WO2019242182A1 - Heat dissipation system for wind power generator unit and wind power generator unit - Google Patents

Heat dissipation system for wind power generator unit and wind power generator unit Download PDF

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Publication number
WO2019242182A1
WO2019242182A1 PCT/CN2018/111643 CN2018111643W WO2019242182A1 WO 2019242182 A1 WO2019242182 A1 WO 2019242182A1 CN 2018111643 W CN2018111643 W CN 2018111643W WO 2019242182 A1 WO2019242182 A1 WO 2019242182A1
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WIPO (PCT)
Prior art keywords
heat dissipation
hub
air
dissipation system
hole
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PCT/CN2018/111643
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French (fr)
Chinese (zh)
Inventor
尹冉
方涛
高杨
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北京金风科创风电设备有限公司
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Publication of WO2019242182A1 publication Critical patent/WO2019242182A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F03MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
    • F03DWIND MOTORS
    • F03D80/00Details, components or accessories not provided for in groups F03D1/00 - F03D17/00
    • F03D80/60Cooling or heating of wind motors
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F03MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
    • F03DWIND MOTORS
    • F03D9/00Adaptations of wind motors for special use; Combinations of wind motors with apparatus driven thereby; Wind motors specially adapted for installation in particular locations
    • F03D9/20Wind motors characterised by the driven apparatus
    • F03D9/25Wind motors characterised by the driven apparatus the apparatus being an electrical generator
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/70Wind energy
    • Y02E10/72Wind turbines with rotation axis in wind direction

Definitions

  • the invention relates to the technical field of wind power generation, in particular to a heat radiation system for a wind power generator and a wind power generator including the same.
  • the wheel hub is one of the important components of a wind turbine, and an electric control cabinet such as a pitch control cabinet is usually installed inside the wheel hub.
  • the components for example, controllers, capacitors, communication modules, etc.
  • the components installed in the electric control cabinet will generate heat during the operation of the wind turbine, and the generated heat will be dissipated into the hub. Due to the limited space inside the hub, the temperature inside the hub will increase as the components continue to generate heat. When the wind turbine is operating in a relatively high temperature environment (eg, summer), the temperature inside the hub can be higher.
  • the air duct can be provided to the position of the electric control cabinet, the air duct will occupy the internal space of the hub and cause maintenance personnel to inconveniently perform maintenance on other components in the hub.
  • the installation of air ducts will increase the cost of wind turbines and the difficulty of installation and maintenance.
  • an object of the present invention is to provide a heat radiation system for a wind power generator set and a wind power generator set to solve problems such as inconvenience of installation and maintenance in the existing heat radiation system.
  • a cooling system for a wind turbine may include a nacelle cover, a shroud, a hub, and a fixed shaft of the generator.
  • the fixed shaft of the generator is a hollow shaft formed with a through hole.
  • the heat dissipation system may include: an air inlet, the air inlet is formed on the nacelle cover; an air outlet, the air outlet is formed on the air guide cover; a air guide device, the air guide device is installed in the through hole, so as to enter from the air inlet The air flows through the through-holes and enters the hub to dissipate the wind turbine.
  • the deflector can be arranged near the nacelle side of the wind turbine. By placing the deflector close to the cabin side, maintenance and replacement of the deflector can be facilitated.
  • the deflector may be installed in the through hole by a mounting member, wherein the mounting member may include: a support frame, the support frame is fixed to the inner wall of the fixed shaft of the generator for supporting the deflector, and a fixing plate is provided.
  • the support frame is used for holding the deflector.
  • the heat dissipation system may further include a sealing plate, which may be installed in the stator shaft of the generator, for sealing a portion of the radial section of the through hole other than the portion occupied by the flow guide device to prevent flowing into the hub Air returns.
  • a sealing plate By providing a sealing plate, air can be prevented from flowing back, so the heat radiation effect of the hub can be improved.
  • the sealing plate can be fixed on the support frame.
  • the flow guiding device may be coaxially provided with the through hole, and the support frame may be located at a lower portion of the through hole, wherein the upper portion of the through hole may be installed with a sealing plate mounting frame, and the sealing plate may be fixed on the sealing plate mounting frame.
  • the support frame and the seal plate mounting frame can improve the installation stability of the seal plate.
  • the heat dissipation system may further include a wind deflector, and the wind deflector may be disposed at the front of the hub for changing the flow direction of the air entering the hub through the air guiding device.
  • the air inlet can be formed at the rear of the nacelle cover, and an air inlet damper and a filter are provided.
  • an air inlet damper and a filter are provided.
  • an exhaust port may be formed on a portion of the hub near the generator side of the wind turbine, and an exhaust port damper may be provided on the exhaust port.
  • An exhaust air damper is installed on the hub to prevent unfiltered outside air from flowing into the hub when the heat dissipation system is not running.
  • the air outlet may be formed between the shroud and a root of a blade of the wind power generator set.
  • the heat dissipation system may further include a heat dissipation control cabinet and a temperature sensor, and the temperature sensor is disposed in the hub, wherein the heat dissipation control cabinet may control the air inlet damper, the air outlet damper, and the diversion based on the temperature value sensed by the temperature sensor. Turn the device on and off.
  • a wind turbine is provided, wherein the wind turbine includes a heat dissipation system as described above.
  • the flow guide device by installing the flow guide device in a through hole of the fixed shaft of the generator, the flow guide device can be prevented from rotating with the hub, so the service life of the flow guide device can be extended, and the flow guide device can be facilitated. Perform maintenance and replacement.
  • the heat dissipation system of the present invention by providing a flow guide device in the through hole of the fixed shaft of the generator and by providing a windshield at the front end of the hub, the airflow direction is changed so that the air flows through the heat source in the hub without additional installation. Ventilation ducts, thus reducing the cost of wind turbines.
  • external air can flow through the base, the generator stator shaft, and the hub after flowing into the cabin, so the engine compartment, the base, the generator stator shaft, and the hub can be dissipated at the same time, and Electrical components and other components on the circulation path provide a suitable temperature environment, which can extend the service life of the electrical components and other components and improve reliability.
  • FIG. 1 is a schematic diagram illustrating a heat dissipation system for a wind turbine according to an embodiment of the present invention.
  • FIG. 2 is a schematic view showing that a flow guide device of a heat dissipation system according to an embodiment of the present invention is installed in a through hole.
  • FIG. 2 3 and 4 are side views showing FIG. 2.
  • 10 nacelle cover; 11: air inlet damper; 12: filter; 20: shroud; 30: wheel hub; 31: pitch control cabinet; 32: air outlet damper; 33: windshield; 34: temperature Sensor: 40: tower; 50: base; 60: generator; 61: generator fixed shaft; 61a: coupling protrusion; 62: sealing plate; 62a: support rod; 62b: connecting rod; 62c: handle; 70: blade 80: guide device; 81: support frame; 81a: support rod; 81b: fixed rod; 81c: connecting rod; 81d: reinforced rod; 82: fixed plate; 90: heat dissipation control cabinet.
  • the wind turbine may include a nacelle cover 10, a shroud 20, a hub 30, a tower 40, a base 50, a generator 60, a blade 70, and the like.
  • the nacelle cover 10 may form a nacelle for accommodating various components of a wind turbine.
  • the base 50 may be provided in the nacelle, and may be formed with a base opening for operation and maintenance personnel to pass through.
  • the blades 70 may be mounted on the hub 30 and rotate together with the hub 30.
  • the shroud 20 may be installed on the front side of the nacelle for protecting the hub 30. Internal components such as a pitch control cabinet 31 may be installed in the hub 30 to control the operation of the wind turbine.
  • the generator 60 may include a generator fixed shaft 61.
  • the generator fixed shaft 61 may be a hollow shaft formed with a through hole, and the through hole is an original through hole for the operation and maintenance personnel of the generator fixed shaft 61.
  • the nacelle cover 10, the shroud 20, the hub 30, the base 50, the generator 60 and the blade 70 may be supported by the tower 40.
  • the heat dissipation system may include an air inlet, an air outlet, and a flow guiding device 80.
  • the air inlet may be formed on the nacelle cover 10.
  • the air outlet may be formed on the air shroud 20.
  • the deflector 80 may be installed in the through hole.
  • the original through hole of the fixed shaft 61 of the generator can be used for installing the air guiding device 80 and can be used as a passage for air circulation without forming another air duct.
  • the deflector 80 allows the air entering from the air inlet to flow into the hub 30 through the through hole, thereby dissipating heat from the wind turbine.
  • the heat dissipation system according to the present invention may be an air-cooled system that uses external air to dissipate the wind power generator set.
  • the external air can flow into the cabin through the air inlet, and can flow into the hub 30 through the opening of the base and the through hole under the action of the air guiding device 80.
  • the external air flowing into the hub 30 exchanges heat with the air in the hub 30, and the heat-exchanged air can be discharged through the air outlet, so that internal components such as the hub 30 and the pitch control cabinet 31 provided in the hub 30 can be exchanged. Cooling.
  • the air inlet may be formed at the tail portion (specifically, the side portion or the lower portion) of the cabin cover 10 to prevent rainwater or the like from flowing into the cabin.
  • the air inlet may be provided with an air inlet damper 11 and a filter 12.
  • the air inlet damper 11 may be installed at the air inlet of the nacelle cover 10 through a flange or the like, for example.
  • the air inlet damper 11 may be an electric damper or a mechanical check valve, etc., and may be controlled in linkage with the flow guiding device 80.
  • the air inlet damper 11 can be opened when the cooling system is activated to allow external air to flow into the cabin, and can be closed when the cooling system is stopped to prevent external air from flowing into the cabin.
  • the air inlet damper 11 may be opened before the deflector 80 is activated, and may be closed after the deflector 80 is stopped.
  • the filter 12 may be mounted on the air inlet damper 11 through a flange or the like.
  • the filter 12 can be used to filter particulates in the external air to avoid the introduction of dust to the internal environment and electrical control components of the wind turbine.
  • the filter 12 can avoid contact with the outside air for a long time by closing the air inlet damper 11, so the service life of the filter 12 can be extended.
  • the air outlet may be formed on the air shroud 20. Specifically, the air outlet may be formed between the shroud 20 and the root of the blade 70. In other words, the air outlet can be an original gap between the shroud 20 and the root of the blade 70, and does not need to be formed separately.
  • an exhaust port may be formed on a portion of the hub 30 near the generator side, so that the air flowing into the hub 30 smoothly flows through the hub 30 to the air outlet.
  • the air outlet may be an existing opening formed by the hub 30 for weight reduction. That is to say, the original opening on the hub 30 can be used as an air outlet without being formed separately.
  • An air outlet damper 32 may be provided on the air outlet.
  • the air outlet damper 32 may be mounted on the hub 30 through, for example, a flange or the like. Similar to the air inlet damper 11, the air outlet damper 32 can also be an electric damper or a mechanical check valve, etc., and can be controlled in conjunction with the air guiding device 80.
  • the exhaust air damper 32 may be opened when the heat dissipation system is activated to allow air to flow out of the hub 30, and may be closed when the heat dissipation system is stopped to prevent outside air from entering the hub 30.
  • the air outlet damper 32 may be opened before the deflector 80 is activated, and may be closed after the deflector 80 is stopped.
  • the front of the hub 30 may be provided with a windshield 33 for changing the air flow direction.
  • the air whose flow direction is changed may be discharged through the air outlet through the pitch control cabinet 31 provided in the hub 30.
  • the heat dissipation system may further include a heat dissipation control cabinet 90.
  • the heat dissipation control cabinet 90 may be disposed in the cabin to avoid raising the temperature in the hub 30, but is not limited thereto.
  • the heat dissipation system may further include a temperature sensor 34, and the temperature sensor 34 may be disposed in the hub 30 for sensing the temperature in the hub 30 in real time.
  • the heat dissipation control cabinet 90 can control the opening of the air guiding device 80 and the air inlet air valve 11 and the air outlet air valve 32 according to the temperature value sensed by the temperature sensor 34.
  • the heat dissipation control cabinet 90 can control the opening of the air guiding device 80 and the air inlet valve 11 and the air outlet valve 32.
  • the heat dissipation control cabinet 90 can control the diversion device 80 and the air inlet air valve 11 and the air outlet air valve 32 to be closed.
  • the term “opening” includes controlling the opening degree of the air inlet damper 11 and the air outlet damper 32 and the operating power of the deflector 80 according to the temperature value sensed by the temperature sensor 34.
  • the above set value may be subdivided into a first set value and a second set value, and the second set value is greater than the first set value.
  • the controller may control the air inlet air valve 11 and the air outlet air valve 32 to be partially opened and control the air guiding device 80 to operate in the first Power operation; when the temperature value sensed by the temperature sensor 34 is greater than the second set value, the controller can control the air inlet valve 11 and the air outlet valve 32 to be fully opened and control the deflector 80 to be larger than the first operating power. Second operating power operation. Therefore, appropriately adjusting the amount of air entering the hub 30 according to the temperature value sensed by the temperature sensor 34 can save energy.
  • the above set values are not limited to the first set value and the second set value.
  • the opening degree of the air inlet valve 11 and the air outlet valve 32 and the operating power of the deflector 80 can be adaptively designed according to actual conditions .
  • the deflector 80 may be a power component for the air flow of the heat dissipation system, and its role is to overcome the resistance of the entire heat dissipation airflow path to drive the air flow. Under the effect of the pressure difference, the external air is introduced into the hub 30 and is connected with the hub The heat exchanged air within 30 is discharged to the outside of the wind turbine. Preferably, the directions of the incoming air and the outgoing air of the air guiding device 80 can be the same to better guide the air flow.
  • the deflector 80 may be a fan, and preferably, it may be an axial fan.
  • the structure of the deflector 80 is not limited to this, and may be a centrifugal fan or the like, or other devices other than the fan, as long as the airflow can flow through the through hole and enter the hub 30.
  • the deflector 80 may be disposed in the through hole.
  • the deflector 80 may be disposed near the cabin side to facilitate installation and maintenance.
  • the air inlet of the air guiding device 80 may be flush with the end surface of the generator stator shaft 61 near the nacelle side.
  • the installation position of the deflector 80 is not specifically limited, as long as the air entering from the air inlet can flow through the through hole and enter the hub 30.
  • the deflector 80 may be installed in the through hole by a mounting member.
  • the mounting member may be configured such that the deflector 80 is arranged coaxially with the through hole to more efficiently guide the air.
  • the mounting member may include a support frame 81 and a fixing plate 82.
  • the support bracket 81 may be provided at a lower portion of the through hole and fixed to an inner wall of the generator fixed shaft 61.
  • the fixing plate 82 may be disposed on the supporting frame 81.
  • the support frame 81 may include two support rods 81a, two fixing rods 81b, and two connection rods 81c.
  • the two fixing rods 81b may be oppositely disposed
  • the two connecting rods 81c may be oppositely disposed
  • the two fixing rods 81b and the two connecting rods 81c are connected end to end to form a quadrangular frame.
  • the first ends of the two support rods 81 a may be coupled to two vertices on the same side of the quadrangular frame, and the second ends of the two support rods 81 a may be fixed to two coupling protrusions 61 a on the inner wall of the stator shaft 61 of the generator.
  • the deflector 80 may be fixed to the two fixing rods 81b by fasteners such as bolts.
  • the fixing plate 82 may be provided on the two fixing rods 81b.
  • the fixing plate 82 may have an edge portion corresponding to an outer surface of the flow guiding device 80 to hold the flow guiding device 80.
  • the mounting member may further include two reinforcing rods 81d.
  • the reinforcing rod 81d may connect the supporting rod 81a and the connecting rod 81c to form a triangle-like structure, and thus may enhance stability.
  • mounting member Although the specific structure of the mounting member has been described above, it is not limited thereto, and other mounting members capable of mounting the flow guiding device 80 in the through hole may be used.
  • the heat dissipation system may further include a sealing plate 62.
  • the sealing plate 62 may be installed in the stator shaft 61 of the generator, and may seal a portion of the radial section of the through hole other than the portion occupied by the flow guide device 80.
  • the sealing plate 62 may be flush with the air inlet of the air guiding device to facilitate installation and maintenance.
  • the sealing plate 62 may be installed in the through hole through the support frame 81.
  • the sealing plate 62 may be mounted to the support rod 81a.
  • a sealing plate mounting bracket may be provided in order to stably mount the sealing plate 62.
  • the seal plate mounting frame may be arranged opposite to the support frame 81 in the circumferential direction of the stator shaft 61 of the generator, that is, mounted on an upper portion of the through hole.
  • the seal plate mounting bracket may include two support rods 62a and a connecting rod 62b.
  • the first ends of the two support rods 62a may be connected to the connecting rod 62b, and the second ends of the two support rods 62a may be fixed to two coupling protrusions 61a on the inner wall of the fixed shaft 61 of the generator.
  • the sealing plate 62 may be mounted on the two support rods 62a by a fastener.
  • the support frame 81 and the sealing plate mounting frame divide the cross section of the through hole into a plurality of sections, and the sealing plate 62 may have a plurality of corresponding sections to seal the radial section of the through hole in addition to the guide.
  • a handle 62c may be provided on the sealing plate 62 to facilitate installation and removal.
  • the sealing plate 62 is installed at the through hole through the support frame 81 and the sealing plate mounting frame, it is not limited thereto, and the sealing plate 62 may also be installed in other forms.
  • the sealing plate 62 may be formed with a coupling portion that can be combined with a coupling protrusion 61 a on an inner wall of the generator fixed shaft 61, thereby mounting the sealable plate 62 in the generator fixed shaft 61.
  • FIG. 1 illustrates the flow of air in the manner of arrows.
  • the heat dissipation control cabinet 90 sends out control signals for controlling the opening of the air guiding device 80 and the air inlet air valve 11 and the air outlet air valve 32.
  • the air inlet damper 11 and the air outlet damper 32 are opened, and the deflector 80 starts to operate. After the deflector 80 is operated, external air can flow from the air inlet through the air inlet damper 11 and the filter 12 into the cabin and the base 50 due to the pressure difference between the front and back.
  • the through hole of the generator stator shaft 61 flows into the hub 30.
  • the air flowing out of the through hole of the stator shaft 61 of the generator can have a predetermined pressure and wind speed, and can directly flow to the wind deflector 33.
  • the airflow can be changed, so that the air outlet damper 32 that can flow through the hub 30 is discharged to the outside of the hub 30.
  • the air discharged to the outside of the hub 30 may be discharged to the outside of the wind turbine generator through an air outlet formed between the shroud 20 and the root of the blade 70.
  • the outside air can enter into the hub 30 and flow in the hub 30, and can exchange heat with the air in the hub 30. Therefore, the temperature of the air in the hub 30 can be reduced, so that the hub 30 and the Internal components such as the pitch control cabinet 31 dissipate heat.
  • the heat dissipation control cabinet 90 sends out control signals for controlling the closing of the air guiding device 80 and the air inlet valve 11 and the air outlet valve 32.
  • the air inlet damper 11 and the air outlet damper 32 are closed, and the deflector 80 is stopped.
  • the flow guide device by installing the flow guide device in a through hole of the fixed shaft of the generator, the flow guide device can be prevented from rotating with the hub, so the service life of the flow guide device can be extended, and the flow guide device can be facilitated. Perform maintenance and replacement.
  • the heat dissipation system of the present invention by providing a flow guide device in the through hole of the fixed shaft of the generator and by providing a windshield at the front end of the hub, the airflow direction is changed so that the air flows through the heat source in the hub without additional installation. Ventilation ducts, thus reducing the cost of wind turbines.
  • external air can flow through the base, the generator stator shaft, and the hub after flowing into the cabin, so the engine compartment, the base, the generator stator shaft, and the hub can be radiated at the same time, and
  • the electrical components and other components on the circulation path provide a suitable temperature environment, thereby extending the service life of the electrical components and other components and improving reliability.

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Sustainable Development (AREA)
  • Sustainable Energy (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Thermal Sciences (AREA)
  • Physics & Mathematics (AREA)
  • Power Engineering (AREA)
  • Wind Motors (AREA)
  • Motor Or Generator Cooling System (AREA)

Abstract

A heat dissipation system for a wind power generator unit and a wind power generator unit. The wind power generator unit comprises a cabin cover (10), a flow guide cover (20), a hub (30) and a generator fixed shaft (61), the generator fixed shaft (61) being a hollow shaft formed with a through hole. The heat dissipation system comprises: an air inlet, the air inlet being formed on the cabin cover (10); an air outlet, the air outlet being formed on the flow guide cover (20); and a flow guide device (80), the flow guide device (80) being mounted in the through hole, so that air entering from the air inlet flows through the through hole and enters the hub (30), so as to dissipate heat from the wind power generator unit. By mounting the flow guide device (80) in the through hole of the generator fixed shaft (61), the heat dissipation system can prevent the flow guide device (80) from rotating with the hub (30), therefore prolonging the service life of the flow guide device (80), and facilitating the maintenance and replacement of the flow guide device (80).

Description

用于风力发电机组的散热系统及风力发电机组Radiating system for wind turbine and wind turbine 技术领域Technical field
本发明涉及风力发电技术领域,具体涉及一种用于风力发电机组的散热系统及包括该散热系统的风力发电机组。The invention relates to the technical field of wind power generation, in particular to a heat radiation system for a wind power generator and a wind power generator including the same.
背景技术Background technique
轮毂是风力发电机组的重要部件之一,并且轮毂的内部通常安装有变桨控制柜等电控柜。安装在电控柜内的元件(例如,控制器、电容器、通讯模块等)在风力发电机组运行过程中会产生热量,所产生的热量会散发到轮毂内。由于轮毂内的空间有限,因此随着元件不断产生热量,轮毂内的温度会随之升高。当风力发电机组在相对高的温度环境(例如,夏季)下运行时,轮毂内的温度会更高。The wheel hub is one of the important components of a wind turbine, and an electric control cabinet such as a pitch control cabinet is usually installed inside the wheel hub. The components (for example, controllers, capacitors, communication modules, etc.) installed in the electric control cabinet will generate heat during the operation of the wind turbine, and the generated heat will be dissipated into the hub. Due to the limited space inside the hub, the temperature inside the hub will increase as the components continue to generate heat. When the wind turbine is operating in a relatively high temperature environment (eg, summer), the temperature inside the hub can be higher.
轮毂内温度过高会导致电控柜温度过高,因此导致电控柜内的元件的性能下降,甚至无法正常工作,从而严重影响风力发电机组的发电效率和可靠性。Excessive temperature in the hub will cause the temperature of the electric control cabinet to be too high, which will cause the performance of the components in the electric control cabinet to decline, or even fail to work properly, which will seriously affect the power generation efficiency and reliability of the wind turbine.
目前,通常采用在轮毂前端形成进风口并且在轮毂内增加风道和散热风机利用外部空气对轮毂进行散热。然而,由于轮毂需要旋转,因此散热风机会随轮毂一起旋转。由于散热风机运行时存在振动,其安装螺栓可能会由于振动而松动,因此散热风机有掉落的风险。一旦散热风机或其零部件掉落在轮毂内,可能会损坏电控柜,因此存在安全隐患。At present, it is generally adopted to form an air inlet at the front end of the hub, and to add an air duct and a heat dissipation fan in the hub to use external air to dissipate the hub. However, since the hub needs to rotate, the cooling fan will rotate with the hub. Due to the vibration of the cooling fan, its mounting bolts may be loosened due to vibration, so the cooling fan may fall. Once the cooling fan or its parts fall into the hub, it may damage the electric control cabinet, so there is a safety hazard.
此外,对散热风机进行维护时,需要将轮毂旋转到便于维护的位置并将轮毂锁定,维护难度大且维护用时长。此外,在对轮毂进行散热时,需在进风口设置过滤器以防止外界灰尘进入轮毂,此时过滤器也与轮毂一起旋转。由于过滤器为易耗件且需要经常更换,因此存在维护不便的问题。In addition, when maintaining the cooling fan, it is necessary to rotate the hub to a position convenient for maintenance and lock the hub, which is difficult to maintain and takes a long time to maintain. In addition, when dissipating heat to the hub, a filter needs to be installed at the air inlet to prevent outside dust from entering the hub. At this time, the filter also rotates with the hub. Since the filter is a consumable part and needs to be replaced frequently, there is a problem of inconvenient maintenance.
此外,虽然设置风道可将外部空气输送至电控柜的位置,但是风道会占用轮毂的内部空间而导致维护人员不便于对轮毂内其他部件进行维护。此外,设置风道还会增加风力发电机组的成本和安装维护难度。In addition, although the air duct can be provided to the position of the electric control cabinet, the air duct will occupy the internal space of the hub and cause maintenance personnel to inconveniently perform maintenance on other components in the hub. In addition, the installation of air ducts will increase the cost of wind turbines and the difficulty of installation and maintenance.
发明内容Summary of the Invention
因此,本发明的目的在于提供一种用于风力发电机组的散热系统及风力发电机组,以解决现有的散热系统存在诸如安装维护不便的问题。Therefore, an object of the present invention is to provide a heat radiation system for a wind power generator set and a wind power generator set to solve problems such as inconvenience of installation and maintenance in the existing heat radiation system.
根据本发明的一方面,提供一种用于风力发电机组的散热系统,风力发电机组可包括机舱罩、导流罩、轮毂和发电机定轴,发电机定轴为形成有贯通孔的空心轴,其中,散热系统可包括:进风口,进风口形成在机舱罩上;出风口,出风口形成在导流罩上;导流装置,导流装置安装在贯通孔中,以使从进风口进入的空气流经贯通孔而进入到轮毂中,以对风力发电机组进行散热。通过将导流装置安装在发电机定轴的贯通孔中,可避免导流装置与轮毂一起旋转,因此可延长导流装置的使用寿命,同时可便于对导流装置进行维护和更换。According to an aspect of the present invention, a cooling system for a wind turbine is provided. The wind turbine may include a nacelle cover, a shroud, a hub, and a fixed shaft of the generator. The fixed shaft of the generator is a hollow shaft formed with a through hole. Wherein, the heat dissipation system may include: an air inlet, the air inlet is formed on the nacelle cover; an air outlet, the air outlet is formed on the air guide cover; a air guide device, the air guide device is installed in the through hole, so as to enter from the air inlet The air flows through the through-holes and enters the hub to dissipate the wind turbine. By installing the guide device in the through hole of the fixed shaft of the generator, the guide device can be prevented from rotating with the hub, so the service life of the guide device can be prolonged, and the guide device can be easily maintained and replaced.
优选地,导流装置可靠近风力发电机组的机舱侧设置。通过使导流装置靠近机舱侧设置,可便于对导流装置进行维护和更换。Preferably, the deflector can be arranged near the nacelle side of the wind turbine. By placing the deflector close to the cabin side, maintenance and replacement of the deflector can be facilitated.
优选地,导流装置可通过安装构件安装在贯通孔中,其中,安装构件可包括:支撑架,支撑架固定到发电机定轴的内壁,用于支撑导流装置;固定板,固定板设置在支撑架上,用于固持导流装置。Preferably, the deflector may be installed in the through hole by a mounting member, wherein the mounting member may include: a support frame, the support frame is fixed to the inner wall of the fixed shaft of the generator for supporting the deflector, and a fixing plate is provided. The support frame is used for holding the deflector.
优选地,散热系统还可包括密封板,密封板可安装在发电机定轴中,用于密封贯通孔的径向截面的除了导流装置占据的部分之外的部分,以防止流入到轮毂中的空气回流。通过设置密封板,可防止空气回流,因此可提高轮毂的散热效果。Preferably, the heat dissipation system may further include a sealing plate, which may be installed in the stator shaft of the generator, for sealing a portion of the radial section of the through hole other than the portion occupied by the flow guide device to prevent flowing into the hub Air returns. By providing a sealing plate, air can be prevented from flowing back, so the heat radiation effect of the hub can be improved.
优选地,密封板可固定在支撑架上。Preferably, the sealing plate can be fixed on the support frame.
优选地,导流装置可与贯通孔同轴设置,并且支撑架可位于贯通孔的下部,其中,贯通孔的上部可安装有密封板安装架,密封板还可固定在密封板安装架上。通过支撑架和密封板安装架,可提高密封板的安装稳定性。Preferably, the flow guiding device may be coaxially provided with the through hole, and the support frame may be located at a lower portion of the through hole, wherein the upper portion of the through hole may be installed with a sealing plate mounting frame, and the sealing plate may be fixed on the sealing plate mounting frame. The support frame and the seal plate mounting frame can improve the installation stability of the seal plate.
优选地,散热系统还可包括挡风板,挡风板可设置在轮毂的前部,用于改变通过导流装置进入到轮毂中的空气的流向。Preferably, the heat dissipation system may further include a wind deflector, and the wind deflector may be disposed at the front of the hub for changing the flow direction of the air entering the hub through the air guiding device.
优选地,进风口可形成在机舱罩尾部,并且设置有进风口风阀和过滤器。通过在机舱罩尾部的侧部和/或底部形成进风口,可防止雨水等进入机舱,并且可便于对设置在进风口上的过滤器进行维护和更换。Preferably, the air inlet can be formed at the rear of the nacelle cover, and an air inlet damper and a filter are provided. By forming an air inlet at the side and / or bottom of the nacelle cover, rainwater and the like can be prevented from entering the cabin, and the filter provided on the air inlet can be easily maintained and replaced.
优选地,轮毂的靠近风力发电机组的发电机侧的部分上可形成有排风口,并且排风口上可设置有排风口风阀。通过在轮毂上设置排风口风阀,可在散 热系统不运行时防止未经过滤的外部空气流入轮毂。Preferably, an exhaust port may be formed on a portion of the hub near the generator side of the wind turbine, and an exhaust port damper may be provided on the exhaust port. An exhaust air damper is installed on the hub to prevent unfiltered outside air from flowing into the hub when the heat dissipation system is not running.
优选地,出风口可形成在导流罩与风力发电机组的叶片的根部之间。Preferably, the air outlet may be formed between the shroud and a root of a blade of the wind power generator set.
优选地,散热系统还可包括散热控制柜和温度传感器,温度传感器设置在轮毂内,其中,散热控制柜可基于温度传感器感测到的温度值控制进风口风阀、排风口风阀和导流装置的开启和关闭。Preferably, the heat dissipation system may further include a heat dissipation control cabinet and a temperature sensor, and the temperature sensor is disposed in the hub, wherein the heat dissipation control cabinet may control the air inlet damper, the air outlet damper, and the diversion based on the temperature value sensed by the temperature sensor. Turn the device on and off.
根据本发明的另一方面,提供一种风力发电机组,其中,风力发电机组包括如上所述的散热系统。According to another aspect of the present invention, a wind turbine is provided, wherein the wind turbine includes a heat dissipation system as described above.
根据本发明的散热系统,通过将导流装置安装在发电机定轴的贯通孔中,可避免导流装置与轮毂一起旋转,因此可延长导流装置的使用寿命,同时可便于对导流装置进行维护和更换。According to the heat dissipation system of the present invention, by installing the flow guide device in a through hole of the fixed shaft of the generator, the flow guide device can be prevented from rotating with the hub, so the service life of the flow guide device can be extended, and the flow guide device can be facilitated. Perform maintenance and replacement.
此外,根据本发明的散热系统,通过在发电机定轴的贯通孔中设置导流装置并且通过在轮毂前端设置挡风板来改变气流流向以使空气流经轮毂内的热源,而无需额外设置通风管道,因此可降低风力发电机组的成本。In addition, according to the heat dissipation system of the present invention, by providing a flow guide device in the through hole of the fixed shaft of the generator and by providing a windshield at the front end of the hub, the airflow direction is changed so that the air flows through the heat source in the hub without additional installation. Ventilation ducts, thus reducing the cost of wind turbines.
此外,根据本发明的散热系统,外部空气在流入机舱后可流经底座、发电机定轴和轮毂,因此可同时对机舱、底座、发电机定轴及轮毂进行散热,并且可以为设置在气流通路上的电气部件及其他组件提供适宜的温度环境,从而可延长上述电气部件及其他组件的使用寿命并且可提高可靠性。In addition, according to the heat dissipation system of the present invention, external air can flow through the base, the generator stator shaft, and the hub after flowing into the cabin, so the engine compartment, the base, the generator stator shaft, and the hub can be dissipated at the same time, and Electrical components and other components on the circulation path provide a suitable temperature environment, which can extend the service life of the electrical components and other components and improve reliability.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
通过下面结合附图对实施例进行的描述,本发明的上述以及其他目的和特点将会变得更加清楚,在附图中:The above and other objects and features of the present invention will become clearer through the following description of the embodiments with reference to the accompanying drawings, in which:
图1是示出根据本发明的实施例的用于风力发电机组的散热系统的示意图。FIG. 1 is a schematic diagram illustrating a heat dissipation system for a wind turbine according to an embodiment of the present invention.
图2是示出根据本发明的实施例的散热系统的导流装置安装在贯通孔中的示意图。FIG. 2 is a schematic view showing that a flow guide device of a heat dissipation system according to an embodiment of the present invention is installed in a through hole.
图3和图4是示出图2的侧视图。3 and 4 are side views showing FIG. 2.
附图标号说明:BRIEF DESCRIPTION OF THE DRAWINGS
10:机舱罩;11:进风口风阀;12:过滤器;20:导流罩;30:轮毂;31:变桨控制柜;32:排风口风阀;33:挡风板;34:温度传感器;40:塔筒;50:底座;60:发电机;61:发电机定轴;61a:结合突起;62:密封板;62a:支撑杆;62b:连接杆;62c:把手;70:叶片;80:导流装置;81:支 撑架;81a:支撑杆;81b:固定杆;81c:连接杆;81d:增强杆;82:固定板;90:散热控制柜。10: nacelle cover; 11: air inlet damper; 12: filter; 20: shroud; 30: wheel hub; 31: pitch control cabinet; 32: air outlet damper; 33: windshield; 34: temperature Sensor: 40: tower; 50: base; 60: generator; 61: generator fixed shaft; 61a: coupling protrusion; 62: sealing plate; 62a: support rod; 62b: connecting rod; 62c: handle; 70: blade 80: guide device; 81: support frame; 81a: support rod; 81b: fixed rod; 81c: connecting rod; 81d: reinforced rod; 82: fixed plate; 90: heat dissipation control cabinet.
具体实施方式detailed description
现在,将参照附图详细地描述根据本发明的实施例,其示例在附图中示出,其中,相同的标号始终表示相同的组件。Embodiments according to the present invention will now be described in detail with reference to the accompanying drawings, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to like components throughout.
如图1所示,风力发电机组可包括机舱罩10、导流罩20、轮毂30、塔筒40、底座50、发电机60和叶片70等。机舱罩10可形成用于容纳风力发电机组的各种组件的机舱。底座50可设置在机舱内,并且可形成有供运维人员通过的底座开口。叶片70可安装在轮毂30上并且与轮毂30一起旋转。导流罩20可安装在机舱的前侧,用于保护轮毂30。轮毂30内可安装有变桨控制柜31等内部元件,用于控制风力发电机组的运行。发电机60可包括发电机定轴61,发电机定轴61可以为形成有贯通孔的空心轴,该贯通孔为发电机定轴61原有的供运维人员通行的通孔。机舱罩10、导流罩20、轮毂30、底座50、发电机60和叶片70可由塔筒40支撑。As shown in FIG. 1, the wind turbine may include a nacelle cover 10, a shroud 20, a hub 30, a tower 40, a base 50, a generator 60, a blade 70, and the like. The nacelle cover 10 may form a nacelle for accommodating various components of a wind turbine. The base 50 may be provided in the nacelle, and may be formed with a base opening for operation and maintenance personnel to pass through. The blades 70 may be mounted on the hub 30 and rotate together with the hub 30. The shroud 20 may be installed on the front side of the nacelle for protecting the hub 30. Internal components such as a pitch control cabinet 31 may be installed in the hub 30 to control the operation of the wind turbine. The generator 60 may include a generator fixed shaft 61. The generator fixed shaft 61 may be a hollow shaft formed with a through hole, and the through hole is an original through hole for the operation and maintenance personnel of the generator fixed shaft 61. The nacelle cover 10, the shroud 20, the hub 30, the base 50, the generator 60 and the blade 70 may be supported by the tower 40.
根据本发明的散热系统可包括进风口、出风口和导流装置80。进风口可形成在机舱罩10上。出风口可形成在导流罩20上。导流装置80可安装在贯通孔中。发电机定轴61的原有通孔可用于安装导流装置80,并且可用作空气流通的通道,而无需另外形成其他风道。导流装置80可使从进风口进入的空气流经贯通孔而进入轮毂30中,从而对风力发电机组进行散热。The heat dissipation system according to the present invention may include an air inlet, an air outlet, and a flow guiding device 80. The air inlet may be formed on the nacelle cover 10. The air outlet may be formed on the air shroud 20. The deflector 80 may be installed in the through hole. The original through hole of the fixed shaft 61 of the generator can be used for installing the air guiding device 80 and can be used as a passage for air circulation without forming another air duct. The deflector 80 allows the air entering from the air inlet to flow into the hub 30 through the through hole, thereby dissipating heat from the wind turbine.
也就是说,根据本发明的散热系统可以为风冷系统,其采用外部空气对风力发电机组进行散热。具体地,外部空气可通过进风口流入机舱内,并且可在导流装置80的作用下流经底座开口和贯通孔而进入轮毂30内。流入轮毂30内的外部空气与轮毂30内的空气进行热交换,热交换后的空气可通过出风口被排放,从而可对轮毂30以及设置在轮毂30内的变桨控制柜31等内部元件进行散热。That is, the heat dissipation system according to the present invention may be an air-cooled system that uses external air to dissipate the wind power generator set. Specifically, the external air can flow into the cabin through the air inlet, and can flow into the hub 30 through the opening of the base and the through hole under the action of the air guiding device 80. The external air flowing into the hub 30 exchanges heat with the air in the hub 30, and the heat-exchanged air can be discharged through the air outlet, so that internal components such as the hub 30 and the pitch control cabinet 31 provided in the hub 30 can be exchanged. Cooling.
可选地,进风口可形成在机舱罩10尾部(具体地,侧部或下部),以防止雨水等流入机舱。另外,进风口可设置有进风口风阀11和过滤器12。进风口风阀11可例如通过法兰等安装在机舱罩10的进风口处。进风口风阀11可以为电动风阀或机械式止回阀等,并且可与导流装置80联动控制。进风口风阀11可在散热系统启动时打开以使外部空气流入机舱,并且可在散热系统 停止时关闭以防止外部空气流入机舱内。优选地,进风口风阀11可在导流装置80启动前打开,并且可在导流装置80停止后关闭。过滤器12可通过法兰等安装在进风口风阀11上。过滤器12可用于过滤外部空气中的颗粒物,以避免引入灰尘对风力发电机组的内部环境及电控部件产生影响。过滤器12可通过进风口风阀11的关闭而避免与外部空气长时间接触,因此过滤器12的使用寿命可被延长。Alternatively, the air inlet may be formed at the tail portion (specifically, the side portion or the lower portion) of the cabin cover 10 to prevent rainwater or the like from flowing into the cabin. In addition, the air inlet may be provided with an air inlet damper 11 and a filter 12. The air inlet damper 11 may be installed at the air inlet of the nacelle cover 10 through a flange or the like, for example. The air inlet damper 11 may be an electric damper or a mechanical check valve, etc., and may be controlled in linkage with the flow guiding device 80. The air inlet damper 11 can be opened when the cooling system is activated to allow external air to flow into the cabin, and can be closed when the cooling system is stopped to prevent external air from flowing into the cabin. Preferably, the air inlet damper 11 may be opened before the deflector 80 is activated, and may be closed after the deflector 80 is stopped. The filter 12 may be mounted on the air inlet damper 11 through a flange or the like. The filter 12 can be used to filter particulates in the external air to avoid the introduction of dust to the internal environment and electrical control components of the wind turbine. The filter 12 can avoid contact with the outside air for a long time by closing the air inlet damper 11, so the service life of the filter 12 can be extended.
如上所述,出风口可形成在导流罩20上。具体地,出风口可形成在导流罩20与叶片70的根部之间。也就是说,出风口可以为导流罩20与叶片70的根部之间原有的间隙,而无需另外形成。As described above, the air outlet may be formed on the air shroud 20. Specifically, the air outlet may be formed between the shroud 20 and the root of the blade 70. In other words, the air outlet can be an original gap between the shroud 20 and the root of the blade 70, and does not need to be formed separately.
另外,轮毂30的靠近发电机侧的部分上可形成有排风口,以使流入轮毂30内的空气平稳地流经轮毂30而流向出风口。该排风口可以是轮毂30为减重而形成的现有开口。也就是说,轮毂30上的原有开口可用作排风口,而无需另外形成。排风口上可设置有排风口风阀32。排风口风阀32可通过例如法兰等安装在轮毂30上。与进风口风阀11类似,排风口风阀32也可以为电动风阀或机械式止回阀等,并且可与导流装置80联动控制。排风口风阀32可在散热系统启动时打开以使空气从轮毂30内流出,并且可在散热系统停止时关闭以防止外部空气进入轮毂30内。优选地,排风口风阀32可在导流装置80启动前打开,并且可在导流装置80停止后关闭。In addition, an exhaust port may be formed on a portion of the hub 30 near the generator side, so that the air flowing into the hub 30 smoothly flows through the hub 30 to the air outlet. The air outlet may be an existing opening formed by the hub 30 for weight reduction. That is to say, the original opening on the hub 30 can be used as an air outlet without being formed separately. An air outlet damper 32 may be provided on the air outlet. The air outlet damper 32 may be mounted on the hub 30 through, for example, a flange or the like. Similar to the air inlet damper 11, the air outlet damper 32 can also be an electric damper or a mechanical check valve, etc., and can be controlled in conjunction with the air guiding device 80. The exhaust air damper 32 may be opened when the heat dissipation system is activated to allow air to flow out of the hub 30, and may be closed when the heat dissipation system is stopped to prevent outside air from entering the hub 30. Preferably, the air outlet damper 32 may be opened before the deflector 80 is activated, and may be closed after the deflector 80 is stopped.
此外,为了使流入轮毂30内的空气平稳地流经轮毂30后通过出风口被排放,轮毂30的前部可设置有挡风板33,用于改变空气的流向。流向被改变的空气可流经设置在轮毂30内的变桨控制柜31而通过出风口被排放。In addition, in order to allow the air flowing into the hub 30 to smoothly flow through the hub 30 and be discharged through the air outlet, the front of the hub 30 may be provided with a windshield 33 for changing the air flow direction. The air whose flow direction is changed may be discharged through the air outlet through the pitch control cabinet 31 provided in the hub 30.
可选地,为了联动地控制导流装置80与进风口风阀11和排风口风阀32,散热系统还可包括散热控制柜90。散热控制柜90可设置在机舱内,以避免使轮毂30内的温度升高,但不限于此。Optionally, in order to control the diversion device 80 and the air inlet damper 11 and the air outlet damper 32 in a coordinated manner, the heat dissipation system may further include a heat dissipation control cabinet 90. The heat dissipation control cabinet 90 may be disposed in the cabin to avoid raising the temperature in the hub 30, but is not limited thereto.
另外,散热系统还可包括温度传感器34,温度传感器34可设置在轮毂30内,用于实时感测轮毂30内的温度。散热控制柜90可根据温度传感器34感测的温度值而控制导流装置80以及进风口风阀11和排风口风阀32开启和关闭。In addition, the heat dissipation system may further include a temperature sensor 34, and the temperature sensor 34 may be disposed in the hub 30 for sensing the temperature in the hub 30 in real time. The heat dissipation control cabinet 90 can control the opening of the air guiding device 80 and the air inlet air valve 11 and the air outlet air valve 32 according to the temperature value sensed by the temperature sensor 34.
当温度传感器34感测的温度值高于设定值时,散热控制柜90可控制导流装置80以及进风口风阀11和排风口风阀32开启,当温度传感器34感测的温度值低于设定值时,散热控制柜90可控制导流装置80以及进风口风阀 11和排风口风阀32关闭。When the temperature value detected by the temperature sensor 34 is higher than the set value, the heat dissipation control cabinet 90 can control the opening of the air guiding device 80 and the air inlet valve 11 and the air outlet valve 32. When the temperature value detected by the temperature sensor 34 is low, At the set value, the heat dissipation control cabinet 90 can control the diversion device 80 and the air inlet air valve 11 and the air outlet air valve 32 to be closed.
这里,术语“开启”包括根据温度传感器34感测的温度值而控制进风口风阀11和排风口风阀32的开启度和导流装置80的运行功率。例如,上述的设定值可细分为第一设定值和第二设定值,第二设定值大于第一设定值。当温度传感器34感测的温度值大于第一设定值且小于第二设定值,控制器可控制进风口风阀11和排风口风阀32部分开启并且控制导流装置80以第一运行功率运行;当温度传感器34感测的温度值大于第二设定值,控制器可控制进风口风阀11和排风口风阀32完全开启并且控制导流装置80以比第一运行功率大的第二运行功率运行。因此,根据温度传感器34感测的温度值而适当地调节进入到轮毂30内的空气的量,可节约能源。当然,上述的设定值不限于第一设定值和第二设定值,进风口风阀11和排风口风阀32的开启度和导流装置80的运行功率可根据实际情况适应地设计。Here, the term “opening” includes controlling the opening degree of the air inlet damper 11 and the air outlet damper 32 and the operating power of the deflector 80 according to the temperature value sensed by the temperature sensor 34. For example, the above set value may be subdivided into a first set value and a second set value, and the second set value is greater than the first set value. When the temperature value sensed by the temperature sensor 34 is greater than the first set value and less than the second set value, the controller may control the air inlet air valve 11 and the air outlet air valve 32 to be partially opened and control the air guiding device 80 to operate in the first Power operation; when the temperature value sensed by the temperature sensor 34 is greater than the second set value, the controller can control the air inlet valve 11 and the air outlet valve 32 to be fully opened and control the deflector 80 to be larger than the first operating power. Second operating power operation. Therefore, appropriately adjusting the amount of air entering the hub 30 according to the temperature value sensed by the temperature sensor 34 can save energy. Of course, the above set values are not limited to the first set value and the second set value. The opening degree of the air inlet valve 11 and the air outlet valve 32 and the operating power of the deflector 80 can be adaptively designed according to actual conditions .
导流装置80可以为散热系统的空气流动的动力部件,其作用是克服整个散热气流通路的阻力,带动空气流动,并且在压差的作用下,将外部空气引入轮毂30内,并使与轮毂30内的空气进行热交换后的空气排放到风力发电机组外。优选地,导流装置80的进风和出风的方向可一致,以更好地引导气流。导流装置80可以为风机,优选地,可以为轴流风机。导流装置80的结构不限于此,还可以为离心风机等,或者还可以为除了风机之外的其他装置,只要能够使气流流经贯通孔进入轮毂30即可。The deflector 80 may be a power component for the air flow of the heat dissipation system, and its role is to overcome the resistance of the entire heat dissipation airflow path to drive the air flow. Under the effect of the pressure difference, the external air is introduced into the hub 30 and is connected with the hub The heat exchanged air within 30 is discharged to the outside of the wind turbine. Preferably, the directions of the incoming air and the outgoing air of the air guiding device 80 can be the same to better guide the air flow. The deflector 80 may be a fan, and preferably, it may be an axial fan. The structure of the deflector 80 is not limited to this, and may be a centrifugal fan or the like, or other devices other than the fan, as long as the airflow can flow through the through hole and enter the hub 30.
导流装置80可设置在贯通孔中。优选地,导流装置80可靠近机舱侧设置,以便于安装和维护。例如,导流装置80的进风口可与发电机定轴61的靠近机舱侧的端表面平齐。然而,导流装置80的设置位置不被具体限制,只要能够使从进风口进入的空气流经贯通孔进入轮毂30内即可。The deflector 80 may be disposed in the through hole. Preferably, the deflector 80 may be disposed near the cabin side to facilitate installation and maintenance. For example, the air inlet of the air guiding device 80 may be flush with the end surface of the generator stator shaft 61 near the nacelle side. However, the installation position of the deflector 80 is not specifically limited, as long as the air entering from the air inlet can flow through the through hole and enter the hub 30.
导流装置80可通过安装构件安装在贯通孔中。优选地,安装构件可被构造为使得导流装置80与贯通孔同轴布置,以更有效地引导空气。具体地,参照图2至图4,安装构件可包括支撑架81和固定板82。支撑架81可设置在贯通孔的下部,并且固定到发电机定轴61的内壁。固定板82可设置在支撑架81上。The deflector 80 may be installed in the through hole by a mounting member. Preferably, the mounting member may be configured such that the deflector 80 is arranged coaxially with the through hole to more efficiently guide the air. Specifically, referring to FIGS. 2 to 4, the mounting member may include a support frame 81 and a fixing plate 82. The support bracket 81 may be provided at a lower portion of the through hole and fixed to an inner wall of the generator fixed shaft 61. The fixing plate 82 may be disposed on the supporting frame 81.
作为示例,支撑架81可包括两个支撑杆81a、两个固定杆81b和两个连接杆81c。两个固定杆81b可相对布置,两个连接杆81c可相对布置,并且两个固定杆81b和两个连接杆81c首尾相连,以形成四边形框架。两个支撑杆 81a的第一端可结合到该四边形框架同侧的两个顶点,两个支撑杆81a的第二端可固定到发电机定轴61的内壁上的两个结合突起61a。导流装置80可例如通过螺栓等紧固件固定在两个固定杆81b上。As an example, the support frame 81 may include two support rods 81a, two fixing rods 81b, and two connection rods 81c. The two fixing rods 81b may be oppositely disposed, the two connecting rods 81c may be oppositely disposed, and the two fixing rods 81b and the two connecting rods 81c are connected end to end to form a quadrangular frame. The first ends of the two support rods 81 a may be coupled to two vertices on the same side of the quadrangular frame, and the second ends of the two support rods 81 a may be fixed to two coupling protrusions 61 a on the inner wall of the stator shaft 61 of the generator. The deflector 80 may be fixed to the two fixing rods 81b by fasteners such as bolts.
固定板82可设置在两个固定杆81b上。固定板82可具有与导流装置80的外表面相对应的边缘部,以固持导流装置80。另外,为了增强支撑架81的稳定性,安装构件还可包括两个增强杆81d。增强杆81d可连接支撑杆81a和连接杆81c,以形成类似于三角形的结构,因此可增强稳定性。The fixing plate 82 may be provided on the two fixing rods 81b. The fixing plate 82 may have an edge portion corresponding to an outer surface of the flow guiding device 80 to hold the flow guiding device 80. In addition, in order to enhance the stability of the support frame 81, the mounting member may further include two reinforcing rods 81d. The reinforcing rod 81d may connect the supporting rod 81a and the connecting rod 81c to form a triangle-like structure, and thus may enhance stability.
以上虽然描述了安装构件的具体结构,但其不限于此,可以使用能够将导流装置80安装在贯通孔中的其他结构的安装构件。Although the specific structure of the mounting member has been described above, it is not limited thereto, and other mounting members capable of mounting the flow guiding device 80 in the through hole may be used.
此外,为了防止流入到轮毂30内的空气回流到贯通孔中,根据本发明的散热系统还可包括密封板62。密封板62可安装在发电机定轴61中,并且可密封贯通孔的径向截面的除了导流装置80占据的部分之外的部分。优选地,密封板62可与导流装置的进风口平齐,以便于安装和维护。通过设置密封板62,可防止流入到轮毂30内的空气回流到贯通孔,因此可提高轮毂30的散热效果。In addition, in order to prevent the air flowing into the hub 30 from flowing back into the through hole, the heat dissipation system according to the present invention may further include a sealing plate 62. The sealing plate 62 may be installed in the stator shaft 61 of the generator, and may seal a portion of the radial section of the through hole other than the portion occupied by the flow guide device 80. Preferably, the sealing plate 62 may be flush with the air inlet of the air guiding device to facilitate installation and maintenance. By providing the sealing plate 62, the air flowing into the hub 30 can be prevented from flowing back into the through hole, and therefore, the heat radiation effect of the hub 30 can be improved.
可选地,密封板62可通过支撑架81安装在贯通孔中。密封板62可安装到支撑杆81a。另外,为了稳定地安装密封板62,还可设置有密封板安装架。密封板安装架可与支撑架81在发电机定轴61的周向上相对布置,即,安装在贯通孔的上部。Alternatively, the sealing plate 62 may be installed in the through hole through the support frame 81. The sealing plate 62 may be mounted to the support rod 81a. In addition, in order to stably mount the sealing plate 62, a sealing plate mounting bracket may be provided. The seal plate mounting frame may be arranged opposite to the support frame 81 in the circumferential direction of the stator shaft 61 of the generator, that is, mounted on an upper portion of the through hole.
作为示例,密封板安装架可包括两个支撑杆62a和连接杆62b。两个支撑杆62a的第一端可与连接杆62b相连,两个支撑杆62a的第二端可固定到发电机定轴61的内壁上的两个结合突起61a。密封板62可通过紧固件安装在两个支撑杆62a上。As an example, the seal plate mounting bracket may include two support rods 62a and a connecting rod 62b. The first ends of the two support rods 62a may be connected to the connecting rod 62b, and the second ends of the two support rods 62a may be fixed to two coupling protrusions 61a on the inner wall of the fixed shaft 61 of the generator. The sealing plate 62 may be mounted on the two support rods 62a by a fastener.
如图3和图4所示,支撑架81和密封板安装架将贯通孔的截面分为多个部分,密封板62可具有多个相应的部分,以密封贯通孔的径向截面的除了导流装置80占据的部分之外的部分。另外,密封板62上可设置有把手62c,以便于安装和拆卸。As shown in FIGS. 3 and 4, the support frame 81 and the sealing plate mounting frame divide the cross section of the through hole into a plurality of sections, and the sealing plate 62 may have a plurality of corresponding sections to seal the radial section of the through hole in addition to the guide. The portion other than the portion occupied by the flow device 80. In addition, a handle 62c may be provided on the sealing plate 62 to facilitate installation and removal.
以上虽然描述了密封板62通过支撑架81和密封板安装架安装在贯通孔处,但不限于此,密封板62还可采用其他形式安装。例如,密封板62上可形成有结合部,该结合部可与发电机定轴61的内壁上的结合突起61a结合,从而将可密封板62安装在发电机定轴61中。Although it has been described above that the sealing plate 62 is installed at the through hole through the support frame 81 and the sealing plate mounting frame, it is not limited thereto, and the sealing plate 62 may also be installed in other forms. For example, the sealing plate 62 may be formed with a coupling portion that can be combined with a coupling protrusion 61 a on an inner wall of the generator fixed shaft 61, thereby mounting the sealable plate 62 in the generator fixed shaft 61.
下面,将参照图1具体地描述根据本发明的散热系统的操作,图1中以箭头的方式示出了空气的流向。Hereinafter, the operation of the heat dissipation system according to the present invention will be described in detail with reference to FIG. 1, which illustrates the flow of air in the manner of arrows.
当温度传感器34感测到的温度值高于设定值时,散热控制柜90发出控制导流装置80以及进风口风阀11和排风口风阀32开启的控制信号。进风口风阀11和排风口风阀32开启,导流装置80开始运行。导流装置80运行后,由于前后压差的作用,外部空气可从进风口流经进风口风阀11和过滤器12而进入机舱和底座50,并且可通过导流装置80增压后流经发电机定轴61的贯通孔而流入轮毂30内。通过导流装置80增压,从发电机定轴61的贯通孔流出的空气可具有预定大小的压力和风速,并且可直接流向挡风板33。通过挡风板33的阻挡,气流可改变流向,从而可流经轮毂30上的排风口风阀32被排放到轮毂30外。被排放到轮毂30外的空气可由形成在导流罩20与叶片70的根部之间的出风口排放到风力发电机组的外部。外部空气进入轮毂30内并且在轮毂30内流动的过程中,可与轮毂30内的空气进行热交换,因此可降低轮毂30内的空气的温度,从而可对轮毂30以及设置在轮毂30内的诸如变桨控制柜31等的内部组件进行散热。When the temperature value sensed by the temperature sensor 34 is higher than the set value, the heat dissipation control cabinet 90 sends out control signals for controlling the opening of the air guiding device 80 and the air inlet air valve 11 and the air outlet air valve 32. The air inlet damper 11 and the air outlet damper 32 are opened, and the deflector 80 starts to operate. After the deflector 80 is operated, external air can flow from the air inlet through the air inlet damper 11 and the filter 12 into the cabin and the base 50 due to the pressure difference between the front and back. The through hole of the generator stator shaft 61 flows into the hub 30. By the supercharging device 80, the air flowing out of the through hole of the stator shaft 61 of the generator can have a predetermined pressure and wind speed, and can directly flow to the wind deflector 33. By blocking the windshield 33, the airflow can be changed, so that the air outlet damper 32 that can flow through the hub 30 is discharged to the outside of the hub 30. The air discharged to the outside of the hub 30 may be discharged to the outside of the wind turbine generator through an air outlet formed between the shroud 20 and the root of the blade 70. The outside air can enter into the hub 30 and flow in the hub 30, and can exchange heat with the air in the hub 30. Therefore, the temperature of the air in the hub 30 can be reduced, so that the hub 30 and the Internal components such as the pitch control cabinet 31 dissipate heat.
当温度传感器34感测到的温度值低于设定值时,散热控制柜90发出控制导流装置80以及进风口风阀11和排风口风阀32关闭的控制信号。进风口风阀11和排风口风阀32关闭,导流装置80停止。When the temperature value sensed by the temperature sensor 34 is lower than the set value, the heat dissipation control cabinet 90 sends out control signals for controlling the closing of the air guiding device 80 and the air inlet valve 11 and the air outlet valve 32. The air inlet damper 11 and the air outlet damper 32 are closed, and the deflector 80 is stopped.
根据本发明的散热系统,通过将导流装置安装在发电机定轴的贯通孔中,可避免导流装置与轮毂一起旋转,因此可延长导流装置的使用寿命,同时可便于对导流装置进行维护和更换。According to the heat dissipation system of the present invention, by installing the flow guide device in a through hole of the fixed shaft of the generator, the flow guide device can be prevented from rotating with the hub, so the service life of the flow guide device can be extended, and the flow guide device can be facilitated. Perform maintenance and replacement.
此外,根据本发明的散热系统,通过在机舱罩尾部形成进风口,可防止雨水等进入机舱,并且可便于对设置在进风口上的过滤器进行维护和更换。In addition, according to the heat dissipation system of the present invention, by forming an air inlet at the rear of the nacelle cover, rainwater and the like can be prevented from entering the nacelle, and the filter provided on the air inlet can be easily maintained and replaced.
此外,根据本发明的散热系统,通过在轮毂上设置排风口风阀,可在散热系统不运行时防止未经过滤的外部空气流入轮毂。In addition, according to the heat dissipation system of the present invention, by providing an air outlet damper on the hub, it is possible to prevent unfiltered external air from flowing into the hub when the heat dissipation system is not running.
此外,根据本发明的散热系统,通过在发电机定轴的贯通孔中设置导流装置并且通过在轮毂前端设置挡风板来改变气流流向以使空气流经轮毂内的热源,而无需额外设置通风管道,因此可降低风力发电机组的成本。In addition, according to the heat dissipation system of the present invention, by providing a flow guide device in the through hole of the fixed shaft of the generator and by providing a windshield at the front end of the hub, the airflow direction is changed so that the air flows through the heat source in the hub without additional installation. Ventilation ducts, thus reducing the cost of wind turbines.
此外,根据本发明的散热系统,外部空气在流入机舱后可流经底座、发电机定轴和轮毂,因此可同时对机舱、底座、发电机定轴及轮毂进行散热,并且可以为设置在气流通路上的电气部件及其他组件提供适宜的温度环境, 从而可延长上述电气部件及其他组件的使用寿命并且可提高可靠性。In addition, according to the heat dissipation system of the present invention, external air can flow through the base, the generator stator shaft, and the hub after flowing into the cabin, so the engine compartment, the base, the generator stator shaft, and the hub can be radiated at the same time, and The electrical components and other components on the circulation path provide a suitable temperature environment, thereby extending the service life of the electrical components and other components and improving reliability.
虽然上面已经详细描述了本发明的实施例,但本领域技术人员在不脱离本发明的精神和范围内,可对本发明的实施例做出各种修改和变形。但是应当理解,在本领域技术人员看来,这些修改和变形仍将落入权利要求所限定的本发明的实施例的精神和范围内。Although the embodiments of the present invention have been described in detail above, those skilled in the art can make various modifications and variations to the embodiments of the present invention without departing from the spirit and scope of the present invention. However, it should be understood by those skilled in the art that these modifications and variations will still fall within the spirit and scope of the embodiments of the present invention as defined by the claims.

Claims (12)

  1. 一种用于风力发电机组的散热系统,所述风力发电机组包括机舱罩(10)、导流罩(20)、轮毂(30)和发电机定轴(61),所述发电机定轴(61)为形成有贯通孔的空心轴,其特征在于,所述散热系统包括:A cooling system for a wind power generator set. The wind power generator set includes a nacelle cover (10), a shroud (20), a hub (30), and a generator fixed shaft (61). 61) A hollow shaft formed with a through hole, wherein the heat dissipation system includes:
    进风口,所述进风口形成在所述机舱罩(10)上;An air inlet, which is formed on the nacelle cover (10);
    出风口,所述出风口形成在所述导流罩(20)上;An air outlet, which is formed on the shroud (20);
    导流装置(80),所述导流装置(80)安装在所述贯通孔中,以使从所述进风口进入的空气流经所述贯通孔而进入到所述轮毂(30)中,以对所述风力发电机组进行散热。A deflector (80), which is installed in the through hole so that air entering from the air inlet passes through the through hole and enters the hub (30), To dissipate heat from the wind turbine.
  2. 根据权利要求1所述的散热系统,其特征在于,所述导流装置(80)靠近所述风力发电机组的机舱侧设置。The heat dissipation system according to claim 1, characterized in that the deflector (80) is disposed near a nacelle side of the wind turbine.
  3. 根据权利要求1或2所述的散热系统,其特征在于,所述导流装置(80)通过安装构件安装在所述贯通孔中,The heat dissipation system according to claim 1 or 2, wherein the flow guiding device (80) is installed in the through hole through a mounting member,
    其中,所述安装构件包括:Wherein, the mounting member includes:
    支撑架(81),所述支撑架(81)固定到所述发电机定轴(61)的内壁,用于支撑所述导流装置(80);A support frame (81), which is fixed to an inner wall of the fixed shaft (61) of the generator and is used for supporting the flow guide device (80);
    固定板(82),所述固定板(82)设置在所述支撑架(81)上,用于固持所述导流装置(80)。A fixing plate (82), the fixing plate (82) is arranged on the support frame (81), and is used for holding the flow guiding device (80).
  4. 根据权利要求3所述的散热系统,其特征在于,所述散热系统还包括密封板(62),所述密封板(62)安装在所述发电机定轴(61)中,用于密封所述贯通孔的径向截面的除了所述导流装置(80)占据的部分之外的部分,以防止流入到所述轮毂(30)中的空气回流。The heat dissipation system according to claim 3, wherein the heat dissipation system further comprises a sealing plate (62), which is installed in the stator shaft (61) of the generator for sealing the housing. A portion of the radial section of the through hole other than a portion occupied by the flow guiding device (80) to prevent the air flowing into the hub (30) from flowing back.
  5. 根据权利要求4所述的散热系统,其特征在于,所述密封板(62)固定在所述支撑架(81)上。The heat dissipation system according to claim 4, wherein the sealing plate (62) is fixed on the support frame (81).
  6. 根据权利要求5所述的散热系统,其特征在于,所述导流装置(80)与所述贯通孔同轴设置,并且所述支撑架(81)位于所述贯通孔的下部,The heat dissipation system according to claim 5, wherein the flow guiding device (80) is coaxially disposed with the through hole, and the support frame (81) is located at a lower portion of the through hole,
    其中,所述贯通孔的上部安装有密封板安装架,所述密封板(62)还固定在所述密封板安装架上。Wherein, a sealing plate mounting frame is installed on the upper part of the through hole, and the sealing plate (62) is also fixed on the sealing plate mounting frame.
  7. 根据权利要求1所述的散热系统,其特征在于,所述散热系统还包括挡风板(33),所述挡风板(33)设置在所述轮毂(30)的前部,用于改变通 过所述导流装置(80)进入到所述轮毂(30)中的空气的流向。The heat dissipation system according to claim 1, wherein the heat dissipation system further comprises a wind deflector (33), and the wind deflector (33) is disposed at the front of the hub (30) for changing The flow direction of air entering the hub (30) through the deflector (80).
  8. 根据权利要求1所述的散热系统,其特征在于,所述进风口形成在所述机舱罩(10)尾部,并且设置有进风口风阀(11)和过滤器(12)。The heat dissipation system according to claim 1, wherein the air inlet is formed at a tail portion of the nacelle cover (10), and is provided with an air inlet damper (11) and a filter (12).
  9. 根据权利要求8所述的散热系统,其特征在于,所述轮毂(30)的靠近所述风力发电机组的发电机侧的部分上形成有排风口,并且所述排风口上设置有排风口风阀(32)。The heat radiation system according to claim 8, characterized in that an exhaust port is formed on a portion of the hub (30) near the generator side of the wind turbine, and the exhaust port is provided with exhaust air Air vent valve (32).
  10. 根据权利要求9所述的散热系统,其特征在于,所述出风口形成在所述导流罩(20)与所述风力发电机组的叶片(70)的根部之间。The heat dissipation system according to claim 9, wherein the air outlet is formed between the shroud (20) and a root of a blade (70) of the wind turbine.
  11. 根据权利要求10所述的散热系统,其特征在于,所述散热系统还包括散热控制柜(90)和温度传感器(34),所述温度传感器(34)设置在所述轮毂(30)内,The heat dissipation system according to claim 10, wherein the heat dissipation system further comprises a heat dissipation control cabinet (90) and a temperature sensor (34), and the temperature sensor (34) is disposed in the hub (30),
    其中,所述散热控制柜(90)基于所述温度传感器(34)感测到的温度值控制所述进风口风阀(11)、所述排风口风阀(32)和所述导流装置(80)的开启和关闭。Wherein, the heat dissipation control cabinet (90) controls the air inlet damper (11), the air outlet damper (32), and the flow guiding device based on a temperature value sensed by the temperature sensor (34). (80) Opening and closing.
  12. 一种风力发电机组,其特征在于,所述风力发电机组包括根据权利要求1至11中任一项所述的散热系统。A wind power generator set, characterized in that the wind power generator set comprises a heat dissipation system according to any one of claims 1 to 11.
PCT/CN2018/111643 2018-06-22 2018-10-24 Heat dissipation system for wind power generator unit and wind power generator unit WO2019242182A1 (en)

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