WO2018093108A1 - Triple clutch and actuator thereof - Google Patents

Triple clutch and actuator thereof Download PDF

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Publication number
WO2018093108A1
WO2018093108A1 PCT/KR2017/012841 KR2017012841W WO2018093108A1 WO 2018093108 A1 WO2018093108 A1 WO 2018093108A1 KR 2017012841 W KR2017012841 W KR 2017012841W WO 2018093108 A1 WO2018093108 A1 WO 2018093108A1
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WO
WIPO (PCT)
Prior art keywords
clutch
housing
piston
clutch housing
motor
Prior art date
Application number
PCT/KR2017/012841
Other languages
French (fr)
Korean (ko)
Inventor
박동훈
Original Assignee
씨스톤 테크놀로지스(주)
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 씨스톤 테크놀로지스(주) filed Critical 씨스톤 테크놀로지스(주)
Priority to US16/332,486 priority Critical patent/US20210277958A1/en
Priority to EP17870970.5A priority patent/EP3543556B1/en
Priority to CN201780062073.5A priority patent/CN109790880B/en
Priority claimed from KR1020170151219A external-priority patent/KR101940043B1/en
Publication of WO2018093108A1 publication Critical patent/WO2018093108A1/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D25/00Fluid-actuated clutches
    • F16D25/10Clutch systems with a plurality of fluid-actuated clutches
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60KARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K6/00Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00
    • B60K6/20Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs
    • B60K6/22Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by apparatus, components or means specially adapted for HEVs
    • B60K6/38Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by apparatus, components or means specially adapted for HEVs characterised by the driveline clutches
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D21/00Systems comprising a plurality of actuated clutches
    • F16D21/02Systems comprising a plurality of actuated clutches for interconnecting three or more shafts or other transmission members in different ways
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D25/00Fluid-actuated clutches
    • F16D25/08Fluid-actuated clutches with fluid-actuated member not rotating with a clutching member
    • F16D25/082Fluid-actuated clutches with fluid-actuated member not rotating with a clutching member the line of action of the fluid-actuated members co-inciding with the axis of rotation
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H3/00Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion
    • F16H3/02Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion without gears having orbital motion
    • F16H3/08Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion without gears having orbital motion exclusively or essentially with continuously meshing gears, that can be disengaged from their shafts
    • F16H3/087Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion without gears having orbital motion exclusively or essentially with continuously meshing gears, that can be disengaged from their shafts characterised by the disposition of the gears
    • F16H3/093Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion without gears having orbital motion exclusively or essentially with continuously meshing gears, that can be disengaged from their shafts characterised by the disposition of the gears with two or more countershafts

Definitions

  • the present invention relates to a triple clutch and an actuator thereof, and more particularly to a triple clutch and an actuator applicable to a dual clutch transmission of a hybrid vehicle.
  • DCT dual clutch transmission
  • an electric vehicle (EV) or a hybrid electric vehicle (HEV) that uses electric energy as an eco-friendly vehicle may be used.
  • a hybrid vehicle is a vehicle that uses two or more power sources. it means.
  • an engine and a motor are used as power sources of a hybrid vehicle, and the motor is directly connected to the transmission and the engine is connected to the transmission through an engine clutch.
  • the transmission used in the hybrid vehicle is DCT, all three clutches must be arranged before and after the motor, thereby causing a problem in that the transmission length is long.
  • the present invention is to provide a triple clutch that can realize a compact transmission structure by efficiently disposing three clutches used in the dual clutch transmission of the hybrid vehicle.
  • the present invention is to provide an actuator capable of effectively operating the triple clutch.
  • Triple clutch includes an input shaft for receiving the rotational power of the engine;
  • a motor including a motor housing, a stator fixedly mounted to an outer circumferential surface of the motor housing, and a rotor rotatably disposed inside a radius of the stator;
  • a clutch housing operatively connected to the rotor, rotating together with the rotor, receiving a rotational power of the motor, and forming a clutch space therein;
  • a first clutch for selectively transmitting rotational power of the clutch housing to a first output shaft;
  • a second clutch for selectively transmitting rotational power of the clutch housing to a second output shaft;
  • a third clutch for selectively transmitting rotational power of the input shaft to the clutch housing, wherein the first, second and third clutches may be disposed in the clutch space.
  • the first, second and third clutches may include first, second and third disc packs, respectively, and at least a portion of the first, second and third disc packs may be disposed within the length of the rotor in the axial direction.
  • the first and second clutches may be arranged side by side in the axial direction, and the third clutch may be disposed inside a radius of the first and second clutches.
  • the first clutch includes a first disk pack for selectively connecting the first output shaft and the clutch housing by axial force, a drum configured to selectively apply axial force to the first disk pack, and the second clutch includes an axial force.
  • a second disk pack for selectively connecting the second output shaft and the clutch housing, wherein the drum is operatively connected to the clutch housing to continuously receive rotational power of the clutch housing,
  • the pack may optionally be adapted to operatively connect the second output shaft and the drum.
  • the motor housing extends in the axial direction and has a motor housing outer periphery to which the stator is fixedly attached to an inner circumferential surface thereof, a motor housing connecting portion extending radially inward at the front end of the motor housing outer peripheral portion, and an axial rearward at the inner end of the motor housing connecting portion.
  • a motor housing inner circumference extending to the side, wherein the clutch housing extends in an axial direction and is radially inward at a front end of the clutch housing outer circumference, the clutch housing outer circumference of which the rotor is fixedly attached to an outer circumference thereof, and from the motor housing connection portion. It may include a clutch housing connecting portion spaced apart in the axial direction, and an inner peripheral portion of the clutch housing extending in the axial direction from the inner end of the clutch housing connecting portion and radially spaced apart from the inner portion of the motor housing.
  • the first clutch may include a first actuating hub operatively connected to the first output shaft; A first disc pack mounted between the outer peripheral portion of the clutch housing and the first actuating hub to selectively connect the clutch housing and the first actuating hub by axial force; A drum operatively connected to an inner circumferential surface of the clutch housing outer circumference and adapted to axially move and selectively apply axial force to the first disk pack; And a first pressure plate adapted to apply axial force to the drum.
  • the second clutch comprises a second actuating hub operatively connected to the second output shaft; A second disc pack mounted between the drum and the second actuating hub to selectively connect the drum and the second actuating hub by axial force; And a second pressure plate moving in an axial direction and selectively applying an axial force to the second disc pack.
  • the first pressure plate is mounted on the inner circumferential surface of the drum to be movable in the axial direction together with the drum, and the second pressure plate is splined to the inner circumferential surface of the drum to move in the axial direction independently of the drum. Can be.
  • the first pressure plate may be disposed axially backward of the second pressure plate.
  • the third clutch comprises a third actuating hub operatively connected to the input shaft; A third disc pack mounted between the third actuating hub and the clutch housing inner circumference to selectively connect the clutch housing and the third actuating hub by axial force; And a third pressure plate moving in the axial direction and selectively applying an axial force to the third disk pack.
  • the third pressure plate may be configured to exert an axial force on the third disk pack through the clutch housing connecting portion.
  • Triple clutch is the input shaft for receiving the rotational power of the engine;
  • a motor including a motor housing, a stator fixedly mounted to an outer circumferential surface of the motor housing, and a rotor rotatably disposed inside a radius of the stator;
  • a clutch housing operatively connected to the rotor, rotating together with the rotor, receiving a rotational power of the motor, and forming a clutch space therein;
  • a first clutch for selectively transmitting rotational power of the clutch housing to a first output shaft;
  • a second clutch for selectively transmitting rotational power of the clutch housing to a second output shaft;
  • a third clutch for selectively transmitting rotational power of the input shaft to the clutch housing, wherein the first, second and third clutches include first, second and third disc packs, respectively. At least a portion of the 3 disc pack may be disposed within the length of the rotor in the axial direction.
  • the clutch housing comprises a first support for axially supporting the first clutch, wherein the first, second and third clutches each comprise first, second and third actuation hubs and the second actuation hub. And a second actuating hub extension extending axially rearward, wherein the axial force applied to the first clutch is transmitted to the clutch housing and supported by a first support bearing disposed axially between the clutch housing and the motor housing.
  • the axial force applied to the second clutch is transmitted to and supported by the second support bearing through a snap ring mounted on the second operating hub extension, and the axial force applied to the third clutch is mounted on the inner circumferential surface of the clutch housing. It can be transmitted to the clutch housing through the snap ring and supported by a third support bearing disposed on the axial rear side between the clutch housing and the motor housing.
  • the clutch housing includes a first support for axially supporting the first clutch, the first, second and third clutches each including first, second and third actuating hubs, the second actuating hub being A first support bearing coupled to the second output shaft by a spline coupling and a snap ring mounted on the second output shaft, and the axial force applied to the first clutch is transmitted to the clutch housing and disposed axially between the clutch housing and the motor housing.
  • Axial force applied to the second clutch is transmitted to the second output hub by a snap ring mounted on the second output shaft and transmitted to the second support bearing mounted on the output shaft.
  • the axial force applied to the third clutch is transmitted to the clutch housing through a snap ring mounted on the inner circumferential surface of the clutch housing, and is arranged in the axial rear side between the clutch housing and the motor housing. It can be supported by a support bearing.
  • An actuator according to another embodiment of the present invention may be applied to a triple clutch according to embodiments of the present invention.
  • the actuator is configured to transmit the axial force to the first clutch, the second clutch or the third clutch, respectively.
  • the actuator includes a first piston that transmits the axial force to the first clutch, a second piston that transmits the axial force to the second clutch, and a third piston that transmits the axial force to the third clutch, wherein the first piston and the third piston
  • the two pistons may be provided in the actuator housing, and the third piston may be mounted in the motor housing.
  • the first piston and the second piston are separated by a partition wall disposed therebetween, and an outer circumferential surface of the second piston may be located radially outward from an inner circumferential surface of the first piston.
  • the partition wall is mounted to the actuator housing, extending in the axial front side, the partition mounting portion that the outer end of the second piston slidably contact; A partition connecting part extending radially inward from the partition mounting part; And a partition extension part extending from the inner end of the partition connection part to the front side in the axial direction and in which the inner circumferential surface of the first piston is slidably contacted.
  • a first support plate is mounted on the barrier rib extension to the front side of the first piston, and a first return spring is mounted between the first support plate and the front surface of the first piston, and a second return is connected between the front surface of the second piston and the partition connection part.
  • the spring can be mounted.
  • the motor housing extends in the axial direction and has a motor housing outer periphery to which the stator is fixedly attached to an inner circumferential surface thereof, a motor housing connecting portion extending radially inward at the front end of the motor housing outer peripheral portion, and an axial rearward at the inner end of the motor housing connecting portion. And a motor housing inner periphery extending to the side, wherein the motor housing connecting portions are radially spaced apart from each other, and further include first and second protrusions extending in an axial rearward direction, and the third piston includes the first and second protrusions. It can be mounted in the space between the protrusions.
  • a second support plate may be mounted on an inner circumferential surface of the first protrusion, and a third return spring may be mounted between the second support plate and the rear surface of the third piston.
  • FIG. 1 is a cross-sectional view of a triple clutch according to an embodiment of the present invention.
  • FIG. 2 is a cross-sectional view of a triple clutch according to another embodiment of the present invention.
  • FIG. 3 is a schematic diagram showing the arrangement of three clutches in a triple clutch according to an embodiment of the present invention.
  • front means “side”, “part”, or “end” close to the input axis
  • rear means "rear”, “rear”, “rear” ',' Or 'back end' indicates 'side', 'part' or 'end' far from the input axis.
  • the triple clutch according to the embodiment of the present invention can be used, for example, in a hybrid vehicle using DCT.
  • Hybrid vehicle refers to a vehicle that runs using two or more power sources.
  • a hybrid vehicle using an engine and a motor as a power source is illustrated.
  • the dual clutch transmission In the dual clutch transmission, a plurality of input gears are distributed in two transmission input shafts, and a plurality of output gears each of which is engaged with the plurality of input gears is distributed in two transmission output shafts.
  • the dual clutch transmission also includes a plurality of synchronizer mechanisms, wherein the plurality of synchronizer mechanisms are selectively operated to connect one of the plurality of output gears and one of the two transmission output shafts.
  • the dual clutch is adapted to transmit the power of a power source (eg, engine and motor) to either of the two transmission output shafts.
  • a dry or wet clutch may be used as the double clutch.
  • the input shaft and the first and second output shafts in this specification and claims are related to the flow of power in terms of triple clutches. That is, the input shaft refers to an axis for inputting the rotational power of the engine to the triple clutch, it may be a crank shaft of the engine or a separate shaft connected thereto, and the output shaft refers to an axis for outputting the rotational power from the triple clutch. Can be.
  • the two members are 'operatively connected' means that they are connected to transmit the rotational power of one member to the other member, means such as welding, bolts, rivets, spline coupling, gear coupling, etc. It means that through the two members are rotatably connected with each other.
  • FIG. 1 is a cross-sectional view of a triple clutch according to an embodiment of the present invention.
  • the triple clutch 1 selectively receives rotational power of the input shaft 2, and receives rotational power of the input shaft 2 and / or the motor 20. It is for selectively transmitting to the first output shaft 4 or the second output shaft (6).
  • the triple clutch 1 includes an input shaft 2, a motor 20, a clutch housing 40, a first clutch 11, a second clutch 12, a third clutch 13, and actuators 15A and 15B. ).
  • the first clutch 11, the second clutch 12, the third clutch 13, and the actuators 15A and 15B are disposed inside the transmission housing.
  • the transmission housing is formed in a generally cylindrical shape having a space therein.
  • the input shaft 2, the first output shaft 4 and the second output shaft 6 are arranged in the center of the transmission housing.
  • either one of the first output shaft 4 and the second output shaft 6 is associated with the implementation of the hole means (for example, 1st stage, 3rd stage, 5th stage, 7th stage, etc.), and the first output shaft (4) or the other of the second output shaft 6 relates to the implementation of mating means (e.g., two, four, six, eight, etc.). That is, the rotational power of the input shaft 2 and / or the motor 20 is selectively applied to the first output shaft 4 or the second output shaft 6 through the operation of the first clutch 11 or the second clutch 12. By transmitting the alternating hole means and mating means are made to shift.
  • the engine mode driving mode running only by the power of the engine
  • hybrid mode power and motor of the engine
  • the driving mode of driving with the power of may be implemented, and when the third clutch 13 does not operate, the electric vehicle mode (the driving mode of driving with the power of the motor) may be implemented.
  • the input shaft 2 is for inputting rotational power of a power source (for example, an engine) to the triple clutch 1, and may be a crank shaft or a separate shaft connected thereto.
  • a power source for example, an engine
  • the input shaft 2 is illustrated as an axis connected to the crank shaft through the torsional damper 10, but is not limited thereto.
  • An input shaft spline 3 is formed on the input shaft 2 to be operatively connected to the crank shaft or to the torsional damper 10 connected thereto.
  • the first output shaft 4 and the second output shaft 6 may each be two input shafts provided in the dual clutch transmission.
  • the second output shaft 6 is formed as a hollow shaft, and the first output shaft 4 is disposed inside the second output shaft 6 without rotation interference with the second output shaft 6. Further, the front end of the first output shaft 4 protrudes from the front end of the second output shaft 6 to the axial front side and extends to the end of the input shaft 2.
  • a bearing 222 is disposed between the end of the input shaft 2 and the front end of the first output shaft 4 to facilitate relative rotation of the input shaft 2 and the first output shaft 4.
  • Spline 5 or gear teeth are formed on the outer peripheral surface of the front end of the first output shaft 4
  • splines 7 or gear teeth are formed on the outer peripheral surface of the front end of the second output shaft 6, but the present invention is not limited thereto. .
  • the torsional damper 10 is to attenuate the torsional vibration of the rotational power transmitted from the crankshaft, and the output of the torsional damper 10 is transmitted to the input shaft 2.
  • the motor 20 includes a motor housing 21, a stator 32, and a rotor 34.
  • the motor housing 21 may be part of the transmission housing or may be manufactured separately from the transmission housing and coupled to the transmission housing.
  • the motor housing 21 includes a motor housing outer peripheral portion 22, a motor housing connecting portion 24, and a motor housing inner peripheral portion 30.
  • the motor housing outer periphery 22 extends from the front side to the rear side in the axial direction.
  • the motor housing connecting portion 24 extends radially inward at the front end of the motor housing outer peripheral portion 22.
  • the motor housing connecting portion 24 further includes first and second protrusions 26 and 28 spaced apart from each other in the radial direction and extending laterally in the axial direction.
  • the motor housing inner peripheral portion 30 extends from the inner end of the motor housing connecting portion 24 to the axial rear side.
  • the motor housing step portion 31 is formed on the outer circumferential surface of the motor housing inner circumferential portion 30.
  • the motor housing inner peripheral portion 30 is spaced radially outward from the input shaft 2, and bearings 212 and 220 are mounted between the inner peripheral surface of the motor housing inner peripheral portion 30 and the outer peripheral surface of the input shaft 2. This facilitates the relative rotation of the motor housing 21 and the input shaft (2).
  • a sealing member 200 may be mounted between the inner circumferential surface of the inner circumference of the motor housing 30 and the outer circumferential surface of the input shaft 2 to the front side of the bearing 212 to prevent the oil supplied to the triple clutch from leaking out. Can be.
  • the motor housing 21 forms a mounting space of the stator 32, the rotor 34 and the clutches.
  • the shape of the motor housing 21 can be determined by those skilled in the art according to design intention, and is not limited to the shape shown in the present specification and drawings.
  • the stator 32 is fixedly mounted to the inner circumferential surface of the motor housing outer circumferential portion 22.
  • the stator 32 is electrically connected to an inverter (not shown) to receive an electrical signal. Accordingly, the stator 32 forms a magnetic field therein.
  • the rotor 34 is spaced apart from the inside of the stator 32 and is formed in a cylindrical shape. When the electrical signal is input to the stator 32, the rotor 34 is rotated.
  • the clutch housing 40 forms a clutch space in which the first, second, and third clutches 11, 12, and 13 are disposed, and is operatively connected to the rotor to rotate together with the rotor to rotate the motor 20. Get power.
  • the first, second and third clutches 11, 12 and 13 are arranged in a clutch space, in particular a space within the length L of the rotor 34 in the axial direction, thereby providing a compact structure.
  • the clutch housing 40 includes a clutch housing outer peripheral portion 42, a clutch housing connecting portion 44, and a clutch housing inner peripheral portion 48.
  • the clutch housing outer circumferential portion 42 extends from the front side to the rear side in the axial direction, and its outer circumferential surface is fixedly attached to the inner circumferential surface of the rotor 34. Therefore, when the rotor 34 rotates, the clutch housing 40 also rotates together.
  • the clutch housing connecting portion 44 extends radially inward at the front end of the clutch housing outer peripheral portion 42 and is spaced axially rearward from the motor housing connecting portion 24. At the set positions of the clutch housing connecting portion 44, a first support portion 45 protruding in the rearward direction in the axial direction and a through hole 46 drilled in the axial direction may be formed.
  • the clutch housing inner peripheral portion 48 extends in the axial direction at the inner end of the clutch housing connecting portion 44 and is spaced radially outward from the motor housing inner peripheral portion 30.
  • the first clutch housing stepped portion 50 facing the motor housing stepped portion 31 is formed at the front side of the inner circumferential surface of the clutch housing inner circumferential portion 48.
  • a first support bearing 214 is mounted between the motor housing step portion 31 and the first clutch housing step portion 50.
  • a second clutch housing step portion 52 is formed at the rear side of the inner circumferential surface of the inner circumferential portion 48 of the clutch housing.
  • the shape of the clutch housing 40 can be determined by those skilled in the art according to design intention, it is not limited to the shape shown in the specification and drawings.
  • the first clutch 11 is disposed radially outward and axially forward in the clutch space.
  • the first clutch 11 is for selectively transmitting rotational power of the input shaft 2 and / or the motor 20 to the first output shaft 4, and includes a first disk pack 66 and a first operating hub ( 68), drum 72 and first pressure plate 110.
  • the first disc pack 66 is disposed between the clutch housing 40 and the first actuating hub 68 to selectively transmit rotational power of the clutch housing 40 to the first actuating hub 68.
  • the first support part 45 formed on the clutch housing connecting part 44 supports the first disc pack 66 in the axial direction so that the first disc pack 66 may be frictionally coupled.
  • the first disk pack 66 includes a first separator plate 60, a first friction disk 62, and a first separating spring 64. Although not limited thereto, the first separating spring 64 may be deleted as necessary.
  • the plurality of first separate plates 60 are splined to the inner circumferential surface of the clutch housing outer circumferential portion 42.
  • the plurality of first friction disks 62 are splined to the outer circumferential surface of the first actuating hub 68 and are alternately arranged with the plurality of first separator plates 60.
  • At least one first separating spring 64 is disposed between adjacent first separate plates 60 outside the radius of the first friction disk 62 to provide axial elastic force to the first separate plate 60. do.
  • the first separating spring 64 maintains a gap between the first separate plates 60 when the first clutch 11 is not engaged, thereby reducing drag torque and simultaneously releasing the first clutch 11. To make it smooth.
  • the first separating spring 64 may act as a return spring to release the first clutch 11.
  • the first actuating hub 68 transmits the rotational power of the clutch housing 40 transmitted through the first disc pack 66 to the first output shaft 4.
  • Splines 70 or gear teeth are formed on the inner circumferential surface of the first actuating hub 68 so that power can be transmitted by engaging with the splines 5 or gear teeth of the first output shaft 4.
  • a bearing 217 is interposed between the radially inner portion of the first actuating hub 68 and the rear end of the input shaft 2 to facilitate relative rotation of the first actuating hub 68 and the input shaft 2. Support the first actuating hub 68 in the axial direction.
  • the drum 72 is formed in a cylindrical shape, and is coupled to the inner circumferential surface of the clutch housing outer peripheral portion 42 so as to be movable in the axial direction through spline coupling or the like, and rotates together with the clutch housing 40 to rotate the clutch housing 40. Receives rotational power of).
  • the drum 72 is disposed at the rear side of the first disc pack 66 and extends in the axial rear side.
  • a first pressing part 74 is formed at the front end of the drum 72 to transmit the axial force to the first disc pack 66.
  • the first pressure plate 110 is coupled to the rear side of the drum 72.
  • the outer end of the first pressure plate 110 is splined to the inner circumferential surface of the drum 72, and the front and rear sides of the outer end of the first pressure plate 110 of the drum 72 are separated from each other.
  • Each of the snap rings 16 fixedly mounted on the inner circumferential surface is disposed such that the first pressure plate 110 and the drum 72 can move together in the axial direction.
  • the coupling of the first pressure plate 110 and the drum 72 is not limited thereto.
  • a first accommodating part 112 is formed at an inner end of the first pressure plate 110 to accommodate the first application bearing 114.
  • the shape of the first pressure plate 110 may be determined by those skilled in the art according to design intention, and is not limited to the shape shown in the specification and drawings.
  • the second clutch 12 is disposed radially outward and axially rearward in the clutch space.
  • the second clutch 12 is for selectively transmitting rotational power of the input shaft 2 and / or the motor 20 to the second output shaft 6, and includes a second disk pack 86 and a second operating hub ( 88, and a second pressure plate 116.
  • the second disc pack 86 is disposed between the drum 72 and the second actuating hub 88 to selectively transmit rotational power of the drum 72 to the second actuating hub 88.
  • the second disc pack 86 is disposed between the first pressing part 74 and the first pressure plate 110 in the axial direction.
  • the second disk pack 86 includes a second separator plate 80, a second friction disk 82, and a second separating spring 84. Although not limited thereto, the second separating spring 84 may be deleted as necessary.
  • the plurality of second separate plates 80 are splined to the outer circumferential surface of the second actuating hub 88.
  • the plurality of second friction disks 82 are splined to the inner circumferential surface of the drum 72 and are alternately disposed with the plurality of second separator plates 80.
  • At least one second separating spring 84 is disposed between adjacent second separate plates 80 inside the radius of the second friction disk 82 to provide axial elastic force to the second separate plate 80. do.
  • the second separating spring 84 maintains the gap between the second separate plates 80 when the second clutch 12 is not engaged, thereby reducing drag torque and smoothly releasing the second clutch 12. .
  • the second separating spring 84 may act as a return spring to release the second clutch 12.
  • the second actuating hub 88 transmits the rotational power of the drum 72 transmitted through the second disc pack 86 to the second output shaft 6.
  • a second actuating hub extension 89 extends axially to the rear side. At least a portion of the second actuating hub extension 89 may be radially spaced apart from the second output shaft 6.
  • a spline 92 or a gear tooth is formed on the front inner circumferential surface of the second operation hub extension 89 so as to transmit rotational power by combining with the spline 7 or gear tooth of the second output shaft 6. have.
  • a bearing 219 is interposed between the radially inner portion of the second actuating hub 88 and the radially inner portion of the first actuating hub 68 so that the second actuating hub 88 and the first actuating hub 68 are opposed to each other. While smoothly rotating, the second actuating hub 88 is supported in the axial direction.
  • the second support portion 90 extends radially outwardly in front of the outer circumferential surface of the second actuating hub 88.
  • the second support part 90 supports the second disc pack 86 in the axial direction. Therefore, when the second pressure plate 116 moves to the left in the figure, the second support portion 90 supports the axial force on the second separate plate 80 and the second friction disk 82.
  • the second pressure plate 116 optionally frictionally couples the second disc pack 86 to selectively transmit rotational power of the drum 72 to the second actuating hub 88.
  • the second pressure plate 116 is splined to the inner circumferential surface of the drum 72 on the rear side of the second disk pack 86 to be movable in the axial direction.
  • a second pressing part 118 for pressing the second disc pack 86 may be formed in the radially outer portion of the second pressure plate 116.
  • a second accommodating part 120 is formed at a radially inner end of the second pressure plate 116, and the second accommodating part 120 is configured to accommodate the second application bearing 122. .
  • the second pressure plate 116 is disposed at the axial front side of the first pressure plate 110.
  • the shape of the second pressure plate 116 may be determined by those skilled in the art according to design intention, and is not limited to the shape shown in the specification and the drawings.
  • the third clutch 13 is disposed in the radially inner side and the axially front side of the first disc pack 66 in the clutch space.
  • the third clutch 13 is for selectively transmitting the rotational power of the input shaft 2 to the clutch housing 40, the third operating hub 108, the third disk pack 106, and the third pressure plate (194).
  • the third actuating hub 108 is operatively connected to the input shaft 2 by welding or the like, rotates with the input shaft 2, and receives rotational power of the input shaft 2.
  • the third disc pack 106 is disposed between the third actuating hub 108 and the clutch housing inner peripheral portion 48 to selectively transmit the rotational power of the input shaft 2 to the clutch housing 40.
  • the third disk pack 106 includes a third separate plate 100, a third friction disk 102 and a third separating spring 104. Although not limited thereto, the third separating spring 104 may be deleted as necessary.
  • the plurality of third separate plates 100 are splined to the outer circumferential surface of the inner circumferential portion 48 of the clutch housing.
  • the plurality of third friction disks 102 are splined to the inner circumferential surface of the third actuating hub 108 and are alternately disposed with the plurality of third separate plates 100.
  • At least one third separating spring 104 is disposed between neighboring third separate plates 100 inside the radius of the third friction disk 102 to provide an axial elastic force to the third separate plate 100. do.
  • the third separating spring 104 maintains the gap between the third separate plates 100 when the third clutch 13 is not engaged, thereby reducing drag torque and smoothly releasing the third clutch 13. .
  • the third separating spring 104 may act as a return spring to release the third clutch 13.
  • a snap ring 23 is mounted on the rear clutch housing inner peripheral portion 48 of the third disc pack 106 to support the third disc pack 106 in the axial direction.
  • the snap ring 23 supports the axial force on the third separate plate 100 and the third friction disk 102.
  • the third pressure plate 194 selectively frictionally couples the third disc pack 106 to selectively transmit rotational power of the input shaft 2 to the clutch housing 40.
  • the third pressure plate 194 extends through the through hole 46 from the outside of the clutch housing 40 to the third disk pack 106.
  • a third pressing unit 196 is formed at the rear end of the third pressure plate 194.
  • the third pressing unit 196 may apply an axial force to the third separator plate 100 to frictionally couple the third separator plate 100 and the third friction disk 102.
  • a third accommodating part 198 is formed at the front end of the third pressure plate 194, and the third accommodating part 198 is configured to accommodate the third application bearing 192.
  • the shape of the third pressure plate 194 may be determined by those skilled in the art according to design intention, and is not limited to the shape shown in the present specification and drawings.
  • the actuators 15A and 15B provide the actuation force (axial force) to the triple clutch 1, and include the first and second actuators 15A and the third actuator 15B.
  • the first and second actuators 15A are configured to operate the first and second clutches 11 and 12 and include an actuator housing 130.
  • the actuator housing 130 is formed in a thick disk shape, and may be integrally formed with the transmission housing or separately manufactured and attached to the transmission housing.
  • the inner diameter portion of the actuator housing 130 is recessed toward the rear in the axial direction to form a piston space in which the first and second pistons 140 and 160 are mounted.
  • first and second clutch housing protrusions 132 and 134 extending in the axial front side are formed in the radially outer side and the radially inner side of the piston space.
  • the second clutch housing protrusion 134 is radially spaced apart from the second actuating hub extension 89.
  • a second support bearing 218 is mounted between the rear end of the inner circumferential surface of the actuator housing 130 and the rear end of the second actuating hub extension 89.
  • a snap ring 18 is mounted on an outer circumferential surface of the second actuating hub extension 89.
  • the first piston 140, the partition wall 150, and the second piston 160 are mounted in the piston space.
  • the first piston 140 is to provide axial force to the first pressure plate 110 through the first application bearing 114
  • the second piston 160 is through the second application bearing 122 To provide axial force to the second pressure plate 116.
  • the first piston 140 is disposed in the radial space between the inner circumferential surface of the first clutch housing protrusion 132 and the partition wall 150.
  • the first application bearing 114 is mounted between the front surface of the first piston 140 and the first accommodation portion 112.
  • the second piston 160 is disposed in the radial space between the partition wall 150 and the second clutch housing protrusion 134.
  • a second piston inner circumferential portion 162 extends in the axial front side at an inner end of the second piston 160, and is disposed between the front end of the second piston inner circumferential portion 162 and the second accommodating portion 120.
  • the second application bearing 122 is mounted.
  • the partition wall 150 is disposed between the first piston 140 and the second piston 160 to independently control the operation of the first piston 140 and the operation of the second piston 160.
  • the partition wall 150 includes a partition mounting part 152, a partition wall connecting part 154, and a partition wall extending part 156.
  • the partition mounting portion 152 is formed in the axial direction and is mounted on the inner circumferential surface of the first clutch housing protrusion 132 by a press-fit method.
  • the partition connecting portion 154 extends radially inward from a front end of the partition mounting portion 152.
  • the partition extension part 156 extends from the inner end of the partition connection part 154 toward the axial front side.
  • a first support plate 148 is mounted on the front end of the partition extension part 156, and a first return spring 146 is mounted between the first support plate 148 and the front surface of the first piston 140. It provides an elastic force to one piston (140).
  • the partition ring extension 156 is equipped with a snap ring 19.
  • a second return spring 166 is mounted between the front surface of the second piston 160 and the partition wall connecting portion 154 to provide elastic force to the second piston 160.
  • the outer circumferential surface of the first piston 140 is in close contact with the inner circumferential surface of the first clutch housing protrusion 132, and the inner circumferential surface of the first piston 140 is in close contact with the outer circumferential surface of the partition extension part 156 so as to contact the first piston.
  • the first piston chamber 144 is formed between the rear surface of the 140 and the partition wall connecting portion 154.
  • a stopper 142 protruding radially outward is formed at the front end of the outer circumferential surface of the first piston 140 to limit the distance that the first piston 140 can move to the axial rear side.
  • the outer circumferential surface of the second piston 160 is in close contact with the inner circumferential surface of the partition mounting part 152, and the inner circumferential surface of the second piston 160 is in close contact with the outer circumferential surface of the second clutch housing protrusion 134 so that the second piston 160 is closed.
  • a second piston chamber 164 is formed between the rear surface of the actuator and the actuator housing 130.
  • the first piston 140 is operatively connected to the first application bearing 114 to move to the front in the axial direction by the operating hydraulic pressure supplied to the first piston chamber 144 and the first application bearing An axial force is applied to the 114.
  • An axial force is applied to the 114.
  • Sealing members 206 and 208 may be mounted between the outer circumferential surfaces of 156, respectively.
  • the second piston inner circumferential portion 162 extends in the axial front side and is operatively connected to the second application bearing 122. Therefore, the second piston 160 is moved forward in the axial direction by the hydraulic pressure supplied to the second piston chamber 164 to apply the axial force to the second application bearing 122.
  • the sealing members 210 and 211 may be mounted between the outer circumferential surfaces of the sealing members 210 and 211.
  • the outer circumferential surface D 2O of the second piston 160 is located radially outward from the inner circumferential surface D 1i of the first piston 140 through the shape of the partition wall 150 (see FIG. 3). Therefore, while independently controlling the operation of the first and second pistons 140 and 160 through the partition wall 150, the hydraulic actuation area (hydraulic area) of the first and second pistons 140 and 160 is increased to reduce the pressure. A large operating force can be obtained in space. This makes it possible to design an actuator that can achieve a compact and large operating force.
  • a first supply flow path 170 configured to supply operating hydraulic pressure to the first piston chamber 144 and a second supply flow path configured to supply operating hydraulic pressure to the second piston chamber 164. 172 is formed.
  • the first supply flow path 170 is in fluid communication with the first piston chamber 144, and the second supply flow path 172 is in fluid communication with the second piston chamber 164.
  • a cooling passage 174 is formed in the actuator housing 130 to supply oil for cooling and lubrication to the interior of the triple clutch 1.
  • the third actuator 15B further includes a third piston 180.
  • the third piston 180 is for providing axial force to the third pressure plate 194 through the third application bearing 192.
  • the third piston 180 is disposed in the radial space between the first and second protrusions 26 and 28 of the motor housing 21.
  • the rear surface of the third piston 180 extends radially inward to form a third piston extension 182, and a third accommodation portion of the third piston extension 182 and the third pressure plate 194. Between the 198, the third application bearing 192 is mounted.
  • the outer circumferential surface of the third piston 180 is in close contact with the inner circumferential surface of the first protrusion 26, and the inner circumferential surface of the third piston 180 is in close contact with the outer circumferential surface of the second protrusion 28 so that the front surface of the third piston 180 and the motor are close to each other.
  • a third piston chamber 184 is formed between the housing connecting portions 24.
  • Sealing members 202 and 204 are mounted between the outer circumferential surfaces, respectively.
  • a second support plate 188 is mounted on the rear surface of the first protrusion 26, and a third return spring 186 is mounted between the rear surface of the third piston 180 and the second support plate 188 to provide a third support plate 188. It provides elastic force to the piston 180.
  • a snap ring 14 is mounted to the first protrusion 26 to support the second support plate 188 in the axial direction.
  • a third supply flow passage 190 is formed inside the motor housing 21 to supply the hydraulic pressure to the third piston chamber 184, and the third supply flow passage 190 is formed in the third piston chamber 184. Fluidly communicates with
  • the third actuator 15B may be integrally formed with the motor housing 21 or may be manufactured separately and attached to the motor housing 21.
  • a third support bearing 216 is mounted between the second clutch housing stepped portion 52 and the rear end of the motor housing inner peripheral portion 30.
  • a snap ring 17 is mounted to the inner circumferential portion 30 of the motor housing.
  • the power of the crankshaft (or engine) is input directly to the input shaft 2 or after the torsional vibration is attenuated via the torsional damper 10.
  • the rotational power of the input shaft 2 is transmitted to the third actuating hub 108, but is not transmitted to the clutch housing 40 if the third clutch 13 is not operated.
  • the third pressure plate 194 moves to the left side in the drawing by the elastic force of the third separating spring 104.
  • the third piston 180 may be formed by the elastic force of the third separating spring 104 transmitted to the third piston 180 through the third application bearing 192 and the elastic force of the third return spring 186. Moves to the left in the figure. Accordingly, the discharge of the operating hydraulic pressure supplied to the third piston chamber 184 is smoothly performed, and the third clutch 13 is released. Accordingly, an operating mode (eg, electric vehicle mode) using only the power of the motor may be implemented.
  • the rotational power of the motor 20 is transmitted to the clutch housing 40 mounted on the rotor 34.
  • rotational power of the clutch housing 40 is also transmitted to the drum 72.
  • the first piston 140 moves to the left in the drawing and the first application bearing 114 is shown in the drawing. To the left.
  • the first pressure plate 110 is moved to the left side in the drawing by the first application bearing 114, and the drum 72 is pushed to the left in the drawing, so that the drum 72 has the first disc pack ( Axial force).
  • the first separate plate 60 and the first friction disk 62 are frictionally coupled, and the rotational power of the clutch housing 40 (ie, the input shaft 2 and / or the motor () through the first actuating hub 68). Rotational power of 20) is output to the first output shaft 4.
  • the drum 72 is moved axially to the left in the drawing, but since the second pressure plate 116 and the second friction disk 82 are splined to the drum 72, the second pressure plate ( 116 and the second friction disk 82 do not move in the axial direction.
  • the second separating spring 84 disposed between the neighboring second separator plates 80 maintains the gap between the second separator plates 80.
  • the second clutch 12 remains in a non-engaged state.
  • the second piston 160 is moved to the left in the drawing and the second application bearing 122 is left to the drawing. Will be pushed.
  • the second pressure plate 116 is moved axially to the left in the drawing by the second application bearing 122 and exerts an axial force on the second disk pack 86.
  • the second separate plate 80 and the second friction disk 82 are frictionally coupled, and the rotational power of the drum 72 via the second actuating hub 88 (ie, the input shaft 2 and / or the motor).
  • the rotational power of 20 is output to the second output shaft 6.
  • the axial force (force pushing to the left in the drawing) applied to the first clutch 11 is transmitted to the clutch housing 40 through the first support part 45, and this axial force is supported by the first support bearing 214. do.
  • the axial force (the pushing force to the left in the drawing) applied to the second clutch 12 is transmitted to the second actuating hub 88 through the second support 90, and is mounted to the second actuating hub extension 89. It is transmitted to and supported by the second support bearing 218 through the snap ring 18.
  • the axial force (force pushing to the right in the drawing) applied to the third clutch 13 is transmitted to the clutch housing 40 through the snap ring 23 mounted on the inner circumference 48 of the clutch housing, and this axial force is applied to the third clutch 13. It is supported by three support bearings 216. As such, by distributing three supporting bearings for supporting the axial force applied to the three clutches in the axial direction as much as possible, the stability and durability of the operation of the triple clutch 1 can be maximized.
  • FIG. 2 is a cross-sectional view of a triple clutch according to another embodiment of the present invention.
  • the triple clutch according to another embodiment of the present invention is substantially similar to the entirety of the triple clutch according to the embodiment of the present invention except for some components. Therefore, only some configurations that differ will be described.
  • a spline coupling between the second operation hub 88 and the second output shaft 6 and a snap ring 230 are disposed on the spline coupling portion.
  • the axial force applied to the two clutches 12 is transmitted to the second output shaft 6 through the snap ring 230.
  • a second support bearing 218 is mounted on the second output shaft 6 instead of the second actuating hub extension 89. That is, the second support bearing 218 is disposed between the outer circumferential surface of the second output shaft 6 and the inner circumferential surface of the rear end of the actuator housing 130 to support the axial force applied to the second clutch 12.
  • the second actuating hub extension 89 can be deleted, thereby implementing a triple clutch 1 having a simpler structure.
  • the triple clutch according to another embodiment of the present invention is the same as the triple clutch according to the embodiment of the present invention, description thereof will be omitted.
  • the first, second, and third clutches 11, 12, and 13 have the clutch housing 40, in particular the axial direction of the rotor 34 of the motor 20. Since it is arrange
  • At least a part of the first, second and third disc packs 66, 86 and 106 may be disposed in the space in the length L of the rotor 34 in the axial direction.
  • at least a part of the first, second, and third disk packs 66, 86, and 106 may include all, or first, components of the first, second, and third disk packs 66, 86, and 106.
  • it refers to a portion of the components that comprise the disc pack of the other one of two, three disc pack (66, 86, 106). That is, all or part of the components constituting the first disk pack 66, all or part of the components constituting the second disk pack 86, and components constituting the third disk pack 106.
  • the present invention is not limited to the above embodiments, and easily changed and equalized by those skilled in the art from the embodiments of the present invention. It includes all changes to the extent deemed acceptable.

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Transportation (AREA)
  • Hydraulic Clutches, Magnetic Clutches, Fluid Clutches, And Fluid Joints (AREA)

Abstract

A triple clutch according to an embodiment of the present invention comprises: an input shaft for receiving the rotary power of an engine; a motor comprising a motor housing, a stator fixedly mounted on the outer circumferential surface of the motor housing, and a rotor rotatably disposed inside the radius of the stator; a clutch housing operably connected to the rotor, rotating together with the rotor and receiving the rotary power of the motor, and having a clutch space formed in the clutch housing; a first clutch selectively transferring the rotary power of the clutch housing to a first output shaft; a second clutch selectively transferring the rotary power of the clutch housing to a second output shaft; and a third clutch selectively transferring the rotary power of the input shaft to the clutch housing, wherein the first, second and third clutches may all be disposed inside the clutch space.

Description

트리플 클러치 및 그 액츄에이터Triple Clutch and Its Actuator
본 발명은 트리플 클러치 및 그 액츄에이터에 관한 것으로, 보다 상세하게는 하이브리드 차량의 이중 클러치 변속기에 적용 가능한 트리플 클러치 및 그 액츄에이터에 관한 것이다.The present invention relates to a triple clutch and an actuator thereof, and more particularly to a triple clutch and an actuator applicable to a dual clutch transmission of a hybrid vehicle.
현재 자동차 메이커들은 환경 및 연비 규제를 달성하기 위한 친환경 자동차 개발에 총력을 기울이고 있다. 최근 친환경 자동차에 적용될 수 있는 변속기로서 이중 클러치 변속기(Dual Clutch Transmission; DCT)에 대한 연구가 활발히 이뤄지고 있는데, DCT는 수동 변속기 구조에 2개의 클러치를 적용하여 변속기의 효율을 높이고, 운전 편의성을 향상시킨 새로운 개념의 변속기이다. Car makers are now focusing on developing eco-friendly cars to achieve environmental and fuel economy regulations. Recently, research on the dual clutch transmission (DCT) has been actively conducted as a transmission that can be applied to an eco-friendly vehicle. The DCT is applied to two clutches in a manual transmission structure to increase the efficiency of the transmission and improve driving convenience. It is a new concept transmission.
한편, 친환경 자동차로 전기 에너지를 이용하는 전기 자동차(EV: Electric Vehicle), 하이브리드 자동차(HEV: Hybrid Electric Vehicle) 등을 예로 들 수 있는데, 이 중 하이브리드 자동차는 두 가지 이상의 동력원을 이용하여 주행하는 자동차를 의미한다. 통상적으로, 하이브리드 자동차의 동력원으로는 엔진과 모터가 사용되며, 상기 모터는 변속기에 직접 연결되고 엔진은 엔진 클러치를 통하여 상기 변속기에 연결된다. 하이브리드 자동차에 사용되는 변속기가 DCT인 경우, 세 개의 클러치를 모두 모터 전, 후방에 배치하여야 하므로 변속기의 전장이 길어지는 문제점이 발생한다. For example, an electric vehicle (EV) or a hybrid electric vehicle (HEV) that uses electric energy as an eco-friendly vehicle may be used. Among them, a hybrid vehicle is a vehicle that uses two or more power sources. it means. Typically, an engine and a motor are used as power sources of a hybrid vehicle, and the motor is directly connected to the transmission and the engine is connected to the transmission through an engine clutch. In the case where the transmission used in the hybrid vehicle is DCT, all three clutches must be arranged before and after the motor, thereby causing a problem in that the transmission length is long.
이 배경기술 부분에 기재된 사항은 발명의 배경에 대한 이해를 증진하기 위하여 작성된 것으로서, 이 기술이 속하는 분야에서 통상의 지식을 가진 자에게 이미 알려진 종래기술이 아닌 사항을 포함할 수 있다.Matters described in this Background section are intended to enhance the understanding of the background of the invention, and may include matters other than the prior art already known to those skilled in the art.
본 발명은 하이브리드 자동차의 이중 클러치 변속기에 사용되는 세 개의 클러치를 효율적으로 배치하여 컴팩트한 변속기 구조를 실현할 수 있는 트리플 클러치를 제공하고자 한다.The present invention is to provide a triple clutch that can realize a compact transmission structure by efficiently disposing three clutches used in the dual clutch transmission of the hybrid vehicle.
또한, 본 발명은 상기 트리플 클러치를 효과적으로 작동시킬 수 있는 액츄에이터를 제공하고자 한다. In addition, the present invention is to provide an actuator capable of effectively operating the triple clutch.
본 발명의 하나의 실시예에 따른 트리플 클러치는 엔진의 회전 동력을 전달 받는 입력축; 모터 하우징과, 상기 모터 하우징의 외주면에 고정적으로 장착되는 고정자와, 상기 고정자의 반경 내측에 회전 가능하게 배치되는 회전자를 포함하는 모터; 상기 회전자에 작동적으로 연결되고, 회전자와 함께 회전하며 모터의 회전 동력을 전달받으며, 그 내부에 클러치 공간을 형성하는 클러치 하우징; 상기 클러치 하우징의 회전 동력을 선택적으로 제1출력축에 전달하는 제1클러치; 상기 클러치 하우징의 회전 동력을 선택적으로 제2출력축에 전달하는 제2클러치; 그리고 상기 입력축의 회전동력을 선택적으로 상기 클러치 하우징에 전달하는 제3클러치;를 포함하며, 상기 제1, 2, 3클러치는 모두 상기 클러치 공간의 내부에 배치될 수 있다. Triple clutch according to an embodiment of the present invention includes an input shaft for receiving the rotational power of the engine; A motor including a motor housing, a stator fixedly mounted to an outer circumferential surface of the motor housing, and a rotor rotatably disposed inside a radius of the stator; A clutch housing operatively connected to the rotor, rotating together with the rotor, receiving a rotational power of the motor, and forming a clutch space therein; A first clutch for selectively transmitting rotational power of the clutch housing to a first output shaft; A second clutch for selectively transmitting rotational power of the clutch housing to a second output shaft; And a third clutch for selectively transmitting rotational power of the input shaft to the clutch housing, wherein the first, second and third clutches may be disposed in the clutch space.
상기 제1, 2, 3클러치는 각각 제1, 2, 3디스크 팩을 포함하고, 제1, 2, 3디스크 팩의 적어도 일부는 축방향으로 회전자의 길이 내에 배치될 수 있다. The first, second and third clutches may include first, second and third disc packs, respectively, and at least a portion of the first, second and third disc packs may be disposed within the length of the rotor in the axial direction.
상기 제1, 2클러치는 축방향으로 나란히 배치되어 있고, 상기 제3클러치는 상기 제1, 2클러치의 반경 내측에 배치될 수 있다. The first and second clutches may be arranged side by side in the axial direction, and the third clutch may be disposed inside a radius of the first and second clutches.
제1클러치는 축력에 의하여 선택적으로 제1출력축과 클러치 하우징을 작동적으로 연결하는 제1디스크 팩과, 상기 제1디스크 팩에 선택적으로 축력을 가하도록 된 드럼을 포함하고, 제2클러치는 축력에 의하여 선택적으로 제2출력축과 클러치 하우징을 작동적으로 연결하는 제2디스크 팩을 포함하며, 상기 드럼은 클러치 하우징에 작동적으로 연결되어 클러치 하우징의 회전 동력을 계속적으로 전달 받고, 상기 제2디스크 팩은 선택적으로 상기 제2출력축과 드럼을 작동적으로 연결하도록 되어 있을 수 있다. The first clutch includes a first disk pack for selectively connecting the first output shaft and the clutch housing by axial force, a drum configured to selectively apply axial force to the first disk pack, and the second clutch includes an axial force. And a second disk pack for selectively connecting the second output shaft and the clutch housing, wherein the drum is operatively connected to the clutch housing to continuously receive rotational power of the clutch housing, The pack may optionally be adapted to operatively connect the second output shaft and the drum.
상기 모터 하우징은 축방향으로 연장되며 그 내주면에 상기 고정자가 고정 부착되는 모터 하우징 외주부, 상기 모터 하우징 외주부의 전단에서 반경 내측으로 연장된 모터 하우징 연결부, 그리고 상기 모터 하우징 연결부의 내측단에서 축방향 후측으로 연장되는 모터 하우징 내주부를 포함하며, 상기 클러치 하우징은 축방향으로 연장되며 그 외주면에 상기 회전자가 고정 부착되는 클러치 하우징 외주부, 상기 클러치 하우징 외주부의 전단에서 반경 내측으로 연장되며 상기 모터 하우징 연결부로부터 축방향으로 이격된 클러치 하우징 연결부, 그리고 상기 클러치 하우징 연결부의 내측단에서 축방향으로 연장되며 상기 모터 하우징 내주부로부터 경방향으로 이격된 클러치 하우징 내주부를 포함할 수 있다. The motor housing extends in the axial direction and has a motor housing outer periphery to which the stator is fixedly attached to an inner circumferential surface thereof, a motor housing connecting portion extending radially inward at the front end of the motor housing outer peripheral portion, and an axial rearward at the inner end of the motor housing connecting portion. A motor housing inner circumference extending to the side, wherein the clutch housing extends in an axial direction and is radially inward at a front end of the clutch housing outer circumference, the clutch housing outer circumference of which the rotor is fixedly attached to an outer circumference thereof, and from the motor housing connection portion. It may include a clutch housing connecting portion spaced apart in the axial direction, and an inner peripheral portion of the clutch housing extending in the axial direction from the inner end of the clutch housing connecting portion and radially spaced apart from the inner portion of the motor housing.
상기 제1클러치는 상기 제1출력축에 작동적으로 연결된 제1작동 허브; 상기 클러치 하우징 외주부와 상기 제1작동 허브 사이에 장착되어 축력에 의하여 선택적으로 클러치 하우징과 제1작동 허브를 작동적으로 연결하는 제1디스크 팩; 상기 클러치 하우징 외주부의 내주면에 작동적으로 연결되며, 축방향으로 이동하며 상기 제1디스크 팩에 선택적으로 축력을 가하도록 된 드럼; 그리고 상기 드럼에 축력을 가하도록 된 제1압력 플레이트;를 포함할 수 있다. The first clutch may include a first actuating hub operatively connected to the first output shaft; A first disc pack mounted between the outer peripheral portion of the clutch housing and the first actuating hub to selectively connect the clutch housing and the first actuating hub by axial force; A drum operatively connected to an inner circumferential surface of the clutch housing outer circumference and adapted to axially move and selectively apply axial force to the first disk pack; And a first pressure plate adapted to apply axial force to the drum.
상기 제2클러치는 상기 제2출력축에 작동적으로 연결되는 제2작동 허브; 상기 드럼과 상기 제2작동 허브 사이에 장착되어 축력에 의하여 선택적으로 드럼과 제2작동 허브를 작동적으로 연결하는 제2디스크 팩; 그리고 축방향으로 이동하며 상기 제2디스크 팩에 선택적으로 축력을 가하도록 된 제2압력 플레이트;를 포함할 수 있다. The second clutch comprises a second actuating hub operatively connected to the second output shaft; A second disc pack mounted between the drum and the second actuating hub to selectively connect the drum and the second actuating hub by axial force; And a second pressure plate moving in an axial direction and selectively applying an axial force to the second disc pack.
상기 제1압력 플레이트는 상기 드럼의 내주면에 장착되어 상기 드럼과 함께 축방향으로 이동 가능하도록 되어 있고, 상기 제2압력 플레이트는 상기 드럼의 내주면에 스플라인 결합되어 상기 드럼과는 독립적으로 축방향으로 이동할 수 있다.The first pressure plate is mounted on the inner circumferential surface of the drum to be movable in the axial direction together with the drum, and the second pressure plate is splined to the inner circumferential surface of the drum to move in the axial direction independently of the drum. Can be.
상기 제1압력 플레이트는 상기 제2압력 플레이트의 축방향 후방에 배치될 수 있다. The first pressure plate may be disposed axially backward of the second pressure plate.
상기 제3클러치는 상기 입력축에 작동적으로 연결된 제3작동 허브; 상기 제3작동 허브와 상기 클러치 하우징 내주부 사이에 장착되어 축력에 의하여 선택적으로 클러치 하우징과 제3작동 허브를 작동적으로 연결하는 제3디스크 팩; 그리고 축방향으로 이동하며 상기 제3디스크 팩에 선택적으로 축력을 가하도록 된 제3압력 플레이트;를 포함할 수 있다. The third clutch comprises a third actuating hub operatively connected to the input shaft; A third disc pack mounted between the third actuating hub and the clutch housing inner circumference to selectively connect the clutch housing and the third actuating hub by axial force; And a third pressure plate moving in the axial direction and selectively applying an axial force to the third disk pack.
상기 제3압력 플레이트는 상기 클러치 하우징 연결부를 관통하여 상기 제3디스크 팩에 축력을 가하도록 되어 있을 수 있다. The third pressure plate may be configured to exert an axial force on the third disk pack through the clutch housing connecting portion.
본 발명의 다른 실시예에 따른 트리플 클러치는 엔진의 회전 동력을 전달 받는 입력축; 모터 하우징과, 상기 모터 하우징의 외주면에 고정적으로 장착되는 고정자와, 상기 고정자의 반경 내측에 회전 가능하게 배치되는 회전자를 포함하는 모터; 상기 회전자에 작동적으로 연결되고, 회전자와 함께 회전하며 모터의 회전 동력을 전달받으며, 그 내부에 클러치 공간을 형성하는 클러치 하우징; 상기 클러치 하우징의 회전 동력을 선택적으로 제1출력축에 전달하는 제1클러치; 상기 클러치 하우징의 회전 동력을 선택적으로 제2출력축에 전달하는 제2클러치; 그리고 상기 입력축의 회전동력을 선택적으로 상기 클러치 하우징에 전달하는 제3클러치;를 포함하며, 상기 제1, 2, 3클러치는 각각 제1, 2, 3디스크 팩을 포함하고, 제1, 2, 3디스크 팩의 적어도 일부는 축방향으로 회전자의 길이 내에 배치될 수 있다. Triple clutch according to another embodiment of the present invention is the input shaft for receiving the rotational power of the engine; A motor including a motor housing, a stator fixedly mounted to an outer circumferential surface of the motor housing, and a rotor rotatably disposed inside a radius of the stator; A clutch housing operatively connected to the rotor, rotating together with the rotor, receiving a rotational power of the motor, and forming a clutch space therein; A first clutch for selectively transmitting rotational power of the clutch housing to a first output shaft; A second clutch for selectively transmitting rotational power of the clutch housing to a second output shaft; And a third clutch for selectively transmitting rotational power of the input shaft to the clutch housing, wherein the first, second and third clutches include first, second and third disc packs, respectively. At least a portion of the 3 disc pack may be disposed within the length of the rotor in the axial direction.
하나의 양상에서, 클러치 하우징은 제1클러치를 축방향으로 지지하기 위한 제1지지부를 포함하고, 제1, 2, 3클러치는 각각 제1, 2, 3작동 허브를 포함하며, 제2작동 허브는 축방향 후측으로 연장된 제2작동 허브 연장부를 포함하고, 제1클러치에 가해지는 축력은 클러치 하우징에 전달되어 클러치 하우징과 모터 하우징 사이의 축방향 전측에 배치된 제1지지 베어링에 의하여 지지되고, 제2클러치에 가해진 축력은 제2작동 허브에 전달되고 제2작동 허브 연장부에 장착된 스냅링을 통하여 제2지지 베어링에 전달되어 지지되며, 제3클러치에 가해진 축력은 클러치 하우징의 내주면에 장착된 스냅링을 통하여 클러치 하우징에 전달되어 클러치 하우징과 모터 하우징 사이의 축방향 후측에 배치된 제3지지 베어링에 의하여 지지될 수 있다. In one aspect, the clutch housing comprises a first support for axially supporting the first clutch, wherein the first, second and third clutches each comprise first, second and third actuation hubs and the second actuation hub. And a second actuating hub extension extending axially rearward, wherein the axial force applied to the first clutch is transmitted to the clutch housing and supported by a first support bearing disposed axially between the clutch housing and the motor housing. The axial force applied to the second clutch is transmitted to and supported by the second support bearing through a snap ring mounted on the second operating hub extension, and the axial force applied to the third clutch is mounted on the inner circumferential surface of the clutch housing. It can be transmitted to the clutch housing through the snap ring and supported by a third support bearing disposed on the axial rear side between the clutch housing and the motor housing.
다른 양상에서, 클러치 하우징은 제1클러치를 축방향으로 지지하기 위한 제1지지부를 포함하고, 제1, 2, 3클러치는 각각 제1, 2, 3작동 허브를 포함하며, 제2작동 허브는 제2출력축과 스플라인 결합 및 제2출력축 상에 장착된 스냅링에 의하여 결합되고, 제1클러치에 가해지는 축력은 클러치 하우징에 전달되어 클러치 하우징과 모터 하우징 사이의 축방향 전측에 배치된 제1지지 베어링에 의하여 지지되고, 제2클러치에 가해진 축력은 상기 제2작동 허브에 전달되고 제2출력축 상에 장착된 스냅링에 의하여 제2출력축에 전달되며, 출력축 상에 장착된 제2지지 베어링에 전달되어 지지되며, 제3클러치에 가해진 축력은 클러치 하우징의 내주면에 장착된 스냅링을 통하여 클러치 하우징에 전달되어 클러치 하우징과 모터 하우징 사이의 축방향 후측에 배치된 제3지지 베어링에 의하여 지지될 수 있다. In another aspect, the clutch housing includes a first support for axially supporting the first clutch, the first, second and third clutches each including first, second and third actuating hubs, the second actuating hub being A first support bearing coupled to the second output shaft by a spline coupling and a snap ring mounted on the second output shaft, and the axial force applied to the first clutch is transmitted to the clutch housing and disposed axially between the clutch housing and the motor housing. Axial force applied to the second clutch is transmitted to the second output hub by a snap ring mounted on the second output shaft and transmitted to the second support bearing mounted on the output shaft. The axial force applied to the third clutch is transmitted to the clutch housing through a snap ring mounted on the inner circumferential surface of the clutch housing, and is arranged in the axial rear side between the clutch housing and the motor housing. It can be supported by a support bearing.
본 발명의 다른 실시예에 따른 액츄에이터는 본 발명의 실시예들에 따른 트리플 클러치에 적용될 수 있다. An actuator according to another embodiment of the present invention may be applied to a triple clutch according to embodiments of the present invention.
상기 액츄에이터는 제1클러치, 제2클러치 또는 제3클러치에 각각 축력을 전달하도록 되어 있다. The actuator is configured to transmit the axial force to the first clutch, the second clutch or the third clutch, respectively.
상기 액츄에이터는 제1클러치에 축력을 전달하는 제1피스톤과, 제2클러치에 축력을 전달하는 제2피스톤과, 제3클러치에 축력을 전달하는 제3피스톤을 포함하며, 상기 제1피스톤과 제2피스톤은 액츄에이터 하우징 내에 구비되고, 상기 제3피스톤은 모터 하우징에 장착되어 있을 수 있다. The actuator includes a first piston that transmits the axial force to the first clutch, a second piston that transmits the axial force to the second clutch, and a third piston that transmits the axial force to the third clutch, wherein the first piston and the third piston The two pistons may be provided in the actuator housing, and the third piston may be mounted in the motor housing.
상기 제1피스톤과 제2피스톤은 그 사이에 배치된 격벽에 의하여 분리되어 있으며, 제2피스톤의 외주면은 제1피스톤의 내주면보다 경방향 외측에 위치할 수 있다. The first piston and the second piston are separated by a partition wall disposed therebetween, and an outer circumferential surface of the second piston may be located radially outward from an inner circumferential surface of the first piston.
상기 격벽은 액츄에이터 하우징에 장착되며, 축방향 전측으로 연장되고, 제2피스톤의 외측단이 슬라이딩 가능하게 접촉하는 격벽 장착부; 상기 격벽 장착부에서 반경 내측으로 연장되는 격벽 연결부; 그리고 상기 격벽 연결부의 내측단에서 축방향 전측으로 연장되며, 상기 제1피스톤의 내주면이 슬라이딩 가능하게 접촉하는 격벽 연장부;를 포함할 수 있다.The partition wall is mounted to the actuator housing, extending in the axial front side, the partition mounting portion that the outer end of the second piston slidably contact; A partition connecting part extending radially inward from the partition mounting part; And a partition extension part extending from the inner end of the partition connection part to the front side in the axial direction and in which the inner circumferential surface of the first piston is slidably contacted.
제1피스톤의 전측으로 격벽 연장부 상에는 제1지지판이 장착되고, 상기 제1지지판과 제1피스톤의 전면 사이에는 제1리턴 스프링이 장착되며, 제2피스톤의 전면과 격벽 연결부 사이에는 제2리턴 스프링이 장착될 수 있다. A first support plate is mounted on the barrier rib extension to the front side of the first piston, and a first return spring is mounted between the first support plate and the front surface of the first piston, and a second return is connected between the front surface of the second piston and the partition connection part. The spring can be mounted.
상기 모터 하우징은 축방향으로 연장되며 그 내주면에 상기 고정자가 고정 부착되는 모터 하우징 외주부, 상기 모터 하우징 외주부의 전단에서 반경 내측으로 연장된 모터 하우징 연결부, 그리고 상기 모터 하우징 연결부의 내측단에서 축방향 후측으로 연장되는 모터 하우징 내주부를 포함하며, 상기 모터 하우징 연결부는 서로 경방향으로 이격되어 있으며, 축방향 후측으로 연장된 제1, 2돌출부를 더 포함하고, 상기 제3피스톤은 상기 제1, 2돌출부 사이의 공간에 장착될 수 있다. The motor housing extends in the axial direction and has a motor housing outer periphery to which the stator is fixedly attached to an inner circumferential surface thereof, a motor housing connecting portion extending radially inward at the front end of the motor housing outer peripheral portion, and an axial rearward at the inner end of the motor housing connecting portion. And a motor housing inner periphery extending to the side, wherein the motor housing connecting portions are radially spaced apart from each other, and further include first and second protrusions extending in an axial rearward direction, and the third piston includes the first and second protrusions. It can be mounted in the space between the protrusions.
상기 제1돌출부의 내주면에는 제2지지판이 장착되고, 상기 제2지지판과 제3피스톤의 후면 사이에는 제3리턴 스프링이 장착될 수 있다. A second support plate may be mounted on an inner circumferential surface of the first protrusion, and a third return spring may be mounted between the second support plate and the rear surface of the third piston.
본 발명의 실시예에 따르면, DCT를 장착한 하이브리드 자동차에 필요한 세 개의 클러치를 모터의 회전자 내부에 배치함으로써, 공간의 사용 효율성을 높여 변속기의 전장을 단축시킬 수 있다. According to an embodiment of the present invention, by placing three clutches required for a hybrid vehicle equipped with a DCT inside the rotor of the motor, it is possible to increase the use efficiency of the space and shorten the overall length of the transmission.
또한, 상기 세 개의 클러치를 작동시키는 피스톤을 효율적으로 구성/배치함으로써 컴팩트하면서도 큰 작동력을 얻을 수 있는 액츄에이터를 구현할 수 있다. In addition, by efficiently configuring / arranging the pistons for operating the three clutch it is possible to implement an actuator that can obtain a compact but large operating force.
그 외에 본 발명의 실시 예로 인해 얻을 수 있거나 예측되는 효과에 대해서는 본 발명의 실시 예에 대한 상세한 설명에서 직접적 또는 암시적으로 개시하도록 한다. 즉 본 발명의 실시 예에 따라 예측되는 다양한 효과에 대해서는 후술될 상세한 설명 내에서 개시될 것이다.In addition, the effects that can be obtained or predicted by the embodiments of the present invention will be disclosed directly or implicitly in the detailed description of the embodiments of the present invention. That is, various effects predicted according to an embodiment of the present invention will be disclosed in the following detailed description.
도 1은 본 발명의 실시예에 따른 트리플 클러치의 단면도이다. 1 is a cross-sectional view of a triple clutch according to an embodiment of the present invention.
도 2는 본 발명의 다른 실시예에 따른 트리플 클러치의 단면도이다. 2 is a cross-sectional view of a triple clutch according to another embodiment of the present invention.
도 3은 본 발명의 실시예에 따른 트리플 클러치에서 세 개의 클러치의 배치를 보여주기 위한 개략도이다. 3 is a schematic diagram showing the arrangement of three clutches in a triple clutch according to an embodiment of the present invention.
이하, 첨부한 도면을 참고로 하여 본 발명의 실시 예에 대하여 본 발명이 속하는 기술 분야에서 통상의 지식을 가진 자가 용이하게 실시할 수 있도록 상세히 설명한다. 그러나 본 발명은 여러 가지 상이한 형태로 구현될 수 있으며 여기에서 설명하는 실시 예에 한정되지 않는다.Hereinafter, exemplary embodiments of the present invention will be described in detail with reference to the accompanying drawings so that those skilled in the art may easily implement the present invention. As those skilled in the art would realize, the described embodiments may be modified in various different ways, all without departing from the spirit or scope of the present invention.
본 발명을 명확하게 설명하기 위해서 설명과 관계없는 부분의 표시는 생략하였으며, 명세서 전체를 통하여 동일 또는 유사한 구성요소에 대해서는 동일한 참조 부호를 붙이도록 한다.In order to clearly describe the present invention, the description of parts not related to the description is omitted, and the same reference numerals are attached to the same or similar elements throughout the specification.
또한, 하기의 설명에서 구성의 명칭을 제1, 제2 등으로 구분한 것은 그 구성의 명칭이 동일하여 이를 구분하기 위한 것으로, 반드시 그 순서에 한정되는 것은 아니다.In addition, in the following description, the names of the configurations are divided into first, second, and the like to distinguish the names of the configurations, which are not necessarily limited to the order.
또한, '전측', '전측부', '전단', 또는 '전단부'는 입력축에 가까운 '측', '부', 또는 '단'을 나타내며, '후측', '후측부', '후단', 또는 '후단부'는 입력축에서 먼 '측', '부' 또는 '단'을 나타낸다. In addition, "front", "front", "front", or "front" means "side", "part", or "end" close to the input axis, and "rear", "rear", "rear" ',' Or 'back end' indicates 'side', 'part' or 'end' far from the input axis.
본 발명의 실시예에 따른 트리플 클러치는 예를 들어 DCT를 사용하는 하이브리드 자동차에 사용될 수 있다. 하이브리드 자동차는 두 개 이상의 동력원을 이용하여 주행하는 자동차를 의미한다. 본 명세서에서는 엔진과 모터를 동력원으로 사용하는 하이브리드 자동차를 예시한다. 또한, 모터는 이중 클러치 변속기에 직접 연결되고 엔진은 클러치를 통하여 이중 클러치 변속기에 선택적으로 연결되는 하이브리드 자동차를 예시한다. The triple clutch according to the embodiment of the present invention can be used, for example, in a hybrid vehicle using DCT. Hybrid vehicle refers to a vehicle that runs using two or more power sources. In the present specification, a hybrid vehicle using an engine and a motor as a power source is illustrated. Also illustrated is a hybrid vehicle in which the motor is directly connected to the dual clutch transmission and the engine is selectively connected to the dual clutch transmission via the clutch.
이중 클러치 변속기는 두 개의 변속기 입력축에 복수개의 입력 기어들이 분산되어 배치되고, 상기 복수개의 입력 기어들과 각각 기어 결합하는 복수개의 출력 기어들이 두 개의 변속기 출력축에 분산되어 배치되어 있다. 또한, 상기 이중 클러치 변속기는 복수개의 싱크로나이저 기구를 포함하며, 상기 복수개의 싱크로나이저 기구는 선택적으로 작동하여 복수개의 출력 기어들 중 하나와 두 개의 변속기 출력축 중 하나를 연결하도록 되어 있다. 또한, 상기 이중 클러치는 동력원(예를 들어, 엔진과 모터)의 동력을 두 개의 변속기 출력축 중 어느 하나에 전달하도록 되어 있다. 상기 이중 클러치로는 건식 또는 습식 클러치가 사용될 수 있다. In the dual clutch transmission, a plurality of input gears are distributed in two transmission input shafts, and a plurality of output gears each of which is engaged with the plurality of input gears is distributed in two transmission output shafts. The dual clutch transmission also includes a plurality of synchronizer mechanisms, wherein the plurality of synchronizer mechanisms are selectively operated to connect one of the plurality of output gears and one of the two transmission output shafts. In addition, the dual clutch is adapted to transmit the power of a power source (eg, engine and motor) to either of the two transmission output shafts. As the double clutch, a dry or wet clutch may be used.
한편, 본 명세서 및 청구항에서 입력축 및 제1, 제2출력축은 트리플 클러치의 관점에서 동력의 흐름과 관련되어 있음을 이해하여야 할 것이다. 즉, 입력축이란 트리플 클러치에 엔진의 회전 동력을 입력하는 축을 의미하는 것으로, 엔진의 크랭크축 또는 이에 연결된 별도의 축 등일 수 있으며, 출력축이란 트리플 클러치에서 회전 동력을 출력하는 축을 의미하는 것으로 변속기 입력축 등일 수 있다. On the other hand, it is to be understood that the input shaft and the first and second output shafts in this specification and claims are related to the flow of power in terms of triple clutches. That is, the input shaft refers to an axis for inputting the rotational power of the engine to the triple clutch, it may be a crank shaft of the engine or a separate shaft connected thereto, and the output shaft refers to an axis for outputting the rotational power from the triple clutch. Can be.
또한, 두 개의 부재가 '작동적으로 연결'되어 있다는 것은 하나의 부재의 회전 동력을 다른 부재에 전달할 수 있도록 연결되어 있는 것을 의미하는 것으로, 용접, 볼트, 리벳, 스플라인 결합, 기어 결합 등의 수단을 통하여 두 개의 부재가 서로 함께 회전 가능하도록 연결된 것을 의미한다. In addition, the two members are 'operatively connected' means that they are connected to transmit the rotational power of one member to the other member, means such as welding, bolts, rivets, spline coupling, gear coupling, etc. It means that through the two members are rotatably connected with each other.
도 1은 본 발명의 실시예에 따른 트리플 클러치의 단면도이다. 1 is a cross-sectional view of a triple clutch according to an embodiment of the present invention.
도 1에 도시된 바와 같이, 본 발명의 실시예에 따른 트리플 클러치(1)는 입력축(2)의 회전 동력을 선택적으로 입력 받고, 상기 입력축(2) 및/또는 모터(20)의 회전 동력을 제1출력축(4) 또는 제2출력축(6)으로 선택적으로 전달하기 위한 것이다. 상기 트리플 클러치(1)는 입력축(2), 모터(20), 클러치 하우징(40), 제1클러치(11), 제2클러치(12), 제3클러치(13), 그리고 액츄에이터(15A, 15B)를 포함한다. 상기 제1클러치(11), 제2클러치(12), 제3클러치(13) 및 액츄에이터(15A, 15B)는 변속기 하우징의 내부에 배치된다. 상기 변속기 하우징은 내부에 공간이 형성된 대체적으로 원통 형상으로 형성된다. As shown in FIG. 1, the triple clutch 1 according to the exemplary embodiment of the present invention selectively receives rotational power of the input shaft 2, and receives rotational power of the input shaft 2 and / or the motor 20. It is for selectively transmitting to the first output shaft 4 or the second output shaft (6). The triple clutch 1 includes an input shaft 2, a motor 20, a clutch housing 40, a first clutch 11, a second clutch 12, a third clutch 13, and actuators 15A and 15B. ). The first clutch 11, the second clutch 12, the third clutch 13, and the actuators 15A and 15B are disposed inside the transmission housing. The transmission housing is formed in a generally cylindrical shape having a space therein.
상기 입력축(2), 제1출력축(4) 및 제2출력축(6)은 변속기 하우징 내 중앙부에 배치된다. 여기에서, 제1출력축(4)과 제2출력축(6) 중 어느 하나는 홀수단(예를 들어, 1단, 3단, 5단, 7단 등)의 구현과 관련되어 있으며, 제1출력축(4) 또는 제2출력축(6) 중 다른 하나는 짝수단(예를 들어, 2단, 4단, 6단, 8단 등)의 구현과 관련되어 있다. 즉, 입력축(2) 및/또는 모터(20)의 회전 동력을 제1클러치(11) 또는 제2클러치(12)의 작동을 통해 제1출력축(4) 또는 제2출력축(6)에 선택적으로 전달함으로써 홀수단 및 짝수단을 번갈아 구현하며 변속이 이루어지도록 한다. The input shaft 2, the first output shaft 4 and the second output shaft 6 are arranged in the center of the transmission housing. Here, either one of the first output shaft 4 and the second output shaft 6 is associated with the implementation of the hole means (for example, 1st stage, 3rd stage, 5th stage, 7th stage, etc.), and the first output shaft (4) or the other of the second output shaft 6 relates to the implementation of mating means (e.g., two, four, six, eight, etc.). That is, the rotational power of the input shaft 2 and / or the motor 20 is selectively applied to the first output shaft 4 or the second output shaft 6 through the operation of the first clutch 11 or the second clutch 12. By transmitting the alternating hole means and mating means are made to shift.
또한, 입력축(2)의 회전 동력을 제3클러치(13)의 작동에 의하여 상기 트리플 클러치(1)에 입력함으로써 엔진 모드(엔진의 동력만으로 주행하는 운전 모드) 또는 하이브리드 모드(엔진의 동력과 모터의 동력으로 주행하는 운전 모드)를 구현할 수 있으며, 제3클러치(13)가 작동하지 않는 경우에는 전기차 모드(모터의 동력만으로 주행하는 운전 모드)를 구현할 수 있다. In addition, by inputting the rotational power of the input shaft (2) to the triple clutch (1) by the operation of the third clutch 13, the engine mode (driving mode running only by the power of the engine) or hybrid mode (power and motor of the engine) The driving mode of driving with the power of may be implemented, and when the third clutch 13 does not operate, the electric vehicle mode (the driving mode of driving with the power of the motor) may be implemented.
상기 입력축(2)은 동력원(예를 들어, 엔진)의 회전 동력을 트리플 클러치(1)로 입력하기 위한 것으로, 크랭크축 또는 이에 연결된 별도의 축일 수 있다. 본 실시예에서는 상기 입력축(2)은 크랭크축에 토셔널 댐퍼(10)를 통하여 연결된 축으로 예시하였으나, 이에 한정되지 아니한다. 상기 입력축(2)에는 입력축 스플라인(3)이 형성되어 크랭크축 또는 이에 연결된 토셔널 댐퍼(10)에 작동적으로 연결될 수 있다. The input shaft 2 is for inputting rotational power of a power source (for example, an engine) to the triple clutch 1, and may be a crank shaft or a separate shaft connected thereto. In the present embodiment, the input shaft 2 is illustrated as an axis connected to the crank shaft through the torsional damper 10, but is not limited thereto. An input shaft spline 3 is formed on the input shaft 2 to be operatively connected to the crank shaft or to the torsional damper 10 connected thereto.
상기 제1출력축(4) 및 제2출력축(6)은 각각 이중 클러치 변속기에 구비된 두 개의 입력축일 수 있다. 상기 제2출력축(6)은 중공축으로 형성되며, 상기 제1출력축(4)은 상기 제2출력축(6)의 내부에 상기 제2출력축(6)과 회전 간섭 없이 배치된다. 또한, 상기 제1출력축(4)의 전단부는 상기 제2출력축(6)의 전단부로부터 축방향 전측으로 돌출되어 상기 입력축(2)의 단부까지 연장되어 있다. 상기 입력축(2)의 단부와 상기 제1출력축(4)의 전단부 사이에는 베어링(222)이 배치되어 상기 입력축(2)과 제1출력축(4)의 상대 회전을 원활하게 한다. 상기 제1출력축(4)의 전단부 외주면에는 스플라인(5) 또는 기어치가 형성되어 있고, 상기 제2출력축(6)의 전단부 외주면에도 스플라인(7) 또는 기어치가 형성되어 있으나, 이에 한정되지 아니한다.The first output shaft 4 and the second output shaft 6 may each be two input shafts provided in the dual clutch transmission. The second output shaft 6 is formed as a hollow shaft, and the first output shaft 4 is disposed inside the second output shaft 6 without rotation interference with the second output shaft 6. Further, the front end of the first output shaft 4 protrudes from the front end of the second output shaft 6 to the axial front side and extends to the end of the input shaft 2. A bearing 222 is disposed between the end of the input shaft 2 and the front end of the first output shaft 4 to facilitate relative rotation of the input shaft 2 and the first output shaft 4. Spline 5 or gear teeth are formed on the outer peripheral surface of the front end of the first output shaft 4, splines 7 or gear teeth are formed on the outer peripheral surface of the front end of the second output shaft 6, but the present invention is not limited thereto. .
토셔널 댐퍼(10)는 크랭크축으로부터 전달되는 회전 동력의 비틀림 진동을 감쇄시키기 위한 것으로, 상기 토셔널 댐퍼(10)의 출력은 상기 입력축(2)에 전달된다.The torsional damper 10 is to attenuate the torsional vibration of the rotational power transmitted from the crankshaft, and the output of the torsional damper 10 is transmitted to the input shaft 2.
모터(20)는 모터 하우징(21), 고정자(32), 그리고 회전자(34)를 포함한다. The motor 20 includes a motor housing 21, a stator 32, and a rotor 34.
모터 하우징(21)은 상기 변속기 하우징의 일부일 수도 있고, 상기 변속기 하우징과 별개로 제작되어 변속기 하우징에 결합될 수 있다. 상기 모터 하우징(21)은 모터 하우징 외주부(22), 모터 하우징 연결부(24), 그리고 모터 하우징 내주부(30)를 포함한다. The motor housing 21 may be part of the transmission housing or may be manufactured separately from the transmission housing and coupled to the transmission housing. The motor housing 21 includes a motor housing outer peripheral portion 22, a motor housing connecting portion 24, and a motor housing inner peripheral portion 30.
모터 하우징 외주부(22)는 축방향 전측부터 후측으로 연장되어 있다. The motor housing outer periphery 22 extends from the front side to the rear side in the axial direction.
모터 하우징 연결부(24)는 상기 모터 하우징 외주부(22)의 전단에서 반경 내측으로 연장되어 있다. 상기 모터 하우징 연결부(24)는 경방향으로 서로 이격되어 있으며 축방향 후측으로 연장된 제1, 2돌출부(26, 28)를 더 포함한다. The motor housing connecting portion 24 extends radially inward at the front end of the motor housing outer peripheral portion 22. The motor housing connecting portion 24 further includes first and second protrusions 26 and 28 spaced apart from each other in the radial direction and extending laterally in the axial direction.
모터 하우징 내주부(30)는 상기 모터 하우징 연결부(24)의 내측단에서 축방향 후측으로 연장되어 있다. 상기 모터 하우징 내주부(30)의 외주면에는 모터 하우징 단차부(31)가 형성된다. 상기 모터 하우징 내주부(30)는 상기 입력축(2)으로부터 경방향 외측으로 이격되어 있으며, 상기 모터 하우징 내주부(30)의 내주면과 입력축(2)의 외주면 사이에는 베어링(212, 220)이 장착되어 모터 하우징(21)과 입력축(2)의 상대 회전을 원활하게 한다. 또한, 상기 베어링(212)의 전측으로 모터 하우징 내주부(30)의 내주면과 입력축(2)의 외주면 사이에는 씰링 부재(200)가 장착되어 트리플 클러치에 공급된 오일이 외부로 새어나가는 것을 방지할 수 있다.The motor housing inner peripheral portion 30 extends from the inner end of the motor housing connecting portion 24 to the axial rear side. The motor housing step portion 31 is formed on the outer circumferential surface of the motor housing inner circumferential portion 30. The motor housing inner peripheral portion 30 is spaced radially outward from the input shaft 2, and bearings 212 and 220 are mounted between the inner peripheral surface of the motor housing inner peripheral portion 30 and the outer peripheral surface of the input shaft 2. This facilitates the relative rotation of the motor housing 21 and the input shaft (2). In addition, a sealing member 200 may be mounted between the inner circumferential surface of the inner circumference of the motor housing 30 and the outer circumferential surface of the input shaft 2 to the front side of the bearing 212 to prevent the oil supplied to the triple clutch from leaking out. Can be.
상기와 같은 형상을 통하여, 상기 모터 하우징(21)은 고정자(32), 회전자(34) 및 클러치들의 장착 공간을 형성한다. 그러나, 상기 모터 하우징(21)의 형상은 당업자가 설계 의도에 따라 결정할 수 있는 것으로, 본 명세서 및 도면에 나타난 형상에 한정되는 것은 아니다.Through such a shape, the motor housing 21 forms a mounting space of the stator 32, the rotor 34 and the clutches. However, the shape of the motor housing 21 can be determined by those skilled in the art according to design intention, and is not limited to the shape shown in the present specification and drawings.
고정자(32)는 상기 모터 하우징 외주부(22)의 내주면에 고정적으로 장착된다. 상기 고정자(32)는 인버터(도시하지 않음)에 전기적으로 연결되어 전기 신호를 인가 받는다. 이에 따라, 고정자(32)는 그 내부에 자기장을 형성하게 된다. The stator 32 is fixedly mounted to the inner circumferential surface of the motor housing outer circumferential portion 22. The stator 32 is electrically connected to an inverter (not shown) to receive an electrical signal. Accordingly, the stator 32 forms a magnetic field therein.
회전자(34)는 상기 고정자(32)의 반경 내측에 이격되어 배치되며, 원통 형상으로 형성된다. 상기 고정자(32)에 전기 신호가 입력되면 상기 회전자(34)는 회전하게 된다. The rotor 34 is spaced apart from the inside of the stator 32 and is formed in a cylindrical shape. When the electrical signal is input to the stator 32, the rotor 34 is rotated.
클러치 하우징(40)은 제1, 2, 3클러치(11, 12, 13)가 배치되는 클러치 공간을 형성하며, 상기 회전자에 작동적으로 연결되어 회전자와 함께 회전하며 모터(20)의 회전 동력을 전달 받는다. 도 3에 도시된 바와 같이, 상기 제1, 2, 3클러치(11, 12, 13)는 클러치 공간, 특히 축방향으로 회전자(34)의 길이(L) 내의 공간에 배치됨으로써 컴팩트한 구조를 구현할 수 있다. 상기 클러치 하우징(40)은 클러치 하우징 외주부(42), 클러치 하우징 연결부(44), 그리고 클러치 하우징 내주부(48)를 포함한다. The clutch housing 40 forms a clutch space in which the first, second, and third clutches 11, 12, and 13 are disposed, and is operatively connected to the rotor to rotate together with the rotor to rotate the motor 20. Get power. As shown in Fig. 3, the first, second and third clutches 11, 12 and 13 are arranged in a clutch space, in particular a space within the length L of the rotor 34 in the axial direction, thereby providing a compact structure. Can be implemented. The clutch housing 40 includes a clutch housing outer peripheral portion 42, a clutch housing connecting portion 44, and a clutch housing inner peripheral portion 48.
클러치 하우징 외주부(42)는 축방향으로 전측에서 후측으로 연장되어 있으며, 그 외주면은 상기 회전자(34)의 내주면에 고정적으로 부착된다. 따라서, 상기 회전자(34)가 회전하면, 상기 클러치 하우징(40)도 함께 회전하게 된다. The clutch housing outer circumferential portion 42 extends from the front side to the rear side in the axial direction, and its outer circumferential surface is fixedly attached to the inner circumferential surface of the rotor 34. Therefore, when the rotor 34 rotates, the clutch housing 40 also rotates together.
클러치 하우징 연결부(44)는 클러치 하우징 외주부(42)의 전단에서 반경 내측으로 연장되며 상기 모터 하우징 연결부(24)로부터 축방향 후측으로 이격되어 있다. 상기 클러치 하우징 연결부(44)의 설정 위치들에는 축방향 후측으로 돌출된 제1지지부(45)와, 축방향으로 천공된 관통홀(46)이 형성되어 있을 수 있다. The clutch housing connecting portion 44 extends radially inward at the front end of the clutch housing outer peripheral portion 42 and is spaced axially rearward from the motor housing connecting portion 24. At the set positions of the clutch housing connecting portion 44, a first support portion 45 protruding in the rearward direction in the axial direction and a through hole 46 drilled in the axial direction may be formed.
클러치 하우징 내주부(48)는 상기 클러치 하우징 연결부(44)의 내측단에서 축방향으로 연장되며 모터 하우징 내주부(30)로부터 경방향 외측으로 이격되어 있다. 상기 클러치 하우징 내주부(48)의 내주면 전측부에는 상기 모터 하우징 단차부(31)와 마주보는 제1클러치 하우징 단차부(50)가 형성되어 있다. 상기 모터 하우징 단차부(31)와 제1클러치 하우징 단차부(50) 사이에는 제1지지 베어링(214)이 장착되어 있다. 또한, 상기 클러치 하우징 내주부(48)의 내주면 후측부에는 제2클러치 하우징 단차부(52)가 형성되어 있다 The clutch housing inner peripheral portion 48 extends in the axial direction at the inner end of the clutch housing connecting portion 44 and is spaced radially outward from the motor housing inner peripheral portion 30. The first clutch housing stepped portion 50 facing the motor housing stepped portion 31 is formed at the front side of the inner circumferential surface of the clutch housing inner circumferential portion 48. A first support bearing 214 is mounted between the motor housing step portion 31 and the first clutch housing step portion 50. In addition, a second clutch housing step portion 52 is formed at the rear side of the inner circumferential surface of the inner circumferential portion 48 of the clutch housing.
한편, 상기 클러치 하우징(40)의 형상은 당업자가 설계 의도에 따라 결정할 수 있는 것으로, 본 명세서 및 도면에 나타난 형상에 한정되는 것은 아니다.On the other hand, the shape of the clutch housing 40 can be determined by those skilled in the art according to design intention, it is not limited to the shape shown in the specification and drawings.
제1클러치(11)는 상기 클러치 공간의 내부에서 경방향 외측 및 축방향 전측에 배치된다. 상기 제1클러치(11)는 입력축(2) 및/또는 모터(20)의 회전 동력을 선택적으로 제1출력축(4)에 전달하기 위한 것으로, 제1디스크 팩(66), 제1작동 허브(68), 드럼(72) 및 제1압력 플레이트(110)를 포함한다. The first clutch 11 is disposed radially outward and axially forward in the clutch space. The first clutch 11 is for selectively transmitting rotational power of the input shaft 2 and / or the motor 20 to the first output shaft 4, and includes a first disk pack 66 and a first operating hub ( 68), drum 72 and first pressure plate 110.
제1디스크 팩(66)은 상기 클러치 하우징(40)과 제1작동 허브(68) 사이에 배치되어 클러치 하우징(40)의 회전 동력을 선택적으로 상기 제1작동 허브(68)에 전달한다. 상기 클러치 하우징 연결부(44)에 형성된 제1지지부(45)는 상기 제1디스크 팩(66)을 축방향으로 지지하여 제1디스크 팩(66)이 마찰 결합될 수 있도록 한다. 상기 제1디스크 팩(66)은 제1세퍼레이트 플레이트(60), 제1마찰 디스크(62) 및 제1세퍼레이팅 스프링(64)을 포함한다. 이에 한정되는 것은 아니지만, 필요에 따라 상기 제1세퍼레이팅 스프링(64)은 삭제될 수 있다. The first disc pack 66 is disposed between the clutch housing 40 and the first actuating hub 68 to selectively transmit rotational power of the clutch housing 40 to the first actuating hub 68. The first support part 45 formed on the clutch housing connecting part 44 supports the first disc pack 66 in the axial direction so that the first disc pack 66 may be frictionally coupled. The first disk pack 66 includes a first separator plate 60, a first friction disk 62, and a first separating spring 64. Although not limited thereto, the first separating spring 64 may be deleted as necessary.
복수개의 제1세퍼레이트 플레이트(60)는 상기 클러치 하우징 외주부(42)의 내주면에 스플라인 결합되어 있다. The plurality of first separate plates 60 are splined to the inner circumferential surface of the clutch housing outer circumferential portion 42.
복수개의 제1마찰 디스크(62)는 제1작동 허브(68)의 외주면에 스플라인 결합되어 있으며, 상기 복수개의 제1세퍼레이트 플레이트(60)와 교대로 배치된다. The plurality of first friction disks 62 are splined to the outer circumferential surface of the first actuating hub 68 and are alternately arranged with the plurality of first separator plates 60.
적어도 하나 이상의 제1세퍼레이팅 스프링(64)은 상기 제1마찰 디스크(62)의 반경 외측에서 이웃하는 제1세퍼레이트 플레이트(60) 사이에 배치되어 제1세퍼레이트 플레이트(60)에 축방향 탄성력을 제공한다. 제1세퍼레이팅 스프링(64)은 제1클러치(11)의 비계합 시 제1세퍼레이트 플레이트(60) 사이의 간격을 유지시켜 드래그 토크(drag torque)를 줄임과 동시에 제1클러치(11)의 해제를 원활하게 한다. 특히, 본 실시예에서는 제1디스크 팩(66)에 가해지던 축력이 사라지면, 상기 제1세퍼레이팅 스프링(64)은 리턴 스프링으로 작용하여 제1클러치(11)를 해제시킬 수도 있다. At least one first separating spring 64 is disposed between adjacent first separate plates 60 outside the radius of the first friction disk 62 to provide axial elastic force to the first separate plate 60. do. The first separating spring 64 maintains a gap between the first separate plates 60 when the first clutch 11 is not engaged, thereby reducing drag torque and simultaneously releasing the first clutch 11. To make it smooth. In particular, in the present embodiment, when the axial force applied to the first disk pack 66 disappears, the first separating spring 64 may act as a return spring to release the first clutch 11.
제1작동 허브(68)는 상기 제1디스크 팩(66)을 통해 전달된 클러치 하우징(40)의 회전 동력을 제1출력축(4)에 전달한다. 제1작동 허브(68)의 내주면에는 스플라인(70) 또는 기어치가 형성되어 상기 제1출력축(4)의 스플라인(5) 또는 기어치와 결합함으로써 동력을 전달할 수 있도록 되어 있다. 상기 제1작동 허브(68)의 경방향 내측부와 입력축(2)의 후단부 사이에는 베어링(217)이 개재되어 제1작동 허브(68)와 입력축(2)의 상대 회전을 원활하게 함과 동시에 제1작동 허브(68)를 축방향으로 지지한다.The first actuating hub 68 transmits the rotational power of the clutch housing 40 transmitted through the first disc pack 66 to the first output shaft 4. Splines 70 or gear teeth are formed on the inner circumferential surface of the first actuating hub 68 so that power can be transmitted by engaging with the splines 5 or gear teeth of the first output shaft 4. A bearing 217 is interposed between the radially inner portion of the first actuating hub 68 and the rear end of the input shaft 2 to facilitate relative rotation of the first actuating hub 68 and the input shaft 2. Support the first actuating hub 68 in the axial direction.
드럼(72)은 원통 형상으로 형성되어 있으며, 상기 클러치 하우징 외주부(42)의 내주면에 스플라인 결합 등을 통하여 축방향으로 이동 가능하게 결합되며, 상기 클러치 하우징(40)과 함께 회전하며 클러치 하우징(40)의 회전 동력을 전달 받는다. 상기 드럼(72)은 제1디스크 팩(66)의 후측에 배치되어 있으며, 축방향 후측으로 연장되어 있다. 상기 드럼(72)의 전단부에는 제1가압부(74)가 형성되어 상기 제1디스크 팩(66)에 축력을 전달하도록 되어 있다. The drum 72 is formed in a cylindrical shape, and is coupled to the inner circumferential surface of the clutch housing outer peripheral portion 42 so as to be movable in the axial direction through spline coupling or the like, and rotates together with the clutch housing 40 to rotate the clutch housing 40. Receives rotational power of). The drum 72 is disposed at the rear side of the first disc pack 66 and extends in the axial rear side. A first pressing part 74 is formed at the front end of the drum 72 to transmit the axial force to the first disc pack 66.
제1압력 플레이트(110)는 상기 드럼(72)의 후측부에 결합되어 있다. 본 명세서 및 도면에서는 상기 제1압력 플레이트(110)의 외측단이 상기 드럼(72)의 내주면에 스플라인 결합되고, 상기 제1압력 플레이트(110)의 외측단의 전측과 후측에 드럼(72)의 내주면에 고정 장착되는 스냅링(16)을 각각 배치하여 제1압력 플레이트(110)와 드럼(72)이 축방향으로 함께 움직일 수 있도록 하였다. 그러나, 제1압력 플레이트(110)와 드럼(72)의 결합은 이에 한정되지 아니한다. 제1압력 플레이트(110)의 내측단에는 제1수용부(112)가 형성되어 제1어플라이 베어링(114)을 수용하도록 되어 있다. 상기 제1압력 플레이트(110)의 형상은 당업자가 설계 의도에 따라 결정할 수 있는 것으로, 본 명세서 및 도면에 나타난 형상에 한정되는 것은 아니다. The first pressure plate 110 is coupled to the rear side of the drum 72. In the present specification and drawings, the outer end of the first pressure plate 110 is splined to the inner circumferential surface of the drum 72, and the front and rear sides of the outer end of the first pressure plate 110 of the drum 72 are separated from each other. Each of the snap rings 16 fixedly mounted on the inner circumferential surface is disposed such that the first pressure plate 110 and the drum 72 can move together in the axial direction. However, the coupling of the first pressure plate 110 and the drum 72 is not limited thereto. A first accommodating part 112 is formed at an inner end of the first pressure plate 110 to accommodate the first application bearing 114. The shape of the first pressure plate 110 may be determined by those skilled in the art according to design intention, and is not limited to the shape shown in the specification and drawings.
제2클러치(12)는 상기 클러치 공간의 내부에서 경방향 외측 및 축방향 후측에 배치된다. 상기 제2클러치(12)는 입력축(2) 및/또는 모터(20)의 회전 동력을 선택적으로 제2출력축(6)에 전달하기 위한 것으로, 제2디스크 팩(86), 제2작동 허브(88), 그리고 제2압력 플레이트(116)를 포함한다. The second clutch 12 is disposed radially outward and axially rearward in the clutch space. The second clutch 12 is for selectively transmitting rotational power of the input shaft 2 and / or the motor 20 to the second output shaft 6, and includes a second disk pack 86 and a second operating hub ( 88, and a second pressure plate 116.
제2디스크 팩(86)은 상기 드럼(72)과 제2작동 허브(88) 사이에 배치되어 상기 드럼(72)의 회전 동력을 선택적으로 상기 제2작동 허브(88)에 전달한다. 또한, 상기 제2디스크 팩(86)은 축방향으로 상기 제1가압부(74)와 제1압력 플레이트(110) 사이에 배치된다. 상기 제2디스크 팩(86)은 제2세퍼레이트 플레이트(80), 제2마찰 디스크(82) 및 제2세퍼레이팅 스프링(84)을 포함한다. 이에 한정되는 것은 아니지만, 필요에 따라 상기 제2세퍼레이팅 스프링(84)은 삭제될 수 있다.The second disc pack 86 is disposed between the drum 72 and the second actuating hub 88 to selectively transmit rotational power of the drum 72 to the second actuating hub 88. In addition, the second disc pack 86 is disposed between the first pressing part 74 and the first pressure plate 110 in the axial direction. The second disk pack 86 includes a second separator plate 80, a second friction disk 82, and a second separating spring 84. Although not limited thereto, the second separating spring 84 may be deleted as necessary.
복수개의 제2세퍼레이트 플레이트(80)는 제2작동 허브(88)의 외주면에 스플라인 결합되어 있다. The plurality of second separate plates 80 are splined to the outer circumferential surface of the second actuating hub 88.
복수개의 제2마찰 디스크(82)는 드럼(72)의 내주면에 스플라인 결합되어 있으며, 상기 복수개의 제2세퍼레이트 플레이트(80)와 교대로 배치된다. The plurality of second friction disks 82 are splined to the inner circumferential surface of the drum 72 and are alternately disposed with the plurality of second separator plates 80.
적어도 하나 이상의 제2세퍼레이팅 스프링(84)은 상기 제2마찰 디스크(82)의 반경 내측에서 이웃하는 제2세퍼레이트 플레이트(80) 사이에 배치되어 제2세퍼레이트 플레이트(80)에 축방향 탄성력을 제공한다. 제2세퍼레이팅 스프링(84)은 제2클러치(12)의 비계합 시 제2세퍼레이트 플레이트(80) 사이의 간격을 유지시켜 드래그 토크를 줄임과 동시에 제2클러치(12)의 해제를 원활하게 한다. 특히, 본 실시예에서는 제2디스크 팩(86)에 가해지던 축력이 사라지면, 상기 제2세퍼레이팅 스프링(84)은 리턴 스프링으로 작용하여 제2클러치(12)를 해제시킬 수도 있다.At least one second separating spring 84 is disposed between adjacent second separate plates 80 inside the radius of the second friction disk 82 to provide axial elastic force to the second separate plate 80. do. The second separating spring 84 maintains the gap between the second separate plates 80 when the second clutch 12 is not engaged, thereby reducing drag torque and smoothly releasing the second clutch 12. . In particular, in the present embodiment, when the axial force applied to the second disk pack 86 disappears, the second separating spring 84 may act as a return spring to release the second clutch 12.
제2작동 허브(88)는 상기 제2디스크 팩(86)을 통해 전달된 드럼(72)의 회전 동력을 제2출력축(6)에 전달한다. 제2작동 허브(88)의 내경부에는 제2작동 허브 연장부(89)가 축방향 후측으로 연장되어 있다. 상기 제2작동 허브 연장부(89)의 적어도 일부는 상기 제2출력축(6)과 경방향으로 이격되어 있을 수 있다. 또한, 상기 제2작동 허브 연장부(89)의 전단 내주면에는 스플라인(92) 또는 기어치가 형성되어 상기 제2출력축(6)의 스플라인(7) 또는 기어치와 결합함으로써 회전 동력을 전달할 수 있도록 되어 있다. 상기 제2작동 허브(88)의 경방향 내측부와 제1작동 허브(68)의 경방향 내측부 사이에는 베어링(219)이 개재되어 제2작동 허브(88)와 제1작동 허브(68)의 상대 회전을 원활하게 함과 동시에 제2작동 허브(88)를 축방향으로 지지한다. 또한, 제2작동 허브(88)의 외주면 전측에는 제2지지부(90)가 경방향 외측으로 연장되어 있다. 상기 제2지지부(90)는 제2디스크 팩(86)을 축방향으로 지지한다. 따라서, 제2압력 플레이트(116)가 도면에서 좌측으로 움직일 때, 제2지지부(90)는 제2세퍼레이트 플레이트(80)와 제2마찰 디스크(82)에 축력이 작용할 수 있도록 지지한다.The second actuating hub 88 transmits the rotational power of the drum 72 transmitted through the second disc pack 86 to the second output shaft 6. In the inner diameter portion of the second actuating hub 88, a second actuating hub extension 89 extends axially to the rear side. At least a portion of the second actuating hub extension 89 may be radially spaced apart from the second output shaft 6. In addition, a spline 92 or a gear tooth is formed on the front inner circumferential surface of the second operation hub extension 89 so as to transmit rotational power by combining with the spline 7 or gear tooth of the second output shaft 6. have. A bearing 219 is interposed between the radially inner portion of the second actuating hub 88 and the radially inner portion of the first actuating hub 68 so that the second actuating hub 88 and the first actuating hub 68 are opposed to each other. While smoothly rotating, the second actuating hub 88 is supported in the axial direction. In addition, the second support portion 90 extends radially outwardly in front of the outer circumferential surface of the second actuating hub 88. The second support part 90 supports the second disc pack 86 in the axial direction. Therefore, when the second pressure plate 116 moves to the left in the figure, the second support portion 90 supports the axial force on the second separate plate 80 and the second friction disk 82.
제2압력 플레이트(116)는 선택적으로 제2디스크 팩(86)을 마찰 결합시켜 드럼(72)의 회전 동력을 선택적으로 제2작동 허브(88)에 전달하도록 한다. 상기 제2압력 플레이트(116)은 제2디스크팩(86)의 후측에서 드럼(72)의 내주면에 스플라인 결합되어 축방향으로 이동 가능하게 되어 있다. 또한, 상기 제2압력 플레이트(116)의 경방향 외측부에는 제2디스크팩(86)을 가압하기 위한 제2가압부(118)가 형성되어 있을 수 있다. 또한, 상기 제2압력 플레이트(116)의 경방향 내측단에는 제2수용부(120)가 형성되어 있으며, 상기 제2수용부(120)는 제2어플라이 베어링(122)을 수용하도록 되어 있다. 제2압력 플레이트(116)는 제1압력 플레이트(110)의 축방향 전측에 배치된다. 상기 제2압력 플레이트(116)의 형상은 당업자가 설계 의도에 따라 결정할 수 있는 것으로, 본 명세서 및 도면에 나타난 형상에 한정되는 것은 아니다.The second pressure plate 116 optionally frictionally couples the second disc pack 86 to selectively transmit rotational power of the drum 72 to the second actuating hub 88. The second pressure plate 116 is splined to the inner circumferential surface of the drum 72 on the rear side of the second disk pack 86 to be movable in the axial direction. In addition, a second pressing part 118 for pressing the second disc pack 86 may be formed in the radially outer portion of the second pressure plate 116. In addition, a second accommodating part 120 is formed at a radially inner end of the second pressure plate 116, and the second accommodating part 120 is configured to accommodate the second application bearing 122. . The second pressure plate 116 is disposed at the axial front side of the first pressure plate 110. The shape of the second pressure plate 116 may be determined by those skilled in the art according to design intention, and is not limited to the shape shown in the specification and the drawings.
제3클러치(13)는 상기 클러치 공간의 내부에서 상기 제1디스크 팩(66)의 경방향 내측 및 축방향 전측에 배치된다. 상기 제3클러치(13)는 입력축(2)의 회전 동력을 선택적으로 클러치 하우징(40)에 전달하기 위한 것으로, 제3작동 허브(108), 제3디스크 팩(106), 그리고 제3압력 플레이트(194)를 포함한다. The third clutch 13 is disposed in the radially inner side and the axially front side of the first disc pack 66 in the clutch space. The third clutch 13 is for selectively transmitting the rotational power of the input shaft 2 to the clutch housing 40, the third operating hub 108, the third disk pack 106, and the third pressure plate (194).
제3작동 허브(108)는 상기 입력축(2)에 용접 등의 방법으로 작동적으로 연결되어 입력축(2)과 함께 회전하며 입력축(2)의 회전 동력을 전달 받는다. The third actuating hub 108 is operatively connected to the input shaft 2 by welding or the like, rotates with the input shaft 2, and receives rotational power of the input shaft 2.
제3디스크 팩(106)은 상기 제3작동 허브(108)와 클러치 하우징 내주부(48) 사이에 배치되어 상기 입력축(2)의 회전 동력을 선택적으로 상기 클러치 하우징(40)에 전달한다. 상기 제3디스크 팩(106)은 제3세퍼레이트 플레이트(100), 제3마찰 디스크(102) 및 제3세퍼레이팅 스프링(104)을 포함한다. 이에 한정되는 것은 아니지만, 필요에 따라 상기 제3세퍼레이팅 스프링(104)은 삭제될 수 있다.The third disc pack 106 is disposed between the third actuating hub 108 and the clutch housing inner peripheral portion 48 to selectively transmit the rotational power of the input shaft 2 to the clutch housing 40. The third disk pack 106 includes a third separate plate 100, a third friction disk 102 and a third separating spring 104. Although not limited thereto, the third separating spring 104 may be deleted as necessary.
복수개의 제3세퍼레이트 플레이트(100)는 클러치 하우징 내주부(48)의 외주면에 스플라인 결합되어 있다. The plurality of third separate plates 100 are splined to the outer circumferential surface of the inner circumferential portion 48 of the clutch housing.
복수개의 제3마찰 디스크(102)는 제3작동 허브(108)의 내주면에 스플라인 결합되어 있으며, 상기 복수개의 제3세퍼레이트 플레이트(100)와 교대로 배치된다. The plurality of third friction disks 102 are splined to the inner circumferential surface of the third actuating hub 108 and are alternately disposed with the plurality of third separate plates 100.
적어도 하나 이상의 제3세퍼레이팅 스프링(104)은 상기 제3마찰 디스크(102)의 반경 내측에서 이웃하는 제3세퍼레이트 플레이트(100) 사이에 배치되어 제3세퍼레이트 플레이트(100)에 축방향 탄성력을 제공한다. 제3세퍼레이팅 스프링(104)는 제3클러치(13)의 비계합 시 제3세퍼레이트 플레이트(100) 사이의 간격을 유지시켜 드래그 토크를 줄임과 동시에 제3클러치(13)의 해제를 원활하게 한다. 특히, 본 실시예에서는 제3디스크 팩(106)에 가해지던 축력이 사라지면, 상기 제3세퍼레이팅 스프링(104)은 리턴 스프링으로 작용하여 제3클러치(13)를 해제시킬 수도 있다.At least one third separating spring 104 is disposed between neighboring third separate plates 100 inside the radius of the third friction disk 102 to provide an axial elastic force to the third separate plate 100. do. The third separating spring 104 maintains the gap between the third separate plates 100 when the third clutch 13 is not engaged, thereby reducing drag torque and smoothly releasing the third clutch 13. . In particular, in this embodiment, when the axial force applied to the third disk pack 106 disappears, the third separating spring 104 may act as a return spring to release the third clutch 13.
또한, 상기 제3디스크팩(106)의 후측 클러치 하우징 내주부(48)에는 스냅링(23)이 장착되어 제3디스크팩(106)을 축방향으로 지지한다. 따라서, 제3압력 플레이트(194)가 도면에서 우측으로 움직일 때, 상기 스냅링(23)은 제3세퍼레이트 플레이트(100)와 제3마찰 디스크(102)에 축력이 작용할 수 있도록 지지한다.In addition, a snap ring 23 is mounted on the rear clutch housing inner peripheral portion 48 of the third disc pack 106 to support the third disc pack 106 in the axial direction. Thus, when the third pressure plate 194 moves to the right in the drawing, the snap ring 23 supports the axial force on the third separate plate 100 and the third friction disk 102.
제3압력 플레이트(194)는 선택적으로 제3디스크 팩(106)을 마찰 결합시켜 입력축(2)의 회전 동력을 선택적으로 클러치 하우징(40)에 전달하도록 한다. 상기 제3압력 플레이트(194)는 상기 클러치 하우징(40)의 외부에서 관통홀(46)을 관통하여 제3디스크 팩(106)까지 연장되어 있다. 상기 제3압력 플레이트(194)의 후단에는 제3가압부(196)가 형성되어 있다. 상기 제3가압부(196)는 상기 제3세퍼레이트 플레이트(100)에 축력을 가하여 상기 제3세퍼레이트 플레이트(100)와 제3마찰 디스크(102)를 마찰 결합시킬 수 있다. 또한, 상기 제3압력 플레이트(194)의 전단부에는 제3수용부(198)가 형성되어 있으며, 상기 제3수용부(198)는 제3어플라이 베어링(192)을 수용하도록 되어 있다. 상기 제3압력 플레이트(194)의 형상은 당업자가 설계 의도에 따라 결정할 수 있는 것으로, 본 명세서 및 도면에 나타난 형상에 한정되는 것은 아니다.The third pressure plate 194 selectively frictionally couples the third disc pack 106 to selectively transmit rotational power of the input shaft 2 to the clutch housing 40. The third pressure plate 194 extends through the through hole 46 from the outside of the clutch housing 40 to the third disk pack 106. A third pressing unit 196 is formed at the rear end of the third pressure plate 194. The third pressing unit 196 may apply an axial force to the third separator plate 100 to frictionally couple the third separator plate 100 and the third friction disk 102. In addition, a third accommodating part 198 is formed at the front end of the third pressure plate 194, and the third accommodating part 198 is configured to accommodate the third application bearing 192. The shape of the third pressure plate 194 may be determined by those skilled in the art according to design intention, and is not limited to the shape shown in the present specification and drawings.
액츄에이터(15A, 15B)는 트리플 클러치(1)에 작동력(축력)을 제공하는 것으로, 제1/2액츄에이터(15A)와 제3액츄에이터(15B)를 포함한다. 제1/2액츄에이터(15A)는 제1, 2클러치(11, 12)를 작동시키기 위한 것으로 액츄에이터 하우징(130)을 포함한다. 상기 액츄에이터 하우징(130)은 두꺼운 원판 형상으로 형성되어 있으며, 변속기 하우징과 일체로 형성되거나 별개로 제작되어 변속기 하우징에 부착될 수도 있다. 액츄에이터 하우징(130)의 내경부는 축방향 후측으로 함몰되어 제1, 2피스톤(140, 160)이 장착되는 피스톤 공간을 형성한다. 이를 위하여, 상기 피스톤 공간의 경방향 외측 및 경방향 내측에는 축방향 전측으로 연장된 제1, 2클러치 하우징 돌출부(132, 134)가 형성되어 있다. 상기 제2클러치 하우징 돌출부(134)는 제2작동 허브 연장부(89)로부터 경방향으로 이격되어 있다. The actuators 15A and 15B provide the actuation force (axial force) to the triple clutch 1, and include the first and second actuators 15A and the third actuator 15B. The first and second actuators 15A are configured to operate the first and second clutches 11 and 12 and include an actuator housing 130. The actuator housing 130 is formed in a thick disk shape, and may be integrally formed with the transmission housing or separately manufactured and attached to the transmission housing. The inner diameter portion of the actuator housing 130 is recessed toward the rear in the axial direction to form a piston space in which the first and second pistons 140 and 160 are mounted. To this end, first and second clutch housing protrusions 132 and 134 extending in the axial front side are formed in the radially outer side and the radially inner side of the piston space. The second clutch housing protrusion 134 is radially spaced apart from the second actuating hub extension 89.
상기 액츄에이터 하우징(130)의 내주면 후단부와 제2작동 허브 연장부(89)의 후단부 사이에는 제2지지 베어링(218)이 장착되어 있다. 상기 제2지지 베어링(218)을 축방향으로 지지하기 위하여 상기 제2작동 허브 연장부(89)의 외주면에는 스냅링(18)이 장착되어 있다. A second support bearing 218 is mounted between the rear end of the inner circumferential surface of the actuator housing 130 and the rear end of the second actuating hub extension 89. In order to axially support the second support bearing 218, a snap ring 18 is mounted on an outer circumferential surface of the second actuating hub extension 89.
상기 피스톤 공간에는 제1피스톤(140), 격벽(150), 그리고 제2피스톤(160)이 장착된다. The first piston 140, the partition wall 150, and the second piston 160 are mounted in the piston space.
상기 제1피스톤(140)은 제1어플라이 베어링(114)을 통하여 제1압력 플레이트(110)에 축력을 제공하기 위한 것이고, 제2피스톤(160)은 제2어플라이 베어링(122)을 통하여 제2압력 플레이트(116)에 축력을 제공하기 위한 것이다. The first piston 140 is to provide axial force to the first pressure plate 110 through the first application bearing 114, the second piston 160 is through the second application bearing 122 To provide axial force to the second pressure plate 116.
상기 제1피스톤(140)은 제1클러치 하우징 돌출부(132)의 내주면과 격벽(150) 사이의 경방향 공간에 배치된다. 상기 제1피스톤(140)의 전면과 제1수용부(112) 사이에는 제1어플라이 베어링(114)이 장착되어 있다. The first piston 140 is disposed in the radial space between the inner circumferential surface of the first clutch housing protrusion 132 and the partition wall 150. The first application bearing 114 is mounted between the front surface of the first piston 140 and the first accommodation portion 112.
상기 제2피스톤(160)은 상기 격벽(150)과 제2클러치 하우징 돌출부(134) 사이의 경방향 공간에 배치된다. 또한, 상기 제2피스톤(160)의 내측단에는 제2피스톤 내주부(162)가 축방향 전측으로 연장되며, 상기 제2피스톤 내주부(162)의 전단과 제2수용부(120) 사이에는 제2어플라이 베어링(122)이 장착되어 있다. The second piston 160 is disposed in the radial space between the partition wall 150 and the second clutch housing protrusion 134. In addition, a second piston inner circumferential portion 162 extends in the axial front side at an inner end of the second piston 160, and is disposed between the front end of the second piston inner circumferential portion 162 and the second accommodating portion 120. The second application bearing 122 is mounted.
격벽(150)은 상기 제1피스톤(140)과 제2피스톤(160) 사이에 배치되어 제1피스톤(140)의 작동과 제2피스톤(160)의 작동을 독립적으로 제어할 수 있게 한다. 상기 격벽(150)은 격벽 장착부(152), 격벽 연결부(154) 및 격벽 연장부(156)를 포함한다. The partition wall 150 is disposed between the first piston 140 and the second piston 160 to independently control the operation of the first piston 140 and the operation of the second piston 160. The partition wall 150 includes a partition mounting part 152, a partition wall connecting part 154, and a partition wall extending part 156.
격벽 장착부(152)는 축방향으로 형성되며 상기 제1클러치 하우징 돌출부(132)의 내주면에 압입 등의 방법으로 장착된다. The partition mounting portion 152 is formed in the axial direction and is mounted on the inner circumferential surface of the first clutch housing protrusion 132 by a press-fit method.
상기 격벽 연결부(154)는 상기 격벽 장착부(152)의 전단으로부터 경방향 내측으로 연장되어 형성된다. The partition connecting portion 154 extends radially inward from a front end of the partition mounting portion 152.
격벽 연장부(156)는 격벽 연결부(154)의 내측단으로부터 축방향 전측으로 연장되어 형성된다. The partition extension part 156 extends from the inner end of the partition connection part 154 toward the axial front side.
상기 격벽 연장부(156)의 전단부에는 제1지지판(148)이 장착되며, 상기 제1지지판(148)과 제1피스톤(140)의 전면 사이에는 제1리턴 스프링(146)이 장착되어 제1피스톤(140)에 탄성력을 제공한다. 상기 제1지지판(148)을 축방향으로 지지하기 위하여 상기 격벽 연장부(156)에는 스냅링(19)이 장착된다. 또한, 상기 제2피스톤(160)의 전면과 격벽 연결부(154) 사이에는 제2리턴 스프링(166)이 장착되어 제2피스톤(160)에 탄성력을 제공한다. A first support plate 148 is mounted on the front end of the partition extension part 156, and a first return spring 146 is mounted between the first support plate 148 and the front surface of the first piston 140. It provides an elastic force to one piston (140). In order to support the first support plate 148 in the axial direction, the partition ring extension 156 is equipped with a snap ring 19. In addition, a second return spring 166 is mounted between the front surface of the second piston 160 and the partition wall connecting portion 154 to provide elastic force to the second piston 160.
상기 제1피스톤(140)의 외주면은 상기 제1클러치 하우징 돌출부(132)의 내주면에 밀착되고 상기 제1피스톤(140)의 내주면은 상기 격벽 연장부(156)의 외주면에 밀착되어 상기 제1피스톤(140)의 후면과 격벽 연결부(154) 사이에는 제1피스톤 챔버(144)가 형성된다. 또한, 상기 제1피스톤(140)의 외주면 전단부에는 반경 외측으로 돌출된 스토퍼(142)가 형성되어 제1피스톤(140)이 축방향 후측으로 이동할 수 있는 거리를 제한한다. The outer circumferential surface of the first piston 140 is in close contact with the inner circumferential surface of the first clutch housing protrusion 132, and the inner circumferential surface of the first piston 140 is in close contact with the outer circumferential surface of the partition extension part 156 so as to contact the first piston. The first piston chamber 144 is formed between the rear surface of the 140 and the partition wall connecting portion 154. In addition, a stopper 142 protruding radially outward is formed at the front end of the outer circumferential surface of the first piston 140 to limit the distance that the first piston 140 can move to the axial rear side.
제2피스톤(160)의 외주면은 상기 격벽 장착부(152)의 내주면에 밀착되고 상기 제2피스톤(160)의 내주면은 상기 제2클러치 하우징 돌출부(134)의 외주면에 밀착되어 제2피스톤(160)의 후면과 액츄에이터 하우징(130) 사이에는 제2피스톤 챔버(164)가 형성된다. The outer circumferential surface of the second piston 160 is in close contact with the inner circumferential surface of the partition mounting part 152, and the inner circumferential surface of the second piston 160 is in close contact with the outer circumferential surface of the second clutch housing protrusion 134 so that the second piston 160 is closed. A second piston chamber 164 is formed between the rear surface of the actuator and the actuator housing 130.
상기 제1피스톤(140)은 상기 제1어플라이 베어링(114)과 작동적으로 연결되어 있어 제1피스톤 챔버(144)에 공급된 작동 유압에 의하여 축방향 전측으로 이동하며 상기 제1어플라이 베어링(114)에 축력을 가하도록 되어 있다. 상기 제1피스톤 챔버(144)의 기밀을 유지하기 위하여 상기 제1피스톤(140)의 외주면과 상기 제1클러치 하우징 돌출부(132)의 내주면 사이 및 상기 제1피스톤(140)의 내주면과 격벽 연장부(156)의 외주면 사이에는 각각 씰링 부재(206, 208)가 장착될 수 있다. The first piston 140 is operatively connected to the first application bearing 114 to move to the front in the axial direction by the operating hydraulic pressure supplied to the first piston chamber 144 and the first application bearing An axial force is applied to the 114. In order to maintain the airtightness of the first piston chamber 144, between the outer circumferential surface of the first piston 140 and the inner circumferential surface of the first clutch housing protrusion 132, and the inner circumferential surface and the partition wall extension of the first piston 140. Sealing members 206 and 208 may be mounted between the outer circumferential surfaces of 156, respectively.
상기 제2피스톤 내주부(162)는 축방향 전측으로 연장되어 제2어플라이 베어링(122)과 작동적으로 연결되어 있다. 따라서, 상기 제2피스톤(160)은 제2피스톤 챔버(164)에 공급된 작동 유압에 의하여 축방향 전측으로 이동하며 상기 제2어플라이 베어링(122)에 축력을 가하도록 되어 있다. 상기 제2피스톤 챔버(164)의 기밀을 유지하기 위하여 제2피스톤(160)의 외주면과 상기 격벽 장착부(152)의 내주면 사이 및 제2피스톤(160)의 내주면과 제2클러치 하우징 돌출부(134)의 외주면 사이에는 씰링 부재(210, 211)가 장착될 수 있다. The second piston inner circumferential portion 162 extends in the axial front side and is operatively connected to the second application bearing 122. Therefore, the second piston 160 is moved forward in the axial direction by the hydraulic pressure supplied to the second piston chamber 164 to apply the axial force to the second application bearing 122. In order to maintain the airtightness of the second piston chamber 164, between the outer circumferential surface of the second piston 160 and the inner circumferential surface of the partition mounting portion 152 and the inner circumferential surface of the second piston 160 and the second clutch housing protrusion 134. The sealing members 210 and 211 may be mounted between the outer circumferential surfaces of the sealing members 210 and 211.
한편, 상기 격벽(150)의 형상을 통하여 제2피스톤(160)의 외주면(D2O)은 제1피스톤(140)의 내주면(D1i)보다 경방향 외측에 위치하게 된다(도 3 참조). 따라서, 상기 격벽(150)을 통하여 제1, 2피스톤(140, 160)의 작동을 독립적으로 제어함과 동시에 제1, 2피스톤(140, 160)의 유압 작용 면적(수압면적)을 증가시켜 작은 공간에서 큰 작동력을 얻을 수 있게 된다. 이로 인해, 컴팩트하면서도 큰 작동력을 얻을 수 있는 액츄에이터의 설계가 가능해진다. Meanwhile, the outer circumferential surface D 2O of the second piston 160 is located radially outward from the inner circumferential surface D 1i of the first piston 140 through the shape of the partition wall 150 (see FIG. 3). Therefore, while independently controlling the operation of the first and second pistons 140 and 160 through the partition wall 150, the hydraulic actuation area (hydraulic area) of the first and second pistons 140 and 160 is increased to reduce the pressure. A large operating force can be obtained in space. This makes it possible to design an actuator that can achieve a compact and large operating force.
상기 액츄에이터 하우징(130)의 내부에는 제1피스톤 챔버(144)에 작동 유압을 공급하도록 된 제1공급 유로(170)와, 제2피스톤 챔버(164)에 작동 유압을 공급하도록 된 제2공급 유로(172)가 형성되어 있다. 제1공급 유로(170)는 제1피스톤 챔버(144)에 유체적으로 연통되어 있으며, 제2공급 유로(172)는 제2피스톤 챔버(164)에 유체적으로 연통되어 있다. 또한, 상기 액츄에이터 하우징(130)의 내부에는 냉각 유로(174)가 형성되어 트리플 클러치(1)의 내부로 냉각 및 윤활을 위한 오일을 공급할 수 있다. Inside the actuator housing 130, a first supply flow path 170 configured to supply operating hydraulic pressure to the first piston chamber 144 and a second supply flow path configured to supply operating hydraulic pressure to the second piston chamber 164. 172 is formed. The first supply flow path 170 is in fluid communication with the first piston chamber 144, and the second supply flow path 172 is in fluid communication with the second piston chamber 164. In addition, a cooling passage 174 is formed in the actuator housing 130 to supply oil for cooling and lubrication to the interior of the triple clutch 1.
상기 제3액츄에이터(15B)는 제3피스톤(180)을 더 포함한다. 제3피스톤(180)은 제3어플라이 베어링(192)을 통하여 제3압력 플레이트(194)에 축력을 제공하기 위한 것이다. 제3피스톤(180)은 모터 하우징(21)의 제1, 2돌출부(26, 28) 사이의 경방향 공간에 배치되어 있다. 상기 제3피스톤(180)의 후면은 경방향 내측으로 연장되어 제3피스톤 연장부(182)를 형성하며, 상기 제3피스톤 연장부(182)와 제3압력 플레이트(194)의 제3수용부(198) 사이에는 제3어플라이 베어링(192)이 장착된다. 제3피스톤(180)의 외주면은 제1돌출부(26)의 내주면에 밀착되고 제3피스톤(180)의 내주면은 제2돌출부(28)의 외주면에 밀착되어 제3피스톤(180)의 전면과 모터 하우징 연결부(24) 사이에는 제3피스톤 챔버(184)가 형성된다. 또한, 제3피스톤 챔버(184)의 기밀을 유지하기 위하여 제3피스톤(180)의 외주면과 제1돌출부(26)의 내주면 사이 및 제3피스톤(180)의 내주면과 제2돌출부(28)의 외주면 사이에는 각각 씰링 부재(202, 204)가 장착된다. The third actuator 15B further includes a third piston 180. The third piston 180 is for providing axial force to the third pressure plate 194 through the third application bearing 192. The third piston 180 is disposed in the radial space between the first and second protrusions 26 and 28 of the motor housing 21. The rear surface of the third piston 180 extends radially inward to form a third piston extension 182, and a third accommodation portion of the third piston extension 182 and the third pressure plate 194. Between the 198, the third application bearing 192 is mounted. The outer circumferential surface of the third piston 180 is in close contact with the inner circumferential surface of the first protrusion 26, and the inner circumferential surface of the third piston 180 is in close contact with the outer circumferential surface of the second protrusion 28 so that the front surface of the third piston 180 and the motor are close to each other. A third piston chamber 184 is formed between the housing connecting portions 24. In addition, between the outer circumferential surface of the third piston 180 and the inner circumferential surface of the first protrusion 26 and the inner circumferential surface of the third piston 180 and the second protrusion 28 to maintain the airtightness of the third piston chamber 184. Sealing members 202 and 204 are mounted between the outer circumferential surfaces, respectively.
상기 제1돌출부(26)의 후면에는 제2지지판(188)이 장착되며, 상기 제3피스톤(180)의 후면과 제2지지판(188) 사이에는 제3리턴 스프링(186)이 장착되어 제3피스톤(180)에 탄성력을 제공한다. 또한, 제2지지판(188)을 축방향으로 지지하기 위하여 제1돌출부(26)에는 스냅링(14)이 장착된다. A second support plate 188 is mounted on the rear surface of the first protrusion 26, and a third return spring 186 is mounted between the rear surface of the third piston 180 and the second support plate 188 to provide a third support plate 188. It provides elastic force to the piston 180. In addition, a snap ring 14 is mounted to the first protrusion 26 to support the second support plate 188 in the axial direction.
또한, 모터 하우징(21)의 내부에는 제3피스톤 챔버(184)에 작동 유압을 공급하도록 된 제3공급 유로(190)가 형성되며, 상기 제3공급 유로(190)는 제3피스톤 챔버(184)에 유체적으로 연통되어 있다. In addition, a third supply flow passage 190 is formed inside the motor housing 21 to supply the hydraulic pressure to the third piston chamber 184, and the third supply flow passage 190 is formed in the third piston chamber 184. Fluidly communicates with
한편, 상기 제3액츄에이터(15B)는 모터 하우징(21)과 일체로 형성되거나, 별개로 제작되어 모터 하우징(21)에 부착될 수도 있다. Meanwhile, the third actuator 15B may be integrally formed with the motor housing 21 or may be manufactured separately and attached to the motor housing 21.
상기 제2클러치 하우징 단차부(52)와 모터 하우징 내주부(30)의 후단부 사이에는 제3지지 베어링(216)이 장착되어 있다. 상기 제3지지 베어링(216)을 축방향으로 지지하기 위하여 상기 모터 하우징 내주부(30)에는 스냅링(17)이 장착되어 있다.A third support bearing 216 is mounted between the second clutch housing stepped portion 52 and the rear end of the motor housing inner peripheral portion 30. In order to support the third support bearing 216 in the axial direction, a snap ring 17 is mounted to the inner circumferential portion 30 of the motor housing.
이하, 본 발명의 실시예에 따른 트리플 클러치의 작동을 상세히 설명하기로 한다. Hereinafter, the operation of the triple clutch according to the embodiment of the present invention will be described in detail.
크랭크축(또는 엔진)의 동력은 토셔널 댐퍼(10)를 통하여 비틀림 진동이 감쇄된 후 또는 직접 입력축(2)에 입력된다. 상기 입력축(2)의 회전 동력은 제3작동 허브(108)에 전달되지만, 제3클러치(13)가 작동하지 않으면 클러치 하우징(40)에 전달되지 아니한다. The power of the crankshaft (or engine) is input directly to the input shaft 2 or after the torsional vibration is attenuated via the torsional damper 10. The rotational power of the input shaft 2 is transmitted to the third actuating hub 108, but is not transmitted to the clutch housing 40 if the third clutch 13 is not operated.
이러한 상태에서, 제3공급 유로(190)를 통하여 제3피스톤 챔버(184)에 작동 유압이 공급되면 제3피스톤(180)은 도면에서 우측으로 이동하며 제3어플라이 베어링(192)을 도면에서 우측으로 밀게 된다. 이 경우, 제3어플라이 베어링(192)에 의하여 제3압력 플레이트(194)는 도면에서 우측으로 이동하며 제3세퍼레이트 플레이트(100)에 축력을 가하게 된다. 이에 따라 제3세퍼레이트 플레이트(100)와 제3마찰 디스크(102)가 마찰 결합되며 제3작동 허브(108)를 통한 입력축(2)의 회전 동력은 클러치 하우징(40)으로 전달된다. 이에 따라, 엔진의 동력을 사용하는 작동 모드(예를 들어, 엔진 모드 또는 하이브리드 모드)가 구현될 수 있다. In this state, when the hydraulic pressure is supplied to the third piston chamber 184 through the third supply passage 190, the third piston 180 moves to the right in the drawing, and the third application bearing 192 is moved from the drawing. It will be pushed to the right. In this case, the third pressure plate 194 is moved to the right side in the drawing by the third application bearing 192 and exerts an axial force on the third separate plate 100. Accordingly, the third separate plate 100 and the third friction disk 102 are frictionally coupled, and rotational power of the input shaft 2 through the third actuating hub 108 is transmitted to the clutch housing 40. Accordingly, an operating mode (eg, engine mode or hybrid mode) using power of the engine can be implemented.
이러한 상태에서 제3피스톤 챔버(184)에 공급된 작동 유압이 사라지면, 제3압력 플레이트(194)는 제3세퍼레이팅 스프링(104)의 탄성력에 의하여 도면에서 좌측으로 이동한다. 또한, 제3어플라이 베어링(192)을 통해 제3피스톤(180)에 전달된 제3세퍼레이팅 스프링(104)의 탄성력과, 제3리턴 스프링(186)의 탄성력에 의하여 제3피스톤(180)은 도면에서 좌측으로 이동한다. 이에 따라, 제3피스톤 챔버(184)에 공급되었던 작동 유압의 배출이 원활하게 이루어지며, 제3클러치(13)는 해제된다. 이에 따라 모터의 동력만을 사용하는 작동 모드(예를 들어, 전기차 모드)가 구현될 수 있다. In this state, when the operating hydraulic pressure supplied to the third piston chamber 184 disappears, the third pressure plate 194 moves to the left side in the drawing by the elastic force of the third separating spring 104. In addition, the third piston 180 may be formed by the elastic force of the third separating spring 104 transmitted to the third piston 180 through the third application bearing 192 and the elastic force of the third return spring 186. Moves to the left in the figure. Accordingly, the discharge of the operating hydraulic pressure supplied to the third piston chamber 184 is smoothly performed, and the third clutch 13 is released. Accordingly, an operating mode (eg, electric vehicle mode) using only the power of the motor may be implemented.
한편, 모터(20)의 회전 동력은 회전자(34)에 장착된 클러치 하우징(40)에 전달된다. 또한, 클러치 하우징(40)의 회전 동력은 드럼(72)에도 전달된다. 이러한 상태에서, 제1공급 유로(170)를 통하여 제1피스톤 챔버(144)에 작동 유압이 공급되면, 제1피스톤(140)은 도면에서 좌측으로 이동하며 제1어플라이 베어링(114)을 도면에서 좌측으로 밀게 된다. 이 경우, 제1어플라이 베어링(114)에 의하여 제1압력 플레이트(110)는 도면에서 좌측으로 이동하며 드럼(72)을 도면에서 좌측으로 밀며, 이에 따라 상기 드럼(72)은 제1디스크팩(66)에 축력을 가하게 된다. 이에 따라 제1세퍼레이트 플레이트(60)와 제1마찰 디스크(62)가 마찰 결합되며 제1작동 허브(68)를 통하여 클러치 하우징(40)의 회전 동력(즉, 입력축(2) 및/또는 모터(20)의 회전 동력)은 제1출력축(4)으로 출력된다. 이 때, 드럼(72)은 도면에서 좌측으로 축방향으로 이동하나, 제2압력 플레이트(116), 제2마찰 디스크(82)가 상기 드럼(72)에 스플라인 결합되어 있으므로, 제2압력 플레이트(116)와 제2마찰 디스크(82)는 축방향으로 이동하지 아니한다. 또한, 이웃하는 제2세퍼레이트 플레이트(80) 사이에 배치된 제2세퍼레이팅 스프링(84)이 제2세퍼레이트 플레이트(80) 사이의 간격을 유지하도록 한다. 따라서, 제2클러치(12)는 비계합 상태를 유지한다. On the other hand, the rotational power of the motor 20 is transmitted to the clutch housing 40 mounted on the rotor 34. In addition, rotational power of the clutch housing 40 is also transmitted to the drum 72. In this state, when the operating hydraulic pressure is supplied to the first piston chamber 144 through the first supply passage 170, the first piston 140 moves to the left in the drawing and the first application bearing 114 is shown in the drawing. To the left. In this case, the first pressure plate 110 is moved to the left side in the drawing by the first application bearing 114, and the drum 72 is pushed to the left in the drawing, so that the drum 72 has the first disc pack ( Axial force). Accordingly, the first separate plate 60 and the first friction disk 62 are frictionally coupled, and the rotational power of the clutch housing 40 (ie, the input shaft 2 and / or the motor () through the first actuating hub 68). Rotational power of 20) is output to the first output shaft 4. At this time, the drum 72 is moved axially to the left in the drawing, but since the second pressure plate 116 and the second friction disk 82 are splined to the drum 72, the second pressure plate ( 116 and the second friction disk 82 do not move in the axial direction. Also, the second separating spring 84 disposed between the neighboring second separator plates 80 maintains the gap between the second separator plates 80. Thus, the second clutch 12 remains in a non-engaged state.
이러한 상태에서 제1피스톤 챔버(144)에 공급된 작동 유압이 사라지면, 제1압력 플레이트(110)는 제1세퍼레이팅 스프링(64)의 탄성력에 의하여 도면에서 우측으로 이동한다. 또한, 제1어플라이 베어링(114)을 통해 제1압력 플레이트(110)에 전달된 제1세퍼레이팅 스프링(64)의 탄성력과, 제1리턴 스프링(146)의 탄성력에 의하여 제1피스톤(140)은 도면에서 우측으로 이동한다. 이에 따라, 제1피스톤 챔버(144)에 공급되었던 작동 유압의 배출이 원활하게 이루어지며 제1클러치(11)는 해제된다. In this state, when the operating hydraulic pressure supplied to the first piston chamber 144 disappears, the first pressure plate 110 moves to the right side in the drawing by the elastic force of the first separating spring 64. In addition, the first piston 140 is formed by the elastic force of the first separating spring 64 transmitted to the first pressure plate 110 through the first application bearing 114 and the elastic force of the first return spring 146. ) Moves to the right in the figure. Accordingly, the discharge of the operating hydraulic pressure supplied to the first piston chamber 144 is made smoothly, and the first clutch 11 is released.
한편, 제2공급 유로(172)를 통하여 제2피스톤 챔버(164)에 작동 유압이 공급되면, 제2피스톤(160)은 도면에서 좌측으로 이동하며 제2어플라이 베어링(122)을 도면에서 좌측으로 밀게 된다. 제2어플라이 베어링(122)에 의하여 제2압력 플레이트(116)은 도면에서 좌측으로 축방향으로 이동하며 제2디스크팩(86)에 축력을 가하게 된다. 이에 따라, 제2세퍼레이트 플레이트(80)와 제2마찰 디스크(82)가 마찰 결합되며, 제2작동 허브(88)를 통하여 드럼(72)의 회전 동력(즉, 입력축(2) 및/또는 모터(20)의 회전 동력)은 제2출력축(6)으로 출력된다. On the other hand, when the operating hydraulic pressure is supplied to the second piston chamber 164 through the second supply flow path 172, the second piston 160 is moved to the left in the drawing and the second application bearing 122 is left to the drawing. Will be pushed. The second pressure plate 116 is moved axially to the left in the drawing by the second application bearing 122 and exerts an axial force on the second disk pack 86. Accordingly, the second separate plate 80 and the second friction disk 82 are frictionally coupled, and the rotational power of the drum 72 via the second actuating hub 88 (ie, the input shaft 2 and / or the motor). The rotational power of 20 is output to the second output shaft 6.
이러한 상태에서 제2피스톤 챔버(164)에 공급된 작동 유압이 사라지면, 제2압력 플레이트(116)는 제2세퍼레이팅 스프링(84)의 탄성력에 의하여 도면에서 우측으로 이동한다. 또한, 제2어플라이 베어링(122)을 통해 제2피스톤(160)에 전달된 제2세퍼레이팅 스프링(84)의 탄성력과 제2리턴 스프링(166)의 탄성력에 의하여 제2피스톤(160)은 도면에서 우측으로 이동한다. 이에 따라, 제2피스톤 챔버(164)에 공급되었던 작동 유압의 배출이 원활하게 이루어지며 제2클러치(12)는 해제된다.In this state, when the operating hydraulic pressure supplied to the second piston chamber 164 disappears, the second pressure plate 116 moves to the right side in the drawing by the elastic force of the second separating spring 84. In addition, the second piston 160 is formed by the elastic force of the second separating spring 84 and the second return spring 166 transmitted to the second piston 160 through the second application bearing 122. Move to the right in the figure. Accordingly, the discharge of the operating hydraulic pressure supplied to the second piston chamber 164 is smoothly performed and the second clutch 12 is released.
한편, 제1클러치(11)에 가해진 축력(도면에서 좌측으로 미는 힘)은 제1지지부(45)를 통해 클러치 하우징(40)에 전달되고, 이 축력은 제1지지 베어링(214)에 의하여 지지된다. 또한, 제2클러치(12)에 가해진 축력(도면에서 좌측으로 미는 힘)은 제2지지부(90)를 통하여 제2작동 허브(88)에 전달되고, 제2작동 허브 연장부(89)에 장착된 스냅링(18)을 통하여 제2지지 베어링(218)에 전달되어 지지된다. 더 나아가, 제3클러치(13)에 가해진 축력(도면에서 우측으로 미는 힘)은 클러치 하우징 내주부(48)에 장착된 스냅링(23)을 통하여 클러치 하우징(40)에 전달되고, 이 축력은 제3지지 베어링(216)에 의하여 지지된다. 이와 같이, 세 개의 클러치에 가해지는 축력을 각각 지지하기 위한 세 개의 지지 베어링을 축방향으로 최대한 분산하여 배치함으로써 트리플 클러치(1)의 작동의 안정성과 내구성을 극대화할 수 있다. Meanwhile, the axial force (force pushing to the left in the drawing) applied to the first clutch 11 is transmitted to the clutch housing 40 through the first support part 45, and this axial force is supported by the first support bearing 214. do. In addition, the axial force (the pushing force to the left in the drawing) applied to the second clutch 12 is transmitted to the second actuating hub 88 through the second support 90, and is mounted to the second actuating hub extension 89. It is transmitted to and supported by the second support bearing 218 through the snap ring 18. Furthermore, the axial force (force pushing to the right in the drawing) applied to the third clutch 13 is transmitted to the clutch housing 40 through the snap ring 23 mounted on the inner circumference 48 of the clutch housing, and this axial force is applied to the third clutch 13. It is supported by three support bearings 216. As such, by distributing three supporting bearings for supporting the axial force applied to the three clutches in the axial direction as much as possible, the stability and durability of the operation of the triple clutch 1 can be maximized.
이하, 도 2를 참조로 본 발명의 다른 실시예에 따른 트리플 클러치를 설명하기로 한다. Hereinafter, a triple clutch according to another embodiment of the present invention will be described with reference to FIG. 2.
도 2는 본 발명의 다른 실시예에 따른 트리플 클러치의 단면도이다. 2 is a cross-sectional view of a triple clutch according to another embodiment of the present invention.
첨부된 도면을 참조하면, 본 발명의 다른 실시예에 따른 트리플 클러치는 본 발명의 실시예에 따른 트리플 클러치와 일부 구성들을 제외하고는 전체적으로 상당히 유사함을 알 수 있다. 따라서, 차이가 나는 일부 구성들만을 설명하기로 한다. Referring to the accompanying drawings, it can be seen that the triple clutch according to another embodiment of the present invention is substantially similar to the entirety of the triple clutch according to the embodiment of the present invention except for some components. Therefore, only some configurations that differ will be described.
도 2에 도시된 바와 같이, 본 발명의 다른 실시예에 따르면, 제2작동 허브(88)와 제2출력축(6)을 스플라인 결합함과 동시에 상기 스플라인 결합부에 스냅링(230)을 배치하여 제2클러치(12)에 가해진 축력이 상기 스냅링(230)을 통하여 제2출력축(6)에 전달하도록 하였다. 또한, 제2작동 허브 연장부(89) 대신 제2출력축(6)에 제2지지 베어링(218)을 장착하였다. 즉, 제2지지 베어링(218)은 제2출력축(6)의 외주면과 액츄에이터 하우징(130)의 후단 내주면 사이에 배치되어 제2클러치(12)에 가해진 축력을 지지하도록 되어 있다. 이로 인해, 제2작동 허브 연장부(89)의 삭제가 가능하여 더욱 간단한 구조의 트리플 클러치(1)를 구현할 수 있다. As shown in FIG. 2, according to another embodiment of the present invention, a spline coupling between the second operation hub 88 and the second output shaft 6 and a snap ring 230 are disposed on the spline coupling portion. The axial force applied to the two clutches 12 is transmitted to the second output shaft 6 through the snap ring 230. In addition, a second support bearing 218 is mounted on the second output shaft 6 instead of the second actuating hub extension 89. That is, the second support bearing 218 is disposed between the outer circumferential surface of the second output shaft 6 and the inner circumferential surface of the rear end of the actuator housing 130 to support the axial force applied to the second clutch 12. As a result, the second actuating hub extension 89 can be deleted, thereby implementing a triple clutch 1 having a simpler structure.
상기에서 설명한 구성들을 제외하고는, 본 발명의 다른 실시예에 따른 트리플 클러치는 본 발명의 실시예에 따른 트리플 클러치와 동일하므로, 이에 대한 설명은 생략하기로 한다. Except for the configuration described above, since the triple clutch according to another embodiment of the present invention is the same as the triple clutch according to the embodiment of the present invention, description thereof will be omitted.
본 발명의 실시예들에 따른 트리플 클러치(1)는 제1, 2, 3클러치(11,12, 13)가 클러치 하우징(40), 특히 축방향으로 모터(20)의 회전자(34)의 길이(L) 내의 공간에 배치되므로, 컴팩트한 하이브리드 차량용 DCT의 설계가 가능해진다. In the triple clutch 1 according to the embodiments of the present invention, the first, second, and third clutches 11, 12, and 13 have the clutch housing 40, in particular the axial direction of the rotor 34 of the motor 20. Since it is arrange | positioned in the space within length L, the compact hybrid vehicle DCT can be designed.
한편, 변형된 예에서, 제1, 2, 3디스크 팩(66, 86, 106)의 적어도 일부는 축방향으로 회전자(34)의 길이(L) 내의 공간에 배치될 수 있다. 여기서, 제1, 2, 3디스크 팩(66, 86, 106)의 적어도 일부라 함은 제1, 2, 3디스크 팩(66, 86, 106)을 구성하는 구성요소들의 전부, 또는 제1, 2, 3디스크 팩(66, 86, 106) 중 어느 두 개의 디스크 팩을 구성하는 구성요소들의 전부와 제1, 2, 3디스크 팩(66, 86, 106) 중 다른 하나의 디스크 팩을 구성하는 구성요소들의 일부, 또는 제1, 2, 3디스크 팩(66, 86, 106) 중 어느 하나의 디스크 팩을 구성하는 구성요소들의 전부와 제1, 2, 3디스크 팩(66, 86, 106) 중 다른 하나의 디스크 팩을 구성하는 구성요소들의 일부와 제1, 2, 3디스크 팩(66, 86, 106) 중 또 다른 하나의 디스크 팩을 구성하는 구성요소들의 일부, 또는 제1, 2, 3디스크 팩(66, 86, 106) 중 어느 하나의 디스크 팩을 구성하는 구성요소들의 일부와 제1, 2, 3디스크 팩(66, 86, 106) 중 다른 하나의 디스크 팩을 구성하는 구성요소들의 일부와 제1, 2, 3디스크 팩(66, 86, 106) 중 또 다른 하나의 디스크 팩을 구성하는 구성요소들의 일부를 의미한다. 즉, 제1디스크 팩(66)을 구성하는 구성요소들의 전부 또는 일부와, 제2디스크 팩(86)을 구성하는 구성요소들의 전부 또는 일부와, 제3디스크 팩(106)을 구성하는 구성요소들의 전부 또는 일부를 모두 축방향으로 모터(20)의 회전자(34)의 길이(L) 내의 공간에 배치함으로써, 하이브리드 차량용 DCT의 전장을 줄일 수 있다. On the other hand, in the modified example, at least a part of the first, second and third disc packs 66, 86 and 106 may be disposed in the space in the length L of the rotor 34 in the axial direction. Here, at least a part of the first, second, and third disk packs 66, 86, and 106 may include all, or first, components of the first, second, and third disk packs 66, 86, and 106. All of the components constituting any two disk packs of the 2, 3 disk packs (66, 86, 106) and the disk pack of the other one of the first, 2, 3 disk packs (66, 86, 106) Some of the components, or all of the components constituting the disk pack of any one of the first, second, and third disk packs 66, 86, 106 and the first, second, and third disk packs 66, 86, 106. Some of the components that make up the other one of the disk packs and some of the components that make up the other one of the first, second, or third disk packs (66, 86, 106), or the first, second, Some of the components that make up the disk pack of any of the three disk packs 66, 86, and 106 and the components that make up the other disk pack of the first, second, and three disk packs 66, 86, and 106. With some of them 1, it refers to a portion of the components that comprise the disc pack of the other one of two, three disc pack (66, 86, 106). That is, all or part of the components constituting the first disk pack 66, all or part of the components constituting the second disk pack 86, and components constituting the third disk pack 106. By arranging all or part of these in the space within the length L of the rotor 34 of the motor 20 in the axial direction, the electric field of the hybrid vehicle DCT can be reduced.
이상으로 본 발명에 관한 바람직한 실시예를 설명하였으나, 본 발명은 상기 실시예에 한정되지 아니하며, 본 발명의 실시예로부터 당해 발명이 속하는 기술분야에서 통상의 지식을 가진 자에 의한 용이하게 변경되어 균등하다고 인정되는 범위의 모든 변경을 포함한다.Although the preferred embodiments of the present invention have been described above, the present invention is not limited to the above embodiments, and easily changed and equalized by those skilled in the art from the embodiments of the present invention. It includes all changes to the extent deemed acceptable.

Claims (20)

  1. 엔진의 회전 동력을 전달 받는 입력축;An input shaft that receives rotational power of the engine;
    모터 하우징과, 상기 모터 하우징의 외주면에 고정적으로 장착되는 고정자와, 상기 고정자의 반경 내측에 회전 가능하게 배치되는 회전자를 포함하는 모터;A motor including a motor housing, a stator fixedly mounted to an outer circumferential surface of the motor housing, and a rotor rotatably disposed inside a radius of the stator;
    상기 회전자에 작동적으로 연결되고, 회전자와 함께 회전하며 모터의 회전 동력을 전달받으며, 그 내부에 클러치 공간을 형성하는 클러치 하우징;A clutch housing operatively connected to the rotor, rotating together with the rotor, receiving a rotational power of the motor, and forming a clutch space therein;
    상기 클러치 하우징의 회전 동력을 선택적으로 제1출력축에 전달하는 제1클러치;A first clutch for selectively transmitting rotational power of the clutch housing to a first output shaft;
    상기 클러치 하우징의 회전 동력을 선택적으로 제2출력축에 전달하는 제2클러치; 그리고A second clutch for selectively transmitting rotational power of the clutch housing to a second output shaft; And
    상기 입력축의 회전동력을 선택적으로 상기 클러치 하우징에 전달하는 제3클러치;A third clutch for selectively transmitting rotational power of the input shaft to the clutch housing;
    를 포함하며,Including;
    상기 제1, 2, 3클러치는 모두 상기 클러치 공간의 내부에 배치되는 것을 특징으로 하는 트리플 클러치.And the first, second and third clutches are all arranged inside the clutch space.
  2. 제1항에 있어서,The method of claim 1,
    상기 제1, 2, 3클러치는 각각 제1, 2, 3디스크 팩을 포함하고, 제1, 2, 3디스크 팩의 적어도 일부는 축방향으로 회전자의 길이 내에 배치되는 것을 특징으로 하는 트리플 클러치.Wherein the first, second and third clutches comprise first, second and third disc packs, respectively, wherein at least a portion of the first, second and third disc packs is disposed within the length of the rotor in the axial direction. .
  3. 제1항에 있어서,The method of claim 1,
    상기 제1, 2클러치는 축방향으로 나란히 배치되어 있고, 상기 제3클러치는 상기 제1, 2클러치의 반경 내측에 배치되는 것을 특징으로 하는 트리플 클러치.And said first and second clutches are arranged side by side in the axial direction, and said third clutch is arranged inside a radius of said first and second clutches.
  4. 제1항에 있어서,The method of claim 1,
    제1클러치는 축력에 의하여 선택적으로 제1출력축과 클러치 하우징을 작동적으로 연결하는 제1디스크 팩과, 상기 제1디스크 팩에 선택적으로 축력을 가하도록 된 드럼을 포함하고,The first clutch includes a first disk pack for selectively connecting the first output shaft and the clutch housing by the axial force, a drum configured to selectively apply the axial force to the first disk pack,
    제2클러치는 축력에 의하여 선택적으로 제2출력축과 클러치 하우징을 작동적으로 연결하는 제2디스크 팩을 포함하며,The second clutch includes a second disc pack for operatively connecting the second output shaft and the clutch housing by axial force,
    상기 드럼은 클러치 하우징에 작동적으로 연결되어 클러치 하우징의 회전 동력을 계속적으로 전달 받고,The drum is operably connected to the clutch housing to receive continuous rotational power of the clutch housing,
    상기 제2디스크 팩은 선택적으로 상기 제2출력축과 드럼을 작동적으로 연결하도록 되어 있는 것을 특징으로 하는 트리플 클러치.And the second disc pack is configured to operatively connect the second output shaft and the drum.
  5. 제1항에 있어서,The method of claim 1,
    상기 모터 하우징은 축방향으로 연장되며 그 내주면에 상기 고정자가 고정 부착되는 모터 하우징 외주부, 상기 모터 하우징 외주부의 전단에서 반경 내측으로 연장된 모터 하우징 연결부, 그리고 상기 모터 하우징 연결부의 내측단에서 축방향 후측으로 연장되는 모터 하우징 내주부를 포함하며,The motor housing extends in the axial direction and has a motor housing outer periphery to which the stator is fixedly attached to an inner circumferential surface thereof, a motor housing connecting portion extending radially inward at the front end of the motor housing outer peripheral portion, and an axial rearward at the inner end of the motor housing connecting portion. A motor housing inner periphery extending to the side,
    상기 클러치 하우징은 축방향으로 연장되며 그 외주면에 상기 회전자가 고정 부착되는 클러치 하우징 외주부, 상기 클러치 하우징 외주부의 전단에서 반경 내측으로 연장되며 상기 모터 하우징 연결부로부터 축방향으로 이격된 클러치 하우징 연결부, 그리고 상기 클러치 하우징 연결부의 내측단에서 축방향으로 연장되며 상기 모터 하우징 내주부로부터 경방향으로 이격된 클러치 하우징 내주부를 포함하는 트리플 클러치.The clutch housing extends in an axial direction and a clutch housing outer circumferential part to which the rotor is fixedly attached to an outer circumferential surface thereof, a clutch housing connection part extending radially inward from a front end of the clutch housing outer circumference and axially spaced from the motor housing connecting part, and And a clutch housing inner periphery extending axially from an inner end of the clutch housing connecting portion and radially spaced from the motor housing inner periphery.
  6. 제5항에 있어서,The method of claim 5,
    상기 제1클러치는The first clutch
    상기 제1출력축에 작동적으로 연결된 제1작동 허브;A first actuating hub operatively connected to the first output shaft;
    상기 클러치 하우징 외주부와 상기 제1작동 허브 사이에 장착되어 축력에 의하여 선택적으로 클러치 하우징과 제1작동 허브를 작동적으로 연결하는 제1디스크 팩; A first disc pack mounted between the outer peripheral portion of the clutch housing and the first actuating hub to selectively connect the clutch housing and the first actuating hub by axial force;
    상기 클러치 하우징 외주부의 내주면에 작동적으로 연결되며, 축방향으로 이동하며 상기 제1디스크 팩에 선택적으로 축력을 가하도록 된 드럼; 그리고A drum operatively connected to an inner circumferential surface of the clutch housing outer circumference and adapted to axially move and selectively apply axial force to the first disk pack; And
    상기 드럼에 축력을 가하도록 된 제1압력 플레이트;A first pressure plate adapted to apply axial force to the drum;
    를 포함하는 트리플 클러치.Triple clutch comprising a.
  7. 제6항에 있어서,The method of claim 6,
    상기 제2클러치는The second clutch is
    상기 제2출력축에 작동적으로 연결되는 제2작동 허브;A second actuating hub operatively connected to the second output shaft;
    상기 드럼과 상기 제2작동 허브 사이에 장착되어 축력에 의하여 선택적으로 드럼과 제2작동 허브를 작동적으로 연결하는 제2디스크 팩; 그리고A second disc pack mounted between the drum and the second actuating hub to selectively connect the drum and the second actuating hub by axial force; And
    축방향으로 이동하며 상기 제2디스크 팩에 선택적으로 축력을 가하도록 된 제2압력 플레이트;A second pressure plate moving in the axial direction and adapted to selectively apply axial force to the second disc pack;
    를 포함하는 트리플 클러치.Triple clutch comprising a.
  8. 제7항에 있어서,The method of claim 7, wherein
    상기 제1압력 플레이트는 상기 드럼의 내주면에 장착되어 상기 드럼과 함께 축방향으로 이동 가능하도록 되어 있고,The first pressure plate is mounted on the inner circumferential surface of the drum to move in the axial direction with the drum,
    상기 제2압력 플레이트는 상기 드럼의 내주면에 스플라인 결합되어 상기 드럼과는 독립적으로 축방향으로 이동할 수 있는 것을 특징으로 하는 트리플 클러치.And the second pressure plate is splined to the inner circumferential surface of the drum to move in the axial direction independently of the drum.
  9. 제7항에 있어서,The method of claim 7, wherein
    상기 제1압력 플레이트는 상기 제2압력 플레이트의 축방향 후방에 배치되는 것을 특징으로 하는 트리플 클러치.And the first pressure plate is disposed axially rearward of the second pressure plate.
  10. 제5항에 있어서,The method of claim 5,
    상기 제3클러치는 The third clutch is
    상기 입력축에 작동적으로 연결된 제3작동 허브;A third actuating hub operatively connected to the input shaft;
    상기 제3작동 허브와 상기 클러치 하우징 내주부 사이에 장착되어 축력에 의하여 선택적으로 클러치 하우징과 제3작동 허브를 작동적으로 연결하는 제3디스크 팩; 그리고A third disc pack mounted between the third actuating hub and the clutch housing inner circumference to selectively connect the clutch housing and the third actuating hub by axial force; And
    축방향으로 이동하며 상기 제3디스크 팩에 선택적으로 축력을 가하도록 된 제3압력 플레이트;A third pressure plate moving in the axial direction and adapted to selectively apply axial force to the third disk pack;
    를 포함하는 트리플 클러치.Triple clutch comprising a.
  11. 제10항에 있어서,The method of claim 10,
    상기 제3압력 플레이트는 상기 클러치 하우징 연결부를 관통하여 상기 제3디스크 팩에 축력을 가하도록 되어 있는 것을 특징으로 하는 트리플 클러치.And the third pressure plate is adapted to exert an axial force on the third disc pack through the clutch housing connecting portion.
  12. 엔진의 회전 동력을 전달 받는 입력축과; 모터 하우징과, 상기 모터 하우징의 외주면에 고정적으로 장착되는 고정자와, 상기 고정자의 반경 내측에 회전 가능하게 배치되는 회전자를 포함하는 모터와; 상기 회전자에 작동적으로 연결되고, 회전자와 함께 회전하며 모터의 회전 동력을 전달받으며, 그 내부에 클러치 공간을 형성하는 클러치 하우징과; 상기 클러치 하우징의 회전 동력을 선택적으로 제1출력축에 전달하는 제1클러치와; 상기 클러치 하우징의 회전 동력을 선택적으로 제2출력축에 전달하는 제2클러치와; 상기 입력축의 회전동력을 선택적으로 상기 클러치 하우징에 전달하는 제3클러치;를 포함하는 트리플 클러치에서 상기 제1클러치, 제2클러치 또는 제3클러치에 각각 축력을 전달하도록 된 액츄에이터에 있어서,An input shaft which receives rotational power of the engine; A motor including a motor housing, a stator fixedly mounted to an outer circumferential surface of the motor housing, and a rotor rotatably disposed inside a radius of the stator; A clutch housing operatively connected to the rotor, rotating together with the rotor, receiving a rotational power of the motor, and forming a clutch space therein; A first clutch for selectively transmitting rotational power of the clutch housing to a first output shaft; A second clutch for selectively transmitting rotational power of the clutch housing to a second output shaft; A third clutch for selectively transmitting the rotational power of the input shaft to the clutch housing; Actuator configured to transmit the axial force to the first clutch, the second clutch or the third clutch, respectively, comprising:
    상기 액츄에이터는 제1클러치에 축력을 전달하는 제1피스톤과, 제2클러치에 축력을 전달하는 제2피스톤과, 제3클러치에 축력을 전달하는 제3피스톤을 포함하며,The actuator includes a first piston for transmitting axial force to the first clutch, a second piston for transferring axial force to the second clutch, and a third piston for transferring axial force to the third clutch,
    상기 제1피스톤과 제2피스톤은 액츄에이터 하우징 내에 구비되고,The first piston and the second piston is provided in the actuator housing,
    상기 제3피스톤은 모터 하우징에 장착되어 있는 것을 특징으로 하는 트리플 클러치의 액츄에이터.And the third piston is mounted to the motor housing.
  13. 제12항에 있어서,The method of claim 12,
    상기 제1피스톤과 제2피스톤은 그 사이에 배치된 격벽에 의하여 분리되어 있으며, 제2피스톤의 외주면은 제1피스톤의 내주면보다 경방향 외측에 위치하는 것을 특징으로 하는 트리플 클러치의 액츄에이터.And the first piston and the second piston are separated by a partition wall disposed therebetween, and the outer circumferential surface of the second piston is located radially outward from the inner circumferential surface of the first piston.
  14. 제13항에 있어서,The method of claim 13,
    상기 격벽은 The partition wall
    액츄에이터 하우징에 장착되며, 축방향 전측으로 연장되고, 제2피스톤의 외측단이 슬라이딩 가능하게 접촉하는 격벽 장착부;A partition mounting portion mounted to the actuator housing, extending in the axial front side and slidably contacting an outer end of the second piston;
    상기 격벽 장착부에서 반경 내측으로 연장되는 격벽 연결부; 그리고A partition connecting part extending radially inward from the partition mounting part; And
    상기 격벽 연결부의 내측단에서 축방향 전측으로 연장되며, 상기 제1피스톤의 내주면이 슬라이딩 가능하게 접촉하는 격벽 연장부;A partition extension portion extending from an inner end of the partition connection portion to an axial front side and slidably contacting an inner circumferential surface of the first piston;
    를 포함하는 트리플 클러치의 액츄에이터.Actuator of the triple clutch comprising a.
  15. 제14항에 있어서,The method of claim 14,
    제1피스톤의 전측으로 격벽 연장부 상에는 제1지지판이 장착되고, 상기 제1지지판과 제1피스톤의 전면 사이에는 제1리턴 스프링이 장착되며, A first support plate is mounted on the barrier rib extension to the front side of the first piston, and a first return spring is mounted between the first support plate and the front surface of the first piston.
    제2피스톤의 전면과 격벽 연결부 사이에는 제2리턴 스프링이 장착되는 것을 특징으로 하는 트리플 클러치의 액츄에이터.The actuator of the triple clutch, characterized in that the second return spring is mounted between the front surface of the second piston and the partition wall connection portion.
  16. 제12항에 있어서, The method of claim 12,
    상기 모터 하우징은 축방향으로 연장되며 그 내주면에 상기 고정자가 고정 부착되는 모터 하우징 외주부, 상기 모터 하우징 외주부의 전단에서 반경 내측으로 연장된 모터 하우징 연결부, 그리고 상기 모터 하우징 연결부의 내측단에서 축방향 후측으로 연장되는 모터 하우징 내주부를 포함하며,The motor housing extends in the axial direction and has a motor housing outer periphery to which the stator is fixedly attached to an inner circumferential surface thereof, a motor housing connecting portion extending radially inward at the front end of the motor housing outer peripheral portion, and an axial rearward at the inner end of the motor housing connecting portion. A motor housing inner periphery extending to the side,
    상기 모터 하우징 연결부는 서로 경방향으로 이격되어 있으며, 축방향 후측으로 연장된 제1, 2돌출부를 더 포함하고,The motor housing connecting portions are radially spaced apart from each other, and further include first and second protrusions extending laterally in an axial direction.
    상기 제3피스톤은 상기 제1, 2돌출부 사이의 공간에 장착되는 것을 특징으로 하는 트리플 클러치의 액츄에이터.And the third piston is mounted in the space between the first and second protrusions.
  17. 제16항에 있어서,The method of claim 16,
    상기 제1돌출부의 내주면에는 제2지지판이 장착되고, 상기 제2지지판과 제3피스톤의 후면 사이에는 제3리턴 스프링이 장착되는 것을 특징으로 하는 트리플 클러치의 액츄에이터.A second support plate is mounted on the inner circumferential surface of the first protrusion, and a third return spring is mounted between the second support plate and the rear surface of the third piston.
  18. 엔진의 회전 동력을 전달 받는 입력축;An input shaft that receives rotational power of the engine;
    모터 하우징과, 상기 모터 하우징의 외주면에 고정적으로 장착되는 고정자와, 상기 고정자의 반경 내측에 회전 가능하게 배치되는 회전자를 포함하는 모터;A motor including a motor housing, a stator fixedly mounted to an outer circumferential surface of the motor housing, and a rotor rotatably disposed inside a radius of the stator;
    상기 회전자에 작동적으로 연결되고, 회전자와 함께 회전하며 모터의 회전 동력을 전달받으며, 그 내부에 클러치 공간을 형성하는 클러치 하우징;A clutch housing operatively connected to the rotor, rotating together with the rotor, receiving a rotational power of the motor, and forming a clutch space therein;
    상기 클러치 하우징의 회전 동력을 선택적으로 제1출력축에 전달하는 제1클러치;A first clutch for selectively transmitting rotational power of the clutch housing to a first output shaft;
    상기 클러치 하우징의 회전 동력을 선택적으로 제2출력축에 전달하는 제2클러치; 그리고A second clutch for selectively transmitting rotational power of the clutch housing to a second output shaft; And
    상기 입력축의 회전동력을 선택적으로 상기 클러치 하우징에 전달하는 제3클러치;A third clutch for selectively transmitting rotational power of the input shaft to the clutch housing;
    를 포함하며,Including;
    상기 제1, 2, 3클러치는 각각 제1, 2, 3디스크 팩을 포함하고, 제1, 2, 3디스크 팩의 적어도 일부는 축방향으로 회전자의 길이 내에 배치되는 것을 특징으로 하는 트리플 클러치.Wherein the first, second and third clutches comprise first, second and third disc packs, respectively, wherein at least a portion of the first, second and third disc packs is disposed within the length of the rotor in the axial direction. .
  19. 제18항에 있어서,The method of claim 18,
    클러치 하우징은 제1클러치를 축방향으로 지지하기 위한 제1지지부를 포함하고, 제1, 2, 3클러치는 각각 제1, 2, 3작동 허브를 포함하며, 제2작동 허브는 축방향 후측으로 연장된 제2작동 허브 연장부를 포함하고,The clutch housing includes a first support for axially supporting the first clutch, the first, second and third clutches each comprising first, second and third actuating hubs, the second actuating hub in the axial rearward direction. An extended second actuating hub extension,
    제1클러치에 가해지는 축력은 클러치 하우징에 전달되어 클러치 하우징과 모터 하우징 사이의 축방향 전측에 배치된 제1지지 베어링에 의하여 지지되고,The axial force applied to the first clutch is transmitted to the clutch housing and supported by the first support bearing disposed axially between the clutch housing and the motor housing,
    제2클러치에 가해진 축력은 제2작동 허브에 전달되고 제2작동 허브 연장부에 장착된 스냅링을 통하여 제2지지 베어링에 전달되어 지지되며,The axial force applied to the second clutch is transmitted to and supported by the second support bearing through a snap ring mounted to the second actuating hub extension and mounted to the second actuating hub extension,
    제3클러치에 가해진 축력은 클러치 하우징의 내주면에 장착된 스냅링을 통하여 클러치 하우징에 전달되어 클러치 하우징과 모터 하우징 사이의 축방향 후측에 배치된 제3지지 베어링에 의하여 지지되는 것을 특징으로 하는 트리플 클러치.The axial force applied to the third clutch is transmitted to the clutch housing through a snap ring mounted on the inner circumferential surface of the clutch housing and is supported by a third support bearing disposed axially between the clutch housing and the motor housing.
  20. 제18항에 있어서,The method of claim 18,
    클러치 하우징은 제1클러치를 축방향으로 지지하기 위한 제1지지부를 포함하고, 제1, 2, 3클러치는 각각 제1, 2, 3작동 허브를 포함하며, 제2작동 허브는 제2출력축과 스플라인 결합 및 제2출력축 상에 장착된 스냅링에 의하여 결합되고,The clutch housing includes a first support for axially supporting the first clutch, the first, second and third clutches each comprising first, second and third actuating hubs, the second actuating hub being coupled to the second output shaft. Coupled by spline coupling and snap ring mounted on the second output shaft,
    제1클러치에 가해지는 축력은 클러치 하우징에 전달되어 클러치 하우징과 모터 하우징 사이의 축방향 전측에 배치된 제1지지 베어링에 의하여 지지되고,The axial force applied to the first clutch is transmitted to the clutch housing and supported by the first support bearing disposed axially between the clutch housing and the motor housing,
    제2클러치에 가해진 축력은 상기 제2작동 허브에 전달되고 제2출력축 상에 장착된 스냅링에 의하여 제2출력축에 전달되며, 출력축 상에 장착된 제2지지 베어링에 전달되어 지지되며,The axial force applied to the second clutch is transmitted to the second operation hub and is transmitted to the second output shaft by a snap ring mounted on the second output shaft, and is transmitted to and supported by a second support bearing mounted on the output shaft,
    제3클러치에 가해진 축력은 클러치 하우징의 내주면에 장착된 스냅링을 통하여 클러치 하우징에 전달되어 클러치 하우징과 모터 하우징 사이의 축방향 후측에 배치된 제3지지 베어링에 의하여 지지되는 것을 특징으로 하는 트리플 클러치.The axial force applied to the third clutch is transmitted to the clutch housing through a snap ring mounted on the inner circumferential surface of the clutch housing and is supported by a third support bearing disposed axially between the clutch housing and the motor housing.
PCT/KR2017/012841 2016-11-15 2017-11-14 Triple clutch and actuator thereof WO2018093108A1 (en)

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US20220055472A1 (en) * 2019-02-25 2022-02-24 Texa Dynamics S.R.L. Electric motor and clutch
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