WO2019188897A1 - Production method for polymerizable-unsaturated-group-containing alkali-soluble resin, polymerizable-unsaturated-group-containing alkali-soluble resin, photosensitive resin composition including polymerizable-unsaturated-group-containing alkali-soluble resin as essential ingredient, and cured film of photosensitive resin composition including polymerizable-unsaturated-group-containing alkali-soluble resin as essential ingredient - Google Patents

Production method for polymerizable-unsaturated-group-containing alkali-soluble resin, polymerizable-unsaturated-group-containing alkali-soluble resin, photosensitive resin composition including polymerizable-unsaturated-group-containing alkali-soluble resin as essential ingredient, and cured film of photosensitive resin composition including polymerizable-unsaturated-group-containing alkali-soluble resin as essential ingredient Download PDF

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Publication number
WO2019188897A1
WO2019188897A1 PCT/JP2019/012351 JP2019012351W WO2019188897A1 WO 2019188897 A1 WO2019188897 A1 WO 2019188897A1 JP 2019012351 W JP2019012351 W JP 2019012351W WO 2019188897 A1 WO2019188897 A1 WO 2019188897A1
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Prior art keywords
acid
group
soluble resin
containing alkali
general formula
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PCT/JP2019/012351
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French (fr)
Japanese (ja)
Inventor
滑川 崇平
正臣 高野
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日鉄ケミカル&マテリアル株式会社
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Priority to JP2020510028A priority Critical patent/JP7260524B2/en
Publication of WO2019188897A1 publication Critical patent/WO2019188897A1/en

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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F290/00Macromolecular compounds obtained by polymerising monomers on to polymers modified by introduction of aliphatic unsaturated end or side groups
    • C08F290/08Macromolecular compounds obtained by polymerising monomers on to polymers modified by introduction of aliphatic unsaturated end or side groups on to polymers modified by introduction of unsaturated side groups
    • C08F290/14Polymers provided for in subclass C08G

Definitions

  • the present invention relates to a method for producing a polymerizable unsaturated group-containing alkali-soluble resin, a polymerizable unsaturated group-containing alkali-soluble resin, a photosensitive resin composition containing it as an essential component, and a cured film formed by curing the same.
  • the photosensitive resin composition containing the specific polymerizable unsaturated group-containing alkali-soluble resin of the present invention and the cured product thereof are a resist layer such as a solder resist layer, a plating resist layer and an etching resist layer, and an interlayer such as a multilayer printed wiring board.
  • insulating layers gas barrier films, sealing materials for semiconductor light emitting devices such as lenses and light emitting diodes (LEDs), top coats of paints and inks, hard coats of plastics, rust preventive films of metals, etc. is there.
  • LEDs light emitting diodes
  • the withstand voltage is generally high.
  • an organic insulating material of about 1 MV / cm application of a thin film of about 0.2 ⁇ m is being studied.
  • a conventional insulating material made of a photosensitive resin composition uses a photocuring reaction by a reaction between a photoreactive alkali-soluble resin and a photopolymerization initiator, and mainly uses a mercury lamp as an exposure wavelength for photocuring.
  • I line 365 nm
  • the i-line is absorbed by the photosensitive resin itself or the colorant, and the photocuring degree is lowered.
  • the amount of absorption increases if the film is thick.
  • a photosensitive resin composition for such an application includes a polyfunctional photocurable monomer having a polymerizable unsaturated bond, an alkali-soluble binder resin, a photopolymerization initiator, and the like.
  • a photosensitive resin composition that is technically disclosed as an application as a color filter material can be applied.
  • Patent Document 1 and Patent Document 2 disclose copolymers of (meth) acrylic acid or (meth) acrylic acid ester having a carboxyl group as a binder resin, maleic anhydride, and other polymerizable monomers.
  • Patent Document 3 discloses that an alkali-soluble unsaturated compound having a polymerizable unsaturated double bond and a carboxyl group in one molecule is effective for forming a negative pattern such as a color filter. .
  • Patent Document 4 Patent Document 5
  • Patent Document 6 and Patent Document 7 disclose liquid resins using a reaction product of an epoxy (meth) acrylate having a bisphenolfluorene structure and an acid anhydride.
  • the alkali-soluble unsaturated compound described in Patent Document 3 is insolubilized by light irradiation, it is expected to have higher sensitivity than the combination of the binder resin and the polyfunctional polymerizable monomer described above.
  • the compounds exemplified here are those obtained by arbitrarily adding acrylic acid and acid anhydride, which are polymerizable unsaturated bonds, to the hydroxyl group of the phenol oligomer. Therefore, it is difficult to form a fine negative pattern because the alkali dissolution rate distribution of the alkali-soluble resin is broadened.
  • Patent Document 4 the resins exemplified in Patent Document 4, Patent Document 5, Patent Document 6, and Patent Document 7 have a low molecular weight because they are reaction products of epoxy (meth) acrylate and acid monoanhydride. Therefore, it is difficult to increase the alkali solubility difference between the exposed part and the unexposed part, and a fine pattern cannot be formed.
  • a photolithography method using various photosensitive resin compositions is used as a microfabrication method of an insulating material.
  • the pattern can be miniaturized and the shape can be optimized, and the formed insulating film can be formed.
  • many characteristics such as adhesion to a substrate, reliability, heat resistance, and chemical resistance have been demanded. For example, providing a material with excellent chemical resistance required in electrode processing processes after forming an insulating film may be required, as in the case of use in flexible displays and touch panels. Is becoming necessary.
  • the present invention provides a photosensitive resin composition that can be patterned with excellent resolution by alkali development, and can be applied to an insulating film having excellent reliability such as goby folding resistance. is there. It is also an object to provide a method for producing a specific polymerizable unsaturated group-containing alkali-soluble resin used in the photosensitive resin composition, and a polymerizable unsaturated group-containing alkali-soluble resin produced by the method. Another object of the present invention is to provide a cured film obtained by curing the photosensitive resin composition.
  • the present inventors have found that it is effective to use a photosensitive resin composition using a polymerizable unsaturated group-containing alkali-soluble resin having a specific alicyclic structure. Completed the invention.
  • One embodiment of the present invention for solving the above-described problems is obtained by reacting an epoxy compound having a structure represented by the following general formula (1) with a reaction product of acrylic acid or methacrylic acid with (a) dicarboxylic acid or
  • the present invention relates to a method for producing a polymerizable unsaturated group-containing alkali-soluble resin, in which tricarboxylic acid or its acid monoanhydride and (b) tetracarboxylic acid or its acid dianhydride are reacted.
  • R1 to R8 each represents a hydrocarbon group having 4 to 12 carbon atoms, two or more of R1 to R8 may be the same, and n is an average value of 0 to 3 G represents a glycidyl group.
  • Another embodiment of the present invention is a polymerizable unsaturated group-containing alkali-soluble resin obtained by the above-described production method, and has a structure represented by the general formula (2), and contains a polymerizable unsaturated group-containing alkali-soluble resin. It relates to resin.
  • R5 to R8 each represent a hydrocarbon group having 4 to 12 carbon atoms, two or more of R5 to R8 may be the same, R9 represents a hydrogen atom or a methyl group, and X Represents a tetravalent carboxylic acid residue, Y represents a substituent represented by the following general formula (3) or a hydrogen atom, but one or more is the general formula (3), and m is an average value of 1 to It is a number of 20.
  • M represents a divalent or trivalent carboxylic acid residue, and p is 1 or 2.
  • the present invention relates to a photosensitive resin composition comprising (iii) a photopolymerization initiator, and (iv) a solvent as essential components.
  • the photosensitive resin composition using the polymerizable unsaturated group-containing alkali-soluble resin having a specific alicyclic structure of the present invention can be patterned by alkali development, and the cured product has a low elastic modulus and excellent goat folding characteristics. It can be used as a flexible display or a touch panel insulating film. Moreover, the cured
  • a reaction product of an epoxy compound having a structure represented by the general formula (1) and acrylic acid or methacrylic acid (a) dicarboxylic acid or tricarboxylic acid or acid monoanhydride thereof And (b) a method for producing a polymerizable unsaturated group-containing alkali-soluble resin in which tetracarboxylic acid or its acid dianhydride is reacted, and a polymerizable unsaturated group-containing alkali-soluble resin produced by the method.
  • R1 to R8 each represents a hydrocarbon group having 4 to 12 carbon atoms, two or more of R1 to R8 may be the same, and n is an average value of 0 to 3 G represents a glycidyl group.
  • the epoxy compound having the structure represented by the general formula (1) can be synthesized by reacting (epoxidizing) the dimer diol compound represented by the general formula (4) with epihalohydrin.
  • R1 to R4 represent a hydrocarbon group having 4 to 12 carbon atoms, and two or more of R1 to R8 may be the same.
  • the above dimer diol compound can be synthesized from a product obtained by reducing a carboxyl group of a polymerized fatty acid (dimer acid) to a hydroxyl group.
  • the polymerized fatty acid is a compound obtained by an intermolecular reaction of two or more unsaturated fatty acids (linoleic acid, oleic acid, etc.), and the main component is a dibasic acid having 36 carbon atoms. is there.
  • the dimer acid skeleton contains some unsaturated double bonds in the hydrocarbon group corresponding to the 6-membered ring and R1 to R4, but most of them are hydrogenated when the carboxyl group is reduced. To saturated carbon-carbon single bond.
  • the unsaturated group-containing alkali-soluble resin of the present invention can be used as a raw material.
  • dimer diol compound examples include Pripol 2030 and 2033 manufactured by Croda.
  • the dimer diol compound and epihalohydrin can be reacted by a known method as epoxidation.
  • the above dimer diol compound is dissolved in an excess of epihalohydrin and then reacted in the presence of an alkali metal hydroxide such as sodium hydroxide and potassium hydroxide at 40 to 120 ° C. for 1 to 10 hours, whereby the epoxy Is possible.
  • an alkali metal hydroxide such as sodium hydroxide and potassium hydroxide
  • the above reaction is preferably performed at 50 to 70 ° C.
  • alkali metal hydroxide examples include sodium hydroxide, potassium hydroxide, lithium hydroxide and a mixture thereof. These alkali metal hydroxides are preferably used in an aqueous solution or in a solid state.
  • the amount of the alkali metal hydroxide used is preferably 0.8 mol or more and 15.0 mol or less, and 0.9 mol or more and 2.0 mol or less with respect to 1 mol of the hydroxyl group in the dimer diol compound. More preferably.
  • the amount of residual hydrolyzable halogen can be reduced by making the usage-amount of the said alkali metal hydroxide into 0.8 mol or more with respect to 1 mol of hydroxyl groups in a dimer diol compound.
  • the amount of the alkali metal hydroxide used is 15.0 mol or less with respect to 1 mol of the hydroxyl group in the dimer diol compound, thereby reducing the amount of gel produced during epoxy compound synthesis and It is difficult to produce an emulsion and the yield can be increased.
  • phase transfer catalyst may be used in combination from the viewpoint of promoting the reaction.
  • phase transfer catalysts include quaternary ammonium salts such as tetramethylammonium chloride, tetrabutylammonium bromide, benzyltriethylammonium chloride and methyltrioctylammonium chloride. These ammonium salts may be used independently and may use 2 or more types together.
  • the amount of the phase transfer catalyst used is preferably 20 parts by weight or less, more preferably 0.5 parts by weight or more and 10 parts by weight or less, with respect to 100 parts by weight of the dimer diol compound, and 1.0 part by weight or more. More preferably, it is 5.0 parts by weight or less.
  • epihalohydrin examples include epichlorohydrin, epiiodohydrin, epibromohydrin, and the like. Of these, epichlorohydrin is preferred.
  • the amount of the epihalohydrin used is preferably 1.5 mol or more and 30 mol or less, more preferably 2 mol or more and 15 mol or less, with respect to 1 mol of the total amount of hydroxyl groups in the dimer diol compound. More preferably, it is 5 mol or more and 10 mol or less.
  • the molecular weight of an epoxy compound can be adjusted to such an extent that a viscosity does not become excessively high by making the usage-amount of the said epihalohydrin into 1.5 mol or more with respect to 1 mol of hydroxyl groups in a dimer diol compound. Productivity can be improved more by making the usage-amount of the said epihalohydrin 30 mol or less with respect to 1 mol of hydroxyl groups in a dimer diol compound.
  • the reaction (epoxidation) of the dimer diol compound and epihalohydrin is preferably performed in a solvent that does not react with the epoxy group.
  • the solvent include aromatic hydrocarbons including toluene, xylene and benzene, ketones including methyl isobutyl ketone, methyl ethyl ketone, cyclohexanone and acetone, alcohols including propanol and butanol, diethylene glycol methyl ether, propylene glycol Includes glycol ethers including methyl ether and dipropylene glycol methyl ether, aliphatic ethers including diethyl ether, dibutyl ether and ethylpropyl ether, alicyclic ethers including dioxane and tetrahydrofuran, and dimethyl sulfoxide It is. These solvents may be used alone or in combination of two or more.
  • the amount of the solvent used is preferably 200 parts by mass or less, more preferably 5 parts by mass or more and 150 parts by mass or less, with respect to 100 parts by mass of epihalohydrin, and 10 parts by mass or more and 100 parts by mass or less. More preferably.
  • purification may be performed to reduce the amount of hydrolyzable halogen.
  • 1 to 30 times the amount of the remaining hydrolyzable halogen is added to the obtained epoxy compound, and a purification reaction is performed at a temperature of 60 to 90 ° C. for 10 minutes to 2 hours. Thereafter, neutralization, washing with water and the like are performed to remove excess alkali metal hydroxide and by-product salts, and the solvent is distilled off under reduced pressure.
  • the epoxy compound is reacted with (meth) acrylic acid to form an epoxy (meth) acrylate compound having a polymerizable unsaturated group.
  • the above epoxy compound and (meth) acrylic acid can be reacted by a known method.
  • 2 moles of (meth) acrylic acid is used for 1 mole of the above epoxy compound group, but (meth) acrylic acid is reacted with all the epoxy groups, so that it is slightly more than an equimolar amount of the epoxy group and the carboxyl group.
  • An excess of (meth) acrylic acid may be used.
  • an epoxy (meth) acrylate compound in which the G part in the general formula (1) is replaced with a group represented by the general formula (5) is obtained.
  • R9 represents a hydrogen atom or a methyl group.
  • the solvent and catalyst used at this time and other reaction conditions are not particularly limited.
  • a solvent that does not have a hydroxyl group and has a boiling point higher than the reaction temperature examples include cellosolv solvents such as ethyl cellosolve acetate and butyl cellosolve acetate, high boiling ethers or esters such as diglyme, ethyl carbitol acetate, butyl carbitol acetate and propylene glycol monomethyl ether acetate.
  • ketone solvents including cyclohexanone and diisobutyl ketone.
  • the catalyst examples include known catalysts such as ammonium salts including tetraethylammonium bromide and triethylbenzylammonium chloride, and phosphines including triphenylphosphine and tris (2,6-dimethoxyphenyl) phosphine. .
  • epoxy (meth) acrylate compound is reacted with (a) dicarboxylic acid or tricarboxylic acid or acid monoanhydride thereof, and (b) tetracarboxylic acid or acid dianhydride thereof, to contain a polymerizable unsaturated group.
  • An alkali-soluble resin can be obtained.
  • Examples of the above (a) dicarboxylic acid or tricarboxylic acid or acid monoanhydride include saturated chain hydrocarbon dicarboxylic acid or tricarboxylic acid or acid monoanhydride, saturated cyclic hydrocarbon dicarboxylic acid or tricarboxylic acid or these Acid monoanhydrides, unsaturated hydrocarbon dicarboxylic acids or tricarboxylic acids, or acid monoanhydrides thereof, aromatic hydrocarbon dicarboxylic acids or tricarboxylic acids, or acid monoanhydrides thereof.
  • each hydrocarbon residue (structure excluding the carboxyl group) of these dicarboxylic acid or tricarboxylic acid or these acid monoanhydrides is further substituted with a substituent such as an alkyl group, a cycloalkyl group, or an aromatic group. It may be.
  • saturated chain hydrocarbon dicarboxylic acids or tricarboxylic acids examples include succinic acid, acetyl succinic acid, adipic acid, azelaic acid, citralmalic acid, malonic acid, glutaric acid, citric acid, tartaric acid, oxoglutaric acid, pimelic acid, sebacic acid , Suberic acid, diglycolic acid and the like.
  • saturated cyclic hydrocarbon dicarboxylic acid or tricarboxylic acid examples include hexahydrophthalic acid, cyclobutane dicarboxylic acid, cyclopentane dicarboxylic acid, norbornane dicarboxylic acid, hexahydrotrimellitic acid, and the like.
  • unsaturated dicarboxylic acids or tricarboxylic acids include maleic acid, itaconic acid, tetrahydrophthalic acid, methylendomethylenetetrahydrophthalic acid, and chlorendic acid.
  • aromatic hydrocarbon dicarboxylic acid or tricarboxylic acid examples include phthalic acid and trimellitic acid.
  • Acid monoanhydrides of these dicarboxylic acid or tricarboxylic acid compounds can also be used.
  • succinic acid, itaconic acid, tetrahydrophthalic acid, hexahydrotrimellitic acid, phthalic acid and trimellitic acid or their monohydrates are preferred, and succinic acid, itaconic acid and tetrahydrophthalic acid or these acids are preferred.
  • Monoanhydride is more preferred.
  • tetracarboxylic acid or acid dianhydride examples include chain hydrocarbon tetracarboxylic acid or acid dianhydride, alicyclic tetracarboxylic acid or acid dianhydride, and aromatic polyvalent Carboxylic acid or its acid dianhydride is included.
  • each hydrocarbon residue (structure excluding the carboxyl group) of these tetracarboxylic acids or acid dianhydrides may be further substituted with a substituent such as an alkyl group, a cycloalkyl group, or an aromatic group. Good.
  • tetracarboxylic acid examples include butanetetracarboxylic acid, pentanetetracarboxylic acid, and hexanetetracarboxylic acid.
  • alicyclic tetracarboxylic acid examples include cyclobutanetetracarboxylic acid, cyclopentanetetracarboxylic acid, cyclohexanetetracarboxylic acid, cycloheptanetetracarboxylic acid, and norbornanetetracarboxylic acid.
  • aromatic polyvalent carboxylic acid examples include pyromellitic acid, benzophenone tetracarboxylic acid, biphenyl tetracarboxylic acid, and biphenyl ether tetracarboxylic acid. Acid dianhydrides of these tetracarboxylic acid compounds can also be used.
  • the molar ratio (a) / (b) of (a) dicarboxylic acid or tricarboxylic acid or its acid monoanhydride and (b) tetracarboxylic acid or its acid dianhydride used in the above reaction is 0.01 to 0.5, preferably 0.02 or more and less than 0.1.
  • the molar ratio (a) / (b) is out of the above range, the optimum molecular weight for obtaining a photosensitive resin composition having good photopatterning properties cannot be obtained, which is not preferable.
  • the end of the compound becomes a carboxyl group.
  • the reaction with the above (a) dicarboxylic acid or tricarboxylic acid or its acid monoanhydride, and (b) tetracarboxylic acid or its acid dianhydride is, for example, a catalyst such as triethylamine, tetraethylammonium bromide and triphenylphosphine.
  • the reaction can be carried out by stirring at 90 to 130 ° C. in the presence.
  • the polymerizable unsaturated group-containing alkali-soluble resin produced by the production method described above preferably has an acid value of 30 to 200 mgKOH / g, more preferably 50 to 150 mgKOH / g. If the oxidation is less than 30 mg KOH / g, a residue is likely to remain during alkali development, and if it exceeds 200 mg KOH / g, the alkaline developer may permeate too quickly and release development may occur.
  • the polymerizable unsaturated group-containing alkali-soluble resin produced by the production method described above preferably has a hydrolyzable halogen content of 0.2% by mass or less. If the hydrolyzable halogen content is 0.2% by mass or less, it is difficult for the hydrolysis reaction to be inhibited by the hydrolyzable halogen, and the physical properties of the cured product, in particular, the insulation reliability is not easily lowered. Preferred for use.
  • the hydrolyzable halogen content is preferably 0.1% by mass or less, and more preferably 0.05% by mass or less.
  • R5 to R8 represent a hydrocarbon group having 4 to 12 carbon atoms, and two or more of R5 to R8 may be the same.
  • R9 represents a hydrogen atom or a methyl group.
  • X represents a tetravalent carboxylic acid residue.
  • Y represents a substituent represented by the following general formula (3) or a hydrogen atom.
  • m is a number having an average value of 1 to 20.
  • M represents a divalent or trivalent carboxylic acid residue.
  • p is 1 or 2.
  • the polymerizable unsaturated group-containing alkali-soluble resin having the structure represented by the above general formula (2) is: (I) a polymerizable unsaturated group-containing alkali-soluble resin having a structure represented by the general formula (2) (ii) a photopolymerizable monomer having at least two polymerizable unsaturated groups; It can be set as the photosensitive resin composition containing (iii) photoinitiator and (iv) solvent.
  • photopolymerizable monomers having at least two polymerizable unsaturated groups include ethylene glycol di (meth) acrylate, diethylene glycol di (meth) acrylate, triethylene glycol di (meth) acrylate, tetraethylene glycol Di (meth) acrylate, tetramethylene glycol di (meth) acrylate, trimethylolpropane tri (meth) acrylate, trimethylolethane tri (meth) acrylate, pentaerythritol di (meth) acrylate, pentaerythritol tri (meth) acrylate, penta Erythritol tetra (meth) acrylate, dipentaerythritol tetra (meth) acrylate, glycerol (meth) acrylate, sorbitol penta (meth) acrylate, dipenta Includes lithitol penta (meth) acrylate, ethylene
  • the blending ratio of the component (ii) is preferably 5 to 400 parts by mass, and preferably 10 to 150 parts by mass with respect to 100 parts by mass of the component (i).
  • the blending ratio of the component (ii) is more than 400 parts by mass with respect to 100 parts by mass of the component (i)
  • the cured product after photocuring becomes brittle, and the acid value of the coating film is low in the unexposed area. There arises a problem that the solubility in an alkaline developer is lowered and the pattern edge is not jagged and sharp.
  • the blending ratio of the component (ii) is less than 5 parts by mass with respect to 100 parts by mass of the component (i), the ratio of the photoreactive functional group in the resin is small and the formation of the crosslinked structure is not sufficient. Since the acid value in the resin component is high, the solubility in an alkaline developer in the exposed area is high, and thus the formed pattern becomes thinner than the target line width or the pattern is easily lost. Problems may arise.
  • Examples of the photopolymerization initiator include acetophenone, 2,2-diethoxyacetophenone, p-dimethylacetophenone, p-dimethylaminopropiophenone, dichloroacetophenone, trichloroacetophenone, and p-tert-butylacetophenone.
  • Benzophenones including acetophenones, benzophenone, 2-chlorobenzophenone, and benzophenones including p, p'-bisdimethylaminobenzophenone, benzoin ethers including benzyl, benzoin, benzoin methyl ether, benzoin isopropyl ether, and benzoin isobutyl ether, 2- (o-chlorophenyl) -4,5-phenylbiimidazole, 2- (o-chlorophenyl) -4,5-di (m-methoxyphenyl) biimidazole Biimidazoles including 2- (o-fluorophenyl) -4,5-diphenylbiimidazole, 2- (o-methoxyphenyl) -4,5-diphenylbiimidazole, 2,4,5-triarylbiimidazole and the like Compounds, 2-trichloromethyl-5-styryl-1,3,4-ox
  • Examples of such compounds include tertiary amines such as triethanolamine and triethylamine which are effective when used in combination with benzophenone.
  • the blending ratio of the component (iii) is preferably 0.1 to 30 parts by mass, preferably 1 to 25 parts by mass based on 100 parts by mass of the total of the components (i) and (ii). Good.
  • the blending ratio of the component is less than 0.1 parts by mass, the rate of photopolymerization is reduced and the sensitivity is decreased, whereas when it exceeds 30 parts by mass, the sensitivity is too strong, The pattern line width becomes thicker than the pattern mask, and there is a possibility that a line width that is faithful to the mask cannot be reproduced, or the pattern edge does not become jagged and sharp.
  • solvents examples include methanol, ethanol, n-propanol, isopropanol, ethylene glycol, propylene glycol, 3-methoxy-1-butanol, ethylene glycol monobutyl ether, 3-hydroxy-2-butanone, and diacetone alcohol Alcohols including, terpenes including ⁇ - or ⁇ -terpineol, etc., ketones including acetone, methyl ethyl ketone, cyclohexanone, N-methyl-2-pyrrolidone, etc., including toluene, xylene, tetramethylbenzene, etc.
  • the photosensitive resin composition includes a curing accelerator, a thermal polymerization inhibitor and an antioxidant, a plasticizer, a filler, a leveling agent, an antifoaming agent, a coupling agent, and a surfactant as necessary.
  • Additives can be blended.
  • the curing accelerator for example, a known compound commonly known as a curing accelerator, a curing catalyst, a latent curing agent and the like which are usually applied to an epoxy compound can be used, and tertiary amine, quaternary ammonium salt, tertiary phosphine, Secondary phosphonium salts, boric acid esters, Lewis acids, organometallic compounds, imidazoles, diazabicyclo compounds and the like are included.
  • thermal polymerization inhibitors and antioxidants include hydroquinone, hydroquinone monomethyl ether, pyrogallol, tert-butylcatechol, phenothiazine, hindered phenol compounds, phosphorus heat stabilizers and the like.
  • plasticizer include dibutyl phthalate, dioctyl phthalate, and tricresyl phosphate.
  • filler include glass fiber, silica, mica, alumina, precipitated barium sulfate, precipitated calcium carbonate and the like.
  • leveling agents and antifoaming agents include silicone-based, fluorine-based, and acrylic compounds.
  • Examples of coupling agents include vinyltrimethoxysilane, 3-methacryloxypropyltrimethoxysilane, 3- (glycidyloxy) propyltrimethoxysilane, 3-acryloxypropyltrimethoxysilane, 3-isocyanatopropyltriethoxysilane Silane coupling agents such as 3-aminopropyltriethoxysilane, 3- (phenylamino) propyltrimethoxysilane, and 3-ureidopropyltriethoxysilane.
  • Examples of the surfactant include a fluorine-based surfactant and a silicone-based surfactant.
  • the photosensitive resin composition can also be used by adding (v) an epoxy resin or epoxy compound having two or more epoxy groups to (i) to (iv).
  • epoxy resins or epoxy compounds include bisphenol A type epoxy compounds, bisphenol F type epoxy compounds, bisphenol S type epoxy resins, biphenyl type epoxy resins, bisphenol fluorene type epoxy compounds, phenol novolac type epoxy compounds, cresol novolacs.
  • Type epoxy compound glycidyl ether of polyhydric alcohol, glycidyl ester of polycarboxylic acid, polymer containing glycidyl (meth) acrylate as a unit, 3,4-epoxycyclohexanecarboxylic acid [(3,4-epoxycyclohexyl) methyl ], 1,2-epoxy-4- (2-oxiranyl) cyclohexane adduct of 2,2-bis (hydroxymethyl) -1-butanol (for example, “E PE3150 "(manufactured by Daicel Corporation), phenyl glycidyl ether, p-butylphenol glycidyl ether, triglycidyl isocyanurate, diglycidyl isocyanurate, epoxidized polybutadiene (for example," NISSO-PB / JP-100 ", manufactured by Nippon Soda Co., Ltd.) And epoxy compounds having a silicone
  • components are preferably compounds having an epoxy equivalent of 100 to 300 g / eq and a number average molecular weight of 100 to 5000.
  • component (v) only one type of compound may be used, or two or more types may be used in combination.
  • a compound having at least two epoxy groups is preferred.
  • the addition amount is preferably 10 to 40 parts by mass with respect to 100 parts by mass in total of the components (i) and (ii).
  • one purpose of adding the epoxy compound is to reduce the amount of carboxyl groups remaining when forming a cured film after patterning in order to increase the reliability of the cured film. If the addition amount of the epoxy compound is less than 10 parts by mass, for example, the moisture resistance reliability when used as an insulating film may not be ensured.
  • there are more compounding quantities of an epoxy compound than 40 mass parts there exists a possibility that the quantity for the photosensitive group in the resin component in the photosensitive resin composition may reduce, and the sensitivity for patterning may not fully be obtained. .
  • the photosensitive resin composition contains the components (i) to (iv) or the components (i) to (v) as main components. It is desirable that the components (i) to (iii) and (v) are contained in a total of 70% by mass, preferably 80% by mass or more in the solid content. (Iv) The amount of the solvent varies depending on the target viscosity, but is preferably included in the photosensitive resin composition in the range of 60 to 90% by mass.
  • the photosensitive resin composition is applied to, for example, a substrate, dried, irradiated (exposed) with light (including ultraviolet rays and radiation), and cured to obtain a cured product (coating film).
  • light including ultraviolet rays and radiation
  • cured product coating film
  • a photomask or the like to provide a portion that is exposed to light and a portion that is not exposed to light, only the portion that is exposed to light is cured, and the other portion is dissolved with an alkaline solution. (Coating film) is obtained.
  • any method such as a known solution dipping method, spray method, roller coater machine, land coater machine, slit coater or spinner machine is used. Can also be adopted.
  • the photosensitive resin composition is applied to a desired thickness, and then the solvent is removed (prebaked) to form a film.
  • Pre-baking is performed by heating with an oven and a hot plate, vacuum drying, and a combination thereof.
  • the heating temperature and heating time in the pre-baking are appropriately selected according to the solvent to be used, for example, at a temperature of 80 to 120 ° C. for 1 to 10 minutes.
  • Examples of radiation used for exposure include visible light, ultraviolet light, far ultraviolet light, electron beam, and X-ray, but radiation having a wavelength in the range of 250 to 450 nm is preferable.
  • Alkali development can be performed using, for example, an aqueous solution of sodium carbonate, potassium carbonate, potassium hydroxide, diethanolamine, tetramethylammonium hydroxide, and the like as a developer. These developing solutions are selected according to the characteristics of the resin layer, but a surfactant may be added as necessary.
  • the development is preferably performed at a temperature of 20 to 35 ° C. By using a commercially available developing machine, ultrasonic cleaner, or the like, a fine image can be accurately formed. In addition, it is usually washed with water after alkali development.
  • Examples of the development processing method include a shower development method, a spray development method, a dip (immersion) development method, and a paddle (liquid buildup) development method.
  • post-bake After the development, heat treatment (post-bake) is performed at a temperature of 120 to 250 ° C. and a condition of 20 to 100 minutes. This post-baking is performed for the purpose of improving the adhesion between the patterned coating film and the substrate. Post-baking is performed by heating with an oven, a hot plate, or the like, as in pre-baking.
  • the curing temperature at this time is preferably in the range of 160 to 250 ° C.
  • the cured product is a resist layer such as a solder resist layer, a plating resist layer, an etching resist layer, an interlayer insulating layer such as a multilayer printed wiring board, a film for a gas barrier, a lens, and a semiconductor light emitting device such as a light emitting diode (LED). It can also be used for sealing materials, top coats of paints and inks, hard coats of plastics, rust preventive films of metals, and the like.
  • a resist layer such as a solder resist layer, a plating resist layer, an etching resist layer, an interlayer insulating layer such as a multilayer printed wiring board, a film for a gas barrier, a lens, and a semiconductor light emitting device such as a light emitting diode (LED). It can also be used for sealing materials, top coats of paints and inks, hard coats of plastics, rust preventive films of metals, and the like.
  • the resin solution is dissolved in dioxane, and titrated with a 1/10 N-KOH aqueous solution using a potentiometric titrator (COM-1600 manufactured by Hiranuma Sangyo Co., Ltd.), and the amount of KOH required per gram of solid content is determined by acid. It was set as the value.
  • DDOEA Dimer diol compound (Cropa Pripol 2033, hydroxyl group equivalent 270 g / eq) and a reaction product of chloromethyloxirane (having the skeleton of the general formula (1)) and acrylic acid (an epoxy group and a carboxyl group) Equivalent reactant)
  • BPDA 3,3′4,4′-biphenyltetracarboxylic dianhydride
  • THPA 1,2,3,6-tetrahydrophthalic anhydride
  • TEAB tetraethylammonium bromide
  • PGMEA propylene glycol monomethyl ether acetate
  • Example 1 In a 1000 ml four-necked flask equipped with a reflux condenser, 351.0 g of a 50% PGMEA solution of DDOEA, 30.2 g of BPDA, 15.6 g of THPA, 0.43 g of TEAB, and 8.5 g of PGMEA are charged. The mixture was stirred at 125 ° C. for 6 hours with heating to obtain an alkali-soluble resin (i) -1. The obtained resin had a solid content concentration of 54.6% by mass, an acid value (in terms of solid content) of 84.1 mgKOH / g, and a molecular weight (Mw) of 3400.
  • the obtained resin had a solid content concentration of 66.5% by mass, an acid value (in terms of solid content) of 38.4 mgKOH / g, and a molecular weight (Mw) of 12,220.
  • this exposed coated plate is further developed for 30 seconds from the time when the pattern started to appear in a 0.8 mass% tetramethylammonium hydroxide (TMAH) aqueous solution and 23 ° C. shower development, and further washed with spray water. The unexposed part of the coating film was removed. Thereafter, heat curing treatment was performed at 230 ° C. for 30 minutes using a hot air dryer, and cured films according to Example 2 and Comparative Examples 2 to 3 were obtained.
  • TMAH tetramethylammonium hydroxide
  • the photosensitive resin composition shown in Table 1 was applied on a glass substrate on which a 125 mm ⁇ 125 mm release film was pasted using a spin coater so that the film thickness after post-baking was 30 ⁇ m, and at 110 ° C. for 5 minutes. Pre-baked to prepare a coated plate. Thereafter, ultraviolet light having a wavelength of 365 nm was irradiated through a photomask for pattern formation with a high-pressure mercury lamp of 500 W / cm 2 to carry out photocuring reaction of the exposed portion.
  • this exposed coated plate is further developed for 30 seconds from the time when the pattern started to appear in a 0.8 mass% tetramethylammonium hydroxide (TMAH) aqueous solution and 23 ° C. shower development, and further washed with spray water. The unexposed part of the coating film was removed. Thereafter, heat curing treatment was performed at 230 ° C. for 30 minutes using a hot air dryer, and the obtained pattern was peeled off from the release film to obtain films according to Example 2 and Comparative Examples 2 to 3.
  • TMAH tetramethylammonium hydroxide
  • the film obtained under the above conditions was folded in half, and then spread with the top of the fold line facing up. This test was repeated and evaluated by the number of times cracks and fractures were observed.
  • Example 2 From the results of Example 2 and Comparative Examples 2 to 3, with respect to the reaction product of the epoxy compound having the structure represented by the general formula (1) and acrylic acid or methacrylic acid, (a) dicarboxylic acid or tricarboxylic acid or By using a polymerizable unsaturated group-containing alkali-soluble resin, including a polymerizable unsaturated group-containing alkali-soluble resin, which reacts with the acid monoanhydride and (b) tetracarboxylic acid or acid dianhydride. It can be seen that patterning with excellent resolution is possible, and a cured film with excellent reliability such as goby folding resistance can be manufactured.
  • a polymerizable unsaturated group-containing alkali-soluble resin including a polymerizable unsaturated group-containing alkali-soluble resin, which reacts with the acid monoanhydride and (b) tetracarboxylic acid or acid dianhydride.

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Abstract

A production method for a polymerizable-unsaturated-group-containing alkali-soluble resin, the production method involving reacting an epoxy compound that has the structure indicated by general formula (1) and an acrylic acid or a methacrylic acid with (a) a dicarboxylic or tricarboxylic acid or an acid monoanhydride thereof and (b) a tetracarboxylic acid or an acid dianhydride thereof. (In general formula (1), R1–R8 represent a C4–12 hydrocarbon group, two or more of R1–R8 may be the same, n represents a number that has an average value of 0–3, and G represents a glycidyl group.)

Description

重合性不飽和基含有アルカリ可溶性樹脂の製造方法、重合性不飽和基含有アルカリ可溶性樹脂、それを必須成分とする感光性樹脂組成物、およびその硬化膜Method for producing polymerizable unsaturated group-containing alkali-soluble resin, polymerizable unsaturated group-containing alkali-soluble resin, photosensitive resin composition containing the same as an essential component, and cured film thereof
 本発明は、重合性不飽和基含有アルカリ可溶性樹脂の製造方法、重合性不飽和基含有アルカリ可溶性樹脂、それを必須成分とする感光性樹脂組成物、およびそれを硬化してなる硬化膜に関する。本発明の特定の重合性不飽和基含有アルカリ可溶性樹脂を含む感光性樹脂組成物およびその硬化物は、ソルダーレジスト層、メッキレジスト層、エッチングレジスト層などのレジスト層、多層プリント配線板などの層間絶縁層、ガスバリア用のフィルム、レンズおよび発光ダイオード(LED)等の半導体発光素子用の封止材、塗料やインキのトップコート、プラスチック類のハードコート、金属類の防錆膜等として適用可能である。 The present invention relates to a method for producing a polymerizable unsaturated group-containing alkali-soluble resin, a polymerizable unsaturated group-containing alkali-soluble resin, a photosensitive resin composition containing it as an essential component, and a cured film formed by curing the same. The photosensitive resin composition containing the specific polymerizable unsaturated group-containing alkali-soluble resin of the present invention and the cured product thereof are a resist layer such as a solder resist layer, a plating resist layer and an etching resist layer, and an interlayer such as a multilayer printed wiring board. Applicable as insulating layers, gas barrier films, sealing materials for semiconductor light emitting devices such as lenses and light emitting diodes (LEDs), top coats of paints and inks, hard coats of plastics, rust preventive films of metals, etc. is there.
 近年の電子機器や表示部材等の高性能化、高精細化に伴い、そこに使用される電子部品においては小型化や高密度化が要求されている。そして、それらに使用されている絶縁材料の加工性においても微細化および加工したパターンの断面形状の適正化が要求されるようになってきている。絶縁材料の微細加工の有効な手段として露光、現像によってパターニングする方法が知られており、そこには感光性樹脂組成物が用いられてきたが、高感度化、基板に対する密着性、信頼性、耐熱性、耐薬品性等の多くの諸特性が要求されるようになってきている。また、有機TFT用のゲート絶縁膜において有機絶縁材料を使用する検討も種々行われてきているが、ゲート絶縁膜を薄膜化して有機TFTの動作電圧を低減する必要性があり、絶縁耐圧が一般的に1MV/cm程度である有機絶縁材料では、0.2μm程度の薄膜の適用が検討されている。 With recent high performance and high definition of electronic devices and display members, electronic components used there are required to be downsized and high density. And in the workability of the insulating material used for them, refinement | miniaturization and optimization of the cross-sectional shape of the processed pattern have come to be requested | required. A method of patterning by exposure and development is known as an effective means for fine processing of an insulating material, and a photosensitive resin composition has been used there, but high sensitivity, adhesion to a substrate, reliability, Many characteristics such as heat resistance and chemical resistance have been demanded. In addition, various studies have been made to use an organic insulating material in a gate insulating film for an organic TFT. However, it is necessary to reduce the operating voltage of the organic TFT by thinning the gate insulating film, and the withstand voltage is generally high. In particular, in the case of an organic insulating material of about 1 MV / cm, application of a thin film of about 0.2 μm is being studied.
 従来の感光性樹脂組成物からなる絶縁材料は、光反応性を有するアルカリ可溶性樹脂と光重合開始剤との反応による光硬化反応が利用されており、光硬化させるための露光波長として主に水銀灯の線スペクトルの一つであるi線(365nm)が使用されている。しかし、このi線は感光性樹脂そのもの自身や着色剤により吸収され光硬化度の低下が発生する。しかも、厚膜であればその吸収量は増大する。そのため、露光された部分で膜厚方向に対する架橋密度の差が発生し、塗膜表面で十分光硬化しても、塗膜底面では光硬化し難いため露光部分と未露光部分における架橋密度の差をつけるのが著しく困難となり、パターン寸法安定性、現像マージン、パターン密着性、パターンのエッジ形状および断面形状が悪化し、高解像度で現像できる感光性絶縁材料を得ることが困難であった。 A conventional insulating material made of a photosensitive resin composition uses a photocuring reaction by a reaction between a photoreactive alkali-soluble resin and a photopolymerization initiator, and mainly uses a mercury lamp as an exposure wavelength for photocuring. I line (365 nm), which is one of the line spectra, is used. However, the i-line is absorbed by the photosensitive resin itself or the colorant, and the photocuring degree is lowered. Moreover, the amount of absorption increases if the film is thick. Therefore, a difference in crosslink density in the film thickness direction occurs in the exposed part, and even if photocured sufficiently on the surface of the coating, it is difficult to photocure on the bottom of the film, so the difference in crosslink density between the exposed and unexposed areas. Since the pattern dimension stability, development margin, pattern adhesion, pattern edge shape and cross-sectional shape deteriorated, it was difficult to obtain a photosensitive insulating material that can be developed with high resolution.
 一般に、このような用途における感光性樹脂組成物には、重合性不飽和結合を持った多官能光硬化性モノマー、アルカリ可溶性のバインダー樹脂、光重合開始剤等を含んだものが用いられており、カラーフィルター用材料としての応用として技術開示されている感光性樹脂組成物を適用することができる。例えば、特許文献1や特許文献2には、バインダー樹脂としてカルボキシル基を有する(メタ)アクリル酸又は(メタ)アクリル酸エステルと、無水マレイン酸と、他の重合性モノマーとの共重合体が開示されている。また、特許文献3には、1分子中に重合性不飽和二重結合とカルボキシル基とを有するアルカリ可溶性不飽和化合物が、カラーフィルター等のネガ型パターン形成に有効であることについて開示されている。 In general, a photosensitive resin composition for such an application includes a polyfunctional photocurable monomer having a polymerizable unsaturated bond, an alkali-soluble binder resin, a photopolymerization initiator, and the like. A photosensitive resin composition that is technically disclosed as an application as a color filter material can be applied. For example, Patent Document 1 and Patent Document 2 disclose copolymers of (meth) acrylic acid or (meth) acrylic acid ester having a carboxyl group as a binder resin, maleic anhydride, and other polymerizable monomers. Has been. Patent Document 3 discloses that an alkali-soluble unsaturated compound having a polymerizable unsaturated double bond and a carboxyl group in one molecule is effective for forming a negative pattern such as a color filter. .
 一方、特許文献4、特許文献5、特許文献6および特許文献7には、ビスフェノールフルオレン構造を有するエポキシ(メタ)アクリレートと酸無水物との反応生成物を用いた液状樹脂が開示されている。 On the other hand, Patent Document 4, Patent Document 5, Patent Document 6 and Patent Document 7 disclose liquid resins using a reaction product of an epoxy (meth) acrylate having a bisphenolfluorene structure and an acid anhydride.
特開昭61-213213号公報Japanese Patent Laid-Open No. 61-213213 特開平1-152449号公報Japanese Unexamined Patent Publication No. 1-152449 特開平4-340965号公報JP-A-4-340965 特開平4-345673号公報JP-A-4-345673 特開平4-345608号公報JP-A-4-345608 特開平4-355450号公報JP-A-4-355450 特開平4-363311号公報JP-A-4-3631111
 しかしながら、特許文献1や特許文献2に開示された共重合体は、それがランダム共重合体であるために、光照射部分内並びに光未照射部分内でアルカリ溶解速度の分布が生じ、現像操作時のマージンが狭く、鋭角のパターン形状や微細パターンを得ることが困難である。特に、高濃度の顔料を含む場合には露光感度が著しく低下し、微細なネガ型パターンを得ることができない。 However, since the copolymers disclosed in Patent Document 1 and Patent Document 2 are random copolymers, an alkali dissolution rate distribution is generated in the light-irradiated part and in the light-unirradiated part. The time margin is narrow and it is difficult to obtain an acute-angle pattern shape or a fine pattern. In particular, when a high concentration of pigment is included, the exposure sensitivity is remarkably lowered, and a fine negative pattern cannot be obtained.
 また、特許文献3に記載されたアルカリ可溶性不飽和化合物は、光照射により不溶化することから、前述のバインダー樹脂と多官能重合性モノマーとの組み合わせに比較して高感度となることが予測されるが、ここで例示されている化合物はフェノールオリゴマーの水酸基に重合性不飽和結基であるアクリル酸と酸無水物とを任意に付加させたものであり、このような提案の場合も各分子毎の分子量やカルボキシル基の量に広い分布ができることからアルカリ可溶性樹脂のアルカリ溶解速度の分布が広くなり、微細なネガ型パターンを形成することは困難である。 Moreover, since the alkali-soluble unsaturated compound described in Patent Document 3 is insolubilized by light irradiation, it is expected to have higher sensitivity than the combination of the binder resin and the polyfunctional polymerizable monomer described above. However, the compounds exemplified here are those obtained by arbitrarily adding acrylic acid and acid anhydride, which are polymerizable unsaturated bonds, to the hydroxyl group of the phenol oligomer. Therefore, it is difficult to form a fine negative pattern because the alkali dissolution rate distribution of the alkali-soluble resin is broadened.
 また、特許文献4、特許文献5、特許文献6および特許文献7に例示されている樹脂は、エポキシ(メタ)アクリレートと酸一無水物との反応生成物であるために分子量が小さい。そのため、露光部と未露光部のアルカリ溶解度差を大きくすることが困難で、微細なパターンを形成することができない。 In addition, the resins exemplified in Patent Document 4, Patent Document 5, Patent Document 6, and Patent Document 7 have a low molecular weight because they are reaction products of epoxy (meth) acrylate and acid monoanhydride. Therefore, it is difficult to increase the alkali solubility difference between the exposed part and the unexposed part, and a fine pattern cannot be formed.
 このように絶縁材料の微細加工法として様々な感光性樹脂組成物を用いたフォトリソグラフィー法が使用されているが、パターンの微細化、形状の適正化ができた上で、形成した絶縁膜に対しては、基板に対する密着性、信頼性、耐熱性、耐薬品性等多くの諸特性が要求されるようになってきている。例えば、フレキシブルディスプレイやタッチパネルで用いる場合のように、ハゼ折耐性が必要になる場合もあるし、絶縁膜形成後の電極加工プロセス等で要求される耐薬品性にも優れた材料を提供することが必要となってきている。 As described above, a photolithography method using various photosensitive resin compositions is used as a microfabrication method of an insulating material. However, the pattern can be miniaturized and the shape can be optimized, and the formed insulating film can be formed. On the other hand, many characteristics such as adhesion to a substrate, reliability, heat resistance, and chemical resistance have been demanded. For example, providing a material with excellent chemical resistance required in electrode processing processes after forming an insulating film may be required, as in the case of use in flexible displays and touch panels. Is becoming necessary.
 本発明は、アルカリ現像による解像度に優れるパターニングが可能な感光性樹脂組成物であって、ハゼ折耐性のような信頼性にも優れる絶縁膜等に適用できる感光性樹脂組成物を提供することにある。当該の感光性樹脂組成物に用いられる特定の重合性不飽和基含有アルカリ可溶性樹脂の製造方法、および当該方法により製造される重合性不飽和基含有アルカリ可溶性樹脂を提供することも目的である。また、当該感光性樹脂組成物を硬化してなる硬化膜を提供することも目的である。 The present invention provides a photosensitive resin composition that can be patterned with excellent resolution by alkali development, and can be applied to an insulating film having excellent reliability such as goby folding resistance. is there. It is also an object to provide a method for producing a specific polymerizable unsaturated group-containing alkali-soluble resin used in the photosensitive resin composition, and a polymerizable unsaturated group-containing alkali-soluble resin produced by the method. Another object of the present invention is to provide a cured film obtained by curing the photosensitive resin composition.
 本発明者らは、上記課題を解決するために、特定の脂環構造を有する重合性不飽和基含有アルカリ可溶性樹脂を用いた感光性樹脂組成物を用いることが有効であることを見出し、本発明を完成させた。 In order to solve the above problems, the present inventors have found that it is effective to use a photosensitive resin composition using a polymerizable unsaturated group-containing alkali-soluble resin having a specific alicyclic structure. Completed the invention.
 上記課題を解決するための本発明の一実施形態は、下記一般式(1)で示される構造を有するエポキシ化合物と、アクリル酸又はメタクリル酸との反応物に対して、(a)ジカルボン酸若しくはトリカルボン酸又はその酸一無水物、および(b)テトラカルボン酸又はその酸二無水物を反応させる、重合性不飽和基含有アルカリ可溶性樹脂の製造方法に関する。 One embodiment of the present invention for solving the above-described problems is obtained by reacting an epoxy compound having a structure represented by the following general formula (1) with a reaction product of acrylic acid or methacrylic acid with (a) dicarboxylic acid or The present invention relates to a method for producing a polymerizable unsaturated group-containing alkali-soluble resin, in which tricarboxylic acid or its acid monoanhydride and (b) tetracarboxylic acid or its acid dianhydride are reacted.
Figure JPOXMLDOC01-appb-C000004
Figure JPOXMLDOC01-appb-C000004
 一般式(1)中、R1~R8は、炭素数4~12の炭化水素基を示し、R1~R8の2個以上が同一であってもよく、nは平均値が0~3の数を表し、Gはグリシジル基を示す。 In the general formula (1), R1 to R8 each represents a hydrocarbon group having 4 to 12 carbon atoms, two or more of R1 to R8 may be the same, and n is an average value of 0 to 3 G represents a glycidyl group.
 また、本発明の他の実施形態は、上記製造方法で得られる重合性不飽和基含有アルカリ可溶性樹脂であって、一般式(2)で示される構造を有する、重合性不飽和基含有アルカリ可溶性樹脂に関する。 Another embodiment of the present invention is a polymerizable unsaturated group-containing alkali-soluble resin obtained by the above-described production method, and has a structure represented by the general formula (2), and contains a polymerizable unsaturated group-containing alkali-soluble resin. It relates to resin.
Figure JPOXMLDOC01-appb-C000005
Figure JPOXMLDOC01-appb-C000005
 一般式(2)中、R5~R8は、炭素数4~12の炭化水素基を示し、R5~R8の2個以上が同一であってもよく、R9は水素原子またはメチル基を示し、Xは4価のカルボン酸残基を示し、Yは下記一般式(3)で表される置換基又は水素原子を示すが1個以上は一般式(3)であり、mは平均値が1~20の数である。 In the general formula (2), R5 to R8 each represent a hydrocarbon group having 4 to 12 carbon atoms, two or more of R5 to R8 may be the same, R9 represents a hydrogen atom or a methyl group, and X Represents a tetravalent carboxylic acid residue, Y represents a substituent represented by the following general formula (3) or a hydrogen atom, but one or more is the general formula (3), and m is an average value of 1 to It is a number of 20.
Figure JPOXMLDOC01-appb-C000006
Figure JPOXMLDOC01-appb-C000006
 一般式(3)中、Mは2または3価のカルボン酸残基を示し、pは1または2である。 In general formula (3), M represents a divalent or trivalent carboxylic acid residue, and p is 1 or 2.
 また、本発明の他の実施形態は、 
 (i)上記重合性不飽和基含有アルカリ可溶性樹脂、
 (ii)少なくとも2個の重合性不飽和基を有する光重合性モノマー、
 (iii)光重合開始剤、および
 (iv)溶剤
 を必須成分として含有することを特徴とする感光性樹脂組成物に関する。
In addition, other embodiments of the present invention
(I) the polymerizable unsaturated group-containing alkali-soluble resin,
(Ii) a photopolymerizable monomer having at least two polymerizable unsaturated groups,
The present invention relates to a photosensitive resin composition comprising (iii) a photopolymerization initiator, and (iv) a solvent as essential components.
 また、本発明の他の実施形態は、上記感光性樹脂組成物を硬化させて得られる硬化物に関する。 Moreover, other embodiment of this invention is related with the hardened | cured material obtained by hardening the said photosensitive resin composition.
 本発明の特定の脂環構造を有する重合性不飽和基含有アルカリ可溶性樹脂を用いた感光性樹脂組成物はアルカリ現像によるパターニングが可能で、硬化物は低弾性率でありハゼ折特性に優れ、フレキシブルディスプレイやタッチパネル絶縁膜として用いることができる。また、タッチパネル製造プロセス等で絶縁膜を形成した後に電極形成等の加工プロセスを経る必要性がある場合に優れた耐薬品性を有する硬化物パターンを得ることができる。 The photosensitive resin composition using the polymerizable unsaturated group-containing alkali-soluble resin having a specific alicyclic structure of the present invention can be patterned by alkali development, and the cured product has a low elastic modulus and excellent goat folding characteristics. It can be used as a flexible display or a touch panel insulating film. Moreover, the cured | curing material pattern which has the outstanding chemical resistance can be obtained when it is necessary to pass through processing processes, such as electrode formation, after forming an insulating film by a touchscreen manufacturing process.
 以下、本発明について詳細に説明する。 Hereinafter, the present invention will be described in detail.
  本発明の一実施形態は、一般式(1)で示される構造を有するエポキシ化合物と、アクリル酸又はメタクリル酸との反応物に対して、(a)ジカルボン酸若しくはトリカルボン酸又はその酸一無水物、および(b)テトラカルボン酸又はその酸二無水物を反応させる、重合性不飽和基含有アルカリ可溶性樹脂の製造方法、および当該方法で製造される重合性不飽和基含有アルカリ可溶性樹脂に関する。 In one embodiment of the present invention, a reaction product of an epoxy compound having a structure represented by the general formula (1) and acrylic acid or methacrylic acid, (a) dicarboxylic acid or tricarboxylic acid or acid monoanhydride thereof And (b) a method for producing a polymerizable unsaturated group-containing alkali-soluble resin in which tetracarboxylic acid or its acid dianhydride is reacted, and a polymerizable unsaturated group-containing alkali-soluble resin produced by the method.
Figure JPOXMLDOC01-appb-C000007
Figure JPOXMLDOC01-appb-C000007
 一般式(1)中、R1~R8は、炭素数4~12の炭化水素基を示し、R1~R8の2個以上が同一であってもよく、nは平均値が0~3の数を表し、Gはグリシジル基を示す。 In the general formula (1), R1 to R8 each represents a hydrocarbon group having 4 to 12 carbon atoms, two or more of R1 to R8 may be the same, and n is an average value of 0 to 3 G represents a glycidyl group.
 上記一般式(1)で示される構造を有するエポキシ化合物は、一般式(4)に示すダイマージオール化合物を、エピハロヒドリンと反応(エポキシ化)させて、合成することができる。 The epoxy compound having the structure represented by the general formula (1) can be synthesized by reacting (epoxidizing) the dimer diol compound represented by the general formula (4) with epihalohydrin.
Figure JPOXMLDOC01-appb-C000008
Figure JPOXMLDOC01-appb-C000008
 一般式(4)中、R1~R4は、炭素数4~12の炭化水素基を表し、R1~R8の2個以上が同一であってもよい。 In general formula (4), R1 to R4 represent a hydrocarbon group having 4 to 12 carbon atoms, and two or more of R1 to R8 may be the same.
 上記ダイマージオール化合物は、重合脂肪酸(ダイマー酸)のカルボキシル基を水酸基にまで還元したものから、合成することができる。なお、上記重合脂肪酸は、2個またはそれ以上の不飽和脂肪酸(リノール酸、オレイン酸等)の分子間反応により得られる化合物であり、主成分が炭素数36個の二塩基酸であるものである。ダイマー酸骨格は、6員環およびR1~R4に対応する炭化水素基に幾つか不飽和二重結合を含んでいるが、カルボキシル基を還元する際にほとんどが水素添加されて不飽和二重結合から飽和炭素―炭素単結合となる。この際、不飽和二重結合が少量残存していても、すなわち不飽和二重結合を含むダイマージオール化合物を用いてエポキシ化した場合も、主たる骨格は一般式(1)のエポキシ化合物となるので、本願発明の不飽和基含有アルカリ可溶性樹脂の原料として用いることができる。 The above dimer diol compound can be synthesized from a product obtained by reducing a carboxyl group of a polymerized fatty acid (dimer acid) to a hydroxyl group. The polymerized fatty acid is a compound obtained by an intermolecular reaction of two or more unsaturated fatty acids (linoleic acid, oleic acid, etc.), and the main component is a dibasic acid having 36 carbon atoms. is there. The dimer acid skeleton contains some unsaturated double bonds in the hydrocarbon group corresponding to the 6-membered ring and R1 to R4, but most of them are hydrogenated when the carboxyl group is reduced. To saturated carbon-carbon single bond. At this time, even when a small amount of unsaturated double bonds remain, that is, when epoxidized using a dimer diol compound containing an unsaturated double bond, the main skeleton becomes an epoxy compound of the general formula (1). The unsaturated group-containing alkali-soluble resin of the present invention can be used as a raw material.
 上記ダイマージオール化合物を含む市販品の例には、クローダ社製Pripol2030、2033などが含まれる。 Examples of commercially available products containing the dimer diol compound include Pripol 2030 and 2033 manufactured by Croda.
 上記ダイマージオール化合物とエピハロヒドリンとは、エポキシ化として公知の方法により反応させることができる。たとえば、上記ダイマージオール化合物を過剰のエピハロヒドリンに溶解した後、水酸化ナトリウムおよび水酸化カリウムなどのアルカリ金属水酸化物の存在下で、40~120℃で1~10時間反応させることで、上記エポキシ化が可能である。なお、加水分解性ハロゲンを低減する観点からは、上記反応は50~70℃で行うことが好ましい。 The dimer diol compound and epihalohydrin can be reacted by a known method as epoxidation. For example, the above dimer diol compound is dissolved in an excess of epihalohydrin and then reacted in the presence of an alkali metal hydroxide such as sodium hydroxide and potassium hydroxide at 40 to 120 ° C. for 1 to 10 hours, whereby the epoxy Is possible. From the viewpoint of reducing hydrolyzable halogen, the above reaction is preferably performed at 50 to 70 ° C.
 上記アルカリ金属水酸化物の例には、水酸化ナトリウム、水酸化カリウムおよび水酸化リチウムならびにこれらの混合物等が含まれる。これらのアルカリ金属水酸化物は、水溶液または固体状態で用いるのが好ましい。 Examples of the alkali metal hydroxide include sodium hydroxide, potassium hydroxide, lithium hydroxide and a mixture thereof. These alkali metal hydroxides are preferably used in an aqueous solution or in a solid state.
 上記アルカリ金属水酸化物の使用量は、ダイマージオール化合物中の水酸基1モルに対して、0.8モル以上15.0モル以下であることが好ましく、0.9モル以上2.0モル以下であることがより好ましい。上記アルカリ金属水酸化物の使用量をダイマージオール化合物中の水酸基1モルに対して0.8モル以上とすることで、残存加水分解性ハロゲンの量を低減させることができる。また、上記アルカリ金属水酸化物の使用量をダイマージオール化合物中の水酸基1モルに対して15.0モル以下とすることで、エポキシ化合物合成の際のゲルの生成量を低減して、水洗時にエマルジョンを生成しにくくし、収率を高めることができる。 The amount of the alkali metal hydroxide used is preferably 0.8 mol or more and 15.0 mol or less, and 0.9 mol or more and 2.0 mol or less with respect to 1 mol of the hydroxyl group in the dimer diol compound. More preferably. The amount of residual hydrolyzable halogen can be reduced by making the usage-amount of the said alkali metal hydroxide into 0.8 mol or more with respect to 1 mol of hydroxyl groups in a dimer diol compound. In addition, the amount of the alkali metal hydroxide used is 15.0 mol or less with respect to 1 mol of the hydroxyl group in the dimer diol compound, thereby reducing the amount of gel produced during epoxy compound synthesis and It is difficult to produce an emulsion and the yield can be increased.
 このとき、反応を促進させる観点から、相間移動触媒を併用しても良い。相間移動触媒の例には、塩化テトラメチルアンモニウム、臭化テトラブチルアンモニウム、塩化ベンジルトリエチルアンモニウムおよび塩化メチルトリオクチルアンモニウムなどの第四級アンモニウム塩などが含まれる。これらのアンモニウム塩は、単独で用いてもよいし、2種以上を併用してもよい。相間移動触媒の使用量は、ダイマージオール化合物100重量部に対して20重量部以下であることが好ましく、0.5重量部以上10重量部以下であることがより好ましく、1.0重量部以上5.0重量部以下であることがさらに好ましい。 At this time, a phase transfer catalyst may be used in combination from the viewpoint of promoting the reaction. Examples of phase transfer catalysts include quaternary ammonium salts such as tetramethylammonium chloride, tetrabutylammonium bromide, benzyltriethylammonium chloride and methyltrioctylammonium chloride. These ammonium salts may be used independently and may use 2 or more types together. The amount of the phase transfer catalyst used is preferably 20 parts by weight or less, more preferably 0.5 parts by weight or more and 10 parts by weight or less, with respect to 100 parts by weight of the dimer diol compound, and 1.0 part by weight or more. More preferably, it is 5.0 parts by weight or less.
 上記エピハロヒドリンの例には、エピクロロヒドリン、エピヨードヒドリン、エピブロモヒドリン、などが含まれる。これらのうち、エピクロロヒドリンが好ましい。 Examples of the epihalohydrin include epichlorohydrin, epiiodohydrin, epibromohydrin, and the like. Of these, epichlorohydrin is preferred.
 上記エピハロヒドリンの使用量は、ダイマージオール化合物中の水酸基の合計量1モルに対して、1.5モル以上30モル以下であることが好ましく、2モル以上15モル以下であることがより好ましく、2.5モル以上10モル以下であることがさらに好ましい。上記エピハロヒドリンの使用量をダイマージオール化合物中の水酸基1モルに対して1.5モル以上とすることで、粘度が過剰に高くならない程度にエポキシ化合物の分子量を調整することができる。上記エピハロヒドリンの使用量をダイマージオール化合物中の水酸基1モルに対して30モル以下とすることで、生産性をより高めることができる。 The amount of the epihalohydrin used is preferably 1.5 mol or more and 30 mol or less, more preferably 2 mol or more and 15 mol or less, with respect to 1 mol of the total amount of hydroxyl groups in the dimer diol compound. More preferably, it is 5 mol or more and 10 mol or less. The molecular weight of an epoxy compound can be adjusted to such an extent that a viscosity does not become excessively high by making the usage-amount of the said epihalohydrin into 1.5 mol or more with respect to 1 mol of hydroxyl groups in a dimer diol compound. Productivity can be improved more by making the usage-amount of the said epihalohydrin 30 mol or less with respect to 1 mol of hydroxyl groups in a dimer diol compound.
 上記ダイマージオール化合物とエピハロヒドリンとの反応(エポキシ化)は、エポキシ基とは反応しない溶媒中で行うことが好ましい。上記溶媒の例には、トルエン、キシレンおよびベンゼンなどを含む芳香族炭化水素類、メチルイソブチルケトン、メチルエチルケトン、シクロヘキサノンおよびアセトンなどを含むケトン、プロパノールおよびブタノールなどを含むアルコール類、ジエチレングリコールメチルエーテル、プロピレングリコールメチルエーテルおよびジプロピレングリコールメチルエーテルなどを含むグリコールエーテル類、ジエチルエーテル、ジブチルエーテルおよびエチルプロピルエーテルなどを含む脂肪族エーテル類、ジオキサンおよびテトラヒドロフランなどを含む脂環式エーテル類、ならびにジメチルスルホキシドなどが含まれる。これらの溶媒は、単独で用いてもよいし、2種以上を併用してもよい。 The reaction (epoxidation) of the dimer diol compound and epihalohydrin is preferably performed in a solvent that does not react with the epoxy group. Examples of the solvent include aromatic hydrocarbons including toluene, xylene and benzene, ketones including methyl isobutyl ketone, methyl ethyl ketone, cyclohexanone and acetone, alcohols including propanol and butanol, diethylene glycol methyl ether, propylene glycol Includes glycol ethers including methyl ether and dipropylene glycol methyl ether, aliphatic ethers including diethyl ether, dibutyl ether and ethylpropyl ether, alicyclic ethers including dioxane and tetrahydrofuran, and dimethyl sulfoxide It is. These solvents may be used alone or in combination of two or more.
 上記溶媒の使用量は、エピハロヒドリン100質量部に対して、200質量部以下であることが好ましく、5質量部以上150質量部以下であることがより好ましく、10質量部以上100質量部以下であることがさらに好ましい。 The amount of the solvent used is preferably 200 parts by mass or less, more preferably 5 parts by mass or more and 150 parts by mass or less, with respect to 100 parts by mass of epihalohydrin, and 10 parts by mass or more and 100 parts by mass or less. More preferably.
 反応終了後に、過剰のエピハロヒドリンを留去し、溶剤への溶解、濾過、水洗による無機塩の除去、および溶剤を留去して、上記エポキシ化合物を得ることができる。 After completion of the reaction, excess epihalohydrin is distilled off, dissolution in a solvent, filtration, removal of inorganic salts by washing with water, and distillation of the solvent to obtain the above epoxy compound.
 なお、このとき、加水分解性ハロゲン量が多すぎる場合は、加水分解性ハロゲン量を低減させるための精製を行ってもよい。上記精製は、残存する加水分解性ハロゲン量に対して1~30倍量のアルカリ金属水酸化物を得られたエポキシ化合物に加え、60~90℃の温度で10分~2時間精製反応を行なった後、中和、水洗などして過剰のアルカリ金属水酸化物や副生塩を除去し、さらに溶媒を減圧留去することにより、行うことができる。 At this time, if the amount of hydrolyzable halogen is too large, purification may be performed to reduce the amount of hydrolyzable halogen. In the above purification, 1 to 30 times the amount of the remaining hydrolyzable halogen is added to the obtained epoxy compound, and a purification reaction is performed at a temperature of 60 to 90 ° C. for 10 minutes to 2 hours. Thereafter, neutralization, washing with water and the like are performed to remove excess alkali metal hydroxide and by-product salts, and the solvent is distilled off under reduced pressure.
 上記エポキシ化合物は、(メタ)アクリル酸と反応させて、重合性不飽和基を有するエポキシ(メタ)アクリレート化合物とする。 The epoxy compound is reacted with (meth) acrylic acid to form an epoxy (meth) acrylate compound having a polymerizable unsaturated group.
 上記エポキシ化合物と(メタ)アクリル酸とは、公知の方法により反応させることができる。例えば、上記エポキシ化合物基1モルに対し、2モルの(メタ)アクリル酸を使用するが、すべてのエポキシ基に(メタ)アクリル酸を反応させるため、エポキシ基とカルボキシル基の等モルよりも若干過剰に(メタ)アクリル酸を使用してもよい。この反応により、一般式(1)においてGの部分を一般式(5)で表される基に置き換えたエポキシ(メタ)アクリレート化合物が得られる。 The above epoxy compound and (meth) acrylic acid can be reacted by a known method. For example, 2 moles of (meth) acrylic acid is used for 1 mole of the above epoxy compound group, but (meth) acrylic acid is reacted with all the epoxy groups, so that it is slightly more than an equimolar amount of the epoxy group and the carboxyl group. An excess of (meth) acrylic acid may be used. By this reaction, an epoxy (meth) acrylate compound in which the G part in the general formula (1) is replaced with a group represented by the general formula (5) is obtained.
Figure JPOXMLDOC01-appb-C000009
Figure JPOXMLDOC01-appb-C000009
 一般式(5)中、R9は水素原子又はメチル基を示す。 In general formula (5), R9 represents a hydrogen atom or a methyl group.
 このとき使用する溶媒および触媒や、その他の反応条件は特に制限されない。たとえば、溶媒としては、水酸基を持たず、反応温度より高い沸点を有する溶媒を用いることが好ましい。このような溶媒の例には、エチルセロソルブアセテートおよびブチルセロソルブアセテートなどを含むセロソルブ系溶媒、ジグライム、エチルカルビトールアセテート、ブチルカルビトールアセテートおよびプロピレングリコールモノメチルエーテルアセテートなどを含む高沸点のエーテル系またはエステル系の溶媒、ならびに、シクロヘキサノンおよびジイソブチルケトンなどを含むケトン系溶媒などが含まれる。上記触媒の例には、テトラエチルアンモニウムブロマイドおよびトリエチルベンジルアンモニウムクロライドなどを含むアンモニウム塩、ならびに、トリフェニルホスフィンおよびトリス(2、6-ジメトキシフェニル)ホスフィンなどを含むホスフィン類などの公知の触媒が含まれる。 The solvent and catalyst used at this time and other reaction conditions are not particularly limited. For example, it is preferable to use a solvent that does not have a hydroxyl group and has a boiling point higher than the reaction temperature. Examples of such solvents include cellosolv solvents such as ethyl cellosolve acetate and butyl cellosolve acetate, high boiling ethers or esters such as diglyme, ethyl carbitol acetate, butyl carbitol acetate and propylene glycol monomethyl ether acetate. As well as ketone solvents including cyclohexanone and diisobutyl ketone. Examples of the catalyst include known catalysts such as ammonium salts including tetraethylammonium bromide and triethylbenzylammonium chloride, and phosphines including triphenylphosphine and tris (2,6-dimethoxyphenyl) phosphine. .
 さらに、上記エポキシ(メタ)アクリレート化合物に、(a)ジカルボン酸若しくはトリカルボン酸又はその酸一無水物、および(b)テトラカルボン酸又はその酸二無水物を反応させて、重合性不飽和基含有アルカリ可溶性樹脂を得ることができる。 Further, the epoxy (meth) acrylate compound is reacted with (a) dicarboxylic acid or tricarboxylic acid or acid monoanhydride thereof, and (b) tetracarboxylic acid or acid dianhydride thereof, to contain a polymerizable unsaturated group. An alkali-soluble resin can be obtained.
 上記(a)ジカルボン酸若しくはトリカルボン酸又はその酸一無水物の例には、飽和鎖式炭化水素ジカルボン酸もしくはトリカルボン酸またはこれらの酸一無水物、飽和環式炭化水素ジカルボン酸もしくはトリカルボン酸またはこれらの酸一無水物、不飽和炭化水素ジカルボン酸もしくはトリカルボン酸またはこれらの酸一無水物、芳香族炭化水素ジカルボン酸もしくはトリカルボン酸またはこれらの酸一無水物などが含まれる。なお、これらのジカルボン酸もしくはトリカルボン酸またはこれらの酸一無水物の各炭化水素残基(カルボキシル基を除いた構造)は、さらにアルキル基、シクロアルキル基、芳香族基などの置換基により置換されていてもよい。 Examples of the above (a) dicarboxylic acid or tricarboxylic acid or acid monoanhydride include saturated chain hydrocarbon dicarboxylic acid or tricarboxylic acid or acid monoanhydride, saturated cyclic hydrocarbon dicarboxylic acid or tricarboxylic acid or these Acid monoanhydrides, unsaturated hydrocarbon dicarboxylic acids or tricarboxylic acids, or acid monoanhydrides thereof, aromatic hydrocarbon dicarboxylic acids or tricarboxylic acids, or acid monoanhydrides thereof. In addition, each hydrocarbon residue (structure excluding the carboxyl group) of these dicarboxylic acid or tricarboxylic acid or these acid monoanhydrides is further substituted with a substituent such as an alkyl group, a cycloalkyl group, or an aromatic group. It may be.
 飽和鎖式炭化水素ジカルボン酸またはトリカルボン酸の例には、コハク酸、アセチルコハク酸、アジピン酸、アゼライン酸、シトラリンゴ酸、マロン酸、グルタル酸、クエン酸、酒石酸、オキソグルタル酸、ピメリン酸、セバシン酸、スベリン酸、およびジグリコール酸などが含まれる。飽和環式炭化水素ジカルボン酸またはトリカルボン酸の例には、ヘキサヒドロフタル酸、シクロブタンジカルボン酸、シクロペンタンジカルボン酸、ノルボルナンジカルボン酸、およびヘキサヒドロトリメリット酸などが含まれる。不飽和ジカルボン酸またはトリカルボン酸の例には、マレイン酸、イタコン酸、テトラヒドロフタル酸、メチルエンドメチレンテトラヒドロフタル酸、およびクロレンド酸などが含まれる。芳香族炭化水素ジカルボン酸またはトリカルボン酸の例には、フタル酸およびトリメリット酸などが含まれる。これらのジカルボン酸またはトリカルボン酸化合物の酸一無水物も使用することができる。これらのうちで、コハク酸、イタコン酸、テトラヒドロフタル酸、ヘキサヒドロトリメリット酸、フタル酸およびトリメリット酸またはこれらの無一水物が好ましく、コハク酸、イタコン酸およびテトラヒドロフタル酸またはこれらの酸一無水物がより好ましい。 Examples of saturated chain hydrocarbon dicarboxylic acids or tricarboxylic acids include succinic acid, acetyl succinic acid, adipic acid, azelaic acid, citralmalic acid, malonic acid, glutaric acid, citric acid, tartaric acid, oxoglutaric acid, pimelic acid, sebacic acid , Suberic acid, diglycolic acid and the like. Examples of the saturated cyclic hydrocarbon dicarboxylic acid or tricarboxylic acid include hexahydrophthalic acid, cyclobutane dicarboxylic acid, cyclopentane dicarboxylic acid, norbornane dicarboxylic acid, hexahydrotrimellitic acid, and the like. Examples of unsaturated dicarboxylic acids or tricarboxylic acids include maleic acid, itaconic acid, tetrahydrophthalic acid, methylendomethylenetetrahydrophthalic acid, and chlorendic acid. Examples of the aromatic hydrocarbon dicarboxylic acid or tricarboxylic acid include phthalic acid and trimellitic acid. Acid monoanhydrides of these dicarboxylic acid or tricarboxylic acid compounds can also be used. Of these, succinic acid, itaconic acid, tetrahydrophthalic acid, hexahydrotrimellitic acid, phthalic acid and trimellitic acid or their monohydrates are preferred, and succinic acid, itaconic acid and tetrahydrophthalic acid or these acids are preferred. Monoanhydride is more preferred.
 上記(b)テトラカルボン酸又はその酸二無水物の例には、鎖式炭化水素テトラカルボン酸又はその酸二無水物、脂環式テトラカルボン酸又はその酸二無水物、および芳香族多価カルボン酸又はその酸ニ無水物などが含まれる。なお、これらのテトラカルボン酸またはその酸二無水物の各炭化水素残基(カルボキシル基を除いた構造)は、さらにアルキル基、シクロアルキル基、芳香族基などの置換基により置換されていてもよい。 Examples of the above (b) tetracarboxylic acid or acid dianhydride include chain hydrocarbon tetracarboxylic acid or acid dianhydride, alicyclic tetracarboxylic acid or acid dianhydride, and aromatic polyvalent Carboxylic acid or its acid dianhydride is included. In addition, each hydrocarbon residue (structure excluding the carboxyl group) of these tetracarboxylic acids or acid dianhydrides may be further substituted with a substituent such as an alkyl group, a cycloalkyl group, or an aromatic group. Good.
 具体的なテトラカルボン酸としては、鎖式炭化水素テトラカルボン酸の例にはブタンテトラカルボン酸、ペンタンテトラカルボン酸、およびヘキサンテトラカルボン酸などが含まれる。脂環式テトラカルボン酸の例には、シクロブタンテトラカルボン酸、シクロペンタンテトラカルボン酸、シクロヘキサンテトラカルボン酸、シクロへプタンテトラカルボン酸、およびノルボルナンテトラカルボン酸などが含まれる。芳香族多価カルボン酸の例には、ピロメリット酸、ベンゾフェノンテトラカルボン酸、ビフェニルテトラカルボン酸、およびビフェニルエーテルテトラカルボン酸などが含まれる。これらのテトラカルボン酸化合物の酸二無水物も使用することができる。 Specific examples of the tetracarboxylic acid include butanetetracarboxylic acid, pentanetetracarboxylic acid, and hexanetetracarboxylic acid. Examples of the alicyclic tetracarboxylic acid include cyclobutanetetracarboxylic acid, cyclopentanetetracarboxylic acid, cyclohexanetetracarboxylic acid, cycloheptanetetracarboxylic acid, and norbornanetetracarboxylic acid. Examples of the aromatic polyvalent carboxylic acid include pyromellitic acid, benzophenone tetracarboxylic acid, biphenyl tetracarboxylic acid, and biphenyl ether tetracarboxylic acid. Acid dianhydrides of these tetracarboxylic acid compounds can also be used.
 上記反応に使用される(a)ジカルボン酸若しくはトリカルボン酸又はその酸一無水物と(b)テトラカルボン酸又はその酸二無水物とのモル比(a)/(b)は、0.01~0.5であり、好ましくは0.02以上0.1未満であるのがよい。モル比(a)/(b)が上記範囲を逸脱すると、良好な光パターニング性を有する感光性樹脂組成物とするための最適分子量が得られないため、好ましくない。なお、モル比(a)/(b)が小さいほどアルカリ溶解性が大となり、分子量が大となる傾向がある。 The molar ratio (a) / (b) of (a) dicarboxylic acid or tricarboxylic acid or its acid monoanhydride and (b) tetracarboxylic acid or its acid dianhydride used in the above reaction is 0.01 to 0.5, preferably 0.02 or more and less than 0.1. When the molar ratio (a) / (b) is out of the above range, the optimum molecular weight for obtaining a photosensitive resin composition having good photopatterning properties cannot be obtained, which is not preferable. In addition, there exists a tendency for alkali solubility to become large and molecular weight to become large, so that molar ratio (a) / (b) is small.
 上記の重合性不飽和基を含有するエポキシ(メタ)アクリレート化合物(c)とカルボン酸成分(a)および(b)とを反応させる比率については、好ましくは、化合物の末端がカルボキシル基となるように、各成分のモル比が(c):(a):(b)=1:0.2~1.0:0.01~1.0となるように定量的に反応させることが望ましい。この場合、エポキシ(メタ)アクリレート化合物に対する酸成分の総量のモル比(c)/〔(a)/2+(b)〕=0.5~1.0となるように定量的に反応させることが望ましい。このモル比が0.5未満の場合は、アルカリ可溶性樹脂の末端が酸無水物となり、また、未反応酸二無水物の含有量が増大してアルカリ可溶性樹脂組成物の経時安定性低下が懸念される。一方、モル比が1.0を超える場合は、未反応の重合性不飽和基を含有するヒドロキシル基含有化合物の含有量が増大してアルカリ可溶性樹脂組成物の経時安定性低下が懸念される。(a)、(b)及び(c)の各成分のモル比はアルカリ可溶性樹脂の酸価、分子量を調整する目的で、上述の範囲で任意に変更できる。 About the ratio with which the epoxy (meth) acrylate compound (c) containing the polymerizable unsaturated group is reacted with the carboxylic acid components (a) and (b), preferably, the end of the compound becomes a carboxyl group. In addition, it is desirable to make the reaction quantitatively so that the molar ratio of each component is (c) :( a) :( b) = 1: 0.2 to 1.0: 0.01 to 1.0. In this case, the reaction may be carried out quantitatively so that the molar ratio (c) / [(a) / 2 + (b)] = 0.5 to 1.0 of the total amount of the acid component relative to the epoxy (meth) acrylate compound. desirable. When this molar ratio is less than 0.5, the end of the alkali-soluble resin becomes an acid anhydride, and the content of unreacted acid dianhydride increases, and there is a concern that the stability over time of the alkali-soluble resin composition may decrease. Is done. On the other hand, when the molar ratio exceeds 1.0, the content of the hydroxyl group-containing compound containing an unreacted polymerizable unsaturated group is increased, and there is a concern that the temporal stability of the alkali-soluble resin composition may be lowered. The molar ratio of each component of (a), (b) and (c) can be arbitrarily changed within the above range for the purpose of adjusting the acid value and molecular weight of the alkali-soluble resin.
 上記(a)ジカルボン酸若しくはトリカルボン酸又はその酸一無水物、および(b)テトラカルボン酸又はその酸二無水物との反応は、たとえば、トリエチルアミン、臭化テトラエチルアンモニウムおよびトリフェニルホスフィンなどの触媒の存在下、90~130℃で加熱して、撹拌して反応させることができる。 The reaction with the above (a) dicarboxylic acid or tricarboxylic acid or its acid monoanhydride, and (b) tetracarboxylic acid or its acid dianhydride is, for example, a catalyst such as triethylamine, tetraethylammonium bromide and triphenylphosphine. The reaction can be carried out by stirring at 90 to 130 ° C. in the presence.
 上述した製造方法で製造される重合性不飽和基含有アルカリ可溶性樹脂は、酸価が30~200mgKOH/gであることが好ましく、50~150mgKOH/gであることがより好ましい。上記酸化が30mgKOH/gより小さいとアルカリ現像時に残渣が残りやすくなり、200mgKOH/gを超えるとアルカリ現像液の浸透が早くなり過ぎ、剥離現像が起きることがある。 The polymerizable unsaturated group-containing alkali-soluble resin produced by the production method described above preferably has an acid value of 30 to 200 mgKOH / g, more preferably 50 to 150 mgKOH / g. If the oxidation is less than 30 mg KOH / g, a residue is likely to remain during alkali development, and if it exceeds 200 mg KOH / g, the alkaline developer may permeate too quickly and release development may occur.
 上述した製造方法においては、製造される重合性不飽和基含有アルカリ可溶性樹脂の粘度を低くする観点から、一般式(1)において、n=0のもの(n=0体)の含有率が50%以上であることが好ましく、70%以上であることがより好ましい。 In the production method described above, from the viewpoint of lowering the viscosity of the polymerizable unsaturated group-containing alkali-soluble resin to be produced, the content of n = 0 (n = 0 isomer) in the general formula (1) is 50. % Or more is preferable, and 70% or more is more preferable.
 また、上述した製造方法で製造される重合性不飽和基含有アルカリ可溶性樹脂は、加水分解性ハロゲン含有量0.2質量%以下であることが好ましい。加水分解性ハロゲン含有量が0.2質量%以下だと、加水分解性ハロゲンによる硬化反応の阻害が生じにくく、硬化物の物性、特に絶縁信頼性が低下しにくいため、電気・電子分野での用途に好ましい。加水分解性ハロゲン含有量は、0.1質量%以下であることが好ましく、0.05質量%以下であることがより好ましい。 Moreover, the polymerizable unsaturated group-containing alkali-soluble resin produced by the production method described above preferably has a hydrolyzable halogen content of 0.2% by mass or less. If the hydrolyzable halogen content is 0.2% by mass or less, it is difficult for the hydrolysis reaction to be inhibited by the hydrolyzable halogen, and the physical properties of the cured product, in particular, the insulation reliability is not easily lowered. Preferred for use. The hydrolyzable halogen content is preferably 0.1% by mass or less, and more preferably 0.05% by mass or less.
 上述した製造方法では、たとえば一般式(1)においてn=0であるとき、以下の一般式(2)で示される構造を有する重合性不飽和基含有アルカリ可用性樹脂が製造される。 In the production method described above, for example, when n = 0 in the general formula (1), a polymerizable unsaturated group-containing alkali availability resin having a structure represented by the following general formula (2) is produced.
Figure JPOXMLDOC01-appb-C000010
Figure JPOXMLDOC01-appb-C000010
 一般式(2)中、R5~R8は、炭素数4~12の炭化水素基を示し、R5~R8の2個以上が同一であってもよい。R9は水素原子またはメチル基を示す。Xは4価のカルボン酸残基を示す。Yは下記一般式(3)で表される置換基又は水素原子を示す。ただし、複数の分子を含む重合性不飽和基含有アルカリ可用性樹脂中に複数あるYのうち、1個以上は一般式(3)である。mは平均値が1~20の数である。) In general formula (2), R5 to R8 represent a hydrocarbon group having 4 to 12 carbon atoms, and two or more of R5 to R8 may be the same. R9 represents a hydrogen atom or a methyl group. X represents a tetravalent carboxylic acid residue. Y represents a substituent represented by the following general formula (3) or a hydrogen atom. However, one or more of Y in the polymerizable unsaturated group-containing alkali availability resin containing a plurality of molecules is represented by the general formula (3). m is a number having an average value of 1 to 20. )
Figure JPOXMLDOC01-appb-C000011
Figure JPOXMLDOC01-appb-C000011
 一般式(3)中、Mは2または3価のカルボン酸残基を示す。pは1または2である。 In general formula (3), M represents a divalent or trivalent carboxylic acid residue. p is 1 or 2.
 [感光性樹脂組成物]
 上述した一般式(2)で示される構造を有する重合性不飽和基含有アルカリ可溶性樹脂は、
 (i)一般式(2)で示される構造を有する重合性不飽和基含有アルカリ可溶性樹脂
 (ii)少なくとも2個の重合性不飽和基を有する光重合性モノマー、
 (iii)光重合開始剤、および
 (iv)溶剤
 を含む、感光性樹脂組成物とすることができる。
[Photosensitive resin composition]
The polymerizable unsaturated group-containing alkali-soluble resin having the structure represented by the above general formula (2) is:
(I) a polymerizable unsaturated group-containing alkali-soluble resin having a structure represented by the general formula (2) (ii) a photopolymerizable monomer having at least two polymerizable unsaturated groups;
It can be set as the photosensitive resin composition containing (iii) photoinitiator and (iv) solvent.
 (ii)少なくとも2個の重合性不飽和基を有する光重合性モノマーの例には、エチレングリコールジ(メタ)アクリレート、ジエチレングリコールジ(メタ)アクリレート、トリエチレングリコールジ(メタ)アクリレート、テトラエチレングリコールジ(メタ)アクリレート、テトラメチレングリコールジ(メタ)アクリレート、トリメチロールプロパントリ(メタ)アクリレート、トリメチロールエタントリ(メタ)アクリレート、ペンタエリスリトールジ(メタ)アクリレート、ペンタエリスリトールトリ(メタ)アクリレート、ペンタエリスリトールテトラ(メタ)アクリレート、ジペンタエリスリトールテトラ(メタ)アクリレート、グリセロール(メタ)アクリレート、ソルビトールペンタ(メタ)アクリレート、ジペンタエリスリトールペンタ(メタ)アクリレート、又はジペンタエリスリトールヘキサ(メタ)アクリレート、ソルビトールヘキサ(メタ)アクリレート、フォスファゼンのアルキレンオキサイド変性ヘキサ(メタ)アクリレート、およびカプロラクトン変性ジペンタエリスリトールヘキサ(メタ)アクリレートなどを含む(メタ)アクリル酸エステル類、ペンタエリスリトールおよびジペンタエリスリトールなどを含む多価アルコール類、フェノールノボラックなどの多価フェノール類のビニルベンジルエーテル化合物、ジビニルベンゼンなどのジビニル化合物類の付加重合体などが含まれる。重合性不飽和基含有アルカリ可溶性樹脂の分子同士の架橋構造を形成する必要性がある場合には、3個以上の重合性不飽和基を有する光重合性モノマーを用いることがより好ましい。これらの光重合性モノマーは、単独で用いてもよいし、2種以上を併用してもよい。なお、(ii)少なくとも2個の重合性不飽和基を有する光重合性モノマーは遊離のカルボキシ基を有しない。 (Ii) Examples of photopolymerizable monomers having at least two polymerizable unsaturated groups include ethylene glycol di (meth) acrylate, diethylene glycol di (meth) acrylate, triethylene glycol di (meth) acrylate, tetraethylene glycol Di (meth) acrylate, tetramethylene glycol di (meth) acrylate, trimethylolpropane tri (meth) acrylate, trimethylolethane tri (meth) acrylate, pentaerythritol di (meth) acrylate, pentaerythritol tri (meth) acrylate, penta Erythritol tetra (meth) acrylate, dipentaerythritol tetra (meth) acrylate, glycerol (meth) acrylate, sorbitol penta (meth) acrylate, dipenta Includes lithitol penta (meth) acrylate or dipentaerythritol hexa (meth) acrylate, sorbitol hexa (meth) acrylate, phosphazene alkylene oxide modified hexa (meth) acrylate, caprolactone modified dipentaerythritol hexa (meth) acrylate, etc. Includes (meth) acrylic acid esters, polyhydric alcohols including pentaerythritol and dipentaerythritol, vinylbenzyl ether compounds of polyhydric phenols such as phenol novolac, addition polymers of divinyl compounds such as divinylbenzene, etc. It is. When it is necessary to form a crosslinked structure between molecules of the polymerizable unsaturated group-containing alkali-soluble resin, it is more preferable to use a photopolymerizable monomer having three or more polymerizable unsaturated groups. These photopolymerizable monomers may be used alone or in combination of two or more. Note that (ii) the photopolymerizable monomer having at least two polymerizable unsaturated groups does not have a free carboxy group.
 (ii)成分の配合割合は、(i)成分100質量部に対して5~400質量部であるのがよく、好ましくは10~150質量部であるのがよい。(ii)成分の配合割合が(i)成分100質量部に対して400質量部より多いと、光硬化後の硬化物が脆くなり、また、未露光部において塗膜の酸価が低いためにアルカリ現像液に対する溶解性が低下し、パターンエッジがぎざつきシャープにならないといった問題が生じる。一方、(ii)成分の配合割合が(i)成分100質量部に対して5質量部よりも少ないと、樹脂に占める光反応性官能基の割合が少なく架橋構造の形成が十分でなく、更に、樹脂成分における酸価が高いために、露光部におけるアルカリ現像液に対する溶解性が高くなることから、形成されたパターンが目標とする線幅より細くなったり、パターンの欠落が生じや易くなるといった問題が生じる恐れがある。 The blending ratio of the component (ii) is preferably 5 to 400 parts by mass, and preferably 10 to 150 parts by mass with respect to 100 parts by mass of the component (i). When the blending ratio of the component (ii) is more than 400 parts by mass with respect to 100 parts by mass of the component (i), the cured product after photocuring becomes brittle, and the acid value of the coating film is low in the unexposed area. There arises a problem that the solubility in an alkaline developer is lowered and the pattern edge is not jagged and sharp. On the other hand, when the blending ratio of the component (ii) is less than 5 parts by mass with respect to 100 parts by mass of the component (i), the ratio of the photoreactive functional group in the resin is small and the formation of the crosslinked structure is not sufficient. Since the acid value in the resin component is high, the solubility in an alkaline developer in the exposed area is high, and thus the formed pattern becomes thinner than the target line width or the pattern is easily lost. Problems may arise.
 (iii)光重合開始剤の例には、アセトフェノン、2,2-ジエトキシアセトフェノン、p-ジメチルアセトフェノン、p-ジメチルアミノプロピオフェノン、ジクロロアセトフェノン、トリクロロアセトフェノン、およびp-tert-ブチルアセトフェノンなどを含むアセトフェノン類、ベンゾフェノン、2-クロロベンゾフェノン、およびp,p’-ビスジメチルアミノベンゾフェノンなどを含むベンゾフェノン類、ベンジル、ベンゾイン、ベンゾインメチルエーテル、ベンゾインイソプロピルエーテル、およびベンゾインイソブチルエーテルなどを含むベンゾインエーテル類、2-(o-クロロフェニル)-4,5-フェニルビイミダゾール、2-(o-クロロフェニル)-4,5-ジ(m-メトキシフェニル)ビイミダゾール、2-(o-フルオロフェニル)-4,5-ジフェニルビイミダゾール、2-(o-メトキシフェニル)-4,5-ジフェニルビイミダゾール、および2,4,5-トリアリールビイミダゾールなどを含むビイミダゾール系化合物類、2-トリクロロメチル-5-スチリル-1,3,4-オキサジアゾール、2-トリクロロメチル-5-(p-シアノスチリル)-1,3,4-オキサジアゾール、および2-トリクロロメチル-5-(p-メトキシスチリル)-1,3,4-オキサジアゾールなどを含むハロメチルジアゾール化合物類、2,4,6-トリス(トリクロロメチル)-1,3,5-トリアジン、2-メチル-4,6-ビス(トリクロロメチル)-1,3,5-トリアジン、2-フェニル-4,6-ビス(トリクロロメチル)-1,3,5-トリアジン、2-(4-クロロフェニル)-4,6-ビス(トリクロロメチル)-1,3,5-トリアジン、2-(4-メトキシフェニル)-4,6-ビス(トリクロロメチル)-1,3,5-トリアジン、2-(4-メトキシナフチル)-4,6-ビス(トリクロロメチル)-1,3,5-トリアジン、2-(4-メトキシスチリル)-4,6-ビス(トリクロロメチル)-1,3,5-トリアジン、2-(3,4,5-トリメトキシスチリル)-4,6-ビス(トリクロロメチル)-1,3,5-トリアジン、および2-(4-メチルチオスチリル)-4,6-ビス(トリクロロメチル)-1,3,5-トリアジンなどを含むハロメチル-s-トリアジン系化合物類、1,2-オクタンジオン,1-[4-(フェニルチオ)フェニル]-,2-(O-ベンゾイルオキシム)、1-(4-フェニルスルファニルフェニル)ブタン-1,2-ジオン-2-オキシム-O-ベンゾアート、1-(4-メチルスルファニルフェニル)ブタン-1,2-ジオン-2-オキシム-O-アセタート、1-(4-メチルスルファニルフェニル)ブタン-1-オンオキシム-O-アセタート、エタノン,1-[9-エチル-6-(2-メチルベンゾイル)-9H-カルバゾール-3-イル]-,1-(0-アセチルオキシム)、メタノン,(9-エチル-6-ニトロ-9H-カルバゾール-3-イル)[4-(2-メトキシ-1-メチルエトキシ)-2-メチルフェニル]-,O-アセチルオキシム、メタノン,(2-メチルフェニル)(7-ニトロ-9,9-ジプロピル-9H-フルオレン-2-イル)-,アセチルオキシム、エタノン,1-[7-(2-メチルベンゾイル)-9,9-ジプロピル-9H-フルオレン-2-イル]-,1-(O-アセチルオキシム)、およびエタノン,1-(-9,9-ジブチル-7-ニトロ-9H-フルオレン-2-イル)-,1-O-アセチルオキシムなどを含むO-アシルオキシム系化合物類、ベンジルジメチルケタール、チオキサンソン、2-クロロチオキサンソン、2,4-ジエチルチオキサンソン、2-メチルチオキサンソン、および2-イソプロピルチオキサンソンなどを含むイオウ化合物、2-エチルアントラキノン、オクタメチルアントラキノン、1,2-ベンズアントラキノン、2,3-ジフェニルアントラキノン等のアントラキノン類、アゾビスイソブチルニトリル、ベンゾイルパーオキサイド、およびクメンパーオキシドなどを含む有機過酸化物、2-メルカプトベンゾイミダゾール、2-メルカプトベンゾオキサゾール、および2-メルカプトベンゾチアゾールなどを含むチオール化合物などが含まれる。これらの光重合開始剤は、単独で用いてもよいし、2種以上を併用してもよい。なお、本発明でいう光重合開始剤とは、増感剤を含む意味で使用される。 (Iii) Examples of the photopolymerization initiator include acetophenone, 2,2-diethoxyacetophenone, p-dimethylacetophenone, p-dimethylaminopropiophenone, dichloroacetophenone, trichloroacetophenone, and p-tert-butylacetophenone. Benzophenones including acetophenones, benzophenone, 2-chlorobenzophenone, and benzophenones including p, p'-bisdimethylaminobenzophenone, benzoin ethers including benzyl, benzoin, benzoin methyl ether, benzoin isopropyl ether, and benzoin isobutyl ether, 2- (o-chlorophenyl) -4,5-phenylbiimidazole, 2- (o-chlorophenyl) -4,5-di (m-methoxyphenyl) biimidazole Biimidazoles including 2- (o-fluorophenyl) -4,5-diphenylbiimidazole, 2- (o-methoxyphenyl) -4,5-diphenylbiimidazole, 2,4,5-triarylbiimidazole and the like Compounds, 2-trichloromethyl-5-styryl-1,3,4-oxadiazole, 2-trichloromethyl-5- (p-cyanostyryl) -1,3,4-oxadiazole, and 2- Halomethyldiazole compounds including trichloromethyl-5- (p-methoxystyryl) -1,3,4-oxadiazole, 2,4,6-tris (trichloromethyl) -1,3,5-triazine 2-methyl-4,6-bis (trichloromethyl) -1,3,5-triazine, 2-phenyl-4,6-bis (trichloromethyl) -1 3,5-triazine, 2- (4-chlorophenyl) -4,6-bis (trichloromethyl) -1,3,5-triazine, 2- (4-methoxyphenyl) -4,6-bis (trichloromethyl) -1,3,5-triazine, 2- (4-methoxynaphthyl) -4,6-bis (trichloromethyl) -1,3,5-triazine, 2- (4-methoxystyryl) -4,6-bis (Trichloromethyl) -1,3,5-triazine, 2- (3,4,5-trimethoxystyryl) -4,6-bis (trichloromethyl) -1,3,5-triazine, and 2- (4 -Methylthiostyryl) -4,6-bis (trichloromethyl) -1,3,5-triazine and the like halomethyl-s-triazine compounds, 1,2-octanedione, 1- [4- (phenylthio) phen Nyl]-, 2- (O-benzoyloxime), 1- (4-phenylsulfanylphenyl) butane-1,2-dione-2-oxime-O-benzoate, 1- (4-methylsulfanylphenyl) butane- 1,2-dione-2-oxime-O-acetate, 1- (4-methylsulfanylphenyl) butan-1-one oxime-O-acetate, ethanone, 1- [9-ethyl-6- (2-methylbenzoyl) -9H-carbazol-3-yl]-, 1- (0-acetyloxime), methanone, (9-ethyl-6-nitro-9H-carbazol-3-yl) [4- (2-methoxy-1-methyl) Ethoxy) -2-methylphenyl]-, O-acetyloxime, methanone, (2-methylphenyl) (7-nitro-9,9-dipropyl-9H-fluoro N-2-yl)-, acetyloxime, ethanone, 1- [7- (2-methylbenzoyl) -9,9-dipropyl-9H-fluoren-2-yl]-, 1- (O-acetyloxime), And O-acyloxime compounds such as 1-(-9,9-dibutyl-7-nitro-9H-fluoren-2-yl)-, 1-O-acetyloxime, benzyldimethyl ketal, thioxanthone, Sulfur compounds including 2-chlorothioxanthone, 2,4-diethylthioxanthone, 2-methylthioxanthone, 2-isopropylthioxanthone, 2-ethylanthraquinone, octamethylanthraquinone, 1,2-benzanthraquinone Anthraquinones such as 2,3-diphenylanthraquinone, azobisisobutylnitrile Organic peroxides including benzoyl peroxide and cumene peroxide, 2-mercaptobenzimidazole, and the like 2-mercaptobenzoxazole, and 2-mercaptobenzothiazole thiol compounds and the like. These photopolymerization initiators may be used alone or in combination of two or more. In addition, the photoinitiator as used in the field of this invention is used by the meaning containing a sensitizer.
 また、(iii)光重合開始剤として、それ自体では光重合開始剤や増感剤として作用しないが、組み合わせて用いることにより、光重合開始剤や増感剤の能力を増大させ得るような化合物を添加することもできる。そのような化合物の例には、ベンゾフェノンと組み合わせて使用すると効果のあるトリエタノールアミンおよびトリエチルアミンなどの第3級アミンなどが含まれる。 In addition, (iii) a compound that does not act as a photopolymerization initiator or a sensitizer by itself as a photopolymerization initiator, but can increase the ability of the photopolymerization initiator or sensitizer when used in combination. Can also be added. Examples of such compounds include tertiary amines such as triethanolamine and triethylamine which are effective when used in combination with benzophenone.
 (iii)成分の配合割合は、(i)成分と(ii)成分の合計100質量部を基準として0.1~30質量部であるのがよく、好ましくは1~25質量部であるのがよい。(iii)成分の配合割合が0.1質量部未満の場合には、光重合の速度が遅くなって、感度が低下し、一方、30質量部を超える場合には、感度が強すぎて、パターン線幅がパターンマスクに対して太った状態になり、マスクに対して忠実な線幅が再現できない、又は、パターンエッジがぎざつきシャープにならないといった問題が生じる恐れがある。 The blending ratio of the component (iii) is preferably 0.1 to 30 parts by mass, preferably 1 to 25 parts by mass based on 100 parts by mass of the total of the components (i) and (ii). Good. (Iii) When the blending ratio of the component is less than 0.1 parts by mass, the rate of photopolymerization is reduced and the sensitivity is decreased, whereas when it exceeds 30 parts by mass, the sensitivity is too strong, The pattern line width becomes thicker than the pattern mask, and there is a possibility that a line width that is faithful to the mask cannot be reproduced, or the pattern edge does not become jagged and sharp.
 (iv)溶剤の例には、メタノール、エタノール、n-プロパノール、イソプロパノール、エチレングリコール、プロピレングリコール、3-メトキシ-1-ブタノール、エチレングリコールモノブチルエーテル、3-ヒドロキシ-2-ブタノン、およびジアセトンアルコールなどを含むアルコール類、α-またはβ-テルピネオールなどを含むテルペン類等、アセトン、メチルエチルケトン、シクロヘキサノン、およびN-メチル-2-ピロリドンなどを含むケトン類、トルエン、キシレン、およびテトラメチルベンゼンなどを含む芳香族炭化水素類、セロソルブ、メチルセロソルブ、エチルセロソルブ、カルビトール、メチルカルビトール、エチルカルビトール、ブチルカルビトール、プロピレングリコールモノメチルエーテル、プロピレングリコールモノエチルエーテル、ジプロピレングリコールモノメチルエーテル、ジプロピレングリコールモノエチルエーテル、トリエチレングリコールモノメチルエーテル、およびトリエチレングリコールモノエチルエーテルなどを含むグリコールエーテル類、酢酸エチル、酢酸ブチル、乳酸エチル、3-メトキシブチルアセテート、3-メトキシ-3-ブチルアセテート、セロソルブアセテート、エチルセロソルブアセテート、ブチルセロソルブアセテート、カルビトールアセテート、エチルカルビトールアセテート、ブチルカルビトールアセテート、プロピレングリコールモノメチルエーテルアセテート、およびプロピレングリコールモノエチルエーテルアセテートなどを含むエステル類等が含まれる。これらの溶剤は、単独で用いてもよいし、塗布性などの特性を充足させるために2種以上を併用してもよい。 (Iv) Examples of solvents include methanol, ethanol, n-propanol, isopropanol, ethylene glycol, propylene glycol, 3-methoxy-1-butanol, ethylene glycol monobutyl ether, 3-hydroxy-2-butanone, and diacetone alcohol Alcohols including, terpenes including α- or β-terpineol, etc., ketones including acetone, methyl ethyl ketone, cyclohexanone, N-methyl-2-pyrrolidone, etc., including toluene, xylene, tetramethylbenzene, etc. Aromatic hydrocarbons, cellosolve, methyl cellosolve, ethyl cellosolve, carbitol, methyl carbitol, ethyl carbitol, butyl carbitol, propylene glycol monomethyl ether, propylene Glycol ethers including lenglycol monoethyl ether, dipropylene glycol monomethyl ether, dipropylene glycol monoethyl ether, triethylene glycol monomethyl ether, and triethylene glycol monoethyl ether, ethyl acetate, butyl acetate, ethyl lactate, 3- Methoxybutyl acetate, 3-methoxy-3-butyl acetate, cellosolve acetate, ethyl cellosolve acetate, butyl cellosolve acetate, carbitol acetate, ethyl carbitol acetate, butyl carbitol acetate, propylene glycol monomethyl ether acetate, and propylene glycol monoethyl ether acetate Esters containing and the like are included. These solvents may be used alone or in combination of two or more in order to satisfy properties such as coating properties.
 また、上記感光性樹脂組成物には、必要に応じて硬化促進剤、熱重合禁止剤および酸化防止剤、可塑剤、充填材、レベリング剤、消泡剤、カップリング剤、界面活性剤等の添加剤を配合することができる。硬化促進剤としては、例えばエポキシ化合物に通常適用される硬化促進剤、硬化触媒、潜在性硬化剤等として知られる公知の化合物を利用でき、三級アミン、四級アンモニウム塩、三級ホスフィン、四級ホスホニウム塩、ホウ酸エステル、ルイス酸、有機金属化合物、イミダゾール類、ジアザビシクロ系化合物等が含まれる。熱重合禁止剤および酸化防止剤の例には、ハイドロキノン、ハイドロキノンモノメチルエーテル、ピロガロール、tert-ブチルカテコール、フェノチアジン、ヒンダードフェノール系化合物、リン系熱安定剤等などが含まれる。可塑剤の例には、ジブチルフタレート、ジオクチルフタレート、およびリン酸トリクレジルなどが含まれる。充填材の例には、ガラスファイバー、シリカ、マイカ、アルミナ、沈降性硫酸バリウム、沈降性炭酸カルシウムなどが含まれる。レベリング剤および消泡剤の例には、シリコーン系、フッ素系、およびアクリル系の化合物などが含まれる。カップリング剤の例には、ビニルトリメトキシシラン、3-メタクリロキシプロピルトリメトキシシラン、3-(グリシジルオキシ)プロピルトリメトキシシラン、3-アクリロキシプロピルトリメトキシシラン、3-イソシアナトプロピルトリエトキシシラン、3-アミノプロピルトリエトキシシラン、3-(フェニルアミノ)プロピルトリメトキシシラン、3-ウレイドプロピルトリエトキシシランなどのシランカップリング剤などが含まれる。界面活性剤の例には、フッ素系界面活性剤、およびシリコーン系界面活性剤等などが含まれる。 In addition, the photosensitive resin composition includes a curing accelerator, a thermal polymerization inhibitor and an antioxidant, a plasticizer, a filler, a leveling agent, an antifoaming agent, a coupling agent, and a surfactant as necessary. Additives can be blended. As the curing accelerator, for example, a known compound commonly known as a curing accelerator, a curing catalyst, a latent curing agent and the like which are usually applied to an epoxy compound can be used, and tertiary amine, quaternary ammonium salt, tertiary phosphine, Secondary phosphonium salts, boric acid esters, Lewis acids, organometallic compounds, imidazoles, diazabicyclo compounds and the like are included. Examples of thermal polymerization inhibitors and antioxidants include hydroquinone, hydroquinone monomethyl ether, pyrogallol, tert-butylcatechol, phenothiazine, hindered phenol compounds, phosphorus heat stabilizers and the like. Examples of the plasticizer include dibutyl phthalate, dioctyl phthalate, and tricresyl phosphate. Examples of the filler include glass fiber, silica, mica, alumina, precipitated barium sulfate, precipitated calcium carbonate and the like. Examples of leveling agents and antifoaming agents include silicone-based, fluorine-based, and acrylic compounds. Examples of coupling agents include vinyltrimethoxysilane, 3-methacryloxypropyltrimethoxysilane, 3- (glycidyloxy) propyltrimethoxysilane, 3-acryloxypropyltrimethoxysilane, 3-isocyanatopropyltriethoxysilane Silane coupling agents such as 3-aminopropyltriethoxysilane, 3- (phenylamino) propyltrimethoxysilane, and 3-ureidopropyltriethoxysilane. Examples of the surfactant include a fluorine-based surfactant and a silicone-based surfactant.
 上記感光性樹脂組成物は、(v)2つ以上のエポキシ基を有するエポキシ樹脂またはエポキシ化合物を(i)~(iv)に加えて用いることもできる。このようなエポキシ樹脂またはエポキシ化合物の例には、ビスフェノールA型エポキシ化合物、ビスフェノールF型エポキシ化合物、ビスフェノールS型エポキシ樹脂、ビフェニル型エポキシ樹脂、ビスフェノールフルオレン型エポキシ化合物、フェノールノボラック型エポキシ化合物、クレゾールノボラック型エポキシ化合物、多価アルコールのグリシジルエーテル、多価カルボン酸のグリシジルエステル、(メタ)アクリル酸グリシジルをユニットとして含む重合体、3,4-エポキシシクロヘキサンカルボン酸[(3,4-エポキシシクロヘキシル)メチル]に代表される脂環式エポキシ化合物、2,2-ビス(ヒドロキシメチル)-1-ブタノールの1,2-エポキシ-4-(2-オキシラニル)シクロヘキサン付加物(例えば「EHPE3150」、株式会社ダイセル製)、フェニルグリシジルエーテル、p-ブチルフェノールグリシジルエーテル、トリグリシジルイソシアヌレート、ジグリシジルイソシアヌレート、エポキシ化ポリブタジエン(例えば「NISSO-PB・JP-100」、日本曹達株式会社製)、シリコーン骨格を有するエポキシ化合物が含まれる。これらの成分は、エポキシ当量が100~300g/eqであり、かつ、数平均分子量が100~5000の化合物であることが好ましい。(v)成分は1種類の化合物のみを用いてもよく、2種類以上を併用してもよい。アルカリ可溶性樹脂の架橋密度を上げる必要性がある場合は、エポキシ基を少なくとも2個以上を有する化合物が好ましい。 The photosensitive resin composition can also be used by adding (v) an epoxy resin or epoxy compound having two or more epoxy groups to (i) to (iv). Examples of such epoxy resins or epoxy compounds include bisphenol A type epoxy compounds, bisphenol F type epoxy compounds, bisphenol S type epoxy resins, biphenyl type epoxy resins, bisphenol fluorene type epoxy compounds, phenol novolac type epoxy compounds, cresol novolacs. Type epoxy compound, glycidyl ether of polyhydric alcohol, glycidyl ester of polycarboxylic acid, polymer containing glycidyl (meth) acrylate as a unit, 3,4-epoxycyclohexanecarboxylic acid [(3,4-epoxycyclohexyl) methyl ], 1,2-epoxy-4- (2-oxiranyl) cyclohexane adduct of 2,2-bis (hydroxymethyl) -1-butanol (for example, “E PE3150 "(manufactured by Daicel Corporation), phenyl glycidyl ether, p-butylphenol glycidyl ether, triglycidyl isocyanurate, diglycidyl isocyanurate, epoxidized polybutadiene (for example," NISSO-PB / JP-100 ", manufactured by Nippon Soda Co., Ltd.) And epoxy compounds having a silicone skeleton. These components are preferably compounds having an epoxy equivalent of 100 to 300 g / eq and a number average molecular weight of 100 to 5000. As the component (v), only one type of compound may be used, or two or more types may be used in combination. When there is a need to increase the crosslinking density of the alkali-soluble resin, a compound having at least two epoxy groups is preferred.
 (v)のエポキシ化合物を使用する場合の添加量は、(i)成分と(ii)成分の合計100質量部に対して10~40質量部であることが好ましい。ここで、エポキシ化合物を添加する1つの目的としては、硬化膜の信頼性を高めるためにパターンニング後硬化膜を形成した際に残存するカルボキシル基の量を少なくすることがあり、この目的の場合はエポキシ化合物の添加量が10質量部より少ないと、例えば絶縁膜として使用する際の耐湿信頼性が確保できないおそれがある。また、エポキシ化合物の配合量が40質量部より多い場合は、感光性樹脂組成物中の樹脂成分における感光性基の量が減少して、パターニングするための感度が十分に得られなくなるおそれがある。 When the epoxy compound (v) is used, the addition amount is preferably 10 to 40 parts by mass with respect to 100 parts by mass in total of the components (i) and (ii). Here, one purpose of adding the epoxy compound is to reduce the amount of carboxyl groups remaining when forming a cured film after patterning in order to increase the reliability of the cured film. If the addition amount of the epoxy compound is less than 10 parts by mass, for example, the moisture resistance reliability when used as an insulating film may not be ensured. Moreover, when there are more compounding quantities of an epoxy compound than 40 mass parts, there exists a possibility that the quantity for the photosensitive group in the resin component in the photosensitive resin composition may reduce, and the sensitivity for patterning may not fully be obtained. .
 上記感光性樹脂組成物は、上記(i)~(iv)成分又は(i)~(v)成分を主成分として含有する。上記固形分中に、(i)~(iii)および(v)成分が合計で70質量%、好ましくは80質量%以上含まれることが望ましい。(iv)溶剤の量は、目標とする粘度によって変化するが、感光性樹脂組成物中に60~90質量%の範囲で含まれるようにするのがよい。 The photosensitive resin composition contains the components (i) to (iv) or the components (i) to (v) as main components. It is desirable that the components (i) to (iii) and (v) are contained in a total of 70% by mass, preferably 80% by mass or more in the solid content. (Iv) The amount of the solvent varies depending on the target viscosity, but is preferably included in the photosensitive resin composition in the range of 60 to 90% by mass.
 [硬化物]
 上記感光性樹脂組成物は、たとえば、基板等に塗布し、乾燥し、光(紫外線、放射線等を含む)を照射(露光)し、これを硬化させることにより、硬化物(塗膜)とすることができる。このとき、フォトマスク等を使用して光が当たる部分と当たらない部分とを設けて、光が当たる部分だけを硬化させ、他の部分をアルカリ溶液で溶解させれば、所望のパターンの硬化物(塗膜)が得られる。
[Cured product]
The photosensitive resin composition is applied to, for example, a substrate, dried, irradiated (exposed) with light (including ultraviolet rays and radiation), and cured to obtain a cured product (coating film). be able to. At this time, using a photomask or the like to provide a portion that is exposed to light and a portion that is not exposed to light, only the portion that is exposed to light is cured, and the other portion is dissolved with an alkaline solution. (Coating film) is obtained.
 具体的には、感光性樹脂組成物を基板に塗布する際には、公知の溶液浸漬法、スプレー法、ローラーコーター機、ランドコーター機、スリットコート機やスピナー機を用いる方法等の何れの方法をも採用することができる。 Specifically, when the photosensitive resin composition is applied to the substrate, any method such as a known solution dipping method, spray method, roller coater machine, land coater machine, slit coater or spinner machine is used. Can also be adopted.
 これらの方法によって、感光性樹脂組成物を所望の厚さに塗布した後、溶剤を除去する(プレベーク)ことにより、被膜が形成される。プレベークは、オーブンおよびホットプレートなどによる加熱、真空乾燥、ならびにこれらの組み合わせることによって行われる。プレベークにおける加熱温度および加熱時間は使用する溶剤に応じて適宜選択され、例えば80~120℃の温度で1~10分間行われる。 By these methods, the photosensitive resin composition is applied to a desired thickness, and then the solvent is removed (prebaked) to form a film. Pre-baking is performed by heating with an oven and a hot plate, vacuum drying, and a combination thereof. The heating temperature and heating time in the pre-baking are appropriately selected according to the solvent to be used, for example, at a temperature of 80 to 120 ° C. for 1 to 10 minutes.
 露光に使用される放射線の例には、可視光線、紫外線、遠紫外線、電子線およびX線などが含まれるが、波長が250~450nmの範囲にある放射線が好ましい。 Examples of radiation used for exposure include visible light, ultraviolet light, far ultraviolet light, electron beam, and X-ray, but radiation having a wavelength in the range of 250 to 450 nm is preferable.
 アルカリ現像は、たとえば、炭酸ナトリウム、炭酸カリウム、水酸化カリウム、ジエタノールアミン、およびテトラメチルアンモニウムヒドロキシドなどの水溶液を現像液として用いて行うことができる。これらの現像液は樹脂層の特性に合わせて選択されるが、必要に応じて界面活性剤を添加してもよい。現像は、20~35℃の温度で行うことが好ましい。市販の現像機や超音波洗浄機等を用いることで、微細な画像を精密に形成することができる。なお、アルカリ現像後は、通常、水洗する。現像処理法の例には、シャワー現像法、スプレー現像法、ディップ(浸漬)現像法、およびパドル(液盛り)現像法などが含まれる。 Alkali development can be performed using, for example, an aqueous solution of sodium carbonate, potassium carbonate, potassium hydroxide, diethanolamine, tetramethylammonium hydroxide, and the like as a developer. These developing solutions are selected according to the characteristics of the resin layer, but a surfactant may be added as necessary. The development is preferably performed at a temperature of 20 to 35 ° C. By using a commercially available developing machine, ultrasonic cleaner, or the like, a fine image can be accurately formed. In addition, it is usually washed with water after alkali development. Examples of the development processing method include a shower development method, a spray development method, a dip (immersion) development method, and a paddle (liquid buildup) development method.
 このようにして現像した後、120~250℃の温度及び20~100分の条件で熱処理(ポストベーク)が行われる。このポストベークは、パターニングされた塗膜と基板との密着性を高めるため等の目的で行われる。ポストベークは、プレベークと同様に、オーブンおよびホットプレートなどにより加熱することによって行われる。 After the development, heat treatment (post-bake) is performed at a temperature of 120 to 250 ° C. and a condition of 20 to 100 minutes. This post-baking is performed for the purpose of improving the adhesion between the patterned coating film and the substrate. Post-baking is performed by heating with an oven, a hot plate, or the like, as in pre-baking.
 その後、熱により重合または硬化(両者を合わせて硬化ということがある) を完結させて、絶縁膜等の硬化膜を得ることができる。このときの硬化温度は160~250℃の範囲が好ましい。 Thereafter, polymerization or curing (sometimes referred to as curing together) is completed by heat to obtain a cured film such as an insulating film. The curing temperature at this time is preferably in the range of 160 to 250 ° C.
 上記硬化物は、ソルダーレジスト層、メッキレジスト層、エッチングレジスト層などのレジスト層、多層プリント配線板などの層間絶縁層、ガスバリア用のフィルム、レンズおよび発光ダイオード(LED)等の半導体発光素子用の封止材、塗料やインキのトップコート、プラスチック類のハードコート、金属類の防錆膜等にも用いることができる。 The cured product is a resist layer such as a solder resist layer, a plating resist layer, an etching resist layer, an interlayer insulating layer such as a multilayer printed wiring board, a film for a gas barrier, a lens, and a semiconductor light emitting device such as a light emitting diode (LED). It can also be used for sealing materials, top coats of paints and inks, hard coats of plastics, rust preventive films of metals, and the like.
 以下、実施例及び比較例に基づいて、本発明の実施形態を具体的に説明するが、本発明はこれらに限定されるものではない。 Hereinafter, although embodiments of the present invention will be specifically described based on examples and comparative examples, the present invention is not limited to these.
 まず、一般式(2)で表される構造を含む重合性不飽和基含有アルカリ可溶性樹脂の合成例から説明するが、これらの合成例における樹脂の評価は、断りのない限り以下の通りに行った。 First, synthesis examples of the polymerizable unsaturated group-containing alkali-soluble resin containing the structure represented by the general formula (2) will be described. Evaluation of the resin in these synthesis examples is performed as follows unless otherwise noted. It was.
 [固形分濃度]
 合成例(及び比較合成例)中で得られた樹脂溶液、感光性樹脂組成物等の1gをガラスフィルター〔質量:W0(g)〕に含浸させて秤量し〔W1(g)〕、160℃にて2hr加熱した後の質量〔W2(g)〕から次式より求めた。
  固形分濃度(質量%)=100×(W2-W0)/(W1-W0)
[Solid content]
1 g of the resin solution, photosensitive resin composition, etc. obtained in the synthesis examples (and comparative synthesis examples) was impregnated into a glass filter [mass: W0 (g)] and weighed [W1 (g)], 160 ° C. From the mass [W2 (g)] after heating for 2 hours, the following formula was used.
Solid content concentration (mass%) = 100 × (W2-W0) / (W1-W0)
 [酸価]
 樹脂溶液をジオキサンに溶解させ、電位差滴定装置(平沼産業(株)製COM-1600)を用いて1/10N-KOH水溶液で滴定して、固形分1gあたりに必要となったKOHの量を酸価とした。
[Acid value]
The resin solution is dissolved in dioxane, and titrated with a 1/10 N-KOH aqueous solution using a potentiometric titrator (COM-1600 manufactured by Hiranuma Sangyo Co., Ltd.), and the amount of KOH required per gram of solid content is determined by acid. It was set as the value.
 [分子量]
 ゲルパーミュエーションクロマトグラフィー(GPC)(東ソー(株)製HLC-8220GPC、溶媒:テトラヒドロフラン、カラム:TSKgelSuperH-2000(2本)+TSKgelSuperH-3000(1本)+TSKgelSuperH-4000(1本)+TSKgelSuper-H5000(1本)(東ソー(株)製)、温度: 40℃、速度:0.6ml/min)にて測定し、標準ポリスチレン(東ソー(株)製PS-オリゴマーキット)換算値として重量平均分子量(Mw)を求めた値である。
 また、合成例及び比較合成例で使用する略号は次のとおりである。
 DDOEA:ダイマージオール化合物(クローダ社製Pripol2033、水酸基当量270g/eq)とクロロメチルオキシランとの反応物(一般式(1)の骨格を有する)とアクリル酸との反応物(エポキシ基とカルボキシル基の等当量反応物)
 BPDA:3,3’4,4’-ビフェニルテトラカルボン酸二無水物
 THPA:1,2,3,6-テトラヒドロフタル酸無水物
 TEAB:臭化テトラエチルアンモニウム
 PGMEA:プロピレングリコールモノメチルエーテルアセテート
[Molecular weight]
Gel permeation chromatography (GPC) (HLC-8220GPC manufactured by Tosoh Corporation), solvent: tetrahydrofuran, column: TSKgelSuperH-2000 (2) + TSKgelSuperH-3000 (1) + TSKgelSuperH-4000 (1) + TSKgelSuper-H5000 (1) 1) (manufactured by Tosoh Corporation), temperature: 40 ° C., speed: 0.6 ml / min), weight average molecular weight (Mw) as standard polystyrene (PS-oligomer kit made by Tosoh Corporation) equivalent ).
Abbreviations used in the synthesis examples and comparative synthesis examples are as follows.
DDOEA: Dimer diol compound (Cropa Pripol 2033, hydroxyl group equivalent 270 g / eq) and a reaction product of chloromethyloxirane (having the skeleton of the general formula (1)) and acrylic acid (an epoxy group and a carboxyl group) Equivalent reactant)
BPDA: 3,3′4,4′-biphenyltetracarboxylic dianhydride THPA: 1,2,3,6-tetrahydrophthalic anhydride TEAB: tetraethylammonium bromide PGMEA: propylene glycol monomethyl ether acetate
 [実施例1]
 還留冷却器付き1000ml四つ口フラスコ中にDDOEAの50%PGMEA溶液を351.0g、BPDAを30.2g、THPAを15.6g、TEABを0.43g、PGMEAを8.5g仕込み、120~125℃で加熱下に6hr撹拌し、アルカリ可溶性樹脂(i)-1を得た。得られた樹脂の固形分濃度は54.6質量%、酸価(固形分換算)は84.1mgKOH/g、及び分子量(Mw)は3400であった。
[Example 1]
In a 1000 ml four-necked flask equipped with a reflux condenser, 351.0 g of a 50% PGMEA solution of DDOEA, 30.2 g of BPDA, 15.6 g of THPA, 0.43 g of TEAB, and 8.5 g of PGMEA are charged. The mixture was stirred at 125 ° C. for 6 hours with heating to obtain an alkali-soluble resin (i) -1. The obtained resin had a solid content concentration of 54.6% by mass, an acid value (in terms of solid content) of 84.1 mgKOH / g, and a molecular weight (Mw) of 3400.
 [比較例1]
 還留冷却器付き1000ml四つ口フラスコ中にビスフェノールA型エポキシ化合物(エポキシ当量=182)とアクリル酸との当量反応物(エポキシ基とカルボキシル基の等当量反応物)の50%PGMEA溶液を291.0g、ジメチロールプロピオン酸を4.0g、1,6-ヘキサンジオールを11.8g、及びPGMEA84gを仕込み、45℃に昇温した。次に、イソホロンジイソシアネート61.8gをフラスコ内の温度に注意しながら滴下した。滴下終了後、75~80℃の加熱下で6hr撹拌した。更に、THPA21.0gを仕込み、90~95℃の加熱下で6hr撹拌し、アルカリ可溶性樹脂溶液(i)-2を得た。得られた樹脂の固形分濃度は66.5質量%、酸価(固形分換算)は38.4mgKOH/g、及び分子量(Mw)は12220であった。
[Comparative Example 1]
A 291% 50% PGMEA solution of an equivalent reaction product of bisphenol A type epoxy compound (epoxy equivalent = 182) and acrylic acid (equivalent reaction product of epoxy group and carboxyl group) is put into a 1000 ml four-necked flask equipped with a reflux condenser. 0.0 g, 4.0 g of dimethylolpropionic acid, 11.8 g of 1,6-hexanediol and 84 g of PGMEA were charged, and the temperature was raised to 45 ° C. Next, 61.8 g of isophorone diisocyanate was added dropwise while paying attention to the temperature in the flask. After completion of the dropwise addition, the mixture was stirred for 6 hours under heating at 75-80 ° C. Further, 21.0 g of THPA was charged and stirred for 6 hours under heating at 90 to 95 ° C. to obtain an alkali-soluble resin solution (i) -2. The obtained resin had a solid content concentration of 66.5% by mass, an acid value (in terms of solid content) of 38.4 mgKOH / g, and a molecular weight (Mw) of 12,220.
 次に、感光性樹脂組成物および硬化物に係る実施例及び比較例に基づいて、本発明を具体的に説明するが、本発明はこれらに限定されるものではない。ここで、以降の実施例及び比較例で用いた原料及び略号は以下の通りである。 Next, the present invention will be specifically described based on Examples and Comparative Examples relating to the photosensitive resin composition and the cured product, but the present invention is not limited thereto. Here, the raw materials and abbreviations used in the following Examples and Comparative Examples are as follows.
 (i)-1:上記実施例1で得られたアルカリ可溶性樹脂
 (i)-2:上記比較例1で得られたアルカリ可溶性樹脂
 (i)-3:クレゾールノボラック型酸変性エポキシアクリレート樹脂の68.9%PGMEA溶液(CCR-1172、日本化薬社製)
 (ii):ジペンタエリスリトールヘキサアクリレート
 (iii)-1:イルガキュアー184(BASF社製)
 (iii)-2:4,4’-ビス(ジメチルアミノ)ベンゾフェノン(ミヒラーケトン)
 (iv)プロピレングリコールモノメチルエーテルアセテート
 (v):クレゾールノボラック型エポキシ樹脂
(I) -1: Alkali-soluble resin obtained in Example 1 (i) -2: Alkali-soluble resin obtained in Comparative Example 1 (i) -3: 68 of cresol novolac type acid-modified epoxy acrylate resin .9% PGMEA solution (CCR-1172, manufactured by Nippon Kayaku Co., Ltd.)
(Ii): Dipentaerythritol hexaacrylate (iii) -1: Irgacure 184 (manufactured by BASF)
(Iii) -2: 4,4′-bis (dimethylamino) benzophenone (Michler's ketone)
(Iv) Propylene glycol monomethyl ether acetate (v): Cresol novolac type epoxy resin
 上記の配合成分を表1に示す割合で配合して、実施例2及び比較例2~3の感光性樹脂組成物を調製した。尚、表1中の数値はすべて質量部を表す。 The above-described blending components were blended in the proportions shown in Table 1 to prepare photosensitive resin compositions of Example 2 and Comparative Examples 2 to 3. In addition, all the numerical values in Table 1 represent parts by mass.
Figure JPOXMLDOC01-appb-T000012
Figure JPOXMLDOC01-appb-T000012
 [実施例2及び比較例2~3の感光性樹脂組成物の評価]
 表1に示した感光性樹脂組成物を、スピンコーターを用いて125mm×125mmのガラス基板上にポストベーク後の膜厚が30μmとなるように塗布し、110℃で5分間プリベークして塗布板を作成した。その後、パターン形成用のフォトマスクを通して500W/cmの高圧水銀ランプで波長365nmの紫外線を照射し、露光部分の光硬化反応を行った。次に、この露光済み塗板を0.8質量%テトラメチルアンモニウムヒドロキシド(TMAH)水溶液、23℃のシャワー現像にてパターンが現われ始めた時間からさらに30秒間の現像を行い、さらにスプレー水洗を行い、塗膜の未露光部を除去した。その後、熱風乾燥機を用いて230℃、30分間加熱硬化処理を行って、実施例2及び比較例2~3に係る硬化膜を得た。
[Evaluation of Photosensitive Resin Compositions of Example 2 and Comparative Examples 2 to 3]
The photosensitive resin composition shown in Table 1 was coated on a 125 mm × 125 mm glass substrate using a spin coater so that the film thickness after post-baking was 30 μm, and pre-baked at 110 ° C. for 5 minutes to be coated. It was created. Thereafter, ultraviolet light having a wavelength of 365 nm was irradiated through a photomask for pattern formation with a high-pressure mercury lamp of 500 W / cm 2 to carry out photocuring reaction of the exposed portion. Next, this exposed coated plate is further developed for 30 seconds from the time when the pattern started to appear in a 0.8 mass% tetramethylammonium hydroxide (TMAH) aqueous solution and 23 ° C. shower development, and further washed with spray water. The unexposed part of the coating film was removed. Thereafter, heat curing treatment was performed at 230 ° C. for 30 minutes using a hot air dryer, and cured films according to Example 2 and Comparative Examples 2 to 3 were obtained.
 上記の条件で得られた硬化膜について次に示す評価を行った。なお、膜厚試験、アルカリ耐性試験、酸耐性試験用の硬化膜の作成時にはフォトマスクを通さない全面露光後、現像、水洗、加熱硬化処理を行った。 The following evaluation was performed on the cured film obtained under the above conditions. In addition, at the time of creation of a cured film for a film thickness test, an alkali resistance test, and an acid resistance test, development, washing with water, and heat curing treatment were performed after the entire exposure without passing through a photomask.
 (膜厚)
 塗布した膜の一部を削り、触針式段差形状測定装置(ケーエルエー・テンコール(株)製 商品名P-10)を用いて測定した。
(Film thickness)
A portion of the applied film was shaved and measured using a stylus type step shape measuring device (trade name P-10, manufactured by KLA-Tencor Corp.).
 (アルカリ耐性試験)
 硬化膜付きガラス基板を、2-アミノエタノール30質量部、グリコールエーテル70質量部の混合液の80℃に保持した溶液に浸漬し、10分後に引き上げて純水で洗浄、乾燥して、薬品浸漬したサンプルを作成して密着性を評価した。薬品浸漬したサンプルの膜上に少なくとも100個の碁盤目状になるようにクロスカットを入れて、次いでセロハンテープを用いてピーリング試験を行い、碁盤目の状態を目視によって評価した。
 ◎ : 全く剥離がみられないもの
 ○ : 僅かに塗膜に剥離が確認できるもの
 △ : 一部塗膜に剥離が確認できるもの
 × : 膜が殆ど剥離してしまうもの
(Alkali resistance test)
A glass substrate with a cured film is immersed in a solution of 30 parts by mass of 2-aminoethanol and 70 parts by mass of glycol ether maintained at 80 ° C., pulled up after 10 minutes, washed with pure water, dried, and immersed in a chemical. Samples prepared were evaluated for adhesion. A crosscut was put on the film of the sample immersed in the chemical so as to form at least 100 grids, and then a peeling test was performed using a cellophane tape, and the grids were visually evaluated.
◎: No peeling at all ○: Some peeling can be confirmed on the coating film △: Some peeling can be confirmed on the coating film ×: The film almost peeled off
 (酸耐性試験)
 硬化膜付きガラス基板を、王水(塩酸:硝酸=7:3)の50℃に保持した溶液に浸漬し、10分後に引き上げて純水で洗浄、乾燥して、薬品浸漬したサンプルを作成して密着性を評価した。薬品浸漬したサンプルの膜上に少なくとも100個の碁盤目状になるようにクロスカットを入れて、次いでセロハンテープを用いてピーリング試験を行い、碁盤目の状態を目視によって評価した。
 ◎ : 全く剥離がみられないもの
 ○ : 僅かに塗膜に剥離が確認できるもの
 △ : 一部塗膜に剥離が確認できるもの
 × : 膜が殆ど剥離してしまうもの
(Acid resistance test)
A glass substrate with a cured film is immersed in a solution of aqua regia (hydrochloric acid: nitric acid = 7: 3) held at 50 ° C., pulled up 10 minutes later, washed with pure water and dried to prepare a sample immersed in chemicals. The adhesion was evaluated. A crosscut was put on the film of the sample immersed in the chemical so as to form at least 100 grids, and then a peeling test was performed using a cellophane tape, and the grids were visually evaluated.
◎: No peeling at all ○: Some peeling can be confirmed on the coating film △: Some peeling can be confirmed on the coating film ×: The film almost peeled off
 (折り曲げ試験)
 表1に示した感光性樹脂組成物を、スピンコーターを用いて125mm×125mmの剥離フィルムを貼ったガラス基板上にポストベーク後の膜厚が30μmとなるように塗布し、110℃で5分間プリベークして塗布板を作成した。その後、パターン形成用のフォトマスクを通して500W/cmの高圧水銀ランプで波長365nmの紫外線を照射し、露光部分の光硬化反応を行った。次に、この露光済み塗板を0.8質量%テトラメチルアンモニウムヒドロキシド(TMAH)水溶液、23℃のシャワー現像にてパターンが現われ始めた時間からさらに30秒間の現像を行い、さらにスプレー水洗を行い、塗膜の未露光部を除去した。その後、熱風乾燥機を用いて230℃、30分間加熱硬化処理を行い、得られたパターンを剥離フィルムから剥がして実施例2及び比較例2~3に係るフィルムを得た。
(Bending test)
The photosensitive resin composition shown in Table 1 was applied on a glass substrate on which a 125 mm × 125 mm release film was pasted using a spin coater so that the film thickness after post-baking was 30 μm, and at 110 ° C. for 5 minutes. Pre-baked to prepare a coated plate. Thereafter, ultraviolet light having a wavelength of 365 nm was irradiated through a photomask for pattern formation with a high-pressure mercury lamp of 500 W / cm 2 to carry out photocuring reaction of the exposed portion. Next, this exposed coated plate is further developed for 30 seconds from the time when the pattern started to appear in a 0.8 mass% tetramethylammonium hydroxide (TMAH) aqueous solution and 23 ° C. shower development, and further washed with spray water. The unexposed part of the coating film was removed. Thereafter, heat curing treatment was performed at 230 ° C. for 30 minutes using a hot air dryer, and the obtained pattern was peeled off from the release film to obtain films according to Example 2 and Comparative Examples 2 to 3.
 上記の条件で得られたフィルムを半分に折り曲げた後に、折り目の頭頂部を上にして押し広げた。この試験を繰り返し、クラックや破断が観察された回数で評価した。 The film obtained under the above conditions was folded in half, and then spread with the top of the fold line facing up. This test was repeated and evaluated by the number of times cracks and fractures were observed.
Figure JPOXMLDOC01-appb-T000013
Figure JPOXMLDOC01-appb-T000013
 実施例2と比較例2~3の結果から、一般式(1)で示される構造を有するエポキシ化合物と、アクリル酸又はメタクリル酸との反応物に対して、(a)ジカルボン酸若しくはトリカルボン酸又はその酸一無水物、および(b)テトラカルボン酸又はその酸二無水物を反応させる、重合性不飽和基含有アルカリ可溶性樹脂を含む重合性不飽和基含有アルカリ可溶性樹脂を用いると、アルカリ現像による解像度に優れるパターニングが可能であって、ハゼ折耐性のような信頼性にも優れる硬化膜を製造できることがわかる。 From the results of Example 2 and Comparative Examples 2 to 3, with respect to the reaction product of the epoxy compound having the structure represented by the general formula (1) and acrylic acid or methacrylic acid, (a) dicarboxylic acid or tricarboxylic acid or By using a polymerizable unsaturated group-containing alkali-soluble resin, including a polymerizable unsaturated group-containing alkali-soluble resin, which reacts with the acid monoanhydride and (b) tetracarboxylic acid or acid dianhydride. It can be seen that patterning with excellent resolution is possible, and a cured film with excellent reliability such as goby folding resistance can be manufactured.
 本出願は、2018年3月28日出願の特願2018-063232に基づく優先権を主張する。当該出願明細書に記載された内容は、すべて本願明細書に援用される。 This application claims priority based on Japanese Patent Application No. 2018-066322 filed on Mar. 28, 2018. All the contents described in the application specification are incorporated herein by reference.

Claims (6)

  1.   下記一般式(1)で示される構造を有するエポキシ化合物と、アクリル酸又はメタクリル酸との反応物に対して、(a)ジカルボン酸若しくはトリカルボン酸又はその酸一無水物、および(b)テトラカルボン酸又はその酸二無水物を反応させる、重合性不飽和基含有アルカリ可溶性樹脂の製造方法。
    Figure JPOXMLDOC01-appb-C000001
     (一般式(1)中、R1~R8は、炭素数4~12の炭化水素基を示し、R1~R8の2個以上が同一であってもよく、nは平均値が0~3の数を表し、Gはグリシジル基を示す。)
    For a reaction product of an epoxy compound having a structure represented by the following general formula (1) and acrylic acid or methacrylic acid, (a) dicarboxylic acid or tricarboxylic acid or acid monoanhydride thereof, and (b) tetracarboxylic acid A method for producing a polymerizable unsaturated group-containing alkali-soluble resin in which an acid or an acid dianhydride is reacted.
    Figure JPOXMLDOC01-appb-C000001
    (In the general formula (1), R1 to R8 represent a hydrocarbon group having 4 to 12 carbon atoms, two or more of R1 to R8 may be the same, and n is a number having an average value of 0 to 3 And G represents a glycidyl group.)
  2.  請求項1の製造方法で得られる重合性不飽和基含有アルカリ可溶性樹脂であって、一般式(2)で示される構造を有する、重合性不飽和基含有アルカリ可溶性樹脂。
    Figure JPOXMLDOC01-appb-C000002
     (一般式(2)中、R5~R8は、炭素数4~12の炭化水素基を示し、R5~R8の2個以上が同一であってもよく、R9は水素原子またはメチル基を示し、Xは4価のカルボン酸残基を示し、Yは下記一般式(3)で表される置換基又は水素原子を示すが1個以上は一般式(3)であり、mは平均値が1~20の数である。)
    Figure JPOXMLDOC01-appb-C000003
     (一般式(3)中、Mは2または3価のカルボン酸残基を示し、pは1または2である。)
    A polymerizable unsaturated group-containing alkali-soluble resin obtained by the production method of claim 1, wherein the polymerizable unsaturated group-containing alkali-soluble resin has a structure represented by the general formula (2).
    Figure JPOXMLDOC01-appb-C000002
    (In the general formula (2), R5 to R8 represent a hydrocarbon group having 4 to 12 carbon atoms, two or more of R5 to R8 may be the same, R9 represents a hydrogen atom or a methyl group, X represents a tetravalent carboxylic acid residue, Y represents a substituent or a hydrogen atom represented by the following general formula (3), but one or more is the general formula (3), and m has an average value of 1 It is a number of ~ 20.)
    Figure JPOXMLDOC01-appb-C000003
    (In the general formula (3), M represents a divalent or trivalent carboxylic acid residue, and p is 1 or 2.)
  3.  (i)請求項2に記載の重合性不飽和基含有アルカリ可溶性樹脂、
     (ii)少なくとも2個の重合性不飽和基を有する光重合性モノマー、
     (iii)光重合開始剤、および
     (iv)溶剤
     を必須成分として含有することを特徴とする感光性樹脂組成物。
    (I) The polymerizable unsaturated group-containing alkali-soluble resin according to claim 2,
    (Ii) a photopolymerizable monomer having at least two polymerizable unsaturated groups,
    A photosensitive resin composition comprising (iii) a photopolymerization initiator, and (iv) a solvent as essential components.
  4.  (v)2つ以上のエポキシ基を有するエポキシ樹脂またはエポキシ化合物をさらに含有することを特徴とする、請求項3に記載の感光性樹脂組成物。 (V) The photosensitive resin composition according to claim 3, further comprising an epoxy resin or an epoxy compound having two or more epoxy groups.
  5.  (i)成分と(ii)成分の合計100質量部に対して、(iii)成分を0.1~30質量部、(v)成分を10~40質量部含有することを特徴とする、請求項4に記載の感光性樹脂組成物。 (Iii) 0.1 to 30 parts by mass of component (iii) and 10 to 40 parts by mass of component (v) with respect to 100 parts by mass in total of component (ii) and component (ii), Item 5. The photosensitive resin composition according to Item 4.
  6.  請求項3~5のいずれか1項に記載の感光性樹脂組成物を硬化させて得られる硬化膜。
     
    A cured film obtained by curing the photosensitive resin composition according to any one of claims 3 to 5.
PCT/JP2019/012351 2018-03-28 2019-03-25 Production method for polymerizable-unsaturated-group-containing alkali-soluble resin, polymerizable-unsaturated-group-containing alkali-soluble resin, photosensitive resin composition including polymerizable-unsaturated-group-containing alkali-soluble resin as essential ingredient, and cured film of photosensitive resin composition including polymerizable-unsaturated-group-containing alkali-soluble resin as essential ingredient WO2019188897A1 (en)

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JP7380949B1 (en) 2022-06-23 2023-11-15 Dic株式会社 Method for producing (meth)acrylate resin
WO2023248488A1 (en) * 2022-06-23 2023-12-28 Dic株式会社 Method for producing (meth)acrylate resin

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JP2015214684A (en) * 2014-04-21 2015-12-03 新日鉄住金化学株式会社 Alkali-soluble resin, photosensitive resin composition comprising the same, cured product using the same, and touch panel and color filter including said cured product as constituent
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WO2023248488A1 (en) * 2022-06-23 2023-12-28 Dic株式会社 Method for producing (meth)acrylate resin

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