers 24A to 24D. The base material 16 is passed through the four drying chambers 24A to 24D. A plurality of blowing nozzles 31 are provided in each drying chamber 24A. In the drying chamber 24A, the hot air having a temperature of 70 to 100 ° C. is sent from the blowing nozzle 31 to dry the fragrance-containing sheet 12 provided on the base material 16 and having the slits 22 formed therein. The temperature conditions of the four drying chambers 24A may be common to each other, or the temperature conditions may be different for each drying chamber 24A.
 成形機構17は、ゲル化前の香料含有シート12を成形可能に構成される。成形機構17は、コンマロール32(コンマローラ、固定ローラ)と、コンマロール32に対向するコーティングロール33(コーティングローラ、回転ローラ)と、を有する。図2、図5に示すように、コーティングロール33は、円柱形に形成されている。コーティングロール33は、外周面34と、軸方向における略中間部に設けられ外周面から窪んだ凹部35と、を有する。凹部35は、一対のテーパー部36と、一対のテーパー部36の間に位置した細径部37と、を有している。細径部37は、例えば、外周面34から10~100μmの深さで形成され、好ましくは外周面34から20~80μmの深さで形成され、さらに好ましくは外周面34から40~60μmの深さで形成される。コーティングロール33は、いわゆる従動ローラであり、送り方向Aに沿って基材16とともに回転される。コーティングロール33は、例えば機械加工(切削加工、旋盤加工)等によって形成される。 The forming mechanism 17 is configured to be able to form the fragrance-containing sheet 12 before gelation. The forming mechanism 17 includes a comma roll 32 (comma roller, fixed roller) and a coating roll 33 (coating roller, rotating roller) facing the comma roll 32. As shown in FIGS. 2 and 5, the coating roll 33 is formed in a cylindrical shape. The coating roll 33 has an outer peripheral surface 34 and a concave portion 35 provided at a substantially intermediate portion in the axial direction and depressed from the outer peripheral surface. The recess 35 has a pair of tapered portions 36 and a small diameter portion 37 located between the pair of tapered portions 36. The small diameter portion 37 is formed, for example, at a depth of 10 to 100 μm from the outer peripheral surface 34, preferably at a depth of 20 to 80 μm from the outer peripheral surface 34, and more preferably at a depth of 40 to 60 μm from the outer peripheral surface 34. Formed by The coating roll 33 is a so-called driven roller, and is rotated together with the substrate 16 along the feeding direction A. The coating roll 33 is formed by, for example, machining (cutting, lathing) or the like.
 図2、図5に示すように、コンマロール32は、いわゆる英語の句読点である「コンマ」の断面形状を有しており、円柱形の一部を切り欠いて形成された切欠き付円柱形をなしている。コンマロール32は、固定的に設けられており、その中心軸回りに自転することができない。 As shown in FIGS. 2 and 5, the comma roll 32 has a cross-sectional shape of a so-called “comma” which is a so-called English punctuation mark, and has a cut-out cylindrical shape formed by cutting out a part of a cylindrical shape. Has made. The comma roll 32 is fixedly provided and cannot rotate around its central axis.
 図5に示すように、成形機構17は、さらに、コンマロール32とコーティングロール33との間に、第1隙間部17Aおよび第2隙間部17Bを有する。第1隙間部17Aは、香料含有シート12の幅方向Wの略中央部に設けられる。第2隙間部17Bは、ゲル化前の香料含有シート12の幅方向Wの一方の端部に設けられる。本実施形態では、第2隙間部17Bは、第1隙間部17Aを間に挟んだ両側に一対に設けられているが、第1隙間部17Aに隣接した片側にのみ設けられていてもよい。 成形 As shown in FIG. 5, the forming mechanism 17 further has a first gap 17A and a second gap 17B between the comma roll 32 and the coating roll 33. The first gap portion 17A is provided at a substantially central portion in the width direction W of the fragrance-containing sheet 12. The second gap 17B is provided at one end in the width direction W of the fragrance-containing sheet 12 before gelation. In the present embodiment, the second gap 17B is provided as a pair on both sides of the first gap 17A, but may be provided only on one side adjacent to the first gap 17A.
 第1隙間部17Aは、細径部37および一対のテーパー部36に対応する。第2隙間部17Bは、外周面34に対応する。したがって、第2隙間部17Bの隙間寸法(高さ寸法)H2は、第1隙間部17Aの隙間寸法(高さ寸法)H1よりも小さくなっている。 The first gap 17A corresponds to the small diameter portion 37 and the pair of tapered portions 36. The second gap 17B corresponds to the outer peripheral surface 34. Therefore, the gap dimension (height dimension) H2 of the second gap section 17B is smaller than the gap dimension (height dimension) H1 of the first gap section 17A.
 図2、図7に示すように、スリット形成部23は、1以上のスリット形成部品38と、1以上のスリット形成部品38を保持する1以上の保持部41と、を有する。1つのスリット形成部品38は、1つのスリット22を形成することができる。スリット形成部品38のそれぞれは、香料含有シート12の送り方向Aに沿って、香料含有シート12の厚みの全部又は一部に相当する深さのスリット22を形成できる。したがって、スリット22のそれぞれは、香料含有シート12の送り方向Aに沿って連続的に延びることとなる。 As shown in FIGS. 2 and 7, the slit forming section 23 has one or more slit forming parts 38 and one or more holding parts 41 for holding the one or more slit forming parts 38. One slit forming component 38 can form one slit 22. Each of the slit forming parts 38 can form the slit 22 having a depth corresponding to all or a part of the thickness of the fragrance-containing sheet 12 along the feeding direction A of the fragrance-containing sheet 12. Therefore, each of the slits 22 continuously extends along the feed direction A of the fragrance-containing sheet 12.
 本実施形態では、1以上のスリット形成部品38は、2個、すなわち、一対で設けられることが好ましい。一対のスリット形成部品38の一方は、香料含有シート12の幅方向Wにおける一方の端部の近傍に位置するように設けられることが好ましく、一対のスリット形成部品38の他方が、香料含有シート12の幅方向Wにおける他方の端部の近傍に位置するように設けられることが好ましい。このスリット形成部品38は、図3に示すように、先端が丸く、基材16を傷つけないような形状をなしている。基材16の再利用の観点から、このように丸みを帯びたスリット形成部品38を用いることが好ましい。スリット形成部品38として、例えば、ステンレス材料等で形成されたパレットナイフ等の刃物を好適に用いることができる。スリット形成部品38は、香料含有シート12(多糖類シート)にスリットを形成し、かつ基材16(ベースシート)に損傷を与えないものであれば良い。スリット形成部品38としては、パレットナイフに限定されるものではなく、例えば、へら、板状物、その他であってもよい。或いは、スリット形成部品38は、円盤状のロータリー式のカッタ等であって、基材16を傷つけないように先端を丸くし、且つ、香料含有シート12に対してカッタの自重を掛けられるようなものであっても当然によい。 で は In the present embodiment, it is preferable that the one or more slit forming parts 38 are provided in two pieces, that is, in a pair. One of the pair of slit forming parts 38 is preferably provided so as to be located near one end in the width direction W of the fragrance-containing sheet 12, and the other of the pair of slit forming parts 38 is Is preferably provided near the other end in the width direction W. As shown in FIG. 3, the slit forming component 38 has a rounded tip and a shape that does not damage the base material 16. From the viewpoint of reusing the base material 16, it is preferable to use the slit forming component 38 having such a round shape. As the slit forming component 38, for example, a cutting tool such as a pallet knife formed of a stainless material or the like can be suitably used. The slit forming component 38 may be any as long as it forms a slit in the flavor-containing sheet 12 (polysaccharide sheet) and does not damage the base material 16 (base sheet). The slit forming component 38 is not limited to a pallet knife, but may be, for example, a spatula, a plate, or the like. Alternatively, the slit forming component 38 is a disk-shaped rotary cutter or the like, whose tip is rounded so as not to damage the substrate 16, and in which the weight of the cutter can be applied to the perfume-containing sheet 12. Of course, it is good.
 所定の強度を維持できるように、スリット形成部品38の厚みは、例えば0.1~2mmであることが好ましく、0.3~1mmであることがより好ましい。スリット形成部品38は、送り方向の上流側で香料含有シート12に接触する位置において、当該送り方向に対して垂直になった切れ刃を構成するのではなく、当該送り方向に対して斜め(スリット形成部品38の先端側に行くにつれてスリット形成部品38が先細りになるように斜め)になった切れ刃を設けることが好ましい。スリット形成部品38に特に厚みがある場合には、特に上記の構成を有することが好ましい。これによって、切れ刃上に香料含有シート12の切り屑が溜まらないようにできる。 に In order to maintain a predetermined strength, the thickness of the slit forming component 38 is preferably, for example, 0.1 to 2 mm, and more preferably 0.3 to 1 mm. The slit forming component 38 does not constitute a cutting edge perpendicular to the feed direction at a position where the slit-forming component 38 contacts the fragrance-containing sheet 12 on the upstream side in the feed direction, but is inclined with respect to the feed direction (slit). It is preferable to provide a cutting edge which is slanted so that the slit forming part 38 becomes tapered toward the tip end side of the forming part 38. When the slit forming component 38 has a particularly large thickness, it is particularly preferable to have the above configuration. Thereby, it is possible to prevent the chips of the fragrance-containing sheet 12 from collecting on the cutting edge.
 なお、スリット形成部品38は、基材16(ベースシート)側には尖らない形状であることが基材16を傷つけない観点から好ましい。一方、スリット形成部品38は、香料含有シート12側には尖った形状であることが好ましい。なぜなら、スリット形成部品38の切れ刃上に香料含有シート12の切り屑が溜まったり、或いは、当該切り屑等に起因してスリット形成部品38に破断を生じたりすることを防止できるからである。 In addition, it is preferable that the slit forming component 38 has a shape that is not sharp on the base material 16 (base sheet) side, from the viewpoint of not damaging the base material 16. On the other hand, the slit forming component 38 preferably has a pointed shape on the fragrance-containing sheet 12 side. This is because the chips of the fragrance-containing sheet 12 can be prevented from accumulating on the cutting edge of the slit forming component 38, or the slit forming component 38 can be prevented from being broken due to the chips or the like.
 図7に示すように、1以上のスリット形成部品38は、第2隙間部17Bで形成された香料含有シート12と、第1隙間部17Aで形成された香料含有シート12と、を隔てる位置に設けられる。スリット形成部23に設けられるスリット形成部品38の数は、2個に限られず、3個以上であってもよいし、或いは1個であってもよい。保持部41の数は、例えば、スリット形成部品38の数と同数設置される。保持部41は、1個で構成されてもよく、1個の保持部41により複数のスリット形成部品38を保持するようにしてもよい。 As shown in FIG. 7, the one or more slit forming parts 38 are located at positions separating the fragrance-containing sheet 12 formed by the second gap 17B and the fragrance-containing sheet 12 formed by the first gap 17A. Provided. The number of slit forming parts 38 provided in the slit forming part 23 is not limited to two, but may be three or more, or may be one. The number of the holding parts 41 is, for example, the same as the number of the slit forming parts 38. The holding unit 41 may be configured by one unit, and the single holding unit 41 may hold a plurality of slit forming components 38.
 保持部41のそれぞれは、例えば筒状又はU字状をなした保持具を有しており、この保持具に対して、スリット形成部品38の柄の部分が遊びを持って嵌め込まれている。このため、保持具は、スリット形成部品38の柄の部分を取り囲んでスリット形成部品38が倒れないようにしているが、基材16および香料含有シート12に対して、上側からスリット形成部品38の自重を作用させるようにスリット形成部品38を保持する。なお、スリット形成部品38の保持の方式は、任意であり、香料含有シート12にスリット形成部品38の自重がかかるような構成であれば、どのような保持方法であってもよい。例えば、紐によって上方からスリット形成部品38を吊り下げた状態で、スリット形成部品38の先端に当接した香料含有シート12に対して、自重がかかっている香料スリット形成部品38により含有シート12を押し切りする構成であっても当然に良い。 Each of the holding portions 41 has, for example, a cylindrical or U-shaped holder, and the handle portion of the slit forming component 38 is fitted into the holder with play. For this reason, the holder surrounds the pattern portion of the slit forming component 38 so that the slit forming component 38 does not fall, but the holder has the slit forming component 38 with respect to the base material 16 and the fragrance-containing sheet 12 from above. The slit forming part 38 is held so as to exert its own weight. The method of holding the slit forming part 38 is arbitrary, and any holding method may be used as long as the weight of the slit forming part 38 is applied to the fragrance-containing sheet 12. For example, in a state where the slit forming component 38 is hung from above by a string, the content sheet 12 is contacted with the perfume-containing sheet 12 abutting on the tip of the slit forming component 38 by the perfume slit forming component 38 which is under its own weight. Of course, a configuration of pushing off may be used.
 スリット形成部品38の自重は、例えば、10~400gであり、好ましくは20~200gである。このため、このスリット形成部品38の下側を通るゲル化された香料含有シート12を、上側から押し付けて切り離すことができる。スリット形成部品38は、その自重を掛けたときに、基材16が大きくへこんだり或いは基材16が切断されたりしない程度の自重を有することが好ましい。ステンレス製のスリット形成部品とは重量が異なるスリット形成部品38を利用したり、スリット形成部品38を樹脂製のものに変更したりすることで、スリット22の深さを変更することも当然にできる。本実施形態では、香料含有シート12の厚みの全部に相当する深さのスリット22を形成するようにしているが、スリット形成部品38の種類を変更することで、香料含有シート12の厚みの一部に相当する深さのスリット22を形成することもできる。 自 The weight of the slit forming part 38 is, for example, 10 to 400 g, preferably 20 to 200 g. Therefore, the gelled perfume-containing sheet 12 passing under the slit forming part 38 can be cut off by pressing from above. It is preferable that the slit forming component 38 has such a weight that the base material 16 is not largely dented or the base material 16 is not cut when the self-weight is applied. Naturally, the depth of the slit 22 can be changed by using a slit forming part 38 having a different weight from the stainless steel slit forming part or by changing the slit forming part 38 to a resin-made one. . In the present embodiment, the slits 22 having a depth corresponding to the entire thickness of the fragrance-containing sheet 12 are formed. However, by changing the type of the slit forming component 38, one of the thicknesses of the fragrance-containing sheet 12 is reduced. The slit 22 having a depth corresponding to the portion can be formed.
 この場合には、香料含有シート12にスリット22が形成されるものの、スリット22において完全には切り離されない。スリット22の深さは、香料含有シート12の厚み寸法に対して、例えば、60%以上に相当する長さにすることが好ましく、75%以上に相当する長さにすることがさらに好ましく、90%以上に相当する長さにすることが最も好ましい。 In this case, although the slits 22 are formed in the fragrance-containing sheet 12, they are not completely separated at the slits 22. The depth of the slit 22 is preferably, for example, a length corresponding to 60% or more, more preferably 75% or more, with respect to the thickness dimension of the fragrance-containing sheet 12, and more preferably 90%. % Is most preferable.
 図7に示すように、スリット形成部23は、スリット形成部品38によって、香料含有シート12の幅方向Wにおける端部から1~10mmの位置、好ましくは2~8mmの位置、さらに好ましくは3~6mmの位置に、スリット22を一対に形成する。 As shown in FIG. 7, the slit forming part 23 is formed by the slit forming part 38 at a position 1 to 10 mm, preferably 2 to 8 mm, more preferably 3 to 10 mm from the end in the width direction W of the fragrance-containing sheet 12. A pair of slits 22 are formed at a position of 6 mm.
 香料含有シート12は、乾燥前の状態で、例えば、幅方向Wに関し500mmの幅(長さ)を有し、350~1300μmの厚みを有する。香料含有シート12は、乾燥後の状態で、例えば、幅方向Wに関し480mmの幅(長さ)を有し、50~200μmの厚みを有する。香料含有シート12は、温度可逆ゲル化能を持つ多糖類高分子を含有する。 The perfume-containing sheet 12 has a width (length) of 500 mm in the width direction W and a thickness of 350 to 1300 μm before drying, for example. The perfume-containing sheet 12 has a width (length) of 480 mm in the width direction W and a thickness of 50 to 200 μm in a dried state, for example. The fragrance-containing sheet 12 contains a polysaccharide polymer having a temperature-reversible gelling ability.
 香料含有シート12に含有される増粘多糖類は、シート中に分散した香料を固定して被覆する性質を有する。増粘多糖類は、例えば、カラギーナン、寒天、キサンタンガム、ジェランガム、サイリウムシードガム、もしくはコンニャクグルコマンナンの単成分系;またはカラギーナン、ローカストビーンガム、グアーガム、寒天、ジェランガム、タマリンドガム、キサンタンガム、タラガム、コンニャクグルコマンナン、デンプン、カシアガム、およびサイリウムシードガムからなる群より選択される2以上の成分を組み合わせた複合系である。 (4) The thickening polysaccharide contained in the flavor-containing sheet 12 has a property of fixing and covering the flavor dispersed in the sheet. Thickening polysaccharides include, for example, a single component system of carrageenan, agar, xanthan gum, gellan gum, psyllium seed gum, or konjac glucomannan; or carrageenan, locust bean gum, guar gum, agar, gellan gum, tamarind gum, xanthan gum, tara gum, konjac It is a complex system combining two or more components selected from the group consisting of glucomannan, starch, cassia gum, and psyllium seed gum.
 好ましくは、増粘多糖類は、カラギーナン、寒天、キサンタンガム、もしくはジェランガムの単成分系;またはカラギーナン、寒天、キサンタンガム、もしくはジェランガムに、ローカストビーンガム、グアーガム、タマリンドガム、タラガム、コンニャクグルコマンナン、カシアガム、およびサイリウムシードガムからなる群より選択される1以上の成分を組み合わせた複合系である。 Preferably, the thickening polysaccharide is a single component system of carrageenan, agar, xanthan gum, or gellan gum; or carrageenan, agar, xanthan gum, or gellan gum, locust bean gum, guar gum, tamarind gum, tarara gum, konjac glucomannan, cassia gum, And a composite system combining one or more components selected from the group consisting of: and psyllium seed gum.
 より好ましくは、増粘多糖類は、カラギーナン、寒天、キサンタンガム、ジェランガム、およびジェランガムとタマリンドガムの混合物からなる群より選択される。 More preferably, the thickening polysaccharide is selected from the group consisting of carrageenan, agar, xanthan gum, gellan gum, and a mixture of gellan gum and tamarind gum.
 カラギーナン、寒天、キサンタンガムまたはジェランガムの水溶液は、特定の温度以下に冷却するとゲル化し(すなわち、流動性を失って固化し)、一旦ゲル化すると、その後、温度を上昇させてゲルに転移した温度に達しても容易にゾル化せず、ゲル化状態を維持することができるという性質(以下、「温度応答性ゾルゲル転移特性」という)を有する。このため、原料スラリーが、増粘多糖類として、カラギーナン、寒天、キサンタンガム、ジェランガムの何れかを含む場合、原料スラリーを一旦冷却してゲル化させ、ゲル化した原料を高温で乾燥させることにより短時間でシートを製造することができるという利点を有する。 An aqueous solution of carrageenan, agar, xanthan gum or gellan gum gels (ie, loses fluidity and solidifies) when cooled below a certain temperature, and once gelled, the temperature is then raised to a temperature at which the gel transitions to gel. It does not easily form a sol even when it reaches, and has a property of being able to maintain a gelled state (hereinafter, referred to as “temperature-responsive sol-gel transition characteristic”). For this reason, when the raw material slurry contains any of carrageenan, agar, xanthan gum, and gellan gum as the thickening polysaccharide, the raw material slurry is once cooled and gelled, and the gelled raw material is dried at a high temperature. This has the advantage that sheets can be manufactured in a short time.
 さらに好ましくは、増粘多糖類は、寒天、ジェランガム、およびジェランガムとタマリンドガムの混合物からなる群より選択される。 More preferably, the thickening polysaccharide is selected from the group consisting of agar, gellan gum, and a mixture of gellan gum and tamarind gum.
 増粘多糖類としてジェランガムとタマリンドガムとの混合物を使用する場合、ジェランガムとタマリンドガムの質量比は、好ましくは1:1~3:1の範囲である。 場合 When a mixture of gellan gum and tamarind gum is used as the thickening polysaccharide, the mass ratio of gellan gum to tamarind gum is preferably in the range of 1: 1 to 3: 1.
 原料スラリー中の増粘多糖類の配合量は、原料スラリー中の水以外の構成成分の合計質量(すなわち、乾物質量)に対して、好ましくは10~35質量%、より好ましくは12~25質量%である。増粘多糖類の配合量(質量%)は、原料スラリー中の水以外の各構成成分の配合量の値を用いて算出することができる。 The amount of the thickening polysaccharide in the raw material slurry is preferably 10 to 35% by mass, more preferably 12 to 25% by mass, based on the total mass of the components other than water (that is, the amount of dry substance) in the raw material slurry. %. The amount (% by mass) of the thickening polysaccharide can be calculated using the value of the amount of each component other than water in the raw slurry.
 香料含有シート12に含有される香料としては、喫煙物品に用いられる香料であれば限定されることなく任意の香料を使用することができる。主な香料としては、メンソール、葉たばこ抽出エキス、天然植物性香料(例えば、シナモン、セージ、ハーブ、カモミール、葛草、甘茶、クローブ、ラベンダー、カルダモン、チョウジ、ナツメグ、ベルガモット、ゼラニウム、蜂蜜エッセンス、ローズ油、レモン、オレンジ、ケイ皮、キャラウェー、ジャスミン、ジンジャー、コリアンダー、バニラエキス、スペアミント、ペパーミント、カシア、コーヒー、セロリー、カスカリラ、サンダルウッド、ココア、イランイラン、フェンネル、アニス、リコリス、セントジョンズブレッド、スモモエキス、ピーチエキス等)、糖類(例えば、グルコース、フルクトース、異性化糖、カラメル等)、ココア類(パウダー、エキス等)、エステル類(例えば、酢酸イソアミル、酢酸リナリル、プロピオン酸イソアミル、酪酸リナリル等)、ケトン類(例えば、メントン、イオノン、ダマセノン、エチルマルトール等)、アルコール類(例えば、ゲラニオール、リナロール、アネトール、オイゲノール等)、アルデヒド類(例えば、バニリン、ベンズアルデヒド、アニスアルデヒド等)、ラクトン類(例えば、γ-ウンデカラクトン、γ-ノナラクトン等)、動物性香料(例えば、ムスク、アンバーグリス、シベット、カストリウム等)、炭化水素類(例えば、リモネン、ピネン等)が挙げられる。これらの香料は、固体で使用されてもよいし、適切な溶媒、例えばプロピレングリコール、エチルアルコール、ベンジルアルコール、トリエチルシトレートに溶解または分散させて使用されてもよい。好ましくは、乳化剤の添加により溶媒中で分散状態が形成されやすい香料、たとえば疎水性香料や油溶性香料等を用いることができる。これらの香料は、単独で用いてもよいし、混合して用いてもよい。 As the fragrance contained in the fragrance-containing sheet 12, any fragrance can be used without limitation as long as it is a fragrance used for smoking articles. The main flavors include menthol, leaf tobacco extract, natural vegetable flavors (for example, cinnamon, sage, herbs, chamomile, mulberry, sweet tea, clove, lavender, cardamom, clove, nutmeg, bergamot, geranium, honey essence, rose Oil, lemon, orange, cinnamon, caraway, jasmine, ginger, coriander, vanilla extract, spearmint, peppermint, cassia, coffee, celery, cascarilla, sandalwood, cocoa, ylang-ylang, fennel, anise, licorice, St. John's bread , Plum extract, peach extract, etc.), sugars (eg, glucose, fructose, isomerized sugar, caramel, etc.), cocoa (powder, extract, etc.), esters (eg, isoamyl acetate, linalyl acetate, propyl Isoamyl phosphate, linalyl butyrate, etc.), ketones (eg, menthone, ionone, damacenone, ethyl maltol, etc.), alcohols (eg, geraniol, linalool, anethole, eugenol, etc.), aldehydes (eg, vanillin, benzaldehyde, anise) Aldehydes), lactones (eg, γ-undecalactone, γ-nonalactone, etc.), animal flavors (eg, musk, ambergris, civet, castorium, etc.), and hydrocarbons (eg, limonene, pinene, etc.). No. These flavors may be used as a solid or dissolved or dispersed in a suitable solvent such as propylene glycol, ethyl alcohol, benzyl alcohol, or triethyl citrate. Preferably, a fragrance that easily forms a dispersed state in a solvent by adding an emulsifier, for example, a hydrophobic fragrance or an oil-soluble fragrance can be used. These flavors may be used alone or as a mixture.
 シート中の香料の含有量は、好ましくは、香料含有シート12の総質量に対して18質量%未満である。シート中の香料の含有量は、香料含有シートの総質量に対して、より好ましくは2.5質量%以上18質量%未満、さらに好ましくは2.5~12質量%、最も好ましくは3~6質量%である。 含有 The content of the fragrance in the sheet is preferably less than 18% by mass based on the total mass of the fragrance-containing sheet 12. The content of the fragrance in the sheet is more preferably from 2.5% by mass to less than 18% by mass, more preferably from 2.5 to 12% by mass, and most preferably from 3 to 6% by mass, based on the total mass of the fragrance-containing sheet. % By mass.
 香料含有シート12に含有される乳化剤としては、任意の乳化剤を使用することができる。乳化剤としては、例えばレシチン、具体的にはサンレシチンA-1(太陽化学(株))を使用することができる。 As the emulsifier contained in the fragrance-containing sheet 12, any emulsifier can be used. As the emulsifier, for example, lecithin, specifically, sun lecithin A-1 (Taiyo Chemical Co., Ltd.) can be used.
 シート中の乳化剤の含有量は、シート中の増粘多糖類の質量に対して、好ましくは0.5~5質量%、より好ましくは1.0~4.5質量%である。シート中の乳化剤の含有量は、原料スラリー中の乳化剤および増粘多糖類の配合量の値を用いて算出することができる。 含有 The content of the emulsifier in the sheet is preferably 0.5 to 5% by mass, more preferably 1.0 to 4.5% by mass, based on the mass of the thickening polysaccharide in the sheet. The content of the emulsifier in the sheet can be calculated using the value of the amount of the emulsifier and the thickening polysaccharide in the raw material slurry.
 香料含有シート12に含有される嵩増材は、原料スラリー中の水以外の構成成分の合計質量(すなわち、乾物質量)を増加させ、最終的に香料含有シートの嵩を増やす役割を果たす。すなわち、嵩増材は、香料含有シート12の嵩を増やす役割のみを果たし、香料含有シート12の本来の機能に影響を及ぼさない物質である。嵩増材は、添加剤として喫煙物品に添加することが当該技術分野において許容される物質である。 (4) The bulk increasing material contained in the fragrance-containing sheet 12 plays a role of increasing the total mass of the constituent components other than water (that is, the amount of dry substance) in the raw slurry and finally increasing the bulk of the fragrance-containing sheet. That is, the bulking material is a substance that only plays a role of increasing the bulk of the fragrance-containing sheet 12 and does not affect the original function of the fragrance-containing sheet 12. Bulk enhancers are art-accepted materials that can be added to smoking articles as additives.
 嵩増材は、好ましくは、デンプン加水分解物である。デンプン加水分解物とは、デンプンを加水分解する工程を含むプロセスにより得られる物質を指す。デンプン加水分解物は、例えば、デンプンを直接加水分解して得られる物質(すなわち、デキストリン)、またはデンプンを加熱処理した後に加水分解して得られる物質(すなわち、難消化性デキストリン)である。 The bulking agent is preferably a starch hydrolyzate. Starch hydrolyzate refers to a substance obtained by a process that includes a step of hydrolyzing starch. The starch hydrolyzate is, for example, a substance obtained by directly hydrolyzing starch (ie, dextrin) or a substance obtained by subjecting starch to heat treatment and then hydrolyzing (ie, indigestible dextrin).
 嵩増材は、シートの嵩を増すという嵩増材の機能を発揮することができ、かつ喫煙物品の香喫味に影響を及ぼさない量で、添加することができる。シート中の嵩増材の含有量は、増粘多糖類の質量に対して、好ましくは100~500質量%、より好ましくは200~500質量%である。シート中の嵩増剤の含有量は、原料スラリー中の嵩増剤および増粘多糖類の配合量の値を用いて算出することができる。 The bulking agent can exhibit the function of the bulking agent to increase the bulk of the sheet, and can be added in an amount that does not affect the taste of the smoking article. The content of the bulking agent in the sheet is preferably from 100 to 500% by mass, more preferably from 200 to 500% by mass, based on the mass of the thickening polysaccharide. The content of the bulking agent in the sheet can be calculated using the value of the blending amount of the bulking agent and the thickening polysaccharide in the raw material slurry.
 嵩増材を香料含有シート12の原料に添加することにより、香料含有シート12が、香料の配合濃度が低い組成を有している場合であっても、香料含有シート12を実用的な製造条件で安定して製造することが可能である。具体的には、嵩増材は、原料スラリーの乾物質量を増加させ、シートの嵩を増やす役割を果たすため、所望の厚さを有するシートを製造するまでに必要な乾燥時間を短縮することができる。また、嵩増材は、原料スラリーの粘度を実質的に上昇させないため、原料スラリーの混錬作業および伸展作業に支障をきたすことがない。 By adding the bulking material to the raw material of the fragrance-containing sheet 12, even if the fragrance-containing sheet 12 has a composition with a low concentration of fragrance, the fragrance-containing sheet 12 can be used under practical production conditions. And can be manufactured stably. Specifically, since the bulk-increasing material serves to increase the dry substance amount of the raw material slurry and increase the bulk of the sheet, it is possible to reduce the drying time required to produce a sheet having a desired thickness. it can. Further, since the bulk increasing material does not substantially increase the viscosity of the raw material slurry, it does not hinder the kneading operation and the extending operation of the raw material slurry.
 また、香料含有シート12は、水を含んでいてもよい。すなわち、原料スラリーに含まれる水は、乾燥後の香料含有シート12に残っていてもよい。香料含有シート12に水が残っている場合の水分含量は、シートの総質量に対して、好ましくは10質量%未満、より好ましくは3~9質量%、さらに好ましくは3~6質量%である。 香 Fragrance-containing sheet 12 may also contain water. That is, the water contained in the raw material slurry may remain on the flavor-containing sheet 12 after drying. The water content when water remains in the fragrance-containing sheet 12 is preferably less than 10% by mass, more preferably 3 to 9% by mass, and still more preferably 3 to 6% by mass based on the total mass of the sheet. .
 続いて、図4から図9を参照して、実施形態の香料含有シート製造装置11を用いた香料含有シート12の製造方法について説明する。本実施形態の香料含有シートの製造方法では、図4に示すように、成形工程、ゲル化工程、スリット形成工程、および乾燥工程の、4工程がある。 Next, a method of manufacturing the fragrance-containing sheet 12 using the fragrance-containing sheet manufacturing apparatus 11 of the embodiment will be described with reference to FIGS. In the method for manufacturing a fragrance-containing sheet according to the present embodiment, as shown in FIG. 4, there are four steps: a molding step, a gelling step, a slit forming step, and a drying step.
 ダム部15内では、原料となる香料含有スラリー14が60~100℃で保持されている。成形工程では、図5に示すように、ダム部15に溜められたゾル状のスラリー14を、基材16とともに送り方向Aに成形機構17の第1隙間部17Aおよび第2隙間部17Bから押し出すことで、スラリー14をシート状に成形する。このとき、コンマロール32とコーティングロール33との間には、基材16が送られており、コーティングロール33の回転によって基材16とともにスラリー14が押し出される。このとき、シート状の成形された香料含有シート12は、ゾル状であり、まだゲル化されていない。香料含有シート12は、基材16上に載置されている。 (4) In the dam portion 15, the flavor-containing slurry 14 as a raw material is held at 60 to 100 ° C. In the forming step, as shown in FIG. 5, the sol slurry 14 stored in the dam portion 15 is extruded together with the base material 16 in the feed direction A from the first gap 17A and the second gap 17B of the forming mechanism 17. Thus, the slurry 14 is formed into a sheet. At this time, the base material 16 is sent between the comma roll 32 and the coating roll 33, and the slurry 14 is extruded together with the base material 16 by the rotation of the coating roll 33. At this time, the formed fragrance-containing sheet 12 in the form of a sheet is in a sol state and has not yet been gelled. The fragrance-containing sheet 12 is placed on the base material 16.
 ゲル化工程では、図6に示すように、送り方向Aに送られる香料含有シート12に対して、ゲル化機構21のノズルによって上方から冷却風(空気)を吹き付けて、香料含有シート12を0~40℃の温度に冷却し、香料含有シート12をゲル化させる。 In the gelling step, as shown in FIG. 6, a cooling air (air) is blown from above by the nozzle of the gelling mechanism 21 onto the fragrance-containing sheet 12 sent in the feed direction A, so that the fragrance-containing sheet 12 is reduced to zero. Cool to a temperature of 4040 ° C. to gel the fragrance-containing sheet 12.
 スリット形成工程では、図7に示すように、送り方向Aに送られ、ゲル化機構21によりゲル化された香料含有シート12に対して、スリット形成部23により、その厚みの全部または一部に相当する深さのスリット22を形成する。形成されるスリット22の数は、スリット形成部23に設けられるスリット形成部品38の数と同数である。したがって、スリット形成部品38の数が2個である場合には、スリット22も2個形成され、スリット形成部品38の数が3個以上である場合には、スリット22も3個以上形成され、スリット形成部品38の数が1個である場合には、スリットも1個形成される。 In the slit forming step, as shown in FIG. 7, the perfume-containing sheet 12 fed in the feed direction A and gelled by the gelling mechanism 21 is entirely or partially reduced in thickness by the slit forming section 23. A slit 22 having a corresponding depth is formed. The number of slits 22 to be formed is the same as the number of slit forming parts 38 provided in the slit forming part 23. Therefore, when the number of the slit forming parts 38 is two, two slits 22 are also formed. When the number of the slit forming parts 38 is three or more, three or more slits 22 are formed. When the number of the slit forming parts 38 is one, one slit is also formed.
 香料含有シート12は、スリット形成部23のスリット形成部品38を通過する際に、スリット形成部品38によって切り分けられるように、スリット22が形成される。このとき形成されるスリット22の深さは、香料含有シート12の厚みの全部に相当する深さで、香料含有シート12を完全に切断する深さであってもよい。或いは、このスリット22の深さは、香料含有シート12の厚みの一部に相当する深さで、香料含有シート12上に切れ込みを入れる程度の深さで、香料含有シート12が完全には切断されない程度の深さであってもよい。この場合、スリット形成部品38は、保持部41に対して固定的に設けられることが好ましい。スリット形成部品38の固定位置を調整し、スリット形成部品38の先端から基材16までの距離(隙間)を操作することで、スリット22の切り込み深さを調節できるようにすることが好ましい。 ス リ ッ ト Slits 22 are formed such that the perfume-containing sheet 12 is cut by the slit forming component 38 when passing through the slit forming component 38 of the slit forming section 23. The depth of the slit 22 formed at this time is a depth corresponding to the entire thickness of the fragrance-containing sheet 12, and may be a depth at which the fragrance-containing sheet 12 is completely cut. Alternatively, the depth of the slit 22 is a depth corresponding to a part of the thickness of the fragrance-containing sheet 12, the depth of which is such that a cut is made on the fragrance-containing sheet 12, and the fragrance-containing sheet 12 is completely cut. The depth may not be sufficient. In this case, it is preferable that the slit forming component 38 is fixedly provided to the holding portion 41. It is preferable that the cut depth of the slit 22 can be adjusted by adjusting the fixing position of the slit forming component 38 and manipulating the distance (gap) from the tip of the slit forming component 38 to the base material 16.
 このスリット形成工程に先立ち、香料含有シート12はすでにゲル化されているために、図8に示すように、スリット形状が香料含有シート12に対して記憶される。このため、一度スリット22が形成された香料含有シート12は、再び結合して1つの香料含有シート12に戻ってしまうことはない。 先 Before this slit forming step, since the fragrance-containing sheet 12 has already been gelled, the slit shape is stored in the fragrance-containing sheet 12 as shown in FIG. Therefore, the fragrance-containing sheet 12 once formed with the slits 22 does not rejoin and return to one fragrance-containing sheet 12.
 スリット形成部品38の数が2個である場合には、スリット22は、香料含有シート12の幅方向Wの両端部の近傍に一対に設けられる。より詳細には、スリット22は、第2隙間部17Bで形成された香料含有シート12と第1隙間部17Aで形成された香料含有シート12とを隔てる位置に設けられる。スリット形成部品38の数が1個である場合には、香料含有シート12の幅方向Wのいずれかの端部の近傍に設けられる。この場合も同様に、スリット22は、第2隙間部17Bで形成された香料含有シート12と第1隙間部17Aで形成された香料含有シート12とを隔てる位置に設けられる。 When the number of the slit forming parts 38 is two, the slits 22 are provided as a pair near both ends in the width direction W of the flavor-containing sheet 12. More specifically, the slit 22 is provided at a position separating the fragrance-containing sheet 12 formed by the second gap 17B and the fragrance-containing sheet 12 formed by the first gap 17A. When the number of the slit forming parts 38 is one, the slit forming parts 38 are provided in the vicinity of one end in the width direction W of the flavor-containing sheet 12. Similarly, in this case, the slit 22 is provided at a position separating the fragrance-containing sheet 12 formed by the second gap 17B and the fragrance-containing sheet 12 formed by the first gap 17A.
 スリット形成部品38の数が3個以上である場合には、2つのスリット22が、上記したスリット形成部品38が2個で構成される場合と同様に香料含有シート12の幅方向Wの両端部の近傍に一対に設けられる。そして、さらにもう1つのスリット22が香料含有シート12の幅方向Wにおける任意の位置(その一例として、中央部)に設けられる。 When the number of the slit forming parts 38 is three or more, two slits 22 are formed at both ends in the width direction W of the fragrance-containing sheet 12 in the same manner as in the case where the above-described two slit forming parts 38 are formed. Are provided in a pair in the vicinity of. Further, another slit 22 is provided at an arbitrary position in the width direction W of the fragrance-containing sheet 12 (for example, at the center).
 乾燥工程では、図1、図9に示すように、香料含有シート12が第1乾燥室24Aから第4室24Dに送られる過程で、上下から70~100℃の温風が吹き付けられて香料含有シート12が乾燥される。これによって、香料含有シート12中の水分が蒸発されて、香料含有シート12の水分量が適切な量に調整される。また、乾燥に伴い香料含有シート12が若干縮むことなるが、縮んだ香料含有シート12の上表面は平らに形成される。これによって、乾燥前に図8のような形状であった香料含有シート12が矢印の方向に収縮して、図9に示す形状になる。これによって、両端部に形成される水分量が多い末端部分が香料含有シート12の本体から切り離される。なお、スリット22を香料含有シート12の厚みの一部に相当する深さで形成した場合でも、乾燥工程において香料含有シート12が収縮する過程で、スリット22周辺に応力集中が起こってスリット22が成長し、結果的に香料含有シート12の本体から末端部分が切り離される。 In the drying step, as shown in FIGS. 1 and 9, in the process in which the fragrance-containing sheet 12 is sent from the first drying chamber 24A to the fourth chamber 24D, warm air at 70 to 100 ° C. is blown from above and below to form the fragrance-containing sheet. The sheet 12 is dried. Thereby, the moisture in the fragrance-containing sheet 12 is evaporated, and the moisture content of the fragrance-containing sheet 12 is adjusted to an appropriate amount. Further, the perfume-containing sheet 12 slightly shrinks with drying, but the upper surface of the shrinked perfume-containing sheet 12 is formed flat. As a result, the fragrance-containing sheet 12, which had a shape as shown in FIG. 8 before drying, shrinks in the direction of the arrow to have the shape shown in FIG. As a result, the end portions having a large amount of water formed at both ends are cut off from the main body of the flavor-containing sheet 12. In addition, even when the slit 22 is formed at a depth corresponding to a part of the thickness of the fragrance-containing sheet 12, stress concentration occurs around the slit 22 in the process of shrinking the fragrance-containing sheet 12 in the drying step, and the slit 22 is formed. As a result, the terminal portion is cut off from the main body of the fragrance-containing sheet 12.
 第1実施形態によれば以下のことがいえる。香料含有シート製造装置11は、ゲル化された香料含有シート12を送る送り機構18と、香料含有シート12の送り方向Aに沿って、香料含有シート12の厚みの全部又は一部に相当する深さのスリット22を1以上形成するスリット形成部23と、スリット22が形成された香料含有シート12を乾燥させる乾燥機構24と、を備える。 According to the first embodiment, the following can be said. The fragrance-containing sheet manufacturing apparatus 11 includes a feed mechanism 18 for feeding the gelled fragrance-containing sheet 12, and a depth corresponding to all or a part of the thickness of the fragrance-containing sheet 12 along the feed direction A of the fragrance-containing sheet 12. A slit forming part 23 that forms one or more slits 22 is provided, and a drying mechanism 24 that dries the fragrance-containing sheet 12 in which the slits 22 are formed.
 香料含有シート製造方法は、香料を含有するスラリー14を成形機構17によりシート状に成形し、送り方向Aに送られる前記シート状のスラリー14をゲル化機構21により冷却してゲル化されたシートを形成し、前記ゲル化されたシートの厚みの全部又は一部に相当する深さのスリット22をスリット形成部23により1以上形成し、前記1以上のスリット22を含む前記ゲル化されたシートを乾燥機構24により乾燥させる。 In the method for manufacturing a flavor-containing sheet, the slurry 14 containing a flavor is formed into a sheet by a forming mechanism 17, and the sheet-like slurry 14 sent in the feed direction A is cooled by a gelling mechanism 21 to form a gelled sheet. And forming one or more slits 22 having a depth corresponding to all or a part of the thickness of the gelled sheet by a slit forming part 23, and forming the gelled sheet including the one or more slits 22. Is dried by the drying mechanism 24.
 発明者らは、香料含有シートの製造方法について、鋭意検討した結果、香料含有シート12を乾燥機構24において乾燥すると、乾燥初期において香料含有シート12の厚みの薄い箇所が、これを支持している土台の部分(一例として、基材16)に固着して固着点を形成することを見出した。さらに、発明者らは、その後乾燥の進行に伴い、シート表面がフィルム化して収縮を開始すると、上記固着点に対して香料含有シート12の幅方向Wの中央部に向かう強い張力が掛かることとなることも見出した。さらに、発明者らは、固着点において強く固着ないし接着がされている場合は、収縮により香料含有シート12が変形したり、固着点又はその周辺が剥離・破断して破損したり、香料含有シート12自身にひび割れ・破断などを生じたりする事態を生ずることを見出した。そして、このように変形・破断・ひび割れを生じている香料含有シート12は、当然に不良品となり、製品として使用できないこととなる。 The inventors of the present invention have conducted intensive studies on a method of manufacturing a fragrance-containing sheet, and as a result, when the fragrance-containing sheet 12 is dried by the drying mechanism 24, a portion where the thickness of the fragrance-containing sheet 12 is thin at the initial stage of drying supports the same. It has been found that it is fixed to a base portion (for example, the base material 16) to form a fixing point. Furthermore, when the sheet surface is turned into a film and starts to shrink with the progress of drying thereafter, a strong tension is applied to the fixing point toward the center of the fragrance-containing sheet 12 in the width direction W. I also found out. In addition, the present inventors have found that when strongly fixed or adhered at the fixing point, the fragrance-containing sheet 12 is deformed due to shrinkage, the fixing point or its periphery is peeled or broken, and the fragrance-containing sheet is damaged. 12 itself has been found to cause cracks, breaks and the like. Then, the fragrance-containing sheet 12 which has been deformed, broken or cracked in this way is naturally a defective product and cannot be used as a product.
 上記の構成によれば、ゲル化された香料含有シート12に対してスリット22を形成するようにしているために、香料含有シート12にスリット形状を記憶させることができる。そして、乾燥機構24を経由することで、スリット22によって切断された箇所を有する香料含有シート12を製造できる。これによって、香料含有シート12を所望の形状に加工できるとともに、スリット22により香料含有シート12に発生する張力(応力)を逃がすことができる。これによって、香料含有シート12にひび割れや破断を生じることを防止して、品質が一定になった香料含有シート12を製造できる。なお、スリット22の深さは、香料含有シート12の厚みの一部に相当する深さであっても、その後の乾燥工程(乾燥機構による乾燥)においてスリット22が成長してスリット22における香料含有シート12の切断が確実になされるために、問題とはならない。 According to the above configuration, the slit 22 is formed in the gelled perfume-containing sheet 12, so that the perfume-containing sheet 12 can memorize the slit shape. Then, by passing through the drying mechanism 24, the fragrance-containing sheet 12 having a portion cut by the slit 22 can be manufactured. As a result, the flavor-containing sheet 12 can be processed into a desired shape, and the tension (stress) generated in the flavor-containing sheet 12 by the slit 22 can be released. Thereby, it is possible to prevent the fragrance-containing sheet 12 from being cracked or broken, and to manufacture the fragrance-containing sheet 12 having a constant quality. In addition, even if the depth of the slit 22 is a depth corresponding to a part of the thickness of the fragrance-containing sheet 12, the slit 22 grows in the subsequent drying step (drying by the drying mechanism) and the fragrance-containing This is not a problem because the sheet 12 is reliably cut.
 香料含有シート製造装置11において、1以上のスリット22は、1つであり、スリット形成部23は、1つのスリット形成部品38を有し、当該1つのスリット形成部品38は、1つのスリット22を香料含有シート12の幅方向Wの一方の端部の近傍に形成する位置に設けられる。 In the fragrance-containing sheet manufacturing apparatus 11, the one or more slits 22 are one, and the slit forming part 23 has one slit forming part 38, and the one slit forming part 38 has one slit 22. It is provided at a position formed near one end of the perfume-containing sheet 12 in the width direction W.
 香料含有シート製造方法において、1以上のスリット22は、1つであり、スリット形成部23により前記ゲル状シートの幅方向Wの一方の端部の近傍に前記1つのスリット22を形成する。 に お い て In the method for manufacturing a fragrance-containing sheet, the number of one or more slits 22 is one, and the one slit 22 is formed near one end of the gel sheet in the width direction W by the slit forming part 23.
 ある条件では、ゲル化された香料含有シート12では、乾燥後の完成品において、収縮によって端部が肥厚し、端部に水分量が多い箇所が形成されることがある。このように水分量が多い箇所では、ゲル架橋間の隙間が大きくなっていて、水分と共にシート内部に含有された香料が揮散しやすくなっている。また、ある条件では、乾燥機構24による乾燥時の収縮によって、香料含有シート12の端部において過乾燥を生じることもあり、これによって香料含有シート12の端部がカールして基材16から浮き上がったり、当該浮きを生じた部分から香料含有シート12が基材16から剥がれたり、香料含有シート12にひび割れや破断を生じたりする事象が発生する可能性があった。 Under certain conditions, in the gelled fragrance-containing sheet 12, in the finished product after drying, the end may be thickened due to shrinkage, and a portion with a large amount of moisture may be formed at the end. In such a place where the amount of water is large, the gap between the gel cross-links is large, and the fragrance contained in the sheet together with the water is easily volatilized. Further, under certain conditions, shrinkage during drying by the drying mechanism 24 may cause overdrying at the end of the fragrance-containing sheet 12, whereby the end of the fragrance-containing sheet 12 curls and rises from the substrate 16. There is a possibility that the fragrance-containing sheet 12 may be peeled off from the base material 16 from the portion where the floating occurs, or an event that the fragrance-containing sheet 12 is cracked or broken may occur.
 このため、香料含有シート12では、この水分量が多くなる、或いは、逆に過乾燥により浮き上がり・剥がれ・ひび割れを生じやすい末端部分(一方の端部)を不要部分として除去する必要がある。上記2つの構成によれば、香料含有シート12を簡単な構成によって2分割することができる。これによって、香料含有シート12の端部に設けられる不要箇所の除去等、香料含有シート12を所望の状態に加工することができる。 Therefore, in the fragrance-containing sheet 12, it is necessary to remove an end portion (one end portion) where the amount of water is increased, or conversely, the end portion (one end portion) which is likely to be lifted, peeled or cracked due to overdrying is unnecessary. According to the above two configurations, the fragrance-containing sheet 12 can be divided into two by a simple configuration. Thereby, the perfume-containing sheet 12 can be processed into a desired state such as removal of an unnecessary portion provided at an end of the perfume-containing sheet 12.
 香料含有シート製造装置11において、1以上のスリット22は、2つであり、スリット形成部23は、2つのスリット形成部品38を有し、当該2つのスリット形成部品38の一方は、2つのスリット22の一方を香料含有シート12の幅方向Wの一方の端部の近傍に形成する位置に設けられ、当該2つのスリット形成部品38の他方は、2つのスリット22の他方を香料含有シート12の幅方向Wの他方の端部の近傍に形成する位置に設けられる。また、香料含有シート製造方法において、1以上のスリット22は、2つであり、スリット形成部23により、2つのスリット22の一方を香料含有シート12の幅方向Wの一方の端部の近傍に形成し、2つのスリット22の他方を香料含有シート12の幅方向Wの他方の端部の近傍に形成する。 In the fragrance-containing sheet manufacturing apparatus 11, the number of the one or more slits 22 is two, and the slit forming part 23 has two slit forming parts 38, and one of the two slit forming parts 38 has two slits. 22 is provided at a position where one of the two slit forming parts 38 is formed near one end of the fragrance-containing sheet 12 in the width direction W of the fragrance-containing sheet 12. It is provided at a position formed near the other end in the width direction W. In the method for manufacturing a flavor-containing sheet, the number of the one or more slits 22 is two, and one of the two slits 22 is positioned near one end of the flavor-containing sheet 12 in the width direction W by the slit forming part 23. The other of the two slits 22 is formed near the other end of the flavor-containing sheet 12 in the width direction W.
 これらの構成によれば、水分量が多くなったり或いは過乾燥を生じたりする香料含有シート12の両端部にスリット22を形成することで、これらを切り離すことができる。これによって、香料含有シート12中で不要箇所を除去して、香料含有シート12を簡単に所望の状態に加工することができる。 According to these configurations, by forming the slits 22 at both ends of the fragrance-containing sheet 12 where the amount of water increases or overdrying occurs, these can be cut off. Thus, unnecessary portions in the fragrance-containing sheet 12 can be removed, and the fragrance-containing sheet 12 can be easily processed into a desired state.
 香料含有シート製造装置11は、香料を含有するスラリー14をシート状に成形してゲル化前の香料含有シート12を形成する成形機構17を備える。この構成によれば、成形機構17によってゲル化前の香料含有シート12を予め所定の形状に成形することができる。 The perfume-containing sheet manufacturing apparatus 11 includes a forming mechanism 17 for forming the perfume-containing slurry 12 into a sheet by forming the perfume-containing slurry 14 into a sheet. According to this configuration, the perfume-containing sheet 12 before gelation can be preliminarily formed into a predetermined shape by the forming mechanism 17.
 香料含有シート製造装置11において、成形機構17は、第1隙間部17Aであって、これを通る前記ゲル化前の香料含有シート12の厚みを規定する第1隙間部17Aと、前記ゲル化前の香料含有シート12の幅方向Wの一方の端部に設けられ第1隙間部17Aよりも小さい寸法を有する第2隙間部17Bであって、これを通る前記ゲル化前の香料含有シート12の厚みを規定する第2隙間部17Bと、を有する。この構成によれば、第2隙間部17Bを通る香料含有シート12の厚みを予め減じておくことで、乾燥機構24で行う乾燥時に、収縮によって第2隙間部17Bで形成された部分に厚みの大きい肥厚部が形成されることを防止できる。これによって、この端部に設けられる箇所において水分量が多くなり過ぎてしまうことがなく、製品として使用できる面積を大きくすることができる。或いは、条件設定次第によっては、この部分を不良部分として除去する工程自体を省略することも可能である。 In the perfume-containing sheet manufacturing apparatus 11, the forming mechanism 17 is a first gap 17A that defines the thickness of the perfume-containing sheet 12 before gelation, the first gap 17A passing through the first gap 17A; Of the fragrance-containing sheet 12 before gelation, which is provided at one end of the fragrance-containing sheet 12 in the width direction W and has a smaller size than the first gap 17A. And a second gap portion 17B defining the thickness. According to this configuration, by reducing the thickness of the fragrance-containing sheet 12 passing through the second gap 17B in advance, during drying performed by the drying mechanism 24, the thickness of the portion formed by the second gap 17B due to shrinkage is reduced. The formation of a large thickened portion can be prevented. As a result, the area provided at the end does not have too much water content, and the area that can be used as a product can be increased. Alternatively, depending on the condition setting, the step of removing this part as a defective part itself can be omitted.
 香料含有シート製造装置11は、成形機構17とスリット形成部23との間の位置に設けられ、前記ゲル化前の香料含有シート12のゲル化させるゲル化機構21を備える。この構成によれば、自然放熱によるゲル化を利用する場合に比して、ゲル化にかかる時間を短縮できるとともに、香料含有シート12の製造ラインを短縮化できる。 The perfume-containing sheet manufacturing apparatus 11 includes a gelling mechanism 21 that is provided between the forming mechanism 17 and the slit forming part 23 and that gels the perfume-containing sheet 12 before the gelation. According to this configuration, the time required for gelation can be reduced and the production line for the fragrance-containing sheet 12 can be shortened as compared with the case where gelation due to natural heat radiation is used.
 スリット形成部23は、前記1以上のスリット22を形成する1以上のスリット形成部品38を有し、当該1以上のスリット形成部品38の1つは、第2隙間部17Bで形成された香料含有シート12と第1隙間部17Aで形成された香料含有シート12と1つのスリット22により隔てる位置に設けられる。この構成によれば、第2隙間部17Bで形成された香料含有シート12と第1隙間部17Aで形成された香料含有シート12とを隔てる位置にスリット22を形成すれば、薄くなっている第2隙間部17Bで形成された部分を第1隙間部17Aで形成された部分から切り離すことができる。これによって、香料含有シート12の厚みを略均一にすることができ、厚みや内部に残存する香料量や水分量等、すなわち品質が一定になった香料含有シート12を得ることができる。これによって、過乾燥により浮き上がり・剥がれ・ひび割れを生じやすい末端部分(一方の端部)を不要部分として除去できる。 The slit forming part 23 has one or more slit forming parts 38 that form the one or more slits 22, and one of the one or more slit forming parts 38 includes the fragrance-containing part formed in the second gap 17B. It is provided at a position separated from the fragrance-containing sheet 12 formed by the sheet 12 and the first gap portion 17A by one slit 22. According to this configuration, if the slit 22 is formed at a position separating the fragrance-containing sheet 12 formed by the second gap portion 17B and the fragrance-containing sheet 12 formed by the first gap portion 17A, the thickness of the second thin portion is reduced. The portion formed by the two gaps 17B can be separated from the portion formed by the first gap 17A. Thereby, the thickness of the fragrance-containing sheet 12 can be made substantially uniform, and the fragrance-containing sheet 12 having a constant thickness, the amount of the fragrance remaining in the inside, the amount of moisture, and the like, that is, the quality can be obtained. As a result, it is possible to remove an end portion (one end portion) which is likely to be lifted, peeled or cracked due to overdrying as an unnecessary portion.
 香料含有シート製造装置11は、香料含有シート12が載置されるシート状の基材16を有する。この構成によれば、ゲル化前の香料含有シート12およびゲル化された香料含有シート12を安定的に送り方向Aに送ることができる。 The perfume-containing sheet manufacturing apparatus 11 has a sheet-like base material 16 on which the perfume-containing sheet 12 is placed. According to this configuration, the perfume-containing sheet 12 before gelling and the gelled perfume-containing sheet 12 can be stably sent in the feed direction A.
 スリット形成部23は、1つのスリット22を形成する1つのスリット形成部品38と、香料含有シート12に対してスリット形成部品38の自重が作用するように1以上のスリット形成部品38を保持する1以上の保持部41と、を有する。この構成によれば、1以上のスリット形成部品38によって、スリット形成部品38の自重によって香料含有シート12を押し切りすることができる。これによって、1以上のスリット22を形成するスリット形成部23の構成を簡単な構造で実現できる。 The slit forming part 23 holds one slit forming part 38 that forms one slit 22 and one or more slit forming parts 38 such that the weight of the slit forming part 38 acts on the fragrance-containing sheet 12. The above-described holding section 41 is provided. According to this configuration, the perfume-containing sheet 12 can be cut off by one or more slit forming parts 38 by the weight of the slit forming parts 38. Thereby, the configuration of the slit forming part 23 that forms one or more slits 22 can be realized with a simple structure.
 (参考形態)
 続いて、図10から図12を参照して、参考形態にかかる香料含有シート製造装置11´について説明する。図10に示すように、成形機構17において、スラリー14を成形して幅方向Wに関して均一な厚みを有する香料含有シート12を形成すると、ゲル化機構21によるゲル化工程、および乾燥機構24による乾燥工程を経て、乾燥された香料含有シート12が製造される。しかしながら、乾燥工程において、図11で矢印に示すように香料含有シート12の幅方向Wの両端部で収縮が起こり、ある条件下では、図12に示すように両端部に膜厚が肥厚した部分12Aが形成されることがある。このように肥厚した部分12Aでは、他の部分に比して水分量が多くなっているためにゲル架橋間の隙間が大きくなっていて、シート内に含有された香料が水分と共に揮散しやすくなっている。発明者らは、上記実施形態に記載した香料含有シート12の製造方法について鋭意検討した結果、このように肥厚した部分12Aを有する香料含有シート12については、不良品となる可能性があり、製造工程において肥厚した部分12Aを除去する必要があることを見出した。
(Reference form)
Subsequently, a fragrance-containing sheet manufacturing apparatus 11 ′ according to the reference embodiment will be described with reference to FIGS. 10 to 12. As shown in FIG. 10, when the slurry 14 is formed in the forming mechanism 17 to form the fragrance-containing sheet 12 having a uniform thickness in the width direction W, the gelling step by the gelling mechanism 21 and the drying by the drying mechanism 24 are performed. Through the steps, the dried fragrance-containing sheet 12 is manufactured. However, in the drying step, shrinkage occurs at both ends in the width direction W of the fragrance-containing sheet 12 as shown by arrows in FIG. 11, and under certain conditions, a portion where the film thickness is thickened at both ends as shown in FIG. 12A may be formed. In the thickened portion 12A, the gap between the gel bridges is large because the amount of water is larger than the other portions, and the fragrance contained in the sheet is easily volatilized together with the water. ing. The present inventors have conducted intensive studies on the method for producing the fragrance-containing sheet 12 described in the above embodiment. As a result, the fragrance-containing sheet 12 having the thickened portion 12A may be defective. It has been found that it is necessary to remove the thickened portion 12A in the process.
 以下の変形例では、主として、上記実施形態とは異なる部分について説明し、それらと共通する部分については、図示および説明を省略する。 変 形 In the following modified examples, parts that are different from the above embodiment will be mainly described, and illustration and description of parts common to those will be omitted.
 (第1変形例)
 図13を参照して、第1変形例の香料含有シート製造装置11について説明する。第1変形例では、成形機構17の構成およびスリット形成部23の構成が上記実施形態と異なっている。
(First Modification)
With reference to FIG. 13, a fragrance-containing sheet manufacturing apparatus 11 according to a first modification will be described. In the first modification, the configuration of the forming mechanism 17 and the configuration of the slit forming section 23 are different from those of the above-described embodiment.
 成形機構17は、コンマロール32と、コンマロール32に対向するコーティングロール33と、を有する。図2、図13に示すように、コーティングロール33は、円柱形に形成されている。コーティングロール33の外周部には、軸方向における略中間部に、周囲よりも窪んだ凹部35が設けられる。 The forming mechanism 17 includes a comma roll 32 and a coating roll 33 facing the comma roll 32. As shown in FIGS. 2 and 13, the coating roll 33 is formed in a cylindrical shape. In the outer peripheral portion of the coating roll 33, a concave portion 35 depressed from the periphery is provided at a substantially intermediate portion in the axial direction.
 本変形例では、コーティングロール33は、上記実施形態と同様に、香料含有シート12の塗工厚を一部薄くするために段付き部材(段付きローラ)で構成される。段付き部材は、凹部35と、凹部35の外側に一対に設けられた太径部42と、を有する。凹部35には、一対のテーパー部36が設けられていない。凹部35内には、細径部37が設けられる。凹部35の外側には、太径部42が一対に設けられている。太径部42等の形成方法は任意である。例えば、段付き部材の細径部37および太径部42は、上記実施形態と同様に、機械加工(切削加工、旋盤加工)等によって形成されてもよい。本変形例では、形成方法の一例として、太径部42のそれぞれは、例えば、コーティングロール33の本体33A(軸部)の周囲に巻き回わされたテープで構成される。テープは、コーティングロール33の本体33A(軸部)の外周面34に対して接着されている。 In the present modification, the coating roll 33 is formed of a stepped member (stepped roller) in order to partially reduce the coating thickness of the fragrance-containing sheet 12, as in the above embodiment. The stepped member has a concave portion 35 and a pair of large diameter portions 42 provided outside the concave portion 35. The concave portion 35 is not provided with a pair of tapered portions 36. A small diameter portion 37 is provided in the concave portion 35. Outside the recess 35, a pair of large diameter portions 42 are provided. The method for forming the large diameter portion 42 and the like is arbitrary. For example, the small-diameter portion 37 and the large-diameter portion 42 of the stepped member may be formed by machining (cutting, lathing) or the like as in the above-described embodiment. In the present modified example, as an example of a forming method, each of the large diameter portions 42 is formed of, for example, a tape wound around the main body 33A (shaft portion) of the coating roll 33. The tape is adhered to the outer peripheral surface 34 of the main body 33A (shaft) of the coating roll 33.
 太径部42は、例えば、外周面34から10~100μmの高さで形成され、好ましくは外周面34から20~80μmの高さで形成され、さらに好ましくは外周面34から40~60μmの高さで形成される。したがって、本実施形態では、そのような厚さのテープをコーティングロール33の本体33Aに対して巻き回して接着することで太径部42が形成される。 The large diameter portion 42 is formed, for example, at a height of 10 to 100 μm from the outer peripheral surface 34, preferably at a height of 20 to 80 μm from the outer peripheral surface 34, and more preferably at a height of 40 to 60 μm from the outer peripheral surface 34. Formed by Therefore, in the present embodiment, the tape having such a thickness is wound around and adhered to the main body 33A of the coating roll 33, so that the large-diameter portion 42 is formed.
 成形機構17は、さらに、コンマロール32とコーティングロール33との間に、第1隙間部17Aおよび第2隙間部17Bを有する。第1隙間部17Aは、細径部37に対応する。第2隙間部17Bは、太径部42に対応する。したがって、第2隙間部17Bの寸法H2(高さ寸法)は、第1隙間部17Aの寸法H1(高さ寸法)よりも小さくなっている。第2隙間部17Bは、第1隙間部17Aを間に挟んだ両側に一対に設けられているが、第1隙間部17Aに隣接した片側にのみ設けられていてもよい。 The molding mechanism 17 further includes a first gap 17A and a second gap 17B between the comma roll 32 and the coating roll 33. The first gap portion 17A corresponds to the small diameter portion 37. The second gap portion 17B corresponds to the large diameter portion 42. Therefore, the dimension H2 (height dimension) of the second gap 17B is smaller than the dimension H1 (height dimension) of the first gap 17A. The second gap 17B is provided as a pair on both sides of the first gap 17A, but may be provided only on one side adjacent to the first gap 17A.
 スリット形成部23は、1以上のスリット形成部品38と、スリット形成部品38を保持する保持部41と、を有する。本実施形態では、スリット形成部品38は、香料含有シート12の両端部の近傍に位置するように、一対に設けられることが好ましい。スリット形成部23に設けられるスリット形成部品38の数は、2個に限られず、3個以上であってもよいし、或いは1個であってもよい。 The slit forming section 23 includes one or more slit forming parts 38 and a holding part 41 that holds the slit forming parts 38. In the present embodiment, the slit forming parts 38 are preferably provided in a pair so as to be located near both ends of the fragrance-containing sheet 12. The number of slit forming parts 38 provided in the slit forming part 23 is not limited to two, but may be three or more, or may be one.
 本実施形態では、香料含有シート12の厚みの全部に相当する深さのスリット22を形成するようにしているが、スリット形成部品38の種類を変更することで、香料含有シート12の厚みの一部に相当する深さのスリット22を形成することもできる。 In the present embodiment, the slits 22 having a depth corresponding to the entire thickness of the fragrance-containing sheet 12 are formed. However, by changing the type of the slit forming component 38, one of the thicknesses of the fragrance-containing sheet 12 is reduced. The slit 22 having a depth corresponding to the portion can be formed.
 スリット形成部23は、スリット形成部品38によって、香料含有シート12の幅方向Wにおける端部から1~10mmの位置、好ましくは2~8mmの位置、さらに好ましくは3~6mmの位置に、スリット22を一対に形成する。一対のスリット形成部品38は、第2隙間部17Bで形成された香料含有シート12にスリット22を形成する位置に設けられる。 The slit forming part 23 is formed by the slit forming part 38 at a position of 1 to 10 mm, preferably 2 to 8 mm, more preferably 3 to 6 mm from the end in the width direction W of the fragrance-containing sheet 12. Are formed as a pair. The pair of slit forming parts 38 are provided at positions where the slits 22 are formed in the fragrance-containing sheet 12 formed by the second gap 17B.
 続いて、図13を参照して、実施形態の香料含有シート製造装置11を用いた香料含有シートの製造方法について説明する。本変形例の香料含有シート12の製造方法では、スリット形成工程のみが上記実施形態と異なっているため、これについて以下に説明する。 Next, a method for manufacturing a fragrance-containing sheet using the fragrance-containing sheet manufacturing apparatus 11 of the embodiment will be described with reference to FIG. In the method of manufacturing the fragrance-containing sheet 12 of this modification, only the slit forming step is different from that of the above embodiment, and this will be described below.
 スリット形成工程では、送り方向Aに送られ、ゲル化機構21によりゲル化された香料含有シート12に対して、スリット形成部23により、その厚みの全部または一部に相当する深さのスリット22を形成する。形成されるスリット22の数は、スリット形成部23に設けられるスリット形成部品38の数と同数である。 In the slit forming step, the perfume-containing sheet 12 fed in the feed direction A and gelled by the gelling mechanism 21 is slit by the slit forming part 23 to have a slit 22 having a depth corresponding to all or a part of its thickness. To form The number of slits 22 to be formed is the same as the number of slit forming parts 38 provided in the slit forming part 23.
 香料含有シート12は、スリット形成部23のスリット形成部品38を通過する際に、上方からスリット形成部品38によって押し切りされるように、スリット22が形成される。このスリット形成工程に先立ち、香料含有シート12はすでにゲル化されているために、スリット22の形状が香料含有シート12に対して記憶される。 ス リ ッ ト Slits 22 are formed such that the perfume-containing sheet 12 is pushed off from above by the slit forming component 38 when passing through the slit forming component 38 of the slit forming portion 23. Prior to the slit forming step, the shape of the slit 22 is stored in the fragrance-containing sheet 12 because the fragrance-containing sheet 12 has already been gelled.
 スリット形成部品38の数が2個である場合には、スリット22は、香料含有シート12の幅方向Wの両端部の近傍に一対に設けられる。より詳細には、スリット22は、第2隙間部17Bで形成された香料含有シート12に対応する位置に設けられる。スリット形成部品38の数が1個である場合には、香料含有シート12の幅方向Wのいずれかの端部の近傍に設けられる。この場合も同様に、スリット22は、第2隙間部17Bで形成された香料含有シート12に対応する位置に設けられる。 When the number of the slit forming parts 38 is two, the slits 22 are provided as a pair near both ends in the width direction W of the flavor-containing sheet 12. More specifically, the slit 22 is provided at a position corresponding to the fragrance-containing sheet 12 formed by the second gap 17B. When the number of the slit forming parts 38 is one, the slit forming parts 38 are provided in the vicinity of one end in the width direction W of the flavor-containing sheet 12. Also in this case, similarly, the slit 22 is provided at a position corresponding to the fragrance-containing sheet 12 formed by the second gap portion 17B.
 スリット形成部品38の数が3個以上である場合には、2つのスリット22が、上記したスリット形成部品38が2個で構成される場合と同様に香料含有シート12の幅方向Wの両端部の近傍に一対に設けられる。そして、さらにもう1つのスリット22が香料含有シート12の幅方向Wにおける任意の位置(一例として、中央部)に設けられる。 When the number of the slit forming parts 38 is three or more, two slits 22 are formed at both ends in the width direction W of the fragrance-containing sheet 12 in the same manner as in the case where the above-described two slit forming parts 38 are formed. Are provided in a pair in the vicinity of. Further, another slit 22 is provided at an arbitrary position (for example, a central portion) in the width direction W of the fragrance-containing sheet 12.
 本変形例によれば、スリット形成部23は、1以上のスリット形成部品38を有し、当該1以上のスリット形成部品38の1つは、第2隙間部17Bで形成された香料含有シート12にスリット22を形成する位置に設けられる。このように、第2隙間部17Bで形成された香料含有シート12にスリット22を形成するようにすれば、製造工程において香料含有シート12が送られる位置が幅方向Wに多少ずれた場合でも、予定した位置に確実にスリット22を形成できる。これによって、製造工程における香料含有シート12の通過位置のばらつきを考慮して、不良品の発生率を低下させることができ、香料含有シート12の歩留まりを向上することができる。 According to this modification, the slit forming part 23 has one or more slit forming parts 38, and one of the one or more slit forming parts 38 is the fragrance-containing sheet 12 formed by the second gap 17B. At a position where the slit 22 is formed. As described above, if the slits 22 are formed in the fragrance-containing sheet 12 formed by the second gap portions 17B, even if the position where the fragrance-containing sheet 12 is sent is slightly shifted in the width direction W in the manufacturing process, The slit 22 can be reliably formed at a predetermined position. Thus, the occurrence rate of defective products can be reduced in consideration of the variation in the passing position of the fragrance-containing sheet 12 in the manufacturing process, and the yield of the fragrance-containing sheet 12 can be improved.
 (第2変形例)
 図14を参照して、第2変形例の香料含有シート製造装置11について説明する。第2変形例では、香料含有シート12の幅、成形機構17の構成、およびスリット形成部23の構成が上記実施形態と異なっている。本変形例では、略同一の幅を有し且つ同一の組成を有する香料含有シート12を複数同時に作る方法について説明する。
(Second Modification)
With reference to FIG. 14, the fragrance | flavor containing sheet manufacturing apparatus 11 of a 2nd modification is demonstrated. In the second modified example, the width of the fragrance-containing sheet 12, the configuration of the forming mechanism 17, and the configuration of the slit forming section 23 are different from those of the above-described embodiment. In this modification, a method for simultaneously producing a plurality of the fragrance-containing sheets 12 having substantially the same width and the same composition will be described.
 成形機構17は、コンマロール32と、コンマロール32に対向するコーティングロール33と、を有する。図2、図14に示すように、コーティングロール33は、円柱形に形成されている。本実施形態では、コーティングロール33の外周部には、凹部35が設けられない。 The forming mechanism 17 includes a comma roll 32 and a coating roll 33 facing the comma roll 32. As shown in FIGS. 2 and 14, the coating roll 33 is formed in a cylindrical shape. In the present embodiment, the concave portion 35 is not provided on the outer peripheral portion of the coating roll 33.
 香料含有シート12は、乾燥前の状態で、例えば、幅方向Wに関し1000mmの幅(長さ)を有し、350~1300μmの厚みを有する。香料含有シート12は、乾燥後の状態で、例えば、シートの幅方向Wに関し960mmの幅(長さ)を有し、50~200μmの厚みを有する。したがって、第2変形例の香料含有シート12は、上記実施形態の香料含有シート12と同一の厚みを有し、上記実施形態よりも幅方向Wに関して長く、すなわち幅広に形成されている。香料含有シート12は、乾燥前の状態で、例えば、幅方向Wに関し1000mm以上の幅(長さ)で形成されてもよい。 The perfume-containing sheet 12 has a width (length) of 1000 mm in the width direction W and a thickness of 350 to 1300 μm before drying, for example. The perfume-containing sheet 12 has a width (length) of 960 mm with respect to the sheet width direction W and a thickness of 50 to 200 μm in a dried state, for example. Therefore, the fragrance-containing sheet 12 of the second modified example has the same thickness as the fragrance-containing sheet 12 of the above embodiment, and is formed longer in the width direction W, that is, wider than the above embodiment. The fragrance-containing sheet 12 may be formed in a state before drying, for example, with a width (length) of 1000 mm or more in the width direction W.
 スリット形成部23は、複数のスリット22を形成する複数(例えば、2個)のスリット形成部品38と、複数のスリット形成部品38を保持する複数の保持部41と、を有する。複数のスリット形成部品38は、香料含有シート12の幅方向Wに互いに離間して設けられている。本変形例では、香料含有シート12は、複数のスリット22で隔てられた複数の帯状部12Bを含んでいる。そして、スリット形成部23の複数のスリット形成部品38は、香料含有シート12の幅方向Wに関し、複数の帯状部12Bのそれぞれの長さが互いに略同一になるように複数のスリット22を形成する位置に設けられることが好ましい。本変形例では、スリット形成部23は、複数のスリット22によって、香料含有シート12を略均等な間隔で分割(3分割)している。このとき、スリット形成部23の複数の保持部41(保持具)は、基材16および香料含有シート12に対して上側からスリット形成部品38の自重を作用させるように、複数のスリット形成部品38を保持している。 The slit forming part 23 has a plurality of (for example, two) slit forming parts 38 that form the plurality of slits 22 and a plurality of holding parts 41 that hold the plurality of slit forming parts 38. The plurality of slit forming parts 38 are provided apart from each other in the width direction W of the flavor-containing sheet 12. In the present modification, the fragrance-containing sheet 12 includes a plurality of strips 12B separated by a plurality of slits 22. The plurality of slit forming parts 38 of the slit forming part 23 form the plurality of slits 22 so that the respective lengths of the plurality of strips 12B are substantially the same in the width direction W of the fragrance-containing sheet 12. Preferably, it is provided at a position. In the present modification, the slit forming section 23 divides the perfume-containing sheet 12 at substantially equal intervals (three divisions) by the plurality of slits 22. At this time, the plurality of holding parts 41 (holding tools) of the slit forming part 23 apply a plurality of slit forming parts 38 so that the weight of the slit forming part 38 acts on the base material 16 and the fragrance-containing sheet 12 from above. Holding.
 幅方向Wに関し香料含有シート12を1000mm以上とした場合には、スリット形成部23に設けられるスリット形成部品38の数は、3個以上であってもよい。スリット形成部品38の数を3個とした場合でも、複数の帯状部12Bのそれぞれの長さが互いに略同一になる位置に、3個のスリット形成部品38が設けられる。このとき、スリット形成部23は、複数のスリット22によって、香料含有シート12を略均等な間隔で分割(4分割)する。香料含有シート12をさらに幅方向Wに関して幅広にした場合には、スリット形成部品38およびスリット22の数をさらに増加させ、スリット形成部品38およびスリット22を4個以上としても良い。すなわち、本変形例においてスリット形成部品38およびスリット22の数は、任意であり、香料含有シート12の幅方向Wにおける長さに応じて適宜に増減できる。 When the fragrance-containing sheet 12 is 1000 mm or more in the width direction W, the number of the slit forming parts 38 provided in the slit forming part 23 may be three or more. Even when the number of the slit forming parts 38 is three, the three slit forming parts 38 are provided at positions where the respective lengths of the plurality of strips 12B are substantially the same. At this time, the slit forming section 23 divides the fragrance-containing sheet 12 at substantially equal intervals (divided into four) by the plurality of slits 22. When the fragrance-containing sheet 12 is further widened in the width direction W, the number of the slit forming parts 38 and the slits 22 may be further increased, and the number of the slit forming parts 38 and the slits 22 may be four or more. That is, in the present modification, the numbers of the slit forming parts 38 and the slits 22 are arbitrary, and can be appropriately increased or decreased according to the length of the flavor-containing sheet 12 in the width direction W.
 本変形例の作用について説明する。本変形例では、香料含有シート12が上記実施形態よりも幅広に形成される。したがって、乾燥機構24による乾燥工程では、上記実施形態よりも乾燥による収縮量が大きくなる。このため、本変形例のようにスリット22を設けない場合には、例えば、乾燥工程の際に香料含有シート12で厚みが薄い部分でこれを支持する土台部分との間に固着点が形成される。そして、乾燥に伴う収縮によって固着点同士の間で応力(張力)が発生し、このような応力が集中した任意の箇所においてひび割れや破断等を生じる可能性があった。本変形例では、上記実施形態とは異なり、香料含有シート12がスリット22によって略均等な間隔で分割されている。このため、スリット22が設けられる箇所で基材16に対して香料含有シート12を滑らせることができる。したがって、本変形例では乾燥工程で発生する張力(応力)が各スリット22の位置で逃がされることとなる。 作用 The operation of this modification will be described. In this modification, the fragrance-containing sheet 12 is formed wider than in the above embodiment. Therefore, in the drying step by the drying mechanism 24, the amount of shrinkage due to drying is larger than in the above embodiment. For this reason, when the slit 22 is not provided as in the present modification, for example, in the drying step, a fixing point is formed between the thin portion of the fragrance-containing sheet 12 and the base portion supporting the thin portion. You. Then, stress (tension) is generated between the fixing points due to shrinkage due to drying, and there is a possibility that cracks, breaks, and the like may occur at arbitrary locations where such stress is concentrated. In this modification, unlike the above-described embodiment, the fragrance-containing sheet 12 is divided by the slits 22 at substantially equal intervals. For this reason, the fragrance-containing sheet 12 can be slid with respect to the base material 16 at the location where the slit 22 is provided. Therefore, in this modification, the tension (stress) generated in the drying step is released at the position of each slit 22.
 本変形例によれば以下のことがいえる。香料含有シート製造装置11において、1以上のスリット22は、複数であり、香料含有シート12は、複数のスリット22で隔てられた複数の帯状部12Bを含み、スリット形成部23は、複数のスリット22を形成する複数のスリット形成部品38を有し、当該複数のスリット形成部品38は、前記香料含有シート12の幅方向Wに関し、複数の帯状部12Bのそれぞれの長さが互いに略同一になるように複数のスリット22を形成する位置に設けられる。 According to this modification, the following can be said. In the fragrance-containing sheet manufacturing apparatus 11, the one or more slits 22 are plural, the fragrance-containing sheet 12 includes a plurality of strips 12B separated by the plurality of slits 22, and the slit forming part 23 includes a plurality of slits. The plurality of slit forming parts 38 that form the second 22 have the same length in the width direction W of the fragrance-containing sheet 12. Is provided at a position where a plurality of slits 22 are formed.
 また、香料含有シート製造方法において、1以上のスリット22は、複数であり、香料含有シート12は、複数のスリット22で隔てられた複数の帯状部12Bを含み、スリット形成部23により、香料含有シート12の幅方向Wにおける複数の帯状部12Bのそれぞれの長さを、互いに略同一とするように複数のスリット22を形成する。 Further, in the method for manufacturing a fragrance-containing sheet, the one or more slits 22 are plural, and the fragrance-containing sheet 12 includes a plurality of belt-shaped portions 12B separated by the plurality of slits 22. The plurality of slits 22 are formed such that the lengths of the plurality of strips 12B in the width direction W of the sheet 12 are substantially the same.
 これらの構成によれば、例えば、香料含有シート12を幅広に形成したような場合で、乾燥工程における収縮によって発生する張力(応力)が過大となる場合であっても、当該張力をスリット22の位置で逃がすことができる。このため、予期しない箇所で応力集中を生じて、当該応力集中点付近で香料含有シート12のひび割れや破断を生じてしまうことを防止できる。これによって、香料含有シート12の歩留まりを向上できる。 According to these configurations, for example, in the case where the fragrance-containing sheet 12 is formed wide and the tension (stress) generated due to shrinkage in the drying step becomes excessive, the tension is applied to the slit 22. Can be released in position. For this reason, it is possible to prevent the occurrence of stress concentration at an unexpected location and the occurrence of cracking or breaking of the fragrance-containing sheet 12 near the stress concentration point. Thereby, the yield of the fragrance-containing sheet 12 can be improved.
 香料含有シート製造装置11は上記実施形態および各変形例に記載されたものに限定されるものではなく、実施段階ではその要旨を逸脱しない範囲で構成要素を変形して具体化できる。また、実施形態および各変形例に示される全構成要素から幾つかの構成要素を削除してもよいし、実施形態、第1変形例、第2変形例のいずれかに示される香料含有シート製造装置11同士、或いは香料含有シート製造方法同士を適宜に組み合わせて一つの発明を構成することも当然にできる。 The fragrance-containing sheet manufacturing apparatus 11 is not limited to those described in the above embodiment and each modified example, and may be embodied by modifying its constituent elements in an implementation stage without departing from the gist thereof. In addition, some constituent elements may be deleted from all the constituent elements shown in the embodiment and each modified example, or the fragrance-containing sheet production shown in any of the embodiment, the first modified example, and the second modified example Naturally, it is also possible to configure one invention by appropriately combining the apparatuses 11 or the method for producing a fragrance-containing sheet.
11…香料含有シート製造装置、12…香料含有シート、12B…帯状部、14…スラリー、16…基材、17…成形機構、17A…第1隙間部、17B…第2隙間部、18…送り機構、21…ゲル化機構、22…スリット、23…スリット形成部、24…乾燥機構、38…スリット形成部品、41…保持部。 11: Perfume-containing sheet manufacturing apparatus, 12: Perfume-containing sheet, 12B: Belt, 14: Slurry, 16: Base material, 17: Forming mechanism, 17A: First gap, 17B: Second gap, 18: Feed Mechanism: 21: gelling mechanism, 22: slit, 23: slit forming part, 24: drying mechanism, 38: slit forming part, 41: holding part.

Claims (16)

  1.  ゲル化された香料含有シートを送る送り機構と、
     前記香料含有シートの送り方向に沿って、前記香料含有シートの厚みの全部又は一部に相当する深さのスリットを1以上形成するスリット形成部と、
     前記スリットが形成された前記香料含有シートを乾燥させる乾燥機構と、
     を備える香料含有シート製造装置。
    A feed mechanism for feeding the gelled perfume-containing sheet,
    Along the feed direction of the fragrance-containing sheet, a slit forming portion that forms one or more slits having a depth corresponding to all or a part of the thickness of the fragrance-containing sheet,
    A drying mechanism for drying the flavor-containing sheet on which the slit is formed,
    A fragrance-containing sheet manufacturing apparatus comprising:
  2.  前記1以上のスリットは、1つであり、
     前記スリット形成部は、前記1つのスリットを形成する1つのスリット形成部品を有し、当該1つのスリット形成部品は、前記1つのスリットを前記香料含有シートの幅方向の一方の端部の近傍に形成する位置に設けられる請求項1に記載の香料含有シート製造装置。
    The one or more slits are one,
    The slit forming part has one slit forming part that forms the one slit, and the one slit forming part places the one slit near one end in the width direction of the fragrance-containing sheet. The fragrance-containing sheet manufacturing apparatus according to claim 1, which is provided at a position where the fragrance is formed.
  3.  前記1以上のスリットは、2つであり、
     前記スリット形成部は、前記2つのスリットを形成する2つのスリット形成部品を有し、当該2つのスリット形成部品の一方は、前記2つのスリットの一方を前記香料含有シートの幅方向の一方の端部の近傍に形成する位置に設けられ、当該2つのスリット形成部品の他方は、前記2つのスリットの他方を前記香料含有シートの幅方向の他方の端部の近傍に形成する位置に設けられる請求項1又は請求項2に記載の香料含有シート製造装置。
    The one or more slits are two,
    The slit forming part has two slit forming parts that form the two slits, and one of the two slit forming parts connects one of the two slits to one end in the width direction of the fragrance-containing sheet. The other of the two slit forming parts is provided at a position where the other of the two slits is formed near the other end in the width direction of the fragrance-containing sheet. The fragrance-containing sheet producing apparatus according to claim 1 or 2.
  4.  前記1以上のスリットは、複数であり、
     前記スリット形成部は、前記複数のスリットを形成する複数のスリット形成部品を有し、当該複数のスリット形成部品は、前記香料含有シートの幅方向に互いに離間して設けられる請求項1~3のいずれか1項に記載の香料含有シート製造装置。
    The one or more slits are plural,
    4. The slit according to claim 1, wherein the slit forming part has a plurality of slit forming parts forming the plurality of slits, and the plurality of slit forming parts are provided apart from each other in a width direction of the fragrance-containing sheet. The fragrance-containing sheet production apparatus according to any one of claims 1 to 7.
  5.  前記香料含有シートは、前記複数のスリットで隔てられた複数の帯状部を含み、
     前記複数のスリット形成部品は、前記香料含有シートの幅方向に関し、前記複数の帯状部のそれぞれの長さが互いに略同一になるように前記複数のスリットを形成する位置に設けられる請求項4に記載の香料含有シート製造装置。
    The fragrance-containing sheet includes a plurality of strips separated by the plurality of slits,
    The plurality of slit forming parts are provided at positions where the plurality of slits are formed such that respective lengths of the plurality of band-shaped portions are substantially the same in the width direction of the flavor-containing sheet. An apparatus for producing a perfume-containing sheet according to the above.
  6.  香料を含有するスラリーをシート状に成形してゲル化前の香料含有シートを形成する成形機構を備える請求項1~5のいずれか1項に記載の香料含有シート製造装置。 The perfume-containing sheet manufacturing apparatus according to any one of claims 1 to 5, further comprising a forming mechanism for forming a perfume-containing slurry into a sheet to form a perfume-containing sheet before gelation.
  7.  前記成形機構は、
     第1隙間部であって、これを通る前記ゲル化前の香料含有シートの厚みを規定する第1隙間部と、
     前記ゲル化前の香料含有シートの幅方向の一方の端部に設けられ前記第1隙間部よりも小さい隙間寸法を有する第2隙間部であって、これを通る前記ゲル化前の香料含有シートの厚みを規定する第2隙間部と、
     を有する請求項6に記載の香料含有シート製造装置。
    The molding mechanism includes:
    A first gap, which defines the thickness of the perfume-containing sheet before gelation passing therethrough,
    A second gap portion provided at one end in the width direction of the perfume-containing sheet before gelling and having a smaller gap size than the first gap portion, and passing through the second perfume-containing sheet before gelation. A second gap defining the thickness of
    The fragrance-containing sheet production apparatus according to claim 6, comprising:
  8.  前記成形機構と前記スリット形成部との間の位置に設けられ、前記ゲル化前の香料含有シートのゲル化させるゲル化機構を備える請求項6又は請求項7に記載の香料含有シート製造装置。 The perfume-containing sheet manufacturing apparatus according to claim 6 or 7, further comprising: a gelling mechanism provided at a position between the molding mechanism and the slit forming portion to gel the perfume-containing sheet before the gelation.
  9.  前記スリット形成部は、前記1以上のスリットを形成する1以上のスリット形成部品を有し、
     当該1以上のスリット形成部品の1つは、前記第2隙間部で形成された前記香料含有シートと前記第1隙間部で形成された前記香料含有シートとを1つの前記スリットにより隔てる位置、又は前記第2隙間部で形成された前記香料含有シートに1つの前記スリットを形成する位置、に設けられる請求項8に記載の香料含有シート製造装置。
    The slit forming unit has one or more slit forming parts that form the one or more slits,
    One of the one or more slit forming parts is a position separating the fragrance-containing sheet formed in the second gap and the fragrance-containing sheet formed in the first gap by one slit, or The fragrance-containing sheet manufacturing apparatus according to claim 8, wherein the fragrance-containing sheet is provided at a position where one slit is formed in the fragrance-containing sheet formed by the second gap.
  10.  前記香料含有シートが載置されるシート状の基材を有する請求項1~9のいずれか1項に記載の香料含有シート製造装置。 The apparatus for producing a fragrance-containing sheet according to any one of claims 1 to 9, further comprising a sheet-like substrate on which the fragrance-containing sheet is placed.
  11.  前記スリット形成部は、前記1つのスリットを形成する1つのスリット形成部品と、前記香料含有シートに対して前記スリット形成部品の自重が作用するように前記1以上のスリット形成部品を保持する1以上の保持部と、を有する請求項1~10のいずれか1項に記載の香料含有シート製造装置。 The slit forming unit includes one slit forming part that forms the one slit and one or more slit forming parts that hold the one or more slit forming parts such that the weight of the slit forming part acts on the fragrance-containing sheet. The fragrance-containing sheet producing apparatus according to any one of claims 1 to 10, further comprising a holding section.
  12.  香料を含有するスラリーを成形機構によりシート状に成形し、
     送り方向に送られる前記シート状のスラリー溶液をゲル化機構によりゲル化されたシートを形成し、
     前記ゲル化されたシートの厚みの全部又は一部に相当する深さのスリットをスリット形成部により1以上形成し、
     前記1以上のスリットを含む前記ゲル化されたシートを乾燥機構により乾燥させる香料含有シート製造方法。
    The slurry containing the fragrance is formed into a sheet by a forming mechanism,
    The sheet-like slurry solution sent in the feed direction is formed into a gelled sheet by a gelling mechanism,
    One or more slits having a depth corresponding to all or a part of the thickness of the gelled sheet are formed by a slit forming portion,
    A method for producing a flavor-containing sheet, wherein the gelled sheet including the one or more slits is dried by a drying mechanism.
  13.  前記1以上のスリットは、1つであり、
     前記スリット形成部により前記ゲル状シートの幅方向の一方の端部の近傍に前記1つのスリットを形成する請求項12に記載の香料含有シート製造方法。
    The one or more slits are one,
    The method for producing a fragrance-containing sheet according to claim 12, wherein the one slit is formed in the vicinity of one end in the width direction of the gel-like sheet by the slit forming part.
  14.  前記1以上のスリットは、2つであり、
     前記スリット形成部により、前記2つのスリットの一方を前記シートの幅方向の一方の端部の近傍に形成し、前記2つのスリットの他方を前記シートの幅方向の他方の端部の近傍に形成する請求項12に記載の香料含有シート製造方法。
    The one or more slits are two,
    The slit forming portion forms one of the two slits near one end of the sheet in the width direction and the other of the two slits near the other end of the sheet in the width direction. The method for producing a fragrance-containing sheet according to claim 12.
  15.  前記1以上のスリットは、複数であり、
     前記シートは、前記複数のスリットで隔てられた複数の帯状部を含み、
     前記スリット形成部により、前記シートの幅方向における前記複数の帯状部のそれぞれの長さを、互いに略同一とするように前記複数のスリットを形成する請求項12に記載の香料含有シート製造方法。
    The one or more slits are plural,
    The sheet includes a plurality of strips separated by the plurality of slits,
    The method for producing a fragrance-containing sheet according to claim 12, wherein the plurality of slits are formed by the slit forming portion such that the lengths of the plurality of band-shaped portions in the width direction of the sheet are substantially equal to each other.
  16.  前記スリット形成部は、前記1つのスリットを形成する1つのスリット形成部品と、前記シートに対して前記スリット形成部品の自重が作用するように前記1以上のスリット形成部品を保持する1以上の保持部と、を有する請求項12又は請求項13に記載の香料含有シート製造方法。 The slit forming part includes one slit forming part that forms the one slit and one or more holding parts that hold the one or more slit forming parts so that the weight of the slit forming part acts on the sheet. The method for producing a fragrance-containing sheet according to claim 12, comprising:
PCT/JP2018/028487 2018-07-30 2018-07-30 Device for manufacturing flavoring-containing sheet and method for manufacturing flavoring-containing sheet WO2020026309A1 (en)

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RU2021102549A RU2765360C1 (en) 2018-07-30 2018-07-30 Device for manufacturing sheet containing flavouring agent and method for producing sheet containing flavouring agent
CN201880096095.8A CN112512344B (en) 2018-07-30 2018-07-30 Apparatus for manufacturing fragrance-containing sheet and method for manufacturing fragrance-containing sheet
PCT/JP2018/028487 WO2020026309A1 (en) 2018-07-30 2018-07-30 Device for manufacturing flavoring-containing sheet and method for manufacturing flavoring-containing sheet
EP18928836.8A EP3831218A4 (en) 2018-07-30 2018-07-30 Device for manufacturing flavoring-containing sheet and method for manufacturing flavoring-containing sheet
JP2020533908A JP7000577B2 (en) 2018-07-30 2018-07-30 Fragrance-containing sheet manufacturing equipment and fragrance-containing sheet manufacturing method
KR1020217000181A KR102591929B1 (en) 2018-07-30 2018-07-30 Fragrance-containing sheet manufacturing device and fragrance-containing sheet manufacturing method
US17/161,458 US20210145042A1 (en) 2018-07-30 2021-01-28 Flavorant-containing sheet manufacturing apparatus and flavorant-containing sheet manufacturing method

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