WO2018161577A1 - Monitoring and control method utilized in coal reservoir fracking at mining well, device, and monitoring and control apparatus - Google Patents

Monitoring and control method utilized in coal reservoir fracking at mining well, device, and monitoring and control apparatus Download PDF

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Publication number
WO2018161577A1
WO2018161577A1 PCT/CN2017/106622 CN2017106622W WO2018161577A1 WO 2018161577 A1 WO2018161577 A1 WO 2018161577A1 CN 2017106622 W CN2017106622 W CN 2017106622W WO 2018161577 A1 WO2018161577 A1 WO 2018161577A1
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fluid
pressure
range
control cabinet
high pressure
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PCT/CN2017/106622
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French (fr)
Chinese (zh)
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黄炳香
赵兴龙
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中国矿业大学
徐州佑学矿业科技有限公司
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Publication of WO2018161577A1 publication Critical patent/WO2018161577A1/en

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    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B43/00Methods or apparatus for obtaining oil, gas, water, soluble or meltable materials or a slurry of minerals from wells
    • E21B43/25Methods for stimulating production
    • E21B43/26Methods for stimulating production by forming crevices or fractures
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B47/00Survey of boreholes or wells
    • E21B47/06Measuring temperature or pressure

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  • the invention relates to the field of fracturing technology, in particular to a coal seam rock cracking measurement and control method, device and measuring and controlling device for a mine.
  • the existing high-pressure water injection monitoring equipment for coal seams in China's coal mines can only meet the single monitoring of pressure and flow. It is impossible to control the high-pressure water injection process according to the monitoring data, and the real-time monitoring and monitoring results are not satisfactory. Generally, it is displayed in the form of a dial pointer or after a certain period of time, and then displayed in the form of data. It cannot be displayed in real time on the screen in the form of a curve. It is impossible to visually observe the change trend of water pressure and displacement, and the existing high pressure water injection. Most of the monitoring equipments are manually adjusted by pressure, flow data and manual data parameter adjustment. When the data parameter analysis of high pressure water injection is high, the manual reading of data and adjustment of water injection parameters obviously cannot meet the requirements.
  • the existing hydraulic fracturing monitoring equipment of domestic coal mines cannot meet the requirements of real-time display of multi-channel data parameter curves, and it is impossible to record stored data at a higher frequency, and it is impossible to perform real-time automatic control of high-pressure water injection process according to the trend of monitoring data.
  • many engineering effects can only be judged through later mining engineering and data analysis, so that it has great blindness in engineering construction, which causes many difficulties in monitoring and controlling hydraulic fracturing construction.
  • the object of the present invention is to provide a method for measuring and controlling coal seam cracking in a mine, Devices and measurement and control equipment in an effort to resolve or at least alleviate the above problems.
  • the solution of the present application provides a coal seam rock cracking measurement and control method for a mine, comprising:
  • control parameters for fracturing the coal formation including a fluid pressure range, a fluid displacement range, and a sand ratio range;
  • the fluid pressure range comprises a fluid pressure maximum, wherein the determining the first pressure signal value is not within the fluid pressure range by adjusting the control parameter
  • the fluid displacement range and the sand ratio range adjust the pressure of the fluid line until the end of the fracture, including:
  • the fluid displacement of the high pressure pump control cabinet is adjusted by adjusting the fluid displacement range in the control parameter
  • the sand of the sand adding device is adjusted by adjusting the sand ratio range Ratio until the end of the fracturing, including:
  • the method when the determining whether the first pressure signal value of the fluid pipeline is obtained by the pressure sensor is within the fluid pressure range, the method further includes:
  • the method further comprises:
  • the solution of the present application provides a coal mine rock fracturing measurement and control device for a mine, comprising:
  • a setting unit for receiving a setting of a control parameter for fracturing the coal formation, the control parameter including a fluid pressure range, a fluid displacement range, and a sand ratio range;
  • a measuring and controlling unit configured to determine whether a first pressure signal value of the fluid pipeline obtained by the pressure sensor is within the fluid pressure range
  • a processing unit configured to adjust a pressure of the fluid line by adjusting the fluid displacement range and the sand ratio range in the control parameter when determining that the first pressure signal value is not within the fluid pressure range Make adjustments until the end of the fracturing.
  • the fluid pressure range comprises a fluid pressure maximum
  • the processing unit is further configured to:
  • the processing unit is further configured to:
  • the processing unit is further configured to:
  • the device further includes: a starting unit, configured to send a soft start signal to the high pressure pump control cabinet to activate the high pressure pump control cabinet, wherein the high pressure pump control cabinet is used for A constant displacement fluid is output.
  • a starting unit configured to send a soft start signal to the high pressure pump control cabinet to activate the high pressure pump control cabinet, wherein the high pressure pump control cabinet is used for A constant displacement fluid is output.
  • the solution of the present application provides a measurement and control device, including the coal rock fracture detection and control device as above.
  • the pressure signal values in the fracturing process can be monitored in real time, and the high pressure pump control cabinet is adjusted accordingly according to the control parameters to realize automatic control.
  • FIG. 1 is a schematic diagram showing the working principle of a measuring and controlling instrument according to an embodiment of the present invention
  • FIG. 2 is a schematic view showing a framework of an automatic monitoring system for hydraulic fracturing of coal formations according to an embodiment of the present invention
  • FIG. 3 is a flow chart showing a method for measuring and controlling coal rock cracking provided by an embodiment of the present invention
  • FIG. 4 is a structural diagram of a coal rock fracture detection and control device according to an embodiment of the present invention.
  • Icons 1 - coal rock formation; 2 - drilling; 3 - sealing material; 4 - water injection pipeline; 5 - measuring instrument host; 6 - pressure sensor; 7 - flow sensor; 8 - concentration sensor; 9 - monitoring signal line 10-control line; 11-line stop valve; 12-high pressure pump; 13-high pressure pump control cabinet; 14- comprehensive protection switch; 15-mobile substation.
  • the invention proposes a fracturing measurement and control method which can be realized by a measuring and controlling instrument.
  • the working principle diagram of the measuring and controlling instrument is shown in Fig. 1.
  • the framework of the automatic monitoring system for hydraulic fracturing of coal rock layers is shown in Fig. 2.
  • Figure 1 As shown, the schematic diagram includes coal rock formation 1, drilling 2, sealing material 3, water injection pipeline 4, measuring instrument host 5, pressure sensor 6, flow sensor 7, concentration sensor 8, monitoring signal line 9, control line 10 , the pipeline shut-off valve 11, the high-pressure pump 12, the high-pressure pump control cabinet 13, the comprehensive protection switch 14, the mobile substation 15, the coal rock formation in the present invention generally refers to the coal rock formation located in the mine.
  • the monitored pressure, flow rate, and concentration signals are transmitted to the internal circuit control system of the main controller 5 through the pressure sensor 6, the flow sensor 7, and the concentration sensor 8 connected in the pipeline, and the internal circuit control system will
  • the received pressure, flow, and concentration signals are processed, and the water pressure, displacement, total flow, and sand ratio curve in the fracturing process are displayed in real time through the display screen of the host 5 of the measuring instrument, and the pressure and the row are simultaneously displayed in the form of numbers.
  • the amount of volume, total flow and sand ratio are transmitted to the internal circuit control system of the main controller 5 through the pressure sensor 6, the flow sensor 7, and the concentration sensor 8 connected in the pipeline, and the internal circuit control system will
  • the received pressure, flow, and concentration signals are processed, and the water pressure, displacement, total flow, and sand ratio curve in the fracturing process are displayed in real time through the display screen of the host 5 of the measuring instrument, and the pressure and the row are simultaneously displayed in the form of numbers.
  • the fracture condition of coal rock layer is grasped in real time, the crack propagation in coal rock layer 1 is judged, and the water injection parameters are adjusted in real time according to the change trend of the curve, and The control information is fed back to the high pressure pump control system, so that the high pressure pump performs corresponding actions to achieve measurement and control of the fracturing process.
  • the monitored pressure, displacement, total flow rate and sand ratio signal are recorded in real time and stored in the SD card of the host 5 of the measuring instrument, and the monitoring data is subjected to secondary processing by the computer.
  • the instrument can also be used for monitoring and controlling water injection in coal seams. The specific process is as follows.
  • FIG. 3 is a flow chart showing a coal rock fracture detection and control method according to an embodiment of the present invention. As shown in FIG. 3, the method begins in step S310.
  • step S310 a setting is received regarding control parameters for fracturing the coal formation.
  • the control parameters include a fluid pressure range, a fluid displacement range, and a sand ratio range.
  • the high pressure pump control cabinet can be used to control the high pressure pump to output a constant displacement fluid, such as high pressure liquid (such as water, liquid carbon dioxide, liquid nitrogen, etc.), high pressure gas (such as air, Carbon dioxide, nitrogen, etc.) and water and sand mixture.
  • a constant displacement fluid such as high pressure liquid (such as water, liquid carbon dioxide, liquid nitrogen, etc.), high pressure gas (such as air, Carbon dioxide, nitrogen, etc.) and water and sand mixture.
  • the fluid pressure range is the most important control parameter in the fracturing process.
  • the fracturing condition should be judged according to the pressure signal value of the real-time monitoring, and the fracturing control parameters should be adjusted in real time.
  • On-site fracturing is to control the fracturing with fluid displacement, that is, by injecting fluid into the coal rock layer with constant displacement, the purpose of fracturing the coal rock is achieved. Therefore, monitoring fluid displacement during fracturing is also critical.
  • the flow sensor in the fracturing pipeline By connecting the flow sensor in the fracturing pipeline, real-time monitoring of the fluid displacement of the pipeline is realized, and the displacement of the fluid displacement is realized by the value of the displacement signal monitored in real time.
  • the flow sensor in the pipeline can monitor the total amount of fluid injected into the coal formation in real time, and the total flow can be used to estimate the extent of crack propagation in the coal formation.
  • control parameters also include the temperature range.
  • some cryogenic liquids such as liquid CO 2 and liquid nitrogen
  • step S320 it is determined whether the first pressure signal value of the fluid line is obtained by the pressure sensor is within the fluid pressure range.
  • the pressure of the fluid line is adjusted by adjusting the fluid displacement range and the sand ratio range in the control parameter until the end of the fracture.
  • the first pressure signal value generally refers to a fluid pressure signal value, preferably a hydraulic pressure signal value, which is not limited in the present invention.
  • the fluid pressure range includes a fluid pressure maximum value and a fluid pressure minimum value.
  • the first pressure signal value may be greater than the fluid pressure maximum value, or the first pressure signal may be The value is less than the minimum value of the fluid pressure, below Describe the situation.
  • the fluid displacement of the high pressure pump control cabinet is adjusted by adjusting the fluid displacement range in the control parameter, and the sand ratio of the sand adding device is adjusted by adjusting the sand ratio range until the end of the fracturing.
  • the second pressure signal value generally refers to a fluid pressure signal value, preferably a hydraulic pressure signal value, which is not limited in the present invention.
  • the acquired pressure signal value is transmitted to the tester main unit through a pressure sensor disposed in the fluid line. If the value of the first pressure signal detected during the fracturing process is higher than the set maximum value of the fluid pressure, a control signal is sent to the high pressure pump control cabinet and the sanding device through the main body of the measuring instrument to reduce the pumping displacement or the sand ratio. Thereby reducing the fluid line pressure.
  • the pumping displacement of the high-pressure pump control cabinet is determined by the motor speed.
  • the high-pressure pump motor is equipped with a variable frequency controller, and the speed of the motor is controlled by adjusting the frequency of the frequency converter controller.
  • the corresponding control program is added to the main body of the measuring and controlling instrument, and the frequency of the frequency converter can be remotely controlled, thereby controlling the speed of the high-pressure pump motor and realizing the control of the pumping displacement.
  • the sand ratio is controlled by installing a solenoid valve at the outlet of the sanding tank, remotely controlling the opening size of the solenoid valve through the main body of the measuring instrument, and controlling the sanding speed to achieve the purpose of controlling the sand ratio.
  • the emergency stop pump signal is sent to the high pressure pump through the main controller of the measuring instrument, and the reason is analyzed by manual means and corresponding treatment measures are taken to deal with Restart the high pressure pump after completion until the end of the fracturing.
  • the first pressure signal value is less than the minimum value of the fluid pressure, it may be caused by water leakage in the fluid pipeline. At this time, it is considered that the fracturing is invalid, and the pump stop signal is sent to the high pressure pump control cabinet, and the inspection is performed by the staff. Start the high pressure pump control cabinet until the end of the fracturing.
  • the first pressure signal value when it is determined that the first pressure signal value is within the fluid pressure range, determining whether an abnormal condition occurs in the fluid pipeline; after determining that the fluid pipeline is abnormal, sending an emergency stop signal to the high pressure pump control cabinet, Repair the high pressure pump control cabinet and restart the high pressure pump control cabinet until the end of the fracturing.
  • the high pressure pump will continue to work until the fracturing is completed, the main controller of the measuring instrument sends a soft stop signal to the high pressure pump control cabinet, and the soft stop control button switch of the high pressure pump control cabinet is controlled to achieve high pressure.
  • the remote soft stop of the pump enables the pressure in the pipeline to be slowly and smoothly reduced, so as to avoid the fracturing pipeline from being flushed out of the hole due to sudden pump stoppage. If there is an emergency such as water leakage in the fracturing process, the main engine of the measuring instrument will send an emergency stop signal to the high-pressure pump control cabinet, and the pump will be stopped urgently. After careful inspection and confirmation, the pump will be re-opened.
  • the project button is created by the display interface of the tester host, and the tester host automatically creates a project folder named after the work surface name to store the Engineering data and data information.
  • the tester host After setting the control parameters and engineering background, click the “Coal Rock Parameters” tab to enter the coal rock layer parameter input interface.
  • the entry of coal seam parameters is based on the comprehensive histogram of the mine, which is entered from top to bottom. First, enter the top plate parameters, click on the "Add Layer" button, it will automatically identify the parameters entered in the top, coal or bottom; then, fill in the corresponding table, and clear the contents of the parameter input text box, in order to enter a new data.
  • the "delete layer” button will delete the selected layer in the table. After the entry is completed, if the data is found to be incorrect, you can directly click the corresponding cell in the table to modify it. After the parameters are accurately entered, click the “Save” button to save the coal formation parameters to the project folder.
  • the number of three-way pipes is one, where the local friction calculation is performed.
  • the number of injection pipes is one, and the number of three-way is 0.
  • the local friction calculation is calculated according to the local friction at the common pipe connection.
  • click the “Save” button to calculate, and obtain the relationship between the friction and the displacement along the path, and save the input data and the friction and displacement relationship to the project folder.
  • Click “Run” to perform the simulation calculation.
  • click the "Save” button to save the input data and calculation results to the project folder.
  • the invention further comprises an analysis system, wherein the analysis system is provided with a ground stress estimation module, which can automatically analyze the rock fracture pressure, the re-tension pressure and the closing pressure in the hydraulic fracturing process according to the construction water pressure curve, combined with the fracture
  • the pressure and the tension pressure further analyze the magnitude of the ground stress.
  • the method of determining the closing pressure includes a single tangent method, a Mascat method, a dp/dt method, a dt/dp method, etc., and the analysis system can select a suitable closing pressure determination method to judge the closing pressure according to the characteristics of each water pressure curve. Make sure that the pressure identification is off and accurate. After the construction is completed, click the “Start Recognition” button to identify the burst pressure, identify the closing (closed) pressure, and calculate the ground stress, and save the data to the project folder.
  • the monitored pressure signal value and fluid displacement signal value will be displayed in real time in the form of a curve.
  • the pressure, displacement, and accumulated flow data are displayed in real time on the upper part of the display, and are refreshed to the display in synchronization with the curve at the set time interval.
  • the center of the display is the real-time curve display area, the horizontal axis is time, and the monitoring time range displayed on the horizontal axis can be adjusted through the button panel as needed. There are three display intervals: 0 ⁇ 120s, 0 ⁇ 10min, 0 ⁇ 30min, which is convenient.
  • the monitoring curve performs local amplification and the overall trend of the observation curve; the main vertical axis shows the pressure monitoring value, the pressure monitoring range is: 0-60 MPa; the secondary vertical axis shows the instantaneous displacement, and the displacement monitoring range is: 0 to 300 L/min.
  • the real-time display function of the monitoring data allows the operator to visually observe the change trend of the water injection parameters during the high-pressure water injection process, and facilitates timely adjustment of the water injection parameters according to the monitoring curve.
  • Real-time monitoring shows the multi-channel curve of pressure and flow, and during operation, the corresponding parameter settings can be changed through the keyboard to meet the requirements of the real-time data collected in the high-pressure water injection process according to the corresponding parameter settings.
  • the invention also discloses a measuring and controlling device.
  • the main body casing of the measuring and controlling device has beautiful appearance design, light weight, small volume, convenient carrying, and can work stably for a long time in a harsh environment such as a coal mine.
  • the measurement and control equipment has automatic monitoring and control, over-limit protection and alarm functions. The fracturing process can be controlled in real time based on the monitoring data to ensure the safe and effective completion of the construction.
  • the pressure signal values in the fracturing process can be monitored in real time, and the high pressure pump control cabinet is adjusted accordingly according to the control parameters to realize automatic control.
  • FIG. 4 is a structural diagram of a coal rock fracture detection and control device according to an embodiment of the invention.
  • the apparatus includes: a setting unit 410, a measurement and control unit 420, a processing unit 430, and a starting unit 440.
  • the setting unit 410 is configured to receive settings regarding control parameters for fracturing the coal formation, the control parameters including a fluid pressure range, a fluid displacement range, and a sand ratio range.
  • the starting unit 440 is configured to send a soft start signal to the high pressure pump control cabinet to start the high pressure pump control cabinet, and the high pressure pump control cabinet is used to output a constant displacement fluid.
  • the measurement and control unit 420 is configured to determine a first pressure letter for acquiring a fluid pipeline through the pressure sensor Whether the value is within the fluid pressure range.
  • the processing unit 430 is configured to adjust the pressure of the fluid line by adjusting the fluid displacement range and the sand ratio range in the control parameter when determining that the first pressure signal value is not within the fluid pressure range Make adjustments until the end of the fracturing.
  • the fluid pressure range includes a fluid pressure maximum
  • the processing unit 430 is further configured to determine that the first pressure signal value is not within the fluid pressure range, and the first pressure signal value is greater than When the fluid pressure is maximum, adjusting the fluid displacement of the high pressure pump control cabinet by adjusting the fluid displacement range in the control parameter, adjusting the sand ratio of the sanding device by adjusting the sand ratio range until the fracturing End.
  • the processing unit 430 is further configured to determine, after adjusting the fluid displacement of the high pressure pump control cabinet and the sand ratio of the sanding device, whether the second pressure signal value of the fluid pipeline is in the Within the range of fluid pressure; after determining that the second pressure signal value of the fluid line is not within the fluid pressure range, sending an emergency stop signal to the high pressure pump control cabinet, restarting the high pressure pump control cabinet, Until the end of the fracturing.
  • the processing unit 430 is further configured to determine whether an abnormal condition occurs in the fluid pipeline when determining that the first pressure signal value is within the fluid pressure range; determining that the abnormality occurs in the fluid pipeline After the situation, an emergency stop signal is sent to the high pressure pump control cabinet, the high pressure pump control cabinet is overhauled, and the high pressure pump control cabinet is restarted until the fracturing ends.
  • modules or units or components of the devices in the examples disclosed herein may be arranged in a device as described in this embodiment, or alternatively may be positioned differently than the devices in this example. In one or more devices.
  • the modules in the foregoing examples may be combined into one module or may be further divided into a plurality of sub-modules.
  • modules in the devices of the embodiments can be adaptively changed and placed in one or more devices different from the embodiment.
  • the modules or units or components of the embodiments may be combined into one module or unit or component, and further they may be divided into a plurality of sub-modules or sub-units or sub-components.
  • any combination of the features disclosed in the specification, including the accompanying claims, the abstract and the drawings, and any methods so disclosed, or All processes or units of the device are combined.
  • Each feature disclosed in this specification (including the accompanying claims, the abstract and the drawings) may be replaced by alternative features that provide the same, equivalent or similar purpose.

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Abstract

A monitoring and control method utilized in coal reservoir fracking at a mining well, a device, and a monitoring and control apparatus. The method comprises: receiving a configuration of control parameters used to perform hydraulic fracturing on a coal reservoir (1), wherein the control parameters comprise a fluid pressure range, a fluid discharge range, and a sand ratio range; determining whether a value of a first pressure signal of a fluid in a pipe obtained by a pressure sensor (6) is within the fluid pressure range; and if so, adjusting the fluid discharge range and the sand ratio range in the control parameters to adjust a pressure of the fluid in the pipe, until completion of the fracking process. Also provided are a monitoring and control device and monitoring and control apparatus utilized in coal reservoir fracking at a mining well.

Description

矿井下煤岩层压裂测控方法、装置和测控设备Coal mine rock fracture detection and control method, device and measurement and control equipment 技术领域Technical field
本发明涉及压裂技术领域,尤其涉及一种矿井下煤岩层压裂测控方法、装置和测控设备。The invention relates to the field of fracturing technology, in particular to a coal seam rock cracking measurement and control method, device and measuring and controlling device for a mine.
背景技术Background technique
目前,我国煤矿现有的煤岩层高压注水监测设备只能满足压力、流量的单一性监测,无法根据监测数据对高压注水过程进行实时控制,并且实时监测性和监测效果并不理想。一般是以表盘指针的形式显示或间隔一定时间后再以数据的形式显示,不能以曲线的形式在屏幕上实时显示,无法直观的观察水压力及排量的变化趋势,并且现有的高压注水监测设备大多是通过人工读取压力、流量数据和人工进行数据参数的调节,当对高压注水的数据参数分析要求较高时,人工读取数据和调节注水参数显然无法满足要求。因此,国内煤矿现有的水力压裂监控设备无法满足实时显示多路数据参数曲线的要求,无法以较高的频率记录存储数据,更无法根据监测数据的变化趋势对高压注水过程进行实时自动化控制,从而导致许多的工程效果只能是通过后期的采掘工程和数据分析才能判断,以至于在工程施工中具有很大的盲目性,给监测、控制水力压裂施工造成很多困难。At present, the existing high-pressure water injection monitoring equipment for coal seams in China's coal mines can only meet the single monitoring of pressure and flow. It is impossible to control the high-pressure water injection process according to the monitoring data, and the real-time monitoring and monitoring results are not satisfactory. Generally, it is displayed in the form of a dial pointer or after a certain period of time, and then displayed in the form of data. It cannot be displayed in real time on the screen in the form of a curve. It is impossible to visually observe the change trend of water pressure and displacement, and the existing high pressure water injection. Most of the monitoring equipments are manually adjusted by pressure, flow data and manual data parameter adjustment. When the data parameter analysis of high pressure water injection is high, the manual reading of data and adjustment of water injection parameters obviously cannot meet the requirements. Therefore, the existing hydraulic fracturing monitoring equipment of domestic coal mines cannot meet the requirements of real-time display of multi-channel data parameter curves, and it is impossible to record stored data at a higher frequency, and it is impossible to perform real-time automatic control of high-pressure water injection process according to the trend of monitoring data. As a result, many engineering effects can only be judged through later mining engineering and data analysis, so that it has great blindness in engineering construction, which causes many difficulties in monitoring and controlling hydraulic fracturing construction.
发明内容Summary of the invention
有鉴于此,本发明的目的在于提供一种矿井下煤岩层压裂测控方法、 装置和测控设备,以力图解决或者至少缓解上面存在的问题。In view of this, the object of the present invention is to provide a method for measuring and controlling coal seam cracking in a mine, Devices and measurement and control equipment in an effort to resolve or at least alleviate the above problems.
第一方面,本申请的方案提供一种矿井下煤岩层压裂测控方法,包括:In a first aspect, the solution of the present application provides a coal seam rock cracking measurement and control method for a mine, comprising:
接收关于对煤岩层进行压裂的控制参数的设置,所述控制参数包括流体压力范围、流体排量范围和砂比范围;Receiving settings for control parameters for fracturing the coal formation, the control parameters including a fluid pressure range, a fluid displacement range, and a sand ratio range;
确定通过压力传感器获取流体管路的第一压力信号值是否在所述流体压力范围内;Determining whether a first pressure signal value of the fluid line is obtained by the pressure sensor is within the fluid pressure range;
在确定所述第一压力信号值不在所述流体压力范围内时,通过调整所述控制参数中所述流体排量范围和所述砂比范围对所述流体管路的压力进行调整,直至压裂结束。Adjusting the pressure of the fluid line by adjusting the fluid displacement range and the sand ratio range in the control parameter until the pressure is determined that the first pressure signal value is not within the fluid pressure range until pressure The end of the crack.
可选地,在根据本发明的方法中,所述流体压力范围包括流体压力最大值,所述在确定所述第一压力信号值不在所述流体压力范围内时,通过调整所述控制参数中所述流体排量范围和所述砂比范围对所述流体管路的压力进行调整,直至压裂结束,包括:Optionally, in the method according to the invention, the fluid pressure range comprises a fluid pressure maximum, wherein the determining the first pressure signal value is not within the fluid pressure range by adjusting the control parameter The fluid displacement range and the sand ratio range adjust the pressure of the fluid line until the end of the fracture, including:
在确定所述第一压力信号值不在所述流体压力范围内,且所述第一压力信号值大于所述流体压力最大值时,通过调整所述控制参数中所述流体排量范围调整高压泵控制柜的流体排量,通过调整所述砂比范围调整加砂装置的砂比值,直至所述压裂结束。Adjusting the high pressure pump by adjusting the fluid displacement range in the control parameter when it is determined that the first pressure signal value is not within the fluid pressure range, and the first pressure signal value is greater than the fluid pressure maximum value Controlling the fluid displacement of the cabinet, adjusting the sand ratio of the sanding device by adjusting the ratio of the sand ratio until the end of the fracturing.
可选地,在根据本发明的方法中,所述通过调整所述控制参数中所述流体排量范围调整高压泵控制柜的流体排量,通过调整所述砂比范围调整加砂装置的砂比值,直至所述压裂结束,包括:Optionally, in the method according to the present invention, the fluid displacement of the high pressure pump control cabinet is adjusted by adjusting the fluid displacement range in the control parameter, and the sand of the sand adding device is adjusted by adjusting the sand ratio range Ratio until the end of the fracturing, including:
在调整完所述高压泵控制柜的流体排量和所述加砂装置的砂比值后,确定所述流体管路的第二压力信号值是否在所述流体压力范围内;After adjusting the fluid displacement of the high pressure pump control cabinet and the sand ratio of the sanding device, determining whether the second pressure signal value of the fluid pipeline is within the fluid pressure range;
在确定所述流体管路的所述第二压力信号值不在所述流体压力范围内后,向所述高压泵控制柜发送急停信号,重新启动所述高压泵控制柜,直至所述压裂结束。 After determining that the second pressure signal value of the fluid line is not within the fluid pressure range, sending an emergency stop signal to the high pressure pump control cabinet, restarting the high pressure pump control cabinet until the fracturing End.
可选地,在根据本发明的方法中,在所述确定通过压力传感器获取流体管路的第一压力信号值是否在所述流体压力范围内时,还包括:Optionally, in the method according to the present invention, when the determining whether the first pressure signal value of the fluid pipeline is obtained by the pressure sensor is within the fluid pressure range, the method further includes:
在确定所述第一压力信号值在所述流体压力范围内时,确定所述流体管路是否发生异常情况;Determining whether an abnormality occurs in the fluid line when determining that the first pressure signal value is within the fluid pressure range;
在确定所述流体管路发生所述异常情况后,向高压泵控制柜发送急停信号,对所述高压泵控制柜进行检修,重新启动所述高压泵控制柜,直至压裂结束。After determining that the abnormality occurs in the fluid pipeline, sending an emergency stop signal to the high pressure pump control cabinet, inspecting the high pressure pump control cabinet, and restarting the high pressure pump control cabinet until the end of the fracturing.
可选地,在根据本发明的方法中,在所述接收关于对煤岩层进行水力压裂的控制参数的设置之后,还包括:Optionally, in the method according to the present invention, after the receiving the setting of the control parameter for hydraulic fracturing of the coal formation, the method further comprises:
向高压泵控制柜发送软启动信号启动所述高压泵控制柜,所述高压泵控制柜用于输出恒排量的流体。Sending a soft start signal to the high pressure pump control cabinet activates the high pressure pump control cabinet, which is used to output a constant displacement fluid.
第二方面,本申请的方案提供一种矿井下煤岩层压裂测控装置,包括:In a second aspect, the solution of the present application provides a coal mine rock fracturing measurement and control device for a mine, comprising:
设置单元,用于接收关于对煤岩层进行压裂的控制参数的设置,所述控制参数包括流体压力范围、流体排量范围和砂比范围;a setting unit for receiving a setting of a control parameter for fracturing the coal formation, the control parameter including a fluid pressure range, a fluid displacement range, and a sand ratio range;
测控单元,用于确定通过压力传感器获取流体管路的第一压力信号值是否在所述流体压力范围内;a measuring and controlling unit, configured to determine whether a first pressure signal value of the fluid pipeline obtained by the pressure sensor is within the fluid pressure range;
处理单元,用于在确定所述第一压力信号值不在所述流体压力范围内时,通过调整所述控制参数中所述流体排量范围和所述砂比范围对所述流体管路的压力进行调整,直至压裂结束。a processing unit, configured to adjust a pressure of the fluid line by adjusting the fluid displacement range and the sand ratio range in the control parameter when determining that the first pressure signal value is not within the fluid pressure range Make adjustments until the end of the fracturing.
可选地,在根据本发明的装置中,所述流体压力范围包括流体压力最大值,所述处理单元还用于:Optionally, in the device according to the invention, the fluid pressure range comprises a fluid pressure maximum, and the processing unit is further configured to:
在确定所述第一压力信号值不在所述流体压力范围内,且所述第一压力信号值大于所述流体压力最大值时,通过调整所述控制参数中所述流体排量范围调整高压泵控制柜的流体排量,通过调整所述砂比范围调整加砂装置的砂比值,直至所述压裂结束。 Adjusting the high pressure pump by adjusting the fluid displacement range in the control parameter when it is determined that the first pressure signal value is not within the fluid pressure range, and the first pressure signal value is greater than the fluid pressure maximum value Controlling the fluid displacement of the cabinet, adjusting the sand ratio of the sanding device by adjusting the ratio of the sand ratio until the end of the fracturing.
可选地,在根据本发明的装置中,所述处理单元还用于:Optionally, in the device according to the invention, the processing unit is further configured to:
在调整完所述高压泵控制柜的流体排量和所述加砂装置的砂比值后,确定所述流体管路的第二压力信号值是否在所述流体压力范围内;After adjusting the fluid displacement of the high pressure pump control cabinet and the sand ratio of the sanding device, determining whether the second pressure signal value of the fluid pipeline is within the fluid pressure range;
在确定所述流体管路的所述第二压力信号值不在所述流体压力范围内后,向所述高压泵控制柜发送急停信号,重新启动所述高压泵控制柜,直至所述压裂结束。After determining that the second pressure signal value of the fluid line is not within the fluid pressure range, sending an emergency stop signal to the high pressure pump control cabinet, restarting the high pressure pump control cabinet until the fracturing End.
可选地,在根据本发明的装置中,所述处理单元还用于:Optionally, in the device according to the invention, the processing unit is further configured to:
在确定所述第一压力信号值在所述流体压力范围内时,确定所述流体管路是否发生异常情况;Determining whether an abnormality occurs in the fluid line when determining that the first pressure signal value is within the fluid pressure range;
在确定所述流体管路发生所述异常情况后,向高压泵控制柜发送急停信号,对所述高压泵控制柜进行检修,重新启动所述高压泵控制柜,直至压裂结束。After determining that the abnormality occurs in the fluid pipeline, sending an emergency stop signal to the high pressure pump control cabinet, inspecting the high pressure pump control cabinet, and restarting the high pressure pump control cabinet until the end of the fracturing.
可选地,在根据本发明的装置中,还包括:启动单元,所述启动单元,用于向高压泵控制柜发送软启动信号启动所述高压泵控制柜,所述高压泵控制柜用于输出恒排量的流体。Optionally, in the device according to the present invention, the device further includes: a starting unit, configured to send a soft start signal to the high pressure pump control cabinet to activate the high pressure pump control cabinet, wherein the high pressure pump control cabinet is used for A constant displacement fluid is output.
第三方面,本申请的方案提供一种测控设备,包括如上的煤岩层压裂测控装置。In a third aspect, the solution of the present application provides a measurement and control device, including the coal rock fracture detection and control device as above.
根据本发明的技术方案,可以实时监测压裂过程中各项压力信号值,根据控制参数对高压泵控制柜进行相应的调整,实现自动化控制。According to the technical scheme of the invention, the pressure signal values in the fracturing process can be monitored in real time, and the high pressure pump control cabinet is adjusted accordingly according to the control parameters to realize automatic control.
为使本发明的上述目的、特征和优点能更明显易懂,下文特举较佳实施例,并配合所附附图,作详细说明如下。The above described objects, features and advantages of the present invention will become more apparent from the aspects of the appended claims.
附图说明DRAWINGS
为了更清楚地说明本发明实施例的技术方案,下面将对实施例中所需 要使用的附图作简单地介绍,应当理解,以下附图仅示出了本发明的某些实施例,因此不应被看作是对范围的限定,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他相关的附图。In order to more clearly illustrate the technical solution of the embodiment of the present invention, the following will be required in the embodiment. The accompanying drawings are to be regarded as inf Other relevant drawings may also be obtained from these drawings without the use of creative labor.
图1示出了本发明实施例所提供的测控仪工作原理的示意图;1 is a schematic diagram showing the working principle of a measuring and controlling instrument according to an embodiment of the present invention;
图2示出了本发明实施例所提供的煤岩层水力压裂的自动化监控系统框架的示意图;2 is a schematic view showing a framework of an automatic monitoring system for hydraulic fracturing of coal formations according to an embodiment of the present invention;
图3示出了本发明实施例所提供的一种煤岩层压裂测控方法的流程图;3 is a flow chart showing a method for measuring and controlling coal rock cracking provided by an embodiment of the present invention;
图4示出了本发明实施例所提供的一种煤岩层压裂测控装置的结构图。FIG. 4 is a structural diagram of a coal rock fracture detection and control device according to an embodiment of the present invention.
图标:1-煤岩层;2-钻孔;3-封孔材料;4-注水管路;5-测控仪主机;6-压力传感器;7-流量传感器;8-浓度传感器;9-监测信号线;10-控制线;11-管路截止阀;12-高压泵;13-高压泵控制柜;14-综保开关;15-移动变电站。Icons: 1 - coal rock formation; 2 - drilling; 3 - sealing material; 4 - water injection pipeline; 5 - measuring instrument host; 6 - pressure sensor; 7 - flow sensor; 8 - concentration sensor; 9 - monitoring signal line 10-control line; 11-line stop valve; 12-high pressure pump; 13-high pressure pump control cabinet; 14- comprehensive protection switch; 15-mobile substation.
具体实施方式detailed description
为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。通常在此处附图中描述和示出的本发明实施例的组件可以以各种不同的配置来布置和设计。因此,以下对在附图中提供的本发明的实施例的详细描述并非旨在限制要求保护的本发明的范围,而是仅仅表示本发明的选定实施例。基于本发明的实施例,本领域技术人员在没有做出创造性劳动的前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention are clearly and completely described in the following with reference to the accompanying drawings in the embodiments of the present invention. It is a partial embodiment of the invention, and not all of the embodiments. The components of the embodiments of the invention, which are generally described and illustrated in the figures herein, may be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of the invention in the claims All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without creative efforts are within the scope of the present invention.
本发明提出了一种压裂测控方法可通过测控仪实现,测控仪的工作原理图如图1所示,煤岩层水力压裂的自动化监控系统框架参考图2。如图1 所示,原理图中包括煤岩层1、钻孔2、封孔材料3、注水管路4、测控仪主机5、压力传感器6、流量传感器7、浓度传感器8、监测信号线9、控制线10、管路截止阀11、高压泵12、高压泵控制柜13、综保开关14、移动变电站15,本发明中的煤岩层一般指位于矿井中的煤岩层。压裂开始前,通过测控仪主机5控制面板上的输入按键设定好系统参数(测控参数)与注水参数,并将控制命令发送至高压泵控制柜13的控制系统,实现对高压泵的远程自动化控制。压裂过程中,通过连接在管路中的压力传感器6、流量传感器7及浓度传感器8将监测到的压力、流量、浓度信号传送至测控仪主机5的内部电路控制系统,内部电路控制系统将接收到的压力、流量、浓度信号经过处理,通过测控仪主机5的显示屏实时显示压裂过程中的水压力、排量、总流量、砂比曲线,同时以数字的形式同步显示压力、排量、总流量及砂比的大小。通过观测压力、排量、总流量、砂比曲线的变化趋势实时掌握煤岩层的压裂情况,对煤岩层1中的裂缝扩展情况进行判断,根据曲线的变化趋势对注水参数进行实时调整,并将控制信息反馈至高压泵控制系统,从而使高压泵做出相应的动作,实现对压裂过程的测控。另外,对监测到的压力、排量、总流量以及砂比信号进行实时记录并存储在测控仪主机5的SD卡中,通过电脑对监测数据进行二次处理。该仪器也可以用于煤岩层注水的监测与控制。具体过程如下。The invention proposes a fracturing measurement and control method which can be realized by a measuring and controlling instrument. The working principle diagram of the measuring and controlling instrument is shown in Fig. 1. The framework of the automatic monitoring system for hydraulic fracturing of coal rock layers is shown in Fig. 2. Figure 1 As shown, the schematic diagram includes coal rock formation 1, drilling 2, sealing material 3, water injection pipeline 4, measuring instrument host 5, pressure sensor 6, flow sensor 7, concentration sensor 8, monitoring signal line 9, control line 10 , the pipeline shut-off valve 11, the high-pressure pump 12, the high-pressure pump control cabinet 13, the comprehensive protection switch 14, the mobile substation 15, the coal rock formation in the present invention generally refers to the coal rock formation located in the mine. Before the fracturing starts, set the system parameters (measuring and controlling parameters) and water injection parameters through the input buttons on the control panel of the main controller 5 of the measuring instrument, and send the control commands to the control system of the high-pressure pump control cabinet 13 to realize the remote control of the high-pressure pump. Automated control. During the fracturing process, the monitored pressure, flow rate, and concentration signals are transmitted to the internal circuit control system of the main controller 5 through the pressure sensor 6, the flow sensor 7, and the concentration sensor 8 connected in the pipeline, and the internal circuit control system will The received pressure, flow, and concentration signals are processed, and the water pressure, displacement, total flow, and sand ratio curve in the fracturing process are displayed in real time through the display screen of the host 5 of the measuring instrument, and the pressure and the row are simultaneously displayed in the form of numbers. The amount of volume, total flow and sand ratio. By observing the change trend of pressure, displacement, total flow and sand ratio curve, the fracture condition of coal rock layer is grasped in real time, the crack propagation in coal rock layer 1 is judged, and the water injection parameters are adjusted in real time according to the change trend of the curve, and The control information is fed back to the high pressure pump control system, so that the high pressure pump performs corresponding actions to achieve measurement and control of the fracturing process. In addition, the monitored pressure, displacement, total flow rate and sand ratio signal are recorded in real time and stored in the SD card of the host 5 of the measuring instrument, and the monitoring data is subjected to secondary processing by the computer. The instrument can also be used for monitoring and controlling water injection in coal seams. The specific process is as follows.
图3示出了根据本发明实施例所提供的一种煤岩层压裂测控方法的流程图。如图3所示,该方法始于步骤S310。FIG. 3 is a flow chart showing a coal rock fracture detection and control method according to an embodiment of the present invention. As shown in FIG. 3, the method begins in step S310.
在步骤S310中,接收关于对煤岩层进行压裂的控制参数的设置。其中,控制参数包括流体压力范围、流体排量范围和砂比范围。In step S310, a setting is received regarding control parameters for fracturing the coal formation. Among them, the control parameters include a fluid pressure range, a fluid displacement range, and a sand ratio range.
在压裂开始前,调试好设备,连接好管路及监控系统的通讯线路,拉好警戒,设置好相应的控制参数之后,向高压泵控制柜发送软启动信号启动高压泵控制柜。高压泵控制柜可用于控制高压泵输出恒排量的流体,如,可输出高压液体(如水、液态二氧化碳、液氮等)、高压气体(如空气、 二氧化碳、氮气等)及水砂混合液等。不过应当理解,本发明不受流体的限制,所有可用于进行压裂的流体都在本发明的保护范围内。Before the fracturing starts, debug the equipment, connect the communication lines of the pipeline and the monitoring system, pull the warning, set the corresponding control parameters, and send the soft start signal to the high pressure pump control cabinet to start the high pressure pump control cabinet. The high pressure pump control cabinet can be used to control the high pressure pump to output a constant displacement fluid, such as high pressure liquid (such as water, liquid carbon dioxide, liquid nitrogen, etc.), high pressure gas (such as air, Carbon dioxide, nitrogen, etc.) and water and sand mixture. It should be understood, however, that the present invention is not limited by fluids, and all fluids available for fracturing are within the scope of the present invention.
流体压力范围是压裂过程中最重要的一项控制参数,在压裂过程中需根据实时监测的压力信号值得变化判断压裂状况,并对压裂控制参数进行实时调整。The fluid pressure range is the most important control parameter in the fracturing process. During the fracturing process, the fracturing condition should be judged according to the pressure signal value of the real-time monitoring, and the fracturing control parameters should be adjusted in real time.
现场压裂都是以流体排量控制压裂,即通过向煤岩层中恒排量的注入流体,达到对煤岩层压裂的目的。因此,对压裂过程中流体排量的监测也是至关重要的。通过在压裂管路中接入流量传感器,实现对管路流体排量的实时监测,并且通过实时监测的排量信号值,实现对流体排量的控制。如,通过管路中的流量传感器可以实时监测煤岩层中注入的流体总量,通过总流量可以推算出裂缝在煤岩层中扩展的范围。在煤岩层压裂抽采煤层气及天然气时,为了提高裂缝的导流能力,需要在压裂液中加入支撑剂(多为石英砂),用于支撑在煤岩层中压开的裂缝。通过在管路中接入浓度传感器,可以实时监测压裂液中的砂比(即水砂混合液中的砂子浓度)。On-site fracturing is to control the fracturing with fluid displacement, that is, by injecting fluid into the coal rock layer with constant displacement, the purpose of fracturing the coal rock is achieved. Therefore, monitoring fluid displacement during fracturing is also critical. By connecting the flow sensor in the fracturing pipeline, real-time monitoring of the fluid displacement of the pipeline is realized, and the displacement of the fluid displacement is realized by the value of the displacement signal monitored in real time. For example, the flow sensor in the pipeline can monitor the total amount of fluid injected into the coal formation in real time, and the total flow can be used to estimate the extent of crack propagation in the coal formation. In the coal seam fracturing and extracting coalbed methane and natural gas, in order to improve the conductivity of the crack, it is necessary to add a proppant (mostly quartz sand) to the fracturing fluid to support the cracks that are pressed in the coal rock layer. By inserting a concentration sensor in the pipeline, the sand ratio in the fracturing fluid (ie, the sand concentration in the water sand mixture) can be monitored in real time.
另外,控制参数中还包括温度范围,在注入一些低温液体如液态CO2、液氮等进行煤岩层压裂时,需实时监测管路及孔壁煤岩层的温度变化,通过接入温度传感器,实现温度的实时监测。In addition, the control parameters also include the temperature range. When injecting some cryogenic liquids such as liquid CO 2 and liquid nitrogen into the coal rock fracturing, it is necessary to monitor the temperature changes of the coal seams in the pipeline and the hole wall in real time, by connecting the temperature sensor. Real-time monitoring of temperature is achieved.
在步骤S320中,确定通过压力传感器获取流体管路的第一压力信号值是否在流体压力范围内。In step S320, it is determined whether the first pressure signal value of the fluid line is obtained by the pressure sensor is within the fluid pressure range.
在步骤S330中,在确定第一压力信号值不在流体压力范围内时,通过调整控制参数中流体排量范围和砂比范围对流体管路的压力进行调整,直至压裂结束。其中,第一压力信号值一般指流体压力信号值,优选地为水力压力信号值,本发明对此不做任何限制。In step S330, when it is determined that the first pressure signal value is not within the fluid pressure range, the pressure of the fluid line is adjusted by adjusting the fluid displacement range and the sand ratio range in the control parameter until the end of the fracture. The first pressure signal value generally refers to a fluid pressure signal value, preferably a hydraulic pressure signal value, which is not limited in the present invention.
流体压力范围包括流体压力最大值和流体压力最小值,在确定第一压力信号值不在流体压力范围内时,可能是第一压力信号值大于流体压力最大值的情况,也可能是第一压力信号值小于流体压力最小值得情况,以下 分情况进行叙述。The fluid pressure range includes a fluid pressure maximum value and a fluid pressure minimum value. When it is determined that the first pressure signal value is not within the fluid pressure range, the first pressure signal value may be greater than the fluid pressure maximum value, or the first pressure signal may be The value is less than the minimum value of the fluid pressure, below Describe the situation.
在第一压力信号值大于流体压力最大值时,通过调整控制参数中流体排量范围调整高压泵控制柜的流体排量,通过调整砂比范围调整加砂装置的砂比值,直至压裂结束。When the first pressure signal value is greater than the fluid pressure maximum value, the fluid displacement of the high pressure pump control cabinet is adjusted by adjusting the fluid displacement range in the control parameter, and the sand ratio of the sand adding device is adjusted by adjusting the sand ratio range until the end of the fracturing.
如果在调整完高压泵控制柜的流体排量和加砂装置的砂比值后,确定流体管路的第二压力信号值是否在流体压力范围内。在确定流体管路的第二压力信号值不在流体压力范围内后,向高压泵控制柜发送急停信号,通过人工等方式对高压泵控制柜进行处理,重新启动高压泵控制柜,直至压裂结束。其中,第二压力信号值一般指流体压力信号值,优选地为水力压力信号值,本发明对此不做任何限制。If the fluid displacement of the high pressure pump control cabinet and the sand ratio of the sanding device are adjusted, it is determined whether the second pressure signal value of the fluid line is within the fluid pressure range. After determining that the second pressure signal value of the fluid line is not within the fluid pressure range, sending an emergency stop signal to the high pressure pump control cabinet, manually processing the high pressure pump control cabinet, restarting the high pressure pump control cabinet until fracturing End. The second pressure signal value generally refers to a fluid pressure signal value, preferably a hydraulic pressure signal value, which is not limited in the present invention.
例如,通过设置在流体管路中的压力传感器将获取到的压力信号值传输给测控仪主机。如果压裂过程中监测到的第一压力信号值高于设置的流体压力最大值,则通过测控仪主机向高压泵控制柜及加砂装置发出控制信号,以降低泵注排量或砂比值,从而降低流体管路压力。高压泵控制柜的泵注排量是通过电机转速决定的,给高压泵电机配备变频控制器,通过调节变频控制器的频率控制电机的转速。同时,在测控仪主机中加入相应的控制程序,可以远程调控变频器的频率,从而达到对高压泵电机转速的控制,实现对泵注排量的控制。砂比值则通过在加砂罐出口安装电磁阀,通过测控仪主机远程控制电磁阀的开口大小,控制加砂速度,从而达到控制砂比的目的。For example, the acquired pressure signal value is transmitted to the tester main unit through a pressure sensor disposed in the fluid line. If the value of the first pressure signal detected during the fracturing process is higher than the set maximum value of the fluid pressure, a control signal is sent to the high pressure pump control cabinet and the sanding device through the main body of the measuring instrument to reduce the pumping displacement or the sand ratio. Thereby reducing the fluid line pressure. The pumping displacement of the high-pressure pump control cabinet is determined by the motor speed. The high-pressure pump motor is equipped with a variable frequency controller, and the speed of the motor is controlled by adjusting the frequency of the frequency converter controller. At the same time, the corresponding control program is added to the main body of the measuring and controlling instrument, and the frequency of the frequency converter can be remotely controlled, thereby controlling the speed of the high-pressure pump motor and realizing the control of the pumping displacement. The sand ratio is controlled by installing a solenoid valve at the outlet of the sanding tank, remotely controlling the opening size of the solenoid valve through the main body of the measuring instrument, and controlling the sanding speed to achieve the purpose of controlling the sand ratio.
如果降低泵注排量及砂比值后流体管路压力仍高于流体压力最大值,则通过测控仪主机向高压泵发出紧急停泵信号,通过人工等方式分析原因并采取相应的处理措施,处理完后重新启动高压泵,直到压裂结束。If the fluid line pressure is still higher than the fluid pressure maximum after reducing the pump displacement and sand ratio, the emergency stop pump signal is sent to the high pressure pump through the main controller of the measuring instrument, and the reason is analyzed by manual means and corresponding treatment measures are taken to deal with Restart the high pressure pump after completion until the end of the fracturing.
在第一压力信号值小于流体压力最小值时,可能是流体管路漏水等原因导致,此时认为压裂无效,向高压泵控制柜发送停泵信号,由工作人员进行检查,处理完毕后重新启动高压泵控制柜,直到压裂结束。 When the first pressure signal value is less than the minimum value of the fluid pressure, it may be caused by water leakage in the fluid pipeline. At this time, it is considered that the fracturing is invalid, and the pump stop signal is sent to the high pressure pump control cabinet, and the inspection is performed by the staff. Start the high pressure pump control cabinet until the end of the fracturing.
在一种实施方式中,在确定第一压力信号值在流体压力范围内时,确定流体管路是否发生异常情况;在确定流体管路发生异常情况后,向高压泵控制柜发送急停信号,对高压泵控制柜进行检修,重新启动高压泵控制柜,直至压裂结束。In an embodiment, when it is determined that the first pressure signal value is within the fluid pressure range, determining whether an abnormal condition occurs in the fluid pipeline; after determining that the fluid pipeline is abnormal, sending an emergency stop signal to the high pressure pump control cabinet, Repair the high pressure pump control cabinet and restart the high pressure pump control cabinet until the end of the fracturing.
例如,如果管路压力在正常范围内,高压泵会持续工作,直至压裂完成后,测控仪主机向高压泵控制柜发出软停信号,控制高压泵控制柜的软停控制按钮开关实现对高压泵的远程软停,使管路中的压力实现缓慢平稳降低,避免因突然停泵降压导致的压裂管路冲出孔外。如果压裂过程中出现紧急情况如管道漏水等,通过测控仪主机向高压泵控制柜发出急停信号,紧急停泵,仔细检查确认正常后,重新开泵施工。For example, if the line pressure is within the normal range, the high pressure pump will continue to work until the fracturing is completed, the main controller of the measuring instrument sends a soft stop signal to the high pressure pump control cabinet, and the soft stop control button switch of the high pressure pump control cabinet is controlled to achieve high pressure. The remote soft stop of the pump enables the pressure in the pipeline to be slowly and smoothly reduced, so as to avoid the fracturing pipeline from being flushed out of the hole due to sudden pump stoppage. If there is an emergency such as water leakage in the fracturing process, the main engine of the measuring instrument will send an emergency stop signal to the high-pressure pump control cabinet, and the pump will be stopped urgently. After careful inspection and confirmation, the pump will be re-opened.
在一个实施例中,在实际应用中,在压测开始时,通过测试仪主机的显示界面点击创建工程按钮,测试仪主机将自动创建一个以工作面名称命名的工程文件夹,用以存放此工程的资料及数据信息。在设置完控制参数、工程背景后,点击“煤岩层参数”选项卡,出现煤岩层参数录入界面。煤岩层参数的录入依据矿井的综合柱状图,从上至下依次录入。首先,录入顶板参数,点击“增加层”按钮,将会自动识别录入的是顶板、煤层还是底板的参数;随后,填入相应的表格中,并清空参数录入文本框中的内容,以便录入新数据。其中,“删除层”按钮,将对表格中选中的层进行删除。录入完成后,若发现数据有误,可直接点击表格中相应的单元格进行修改。参数准确录入完成后,点击“保存”按钮,将煤岩层参数保存至工程文件夹中。In an embodiment, in the actual application, when the pressure measurement starts, the project button is created by the display interface of the tester host, and the tester host automatically creates a project folder named after the work surface name to store the Engineering data and data information. After setting the control parameters and engineering background, click the “Coal Rock Parameters” tab to enter the coal rock layer parameter input interface. The entry of coal seam parameters is based on the comprehensive histogram of the mine, which is entered from top to bottom. First, enter the top plate parameters, click on the "Add Layer" button, it will automatically identify the parameters entered in the top, coal or bottom; then, fill in the corresponding table, and clear the contents of the parameter input text box, in order to enter a new data. Among them, the "delete layer" button will delete the selected layer in the table. After the entry is completed, if the data is found to be incorrect, you can directly click the corresponding cell in the table to modify it. After the parameters are accurately entered, click the “Save” button to save the coal formation parameters to the project folder.
在设置完煤岩层参数后,点击“泵站、钻孔及管路布置”选项卡,对水力致裂施工的外部条件进行设置。After setting the parameters of the coal formation, click on the “Pump station, drilling and piping layout” tab to set the external conditions for the hydraulic fracturing construction.
在进行钻孔布置时,依据煤矿井下水力致裂的经验,两种钻孔类型即可满足需要。例如,在用户使用过程中,需选择“S1钻孔”复选框,“S2”钻孔复选框依据需要确定是否选择。“开槽”和“水力割缝”的设置,依据 水力致裂的具体工艺进行选择,如不需要,亦可两个都不使用。“管路布置”中“高压管”、“安装杆”、“防冲杆”参数中的长度为该钻孔进行水力致裂过程中的整体长度。“管路布置”中的“三通个数”项,可依据高压水注入的管路数目确定,例如,注入管路为2个,则三通个数为1个,此处局部摩阻计算按照三通的局部摩阻进行计算,注入管路为1个,则三通个数为0个,此时此处局部摩阻计算按照普通管路连接处的局部摩阻进行计算。In the drilling arrangement, according to the experience of hydraulic fracturing in coal mines, two types of drilling can meet the needs. For example, during the user's use, select the “S1 Drilling” check box and the “S2” Drilling check box to determine if it is selected. "Slotting" and "Hydraulic slitting" settings, based on The specific process of hydraulic fracturing is selected, and if not required, neither can be used. The length in the "high pressure pipe", "mounting rod", and "anti-impact" parameters in "Pipeline Arrangement" is the overall length of the borehole during the hydraulic fracturing process. The number of "three-way" in the "pipe arrangement" can be determined according to the number of pipes injected by high-pressure water. For example, if there are two injection pipes, the number of three-way pipes is one, where the local friction calculation is performed. According to the local friction of the three-way calculation, the number of injection pipes is one, and the number of three-way is 0. At this time, the local friction calculation is calculated according to the local friction at the common pipe connection.
数据输入完成后点击“保存”按钮,进行计算,得出沿程摩阻与排量之间的关系式,并保存所输入的数据以及摩阻与排量关系式至工程文件夹中。点击“运行”进行模拟计算。计算完成后点击“保存”按钮,将输入数据及计算结果保存至工程文件夹。After the data input is completed, click the “Save” button to calculate, and obtain the relationship between the friction and the displacement along the path, and save the input data and the friction and displacement relationship to the project folder. Click "Run" to perform the simulation calculation. After the calculation is completed, click the "Save" button to save the input data and calculation results to the project folder.
本发明中还包括有分析系统,分析系统中设置有地应力估算模块,该模块可根据施工水压力曲线能自动分析出水力致裂过程中的岩石破裂压力、重张压力以及闭合压力,结合破裂压力与重张压力进一步分析出地应力的大小。其中判断关闭压力的方法有单切线法、马斯卡特法、dp/dt法、dt/dp法等,分析系统可以根据每次水压力曲线的特点选择合适的关闭压力判定方法判读出关闭压力,确保关闭压力识别的准确可靠。施工结束后,点击“开始识别”按钮,进行破裂压力的识别、关闭(闭合)压力的识别以及地应力的计算,将数据保存至工程文件夹中。The invention further comprises an analysis system, wherein the analysis system is provided with a ground stress estimation module, which can automatically analyze the rock fracture pressure, the re-tension pressure and the closing pressure in the hydraulic fracturing process according to the construction water pressure curve, combined with the fracture The pressure and the tension pressure further analyze the magnitude of the ground stress. Among them, the method of determining the closing pressure includes a single tangent method, a Mascat method, a dp/dt method, a dt/dp method, etc., and the analysis system can select a suitable closing pressure determination method to judge the closing pressure according to the characteristics of each water pressure curve. Make sure that the pressure identification is off and accurate. After the construction is completed, click the “Start Recognition” button to identify the burst pressure, identify the closing (closed) pressure, and calculate the ground stress, and save the data to the project folder.
在对具有煤与瓦斯突出或冲击倾向性的煤层进行压裂时,有卸压的地方,相应的就会有应力增高区,要防止出现局部应力集中,而引发动力灾害的发生。根据煤岩层岩性、突出或冲击倾向性程度等,及水压致裂泵注排量、致裂时间等参数对煤岩层应力扰动程度的影响规律,设计合理的泵注排量及泵注时间等参数,并在致裂期间,根据监测到的煤岩层微震信号,实时调整泵注排量及时间,达到有效防治煤与瓦斯突出、冲击矿压等动力灾害的目的。When the coal seam with coal and gas outburst or impact tendency is fractured, there is a place where the pressure is relieved, and accordingly, there is a stress increase zone, and local stress concentration is prevented from occurring, which causes a power disaster. According to the lithology of coal seams, the degree of protrusion or impact tendency, and the influence of parameters such as displacement and cracking time of hydraulic fracturing pump on the degree of stress disturbance of coal and rock layers, reasonable design of pump displacement and pumping time During the period of cracking, according to the monitored microseismic signals of coal seams, the pump displacement and time are adjusted in real time to achieve the purpose of effectively preventing coal and gas outburst, impact rock pressure and other dynamic disasters.
监测到的压力信号值、流体排量信号值会以曲线的形式实时显示在显 示屏上。在显示屏的上部实时显示压力、排量、累计流量的数据,并按照先设定的时间间隔与曲线同步刷新至显示屏上。显示屏中央为实时曲线显示区域,横轴为时间,横轴显示的监测时间范围可以根据需要通过按键面板进行调整,共有三种显示区间:0~120s、0~10min、0~30min,便于对监测曲线进行局部放大以及观测曲线的整体变化趋势;主纵轴显示的是压力监测值,压力的监测量程为:0~60MPa;次纵轴显示的是瞬时排量,排量的监测量程为:0~300L/min。监测数据的曲线实时显示功能可以使操作人员直观的观察高压注水过程中注水参数的变化趋势,便于根据监测曲线对注水参数做出及时调整。实现实时监测显示压力、流量的多路曲线,并且在工作期间,可以通过键盘输入、更改相对应的参数设置,从而满足在高压注水过程中将实时采集的数据按照相应的参数设置进行分析处理。The monitored pressure signal value and fluid displacement signal value will be displayed in real time in the form of a curve. On the screen. The pressure, displacement, and accumulated flow data are displayed in real time on the upper part of the display, and are refreshed to the display in synchronization with the curve at the set time interval. The center of the display is the real-time curve display area, the horizontal axis is time, and the monitoring time range displayed on the horizontal axis can be adjusted through the button panel as needed. There are three display intervals: 0~120s, 0~10min, 0~30min, which is convenient. The monitoring curve performs local amplification and the overall trend of the observation curve; the main vertical axis shows the pressure monitoring value, the pressure monitoring range is: 0-60 MPa; the secondary vertical axis shows the instantaneous displacement, and the displacement monitoring range is: 0 to 300 L/min. The real-time display function of the monitoring data allows the operator to visually observe the change trend of the water injection parameters during the high-pressure water injection process, and facilitates timely adjustment of the water injection parameters according to the monitoring curve. Real-time monitoring shows the multi-channel curve of pressure and flow, and during operation, the corresponding parameter settings can be changed through the keyboard to meet the requirements of the real-time data collected in the high-pressure water injection process according to the corresponding parameter settings.
另外,本发明还公开了一种测控设备,该测控设备的主机壳体外形设计美观,质量轻、体积小、便于携带,可以在煤矿等恶劣环境下长时间稳定工作。同时该测控设备具有自动化监测和控制、超限保护及报警功能。能够基于监测数据对压裂过程进行实时控制,确保施工的安全有效完成。In addition, the invention also discloses a measuring and controlling device. The main body casing of the measuring and controlling device has beautiful appearance design, light weight, small volume, convenient carrying, and can work stably for a long time in a harsh environment such as a coal mine. At the same time, the measurement and control equipment has automatic monitoring and control, over-limit protection and alarm functions. The fracturing process can be controlled in real time based on the monitoring data to ensure the safe and effective completion of the construction.
根据本发明的技术方案,可以实时监测压裂过程中各项压力信号值,根据控制参数对高压泵控制柜进行相应的调整,实现自动化控制。According to the technical scheme of the invention, the pressure signal values in the fracturing process can be monitored in real time, and the high pressure pump control cabinet is adjusted accordingly according to the control parameters to realize automatic control.
图4示出了根据本发明实施例提供的一种煤岩层压裂测控装置的结构图。如图4所示,该装置包括:设置单元410、测控单元420、处理单元430和启动单元440。FIG. 4 is a structural diagram of a coal rock fracture detection and control device according to an embodiment of the invention. As shown in FIG. 4, the apparatus includes: a setting unit 410, a measurement and control unit 420, a processing unit 430, and a starting unit 440.
设置单元410用于接收关于对煤岩层进行压裂的控制参数的设置,所述控制参数包括流体压力范围、流体排量范围和砂比范围。The setting unit 410 is configured to receive settings regarding control parameters for fracturing the coal formation, the control parameters including a fluid pressure range, a fluid displacement range, and a sand ratio range.
在设置完上述控制参数后,启动单元440用于向高压泵控制柜发送软启动信号启动所述高压泵控制柜,高压泵控制柜用于输出恒排量的流体。After the above control parameters are set, the starting unit 440 is configured to send a soft start signal to the high pressure pump control cabinet to start the high pressure pump control cabinet, and the high pressure pump control cabinet is used to output a constant displacement fluid.
测控单元420用于确定通过压力传感器获取流体管路的第一压力信 号值是否在所述流体压力范围内。The measurement and control unit 420 is configured to determine a first pressure letter for acquiring a fluid pipeline through the pressure sensor Whether the value is within the fluid pressure range.
处理单元430用于在确定所述第一压力信号值不在所述流体压力范围内时,通过调整所述控制参数中所述流体排量范围和所述砂比范围对所述流体管路的压力进行调整,直至压裂结束。The processing unit 430 is configured to adjust the pressure of the fluid line by adjusting the fluid displacement range and the sand ratio range in the control parameter when determining that the first pressure signal value is not within the fluid pressure range Make adjustments until the end of the fracturing.
可选地,所述流体压力范围包括流体压力最大值,所述处理单元430还用于在确定所述第一压力信号值不在所述流体压力范围内,且所述第一压力信号值大于所述流体压力最大值时,通过调整所述控制参数中所述流体排量范围调整高压泵控制柜的流体排量,通过调整所述砂比范围调整加砂装置的砂比值,直至所述压裂结束。Optionally, the fluid pressure range includes a fluid pressure maximum, and the processing unit 430 is further configured to determine that the first pressure signal value is not within the fluid pressure range, and the first pressure signal value is greater than When the fluid pressure is maximum, adjusting the fluid displacement of the high pressure pump control cabinet by adjusting the fluid displacement range in the control parameter, adjusting the sand ratio of the sanding device by adjusting the sand ratio range until the fracturing End.
可选地,处理单元430还用于在调整完所述高压泵控制柜的流体排量和所述加砂装置的砂比值后,确定所述流体管路的第二压力信号值是否在所述流体压力范围内;在确定所述流体管路的所述第二压力信号值不在所述流体压力范围内后,向所述高压泵控制柜发送急停信号,重新启动所述高压泵控制柜,直至所述压裂结束。Optionally, the processing unit 430 is further configured to determine, after adjusting the fluid displacement of the high pressure pump control cabinet and the sand ratio of the sanding device, whether the second pressure signal value of the fluid pipeline is in the Within the range of fluid pressure; after determining that the second pressure signal value of the fluid line is not within the fluid pressure range, sending an emergency stop signal to the high pressure pump control cabinet, restarting the high pressure pump control cabinet, Until the end of the fracturing.
可选地,处理单元430还用于在确定所述第一压力信号值在所述流体压力范围内时,确定所述流体管路是否发生异常情况;在确定所述流体管路发生所述异常情况后,向高压泵控制柜发送急停信号,对所述高压泵控制柜进行检修,重新启动所述高压泵控制柜,直至压裂结束。Optionally, the processing unit 430 is further configured to determine whether an abnormal condition occurs in the fluid pipeline when determining that the first pressure signal value is within the fluid pressure range; determining that the abnormality occurs in the fluid pipeline After the situation, an emergency stop signal is sent to the high pressure pump control cabinet, the high pressure pump control cabinet is overhauled, and the high pressure pump control cabinet is restarted until the fracturing ends.
在此处所提供的说明书中,说明了大量具体细节。然而,能够理解,本发明的实施例可以在没有这些具体细节的情况下被实践。在一些实例中,并未详细示出公知的方法、结构和技术,以便不模糊对本说明书的理解。In the description provided herein, numerous specific details are set forth. However, it is understood that the embodiments of the invention may be practiced without these specific details. In some instances, well-known methods, structures, and techniques are not shown in detail so as not to obscure the understanding of the description.
类似地,应当理解,为了精简本公开并帮助理解各个发明方面中的一个或多个,在上面对本发明的示例性实施例的描述中,本发明的各个特征有时被一起分组到单个实施例、图、或者对其的描述中。然而,并不应将该公开的方法解释成反映如下意图:即所要求保护的本发明要求比在每个权利要求中所明确记载的特征更多特征。更确切地说,如下面的权利要求 书所反映的那样,发明方面在于少于前面公开的单个实施例的所有特征。因此,遵循具体实施方式的权利要求书由此明确地并入该具体实施方式,其中每个权利要求本身都作为本发明的单独实施例。Similarly, the various features of the invention are sometimes grouped together into a single embodiment, in the above description of the exemplary embodiments of the invention, Figure, or a description of it. However, the method disclosed is not to be interpreted as reflecting the intention that the claimed invention requires more features than those recited in the claims. More precisely, as in the following claims As reflected in the book, the inventive aspects are less than all of the features of the single embodiment disclosed above. Therefore, the claims following the specific embodiments are hereby explicitly incorporated into the embodiments, and each of the claims as a separate embodiment of the invention.
本领域那些技术人员应当理解在本文所公开的示例中的设备的模块或单元或组件可以布置在如该实施例中所描述的设备中,或者可替换地可以定位在与该示例中的设备不同的一个或多个设备中。前述示例中的模块可以组合为一个模块或者此外可以分成多个子模块。Those skilled in the art will appreciate that the modules or units or components of the devices in the examples disclosed herein may be arranged in a device as described in this embodiment, or alternatively may be positioned differently than the devices in this example. In one or more devices. The modules in the foregoing examples may be combined into one module or may be further divided into a plurality of sub-modules.
本领域那些技术人员可以理解,可以对实施例中的设备中的模块进行自适应性地改变并且把它们设置在与该实施例不同的一个或多个设备中。可以把实施例中的模块或单元或组件组合成一个模块或单元或组件,以及此外可以把它们分成多个子模块或子单元或子组件。除了这样的特征和/或过程或者单元中的至少一些是相互排斥之外,可以采用任何组合对本说明书(包括伴随的权利要求、摘要和附图)中公开的所有特征以及如此公开的任何方法或者设备的所有过程或单元进行组合。除非另外明确陈述,本说明书(包括伴随的权利要求、摘要和附图)中公开的每个特征可以由提供相同、等同或相似目的的替代特征来代替。Those skilled in the art will appreciate that the modules in the devices of the embodiments can be adaptively changed and placed in one or more devices different from the embodiment. The modules or units or components of the embodiments may be combined into one module or unit or component, and further they may be divided into a plurality of sub-modules or sub-units or sub-components. In addition to such features and/or at least some of the processes or units being mutually exclusive, any combination of the features disclosed in the specification, including the accompanying claims, the abstract and the drawings, and any methods so disclosed, or All processes or units of the device are combined. Each feature disclosed in this specification (including the accompanying claims, the abstract and the drawings) may be replaced by alternative features that provide the same, equivalent or similar purpose.
此外,本领域的技术人员能够理解,尽管在此所述的一些实施例包括其它实施例中所包括的某些特征而不是其它特征,但是不同实施例的特征的组合意味着处于本发明的范围之内并且形成不同的实施例。例如,在下面的权利要求书中,所要求保护的实施例的任意之一都可以以任意的组合方式来使用。In addition, those skilled in the art will appreciate that, although some embodiments described herein include certain features that are included in other embodiments and not in other features, combinations of features of different embodiments are intended to be within the scope of the present invention. Different embodiments are formed and formed. For example, in the following claims, any one of the claimed embodiments can be used in any combination.
此外,所述实施例中的一些在此被描述成可以由计算机系统的处理器或者由执行所述功能的其它装置实施的方法或方法元素的组合。因此,具有用于实施所述方法或方法元素的必要指令的处理器形成用于实施该方法或方法元素的装置。此外,装置实施例的在此所述的元素是如下装置的例子:该装置用于实施由为了实施该发明的目的的元素所执行的功能。 Furthermore, some of the described embodiments are described herein as a combination of methods or method elements that can be implemented by a processor of a computer system or by other means for performing the functions. Accordingly, a processor having the necessary instructions for implementing the method or method elements forms a means for implementing the method or method elements. Furthermore, the elements described herein of the device embodiments are examples of means for performing the functions performed by the elements for the purpose of carrying out the invention.
如在此所使用的那样,除非另行规定,使用序数词“第一”、“第二”、“第三”等等来描述普通对象仅仅表示涉及类似对象的不同实例,并且并不意图暗示这样被描述的对象必须具有时间上、空间上、排序方面或者以任意其它方式的给定顺序。As used herein, the use of the ordinal "first", "second", "third", etc., to describe a generic object merely means a different instance referring to a similar object, and is not intended to imply such The objects being described must have a given order in time, space, ordering, or in any other way.
尽管根据有限数量的实施例描述了本发明,但是受益于上面的描述,本技术领域内的技术人员明白,在由此描述的本发明的范围内,可以设想其它实施例。此外,应当注意,本说明书中使用的语言主要是为了可读性和教导的目的而选择的,而不是为了解释或者限定本发明的主题而选择的。因此,在不偏离所附权利要求书的范围和精神的情况下,对于本技术领域的普通技术人员来说许多修改和变更都是显而易见的。对于本发明的范围,对本发明所做的公开是说明性的,而非限制性的,本发明的范围由所附权利要求书限定。 While the present invention has been described in terms of a limited number of embodiments, it will be understood by those skilled in the art that In addition, it should be noted that the language used in the specification has been selected primarily for the purpose of readability and teaching, and is not intended to be interpreted or limited. Therefore, many modifications and changes will be apparent to those skilled in the art without departing from the scope of the invention. The disclosure of the present invention is intended to be illustrative, and not restrictive, and the scope of the invention is defined by the appended claims.

Claims (11)

  1. 一种矿井下煤岩层压裂测控方法,其特征在于,包括:A coal mine rock fracturing measurement and control method for mines, characterized in that it comprises:
    接收关于对煤岩层进行水力压裂的控制参数的设置,所述控制参数包括流体压力范围、流体排量范围和砂比范围;Receiving settings for control parameters for hydraulic fracturing of the coal formation, the control parameters including a fluid pressure range, a fluid displacement range, and a sand ratio range;
    确定通过压力传感器获取流体管路的第一压力信号值是否在所述流体压力范围内;Determining whether a first pressure signal value of the fluid line is obtained by the pressure sensor is within the fluid pressure range;
    在确定所述第一压力信号值不在所述流体压力范围内时,通过调整所述控制参数中所述流体排量范围和所述砂比范围对所述流体管路的压力进行调整,直至压裂结束。Adjusting the pressure of the fluid line by adjusting the fluid displacement range and the sand ratio range in the control parameter until the pressure is determined that the first pressure signal value is not within the fluid pressure range until pressure The end of the crack.
  2. 如权利要求1所述的方法,其特征在于,所述流体压力范围包括流体压力最大值,所述在确定所述第一压力信号值不在所述流体压力范围内时,通过调整所述控制参数中所述流体排量范围和所述砂比范围对所述流体管路的压力进行调整,直至压裂结束,包括:The method of claim 1 wherein said fluid pressure range comprises a fluid pressure maximum, said adjusting said control parameter when said determining said first pressure signal value is not within said fluid pressure range The fluid displacement range and the sand ratio range adjust the pressure of the fluid line until the end of the fracture, including:
    在确定所述第一压力信号值不在所述流体压力范围内,且所述第一压力信号值大于所述流体压力最大值时,通过调整所述控制参数中所述流体排量范围调整高压泵控制柜的流体排量,通过调整所述砂比范围调整加砂装置的砂比值,直至所述压裂结束。Adjusting the high pressure pump by adjusting the fluid displacement range in the control parameter when it is determined that the first pressure signal value is not within the fluid pressure range, and the first pressure signal value is greater than the fluid pressure maximum value Controlling the fluid displacement of the cabinet, adjusting the sand ratio of the sanding device by adjusting the ratio of the sand ratio until the end of the fracturing.
  3. 如权利要求2所述的方法,其特征在于,所述通过调整所述控制参数中所述流体排量范围调整高压泵控制柜的流体排量,通过调整所述砂比范围调整加砂装置的砂比值,直至所述压裂结束,包括:The method according to claim 2, wherein said adjusting a fluid displacement of said high pressure pump control cabinet by adjusting said fluid displacement range of said control parameter, adjusting said sand ratio by adjusting said ratio of said sand ratio Sand ratio until the end of the fracturing, including:
    在调整完所述高压泵控制柜的流体排量和所述加砂装置的砂比值后,确定所述流体管路的第二压力信号值是否在所述流体压力范围内;After adjusting the fluid displacement of the high pressure pump control cabinet and the sand ratio of the sanding device, determining whether the second pressure signal value of the fluid pipeline is within the fluid pressure range;
    在确定所述流体管路的所述第二压力信号值不在所述流体压力范围内后,向所述高压泵控制柜发送急停信号,重新启动所述高压泵控制柜, 直至所述压裂结束。After determining that the second pressure signal value of the fluid line is not within the fluid pressure range, sending an emergency stop signal to the high pressure pump control cabinet to restart the high pressure pump control cabinet, Until the end of the fracturing.
  4. 如权利要求1所述的方法,其特征在于,在所述确定通过压力传感器获取流体管路的第一压力信号值是否在所述流体压力范围内时,还包括:The method of claim 1, wherein when the determining whether the first pressure signal value of the fluid line is obtained by the pressure sensor is within the fluid pressure range, the method further comprises:
    在确定所述第一压力信号值在所述流体压力范围内时,确定所述流体管路是否发生异常情况;Determining whether an abnormality occurs in the fluid line when determining that the first pressure signal value is within the fluid pressure range;
    在确定所述流体管路发生所述异常情况后,向高压泵控制柜发送急停信号,对所述高压泵控制柜进行检修,重新启动所述高压泵控制柜,直至压裂结束。After determining that the abnormality occurs in the fluid pipeline, sending an emergency stop signal to the high pressure pump control cabinet, inspecting the high pressure pump control cabinet, and restarting the high pressure pump control cabinet until the end of the fracturing.
  5. 如权利要求1所述的方法,其特征在于,在所述接收关于对煤岩层进行水力压裂的控制参数的设置之后,还包括:The method of claim 1 further comprising, after said receiving said setting of control parameters for hydraulic fracturing of the coal formation, further comprising:
    向高压泵控制柜发送软启动信号启动所述高压泵控制柜,所述高压泵控制柜用于输出恒排量的流体。Sending a soft start signal to the high pressure pump control cabinet activates the high pressure pump control cabinet, which is used to output a constant displacement fluid.
  6. 一种矿井下煤岩层压裂测控装置,其特征在于,包括:A coal mine rock fracturing measurement and control device for mines, characterized in that it comprises:
    设置单元,用于接收关于对煤岩层进行水力压裂的控制参数的设置,所述控制参数包括流体压力范围、流体排量范围和砂比范围;a setting unit for receiving a setting of a control parameter regarding hydraulic fracturing of the coal formation, the control parameter including a fluid pressure range, a fluid displacement range, and a sand ratio range;
    测控单元,用于确定通过压力传感器获取流体管路的第一压力信号值是否在所述流体压力范围内;a measuring and controlling unit, configured to determine whether a first pressure signal value of the fluid pipeline obtained by the pressure sensor is within the fluid pressure range;
    处理单元,用于在确定所述第一压力信号值不在所述流体压力范围内时,通过调整所述控制参数中所述流体排量范围和所述砂比范围对所述流体管路的压力进行调整,直至压裂结束。a processing unit, configured to adjust a pressure of the fluid line by adjusting the fluid displacement range and the sand ratio range in the control parameter when determining that the first pressure signal value is not within the fluid pressure range Make adjustments until the end of the fracturing.
  7. 如权利要求6所述的装置,其特征在于,所述流体压力范围包括流体压力最大值,所述处理单元还用于:The apparatus of claim 6 wherein said fluid pressure range comprises a fluid pressure maximum, said processing unit further comprising:
    在确定所述第一压力信号值不在所述流体压力范围内,且所述第一压力信号值大于所述流体压力最大值时,通过调整所述控制参数中所述 流体排量范围调整高压泵控制柜的流体排量,通过调整所述砂比范围调整加砂装置的砂比值,直至所述压裂结束。When it is determined that the first pressure signal value is not within the fluid pressure range, and the first pressure signal value is greater than the fluid pressure maximum value, by adjusting the control parameter The fluid displacement range adjusts the fluid displacement of the high pressure pump control cabinet, and the sand ratio of the sanding device is adjusted by adjusting the sand ratio range until the fracturing ends.
  8. 如权利要求7所述的装置,其特征在于,所述处理单元还用于:The device according to claim 7, wherein the processing unit is further configured to:
    在调整完所述高压泵控制柜的流体排量和所述加砂装置的砂比值后,确定所述流体管路的第二压力信号值是否在所述流体压力范围内;After adjusting the fluid displacement of the high pressure pump control cabinet and the sand ratio of the sanding device, determining whether the second pressure signal value of the fluid pipeline is within the fluid pressure range;
    在确定所述流体管路的所述第二压力信号值不在所述流体压力范围内后,向所述高压泵控制柜发送急停信号,重新启动所述高压泵控制柜,直至所述压裂结束。After determining that the second pressure signal value of the fluid line is not within the fluid pressure range, sending an emergency stop signal to the high pressure pump control cabinet, restarting the high pressure pump control cabinet until the fracturing End.
  9. 如权利要求6所述的装置,其特征在于,所述处理单元还用于:The device according to claim 6, wherein the processing unit is further configured to:
    在确定所述第一压力信号值在所述流体压力范围内时,确定所述流体管路是否发生异常情况;Determining whether an abnormality occurs in the fluid line when determining that the first pressure signal value is within the fluid pressure range;
    在确定所述流体管路发生所述异常情况后,向高压泵控制柜发送急停信号,对所述高压泵控制柜进行检修,重新启动所述高压泵控制柜,直至压裂结束。After determining that the abnormality occurs in the fluid pipeline, sending an emergency stop signal to the high pressure pump control cabinet, inspecting the high pressure pump control cabinet, and restarting the high pressure pump control cabinet until the end of the fracturing.
  10. 如权利要求6所述的装置,其特征在于,还包括:启动单元,所述启动单元,用于向高压泵控制柜发送软启动信号启动所述高压泵控制柜,所述高压泵控制柜用于输出恒排量的流体。The device according to claim 6, further comprising: a starting unit, wherein the starting unit is configured to send a soft start signal to the high pressure pump control cabinet to activate the high pressure pump control cabinet, and the high pressure pump control cabinet For outputting a constant displacement fluid.
  11. 一种测控设备,其特征在于,包括如权利要求6-10中任一项所述的煤岩层压裂测控装置。 A measurement and control device, comprising the coal rock fracture detection and control device according to any one of claims 6-10.
PCT/CN2017/106622 2017-03-07 2017-10-18 Monitoring and control method utilized in coal reservoir fracking at mining well, device, and monitoring and control apparatus WO2018161577A1 (en)

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