WO2018078882A1 - Laminated glass and production method therefor, and photocurable resin composition for laminated-glass interlayer - Google Patents

Laminated glass and production method therefor, and photocurable resin composition for laminated-glass interlayer Download PDF

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Publication number
WO2018078882A1
WO2018078882A1 PCT/JP2016/082347 JP2016082347W WO2018078882A1 WO 2018078882 A1 WO2018078882 A1 WO 2018078882A1 JP 2016082347 W JP2016082347 W JP 2016082347W WO 2018078882 A1 WO2018078882 A1 WO 2018078882A1
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Prior art keywords
glass
glass plate
plate
laminated
meth
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PCT/JP2016/082347
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French (fr)
Japanese (ja)
Inventor
直己 高原
吉田 明弘
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日立化成株式会社
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Priority to PCT/JP2016/082347 priority Critical patent/WO2018078882A1/en
Priority to PCT/JP2017/038931 priority patent/WO2018079720A1/en
Priority to JP2018547789A priority patent/JPWO2018079720A1/en
Priority to TW106137304A priority patent/TW201829184A/en
Publication of WO2018078882A1 publication Critical patent/WO2018078882A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B17/00Layered products essentially comprising sheet glass, or glass, slag, or like fibres
    • B32B17/06Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
    • B32B17/10Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin

Definitions

  • the present invention relates to a laminated glass, a method for producing the same, and a photocurable resin composition for an interlayer film of laminated glass.
  • laminated glass is widely used as glass for vehicles such as automobiles, aircraft, buildings, etc., even if it is damaged by an external impact, it is safe because the glass fragments do not scatter. Yes.
  • Laminated glass is generally a laminate having at least one pair of glass plates and an intermediate film that is interposed between them and bonds the glass plates together.
  • An example of the interlayer film for laminated glass is a film formed from a polyvinyl acetal resin such as a polyvinyl butyral resin plasticized with a plasticizer (Patent Documents 1 to 3).
  • an object of the present invention is to achieve both sufficiently excellent optical properties and high splitting properties for laminated glass to which a transparent plastic plate is applied.
  • One aspect of the present invention provides a laminated glass including two opposing glass plates and an intermediate film sandwiched between the two glass plates.
  • One of the two glass plates is a transparent plastic plate, and the other is an inorganic glass plate.
  • the intermediate film is a cured product of a photocurable resin composition containing (A) an acrylic polymer, (B) an acrylic monomer, and (C) a photopolymerization initiator.
  • the impact strength measured by an impact resistance test in which a hard sphere is dropped toward the laminated glass may be 0.03 J / cm 2 or more.
  • the acrylic polymer may have a weight average molecular weight of 100,000 or more.
  • laminated glass including a combination of a transparent plastic plate and an inorganic glass plate
  • (meth) acrylate means at least one of “acrylate” or “methacrylate” corresponding thereto.
  • the content of each component in the composition means the total amount of the plurality of substances present in the composition unless there is a specific notice when there are a plurality of substances corresponding to each component in the composition.
  • FIG. 1 is a schematic cross-sectional view showing an embodiment of a laminated glass.
  • a laminated glass 1 shown in FIG. 1 has two glass plates 11 and 12 facing each other and an intermediate film 5 sandwiched between the two glass plates 11 and 12.
  • the glass plate 11 also referred to as “first glass plate”
  • the intermediate film 5 and the glass plate 12 (also referred to as “second glass plate”) are laminated in this order.
  • One of the two glass plates 11 and 12 can be a transparent plastic plate and the other can be an inorganic glass plate.
  • the inorganic glass plate can be selected from those usually used as a glass plate constituting the laminated glass. By providing the inorganic glass plate, the surface of the laminated glass can have good scratch resistance.
  • the inorganic glass plate may be, for example, a float glass, a tempered glass (air-cooled tempered glass, chemically tempered glass, etc.), or a multilayer glass plate.
  • transparent plastic plate a plastic plate having optical properties such as transparency suitable for laminated glass is used.
  • transparent plastic plates include polycarbonate resin plates (PC plates), polymethyl methacrylate resin plates (PMMA plates), cyclopolyolefin resin plates (COP plates), polyethylene terephthalate resin plates (PET plates), polyethylene plates (PE plates) , Polypropylene plate (PP plate), polystyrene plate (PS plate), and triacetyl cellulose plate (TAC plate).
  • PC plates polycarbonate resin plates
  • PMMA plates polymethyl methacrylate resin plates
  • COP plates cyclopolyolefin resin plates
  • PET plates polyethylene terephthalate resin plates
  • PE plates polyethylene plates
  • PE plates Polypropylene plate
  • PS plate polystyrene plate
  • TAC plate triacetyl cellulose plate
  • the intermediate film 5 is a cured product of a photocurable resin composition containing an acrylic polymer.
  • the intermediate film 5 is in direct contact with most of the main surfaces of the adjacent glass plates 11 and 12 on the side of the intermediate film 5 (for example, 90% by area or more of the main surfaces), so that the two glass plates 11 and 12 are in contact with each other. Bonding together. Details of the photocurable resin composition for forming the intermediate film 5 will be described later.
  • the thickness of the intermediate film 5 may be 10 to 5000 ⁇ m, or 25 to 1000 ⁇ m.
  • the light transmittance of each of the glass plates 11 and 12 and the intermediate film 5 in the visible light region may be 80% or more, 90% or more, or 95% or more.
  • the light transmittance of the entire laminated glass 1 with respect to light rays in the visible light region may be 80% or more, 90% or more, or 95% or more.
  • the impact strength measured by an impact resistance test in which a hard sphere is dropped toward the laminated glass 1 may be 0.03 J / cm 2 or more.
  • Laminated glass exhibiting high impact strength can have sufficient splitting resistance.
  • the upper limit of impact strength is not particularly limited, but is usually 10 J / cm 2 or less. Details of the method of measuring the impact strength will be described in Examples described later.
  • the impact strength of the laminated glass can be set to a predetermined value or more by appropriately setting the thicknesses of the glass plate and the interlayer film.
  • the thickness of the transparent plastic plate may be 0.1 to 100 mm, 0.5 to 10 mm, or 0.5 to 5 mm.
  • the thickness of the inorganic glass plate may be 0.1 to 50 mm, 0.5 to 30 mm, 1 to 20 mm, or 2 to 10 mm. It may be.
  • the total thickness of the laminated glass 1 is usually 0.5 to 1000 mm or 1 to 15 mm in many cases.
  • the laminated glass of the present embodiment having such a thickness is easy to show high impact strength while being sufficiently light compared to the laminated glass composed only of the inorganic glass plate and the intermediate film.
  • the thickness of the glass plate and the intermediate film is within the above range while maintaining sufficient optical properties of the laminated glass.
  • the impact strength of the laminated glass can be easily increased.
  • the weight average molecular weight of the acrylic polymer being 100,000 or more can also contribute to the improvement of impact strength.
  • the peel strength between the intermediate film 5 and the glass plate 11 or the glass plate 12 may be 5 N / 10 mm or more, 8 N / 10 mm or more, 10 N / 10 mm or more, or 30 N / 10 mm or less.
  • the peel strength here is measured by a 180 degree peel test for 3 seconds at a peel rate of 300 mm / min at 25 ° C. using a tensile tester (trade name “Tensilon RTC-1210” manufactured by Orientec Co., Ltd.). Mean value.
  • the laminated glass is not limited to the embodiment shown in FIG. 1 and can be appropriately changed.
  • the laminated glass may further include an inorganic glass plate and / or a transparent plastic plate as an additional glass plate (such as a third glass plate).
  • an additional intermediate film is usually provided also between the additional glass plate and the adjacent glass plate.
  • the additional intermediate film may also be a cured product of the same photocurable resin composition as the intermediate film 5.
  • the laminated glass may further have various functional layers selected from an antireflection layer, an antifouling layer, a dye layer, a hard coat layer, and the like.
  • the antireflection layer is a layer having antireflection properties such that the visible light reflectance of the laminated glass is 5% or less.
  • the antireflection layer can be, for example, a transparent substrate such as a transparent plastic film treated by a known antireflection method.
  • the antifouling layer is provided in order to make the surface difficult to get dirty.
  • the dye layer is provided in order to reduce unnecessary wavelength light transmitted through the laminated glass.
  • the hard coat layer is provided to increase the surface hardness of the laminated glass.
  • the hard coat layer may be a laminated film having a base film such as a polyethylene film and a film made of an acrylic resin (urethane acrylate, epoxy acrylate, etc.) or an epoxy resin formed on the base film.
  • the photocurable resin composition for interlayer films of laminated glass may contain (A) an acrylic polymer, (B) an acrylic monomer, and (C) a photopolymerization initiator.
  • This photocurable resin composition can contribute to the high splitting property of the laminated glass.
  • the intermediate film formed from this photocurable resin composition hardly causes whitening of the laminated glass even in a high humidity environment, and is excellent in terms of reliability.
  • the glass plates can be bonded to each other at normal temperature and normal pressure, so that the glass plates having different thermal expansion coefficients Even if they are pasted together, defects are unlikely to occur. Therefore, a laminated glass having good optical properties can be easily obtained by forming an intermediate film using this photocurable resin composition.
  • An acrylic polymer (hereinafter sometimes referred to as “component (A)”) is a polymer mainly composed of a monomer having one (meth) acryloyl group in the molecule.
  • the acrylic polymer may be a homopolymer of one kind of monomer or a copolymer composed of two or more kinds of monomers.
  • the acrylic polymer may have a weight average molecular weight of 100,000 or more.
  • the weight average molecular weight of the acrylic polymer may be 110,000 or more, or 120,000 or more.
  • the upper limit of the weight average molecular weight of the acrylic polymer is not particularly limited, but may be 1,000,000 or less.
  • a weight average molecular weight means a standard polystyrene conversion value measured by gel permeation chromatography.
  • the glass transition temperature (Tg) of the acrylic polymer may be 0 ° C. or lower or ⁇ 10 ° C. or lower. If the Tg of the acrylic polymer is low, the impact strength of the laminated glass tends to be high. From the same viewpoint, the Tg of the acrylic polymer may be ⁇ 15 ° C. or lower.
  • the lower limit of Tg of the acrylic polymer is not particularly limited. Usually, it is ⁇ 40 ° C. or higher.
  • the monomer having a (meth) acryloyl group constituting the acrylic polymer is typically a (meth) acryloyloxy group (CH 2 ⁇ CHC ( ⁇ O) O— or CH 2 ⁇ C (CH 3 ) C ( ⁇ O ) A monofunctional monomer having one O-).
  • (meth) acrylic acid methyl (meth) acrylate, ethyl (meth) acrylate, n-butyl (meth) acrylate, isobutyl (meth) acrylate, tert-butyl (meth) acrylate, n-pentyl ( (Meth) acrylate, n-hexyl (meth) acrylate, n-octyl (meth) acrylate, isooctyl (meth) acrylate, 2-ethylhexyl (meth) acrylate, isodecyl (meth) acrylate, dodecyl (meth) acrylate (n-lauryl ( (Meth) acrylate), isomyristyl (meth) acrylate, stearyl (meth) acrylate and alkyl (meth) acrylate having an alkyl group such as isostearyl acrylate (the alkyl group
  • the acrylic polymer may be a copolymer containing alkyl (meth) acrylate and (meth) acrylate having a hydroxyl group as monomer units.
  • monomers constituting the acrylic polymer include (meth) acrylamide and derivatives thereof.
  • Acrylamide derivatives include (meth) acryloylmorpholine; N, N-dimethylaminopropyl (meth) acrylamide, N, N-dimethyl (meth) acrylamide, N-isopropyl (meth) acrylamide, N, N-diethyl (meth) acrylamide And N-hydroxyethyl (meth) acrylamide.
  • the acrylic polymer may contain as a monomer unit a copolymerizable monomer copolymerizable with a monomer having a (meth) acryloyl group. However, usually 80% by mass or more, or 90% by mass or more of the whole acrylic polymer is composed of monomer units derived from a monomer having a (meth) acryloyl group.
  • the copolymerization monomer include styrene, 4-methylstyrene, vinylpyridine, vinylpyrrolidone, vinyl acetate, cyclohexylmaleimide, phenylmaleimide, and maleic anhydride.
  • the acrylic polymer may have a (meth) acryloyl group having polymerization reactivity.
  • the acrylic polymer having a (meth) acryloyl group can further toughen the cured product of the photocurable resin composition.
  • the acrylic polymer having a (meth) acryloyl group is classified as one type of acrylic polymer, not the acrylic monomer as the component (B).
  • the acrylic polymer having a (meth) acryloyl group includes a main chain containing a monomer having one (meth) acryloyl group in the molecule as a monomer unit, a urethane bond bonded to the main chain, and the urethane bond. It may be a modified acrylic polymer having a (meth) acryloyloxy group bonded to the main chain.
  • This modified acrylic polymer can be a reaction product of an acrylic polymer having a hydroxyl group in the side chain and an isocyanate compound.
  • the acrylic polymer having a hydroxyl group in the side chain may contain, as a monomer unit, at least one monomer selected from, for example, 2-hydroxyethyl acrylate, 4-hydroxybutyl acrylate, and 6-hydroxyhexyl acrylate.
  • the modified acrylic polymer can further strengthen the intermediate film formed by making the entanglement of the molecular chains of the acrylic polymer more complicated.
  • the content of the acrylic polymer may be 1% by mass or more, 10% by mass or more, or 20% by mass or more based on the total amount of the photocurable resin composition.
  • the content of the acrylic polymer may be 80% by mass or less, 50% by mass or less, or 30% by mass or less based on the total amount of the photocurable resin composition.
  • the elongation percentage of the cured product of the photocurable resin composition tends to be further improved.
  • the photocurable resin composition tends to have good coatability.
  • An acrylic monomer (hereinafter also referred to as “component (B)”) is a compound having one or more (meth) acryloyl groups.
  • Specific examples of the acrylic monomer include (meth) acrylic acid; (meth) acrylic amide; (meth) acryloylmorpholine; methyl (meth) acrylate, ethyl (meth) acrylate, n-butyl (meth) acrylate, isobutyl (meth) ) Acrylate, tert-butyl (meth) acrylate, n-pentyl (meth) acrylate, n-hexyl (meth) acrylate, n-octyl (meth) acrylate, isooctyl (meth) acrylate, 2-ethylhexyl (meth) acrylate, isodecyl Alkyl (meth) acrylates (alkyl groups) of alkyl groups such as
  • Carbon number may be 1-18); alkanediol di (meth) acrylate such as ethylene glycol di (meth) acrylate, butanediol (meth) acrylate, nonanediol di (meth) acrylate (alkane having carbon number of 1 to 18); trimethylolpropane tri (meth) acrylate, tetramethylolmethane tri (meth) acrylate, tetramethylolmethanetetra (meth) acrylate, dipentaerythritol penta (meth) acrylate, dipentaerythritol hexa
  • a polyfunctional acrylate having three or more (meth) acryloyl groups such as (meth) acrylate and the like and an alkane polyol residue bonded thereto; glycidyl methacrylate; alkenyl such as 3-butenyl (meth) acrylate (meta Acrylate (the al
  • the (meth) acrylate having a siloxane skeleton may be collectively referred to as an aliphatic (meth) acrylate.
  • Alkoxy polyalkylene glycol (meth) acrylate, polyalkylene glycol mono (meth) acrylate, polyalkylene glycol di (meth) acrylate, and (meth) acrylate having an isocyanuric ring skeleton are collectively referred to as heteroatom (meth) acrylate.
  • heteroatom (meth) acrylate Alkoxy polyalkylene glycol (meth) acrylate, polyalkylene glycol mono (meth) acrylate, polyalkylene glycol di (meth) acrylate, and (meth) acrylate having an isocyanuric ring skeleton.
  • the photopolymerization initiator (hereinafter, also referred to as “component (C)”) is a compound that initiates or accelerates the curing reaction by irradiation with active energy rays.
  • the active energy rays can be, for example, ultraviolet rays, electron beams, ⁇ rays, ⁇ rays, or ⁇ rays.
  • the photopolymerization initiator is not particularly limited, and usual materials such as benzophenone, anthraquinone, benzoyl, sulfonium salt, diazonium salt, and onium salt can be used.
  • photopolymerization initiator examples include benzophenone, N, N, N ′, N′-tetramethyl-4,4′-diaminobenzophenone (Michler ketone), N, N, N ′, N′-tetraethyl-4, 4'-diaminobenzophenone, 4-methoxy-4'-dimethylaminobenzophenone, ⁇ -hydroxyisobutylphenone, 2-ethylanthraquinone, t-butylanthraquinone, 1,4-dimethylanthraquinone, 1-chloroanthraquinone, 2,3-dichloro Anthraquinone, 3-chloro-2-methylanthraquinone, 1,2-benzoanthraquinone, 2-phenylanthraquinone, 1,4-naphthoquinone, 9,10-phenanthraquinone, thioxanthone, 2-
  • the photopolymerization initiator is 1-hydroxycyclohexyl phenyl ketone, 2-hydroxy-2-methyl-1-phenyl-propan-1-one, 1 ⁇ -hydroxyalkylphenone compounds such as [4- (2-hydroxyethoxy) -phenyl] -2-hydroxy-2-methyl-1-propan-1-one; bis (2,4,6-trimethylbenzoyl) -Acylphosphine oxide compounds such as phenylphosphine oxide, bis (2,6-dimethoxybenzoyl) -2,4,4-trimethyl-pentylphosphine oxide, 2,4,6-trimethylbenzoyl-diphenylphosphine oxide Oligo (2-hydroxy-2-methyl-1- (4- (1-methylvinyl Phenyl) propanone) or a combination thereof.
  • the content of the photopolymerization initiator may be 0.1 to 5% by mass, 0.2 to 3% by mass, or 0.3 to 2% by mass with respect to the total amount of the photocurable resin composition. .
  • the content of the photopolymerization initiator is 0.1% by mass or more, photopolymerization can be particularly favorably started.
  • the content of the photopolymerization initiator is 5% by mass or less, the intermediate film tends to be less yellowish.
  • the resin composition for an interlayer film of the present embodiment may further contain other components such as various additives in addition to the components (A) to (C) as necessary.
  • various additives include plasticizers, polymerization inhibitors, antioxidants, light stabilizers, silane coupling agents, surfactants, leveling agents, and inorganic fillers.
  • the polymerization inhibitor is added for the purpose of enhancing the storage stability of the resin composition, and an example thereof is paramethoxyphenol.
  • Antioxidants are added for the purpose of improving the heat resistant colorability of the interlayer film, and examples thereof include phosphorus-based; phenol-based; thiol-based antioxidants such as triphenyl phosphite.
  • the light stabilizer is added for the purpose of increasing the resistance to active energy rays such as ultraviolet rays, and an example thereof is HALS (Hindered Amine Light Stabilizer).
  • Silane coupling agents are added to improve adhesion to glass plates.
  • Examples include methyltrimethoxysilane, methyltriethoxysilane, phenyltrimethoxysilane, phenyltriethoxysilane, and ⁇ -aminopropyltrimethoxysilane. , ⁇ -aminopropyltriethoxysilane, ⁇ -glycidoxypropyltrimethoxysilane, ⁇ -glycidoxypropylmethyldiethoxysilane, and ⁇ -glycidoxypropylmethyldiisopropenoxysilane.
  • the surfactant is added to control the peelability from the base material, and examples thereof include a polydimethylsiloxane compound and a fluorine compound.
  • the leveling agent is added to impart flatness to the resin composition, and examples thereof include compounds that lower the surface tension of silicon-based and fluorine-based compounds. These additives may be used alone, or a plurality of additives may be used in combination. The content of these additives is generally about 0.01 to 5% by mass with respect to the total amount of the resin composition.
  • the inorganic filler can be used as long as appropriate transparency of the laminated glass is maintained.
  • examples of the inorganic filler include crushed silica, fused silica, mica, clay mineral, short glass fiber, fine glass powder, hollow glass, calcium carbonate, quartz powder, and metal hydrate.
  • the content of the inorganic filler may be 0.01 to 100 parts by mass, 0.05 to 50 parts by mass, or 0.1 to 30 parts by mass with respect to 100 parts by mass of the resin composition.
  • the photocurable resin composition for an interlayer film can be produced, for example, by mixing an acrylic polymer and an additive that is added as necessary and stirring them.
  • a laminated glass having the intermediate film 5 illustrated in FIG. 1 is manufactured by, for example, the method according to the embodiment shown in FIG. 2, FIG. 3, or FIG. can do.
  • the method shown in FIG. 2 includes a step (a) of applying a photocurable resin composition to the surface of the first glass plate 11 and forming a photocurable resin layer 5a on the first glass plate 11. Then, the first glass plate 11 and the second glass plate 12 are bonded together with the resin layer 5a interposed therebetween to obtain a laminate 1a having the first glass plate, the resin layer 5a, and the second glass plate.
  • the ultraviolet rays may be irradiated from either side of the first glass plate 11 and the second glass plate 12.
  • the method shown in FIG. 3 includes a step (a) of applying a photocurable resin composition to the surface of the first glass plate 11 and forming a photocurable resin layer 5a on the first glass plate 11.
  • a peelable protective sheet may be placed on the resin layer 5a, and the resin layer 5a may be irradiated with ultraviolet rays in that state. You may irradiate an ultraviolet-ray from the 1st glass plate 11 side.
  • the method shown in FIG. 4 includes a step (a) of applying a photocurable resin composition to the surface of the first glass plate 11 and forming a photocurable resin layer 5a on the first glass plate 11.
  • the resin layer 5a is substantially completely cured through partial curing (also referred to as temporary curing) and subsequent further curing (main curing).
  • partial curing also referred to as temporary curing
  • main curing subsequent further curing
  • the resin layer (intermediate film) after the main curing does not have to be strictly cured completely, and a small amount of unreacted acrylic monomer may remain in the intermediate film. This also applies to the cured resin layers in FIGS.
  • a film material may be prepared and the resin layer 5a may be bonded to the surface of the glass plate.
  • an additional intermediate film and a glass plate (a third glass plate, etc.) are formed on the first glass plate side and / or the second glass plate side in the same manner as in FIGS. ) May be laminated.
  • a resin layer or an intermediate film may be formed on the first glass plate or the second plate, and a third glass plate may be bonded thereto. The same applies to the case of producing a laminated glass plate having four or more glass plates.
  • the laminated glass may be heated and pressurized. Bubbles in the laminate can be efficiently removed by heating and pressurizing the laminate.
  • an autoclave is used for heating and pressurization.
  • the heating temperature may be 30 to 150 ° C, or 50 to 70 ° C.
  • the pressure may be 0.3 to 1.5 MPa, or 0.3 to 0.5 MPa.
  • the heating and heating time may be 5 to 60 minutes, or 10 to 30 minutes. If the heating and pressurizing conditions are within these ranges, bubbles in the laminate can be removed particularly effectively.
  • Raw Material (A) Acrylic Polymer Synthetic Acrylic Polymer A-1 96.0 g of isostearyl acrylate (manufactured by Osaka Organic Chemical Co., Ltd., trade name “ISTA”) as an initial monomer was attached to a reaction vessel equipped with a cooling tube, a thermometer, a stirring device, a dropping funnel and a nitrogen introduction tube. 24.0 g of hydroxyethyl acrylate (manufactured by Osaka Organic Chemical Industry Co., Ltd., trade name “HEA”) and 150.0 g of methyl ethyl ketone were added. The reaction solution was heated from 25 ° C. to 80 ° C.
  • acrylic polymer A-1 (weight average molecular weight 120,000, Tg: -18 ° C.), which is a copolymer of isostearyl acrylate and 2-hydroxyethyl acrylate, was obtained.
  • EHA 2-ethylhexyl acrylate
  • Acrylic polymer A-3 In a reaction vessel equipped with a cooling tube, a thermometer, a stirrer, a dropping funnel and a nitrogen introduction tube, 120.0 g of lauryl acrylate as an initial monomer (manufactured by Kyoeisha Chemical Co., Ltd., trade name “Light Acrylate LA”), 150.0 g of methyl ethyl ketone was added. While the inside of the reaction vessel was purged with nitrogen at an air flow of 100 ml / min, it was heated from 25 ° C. to 80 ° C. for 15 minutes.
  • FA-512AS dicyclopentenyloxyethyl acrylate, manufactured by Hitachi Chemical Co., Ltd., trade name “FA-512AS”
  • FA-129AS nonanediol diacrylate, manufactured by Hitachi Chemical Co., Ltd., trade name “FA-129AS”
  • Weight average molecular weight (Mw) The weight average molecular weight of the acrylic polymer was determined by converting from a chromatogram obtained by gel permeation chromatography (GPC) using a standard polystyrene calibration curve. As a standard polystyrene for preparing a calibration curve, 5 sample sets (PStQuick MP-H, PStQuick B [trade name, manufactured by Tosoh Corporation]) were used. GPC was measured with the following apparatus and measurement conditions.
  • HLC-8320GPC High-speed GPC device HLC-8320GPC (detector: differential refractometer) (trade name, manufactured by Tosoh Corporation)
  • Solvent Tetrahydrofuran (THF) -Column: Column TSKGEL SuperMultipore HZ-H (trade name, manufactured by Tosoh Corporation)
  • Column size Column length is 15 cm and column inner diameter is 4.6 mm ⁇
  • Flow rate 0.35 mL / min ⁇
  • Sample concentration 10 mg / THF 5 mL
  • Injection volume 20 ⁇ L
  • Tg Glass transition temperature
  • the Tg of the acrylic polymer was determined by viscoelasticity measurement using a rheometer (manufactured by Anton Paar, MCR302). Measurement conditions and methods are shown below. Measurement conditions and rotor name: Parallel plate (PP12) ⁇ Frequency: 1 (s -1 ) ⁇ Strain amount: 1% Measuring method: The acrylic polymer formed to a thickness of 200 ⁇ m was attached to the metal stage of the rheometer. In this state, while heating the metal stage to 50 ° C., the acrylic polymer film was sandwiched between the metal stage and a parallel plate facing the metal stage. The distance between the metal stage and the parallel plate was set to 195 ⁇ m.
  • the metal plate was cooled to ⁇ 70 ° C., and then the viscoelasticity of the acrylic polymer was measured while increasing the temperature from ⁇ 70 ° C. to 50 ° C. at a temperature increase rate of 3 ° C./min.
  • the temperature at the maximum peak of tan ⁇ was recorded as the glass transition temperature (Tg).
  • the first glass plate / intermediate film / second glass plate laminate (laminated glass) is heated and pressurized in an autoclave under the conditions of a temperature of 50 ° C., a pressure of 0.5 MPa, and a holding time of 30 minutes.
  • a photocurable resin composition is apply
  • the thickness of the resin layer is adjusted so that the thickness of the cured intermediate film is 3.8 ⁇ 10 2 ⁇ m.
  • a light release separator is laminated on the resin layer.
  • the resin layer is photocured by irradiating the resin layer with ultraviolet rays (light quantity: 1.0 ⁇ 10 3 mJ / cm 2 ) using an ultraviolet irradiation device (manufactured by Eye Graphics Co., Ltd.) to form an intermediate film. .
  • the light release separator is peeled from the intermediate film, and a second glass plate is laminated on the exposed intermediate film using a vacuum laminator.
  • the first glass plate / intermediate film / second glass plate laminate (laminated glass) is heated and pressurized in an autoclave under the conditions of a temperature of 50 ° C., a pressure of 0.5 MPa, and a holding time of 30 minutes.
  • a photocurable resin composition is apply
  • the thickness of the resin layer is adjusted so that the thickness of the cured intermediate film is 3.8 ⁇ 10 2 ⁇ m.
  • the resin layer is temporarily cured by irradiating ultraviolet rays (light quantity: 3.0 ⁇ 10 2 mJ / cm 2 ) using an ultraviolet irradiation device (manufactured by Eye Graphics Co., Ltd.).
  • a second glass plate is laminated on the temporarily cured resin layer using a vacuum laminator. Thereafter, the resin layer is further photocured by irradiating the resin layer sandwiched between the first glass plate and the second glass with ultraviolet rays to form an intermediate film.
  • the first glass plate / intermediate film / second glass plate laminate (laminated glass) is heated and pressurized in an autoclave under the conditions of a temperature of 50 ° C., a pressure of 0.5 MPa, and a holding time of 30 minutes.
  • a photocurable resin composition is apply
  • a second glass plate is laminated on the formed resin layer using a vacuum laminator. The resin layer sandwiched between the first glass plate and the second glass plate is photocured by ultraviolet irradiation to form an intermediate film. Then, a photocurable resin composition is apply
  • a laminated body of the first glass plate / intermediate film / second glass plate / resin layer is laminated on the third glass plate with a vacuum laminator so that the resin layer faces inward.
  • the resin layer sandwiched between the second glass plate and the third glass plate is photocured by ultraviolet irradiation to form an intermediate film.
  • the autoclave of the first glass plate / intermediate film / second glass plate / intermediate film / third glass plate laminate is maintained at a temperature of 50 ° C., a pressure of 0.5 MPa, and a holding time of 30 minutes. Heat and pressurize inside.
  • the first glass plate and the second glass plate are bonded together while interposing the resin film for the intermediate film.
  • the obtained laminated body of the first glass plate / intermediate film / second glass plate is put in a rubber bag and deaerated at a vacuum degree of 2660 Pa for 20 minutes.
  • the laminate that has been degassed in the rubber bag and then transferred to the oven is pressed with a vacuum pressure while being held at 90 ° C. for 30 minutes.
  • the laminated body preliminarily pressure-bonded in this manner is pressure-bonded in an autoclave at 135 ° C. and a pressure of 118 N / cm 2 for 20 minutes to obtain a laminated glass.
  • Example 1 60 parts by mass of acrylic polymer A-1, 30.9 parts by mass of isostearyl acrylate (ISTA), 9 parts by mass of 4-hydroxybutyl acrylate (4HBA), and 0.1 of 1-hydroxycyclohexyl phenyl ketone (I-184) The mass parts were mixed by stirring to obtain a liquid photocurable resin composition at 25 ° C. Using the obtained photocurable resin composition, a float glass plate (110 mm long, 110 mm wide, 2.7 mm thick) as the first glass plate, and a polycarbonate resin plate (PC plate, vertical) as the second glass plate 110 mm, width 110 mm, thickness 3.0 mm), and a laminated glass was produced by Method I.
  • I-184 1-hydroxycyclohexyl phenyl ketone
  • Example 2 60 parts by mass of acrylic polymer A-2, 30.9 parts by mass of ethylhexyl acrylate (EHA), 9 parts by mass of 4-hydroxybutyl acrylate (4HBA), and 0.1 part by mass of 1-hydroxycyclohexyl phenyl ketone (I-184) The parts were mixed by stirring to obtain a photocurable resin composition that was liquid at 25 ° C. Using the obtained photocurable resin composition, a float glass plate (110 mm long, 110 mm wide, 2.7 mm thick) as the first glass plate, and a polycarbonate resin plate (PC plate, vertical) as the second glass plate 110 mm, width 110 mm, and thickness 3.0 mm) were used to produce a laminated glass by Method II.
  • EHA ethylhexyl acrylate
  • 4HBA 4-hydroxybutyl acrylate
  • I-184 1-hydroxycyclohexyl phenyl ketone
  • Example 3 60 parts by mass of acrylic polymer A-1, 30.9 parts by mass of dicyclopentenyloxyethyl acrylate (FA-512AS), 9 parts by mass of 4-hydroxybutyl acrylate (4HBA), and 1-hydroxycyclohexyl phenyl ketone (I-184) 0.1 parts by mass was mixed by stirring to obtain a liquid photocurable resin composition at 25 ° C.
  • a float glass plate 110 mm long, 110 mm wide, 2.7 mm thick
  • a polycarbonate resin plate PC plate, vertical
  • Example 4 A laminated glass was produced in the same manner as in Example 1 except that a polymethyl methacrylate resin plate (PMMA plate, 110 mm long, 110 mm wide, 3.0 mm thick) was used as the second glass plate.
  • PMMA plate 110 mm long, 110 mm wide, 3.0 mm thick
  • Example 5 Tempered glass plate (110 mm long, 110 mm wide, thickness 0.55 mm) as the first glass plate, and polycarbonate resin plate (PC plate, 110 mm long, 110 mm wide, 5.0 mm thick) as the second glass plate A laminated glass was produced in the same manner as in Example 1 except that it was used.
  • Example 6 Using the same photocurable resin composition as in Example 1, a tempered glass plate (110 mm long, 110 mm wide, 0.55 mm thick) as the first glass plate and the third glass plate was used as the second glass plate.
  • a laminated glass was prepared by Method IV using a polycarbonate resin plate (PC plate, 110 mm long, 110 mm wide, 5.0 mm thick).
  • Example 2 A laminated glass was produced in the same manner as in Example 1 except that the acrylic polymer A-3 was used in place of the acrylic polymer A-1.
  • Comparative Example 4 A laminated glass was produced in the same manner as in Comparative Example 3 except that a PC plate (110 mm long, 110 mm wide, 3.0 mm thick) was used as the second glass plate instead of the float glass plate.
  • a laminated glass was produced in the same manner as in Example 1 except that a float glass plate (110 mm long, 110 mm wide, 2.7 mm thick) was used instead of the PC plate as the second glass plate.
  • the laminated glasses prepared in the examples and comparative examples were fixed to a sample holder of an accelerated weather resistance tester (manufactured by Suga Test Instruments Co., Ltd., SX75), and a xenon long life arc lamp as a light source was 180 W / m 2.
  • the sample was subjected to an accelerated weathering test under the conditions of a temperature of 63 ° C., a humidity of 50% RH, and a test time of 300 hours while irradiating light with a wavelength of 300 to 400 nm.
  • the case where haze is 1.0 or less and bubbles are not visually confirmed is “Pass”, and the case where haze is 1.0 or more or occurrence of bubbles is visually confirmed is “NG”. did.
  • a frame-shaped spacer having a rectangular opening with a length of 80 mm and a width of 30 mm is arranged on a soda glass plate having dimensions of 100 mm in length and width, and the spacer is soda glass using Nystack (manufactured by Nichiban Co., Ltd.). Affixed to the board.
  • the photocurable resin composition was filled in the spacer frame without any gaps. From that, a polyester film (Toyobo Co., Ltd., trade name: Cosmo Shine A4300) larger than the spacer and having a length of 200 mm, a width of 100 mm, and a thickness of 125 ⁇ m was bonded.
  • the photocurable resin composition was exposed from above the polyester film with an illuminance of 100 mW and an exposure amount of 3.0 ⁇ 10 3 mJ / cm 2 using an exposure machine equipped with a high-power metal halide lamp.
  • the photocurable resin composition was cured by exposure to obtain a test sample in a state where the soda glass plate and the polyester film were bonded together by a cured product of the photocurable resin composition.
  • a notch having a length of 200 mm and a width of 10 mm was cut from the sample polyester film with a cutter.
  • the polyester film of the cut part was grasped, at 25 ° C., at a peeling angle of 180 °, and at a peeling speed of 60 mm / min.
  • the polyester film was peeled off from the cured product of the photocurable resin composition in the length direction of the sample. From the load at this time, peel strength (N / 10 mm) was determined.
  • the laminated glass of each example showed excellent impact strength with sufficiently low haze. As shown in Table 3, the laminated glass of each comparative example was not sufficient in terms of either haze or impact strength.

Landscapes

  • Laminated Bodies (AREA)
  • Joining Of Glass To Other Materials (AREA)

Abstract

Disclosed is a laminated glass provided with: two glass plates that are disposed so as to face each other; and an interlayer that is sandwiched between the two glass plates. Of the two glass plates, one is a plastic plate, and the other is an inorganic glass plate. The interlayer is a cured product of a photocurable resin composition that comprises an acrylic polymer (A), an acrylic monomer (B), and a photopolymerization initiator (C). This laminated glass has an impact strength of at least 0.03 J/cm2 as measured by an impact resistance test in which a rigid sphere is dropped on the laminated glass.

Description

合わせガラス及びその製造方法、並びに、合わせガラスの中間膜用光硬化性樹脂組成物Laminated glass and method for producing the same, and photocurable resin composition for interlayer film of laminated glass
 本発明は、合わせガラス及びその製造方法、並びに、合わせガラスの中間膜用光硬化性樹脂組成物に関する。 The present invention relates to a laminated glass, a method for producing the same, and a photocurable resin composition for an interlayer film of laminated glass.
 現在、自動車のような車輌、航空機、建築物等用のガラスとしては、外部衝撃を受けて破損しても、ガラスの破片が飛散することが少なく安全であるため、合わせガラスが広く用いられている。 Currently, laminated glass is widely used as glass for vehicles such as automobiles, aircraft, buildings, etc., even if it is damaged by an external impact, it is safe because the glass fragments do not scatter. Yes.
 合わせガラスは、一般に、少なくとも1対のガラス板と、それらの間に介在してガラス板同士を接着する中間膜とを有する積層体である。合わせガラス用中間膜の一例として、可塑剤により可塑化されたポリビニルブチラール樹脂等のポリビニルアセタール樹脂から形成された膜が挙げられる(特許文献1~3)。 Laminated glass is generally a laminate having at least one pair of glass plates and an intermediate film that is interposed between them and bonds the glass plates together. An example of the interlayer film for laminated glass is a film formed from a polyvinyl acetal resin such as a polyvinyl butyral resin plasticized with a plasticizer (Patent Documents 1 to 3).
特開昭62-100463号公報JP-A-62-100463 特開2005-206445号公報JP 2005-206445 A 国際公開第2012/091117号International Publication No. 2012/091117
 合わせガラスの軽量化のために、無機ガラス板と透明プラスチック板との組み合わせが検討されている。ところが、その場合、従来の中間膜を適用するとヘーズが大きくなる傾向がある。そのため、透明プラスチック板を適用した合わせガラスに関して、外部からの衝撃に耐えるための高い防割性とともに、十分に優れた光学特性を得ることが困難であった。 In order to reduce the weight of laminated glass, combinations of inorganic glass plates and transparent plastic plates are being studied. However, in that case, when a conventional intermediate film is applied, the haze tends to increase. For this reason, it has been difficult to obtain sufficiently excellent optical characteristics as well as high splitting ability to withstand external impacts for laminated glass to which a transparent plastic plate is applied.
 そこで本発明の目的は、透明プラスチック板を適用した合わせガラスに関して、十分に優れた光学特性及び高い防割性を両立させることにある。 Therefore, an object of the present invention is to achieve both sufficiently excellent optical properties and high splitting properties for laminated glass to which a transparent plastic plate is applied.
 本発明の一側面は、対向する2枚のガラス板と、前記2枚のガラス板の間に挟まれた中間膜と、を備える合わせガラスを提供する。2枚のガラス板のうち一方が透明プラスチック板で、他方が無機ガラス板である。中間膜が、(A)アクリル重合体と、(B)アクリルモノマーと、(C)光重合開始剤と、を含有する光硬化性樹脂組成物の硬化物である。当該合わせガラスに向けて剛球を落下させる耐衝撃試験によって測定される衝撃強度が、0.03J/cm以上であってもよい。あるいは、アクリル重合体が、10万以上の重量平均分子量を有していてもよい。 One aspect of the present invention provides a laminated glass including two opposing glass plates and an intermediate film sandwiched between the two glass plates. One of the two glass plates is a transparent plastic plate, and the other is an inorganic glass plate. The intermediate film is a cured product of a photocurable resin composition containing (A) an acrylic polymer, (B) an acrylic monomer, and (C) a photopolymerization initiator. The impact strength measured by an impact resistance test in which a hard sphere is dropped toward the laminated glass may be 0.03 J / cm 2 or more. Alternatively, the acrylic polymer may have a weight average molecular weight of 100,000 or more.
 本発明者らの知見によれば、透明プラスチック板と無機ガラス板との組み合わせを含む合わせガラスに関して、アクリル重合体を含む光硬化性樹脂組成物の硬化物を中間膜として適用することにより、十分に優れた光学特性及び高い防割性を両立させることができる。 According to the knowledge of the present inventors, regarding laminated glass including a combination of a transparent plastic plate and an inorganic glass plate, it is sufficient to apply a cured product of a photocurable resin composition containing an acrylic polymer as an intermediate film. It is possible to achieve both excellent optical characteristics and high splitting performance.
 透明プラスチック板を用いた合わせガラスに関して、十分に優れた光学特性及び高い防割性を両立させることができる。 Regarding laminated glass using a transparent plastic plate, it is possible to achieve both excellent optical properties and high splitting properties.
合わせガラスの一実施形態を示す模式断面図である。It is a schematic cross section which shows one Embodiment of a laminated glass. 合わせガラスを製造する方法の一実施形態を示す工程図である。It is process drawing which shows one Embodiment of the method of manufacturing a laminated glass. 合わせガラスを製造する方法の一実施形態を示す工程図である。It is process drawing which shows one Embodiment of the method of manufacturing a laminated glass. 合わせガラスを製造する方法の一実施形態を示す工程図である。It is process drawing which shows one Embodiment of the method of manufacturing a laminated glass.
 以下、本発明を実施するための形態について詳細に説明する。但し、本発明は以下の実施形態に限定されるものではない。 Hereinafter, embodiments for carrying out the present invention will be described in detail. However, the present invention is not limited to the following embodiments.
 本明細書において「(メタ)アクリレート」とは、「アクリレート」又はそれに対応する「メタクリレート」のうち少なくとも一方を意味する。(メタ)アクリロイル等の他の類似表現についても同様である。組成物中の各成分の含有量は、組成物中に各成分に該当する物質が複数存在する場合、特に断らない限り、組成物中に存在する当該複数の物質の合計量を意味する。 In this specification, “(meth) acrylate” means at least one of “acrylate” or “methacrylate” corresponding thereto. The same applies to other similar expressions such as (meth) acryloyl. The content of each component in the composition means the total amount of the plurality of substances present in the composition unless there is a specific notice when there are a plurality of substances corresponding to each component in the composition.
<合わせガラス>
 図1は、合わせガラスの一実施形態を示す模式断面図である。図1に示す合わせガラス1は、対向する2枚のガラス板11,12と、2枚のガラス板11,12の間に挟まれた中間膜5とを有する。言い換えると、ガラス板11(「第1のガラス板」ともいう。)、中間膜5、及びガラス板12(「第2のガラス板」ともいう)がこの順で積層されている。2枚のガラス板11,12のうち、一方が透明プラスチック板で、他方が無機ガラス板であることができる。
<Laminated glass>
FIG. 1 is a schematic cross-sectional view showing an embodiment of a laminated glass. A laminated glass 1 shown in FIG. 1 has two glass plates 11 and 12 facing each other and an intermediate film 5 sandwiched between the two glass plates 11 and 12. In other words, the glass plate 11 (also referred to as “first glass plate”), the intermediate film 5, and the glass plate 12 (also referred to as “second glass plate”) are laminated in this order. One of the two glass plates 11 and 12 can be a transparent plastic plate and the other can be an inorganic glass plate.
 無機ガラス板は、合わせガラスを構成するガラス板として通常用いられているものから選択することができる。無機ガラス板が設けられることにより、合わせガラスの表面が良好な耐傷性を有することができる。無機ガラス板は、例えば、フロートガラス、強化ガラス(風冷強化ガラス、化学強化ガラス等)、又は複層ガラスの板であってもよい。 The inorganic glass plate can be selected from those usually used as a glass plate constituting the laminated glass. By providing the inorganic glass plate, the surface of the laminated glass can have good scratch resistance. The inorganic glass plate may be, for example, a float glass, a tempered glass (air-cooled tempered glass, chemically tempered glass, etc.), or a multilayer glass plate.
 透明プラスチック板としては、合わせガラスに適した透明性等の光学特性を有するプラスチック板が用いられる。透明プラスチック板の例としては、ポリカーボネート樹脂板(PC板)、ポリメチルメタクリレート樹脂板(PMMA板)、シクロポリオレフィン樹脂板(COP板)、ポリエチレンテレフタレート樹脂板(PET板)、ポリエチレン板(PE板)、ポリプロピレン板(PP板)、ポリスチレン板(PS板)、及びトリアセチルセルロース板(TAC板)が挙げられる。 As the transparent plastic plate, a plastic plate having optical properties such as transparency suitable for laminated glass is used. Examples of transparent plastic plates include polycarbonate resin plates (PC plates), polymethyl methacrylate resin plates (PMMA plates), cyclopolyolefin resin plates (COP plates), polyethylene terephthalate resin plates (PET plates), polyethylene plates (PE plates) , Polypropylene plate (PP plate), polystyrene plate (PS plate), and triacetyl cellulose plate (TAC plate).
 中間膜5は、アクリル重合体を含む光硬化性樹脂組成物の硬化物である。中間膜5は、隣接するガラス板11,12それぞれの中間膜5側の主面の大部分(例えば、主面のうち90面積%以上)に直接接することで、2枚のガラス板11,12同士を接着している。中間膜5を形成するための光硬化性樹脂組成物の詳細については後述される。中間膜5の厚さは、10~5000μm、又は、25~1000μmであってもよい。 The intermediate film 5 is a cured product of a photocurable resin composition containing an acrylic polymer. The intermediate film 5 is in direct contact with most of the main surfaces of the adjacent glass plates 11 and 12 on the side of the intermediate film 5 (for example, 90% by area or more of the main surfaces), so that the two glass plates 11 and 12 are in contact with each other. Bonding together. Details of the photocurable resin composition for forming the intermediate film 5 will be described later. The thickness of the intermediate film 5 may be 10 to 5000 μm, or 25 to 1000 μm.
 ガラス板11,12、及び中間膜5それぞれの可視光領域(波長:380nm~780nm)の光線に対する光透過率が、80%以上、90%以上、又は95%以上であってもよい。合わせガラス1全体の可視光領域の光線に対する光透過率が、80%以上、90%以上、又は95%以上であってもよい。 The light transmittance of each of the glass plates 11 and 12 and the intermediate film 5 in the visible light region (wavelength: 380 nm to 780 nm) may be 80% or more, 90% or more, or 95% or more. The light transmittance of the entire laminated glass 1 with respect to light rays in the visible light region may be 80% or more, 90% or more, or 95% or more.
 合わせガラス1に向けて剛球を落下させる耐衝撃試験によって測定される衝撃強度が、0.03J/cm以上であってもよい。高い衝撃強度を示す合わせガラスは、十分な防割性を有することができる。同様の理由から、合わせガラス1の衝撃強度は、0.05J/cm以上、又は0.06J/cm以上であってもよい。衝撃強度の上限は、特に限定されないが、通常、10J/cm以下である。衝撃強度の測定方法の詳細は、後述の実施例で説明される。 The impact strength measured by an impact resistance test in which a hard sphere is dropped toward the laminated glass 1 may be 0.03 J / cm 2 or more. Laminated glass exhibiting high impact strength can have sufficient splitting resistance. For the same reason, the impact strength of the laminated glass 1, 0.05 J / cm 2 or more, or may be 0.06 J / cm 2 or more. The upper limit of impact strength is not particularly limited, but is usually 10 J / cm 2 or less. Details of the method of measuring the impact strength will be described in Examples described later.
 一般に、合わせガラスの厚みが大きくなると、衝撃強度が大きくなる傾向がある。そのため、ガラス板及び中間膜の厚みを適切に設定することにより、合わせガラスの衝撃強度を所定の値以上とすることができる。十分な衝撃強度等の観点から、透明プラスチック板の厚みは、0.1~100mm、又は、0.5~10mm、又は0.5~5mmであってもよい。無機ガラス板の厚みは、0.1~50mm、0.5~30mm、1~20mm、又は2~10mmであってもよい。であってもよい。合わせガラス1全体の厚みは、通常、0.5~1000mm、又は1~15mmである場合が多い。この程度の厚みを有する本実施形態の合わせガラスは、無機ガラス板と中間膜のみから構成された合わせガラスと比較して十分に軽量でありながら、高い衝撃強度を示し易い。 Generally, as the thickness of laminated glass increases, the impact strength tends to increase. Therefore, the impact strength of the laminated glass can be set to a predetermined value or more by appropriately setting the thicknesses of the glass plate and the interlayer film. From the viewpoint of sufficient impact strength and the like, the thickness of the transparent plastic plate may be 0.1 to 100 mm, 0.5 to 10 mm, or 0.5 to 5 mm. The thickness of the inorganic glass plate may be 0.1 to 50 mm, 0.5 to 30 mm, 1 to 20 mm, or 2 to 10 mm. It may be. The total thickness of the laminated glass 1 is usually 0.5 to 1000 mm or 1 to 15 mm in many cases. The laminated glass of the present embodiment having such a thickness is easy to show high impact strength while being sufficiently light compared to the laminated glass composed only of the inorganic glass plate and the intermediate film.
 中間膜として、アクリル重合体を含む硬化物(硬化した樹脂層)を適用することにより、合わせガラスの十分な光学特性を維持しながら、ガラス板及び中間膜の厚さを例えば上記の範囲内で制御することで、合わせガラスの衝撃強度を容易に高めることができる。アクリル重合体の重量平均分子量が10万以上であることも、衝撃強度の向上に寄与することができる。 By applying a cured product (cured resin layer) containing an acrylic polymer as the intermediate film, the thickness of the glass plate and the intermediate film is within the above range while maintaining sufficient optical properties of the laminated glass. By controlling, the impact strength of the laminated glass can be easily increased. The weight average molecular weight of the acrylic polymer being 100,000 or more can also contribute to the improvement of impact strength.
 中間膜5とガラス板11又はガラス板12との間の剥離強度は、5N/10mm以上、8N/10mm以上、10N/10mm以上、又は30N/10mm以下であってもよい。ここでの剥離強度は、引張試験機(株式会社オリエンテック製、商品名「テンシロン RTC-1210」)を用いた、25℃において剥離速度300mm/分で3秒間の180度ピール試験により測定される値を意味する。 The peel strength between the intermediate film 5 and the glass plate 11 or the glass plate 12 may be 5 N / 10 mm or more, 8 N / 10 mm or more, 10 N / 10 mm or more, or 30 N / 10 mm or less. The peel strength here is measured by a 180 degree peel test for 3 seconds at a peel rate of 300 mm / min at 25 ° C. using a tensile tester (trade name “Tensilon RTC-1210” manufactured by Orientec Co., Ltd.). Mean value.
 合わせガラスの構成は図1の態様に限定されず、適宜変更が可能である。例えば、合わせガラスが、追加のガラス板(第3のガラス板等)として、無機ガラス板及び/又は透明プラスチック板を更に有していてもよい。その場合、通常、追加のガラス板とそれに隣り合うガラス板との間にも追加の中間膜が設けられる。追加の中間膜も、中間膜5と同様の光硬化性樹脂組成物の硬化物であってもよい。 The configuration of the laminated glass is not limited to the embodiment shown in FIG. 1 and can be appropriately changed. For example, the laminated glass may further include an inorganic glass plate and / or a transparent plastic plate as an additional glass plate (such as a third glass plate). In that case, an additional intermediate film is usually provided also between the additional glass plate and the adjacent glass plate. The additional intermediate film may also be a cured product of the same photocurable resin composition as the intermediate film 5.
 合わせガラスは、反射防止層、防汚層、色素層、及びハードコート層等から選ばれる各種の機能層を更に有していてもよい。 The laminated glass may further have various functional layers selected from an antireflection layer, an antifouling layer, a dye layer, a hard coat layer, and the like.
 反射防止層は、合わせガラスの可視光反射率を5%以下とするような反射防止性を有している層である。反射防止層は、例えば、既知の反射防止方法で処理された透明プラスチックフィルム等の透明基材であることができる。防汚層は、表面に汚れがつきにくくするために設けられる。色素層は、合わせガラスで透過する不要な波長の光を低減するために設けられる。ハードコート層は、合わせガラスの表面硬度を高めるために設けられる。ハードコート層は、ポリエチレンフィルム等の基材フィルムと、基材フィルム上に形成された、アクリル樹脂(ウレタンアクリレート、エポキシアクリレート等)、エポキシ樹脂等の膜とを有する積層フィルムであってもよい。 The antireflection layer is a layer having antireflection properties such that the visible light reflectance of the laminated glass is 5% or less. The antireflection layer can be, for example, a transparent substrate such as a transparent plastic film treated by a known antireflection method. The antifouling layer is provided in order to make the surface difficult to get dirty. The dye layer is provided in order to reduce unnecessary wavelength light transmitted through the laminated glass. The hard coat layer is provided to increase the surface hardness of the laminated glass. The hard coat layer may be a laminated film having a base film such as a polyethylene film and a film made of an acrylic resin (urethane acrylate, epoxy acrylate, etc.) or an epoxy resin formed on the base film.
<合わせガラスの中間膜用光硬化樹脂組成物>
 一実施形態に係る合わせガラスの中間膜用光硬化性樹脂組成物は、(A)アクリル重合体、(B)アクリルモノマー、及び(C)光重合開始剤を含有することができる。この光硬化性樹脂組成物は、合わせガラスの高い防割性の発現に寄与することができる。さらに、この光硬化性樹脂組成物から形成された中間膜は、高湿度環境下でも合わせガラスの白化を生じさせ難く、信頼性の点でも優れている。加えて、硬化前の光硬化性樹脂組成物から形成された樹脂層を介在させることにより、ガラス板同士を常温及び常圧の条件で貼り合せることができるため、熱膨張率の異なるガラス板同士の貼り合せても、不具合が生じ難い。したがって、この光硬化性樹脂組成物を用いて中間膜を形成することにより、良好な光学特性を有する合わせガラスを容易に得ることができる。
<Photocurable resin composition for interlayer film of laminated glass>
The photocurable resin composition for interlayer films of laminated glass according to one embodiment may contain (A) an acrylic polymer, (B) an acrylic monomer, and (C) a photopolymerization initiator. This photocurable resin composition can contribute to the high splitting property of the laminated glass. Furthermore, the intermediate film formed from this photocurable resin composition hardly causes whitening of the laminated glass even in a high humidity environment, and is excellent in terms of reliability. In addition, by interposing the resin layer formed from the photo-curable resin composition before curing, the glass plates can be bonded to each other at normal temperature and normal pressure, so that the glass plates having different thermal expansion coefficients Even if they are pasted together, defects are unlikely to occur. Therefore, a laminated glass having good optical properties can be easily obtained by forming an intermediate film using this photocurable resin composition.
(A)アクリル重合体
 アクリル重合体(以下、「(A)成分」ということがある。)は、(メタ)アクリロイル基を分子内に1つ有するモノマーから主として構成される重合体である。アクリル重合体は、1種のモノマーの単独重合体であってもよいし、2種以上のモノマーから構成された共重合体であってもよい。
(A) Acrylic polymer An acrylic polymer (hereinafter sometimes referred to as “component (A)”) is a polymer mainly composed of a monomer having one (meth) acryloyl group in the molecule. The acrylic polymer may be a homopolymer of one kind of monomer or a copolymer composed of two or more kinds of monomers.
 アクリル重合体が、10万以上の重量平均分子量を有していてもよい。アクリル重合体の重量平均分子量が大きいと、アクリレート重合体の分子鎖同士の絡み合いが複雑化することで中間膜が強靭化して、合わせガラスの衝撃強度が高くなる傾向がある。同様の観点から、アクリル重合体の重量平均分子量は、11万以上、又は12万以上であってもよい。アクリル重合体の重量平均分子量の上限は、特に制限されないが、100万以下であってもよい。ここで、本明細書において、重量平均分子量は、ゲルパーミエーションクロマトグラフィーによって測定される、標準ポリスチレン換算値を意味する。 The acrylic polymer may have a weight average molecular weight of 100,000 or more. When the weight average molecular weight of the acrylic polymer is large, the entanglement of the molecular chains of the acrylate polymer is complicated, so that the interlayer film is toughened and the impact strength of the laminated glass tends to be high. From the same viewpoint, the weight average molecular weight of the acrylic polymer may be 110,000 or more, or 120,000 or more. The upper limit of the weight average molecular weight of the acrylic polymer is not particularly limited, but may be 1,000,000 or less. Here, in this specification, a weight average molecular weight means a standard polystyrene conversion value measured by gel permeation chromatography.
 アクリル重合体のガラス転移温度(Tg)が、0℃以下又は-10℃以下であってもよい。アクリル重合体のTgが低いと、合わせガラスの衝撃強度が高くなる傾向がある。同様の観点から、アクリル重合体のTgは、-15℃以下であってもよい。アクリル重合体のTgの下限は、特に制限されないが。通常、-40℃以上である。 The glass transition temperature (Tg) of the acrylic polymer may be 0 ° C. or lower or −10 ° C. or lower. If the Tg of the acrylic polymer is low, the impact strength of the laminated glass tends to be high. From the same viewpoint, the Tg of the acrylic polymer may be −15 ° C. or lower. The lower limit of Tg of the acrylic polymer is not particularly limited. Usually, it is −40 ° C. or higher.
 アクリル重合体を構成する(メタ)アクリロイル基を有するモノマーは、典型的には(メタ)アクリロイルオキシ基(CH=CHC(=O)O-又はCH=C(CH)C(=O)O-)を1つ有する単官能モノマーである。その具体例としては、(メタ)アクリル酸;メチル(メタ)アクリレート、エチル(メタ)アクリレート、n-ブチル(メタ)アクリレート、イソブチル(メタ)アクリレート、tert-ブチル(メタ)アクリレート、n-ペンチル(メタ)アクリレート、n-ヘキシル(メタ)アクリレート、n-オクチル(メタ)アクリレート、イソオクチル(メタ)アクリレート、2-エチルヘキシル(メタ)アクリレート、イソデシル(メタ)アクリレート、ドデシル(メタ)アクリレート(n-ラウリル(メタ)アクリレート)、イソミリスチル(メタ)アクリレート、ステアリル(メタ)アクリレート及びイソステアリルアクリレート等のアルキル基を有するアルキル(メタ)アクリレート(アルキル基の炭素数が1~18であってもよい);グリシジル(メタ)アクリレート;3-ブテニル(メタ)アクリレート等のアルケニル基を有するアルケニル(メタ)アクリレート(アルキル基の炭素数が2~18であってもよい);ベンジル(メタ)アクリレート及びフェノキシエチル(メタ)アクリレート等の芳香環を有する(メタ)アクリレート;メトキシテトラエチレングリコール(メタ)アクリレート、メトキシヘキサエチレングリコール(メタ)アクリレート、メトキシオクタエチレングリコール(メタ)アクリレート、メトキシノナエチレングリコール(メタ)アクリレート、メトキシポリエチレングリコール(メタ)アクリレート、メトキシヘプタプロピレングリコール(メタ)アクリレート、エトキシテトラエチレングリコール(メタ)アクリレート、ブトキシエチレングリコール(メタ)アクリレート及びブトキシジエチレングリコール(メタ)アクリレート等のアルコキシポリアルキレングリコール(メタ)アクリレート;シクロヘキシル(メタ)アクリレート、イソボルニル(メタ)アクリレート及びジシクロペンタニル(メタ)アクリレート等の脂環式基を有する(メタ)アクリレート;2-ヒドロキシエチル(メタ)アクリレート、3-ヒドロキシプロピル(メタ)アクリレート及び4-ヒドロキシブチル(メタ)アクリレート等の水酸基を有する(メタ)アクリレート;テトラヒドロフルフリル(メタ)アクリレート;N,N-ジメチルアミノエチル(メタ)アクリレート、2-(2-メタクリロイルオキシエチルオキシ)エチルイソシアネート及び2-(メタ)アクリロイルオキシエチルイソシアネート等のイソシアネート基を有する(メタ)アクリレート;テトラエチレングリコールモノ(メタ)アクリレート、ヘキサエチレングリコールモノ(メタ)アクリレート、オクタプロピレングリコールモノ(メタ)アクリレート、ジプロピレングリコールモノ(メタ)アクリレート、トリプロピレングリコールモノ(メタ)アクリレート及びオクタプロピレングリコールモノ(メタ)アクリレート等のポリアルキレングリコールモノ(メタ)アクリレート;シロキサン骨格を有する(メタ)アクリレートが挙げられる。これらの化合物は、1種単独で又は2種以上を組み合わせて用いることができる。アクリル重合体は、特に、アルキル(メタ)アクリレート及び水酸基を有する(メタ)アクリレートをモノマー単位として含む共重合体であってもよい。 The monomer having a (meth) acryloyl group constituting the acrylic polymer is typically a (meth) acryloyloxy group (CH 2 ═CHC (═O) O— or CH 2 ═C (CH 3 ) C (═O ) A monofunctional monomer having one O-). Specific examples thereof include (meth) acrylic acid; methyl (meth) acrylate, ethyl (meth) acrylate, n-butyl (meth) acrylate, isobutyl (meth) acrylate, tert-butyl (meth) acrylate, n-pentyl ( (Meth) acrylate, n-hexyl (meth) acrylate, n-octyl (meth) acrylate, isooctyl (meth) acrylate, 2-ethylhexyl (meth) acrylate, isodecyl (meth) acrylate, dodecyl (meth) acrylate (n-lauryl ( (Meth) acrylate), isomyristyl (meth) acrylate, stearyl (meth) acrylate and alkyl (meth) acrylate having an alkyl group such as isostearyl acrylate (the alkyl group may have 1 to 18 carbon atoms); Lysidyl (meth) acrylate; alkenyl (meth) acrylate having an alkenyl group such as 3-butenyl (meth) acrylate (the alkyl group may have 2 to 18 carbon atoms); benzyl (meth) acrylate and phenoxyethyl ( (Meth) acrylate having an aromatic ring such as (meth) acrylate; methoxytetraethylene glycol (meth) acrylate, methoxyhexaethylene glycol (meth) acrylate, methoxyoctaethylene glycol (meth) acrylate, methoxynonaethylene glycol (meth) acrylate, Methoxypolyethylene glycol (meth) acrylate, methoxyheptapropylene glycol (meth) acrylate, ethoxytetraethylene glycol (meth) acrylate, butoxyethylene Alkali polyalkylene glycol (meth) acrylates such as recall (meth) acrylate and butoxydiethylene glycol (meth) acrylate; alicyclic groups such as cyclohexyl (meth) acrylate, isobornyl (meth) acrylate and dicyclopentanyl (meth) acrylate (Meth) acrylate having; (meth) acrylate having a hydroxyl group such as 2-hydroxyethyl (meth) acrylate, 3-hydroxypropyl (meth) acrylate and 4-hydroxybutyl (meth) acrylate; tetrahydrofurfuryl (meth) acrylate; N, N-dimethylaminoethyl (meth) acrylate, 2- (2-methacryloyloxyethyloxy) ethyl isocyanate and 2- (meth) acryloyloxyethyl isocyanate (Meth) acrylates having isocyanate groups such as nates; tetraethylene glycol mono (meth) acrylate, hexaethylene glycol mono (meth) acrylate, octapropylene glycol mono (meth) acrylate, dipropylene glycol mono (meth) acrylate, tripropylene Examples include polyalkylene glycol mono (meth) acrylates such as glycol mono (meth) acrylate and octapropylene glycol mono (meth) acrylate; and (meth) acrylates having a siloxane skeleton. These compounds can be used individually by 1 type or in combination of 2 or more types. In particular, the acrylic polymer may be a copolymer containing alkyl (meth) acrylate and (meth) acrylate having a hydroxyl group as monomer units.
 アクリル重合体を構成するモノマーの他の例として、(メタ)アクリルアミド及びその誘導体がある。アクリルアミド誘導体としては、(メタ)アクリロイルモルホリン;N,N-ジメチルアミノプロピル(メタ)アクリルアミド、N,N-ジメチル(メタ)アクリルアミド、N-イソプロピル(メタ)アクリルアミド、N,N-ジエチル(メタ)アクリルアミド及びN-ヒドロキシエチル(メタ)アクリルアミドが挙げられる。 Other examples of monomers constituting the acrylic polymer include (meth) acrylamide and derivatives thereof. Acrylamide derivatives include (meth) acryloylmorpholine; N, N-dimethylaminopropyl (meth) acrylamide, N, N-dimethyl (meth) acrylamide, N-isopropyl (meth) acrylamide, N, N-diethyl (meth) acrylamide And N-hydroxyethyl (meth) acrylamide.
 アクリル重合体は、(メタ)アクリロイル基を有するモノマーと共重合可能な共重合モノマーをモノマー単位として含んでいてもよい。ただし、通常、アクリル重合体全体のうち80質量%以上、又は90質量%以上は、(メタ)アクリロイル基を有するモノマーに由来するモノマー単位から構成される。共重合モノマーとしては、例えば、スチレン、4-メチルスチレン、ビニルピリジン、ビニルピロリドン、酢酸ビニル、シクロヘキシルマレイミド、フェニルマレイミド及び無水マレイン酸が挙げられる。 The acrylic polymer may contain as a monomer unit a copolymerizable monomer copolymerizable with a monomer having a (meth) acryloyl group. However, usually 80% by mass or more, or 90% by mass or more of the whole acrylic polymer is composed of monomer units derived from a monomer having a (meth) acryloyl group. Examples of the copolymerization monomer include styrene, 4-methylstyrene, vinylpyridine, vinylpyrrolidone, vinyl acetate, cyclohexylmaleimide, phenylmaleimide, and maleic anhydride.
 アクリル重合体は、重合反応性を有する(メタ)アクリロイル基を有していてもよい。(メタ)アクリロイル基を有するアクリル重合体は、光硬化性樹脂組成物の硬化物をより強靭化することができる。ここで、本明細書において、(メタ)アクリロイル基を有するアクリル重合体は、(B)成分のアクリルモノマーではなく、アクリル重合体の1種に分類される。 The acrylic polymer may have a (meth) acryloyl group having polymerization reactivity. The acrylic polymer having a (meth) acryloyl group can further toughen the cured product of the photocurable resin composition. Here, in the present specification, the acrylic polymer having a (meth) acryloyl group is classified as one type of acrylic polymer, not the acrylic monomer as the component (B).
 (メタ)アクリロイル基を有するアクリル重合体は、(メタ)アクリロイル基を分子内に1つ有するモノマーをモノマー単位として含む主鎖と、該主鎖に結合するウレタン結合と、該ウレタン結合を介して主鎖に結合している(メタ)アクリロイルオキシ基とを有する変性アクリル重合体であってもよい。この変性アクリル重合体は、側鎖に水酸基を有するアクリル重合体とイソシアネート化合物との反応生成物であることができる。側鎖に水酸基を有するアクリル重合体は、例えば、2-ヒドロキシエチルアクリレート、4-ヒドロキシブチルアクリレート及び6-ヒドロキシヘキシルアクリレートから選ばれる少なくとも1種のモノマーをモノマー単位として含んでいてもよい。変性アクリル重合体は、アクリル重合体の分子鎖同士の絡み合いをより複雑化することにより、形成される中間膜をより強靭化することができる。 The acrylic polymer having a (meth) acryloyl group includes a main chain containing a monomer having one (meth) acryloyl group in the molecule as a monomer unit, a urethane bond bonded to the main chain, and the urethane bond. It may be a modified acrylic polymer having a (meth) acryloyloxy group bonded to the main chain. This modified acrylic polymer can be a reaction product of an acrylic polymer having a hydroxyl group in the side chain and an isocyanate compound. The acrylic polymer having a hydroxyl group in the side chain may contain, as a monomer unit, at least one monomer selected from, for example, 2-hydroxyethyl acrylate, 4-hydroxybutyl acrylate, and 6-hydroxyhexyl acrylate. The modified acrylic polymer can further strengthen the intermediate film formed by making the entanglement of the molecular chains of the acrylic polymer more complicated.
 アクリル重合体の含有量は、光硬化性樹脂組成物の総量を基準として、1質量%以上、10質量%以上、又は20質量%以上であってもよい。アクリル重合体の含有量は、光硬化性樹脂組成物の総量を基準として、80質量%以下、50質量%以下、又は30質量%以下であってもよい。アクリル重合体の含有量がこれら範囲にあると、光硬化性樹脂組成物の硬化物の伸び率がより向上する傾向がある。また、光硬化性樹脂組成物が、良好な塗工性を有し易い。 The content of the acrylic polymer may be 1% by mass or more, 10% by mass or more, or 20% by mass or more based on the total amount of the photocurable resin composition. The content of the acrylic polymer may be 80% by mass or less, 50% by mass or less, or 30% by mass or less based on the total amount of the photocurable resin composition. When the content of the acrylic polymer is within these ranges, the elongation percentage of the cured product of the photocurable resin composition tends to be further improved. Moreover, the photocurable resin composition tends to have good coatability.
(B)アクリルモノマー
 アクリルモノマー(以下、「(B)成分」ということがある。)は、1個以上の(メタ)アクリロイル基を有する化合物である。アクリルモノマーの具体例としては、(メタ)アクリル酸;(メタ)アクリル酸アミド;(メタ)アクリロイルモルホリン;メチル(メタ)アクリレート、エチル(メタ)アクリレート、n-ブチル(メタ)アクリレート、イソブチル(メタ)アクリレート、tert-ブチル(メタ)アクリレート、n-ペンチル(メタ)アクリレート、n-ヘキシル(メタ)アクリレート、n-オクチル(メタ)アクリレート、イソオクチル(メタ)アクリレート、2-エチルヘキシル(メタ)アクリレート、イソデシル(メタ)アクリレート、ドデシル(メタ)アクリレート(n-ラウリル(メタ)アクリレート)、イソミリスチル(メタ)アクリレート、ステアリル(メタ)アクリレート等のアルキル基のアルキル(メタ)アクリレート(アルキル基の炭素数が1~18であってもよい);エチレングリコールジ(メタ)アクリレート、ブタンジオール(メタ)アクリレート、ノナンジオールジ(メタ)アクリレート等のアルカンジオールジ(メタ)アクリレート(アルカンの炭素数が1~18であってもよい);トリメチロールプロパントリ(メタ)アクリレート、テトラメチロールメタントリ(メタ)アクリレート、テトラメチロールメタンテトラ(メタ)アクリレート、ジペンタエリスリトールペンタ(メタ)アクリレート、ジペンタエリスリトールヘキサ(メタ)アクリレート等の3個以上の(メタ)アクリロイル基及びこれらに結合したアルカンポリオール残基を有する多官能アクリレート;グリシジルメタクリレート;3-ブテニル(メタ)アクリレート等のアルケニル(メタ)アクリレート(アルケニル基の炭素数が2~18であってもよい);ベンジル(メタ)アクリレート、フェノキシエチル(メタ)アクリレート等の芳香環を有する(メタ)アクリレート;メトキシテトラエチレングリコール(メタ)アクリレート、メトキシヘキサエチレングリコール(メタ)アクリレート、メトキシオクタエチレングリコール(メタ)アクリレート、メトキシノナエチレングリコール(メタ)アクリレート、メトキシポリエチレングリコール(メタ)アクリレート、メトキシヘプタプロピレングリコール(メタ)アクリレート、エトキシテトラエチレングリコール(メタ)アクリレート、ブトキシエチレングリコール(メタ)アクリレート、ブトキシジエチレングリコール(メタ)アクリレート等のアルコキシポリアルキレングリコール(メタ)アクリレート;シクロヘキシル(メタ)アクリレート、イソボルニル(メタ)アクリレート、ジシクロペンタニル(メタ)アクリレート等の脂環式基を有する(メタ)アクリレート;2-ヒドロキシエチル(メタ)アクリレート、3-ヒドロキシプロピル(メタ)アクリレート、4-ヒドロキシブチル(メタ)アクリレート等の水酸基を有する(メタ)アクリレート;テトラヒドロフルフリル(メタ)アクリレート;N,N-ジメチルアミノエチル(メタ)アクリレート、N,N-ジメチルアミノプロピル(メタ)アクリルアミド、N,N-ジメチル(メタ)アクリルアミド、N-イソプロピル(メタ)アクリルアミド、N,N-ジエチル(メタ)アクリルアミド、N-ヒドロキシエチル(メタ)アクリルアミド等の(メタ)アクリルアミド誘導体;2-(2-メタクリロイルオキシエチルオキシ)エチルイソシアネート、2-(メタ)アクリロイルオキシエチルイソシアネート等のイソシアネート基を有する(メタ)アクリレート;テトラエチレングリコールモノ(メタ)アクリレート、ヘキサエチレングリコールモノ(メタ)アクリレート、オクタプロピレングリコールモノ(メタ)アクリレート、ジプロピレングリコールモノ(メタ)アクリレート、トリプロピレングリコールモノ(メタ)アクリレート、オクタプロピレングリコールモノ(メタ)アクリレート等のポリアルキレングリコールモノ(メタ)アクリレート;ポリアルキレングリコールジ(メタ)アクリレート;イソシアヌル環骨格を有する(メタ)アクリレート;シロキサン骨格を有する(メタ)アクリレート、イソプレン骨格を有するポリイソプレン(メタ)アクリレート、ブタジエン骨格を有するポリブタジエン(メタ)アクリレートが挙げられる。これらは1種を単独で用いてもよく、2種以上を併用してもよい。ここで、アルキル(メタ)アクリレート、アルカンジオールジ(メタ)アクリレート、3個以上の(メタ)アクリロイル基及びこれらに結合したアルカンポリオール残基を有する多官能アクリレート、グリシジルメタクリレート、及びアルケニル(メタ)アクリレート、及びシロキサン骨格を有する(メタ)アクリレートは、脂肪族系(メタ)アクリレートと総称されることがある。アルコキシポリアルキレングリコール(メタ)アクリレート、ポリアルキレングリコールモノ(メタ)アクリレート、ポリアルキレングリコールジ(メタ)アクリレート、及びイソシアヌル環骨格を有する(メタ)アクリレートは、ヘテロ原子系(メタ)アクリレートと総称されることがある。
(B) Acrylic monomer An acrylic monomer (hereinafter also referred to as “component (B)”) is a compound having one or more (meth) acryloyl groups. Specific examples of the acrylic monomer include (meth) acrylic acid; (meth) acrylic amide; (meth) acryloylmorpholine; methyl (meth) acrylate, ethyl (meth) acrylate, n-butyl (meth) acrylate, isobutyl (meth) ) Acrylate, tert-butyl (meth) acrylate, n-pentyl (meth) acrylate, n-hexyl (meth) acrylate, n-octyl (meth) acrylate, isooctyl (meth) acrylate, 2-ethylhexyl (meth) acrylate, isodecyl Alkyl (meth) acrylates (alkyl groups) of alkyl groups such as (meth) acrylate, dodecyl (meth) acrylate (n-lauryl (meth) acrylate), isomyristyl (meth) acrylate, stearyl (meth) acrylate, etc. Carbon number may be 1-18); alkanediol di (meth) acrylate such as ethylene glycol di (meth) acrylate, butanediol (meth) acrylate, nonanediol di (meth) acrylate (alkane having carbon number of 1 to 18); trimethylolpropane tri (meth) acrylate, tetramethylolmethane tri (meth) acrylate, tetramethylolmethanetetra (meth) acrylate, dipentaerythritol penta (meth) acrylate, dipentaerythritol hexa A polyfunctional acrylate having three or more (meth) acryloyl groups such as (meth) acrylate and the like and an alkane polyol residue bonded thereto; glycidyl methacrylate; alkenyl such as 3-butenyl (meth) acrylate (meta Acrylate (the alkenyl group may have 2 to 18 carbon atoms); (meth) acrylate having an aromatic ring such as benzyl (meth) acrylate and phenoxyethyl (meth) acrylate; methoxytetraethylene glycol (meth) acrylate, Methoxyhexaethylene glycol (meth) acrylate, methoxyoctaethylene glycol (meth) acrylate, methoxynonaethylene glycol (meth) acrylate, methoxypolyethylene glycol (meth) acrylate, methoxyheptapropylene glycol (meth) acrylate, ethoxytetraethylene glycol (meta ) Alkoxypolyalkylene such as acrylate, butoxyethylene glycol (meth) acrylate, butoxydiethylene glycol (meth) acrylate Glycol (meth) acrylate; (meth) acrylate having an alicyclic group such as cyclohexyl (meth) acrylate, isobornyl (meth) acrylate, dicyclopentanyl (meth) acrylate; 2-hydroxyethyl (meth) acrylate, 3 -(Meth) acrylate having a hydroxyl group such as hydroxypropyl (meth) acrylate, 4-hydroxybutyl (meth) acrylate; tetrahydrofurfuryl (meth) acrylate; N, N-dimethylaminoethyl (meth) acrylate, N, N- Such as dimethylaminopropyl (meth) acrylamide, N, N-dimethyl (meth) acrylamide, N-isopropyl (meth) acrylamide, N, N-diethyl (meth) acrylamide, N-hydroxyethyl (meth) acrylamide, etc. A) Acrylamide derivatives; (meth) acrylates having isocyanate groups such as 2- (2-methacryloyloxyethyloxy) ethyl isocyanate and 2- (meth) acryloyloxyethyl isocyanate; tetraethylene glycol mono (meth) acrylate, hexaethylene glycol Polyalkylene glycol mono (meth) such as mono (meth) acrylate, octapropylene glycol mono (meth) acrylate, dipropylene glycol mono (meth) acrylate, tripropylene glycol mono (meth) acrylate, octapropylene glycol mono (meth) acrylate Acrylate; Polyalkylene glycol di (meth) acrylate; (meth) acrylate having isocyanuric ring skeleton; having siloxane skeleton Meth) acrylates, polyisoprene (meth) acrylate having an isoprene skeleton include polybutadiene (meth) acrylate having a butadiene skeleton. These may be used alone or in combination of two or more. Here, alkyl (meth) acrylate, alkanediol di (meth) acrylate, polyfunctional acrylate having three or more (meth) acryloyl groups and alkane polyol residues bonded thereto, glycidyl methacrylate, and alkenyl (meth) acrylate The (meth) acrylate having a siloxane skeleton may be collectively referred to as an aliphatic (meth) acrylate. Alkoxy polyalkylene glycol (meth) acrylate, polyalkylene glycol mono (meth) acrylate, polyalkylene glycol di (meth) acrylate, and (meth) acrylate having an isocyanuric ring skeleton are collectively referred to as heteroatom (meth) acrylate. Sometimes.
(C)光重合開始剤
 光重合開始剤(以下、「(C)成分」ということがある。)は、活性エネルギー線の照射により硬化反応を開始又は促進する化合物である。活性エネルギー線は、例えば紫外線、電子線、α線、β線、又はγ線であることができる。光重合開始剤としては、特に制限はなく、ベンゾフェノン系、アントラキノン系、ベンゾイル系、スルホニウム塩、ジアゾニウム塩、及びオニウム塩等の通常の材料を使用することが可能である。
(C) Photopolymerization initiator The photopolymerization initiator (hereinafter, also referred to as “component (C)”) is a compound that initiates or accelerates the curing reaction by irradiation with active energy rays. The active energy rays can be, for example, ultraviolet rays, electron beams, α rays, β rays, or γ rays. The photopolymerization initiator is not particularly limited, and usual materials such as benzophenone, anthraquinone, benzoyl, sulfonium salt, diazonium salt, and onium salt can be used.
 光重合開始剤の具体例としては、ベンゾフェノン、N,N,N’,N’-テトラメチル-4,4’-ジアミノベンゾフェノン(ミヒラーケトン)、N,N,N’,N’-テトラエチル-4,4’-ジアミノベンゾフェノン、4-メトキシ-4’-ジメチルアミノベンゾフェノン、α-ヒドロキシイソブチルフェノン、2-エチルアントラキノン、t-ブチルアントラキノン、1,4-ジメチルアントラキノン、1-クロロアントラキノン、2,3-ジクロロアントラキノン、3-クロロ-2-メチルアントラキノン、1,2-ベンゾアントラキノン、2-フェニルアントラキノン、1,4-ナフトキノン、9,10-フェナントラキノン、チオキサントン、2-クロロチオキサントン、1-ヒドロキシシクロヘキシルフェニルケトン、2,2-ジメトキシ-1,2-ジフェニルエタン-1-オン、2-ヒドロキシ-2-メチル-1-フェニルプロパン-1-オン、2,2-ジエトキシアセトフェノン等の芳香族ケトン化合物;ベンゾイン、メチルベンゾイン、エチルベンゾイン等のベンゾイン化合物;ベンゾインメチルエーテル、ベンゾインエチルエーテル、ベンゾインイソブチルエーテル、ベンゾインフェニルエーテル等のベンゾインエーテル化合物;ベンジル、ベンジルジメチルケタール等のベンジル化合物、β-(アクリジン-9-イル)(メタ)アクリル酸のエステル化合物、9-フェニルアクリジン、9-ピリジルアクリジン、1,7-ジアクリジノヘプタン等のアクリジン化合物;2-(o-クロロフェニル)-4,5-ジフェニルイミダゾール二量体、2-(o-クロロフェニル)-4,5-ジ(m-メトキシフェニル)イミダゾール二量体、2-(o-フルオロフェニル)-4,5-ジフェニルイミダゾール二量体、2-(o-メトキシフェニル)-4,5-ジフェニルイミダゾール二量体、2-(p-メトキシフェニル)-4,5-ジフェニルイミダゾール二量体、2,4-ジ(p-メトキシフェニル)5-フェニルイミダゾール二量体、2-(2,4-ジメトキシフェニル)-4,5-ジフェニルイミダゾール二量体、2-(p-メチルメルカプトフェニル)-4,5-ジフェニルイミダゾール二量体等の2,4,5-トリアリールイミダゾール二量体;2-ベンジル-2-ジメチルアミノ-1-(4-モリホリノフェニル)-1-ブタノン、2-メチル-1-[4-(メチルチオ)フェニル]-2-モルホリノ-1-プロパノン等のα-アミノアルキルフェノン系化合物;ビス(2,4,6-トリメチルベンゾイル)-フェニルフォスフィンオキサイド等のアシルフォスフィンオキサイド系化合物;オリゴ(2-ヒドロキシ-2-メチル-1-(4-(1-メチルビニル)フェニル)プロパノン)が挙げられる。 Specific examples of the photopolymerization initiator include benzophenone, N, N, N ′, N′-tetramethyl-4,4′-diaminobenzophenone (Michler ketone), N, N, N ′, N′-tetraethyl-4, 4'-diaminobenzophenone, 4-methoxy-4'-dimethylaminobenzophenone, α-hydroxyisobutylphenone, 2-ethylanthraquinone, t-butylanthraquinone, 1,4-dimethylanthraquinone, 1-chloroanthraquinone, 2,3-dichloro Anthraquinone, 3-chloro-2-methylanthraquinone, 1,2-benzoanthraquinone, 2-phenylanthraquinone, 1,4-naphthoquinone, 9,10-phenanthraquinone, thioxanthone, 2-chlorothioxanthone, 1-hydroxycyclohexylphenyl Ketone, 2, -Aromatic ketone compounds such as dimethoxy-1,2-diphenylethane-1-one, 2-hydroxy-2-methyl-1-phenylpropan-1-one, 2,2-diethoxyacetophenone; benzoin, methylbenzoin, Benzoin compounds such as ethyl benzoin; benzoin ether compounds such as benzoin methyl ether, benzoin ethyl ether, benzoin isobutyl ether and benzoin phenyl ether; benzyl compounds such as benzyl and benzyldimethyl ketal; β- (acridin-9-yl) (meth) Ester compounds of acrylic acid, acridine compounds such as 9-phenylacridine, 9-pyridylacridine, 1,7-diacridinoheptane; 2- (o-chlorophenyl) -4,5-diphenylimidazole dimer, 2- ( o-ku Rophenyl) -4,5-di (m-methoxyphenyl) imidazole dimer, 2- (o-fluorophenyl) -4,5-diphenylimidazole dimer, 2- (o-methoxyphenyl) -4,5 -Diphenylimidazole dimer, 2- (p-methoxyphenyl) -4,5-diphenylimidazole dimer, 2,4-di (p-methoxyphenyl) 5-phenylimidazole dimer, 2- (2, 2,4,5-triarylimidazole dimers such as 4-dimethoxyphenyl) -4,5-diphenylimidazole dimer, 2- (p-methylmercaptophenyl) -4,5-diphenylimidazole dimer; 2-Benzyl-2-dimethylamino-1- (4-morpholinophenyl) -1-butanone, 2-methyl-1- [4- (methylthio) phenyl] -2 Α-aminoalkylphenone compounds such as morpholino-1-propanone; acylphosphine oxide compounds such as bis (2,4,6-trimethylbenzoyl) -phenylphosphine oxide; oligo (2-hydroxy-2-methyl-) 1- (4- (1-methylvinyl) phenyl) propanone).
 特に、光硬化性樹脂組成物及び中間膜を着色させ難いことから、光重合開始剤が、1-ヒドロキシシクロヘキシルフェニルケトン、2-ヒドロキシ-2-メチル-1-フェニル-プロパン-1-オン、1-[4-(2-ヒドロキシエトキシ)-フェニル]-2-ヒドロキシ-2-メチル-1-プロパン-1-オン等のα-ヒドロキシアルキルフェノン系化合物;ビス(2,4,6-トリメチルベンゾイル)-フェニルフォスフィンオキサイド、ビス(2,6-ジメトキシベンゾイル)-2,4,4-トリメチル-ペンチルフォスフィンオキサイド、2,4,6-トリメチルベンゾイル-ジフェニルフォスフィンオキサイド等のアシルフォスフィンオキサイド系化合物;オリゴ(2-ヒドロキシ-2-メチル-1-(4-(1-メチルビニル)フェニル)プロパノン)又はこれら組み合わせであってもよい。 In particular, since it is difficult to color the photocurable resin composition and the interlayer film, the photopolymerization initiator is 1-hydroxycyclohexyl phenyl ketone, 2-hydroxy-2-methyl-1-phenyl-propan-1-one, 1 Α-hydroxyalkylphenone compounds such as [4- (2-hydroxyethoxy) -phenyl] -2-hydroxy-2-methyl-1-propan-1-one; bis (2,4,6-trimethylbenzoyl) -Acylphosphine oxide compounds such as phenylphosphine oxide, bis (2,6-dimethoxybenzoyl) -2,4,4-trimethyl-pentylphosphine oxide, 2,4,6-trimethylbenzoyl-diphenylphosphine oxide Oligo (2-hydroxy-2-methyl-1- (4- (1-methylvinyl Phenyl) propanone) or a combination thereof.
 光重合開始剤の含有量は、光硬化性樹脂組成物の全量に対して、0.1~5質量%、0.2~3質量%、又は0.3~2質量%であってもよい。光重合開始剤の含有量が0.1質量%以上であると、光重合を特に良好に開始することができる。光重合開始剤の含有量が5質量%以下であると、中間膜が黄味を帯び難い傾向がある。 The content of the photopolymerization initiator may be 0.1 to 5% by mass, 0.2 to 3% by mass, or 0.3 to 2% by mass with respect to the total amount of the photocurable resin composition. . When the content of the photopolymerization initiator is 0.1% by mass or more, photopolymerization can be particularly favorably started. When the content of the photopolymerization initiator is 5% by mass or less, the intermediate film tends to be less yellowish.
(その他の成分)
 本実施形態の中間膜用樹脂組成物は、必要に応じて上記の(A)~(C)成分とは別に、各種添加剤等の他の成分を更に含有していてもよい。各種添加剤としては、可塑剤、重合禁止剤、酸化防止剤、光安定化剤、シランカップリング剤、界面活性剤、レベリング剤、無機充填剤等が挙げられる。
(Other ingredients)
The resin composition for an interlayer film of the present embodiment may further contain other components such as various additives in addition to the components (A) to (C) as necessary. Examples of the various additives include plasticizers, polymerization inhibitors, antioxidants, light stabilizers, silane coupling agents, surfactants, leveling agents, and inorganic fillers.
 重合禁止剤は、樹脂組成物の保存安定性を高める目的で添加され、その例としてはパラメトキシフェノールが挙げられる。酸化防止剤は、中間膜の耐熱着色性を高める目的で添加され、その例としてはトリフェニルホスファイト等のリン系;フェノール系;チオール系の酸化防止剤が挙げられる。光安定化剤は、紫外線等の活性エネルギー線に対する耐性を高める目的で添加され、その例としてはHALS(Hindered Amine Light Stabilizer)が挙げられる。シランカップリング剤は、ガラス板との密着性を高めるために添加され、その例としてはメチルトリメトキシシラン、メチルトリエトキシシラン、フェニルトリメトキシシラン、フェニルトリエトキシシラン、γ-アミノプロピルトリメトキシシラン、γ-アミノプロピルトリエトキシシラン、γ-グリシドキシプロピルトリメトキシシラン、γ-グリシドキシプロピルメチルジエトキシシラン、及びγ-グリシドキシプロピルメチルジイソプロペノキシシランが挙げられる。界面活性剤は、基材との剥離性を制御するために添加され、その例としてはポリジメチルシロキサン系化合物、及びフッ素系化合物が挙げられる。レベリング剤は、樹脂組成物の平坦性を付与するために添加され、その例としてはシリコン系、フッ素系の表面張力を下げる化合物が挙げられる。これらの添加剤は、単独で用いてもよく、また、複数の添加剤を組み合わせて用いてもよい。これらの添加剤の含有量は、一般に樹脂組成物の全量に対して0.01~5質量%程度である。 The polymerization inhibitor is added for the purpose of enhancing the storage stability of the resin composition, and an example thereof is paramethoxyphenol. Antioxidants are added for the purpose of improving the heat resistant colorability of the interlayer film, and examples thereof include phosphorus-based; phenol-based; thiol-based antioxidants such as triphenyl phosphite. The light stabilizer is added for the purpose of increasing the resistance to active energy rays such as ultraviolet rays, and an example thereof is HALS (Hindered Amine Light Stabilizer). Silane coupling agents are added to improve adhesion to glass plates. Examples include methyltrimethoxysilane, methyltriethoxysilane, phenyltrimethoxysilane, phenyltriethoxysilane, and γ-aminopropyltrimethoxysilane. , Γ-aminopropyltriethoxysilane, γ-glycidoxypropyltrimethoxysilane, γ-glycidoxypropylmethyldiethoxysilane, and γ-glycidoxypropylmethyldiisopropenoxysilane. The surfactant is added to control the peelability from the base material, and examples thereof include a polydimethylsiloxane compound and a fluorine compound. The leveling agent is added to impart flatness to the resin composition, and examples thereof include compounds that lower the surface tension of silicon-based and fluorine-based compounds. These additives may be used alone, or a plurality of additives may be used in combination. The content of these additives is generally about 0.01 to 5% by mass with respect to the total amount of the resin composition.
 無機充填剤は、合わせガラスの適切な透明性が維持される範囲で、用いられ得る。無機充填剤としては、例えば、破砕シリカ、溶融シリカ、マイカ、粘土鉱物、ガラス短繊維、ガラス微粉末、中空ガラス、炭酸カルシウム、石英粉末、及び金属水和物が挙げられる。無機充填剤の含有量は、樹脂組成物100質量部に対し、0.01~100質量部、0.05~50質量部、又は0.1~30質量部であってもよい。 The inorganic filler can be used as long as appropriate transparency of the laminated glass is maintained. Examples of the inorganic filler include crushed silica, fused silica, mica, clay mineral, short glass fiber, fine glass powder, hollow glass, calcium carbonate, quartz powder, and metal hydrate. The content of the inorganic filler may be 0.01 to 100 parts by mass, 0.05 to 50 parts by mass, or 0.1 to 30 parts by mass with respect to 100 parts by mass of the resin composition.
 中間膜用光硬化性樹脂組成物は、例えば、アクリル重合体及び必要により加えられる添加剤を混合し、これらを撹拌することにより製造することができる。 The photocurable resin composition for an interlayer film can be produced, for example, by mixing an acrylic polymer and an additive that is added as necessary and stirring them.
<合わせガラスを製造する方法>
 図1に例示される中間膜5を有する合わせガラスは、例えば、上述の実施形態に係る光硬化性樹脂組成物を用いて、図2、図3又は図4に示す実施形態に係る方法によって製造することができる。
<Method for producing laminated glass>
A laminated glass having the intermediate film 5 illustrated in FIG. 1 is manufactured by, for example, the method according to the embodiment shown in FIG. 2, FIG. 3, or FIG. can do.
 図2に示す方法は、光硬化性樹脂組成物を第1のガラス板11の表面に塗布して、光硬化性の樹脂層5aを第1のガラス板11上に形成する工程(a)と、樹脂層5aを介在させながら、第1のガラス板11と第2のガラス板12とを貼り合わせて、第1のガラス板、樹脂層5a及び第2のガラス板を有する積層体1aを得る工程(b)と、積層体1aに対して紫外線を照射して、樹脂層5aを硬化させることにより、硬化した樹脂層である中間膜5を形成して図1の合わせガラス1を得る工程とを含む。紫外線は、第1のガラス板11及び第2のガラス板12のうちいずれの側から照射してもよい。 The method shown in FIG. 2 includes a step (a) of applying a photocurable resin composition to the surface of the first glass plate 11 and forming a photocurable resin layer 5a on the first glass plate 11. Then, the first glass plate 11 and the second glass plate 12 are bonded together with the resin layer 5a interposed therebetween to obtain a laminate 1a having the first glass plate, the resin layer 5a, and the second glass plate. A step (b) and a step of irradiating the laminated body 1a with ultraviolet rays to cure the resin layer 5a, thereby forming the intermediate film 5 as a cured resin layer to obtain the laminated glass 1 of FIG. including. The ultraviolet rays may be irradiated from either side of the first glass plate 11 and the second glass plate 12.
 図3に示す方法は、光硬化性樹脂組成物を第1のガラス板11の表面に塗布して、光硬化性の樹脂層5aを第1のガラス板11上に形成する工程(a)と、第1のガラス板11上の樹脂層11aに対して紫外線を照射して、樹脂層5aを硬化させることにより、硬化した樹脂層である中間膜5を形成する工程(b)と、中間膜5を介在させながら、第1のガラス板11と第2のガラス板12とを貼り合わせて図1の合わせガラス1を得る工程とを含む。樹脂層5a上に剥離性の保護シート(セパレータ)を載せ、その状態で樹脂層5aに対して紫外線を照射してもよい。紫外線を第1のガラス板11側から照射してもよい。 The method shown in FIG. 3 includes a step (a) of applying a photocurable resin composition to the surface of the first glass plate 11 and forming a photocurable resin layer 5a on the first glass plate 11. (B) forming the intermediate film 5 which is a cured resin layer by irradiating the resin layer 11a on the first glass plate 11 with ultraviolet rays and curing the resin layer 5a; 1 and the 2nd glass plate 12 are bonded together, and the process of obtaining the laminated glass 1 of FIG. 1 is included. A peelable protective sheet (separator) may be placed on the resin layer 5a, and the resin layer 5a may be irradiated with ultraviolet rays in that state. You may irradiate an ultraviolet-ray from the 1st glass plate 11 side.
 図4に示す方法は、光硬化性樹脂組成物を第1のガラス板11の表面に塗布して、光硬化性の樹脂層5aを第1のガラス板11上に形成する工程(a)と、第1のガラス板11上の樹脂層5aに対して紫外線を照射して、樹脂層5aを部分的に硬化させる工程(b)と、部分的に硬化した樹脂層5aを介在させながら、第1のガラス板11と第2のガラス板12とを貼り合わせて、第1のガラス板11、樹脂層5a及び第2のガラス板12を有する積層体1aを得る工程(c)と、積層体1aに対して紫外線を照射して、樹脂層5aを更に硬化させることにより、硬化した樹脂層である中間膜5を形成して図1の合わせガラス1を得る工程とを含む。この方法において、樹脂層5aは、部分的な硬化(仮硬化ともいう)、及びその後の更なる硬化(本硬化)を経て、実質的に完全に硬化される。ただし、本硬化後の樹脂層(中間膜)が厳密に完全に硬化していなくてもよく、中間膜中に未反応のアクリルモノマーが少量残存することはあり得る。この点は図2、図3の硬化後の樹脂層も同様である。 The method shown in FIG. 4 includes a step (a) of applying a photocurable resin composition to the surface of the first glass plate 11 and forming a photocurable resin layer 5a on the first glass plate 11. The step (b) of irradiating the resin layer 5a on the first glass plate 11 with ultraviolet rays to partially cure the resin layer 5a, and the partially cured resin layer 5a being interposed A step (c) of obtaining a laminated body 1a having the first glass plate 11, the resin layer 5a, and the second glass plate 12 by laminating the first glass plate 11 and the second glass plate 12; 1a, and further curing the resin layer 5a to form the intermediate film 5 that is a cured resin layer to obtain the laminated glass 1 of FIG. In this method, the resin layer 5a is substantially completely cured through partial curing (also referred to as temporary curing) and subsequent further curing (main curing). However, the resin layer (intermediate film) after the main curing does not have to be strictly cured completely, and a small amount of unreacted acrylic monomer may remain in the intermediate film. This also applies to the cured resin layers in FIGS.
 光硬化性樹脂組成物をガラス板の表面に塗布することに代えて、基材と、基材上に設けられ、光硬化性樹脂組成物を含む樹脂層5aとを有する合わせガラスの中間膜用フィルム材を準備し、その樹脂層5aをガラス板の表面に貼り合せてもよい。 Instead of applying the photocurable resin composition to the surface of the glass plate, for an interlayer film of laminated glass having a base material and a resin layer 5a provided on the base material and containing the photocurable resin composition A film material may be prepared and the resin layer 5a may be bonded to the surface of the glass plate.
 図2~4の工程の後、第1のガラス板側、及び/又は第2のガラス板側に、図2~4と同様の方法で追加の中間膜及びガラス板(第3のガラス板等)を積層してもよい。その場合、第3のガラス板及びその表面上に形成された樹脂層又は中間膜を有する積層体を別途準備し、それを第1のガラス板又は第2のガラス板に貼り合せてもよい。あるいは、第1のガラス板又は第2の板上に樹脂層又は中間膜を形成し、そこに第3のガラス板を貼り合せてもよい。4枚以上のガラス板を有する合わせガラス板を製造する場合も同様である。 After the steps of FIGS. 2 to 4, an additional intermediate film and a glass plate (a third glass plate, etc.) are formed on the first glass plate side and / or the second glass plate side in the same manner as in FIGS. ) May be laminated. In that case, you may prepare separately the laminated body which has a 3rd glass plate and the resin layer or intermediate film formed on the surface, and may bond it to a 1st glass plate or a 2nd glass plate. Alternatively, a resin layer or an intermediate film may be formed on the first glass plate or the second plate, and a third glass plate may be bonded thereto. The same applies to the case of producing a laminated glass plate having four or more glass plates.
 以上のような工程の後、合わせガラス(積層体)を加熱及び加圧してもよい。積層体の加熱及び加圧によって、積層体内の気泡を効率的に除去することができる。加熱及び加圧のために、例えば、オートクレーブが用いられる。加熱温度は、30~150℃、又は50~70℃であってもよい。圧力は0.3~1.5MPa、又は0.3~0.5MPaであってもよい。加熱及び加熱の時間は、5~60分、又は10~30分であってもよい。加熱及び加圧の条件がこれらの範囲内であれば、積層体内の気泡を特に効果的に除去できる。 After the above process, the laminated glass (laminated body) may be heated and pressurized. Bubbles in the laminate can be efficiently removed by heating and pressurizing the laminate. For example, an autoclave is used for heating and pressurization. The heating temperature may be 30 to 150 ° C, or 50 to 70 ° C. The pressure may be 0.3 to 1.5 MPa, or 0.3 to 0.5 MPa. The heating and heating time may be 5 to 60 minutes, or 10 to 30 minutes. If the heating and pressurizing conditions are within these ranges, bubbles in the laminate can be removed particularly effectively.
 以下、実施例を示して、本発明をより具体的に説明する。なお、本発明はこれらの実施例に制限されるものではない。 Hereinafter, the present invention will be described more specifically with reference to examples. In addition, this invention is not restrict | limited to these Examples.
1.原材料
(A)アクリル重合体の合成
アクリル重合体A-1
 冷却管、温度計、撹拌装置、滴下漏斗及び窒素導入管を取り付けた反応容器に、初期モノマーとしてのイソステアリルアクリレート(大阪有機化学工業株式会社製、商品名「ISTA」)96.0g及び2-ヒドロキシエチルアクリレート(大阪有機化学工業株式会社製、商品名「HEA」)24.0gと、メチルエチルケトン150.0gとを入れた。反応容器内を100ml/分の風量で窒素置換しながら、反応液を15分間で25℃から80℃まで加熱した。その後、温度を80℃に維持しながら、追加モノマーとしてのイソステアリルアクリレート24.0g及び2-ヒドロキシエチルアクリレート6.0gと、t-ブチルパーオキシ-2-エチルヘキサノエート1.0gとを含む溶液を、120分間かけて滴下した。滴下終了後、更に2時間反応を進行させた。続いて、メチルエチルケトンを留去することにより、イソステアリルアクリレートと2-ヒドロキシエチルアクリレートとの共重合であるアクリル重合体A-1(重量平均分子量120000、Tg:-18℃)を得た。
1. Raw Material (A) Acrylic Polymer Synthetic Acrylic Polymer A-1
96.0 g of isostearyl acrylate (manufactured by Osaka Organic Chemical Co., Ltd., trade name “ISTA”) as an initial monomer was attached to a reaction vessel equipped with a cooling tube, a thermometer, a stirring device, a dropping funnel and a nitrogen introduction tube. 24.0 g of hydroxyethyl acrylate (manufactured by Osaka Organic Chemical Industry Co., Ltd., trade name “HEA”) and 150.0 g of methyl ethyl ketone were added. The reaction solution was heated from 25 ° C. to 80 ° C. in 15 minutes while the inside of the reaction vessel was purged with nitrogen at a flow rate of 100 ml / min. Thereafter, while maintaining the temperature at 80 ° C., 24.0 g of isostearyl acrylate and 6.0 g of 2-hydroxyethyl acrylate as additional monomers and 1.0 g of t-butylperoxy-2-ethylhexanoate are contained. The solution was added dropwise over 120 minutes. After completion of the dropwise addition, the reaction was further allowed to proceed for 2 hours. Subsequently, by distilling off methyl ethyl ketone, acrylic polymer A-1 (weight average molecular weight 120,000, Tg: -18 ° C.), which is a copolymer of isostearyl acrylate and 2-hydroxyethyl acrylate, was obtained.
アクリル重合体A-2
 冷却管、温度計、撹拌装置、滴下漏斗及び窒素導入管を取り付けた反応容器に、初期モノマーとしての2-エチルヘキシルアクリレート(和光純薬工業株式会社製、商品名「EHA」)96.0g及び2-ヒドロキシエチルアクリレート(大阪有機化学工業株式会社製、商品名「HEA」)24.0gと、メチルエチルケトン150.0gとを入れた。反応容器内を100ml/分の風量で窒素置換しながら、反応液を15分間で25℃から80℃まで加熱した。その後、温度を80℃に維持しながら、追加モノマーとしての2-エチルヘキシルアクリレート24.0g及び2-ヒドロキシエチルアクリレート6.0gと、t-ブチルパーオキシ-2-エチルヘキサノエート1.0gとを含む溶液を120分間かけて滴下した。滴下終了後、更に2時間反応を進行させた。続いて、メチルエチルケトンを留去することにより2-エチシルヘキシルアクリレートと2-ヒドロキシエチルアクリレートとの共重合であるアクリル重合体A-2(重量平均分子量128000、Tg:-20℃)を得た。
Acrylic polymer A-2
96.0 g and 2 of 2-ethylhexyl acrylate (manufactured by Wako Pure Chemical Industries, Ltd., trade name “EHA”) as an initial monomer was attached to a reaction vessel equipped with a cooling tube, a thermometer, a stirring device, a dropping funnel and a nitrogen introducing tube. -24.0 g of hydroxyethyl acrylate (trade name “HEA” manufactured by Osaka Organic Chemical Industry Co., Ltd.) and 150.0 g of methyl ethyl ketone were added. The reaction solution was heated from 25 ° C. to 80 ° C. in 15 minutes while the inside of the reaction vessel was purged with nitrogen at a flow rate of 100 ml / min. Thereafter, while maintaining the temperature at 80 ° C., 24.0 g of 2-ethylhexyl acrylate and 6.0 g of 2-hydroxyethyl acrylate as additional monomers and 1.0 g of t-butylperoxy-2-ethylhexanoate were added. The containing solution was added dropwise over 120 minutes. After completion of the dropwise addition, the reaction was further allowed to proceed for 2 hours. Subsequently, methyl ethyl ketone was distilled off to obtain acrylic polymer A-2 (weight average molecular weight 128000, Tg: −20 ° C.), which was a copolymer of 2-ethyhexyl acrylate and 2-hydroxyethyl acrylate.
アクリル重合体A-3
 冷却管、温度計、撹拌装置、滴下漏斗及び窒素導入管を取り付けた反応容器に、初期モノマーとしてのラウリルアクリレート(共栄社化学株式会社製、商品名「ライトアクリレートL-A」)120.0gと、メチルエチルケトン150.0gとを入れた。反応容器内を100ml/分の風量で窒素置換しながら、15分間で25℃から80℃まで加熱した。その後、温度を80℃に維持しながら、追加モノマーとしてのイソステアリルアクリレート24.0g及び2-ヒドロキシエチルアクリレート6.0gと、t-ブチルパーオキシ-2-エチルヘキサノエート5.0gとを含む溶液を120分間かけて滴下した。滴下終了後、更に2時間反応を進行させた。続いて、メチルエチルケトンを留去することによりイソステアリルアクリレートと2-ヒドロキシエチルアクリレートとの共重合体であるアクリル重合体A-3(重量平均分子量30,000、Tg:-3℃)を得た。
Acrylic polymer A-3
In a reaction vessel equipped with a cooling tube, a thermometer, a stirrer, a dropping funnel and a nitrogen introduction tube, 120.0 g of lauryl acrylate as an initial monomer (manufactured by Kyoeisha Chemical Co., Ltd., trade name “Light Acrylate LA”), 150.0 g of methyl ethyl ketone was added. While the inside of the reaction vessel was purged with nitrogen at an air flow of 100 ml / min, it was heated from 25 ° C. to 80 ° C. for 15 minutes. Thereafter, while maintaining the temperature at 80 ° C., 24.0 g of isostearyl acrylate and 6.0 g of 2-hydroxyethyl acrylate as additional monomers and 5.0 g of t-butylperoxy-2-ethylhexanoate are contained. The solution was added dropwise over 120 minutes. After completion of the dropwise addition, the reaction was further allowed to proceed for 2 hours. Subsequently, methyl ethyl ketone was distilled off to obtain acrylic polymer A-3 (weight average molecular weight 30,000, Tg: −3 ° C.), which is a copolymer of isostearyl acrylate and 2-hydroxyethyl acrylate.
(B)アクリルモノマー
・ISTA(イソステアリルアクリレート、大阪有機化学工業株式会社製、商品名「ISTA」)
・4HBA(4-ヒドロキシブチルアクリレート、大阪有機化学工業社製、商品名「4-HBA」)
・FA-512AS(ジシクロペンテニルオキシエチルアクリレ-ト、日立化成株式会社製、商品名「FA-512AS」)
・FA-129AS(ノナンジオールジアクリレ-ト、日立化成株式会社製、商品名「FA-129AS」)
(B) Acrylic monomer / ISTA (isostearyl acrylate, Osaka Organic Chemical Industry Co., Ltd., trade name “ISTA”)
・ 4HBA (4-hydroxybutyl acrylate, manufactured by Osaka Organic Chemical Industry Co., Ltd., trade name “4-HBA”)
FA-512AS (dicyclopentenyloxyethyl acrylate, manufactured by Hitachi Chemical Co., Ltd., trade name “FA-512AS”)
FA-129AS (nonanediol diacrylate, manufactured by Hitachi Chemical Co., Ltd., trade name “FA-129AS”)
(C)光重合開始剤
・I-184(1-ヒドロキシシクロヘキシルフェニルケトン、BASFジャパン株式会社製、商品名「Irgacure-184」)
(C) Photopolymerization initiator I-184 (1-hydroxycyclohexyl phenyl ketone, manufactured by BASF Japan Ltd., trade name “Irgacure-184”)
重量平均分子量(Mw)
 アクリル重合体の重量平均分子量を、ゲルパーミエーションクロマトグラフィー(GPC)によって得られたクロマトグラムから、標準ポリスチレンの検量線を使用して換算することによって決定した。検量線の作成のための標準ポリスチレンとして、5サンプルセット(PStQuick MP-H,PStQuick B[東ソー株式会社製、商品名])を用いた。GPCは下記の装置及び測定条件で測定した。
・装置:高速GPC装置 HLC-8320GPC(検出器:示差屈折計)(東ソー株式会社製、商品名)
・溶媒:テトラヒドロフラン(THF)
・カラム:カラムTSKGEL SuperMultipore HZ-H(東ソー株式会社製、商品名)
・カラムサイズ:カラム長が15cm、カラム内径が4.6mm
・測定温度:40℃
・流量:0.35mL/分
・試料濃度:10mg/THF5mL
・注入量:20μL
Weight average molecular weight (Mw)
The weight average molecular weight of the acrylic polymer was determined by converting from a chromatogram obtained by gel permeation chromatography (GPC) using a standard polystyrene calibration curve. As a standard polystyrene for preparing a calibration curve, 5 sample sets (PStQuick MP-H, PStQuick B [trade name, manufactured by Tosoh Corporation]) were used. GPC was measured with the following apparatus and measurement conditions.
・ Device: High-speed GPC device HLC-8320GPC (detector: differential refractometer) (trade name, manufactured by Tosoh Corporation)
・ Solvent: Tetrahydrofuran (THF)
-Column: Column TSKGEL SuperMultipore HZ-H (trade name, manufactured by Tosoh Corporation)
Column size: Column length is 15 cm and column inner diameter is 4.6 mm
・ Measurement temperature: 40 ℃
・ Flow rate: 0.35 mL / min ・ Sample concentration: 10 mg / THF 5 mL
・ Injection volume: 20μL
ガラス転移温度(Tg)
 アクリル重合体のTgを、レオメータ(Anton Paar製、MCR302)を用いた粘弾性測定によって求めた。測定条件及び方法を以下に示す。
測定条件
・ローター名称:パラレルプレート(PP12)
・周波数:1(s-1
・ひずみ量:1%
測定方法:
厚さ200μmに製膜されたアクリル重合体を、レオメータの金属ステージに貼り付けた。この状態で金属ステージを50℃に加温しながら、金属ステージ及びこれと対向するパラレルプレートでアクリル重合体の膜を挟んだ。金属ステージとパラレルプレートの間隔を195μmに設定した。その後、金属プレートを-70℃まで冷却してから、-70℃から50℃まで、昇温速度3℃/分で昇温させながらアクリル重合体の粘弾性を測定した。tanδの最大ピークにおける温度をガラス転移温度(Tg)として記録した。
Glass transition temperature (Tg)
The Tg of the acrylic polymer was determined by viscoelasticity measurement using a rheometer (manufactured by Anton Paar, MCR302). Measurement conditions and methods are shown below.
Measurement conditions and rotor name: Parallel plate (PP12)
・ Frequency: 1 (s -1 )
・ Strain amount: 1%
Measuring method:
The acrylic polymer formed to a thickness of 200 μm was attached to the metal stage of the rheometer. In this state, while heating the metal stage to 50 ° C., the acrylic polymer film was sandwiched between the metal stage and a parallel plate facing the metal stage. The distance between the metal stage and the parallel plate was set to 195 μm. Thereafter, the metal plate was cooled to −70 ° C., and then the viscoelasticity of the acrylic polymer was measured while increasing the temperature from −70 ° C. to 50 ° C. at a temperature increase rate of 3 ° C./min. The temperature at the maximum peak of tan δ was recorded as the glass transition temperature (Tg).
Figure JPOXMLDOC01-appb-T000001
Figure JPOXMLDOC01-appb-T000001
3.合わせガラスの作製
 各実施例又は比較例における合わせガラスの作製方法は以下の通りである。
<方法I>
 光硬化性樹脂組成物を第1のガラス板上に塗布して樹脂層を形成する。樹脂層の厚さは、硬化後の中間膜の厚さが3.8×10μmとなるように調整する。形成された樹脂層上に、第2のガラス板を真空積層機を用いて積層する。その後、第1のガラス板と第2のガラス板との間に挟まれた樹脂層を紫外線照射によって光硬化して、中間膜を形成させる。その後、第1のガラス板/中間膜/第2のガラス板の積層体(合わせガラス)を、温度50℃、圧力0.5MPa、30分保持の条件でオートクレーブ内で加熱及び加圧する。
3. Production of laminated glass The production method of laminated glass in each Example or Comparative Example is as follows.
<Method I>
A photocurable resin composition is apply | coated on a 1st glass plate, and a resin layer is formed. The thickness of the resin layer is adjusted so that the thickness of the cured intermediate film is 3.8 × 10 2 μm. A second glass plate is laminated on the formed resin layer using a vacuum laminator. Thereafter, the resin layer sandwiched between the first glass plate and the second glass plate is photocured by ultraviolet irradiation to form an intermediate film. Thereafter, the first glass plate / intermediate film / second glass plate laminate (laminated glass) is heated and pressurized in an autoclave under the conditions of a temperature of 50 ° C., a pressure of 0.5 MPa, and a holding time of 30 minutes.
<方法II>
 光硬化性樹脂組成物を第1のガラス板上に塗布して樹脂層を形成する。樹脂層の厚さは、硬化後の中間膜の厚さが3.8×10μmとなるように調整する。樹脂層上に軽剥離セパレータを積層する。紫外線照射装置(アイグラフィックス株式会社製)を用いて樹脂層に紫外線(光量:1.0×10mJ/cm)を照射することによって樹脂層を光硬化して、中間膜を形成させる。次に、軽剥離セパレータを中間膜から剥離し、露出した中間膜上に、第2のガラス板を真空積層機を用いて積層する。その後、第1のガラス板/中間膜/第2のガラス板の積層体(合わせガラス)を、温度50℃、圧力0.5MPa、30分保持の条件でオートクレーブ内で加熱及び加圧する。
<Method II>
A photocurable resin composition is apply | coated on a 1st glass plate, and a resin layer is formed. The thickness of the resin layer is adjusted so that the thickness of the cured intermediate film is 3.8 × 10 2 μm. A light release separator is laminated on the resin layer. The resin layer is photocured by irradiating the resin layer with ultraviolet rays (light quantity: 1.0 × 10 3 mJ / cm 2 ) using an ultraviolet irradiation device (manufactured by Eye Graphics Co., Ltd.) to form an intermediate film. . Next, the light release separator is peeled from the intermediate film, and a second glass plate is laminated on the exposed intermediate film using a vacuum laminator. Thereafter, the first glass plate / intermediate film / second glass plate laminate (laminated glass) is heated and pressurized in an autoclave under the conditions of a temperature of 50 ° C., a pressure of 0.5 MPa, and a holding time of 30 minutes.
<方法III>
 光硬化性樹脂組成物を第1のガラス板上に塗布して樹脂層を形成する。樹脂層の厚さは、硬化後の中間膜の厚さが3.8×10μmとなるように調整する。紫外線照射装置(アイグラフィックス株式会社製)を用いて紫外線(光量:3.0×10mJ/cm)を照射することによって樹脂層を仮硬化させる。仮硬化した樹脂層上に、第2のガラス板を真空積層機を用いて積層する。その後、第1のガラス板と第2のガラスとの間に挟まれた樹脂層に対して紫外線を照射することにより樹脂層を更に光硬化して、中間膜を形成させる。その後、第1のガラス板/中間膜/第2のガラス板の積層体(合わせガラス)を、温度50℃、圧力0.5MPa、30分保持の条件でオートクレーブ内で加熱及び加圧する。
<Method III>
A photocurable resin composition is apply | coated on a 1st glass plate, and a resin layer is formed. The thickness of the resin layer is adjusted so that the thickness of the cured intermediate film is 3.8 × 10 2 μm. The resin layer is temporarily cured by irradiating ultraviolet rays (light quantity: 3.0 × 10 2 mJ / cm 2 ) using an ultraviolet irradiation device (manufactured by Eye Graphics Co., Ltd.). A second glass plate is laminated on the temporarily cured resin layer using a vacuum laminator. Thereafter, the resin layer is further photocured by irradiating the resin layer sandwiched between the first glass plate and the second glass with ultraviolet rays to form an intermediate film. Thereafter, the first glass plate / intermediate film / second glass plate laminate (laminated glass) is heated and pressurized in an autoclave under the conditions of a temperature of 50 ° C., a pressure of 0.5 MPa, and a holding time of 30 minutes.
<方法IV>
 光硬化性樹脂組成物を第1のガラス板上に塗布して、樹脂層を形成する。樹脂層の厚さは、硬化後の中間膜の厚さが3.8×10μmとなるように調整する。形成された樹脂層上に第2のガラス板を真空積層機を用いて積層する。第1のガラス板と第2のガラス板との間に挟まれた樹脂層を紫外線照射によって光硬化させて、中間膜を形成する。
 続いて、第2のガラス板の第1のガラス板とは反対側の表面に光硬化性樹脂組成物を塗布して、樹脂層を形成する。樹脂層の厚さは、硬化後の中間膜の厚さが3.8×10μmとなるように調整する。第1のガラス板/中間膜/第2のガラス板/樹脂層の積層体を、第3のガラス板上に、樹脂層が内側になる向きで、真空積層機を用いて積層する。第2のガラス板と第3のガラス板との間に挟まれた樹脂層を紫外線照射により光硬化して、中間膜を形成させる。その後、第1のガラス板/中間膜/第2のガラス板/中間膜/第3のガラス板の積層体(合わせガラス)を、温度50℃、圧力0.5MPa、30分保持の条件でオートクレーブ内で加熱及び加圧する。
<Method IV>
A photocurable resin composition is apply | coated on a 1st glass plate, and a resin layer is formed. The thickness of the resin layer is adjusted so that the thickness of the cured intermediate film is 3.8 × 10 2 μm. A second glass plate is laminated on the formed resin layer using a vacuum laminator. The resin layer sandwiched between the first glass plate and the second glass plate is photocured by ultraviolet irradiation to form an intermediate film.
Then, a photocurable resin composition is apply | coated to the surface on the opposite side to the 1st glass plate of a 2nd glass plate, and a resin layer is formed. The thickness of the resin layer is adjusted so that the thickness of the cured intermediate film is 3.8 × 10 2 μm. A laminated body of the first glass plate / intermediate film / second glass plate / resin layer is laminated on the third glass plate with a vacuum laminator so that the resin layer faces inward. The resin layer sandwiched between the second glass plate and the third glass plate is photocured by ultraviolet irradiation to form an intermediate film. Then, the autoclave of the first glass plate / intermediate film / second glass plate / intermediate film / third glass plate laminate (laminated glass) is maintained at a temperature of 50 ° C., a pressure of 0.5 MPa, and a holding time of 30 minutes. Heat and pressurize inside.
<方法V>
 中間膜用の樹脂フィルムを介在させながら、第1のガラス板及び第2のガラス板を貼り合せる。得られた第1のガラス板/中間膜/第2のガラス板の積層体をゴムバック内に入れ、2660Paの真空度で20分間脱気する。ゴムバック内で脱気したままオーブンに移した積層体を、90℃で30分間保持しつつ真空圧で加圧する。このようにして予備圧着された積層体を、オートクレーブ中で135℃、圧力118N/cmの条件で20分間圧着して、合わせガラスを得る。
<Method V>
The first glass plate and the second glass plate are bonded together while interposing the resin film for the intermediate film. The obtained laminated body of the first glass plate / intermediate film / second glass plate is put in a rubber bag and deaerated at a vacuum degree of 2660 Pa for 20 minutes. The laminate that has been degassed in the rubber bag and then transferred to the oven is pressed with a vacuum pressure while being held at 90 ° C. for 30 minutes. The laminated body preliminarily pressure-bonded in this manner is pressure-bonded in an autoclave at 135 ° C. and a pressure of 118 N / cm 2 for 20 minutes to obtain a laminated glass.
(実施例1)
 アクリル重合体A-1を60質量部、イソステアリルアクリレート(ISTA)30.9質量部、4-ヒドロキシブチルアクリレート(4HBA)9質量部、及び1-ヒドロキシシクロヘキシルフェニルケトン(I-184)0.1質量部を撹拌することによって混合して、25℃で液状の光硬化性樹脂組成物を得た。
 得られた光硬化性樹脂組成物を用い、第1のガラス板としてフロートガラス板(縦110mm、横110mm、厚さ2.7mm)を、第2のガラス板としてポリカーボネート樹脂板(PC板、縦110mm、横110mm、厚さ3.0mm)を用いて、方法Iで合わせガラスを作製した。
Example 1
60 parts by mass of acrylic polymer A-1, 30.9 parts by mass of isostearyl acrylate (ISTA), 9 parts by mass of 4-hydroxybutyl acrylate (4HBA), and 0.1 of 1-hydroxycyclohexyl phenyl ketone (I-184) The mass parts were mixed by stirring to obtain a liquid photocurable resin composition at 25 ° C.
Using the obtained photocurable resin composition, a float glass plate (110 mm long, 110 mm wide, 2.7 mm thick) as the first glass plate, and a polycarbonate resin plate (PC plate, vertical) as the second glass plate 110 mm, width 110 mm, thickness 3.0 mm), and a laminated glass was produced by Method I.
(実施例2)
 アクリル重合体A-2を60質量部、エチルヘキシルアクリレート(EHA)30.9質量部、4-ヒドロキシブチルアクリレート(4HBA)9質量部、及び1-ヒドロキシシクロヘキシルフェニルケトン(I-184)0.1質量部を撹拌することによって混合して、25℃で液状の光硬化性樹脂組成物を得た。
 得られた光硬化性樹脂組成物を用い、第1のガラス板としてフロートガラス板(縦110mm、横110mm、厚さ2.7mm)を、第2のガラス板としてポリカーボネート樹脂板(PC板、縦110mm、横110mm、厚さ3.0mm)を用いて、方法IIで合わせガラスを作製した。
(Example 2)
60 parts by mass of acrylic polymer A-2, 30.9 parts by mass of ethylhexyl acrylate (EHA), 9 parts by mass of 4-hydroxybutyl acrylate (4HBA), and 0.1 part by mass of 1-hydroxycyclohexyl phenyl ketone (I-184) The parts were mixed by stirring to obtain a photocurable resin composition that was liquid at 25 ° C.
Using the obtained photocurable resin composition, a float glass plate (110 mm long, 110 mm wide, 2.7 mm thick) as the first glass plate, and a polycarbonate resin plate (PC plate, vertical) as the second glass plate 110 mm, width 110 mm, and thickness 3.0 mm) were used to produce a laminated glass by Method II.
(実施例3)
 アクリル重合体A-1を60質量部、ジシクロペンテニルオキシエチルアクリレ-ト(FA-512AS)30.9質量部、4-ヒドロキシブチルアクリレート(4HBA)9質量部、及び1-ヒドロキシシクロヘキシルフェニルケトン(I-184)0.1質量部を撹拌することによって混合して、25℃で液状の光硬化性樹脂組成物を得た。
 得られた光硬化性樹脂組成物を用い、第1のガラス板としてフロートガラス板(縦110mm、横110mm、厚さ2.7mm)を、第2のガラス板としてポリカーボネート樹脂板(PC板、縦110mm、横110mm、厚さ3.0mm)を用いて、方法IIIで合わせガラスを作製した。
(Example 3)
60 parts by mass of acrylic polymer A-1, 30.9 parts by mass of dicyclopentenyloxyethyl acrylate (FA-512AS), 9 parts by mass of 4-hydroxybutyl acrylate (4HBA), and 1-hydroxycyclohexyl phenyl ketone (I-184) 0.1 parts by mass was mixed by stirring to obtain a liquid photocurable resin composition at 25 ° C.
Using the obtained photocurable resin composition, a float glass plate (110 mm long, 110 mm wide, 2.7 mm thick) as the first glass plate, and a polycarbonate resin plate (PC plate, vertical) as the second glass plate 110 mm, width 110 mm, and thickness 3.0 mm) were used to produce a laminated glass by Method III.
(実施例4)
 第2のガラス板としてポリメチルメタクリレート樹脂板(PMMA板、縦110mm、横110mm、厚さ3.0mm)を用いたこと以外は実施例1と同様にして、合わせガラスを作製した。
Example 4
A laminated glass was produced in the same manner as in Example 1 except that a polymethyl methacrylate resin plate (PMMA plate, 110 mm long, 110 mm wide, 3.0 mm thick) was used as the second glass plate.
(実施例5)
 第1のガラス板として強化ガラス板(縦110mm、横110mm、厚さ0.55mm)を、第2のガラス板としてポリカーボネート樹脂板(PC板、縦110mm、横110mm、厚さ5.0mm)を用いたこと以外は実施例1と同様にして、合わせガラスを作製した。
(Example 5)
Tempered glass plate (110 mm long, 110 mm wide, thickness 0.55 mm) as the first glass plate, and polycarbonate resin plate (PC plate, 110 mm long, 110 mm wide, 5.0 mm thick) as the second glass plate A laminated glass was produced in the same manner as in Example 1 except that it was used.
(実施例6)
 実施例1と同様の光硬化性樹脂組成物を用い、第1のガラス板及び第3のガラス板として強化ガラス板(縦110mm、横110mm、厚さ0.55mm)を、第2のガラス板としてポリカーボネート樹脂板(PC板、縦110mm、横110mm、厚さ5.0mm)を用いて、方法IVで合わせガラスを作製した。
(Example 6)
Using the same photocurable resin composition as in Example 1, a tempered glass plate (110 mm long, 110 mm wide, 0.55 mm thick) as the first glass plate and the third glass plate was used as the second glass plate. A laminated glass was prepared by Method IV using a polycarbonate resin plate (PC plate, 110 mm long, 110 mm wide, 5.0 mm thick).
(比較例1)
 イソステアリルアクリレート(ISTA)50質量部、4-ヒドロキシブチルアクリレート(4HBA)49.9質量部、及び1-ヒドロキシシクロヘキシルフェニルケトン(I-184)0.1質量部を撹拌することによって混合して、25℃で液状の光硬化性樹脂組成物を得た。
 得られた光硬化性樹脂組成物を用いたこと以外は実施例1と同様にして、合わせガラスを作製した。
(Comparative Example 1)
Mix by stirring 50 parts by weight of isostearyl acrylate (ISTA), 49.9 parts by weight of 4-hydroxybutyl acrylate (4HBA), and 0.1 part by weight of 1-hydroxycyclohexyl phenyl ketone (I-184), A liquid photocurable resin composition was obtained at 25 ° C.
A laminated glass was produced in the same manner as in Example 1 except that the obtained photocurable resin composition was used.
(比較例2)
 アクリル重合体A-1に代えてアクリル重合体A-3を用いたこと以外は実施例1と同様にして、合わせガラスを作製した。
(Comparative Example 2)
A laminated glass was produced in the same manner as in Example 1 except that the acrylic polymer A-3 was used in place of the acrylic polymer A-1.
(比較例3)
 ポリビニルブチラール樹脂(PVB樹脂、アセタール化度68.0モル%、ビニルアセテート成分の割合0.6モル%)100質量部と、可塑剤としてのトリエチレングリコールジ-2-エチルヘキサノエート38質量部とを混合し、これをミキシングロールで充分に溶融混練した。混錬物をプレス成形機で150℃、30分間プレス成形して、厚さ3.8×10μmの中間膜用の樹脂フィルムを形成させた。
 得られた樹脂フィルムを中間膜を形成するために用い、第1及び第2のガラス板としてフロートガラス板(縦110mm、横110mm、厚さ2.7mm)を用いて、方法Vで合わせガラスを作製した。
(Comparative Example 3)
100 parts by mass of polyvinyl butyral resin (PVB resin, degree of acetalization 68.0 mol%, vinyl acetate component ratio 0.6 mol%) and 38 parts by mass of triethylene glycol di-2-ethylhexanoate as a plasticizer Were mixed and sufficiently melt-kneaded with a mixing roll. The kneaded material was press-molded at 150 ° C. for 30 minutes with a press molding machine to form a resin film for an intermediate film having a thickness of 3.8 × 10 2 μm.
The obtained resin film is used to form an intermediate film, and a float glass plate (110 mm long, 110 mm wide, 2.7 mm thick) is used as the first and second glass plates, and a laminated glass is prepared by Method V. Produced.
(比較例4)
 第2のガラス板としてフロートガラス板に代えてPC板(縦110mm、横110mm、厚さ3.0mm)を用いたこと以外は比較例3と同様にして、合わせガラスを作製した。
(Comparative Example 4)
A laminated glass was produced in the same manner as in Comparative Example 3 except that a PC plate (110 mm long, 110 mm wide, 3.0 mm thick) was used as the second glass plate instead of the float glass plate.
(比較例5)
 縦110mm、横110mm、厚さ6mmのポリカーボネート樹脂板を、比較用のガラス板として準備した。
(Comparative Example 5)
A polycarbonate resin plate having a length of 110 mm, a width of 110 mm, and a thickness of 6 mm was prepared as a comparative glass plate.
(参考例)
 第2のガラス板としてPC板に代えてフロートガラス板(縦110mm、横110mm、厚さ2.7mm)を用いたこと以外は実施例1と同様にして、合わせガラスを作製した。
(Reference example)
A laminated glass was produced in the same manner as in Example 1 except that a float glass plate (110 mm long, 110 mm wide, 2.7 mm thick) was used instead of the PC plate as the second glass plate.
4.評価
[耐衝撃試験]
 100mm×100mmの正方形の開口を有する支持枠を準備した。この支持枠の開口全体が合わせガラスで塞がれるように、合わせガラスを支持枠で水平に保持した。支持枠の開口内の合わせガラスの中心点から半径25mm以内の位置に向けて、合わせガラス上方の所定の高さから質量約1040g、直径63.5mmの鋼球を垂直に自由落下させた。剛球を落下させる高さを、5cmから100cmまで、5cm刻みで順次増加させながら試験を繰返し、合わせガラスが割れたときの、剛球を落下させる高さ(割れ高さH)を記録した。それぞれの合わせガラス6枚について試験し、割れ高さの平均値を算出した。この値が大きいほど合わせガラスの防割性の高いといえる。割れ高さH、剛球の質量m、及び合わせガラスの面積(100cm)から、下記式により衝撃強度Eを求めた。
 E=mgH/A
E:衝撃強度[J/cm]、m:剛球の質量[kg]、g:重力加速度、H:割れ高さ[m]、A:合わせガラスの面積[cm
4). Evaluation [impact resistance test]
A support frame having a square opening of 100 mm × 100 mm was prepared. The laminated glass was held horizontally by the support frame so that the entire opening of the support frame was closed with the laminated glass. A steel ball having a mass of approximately 1040 g and a diameter of 63.5 mm was freely dropped vertically from a predetermined height above the laminated glass toward a position within a radius of 25 mm from the center point of the laminated glass in the opening of the support frame. The test was repeated while gradually increasing the height at which the hard sphere was dropped from 5 cm to 100 cm in increments of 5 cm, and the height at which the hard sphere was dropped when the laminated glass broke (crack height H) was recorded. Each of the 6 laminated glasses was tested, and the average value of the crack heights was calculated. It can be said that the larger the value, the higher the splitting property of the laminated glass. From the crack height H, the mass m of the hard sphere, and the area (100 cm 2 ) of the laminated glass, the impact strength E was determined by the following formula.
E = mgH / A
E: Impact strength [J / cm 2 ], m: Mass of hard sphere [kg], g: Gravitational acceleration, H: Crack height [m], A: Laminated glass area [cm 2 ]
[ヘーズ]
 JIS K 7136に準拠した測定により、合わせガラスの中心点のヘーズを測定した。測定装置として日本電色工業株式会社製、商品名:Spectral haze meter SH7000を用い、光源をC、基準を空気をとした。
[Haze]
The haze at the center point of the laminated glass was measured by measurement based on JIS K 7136. A product name: Spectral haze meter SH7000 manufactured by Nippon Denshoku Industries Co., Ltd. was used as the measuring device, the light source was C, and the standard was air.
[表面硬度]
 表面硬度の評価は、No.553-M電動鉛筆引っかき硬度試験機(株式会社 安田精機製作所製)を用いて、JIS K5600-5-4に準じて行った。各種硬度の鉛筆を45゜の角度で試料の表面にあて、荷重をかけて引っ掻き試験を行い、傷がつかない最も硬い鉛筆の硬さを鉛筆硬度とした。
[surface hardness]
Evaluation of surface hardness is No. Using a 553-M electric pencil scratch hardness tester (manufactured by Yasuda Seiki Seisakusho Co., Ltd.), the test was conducted according to JIS K5600-5-4. A pencil having various hardnesses was applied to the surface of the sample at an angle of 45 °, and a scratch test was performed by applying a load. The hardness of the hardest pencil that was not damaged was defined as pencil hardness.
[耐光性試験]
 耐光性試験は、実施例及び比較例で作製した合わせガラスを、促進耐候性試験機(スガ試験機社製、SX75)のサンプルホルダーに固定し、キセノンロングライフアークランプを光源として180W/m、波長300~400nmの光を照射しながら、温度63℃、湿度50%RH、試験時間300時間の条件で促進耐候性試験に供した。試験後のサンプルにおいて、ヘーズが1.0以下で目視によって気泡が確認されない場合を「Pass」、ヘーズが1.0以上である、又は目視によって気泡の発生が認められた場合を「NG」とした。
[Light resistance test]
In the light resistance test, the laminated glasses prepared in the examples and comparative examples were fixed to a sample holder of an accelerated weather resistance tester (manufactured by Suga Test Instruments Co., Ltd., SX75), and a xenon long life arc lamp as a light source was 180 W / m 2. The sample was subjected to an accelerated weathering test under the conditions of a temperature of 63 ° C., a humidity of 50% RH, and a test time of 300 hours while irradiating light with a wavelength of 300 to 400 nm. In the sample after the test, the case where haze is 1.0 or less and bubbles are not visually confirmed is “Pass”, and the case where haze is 1.0 or more or occurrence of bubbles is visually confirmed is “NG”. did.
[剥離強度]
 縦横100mmの寸法のソーダガラス板上に、長さ80mm、幅30mmの長方形の開口を有する厚さ175μmの枠状のスペーサーを配置し、スペーサーをナイスタック(ニチバン株式会社製)を用いてソーダガラス板に貼り付けた。スペーサーの枠内に光硬化性樹脂組成物を隙間なく充填した。その上から、スペーサーよりも大きい、長さ200mm、幅100mm、厚さ125μmのポリエステルフィルム(東洋紡株式会社製、商品名:コスモシャインA4300)を貼り合わせた。光硬化性樹脂組成物に対して、ハイパワーメタルハライドランプを装着した露光機を用いて、照度100mW、露光量3.0×10mJ/cmでポリエステルフィルムの上から露光した。露光により光硬化性樹脂組成物を硬化させて、ソーダガラス板とポリエステルフィルムとが光硬化性樹脂組成物の硬化物によって貼り合わされた状態の試験用サンプルを得た。サンプルのポリエステルフィルムの上からカッターで長さ200mm、幅10mmの長さの切り込みを入れた。引張試験機(株式会社オリエンテック製、商品名:RTC-1210)を用いて、切込みを入れた部分のポリエステルフィルムを掴み、25℃で、引き剥がし角度180°、引き剥がし速度60mm/分で、ポリエステルフィルムをサンプルの長さ方向に光硬化性樹脂組成物の硬化物から引き剥がした。このときの荷重から、剥離強度(N/10mm)を求めた。
[Peel strength]
A frame-shaped spacer having a rectangular opening with a length of 80 mm and a width of 30 mm is arranged on a soda glass plate having dimensions of 100 mm in length and width, and the spacer is soda glass using Nystack (manufactured by Nichiban Co., Ltd.). Affixed to the board. The photocurable resin composition was filled in the spacer frame without any gaps. From that, a polyester film (Toyobo Co., Ltd., trade name: Cosmo Shine A4300) larger than the spacer and having a length of 200 mm, a width of 100 mm, and a thickness of 125 μm was bonded. The photocurable resin composition was exposed from above the polyester film with an illuminance of 100 mW and an exposure amount of 3.0 × 10 3 mJ / cm 2 using an exposure machine equipped with a high-power metal halide lamp. The photocurable resin composition was cured by exposure to obtain a test sample in a state where the soda glass plate and the polyester film were bonded together by a cured product of the photocurable resin composition. A notch having a length of 200 mm and a width of 10 mm was cut from the sample polyester film with a cutter. Using a tensile tester (Orientec Co., Ltd., trade name: RTC-1210), the polyester film of the cut part was grasped, at 25 ° C., at a peeling angle of 180 °, and at a peeling speed of 60 mm / min. The polyester film was peeled off from the cured product of the photocurable resin composition in the length direction of the sample. From the load at this time, peel strength (N / 10 mm) was determined.
Figure JPOXMLDOC01-appb-T000002
Figure JPOXMLDOC01-appb-T000002
Figure JPOXMLDOC01-appb-T000003
Figure JPOXMLDOC01-appb-T000003
 表2に示されるように、各実施例の合わせガラスは、十分に低いヘーズとともに、優れた衝撃強度を示した。表3に示されるように、各比較例の合わせガラスは、ヘーズ又は衝撃強度のいずれかの点で十分なものではなかった。 As shown in Table 2, the laminated glass of each example showed excellent impact strength with sufficiently low haze. As shown in Table 3, the laminated glass of each comparative example was not sufficient in terms of either haze or impact strength.
 1…合わせガラス、1a…積層体、5…中間膜、5a…樹脂層、11…第1のガラス板、12…第2のガラス板。 DESCRIPTION OF SYMBOLS 1 ... Laminated glass, 1a ... Laminated body, 5 ... Intermediate film, 5a ... Resin layer, 11 ... 1st glass plate, 12 ... 2nd glass plate.

Claims (12)

  1.  対向する2枚のガラス板と、前記2枚のガラス板の間に挟まれた中間膜と、を備える合わせガラスであって、
     前記2枚のガラス板のうち一方が透明プラスチック板で、他方が無機ガラス板であり、
     前記中間膜が、(A)アクリル重合体と、(B)アクリルモノマーと、(C)光重合開始剤と、を含有する光硬化性樹脂組成物の硬化物であり、
     当該合わせガラスに向けて剛球を落下させる耐衝撃試験によって測定される衝撃強度が、0.03J/cm以上である、
    合わせガラス。
    A laminated glass comprising two opposing glass plates and an intermediate film sandwiched between the two glass plates,
    One of the two glass plates is a transparent plastic plate, the other is an inorganic glass plate,
    The intermediate film is a cured product of a photocurable resin composition containing (A) an acrylic polymer, (B) an acrylic monomer, and (C) a photopolymerization initiator,
    The impact strength measured by an impact resistance test in which a hard sphere is dropped toward the laminated glass is 0.03 J / cm 2 or more.
    Laminated glass.
  2.  前記アクリル重合体が、10万以上の重量平均分子量を有する、請求項1に記載の合わせガラス。 The laminated glass according to claim 1, wherein the acrylic polymer has a weight average molecular weight of 100,000 or more.
  3.  対向する2枚のガラス板と、前記2枚のガラス板の間に挟まれた中間膜と、を備える合わせガラスであって、
     前記2枚のガラス板のうち一方が透明プラスチック板で、他方が無機ガラス板であり、
     前記中間膜が、(A)アクリル重合体と、(B)アクリルモノマーと、(C)光重合開始剤と、を含有する光硬化性樹脂組成物の硬化物であり、
     前記アクリル重合体が、10万以上の重量平均分子量を有する、
    合わせガラス。
    A laminated glass comprising two opposing glass plates and an intermediate film sandwiched between the two glass plates,
    One of the two glass plates is a transparent plastic plate, the other is an inorganic glass plate,
    The intermediate film is a cured product of a photocurable resin composition containing (A) an acrylic polymer, (B) an acrylic monomer, and (C) a photopolymerization initiator,
    The acrylic polymer has a weight average molecular weight of 100,000 or more;
    Laminated glass.
  4.  前記アクリル重合体が-10℃以下のガラス転移温度を有する、請求項1~3のいずれか一項に記載の合わせガラス。 The laminated glass according to any one of claims 1 to 3, wherein the acrylic polymer has a glass transition temperature of -10 ° C or lower.
  5.  当該合わせガラスの厚みが1~10mmである、請求項1~4のいずれか一項に記載の合わせガラス。 The laminated glass according to any one of claims 1 to 4, wherein the laminated glass has a thickness of 1 to 10 mm.
  6.  前記透明プラスチック板が、ポリカーボネート樹脂板、又はポリメチルメタクリレート樹脂板である、請求項1~5のいずれか一項に記載の合わせガラス。 The laminated glass according to any one of claims 1 to 5, wherein the transparent plastic plate is a polycarbonate resin plate or a polymethyl methacrylate resin plate.
  7.  (A)アクリル重合体と、(B)アクリルモノマーと、(C)光重合開始剤と、を含有し、
     対向する2枚のガラス板と前記2枚のガラス板の間に挟まれた中間膜とを備える合わせガラスの前記中間膜を形成するために用いられ、
     前記2枚のガラス板のうち一方が透明プラスチック板で、他方が無機ガラス板であり、
     前記アクリル重合体が、10万以上の重量平均分子量を有する、
    合わせガラスの中間膜用光硬化性樹脂組成物。
    (A) an acrylic polymer, (B) an acrylic monomer, and (C) a photopolymerization initiator,
    Used to form the intermediate film of laminated glass comprising two glass plates facing each other and an intermediate film sandwiched between the two glass plates;
    One of the two glass plates is a transparent plastic plate, the other is an inorganic glass plate,
    The acrylic polymer has a weight average molecular weight of 100,000 or more;
    A photocurable resin composition for an interlayer film of laminated glass.
  8.  前記アクリル重合体が-10℃以下のガラス転移温度を有する、請求項7に記載の合わせガラスの中間膜用光硬化性樹脂組成物。 The photocurable resin composition for interlayer films of laminated glass according to claim 7, wherein the acrylic polymer has a glass transition temperature of -10 ° C or lower.
  9.  対向する第1のガラス板及び第2のガラス板と前記第1のガラス板及び前記第2のガラス板の間に挟まれた中間膜とを備え、前記第1のガラス板及び前記第2のガラス板のうち一方が透明プラスチック板で、他方が無機ガラス板である、合わせガラスを製造する方法であって、当該方法が、
     請求項7又は8に記載の合わせガラスの中間膜用光硬化性樹脂組成物を、前記第1のガラス板の表面に塗布して、光硬化性の樹脂層を前記第1のガラス板上に形成する工程と、
     前記樹脂層を介在させながら、前記第1のガラス板と前記第2のガラス板とを貼り合わせて、前記第1のガラス板、前記樹脂層及び前記第2のガラス板を有する積層体を得る工程と、
     前記積層体に対して紫外線を照射して、前記樹脂層を硬化させることにより、硬化した前記樹脂層である前記中間膜を形成する工程と、
    をこの順に含む、方法。 
    A first glass plate and a second glass plate, and an intermediate film sandwiched between the first glass plate and the second glass plate, wherein the first glass plate and the second glass plate are opposed to each other. One of them is a transparent plastic plate and the other is an inorganic glass plate, a method for producing a laminated glass,
    The photocurable resin composition for interlayer films of laminated glass according to claim 7 or 8 is applied to the surface of the first glass plate, and a photocurable resin layer is applied on the first glass plate. Forming, and
    While the resin layer is interposed, the first glass plate and the second glass plate are bonded together to obtain a laminate having the first glass plate, the resin layer, and the second glass plate. Process,
    Irradiating the laminate with ultraviolet rays to cure the resin layer, thereby forming the intermediate film that is the cured resin layer; and
    Including in this order.
  10.  対向する第1のガラス板及び第2のガラス板と前記第1のガラス板及び前記第2のガラス板の間に挟まれた中間膜とを備え、前記第1のガラス板及び前記第2のガラス板のうち一方が透明プラスチック板で、他方が無機ガラス板である、合わせガラスを製造する方法であって、当該方法が、
     請求項7又は8に記載の合わせガラスの中間膜用光硬化性樹脂組成物を、前記第1のガラス板の表面に塗布して、光硬化性の樹脂層を前記第1のガラス板上に形成する工程と、
     前記第1のガラス板上の前記樹脂層に対して紫外線を照射して、前記樹脂層を硬化させることにより、硬化した前記樹脂層である前記中間膜を形成する工程と、
     前記中間膜を介在させながら、前記第1のガラス板と前記第2のガラス板とを貼り合わせる工程と、
    をこの順に含む、方法。
    A first glass plate and a second glass plate, and an intermediate film sandwiched between the first glass plate and the second glass plate, wherein the first glass plate and the second glass plate are opposed to each other. One of them is a transparent plastic plate and the other is an inorganic glass plate, a method for producing a laminated glass,
    The photocurable resin composition for interlayer films of laminated glass according to claim 7 or 8 is applied to the surface of the first glass plate, and a photocurable resin layer is applied on the first glass plate. Forming, and
    Irradiating the resin layer on the first glass plate with ultraviolet rays to cure the resin layer, thereby forming the intermediate film that is the cured resin layer;
    Bonding the first glass plate and the second glass plate while interposing the intermediate film;
    Including in this order.
  11.  対向する第1のガラス板及び第2のガラス板と前記第1のガラス板及び前記第2のガラス板の間に挟まれた中間膜とを備え、前記第1のガラス板及び前記第2のガラス板のうち一方が透明プラスチック板で、他方が無機ガラス板である、合わせガラスを製造する方法であって、当該方法が、
     請求項7又は8に記載の合わせガラスの中間膜用光硬化性樹脂組成物を、前記第1のガラス板の表面に塗布して、光硬化性の樹脂層を前記第1のガラス板上に形成する工程と、
     前記第1のガラス板上の前記樹脂層に対して紫外線を照射して、前記樹脂層を部分的に硬化させる工程と、
     部分的に硬化した前記樹脂層を介在させながら、前記第1のガラス板と前記第2のガラス板とを貼り合わせて、前記第1のガラス板、前記樹脂層及び前記第2のガラス板を有する積層体を得る工程と、
     前記積層体に対して紫外線を照射して、前記樹脂層を更に硬化させることにより、硬化した前記樹脂層である前記中間膜を形成する工程と、
    をこの順に含む、方法。
    A first glass plate and a second glass plate, and an intermediate film sandwiched between the first glass plate and the second glass plate, wherein the first glass plate and the second glass plate are opposed to each other. One of them is a transparent plastic plate and the other is an inorganic glass plate, a method for producing a laminated glass,
    The photocurable resin composition for interlayer films of laminated glass according to claim 7 or 8 is applied to the surface of the first glass plate, and a photocurable resin layer is applied on the first glass plate. Forming, and
    Irradiating the resin layer on the first glass plate with ultraviolet rays to partially cure the resin layer;
    While interposing the partially cured resin layer, the first glass plate and the second glass plate are bonded together, and the first glass plate, the resin layer, and the second glass plate are bonded together. Obtaining a laminate having:
    Irradiating the laminate with ultraviolet rays to further cure the resin layer, thereby forming the intermediate film that is the cured resin layer; and
    Including in this order.
  12.  前記積層体を加熱及び加圧する工程を更に含む、請求項9~11のいずれか一項に記載の方法。 The method according to any one of claims 9 to 11, further comprising heating and pressurizing the laminate.
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